HomeMy WebLinkAboutB10-0231 Community Development Department
75 South Frontage Road
� Vail, Colorado USA 81657
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CERTIFICATE OF OCCUPANCY
This certificate is issued pursuant to the requirements of Tifle 10, Section 10-1-2, ADOPTED CODES of the Vail Town
Code certifying that, at the time of issuance, this structure was found to be substantially in compliance with the various
ordinances of the town regulating building construction or use for the following:
Name and description of project Manuel Castro Residence(NDUP)
Address of project: 935 Fairway Drive Vail Co. 81657
Owner name and address: Manuel Castro 935 Fairway Drive Vail Co. 81657
IBC Edition: 2009 Occupancy Group(s): R3 Type(s)of Construction: VB
Permit Number(s): B10-0231 Occupant Load: Sprinkler System Y/N Type:Y
06/28/2012
artin Haeberle,Chief Building Official Date
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06-26-2012 Inspection Request Reporting Page 4
4'27 Dm Vail, C� - Citv Of
Requested Inspect Date: Wednesday,June 27,2012
Inspection Area: JRM
Site Address: 925 FAIRWAY DR VAIL
EAST UNIT
A/P/D Information 7���
Activity: B10-0231 Type: B-BLD Sub Ty pe: NDUP Status: ISSUED
Const Type: 102 Occupancy: Use: IRC Insp Area: JRM
Owner: CASTRO, MANUEL
Contractor: HILL CONSTRUCTION INC Phone: 328-2200
Description: DEMO/REBUILD DUPLEX
Reauested Insqection(s)
Item: 537 PLAN-FINAL C/O Requested Time: 08:15 AM
Requestor: HILL CONSTRUCTION INC Phone: 328-2200
Comments: 390-3413
Assigned To: BGIBSON Entered By: JMONDRAGON K
Action: Time Exp:
Comment: e-inspec ion o andscaping require m spring 012.
Item: 539 PW-FINAL C/O Requested Time: 09:45 AM
Requesto�: HILL CONSTRUCTION INC Phone: 328-2200
Comments: 390-3413
Assigned To: JMONDRAGON Entered By: JMONDRAGON K
Action: Time Exp:
Comment: o ea y, see ection for approTditions..
Item: BLDG-Final C/O Requested Time: 10:00 AM
Requesto � HILL CONSTRUCTION INC Phone: 328-2200
Comme s: 390-3413
Assigne o: JMONDRAGON Entered By: JMONDRAGON K
A ion: ime Exp:
Insuection Historv
Item: 10 BLDG-FOOTING ""Approved""
09/23/10 Inspector: mdenney Action: AP APPROVED
Comment: per plan
Item: 0 BLDG-Foundation/5teel ""Approved*"
10/01/10 Inspector: Martin Action: PI PARTIAL INSPECTION
� Comment: East side only(house only)
�v 11/19/10 Inspector: Martin Action: PI PARTIAL INSPECTION
D Comment: Garage slab on�lY
� 12/21/11 Inspector: JRM Action: AP APPROVED
Comment:
� tem: 21 PLAN-ILC Foundation Plan *"Approved"*
-� 1 11/10/10 Inspector: bgibson Action: AP APPROVED
Comment: east unit of duplex
�� te . 410 Special Inspect-progress rept ""Approved**
12/21/11 Inspector: JRM Action: AP APPROVED
Comment:
Item: 22 PLAN-ILC FRAMING `*Approved`*
05/24/11 Inspector: bgibson Action: AP APPROVED
Comment:
I� REPT131 Run Id: 14583
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K R M CONSULTANTS, INC.
P.O.Box 4572 970-J4�-J�J'I
Vail,Colorado B'I 658 FAX J4J-'I 577
F/ELD REPORT
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DArE: 5/17/2011
Gary Hill
ARR/VE: 10:30
DEPART: 11:00
WEATHER: cldy/cool
ATTENTION:
JOB NUMBER; 1004-15
PROJECT: Castro Residence
PRESENT AT SITE: G8ry
SrArus oFCOMP�Er�oN: General structural framing mostly complete
On May 17, 2011 I visited the above referenced site to observe a few items addressed in the inspection
report by Ground Engineering. The following items were noted:
I observed the holes in the Glu-Lam roof purlins for the sprinkler system. Each hole is approximately 2" in
diameter and located near the west exterior wall and at the interior bearing beam. I have reviewed the
structural integrity, and no changes are necessary. The Glu-Lam purlins are still structurally adequate for
the design snow load.
I was told that the seams of the steel decking have not been fastened together at the garage floor framing.
This is still structurally adequate as indicated in the Record provided by our office dated 12/14/2010.
I observed the steel columns, which were welded together (near the floor sheathing) without using any
cap/base plates. These appear to be structurally adequate as constructed.
I also observed the corner of the foundation wall that had spalled away under the steel column. This had
been repaired, and a larger steel base plate had been installed. This appears to be structurally adequate as
repaired.
Lastly, I observed the middle column deck support at the foundation wall, and the column is not centered on
the foundation wall. However, the outside face of column and outside face of concrete appear to be mostly
aligned, and a vertical steel plate was added with two anchors. This appears to be structurally adequate as
constructed.
Please do not hesitate to call with any questions.
KRM Consultants, Inc. ��Q�G%
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SIGNED: v0�'���y.� hENN�;•.��-. COPY TO:
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REVIEWED: �`"�`FSS/O N A�.�-�C::.
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`' NOTE: THIS PERMIT MUST BE POSTED ON JOBSITE AT ALL TIMES
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Town of Vail, Community Development, 75 South Frontage Road,Vail, Colorado 81657
p. 970.479.2139, f. 970.479.2452, inpsections 970.479.2149
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� NEW (SFR,P/S,DUP) PERMIT Permit #: B10-0231
Project #: PRJ10-0049
Job Address: 925 FAIRWAY DR VAIL Status. . : ISSUED
`y Location......: West UNIT Applied . . : 08/09/2010
Parcel No....: 210108116014 Issued... : 09/22/2010
� Expires. ..: 03/21/2011
� OWNER CASTRO,MANUEL 08/09/2010
� 450 2R DE SIERRA ITAMBE 64
= REAL DE LAS LOMAS DF 11920 MEXICO
� APPLICANT HILL CONSTRUCTION INC 08/09/2010 Phone: 328-2200
� PO Box 1735
= Edwards
CO 81632
� License:267-A
� CONTRACTOR HILL CONSTRUCTION INC 08/09/2010 Phone:328-2200
� PO Box 1735
; Edwards
g CO 81632
j License:267-A
�
Description:
DEMO/REBUILD DUPLEX
� Occupancy Type Factor Sq Feet Valuation
Totals... 5,005$1,200,000.00'
�
Number of Dwelling Units:
Occupancy: IRC Town of Vail Adjusted Valuation: $1,200,000.00
Type Construction: IRC Total Sq Ft Added: 5005
0
3 ...............«.......,......,..,.....,.............,,,,........,............... FEE SUMMARY .....,......,.,«...._,,...........,....,.........,............,,,.,,......,,,,,...
� Building Permit Fee---> $6,338.75 Will Call---------------> $4.00 Total Calculated Fees-- --> $35,013.69
Plan Check--------------> $4,120.19 Use Tax Fee-------------------> $23,800.00 Additional Fees------------> $0.00
Add'I Plan Check Hours-> $0.00 Restuarant Plan Review--> $0.00 TOTAL PERMIT FEES— > E35,013.69
Investigation----------> $0.00 Recreation Fee--------------> $750.75
j Payments---- ----- ---> a35,013.69
t Total Calculated Fees-----> $35,013.69 BALANCE DUE---------- a0.00
S ------>
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� DECLARATIONS
:
I hereby acknowledge that I have read this application,filled out in full the information required,completed an accurate plot plan,and state that all the information
as required is correct. I agree to comply with the information and plot plan,to comply with all Town ordinances and state laws,and to build this structure
according to the towns zoning and subdivision codes,design review approved, International Building and Residential Codes and other ordinances of the Town
applicable thereto.
� REQUESTS FOR INSPECTION SHALL BE MADE TWENTY-FOUR HOURS IN ADVANCE BY TELEPHONE AT 970.479.2149 OR AT OUR OFFICE FROM
8:00 AM-4:00 PM.
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� i n e of Owner or ntractor Date
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� APPROVALS
� Permit#: 610-0231 as of 09-22-2010 Status: ISSUED
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Item: 05100 BUILDING DEPARTMENT
, 09/07/2010 cg Action: CR comments sent to
� applicant
� 09/14/2010 cg Action: CR second review
� comments sent to applicant for outstanding items not
� addressed in resubmittal
� 09/22/2010 cg Action: AP
� Item: 05110 ELECTRICAL REVIEW APPROVAL
09/14/2010 cg Action: AP
�
Item: 05400 PLANNING DEPARTMENT
09/17/2010 bgibson Action: AP plans routed to F1
Item: 05600 FIRE DEPARTMENT
09/02/2010 mvaughan Action: AP monitored fire
alarm and sprinkler system required.
Item: 05500 PUBLIC WORKS
08/18/2010 cdelles Action: DN No retaining walls
over 6' Contacted architect 8/18/10
� 09/03/2010 cdelles Action: AP Spoke with
� architect. He stated no walls are over 6'
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� See the Conditions section of this Document for any that may apply.
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� CONDITIONS OF APPROVAL
�� Permit#: 610-0231 as of 09-22-2010 Status: ISSUED
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� Cond: 33
(PLAN)THIS PROJECT WILL REQUIRED A SITE IMPROVEMENT
SURVEY. SUCH SURVEY SHALL BE SUBMITTED AND APPROVED PRIOR
TO REQUEST FOR A FRAME INSPECTION.
Cond: 12
(BLDG.): FIELD INSPECTIONS ARE REQUIRED TO CHECK FOR CODE
COMPLIANCE.
Cond: 42
(BLDG 2009) CARBON MONOXIDE DETECTORS REQUIRED TO BE
INSTALLED PER 2009 IRC R315
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�+� ENGINEERING • COMFORT SYSTEMSM �
PO BOX 8610•AVON,CO 81620•Telephone 970-845-7910 �_
Fax 970-845-7522•E-mail drader@raderengineenng.com ji
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9/21/10 �
Town of Vaii k
Mr. Michael Sanner E Cppy► �
Sanner Architects 0��'� A , >S�. �
' PO Box 1498 O• w Rlp�;c9 �
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Re: Castro Residence Gfl.'
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Living Room Fireplace '�..� � .•'� �
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925 Fairway Drive, East Unit p�.
Vail, CO
REI Job No. 10041.00
Dear Michael,
We have reviewed the designs for the gas fireplace to be installed in the Living Room of the
Castro Residence. The design provided by Sanner Architects includes fireplace elevation and
� sections. The submittals provided by Rio Grande Fireplaces include burner details, exhaust fan
specifications, draft control specifications, wiring schematics, interlock schematic, and air
proving switch. We have also spoken directly with the technical representative from Exhausto
regarding the exhaust system of this fireplace.
The following is a summary of our design and comments:
. The fireplace box will be a freestanding, 60" x 32" x18"box.
• A 60" x 32" exhaust hood will be located 42" above the box. Glass walls will extend
from the hood to the block on 3 of the 4 sides. The north side will be open which
calculates to a free area of 17.5 SF.
' . Per Exhausto, the fireplace will require 926 CFM exhaust through a 14" ID flue. The
flue shall be a B-Vent with 1" clearance to combustibles.
. The flue shall terminate with an RS 014 chimney fan by Exhausto, located on the roof.
• Architectural chase shall be constructed entirely of non-combustible materials.
. Combustion air shall be provided directly to the firebox via 5" diameter round duct.
. Gas piping shall be schedule 40 black steel pipe, 1501b. malleable iron screwed fitting.
CSST pipe is prohibited. Smooth bore piping only.
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' . Installation of each component and system shall comply with the manufacturer's f
installation instructions. Maintain all minimum clearances as required. �
. Room make-up air shall be provided by the FC-2 fan coil which provides tempered 100% �
outside air. FG2 shall be interlocked to fireplace gas valve. FG2 is rated at 1235 CFM. �
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Refer to sequence of operation on Rader drawings dated 9/21/10. �
• Installation shall comply with 2009 International Fuel Gas Code, 2009 International �
Building Code and 2009 International Plumbing Code. ;
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. stall a sin le on/off wall switch within immediate vicinity of the fireplace for control of �
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the fireplace. �
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o Start Sequence: ;
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1 When wall switch is in the on position, ADC 100 draft control system shall §
energize.
Mechanical fire lace damper shall open. Once open, integral end switch shall �
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prove that the damper is open. '
3 The ADC 100 begins to ramp up the fan.
4 The proven draft switch closes when adequate draft is achieved and the ADC 100
adjusts fan to speed setting on the potentiometer.
5 FC-2 fan coil shall start upon fan ramp up and airflow shall be proven by air
proving switch.
6 The ADC 100 control shall release the appliance for operation.
7 The burner shall not be allowed to fire until the appliance is released for
operation.
o Shutdown Sequence:
1 When wall switch is in the off position, burner shall be off.
2 Fan output shall continue at pre-set speed for the set post purge time (0-10
' minutes).
3 Fan output is set to zero and damper closes.
4 FG2 shall be off(unless called to be on for other fan coil modes).
Please let me know if you have any questions.
Sincerely,
J. Drew Rader P.E.
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clean modern aesthetic
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Height 5" (Electronic Ignition Version is 6")
Control acess panel
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LE���?:` 60" 5° (6")* 64�
' 102,000 90,000 5 (2) 43 46
� t aJ:" 72" 5,� (6")"
76° 116,000 110,000 6 (2) 43 43
� . 129,000 128,000 7 (2) 43 41
�.,�?� 84" 5° (6') 9�� � ' ._ _—
;��;SQS's ' 96" ' S" (6")" 100" 142,000 146,500 ' 8 (2) 43 38
Minimum fireplace depth required 14" Minimum flreplace height required 18" `Electronic Ignition Version �� ���� ���
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�;����;n� o�t,cag,s Masonry or stainless steel class A fiue, vertical through the roof vent
�`��zt-;�,� Electricity is not required for this appliance
����s��,ry��;c�i;,,�,c.s�t Recommended mechanized flue fan and mechanical damper at Exhausto.com
BE,�,��,u�,������,�e Linear burner in lengths from 2' to 8' in 1' increments
Burner is submerged into bed of broken tempered glass
����,�„ W,,;��,� Any glass doors must be open while in operation
�,���;;��,��;���, Tempered glass over the burner and approved colored glass as a topcoat
�-;����,�y�cc>r,figur��eon Retrofit into an approved wood burning firepiace. Appliance may be installed
as a 1, 2, 3 or 4 sided viewable fireplace with appropriate flue/venting
�,, p$,<x�;;;�,;g�„ts Fresh air is required to feed the burner from underneath
Code requires combustion air to be provided into the firebox for all fireplaces
��,.#;�;��,.,;,�„�; Omni-Test Laboratories ANSt Z21.60 CSA2.26
�Must be specified at time of ordering.
Spark Modem Fires
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3912053 0�.�o Product Information �
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EXHAUSTO �
MFD Mechanical Fireplace Damper
Use
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The EXHAUSTO MFD is a low profile, automated �
fireplace damper. It is for use only in conjunction
with an EXHAUSTO ADC 100 control and RS mode�
chimney fan as part of the FDDST"', Fireplace Draft
Damper System. It prevents excess heat from w
escaping through the chimney when the firepiace is 4
not in use. �`
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The MFD is designed for chimney top installations ,���,.!
and is for use with gas fireplaces only.
Description
The MFD is powered by a 120 or 24 VAC actuator.
The actuator is interlocked to the control so it only 4
operates when the fireplace is in use and the fan
is running. When there is a call for heat from the `
fireplace, the ADC 100 control begins its operational
sequence to open the damper and start the chimney
fan. Once the damper opens and there is sufficient
draft in the chimney, the control releases the gas
vaive for fireplace operation.
The actuator has two endswitches to prove damper
position (open or closed) and is equipped with the
Enerdrive fail safe system to open the damper in the
event of an electrical or mechanical failure.
The damper is rated for temperatures up to 575°F
(300°C).
Material
All metal components are 304 stainless steel.
Standard Equipment
Damper with chimney adapter and actuator in s
weatherproof enclosure.
Listings
Actuator is CSA and CE listed. ;:
Warranty
2 year factory warranty.
Specifications are subjed to change without notice.
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3912053 01.10 Product Information �
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Specifications �
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Fan Model: RS009 and RS012 B �
Chim ney Size: 8" 10„ 12" � � �:
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Dimensions: RJ A in 7.87 9.87 11.87 �:
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mm 200 251 301 �:
Bx6 in 15.6 15.6 15.6 �
mm 396 396 396 i i �'
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C in 17.6 18.5 19•3 C ii �
mm 447 470 490 �
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D in 1.75 2.0 2.5 �
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mm 44 51 64 � `__� 4 5 �
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Fan Model: RS014 and RS016 95--i �
Chimney Size: 8" 10" 12"
Dimensions: 0 A in 7.87 9.87 11•87 �
mm 200 251 301 �-�{ �
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BxB in 19.0 19.0 19.0 �
mm 483 483 483 � �
C in 19.7 20.6 21.5 �� � � �
mm 500 523 546 i
8.5 ±
D in 1.75 2A 2.5 � �
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EXHAUSTOInc. P:770.587.3238 � �
1200 Northmeadow Pkwy. F:770.587.4731 "�
s��te�so T:aoo.2ss.zs2s V E N T 1 N G D E 51 G N 5 O L U T 1 O N 5 ==�AU$=�
Roswell,GA 30076 info@exhausto.com
us.exhausto.com
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'� � Mechanical lnstallation ......................... Chapter 3
` Electrical lnstallation ............................. Chapter 4
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" � Start Up and Configuration .................. Chapter 5
� Maintenance and Troubleshooting ...... Chapter 6
Job Name:
Installer:
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Installation Date:
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EXHAUSTO Inc. P:770.587.3238 E X H AU�ZO �
7200 Northmeadow Pkwy. F:770.587.4731 ❑
Suite 180 T:800.255.2923
Roswell,GA 30076 info@exhausto.com V E N T 1 N G D E S 1 G N 5 O L U T I O N 5 E=M•�=�
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1.1 Function...............................................................................................3 �
1.2 Shi in ..........................3
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1.3 Warranty...................................................................
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" 2. Specifications �
i 2.1 Dimensions and Capacities..................................................................4 �
' 2.2 PlanningAhead....................................................................................5 i
3. Mechanical installation
3.1 Transport Safety Device.......................................................................6
,; 3.2 Single Fan on Steel Chimney...............................................................
7
3.3 Single Fan on Brick Chimney...............................................................$
3.4 Multiple Fans on Steel Chimney...........................................................
? 3.5 Multiple Fans on Brick Chimney-Oversized Flue...............................8
` 3.6 Installation for High Temperatures........................................................8
. 3.7 Wall Mounting of Chimney Fan.............................................................9
° 3.8 Installation of Proven Draft Switch (PDSS) ..........................................9
; 4. Electricallnstallation
4.1 General ..............................................................................................10
' 42 Wiring Diagram for Single Fan with FSC...........................................10
4.3 Wiring Diagram for Two Fans with FSC.............................................11
4.4 Wiring Diagram for Single Fan with EBC10.......................................11
5. Start-Up and Configuration
5.1 System Testing...................................................................................12
<: 5.2 Adjusting the Chimney Fan Speed...........................................
..........12
5.3 Adjusting the Proven Draft Switch Setting .........................................12
I; 6. Maintenance&Troubleshooting .....13
6.1 Prior to Cleaning ........................................................................... ....13
" 6.2 Care and Cleaning.........................................................................
'' 6.3 Chimney Cleaning Intervals ..............................................................13
6.4 Troubleshooting.................................................................................
14
Symbol Legend:
The following terms are used throughout this manual to bring attention
to the presence of potential hazards or to important information
conceming the product.
Danger: Indicates an imminent hazardous situation Caution: Indicates an imminent hazardous situation
which,if not avoided,may result in personal injury or
which,if not avoided,will result in death,serious injury or I property damage.
substantial property damage.
TO REDUCE THE RISK OF FIRE, ELEC-
� TRICAL SHOCK OR INJURY TO PER-
' SONS, OBSERVE THE FOLLOWING: How to use this manual
1. Use this unit in the manner intended by the manufacturer. If This installation manual does not contain any system design
you have questions,contact the manufacturer at the address or documentation. System design documentation is available from any
telephone number listed on the front of the manual.
authorized EXHAUSTO representative.
2. Before servicing or cleaning the unit,switch off at service panel Accessories and controls are not covered by this manual. Please refer
and lock service panel to prevent power from being switched on to these component's individual manuals.
accidentally.
3. Installation work and electrical wiring must be done by a qualified
person(s)in accordance with applicable codes and standards.
4. Follow the appliance manufacturer's guidelines and safety
standards such as those published by the National Fire Protection
Associations(NFPA),and the American Society for Heating,
Refrigeration and Air Conditioning Engineers(ASHRAE),and the
local code authorities.
5. This unit must be grounded.
EXHAU STO 0 2
VENTING DESIGN SOLUTIONS
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� 1. Product Information �
1.1 Function �
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Use EXHAUSTO model RS Chimney Fan is a chimney top mounted ventilator that is designed to provide large flue gas �
volume capacities. It is designed and intended for use with residential gas or oil fired central space heating sys- �
tems,for volume water heating or for combination space heating/volume water heating. It is also suitable for
use with gas-fired fireplaces, stoves, BBQ's or residential pizza ovens. �
This product is developed to prevent draft problems from occurring by creating a mechanical draft in venting �
systems and thereby also increasing the capacity and efficiency of a venting system. ;
The use of the EXHAUSTO RS Chimney Fan is not restricted to any type of chimney,because the fan creates a
negative pressure(below atmospheric)in the chimney or vent =
Code Compliance z
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Installations must conform to requirements of the authority having jurisdiction. Where required by the authority
having jurisdiction,the installation must also conform to the Standard for Draft Equipment and The National �
Fuel Gas Code,ANSI Z223.1/NFPA 54. „
All electrical wiring must be in accordance with the requirements of authority having jurisdiction or, in the absence of �
such requirements,with the National Electrical Code, NFPA70. �'
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Listing EXHAUSTO Model RS is tested and listed to UL Standard 378, Standard for Draft Equipment.The fan is manufac- {`
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tured at an IS09001 certified plant and bears the European CE compliance IabeL �
The chimney fan must be interlocked with the connected appliance(s)to insure proper combustions and to avoid �
flue gas spillage. �
9.2 Shipping �:
�
The packing list(attached to one of the packages)clearly lists all items in the shipment and each package has a �
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label showing the contents. Check the list against all materials on the job site for completeness. ;.
NOTE: �
F
All single phase fans are shipped with a capacitor and junction box connected via conduit.The capacitor is �
located INSIDE the junction box.Please do not discard. �
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1.3 Warranty
�
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EXHAUSTO products are warranted for a period of two(2)years following the date of invoice. �
Replacement or repair will be at EXHAUSTO's discretion, provided factory inspection shows a defect =
in material or workmanship. �,
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Complete warranty conditions are available from EXHAUSTO. L
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2. Specifications �
2.1 Dimensions 8�Capacities F
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Model RS 009 RS 012 RS 014 RS 016 ' �
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Discharge Horizontal � ;
Fan Type Axial Vane `
Motor Type Totally enclosed,Variable speed,Class H �
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Voltage V AC 1 x120 =
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RPM 1600 A
CFM 0.0 Ps 450 950 1400 1950 • '
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Amperage Amps 0.5 1.2 1.4 3.9 �
MotorOutput HP 1/30 1/10 1/7 1/3 0 �E� r�
kW 0.025 0.08 0.1 0.25 e :
Weight Ibs 29 37 47 61 G
kg 13 17 21 28 ;
Dimensions A in 10.2 11.5 13.1 16.0 �'
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mm 259 292 334 407 "
Bx6 in 11J 14.3 16.6 18.8 ° ' s
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mm 296 364 422 478 z `
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C in 10.8 13.5 15.5 17.4
mm 275 344 395 441
D in 3.0 3.3 3.9 3.9 6
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mm 75 85 100 100 5
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E in 9.4 11.6 13.5 15.4 � 'Z �
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mm 238 294 342 391 a �o ;
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Temperature Interm. 575°F/300°C `
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Rating Cont. 482°F/250°C �
1 Junction Box �
Capacity 2 ConduiUcord �
3 Motor
4 Motor Housing
PS(inW.C.) 5 Cooling Plates �
1.0 6 Bird Screen �
7 Base Plate
0�9 8 Locking Nut
9 Inlet
��$ 10 Axial Vane
11 Hinges r
�•� 12 Capacitor �
0.6 (inside junction box) �
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o.s , Sound Data �
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0.4 qs Model Lw d6(measured in accordance with ISO 3744) Lp ;
�'9 125Hz 250Hz 500Hz 1000Hz 2000Hz 4000Hz 8000Hz dB(A) �
0.3 ;
9g RS 009 54 50 47 43 38 31 25 21 �
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0'2 9N RS 012 64 60 55 52 48 42 34 30 �:
0,1 RS 014 75 69 65 62 57 51 44 41 �
RS 016 81 76 72 69 64 58 52 47 �
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0.00 250 500 750 1000 1250 1500 1750 2000 �
Volume(cfm) '
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2.2 Planning Ahead �
1.Observe proper combustion air requirements. °
I 2.Provide a firm support system for the chimney fan. �
� 3. Determine the type of system involved. _
4.Observe proper safety measures are taken to assure safe use of the wood burning appliances F
Combustion Air Requirements: Provisions for combustion air must be in accordance with applicable local codes.
If the heating system is installed in an unconfied space,adequate air vill be available via normal infiltration.
If the heating system in installed in a confined space,(a space with a volume less than 50 cubic feet per w
1,000 Btu/hr of input for all fuel burning equipment)or building construction is unusually tight, adequate air for :.
combustion must be provided by two openings: one located about 6"below the ceiling,the other about 6"above the �
floor. Each opening must have a minimum free area as follows: �
1. One square inch per 4,000 Btu/hr of input when communicating directly with the outside or through a vertical duct. �
2. On square inch per 2,000 Btu/hr when communication through horizontal ducts to the outisde. �
3. One square inch per 1,000 Btu/hr when ventilation air is provided by openings in doors,etc.to adjoining spaces �
having adequate infiltration. �
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I Adequate fresh air must be provided for combustion; otherwise,improper operation and s
� inadequate venting of deadly flue gases may result. z
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Support system for the chimney fan: Prior to installation of the chimney fan, it must be assured the chimney can =
safely carry the weight of the chimney fan. �
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A steel chimney should be well supported at the roof penetration point. If the chimney extends more than 20'above
the roof,the chimney and the fan should be secured by wires attached on the chimney and on the roof at 2 to 3 �
different points. _
;
Brick chimneys usually do not need any kind of support to carry the weight of the chimney fan.
�
System Direct connect oil or gas appliances(no draft hood)normally do not require any mechanical draft adjustment.
Type However, if there are long horizontal breechings and far between the appliances, it is a good idea to install
mechanical vent dampers, so adjustments of the draft can be easily made. _
Draft hood systems could generally speaking have vent dampers installed.The vent dampers are used to balance
the system and assure that only a minimum of dilution air is pulled through the draft hoods.
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Safery Local codes usually require installation of safety devices,when mechanical draft is provided in an oil or gas fueled `
Devices system.
Make sure a differential pressure switch(proven draft switch)is installed to assure that no appliance will fire unless
there is a proven draft.
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� 3. Mechanical Installation �
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3.1 Transport Safety Device �
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If a transport safety device is present, remove it from the vane and �
make sure that the vane can revolve without hindrance. r�` �
RS 14/16: Before mounting,the transport safety device on the - }�- �
hinges must be removed. �
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3.2 Single Fan on Steel Chimney �
Step 1: Prepare fan location �
If a stack cap is already installed, it must be removed. The steel � - �
chimney adapter(SCA)slides right into the chimney,where the long �,
collar engagement ensures safe anchoring. If necessary, ' �
the adapter can be secured by means of long self-tapping stainless f
steel screws into the side of the collar through the chimney wall. '�\ �
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I If the steel chimney is air cooled,a special adapter for �� �
. such chimney must be used. � ,.
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Measure the inside diameter of the flue and cut a corresponding hole �— l �
in the center of the fiber mat. If the flue is so big that the throat in � I �I �,
the adapter has been reduced to fit the throat of the fan,the hole in �
the fiber mat should correspond to the throat. ;'
The aluminum foii on the fiber mat must face upward (against fan
base). � �
.
.
Step 2: Preparation of fan �
� � �
Locate the installation brackets in the grooves on the underside of / � � �
the fan base, using the bolts and nuts supplied to secure �
the brackets. Note that the bolts shall be installed from the °� �
bottom side in the two inner holes. ° 2
Adjust the final position of the installation brackets ensuring that =
there is a small gap between the brackets and the flue wall/adapter �
throat.Tighten the nuts. If the brackets touch the flue wall, it — � ;�
may create some vibration noise. =
Step 3:Attaching the fan
` � �
The chimney fan is now ready for installation on the top of the �
chimney. Place the fiber mat with the aluminum foil facing I �
upwards on the top of the adapter, and place the fan on top `�°
of the mat. High temperature silicone can be applied on the I �
side of the mat, but is not required. It can also be painted. It �yJ I '�, �;
is not necessary to bolt the fan to the chimney. —
Caution: Under conditions with extremely "`"' '�'� _�1 -
I strong winds surrounding the top of the ,.., � �
• chimney, the chimney fan must be secured by ���
steel wires supplied with the fan.
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3.3 Single Fan on Brick Chimney �
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Step 1: Prepare fan location �;
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The installation procedure is the same whether the flue is round or _ ._
square. If a clay tile flue liner is installed, it might stick up a few =
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inches. Cut it back so it is flush with or no more than 1/2 inch above � �
the chimney crown. ' p
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Measure the inside diameter of the flue, cut a corresponding hole in
the fiber mat leaving a minimum distance of 3/4"to any side of
the fiber mat. �� Y�
The aluminum foil on the fiber mat must face upwards(against fan �
base). i �
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Step 2: Preparation of fan �
Locate the installation brackets in the grooves on the underside of � , �? �
the fan base using the bolts and nuts supplied to secure the e �;' �
brackets. Note that the bolts shall be installed from the bottom side � � �
in the two inner holes. � �
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Adjust the final position of the brackets ensuring that there is � c � �'
clearance between the brackets and the flue wall. If the brackets � 1 � �
touch the wall, it may generate some vibration noise. I i.
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Step 3:Attaching the fan �
The chimney fan is now ready for installation on the top of the � �
chimney. Place fiber mat with the aluminum foil facing upwards on
the top of the chimney,and place the fan on top of the mat.
High temperature silicone can be applied on the side of the mat, � �
but is not required. It can also be painted. It is not necessary to bolt ` � �
the fan to the chimney. �
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QCaution: Under conditions with extremely � �
� strong winds surrounding the top of the � �
chimney,the chimney fan must be secured by a
steel wires supplied with the fan. �
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3.4 Multiple Fans on Steel Chimney �
If two or more chimney fans are required to create sufficient draft, �
installation procedures are the same as for single fan installation on
`�' a steel chimney. The only difference is that the fans are sitting next �--� r-,
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'? to each other on the top of the chimney.A special adapter plate `
t is required.
' When installing multiple fans, it is extremely important that the fans
are of the same model and size,and they must be controlled in �,
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3.5 Multiple Fans on a Brick Chimney-Oversized Flue �
If two or more fans are required to create sufficient draft, a special �
adapter plate is required. The adapter plate should be made of
5 stainless steel(14 GA or thicker), depending on the size and the fan �
* models used. �
z The two holes in the plate should match the throat diameter of the
fan model used and the distance from center to center should be at � �
least equal to the fan width(dimension"B"in 1.5. Dimensional Data).
The adapter should be sealed with silicone and bolted onto the top. �
When installing multiple fans, it is extremely important that the fans
� are of the same model and size,and they must be controlled
in tandem by one(1)motor speed control. �
A similar approach should be taken if the flue size exceeds the fan �
base dimensions.The adapter plate should be sized so it covers
� the flue and secured.A hole should be cut in the center of the plate �
and the fan mounted centered over the hole.
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3.6 Installation for High Temperatures
If the fan is used for applications where the flue gas temperatures �
exceed 400°F at the flue exit, and does not exceed 650°F,dilution �
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bolts must be used.
Dilution bolts will cause cool air to dilute the warm flue gas, by lifting �
the fan and leaving space so the cool air can get in under the fan
base. �
The dilution bolts should be installed in the outer holes in the fan � � ` �
base.
The dilution bolts are adjustable and should be adjusted so the ~
flue gas temperature does not exceed 400°F when discharged , `� L�
through the fan. When using dilution bolts the fan's actual capacity �� (�
is reduced and a stronger model may be required.The fiber mat is � I�. �
not required when using dilution bolts.
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3.7 Wall Mounting of Chimney Fan �
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When mounting the chimney fan on a wall,the installation
instructions for installation on a steel chimney should be followed. �
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Use of the adapter SCA can make the installation easier, but is not a Bolt �
requirement. �
To ease installation, detach the fan base by removing the bolts �
holding the hinges together. Center the fan base over the outlet and �
bolt the base onto the wall with the hinges pointing upwards. �
After mounting the base securely, attach the fan motor housing by �
reassembling the fan hinges. Seal with silicone all around the fiber
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mat to prevent rain from entering the flue.
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3.8 Instailation of Proven Draft Switch (PDS) �
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A safety system must be interlocked with the appliance(s).The ;'
safety system could utilize a Proven Draft Switch, a thermal switch �
or a flow switch.The device must be interlocked with the heating �
appliance so it shuts down in case of insufficient draft, fan failure or �
power failure. Please refer to the PDS Installation Manual if this �
control is used.
For more information on alternative safety systems, please contact �A �" ' ' �
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The figure shows the location of the probe for the PDS. �ocation is �,�a�� �� �
important to make sure there is enough pressure or draft available , � �����' ;
for the switch to work. �
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A safety device that prevents the heating appliance �
I operation,in case of a power failure or inadequate �
. draft situation,must be installed. �
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� 4.Electrical Installation �
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4.1 General s
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Danger: Turn off electrical power before servicing. Contact with live electric components can �
cause shock or death. �
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All electrical wiring must be in accordance with requirements of authority having jurisdiction or, in absence of such �
requirements,with National Electrical Code NFPA 70—latest edition. If an extemal electrical source is utilized, �
system must be electrically grounded in accordance with requirements of the authority having jurisdiction or, in the =
absence of such requirements,with the National Electrical Code NFPA 70—latest edition. �
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Power requirements for the system depends on the fan size. Electrical requirements are: �
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RS 9 1 x 120 V/60Hz 0.4 Amps �
RS 12 1 x 120 V/60Hz 1.2 Amps
RS 14 1 x 120 V/60Hz 1.4 Amps �
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RS 16 1 x 120 V/60Hz 3.9 Amps �
The chimney fans have a split capacitor motor with infinitely variable speed. �
The fan speed control supplied is rated 1x120V/60 Hz and 5 Amps. It has an adjustable low voltage set point of min. �
65V+/_5V. �
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Notice: If any of the original wire supplied with the system must be replaced, use similar wire of �
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the same temperature rating. Otherwise,insulation may melt or degrade,exposing bare wire. �
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4.2 Wiring Diagram for Single Fan with Fan Speed Control �
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The wiring diagram below shows the wiring of the chimney fan and how it is connected to the fan speed control. �
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FAN
PROVEN DRAFf � MOTOR ���
5 W ITCH Z �
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24 VA� �
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COM HOT m r � -
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24V GAS VALVE � � ��� �
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All wirinq mus[Ge In ��
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FAN SPEED
CONTROL �
NOTES:
1 THE DISCONNER MEANS AND QRCUIT PROTECTION ARE TO
BE PROVIDED BV THE INSTALLER OF THIS DEVICE `
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- 24 VAC
- 120 VAC
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4.3 Wiring piagram for Two Fans with Fan Speed Control ,
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The diagram below show the wiring of two chimney fans and how they are connected to the fan speed control. �
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F0.0VEN DRAFT {
SWRCH
1�VA� �
FAN FAN �
MOTOR MOTOR �[
COM MOT � � p;
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2/V GAS VALVE �3 m e 3 g� �
m _-_ _ � i m �-_ � � 3
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WEATME0.DROOF q��w�rinq mus[Ca In r�
FRN SGEED 0O% Mxlbla or rlqM metal �
CONT0.0L con0ult '{-
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]THE DISCONNER MEANS AND CI0.CUIT>0.0TECTION A0.E TO �
8E VROVIDED BY 1HE INSTALLE0.OF THIS DEVICE �'�
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4.4 Wiring Diagram for Single Fan with EBC 10 �
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The diagram below show the wiring of a single chimney fan when used in conjunction with an EBC 10-P �
or EBC 10-E Control �
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� 5. Start-Up and Configuration �
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5.1 System testing �
�
Before any adjustments are made to the system,follow these procedures: �
1. Turn the chimney fan ON and make sure that it is operating. Increase and decrease the speed of the fan by �
adjusting the fan speed control to make sure it is operating properly. �
2. Turn the fan OFF and make sure the pressure switch opens,so the power to the circuit, it controls, is �
disconnected.
�
Danger: Check other heating appliances(water heater,furnace,fireplace etc.)for proper operation �
while the chimney fan is operating. Make sure no flue gases are spilling out as this can lead to �
carbon monoxide poisoning. #
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5.2 Adjusting the Chimney Fan Speed �'
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Start up all appliances. Use the fan speed control to set the speed of the chimney fan so no back pressure is �
experienced anywhere in the system. Check the system for flue gas spillage. Mark this setting on the fan speed �
control cover. �
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5.3 Adjusting the Proven Draft Switch Setting �
;
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Remove the snap-on cover from the conduit enclosure by loosening its retaining screw.Turn the slotted Adjustment �
Screw clockwise to raise the set point pressure and counter clockwise to lower the set point. �
Set the adjustment to its lowest position.With all appliances operating, reduce the speed of the fan to the set point, �
where the appliance(s)starts to spill flue gas. Increase the speed of the fan gradually to the point where there is no �
more spillage. Raise the switch's set point so it opens. Return the fan speed to the original setting marked on the �
cove r.
The system is now adjusted so the flue gas spillage will disconnect the heating appliance(s). �
The procedure described here may not cover all Proven Draft Switches, so please review the Installation Manual for �
the switch being used. �
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� 6. Maintenance & Troubleshooting �
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6.1 Prior to Cleaning ;
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Remove butterfly nut or screw from each hinge prior to cleaning. �
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6.2 Care and cleaning �.
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The EXHAUSTO Chimney Fan is designed for prolonged use. €
The fan should be inspected at least once a year when the chimney �
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is inspected. Fuel residues and other deposits should be removed �:
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The top of the fan is hinged and can be opened in order to ease the � �
cleaning. e �;
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I Warning: Do not open the motor housing unless � �
power to the chimney fan has been disconnected. �
. �
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6.3 Chimney cleaning intervals =
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It is extremely important to keep the chimney flue clean from products of combustion and deposits. Unburned oil =
residues can cause a chimney fires. g
Cleaning intervals depend on the use of the appliance. The more the appliance is used,the more often the chimney �
flue needs cleaning.As there are no firm guidelines for cleaning intervals, have the chimney inspected on a regular �
basis(every quarter or so)to determine what the interval should be.Then follow this intervaL �
No matter how much used, a chimney flue should be cleaned and inspected at least once every year. �
�
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NOTE:The chimney should be cleaned by a trained professional.We recommend using a"Certifed Chimney �
Sweep" certified by Chimney Safety Institute of American.You can find a Certified Chimney Sweep at �
www.csia.org or www.ncsg.org or by calling(317)837-5362 or(317)837-1500. �
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3000270 03.09
6.4 Troubleshooting �
Observation Problem Solution
There is no power -The circuit -Check the circuit breaker �
going to the fan breaker may �
be off
-Fan speed _Turn fan speed contron on i
control is off �`
-Bad electrical �
connections -Check and correct problem
There is power to -Bad electrical -Check and correct problems with connections.Pay special attention to the wiring in the ;;
the fan but it is not connections junction box �
operating -The fan speed f`
control's low -Increase the setting with the plastic screw on the fan speed control's front plate �
voltage setting �
is too low '
-The fan speed k`
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control is bad °
-Replace the fan speed control �
There is power to the -The motor run -Check capacitor and replace if necessary �
fan but it hums and capacitor may £:
does not turn be bad. �
-Creosote may _Clean fan �
stick -
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The fan seems to work -The fan may -Replace with a larger fan �
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fine,but there is not be undersized f:
enough draft �
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The fan vibrates -The motor -Replace motor {
shaft may be
bent -Straighten out hinges �
-The hinges
may be bent �
There is airflow noise -The flue is -There is not much to do about it �
from the draft hood undersized. �;
-The fan is
oversized and _Reduce the fan speed �
running too fas
Mechanical noise can -Foreign -Remove matters �
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be heard matter may be �
stuck -Replace bearings �
-Motor g
bearings may °
be worn out '
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DK: EU-Overensstemmelseserkl�ring N: EU-Overensctemmelseserkl�Nng �
GB:Declaration oT Conformity NL: EU-Koniormiteits verldaring
D: EU-KOnformitetserklerung S: EU-bverensstemmelsedeklaration
F: Dbelaration de eontormit�de I'Union EuropEenne SP: EU-Vaatimustenmukaisuusvakuutus �
IS: ESS-Samr�missta8festing �;
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EXHAUSTO A/S �'
Odensevej 76
DK-5550 Langeskov �
DANMARK �
erkl�rer pA eget ansvar,at telgende produkter: erkl�rer p�eget ansvar,at fefgende produkter. �
declare on own resposibility that the following products: veklaard dat onderstaande produkten: �
Verantwortet,dafi folgende Produkte: dekiarerar pA eget ansvar,att fOfjande produkter. �
dAclare sous sa propre responsabilit8 que le produit vastaa silt�,ettS seuraava tuote:
suivant: Sta6festi�eigin�byrga,a8 eitirfarandi vorur. �
RS 009, 012,014, 016 �'
som er omfattet af denne erklaering,er i ove - t av denne erkl�ring,er i overensstem• �
melse med felgende standarder: melse med felgende Standarder. �
covered by this declaration,are in conformiry with the met de onderstaande standard kodedngen: �
tolbwing standards: som omtattas av denna deklaration,overensstsmmer
mit den folgenden Standardbezeichnungen: med t�lgende standarder. �
auquel s'applique cette d�claration est en conformite joka koostuu tasta selv'ityksesta,on seuraavien standar- �
des normes mentionnees ci-dessous: dien mukainen: 4'
sem eru mebtalin i sta6festingu Pessari,eru i fullu sam- �'
raemi vi0 eftirtalda sta8la: �
EN 60 335-1,EN 60 335-2-80,DS/EN ISO 12100-1:2003,DS/EN ISO 12100-22003 �
s
i.h.t bestemmelser i direktiv: i.h.t bestemmelser i direktiv:
according to conformaty in directive: valdoen aan de heironder gestelde eisen:
gemafi folgenden EU-Richtlinien uberstimmen: enlgt bestammelsema i folgende direktiv: "'
suivarrt les dispositions prevues aux directives: seureavien direktiivin ma�r�ysten mukaan: g,
med tilvisun til akvflr8ana eftirlits: �
Maskindirektivet: Maskindirektivet: �
Maschinery Directive: voor maschines �:
fur Maschinen: Maskindirektivet
La directive des machines: Konedirektiivi: �
Ve{aeftirlitid: �
_
98/37/EF/-EEC/-EWG/-CEE �
�
Lavsp�ndingsdirektiv: Lavspenningsdirektivet: �
Low voftage Directive: laagspanning: �
fur Niederspannung: Lagsp�nningsdirektivet:
La directive de la basse tension: Matalajannitedirektiivi: �
Sm�spennueftirfitib;
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73/23 '
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EMC-direktivet: EMC-direktivet �
EMC Directive: voor EMC: �
fur EMC: EMC-direktivet �
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La directive de la compatibilite electromagnetique: EMC-direktiivi:
EMC-eftirlitib: �
89l336,92/31
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Langeskov,01.03.2005 �
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Adm.direkter �
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Managing Director "
Geschaflsfuhrer,Inhaber �
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President-directeur general 4
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Peter Hertnansen �
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EXHAUSTOInc. P:770.587.3238 €
1200 Norihmeadow Pkwy. F:770.587.4731 �������O a �
Suite 180 T:800.255.2923 �
Roswell,GA 30076 into@exnausto.com V E N T I N G D E 5 I G N S O L U T I O N S E_�.�=� �
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3916067 06.�o Installation & O eratin Manual �
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ADC 100 Draft Control usa �
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II Product Information .......................... Chapter 1+2 �
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� Mechanical Installation ......................... Chapter 3 �
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g Electrical Installafion ............................. Chapter 4 �
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� Start Up and Configuration .................. Chapter 5 �
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� Maintenance and Troubleshooting ,..... Chapter 6 �
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Job Name: �
Installer: �
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Insfallation Date: �
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READ AND SAVE THESE INSTRUCTIONS! �
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EXHAUSTO Inc. P:770.587.3238 E X H AU STO �F-' �
1200 Northmeadow Pkwy. F:770.587.4731 ❑
Suite 180 T:800.255.2923 � �
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1. Product Information �
1.1 Function ...............................................................................................3 F
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1.2 Shipping...............................................................................................3 �
1.3 Warranty...............................................................................................3 �
�
2. Specifications �
2.1 Dimensions& Capacities......................................................................4 �
�
�
�
3. Mechanicallnstallation �
3.1 Location................................................................................................5 �
3.2 Mounting the Control Unit....................................................................5 ;
3.3 Connection of the Proven Draft Switch.................................................6 �
3.4 Installation of the Chimney Probe.........................................................6 j
3.5 Adjusting the Fan Speed and Post Purge Time....................................7 p
�
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4. Electricallnstallation �
4.1 General ................................................................................................8 �
4.2 Connection Diagram ............................................................................9 �
4.3 Wiring of a Gas Fireplace...................................................................10 �
4.4 Wiring of a Gas Fireplace With a Damper..........................................11 �
4.5 Wiring of 3-Phase Fan .......................................................................12 �
�
5. Startup and Configuration �
5.1 General ..............................................................................................13 �
5.2 Sequence of Operation......................................................................13 �.
5.3 Operating Pressure............................................................................14 �:
�
�:
6. Maintenance and Troubleshooting �
...........................................................................................................15 g
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Symbol Legend: �'
The following terms are used throughout this manual to bring attention �
to the presence of potential hazards or to important information �
concerning the product. �
Danger: Indicates an imminent hazardous situation Caution: Indicates an imminent hazardous situation �
which,if not avoided,will result in death,serious injury or � which,if not avoided,may result in personal injury or
substantial property damage. • property damage. �
TO REDUCE THE RISK OF FIRE, ELECTRICAL SHOCK OR INJURY TO PERSONS, �
� �;
. OBSERVE THE FOLLOWING: �
�
1. Use this unit in the manner intended by the manufacturer. If How to use this manual �
you have questions,contact the manufacturer at the address or This installation manual does not contain any system design �
telephone number listed on the front of the manual. documentation. System design documentation is available from any �
2. Before servicing or deaning the unit,switch off at service panel authorized EXHAUSTO representative. �
and lock service panel to prevent power from being switched on Accessories,fans and variable frequency drives are not covered by �
accidentally. this manual. Please refer to these componenYs individual manuals. �
3. Installation work and electrical wiring must be done by a qualified
�
person(s)in accordance with applicable codes and standards. �
4. Follow the appliance manufacturer's guidelines and safety �:
standards such as those published by the National Fire Protection �
Association(NFPA),and the American Society for Heating, �
Refrigeration and Air Conditioning Engineers(ASHRAE),and the �
�
local code authorities.
5. This unit must be grounded. �'
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3916067 06.10 �
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3:;
1.1 Function
�
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Use The EXHAUSTO ADC 100 Draft Control is a fan speed and appliance control used to control draft for a �
gas appliance such as a fireplace, stove or fumace. It may be interlocked with the appiiance and is for use �
in systems where modulation is not required. It controls the speed of a fan to maintain proper draft and �
pressure in a chimney system.The ADC 100 is for use with EXHAUSTO model RS or GSV fans and is �
a component in the residential FDDS, Fireplace Draft Damper SystemT"'. �
�
�
Function The control is available in two versions;ADC 100-P and ADC 100-E.The ADC 100-P integrates a fan �
speed control with an internal Proven Draft Switch(PDS).The ADC 100-E integrates a fan speed control ::
only.This model must be connected to an external EXHAUSTO PDS-1 to provide the same safety �
functions as the ADC 100-P �
A
�
s;:
The PDS is a required safety function used to ensure a negative pressure is maintained in the chimney. It �
also prevents appliance operation during an electrical or mechanical failure in the system. �
The ADC 100 can operate the chimney fan in manual or automatic mode. Manual mode allows �
the user to adjust the speed of the fan at any time using the potentiometer on the board. In Automatic '.
Mode,the ADC 100 will maintain the initial speed setting of the potentiometer as long as the PDS remains �
closed. If the PDS opens,the control will ramp up the fan until there is enough draft to re-close the switch. �
�
The ADC 100 can be interlocked with a single appliance.Connections are made at the Auxiliary In and �
Auxiliary Out terminals.A 24VDC out connection is available.When an appliance is interlocked to the �
control, a post-purge function becomes available.The post purge keeps the fan running for a set time after �
the appliance shuts down to evacuate any remaining flue gases.The post purge time on the ADC 100 �
is adjustable from 0-10 minutes via a potentiometer on the control board.
�
The damper relay allows a damper actuator to be interlocked directly to the control.The control ensures �'
that the damper is open before releasing the appliance for operation.The damper stays open for �
15 seconds after the post purge cycle is complete. In the event of a mechanical or electrical failure,
the damper fails to the open position. �
�
Construction The housing is NEMA 1 rated ABS plastic. �
a
;
Code Compliance System installation must conform to the requirements of the authority having jurisdiction.When required by �
the authority having jurisdiction,the installation must also conform to the NFPA31, NFPA54 or NFPA211.
All electrical wiring must be in accordance with the requirements of the authority having jurisdiction or, in �
absence of such requirements,with the National Electric Code, NFPA 70. �
1.2 Shipping �
ADC 100-P includes the control unit, PDS, stack probe and silicone tubing.
ADC 100-E includes the control unit only. Sold Separately: External PDS-1,stack probe and silicone tubing.
�
�
y *If other components are shipped,they will appear as separate items on the packing list.
` 1.3 Warranty
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� 2-Year Factory Warranty.Complete warranty conditions are available from EXHAUSTO, Inc. �
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5 EXHAUSTO � �
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� 2. Specifications �
2.1 Dimensions & Capacities �:
�
ADC100 Control �B� ��� �:
Power supply V 1x120VAC �
Amperage A 6.3 0 ,��,�o �:
�
Operating temperature °F/°C -4 to 122!-20 to 50 �
Control signal mA max.10 �
Control relay Max. 120 VAC/8A
Output VAC 10-120 A �'
VDC 0-10 �'
�
Post Purge Time 0-10 Minutes
Alarm Delay Time 10 Seconds
�
Dimensions A in/mm 9.6/244 0��•°�*� o �.
B in/mm 6.3/160 �
C in/mm 3.5/90 �`
Weight Ibs/kg 2.6/1.2 � E�1 �
Chimney Probe �'
Dimensions D in/mm 4.25/108 � �
E in/mm 3.50/89 �
D g
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3.1 Location �
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The ADC 100 Control Unit must be installed indoors in the vertical position(pre-drilled knockouts face down). Mount �
the control upright to a wall or other flat surface. Do NOT lay the control down or mount horizontally. �
As shown in the diagram below,the control will be wired directly to a 120/1/60 VAC power supply.The control will also �,
be connected to the fan, appliance and damper(if used). For detailed wiring information,see Chapter 4. �
ADC 100-P ADC 100-E �
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Fig. 1 Fig. 2 �
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FRN JUNLTION �
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olsconwECr ADC 100.P � �
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FPPWNCE CONTROL
INTERLOCN V.7iING ���
APPLl4NCE CONTFOL
nvvLwncE NITERLOCN NTiHG ��.
POWERSUPPLY
POWERSUPPLY Za/60 ��
�� APPILWCE
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3.2 Mounting the Control Unit �'
The ADC 100 control may be mounted directly to a wall.To mount, remove the cover and locate the(4)mounting �
holes. Using the hole-pattern shown below, mount the control using#6 screws. Once it is attached,wire the unit in �
accordance with Chapter 4. �
NOTE:Control must be mounted in the vertical position as shown.The pre-drilled knockouts should face down. �
�
Fig. 3 �
5.0 in
Q27 mm) �
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4 MOUNTING HOLES �
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3.5 Adjustingthe Fan Speed and Post Purge Time �
�
There are two potentiometers located on the main control board of the ADC 100.To increase the fan speed, rotate the �
potentiometer labeled Fan Speed clockwise.Alternately, rotating the potentiometer counterclockwise will decrease the �
fan speed. In Manual mode,the potentiometer can be adjusted at any time during normal operation to increase or �
decrease the fan speed.When the control is in Automatic mode,the potentiometer is only used to set the initial speed �'
of the fan.After that,the control will automatically adjust the fan speed to ensure the PDS stays closed during appliance �
operation. �
A second potentiometer, labeled PG Time, is located on the bottom right corner of the control board.The post purge �
time is adjustable from 0(no post purge)to 10 minutes.Turning the knob clockwise increases the post purge time while �
turning it counter-clockwise decreases the time. �
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Fig.6 �
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°p CCW:DECREASESPEED r
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O O O O POST PURGE ADJUSTMENT �
0-10 MINUTES �
CW:INCREASE TIME �
O O CCW:DECREASETIME '-�.
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� � 4. Electrical Installation
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� 4.1 General �
� �
� Danger: Turn off electrical power before servicing. Contact with live electric components can �
� cause shock or death.
i �
� �
� I ADC 100 is designed for 1x120VAC power supply only. �
. �
�
� �
� The designations for each terminal on the control board are shown below. Note that some installations may not °
' require the use of all terminals.Also shown in this section is a general connection diagram for an ADC 100
� control system.
i �
' F�9• 7 UPPERTERMINAL BLOCKS
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6 7 10 11 13 17 18 19 25 26 29 30
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LOWERTERMINAL BLOCKS �
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Terminal 5l�� � 5J�
1 Power Supply-L1 17 Chimney Fan-L1
2 Power Supply-N 18 Chimney/Exhaust Fan-N(regulating)
3 Power Supply-Ground 19 Chimney/Exhaust Fan-Ground
4-5 Auxiliary Appliance Input 1 (250/125 VAC/VDC) 20 XTP-+24 VDC Out
6-7 Auxiliary Appliance Output 1 21 XTP in(0-10 VDC)
8-9 Not Used 22 XTP In(0 VDC) �
10 11 Not Used 23 0-10VDC Output �
12 +24 VDC Out 24 0 VDC Output(Gnd)
13 Ground(-24 VDC)Out 25-26 VFD Relay-NO Dry Contact �
14 PDS-Common 27-28 Damper Output-NO Dry Contact
15 PDS-Normally Closed 29-30 Damper Endswitch Relay �
16 PDS-Normally Open �
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' 4.2 Connection Diagram �
� �
; The connection diagram shown in Fig. 8 below shows typical connections for a single phase fan. If a 3-phase fan is �
� used, a VFD must be connected between the fan and control.
s Fig. 8 �
r EXHAUSTO RS Chimney Fan
(single phase)
j NOTE:A VFD must be connected to 3-phase fans.
OO
,i Junction Box
Included w/fan
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Min.2 x 14 AWG(2 x 1.5 mm2) �
Max.300'(100m) Disconnect �'
Max.120 V AC(RMS)2.9 Amps. �
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POWER SUPPLY i I Min.3 x 24 AWG(2 x 0.6 mm) "��
1 x 120 V AC i I Max.300'(100m) ��
60 Hz,10 Amps. i 1 Max.24 V AC<0.1 Amps. �:�
� I USE SHIELDED CABLE �S.
� L_________"'______ TOPROVEN
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Appliance �---------------- To Damper
Min.4 conductors Damper: (If US2d)
Gauge determined by. Min.4 conductors �:
appliance voltage Gauge determined by
damper voltage
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- Line Voltage �
----- Low Voltoge Signal To Fireplace s
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� 4.3` Wiring of a Gas Fireplace
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� To interlock the ADC 100 with a gas fireplace as shown in Fig. 9, connect the Auxiliary In terminals 4 and 5 on the
� control board to a wall switch. Do not power the switch from the board.Connect the gas valve or ignition to Auxiliary
� Out at terminals 6 and 7.The Auxiliary Out is a normally open dry contact that closes when the PDS closes and
� releases the fireplace for operation.The Auxiliary In terminals are rated for maximum 250/125 VACNDC. Place a
,
' jumper between terminals 29 and 30 if they are not used.
!
�
Note:See Fig. 12 in Section 4.6 for connection of 3-phase fan with VFD. �
�
Fig. 9
FAN
MOTOR
120 V
A � m G�
� � � L
�p � C
7
n
O
m � � �
m � � a
o � i x �
I I �
NEUTRAL MUST BE DEDICATED—1� �
ADC100 CONTROL BOARD TOP ROW � I �
I I
I I
OUT' Z FAN � � VFD DAMPE ��
� OUT i i CTRL PROVE �
C NO L N PE I I .�"
6 7 10 11 13 17 18 19 � � 25 26 29 30 �
0 0 0 0 0 0 0 0 � i 0 fd 0 0 �
r---- -----� I 1 1 I � LJ
I
-------� � �--� � %
� �--- L-----J �
� I
� ADC100 CONTROL BOARD BOTTOM ROW �
I � �'
� � ,>
POWER AUX 1 �`�-
� I SUPPLV IN �2a PDS XTP 0�10V DAMPE
I � 120 V- VDC IN IN OUT �.
� � .h -/- ry o � i �<
I I C NC NO � d 4 d '�
� � 1 2 3 4 5 8 9 12 14 15 16 20 21 22 23 24 27 28 �
� I 0 0 0 0 0 0 0 0 0 ra 0 0 0 0 0 m 0 0 �-
I � �
� I I 1 = I �
� I I I I � fi
� I I I I � �
I
I
24 VAC ~J I I � I C NC NO �
I I I I
I I I '
I I I SWITCH OR �
RM Hor I I i a REMOTE RECEIVER �
I I I � �,
I I I � �
24 V GAS VALVE � � I i
OR IGNITION � � N u �
I I �L N
POWER �
SUPPLY �
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1/120/60 "
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� 3916067 06.10
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� 4.4 Wiring of a Gas Fireplace with a Damper
x , �� To interlock the ADC 100 with a gas fireplace as shown in Fig. 10 connect the Auxiliary In terminals 4 and 5 on the
� control board to a wall switch. Do not power the switch from the board.Connect the gas valve or ignition to Auxiliary Out �
; at terminals 6 and 7.The Auxiliary Out is a normally open dry contact that closes when the PDS closes and releases
� the fireplace for operation.The Auxiliary In terminals are rated for maximum 250/125 VAC/VDC.
t
� NOTE: If an electronic ignition control is used with the fireplace,do NOT interlock it with damper actuator.
� Damper actuator should interlock with the ADC100 control only.
To interlock the damper to the control, connect the actuator to terminals 27 and 28 as shown in Fig. 9.The actuator �
3 must include an endswitch to enable the damper prove function.The damper prove function is a dry contact that
' closes when the damper proves open. Connect the Common and Normally Open terminals of the actuator endswitch to
i terminals 29 and 30 on the board.
�
; Note: See Fig. 12 in Section 4.6 for connection of 3-phase fan with VFD. �
� �
Fig. 10
FAN
MOTOR �
120 V
: �
;
3 � � � �
N C_
c
�
m � �
� I I �
; � � m
' � I I X
� I I
I I
NEUTRAL MUST BE DEDICATED—�I I
(
� ADC100 CONTROL BOARD TOP ROW � �
1 I
I I I ,JI
CO NO �I L ONN PEI I I I CTRL I PROVE(
� �
6 7 10 11 13 17 18 19 � � 25 26 29 30
0 0 0 0 0 0 0 0 � i 0 0 0 0
r---- ----J � I I I I � I
; � L--J � I
; � r-- ------� L-----J 1 �— ------- �'.
� I
i
I � `--- -----� � `
� � ADC100 CONTROL BOARD BOTTOM ROW
I � I I
� � I I
'�� POWER AUX1
� ' SUPPLV IN •�a PDS %TP 0�10V pAMPE I 1
a � � �ZQ�_ vDC IN IN OUT � I
I � .o- -�- c r�c No : b b g � I
� � : 8 4 d I �
� I 1 2 3 4 5 B 9 12 14 15 i6 20 21 22 23 24 27 28 I I
� I 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
I
� � I I = � � � �
j I I I I � i j
� I I I I � � i
I
� I I 1 � � � � °'
~� I 1 � I C NC NO � I �
24 VAC � � � I i j I � Damper
I I I � I � j AcWator ��:
SWITCH OR � I
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orn rio7 I I I � REMOTE RECEIVER I L____�_� �.
TR TH I I I i i t
I I I �
' I I I
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24 V GAS VALVE � � I i Exreruu�
XT
OR IGNITION I I N �� roweRSUVa�v
� � (120 OR 24 VAC)
� ' ANDSWITCH �
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POWER �
SUPPLY
1/120/60
11 EXHAUSTO 0
VENT/NG DES/GN SOLUT/ONS .
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3916067 06.10
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� 4.5 Wiring a 3-Phase Fan
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Connect a 3-phase fan to the control system via a variable frequency drive(VFD).The VFD receives external 3-phase
� power(208-230 or 400-480 VAC).A 0-10 VDC signal from the ADC 100 is converted to a 0-60 Hz signal from the VFD �
� to modulate the fan speed.Any appliance(s)or damper should be connected as shown in Fig 9,10,11 or 12. �
a �
p �
� Fig. 11 �
� fAN �
iDANFOSS VFD n+oroR �
� ti o VLT Micro Drive �
' ; °<p o � �
t (n a O O � C � S
n � 3 Z � �
� 3 � 3 ma n
-i
1B 55 12 5l ]) L1 L2 L9 U V W Z
' 4440 � 444444 0 ; ; ;
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� , � , � , , , � � � , �
� , � , � „ � � � � , �
� , � , � � � � � � , , ,
.; � , � , � � � � � �------------� � ,
��i I I I � I I I I I --------------J 1
I � I � I I I I �
' I � I � I I I '------------------ �.
I � I � I � �
� I � I L1 L2 L3
� I � I ADC 100 CONTROL BOARD TOP ROW
� � � � �
I � I �
� � � � AUX 1 AUX 2 FAN VFD DAMPE
I � I � OUT OUT � pUT CTRL PROVE
I � I �
I � I � C NO C NO C NC NO
I � I �
, I I I � 6 7 10 11 13 17 18 19 z5 2s 29 30 �
I � I � 0 0 0 0 0 0 !D 0 0 0 O 0
� � � � 1 I
� I L1T�------------- ---------------------- �
��—�L------------ -----------------------'
I I
� � ADC 100 CONTROL BOARD BOTTOM ROW
� I �
1 I
I I POWER AUX 7 AUX 2 XTP 0.10V �
I I +2a PDS IN OUT
I � SUPPLY IN �N VOC IN DAMPE �.
120W � o > o Z
I ; +l--h «l-_I- C NC NO �+ d 9 b �
I I 1 2 3 4 5 8 9 12 14 15 16 20 21 22 23 24 27 28 �
1 I fD 0 0 0 0 0 0 0 0 0 !d 0 0 0 0 0 0 �
I I
I I i � � � �
I I �
I I 1 I � �
� � � I
I I I 1 I �
I I �
I I I 1 � I ��..
I I i i C NC NO � � �:
� � POWER �
1 I �
I I SUPPLY � I
I I 1X120V � � -
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Il____________________________________� �
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3916067 06.10 �
, 5. Startup and Confi uration �
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5.1 General
Dip switches are located on the control board to allow the user to specify certain functions of the ADC 100.Verify
� settings using the table below.
DIP SWITCH NAME OFF ON
�
No monitoring to see
PDS The PDS must be
� CHECK if the PDS was in NC in NC position prior
position prior to start to start
�
MANUAL Automatic Mode-control Manually adjust
Z ADJ speeds up fan if PDS fan speed using �
opens during operation potentiometer �
Y
MANUAL Automatic reset Manual reset at
3 at power failure or power failure or
RESET insufficient draft insufficient draft �
�
5.2 Sequence of Operation' �
Start 1. A call for heat from the appliance energizes the ADC 100 inputs at terminals 5 and 6. �
Sequence 2. If a damper is connected, it begins to open. Once open,the damper prove contact closes(Terminals 29 and 30).
3. The ADC 100 begins to ramp up the fan.
4. The Proven Draft Switch closes when adequate draft is achieved and ADC 100 adjusts fan to speed setting on
the potentiometer. �
5. The ADC 100 control releases the appliance for operation by closing dry contact between terminals 4 and 5 �
(and terminals 10 and 11).
�
Operating Manual Mode: �
Sequence 1. Fan runs at a constant speed and can be adjusted during normal operation using the potentiometer.
2. If the Proven Draft Switch opens, a 10 second timing cycle starts. �'
3. If the Proven Draft Switch has not been made within 10 seconds,the auxiliary out contact opens and an �
alarm condition exists. �
4. If the Proven Draft Switch closes,the control automatically resumes normal operation at set speed. �
Automatic Mode: �
�:
1. Fan runs at speed setting of the potentiometer but cannot be adjusted using the potentiometer during �
operation. �
S
2. If the Proven Draft Switch opens,the fan begins to ramp up. �
3. If PDS closes,fan speed remains at that speed y
3. If the PDS has not closed by the time the fan has ramped up to 100%speed, a 10 second timing cycle �
begins.
5. If PDS does not close within 10 seconds the auxiliary out contact opens and an alarm condition exists. �
4. If the Proven Draft Switch closes while the control is in alarm,the fan will resume the original speed setting. �
Shutdown 1. The call for heat signal from the appliance is tumed off. �
�
Sequence 2. Fan output continues at pre-set speed for the set post purge time(0-10 minutes). �'
3. Fan output is set to zero �
4. 10 seconds later, damper closes. �
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EXHAUSTO 0 �
13 VENTING DES/GN SOLUTIONS . �
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3916067 06.10 �
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; 5.3 Operating Pressure �
The operating pressure of the ADC 100 Control is determined by the PDS switch.The PDS used with the ADC 100-
P and PDS-1 (used with ADC100-E)has a pressure setting of 0.05"W.C. +/-0.03"W.C.As long as the pressure is �
within this range,the fireplace and/or appliance will continue to operate. Should the pressure fall outside of this range, it �
may be necessary to adjust the fan speed.The user may use a manometer or other device to read the pressure inside
the stack. �
For fireplaces, a standard smoke/flame test should be performed before normal operation(specified in appliance �
manual).This test will determine if the fan is running at the correct speed. �
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_ � 6. Maintenance and Troubleshooting
`:� Observation Problem Solution , �
' Heating appliance/ -Potentiometer setting is too low -Turn potentiometer clockwise to increase fan speed. �
fireplace cycle on and off ,
Fan is'hunting' -Fan speed control is set too low. -Increase otentiometer settin . �
P 9 �
(increasing speed and _Draft in chimney fluctuates. �
then decreasing speed -Move Stack Probe closer to fan.
constantly)
Heating appliance or -Fan is not working -Check the fan and if necessary,repair or replace.Verify
fireplace will not come all wiring to fan and control is correct and control is
" -No power to the ADC 100
; on receiving external power.
-Proven draft switch is not
properly connected to the �
chimney. -Make sure the probe is properly inserted into the stack,
so the tip of the probe is flush with the inside of the �
-PDS is not working chimney.
-Replace relay or switch
Heating appliance/ -Proven draft switch is not wired -Check wiring and correct.
fireplace will not shut off correctly �
-ADC 100 is not wired correctly -Replace PDS
-PDS is faulty �
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SPECtAL INSPECTION POLICY �
�.
The International Building Code (!BC) requires special inspections be performed on �
buiidings constructed within the scope of Chapter 17. Following are the general ;
procedures that wiil be utilized for these provisions. �
�
1. Site-Specific Special Inspection R�quirements �
�
A. The Design Professiona!(s) shall submit a stateme�t of specsai inspections compliant �
with Chapter 17 of the Intemationa! Building Code. (!BC 1705) The Special Inspection =
Statement shall include any additional special inspections as specified in the site specific P
design documents. `
;
B. Owner or owner's agent shall submit a list of special inspectors to be used to comply �
with the special inspection program fa��approvai. The list of special inspectors shall also ;:
include the qualifications of the special inspectors. ( IBC 1704.1.1)
2. Special Inspection Reports Required `
A. Owners or owner's agent shal! submit a recommended report subm�ttal schedule to the �
Building Official for appra�a� priar ta the start of canstruction. �
B. Final report of speciai inspection required. (IBC 17a4.1.2) �
. �::
3. During Construction (IBC 1704.1.2) �'
5
�
A. Contractor(s) must notify special inspectors when work is reau��,�for inspection and reta�.^. '
inspection reports. �
;:
B. Reports of special inspections niust be provided to the Building Official prior to thE
applicable inspectiors being reyuested by thz contractor as required by the codes. N� �
required inspections will be macie until all applicable special inspections reports have �
been received.
C. Special inspector(s) must notify the contractor AND design professional(s) in responsibip �
charge, of field discrepancies observed during inspections. �
D. All field discrepancies oaserved during special inspections must be resolved, ar� �:
applicable reports indicating such must be submiited to tsie Building Official pr'or to ar,y 4
required inspections being approved by the jurisdiction. �
�
E. Routine construction inspections otherwise required by the code must sti(I be performed 6
at the appropriate stayE$of construction. (IBC 1p9} _
�
F. Certificates of Occupancy/Tempor-ary Certificates of Occupancy will nat be issued unti( �
all required special inspections are approved, required progress reports and finaf reports �
of Special Inspections with seal and originai signatures are received by the Building
Official. �:
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SPEClAL INSPECTOR APPROVAL PROCESS �
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The building regulations af the Town of Vail require specia( inspections for types of work k
specified under Chapter 17 of the International Building Code be performed by individuais :
approved by the Building Official. The Building O�cial will issue approval in each specia(
inspection classification required to be pzrrormed. (IBC 1703.1)
1. Required Forms and Documents
�
A. The required documents shall be submitted by al! applicants for new and additional G
approvals as Special Inspector.
�
B. All applicants must pravide verification that they have current certifications as (isted ar. �
the Qualification of Sp�cial Inspecter. �
�
C. An applicant shail submit a statement-of-qualifications from a Registered Design :
Professional (Engineer, Architect who has the certifications iisted in Qualification ef ;
Special Inspectorsj that has direct supervision of the appiicant; listing the applicant s �
education and experience. �
D. The approval of the statement-of-qualifications from the Registered Design Professionai
is up to the discretion of the Bui�ding Official based upon the review of the applicanYs
education and experience and the Registered Design Professional's experience and
education. The Building O�cial has the discretion of requesting additional specific
experience documentation from the applicant and the Registered Design Professional as f
is deemed necessary. (see Appendix C for minimum quaiifications) F
E. All Registered Design Professional's must be approved by the Building Official to be a
� special inspector. His/Her experience is subject to review of the Building OfficiaL z:
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Job Name: �1 � �
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��++'N�F VA� � Permit No.: ^ � -� C�� €
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SPE�tA�.lNSp�CTlb�d ANp T�S7'iNG A�R��Nf�N7 �
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�To applicants o€projECts requ3rir�g Sp4cial lnspecElort or Testing per Secfian '[7U1 of the 1gC) �
7h�owner�r his/her represenfafive, on ine advice of fhe design �rofcssional in respansible charge, shall �
� complete, seal, si�r� and submit a capy of the Special Inspection Agreer�ent a�c4 Structural Tests ;
Scheduleci io #he 7own of Vail for review and approvat. �ignatures are reqiiireci on botk� pages; :
ghotocopied or faxed sigi�aiures are accepfable. €
'the vwner and i�is/her generaf co��iractar, where applicable, shali also acknow(edge the foflowing `-
con�iiions applicable to Speciat[nspection�'esting: �
�
1. Coniractor is respons€ble for proper notification ta the Inspection or Testing agen�y fac items �
listec�.{Page 1} {IBC 17n4) �
2. OnSy the iesting taboratory shoutd t�ke sainpfes and transport fhe►Ym to iheir laboratary.
3. Copie�of atl iaDoratory r�ports and inspections are to be sent dirsctly to ihe Town of Vait by the Testing �
�gency on a week�y ba�is. �
A. fr�s�ection agency t4 submit names artd qe�alitic�ations of on-site speciai inspeGtors to the'Cown of Vail �
for review and approval_(Page 2} � '
5. "fhe special it�spector is responsible to immedlately notify tt�e 1'own of Vail E3uifding Official in�vriting of � �
� � any conGer�s an8lor prabtems er�cqontered, �
. � � 6. It is the responsibility of.the Contracfor to reviev�r Ehe Town of V�il approved plans for atidiEianal ` � � � �
� � inspection or tesiing requirements that may be noted. A pre-construction con€erence at tt�e Job site is
� reCOinmended to review�special inspection procec�ures. . � � - •
7...'fhe speciat inspector sl��ll use onty fhe Tawn o€Vaii approved drawings. . � . ;
8. All special inspectian fi�ld reporis must be left on site for rEView by !he 7own of Vail sfaif prior to e
z
reqi�ired inspeclions ar re-insgections. �:
8E�'dF2� OCCUPAh1CY W1LL BE GRANTED: The special inspection agency sf�alt submit a signed and �
sealed sSatement fhat all iterns requiring testing and irts�eciion were fulfilled and repoRed. 7'hos�items not �
#este�E andlor inspecfed sha]f ba�oted in tfi�is statement. A copy of ihe statement shat!b��rraintained at the �
�
jo�sife for ihe 8uilding Inspectots review prior to finaE inspecti4n. �'
� � � � . �
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Acknawledc�ement: ,;
Owner•
/ . �a�r /�+ �' /-�� ,,�" �/o �
Sic�[zatut PriRY Na e StC t;
�, �'�..�vjv;� L� :°
Special fRSpe io ~ �V ,t . 1 � ��-� l•�
�
Agency: lJ U i .
� � Signalt�re � rini I�lame �•� C�ats _ �
Project `
Arch/�ng: ,t-� tz. M�C-,H�.�. .__�I��_2_,0_..,�lo r
Signelu �rint Nama �ie " � �
Confractor: �� ���'� ��'� L�.. �� �
, Signatu�e � Print Namo �Dale ;
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tUt�IVU��AII, 'SPECIAL IhtSAECT{�i�ANL1 TESTING SCHEDk�L� �
G 1704) �
�foject Name: � ���� �-?� ���'Cll fi� �f Permit�� " t � " �� �
�
OwnePs Na -*-�- �c.,�r�r �. �F'�c.� S'afJ�� `
€
i'esting Ins �itton st�� e i��-F'tmtNar�� , o �
$��''1�� ,P� �
Agency: "� - - �
Testing Inspectlon 5igriature W P�iM Tlarno ate 1
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Hereby certilies that lhe Testingilnspactiott Anency nan�ed above has been engac�ed Eo perform structuraF tesls arzd �
inspections during canstructfan as checked be�w,ta satisfy ali appikPble pp�tiorfs ot ti��Building Code. �
�
Pr'sar to lina!fnspeCEfon, the Is�spectio:� Agency shall si�Umit a statemei�t that alE item�ot designated wark�ertam�ed �
were reportecf. Any ftems checked i�tfi not tested or inspect�d witl be notRd t�nd expialned. Whenever any desi�n�tad �
iten�s on!he fESt are ready to�sampfing, testing, ar inspection, ft sf�aN be the r�sponsibility of the contractor fo give �:
timely notice ta the lnspection ra�ency sa ihsi tne requEred setvir.es niay{>e perEormc+d. �
REINF'QRCiNG STEEL: UNO�RRIItiNINQ: �
______ Tenslle&aend,ana set per hea{per,�,�,to�is TempararylF�eimanent �
Inspectiun of Pfacemet�t ,,.,�,_., (nspecllon of Steei Fabricatfon �
_�,� Inspootian ot Wolding ______ Inspectfon of Reintorr,i«g&Forrtts a
�,� Epoxy tnspectian af�onaete Pticamont �
tnfipeClion af Tiebacks ;-
MASt7NRY: �
___, Arelim,Acceptance`Tests(N,asonry tln+ts,Wali ntisms) S03L NAti.S: $
Subse<juent Tesls(Murtar,Grovt,Fietd Wall Prisn�s) � �g�nfio�ary Shoring #
�„ li�spection ot Placement and Ureutinc� __,,.� Pet!��nant Wa� g
A
CnNCRE7F�SHdTCftET£,�GF20Ul"AND NIORTAR: 5TRUC'fUaAi.&TGE[.: 4
�C'orictet� Stiot Grou't Matar .. "„' ... _._...._r_.._ r�,�p�g��es!(LL4t spOCxTlc membstx belo�v} t
� ~ P.g��egat�tesis tar�esF9���"' Shvp ide��lHiwiian&Wekiing Inspectton �
.T.'� '�. ' Sui�abiltry of agy�egat'es -' _,,,�,.,. Shop UHrasonic InsneCtion �
- A",ix nesipns , ShoA ft2Ziiocjraphy ;
7�st Pane1 ��- �"' FlQid V4fekling tnspection y' F
`�.._ _._� - -----aatcn Ptanc tnspeai,�n`_._ ��Z�' Ficicf 8ottiny'Inspection�� s
Ceman!c�rab Snml�ts � ..--.-_.. Fie1cE U►trpsoniC[nsp?ction �'
,..___..___ _._..._..._�_.._._.,....._._. ..,_..._---_..__.,_�_...r.... �ield R2d1 t� h
._..,..... 49 A Y �
In3pi�ct�'�sacing "'-" �etaE DecJc We�ldkng Inspodlon
�� _�. � �^ Gomprnsston 7es[s M_��� �,
Csast SpeGmdna � ��REPROUFiN4: �
rir:c-up Samptds �
� S�rink�ye Bai� �nsAectton&Piacement �
._Y..� ... vi�Li ceiu*� T_ S�1L5: �
� � � ArtCheck��� ACCe�lB�CBTe�is €
ary Un�t weinht Maislute-t�2nsity t)oterminattrit� '
PRECA9T CUN RHTE: —_-�,_..� ------ �iold Donsity �
_,�„_ ReinFotctRg Tests T��' priilsd i'a�irs
lnspecl(on ot Roirtfurcing Placemani �� t?eep FoundaElon �
�,,. 7endon Tesls �
Fnspectiot�of 7endon Ptacement $'TRUC7UF2AL W40p: �
lnspecfioh of Concr�ie Nlacement tnspection of Pabricnlion �
lnspeCtipn ot ConC�ete Batching ��� EnspecGon of 7'suss.lGint t=abricatiocl �
__ Inspaclion of Aanel Altact�ment&Inserts '�� Sample 8�7ast Gflmpanents �
Comptesslon Teats � tnspection of Gtu Lam r�brlcdtfan
Inspc:clion of S{ressinglt`ransfer
BNIOK�CON`fRQ�: �
PIUN�,GAlSSQNS,CAPS,'T1E:S: `���
InsptscEion of R�inforcirx,�Placx�ment SPEC1Al CAS�S: �
,,.� Inspeclion of Concrote Fiacemen! °'"-��
__,_ Inspcctian of Concret�BTtching �PECiAL 1N�PECT1dN: 4:
Se;srroc ResistancE: ;
SPncity pthvrlosls,Ir►cpoCtivns or specinl;»s(rs•ctians requr�rl. UVind iteyulrornents
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t �" APPENDtX C �
� �
� __ .�
QUAUFICATION� OF SPECfAL INSPECTORS �
� Tr1WN OF VAIL ' _ �
,
�_ Category Code Reference Minimum Qualifications �—�-j �
� �
I � —�1. ff required, see below for type of fabricaiion. j �
� InspECtions of Fabricators � IgC Section 1704.2.2 � ��
' � ! 2. Fabricators authorized approved by special � �
� � inspection agency `
�- _L _. �_ _�
` Steei Construction IBC Section 1704.3 1. Current ICC Structural Steel and Welding I
Certificate. ��
High-Strength Bolts !BC Section 1704.3.3 � I �
� �
i 2. Gurre.nt AWSIAtSC Certified Steel Str«cture � �
; ,
` ; lr�spection. €
{ � i �
° ; I 3. Current ICC Strucfural Steel and Boltinc � �.
� � � ; Speciai inspector Certificate. � ��
( ; E z;
�.- - _,_..__._� � _.'_-. _
� --i
iWeiding I IBC Section 1704.3.1 � 1. Current American Welding Society(AWSj i
� � I I Certifiep V�lefding Inspector. ; �
` � � i
; � ( 2. Current AWS Certified Welding Educator. i �;
(
� I ( 3. Current AWS Certified Welding Engineer. �`
I4. Current American Welding Society/American i
' � I Inst�tute of Steei Construction (ASW/AISC} � �
i Certified Steel Structure Inspector. ; ¢
� I , �
� ( B. Current ICC Structurai Welding Specia! ' �
( Inspector C�rtificaie. ' �
' � :
; i a) Nondestructive Testing of W�Ids � IBC Serfion 1704.3; � 1. Current Nonciestructive Testing Leve!ii�r Ili { '
I � Table 17�4.3 (5}; i ; i
� �7��.1 j a) Leve! Il personnel shall be qualified in � �
i accordance with the American Society of `"
! � Nondestructive Testing(ASNT)document i �
i + ` SNT-TGIA(current edition). Level N ! ,
I I I certifcation as determined by a levei ;;; 'i �
� ; examiner is required for each categ�ry. ( €
I� i i �
b) Levei II! Examiner shafl be certifled by � #
� ASNT i �
j � unless all level II personnel have a cUrrent , �
' ASNT/ACCP certification. Only then�uif� � �
� � in-housa designation of Leve!!II ! s.
II nondestructive testing personnei be � �
� � per mftted. � �
i x
_ _._ �. �_� � I
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} � Concrete Construction I IBC Section 17�4.4 � 1. Current International Code Council(iCCj i �
' i � � Reinforced Concrete Specia!Inspector ! �
i I ; �
; ! I 2. Cur�e:�f American Concrete institute{ACi} i u
� j • � Concrete Fie(d Testing Techrtician–Grade 1 � �
Certification. � 4
� i --- — � '
; , �—? —i #
= j Masonry Construction IBC Section 1704.5 I 1. Current ICC Structural Masonry certificaticn. � �
' j 2. Professional Engineer. � �
�; f 1 -- --� _ E`
i ---�
'' Wood Construction IBC Seciion 1704.6 1. Professional Engineer � �
�
� r
I Soils IBC Section 17Q4.7 1, Current National Institute for Certification ir� � �
; �
' Engineering Technologies (NICET)Levet(1 � _
j � Pile Foundations i IBC Section 1704.8 certification in geotechnical engineer�ng I �
� f � technalc.�gytconstruction. i �
! � 2. Registered Geologist. � �
� I �
� � 3. Registered E�igineer. � �
, �
�.
� Wall Panels and Veneers i IBC Section 1704.10 1. Professional Engineer. i �
. i } ; �
�
� , �
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� , �
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s � Sprayed Fire Resistant Materials IBC Section 1704.11 Current ICC Spray-Applied Fire proofing ! �
� I certiftcate. i �
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_�� �
� �
Prestressed Concrete(PC) IBC Table 1744.4, 1. Current ICC Reinforced Concrete Certification ! �
Pretension Tendons (PC1) Items 8 and 10 � I �
� Z. Current ACI Concrete Field Testing '
� Technician Grade I Certification. �
' _ i _ � ;
� Posf-Tension Tendons PC2 � ��
� � � I 1. Current Post-Tensioning Institute(PTI) `� �
` I Post-Tension Slabs-on-Ground (PTS) I i Certification. � �
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� � f xteri;r Insulation and Finish System ' IBC Section 1704.12 i. Registered Architect. � �
,; ( EIFS �
i �,
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� ' ; 2. Current Association of Walt and Ceiling I '
� � Industry(AWCI) EIFS Inspector Certifica#ion. ! � _:
�
� _�.� �
? i i
' Special Inspection for Smoke Control � IBC Section 1704.14 1. Current NiCET N-II-FPAS certification. �
; ! 2. Current NICET N-II-FPFA certification. i `
� i
x � � 3. Current National Environmental 8alanr.is�g �
� � Bureau certification. i
� � 4. Current Associated Air Balance Council '
� j I certification. :
I j j ;`
--------- -�---------- -----r----- — - €
�-------- I � �
Quaiity Assurance for Seismic Resistance � IBC Sectior 1705 � Professional Engineer ; �
� j F
----�-�-�--- ------.+._------ - --------1 ;
� ��
i Quality Assurance for Wind Requirements ` iBC Section 1706 I Profess+onai Engineer ; �
---�---— --•---{- -- ----i ,'
� Special inspections for Seismic iBG Section 1707 I Professional Engineer � €'
I Resistance � � �
I � �
( a) Mechanical and Electrical IBC Section 1707J �
� Components '
� � . . ` . � � ~ _{
� � Structural Testin for Seismic Resistance IBC Sertlon 17Q8 � Professional En ' � �
; 9 I gineer j
i ' ,
_ � �
I Structural Observations BC Section 1709 Professional Engineer �
� , ;
---- —• _._� �
Design Strengths of Materials � IBC Section 1710 { Professional Engineer !
._ �-- ,�1 ;
� Altemative Test Procedure IE�C Sectio� 1711 � Professiona!Engineer � �
i �
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�
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, Test Safe Load iBC Section 1712 Professiona�Engineer � i �
i - ----- - � �
.---� �
� In-Situ Load Tests � !BC S�c,ion 1?13 Professiona! Engineer �
(------- -- __--_ __--� �
� Pre-canstruction Load Tests IBC Secti�n 1714 Professionai Engineer i �
i'
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� Material and Test Standards � ISC Section 1715 Professional Engineer #
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SPECIAL INSPEGTfON AGENCY APPRQVED L(ST �
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RC = Reinforced Concrete SS = Structural Steel WeldinglBolting �
PC = Prestressed/Post Tension Concrete FP = Spray Applied Fireproofing g
SM = Structurai Masonry �'
� A ency Name � Address Pho�e Number RC PC SM S8 FP I �
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; SPECIA�INSPECTOR APPUCATtON FURM �
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? 1. Applicant information �
;
Name: �
Last First M.L k,
� Address: '
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CitY� State: Z�p; �
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Phone No: __�___�_ Fax No: �
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t E-Mail: Age: �
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Agency/Employer: �
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Employer Location: �
Add�ess City �
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State Zip Phone Number Fax Number �
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2. Type(s) of Work for Which Applicant is Seeking Registration �
Inspectors may become registered for any one or more of a number of types of work (testing �'
and inspection). Check each type of wark the inspector is applying for below: �
�
�
�
s
Reinforced Concrete ____ Plling and Drilled Piers �_ Retaining Walls `
Pra-Cast Concrete
Pretension Tendons � Verification ef 9oils Erection
i
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i_ Post-Tension Slabs � VJel�ing Non-Destructive Tesling
�
Exterior 1nsulation and
_� High Strength Bolting _ Steel Frames Finish System �
�
__ Smoke Control � Seismic Resistance Special Cases �
Sprayed Fire R2s+stant �
__ Structural Masonry hAaterial
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� REPORT QF SRECIAL INSPEGTIONS �
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Project: Permit Number. �
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Project Location: �
� �:
Owner �'
} � �
Address CitY: Zip.
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Registered Design Professionai �
� (n Responsible Charge:
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Address: €
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City: State: Zip: Phone: �:
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Fax: _ E-mail: _ �
_ �
f This Report of Special Inspections attached is submitted as a conditior, from permit issuance ir,
; accordance with Section 17Q4 InternationaE Building Code. !t includes a Schedule of Special Inspectia�? �'
Services applicable to the above referenced project as weil as the identity af the individuals, agencies, �
or firms intended to be retained for conducting these inspections. The Special Inspector(s) shall keep �
records of all inspections and shall furnish interim inspection reports to the registered design
professional in responsible charge at a frequency agreed upon by the permit applicant and building �
official prior to the start of work. Discrepancies shall be brought to the immediate attention of #he �
contractor and design professional in responsible charge for correction. If the discrepancies are nat t
corrected, the discrepancies shall be brought to the attention of the building official by the registered �'
!; design professional in responsible charge prior fo the completion of that phase of work. A Final Re�ort
; of Special Inspections shall be submitted by the design professional in responsible charge to the �
building official at the concfusion of the project and �efore a certificate of occupancy will be issued. �
i
Prepared by: `
;;
� Type or Print Name
Signature ! �
� Date � �
L
Preparer`s Seal and Signature Required
To be filled out by the jurisdiction and returned to applicant
Bui�ding Official's Acceptanee of Special Inspections '
�
Frequency of Interim reports: MonthJy Bi-Monthl �
Y Upon Completion ;
Per Attached Schedule
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Signature Date Permft Number
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FINAL REPORT OF SPECIAL INSPECTIONS �'
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Pro�ect: �LL. $
J 'C�.� E.S.1 Q'�,/�}(�� Permit Number: 1��Q� Q,l(�� �:
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Project Location: �IotiS F,A�t 1 l AN b�,1 V",�' V;�,r�1_._ , Q �/(Q`j? �
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1 _��QY ��?��l. Ii_____s��t �
Owner i.
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Address ��l'�' G���Q.t.�d 4'� 1.�� City�� �
' 1� �'Lip: _7l I� €
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Desfgn Professional In Charge:G�QZ.qt�L.j;j��,�,��-E E'ts j;,Qlt�(t.,,, �'
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} Address: p0 �Q�( ,
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City: G�`(�Sur-� S�at�:_ t� z�p: $1t�� Phone: `�7Q-5�,�{- �
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Fax: ��0���('' Q7�� E-maii; ����,A�?�1� ��� , C]i"1 �
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To the best of my information, knowiedge, and belief, the speciai inspections and/or testing required far ;:
this project, have been com�leted in accordance with the contrac±documerts. �'
�
Interim reports submitted prior to this Final Report of Special Inspections form a basis for, and are to be �
considered an integral part of this final report. Any discrepancies that were noted in all interim reports �
have been corrected.
Prepared by: �— —�
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Type or Print Name �
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Signature ° � E
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F'reparer's 5eal and Signature Required �
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(onsuft�,iy Enq�neer:�, lL(.. �S �t `� �+�� �
CK�.?`t F r.,�(F i e � i r''e� �.-r! t e�.te z.a '' ">�i.4�.c, �� �� ����/�".
Tr .;%C) ,r-.A�?rr ��::U ra� ..a� �a i��. c_>. ��������N���� '�� �
__________------__ ,_.�.__, _----__ __ -- .._. ______ _____--,--___._ -'�&bpAL��- - _.___--
CASTRO RESIDENCE �
LOT 1,VAIL ViLt_AGE FILING 10-935 FAIRWAY DRIVE-EAST UNIT-VAIL, COLORADO �
DEMAND LOAD CALCULATIUNS,SINGLE FAMtLY DWELLlNG UNIT
120!24Q VOLT,-1� �
�
(PER NEC 2'.0-38 THROUGH 22!}19} . �
f ._.�..__�...._.�------___. ............. . ...`----� --___.._._._-----...__.—.--- -------___. _ ................ ....._..._._.._.._.__...----._..._..._...--- j
EQUIPMENT VO�TAMPS! NECnRTiC�E DEMANO TOTAI,VA/ �
TAG �1UANTITY �� DEMAtvD FACTOR pACTOR
{W}
; __T . ------- —--_. ------ -- .._... .._----- ......__----__ .____—_____-----------
G€NERAL LtGHTtNO tOAD: r
GENERAt UGHTING 4426 SF E0.X X 220.12 = 13y',$ �-
SMALIAPpIWNCE 2 EA% 7500 X 22t3.52(A� = 3ppp �.
iAUNDRY 7 EA X 1500 X 22Q.52(Bj = �
- T07A1 : 1T778 }::
+";3kVA�100% _ 3ppp �
REMAINDER�3.:,% _ g�7� e�
- NET LOAD . 8172 ��
f CONNECTED DEMANO
OWP/ER EQUtPMENT 8�APPLU4NCES: LOAD LOAD �;
' COOKTOP 1 EA X 10200 X 220.56 1020Q 100�0 - 16200 €��
S WALL OVEN t FA X 5100 X 220.55 5100 100"h =
� €.
HOUSEHOLD ELEC7RIC RANGE DEMAND PACTOR PER NEG TABLF 220.55 220.55 = 11W0 -
HOOD(INGt.HAIOGEN ITG.) 1 EA X 550 X 220.53 5k0 75% = 473
�; AitCROVVAVE DRAWER 1 EA X t500 X 220,53 1500 76Yr = 112.''i �
FRiDGE/FREEZER i EA X 7200 X 220.53 120R 75% - 9R0 �-�
FRIDGE ORAWERS t ER X 800 X 220,53 800 75% = 6pp �
DISHWASHER t EA X 5200 X 220.53 1200 75°6 = �360 j�
j UNDER WWE SFORAGE FRIJGE 1 EA X 7200 X 220.53 t2� 75b = 900 t
' DISPOSAL 1 EA X 975 X 220.53 975 75°k = 731
DRYER(EIEC) 1 eA X 5.`100 X 220b4 5500 tC%Y".b = 55pp S�.
GARAGE DQORS 2 EA X. 1200 X 2400 100% = 2ep0 �
FIREPLACE/GAS APPLIANCE i EA X �50 X 250 i0Q% = y�5� �;
TOTAL = 24718 ��.
HVAC!MECHANICAL EQUIPMENT: �
801LERS 8-t d&2 2 EA X 600 X 1200 S0p% = 12pp ��_
PUMPS P-t to P-4;P-8,P-9 6 EA X 5S0 X 330D 1 W"Jo = 3300 -
PUMPS P-5 fo P-7 3 EA X 100 X 30^v 1W`:6 = 300 �-�
PUMP P-10 1 EA X 25 X 25 1W% = 25 �
UNIT HEATER UH-1 1 EA X 96 X 96 10pk = 96 s�
FANCOII'/.Hp FGt 7 EA X ?00 X 70D 100% _ ��
FANCOiI'/.Hp FG2 1 EA X t700 X 7700 1Q0°lu = t"i0p
:f PA{dC011'F,Hp FG3 1 ER X ?200 X 1200 10096 � 120U ��
ENERGYRECOVERYVhT771L�TOR ERL'-1 7 EA X 31i X 377 1Qp76 - 31i €:
ENERGY REC4VERY VENTIUTOR ERV-? i EA X 317 X 317 100% e 317 t.
HUMIDIFIERS H-1 8 H-2 2 [A X. 1900 X 2�0.53 33W 75% = 2&50 �.
EXHAUSTFAN EF•t EA X ^<3 X 46 100% _� eg
EXHAUST FAN EF-2 2 EA X 90 X 180 1p0°F, = 130
SUPPLY FAN Sf-t t EA X 79 X 79 100°,G _ 78 i�
MOTOR OPERATED OAMPERS MOO-X 5 EA X a0 X 29a 100% _ � x
TOTAL :
12510
�
AQpIT10NAL,ELEGTRIC UTILIZATION EQUIPMENT: �
uu�.a `
H£ATTAPE(BOD-RAYCHEMGM-2XTi 2�4 FTx �2 X 4fi.4 2490 t25% = 3ppp
STEAM SHOWER MS400E t EA X 900f X 2'7.0.53 9000 75'.6 = 6750 ��
STEAM SHOYYER MS225E t EA X 7500 X 72A.53 7500 75% = 5625 �
,IACUIII TUBS{QTY.8 lOAO ASSUMED) 1 EA X 24D0 X 220.53 2400 75°k = 1&70
MASTEREAiHHEF.TMAT(BOD-NUHEl.7,QTYASSUMED) 1 EA X 2400 X 220�1 24rJ0 100°h = 24p0 �.
HOTTUB(GRANDEE} t EA X. 7150a X 220.53 �150Q 7P,�96 = �
:
. TOTAL 28200 �
. _ . _.-"_....._.-.—'--' _,.._. __.-___.._.__ _._... ...... ._._-..... .........------_....�_��� �_..__ _ `___._. ..._..__.__ .
�NETCOMPUTEDLOAD TOTAR. 8?707VA i3601 VA �
FOR 240V,1W,3 WIRE SERVICE 73601 (VA) ! 240 VOI.TS 365 AMPS 307 AMPS f
NET CpMPUTED LOAD ALLOWING 20%AD�l70NAL CAPACITY TOTAL 165249 VA 88321 YA �
AILOWING FOR 20°k ADDITIONAL CAPACITY FOR UNFORSEEN LOADS AND Fi1TURE UPGADEB 368 AMPS �
RECOMMENDED SERVICE SIZE: 400 AMP k
f
ESTtMATED QTY.OP(42)CIRCUIT LOADCENTERS sazs�sn-F1'�_ 103 CIRCUtTS,-w/LIMtTEO SPARE SPACE 3 PANELS =:
.._......-----...__.._.---------- --._._.....__.__._.._ ._.._ ........_....._._....._ ....-----�--.__._.---- —...�._._. r,.
-----------. ._ .... `i
NOTES;
1.7HESE CALCULATICNS ARE BASEQ ON TNE STANDARO CALCUlAT7UN METHUO(NEG 2`LO,. e.
2.NEC 220.53 APPLIAtvCE LCAD DEMANO fACTOR 75%POR�4)QR MORE,NOT iMCLUDING HEAT,AC,RANGE Ot2 DRYER. ��
3,GALCULATIONS ARE&4SEQ ON THE MQST CURRENT tNFORMATION AVAILABIE AT-THIS TIME.
4.BOD IS ABBREVIATiON FOR 2ASIS QF DESiGN.GbR CALGUTATfON PURP(�SES.
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FINAL REPORT OF SPECIAL INSPECTIONS _ ����
V
Proect: Castro Residence Im rovements PermitNumber: �
t p
Project Location: 935 Fairwav Drive
Owner
Addreas City: Zip:
;GROUND Enqineerinq Consultants, Inc (SP Inspectors?
� Address; PO Box 464 : IOlA Airparlc Dr #9 '
City; Gypsum State: CO Z�p; 8].637 Phone: 970 524 0720
Fax: 970 524 0721 E-mail: EvanKeGroundEnq.com
To the best of my information, knowiedge, and belief, the special inspections and/or testing requfrad for
this project, have been corrzpleted in accordance wlth the contract documents.
Interim reports submitted prior to this Final Report of Special Inspecfions farm a basis for, and are to be
• consldered an integral part of this final report: Any discrepancies that were noted in all interim reports
have been corrected.
Prepared by: '�"`'�'' ��,�
�p0 R
' ��!-tit.J � �'��� �' lF
c�b • ' SU �'•�t�
Type or Prin ame ;
;¢ 36288 �;
�Z�-�— � '°o'�. g n�'�?'<i�
Si�nature ��`'FJ'S/nn,M1 y.`e\�,��.,
�'��z�-I� ��:;..
Date
Preparer's Seal and Signature Required
May 26, 2011
Subject: Summary of Materials Testing,
Castro Residence, 935 Fairway Drive,
Vail, Colorado
Job Number: 10-6587
Mr. Gary Hill
Hill Construction, Inc
PO Box 1735
Edwards, Colorado 81632
. Attn: Mr. Hill, ,
This letter summarizes the materials testing GROUND Engineering Consultants, inc.
(GROUND) performed during the construction of 935 Fairway Drive in Vail, Colorado.
The materials testing services were perFormed at times scheduled by the Contractor
and/or Subcontractors between September 23, 2010 and May 2S, 2011.
During construction, representatives of our office performed periodic testing on the
structural concrete placed for the foundation and floor slab. Samples of the structural
concrete were periodicalfy tested to determine physical properties and compressive
� strength. � •
Structural steel welded and bo{ted connections were periodically observed during
construction by a certified welding inspectar (CWI). These observations were completed
at times scheduled by the Owner, Contracfor or Subcontractor.
Based on the final test results to date, field observations, RFI's received and other
project documentation received from the design team, it is our opinion that the materials
tested and/or observed for the structural concrete and structural steel were in general
accordance with project plans, specifications, or appficable RFI's.
The observations and materlals test3ng as indicated above were performed periodical{y
to provide data to the Owner, Contractor and Subcontractors to assist them in
evaluating the general compliance of the tested materials and/or work with the contract
documents at the times of our observation and testing. We did not supervise, direct or
have any contro! over any of the Contractor's or Subcontractor's work. We were not
responsible for the Contractor's or Subcontractor's scheduling of our services, means,
methods, procedures, techniques, or sequences of construction, nor responsible for
ensuring that any Contractor or Subcontractor performed or completed the work in
accordance with the contract documents or construction industry standards.
RouHn ._
ENGINEERING CONSULTRNTS ING
IOIA Atrpark Dr.,Unit 9,PO Box 464,Gypsum,CO 81637 Phone(470)524-4720 Fax(970)524-0721 www,groundeng.com
OJflceLocattons: Englewood . Commerce City . Loveland . (3ranby . Gypsum . ()rand Junction . Casper,WY
Castro Realdence,935 Fa[rway Drive
Vail,Colorado
If you have any questions concerning this letter, please contact our affice.
Sincereiy,
GROUND Engineering Consultants� Inc.
Evan E. Kuhn
.�}�.�i:�:u.�
� H�
. � � ���
.• . S(/F.��
:
.
.
.
:a 36288 1 :
.a: • ;�
Reviewed by James B Kawalsky, P.E. '°o,�,'•..y��..��`.`a�,
. . \���ss�(�N�1..(���>,.� .
�i:.....:
Job No.1Q-8367 C3ROUND En9lnearing Consultants,Inc. Paga 2 of 2
'i . _,
�
12-08-2011 Inspection Request Reporting Page 1
8:05 am Vail CO - Citv Of
Requested Inspect Date: Thursday, December 08,2011
Inspection Area: JRM
Site Address: 925 FAIRWAY DR VAIL
EAST UNIT
A/P/D Information
Activity: B10-0231 Type: B-BLD Sub Type: NDUP Status: ISSUED
Const Type: 102 Occupancy: Use: IRC Insp Area: JRM
Owner: CASTRO, MANUEL
Contractor: HILL CONSTRUCTION INC Phone: 328-2200
Description: DEMO/REBUILD DUPLEX
Re4uested Inspection(s)
Item: 533 PLAN-TEMP. C/O Requested Time: 08:00 AM
Requestor: HILL CONSTRUCTION INC Phone:
Comments: 390-3416-gary
Assigned To: BGIBSON Entered By: SBELLM K
Action: Time Exp:
� �jv��""� .
,
Cx�r�. �
/t ►�� �° ���
�C �2/ ���`
Inspection Historv
Item: 501 PW-Access/Stagin�/Erosion
Item: 10 BLDG-FOOTING " Approved*"
09/23/10 Inspector: mdenney Action: AP APPROVED
Comment: per plan
Item: 20 BLDG-Foundation/5teel
10/01/10 Inspector: Martin Action: PI PART�AL INSPECTION
Comment: East side only(house only)
11/19/10 Inspector: Martin Action: PI PARTIAL INSPECTION
Comment: Garage slab only
Item: 21 PLAN-ILC Foundation Plan *"Approved**
11/10/10 Inspector: bgibson Action: AP APPROVED
Comment: east unit of duplex
Item: 410 Special Inspect-p rogress rept
Item: 22 PLAN-ILC FRAMfNG ""Approved""
05/24/11 Inspector: bgibson Action: AP APPROVED
Comment:
Item: 30 BLDG-Framing "*Approved `"
05/17/11 Inspector: Martin Action: DN DENIED
Comment: p�lanning ILC to be approved
Nail plafes in bsmt
Submit special inspection reports
�rovide detail for exterior flashing
ngineer letter for holes in glue fams
mech access to be provided
05/26/11 Provide engineer for columns
nspector: JRM Action: AP APPROVED
Comment: CORRECTIONS MADE APPROVED FRAMING
08/17/11 Inspector: JRM Action: AP APPROVED
Comment: STAIR FRAMING APPROVED
Item: 50 BLDG-Insulation **Approved"*
05/31/11 Inspector: sgremmer Action: AP APPROVED
Comment:
Item: 60 BLDG-Sheetrock Nail ""Approved*'
06/21/11 Inspector: JRM Action: AP APPROVED
Comment:
Item: 70 BLDG-Misc. *"Ap�roved"*
12/01/11 Inspector: JRM Action: AP APPROVED
REPT131 Run Id: 13855
��
06-26-2012 Inspection Request Re orting
Page 4
4 27 pm Vail, ('n C� �( ,� `�� V-- �l �j _
� v � �c� �a
Requested Inspect Date: Wednesday,June 27,2012 ���
Inspection Area: JRM �n
Site Address: EAST UI NjTAY DR VAIL \�
AlP/D Information Status: ISSUED
T e: B-BLD Sub Ty pe: NDUP
Activity: B10-0231 YP Use: IRC Insp Area: JRM
Const Type: 102 Occupancy:
Owner: CASTRO, MANUEL
Contractor: HILL CONSTRUCTION INC Phone: 328-2200
Description: DEMO/REBUILD DUPLEX
Requested Inspection(s)
Item: 537 PLAN-FINAL C/O Requested Time: 08:15 AM
Requestor: HILL CONSTRUCTION INC
Phone: 328-2200
Comments: 390-3413 Entered By: JMONDRAGON K
Assigned To: BGIBSON Time Exp:
Action:
Com ent: e-:nspec ion o, andscaping reqwre in spnng 012.
���►PJrw� Ul1Ann�tr- b'°�7` ( �
Item: 539 PW-FINAL C/O Requested Time: 09:45 AM
Requestor: HILL CONSTRUCTION INC Phone: 328-2200
Comments: 390-3413 Entered By: JMONDRAGON K
Assigned To: JMONDRAGON Time Exp:
Action:
Comment: o ea y, see CO inspection for approvaTconditions..
Item: 540 BLDG-Final C/O Requested Time: 10:00 AM
Requestor: HILL CONSTRUCTION INC Phone: 328-2200
Comments: 390-3413 Entered By: JMONDRAGON K
Assigned To: JMONDRAGON Time Exp:
Aefion:
� � �f e�,-� o n (Lo��'� S r�e o� Y1,o ,Me� �1Car-
�n�
-� rn,;,r Go✓`�b"����e�
Insqection History
Item: 10 BLDG-FOOTING "'Approved"`
09/23/10 Inspector: mdenney Action: AP APPROVED
Comment: per plan roved`*
Item: 20 BLDG-Foundation/5teel ""'App
� 10/01/10 Inspector: Martin Action: PI PARTIAL INSPECTION
Comment: East side only(house only) Action: PI PARTIAL INSPECTION
11/19/10 Inspector: Martin
Comment: Garage slab only
12/21/11 Inspector: JRM Action: AP APPROVED
Comment:
Item: 21 PLAN-ILC Foundation Plan ""Approved'"
11/10/10 Inspector: bgibson Action: AP APPROVED
Comment: east unit of duplex
Item: 410 Sp 12�21%11 elnspector S JRM�Approved`"` Action: AP APPROVED
Comment: .* roved"*
Item: 22 PLAN-ILC FRAMING App.
05/24/11 Inspector: bgibson Action: AP APPROVED
Comment:
REPT131 Run Id: 14583
. - ��v 10 ��o I (
P�� ��-6Sa�
06-27-2012 Inspection Request Reporting Page 5
4�15�m Vail, C'��v Of
Requested Inspect Date: Thursday,June 28, 2012
Inspection Area: JRM
Site Address: 925 FAIRWAY DR VAIL
EAST UNIT
A/P/D Information
Activity: B10-0231 Type: B-BLD Sub Type: NDUP Status: ISSUED
Const Type: 102 Occupancy: Use: IRC Insp Area: JRM
Owrrer. CASTRO, MANUEL
Contractor: HILL CONSTRUCTION INC Phone: 328-2200
Description: DEMO/REBUILD DUPLEX
Requested Inspection(s)
Item: 537 PLAN-FINAL C/O Requested Time: 08:15 AM
Requestor: HILL CONSTRUCTION INC Phone: 328-2200
Comments: 390-3413
Assigned To: BGIBSON Entered By: JMONDRAGON K
Action: Time Exp:
Comment: e-inspec ion o andscaping re uire ind sp nng-2012.
Comment: The white vent near the air cond�oners ont eh north elevation needs to be painted to blend in with the
stone.
� ,
y�.w��Jl ��/U�.�,.� -z- �g� :�� l �-
Inspection History
Item: 10 BLDG-FOOTING "*Approved**
09/23/10 Inspector: mdenney Action: AP APPROVED
Comment: per plan
Item: 20 B�DG-Foundation/5teel "`Approved**
10/01/10 Inspector: Martin Action: PI PARTIAL INSPECTION
Comment: East side only(house only)
11/19/10 Inspector: Martin Action: PI PARTIAL INSPECTION
Comment: Garage siab only
12/21/11 Inspector: JRM Action: AP APPROVED
Comment:
Item: 21 PLAN-ILC Foundation Plan *'Approved""
11/10/10 Inspector: bgibson Action: AP APPROVED
Comment: east unit of duplex
Item: 410 Special Inspect-progress rept ""Approved*"'
12/21/11 inspector: JRM Action: AP APPROVED
Comment:
Item: 22 PLAN-ILC FRAMING '*Approved�"
05/24/11 Inspector: bgibson Action: AP APPROVED
Comment:
Item: 30 BLDG-Framing '*Approved*"
05/17/11 Inspector: Martin Action: DN DENIED
Comment: planning I�C to be approved
Nail plafes in bsmt
Submit special inspection reports
provide detail for exterior flashing
Engineer letter for holes in glue rams
mech access to be provided
provide engineer for columns
05/26/11 Inspector: JRM Action: AP APPROVED
Comment: CORRECTIONS MADE APPROVED FRAMING
08/17/11 Inspector: JRM Action: AP APPROVED
Comment: STAIR FRAMING APPROVED
Item: 50 BLDG-Insulation '"Approved'"
05/31/11 Inspector: sgremmer Action: AP APPROVED
REPT131 Run Id: 14591
.
01-18-2013 Inspection Request Reporting Page 4
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Requested Inspect Date: Monday,January 21,2013
Inspection Area: JRM
Site Address: 925 FAIRWAY DR VAIL :
EAST UNIT
A/P/D Information
Activity: 610-0231 Type: B-BLD Sub Ty pe: NDUP Status: ISSUED
Const Type: 102 Occupancy: Use: IRC Insp Area: JRM -
Owner: CASTRO,MANUEL
Contractor: HILL CONSTRUCTION INC Phone: 328-2200
Description: DEMO/REBUILD DUPLEX
Reauested Inspection(s)
Item: 540 BLDG-Final C/O Requested Time: 09:00 AM
Requestor: Phone:
Comments: FOLL UP
Assigned To: SGR Entered By: JMONDRAGON K
Action: Time Exp:
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Ins�ection Historv
Item: 10 BLDG-FOOTING "Approved*'
09/23/10 Inspector: mdenney Action: AP APPROVED
Comment: per lan
Item: 20 BLDG-Foundationl�teel *'Approved"
10/01/10 Inspector: Martin Action: PI PARTIAL INSPECTION
Comment: East side onlMy(house only)
11h9/10 InspeCtor: artin Action: PI PARTIAL INSPECTION
Comment: Garage slab on�lY
12/21/11 Inspector: JRM Action: AP APPROVED
Comment:
Item: 21 PLAN-ILC Foundation Plan "Approved"
11/10/10 Inspector: bgibson Action: AP APPROVED
Comment: east unit of duplex
Item: 410 Special Inspect-progress rept "Approved"'
12/21/11 Inspector: JFiM Action: AP APPROVED
Comment:
item: 22 PLAN-ILC FRAMING '*Approved"
05/24/11 Inspector: bgibson Action: AP APPROVED
Comment:
Item: 30 BLDG-Framing *`Approved"
05/17/11 Inspector: Martin Action: DN DENIED
Comment: p�lanning ILC to be approved
Nail plaies in bsmt
Submit special inspection reports
�rovide detail for exterior flashing
ngineer letter for holes in glue t"ams
mech access to be provided
provide engineer for columns
05/26/11 Ins ector: JRM Action: AP APPROVED
Comment: C�RRECTIONS MADE APPROVED FRAMING
08/17/11 Inspector: JRM Action: AP APPROVED
Comment: STAIR FRAMING APPROVED
Item: 50 BLDG-Insulation "Approved"
05/31/11 Inspector: sgremmer Action: AP APPROVED
Comment:
Item: 60 BLDG-Sheetrock Nail *'Approved"
06/21/11 Inspector: JRM Action: AP APPROVED
Comment:
Item: 70 BLDG-Misc. "App roved"
12/01/11 Inspector: JRM Action: AP APPROVED
REPT131 Run Id: 15052
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Department of Community Deve/opment
5 South Frontage Road
Vail, Co/orado 81657
970-479-2138
FAX 970-479-2452
www.vailgov.com
PROJECT REVIEW COMMENTS
DATE: 9/7/10
TO: garyhill@centurytel.net
PERMIT APPLICATION #: B10-0231
PROJECT ADDRESS: 925 Fairway
OCCUPANCY GROUP: IRC
TYPE OF CONSTRUCTION: IRC
NUMBER OF STORIES: 3
BUILDING AREA: 5005s.f.
• Submit four complete sets of revised construction documents containinq the requested
information with all plan revision items clouded or otherwise identified.
• Please respond in writinq to each comment with a response letter addressinq each comment.
BUILDING DEPARTMENT COMMENTS
1 Provide a minimum 36" height guard at the entry terrace wall area where greater than 30" drop exists.
IRC R312
2 Provide snow/ice protection for gas meter. TOV ordinance
3 Show 20" clear opening width and 44" maximum sill height for the bunk room emergency escape
window. IRC R310
4 Revise plans to show window operation at window 808. Emergency escape and rescue compliant
window is required. IRC R310
5 Show all smoke detectors and carbon monoxide detectors on the plans per IRC R315
6 Show listed, locking safety cover at spa. IRC Appendix G
7 Show safety glazing at windows within 5' of spa. IRC R308
8 Show handrails at all flights of stairs complying with IRC R311.7.7
9 Show minimum '/2" gypsum board at under stair storage area. IRC R302.7
10 Show minimum 10" tread depth and maximum 7 3/4" riser height at all stairs. IRC
11 Include notes on the floor plan for garage separation per IRC R302.5
12 Provide complete plans stamped by the mechanical engineer for the proposed living room fireplace.
13 Revise mechanical plans to show kitchen exhaust hood. Provide make-up air if over 400 CFM
exhaust. IMC 505.2
14 Show minimum 36" stair landing at top of stairs next to powder room. IRC R311.7.4.4
15 Show safety glazing at window 339, 344, 811, 633, 813, 347. IRC R308.4
16 Show minimum 30" clear width at water closet in Guest bathroom 62. IRC R307.1
17 Revise roof plan and mechanical plan to show all mechanical appliance vents a minimum of 36"
above the roof per Town of Vail ordinance
18 Include electrical lighting summary showing a minimum 50% high efficacy lighting per 2009 IECC
19 Provide an electrical load calculation and panel schedule. Show panel locations on the plans. 2008
NEC
20 Show all receptacles on the electrical plans as required per 2008 NEC.
21 Complete the attached Town of Vail special inspection forms pages 3 and 4.
22 Show proposed fireplace construction and coordinate on the structural plans. Provide non-
combustible support if masonry construction is proposed.
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Phone: 970-9�}5-7988
HEPWORTH-PAWLAK GEOTECHNICAL Fax:970-945-3454 �
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September 7, 2010
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Hill Construction, Inc. PRQ lO--OSe2(o
Attn: Gary Hill �� �- �(� _ n�� l
P. O. Box 1735
Edwards, Colorado 81632
(garvhill(�a,centurytel.net)
Job No. 110 121B
Subject: Observation of Excavation, Proposed Castro Duplex, Lot 1, Filing 10, Vail
Village, 935 Fairway Drive, Vail, Colorado
Dear Gary:
As requested, a representative of Hepworth-Pawlak Geotechnical, Inc. observed the
excavation at the subject site on August 31 and September 1 and 2, 2010 to evaluate the
soils exposed for foundation support. The findings of our observations and
recommendations for the foundation design are presented in this report. The services
were performed in accordance with our agreement for professional engineering services
to Hill Construction, Inc., dated August 27, 2010. We previously conducted a subsoil
study for design of foundations at the site and presented our fmdings in a report dated
May 28, 2010, Job No. 110 121 B.
The duplex is owned Allen and Castro. The Castro portion will be constructed at this
time and the Allen portion (925 Fairway Drive) will be constructed at a later date. The
structure will be two story wood frame over a walkout basement level with slab-on-grade
ground floors. Our previous report recommended spread footings bearing on the natural
soils designed for an allowable bearing pressure of 1,500 psf for support of the building
On August 30, the excavation was underway and nearly complete with areas of existing
fill at design bearing elevation observed. At this time, we recommended the fill be
removed to bear the footings on the natural soils. On September 1, we met at the site with
the contractors to discuss the location and depths of the existing fill areas. The fill was up
to 3 feet deep below footing areas near the middle portion of the excavation. At the time
of our September 2 site visit, the foundation excavation was essentially complete and had
been cut in multiple levels from 3 to 14 feet below the adjacent ground surface. The soils
exposed in the bottom of the excavation consisted of inedium dense, clayey silty sand
with gravel and scattered cobbles. Results of swell-consolidation testing performed on
samples taken from the site, shown on Figure 1, indicate the soils are moderately
compressible under conditions of loading and wetting. No free water was encountered in
the excavation and the soils were slightly moist to moist.
1
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Hill Construction, Inc.
September 7, 2010
Page 2
The soil conditions exposed in the excavation are consistent with those previously
encountered on the site and suitable for support of spread footings designed for the
recommended allowable bearing pressure of 1,500 psf. Loose and disturbed soils should
be removed in the footing areas to expose the undisturbed natural soils and the subgrade
compacted. Other recommendations presented in our previous report which are
applicable should also be observed.
The recommendations submitted in this letter are based on our observation of the soils
exposed within the foundation excavation and the previous subsurface exploration at the
site. Variations in the subsurface conditions below the excavation could increase the risk
of foundation movement. We should be advised of any variations encountered in the
excavation conditions for possible changes to recommendations contained in this letter.
Our services do not include determining the presence, prevention or possibility of mold or
other biological contaminants (MOBC) developing in the future. If the client is
concerned about MOBC, then a professional in this special field of practice should be
consulted.
If you have any questions or need further assistance, please call our office.
Sincerely,
HEPWORTH—PAWL;�OB�'���INICAL, INC.
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David A. Young, P��L -216 �
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attachment Figure 1, Swell-Consolidation Test Results
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Job No. 110 121 B
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Mcisture Conteni =- 21.2 percent f
Dry Density = i02 �c�
Sample o#: Very C�ayey S�Iry San�
From: Bottom of Nc,rthern Partian of Excavatior�
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APPLIED PRFSS�RE-i<s'
110 121 B ��Q~(�� ,�,1,NEL.L-CGNSO�IDATION TEST RESULTS Figurp 1
HEPWORTH-PAWLAI(GE07�CNNICAL
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Gary
Piease add this figure to the repc�rt i sent y�u. 1 ap�togi�e f�r the inconvenience.
!f you have any questions piease call,
Thank you
Karen