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HomeMy WebLinkAboutGenerator Start Up � � �� � � � � 12 Feb-2010 � �� � � � � 1 � E-Light Electrical ' 361 Inverness Drzve South Suite B � � � � � � � ���� � ' � Englewood, Colorado 80112 Project and Equipment Reference : Solaris Onan Generator Set Model 1000 DQFAD s/n E080177870 Onan Automatic Transfer Switch Model OTPCC 300 s/n I080206879 Onan Automatic Transfer Switch Model OTPCC 300 s/n I080206880 Onan Automatic Transfer Switch Model OTPCC 300 s/n I080206882 Onan Automatic Transfer Switch Model OTPCC 600 s/n I080206883 Onan Automatic Transfer Switch Model OTPCC 400 s/n I080206885 To Whom It May Concern: Start up and systems check out of the above referenced project and equipment has been completed on 07-Jan-2010 The 1 year commercial base standby warranty on the generator and the 2 tear power electronics warranty on the transfer switches has commenced as of the startup and systems check out date. Cummins Rocky Mountazn LLC considers this testrng to be final acceptance of the equipment. Please note that maintenance and scheduled service are not included with warranty and that maintenance in accordance with the manufacturer 's instructions and recommendations will help protect warranty coverage. For information on maintenance and scheduled service contracts please contact us at 303-927-2282. It has been our pleasut�e to supply you with this equipment and we appreciate the opportunrty to do business with you. If we may be of any further assistance, please call. � Cummins Rocky Mountain LLC Power Generation Division Richard C. Connon i Cummins Power Generatzon 303-927-2225 richard. connon@cummins. com ; 8213 E . 96th Avenue � Henderson, CO 80640 � 303 -287-0201 Initial Start Up & Installation Review Project # : �'yd q / Date: 01 /05/10 WO # : 34583 End User/Owner: 50LARIS /H.g' � IP�..�ac�s 7 � , ,/r� � � Ca�� ! 6 5 7 Contact: Phone: Contractor / Sold To: ELIGHT ELECTRIC 3 �/ �,��z�,vr�s �� �a� rt. `�✓ �/•eG�. aac� �'G, �a �,/ a- Contact: � ' Phone: Generator Set AAanufacturer ONAN Model Number: 1000 DQFAD-7090833 / A Spec No: A Serial No: E080177870 Engine Nlanufacturer Cummins Model Number; QST30-G5 CPL No: 1704 Serial No: 37235057 Transfer Switch Nflanufacturer ONAN 7 total ats's onsite ; #1 . Model / Spec.# : OTPCC-7251541 / Serial # : 1080206882 ATS Ip : ATS-CAM-OPT #2 . Model / Spec.# : OTPCC-7251544 / Serial # : 1080206885 ATS ID : ATS-CAM-LS #3 . Model / Spec.# : OTPGG7251540 / Serial # : 1080206883 A7S ID : ATS-HOA-LS #4. Model / Spec.# : OTPCC-7251541 Serial # : 1080206880 ATS ID : ATS-CAM-LR #5. Model / Spec.# : OTPCC-7251541 / Serial # : 1080206879 ATS � D : ATS-HOA-LR � i Initial Start-up Date: 1 /7/2010 Type of Fuel : DIESEL simplex fuel system and daytank. (Natural Gas, I.PG Vapor, LPG Liquid, Gasoline, Diesel) ; 7ype of Installation : INDOOR BASEMENT THIRD LEVEL DOWN IN PARKING GARAGE i (Indoor / Outdoor) Type of Cooling : UNIT MOUNTED RADIATOR (Radiator, City Water Heat Exchanger, City Water Standpipe, Remote Radiator) Cummins Power Generation Warranty Initiation i �ngine / Generator Date: 1 /7/2010 Automatic Load Transfer Date: 1 /7/2010 Checkout and St�rt-up pertormed by: KELLY BONNER (Signature) Checkout and Start-up perFormed by: (Signature) � Company: Cummins ROCKY MOUNTAIN � � Witnessed by: (Signature) Company: I ; 8213 E . 96t" Avenue � Henderson, CO 80640 �� 303 -287-0201 Initial Start Up & Installation Review Project # : Date: WO # : End User/Owner: Solaris Page 2 ATS Contact: Phone: Contractor / Sold To : Contact: Phone: Generator Set Manufacturer ' Model Number: Spec No: Serial No : ' Engine Manufacturer ', Model Number: CPL No : Serial No; � Transfer Switch Manufacturer Onan # 1 . Model / Spec. # : OTPC 400 Serial # : 1080206884 ATS ID : #2 . Model / Spec.# : OTPC 300 Serial # : 108020688 r ATS ID : #3 . Model / Spec. # : Serial # : ATS ID : #4 . Model / Spec.# : Serial # : ATS ID : #5. Model / Spec. # : Serial # : ATS ID : Initial Start-up Date : Type of Fuel : (Natural Gas, LPG Vapor, LPG Liquid , Gasoline, Diesel) Type of Installation : (Indoor / Outdoor) Type of Cooling : (Radiator, City Water Heat Exchanger, City Water Standpipe, Remote Radiator) Cummins Power Generation Warranty Initiation Engine / Generator Date : Automatic Load Transfer Date : Checkout and Start-up performed by: (Signature) Checkout and Start-up performed by: ' (Signature) Company: Witnessed by: ' (Signature) Company: Initi I In � II �io � n r t c � FUEL �Y'S°C �age � � D�ese1 _ = ; L� Flexible Fuel Connections (supply & return) � To Engine C� Supply Tank O Day Tank ❑ Base Tank ❑ High Level Alarm ❑ Low Level Alarm ❑ Rupture Basin Alarm ❑ Other ❑ Day Tank ❑ Low Level Alarm ❑ High Level Alarm ❑ Screen/Filter Assembly ahead of Fuel Inlet ❑ Fuel Transfer Pump and/or Solenoid Valve ❑ Day Tank AC Power from Emergency Panel ❑ Site Installed Fuel Piping Proper Material (black pipe only) ❑ Check Valves on Engine ❑ Service Isolation valve in Supply Line to Engine/No valve in Return ❑ Fuel Return/Overflow Line to Main Tank One Size Larger than Supply 0 Fuel Level below Injectors [� Diesel Fuel Available 0 Bleed Diesel _ � _ . ; ` � i�aturai Gas ; I� lPG llapor ❑ GPG Liqu�d < ; : � ❑ Manual Shut Off Valve ' ❑ Primary Gas Pressure Regulator ❑ Gas Volume Surge Tank i ❑ Dry Fuel Strainer ❑ Gas Solenoid Valve � ❑ Flexible Fuel Connection ❑ Gas Pressure at secondary Regulator No Load Full Load XH�4UST° SYST � Rain Cap/Beveled End with Screen 0 Flexible Exhaust Tubing 0 Exhaust Condensation Trap i f� Muffler I � Correct Exhaust Piping Size ; � Lang-Radius Exhaust Elbows � 0 Exhaust Thimble � I Inifii I In�t I ! tion n r t h c COOLINC SYSI° Page 2 ��� � � ��Racliator Go�ling .-� � � ; O Unit Mounted ❑ Remote � Add Coolant, Antifreeze , Check Leval � Proper Exhaust Ventilation Duct & Opening � Proper Inlet Ventilation Opening 0 Proper Air Circulation � Check freeze protection level -35 Degrees F ' ❑ Proper Plumbing to remqte Raditor � C1 Proper clearance in front of Radiator? DUCTED WITH REMOT� FAN ASSISTANCE �, ❑ Surge Tank 'i � = C�#y ltjla#er :�polirig � _ : - --- : ❑ Standpipe ❑ Heat Exchanger ❑ Direct ❑ Flexible Water Lines ❑ Water Solenoid Valve O Water Strainer ❑ Water Available � Proper Air Exhaust & Inlet Ventilation ❑ Proper Air Circulation GENSET' OUNTIfdG I� Secured to Level Surface � Oil Drainage Clearance 0 Vibration Isalators Installed Correctly & Adjusted �►TTERY � Type & Size 2 EACH 8D BATTERIES CJ Electrolyte 0 Carrect Polarity C� Isolated From Floor 0 System Voltage 24 VDC � Battery Charger Float Voltage 26 .4 VDC ❑ Batter Charger Equalize Voltage VDC I , ; i G NE L iNS C°fl0 0 Mountings I� Clearances � 0 Supports ' ; ( Initi � In�� II tion n r �t c � L.ECI°RICi4l. Page 3 � 0 Engine Water Jacket Heater Wired to Normal Source , Voltage 480 VAC � Battery Charger wired to Normal Source . 0 Flexible Generator Load conductors/Conduits � DC Interconnect wiring complete? C] Generator Load Canductors Connected Correctly? ( Phases & Neutral) C] Is Plant Grounded ? D Yes ❑ No , Where 1� �T�- �r � =, �z ,� ( v ,-,z_ [� Is Generator fVeutral Grounded (Four Pole ATS/s)? `� �ves ❑ rvo 0 Line , Load , & Emergency. Conductors Connected to proper location in ATS? � Alarm Network installed ? � Yes ❑ rvo Operational ? �res ❑ No R �O ENDA7°IORI O ODIFICi4T'IONS E�OR� P NT' I � T�4R1'ED FIRST' 1'1 unit needs to be secured to pad . Fresh air intake almost directly over radiator on the left side . 1= resh air and hot air are ducted . Louvers installed backwards , customer will reverse after testin� is complete . ❑ Modifications Gompleted B�'OK for Start Up OK for Sfiart Up By : kelly bonner ,'� - ( Name) ( Signature) START UP & C �IEC �C OU�f � Hoses � Check Oil Level ❑ Fuel Solenoid valve Wired #o Ignition System 0 Operatio Selector Switch to Off Cl Inspect Belt, Fan , Altenator, & Governor CI Wiring STAR1° AND WAR UP PERIOD ( tV0 OAD1 � ATS Locked out of Emergnecy - Linear Motor Control - Off � Circuit Breaker Open � Start Engine (Selector Switch in "Run" Position) � Oil Pressure 64 psi . L1 -L2 VAC 4$0 CI Water Temperature 170 deg . L2-L3 VAC 480 � Battery Voltage 26 . 9 VDC L1 -L3 VAC 480 C1 Frequency 60 Hz. C] Any oil or coolant (eaks dete�ted ? 0 Unusual NoisesNibrations ❑ Yes [� No Cl Check co ntrol voltage calibration [� Check Low Coolant Level Safety Swifich ; i I ; Initi ! In t II ti n n r t ck� L Cl°RIC�4L. CHECI� Ol1T Page �. 0 Generator Main Circuit Breaker Closed 0 Automatic Transfer Switch Set Points A,TS-CA - Al°S-G,A - i4TS-FiO�►- ATS-CA - i41'S-WOi4- AT' ID OPl° L� LS LR LR Remote Start Wiring Correcfi 0 � � � � Under Volfiage Pickup % of IVormal 90 90 90 90 90 Under Voltage Drop Out % of Pickup 85 85 $5 85 85 Over Voltage Drop Out % of Normal Over Voltage Delay in Seconds Freq . Sensing Pickup % of Normal 10 10 10 10 10 Freq . Sensing Delay in Seconds 1 1 1 1 1 Utility Voltage Line to Line (VAC) Generafior Voltage Line to Line (VAC ) 480 480 480 480 480 Utility Frequency (HZ) 60 60 60 60 60 Generator Frequency (HZ) 60 60 60 60 60 Phase Rotatiort Utility ❑ ccw ❑ cw ❑ ccw ❑ cw ❑ ccw ❑ cw ❑ ccw ❑ cw ❑ ccw ❑ cw Phase Rotaion Generator ❑ ccw ❑ cw ❑ ccw ❑ cw ❑ ccw ❑ cw ❑ ccw ❑ cw ❑ ccw ❑ cw STARI' UP PERIOD (ADD LOAD) � Selector Switch in " Run" Position � Add Load by Load Bank - if required �4UTA �►TIC Sl'ART i � Check Oil & Water Levels �C�y elector Switch in "Auto" -L�I. Simulate Pawer Failure Utilit`, Main Breaker or Test Switch ATS\ � ] r � � / 0 Set ATS Time Delays 0 ATS Linear Motor Switch - ON ; ; NCIN /CEN 1"Q � Engine Start OK? � Engine & Generator Under Load OK? � AMPS : Line 1 0 Line 2 0 Line 3 0 � Voltage : � 1 -L2 480 L1 -L3 480 L2-L3 480 � � Hertz 60 Hz . j L7 Oil Pressure 55 psi . � Water Temperature 170 deg . CO Unusual Noises/Vibrations i ; ( Initi 1 In�� II ti � n r t ec �111°O T'IC LOAD 1°RAIVSF R Page 5 C�Transfer to Emergency OK C�, �1"� eturn Load to Normal ( Utility, Main Breaker, or Test Switch @ ATS) � Retransfer to Normal OK �Time Delays Times Out Properly �enset Shut - Down OK AT'��CA►Mm �41°S�C�4i�� �41'S-HOA- �►TS-Cp►II�� �4TS-H0�4� p►°f ID OPl° L L. LR L Start Time Delay in (s�c. ) � �.� � � '3 "� :� � �- �- � �� �- � � � C� Transfer Time Delay in (sec. ) �=15 � �- �- `� e �- � ��- �- 3 �.� 1:�- � � � Program Transiton Time Delay (sec . ) � � � � t �-e c � � � �,-� � ry �_ Re-Transfer Time Delay (min . ) ► � r� � � ,� � � .� « �z-� : � i�� „`, /o,y� . `--� Cool Down Period (min .) ?, ,-� ,° � � .-�. ; ..� � ,� ; � � � '� .--�-- .,3..�-> � '�-- � IN�4L INaT'ALL,�►°TION RECO IVDA'TIONS exhaust leak in generator raom , customer advised and will make the repairs after all tesfing is completed . Customer advised of intake louver location , customer advised of exhaust louvers operating in the wrong direction . /�/`� �� � is � -�r ,a ..� m5 � c..n- �.�,% � � � r°�— '7'°'j� � ,� � � � �- %� /U /= y 5--t' r.- �-'`� �� � / /� ,- �, � `°°-- I.7� � P` � 5 -� � �� P t / s ��.- � � � r v � ; �_ ! � �% �' ,.� �rN . .� � 1� l� C_ � I'ti" ` "--- CU� � � $ ����� � � T��N /���I�N�( � � �'�I���o� � Engine/Generator Date: 1 /7/2010 Automatic Load Transfer Switch Date : 1 /7/2010 CH CKOUI° INI7'Ii4L �1'A 1°-UP i _-���-� ( Performed BY: KELLY BONNER � Performed BY: 0 Witrtessed By: 0 � I Company: 0 � RODUC7° 1° INI G Performed BY: Date : � ; . . . . . .. ., .. . . .. , . - ' - _ . _ _ • _ _ : . ; _ ' - _ ° , � � . . � � � n�� ��� . . . . - - . . . . . - - - - ������ � � ' - - 'j�� ��� � ��� . . _ . . .. . . _ _ - - - - - - - - - - - - - - - - _ _ , . : _ . . . . . , . . . . . . . . . , . . , , , . �. . . . � � � , � r . , ' . . . . . . . . . , . . . . . . . . � . . . n , .: . . : .; ; .�'�.. 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