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HomeMy WebLinkAboutB04-0252 review of manufacturers snow bracket submittalLetter of Transmittal Date: April 29, 2010 To: Martin Haeberle Chief Building Official Town of Vail From: Tim Losa, Zehren and Associates, Inc. C/o Mark Norris, Vail Plaza Hotel Re: Vail Plaza Hotel- Certificate of Occupancy Review of Manufacturer's Snow Bracket Submittal Attachments: JD� You are receiving 3 copies of: • Zehren letter "Review of Manufacturers Snow Bracket Submittal ", dated April 29, 2010 • CRK Engineers, Inc. correspondence, dated April 15, 2010 • Tra -Mage correspondence, dated June 12, 2007 • Tra -Mage Drawings SRP -01, SRP 01A and SRP -02, dated 3/03/2010 • Tra -Mage Bracket "A" and "H" Product Data Sheets • Tra -Mage Bracket testing Reports Z E H R E N AND ASSOCIATES, INC. April 29, 2010 Mr. Mark Norris Director of Construction Timbers Resorts 201 Main Street, Ste 202 Carbondale, CO 81623 Via: Electronic Mail mnorris(a),timbersresorts.com Mr. Martin Haeberle Town of Vail Chief Building Official 75 South Frontage Road Vail, CO 81657 Re: Vail Plaza Hotel — Certificate of Occupancy Review of Manufacturer's Snow Bracket Submittal Mark/Martin: As specifically requested by the Town of Vail in our meeting yesterday, I have reviewed the TRA -Mage submittal in connection with the requirements for construction for the Vail Plaza Hotel Project as set forth in the Contract, (Building Permit), Documents and particularly with regard to Specification Section 07322, "Concrete Roof Tiles ". The reviewed "Submittal" included: 1. CRK Engineers, Inc. correspondence dated April 15, 2010; 2. TRA -MAGE correspondence dated 6/12/07; 3. TRA -Mage Drawings SRP -0 1, SRP -0IA, and SRP -02 dated 3/3/10 indicating minimum bracket spacing; 4. TRA -MAGE- Bracket "A" and "H" Product Data Sheets; and 5. TRA -Mage Bracket Testing Reports. I have reviewed the Submittal for the limited purpose of checking for conformance with information given and the design concept expressed in the Contract Documents. In addition, the Submittal further requested a review of certain stated snow loads from the Architect and /or Engineer of Record. My review confirms that Submittal complies with the design concept expressed in the Contract Documents and the Town of Vail's adopted amendments to Section 1608.2 of the 2009 International Building Code as it relates to snow loads. In my opinion, the snow brackets, if properly coordinated with other portions of the Work and installed in accordance with the manufacturer's minimum requirements, should comply with the requirements for construction as indicated in the Contract Documents. Page 1 of 2 Z:\2004 \041590.19 \I. Project Administration \05. Owner Correspondence \Mark Norris ROOfiMN 100429 Bracket Review TL.doc Z E H R E N AND ASSOCIATES. INC. Review of the submittal was not conducted for the purpose of determining the accuracy and completeness of other details such as dimensions and quantities, for substantiating instructions, means, methods, techniques, sequences and procedures of installation or for coordinating the submittal with other portions of the Work under the Contract; all of which remain the responsibility of the Contractor. Our review of the submittal does not relieve the Contractor of the obligations to provide Work that conforms to the requirements of the Contract Documents. Work not conforming to these requirements, including substitutions not properly approved and authorized, may be considered defective. Our review shall not constitute approval of any safety precautions. Our review of these specific items shall not indicate approval of an assembly of which the item is a component. It should be noted that the submittal, in the interest of expediting the construction processes, was forwarded directly from the manufacturer to Zehren and Associates, Inc. without prior approval from the Contractor. It is our understanding that the Owner will secure the necessary approvals from the Contractor, as required by the Contract Documents, prior to installation of the brackets. Sincerely, Timothy R. Losa, A.I.A. Principal — Architect of Record Zehren & Associates, Inc. Page 2 of 2 ZA2004 \041590.191. Project Administration \05. Owner Correspondence \Mark Norris Roof\MN 100429 Bracket Review TL.doc April 15, 2010 Mr. Ron Grover TRA -Mage Roof Accessory Systems 1657 South 580 East American Fork, UT 84003 Re: Vail Plaza Hotel — Roofing Plan 1 Vail Plaza Hotel — Roofing Plan 2 Snow Bracket Installation — Vail, Colorado CKR Job No.: 10135 Dear Ron: This letter addresses the application of two types of snow brackets for the roofs in the referenced project. Attached to this letter are documents that you sent to us regarding the application of your patented snow brackets to these roofs. You have sent the following items to us and we present the following bracket design assumptions. 1. - TRA -Mage disclaimer regarding the fact that the snow brackets are designed with the strength to retain the snow, but that the snow itself may pass around or over the bracket system. Thus, some snow may penetrate the brackets without damaging the brackets themselves. 2. Layout drawings you produced labeled SRP -01, SRP -OIA and SRP -02 showing the different areas of bracket placement and spacing. You have stated that you produced these drawings using the information received from the contractor. You have stated on the drawing a uniform ground snow load of 100 psf (pounds per square foot.) 3. - "BRA -Mage schematic bracket drawing A. 4. TRA -Mage schematic bracket drawing H. 5. TRA -Mage schematic H bracket installation drawing. 6. PSI report of testing values for the H bracket. 7. TRA -Mage testing data for the A bracket. 1295 N. State Street, Orem, Utah 84057 SLC 801- 984 -1301, Orem 801- 222 -0922, fax 801- 222 -0902 TRA -Mage April 15, 2010 Page 2 Notes: We have not received any information directly from the engineer of record regarding the stated ground snow load or the roof snow load, including any balanced, unbalanced or drifted snow loading. We have calculated allowable snow loads based on your supplied bracket spacings, coinciding with TRA drawings. We advise TRA -Mage to request that the engineer of record review these snow loadings for compliance with his design. The engineer of record should approve these loadings or should supply a complete roof snow load diagram with all loads clearly shown. Bracket spacings may then be adjusted as necessary based on those received loads. CKR Engineers accepts no liability for the roof snow loadings and presents these estimated snow loads for review by the engineer of record and his final approval. TILE APPLICATION BRACKETS — A You have sent to us TRA -Mage layout drawings for the attachment of the A bracket on the two building roofs. We have included calculations for the maximum snow loads retained by the snow brackets. Please refer to the drawings SRP -01 through SRP -02 for correlation of bracket spacings and roof slopes. The summary of this information follows. Spacing Width Spacing Height Pitch/12 Allowable Snow Load: Inches Feet PSF 12 3.5 7 100 .5 3.5 7 200 12 3.5 16 75 .5 3.5 16 150 In accordance with these criteria, the following design notes should be noted and followed. BRACKET NOTES Bracket Testing 1. CKR Engineers has not designed the actual snow bracket but has evaluated the testing data for the designated bracket for shear capacities and failure modes. These tests were performed for TRA. CKR did not design or perform the tests. 2. The testing appears to have been completed in accordance with generally accepted materials engineering and testing principles and practices. No other warranty, either expressed or implied, is made. CKR Engineers is evaluating the information supplied by TRA. TRA takes responsibility for the testing data. TRA -Mage April 15, 2010 Page 3 3. The bracket testing specimens were fastened to the substrate as detailed in the attached documents. 4. The test data supplied by TRA indicates the failure modes of the brackets. The engineer of record and others are responsible for the strength and resistance values for the structural elements supporting the brackets. 5. The test data indicates the failure mode for these brackets was an eventual yielding of the resisting end piece attached to the roof. It has been our experience that the value of this failure is below the strength of the triangular portion of the bracket. 6. The shear load on the bracket can be correlated back to a roof snow load by the formula: Shear Load = (FL * (W/12) * L * Sin (Theta)) * SF Where: FL = snow load W = panel width in inches L = panel length in feet Theta = Roof pitch = arctan (X/12) X = vertical rise in roof surface over 12 inches SF = appropriate factor of safety 7. In evaluating the test data presented by TRA -Mage, it is our opinion that a factor of safety of 2 is appropriate for these bracket loads. The resulting design value used in the calculations is 213 lb. for an individual bracket. Note that the snow loading is a projected loading that may be reduced by the ratio of that projected length divided by the actual length between the brackets. Tile Roof The engineer of record is responsible for the properly engineered and attached supporting structural elements. Care should be taken to attach the battens to the underlying structure to support the tiles and resist the applied bracket loadings. SNOW BRACKET "H" — SOLDERED BRACKET TO METAL ROOF Attached to this letter are the layout drawings from TRA -Mage regarding the placement of the "H" connectors. At your request, we have reviewed the capacity of the soldered "H" bracket manufactured by TRA Mage as reported by PSI on October 18, 2006. We were presented with these test results and they are attached. CKR Engineers has not designed the actual snow bracket but has evaluated the testing data for the designated bracket for shear capacities and failure modes. These tests were performed by TRA. CKR did not design or perform the tests. According to TRA -Mage, the testing was completed in accordance with generally accepted materials engineering and testing principles and practices. No other warranty, either expressed or implied, is made. CKR Engineers is evaluating the information supplied by TRA. TRA takes responsibility for the testing data. TRA -Mage April 15, 2010 Page 4 We have reviewed these testing results as they relate to the application of the bracket for this project. You have stated an average failure load on the bracket of 680 lb. A factor of safety of 1.7 results in a bracket strength of 400 lb. The maximum allowable snow load resisted by each bracket is as follows. Spacing Width Spacing Height Pitch/12 Allowable Snow Load: Inches Feet PSF 24 4 7 100 12 4 7 200 29 3 16 71 14.5 3 16 142 29.75 6 3 100 15 6 3 200 The engineer of record should review these loadings on these brackets for compliance to the project specifications and his calculations. CKR accepts no liability for the design loads, which should be approved by the engineer of record through TRA, nor do we accept liability for the application of the bracket to the roof. The shear load on the bracket can be correlated back to a roof snow load by the formula: Shear Load = (FL * (W /12) * L * Sin (Theta)) * SF Where: FL = snow load W = panel width in inches L = panel length in feet Theta = Roof pitch = arctan (X/12) X = vertical rise in roof surface over 12 inches SF = appropriate factor of safety (We suggest 1.7) Please call if you have further questions. We appreciate the opportunity to be of service to you. Sincerely, A�� Steve 0i Cosper, P.E. Enclosures MAIGE 657 South 580 East %mehcan Fork, UT 84003 -800- 606 -8980 801) 756 -8666 Phone 801) 756 -7891 Fax Tuesday, June 12, 2007 To Whom It May Concern: The snow retention system TRA Snow Brackets is designing is not guaranteed to hold all the snow on the roof. In my opinion, no snow retention system can hold all the snow; small pieces of snow can always come through because of wind, sun, and other various conditions. TRA Snow Brackets designs systems to meet certain conditions, based on information provided by the structural plans, architect, and structural engineer, etc. We are not responsible for any damages resulting in faulty information provided by the purchaser or the purchaser's agents. TRA's snow brackets are designed to keep large sheets of snow from sliding off the roof and damaging people, property, gutters, etc. We warranty the snow brackets themselves from damage and send replacements if necessary along with a free design for a new snow retention system, but we do not take upon ourselves any liability for damage to people or property due to falling or sliding snow. Also, the snow retention system does not eliminate the potential problems of ice dams and icicles, these potential problems are resolved through proper insulation and in some cases heated gutters, downspouts, eaves, valleys, etc. All this said, we do feel the likelihood of having a sliding or falling snow related accident is very much reduced by using a snow retention system. We have put as much thought and engineering as we feel to be reasonably possible to ensure a good system. We hope that you will be pleased with the designed snow retention system, and that you would be happy to do business with us again. Sincerely, Jacob Anderson TRA -Mage Roof Accessory Systems Utah/Idaho Sales Manager PH: (801)756 -8666 FAX: (801)756 -7891 CELL: (801)380 -4150 E- Mail:Jacob @tra- mage.com rww.tra- mage.com ifo@tra- mage.com STING SNOW FENCE - wee► Aeewewv alv Raul■ 1657 SoA S80 East - American Fork, UT 84003 Ph: 801.756,8666 ' Fx 801.756.7891 _ - - www.tra- mage.com rfOtiC TYLER STORFA i 720.9514542 = GENERAL NOTES ' Yo�M1Sfr!iSV FwuYy MMn w�ntrNb -• !w y.uk r�,t,4:pf. Mry Nw�an bnlV r--�.n I 1 I 7 1 T 1 T T T � �noeM Yloo'A.aemoro�n a+,w.��n"rr il•+r s..anstri5�o.r.n,waniw.Y..+e ® ' I ` _ � !MM bYblr/ TMYYE.Irtirn MN+>•'+M b mnelimYYarMJww.!rvlmmY. +. Y sb aeaw•a Yb + ' .�•. ' ,bw narb b�4kn. brW wY Berl ey tiTp�b'r, PM(b b rN-wGE yMb sww[re ''�• 5 Y 1. Ura1'gl Ytl wa•Ir1w OfMe YlenrblmffnwVEN N anMn b TPAINfI. TR4tIrCS n d beb b Y„ rb-nJa tW nlaYtlb N nmq r 4hn 1 , 1 . . 1 • 1 i • • t PROJECT NOTES ml s�a.en.cvTS cY stcoln cowv real • 1, I r l l. I••. 1 i l l l l, l � G.4(MaGVFr tlo eOprMO M4eKl t r wrroer rK,e:m��n.. • t 1 l I t - TTZ =i ' 1 1 1. 1 1 1 1 1 1 1 1 - - i 1 . I 1 � - - CbCtAY:R 1IMr a�^�01�hMM�1TI4 Yrle ExIS11 G SNOW FENCE MT I l r t• 44 l l: l, FLAT — — — 4 — — 1.{! l i. l — — — _ .1N Mo! Tern tw! n Ydb1 RN Y � n SNOW RETENTION D l ! 1 l 1 1 l 1 1 1 1 1 l ! 1 1 1 1 ! l 1 r+t 1••111 ••tT •,Ir•Trtr.lt + NKKU TYPE. SEE SRP -02 BRACAETS50: SEE SRP 2 DECK SHEETING• A . , r • FENCE TYPE NIA r ' _ - ! l 1 1 1 1 1 1 •- - SPACING: WA MATVOLOR. COPPER ROOFBIG MATT: COPPER SHINGLE. CONC TLE SPACINOIMDTH: RIB HEDT WA ROOF SLOPES SEE SRP -02 GROUND"LOAD IDDPSF PROJECT INFORMATION 0 VAIL PLAZA HOTEL - ~_ SNOW RETENTION PLAN NO SCALE COLORADO SNOW RETENTION PART SCHEDULE m 03 09 " RBG PART r DESC OTV HOLDER ON COPPER 239 R -1 COPPER BRINDLE ROOF TYPE ws NO SCA LE A BRACKET (COPPER) 495 KEY PLAN SRP -01 SNO R AREA MAY NEED ADDITIONAL SNOW RETENTION UPON FURTHER REVIEW EXISTING SNOW FENCE iUT / MT Y 1 1 1 1 1 1 1 1 1 1 a 1 1 l 1 I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 a 1! l 1 1 1 1 1 1 1 l 1 1 1 1 1 1 { l l 1 l 1 l 1 ' I I 1 1 1! 1 1 1 ! 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1/ 1 I I � I I I I A TR,A;�MA�E' 1857 SOI A 6110 Earl Am ftw Fak. UT 111003 W !01.766.11666 Fx:501.756.7891 www.baanap.ccm TYLER STORM 720451.3512 GENERAL NOTES 1 SM ans.il Sip f.wbbpR� -hn bi/wJbr wY 1Md. iq�llno- M.01.IiM Yanb. �b•w.a Nm' w.ea e. nsi s.Tr....�w f bPJSnrw.M1wlSwimw Wubw w/ M.b r� b TTNUYJF. ba5ir a +ur+.ib r M snM b.YMmM ifrow M.�. Yw m^O.rb'S• x ••w,nrua •wy M•.w ••,n.o�..�e Mwallpb n�i.b +N.YriinC.r1�1Y �i'in++ v eHkb b - At1tf;F M k s�[q w•r• 1 4a4 W bd.•nbrY.e»nla.rnprHSM If b. einti b IML.WE_ TIIAMIfE 1 rol Iib b nI rbnwp. N s bM1 b M Karq y pka PROJECT NOM � N{Ttll btMM/SRCTSCk61C VIO CWR GN[ ITq a GK54D �Odw4OMOVCT SOIIrMtESI '•T) Wa•. I M w W� Mi n SNOW RETENTION PLAN NO SCALE VAIL PLAZA HOTEL COLORADO SNOW RETENTION PART SCHEDULE PARTIDESC OTY HSOLDER ON (COPPER) 142 = R•1 COPPER SHINGLE ROOF TYPE SRP -01A I L 1 1 1 mm Nkil lkwq 140 UNDERSIDE VEw INSTALLATION: COPPER SURFACL MUST SE CLEANED TO REMOVE ALL ORGANICS AND OXIDATION. SN BRACKET IS SOLDERED TO ROOFING SURFACE WITH FLUX AS SNOW SRACKET.WSOLDERED NEEDED BRACKET CAN BE ORDERED WITH SOLDER PRE^APPLIED TO BOTTOM COPPER STANDING SEAM SURFACE. H BRACKET DETAIL I NO SCALE SNOW BRACKET IS INSTALLED ON THE TOP 61RtfACE OF THE TILE WfTH TFE TRIANGULAR END OF THE BRACKET OVER SNOW SRACKET'A' THE HEADIAP OF RTE TILE AND THE SPIKE NSTALLEO Nf0 1 X 2 BATTEN. S TILE ROOF A BRACKET DETAIL 2 NO SCALE I L I L L 1 l l I'T 2' 1' TYP 0 EAVE I 4 H BRACKET LAYOUT 3 125 BP3 ::07:12 SOLDER ON L 1 1 L T 6' 2 TYP ® EAVE 4 H BRACKETLAYOUT 6.7 BPS :: 03:12 SOLDER ON L / 1 L 1 1 t 3' 2' - 5" 3 . 1 l 1 1 L l l l l i l l V - 2y" TV 0 EAVE H BRACKET LAYOUT 5 13.SBF5':16 SOLDER ON I1 t . . A t 1. A l l 1 t a t 1• 1 i 1ltltttJl11.11i1tlli 6" TYP 0 EAVE 1 I I M T A BRACKET LAYOUT 6 28.6 BPS : 07:12 L 1 1 L T i+T �- --�- 2' -4 1'- " TYP 0 EAVE H BRACKET LAYOUT 7 14.2 BPS:: 10.12 SOLDER ON . t . . t l. A l A t 1 A t A t 3 -6" 1 ; t A A 3 6" .t.iltlltllltlilllll --{ �- 6" TYP 0 EAVE A BRACKET LAYOUT 8 28.6 BPS :: 16:12 ww TI MADE' ROOF ACClNOIeV 5VUrRMS 1657 South 680 EW AmencaR Fork UT 84003 Ph: 801.756.8666 FA: 801.756.7891 wwwla4ftw.com STD. II�pwrSm. t"o bpn e.n w►nvdb A r >uk �rI iYrMT. Mr OwYOnhl M ] Mb1Sb bWn�'Sw fv.n Ar.uCrJVb vd MY. vvrCM H TM.MCE MtlNr n "wvsY. 4 nmtl nW Vatl Y fs rrv,rn.wa� xymKn MIYv Acura ..�q pp w m�)xm N a..w.e)r^+b .KYlb� bKM.N1 � ".ry .tbgrc". w <.r'Afb b1"MMAGE pb tM+Mtp P. Na.Y") vb aeb+.+w- uai�4wueohrsa.a a ev ar W ws b ilU W GE.)RAJ4GE b M 4Ne h. •y rbm�.TOn BK b Wg b N hmnl a w PROJECT NOTES .1 w. :IAMEq iM "Ew•T � ^r pro.M N TPA fir,. PROJECT INFORMATION 0 VAIL PLAZA HOTEL COLORADO NO SCALE SRP -02 6N04T RETE MA DETAI Ak T R.A -MAGE� ROO ACCESSORY SYSTEMS PRODUCT DATA SHEET SNOW BRACKET A DESCRIPTION • Designed for use with concrete tiles which are installed using horizontal battens. • No fasteners required. Powder coated to match roofing material color • Overall dimensions: 18 -1/2 "L X 1- 3/16 "W X 4 -5/8" H MATERIALS • 16 ga. Electrogalvanized Steel • 48 oz. Copper • Aluminum (.063" thick) • Stainless Steel • Cor -Ten® COLORSIFINISHES • Electroga Ivan ized Steel Mill finish Copper Mill finish Aluminum • Mill finish Stainless Steel • Powder coating available in RAL Standard colors • Visit www.tra - mage.com to see color chart NOTE: Due to specific job conditions. TRA -Mage will only warranty a snow retention system/layout that has been deisgned by TRA -Mage. Is c FOR NEW CONSTRUCTION USED ON: COLUMBIA, EAGLE, HANSON, MONIER, LIFETILE, UNICRETE WESTILE & OTHER SIMILAR TILES Bracket is installed with triangular end of bracket at eave end of roofing material and upper end under course above. BRACKET INSTALLATION DO NOT SCALE BRACKET DIMENSIONS 00 NOT SCALE TRA -MAGE, Inc. 1657 South 580 East American Fork, UT 84003 FOR MORE INFORMATION CALL: (800) 606 -8980 VISIT US ON THE WEB: www.tra - mage.com Jw -D4 -2010 3" J Z, 3 1 1E IUI�l 5 2 SNOW BRACKET 'H' DETAILS NO SCALE UNDERSIDE VIEW SNOW BRACKET'H' SOLDERED COPPER STANDING SEAM INSTALLATION: COPPER SURFACE MUST BE CLEANED TO REMOVE ALL ORGANICS AND OXIDATION. SNOW BRACKET IS SOLDERED TO ROOFING SURFACE WITH FLUX AS NEEDED. BRACKET CAN BE ORDERED WITH SOLDER PRE - APPLIED TO BOTTOM SURFACE, 3 SNOW BRACKET 'H' ROOF DETAILS NO SCALE ;.To bf ulld On Engineering d Consulting o Testing REPORT OF LABORATORY TESTING CLIENT: ANDERSON & ASSOCIATES PROJECT: laboratory 1'esting of P.O. BOX 261 Proprietary Snow Brackets PLEASANT GROVE UT 84062 DATE: October 18, 2006 OUR REPORT NO.: 706- 40005 -018 SUBJECT; SNOW BRACKET PANEL TESTING BACKGROUND: PSI performed laboratory testing under the direct supervision of Kevin Ellers of TRA -Mage. Six (6) "H- Brackets" were tested to ultimate load (lbs-f), as determined by TRA. The copper H- bracket had been previously attached to a lead- coated copper roofing panel by soldering and the entire assembly was secured to a wooden board with four (4) screws. A continuous load was applied by PSI to the H- bracket assembly until TRA determined that failure had occurred. The following is a summary of the testing. LABORATORY TEST RESULTS: Bracket #1 700 lbs Horizontal brace begins to bend 800 lbs Diagonal brace begins to deform 845 lbs Diagonal brace fails Bracket 42 380 lbs Horizontal brace begins to bend 640 lbs Diagonal brace begins to deform 753 lbs Diagonal brace fails Bracket #3 430 lbs Horizontal brace begins to bend 640 lbs Diagonal brace begins to deform 661 lbs Diagonal brace fails Bracket #4 340 lbs Horizontal brace begins to bend 680 lbs Diagonal brace begins to deform 711 lbs Diagonal brace fails Bracket #5 280 lbs Horizontal brace begins to bend 510 lbs Diagonal brace begins to deform 578 lbs Diagonal brace fails Bracket #6 270 lbs Horizontal brace begins to bend 520 lbs Diagonal brace begins to deform 555 lbs Diagonal brace fails LAB TECHNICIAN: Kellie Queen IMESE RESUL)SAFPI'YL)M Y TO 11IFSPECIFICSAMPLES IESIEL REIKJi1 IS hVV1 VC)f 6L RF.F`ROrXXFn FXCFPI'IN FUII Wi(HOUI'MZI I - !EN PERIAISSNNJ BY PROFFSSIONk S[RVu INDUSTRIES, INC Respectf Ily submitted; -, PRO, E SIONAL SERVICE INDUSTRIES, INC. jL .1 Grogory N. AQdersZx Construction 15*vicps 7epartment Manager Prore'sinrTal ervice industries, Inc. 2779.tiouth 600 West Sall I -ake Cilr. 1 fair 811 IS Phone 801 -48 -1 88 17 Fax 510[ 587•x.512 CONCRETE TILE BRACKET TESTING Snow and Ice slide prevention devices for all types of roofs P.O. Box 682, American Fork, UT 84003 (801) 756 -8666, fax (801) 756 -7891 STATIC FIELD TESTING OF TRA SNOW BRACKETS conducted for Tile Roof Accessories, Inc. P.O. Box 682 American Fork, UT 84003 (801)756 -8666 Tel. (801)756 -7891 Fax. X41k- zlz a-46&�� illardson, E 'neering Assistant David Jens roject Engineer David Sorensen, Director RPRC Rapid Product Realization Center Brigham Young University Provo, Utah 84602 April 14, 1995 INTRODUCTION A strength verification test of the Tile Roof Accessories (TRA) Snow Bracket was performed in the field according to specifications independently recommended by Brigham Young University. In addition, Brigham Young University supervised and assisted in the performance of this test. A field test was necessary to resolve questions about how accurately initial laboratory tests had simulated the actual response of an installed bracket. The objective of this test was to determine the TRA Bracket's maximum capacity when subject to a uniform snow load on a file roof. Towards this end, an existing the roof was chosen for the test. The test roof was a black shake Monier concrete tile, simple pitched roof on a small one story structure which was easily accessible from all four sides. Each half of the roof was 8' by 6', yielding a total of 48 square feet of roof area per side. The roof had a 12/12 pitch (45' slope). A sketch of the test roof is shown below in Figure 1 (also see photographs in Appendix). A testing scenario was devised to simulate one of the potentially worst cases of snow loading on the brackets: packed snow or ice which is free to slide down the roof on a thin layer of water, with little or no frictional resistance. The testing scenario to simulate this loading Figure 1: Test Roof Sketch involved covering the test section of roof with a sheet of plastic, placing blocks of ice on the plastic, and finally adding additional weight on top of the ice via bags of gravel (the ice on the plastic representing the frictionless surface). A wood beam was used to support the ice and gravel mass between two snow brackets. Figure 2 below shows a sketch of the testing setup. It is assumed that this setup resulted in near zero friction between the mass and the roof; allowing the down -roof component of the weight vector to be interpreted as direct load on the beam and the snow bracket. The weight was increased slowly to the desired load of 1200 lb. This 1200 -1b. static load was pre - determined to be large enough to simulate very heavy snow loads including a factor of safety. Also, this load was limited by what was reasonable and safe for the performance of the test. Aets Figure 2: Test Setup ,. . The test was performed on Tuesday, March 28, 1995 between 12:30 p.m. and 3:30 p.m. The weather conditions were overcast with high temperatures between 40'F and 45 ° F and there was a slight breeze from the north. The six-step procedure followed to field test the brackets is described in the following paragraph. 1. The brackets were mounted according to manufacturer's specifications on the last row of tiles at the bottom of the roof separated by a distance of 3 feet. 2. A sheet of plastic (006 in. thick) was then draped over the brackets and up over the ridge of the roof. 3. A four foot wooden beam (2" by 4 ") was placed on top of the plastic spanning the distance between the two brackets. The beam was not allowed to contact the roof directly. 4. Twenty blocks of ice were stacked against the wooden beam and on top of the plastic in four columns, Each block of ice measured approximately 6" x 6" x 9" and weighted about 11 lb. 5. Another wooden beam (2" by 10 ") was placed between the second and third rows of ice to provide a bearing area on the ice for the additional gravel load, Again, this beam was not allowed to come in direct contact with the roof. 6. Additional load was applied by stacking 25 -1b. bags of gravel on top of the ice blocks, When the supply of gravel bags ran out, other items were weighed and added to the stack until the desired load of 1200 lb. was reached. The full 1200 lb. load was left on the roof for about half an hour prior to concluding the test. The load was increased to a total of 600 lb. before any notable deformation of the snow bracket took place. At this load, the upper end of the bracket (the attachment mechanism) began to yield and the end of the bracket moved down the roof about 3/8 in. As the load increased from 600 lb. to 1000 lb., the load path redistributed to other parts of the bracket and the down -roof displacement stabilized at about 3/4 in. The load was increased until it reached the pre - specified limit of 12001b. At this final load, the down -roof displacement had become about 1 -1/2 in., but the brackets were able to sustain the full load without catastrophic failure. The mode of deformation was a progressive straightening of the bracket's attachment mechanism. No deformation was observed in the triangular frame on the lower end of the bracket. Additionally, it should be noted that the load did not cause any observable damage to the concrete roofing tiles. DISCUSSION OF RESULTS Assuming that the friction of the melting ice on the plastic is negligible, the distributed load of 12001b. has a down -roof component of 849 lb. This 849 lb. distributed load is applied to the simply- supported wood beam. The snow brackets provide the support reactions for the wood beam which are 425 lb. on each bracket. Thus, each snow bracket sustained a load of 425 lb. without failing. Therefore the maximum capacity of an TRA Snow Bracket is 425 lb. without any factor of safety. Alternatively, the maximum capacity of the bracket is 213 lb. with a factor of safety equal to 2.0. Naturally, the choice of an appropriate factor of safety is up to the designer. It should be noted that these preliminary values are somewhat limited in their general application, since only one test was performed with only two snow brackets. Testing additional samples would be necessary to quantify the reliability of this test data. Assuming an allowable capacity of 213 lb. for. each snow bracket (based on a factor of safety equal to 2), 25 brackets should be able to support a 75 lb. /ft. snow load on 100 square feet of roof (a standard roofing square) with a 12/12 pitch. The graph in Figure 3 below extrapolates this data to other snow loads and different roof slopes. �40 ar V Z 35 0 W30 4. 0 25 m 0 20 15 =111 5 Snow LcedW 15 20 Z W 35 40 45 T 55 W 65 70 75 - -* -15ps - -® --Mps - --A--25ps - *-30ps -*-35p9 -4- 40 p9 +45 pd 50pS1 55ps1 - 0 --60psf - -0 -66psf - -t-70PS1 -X-75psf 0 5 10 15 20 25 30 9"a* ft per RiX&V S*M Figure 3: Contours of Snow Load vs. Roof Slope and Number of Brackets Required NOTE: The information on the graph in Figure 3 includes a safety factor of 2 as described in the Discussion of Results above. It should be noted that yielding occurs at the above design load with no safety factor as described in the Observations and Results above. Also, the test results are based on zero friction between the snow or ice load and the concrete the roof. It should also be noted that because the test was not able to completely fail the brackets, and the actual ultimate capacity of the bracket could be greater than 425 lb. It is impossible to predict the actual ultimate capacity of the brackets from the results of this test. 10 WtIMA-9 14.1e Based on the preliminary results and discussion described above, the tentative maximum capacity of the TRA Snow Bracket is 425 lb, (with no safety factor) when subjected to a uniform loading on a concrete tile roof. This conclusion is based on the limited amount of available data. Further testing on a laboratory scale is recommended to determine a more reliable capacity. These laboratory tests should attempt to simulate actual field conditions. The tests should be performed to failure to provide more accurate information that could be utilized in the design process. Also, a simple modification of the snow bracket design is recommended to prevent the tile attachment mechanism from straightening under load. This modification would increase the load capacity of the bracket; and the additional test data would result in improved reliability in the data and possibly a reduction in the safety factor used by the designer. Snow Load (psf) 55 50 ? ) r` 4 5 l i J - Yl 40 6 w 6 di c 0 m 35 30 15 45 75 105 135 165 195 225 255 285 30 Gf 90 120 150 180 210 240 270 300 7 11 - - -a �::1 :Sj: .l t .r,[ •,j,:' _z � _ - 't, .� (!`.. _ :Ct _., [tl)_..:• - 'i.t :: _ :Ll� j: - - - ']'•.:l �L _ •• JTIf :,i:� - () -,�Tt, l: .�ci .[acs _! �, i r:� :T: -ie: i1 aciF _(. _: (_: ,<:' i. r. : u: ..:•. _fnl .. i• :ii i�.:c a :xP:r 'i ,:SLJ r r:9(� :_[: - - _ :ai .n ?i :.::an ( :[ _'° .l r t. ..... �:'!:I r•.. .:: -.: :!:: -' _.._. 1 3: i] __ t- _ - .:a _ %L_ •.t}!. • :. ...... .:... 'T 3f, :.._,. ` . ( .'L. ... ._': __ ::l) 1:91 ), .'.S t �1, - :lC: Cia;' - - ):1. :- •._ t[ - f.;: L. L:7=!a ", P.:._(t iJ f. -. 1 ! - - - _ `� x: __ .l !(: :ice. ][, aCf iJ. � }.( P � ..,_. _._39[1:, -�,•. [t::_C /irG .::' � ♦tt[ - [e _ _ .x. _ F,:� TCi ..f }. ic ii :: �if�i::_•_]�.':. :: rv r. "iia ,.. .> -: i• - !i(" _,. :: > - •:f. _ , TT• y :'1 Gi,[J ",:::::::r>lfn (. }.l i S . ,.l r:: �aal::1: 1:, '1. „• - - - :: - ]•l t: Jt" ::]'.:C. __ _ 1- i:=::, �(::_ 5 -.- Tr - : - r)C .. •if: Y: r:f,: lc+=.:•.1 _.: .T.: :-i Via: }: — e-- IS psf t — a--- 30 psf I —& -43 psf —x 60 psf —)K 75 psf — a 90 psf ---k -- 105 psf 120 psi 135 psf --0 -150 psf — �— 165 psf �— 180 osf —- 195 os f -N 210 ps f '_' 22 .- 5 p 20 �> : -t -240 psf 2SS psf (. :L1: t 270 psf :(. :�•: J' `•,+ , �; . I _-o- 285 p>f 330 PSI tw v 20 40 60 80 100 123 Brackets per P•oofi::q Square TRA Snow Brackets Width of Panel (inches) 12 Length of Panel (feet) 3.5 Roof Pitch (x/12) 7 Snow Load (Lbs per ft 100 Screw Strength (Lbs) 0 Snow Fence Strength (Lbs) 213 Number of screws needed 6 (per panel) 0 Number of fences needed &8 (per panel) 200 A Tile Bracket - 1' -0 "H x 3' -6 "V Spacing TRA Snow Brackets Width of Panel (inches) 6 Length of Panel (feet) 3.5 Roof Pitch (x/12) 7 Snow Load (Lbs per ft) 200 Screw Strength (Lbs) 0 Snow Fence Strength (Lbs) 213 Number of screws needed 0 (per panel) Number of ences needed (per panel) 0.8 A Tile Bracket - 0' -6 "H x 3'-6 "V Spacing TRA Snow Brackets Width of Panel (inches) 12 Length of Panel (feet) 3.5 Roof Pitch (x/12) 16 Snow Load (Lbs per ft) 75 Screw Strength (Lbs) 0 Snow Fence Strength (Lbs) 213 Number of screws needed 6 (per panel) 0 Number of fences needed 1.0 (per panel) 150 A Tile Bracket - 1' -0 "H x 3'-6 "V Spacing TRA Snow Brackets Width of Panel (inches) 6 Length of Panel (feet) 15 Roof Pitch (x/12) 16 Snow Load (Lbs per ) 150 Screw Strength (Lbs) 0 Snow Fence Strength (Lbs) 213 Number of screws needed (per panel) 0 Number of fences needed (per panel) 1.0 A Tile Bracket - 0' -6 "H x 3' -6 "V Spacing TRA Snow Brackets Width of Panel (inches) 24 Length of Panel (feet) 4 Roof Pitch (x/12) 7 Snow Load (Lbs per ft 2 ) 100 Screw Strength (Lbs) 0 Snow Fence Strength (Lbs) 400 Number of needed 12 (per panel) 0 Number of fences needed 1.0 (per panel) 200 H Soldered Bracket - 2' -0 "H x 4'V Spacing TRA Snow Brackets Width of Panel (inches) 12 Length of Panel (feet) 4 Roof Pitch (x/12) 7 Snow Load (Lbs per ft) 200 Screw Strength (Lbs) 0 Snow Fence Strength (Lbs) 400 Number of screws needed (per panel) 0 Number of fences needed (per panel) 1.0 H Soldered Bracket - 1' -0 "H x 4'V Spacing TRA Snow Brackets Width of Panel (inches) 29 Length of Panel (feet) 3 Roof Pitch (x/12) 16 Snow Load (Lbs per ft) 71 Screw Strength (Lbs) 0 Snow Fence Strength (Lbs) 400 Number of screws needed 14.5 (per panel) 0 Number of fences needed 1.0 (per panel) 142 H Soldered Bracket - 2' -5 "H x TV Spacing TRA Snow Brackets Width of Panel (inches) 14.5 Length of Panel (feet) 3 Roof Pitch (02) 16 Snow Load (Lbs per ft) 142 Screw Strength (Lbs) 0 Snow Fence Strength (Lbs) 400 Number of screws needed (per panel) 0 Number of fences needed (per panel) H Soldered Bracket - 1' -2.5 "H x 3'V Spacing TRA Snow Brackets Width of Panel (inches) 29.75 Length of Panel (feet) 6 Roof Pitch (x/12) 3 Snow Load (Lbs per ft) 100 Screw Strength (Lbs) 0 Snow Fence Strength (Lbs) 400 Number of screws needed 15 (per panel) 0 Number of fences needed 0.9 (per panel) 200 H Soldered Bracket - 2' -6 "H x &V Spacing TRA Snow Brackets Width of Panel (inches) 15 Length of Panel (feet) 6 Roof Pitch (x/12) 3 Snow Load (Lbs per ft) 200 Screw Strength (Lbs) 0 Snow Fence Strength (Lbs) 400 Number of screws needed (per panel) 0 Number of fences needed (per panel) 0.9 H Soldered Bracket - 1' -3 "H x 6'V Spacing TRA Snow Brackets Width of Panel (inches) 28.25 Length of Panel (feet) 3 Roof Pitch (x/12) 10 Snow Load (Lbs per ) 90 Screw Strength (Lbs) 0 Snow Fence Strength (Lbs) 400 Number of screws needed 14.1 (per panel) 0 Number of fences needed 1.0 (per panel) 180 H Soldered Bracket - 2'-4 "H x TV Spacing TRA Snow Brackets Width of Panel (inches) 14.1 Length of Panel (feet) 3 Roof Pitch (x/12) 10 Snow Load (Lbs per ft) 180 Screw Strength (Lbs) 0 Snow Fence Strength (Lbs) 400 Number of screws needed (per panel) 0 Number of ences needed (per panel) 1.0 H Soldered Bracket - V -2 "H x TV Spacing