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HomeMy WebLinkAboutM09-0101 NOTE: THIS PERMIT MUST BE POSTED ON JOBSITE AT ALL TIMES : �owxo�vn�� Town of Vail, Community Development, 75 South Frontage Road,Vail, Colorado 81657 p. 970-479-2139 f. 970.479.2452 inspections. 970.479.2149 MECHANICAL PERMIT Permit #: M09-0101 AMF Project #: PRJ06-0092 Job Address: 635 LIONSHEAD PL VAIL Status. . . : ISSUED Location.....: SEE DESC FOR UNIT#S Applied. . : 07/07/2009 Parcel No...: 210107204001 Issued. . : 07/21/2009 Expires. .: 01/17/2010 OWNER POWELL,WILLIAM R.8 PAULA W 07/07/2009 1200 PALMETTO DR HUBBARD OH 44425 APPLICANT ROD HALL COMPANY 07l07/2009 Phone:303-777-7700 DBA COLORADO COMFORT 255 WYANDOT STREET DENVER CO 80223 License: 150-M CONTRACTOR ROD HALL COMPANY 07/07/2009 Phone:303-777-7700 DBA COLORADO COMFORT 255 WYANDOT STREET DENVER CO 80223 License: 150-M Desciption: INSTALL GAS FIREPLACES IN UNITS 201,202, 301,302, 304, 401,402, 501/601 AND 502/602. Valuation: $50,000.00 .:...,.,.................«....».�.�........,,.....................................FEE SUMMARYfJtH�l�lff*k#+t�►H/f#f�t+t*iRl�+F#M*+�f#tf#►�kHiAM#tletYe44YrMtfr�t�tMeYe4MftR��f4+fRR*f�*#t+l�lflf� Mechanical Permit Fee---> $1,000.00 Will Call------------> $4.00 Total Calculated Fees---> $1,254.00 Plan Check-------------> $250.00 Use Tax Fee------> $0.00 Additional Fees-----------> , $0.00 Investigation--------------> $0.00 TOTAL PERMIT FEE---> 51,254.00 Total Calculated Fees--> $1,254.00 Payments-----------> 51,254.00 BALANCE DUE---------> 50.00 Mi�tR#kfit##k#tt*iRtf tiLttirir4ieRR#iritfYtR�MHMf�lr�kie##!�F#t4RYeYefL#kfF�t*�4*tlHttM�F*#�FM4�kiiHA�ht�RM#►#****�Y/►M##**i�ht�l�R#tR�hhht**kRiFRNRR�h!#*�liR�l�F*R�t�R�R#1nlfRRRN*i�*#1rlRR�i##ie#�###fMkA�t#Mtf#ie##RiRw APPROVALS Item:05100 BUILDING DEPARTMENT 07/17/2009 J Eaton Action:AP Approved per Nick Chand No Fee Due as it is Part of Original Plan Review Contract per C. Davis #RR►4+RM***f't#*�l�tfRMt►*lMff*MMtfM#►*k*#R+4fH4ftYelMFfFtMkR+kYt1f#4tk�k*�t#H►YMfrRR►►tl/'i�Y�li�inhl�ll'�lMRRRRR**if*#4k/�*#kf*f1t*Hf*#frYnF#+4fr�lM+kt4+kYeYrtflYeYeOMA�RfeiefrRl�t�l�liM***#H�htRRRM1rfl+t*k4ffinhF#rR#�if#+HeY CONDITION OF APPROVAL Cond: 12 (BIDG.):FIELD INSPECTIONS ARE REQUIRED TO CHECK FOR CODE COMPLIANCE. Cond:22 (BLDG.):COMBUSTION AIR IS REQUIRED PER CHAPTER 7 OF THE 2003 IMC AND SECTION 304 OF THE 2003 IFGC AS MODIFIED BY TOWN OF VAIL. Cond:23 (BLDG.): BOIILER INSTALLATION MUST CONFORM TO MANUFACTURER'S INSTRUCTIONS AND CHAPTER 10 OF THE 2003 IMC. Cond:25 (BLDG.):GAS APPLIANCES SHALL BE VENTED ACCORDING TO CHAPTER 5 OF THE 2003 IFGC. Cond:29 (BLDG.):ACCESS TO MECHANICAL EQUIPMENT MUST COMPLY WITH CHAPTER 3 OF THE 2003 IMC AND CHAPTER 3 OF THE 2003 IFGC.. Cond:31 (BLDG.): BOILERS SHALL BE MOUNTED ON FLOORS OF NONCOMBUSTIBLE CONST. UNLESS LISTED FOR MOUNTING ON COMBUSTIBLE FLOORING. Cond:32 (BLDG.):PERMIT,PLANS AND CODE ANALYSIS MUST BE POSTED IN MECHANICAL ROOM PRIOR TO AN INSPECTION REQUEST. Cond:30 mech ca n ica I_pe rm it_041908 (BLDG.): BOILER ROOMS SHALL BE EQUIPPPED WITH A FLOOR DRAIN OR OTHER APPROVED MEANS FOR DISPOSING OF LIQUID WASTE PER SECTION 1004.6. rer,tt*artve�ifw�t*,rew�wn.t*�wrirn�t**im**�t�wmt������ff�frt�►rrirof*f*f*►►*ff�tr.trfi.,t,r►r►�t�:*inte*►►�trf xw�ta*►*f�t�t�*,t**r*+r�e++►ew�rwiw�3r��t�►��x�w�t��wxx►k�k�rwwwwrrrwftf�t�t+e�feff��f*+nr+f+e:�rere� DECLARATIONS I hereby acknowledge that I have read this application,filled out in full the information required,completed an accurate plot plan,and state that all the information as required is correct. I agree to comply with the information and plot plan,to comply with all Town ordinances and state laws,and to build this structure according to the towns zoning and subdivision codes,design review approved, International Building and Residential Codes and other ordinances of the Town applicable thereto. REQUESTS FOR INSPECTION SHALL BE MADE TWENTY-FOUR HOURS IN ADVANCE BY TELEPHONE AT 970.479.2149 OR AT OUR OFFICE FROM 8:0t AM-4PM _ � 2 � 1 � � ignature of Own or Contractor Date av� Print Name mechcanical_permit 041908 ******�*****��****r*r***�*******r*******�***�*.*****r*****�**********�*****����***********s* TOWN OF VAIL, COLORADO Statement ***********��*�r***r**.�**sr***********����****r********��*****************+*�************** Statement Number: R090000876 Amount: $1,254.00 07/21/200908:48 AM Payment Method: Check Init: SAB Notation: 4104 - ROD HALL COMPANY ----------------------------------------------------------------------------- Permit No: M09-0101 Type: MECHANICAL PERMIT Parcel No: 2101-072-0400-1 Site Address: 635 LIONSHEAD PL VAIL Location: SEE DESC FOR UNIT #S Total Fees: $1,254.00 This Payment: $1,254.00 Total ALL Pmts: $1,254.00 Balance: $0.00 **********�**���***�****t******s**r****a***�*****�****�****************�******************** ACCOUNT ITEM LIST: Account Code Description Current Pmts -------------------- ------------------------------ ------------ MP 00100003111100 MECHANICAL PERMIT FEES 1, 000.00 PF 00100003112300 PLAN CHECK FEES 250.00 WC 00100003112800 WILL CALL INSPECTION FEE 4.00 ----------------------------------------------------------------------------- �' � OPY SAFEbuilt�n�. OFF ICE C COLORADQ _,—a�a� _ Bnflding Department Serviee � ` ��`- :� � �ro'�`°� , July 14, 2009 ' �, o d a �' o� � Martin Haeberle :' Chief Building Official, Town of Vail ''� � � 75 South Frontage Road �' Vail, CO 81657 RE: PROJECT: Lion Square Lodge North Mechanical PERMIT NUMBER: M09-0101 REVISION NUMBER: N/A INTERNAL REF#: 10190 ADDRESS: 635 Lionshead Place Dear Mr. Haeberle: SAFEbuilt Colorado has reviewed Mechanical Permit Application Package M09-0101 for conformance to the provisions of each Manufactures installation instructions, 2003 International Mechanical and 2003 International Fuel Gas Code as adopted by the Town of Vail. SAFEbuilt Colorado finds the documents submitted to be complete for construction. Plans: Manufactures specifications for 6-GD80NT Natural Gas Madison Fireplace by Napoleon 3-BGD90NT Natural Gas Dream Fireplace by Napoleon 7-GD70NT Natural Gas Star fire Fireplace by Napoleon All Fireplaces are Direct Vent Sincere , � 2� `�- 0� 1 rlie Davis Builing Official SAFEbuilt Colorado charlie.davis(a),SAFEbuilt.com elofl SAFEbuilt Colorado Eagle Office✓P.O.Box 1618✓ 1286 Chambers Av� Phone:(970)328-1790✓Toll Free:(877)428-6412✓Fax:(970)328-1791✓V:�PIan Review\Vail\Lions Square Lodge North\tov-M09- 0101_FAL IR#10190.doc �: - .�� -: ; •..� a � �Y� �Y ,j . +� s t i �s � F,' - ;�� . .� . � �� `�;,��; =�-� �' 3 1 i�+ y �-�.i. . ��• �R- .�s . � c�: L PERMIT A $AfEbuilt Coloraao Fire�lace Aunik:atlons MUST indude• ❑ Mechanical Room Layout/Plan with Dimeruions ❑ Equipment Cut Sheets for Freplaoes�Log Sets ❑ Combusdon Air Duct Size and location (Manufadvrer's info showing make,model&approval listing) ❑ Fiue or Verrt Size ❑ Gas Piping Plan(if applicabie) ❑ Heat l.oss Calailatlons* o Equipment cuc snee�s�or eo�ier/wmaoe E C 0 PY *Nor required ror same si►ze(eru)vo;ler repraaemenr wid►►w syst�em 0��I C ahangps,or sraw melt C �PSoj _ddr+ess: . Offlce Uae: I_ ,` 1'L�,�tO �(�� � _ Projed#: 1 �� V!—w ' Z Number) (Street) (��� Building Pertnit#: ►�CJ�—Qv`Q�Q Building/Compiex IVame: (�(� 1�A O (,��� 1 Q ( Mechanical Pertnit#: ��r� � _..� . .: .:_. _ . .._.__,.. . .,._ .....�_, �t � �f �^� CoMractor I tloIn•i � Lot#:�Blodc# Subdivision: Val � (�"1 1'T(f�� Company: d(� �t�--L l L J U � /' / � S Detailed Description of Work:-��"�<<L�t tS1�l, 6T ((D� Comparry Address: UQ�G�O'�" City: �,Yl U"e� State: C� zip: Ov7�3 , �� IIfT� 1'`'t� ad 1S C 3 ConiadName: �(�C� f�f• ����C�►�- � � r� n�QCe 't' Contad Phone:_�D.?7 � � � `� ? �v G� '�IO I�T- ��.1��1�Q '�l f�2D�C�C�S � 14�� (use addi�onal sheet d neoessary)���0.c-�g p��.Z w���- E-Mail ❑ Gas Piping Induded f4�� l��f�.2_U Y) • Sd'� n� Gas Pipi b Others Town of Vail Contrador Registration No.: � �" 1 � �9 Y ❑ Wood to Gas F�replace Conversion _.�._. :__.� _..,.�_.. ` � � _..._ , :: _.. _.. _ _..___....._ Con�tractor Slgnature(requited) Boiler Location: _ _,_...__. ...__ w._�_-. ,. .. .�_.. _ _,._.. _ , Interior( ) Exteri�( ) Other( ) Property Infomtatlon • ,. ...-.� _...,._ .�.. s_.�r _.,.__� . ._. : _. _ Parcel#: � IG I O�� 4"QU, Number of Existing Fireplaces: (For paroel s,contact Eagle County Aasesaors OHioe s�970-328-8640 or `:Gas Appliances( )Gas Logs( )Wood/Pellet( ) visitwww.eaglecouty.ua/patie) _._. . _,..; .....�___ _�._..,_. _ ,... . _, ._ _�. Tenant Name: Number of Proposed Fireplaoes: � �p (Commer�cial Properties) Gas Appliances(�Gas Logs( )Wood/Pellet( ? __...�_ .._._ ....._ _.._.. _ . ___, _ Owner Name: 1 �I.� �-�I O�Y`rlP�'� ��° . Type of Building. � _.. . Sin le-F�ni Complete Valuation for Mechanical Permit 9 N( ) �p�x( ) Multi-Famity( Commercial( ) Restaurarrt( ) Other( ) Mechanical S: �,�, OQ U,� _ REVIEWED BY °a�R�: D C (� [� � � [� JUL i � 2009 �_�� c� `=rE�� SAFEBUIIt ColOradO � TOW N O F VA I L ��� ��v n.s �Sc���- ���-- �(� o C.�o n`� l�-� �' L � Tower Residences Fireplace Schedule Exhibit"A":Scope of Work li/14/2008 1�� . (,l,n i-� 0�0 I �S �C�-� C� ll)a{X�UZ�1 g��.�-�►�� �fZ7 •-rh� b-e�rr'oo►'�'1 � y a n 00 �. � 0 O 01 d. O � C r � � N 0 O GO 7E� m < m � m v � `� C�� .i.� � . � � � O � � s T � OFFICE COP Y . � . , : , , , . , . . , , . . CEfl11FIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS.CSA 2.33.ANSI Z21.88 POR VEN?EO GAS FIREPLACE HEAiERS �__\ . / ` � 1� - _�� ' � � i �UALITY FIREPLACES �� TM VEM'ED GAS FlREPLACE HEATER DIRECTVENTMIWVOLTSYSTEM REVIEWED BY ,�,���,���� JUL 14 1009 NATURAL GAS MODEL GD7ONT-S SAFEBuilt Coloratlo PROPANE GAS MODEL GD70PT-S CERTIFlED FOR CANADApNp UNf f ED STATES USY�K'ANSI/CSA MET}Ippg WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance. WHAT TO DO tF YOU SMELL GAS• • Do not try to light any appliance. • Immediately call your gas supplier from a • Do not touch any electrical switch. neighbor's phone. Follow the gas supplier's • Do not use any phone in your building. instructions. • If you cannot reach your gas supplier,call the fire department. Installation and service must be performed by a qualified installer, service agency or the gas supplier. �T�`� � Warnock Heney 3 • . �o �HPB,A �/ ��� � �-,,....•°-.°-...�:.., C �� US � � .�� •� •� i .� i i �i .�� •� •� . � . .�� •� � W47 5•0434/C/03.24.05 . - �: f . 2 . . PG2-5 INTRODUCTION 20 BLOWER INSTALLATION • Warranty THERMODISC REPLACEMENT Dimensions ° Genera� �nstructions 21-22 OPERATION / MAINTENANCE General Information Operating Instructions Care of Glass & Plated Parts Maintenance 5-10 VENTING 22 ADJUSTMENTS Vent lengths Pilot Burner Adjustment Venting Specifications Venturi Adjustment Air Terminal Locations 23-24 REPLACEMENTS 11-15 INSTALLATIONIFRAMING Ordering Replacement Parts Wall & Ceiling Protection Replacement Parts 4: Using Flexible Vent Components Terminal Kits � Fireplace Vent Connection Vent Kits Using Rigid Vent Components Accessories ` Restricting Vertical Vents 25-26 TROUBLE SHOOTING GUIDE Gas Installation Mobile Home Installation 27 SERVICE HISTORY Framing Mantle Clearances and Enclosures 16-19 FINISHING x Door Installation Door Opening and Closing Louvre Installation � Log Shipping Bracket Removal � Decorative Panels Charcoal Strips Log Placement Baffle installation Charcoal Embers Accent Lite Replacement y' i . . , � ' WARNING Oo not burn wood or other materials in this fireplace. Adults and especially children should be a►erted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the fireplace. Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies. Clothing or other flammable material should not be placed on or near the fireplace. Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace. It is imperative that the control compartments, burners and circulating blower and its passageway in the fireplace _ and venting system are kept clean. The fireplace and its venting system should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding materiai, etc. The fireplace area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids. Under no c ircumstances should this fireplace be modified. This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance. Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the controi system and any gas control which has been under water. Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should be Z, done by a licensed or qualified service person. Do not strike or slam shut the fireplace glass door. This fireplace uses and requires a fast acting thermocouple. Replace only with a tast acting thermocouple sup- plied by Wo If Steel Ltd. NOTE:Changes,ot her than editonai,are denoted by a veAical line in the margin. W415-0434/C/03.24.p5 i g r e � REVIEWED BY �u� 14 2009 3 SAFEBuilt Colarado . NAPOLEON gas fireplaces are manufactured under the strict Standard of tlre world recognized ISO 9001 : 2000 Quality Assurance Certi�cate. , NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve asseinbly are leak and test-fired at a quality test station. The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON. NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY The fol/owing materials and workmanship in your new napo/eon gas fireplace are �varranted against defects for as long as you own the Freplace. This covers: combustion d�amber, heat exchanger, stainless steel burner, PHAZERr^' logs and embers, ceramic glass (thermal breakage onlyJ, gold pla[ed parts against tarnishing, porce/ainized enamelled components and aluminum extrusion trinls. E/ectrical(110V and mil/ivoltJ cornponents and wParable parts such as the blower,gas va/ve, therma/switch, switches, wiring, remote control, ignitor,gasketing, and pilo[ assembly are covered and NAPOLEON will provide replacement parts free of chaige during the first year of the limited warranty. Ligl�t bulbs are not covered by this warranty. Labour related to u�arranty repair is cove�ed f'ree of charge during the first year. Reparr work, however, requires the prior approval of an authorized company of�cial. Labour costs to the account of NAPOLEON are based on a prede- termined rate schedule and any repair work must be done through an authorized NAPOLEON dealer. CONDITIONS AND LIMITATIONS NAPOIEON warrants its products against manufacturing defects to the original purchaser only-- i.e., the individual or legal entity(registered customer)whose name appears on Ihe warranty registration card filed with NAPOIEON--provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and IimitaNOns: This tactory warranty is nontransferable and may not be extended whatsoever by any of our representa�ives. The gas fireplace must be installed by a licenced, authorized service technician or contractor. Instailation must be done in accordance with the installation instructions included with the product and all local and national building and tire codes. This limited warranty does not cover damages caused by misuse,lack of maintenance,accident,alterations,abuse or neglect and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners�or chipping on porcelain enamel parts, mechanical breakage of PHAZERT"" logs and embers, nor any venting components used in the installation ot the fireplace. NAPOLEON warrants its stainless steel burners against detects in workmanship and material tor life,subject to the following conditions: During the first 10 years NAPOLEON will replace or repair the detective parts at our option iree o(charge. From 10 years to life,NAPOLEON will provide replacement burners at 50%ot the current retail price. In the lirst year only,this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the lirst year, with respect to this PresidenCs Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge ail obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but detective part(s). After the tirst year, NAPOLEON will not be responsibie for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered by this warranty. Notwithstanding any provisions contained in this President's Limited Lifetime Warranty,NAPOLEON'S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental,consequential or indirect damages. This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties ezpressed or implied with respect to this product, its components or accessories are ezcluded. NAPOLEON neither assumes, nor authorizes any third party to assume,on its behali,any other liabilities with respect to ihe sale of this product. NAPOLEON will not be responsible tor over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventiiation, excessive venting configuralions, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc. Any damages to tireplace,combustion chamber, heat exchanger, brass trim or other component due to water, weather damage,long periods ot dampness, condensation,damaging chemicals or cleaners will not be ihe responsibility of NAPOLEON. The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealec The warranty registratio�card must be returned within fourteen days fo register the warranty. NAPOLEON reserves ihe right to have its representative inspect any product or part thereof prior to honouring any warranty claim. ALL SPECIFICATIONS AND DESIGNS AfiE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS.NAPOLEON�IS AREGISTERED TRAOEMARKOFWOLFSTEELLTD.PATENTSUS.5.303.693.801-CAN.2.073.411,2.082.915.�WOLFSTEELITD. Wa 7 5•0434/C/03.24.05 r � 4 � FIGL'RE 1 � � 41'ii 24' a•oa � ; 36' B r ou 7" Gqg � t8• INLET ��• � 4" 18°/i—I ElEC7RiCAlINLET �_ 37,��,_� LEfT SIOE WARN/NG: The doorforthis frreplace issoid Purgea//gas/ineswiththeg/assdoorofthefirep/aceopen. separately. The door must be installed and Assure that a continuousgas flow is at the burne�before closed before operation begins. Refer to c%sing the door. "DOOR/NSTALLATION"under the"F/NISH- Unde�extreme ventconfigu�ations,a//owseve�alminutes ` /NG"Section for de ta11s. (5-15J forthe flame to stabi/ize afterignition. Eight(B'J inches is the minimum bend radius allowed fo� � the 7"diamete�flearib/eair/inec THIS GAS FIREPLACE SHOULD BE INSTALLED AND p�vide adequate venti/ation and combustion aic Piovide SERVICED BYA QUALIFIED INSTALLER to conform with adequateaccessibilityc%a�anceforservicingandoperat- local codes. Installation practices vary from region to re- �ng the firep/ace. Neve�obstnict the front opening of the gion and it is important to know the specifics that apply to firep/ac� your area, for example: in Massachusetts State: Objects p/aced in f�ont of the firep/ace must be kept a • The fireplace damper must be removed or welded in the minimum of4B"f�om the tront face ofthe unit. open position prior to installation of a fireplace insert or Minimum clearance to combustible construction gas �og. fron� fireplace and vent surfaces: • The appliance off valve must be a"T"handle gas cock. fireplace f�aming - 0"to stand-offs(top,rear and sides) � • The flexible connector must not be longer than 36 inches. fireplace finishing- 3"to sides, 7'/:' to top of unit • The appliance is not approved for installation in a ; bedroom or bathroom unless the unit is a direct vent vent pipe - 2 inches* sealed combustion product. recessed depth - 16 inches • WARNING:This product must be installed by a licensed *The�rst 2 feet of outer 7 inch diameter vent pipe from � plumber or gas titter when installed within the the appliance must be wrapped in the 1"thick insulation commonwealth ot Massachusetts. sleeve (supplied). There must be a linch air gap in addi- In absence of local codes, install to the current CAN/CGA- tion to the insuiation sleeve. See Figure 34. 8149 Installation Code in Canada or to the National Fuel � . � Gas Code,ANSI Z223.1,and NFPA 54 in the United States. Suitable for mobile home installation if installed in accor- FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN dance with the current standard CAN/CSA Z240MH Series, TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY! for gas equipped mobile homes,in Canada orANSI Z223.1 Maximum input is 35,000 BTU/hr for natural gas and 33,000 and NFPA 54 in the United States. BTU/hr for propane. When the fireplace is installed at eleva- The fireplace and its individual shutoff valve must be discon- tions above 4,500ft, and in the absense of specific recom- nected from the gas supply piping system dunng any pressure mendations from the local authority having jurisdiction, the � testing of that system at test pressures in excess of 1/2 psig certified high altitude input rating shall be reduced at the rate (3.5 kPa).The fireptace must be isotated from the gas supply of 4%tor each additional 1,OOOft. Maximum output for natural piping system by closing its individual manual shutoff valve 9as is 28,350 BTU/hr at an efficiency of 81%;and 26,400 BTU/ � during any pressure testing of the gas supply piping system at hr for propane at an efficiency of 80%.Minimum A.F.U.E.rating test pressures equal to or less than 1/2 psig (3.5 kPa). �s 64% for natural gas and 65% for propane. Minimum inlet When the fireplace is installed directly on carpeting,vinyl tile or 9as supply pressure is 4.5 inches water column for natural other combustible material other than wood flooring, the fire- 9as and 11 inches water column for propane. Maximum inlet place shall be installed on a metal or wood panel e�ending 9as pressure is 7 inches water column for natural gas and 13 ; the full width and depth. inches water column for propane. Manifold pressure under ; flow conditions is 3.5 inches water column for natural gas The optional heat circulating blower is supplied with a cord. If and 10 inches water column for propane. installed, the junction box must be electrically connected and grounded in accordance with local codes. In the absence of This fireplace is approved for bathroom, bedroom and bed- local codes,use the current CSA C22.1 CANADIAN ELECTRI- sitting room installations and is suitable for mobile home CALCODEinCanadaortheANSI/NFPA70 NATIONALELEC- �nstallation.The natural gas model can only be installed in TRICAL CODE in the United States, a mobile home that is permanently positioned on its site and fueled with natural gas. W4 t 5-C�134:C'03.2a pE. � �: � �: , , �EVIEWED BY JUL 14 2009 5 SAFEBuift This fi�ep/ace may be insta//ed in an afte�market perma- nent/y/ocated, manufactured(mobi/e)home, where not � � � prohibitedby/oca/codes. DO not use abrasive cleaners to clean plated parts. Buff ThisT�ep/aceison/yfo�usewiththetypeotgasindicated lightly with a clean dry cloth. The glass,is 3/16" ceramiC on theratingp/ate. This f'veplaceisnot convertib/e fo�use g�ass available from your Napoleon/Wolf Steel Ltd.dealer. with othergases,un/ess a certi�ed kit is used. DO NOT SUBSTITUTE MATERIALS. Clean the glass after Noexterna/e%ctricity(110vo/Lso�24voltsJisrequiredfor the first 10 hours of operation with a recommended gas thegassystemoperation. fireplace glass cleaner. Thereafter clean as required. DO Expansion /contraction noises during heating up and cool- NOT CLEAN GLASS WHEN HOT! If the glass is not kept ing down cycles are normal and are to be expected.Change ciean permanent discolouration and / or blemishes may in flame appearance from "HI" to "LO" is more evident in result. natural gas than in propane. FIGURES 2a-c ; , . . , � , � �� � 1 Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct � `.z�... ���j = `' ��Y * � „ ; xr�� F j.. Temp orAmerican Metal Amerivenfventing components. a,,,sE ,,,o��„��r ' Minimum and maximum vent lengths, for both horizontal '"*',�� ' � .. °""�rtN"r� '' �k` �:Y •� and verticai instaliations, and air terminal locations for ei- t �1 - �� : "�°"� .• ��I' t,>5w-� �... __._:_. ther system are set out in this manual and must be ad- � ,�� . �'y J.;{ � , hered to. For Simpson Dura-Vent, Selkirk Direcf Ternp �`�' � � "- i� 4; : and American Metal Amerivent, follow the installation -' � 1 .� � .� _ .. !� � � procedure provided with the venting components. �NS,�uT�o�,sa,s;E��•,E,�wsrn �,, f f:e� � For vent systems that provide seals on the inner exhaust EMRO�'FZ dSEW�iEP RS.�'.�i0�c'uC�20',JAYttdU'd � flue,only the outer air intake joints must be sealed using a � red high temperature silicone (RTVj. This same sealant i maybe used on both the inner exhaust and outer intake . ' � � vent pipe joints of all other approved vent systems except �� ' � i for the exhaust vent pipe connection to the fireplace flue ' , � collar which must be sealed using the black high tem- � � ; � perature sealant Mill Pac. High temperature sealant must ' ���U� � be ordered separately. =- ----- When using Napoleon venting components, use only ap- fo�optimumperformance, itisrecommendedthata// proved Wolf Steel Ltd. rigid/flexible vent components with ho�izonta/�unshaveaminimum'/.inchrisepe�foot. the following termination kits:WALL TERMINAL KIT GD222, Wolf Steel rigid and f/exible venting systems must not or 1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD110,8/12 be combined. TO 12/12 ROOF TERMINAL KIT GD111, FLAT ROOF TER- Wolf Steel,Simpson Dura-Vent,Selkirk Direct Temp and MINAL KIT GD112 or PERISCOPE KIT GD201 (for wall pen- American Meta! Amerivent venting systems must not etration below grade). With flexible venting, in conjunction be combined. with the various terminations, use either the 5 foot vent kit Provideameansforvisua//ycheckingtheventconnec- GD220 or the 10 foot vent kit GD330.These vent kits allow tion tothefirep/aceaRe�the�rep/aceisinsta//ed. for either horizontal or vertical venting of the fireplace. FIG- �Onota//owtheinside/lnertobunchuponhorrzonta/or URES 2,3,&5. veitica/runsande/bows Keepitpu//edtighL A 1'/,"ai� gap between the inne�and outer/Inera//around is re- The maximum a/lowable vertica/vent length is 40 feet. Qui�edfo�safeoperation. The maximum number of allowable 4"vent connections is Vent/engths that pass through unheated spaces(at- three horizonfally or vertically(excluding the fireplace and tics,ga�ages, craw/space)shou/dbe w�apped with a the air terminal connections) when using aluminum flex- protectiveinsu/ations/eevetominimizecondensation. ible venting. Useafi�estopwhenpenet�atinginterio�wa//s,flooro� For optimum flame appearance and fireplace performance, cei/ing. keep the vent length and number of elbows to a minimum. /noidertoavoidthepossibi/ityofexposedinsu/ati�vno� The air terminal must remain unobstructed at all times. ��u�barrie�comingincontactwiththe�rep/acebody Examine the air terminal at least once a year to verify that it it/s recommendedthatthe wa//softhefi�ep/aceenc%- is unobstructed and undamaged. su�ebe'finished;(i.e.drywa///sheetrockJaswou/dany When venting, the ho�izontal�un must be kept to a�ini- othe� outside wa//of the home. This wi//ensu�e that mum of 12 inctt��or a m�ximum of 20 feet. /f a 20 foot c%arance to combustib/es is maintamed within the cav- ho�izontal�u» is �equi�ed, the firep/ace must have a ity. m1111rzt�tyelYi��L�se imm�1�/XQf�th�firen/�o1 Fo�safe and p�oper operalion of the firep/ace foJ/ow 57inch� F/GURES2a-c. When terminating vertica/!y, the ventinginstruction exact/y. the vertica/�ise is a minrmum 34 inches and a maximum Deviation from the minimum veitica/vent/ength can cre- 40feetabovethefi�ep/ace. F/GURE3. atedifl9cu/tyinburne�start-upand/o�ca�oning. Horizonta/�uns may have a 0 inch�ise per foot in a/l cases using S/MPSON DURA-VENT o�NAPOLEON W4�5-Oa34/C/0324.p5 R/G/D OR FLEX/BLE venting components when vent- ing as i//ust�ated in Figures 2a, 2b, and 2c. . � , � ; 6 ` , . . for the following symbols used in the venting calcula- feet inches . tions and examples are: ' > - greater'than �° 0.03 0.5 - � - equal to or greater than �5° 0.45 6.0 < - less than 30° 0.9 11.0 < - equal to or less than 45° 1.35 16.0 HT- total of both horizontal vent lengths(HR)and offsets 90�� 2•7 32.0 (Ho) in feet HR- combined horizontal vent lengths in feet ' the first 90° offset has a zero value and is shown in Ho- offset factor: .03(total degrees of offset-90°*) in the formula as -90° feet VT- combined vertical vent lengths in feet • ' • ' • � ' � • � when (HT) t (VT) For vent configurations requiring more than one 90° el- bow, the following formulas apply: Simple venting configuration (only one 90° elbow) For'mula 1' HT�VT _ Formula 2: HT+VT<40 feet -� ; Exam I� g0° H s FIGURE 4 �� FIGURE 5 �/ 2 � ��—/ � ( -� i' - 90° � See graph to determine the required vertical rise VT for the o N required horizontal run HT. 90 � s9'0•• 1._ i -. t , } ��[ _� � � -1-1-� �.i t t=' _�..:} ..j... - I V1 VERTICAL . �-? ' t::� RISE IN �- .� �,:: V� _ •3ft ����, FEET �;t V= = 8ft _��i� V 7 "�..:�t: VT = V,+V== 3+8= 11 ft , , T ,o r-+--, : ' > , - � . H, = 2.5 ft ; � . , ,. . _.�.., ,, . - ' f- t :.:.: H, = 2 ft o ?s�_. .5..�_; �s + .,o u5 ,.�5;. �vs _�zo HR = H,+H�=2.5+2=4.5ft HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT Ho = .03(three 90°eibows-90°)_.03(270°-90°)=5.4 ft { HT = HR+Ho=4.5+5.4=9.9ft � The shaded area within the lines represents acceptab/e va/ues for Hr and VT. HT+VT =9.9+ 11 =20.9 ft Formu�a 1: HT< VT � 9.9<11 Formula 2: HT + VT < 40 feet 20.9<40 ' Since both formulas are met,this vent configuration is ac- ceptable. wai s-oasa�c!0324.0 5 t � �. 7 • ' • ' • � • � • • when(HT)> (VT) Exam Ip e 3: � Simple venting configuration (ony one 90° elbow) ( 90° � � Flc�6 i��- H, , Ha V \� z See graph to determine the required ver- j i , —�`' � Hs tical rise VT for the required horizontal run i � V' 90° HT• j � � I _ FIGURE 8 I���__���� R�� I �—� �' 'i --�� ,� ; li i �.� :;�:.� i . ':;: V� = 4ft ,�o � � ....i ; . V = 1.5ft ,�o , :. `i�}�. : REQUIRED 10 �T��- �� 1,� VT = Vi+V2=4+ 1.5=5.5ft VERTICAL '� �!_;-� -.� ` �-}��- H� = 2ft RISE IN �o '"� _t. _ HZ = 1 ft INCHE� 70 �� H, = 1 ft V � �j� T ,o H4 = 1.5ft a T:� `:�:i:. � T.. � ,i. ,_ HR = H�+ H2+ H,+ H4=2+ 1 + 1 + 1.5=5.5ft `�-` -'--' H = .03(four 90°elbows-90°)_.03(360°-90°)=8.1 ft m �' .� y�.�._���.� ':�:.. � ,° ' •.`a ,-,, ' , ,_� • HT = HR+Ho=5.5+8.1 =13.6ft HORIZONTAL VENT RUN PLUS OFFSET IN EE�LHT HT+ VT=13.6+5.5=19.1 ft The shaded area within the lines represents acceptab/e Formula 1:HT c 4.2 VT va/ues for HT and Vr. 4.2 VT=4.2 x 5.5=23.1 ft For vent configurations requiring more than one 90° elbow 13.6<23.1 the following formulas apply: — Formula 1: HT<4.2 VT �_ Formula 2:HT+ VT c 24.75 feet Formula 2: HT+VT<24.75 feet H � 19.1<24.75 1 � Exam 1� HZ Since both formulas are met,this vent configuration is ac- ceptable. �, 90° REVIEWED BY r'�uRF� ,J�� 14 2009 � ___ ; SAFEBailt Colorada v, = vT=sfc H, = 3 ft H= = 5 ft H� = H,+H,= 3+5=8ft Ho = .03(two 90°elbows-90°)_.03(180°-90°)=2.7 ft HT = HR+Ho= 8+2.7= 10.7ft HT+VT= 10.7+6=16.7 Formula 1: HT c 4.2 VT 4.2 VT=4.2x6=25.2ft 10.7<25.2 Formula 2: HT+ V,. < 24.75 feet 16.7<24.75 Since both formulas are met, this vent configuration is ac- ceptable. W 415•Oa3a/C/03.24.05 � }; 8 ' � ' � • when(HTj < (VT), ao _ Simple venting configurations REQUIRED �-. VERTICAL RISE so ' ' r F1CL'RE 9 IN FEET : ; : � z �s. ' _: V � �- T 20 �� '�. �� �— 10 3 — — � � 5 10 15 2 0 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H T The shaded area within the lines represents acceptable values for Hr and Vr. Forvent configurations requiring more than zero 90°elbow ` See graph to determine the required vertical rise VTforthe (top exit)or one 90°elbow(rear exit),the following formu- $ required horizontal run Hr• las apply: Formula 1: HT� VT Forrr�ula 2: HT+ VT < 40 feet � � , W415-043arC/032a.05 f: � k s 9 ' ' ' � • when(HT) > (VT) For vent configurations requiring more than two 90° Simple venting configurations eibow the following formulas appiy: FlG RE � Formula 1: HT< 3VT Formula 2: HT+ VT < 40 feet Example 7• 90° 90° V � V Hz H Z 90° 90° See graph to determine the required vertical rise VTforthe � required horizontal run HT. MAXIMUM 19 Zo �G�� VERTICAL RISE IN '� FEET V� =2ft 3—— VT 0 5 10 15 2 0 25 30 V� =1.5 ft HORIZONTAL VENT RUN PLUS OFFSET IN FEET T The shaded area within the lines represents acceptab/e V* -V+ +V2+V�=2+ 1 + 1.5=4.5 ft values for HT and Vr. H� =6 ft HZ =2ft HR =H� +HZ=6+2=8ft Ho =.03(four 90°elbows-90°) =.03(90+90+90+90-90)=8.1 ft H.r =HR +Ho=8+8.1 = 16.1ft HT+VT =16.1 +4.5=20.6ft Formula 1: HT<3VT 3VT =3x4.5= 13.5ft 16.1 > 13.5 Since this formula is not met, this vent configuration is unacceptable. REVIEWE� �� Formula 2: HT+VT<40 feet zo.s<ao �UL � 4 ���� Since only formula 2 is met,this vent configuration is unac- ceptable and a new fireplace location or vent configuration S+aFEB� �� will need to be established to satisfy both formulas. Wa t 5-0434/C/03.2a.p5 . � 10 ` � � � . . � \ :-� , FI(:�12 �� � �;� �/� �� � I �� 1- �� - ��' �y �'��;; ,I `/j � �\�i `\`�� ,,�T r,' \ �� ;' !'; �! , � �� �� I I� �\ � �J \\ �I�� I I u l'',f �II I i���I I �I� �f `I I , �\ � � _---�' I ,H�� ;,� I ��I��i �� i � ��: ;\ � t,''� � �� ���_—_���—� � '\ y i��r� ��i � ; �I� i' 1 P �.��, i� i �i — � i� i', ; I � !�� I �, � � ;�� � oI� � ���--� J ;: � ' .���1 ; r - i � K � � � � �� I : INSTALLATIONS \ \ �� � CANADIAN U.S.A. � ; A 121NCHES 12 INCHES Clearance above grade,veranda porch,deck or balcony � �� ��. B 121NCHES 9 INCHES Clearance to windows or doors that open. �.. .�.,..:. : ��- � . _ ., . �, ,,, C 12 INCHES* 12 iNCHES* Clearance to permanently closed windows. � ' ., ... . . ., ._ .r _ , _ , . . ��"..R+-�; D 181NCHES** 181NCHES** Verticalclearancetoventilatedsofftlocatedabovetheterminalwithin a horizontal distance of 2 feet from the centerline of the terminaL � � � i ,. <. �. - =. �-- .� �t _,e=_ .�� � _.. , ..� - �; ...,�.����� � E 121NCHES** 12 INCHES** Clearance to unventilated soffit. x�_ F O INCHES O INCHES Clearance to an outside cornerwall.P £ � . , . .������.;:�r O INCHES*** 0 INCHES*** Clearance to an inside no�combustible corner wall or protruding G no�combustible obstructions(chimney,etc.). . . . <,;�°,�°A 2 INCHES*** 2 INCHES*** Clearance to an inside combustible corner wall or protruding com- : bustible obstructions(vent chase,etc.). ' ,�.,': H 3 FEET 3 FEET'*'�** Clearance to each side of the centerline extended above the mete'r ; /regulator assembly to a maximum vertical distance of 15ft. .�::: � 3 FEET 3 FEET**** Clearance to a service regulator vent outlet. .;. � ' � 121NCHE3 9 INCHES Clearance to a non-mechanical air supply inlet to the building�or a ; ; � combustion air inlet to any other appliance. `: K 6 FEET 3 FEETt Clearance to a mechanical air supply inlet. ' , . . .. Clearance above a paved sidewalk or paved driveway located on } ! � 7 FEET$ 7 FEET''�*** public property unless fitted with a heat shield kit GD-301. ' M 12 INCHEStt 121NCHES**** Clearance under a veranda,porch,deck or balcony. �: � �� a_ � �� � �, �� �� - � ����� �,.,a:��:� r ' N 161NCHES 161NCHES Clearance above the roof. � ; : � 2 FEETt* 2 FEETt* Clearance from an adjacent wall including neighbouring bwldings. ' Recommanded to prevent condensatfon on windows and thermal breakage '* It ia recommended to use a heat ahfeld and to maxlmlze the distance to vinyl clad softlts. � "' The pe�iscope GO-201 requlres a minimum 18 Inches clearance from an Inslde corner. "" Thls Is a recommended distence. For addltlonal requlrements check locel codes. t Three feat abova If wlthin 10 feet horizontally. $ A vent shall not terminate dlrectly above a sidewelk or paved drlveway that Is located between two slnBle femi dwellings and serves both dwellines. tt Permitted only If tha veranda, porch, or deck is tully open on a mtnlmum of two sldas beneath the floor. g t' Recommanced to prevent recirculation of exhaust products. For addltlonal �equirements check local codea. wa,s-oaaa ic%oaza.os � � �. 11 , . � . . � . . � • - For optimum performance it is�ecommended that a// ho�izonta/�uns have a minimum '/. inch�ise pe�foot � using f/exib/e venting. This application occurs Fo�safe andproperoperation otthe firep/ace,fo/%wthe _______ when venting through a 1'IGURI:li ventinginstructionsexact/y. � � �� roof. Installation kits for various roof pitches are HOR/ZONTAL TERM/NAT/ON.• A c%arance to combus- -- -- available from your Na- tib/es of 2"must be maintained du�ing the fi�st 24"of y poleon dealer. See Ac- venting when penet�ating combustib/e wa/ls. The m cessories to order the firestop spacer(GD-500.>06 J supp/ied with the unit � FIRESTOP specific kit required. shou/dbeusedtomaintainthisc%a�ance. Thefiisttwo � \ UNDERSIDE OF dOIST �.Determinetheairter- feet ofouter 7"diameter vent pipe,f�om the app/iance minal location, cut and mustbe wrapped in the >inch thick insu/ation s/eeve frame 9'/z inch open- (supp/iedJaswe//ashavinga>inchai�gap. Thereafter ings in the ceiling and the roof to provide the minimum a 1"c%arancetocombustib/esmaybemaintainedus- clearance between the fireplace pipe/liner and any com- ingfi�estopspace�(GD-500.96forusewithflexib/event- bustible material. Try to center the exhaust pipe location inq o�GO-500.>36foruse with�igid venting). midway between two joist to prevent having to cut them. VERT/CAL TERM/NAT/ON.• Only a c%a�ance to com- Use a plumb bob to line up the center of the openings. bustib/es of>"a//a�ound the vent pipe is�equi�ed. DO NOT FILLTNIS SPACE WITH ANY TYPE OF MATERIAL. � _ � � A vent pipe shield will — prevent any materials HORIZONTALINSTALLATION: FIGUREI3 such as insulation, This application occurs when �i-`� �� �' from filiing up the 1" FI('.URIs16 ventin throu h an exterior wall. �i � ��I � air space around the CAULKlNG 9 g � 11'�" ROUNC pipe.Nail headers be- VENT IPE FIGURES 2a-d. Having deter- i �R �SHIELD mined the air terminal location, � QUA.RE HOLE tween t he joist for ex- .�..,_y„ cut and frame a hole in an exterior �i� i� I tra support. wall with a minimum square or �, r�� � � 2.Apply a bead of caulking (not supplied)to the framework round opening of 11'/z"`. (As an �' � ~T or to the Wolf Steel vent i e shield late or e uivalent m i� � DE,ERf,�INE the case of a finished cePin p Q p t alternative to framing,a vent pipe i i � THE g), and secure over the o en- shield may be installed, ensuring i� i CORRECT ing in the ceiling.A firestop must be placed on the bottom a 1" clearance to combustibles. �i i HEIGHT of each framed opening in a roof or ceiling that the venting 1� i �� system passes through.Apply a bead of caulking all around 0 i i and place a firestop spacer over the vent shield to restrict � cold air from being drawn into the room or around the fire- JENT PIPC SFiIEL place. Ensure that both spacer and shield maintain the �+ � required ciearance to combustibles. Once the vent FIRESTOP SPACE cAU�hiN pipe / liner is installed in its finai position, apply sealant between the pipe; liner and the firPCrnn cnar.Pr � 3.In the attic,after the pipe/liner �M has been installed, slide the PIPE ° vent pipe collar down to cover up I�IGI'RI:14 the open end of the shield and ��� � tighten.This will prevent any ma- VENT PIP terials, such as insulation, from SHIELD Mark and cut the vent pipe shield to the determined depth filling up the 1"air space around of the combustible wall.Apply a bead of caulking(not sup- the pipe. plied)to the framework or to the shield plate(in the case of a finished wall) and secure the shield through the opening �_ FIGI'RE 17 to the interior wali. The linal location of the veni pipe shield should maintain the required clearance fo fhe 7" vent pipe/liner. Do not fill this cavity with any type of material. ' The 11 vz inch framing dimension enay be reduced to a Apply a bead of caulking ail around and place a firestop 9'i= ��eh open�ny if the vent length,from the fireplace to spacer over the vent shieid io restrict cold air from being the framed hole, is 2a incheso� �t ' �,r,��- drawn into the room or around the fireplace. Ensure that ornmended to use a terminal exl�siYr�t�,��io3, both spacer and shield maintain the required clearance to �^'hen mounting the air terminal. combustibles. Once the vent pipe / liner is installed in its J�L 1 � (�i(�� final position, apply sealant between the pipe / liner and the firestop spacer. �7AFEB�iI���r�za os . � 12 f: . � . � . ' Fo�safe and proper operation of the firep/ace,toJbw the ' _ venting instrucUons exact/y. _. ��� A//inner exhaust and oute�intake vent pipe joists may ^ be sea/ed using either Red RTV high temp silicone sea/- Use on/y approved a/uminum f)exib/e/iner kits marked ant orB/ack high temp Mil/Pac with the exception o/the " Wolf Stee/Approved Venting"as identified by the firepJace exhaust flue co//ar which mast be sea/ed as- stamp on/y on the 7"oute�/iner, ing Mi//Pac(not supp/ied). for optimum perfo�mance it is�ecommended that a// ho�izonta/runs have a minimum '/, inch rise pe�foot using flexib/e venting. • - • . • 1. Stretch the 4" diameter aluminum flexible liner to the �•Fasten the roof support to the �_ �GURE2p required length taking into account the additional length roof using the screws pro- r needed for the(inished wall surface.Apply a heavy bead of vided. The roof support is the high temperature sealant Mill Pac, to the inside of the optional. In this case the . 4" liner approximately 1"from the end. Slip the liner a mini- venting is to be ad- ta• mum of 2" over the fireplace vent collar and secure with 3 equately supported us- �: #8 screws. ing either an alternate • � 2.Using the 7"diameter flexib�e aluminum liner,apply seal- method suitable to the � � ant, slide a minimum of 2" over the fireplace combustion authority having jurisdic- � air collar and secure with 3 #S screws. tion or the optional roof 3. Insert the liners through the firestop. Position and se- support. cure the fireplace using the nailing tabs (2 per side) and/or 2• Stretch the 4" diameter alumi- ���#���U��GURE21 secure to the floor using screws inserted through the two num flexible liner to the required R � '/s" diameter holes in the front left and right comers of the length. Slip the liner a minimum rs��f�j���]�1�� base. The liners should be flush with the exterior wall. of 2" over the inner sleeve of the j ;.{�� ff_kM�NAL The air terminal may be recessed into the exterior wall air terminal and secure with 3 #S � ` or siding by 1�/z",the depth of the return flange. screws. Seal using a heavy bead i 1 of the high temperature sealant. � . � 3. Repeat using 7" diameter alu- �� c""�"'� 'J minum flexible liner. - �' �1.�:.x P�?E: �� � ,-R� 4.Thread the air terminal pipe as- � -_ j sembly down through the roof. �.=:: �7" �LEX F�PE FrcuRr�s �. a The air terminal must be located vertically and plumb. At- 2' °1� tach the air terminal assembly to the roof support, ensur- HI-7EMV "su�"w,r ing that a minimum 16" of air terminal will penetrate the sE"L""T e`' • roof when fastened. r 6�'i�uNc ��k�ws � jW/45HER5 s�RE"'S DO NOT CLAMP THE ,-couai.ea �'�o�P�� FLEXIBLE ALUMINUM \ nc�����, ' ! �INER. � • cwuaNc ( � Y FLpf PIPE \ S RA1 CALLARS r-F�tx 4.�._� t I7GCRE 19 5. Remove nails from -- P��� � the shingles, above �� � 4. From outside,apply a bead of the high temperature seal- and to the sides of the �—� - �"�,T ant to the inside of both liners, approximately 1" from the chimney. Place the �L� end of each Iiner. flashing over the air ter- Fu�H�Nc 5. Holding the air terminal (lettering in an upright, readable minal and slide it un- }�rt!IiF22 position), insert into both liners with a twisting motion to derneath the sides and ensure that both the terminal sleeves engage into the lin- upper edge of the shingles. Ensure that the air terminal is ers / sealant. Secure the terminal to the exterior wall and Properly centered within the flashing, giving a 3/4" margin make weather tight by sealing with caulking (not supplied). all around. Fasten to the roof.Do not nail through the lower 6. If more liner needs to be used to reach the fireplace, portion of the flashing. Make weather-tight by sealing with couple them together as illustrated in FIGURE 13.The vent caulking. Where possible, cover the sides and top edges system must be supported approximately every 3 feet for of the flashing with roofing material. both vertical and horizontal runs. Use Napoleon support 6. Apply a heavy bead of weatherproof caulking 2 inches ring assembly WOfO-0370 or equivalent noncombustible above the flashing. Slide the storm collar around the air strapping to maintain the minimum 1" clearance to com- terminal and down to the caulking.Tighten to ensure th8t a bustibles. weather-tight seal between the air terminal and the collar is achieved.Attach the other storm collar centered between � the air intake and the air exhaust slots onto the air termi- wa,s•oa�a;c�osz<os nal.Tighten securely.Attach the vertical rain cap. � i 13 Spacers are attached to the 4" inner flex liner at prede- � � termined intervals to maintain a 1-1/4" air gap to the 7" outer liner.These spacers must not be removed. i. Install the 4 inch diam- �--=�� 7. If more liner needs to be used to.reach the firepiace, eter aluminum flexible ���'���'� ' '' � couple them together as illustrated in FIGURE 13. The vent �iner to the fireplace. Se- — system must be supported approximately every 3 feet for cure with 3 screws and flat ' washers. Seal the oint 8i1�2 both vertical and horizontal runs.Use Wolf Steel support ring 1 �s�� �RfLUNG assembiy WO10-0370 or equivalent noncombustible strap- and screw holes using ScRews � ping to maintain a clearance to combustibles of 1". the high temperature seal- \ 2,OvERL.AP ant Mill Pac. 2.Install the 7 inch diameter alu- \ H�—�P S\EALANT minum flexible liner to the fireplace. Attach and seal the joints. ' 1 • ' • For optimum performance it is recommended that a/l _ � ho�izonta/�uns have a'/.Inch�ise pe�foot. Fo�safe and prope�operation of the li�ep/ace, fol%w �•Move the fireplace into position. the venling inst�uctions exact/y. 2. Fasten the roof support to the roof using the screws provided. �^ FIGURE25 The vent system must be supported approximately every 3 FIGURE 16. The roof support is �1��[�I�������� feet for both vertical and horizontal runs. Use Napoleon optional. In this case the venting h � � ,� vent spacers W615-0033 every 3 feet and on either side of ��0,1� ���,,�� each eibow to maintain the minimum 1�/." clearance be- is to be adequately supported I Ai� r�HUiha,L tween the outer and inner vent pipes. Use Napoleon sup- using either an alternate method i port ring assembly WO10-0370 or equivalent noncombus- suitable to the authority having ju- I tible strapping to maintain the minimum 1" clearance to port�ction or the optionai roof sup- � combustibles for both vertical and horizontal runs. A//innerexhaustandouterintakeventpipejoistsmay 3. Apply high temperature seal- 4" CouP�ER ant to the outer edge of the inner besea/edusingeitherRedRTVhightempsi/iconesea/- sleeve of the air terminal. Slip a 7" COUPLER anto�B/ackhightempMi/lPacwiththeexceptionofthe 4" diameter coupler a minimum fi�eplace exhaust f/ue co//a�which must be sea/ed us- of 2" over the sleeve and secure using 3 screws. ing Mi!/Pac(not supp/ied). 4.Apply high temperature sealant to the outer edge of the of . - . • the outside sleeve of the air terminal. Siip a 7" diameter 1.Move the fireplace into position.Measure the vent length coupler over the sleeve and secure as before. FIGURE 19. required between terminal and fireplace taking into account Trim the 7" coupler even with the 4"coupler end. the additional length needed for the finished wall surface 5.Thread the air terminal pipe assembly down through the and any 1�/." overlaps between venting components. roof support and attach, ensuring that a minimum 16" of 2.Apply high temperature sealant Mill Pac to the outer edge air terminal will penetrate the roof when fastened. of the 4" inner collar of the fireplace. Attach the first vent FIGURE 18. If the attic space is tight, we recommend component and secure using 3 self tapping screws. Re- threading the Wolf Steel vent pipe coltar or equivalent peat using 7" piping. Ioose�X onto the air terminal assembly as it is passed through the attic. The air terminal must be located verti- 3. Holding the air terminal (lettering in an upright, readable cally and plumb. position), insert into both vent pipes with a twisting motion 6. Remove nails from the shingles, above and to the sides to ensure that both the terminal sleeves engage into the of the chimney. Place the flashing over the air terminal and vent pipes and the sealant. Secure the terminal to the exte- slide it underneath the sides and upper edge of the rior wall and make weather tight by sealing with caulking shingles. Ensure that the air terminal is properly centered (not supplied). The air terminal may be recessed into the W;thin the flashin win a 3/4" mar in all around. Fasten exterior wall or siding by 1'/�", the depth of the return to the roof. Do NOT na9 through the lower portion of the flange. � � flashing.Make weather-tight by sealing with cautking.Where f�EVIEWED Bl� � CAJLKIN� _�--- —� \• ��� f ,. ; , possible, cover the sides and top edges of the flashing \•���,�=� � a' FiPE 7 P�F , with roofing material. �UL 1 L� 2��� r __ ,�___ 7.Apply a heavy bead of waterproof caulking 2 inches above i ~ � � __--� the ftashing. Slide the srorm collar around the air terminal SAFEBuilt ColoradQ � ' l bvER���, �t _ and down to the caulking.Tighten to ensure that a weather- � � tight seal between the air terminal and the collar is achieved. `. � (�nx;¢ "� - .. 4, �` ` ScRi.wS�}� _•,:.,_ Attach the other storm collar centered between the air in- atOx��` `��� T � � ' �. take and air exhaust slots onto the air terminal. Tighten 5C?:wc -_. 1��-�Eti,P..-� FIGI'RF.24 ` _ ��q�c,N- - securely.Attach the rain cap. .. \R415-pa34�C'03.24.05 . � 14 8. Continue adding rigid venting sections, sealing and FLEXIB�E SHUT OFF securing as above.Attach a 4"collapsed telescopic pipe to � I ONNECTOR VALV the last section of rigid piping. Secure with screws and AP R , seal. Repeat using a 7" telescopic pipe. � FITTING H��;t,Rr 2� � 9. Run a bead of high temperature sealant around the • ��CK _ outside of the 4" elbow. Pull the adjustable pipe a mini- mum 2"onto the elbow. Secure with 3 screws. Repeat with Parge a//gas/ines with theg/ass doorofthi fiie- the 7" telescopic pipe. p/ace open.Ass�re that a continuoas gss flow is 10. In the attic, slide the vent pipe collar down to cover up at the ba�nerbefoie c%sing the dooi the open end of the shield and tighten. This wili prevent • : . • any materials, such as insulation, from filling up the 1" air space around the pipe. The firepiace is equipped with two 1/4" diameter hotes located in the front left and right corners of the base. For mobile home instaliations, the fireplace must be fastened Verticai terminations may display a very active flame.If this in place. Use #10 screws, inserted through the holes in appearance is not desirable,the vent exit must be restricted the base to secure. It is recommended that the fireplace using restrictor supplied. This reduces the velocity of the be secured in all installations. exhaust gases, slowing down the flame pattem and creat- % ing a more traditional appearance. • : � 1. Remove all obstructing obsta- Noie:in order to avoid the possibility of exposed cles i.e.: brick panels, logs, etc. insulation or vapour barrier coming in contact with the 2.Remove the baffle plate from the fireplace body,it is reCOmmended that the walls of the rear wall of the firebox, exposing fireplace enclosure be"finished"(ie:drywall/ the two screws from the flue pipe y,;;; sheetrock),as you would finish any other outside wall assembly. ±TM �����,,, . of a home.This will ensure theat clearance to combus- tibles is maintained within the cavity. 3.Line up the "A"holes on the restrictor plate with the pipe assembly holes and replace the screws. It is not necessary to install a hearth extension, but the fireplace should be raised up to be flush with either the 4. Replace brick panels, logs, etc. hearth or the finished floor. When roughing in the fireplace, raise the fireplace to ac- � commodate for the thickness of the finished floor materi- Z ProCeed once the vent installation is complete. als, i.e. tile, carpeting, hard wood, which if not planned for 1.Route a 3/8"N.P.T. black iron gas line, 1/2"type-L copper will interfere with the opening of the lower access door and ; tubing or equivalent to the fireplace. the installation of many decorative flashing accessories. 2. For ease of accessibility, an optional remote wall switch Objects placed in front of the fireplace should be kept a or millivolt thermostat may be installed in a convenient minimum of 48" away from the front face. location. Route 2 strand (solid core) millivolt wire through - • � the electrical hole located at the bottom left side of the unit. Non-combustible material(brick,stone or ceramic tile)may The recommended maximum lead length depends on wire protrude over the black painted surface of the fireplace size: WIRE SIZE MAX.LENGTH front and is required for use in conjunction with the GD425 14 gauge 100 feet kit. This kit is designed to accommodate a noncombus- 16 gauge 60 feet tible material to a maximum finished thickness of 3/,". .18 gauge 40feet *Whenusingtheoptiona/ornamenta/faciaandpanels, the minimum height from the top ofthe unit to the mant/e Attach the two leads to terminals 1 and 3 located on the �S��; gas valveo p�� **A stee/studheade�is�ecommended,howeve�tradi- o � � PICI'R1:26 tiona/combustib/eheade�materia/maybeused. .� BLACK PAINTED FIREPLACE 'T�LES ` o o SURFACE . � �_ -_.� FIGURE 33 Do not connect eifhei the wa//swifch theiino- .-. • � stst oigas va/ve to e%ctricity(110 vo/tsJ. ��` ;' ; "�°' 3 `�`�' ��' ' 3. Install rigid black pipe, 1!2" type-L copper tubing or, if Tiles must not pro�'� local codes permit, a 3/8" flex connector and shutoff valve � .; trude past the inner , to the gas line and the fireplace gas valve. Seal and tighten ( :� edge of the fireplace i � securely. An adaptor fitting is required between the gas , .; frame to avoid inter- valve and the copper tubing or flex connector.DO NOT KINK ; �: ference with the G� THEFLEXIBLECONNECTOR. GD425 installation. i 4. Check for gas leaks by brushing on a soap and water ; � � .,r - ; solution.DO NOT USE OPEN FLAME. � }`'" �'-� "` -` i � � W475-043<'C�0324.05 -. . - .. .......� ' 4 t 15 . . , It is best to f�ame your fireplace after it is positioned and The non-combustibie finishing materiai may be eliminated the vent system is installed. Use 2x4's and frame to local if the intent is to finish the unit with the optional 6"bevelled building codes. To instali the fireplace face flush with the trim. ____ finished wall, position the framework to accomodate the ( s �, -- �i I t f�; thickness of the finished wall. i� ,, � � a �' MAINTAIN THESE MINIMUM CLEARANCES TO COM- "'J_41 ''�''`~�~—y � � I I _�-� BUSTIB�ES: _ � F �� ,���� ! Fireplace framing 0"to stand offs(top, rear&sides) Z�j(;ti�� j ; � �, � !# � ; Fireplace finishing-3"to sides, 7'/."to top of unit � ; I 39'��"� � ; , -� ► � ;�-�. �cu�za i� �I� ; � __ -=. i 13,"%�'`�i �.---"" i ; 43�j,'_� � - 40.� 1 .--�' ' _ --- . � fl� :� \.,r ; __-----r.._- `�) �8 � -s,_,._- . =" -i'�� � _ i T----��' � j i � i I � 41 '/a"1� ( I � ' � i "- ; � ��..j ,, _._-; sr � ruo 3„ , i__ ���V . _, 97�� �,i___._ .. FIGURE 29 �.-_ ,�.= s� _ � . :`�`– ts'��.+___. - _ -- ' FIGURE35 , ,. • r .2. :o —s.,,--r-��� FIGUIiE 30 $ : J7�'� /.�/(`�y�:^r T'���v—^-�-''y;OU 150E G'10.9E �� ��, �� ��..:�:. . _ � �b ," c� � \ � . --�- 3,� �3,� .i, j+� �ir�,, s �a o ���1� .�.�+M,r \�7 � r ?P'�' � \ ��+ �'�,�'.�• _ .i• TOPOFCdABUS�tBIF � � � �37-3(4 _� �� Ft+CtOSURE " ,vS r`L'^ ,�"•��+^ � :, �r..�.....::___� ._�� � 0�68�15T81E fl�5TCP51'ACFti c-. /" �i �gpE A147FRAl I'Gt�i3i�IR611ATICN$EEHE . rs�- ` r C � Ftcurtr� � r���am+c � � � �, � , L__. :, �-,� '7-3L4 , 10" •� eEVELLEO �..�._....._..._....�.�_..�.. IN . �i�N ' f1h5111NG , . rL To install the fireplace face flush with the finished wall, position the framework to accomodate the thickness of the finished wall. Combustible mantle clearance can vary according to the NO!i�COMBUSTIBLE mantle depth. Use the graph to help evaluate the clear- F7GIJRE31 fINISH M.ITERLII ance needed. . �,-���37 . �'Y�:4�•: �,.�.:�. �.L7�, � i I � U � 17� M' S F�EVIEWEQ a = �_ - - _ � _. . . N I . ....-«_.�... .i :.. �' � � G �l_ _ i . JUL 14 t�Ug - " � �� , � � � T �'+'� � � ......t...�__._'`� t .°_M �-"—'—:_:_l. _ J __ '� � 5 ' SAFEBuilt Colorada h�A'IT;F WD?� , ..COIdBUSTIBLE p . , � ��MATERUiL FL ._ � Q - �_ . ..._....__..---.�.__.�. PIRESTOPSPACE � ; + / t 6" � STEEL /2..GAP FROM VENTtNGT10N SIEEVE TOP Of COM9USTI9LE gnp � ENC;OSURE ' (INSULATION CQMB(�ST18LE FlR�ST�SPACFR �_ � fi,�e+ai.ti.- �STAND OFF LEEVE } s — FI(;URE32 MA1Etiv,i / 1'c�+PFRO�Ai►SUAtlorrStEEVE �,� � i'� �� iSpACE� I �� NON..�"1h�U5T18�E} 2"GAP FRJI�A VENiII�'i � TOP OF I�NT i NONCAMBUSTBLE I � , r °a ���` NStAHHTION ♦ '��� i p• � 1 i r•j s�e� - � F �� `� ! Q W415-Od34IC/0324.05 1 � . �: > , • � ; 16 � � • • - . . � � • - . . � Loosely thread a screw provided with the door kit into the Remove the pro- ���� ` -- top hole on the left side of the firebox.Hang the door by the tective plastic wrap � : hinge onto the screw. Insert the remaining 4 screws and from the louvres � tighten. and install as illus- �"��' IMPORTANT: Ensure screws are driven in straight or the trated. hole thread may be damaged. Clip each upper louvre into a slot on ���.. i the louvre bracket. '-�`'�� � �C�38 Ensure that the �� louvres are cen- tered within the ��: opening. F7GURE 40 `,� �� UPPER LOUVREINSTALLATION;;: !� ,�. ��}i �},i ��1� �� ;;�: ��,'� �; yW � <R �� � 1 • • � • � � • ` H' Open the valve control door. '?t�7GURE39 HINGE SCREEN Hook the top and bottom door ,�. . ��� latches, located at the right ��� ..+ side of the door into the corre- .Sl+� Remove the hinge screen, if factory installed.' ° � sponding slots in the door. si�,� F G� � ,� _ ,,,� � � ,�r� � �-.'�f. ,�� ' � � � u�s�o �r� � � ��. �.���� ��� �. ��( � �a "� 4 4 �Sn''�.�. { ���* "�°°. �r � s3 +� `! The door latch holes are elongated for door levelling.To "��'��s°��., level the door, it may need to be lifted up at the right � ='' _� � side before latching to ensure the door is tevel. ; ,;'. Prior to opening the door,lift up and remove the upper lou- -- - ; vres or omamental insets. F'IGURE 42:LOWER LOLM2E AS5EMBLY°: Screw the lower louvre assembly to the lip of the fireplace base as shown. Position the hinge screen into place and . with the control door open,secure to the firebox using three screws. � � �: W415-0434;C!03.[4 OS s € t- � k: . p 17 . . . . FIGURE 43 a-c • � �� . A _ � .,, ; � . R , ¢ . "i� :�.,�� � ��`�.a .,� � r� � °�x �� y ,�° � � `-��° i� �r j � �'"°G��� '� ,� z ,�;:'`' -- � � () �,��� ^'`,��� � µ . . �' a�� .- - ��I 4,� -r{ .�.ma . � �� � . `� ' �"""' '' I ,, I Before mstallin the lo s �;� -s- � ..- „ g g , you must first remove the log ; ` „.-• �� -'"� , ! shipping bracket. Loosen the securing screw indicated. ' ' �� --�`/'�J � Slide the bracket to the right and lift up to remove. B : »: ..• � .w ; i � E � � � ' ' ' . ' '• y -r k� '� This fireplace does not include decorative brick panels, � , rKit however, panels are required. ' �=� �:y`"•�! You now have the option of choosing 1 of 4 panel kits SOLD � A^`�" � I ' .. > I SEPARATELY.(SeeAccessories). � �"x`�` h i ; C ���� . �,: -��� ��,,'''''_ . � The charcoal strips have been shipped in place. � ,.�'"f �, Protective foam must be removed before operation. -� /�, __,.._ .......__..._._.._%' �_' A cuvs HOOD �'"� Attach ihe hood by pressing the i �'�" J� top flange into the clips along ` the top of the louvre opening. F�AN�E Secure using a screw through the centre slot. CENTqE � SLOT �%{ ,�''�... REVIEwED gy . e � UPPER LOUVRES J�E � Insert the louvre tabs into the l. 4 ZQ�9 s�oT slots located at the top left and 0 TAa right corners of the unit. �AFEBui�t Ca�orado B � C ! LOWER LOUVRES MiNGE �I SLOT ��P i Insert the hinge clips into the r slots located at the bottom left and right corners of the unit. To remove the louvres, pull the back tabs of the ciips forward, while pushing the louvre assem- biy back. Lift the clip. W415-0434/C/0324.05 • 4 18 = � . , � PHAZERTM logs, exclusive to Napoleon Fireplaces, pro- - � vide a unique and realistic glowing effect that is different in 4 � every installation. FIGL�_ �-" t - -- � � � � ;;� �'�� ... `��'�;�: . ��`�� "` � �,� r� � .�.,� t .:�' �•-� < v -.r Y Z� ,., � � � , �a; �... ,r : -� u•.s.a.--,.w.-+e"*. .i_—:a!^ . . .. . ,:�3.�= • x>� 4. Place log #4, with the charred branch pointed inward. ��� a' 2=� Locate the pins into the holes in log#1 and log#2, this will -.<: , hold the rear log in position. _ � �-.� < 1. Centre the two charcoal strips, as shown, along the 's inside front edge of the firebox. � Place the rear log #1 onto the locating studs along the 5 � ' back edge of the PHAZERAMICT""burner. �' � � �3,. ��� '� �y '� ��, � s�N. . .�....e -�•�:?-� �r.. -. . .�.; _, ...z.. ,.�_ . .., ,.. , � . .-� ' r:. %�,`�..`-." 2 ;Y f 5. Place the end of log #5 on the right end o log #1. he .t- fork in the log should straddle the knot on top of log#2. i��,, T �l �'k �� ` '..+! .1 ; � C • �=-F Glowing embers (not supplied) maybe used to enhance "r ' the flame's appearance. . 2.Position log#2 onto the locators on the PHAZERAMICT"" Your fireplace has been supplied with the decorative brick burner. panels instailed. It will be necessary, however,to install the fibre baffle, on top of the side and rear panels. . Charcoal provided should be randomly placed in the trian- gular trays on either side of the of the bumer. �` L og co%u�s may vary. Ou�ing the initia/use of the fire- i� . t p/ace,the co%urs wi//become more unlform as co%u� � pigments burn in during the heat activated curing pro- �° 3 cess. - Positioning the logs improper/y wi//cause f/ame im- ;:i' pingement and carboning. Blocked burner ports can cause an incorrect flame pattem, ° carbon deposits and delayed ignition. PHAZERT""logs glow 3. Position log #3 onto the right most grate rail with the when exposed to direct flame.Use only certified PHAZER"" charred face to the front.Align the groove on the underside �ogs available from your Napoleon dealer. of the log,with the rail of the grate. Push the log back to the pilot housing. Log #3 should tit tight against log #2. � . W415-0434;C'03 24.D5 t } 17 • . • � FIG�'��� • � � "�, A , g,y�� ..... 'wb�.yb . ♦V!: A i�f, _— . sr, . ya&�� ,'�„-'�`' `a� .�'�, a.�" � .ri- �� ��"' �'i"� .��: .c_' "S��' �,k 4 ���" ;`t � *�..���� �. ; r � ������ � .� � t1I �*. ;� ": ^ ,r' �;-° , �. � "--:'' .��' � `'. >;`' - f�,� : y . � - ti �' /� f Before installing the logs, you must first remove the log "� ; �� ��' !I shipping bracket. Loosen the securing screw indicated. ,t; � f�/,r' i - � ! Slide the bracket to the right and lift up to remove. B I i � E � � • . , � �k � , '' This fireplace does not include decorative brick panels, �.�« however, paneis are required. � ' ��-""'� ,*,�,` I You now have the option of choosing 1 of 4 panel kits SOLD "�'��- � .• ! SEPARATELY.(SeeAccessories). ! - ,�a�%""� %; �^ ; f� C ,,,' •;,�' '-� .-''. • , • � �,,.�� The charcoal strips have been shipped in place. ,i, -�'��" "' Protective foam must be removed before operation. ',f,i /..-�� / �. ."}' `/', � _ � ��� A CLIPS HOOD Attach the hood by pressing the ��'' � top flange into the clips along the top of the louvre opening. FLANGE Secure using a screw through the centre slot. CENTRE ..--^—'�—� SLOT /� � UPPERLOUVRES �EVIEWEt� �Y � Insert the louvre tabs into the � � ���� s�oT slots located at the top left and ��L I right corners of the unit. ° TAB B SAFEBuilt �o�ora � - C ' i LOWER LOUVRES N�NGE � CL'P I sco� Insert the hinge clips into the slots located at the bottom left and right corners of the unit. To remove the louvres, pull the back tabs of the clips forward, while pushing the louvre assem- bly back. Lift the clip. Wa 15-043a/C/03.24.05 '€ • � 18 # _ . �� ,�� � � PHAZERT"' logs, exclusive to Napoleon Fireplaces, pro- : vide a unique and realistic glowing effect that is different in � 4 every installation. FiGURFS46a-e ' . .. .. . ;`� ..� . .. �r� � .. � 9 : ;� � �� �� i , � � 'k .�., _ � ' �`:;� � �+ - ,z�,... �`� . . y. � � ��� ., }a � � � �i � �1 .. "':�-, �'� ���:��� ..� ;� . s� ` 4. Place log #4, with the charred branch pointed inward. ,`a� Locate the pins into the holes in log#1 and log#2, this will � �i.�`, ` hold the rear log in position. `�a <x`�. . . . . � . . � v . .., , . � . .. . , .. . , €' i. Centre the two charcoal strips, as shown, along the " inside iront edge of the firebox. : 5` �: r: Place the rear log #1 onto the locating studs along the back edge of the PHAZERAMICT"" burner. ' , . , : ,. f , �� . � � . ., . , ���:`: . y2 X " - S � . �� � . � 4����.��,�� �;�T '^ �'� L. ��MM � � + w�� .. f 3�-��"� ��2 '�,� � 5. lace the en of og #5 on the right end of log #1. e � _ '�� fork in the log should straddle the knot on top of log#2. : �;;�`; �:�^� 't • i *--� � Glowing embers (not supplied) maybe used to enhance the flame's appearance. 2 osition log#2 onto the locators on the PHAZERAMICT"' Your fireplace has been supplied with the decorative brick burner. panels installed. It will be necessary, however,to install the fibre baffle, on top of the side and rear panels. : . Charcoal provided should be randomly placed in the trian- ` gular trays on either side of the of the burner. � ,,.� . Log co%u�s may vary.Du�ing the inftia/use of lhe fire- place,the co%urs wi//become mo�e uniform as co%u� 3 � pigments burn in during the heat activated curing pro- ' cess. ' ��� Positioning the/ogs improper/y wi/l cause f/ame im- � pingement and carboning. Blocked burner ports can cause an incorrect flame pattem, carbon deposits and delayed ignition. PHAZERT""logs glow � 3. Position log #3 onto the right most grate rail with the When exposed to direct flame.Use only certified PHAZER"" charred face to the front.Align the groove on the underside logs available from your Napoleon dealer. ` of the log,with the rail of the grate. Push the log back to the pilot housing. Log #3 should fit tight against log #2. � Wa 7 5-pa34!C'032a 05 � t � € s. � � c � r 19 Your Napoleon STARfire comes equipped with our"Accent The FIRE LOG ACCENT LIGHT is provided with a manual"in- Lite". The light has been pre-wired and can be controlled �ine"switch to tum the light on and off.There are altemate meth- from the switch on the control panel. ods of operating the light. It is recommended that the ACCENT LITE be in the off An example of one method would be to"hard-wire"a wali switch. position when the lirep/ace is on. The switch could be installed in desired location to operate the If in the event the lamp � FIRE LOG ACCENT LIGHT plugged into one of the two recepta- or lens needs to be �' .,��; cles on the fireplace junction box.The other receptacle would stiil replaced, follow the f • have power to operate other accessories (see schematic be- instructions below. low). �,;:'" �� � '� This switch could be: Unplug the light from "�``�- `` ���` • Toggle ��5� inside ihe fireplace. tt`''� ` • Photo cell »ct�tu:a� ;�:a��.��-���,;��. .. ,�� • Remote '"•:.,; _. _ _...:> • Motion Sensor �_ All switches are available at your building store. r_,.kr;._ � _171c;L! NOTE `'� ELECTR/CAL /NSTALLAT/ON TO BE DONE BY A j QUAL/F/ED/NSTALLER and must be connected and grounded in accomlance with/oca/codes BEFORE FIGURESOa - :• •• LIVE Remove the four screws that secure the lens frame. °�k � ; � This frame _� �µ°=�� � ;�' �- � ' NEUTRAL retains the �. - �` ; a-: GASKET glass lens. '''� i�Y ' - - ; ' y '�--- ' ' LENSE "� The lamp can � � �..—.- ,M�� _--__� , -, �, n o w b e � ~_>-.�_..,��.- - � r � , accessed. � � ; `�; �_:;, FRAME �G� i , � AFTER � SWITCH �, �: � Note:Oo not hand/e the/amp(bu/b)with ba�e frnge�s, FIGURE 50b protect with a c%an dry c%th. The lamp will pull straight out of the socket. Replace with Wolf Steel parts only, as lamp and lens are special "high LIVE temperature" products. � When re-installing, ensure integrity of gasket seal. THE F/REBOX MUS T BE SEA L ED. j �_ �f- Overtightening the sc�ews cou/db�eak the/ens. NEUTRAL , � � � � � "LightLeakage"f�omtheupper/ouvreareamaybe _s � noticed. The ho%s in the/amp housing are necessary ; for venti/ation and must not be cove�ed. REVIEWEd �'� Ji1L � � 10u� SAFEBt�ilt ����� wa 7 5-0434 r C/03.2a.05 . � 20 . � . , , � . �`�'�=�=:�+ 1�``'--�.`..�.`� . The Napoleon STARfire comes equipped with a blower, a .v i I n ff e d control and a ower cord. ^ _ heat sensor,var ab e o /o sp e p B � ,„;� - . The blower is thermally activated, so when it is turned on,it �.^�,; wili automatically start approximately 15 minutes after light- ing the fireplace and wiil run for approximately 30 minutes after the fireplace has been turned off. Use of the fan in- A ~ � creases the output of heat.Air, drawn in through the lower ` louvre access door, is driven up the back of the firebox, and exhausted as hot air between the upper louvres. G I�'IGUR1:51 4. Undo the fastener at the left side of the blower mounting -"'��' plate. The blower should now slide to the left, away from B_�i�n /� ,..�_;_ the mounting tab. NEnr sEUSOR 5. Finally,disconnect the slip-on connectors at the motor of YARIA9LE SPEED SWIiCH � F� the blower. ' W J- � z BLOWER REPLACEMENT The wJ�e ha�ness provided in this kitis a universa/har- 1. Open the lower control area. ness. When insta//ed, ensu�e that any excess wire is � 2. Remove the control panel (3 screws). contained,preventingitfrommakingcontactwJthany ; moving o�hot objects. 3. Unplug the blower from the junction box or turn off the power to the fireplace if hardwired. Orywa//dust wi//penetrate into the b/owe�bearings, causing Irreparab/e dainage. Care must be taken to prevent drywa/ldust from coming into contact wJth the b/owe�oritscompartment.Anydamage�esu/tfngfrom this condition is not co ve�ed by the wairanty po/icy. " z . � � . . � ...,:�: TNERN�ODtSC The thermodisc is located to the left side of the lower con- % ,r�;s� �'� ` trol area, on a bracket and mounted beside the junction : � � ;, . box. :, � � � � ' � 1. Unplug the blower from the junction box or tum off the � : ~t�cr�r,aaE� ° � � .x1NCTIONeOx power to the fireplace if hardwired. � ; .. . � _ _ —��_.__ : - 2. Remove the fastener. Pivot the bracket out from the fire- ' 4` `` _ ... .._ L�_� i � box side. �-F'�►c,r�anvo � SCREw 3. Disconnect the slip-on connectors and remove the € : ; � ;, __ _ ° ; � �"� �'� thermodisc from the bracket. � _ C .. ........ ...... . ........... .... . ..... .. ... ..... . ..... . . . 1�7GLlRE 54 ` E � � �. W415-0434!G!032405 ! i 9 21 � • - , � . , � , _ � After extended periods of non-operation such as following a vacation or a warm weather season, the fireplace may When lit for the first time, the fireplace will emit a�slight emit a slight odour for a few hours. This is caused by dust odour for a few hours. This is a normal temporary condi- particles in the heat exchanger burning off.Open a window tion caused by the curing of the logs and the "burn-in" of to sufficiently ventilate the room. internal paints and lubricants used in the manufacturing pURGEALL GAS LlNES W/TH TNEGLASS DOOR OF process and will not occur again. Simply open a window to THE FIREPLACE OPEN. ASSURE THAT A CONTINU- sufficiently ventilate the room. OUS GAS FLOW/S AT THE BURNER BEFORE CLOS/NG THE DOOR. . - . . • - • � • • A. This fireplace is equipped with a pilot which must be • Turn off all gas to the fireplace. lit by hand while following these instructions exactly. • Open windows. B.Before operating smell all around the fireplace area for • Do not try to light any appliance. gas and next to ihe floor because some gas is heavier . Do not touch any electric switch; than air and will sett�e on the floor. do not use any phone in your building. C.Use only your hand to turn the gas control knob.Never . Immediately call your gas supplier from a neighbour's use toois. If the knob will not turn by hand,do not try to phone. Follow the gas supplier's instructions. repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion. • �f you cannot reach your gas supplier, call the fire de- D. Do not use this fireplace if any part has been under Partment. �LO water. Immediately call a qualified service technician to P r inspect the fireplace and replace any part of the control I�7GUitE 55 0� O system and any gas control which has been under wa- �� 2 ter. GAS KNOB • WARNING: The gas valve has an interlock device which 5. Turn gas knob counier-clockwise v"'\ to pilot. will not allow the pilot burner to be lit until the thermo- 6. Depress slightly and hold gas knob while lighting the couple has cooled. Allow approximately 60 seconds for pilot with the push button ignitor. Keep knob depressed the thermocouple to cool. for one minute, then release. If pilot does not con tinue When lighting and re-lighting, the gas knob cannot be to burn, repeat steps 3 through 5. turned irom pilot to off unless the knob is depressed 7, �I1/ith pilot lit, depress and turn gas knob counter-clock slightly. wise �"'�to on. 1.Stop! Read the above safety information on this label. 8. If equipped with remote on-off switch/thermostat, main 2.Turn off all electric power to the fireplace. burner may not come on when you turn valve to on. 3.Turn the gas knob clockwise�"'�to off. Remote switch must be in the on position to ignite 4.Wait five (5) minutes to clear out any gas. If you smell burner. gas including near the floor. Stop! Follow "B" in the 9.Turn on all electric power to the fireplace. above safety information on this label.If you don't smell FLAME �'^'�T � ��ADJUSTMENT gas go the next step. I'1GLJK�56 ON�F�`� \-�KNOB KNOB ���1 �`'� • • 1.Turn off all electric power to the fireplace if service is to 3. For a temporary shut-down procedure: set thermostat be performed. to lowest setting or remote switch to off. Press and turn 2. For a complete shut-down procedure: push in gas con- the gas knob clockwise /�� to pilot. trol knob slightly and turn clockwise��v to off. Do not iorce. f�EVIEW�'�� �-� JUL � � r:�.�, SAFEBuilt Coloraa� Wa15-G»34�C+032a.05 . � , 22 � ` TURN OFF THE GAS AND ELECTR/CAL POWER 3.Check to see that ail burner ports are burning.Clean � �� BEFORE SERVIC/NG THE F/REPLACE. out any of the ports which may not be burning or are CAUTION: Label ail wires prior to disconnection when ser- not burning properly. vicing controls.Wiring errors can cause improper and dan- ' __ gerous operation. Verify proper operation after servicing. 4. Check to see that the pilot flame is large enough to This fireplace and its venting system should be inspected enguif the thermocouple and thermopile and reaches before use and at least annually by a qualified service per- toward the burner with the third jet. son. The firepiace area must be kept clear and free of � combustible materials, gasoline or other flammable va- 5. Replace the cleaned logs. pours and liquids. The flow of combustion and ventilation 6.Check to see that the main burner ignites completely air must not be obstructed. on all openings when the gas knob for the burner is 1.In order to properly clean the burner and pilot assem- turned on. A 5 to 10 second total light-up period is bly, remove the logs to expose both assemblies. satisfactory. If ignition takes longer,consult your Na- poleon dealer/distributor. � 2.Keep the control compartment,logs,burner,airshut- � ter opening and the area surrounding the logs clean 7• Check that the gasketing on the sides,top and bot- by vacuuming or brushing,at/east once a year. tom of the door is not broken or missing. Replace if i necessary. ' 1 ;: • • � . � Adjust the pilot screw to provide properly sized flame.Turn in a clockwise direction to reduce the gas flow. Air ShutterOpenings LP y2� _ ; �• , Q�c�Y� -' NG '/;' c , r„ f ; �� FIGURE57 Closing the air shutter will cause a more yellow flame, but � --- • .,� �� i •.��,. �; can lead to carboning. Opening the air shutter will cause a = � �.� _.,j j more blue flame,but can cause flame lifting from the burner � '°� c� C;� _��--� ports.The flame may not appear yellow immediately;allow PI.OTSCREW � 15 to 30 minutes for the final flame colour to be estab- PILOT lished. ' BURNER THERMOPILE , Q ,/ __�j_�\ 'Ji_NTI�RI� N � E'IGURE 59 THERMOCOUPLE � ._. G�IN �Hl�i TER �..�. � � ..... � Of'EN�^;�• � • ; I7C�RE S8 \ ' _ ,y _i..._ � ! ` • ; �� : GRI'=I�E �E--� �r • � �M:, `�� AIR SHUTTER ADJUST FLAME Musr ,:,:; MENT MUST ONLY BE ENVELOP �� '; '-' DONE BY A OUAUFIED UPPER9.525mmT0 '��� GASINSTALLERI 12.1mm OF To access the air shutter, remove the two screws that se- THERMOCOUPLE& cure the cover to the air housing, taking care not to dam- THERf�10PILE age the gasket. s -- —---— �: The air shutter on this GD70 STARfire has been set for the longest horizontal vent length possible - 20 ft. _ Failure to adjust the air shutter on shorter vent runs will result in a much smaller than intended � flame appearance. The air shutter opening may be adjusted to as little as 1/4" (for propane models) r depending on length and configuration. Please refer to the installation manual for adjustment procedure. ' W415-0434�C r 03.24.05 i z � ti , � 23 . . , Contact your dealer for questions concerning•prices and 1. MODEL&SERIAL NUMBER OF FIREPLACE availability of replacement parts. Normally ail parts can be 2, �NSTALLATION DATEOF FiREPLACE ordered through your Napoleon dealer or distributor. 3. Paar NuMeea When ordering replacement parts always give the follow- 4. Desca�Pr�on,oF PnRr ing information: 5. F�r,�sH FQRWARRANTYREPLACEMENTH4R75�APh107t�COPYOFTHE �/OENT/FlES/TEMS WH/CHARE NOT/LLUSTRATED. FOR ORIG/NAL/M/O/CEWILL BEREQU/REO TOHONOUR THECLA/M. FURTHER/NFORMATION, CONTACT YOUR NAPOLEON DEALER. # PART NO. DESCRIPTION az GD-201 - PERISCOPE 1 W135-0205 #1-REAR LOG a3 GD-222 -WALL TERMINAL KIT 2 W735-0206 M2-MIDDLE LOG 3 W135-0207 p3-RIGHT LOG 4 W135-0208 q4-LEFTLOG G�-220 (5 FOOT) 5 W135-021B M5-CROSSOVER LOG 44 WO10-0397 4" FLEXI6LE ALUMINUM LINER cJw SPACERS 6 GL-644 LOG SET ASSEMBLY 45 W410-0017 7"FLEXIBLE ALUMINUM LINER 7' W090-0095 L CHARCOAL STRIP 8' W090-0096 R CHARCOAL STRIP qq W010-0300 4"FLEXIBLE A�UMINUM IINER c/w SPACERS 9' W390-0002 DOOR LATCH(e�) 45 W4t0-0018 7"FLEXIBLE ALUMINUM LINER 10 W725-0025 NATURALGASVALVE 52 W010-0370 WALLSUPPORTASSEMBLY 10 W725-0026 PROPANE GAS VALVE 11' W380-0010 PILOT ON/OFF KNOB EXTENSION , � _ 12' W380-0011 FLAME ADJUSTMENT KNOB EXTENSION 13 W455-0058 N35 NATURA�GAS ORIFICE # PART NO. DESCRIPTION 13 W455-0051 q51 PROPANE GAS ORIFICE 46 W615-00044 FIRE STOP-FLEXIBLE VENTING 14 W357-0001 PIEZO IGNITER 46 W500-0136 FIRESTOP-RIGID VENTING 15 W680•0005 THERMOCOUPLE 47 W500-0103 TERMINA�EXTENSION PLATE 16 W240-0005 ELECTRODE c/w LEAD 48' W573-0008 HI-TEMP SEALANT 17 W680-0004 THERMOPILE 49 GD701 WINDSHIELD KIT 18 W010-O801 NATUFALGAS PILOTASSEMBLY 5p GD301 HEAT GUARD 18 W010-O800 PROPANE GAS PIIOTASSEMBLY 51 GA-566 HOT AIR DISTRIBUTION KIT 19 W455-0070 NG PILOT INJECTOR 52 GA-72 HOT AIR EXHAUST KIT 19 W455-0068 LP PILOT INJECTOR 53 GA-70 EXTENSION KIT,5FT FLEX VENT 20' W385-0245 NAPOLEONLOGO 54' W010-0370 WALISUPPORTASSEMBLY 21' W361-0027 INSULATIONSLEEVE 55' W175-0001 4"COUPLER 22' WO10-0627 GLASS c/w GASKET 56' W175•0013 7"COUPLER 23' W562-0009 DOOR GASKET(1001NCHES) 57' W175-0221 CONVERSION KIT-N�ro�a 24' W500-0106 FIRESTOP(2 INCH CLEARANCE) 57' W175-0222 CONVERSION KIT-�r ro N� 25 W010-1135 BURNER ASSEMBLY 58' GD825-N MODULATING REGULATOR n,c 26' W200-0146 COVER PLATE 58' GD825-P MODULATING REGULATOR LV 27' W290-0080 COVER PLATEGASKET 59 GDLVPB UPPER & LOWER LOUVRE KIT-aousMEO eanss 28 W062-0005 BLOWER 59 GDLVSS UPPER 8 LOWER LOUVRE KIT- srniNiess sree� 29 W690-0002 THERMODISC 59 GDLVK UPPER&LOWER LOUVRE KIT-e�ncK 30' W750-0050 BLOWER WIRE 59 GDLVG UPPER 8 LOWER LOUVRE KIT-co�o 31' W660-0019 VARIABLE SPEEO SWITCH 60 L38K LOUVRE KIT-uPPea Bc LOWER• BLACK 32' W300-0067 FIRE LOG ACCENT LiGHT GLASS 60 L38A8 LOUVRE KIT • urcea S IOWER- ANTIpUE BRASS 33' W387-0006 ACCENTLAMP 60 L38PB LOUVRE KIT - uvPea$ LOWER- POIiSMED eanss 34' W750-0107 FIRE LOG ACCENT LIGHT WIRE 60 L38SS LOUVRE KIT - uvPea $ IOWER — STAiNLESS STEEL 35' W'290-0080 ACCENT LENSE GASKET 61 KB35 VAHIABLE SPEED SWITCH . 36' W500-0130 RESTRICTOR PLATE 62' W500-0033 V.S.S. MOUNTING PLATE FOR WALL swirc� 63' W690-0001 MILLIVOLTTHERMOSTAT � � • 64' W690-0005 110 VOLT THERMOSTAT-Foa use w�TH�n-566 GD-110 - ROOF TERMINAL IaT-1/12 T0 7/12 PITCH ss D70K BLACK DOOR 37 W120-0036 VERTICALCAP 65 D70G GOLD PLATED DOOR 38 W010-0569 AIR TERMINAL 65 D70SS STAINLESS STEEL DOOR 39 W010-0567 ROOFSUPPORT 66' GD427-K BLACK DOOR KIT c!w FACEPLATE 40 W170-0063 STORM COLIAR 67' W573-0007 10.30Z TUBE HIGH TEMP SEALANT MILL PAC 41 W263-0054 ROOF FLASHING 68 GD799-KT OLD TOWN RED BRICK KIT GD-'I'I'I - ROOF TERMINAL iQT-8h2 TO 12/12 PITCH 68 GD804•KT SANDSTONE BRICK KIT 68 GD805•KT HERRINGBONE/SANDSTONE BRICK KIT 37 W120-0036 VERTICAL CAP gg PRP70 PORCELAIN REFLECTIVE PANELS BRICK KIT 38 W010-0569 AIR TERMINAL 39 W010-0567 ROOF SUPPORT 40 W170-0063 STOF�MCOLLAR 41 W263-0055 ROOF FLASHING GD-112 - ROOF TERMINAL KIT- FLAT ROOF REVIEWEt� �'� 37 W120-0036 VERTICALCAP 38 WO10-0569 AIR TERMINAL 39 WO10-0567 ROOFSUPPORT ��� 1 4 jFj�� 40 W170-0063 STORMCOLLAR LV 41 W263-0056 ROOF FIASHING SAFEB�iIt Color�tlr W415—CM3S�C'032<p5 _ - m � ,� ����� ..'� �' � ...N::�::� + � � � :ii.�.y•:'�:j ` � 1-���- J ::�:•��q� \\\ -- ��..:.� .., "` � ���ui�i:�::� �`1� ` � ,�. �.nu�� � �..�ii�•�•�'•� �N_ �:• t� , _`� ''" �\\\ •�_�� � �� � ,,,���'�'I�' `1 , �� m •, m ;�- f(��������� m � ,; � � �_ o + _; -----_ m =��� i - m � -_� � ,�—; s�► m �i � m 1)) I� , s ���������;�. �.� �..m .: o. .�— , _ m _ m ' � � � � ' �� � ; � � t ��; / � ` m = ii��: i� - m � __ _ �� -. O �� � ,,JJt t,�v� �� ,rrr r, r , �i��}{'yn.:��l - ` ( � �triy�� +� C��� � ,,yi ' '. \����r/ �' ` \;-�� ��' �•.�� ` .s �t�.� �.M. ,��� . /� ' � � ,^t~ _ \\ •}'%(f•%'�� ~�� ��LY�• �` � �� � ` �iJ ' O I � .@U���,� I � � 1e ` , � .� �y: • ~ � t ��' �� � � 3i s � O -d ' � .. � p �.��;d . , S'v , .� �,�� � / � � �`�I � r � ,. , , . . . . -. - . .. -. . . . . . . - .. -. . . . 25 - • : • • � ...: ��BEFORE ATTEMPTING TO TRQUBLE�lOOT,PUIiGE YOUR 11NIT.ANQ,INITIALLY,LIGHT THE PILOT AND THE MAIN BURNER VY(TIt'{H� • ' • : • � Main burner flame Blockage in vent. - remove blockage. In really cold conditions, ice buildup may occur is a blue, lazy, on the terminal and should be removed as required. transparent flame. Incorrect installation. - refer to Figure 13 to ensure correct location of storm collars. Fiames are con- Unit is over-fired or under- - check pressure readings: sistently too large fired. Inlet pressure can be checked by turning screw (A) counter-clock- or too small. wise 2 or 3 turns and then placing pressure gauge tubing over the Carboning occurs. test point. Gauge should read 7" (minimum 4.5") water column for � � natural gas or 13" (11" minimum) water column for propane. Check that main burner is operating on "HI". Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5" water coiumn for natural gas or 10" /� water column for propane. Check that main burner is operating on i1� � HI ' � • � AFTER TAKING PRESSURE READINGS, BE SURE TO TURN C7 �` O O SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE. Leak test with a soap and water solution. Carbon is being Air shutter has become - ensure air shutter opening is free of lint or other obstructions. deposited on blocked glass,logs or com- bustion chamber Flame is impinging on the - check that the logs are correctly positioned. surfaces. logs or combustion cham- _ open air shutter to increase the primary air. ber. - check the input rate: check the manifold pressure and orifice size as specified by the rating plate values. -check that the door gasketing is not broken or missing and that the seal is tight. - check that both 4" and 7" vent iiners are free of holes and well sealed at all joints. - check that minimum rise per foot has been adhered to for any horizontal venting. White / grey film Sulphur from fuel is being - clean the glass with a gas fireplace glass cleaner.DO NOT CLEAN forms. deposited on glass, logs or GLASS WHEN HOT. combustion chamber sur- If deposits are not cleaned off regularly, the glass may become faces. permanently marked. Exhaust fumes Fireplace is spilling. - check door seal and relief flap seal. smelled in room, - check for chimney blockage headaches. - check that the paint curing process is complete Pilot goes out when System is not correctly - purge the gas line with the giass door open. the gas knob is re- purged. leased. Out of propane gas. - fill the tank. The gas valve has aninterlockdevice Pilot flame is not large - turn up the pilot flame. whichwillnotallow enough Q�`����ry �� the pilot burner to Pilot flame is not engulfing - gentiy twist the pilot head to improve the flame pattern around the be lit until the ther- the thermocouple. thermocoupie. mocouple has Thermocouple shorting / - loosen and tigh en thermocouple. cooled. Allow ap- fault . pp� proximately 60 Y - clean therrrs���pc���u�nnection. u�.����� uu� seconds for the - replace thermocoup�e. thermocouple to - reolace valve. cooL Faultyvalve. - replace. wa,s-oaae�c�os.z<os � � � � s. 26 . . . . Pilot burning; �o Themostat or switch is de- - connect a jumper wire across the wall switch terminais; if main gas to main fective. burner lights, replace switch / thermostat. burner; gas knob Wall switch wiring is defec- - disconnect switch wires&connect a jumper wire across terminals — is on 'HI'; wall tive. 1 & 3; if the main burner lights, check the wires for detects and/or � switch/thermostat replace wires. is on. Main burnerorifice is plugged. - remove stoppage in orifice. ` E Faulty valve. - replace. Pilot goes out Gas piping is undersized. - turn on all gas appliances and see if pilot flame flutters, dimin- while standing; ishes or extinguishes, especially when main burner ignites. Monitor Main burner is in appliance supply working pressure. 'OFF'position. - check if supply piping size is to code.Correct all undersized piping. Pilot will not IighL No spark at pilot burner - check if pilot can be lit by a match �, 3 .,a, -� - check that the wire is connected to the push button ignitor. ouw.c� wt+avmu � - check if the push button ignitor needs tightening. M�MOCOtFI! . 't'. - replace the wire if the wire insulation is broken or frayed. � r - repiace the electrode if the ceramic insulator is cracked or broken. � E � Out of propane gas � i e an . u � . � ' CftAM[MViT`yj Spark gap is incorrect spark gap should be 0.150"to 0.175"(5/32"to 11/64"approx.)from ' the electrode tip and the pilot burner. To ensure proper electrode location, tighten securing nut (finger tight plus 1/4 turn). No gas at the pilot burner - check that the manual valve is turned on. - check the pilot orifice for blockage. - replace the valve. ' - cali the qas distributor. Main burner goes Pilot flame is not large - tum up pilot ilame. t out; pilot stays on. enough or not engulfing the - replace pilot assembiy. thermopile Thermopile shorting - clean thermopile connection to the valve. Reconnect. - replace thermopile!valve. Remote wall switch wire is - shorten wire to correct length or wire gauge. too long; too much resis- tance in the system. FauHy thermostat or switch. - replace. Main burner goes Reter to"MAIN BURNER GOES OUT;PILOT STAYS ON" out; pilot goes out. Vent is blocked - check for vent blockage. Vent is re-circulating - check joint seals and installation. " 4" flexible vent has become - re-attach to fireplace. disconnected from fireplace. Remote wall Wall switch is mounted up- - reverse. � switch is in "OFF" side down � �: position; main Remote wall switch is - replace. burner comes on 9rounding. � when gas knob is ' turned to "ON" po- Remote wall switch wire is - check for ground (short); repair ground or replace wire. sition. groundinq. � f Faulty valve. - replace. ` € i z f W4 7 5-043a/C/0324.05 t r 1 ;� . � _ ._Q�Y__ _ _ _ . _ __ __ _______ _. _ ��.S?AL�E� _. .� . ". _ . ,E � .. � - i � CONSUMER:RE'A�U TH�S MANUAL FOR FUTI;RE REFERENCE • � Q � , , , ' , • ` , ! � r • � • • • � , • • � •� CERTIFIED UNOER CANADIAN AND AMEfliCAN NATIONAL STANDARDS:CSA 2.33,ANSI 221.88 FOR 4ENTED GAS fIflEPLACE HEATERS. � H � � � � I � � � ���� REVIEWED ��' . ,��1L 14 2009 G �saNT � ���, SA�E��ilt Colora�c� � �� NATURAL GAS .�- � � GD80PT ) PROPANE . � C9tT1FlED FOR CANADAANO UNITED STATES USING ANSVCSA METHODS. . ' . � SAFETY INFORMATION ' ��� - � � ._ �� � If the information in these instructions are � . ' not foliowed exactly, a fire or explosion may result causing property damage, � ' � personai injury or loss of life. ��� o -Do not store or use gasoline or other.flammabie \ ` � � p � vapors and liquids in the vicinity of this or any �p other appliance. � -WHAT TO DO IF YOU SMELL GAS: � • Do not try to light any appliance • Do not touch any electrical switch; do o���:, ,..M..�... ^ � :; not use any phone in your building. �F�� :`,��.. �sQ ���� • Immediately call your gas supplier ��~ -- from a neighbor's phone. Follow the gas supplier's instructions. 4 1��' , � ; , `j �r � ,-� • If you cannot reach your gas supplier, �f . � � � � � � , � � � � ': �,; �: Call the fire department. . � � ' ! �, ,� �;! '; �� � :� � � � �, �� .,. . t, ;E : �� I� ��. : �. - (nstallation and service must be performed by a . , - - - : � 1 quel'fied installer, service agency or the supplier. - � �l • � � � � • � � i � . i i � � . � � • � • � � . � � • � � =�p,�p W475-0695l05 t?Ab __ _ __ _ _ E . � , 2 � � : . � .: � pp?r6 INTRODUGTION 26' REMOTE AND VALVE ACCESS � ' Warnings Door Removal . � Warranty Night LightTM Raplaceme�t `: Fireptace Dimensions S�awer Replacement j Installatlon Overv�aw ir.ner Access Panel ?` General Instruc:ions ^c,ncro�Door General�ntorma:ion � amo;e Recerver Remova� Care of Gtass&Pia�ea Pa^s va!ve Removal g-�Z VENTING auco Spark"Bat!ery Remova' f Venting iengtns and Air Ter^,ir.a�t_:;;:-�,-� 29-31 OPERATION Venting Specifications Minimum Air Terminal Loca!ion Clear•ern.:c5 General Transmitter Layo�; Firep,ace Operation '�$-Z7 INSTALLATION Hantl Neld Remote Opera:ion Wall 8 Ceiling Protection Temperature Display � Hori2ontal Installation Room Thermostat ; �� Vertical Installauon Smart Thermostat ' Using Flexible Vent Components Flame Height Horizontal Air Termma�Installation Fan Speed Vertical Air Termmal Installa;ion Child Proof Function Fireptace Vent Connection Night Light"' Using Rigid Vent Gomponen;s Low batiery/Manual Bypass Horizontal Air Termmal Installaticn In the event of a power failure ' Extended Horizontat Air Terminal Instalta:ion Control Module € Vertical Venting Installation 32 OPERATING INSTRUCTIONS Mobile Nome Ins;allation 33 MAINTENANCE Gas Installation Restricting verticat vents 33 ADJUSTMENTS Framing � Minimum Ctearance to Combustibles Pilot Burner Adjustment Minimum Mantei and Enclosure Clearances Venturi Adjustment ' Air Control Rod Access i 22 ELECTRICAL CONNECTION 34-35 REPLACEMENTS Hard Wiring Connection Ordering Replacement Parts Schematic Replacement Parts 23-25 FINISHING Flexible Vent Kits , Log Shipping Brecket Terminal Kits Decorative Brick Panel Installation Accessories Log Placement 36-37 TROUBLE SHOOTING GUIDE Glowing Embers 38 SERVICE HISTORY Charcoa�Embers 39-40 NOTES � � 4 E � � •Do not bum wood or other materiais in this fireplace. •Adull�and especiaily children shoutd be alerted to the hazards of high suriace temperatures and should stay away to avoid bums or clothing ignition.Supervise young children when they are in the same room as the fireplace. •Cbthing or other flammable material should not be placed on or near the fireplace. ; •Due to high temperatures,the fireplace should be located out o(traffic and away from fumiture and draperies. ; •Ensure you have incorporated adequate safety measure to prolect infants/toddiers from touching hot surfaces. •Even aRer the fireplace is out,the giass and/or screen will remain hot for an extended period of time. •Check wilh your local hearth specialty deaier for safety screens and hearth guards to protect children from hot surfaces.These t screens and guards must be fastened to the flooc � •My safely screen or guard removed for servicing must be replaced prior to operating the fireplace. ; •It is imperetive that the control compartments,burners and circulating blower and its passageway in the fireplace and venting ` system are kept clean.The fireplace and its venting system should be inspected before use and at least annually by a qualified serviCe petson.More frequent cleaning may be required due to excessive lint from carpeting,bedding material,etc.The fireplace ares must be kept clear and free from combustible materiais.gasoline and other fiammable vapours and liquids. ` •Under no circumstances should this fireplace be modified. ` •This fireplaCe must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance. •Do nol use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace end to feplBCe any part of the control system and any gas controi which has be�:r,under water. , •Do not operate the firep�ace with the glass door removed,cracked or broken.Replacement of the glass should be done by a ` liCensed or qualified service person. � •Do�ot strike or slam shut the fireplace glass dooc i: •This fireplace uses and requires a fast acting thermoceuple. Re�la:e oely with a fast acting thermocouple suppiied by Wol( �i Steel Ltd. ` •PfBSSUre felief doors must be kepl closed while the fireplace is operat�ng to prevent exhaust fumes containing carbon monox- � ide,iram entering into the home. Temperetures of the exhaust escaping through these openings can also cause the surrounding � oombusGble materials to overheat and catch fire. • Only dooB/optionai fronts certified with the unit are lo be installed on the apptiance. � #. NOTE:CHANGES.OTHER TH<�N EOITOP,IAL ARE DENOTED 9Y A VEF7iCAL UNE IN THE MARGIN. w�iwess r os.iz.oe �: 1 f � , � , 3 � •NA�POG�EO,,^��products are manufacturecf under t�e stnct Staridard of t(e worCd recogn�ed ISO 9001 : 2000 QuaC'tyAssurance Cert ficate. . NA�POLEO�products are designed u�itk superior components ancf matenaCs, assem6Cecf 6y traine�f craftsmen wko takegreat pncfe in theirwork�e durnerand•valve assemdlyare Ceakancftest fire�at a quaCity teststation. ?he compCete firep�ace is tkoroughfy inspectecldy a quaCifierf tec�niciatt 6efore pacF,agfng to ensure thatyou, tke customer, receives t(e quafity pro�fuct that you e�pect from ?1rA,�G�EO,,��. NAPOLEONO GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY ?Tie foQounng maten'afs anrf workmanskip in your new NA�POG�EO�VC�gas fireplace are warrante�against�efects for as lortg as you own t(se firepCace. rIi"iu cavers comdustion cham6er, heat ezckanger, stainfess steeC6urner, �P7�AZE4�.TM Cogs � an�em6ers,ceramicglass(t�iermaC6reakage onCy),goC�pCatedparts against tarnisking,porceCainize�fenameC(z�componenu � anrfaCuminum extrusion trims. �E(ectricaC(110'V an�mi�voCt)components andweara6Ce pans such as tke 6Cower,gas vaCve, tkermalswitc�, suntches, winng, remote contro� ignitor,gasketing, ancfpiCot assem6Cy are coveredandNA�POGE09V�wiCCprovttfe repCacement parts free of ckarge rfuring tfie ftrst year of tke Cimite�l'warranty.Gigkt 6uf6s are not covererf 6y this warranty. La6our reCate�f to�cvarranty repair is coveredfree of charge�uring the first year. �gpair work however, reguires tFie pnor approvaCof an autkorizecf company officiaC Ga6our costs to the account of NA�POG�EO�are 6ase�on a predetermine�f rate scke�uCe an�an re air wor must 6e done throu k an authorizedNA�POL�EO?V�deaCer. � CONDITIONS AND LIMITATIONS NAPOLEON�wartants its products against manufacluring detects to the original purchaser only--i.e.,the individual or legal entity(registered customer) whose name appears on the wartanty regisVation card filed with NAPOLEON�•-provided that the purchase was made through an authorized NAPOLEON� dealer and is subject to the following conditions and fimitations: This tactory warranry is nontransierable and may not be extended whatsoever by any of our representatives. The gas fireplace must be installed by a Iicensed,authorized service technician or contractor.Installafion must be done in accordance with the instailation inetrucHons induded with the product and all local and nalional building and fire codes. Thia llmited warranty does not cover damages caused by misuse,lack of maintenance,accident,alterations,abuse or neglect and parts installed from other manufadurers wiil nulliry this warranry. This limked warranty further dces not cover any saatches,dents,cortosion or diseoloring caused by excessive heat,abrasive and chemical Geaners�or chip- pinp on porcelain enamel parts,mechanical breakage of PHAZERT"logs and embers,nor any venting components used in the installation of the fireplace. NAPOLEON�waRants its stainless steel burners against defects in workmanship and material for life,subject to the following condiGons:Ounng the first 10 years NAPOLEON�wilt replace or repair the defective parts at our option free ot charge.From 10 years to lite,NAPOLEON�wiil provide replacement bumers at 50%of the cunent retail price. In the first year only,this warranty extends to the repair or replacement of wartanted paAs which are defective in material or warkmanship provided that lhe product has been opereted in accordance with the operation instructions and under normal conditions. After the frst year,with respect to this President's Limited Lifetime Warranty,NAPOLEON�may,at its discretion,fully discharge ail obligations with respect b this warranty by retunding to the original warranted purchaser the wholesale price of any wananted but defective part(s). Afler the first year,NAPOLEON�will not be responsible for installation,labour or any other wsts or expenses related to the reinstallation of a wana�ted part,and such expenses are not covered by this warranry. NoMrithstanding any provisions contained in this President's Limited Lifetime Warcanty,NAPOLEON'S responsibility under this warranty is defined as above and ft shall not in any event extend to any incidental,consequential or indirect damages. This warranty defines the obligations and liability oi NAPOLEON�with respect to the NAPOLEON�gas fireplace and any other wananties expressed or Implied with raspect to this product,its components or accesswies are excluded. NAPOLEON�neither assumes,nor authorizes any third party to assuma,on its behali,any other tiabilities with respect to the sate of this product.NA- POLEOW�will not be responsible for:over-firing,downdrafls,spillage caused by environmental conditions such as rooftops,buildings,nearby trees,hills, mountains,inadequate vents or ventilation,excessive venting configurations,insufficient makeup air,or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans,fumaces,clothes dryers,etc. My damages to fireplace,combustion chamber,heat axchanger,brass trim or other component due to water,weather damage,long periods of dampness, condensaGon,damaging chemicais or cleaners will not be the responsibility of NAPOLEON�. The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The wartanty registration card must be retumed within fourteen days to register the warranty. NAPOLEON�reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. REVIE�rv��� �� � ALLSPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TaON-GOING PRODUCT IMPROVEMENTS.NR1�EOtd�J 13A RE�6�ERED TRADEMARK OF WOLF STEEI LTD. PATENTS U.S.5.303.693.801-CAN.2.073.4 t1,2.082.915.�WOIP STEEL LTD. SAFEB�iIt Calor�do W<,5-0695,�5.,2.�8 � � , , 4 , . � � �',�' FIGURE l � i � s•ciA �,�; e•c�A � ( uas � - ��T . ,1!�:Et. ', to�.,r i � I 30' =L_C7RICAi � � IG';: 1B�i� � 1 1 IN.E 13 ! 1. �M . z.;: 5' I � � 37'!:� 7=in ACCESS 31'G t2'iti"� PANEL �46';; + 48'?t--J - t � � • � FIGURE 2 . See fhe sectio�'MINIMUM MANTELAND ENCLOSURE See the seetions°MINIMUM ' CLEARANCES' ENCLOSURE CLEAR- ANCES"for non- combustibie material See the sections ` 'MINIMUM ENCLOSURE CLEARANCES'for drywall F 1, (or other combus6ble See the section meterial) ' "VENTING"and 'INSTALIATION' ";''- See the section ` `:� ' "INSTALLATION-FRAMING' .y: � � ��F CJICIB .1 � ��_; � `'j � �. Wall t <_s�`+��,`. ?+ '= � , ���:� � ; -ti See the sectian �, �� � "4' 4 'FRAMING' ;•�,+ ��i w�: .��' :-y s• . ,^ O � ;r. � '^: S= i �.;t *�' 4 4 � h . � ' x f W475-0695!O5.t 2.08 t � , , . 5 . ) TH/S GAS F/REPLACE SHOULD BE fNSTALl.ED AND SERVECED BYA QUAL/FIED INSTALLER to conform with local codes. instaila- tion practices vary from region to region and it is important to know the specifics that apply to your area. For examole:in Massachusetts State: • The fireplace damper must be removed or welded in the open position prior to instaliation of a fireplace insert or gas Iog. • The appliance off valve must be a"T"handle gas cock. • The flexible connector must not be longer than 36". • The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent seated combustion product • y11ARNING:This product must be instalied by a licensed p�umber or gas fitter when installed within!he commonwealth of Massachusetts. In absence o(local codes.install lo the current CAN/CGA-6149 insta�lation Code in Canada or to the National Fuel Gas Code,ANSI Z223.1,and NFPA 54 in the United States.Suitable for mobile home installation i(installed in accordance with the current standard CAN� CSA Z240MH Series,for gas equipped mobile homes,in Canada or ANSI Z223.1 and NFPA 54 in the United Slates. The fireplaCe and its individual shuloft valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1;2 psig(3.5 kPa).The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equai to or less than 1/2 psig(3.5 kPa). When the fireplace is installed directly on carpeting,vinyl tile or other combustible material other than wood flooring,the fireplace shail be installed on a metal or wood panel extending the fu�l width and depth. The oplional heat circulating blower is supplied with a cord.If installed,the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes,use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States. Under extreme vent configurations,allow several minutes(5-15)for the flame to stabilize after ignition. Provide adequate ventilation and combustion air.Provide adequate accessibility clearance for servicing and operating the fireplace. Never obstruct the front opening of the fireplace. ObJects placed in front of the fireplace must be kept a minimum of 48"from the front face of the unit. Minimum clearanee to combustible construction irom flreplace and vent surfaees: Non combustible framing: Top 0"to stand-offs. Combustible framina: Sides,back,bottom of the unit 0"to stand-offs 'l Non combustible finishina: f1EVIEWED BY l Top 18"to top of fireplace opening Sides 5 3/8"to sides of fireplace opening n Combustible finishina: �v� � 4 ZoOJ Bottom 0"to bottom edge of fireplace Enclosure top 72"irom the bottom of fireplace SAFEB�iIt Co�orado Recessed depth 29 ��4" Vent pipe" 2"all around Ceiling 90"from bottom of unit '"HORIZONTAL VENT SECTIONS:A minimum ciearance of 2"all around the vent pipe on all horizontal runs to combustibles is required except for ciearances in fireplace enclosures.Use firestop spacer W010-1800(supplied). *`VERTICAL VENT SECTIONS:A minimum of 1"ali around the vent pipe on all vertical runs to combustibles is required except for clear- ances in fireplace enclosures.Use firestop spacer W500-0367(not supplied). - • • ' • FOR YOUR SATISFACTION,THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERA770N AND QUAUTY! Maximum input ls 43,000 BTU/hr for both natural gas and propane.When the fireplace is installed at elevations above 4,SOOft, and in the absence of specific recommendations from the loca�authority having jurisdiction,the certified high altitude input rating shall be reduced at the rate of 4%for each additional 1,OOOfl.Maximum output for natural gas is 33,540 BTU/hr at an efficiency of 78%;and 34,000 BTU/hr for propane at an efficiency of 79%.Minimum inlet gas supply pressure is 4.5"water column for natural gas and 11"water column for propane.Maxi- mum inlet gas pressure is 7"water column for natural gas and 13"water column for propane.Manifold pressure under flow conditions is 3.5"water column for natural gas and 10"water column for propane. This fireplace is approved for bathroom,bedroom and bed-sitting room installations and is suitable for mobile home installation. This fireplace is certified to be installed in an aftermarket permanently NATIONAL We suggest that our gas bcated,manufactured(mobile)home,where not prohibited by local FIREPLACE �eS iNSTITUTE' hearth products be installed This fireplace is only for use with the type of gas indicated on the and serviced by profes- rating plate.This fireplace is not conve�tible for use with other gases, uniess a cenited kit is used. sionals who are certified in } Expension/contraction noises during heating up and cooling down � the U.S. by the National / cycles are normal and are to be expected. Change in flame ap- FI�eplaCe InStitutee(NFI)as pearance trom •HI" to °�O" is more evident in natural gas than in CERTIFIED NFI Gas Specialists. propane. www.�iurtiti.a.org W4 t 5-0695/O5.�<^.08 y . � F ( 1 6 . • � � r Do not use abrasive cleaners to ciean plated paKS.Bu8 lightly with � a clean dry c�oth.�The glass is 3116" ceramic glass available from � yourAuthorized dealer.DO NOT SUBSTITUTE MATERIALS.Clean the glass after the first 10 hours of operation with a recommended ,x,� ,� s�,;� ,� gas fireplace glass cleaner.Thereafter clean as required. DO NOT HOT GLASS WILL CLEAN GLASS WHEN HOT!If the glass is not kept clean permanent CAUSE BURNS. ' � discolouration and I or blemishes may result. DO NOT TOUCH GLASS = UNTIL COOLED. �� fi NEVER ALLOW CHILDREN TO TOUCH GIASS. € ; � � • � � Use only Wolf Steel,Simpson Dura-Vent,Seikirk Direct Temp or American Metal Amerivent venting components. For Simpson Dura-Vent, Se►kirk Direct Temp and American Metai Amerivent,follow the instailation procedure provided with the venGng components. For vent systems that provide seals on the inner exhaust flue,only the outer air intake joints must be sealed using a red high temperature silicone(RN).This same sealant maybe used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the fireplace flue collar which must be sealed using the black high temperature sealant Miil Pac. Wolf Steel,Simpson Dura-Vent,Selkirk Direct Temp and American Metal Amerivent venting systems must not be combined. A starter adaptor must be used and may be purchased trom the corresponding supplier: Supplfer 588 ZC Dure-Vent W175-0170 Amerivent SDSC-N2 ' Direct Temp 5DT-AA For Simpson Dura-Vent,Selkirk Direct Temp and American Metal Amerivent,follow the installation procedure found on the website for your venting suppiier. VENTING SUPPLIER WEBSITE Simpson Dura-Vent www.duravent.com Selkirk Direct Temp www.selkirkcorp.com American Metal Amerivent www.americanmeta�products.com When using Wolf Steel Ltd.venting components,use only approved Wolf Steel Ltd.rigid/flexible vent components with the following ter- mination kits:WALL TERMINAL KIT GD422R,or 1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD410,8/12 TO 12/12 ROOF TERMINAL KIT GD411,FLAT ROOF TERMINAI.KIT GD412 or PERISCOPE KIT GD401 (tor wall penetration below grade).With flexible venting,in oonjunction with the various terminations,use either the 5 foot vent kit GD420 or the 10 foot vent kit G0430.These vent kits allow for either horizontal or vertical venting of the fireplace. The maxJmum al/owab/e veKlca/vent length Js 40 feet The maximum number of allowabie 5"vent connections is three horizonta/ly or vertically(excluding the fireplace and the air tertninal connections). For optimum flame appearance and fireplace performance,keep the vent FIGURES 3a (�'�� length and number of elbows to a minimum.The air tertninal must remain �24" MAX � s unobstructed at all times.Examine the air terminal at ieast once a year to � verify that it is unobstructed and undamaged. When venting,the horizontai run must be kept to a minimum of 16"or a '� x maximum oi 20 feet. If a 20 foot horizontal run is required, the fireplace must have a plinimum vertical rise immediately off the fireplace of 57°. 13�� MINIMUM FIGURES 2a-c.When terminating vertically,the vertical rise is a minimum 3 feet and a maximum 40 feet above the fireplace.FIGURE 3. 53 3/4" — — — � MINIMUM PLUS RISE - o C7 a ' o .' � � a, � r; r � W4150695/05.12.08 £� } � � j . 7 ) . FIGt'RE 3b FIGt`RE 3c 'I6" MIN — —c- t2"MIN _ _ fi_ _ _ _ _ . . 30"MINIMUM I �p '" "' �, � 3 FEET � • MINIMUM o O � 40 FEET � � MAXIMUM . � o a� BE�OW GRADE INSTALLATION MAXIMUM 10FT VENT LENGTH USING GD401 PERISCOPE KIT � � ,� � Horizontal runs may have a 0"rise per foot in all cases using Simpson Dura-Vent,Selkirk Direct Temp,American Metal Amerivent or Wolf Steel Ltd.rigid or flexible venting components when venting as illustrated in Figures 2a,2b,and 2c. For optimum performance,it is recommended that all horizontal runs have a minimum 1"rise per foot. Provide a means for visuaily checking the vent connection to the fireplace after the fireplace is installed. Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows.Keep it pul�ed tight.A 1 Y."air gap between the inner and outer liner all around is required for safe operation. Vent lengths that pass through unheated spaces(attics,garages,crawl space)should be wrapped with a protective insulation sleeve to minimize condensation. Use a firestop when penetrating interior walls,floor or ceiling. For safe and proper operation of the fireplace follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difficulty in bumer start-up and/or carboning. If vertical rises greater than 57"are necessary,the increased rise must be deducted from the horizontal run. t�EVIEWED BY ��� 14 ���9 SAFEB�iat ����r�d� -� . W41S0695/05.12.08 :; � . � � � , , 8 � . . � For the following symbols used in the venting calculations Feet Inches � and examples are: 1° 0.03 0.5 > - greater than 15° 0.45 6.0 ; > - equai to or greater than 30° 0.9 11.0 < - less than 45° 1.35 16.0 < - equal to or less than g0°• 2.7 32.0 HT- total of both horizontal vent lengths(HR) and offsets (H )in feet HR- combined horizontal vent lengths in feet ` the flrst 90°offset has a zero value and is shown in the Ho- offset factor: .03(total degrees of offset-90°*)in formula as -90° ; feet VT- combined vertical vent lengths in feet ; � . � , � � 4 when H < V For vent configurations requiring more than one 90°eibow, � r�—� r� � �'"'----._. the following formulas apply: �� � Formwla 1: HT� VT " i___; Formula 2: HT'f' VT < 40 feet � ; Example 1• H2 ; I s FIGURE 4 � i � i� ' ` --�-�-�-�.... ,� ���� . � FIGURE 5 Vz € e 90° � .� Simple venting configuration (only one 90°elbow) 90� H� r See graph to determine the required vertical rise VT for the required horizontal run HT. , ` .0 V� ' ' sy.... -��-- -� � . . �. .�',.1., ..$,..: ',1 � . Y..., ,�� 1. ._.1.. � -j- Y..i�-i,.� ' ' V E RT I CA L ---i-� _ ;, z RISE INm V = 3ft ° FEET ' _ ' , VZ 8 ft VT ,o j�;: � r-�' :f: yT = V� +V==3+8=11 ft 1 r � , � ji H� = 2.5ft � ' r y � � i.... f�. ..,� '.... _ $ � _.� �. �! Hz - 2 ft 0 2.s m rts �o • iz.s ♦ {+� s�.sT m Hp = �"�, + Ms= 2.5 +2 =4.5 ft ; Ho = .03(three 90°elbows-90°)_.03(270°-90°)=5.4 !' HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT ft The shaded area within the lines represents acceptable �"�T = HR+ Ho= 4.5 +5.4 = 9.9 ft ; values for H,and V,. HT+ VT = 9.9 + 11 = 20.9ft Formula 1: HT< VT 9.9 < 11 • Formula 2: HT+ VT < 40 feet � 20.9<40 • Since both formulas are met, this vent configuration is • acceptable. � E w4i sosss r os.�z.oe i � � 9 � � , � , � when(HT)>(V,) � Simple venting configuration (only one 90°elbow) . Example 3: , { 90�- `� FIGLRE 6 `" H - � `�_- , _ _ , , _. : t V2 See graph to determine the required verti- �, �� � H cal rise VT for the required horizontal run ' � � 2 H3 H,. 'V�90° , � _. . � � FIGURE 8 _ ��: - e ,�.�� � ,x F '• ���TC`i I . t�0 .�^-}-1 '1'' �� :1 .. �xi '�' � V� = 4 ft ,m " _�f Vz = 1.5 ft „-+... , ,-r,.. REQUIRED "o ; -* VT = V,+V2=4 + 1.5 =5.5 ft . VERTICAL �� � + H, = 2 ft RISE IN ,� rt - H= — � ft IL�1�HE� ,�, ;���:... H, = 1 ft „ .;;.,'r H4 = 1.5ft VT so l�- . HR = H� + H2+ Hs+H4=2+ 1 + 1 + 1.5= 5.5ft '� , ' ;�: Ho = .03(four 90°elbows-90°)_.03(360°-90°)=8•1 '0 ft a . �t� -�: :#�._ HT = HR+ No= 5.5 + 8.1 = 13.6ft o e �o �� za HT+ VT = 13.6 + 5.5= 19.1ft HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT The shaded area wlthin the lines represents acceptable Formula 1: HT< 4.2 VT � values for HT and Vr. 4.2 VT=4.2 x 5.5=23.1 ft For vent configurations requiring more than one 90° elbow 13.6 < 23.1 the following formulas apply: Formula 2: HT+ VT < 24.75 feet Formula 1: HT<4.2 VT �9.1 <24.75 Formula 2: HT+VT<24.75 feet Since both formulas are met, this vent configuration is �` acceptable. Example 2• - __H��� ""�.f,� '� � �.-.y .__"_-"'�_. � N2 �`__ � � /V+ ' ; 90 `, �r;_ ;.. i , FIGURE 7 I ��.._. V, = VT=6ft H, = 3 ft H= = 5 ft HR = H, + H2=3+5=8 ft REVIElNE� �Y Ho = .03 (two 90° elbows-90°) _ .03(180°-90°)=2.7 fl t HT = HR+ Ho=8+2.7= 10.7ft .lv� �- � ���i� HT+ VT= 10.7+6=16.7 Formula 1: HT< 4.2 VT SA�EB�ailt t;r���r��it� 4.2VT=4.2x6=25.2ft 10.7 <25.2 _` Formula 2: HT+ VT < 24.75 feet � 16.7<24.75 • Since both formulas are met, this vent configuration is aC- • ceptable. W 415-0695/05.12.08 . � 3 � , , , : r 10 ° • • . € Exampie 4• when(HT) < (VT) FIGURE 10 90° FIGURE 9 90o V2 I V� , 90° ' � . ' , 90° x �.� o � . � � � 00,� See graph to determine the required vertical rise VT for the V� =5 ft required horizontal run HT. Vz =10 ft VT =V, +V�= 5+10=15ft H� =3 ft a0 - �-i� � Hz =2.5 ft - - - , HR =H� + HZ=3+2.5=5.5ft REQUIRED � Ho =.03(four 90° elbows-90°) VERTICAL RISE 30 =.03(90 +90+90+90-90)=8.1 ft INFEET HT =HR+ Ho= 5.5 +8.1 = 13.6ft V H,+ VT = 13.6+ 15= 28.6ft r Zp Formula 1: HT < VT 13.6 < 15 Formula 2: HT+ VT < 40 feet 28.6<40 �� Since both formulas are met, this vent configuration is acceptable. 3-•- � 0 5 10 15 20 HORIZONTAI VENT RUN PLUS OFFSET IN FEET HT The shaded area wJthin the lines represents acceptable values for HT and Vr. For vent configurations requiring more than zero 90° elbow (top exit)or one 90°elbow (rear exit),the following formulas apply: Formula 1: HT�VT Formula 2: HT+ VT < 40 feet . _ 1 x W41S0695105J2.08 - � � , , � 11 � . . when(HT) > (VT) For vent configurations requiring more than two 90° elbow Simple venting configurations . (top exit)or one 90° elbow(rear exit),the following formulas apply: FIGURE 11 Formula 1: HT< 3VT Formula 2: HT'} VT < 40 feet Exampie 5- � � i � , g ° . 90° 3 0 V� � H2 0•Q 2 �� C��� � . . 900 See graph to determine the required vertical rise VT for the p required horizontal run HT. 0•� FIGURE 1� �e-•�•• • -•-:�--- - .,:. .. . *, ., ; . do-�o MAXIMUM - . w� � t .. . VERTICAL - ? - RISE IN '� V, =2ft FEET VZ =1 ft V �......�;-.. . ,_. V, =1.5 ft T 0 s �o �s zo zs ao VT =V� +V2+V�=2+1 + 1.5=4.5ft '� HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT H, =6 ft The shaded area within the lines represents acceptab/e H2 =2 ft values for H and V . H� =H� + H2=6 +2=8 ft r r Ho =.03(four 90°elbows-90°) =.03(90+90+90+90-90)=8.1 ft HT =HR+ Ho= 8+ 8.1 = 16.1ft HT+ VT = 16.1 +4.5 = 20.6ft Formula 1: HT< 3VT 3VT =3x4.5= 13.5ft 16.1 > 13.5 Since this formula is not met, this vent configuration is �pacceptable. Formula 2: HT+ VT < 40 feet 20.6 <40 Since only formula 2 is met, this vent configuration is unacceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas. I�EVIEWEC� E�� J�L 14 ���� SAFEB�nIt ��s�r���,. --� . W4150695/05.12.08 . , � 12 � • - . � , , . , FIGURE 13 D E � � ' N , , ; �� , ``H ` , � � M , , _ - � , ; ; � , __ F � :�H ; , , � � ' B , , , A �� ' � � J ,� � __ I�''' _ - � K ' G -�- L ; � - � B INSTALLATIONS \ CANADIAN U.S.A. \ A 121NCHES 12 INCHES Clearance above grade veranda�porch,deck or balcon�r. �,. mz sa;:7 " r :' Y �.a.�.. ,.. � . .: .. x r h., , r:'.. •t _... -•-_E, ..�-k:_.+^w��_�.�:: .n.> .,,_•-' '�' . ,r� > .. . ...,, t,. .ait..+,r='°.or• B 12INCHES � ���91NCHES + Clearancetowindowsordoorsthatopen. - � � ._ _ , �a � � .� � , ��, . >' ��.r.�;.._ ...�,,. .� .. .�: ,... �� _... :.� � .� .:,_ . ��. �a . _ � - ��HES* 12 INChE$* , Clearance to permanently closed windows .�.,..;vTF`�'<.,3 _... . _, .wx .. e, . .f . . <�A`. ..��,.. . �'e . � Vertical clearance to ventilated soffit located above the terminal within ; D 18 INCHES** 18 INCHES** a horizontal distance of 2 feet from the centerline of the terminal. � � �r, ,< � ��_ �� , � sa .. , .,,, : �.u__ ..: t.a . -� ,k . :, _._ . . ..�.., e. ._ __ a.._ _ _...��_�.�.. ..�. _._ ��� . E 12 INCHES** 12 INCHES**� Clearance to unventilated so�t. : _ : . '�,.�j. „ .. r.�fi��'3 -.. .._: . . .... . , . _ . ._. , x,.. �r —.�,,,r .. F 0 INCHES 0 INCHES Clearance to an outside comer wall �"`.,�.�`��;�W�s a� �z°�^° . ._-�� �x� s,r._ .. _ . � _.. =� �x O INCHES*** 0 INCHES*** � Clearance to an inside non-cornbustible corner wall or protruding non-combustible obstructions(chimney,etc.). G � s����.�.�,�� .. .,;°��. ,.,. -:�:_ �. .. ,..,�- .,��,:.���� , _.. , ,. .. , .-._ . - :, �:- , __���� 2(NCHES*** 2 INCHES*** Clearance to an inside combustible corner wall or protruding�com- y,. bustible obstructions(vent chase, etc.). . s}'i��S.a'�s,�.,.A��.�F ...., d .,. ..,r.. ,... "§::r ,i s h t . . t"_ H 3 FEET s3 FEET**** Clearance to each side�of the centerline extended�above the meter /regulator assembly to a maximum vertical distance of 15ft. �, � � � , >f ��� �� � � o-� , � ,c 4 sir•. � un�: �� 3 a^I" � .: 3 � �.," L., , ._, z`�. z 1 3 FEET 3 FEET**** r Clearance to a service regulator vent outlet '.��r�;��� r � �.� :�... . �-_�: _ �': J 12 INCHES � 9 INCHES � Clearance to a non-mechanical air supply in�et to�the building or a� : combustion air inlet to any other appliance. F � ��" ����.�:;�, .,, . . , . , r.� ��� , . - . _ ,. . . ,c� _� ,; r . . _ ,. 6 FEET 3 FEETt Clearance to a mechanical air supply inlet ��a,�"„�."�x: �,. , �2_ ": _ :.� , �� � �. ,_ - -�=� ,:. . ��` �.rr<:� '_. ; L 7 FEET$ `7 FEET**** a Clearance above a paved sidewalk or paved driveway located on ; public property unless fitted with a heat shield kit GD-301. ; � F�,� ;, � ,�, .,� � �� »: ��; � ^��'` T �` �, , �.��r ; ,.-. . ' C�IESfit 12 INCHES****,� Clearance under a veranda porcti deck or balcony � x ; � ; . ,,r_ �r ��� �.:�� �� - _.. �. t�� � _ � ,,�, - � N �,�.�CHES.. ty16 INCHES Clearance above the roof.�' , 4 � � 2 FEETt* 2 FEETt* Clearance from an adjacent wall including neighbouring�buildings. � * Recommended to prevent condensation on windows and thermal breakage � '* It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits. "' The periscope G0201 requires a minimum 18 inches clearance from an inside corner. '�' This is a recommended distance. For additional requirements check local codes. � t 3 feet above if within 10 feet horizontally. ' � A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. tt Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the floor. t• Recommenced to prevent recirculation of exhaust products. For additional requirements check local codes. ; W41S0695/05.12.08 � , , , 13 ) ' ' ' • . � - • • FOR SAFE AND PROPER OPERATION OF THE FIREPLACE, FOLLOW THE VENTING INSTRUCTIONS EXACTLY. "HORIZONTAL VENT SECTIONS:A minimum clearance of 2"all around the vent pipe on all horizontai runs to combustibles is required except for clearances in the fireplace enclosure. Use fireslop spacer W010-1800(supplied). VERTICAL VENT SECTIONS:A minimum of 1"all around the vent pipe on atl vertical runs to combustibles is required except for clearances in fireplace enclosures.Use firestop spacer W500-0367(not supplied). • • • � • This application occurs when venting through an exterior wall. Having determined the air terminal location,cut and frame a hole ; , ( in an exterior wall.The recommended framed opening is 12 3/0" i �; ` W x 12 3/e"H.See figure 14. ;'�'�, vEr�T ; � � : i i 1.Apply a bead of caulking(not supplied)all around and place ��•� ���� SHIELD � �,.�-_�__":� ; ; a firestop spacer over the framed hole to restrict coid air from CAULKING� �- - ..:_,. 4 1 �f ,-� --i being drawn into the room or around the firepiace. Ensure that r-_�.,_,,,: � i j ' � 12'/.' . the spacer maintains the required clearance to combustibles. '� /���'� � � � ! � i � Once the vent pipe!liner is installed in its finai position, apply high temperature sealant W573-0002 (not supplied) between F�sPACER: � � ; !,, 12'�'� i the pipe/liner and the firesto p s pacer. — `�. `I� .__ i -- �� � , �OETERMINE �.' THE � � CORRECT �IiEIGHi � FiGURE 14 � � 'FINISHING � ;MATERIAL / ' . � This application occurs when venting through a roof.Installation kits for various roof pitches are available from your Authorized dealer. FIGURE 15 See Accessqries to order the specific kit required. 1. Determine the air terminal location, cut and frame a 10 3/4" � � square opening in the ceiling and the roof to provide the minimum 1"clearance between the fireplace pipe/liner and any combustible -' ' material.Try to centre the exhaust pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line 103';4.� ....103�'4'_- up the centre of the openings. DO NOT FILL THIS SPACE WITH ,�� ' ANY TYPE OF MATERIAL. A vent pipe shield and collar will prevent any materials such as �,'�'ED BY insulation, from filling up the 1" air space around the pipe. Nail � headers between the joist for extra support. a;��. i � 2009 2.Apply a bead of caulking(not supplied)to the framework or to i the Wolf Steel vent pipe shield plate or equivalent (in the case of �AFE��i1t �oiorado a finished ceiling),and secure over the opening in the ceiling. A firestop must be - ----- placed on the bottom of each framed opening in a roof or ceiling that the venting FIGURE l6 system passes through. Apply a bead of caulking all around and place a firestop � �� spacer over the vent shield to restrict cold air from being drawn into the room or VENT PIPE CAULKING around the fireplace. Ensure that both spacer and shield maintain the required COLLAR --�_._ clearance to combustibles.Once the vent pipe/Iiner is installed in its final position, VENT E �,SHIELD _ apply high temperature sealant W573-0002 (not supplied)between the pipe/liner ���� ) and the firestop spacer. • l 3. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any material,such as insulation,from filling up the 1"air space around the pipe. W415-0695/U5.12.08 � , , , � z 14 `' � . • . � � For'safe and proper operation of the firepiace,follow the venting instructions exacUy. i All inner exhaust and outer intake vent pipe joists may be sealed using either red RTV high temperature silicone t sealant o�black high terriperature Mill Pac with the exception of the fireplace exhaust flue collar which must be sealed using Mill Pac(not supplied). � � Do not allow the inside vent pipe to bunch up on horizontal or vertical runs and elbows.Keep it pul�ed tight.An even air gap between the inner vent pipe and outer vent pipe all around is required for safe operation.A spacer is required at the start,middie and end of each elbow to ensure this gap is maintained. See Figure 1 T. E ; ���� Use only approved flex vent pipe kits marked: � ELBOW ���3 � � � � SPACER ' f "Wolf Steel Approved Venting"as _ � '"_'� �°� �� identified by the stamp only on the � = 8"outer linec I NOTE; Eight(8")inches is the minimum bend radius a�- FIGURE 17 lowed for the 8"diameter flexibie vent pipe. � � • � . . . . • � 1.Secure the terminai to the terminal extension plate(see figure 18). FIGURE 18 c�uuaNc 2.Stretch the 5"diameter flex vent pipe to the required length taking into account the additional length needed for the finished wall surface.Slip the +,� vent pipe a minimum of 2"over the inner sieeve of the air terminal and se- c���� cure with 3#S screws.Apply a heavy bead of the high temperature sealant W573-0002(not supplied). 'vc`�" 3.Using the 8"diameter flex vent pipe,slide over the outer combustion air nur °P�" sleeve of the air terminal and secure with 3#8 screws.Seal as before. w-TCw TERUIWLL � �.Insert the vent pipe through the firestop maintaining the required clear- Exrer,s�oK � � ance to combustibles. Secure to the exterior wall and make weather tight �"'� by sealing with caulking(not supplied). 4 5.Apply a heavy bead of the high temperature sealant, Mill Pac W573-0007 (not supplied)with the unit,to the inside of i the 5'tiner approximately 1"from the end. Slip the vent pipe a minimurn of 2"over the fireplace vent collar and secure with � 3 #8 screws. �' � t 6. Using the 8"diameter flex vent pipe, apply high temperature sealant W573-0002 (not supplied), slide a minimum of 2"over the fireplace combustion air collar and secure with 3#8 FIGURE l9 screws. H I—TEM P / SEALANT S��LF1bRI�LING SCREWS & 7.If more liner needs to be used to reach the fireplace,couple WASHERS them together as illustrated.The vent system must be supported 3 "COUPLER 8��COUPLER ` approximately every 3 feet for both vertical and horizontal runs. ,r•� f Use noncombustible strapping to maintain clearances to com- _�� bustibles. �sf .` 8" FLEX PIPE � 8"FLEX P T 5"FLE � PIPE � ; W415-0695/05.12.08 ` t . . , , 15 . . . ` . • . , � FIGURE 20 i. Fasten the roof support to the roof using the screws provided. The roof support is �— optional. In this case the venting is to be adequately supported using either an alternate � - method suitabie to the authority having jurisdiction or the optionai roof support. ���+ �� � ;;' '"'L i, i rr,;� 2.Stretch the 5"diameter flex vent pipe to the required length.Slip the liner a minimum ,` �� ;`� of 2"over the inner sleeve of the air terminal and secure with 3 #8 screws. Seal using ax�� � ` heavy bead of the high temperature sealant W573-0002(not supplied). \\� �� �J `� \�`��:--.---��,\t���'�-� 3. Repeat using 8"diameter flex vent pipe. \\ ' ' "'��__,.___ �__._..� -- f200�SUPPQRT �����. 4.Thread the air terminal pipe assembly down through the roof.The air terminal must be located vertically and plumb.Attach the air terminal assembly to the roof support,ensuring that FICORE 21 a minimum 16"of air terminal will penetrate the roof when fastened. INNER SLEEVE DO NOT CLAMP THE FLEX VENT PIPE. 5. Remove nails from the shingles, above and to the sides of the chimney. Place the flashing TE M NAL over the air terminal and slide it underneath the sides and upper edge of the shingles. Ensure that CONNECTOR the air terminal is properly centred within the flashing, giving a 3/4" margin aii around. Fasten to MIGH the roof. Do not nail through the lower portion of the flashing. Make weather-tight by sealing with ' gE�u�TURe cauiking.Where possible,cover the sides and top edges of the flashing with roofing material. EXN��Si ANtINTAKE VENT PIPE 6.Apply a heavy bead of weatherproof caulking 2"above the flashing.NOTE:Maintain a minimum 2"space between the air inlet base and the storm collar.Slide the storm collar around the air �GURE 22 terminal and down to the caulking.Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.Attach the other storm collar centred between the air � intake and the air exhaust slots onto the air terminal.Tighten securely. Attach the vertical � aR u+�er j rain cap. s+�se � � 7. If more liner needs to be used to reach the fireplace, coupie them together as illus- ��p"� trated in Figure 19. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain clearances to WEATt�R combustibles. sE'LLn�r . � • 1. Install the 5"diameter aluminium flexible liner to the fireplace. Secure with 3 screws and flat washers.Seal the joint and screw holes using the high temperature sealant Mill Pac W573-0007 (not supplied). 2.Install the 8"diameter aluminium flexible liner to the fireplace.Attach and seal the joints with high temperature sealant W573-0002(not supplied). Sc�F �RILLING �2' OVERLAP � SCP,EWS ,. \� HI-�EMP SFALANT FIGt�RE 23� ��VIEWED �� - " �' i � ���.s� j - s�;� - � �AFEB�i�t �oloradr� � W a 7 5-a695 I 05.12.08 � „ . , � 16 � . • . The vent system must be supported approximately every 3 feet for both vertical and horizontal runs.Use Wolf Steel support ring assembiy or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both verticaf ' and horizontal runs. • All inner exhaust and outer intake vent pipe joists may be sealed using either red high temperature silicone sealant W573-0002 or black high temperature Mill Pac W573-0007 with the exception of the fireplace exhaust flue collar which must be sealed using Mill Pac(not supplied). e . � F.%, FIG1'RE 24 1.Move the fireplace into position.Measure the vent length required between terminal and fireplace taking into account `, CAULKING the additional length needed for the finished wall surface ard �tOx2�',; any 1'.�."overlaps between venting componen?s. SCREWS� ^ CAULK{1dG - _._- �, --�,.., � �... � -= ' . g• p�pE ; 2. Apply high temperature sealant W573-0007 (not sup- I_=� '��� � �., .r �"`6' PIPE ; • � -• ,� plied)to the outer edge of the 5"inner collar of the fireplace. ' - ` � � �" ' � �- � ' Attach the first vent component and secure using 3 self tap- ` . , -:.,: : ; . �.- . � , J ; : �2• OVERUP " �'I ping screws.Repeat using 8"piping. �........- ,� i ;�`,'�p y I ` �SfN�'�f �.�_ ��. 3.Holding the air terminal insert the terminal into both vent � �° � ��`� �_�''J pipes with a twisting motion to ensure that both the terminal : , jQtA1�NA1„ y "� g�T\��,, sleeves engage into the vent pipes and sealant. Secure the ' EXTENSION PLATE � `••t \ terminal to the exterior wall and make weather tight by sealing `r`� with caulking(not supplied). � � • • • . . , � 1.Follow the instructions for"Horizontal Air Terminal Installations",It8R1S 1 t0 3. AIR TERMINAL FIGURE 25 � � TELESCOPIC SIEEVE 2.Continue adding components alternating inner and outer venting. Ensure that all 5"1�,_ venting and elbows have sufficient vent spacers attached and each component is securely fastened to the one prior.Attach the 5"telescopic sleeve to the vent run. 20� GOUPLER Repeat using a 8"telescopic sleeve.Secure and seal as before.To facilitate completion, VENTING attach 5"and 8"couplers to the air terminal. 3. Install the air terminal. See item 3 of the Horizontal Air Termina!Installation. Extend the 5" telescopic sleeve;connect to the air terminal assembly. Fasten with self tapping screws and seal. � Repeat using the 8"telescopic sleeve. . . . � !.Move the fireplace into position. FIGURE 26 1.Fasten the roof support to the roof using the screws provided.The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to ---��- the authority having jurisdiction or the optional roof support. '''° 3.Apply high temperature sealant W573-0002 (not supplied)to the outer edge of the inner �. � sleeve of the air terminal. Slip a 5"diameter coupler a minimum of 2"over the sleeve and� -. '� r secure using 3 screws. —-• RODF 6UPPOR7�—�� ww� 4.Apply high temperature sealant W573-0002 (not supplied)to the outer edge of the of the outside sleeve of '�"�"� the air terminal.Slip a 8"diameter coupler over the sleeve and secure as before.Trim the 8"coupler even with the 5"coupler end. M IfRA11lYl WNNFROR 5.Thread the air terminal pipe assembly down through the roof support and attach,ensuring that a minimum 16" of air terminal will penetrate the roof when fastened.If the attic space is tight,we recommend threading the . ��T„� � Wolf Steel vent pipe collar or equivalent Iooselv onto the air terminal assembly as it is passed through the attic.The air terminal must be located vertically and plumb. ��K`a'n`R 3 F: . �� � crwv�a 6.Remove nails from the shingles,above and to the sides of the chimney.Place the flashing over the air terminal and slide it undemeath the sides and upper 8dge oi the shingles.Ensure that the air terminal is properly centred �'�C iRE 2� ' #. within the flashing,giving a 3/4"margin all around. Fasten to the root. Do NOT nail through the lower portion of the flashing. Make � weather-tight by sealing with caulking.Where possible,cover the sides and top edges of the flashing with roofing material. W�15-0695!05.72.08 � � ! � , 17 7.Apply a heavy bead of waterproof caulking 2"above the 8ashing. Slide the storm coilar around the air ter- .� � VENT minal and down to the caulking.Tighten to ensure that a weather-tight seal between the air terminai and the���-�� � PiPE � coliar is achieved.Attach the other storm collar centred between the air intake and air exhaust slots onto the ���COLLAR air terminal.Tighten securely.Attach the rain cap. ��l�?— a � ,-VENT PIPE�- 8. Continue adding rigid venting sections,sealing and securing as above.Attach a 5"collapsed telescopic,;�i �HIELD ��` pipe ro the�ast section of rigid p�ping.Secure with screws and seal.Repeat using a 8"telescopic pipe. :%; ;; � `',�-FICI?RE 28=�',`� 9. Run a bead o(high temperature sealant Mill Pac W573-0007 (not supplied)around the outside of ------ the 5"cotlar on the fireplace. Pull the adjustable pipe a minimum of 2"onto the collar. Secure with 3 J� ` screws. Repeat with the 8"telescopic pipe. 10.In the attic,slide the vent pipe coilar down to cover up the open end of the shield and tighten.Th�s will prevent any matenals,such as insulation,from filling up the 1"air space around the pipe. • : • � This appliance may be installed as an OEM(Original Equipment Manufacturer)Installation in a manufactured home or mobile home and must be instalied in accordance with the manufacturer's instructions and the Manufactured Home Construction and Safety Standard,Title 24 CFR,Part 3280,in the United States or the Mobile Home Standard,CAN/CSA Z240 MH Series,in Canada. This appliance is only for use with the type(s)of gas indicated on the rating piate. A conversion kit is supplied with the mobile home appliance. This Mobile/Manufactured Home listed appliance comes factory equipped with means to secure the unit. The fireplace is equipped with two 1/4"diameter holes located in the front left and right corners of the base.For mobile home instaliations, the fireplace must be fastened in place.Use#10 screws,inserted through the holes in the base to secure. Always tum off the pilot and the fuel suppiy at the source,prior to moving the mobiie home. After moving the mobile home and prior to lighting the fireplace, permanenlly ensure that the logs are positioned correctly. Th/s appliance may be installed Tn an aftermarket permanently/ocated,manu/actured(mobile)home,where not prohi6ited by local codes. Thls appllance is on/y to be used with the type o/gas indicated on the rating plate. Thls appliance Is not convertible for use with other gasses,un/ess a certified klt is used. CONVERSION KITS 1 The mobile home appliance is field convertible between Natural Gas(NG)and Propane(LP). / To convert from one gas to another consult your Authori2ed dealer/distributor. � Proceed once the vent installation is complete. NOTE:All gas connections must be contained within the fireplace when complete. 1.The fireplace is designed to accept a Y:"gas supply line.The fireplace is equipped with a Y:"manual shut-off FIGURE 29 valve,and an 18"listed flexible gas connector. F,�-xre� sHUr c:. '�'�T � 'ONN�C�tDR VAL� 2.The access to the gas inlet is located on the right side of the outer sheil. �rrT nc N Q��" �_ACK eF 3.To ease the connection,the shut off can be flexed out through the side of the fireplace �]GURE 30 g��; where the connection can be made and then returned into the shell. � 4.When flexing any gas line,support the gas valve so that the lines are not bent. (See Access Pg. 20). 5.Check for gas leaks by brushing on a soap and water solution.Do not use open flame. �N�ET Purge all gas lines with the glass door of the fireplace open.Assure that a continuous gas flow is at the burner before closing the door. �B;;; E!-`C7RiCAl �� 19 4e 5' 1 � .�7�r,i ACCESS �-12°tr P�EL ��-- �-T'-'- � -�T": Vertical terminations may display a very active flame. If this appearance is not desir- �i "�"" �" -�-� able,the vent exit must be restricted using restrictor plate,W500-0205. This reduces _ __. 7 i� __ _ FIREBOX_ ;,�,_1 `� the velocity of the exhaust gases,slowing down the flame pattem and creating a more �! --t ,tl,�IE "j �; �� �� � traditionalappearance. �� Ic��� �� _ ; � J y%`� The plate has a series of holes to allow for adjustm - ` ' _._._ ... _....._ _ C � � ' Remove the two screws on either side of the exhaust col ar inside the firebox. Install ,> i� FLUE CoLLAR � I ' the plate in the desired set of holes,then replace the scr ws. �I! FIGURE 31 '� ; � �� � � L��g iil ~� ' : I ;�._- -�.�— ____�._._� SAFE��ilt Colorad� -_- _,_:. . _.--- . . .... . .. . . W415-0695�Oi.12.08 � � , � , # 18 � The Madison must be mstailed with either an arched opening WARNING ATTENTION ATENCION (FK80-A) or a rectangular opening (FK80-R) �5��9 one of the TXEbTANDOFF4 NAVE �ES ESPACEJRS SONT US TRABAS PERMANECEN above kits. !Ep�MPPED FLAT EMBAlLE511 PUT.AVANT DE P��S�URANTE EL ENV10. lEFORE fRAMING CONSTRUIRE COSSRTURE. ANTES DE U INSTAULION. !� pISURE TME STAHDOFFS ASSUREZ-VOL'S OUE LES VERIF10UE OUE US TNABAS The framing kits serve two purposes.They are necessary if optional ; ARE SENT IIPANC ESGALEURS SONT PLIES SE PLIECUEN MACIA aRRIBA ECREWE061TOPUCE ETFI%ESENPLACEA �SEATORNILLEN doors(DK80)are to be installed. '.'AIDEOEViS CORRECTASIENiE. SBCOf7C�Iy,they act as a reference when finishing to the fireplace r opening. �� + The FK80 is designed to accommodate 1/2" to 1 1/2" finishing �; ;;� material.They are adjustable to ensure doors open fully. If finishing material is thicker than 1 1/2",an optional extension kit is availabie(EK80). � It is best to frame your fireplace after it is positioned and the vent system is installed. Use 2x4's and frame to local building codes. NQTE:In order to avoid the possibility of exposed insulation or vapor barrier coming in contact with the fireplace body,it is recom- x mended that the walis of the fireplace enclosure be"finished"(ie:drywalUsheetrock),as you would finish any other outside wall of � a home.This will ensure that clearance to combustibies is maintained within the cavity. � It is not necessary to install a hearth extension,but the firepiace should be raised to be flush with either the hearth or the finished floor. When roughing in the fireplace,raise the fireplace to accommodate for the thickness of the finished floor materials,i.e.tile,carpet- ing,hard wood,which if not planned for will interfere with the removal of the hea�th strip, which must be removed to access the firebox. If the intent is to use the Chelmsford mantei,a riser is required to lift the unit,while at the framing stage. � Objects placed in front of the fireplace should be kept a minimum of 48"away from the front face. ���'�� - . ° -° �f-------- - ; �IN ��- : �.� .y . ���" �w`al..a. .s . i D_.�� ".�.+5$...Lw`.�"q'S K C�i� �� A � � � s ��IN ' � O � ' ��' 29114° k 74" ' � � :: � �\a • � , ����a , , � � � ��T�C{4 -a�FK�� < FIGURE 33 48 3�4°� s FIGURE 34 � � ��rv�� z{� � � �� p:�� ���N;� _�__. �_� �: ,� �� � � � 29114" " � ; � t : e � r, `"�"``�,� � . «� , � 48 314" 48 314" . M4N � � FIGCiRE 35 FIGURE 36 % � W�15-0695/05.72.08 � a • . , 19 �� F1GL'RE 37 Do not build into�this area - it must be left ciear to provide adequate clearance for the vent in this 14" wide area centered along the front of the fireplace. No combustibles are aliowed. 5 1/2" MAX � 72„ MINIMUM ENCLOSURE HEIGHT ' 14" MIN � 5 1/2" " MAX 29 1/4" � � 47" 48 3/4" �EVIEIPVE� �� `� . ��� 1 f� r`��.6�;� l � SAFE��ilt �alarad� W415-0695/05.12.08 � > , . . 20 . . . " IMPORTANT: The Madison requires a minimum inside enclosure , height of 72". For temperature requirements, the enclosure space around and above the fireplace must be left unob- structed. It is recommended that the enclosure be ventilated at the top and bottom to circulate the hot air. FIGC'RE 38 Use oniy non-combustible material such as � '� cement board,ceramic tile,marble,etc.when � • �; � • � •�'•- finishing to the fireplace. DO�USE WOOD ,` �� "`� � �� s• ` OR DRYWALL. � � Facing and/or finishing material must never M 4 w overhang into the fireplace opening. A" � zi, . Do not distoR or force the frame kit compo- - S 318' O 1B 3N' nentS. MINIMUM � � When using a rough finish material(i.e.;stone), � maintain a Y."-Y:"border from the framing components. ,�„ 3��la- � � 48 3/4' 30' 5 318' MINIMUM pIGURE 39 ° 0"IF NON- COMBUSTIBLE FINISHING IS 3 1/2" *` USED SUCH 2 AS BRICK AND STONE. �„.. � i 21. 72" STAND OFF MINIMUM SPACER ENCLOSURE HEIGHT 53 3/4" NON- MINIMUM 'See venting section COMBUSTIBLE PLUS ••Within the fireplace enclosure a 7"clear- 0 O RISE' ance between the vertical vent run and the combustible materials on the front facing Q of the enclosure is required.Similarty,a 3 ' o,' 1/2" clearance to combustible materiais o from the top of the horizorStal vent run is ; , ° required. All other ciearances within the � ' enclosure, including where the vent pipe _,I � exits the enclosure are subject to 2" for 2„ horizontal and 1"for vertical. W475-0695 I 05.12.08 • : . 21 _� • . . . . . Combustible mantel clearance can vary accortling to the mantel depth. Use the graph to help evaluate the clear- . ance needed. FIGURE 40a 8"MANTEL 17 ��» FIGURE 40b a w M H 16 �8"�s� � A E �a �2„ T G �4 TOP OF FIREPLACE L T �2 OPENING O O � 2 4 67 O MANTEL DEPTH � • 0 0 O � ��1lIEU���? �°� �� �• � } ,�;� Jl.%6- 1. _- t_".1(� ' � . �A���!���� ��9�rad� W4150695/05.12.08 . . � , . , . � f 22 L - � � � Do NOT use the fireplace if any part has been under water. ` Call a qualified service technician IMMEDIATELY to have the fireplace inspected for damage to the electrical circuit. s' If access to the control area is necessary BEFORE/NSTALLATION, remove the access panel. The access panel = must be re-installed before operating the unit. ;; � • • • • ; � It is necessary to hard wire this fireplace. Permanently framing the fireplace with an enclosure,requires the fireplace junction box to be hardwired. This fireplace must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70-1996 NATIONAL ELEC7RI- CAl CODE in the United States. . � � .a..... 0 0 0 � Q � � � • � D O ❑ : : , pEM�; t1DVOUT fAN AU%WT � �apn+4gMa OFF ..... .... cr�Cmud4mwl�:�1 � "f"O� o�r` , FIGURE 41 .. .......r..r - ON.�.....�.:•�� � • . ; � .... � _....�...... �. ................i t"' . .: iCMLf1M d � Raoi1M MMald�s\'bll Mwnf M !: RecwvM MM4YIW�*MsMN Mlc�nl 7 0 0 � R..ir.�x p. uw�ainnp e�a • �- . COMM!!Ot � 0 f '�� RECE3"'/tN ' e o TP7� o T� . I,W 70R T„ ' z V�hiw lif�lsn R!0 O O O O O O O o Q 8uc� p 1 � t ' ( ' £ W415-0695/05.72.08 f 6 i • . . � 23 t� . FIGC'RE 42 ' - _..-,-- _-.-- __ , : �- __--�� _-__... S � ; :�=-�=..^^=—�—'_�- , •- `.. _ r-`�., �I.— .�p"- _"}` \ s �`�. _ _ .— -�' � ��`�.. �..�. Before installing the logs, you must first remove the log shipping � �� ___ .-- - ` `�,�-.'� bracket.Lift up to remove. ; �_ � - i` ,; u�-:� '' ��+, S LOG SHIPPING�\�. �'�j BRACKET ���,-C �`�� � � , t '' ._.. `t.'�`, ' . _.. _ —=`r �� i � �`� - �_ � _.___ �� .. _ , 1. � :... , �_ `� - '.-�_--- - ��..�—�" , � . �.:�_ — — � • � � 1.Remove the hearth strip/screen assembiy and glass door.(Refer to manual). 2.Remove the andiron/grate assembly by removing the 2 screws located behind the andirons. 3.Remove the right log bracket, as shown. Note the position of the securing screw in the bracket. 4.Install the right, left and centre hearth bricks into the firebox, as illustrated.The hearth should appear seamless across the front.Ensure that a Y."space exists between the hearth bricks and the perimeter of the burner. � FIGURE 43-46 � ���x:� �t� s � . � � , . ��,�;': � ` • � ; S '.� ��e���<'. �.,��...}..�� a' �� :�� � �` ' �� � ��.�`r . �" 'j k- , J k d r r+ ' y�i y,.. _ � �r� +� k a t 4 ��' 1 � � r ,.P'�M� � � Y: ' � �...� '� , .. 1 0 } ��.i � � �" 'k:£�< � . 3l.'. : N i� �� t�, ��; C �`' Y� :� ��M1+ _f .• 5. Ensure that the tabs,located on the back wall of the firebox, have been bent forward horizontally. m �r '!' � `it �y3i�ty 6. Install the panels in the following order: "` A-RIGHT 8-REAR C-LEFT D-BAFFLE �Af���`� �0����ss i os,z oe Y . � r • � 24 7.Secure the side panel using the retainers Iocated in � the top left and right comers of the firebox. � 8.Replace the components removed in steps 2-3. � � 9.Remove one end of the hearth assembly so that the � three front concrete hearth pieces can be inserted,then ' ; replace the end. ,�""` a y�•��b F t �Y`;^.��,�, � �2 �.'f y,{y. �M1�� i � • PHAZERTM'logs,exclusive to Woif Steel Ltd.Fireplaces,provide �'tGUIt�48a-f . a unique and realistic glowing effect that is different in every �� � �: installation.The Madison logs are fuel specific. Do not in- °��*"���, -.r' , ; � ���' - +: terchange.Refer to the replacement parts list. ' .,�� � ;, �- ��' �- ��€ - �..` "� �r ;� �p�,�. �� �r � � .:, x 77 '; � . `r ��� ,� }�. 1.Place the rear log#1 onto the locating studs along the back � ��z k.� ��'� ,� :� ;. � edge of the PHAZERAMIC'"" burner. ��'" �p �' �r,F �,. �� �.. �;E :r*1' [ �t. �,_q.�c Y .' ,:dt�'- -� �;,,,. �" � � 1 ;.. �� ...r _� �. (2�� d 3 �'{` ." we�` �..'�� y��r� b: .. � k..a'� � ,.l. A ��� ,� y �`� �, � �'S'"�i�_� � � °.����� ,, m x ,� ': x n.`. �y�'., �>F �'�F\. :'y' . Ea� L , � ¥ z .,� Gv_� ,; � 2. Position log#2 onto the locators on the PHAZERAMICTM' � ��: bumer. �, �=' � � 2 *.„, ,�,��`�,. ��� ` _ �<��:ti ' � � � �q � ,_ '�,�'�������3""+������ ,�II ,�+:,�g.� � ,�,'��" -r�+�z s��'�� , � � 4 �s,�����'�'."'�,.��i�, � Fe�, ,2 k� '' � '�u.r �? d'"i, . �,�r `<��:. �' �.�3;F:�Kn yr�`3: �`� s.. �.fit {� 3. Position the slot on the bottom of log#3 onto the bracket t ;��,; ; shown with the charred face of the log to the front. k��� ,�,� r r �.;i�� ���r��' S Y �i'! ,� ik h_' � f$y '+��. � �`.�� .. `���. . �w �: S ' �� �, .= 3 �;�.. !� �� � � E ..�. , � n . � .. s.. . . .. . ..��.�� ..'^T_.y. �F, -1.ii.Y - .... ,. ;l.�T�-, '. i �' � k i- F W47S0695/05.72.08 � r 4 • � M . 25 �} .� . � � �:� � .. � � NOTE � y � � J For propane, remove the screw from the#3 log support bracket. Move the bracket to �� R�g�q�KET `" the right most(ocation,then install the log. ' � ,h�=� �` � � � ���� � - .,�� ;F. ��'�' �:, �,�. �;.,;, ��: »< � ;. �$��c- � � *�., i ���N� ; ��= �. ;�.����, � � �,�� ����.����� �� �� � � -������ ' �����: �'�,� �' � _ x��� ` �'i��R , +'.._�,�' : 4.Place log#4,with the charred branch pointed inward.Locate ��� �� 4 �^� ���° the pins into the holes in log#1 and log#2,this will hold the rear '�"``��' `�$���r log in position. �, ny. �- �� �^ � �� �`,° i � ' �,: ��� � #��� ,:;�' .s ss�: ,� c �. �. .� ��;, ,���-,:�,� :�; ,�,,r � �'�: ��� ` �' '� ��� �.� �� � s� � ��� -�- , � ,. ��� .� �. .�� �° . ����� ' ��h � ` z�,ai� ,�s ��,;� '�;�'. ;-� � � m � �s��- g��,�;` �t, - r� : . ��,����,`"�' � ^ , � � �k�-. � � :x., .: ,�, : lkvtt�' � F�''s fv,h�y;%' . �+fi< J 5. Place the end of log#5 on the right end of log#1.The fork �`�., � ' S `" ' > a c � in the log should straddle the knot on top of log#2. �;��� , Fs ,� �� ,�. � � �k:;�y. Y. "�:. X y, �}y r'� �r'f} M�f''. ,T' r�� , t�'_� ���t ����� r I r ll �.� ��� �.. #� if I� 6. Replace the glass door and screen assembly. ��� � �' � ���'"'" � �' �� �, % . � Giowing embers are NOT recommended.The burner has been designed to achieve maximum glow without embers. � Charcoal provided could be randomly placed on the fibre hearth on both sides of the burner,and across the front,especially at the hearth joint. Log colors may vary.During the initiat use of the fireplace,the colors will become more uniform as color pigments burn in during the heat activated curing process. Positioning the logs improperly will cause flame impingement and carboning. Blocked bumer ports can cause an incorrect flame pattern,carbon deposits and delayed ignition.PHAZERT^^logs glow when exposed to direct flame. Use onfy certified PHAZER'""logs available from your Authorized dealer. ��iliE°�`'j�:: ..° . .. ` �a:� . . . _) ' ��Ar����t �a�����a� � wa�s-osesros.iz.oa 4 • � r y � 26 - � . i , . � • � - • � � FIGURE 49 r, `v ti � CQ � t NTRp� -�� - � , p � Ij i �A , �;��OR$ � Before the glass door can be removed, the control doors, the ; � i � �, screen assembly and the hearth strip must be removed. I ,? � : ; 1 �i E ; � 1 ? , , i , y ���-,:;;; '' ( . � ��.;x �; � f _. M1 ` � � . ,, MEARTH STRIP` /J/ �� I J/ p.,. FIGURE 50 ., , ;� Mpoks.` RO`�-..;, � �:,�. :,. ,, � ����� -,.�l •� ,% K. � -'r'I . The curtain assembly can be removed by lifting the rod out from i :-,�� - � the three hooks at the top inside edge of the door opening.Lift the i �� hearth strip up and away from the front of the fireplace. �I � ;* ;, , CREEN .; j v' n r;.% ;; • .:�. j � . ` ,,,�` "� 4 �.., } ,� : �, �� ,..�.' ; FIGURE 51 DOOR F� �AT "' ._. '� k , . ... . . c _ , , . NE$ - � �. , ; The glass door is secured to the top front edge of the firebox. � �` r � '� Pull the handle of the latch forward,then lift the hook out from i, F_ ''- � � the siot in the door frame to release the top of the dooc Lift the ! ! ���r � door out from the retainer along the bottom of the door using � �---�' .� �4--.,�" I 4 the top and bottom handles.Pull the bottom edge of the door HANDLES � � ;_ �� „ F =' out from the fireplace until the top will pivot forward. i � '��.�:-'"`�::.��``" � . ' . <:.. �� ; . ( E �-. -.. ; 'j .s:�; "�, +4` :_ +,��i.,.�`r i � i�`��"'i\: �`'�..,� �i ,r' . i �y;;:._.:�r t # W4150695 l O5.t 2.08 i • �. , � 27 ) ' The control area can be accessed either through the control door or through the inner access panel inside the firebox. Follow the door removal instructions (PG 26). Remove the right side brick panei. Remove the four screws from the inner access panel(see Figure 57). NOTE:A new gasket will be required, when re-instalting the access panel(see rep/acement paris). YourMAOiSON'"comes equipped with our"Night Light'TM".The light has been pre-wired and is controlted from the remote control. tf in the event the lamp or lens needs to be replaced,foilow the instructions below. 1.Unplug the remote receiver from the junction box located behind the inner access panel(see Figure 57). 2.Remove the four screws that secure the lens frame.This frame retains the glass Iens.The lamp can now be accessed. " ` NOTE: Do not handle the lamp(bulb)with bare fingers, protect with a clean dry cloth. �y The lamp will pull straight out of the socket. Replace with Wolf Steel ',FIGURE 53 Q � parts only,as lamp and lens are special"high temperature"products. � �� ; '� When re-installing,ensure integrity oi gasket seal. h�-- �. CREVU�� �x; f� ''"�-_�" _, ` 7HE FIREBOX MUST BE SEALED. —J ; �,,,� �� �". ,,,�,,, ;. Over tightening the screws could break the , � �" -' � w� , lens."Light Leakage"from the upper area may �� ��� GASKET �"" be observed.The ho�es in the lamp housing � ���,�5 °' � LENSE are necessary for ventilation and must not be � — covered. � � FRAME � 1 � • The MADISON comes equipped with a heat circulating blower. The blower is pre-wired and is controlled by the remote control � � supplied with the unit. For control details, see operation. REAR LOG SUPPORT Drywall dustwill penetrate into the blower bearings,caus- ing irreparable damage. Care must be taken to prevent FIGURE 54 drywalt dust from coming into contact with the blower or � its compartment.Any damage�esulting from this condition la not covered by the warranty policy. 1.Tum off the power to the fireplace. 2.Tum off the gas valve. 3. Remove the glass door, logs, rear log s�pport, side brick • � • • � • panels,rear baffle,and rear panel. 4.The mounting plate can now be removed. Remove the six LOCATING STUD8 screws that secure the plate to the firebox back.The blower is FIGURE 55 � secured to this plate. 5.Disconnect the wire connectors and ground before attempt- ing to remove the blower from the plate. 6.When re-installing the replacement blower,it will be necessary to replace the gasket(W290-0091)on the mounting piate. • • - MOUNTING PLATE - g��VIEiIV�D BY SCREW I.00ATIONS i �� � � ��0� FIGtiRE 56 � ' � �� �� / � \ � �A�E�a��t ����radQ �----- __ W4,5-06�5;05.,2.08 � , • ► 28 1 '�� ; �uhcr�oN F1Gt'RE 58 • ... �. , sox FTGI'RF..�9 '�!��ltANDLE Y.-- _ 'l I r"" ; _ ,.��-�� .�I 'NOUSING _ t �' � � -�,=�- -- --- � �:��i� 1 � _ � �---- • tNNER � �� ACGESS � N�INSVOL'AGE i � ' � �� -� � S�pDL�CORO � 4 I PANEL -s t WING NUT � � IG �� � � �—�.MOOULEOWORSW�TCM � !,��VALVE _ ' ��� VALVE �����`---__„�� L � /�Y�coewu�ec�noxeusuviH� r � REGEIYER `� .— y i i�' � C i� ', ' � �,� PLATE v, �jC_- . �SLDT � ` ;___—•uov�uxounet � � � ���'.i�� � SPARK "-"--�E �� T � '� —.•fAN OUTiE! ; �� - �'�MODULE _ �F ry -- `'. :' ----'cowsru�rt.roweaen � I SPARK +zov our:er `'' ' FIGt'RE 57 — - �'''�ou�E • • 1.Open the right control door by pulling bottom portion away from magnet catch. 2.Remove the hearth strip by lifting up and away from unit. 3.Remove the receiver by puliing the left side of the plate away from the bracket. 4.Once disengaged pull the wiring harness out from the back of receiver. FIGURE 60 r--' i '�—i o� n�ro� oN • � The valve on the Madison is piped with two flex connectors(one inlet,one outlet). It can be removed or pulled forvvard for service. : JUNCTIOM 1.Remove the hearth strip. � sox �> r��c� 2.Open the right control door. • i.�HousiNc 3.Remove the switch plate by pulling on the left side. �' I���ccESs ..�-�' 1'. rar+e� 4.Remove the valve housing by pulling on the handle. ,.��v�u.vE �": �I�� ( Rece�vere 5.Lift up and set the housing towards the back of the fireplace. € , ru� 6.Remove the wing nut and pivot the vaive out from the slot at the bottom of the valve. , l�I'� I MODU E - J 7.Slowly pull the valve through the control door careful not to kink the gas lines or wires. =''�~� FIGURE 61 8. Replace all components before returning the fireplace to service. . � . � . ; This unit is equipped with a sparic module that will provide the JUNCTION = spark to pilotwhen the pilot knob is pushed in.It will be neces- i I sox sary to install the"AAA"battery supplied.Install and replace I�../HANDIE batteries as noted below: 1 • ,��HOUSING ; � + I:�� � INNER ACCESS 1.Open the right control door by pulling bottom portion away � I �;�� � yA4VE from magnet catch. �..-� . 2.Remove the hearth strip by lifting up and away from unit. �`' ` �I�i RPC�Ei�R _ - � € 3.The spark module is located in the front right corner of the � � 'ro �"� SP^� unit(see photo below). � MCOULE FIGURE 62b �..- � .. "' 4. Disengage the battery compartment door from the top of FIGURE 62a module. 5. Replace battery and re-install compartment door. waisosesios�zoe � � � 1 � � � 29 • � • � • ) . . TitANSRNSSIUN FIG[�RE 63 THERMOSTAT . CH�LP SnFE�' OfROWSMART lC7CK OU'. —�—— Y • LO�.:6AiT[�'r R��Ot�f �� .� R.LAf2ht i el.1r[c?���li:.E � _ � . ... _ _ .. _, ._ .. '. .... .... OFF �,•' O� ; ON � _ ... , � SMART : � TEMPEHA'URt SET i�pWT�LEvE�.I:•$r�`US • ��,_"'\ f'/ �\ � ; 1 1 \��,_�i fLM1E fAN AU�%.qU1PUT • • 1.Install 4 AA batteries into the receiver battery bay as indicated on the battery cover(+/-).(Only required as back up to household elecVicity). 2.Place the 3 position slider switch in the"Remote"position. l 3.Using the end oT a paper clip,or other similar object,insert the end of the paper clip into the hole marked"PRG"on the receiver front l cover.The receiver will"beep"three(3)times to indicate that it is ready to synchronize with the transmitter. 4.Install the 3 AAA batteries in the transmitter battery bay,located on the base of the transmitter. With the batteries already instailed in the transmitter,push the"ON"button.The receiver wil�"beep"four times to indicate the transmit- ter's command is accepted and set to the particular code of that transmitter.The system is now initialized. � � � • • • � 1.Press the ON/OFF key on the transmittec The transmitter display wiil show all active - - icons on the screen.At the same time the receiver connects the thermopile to the gas ;�;: valve miliivoit coii and the appliance main bumer tums on.A single"beep"from the receiver will confirm reception of the command. 2. Press the ON/OFF key on the transmitter. The transmitter LCD dispiay will only ewc�coorsrur show the room temperature and icon.At the same time the receiver disconnects the thermopile from the gas valve millivolt coil and the appliance burner turns oif.A single owocF�r "beep"from the receiver confirms reception of the command. meranosr�T�tr wlooww y Nwow�r ,,+ raoe�r FIGURE 64 � 1.MVNh the system in the"OFF"position,press the Thermostat Key and Q � the Mode Key at the same time to change irom degrees F to C. f C 2.Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of the Room Temperad7�j�l��� �� ��Q � � Bl�..v� ___� • s�t._ J- � ���1� �A���!'��� �A������r,P . FiGURE 65 FIGIfRE 66 WO t SOfi95 i 05.12.08 # � 7 � 30 . . . � The romote transmitter can operate as a room thermostat.The thermostat can be set to a desired temperature jo control the comfoR level in the room. 1.Press the Thermostat Key.The LCD dispiay or the Transmitter will show that the rocm is FIGC�RE 67 ROOMTEMPERA7t1RE "ON"and the set temperature is now dispiayed. 2.To adjust the sei temperature, press the Up/Down Arrow Keys until the desired set tem- �µ °F perature is displayed on the LCD screen of the Transmitter. � SETTEMPERATURE � The Smart Thermostat function adjusts the flame height according to the difference between the set � + .F 4 temperature and the actual room temperatures.As the room temperature gets cioser to the set point the °� ��� Smart Function will automatically adjust the flame down. sMaaT t 1.Press the thermostat key unit the word"SMART"appears to the right of the temperature bulb graphic. 2.To adjust the set temperature, press the Up/Down arrow keys until the desired set temperature is dis- played on the LCD screen at the Transmitter. -/ ��ayt FIGURE 68 �J . The remote control has six(6)flame levels.With the system on and the flame level at the maximum,press the Down Arrow Key once and it will �„ ��a �,. ���Q reduce the flame height by one step until the flame is turned ofi. The Up Arrow Key will increase the flame height each time it is pressed. If the Up Arrow Key is pressed while the system is on but the flame is off,the flame will come on the high position.A single"beep"will confirm � � ; reception oithe command. � � � � FIGURE 69 FIGURE 70 Flame OFF Flame at level 1 �� 76s �°� 76a . . ..ri H � o a FIGURE 71 FIGURE 72 Fiame at level five Flame at"HI"level six � � If the appliance is equipped with a hot air circulating fan,the speed otthefan can be controlled by the remote system.The fan speed ��, ��°F �,,, ��'F € can be adjusted through six(6)speeds. Q n 1.Use the Mode key to guide you to the fan control icon. � 2.Use the Up/Down Arcow keys to turn ON/OFF or adjust the fan speed. ' A single"beep"will confirm reception of the command. , � � ; FIGURE 73 FIGURE 74 � W41S-0695105.12.08 Blower Off Blower at HI • . . � 31 .� , . . . . . • This function wiii iock the keys to avoid unsupervised operation. � 1.Press the MODE and UP keys at the same time. �� � �6°F 2.To de-activate this function,press the MODE and UP keys at the same time. Q FIGURE 75 The auxiliary tunction controls the AUX power outlet on the Control Module which controls the NIGHT LIGHTTM'. ��� ��Q �� ��n 1.Use the Mode Key to guide you to the AUX icon. sMAar SMART 2.Pressing the Up Arrow Key will activate the NIGHT LIGHTTM. 3.Pressing the Down Arrow Key will turn the NIGHT LIGHTT""off. A single"beep'will confirm the reception of the command. � � FIGURE 76 FIGURE 77 • . The life span oi the remote batteries depends on various factors:quality of the batteries,the number of ignitions,the number of changes to the room thermostat set point,etc. `) When the transmitter batteries are low,a Battery Icon wili appear on the LCD display before all battery power is lost.When the batteries are replaced this Icon will disappear. Not applicable when plugged into 110V. �� � 76� When the receiver batteries are low,no"beep"will be emitted from the receiver when it receives an ON/ OFF command.This is an alert for the receiver that there's low battery.When the batteries are replaced the"beep"will be emitted from the receiver when the ON/OFF Key is pressed. If the batteries of the receiver or iransmitter are low,the appliance can be turned on manually by sliding the three position slider switch on the receiver to the"ON"position.This will bypass the remote control feature and the appliance main burner will come on if the gas valve is in the"ON"position. FIGURE 78 � • � Refer to remote operation when communications between receiver and transmitter have been lost. If the receiver is equipped with batteries they wiil enable the on/off or thertnostat function to control the fireplace during a power failure.If the receiver is not equipped with back up batteries the blower and night IightTM features wili not operate during a power failure. The recelver wll!emlt a"beep"sound to con�rm programming has been successiu!once power is iestored. � • � • � Control Moduie(CM)o}fers the added abiliry to control the fan speed through six(6)speeds,a remotely actuated 120V AUX outlet for the night IightTM and a constantly powered 120V outiet. tIOTE:Control module ON/OFF ° switch should always be in the "ON"position.If for any reason MAINS VOLTACaE the module is turned"OFF",the � o SUPPLY CORD components plugged into @� � Q a � R10dUl@ WO�'t have powec�V t�i�K��.t +'.° Q O MODULE ON/OFF SWITCH - � � COMMUNICATION BUS(3 PIN) .j • a �'ts�.. .1 4 ..'r._a •� 120V AUX OUTLET F(GLIRE 79 ���������F L����g'������`�5 �CONSTANTLYPOWEREDET 120V OUTLET VJ415-0695;05.�2.08 � y ♦ 32 + . . - . - • When lit for the first time,the f replace will emit a slight odour for a few hours.This is a normal temporary condition caused by the"burn-in"of pamts and lubrlcants used in the manufacturing process and will not occur again. Simply open a window to sufficiently ventilate the room. After extended periods of non-operation such as following a vacation or a warm weather season,the fireplace may emit a slight odour for a few hours.This is caused by dust particles in the heat exchanger burning off. Open a window to su�ciently ventilate the room. Purge all gas lines with the gtass door of the fireplace open.Assure that a continuous gas flow is at the burner before closing the door. . • . • � . - A.This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactiy. B.Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and wiil settle on the floor. C.Use only your hand to turn the gas control knob/manual shut-off knob.Never use tools.if the knob will not turn by hand, do not try to repair it.call a qualified service technician. force or attempted repair may result in a fire or explosion. D.Do not use this fireplace if any part has been under water. immediately cali a qualified service technician to inspect the fireplace and replace any part of the controi system and any gas control which has been under water. . � . . • Do not touch any electric switch. • Do not use any phone in your building. • If you cannot reach your gas supplier,call the fire department. FIGURE 80 O�� • Tum off all gas to the fireplace. ��'� • Do not try to light any appiiance. '�O�Id • Immediately call your gas suppiier from a neighbor's phone.Follow the gas supplier's instructions. �AS xNOs . Warning:if you do not follow these instructions exactly,a fire or explosion may result causing property damage,personal injury or loss of life.Initial lighting of the pilot and main bumers must be done with the glass door off. Do not connect valve or wail switch to electricity.See installation instructions. When lighting and re-lighting,the gas knob cannot be turned from pilot to off unless the knob it depressed slightly. 1. STOP!read the safety information on the operating label. 2. Tum off all electric power to the fireplace. 3. Tum the gas knob clockwise/'-'�►to off. 4. Wait 5 minutes to clear out any gas. If you smell gas, including near the floor, STOP! Follow"B" on the operating label. If you don't smell gas,go to the next step. 5. If the fireplace is equipped with a flame adjustment valve,turn clockwise to off. � _.- 6. Find pilot located infront of the back log on the right side. '' � � w�oT 7. Tum gas knob counter-clocwise�'�to pilot. i`'�j' w�,°�,"�aBFF 8. This unit is equipped with an auto-spark. Depress and hold gas knob. Keep knob fully I ,.7 ";��°� depressed for one minute,then release. If pilot does not continue to bum repeat steps 3 �-�---_ �� 4a through 7. � ' � 9. With pilot lit,turn gas knob counter-clockwiser�\to on. , � 10.If equipped with flame adjustment valve, push and turn knob to high. i � 11.If equipped with remote on-off switch,main bumer may not come on when FIGURE 81 � � � W' �_� you turn the valve to on or high. Remote switch must be in the on position '^ � �f ��to ignite burnec ��fl� _�5 12.Turn on all electric power to the fireplace. �.n �»; w�oT SCREW • • 1.Turn o1f all electric power to the fireplace if service is to be performed. 2.For a complete shut-down procedure: push in gas control knob slightly and turn clockwise�'� to off. Do not force. 3.For a temporary shut-down procedure:set thermostat to lowest setting or remote switch to off. Press and turn the gas f knob clockwise/-`�► to pilot. . ,i � � W41S0695/05.12.08 • . � � 33 � TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE. CAUTION: Labei all wires prior to discornection when se�vicing cor.trols. Wiring errors can cause ir-,roper and dangerous operation.Verify proper operation after servicing.This fireplace and its venting system shouid be ir.sracted before use and at least annually by a qualified service person. The fireplace area mus: be kept clear and free of �ombustible materials, gasoline or other flammable vapors and liquids.The flew of combustion and ventilation air mus:not be obstructed. 1.In order to properly clean the burner and pilot assembly, remove the logs to expose both assemblies. 2. Keep the control compartment, logs, bumer, air shutter opening and the area surrounding the logs clean by vacuuming or brushing,atleast once a year. 3.Check to see that all bumer ports are burning. Clean out any of the ports which may not be buming or are net burr':�,� properly. 4. Check to see that the pilot flame is large enough to enguif the thermocoupie and thermopile and reaches toward ;r.e burner with the third jet. 5.Replace the cleaned logs. 6.Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on.A 5 to 10 second total light-up period is satisfactory. If ignition takes longer,consult your Authorized dealer/distributor. 7.Check that the gasketing on the sides,top and bottom of the door is not broken or missing. Replace if necessary. � � • � P4QT ,;....._. Adjust the pilot screw to provide properly sized flame.Tum in a clockwise direction to reduce RuaNER rr,Eati,ov��e the gas flow. ; �.�..�s:� /PIlOT i '�-�T �� / OHtOFF TNFRM'KQt1PlE ��'T¢' ' �, KNOB C �IGL`RE 82 r :c � `r _ _ / �.�,f,�� � , _. ". _ ��__-. , FiGURE 83 ,, , , r- t ; ;FLAME MUSI�ENVELOP ��� L � � �v� i. �UVPEF3.'8'TOti2'Of 'f :� I ��iNENMUCOUI'LE tlr :!t!t.;.t.�.�..k: PlLOT •�Tl�1[RMOPILE SCREW . � �,. ....__� Alr S Openings Closing the air shutter will cause a more ,•�'� '��, FIGURE 84 yellow flame, but can lead to carboning. .-...._ `� �p 3/e" Opening the air shutter will cause a more ti:: � blue flame,but can cause flame lifting from ;, ti , =r NG 3�16'� the burner ports.The flame may not appear . „ ,, , yeilow immediately;allow 15 to 30 minutes •' _. _ . -_. for the final flame color to be established. i��� k� i' .�� . , �-- ,. -- �:;r .�- _ ., _ . _ ;�,.��. . � • � • • � 1.Remove the glass door. --•--�—; --- - --- � 2.Remove the logs. AIR CONTROL ROD 3. Remove the air deflector / light housing (It is not necessary to _ � disconnect the wires. The assembly can lay along the right side of I the firebox). � - � 4.The air control rod can now be adjusted. Pushing the rod towards __ _ __ \ � the back will open the air shutter(larger hole,larger opening),puiling ---�. i _. the rod towards the front will close the shutter(smaller hole,smaller e __..._-.-.--..-- --- ------ i opening). I �1 � REVI�1►�►��� ��.� ___�_.-, " r�cc'RF.RS — I�:� � _ �'�iu� s:a,s-o5�5;05�z oe ��������� �q�r�r��� # � 1 � 34 . . , Contact your dealerfor questions conceming prices and avail- 1. Mooe�&SeR�A� NunnaeR oF F�ReP�,oce ability of replacement parts.Normaliy all parts can be ordered 2. INSTALLATION DATE OF FIREPLACE through your Authorized dealer or distributor. 3. PA�T NunnsF� When ordering rep�acement parts always give the following 4. DESCRiPTION OF PART information: 5. F�wsr+ FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAI INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM. FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THESE *IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATEO. FOR DIAGRAMS OR FAI�URE TO USE SPECIFICALLYAPPROVED WITH THIS APPLIANCE MAV RESU�T IN PROPERTY DAMAGE OR PER- FURTHER INFORMATION, CONTACT YOUR AUTHORIZEO SONAL INJUR7'. DEALER. # PART NO. DESCRIPTION GD420 (5 FT) 1 W135-0205 #1-REAR LOG 40' W070-0772 5"FLEX VENT PIPE 2• W135-0206 #2-MIDDLE LOG-NG -(5 FT)c/w srnceas 3 W135-0207 t�3-RIGHT LOC� 40' W730-0072 8"FLEX VENT PIPE-(5 Fr) 4 W 135-0208 #4-LEFT LOG 5 W735-0218 #5-CROSSOVERLOG GD430 (10 FT) 8 GL-644 lOG SET ASSEMBLY-NG 40' W730-0013 8"FLEX VENT PIPE-(10 Fr) 7 GL-647 LOG SET ASSEMBLY-LP 40' W010-0773 5'FLEX VENT PIPE 8 W 135-0221 ti2-MIDDLE LOG-LP -(10 Fr)chv sr�cens 9' W390-0002 DOOR LATCH(En) 10 W725-0047 NATURAL GAS VALVE-MODULATING 10 W725-0048 PROPANE GAS VAWE-MODULATING 11 W455-0024 il30 NATURAL GAS ORIFICE 41' W010-0810 WALL SUPPORT ASSEMBLY 11 W455-0042 #49 PROPANE GAS ORIFICE 42 GD401 PERISCOPE 12 W680-0014 THERMOCOUPLE" 13 W240-0005 EIECTRODE c/w LEAD � � � 14 W680-0015 THERMOPILE 15 W010-1194 NATURAL GAS PILOT ASSEMBLY 43 GD422R WALL TERMINAL KIT 15 W010-7201 PROPANE GAS PILOTASSEMBLY 44 GD410 1/12 TO 7112 PITCH 16 W455-0070 NG PILOT INJECTOR 45 GD411 8/12 TO 12/12 PITCH 16 W455-0068 LP PILOT INJECTOR 46 G0412 FLAT ROOF 17' W385-0245 NAPOLEONO LOGO 47 W670-0007 5/8 AIR TERMINAL 18' W562-0037 DOOR GASKET(132") 48 W490-0074 5/8 INNER/OUTER SLEEVE 19 W070-1800 FIRESTOP 49 W170-0086 STORM COLLAR 20 W010-1202 BURNER 50 W010-0453 ROOF SUPPORT 21 W062-0010 BLOWER 51 W263-0065/ ROOF FLASHING,FLAT 22 W660-0041 SPARK SWITCH W263-0066/ 1/12 TO 7/12 23 W660-0071 REMOTE TRANSMITTER W263-0055 8112 TO 12112 24 W660-0070 REMOTE RECEIVER 25 W190-0017 DC SPARK UNIT CONTROL � � 26' W715-0629 CAST IRON TRIM 27 W185-0020 CAST GRATE 52' W573-0007 HI-TEMP SEALANT 28 W010-1342 DOOR WELD ASSEMBLY 53' GD501 HEAT GUARD 29' W010-1289 GLASS c/w GASKET 54 GA-566 HOT AIR DISTRIBUTION KIT 30 W565-0078 SCREEN 55 GA-72 HOT AIR EXHAUST KIT 31' W290-0091 BLOWER MOUNTING GASKET 56 GA-70 EXTENSION KIT,5FT FLEX VENT 32' W120-0054 CURTAINRODCAP 57' W010-0370 WALLSUPPORTASSEMBLY 33 W500-0206 TERMINAL EXTENSION PLATE 58' W175-0166 5"COUPLER 34 W290-0099 ACCESS DOOR GASKET 59' W175-0002 8"COUPLER 35 W300-0O86 NIGHT LIGHTT"GLASS 60' W175-0260 CONVERSION KIT-Nc ro�r 38 W387-0006 NIGHT LIGHTT°LAMP 61' W175-0261 CONVERSION KIT-�a ro Nc 37 W750-0178 NIGHT LIGHT`"WIRE HARNESS 62 FKBO-R FRAMING KIT-RECTANGULAR 38 W290-0080 NIGHT LIGHTTM LENSE GASKET 63 FK80-A FRAMING KIT-ARCHED 39 W660-0069 CONTROL MODULE 64 DKBOA-HC DECORATIVE DOORS-HAMMERED COPPER-ARCHED BB DK80R-HC DECORATNE DOORS-HAMMEREO COPPER-RECTANGULAR 64 DK80A-HP DECORATIVE DOORS-HAMMERED PENTER-ARCHED } s�j DK80R-HP DECORATIVE DOORS-HAMMERED PEWTER-RECTANGULAR 66 GD800-KT OLD TOWN RED BRICK KIT "THIS ISAFASTACTING THERMOCOUPLE.IT ISAN INTEGRAL SAFETY 67 GD806-KT HERRINGBONE/SANDSTONE BRICK KIT 67 GD807-KT SANDSTONE BRICK KIT COMPONENT.REPLACEONLYWITHAFASTACTINGTHERMOCOUPLE 67 PRP80 PORCELAINREFLECTI'JEPANELSBRICK KIT SUPPLIED BY WOLF STEEI LT�. . f W415-0695/05.12.08 � � , ' 35 5� �s;_ � �. .. �.- -.--�,�..,,_ 2. ;�� � as ;` �.,�: =^ `�� ; ; ' 19 i ', \,1 ..�\ `` �..� � � 16 i � �'�. 33 , _� �_-., � ``�-` � �' � `-�i �; I ,.-D � c+ � 1 � , 15 : ----��T�---.J�_., �--.__.--- _ �_ � r; � �J �-'� O . � 0 6 4 54 1 ,�a . � `.,. ` 55 ' � " � � 7 O � �.i ��� � i , � � � � /��, � � � � ' `.1 7 49 ,� � � 51 � 36 � ��" 39 � � 35 3 50 11 7 Q 10 s �:�• .,, �4 �'��� .... y,J t.6 5�,����� 4R •���.' 2 y y_�y,�. I ;�: '� � '' -���: 5 '�_ rj . K ,z. _ . h . s..Y�.`� ek , '!�f . . ' � y ;�� �' ��. ..�; .x:� >�.t�.�. :>.� . �: -�. ..;:' _yv 4 :�'' 'r< >:�' 3 � � `�' g �.« r f r o:' IE 2 �_��� . . ':�.� -. � , . �, . .� � p � . ����'� .. ='�'' .. _ S�l�. 14 F �,�r . 200 ` ;. � . . 9 ,�- .�, ��-°`�.:� � � .- � __���,�� . � . 5 _ �A�E��i�� ����r�do • W 4 t 5-0695 I 05.12.08 � �: . € , r , • 36 - • : • • � .�. ,_. �,ro�,pt�!tou�+�r� , Y;��.Raa�±v,o�ti±Ewr�e�s+Nm±.iiaE: - �� � . � • • • Main bumer flame is Blockage in vent. - remove blockage. In really cold conditions,ice buitdup may occur on the a blue,lazy,trans- terminal and should be removed as required. parent flame. Incorrect installation. - refer to Figure 13 to ensure correct location ot storm collars. Flames are con- Unit is over-ired or under-fired. - check pressure readings: ; sistently - Inlet pressure can be checked by turning screw(A)cou�ter-clockwise 2 or ` too large or . 3 tums and then placing pressure gauge tubing over the test point.Gauge too smalL '- ,„ ' should read 7"(minimum 4.5")water column for natural gas or 13"(11"mini- Carboning �~' v+; mum)water column for propane.Check that main burner is operating on"HI". occurs. A r Outlet pressure can be checked the same as above using screw(B).Gauge � l_ ' " should read 3.5"water cotumn for natural gas or 10"water column for pra g ,. .� pa�e. Check that main burner is operating on"HI". ; � AFTER TAKING PRESSURE READINGS,BE SURE TO TURN SCREWS ��� CLOCKWISE FIRMLY TO RESEAL.DO NOT OVERTORQUE. � Leak test with a soap and water solution. , ;'� ti _�� � `��r\�� ��� . � + � -_:xr �4. 4cs�:1�7 �I �S!_!1!�I .R J Carbon is being Air shutter has become blocked - ensure air shutter opening is free of lint or other obstructions. deposited on glass, Flame is impinging on the logs - check that the logs are correctly positioned. logs or combustion or combustion chamber. - open air shutter to increase the primary air. chamber surfaces. - check the input rate:check the manifold pressure and orifice size as speci- fied by the rating plate values. -check that the door gasketing is not broken or missing and that the seal is tight. -check that both 4"and 7"vent liners are free of holes and weil sealed at all joints. -check that minimum rise per foot has been adhered to for any horizontal venting. White/grey film Sulphur from fuel is being - clean the glass with a gas fireplace glass cleaner.DO NOT CLEAN GLASS forms. deposited on glass,logs or WHEN HOT. combustion chamber surfaces. If deposits are not cleaned off regularly,the glass may become permanently marked. Exhaust fumes Fireplace is spilling. -check door seal and relief flap seal. smelled in room, -check for chimney blockage �; headaches. -check that the paint curing process is complele Pilot goes out when System is not correctly purged. - purge the gas line with the glass door open. the gas knob is Out of propane gas. - fill the tank. released. Piiot flame is not large enough - turn up the pilot flame. The gas valve Pi�ot flame is not engulfing the - genlly twist the pilot head to improve the Flame pattern around the thermo- . has an interlock thermocouple. couple. device which wiil not allow the pilot Thermocouple shoRing/faulty. - loosen and tighten thermocouple. burner to be lit until - clean thermocouple and valve connection. the thermocoup�e - replace thermocouple. has cooled.Aliow - replace valve. approxfmately 60 Faulty valve. - replace. seconds ior the thermocouple to cool. Pilot burning;no gas Thermostat or switch is defec- - connect a�umper wire across the wall switch terminals,if main burner to main burner;gas tive. lights,replace switch I thermostat. knob is on'HI';wall Wall switch wiring is defective. - disconnect switch wires 8connect a jumper wire across terminals 1 8 3; if switch/thermostat the main burner lights,check the wires for defects and/or replace wires. is on. Main burner orifice is plugged. - remove stoppage in orifice. Faulty valve. - replace. Pilot goes out while Gas piping is undersized. - turn on all gas appliances and see it pilot flame flutters,diminishes or standing;Main . extinguishes,especia�ly when main burner ignites.Monitor appliance supply burner is in'OFF' working pressure. ; position. - check if suppiy piping size is to code.Correct ail undersized piping. � W415-0695l05J2.08 ` 'c, 3 � � t � 37 } . . . : . . Pilot will not light. No spark at pdot burner - check if pilot can be lit by a match - check that the wire is connected to the spark module ignitor. n:c* ,,,..,� ,..,;,w,,,,, - check if the push button igniior needs tightening. Ycda. - replace the wire if the wire insulation is broken or frayed. '""""O1"" - replace the electrode if the ceramic insulator is cracked or broken. , . - replace the spark module batteries(AAA). Out of propane gas - fill the tank. --" Spark gap is incorrect - spark gap should be 0.150"to 0.175"(5/32"to 11/64"approx.)from the electrode tip and the pilot bumec To ensure proper electrode Iocation,tighten securing nut(finger tight ptus 1/4 turn). No gas at the pilot burner - check thal the manual valve is tumed on. - check the pilot orifice for blockage. - replace the valve. - call the gas distributor. Main bumer goes Pilot flame is not large enough - turn up pilot flame. out;pilot stays on. or not engulfing the thermopile -replace pilot assembly. Thermopile shorting -clean thermopile connection to the valve.Reconnect. ' -replace thertnopiie/valve. Remote wall switch wire is too - shorten wire to correct length or wire gauge. long;too much resistance in the system. Faulty thermostat or switch. - replace. Main bumer goes Refer to"MAIN BURNER GOES OUT;PILOT STAYS ON" out;pilot goes out. Vent is blocked - check for vent blockage. Vent is re-circulating - check joint seals and installation. 4"flexible vent has become - re-attach to fireplace. disconnected from fireplace. `� Remote wall switch Wall switch is mounted upside -reverse. J is in'OFF"position; down main burner comes Remote wall switch is ground- -replace. on when gas knob ��9. is tumed to"ON" Remote wall switch wire is -check for ground(short);repair ground or replace wire. position. grounding. Faulty valve. -replace. ��1�i������.. rp �• ; .j�.i i_ -� `� �.... : �A�EB�ilt Cororar�� _ � . W415-0695!05.12.08 , � FICE COPY � OF � � � � : � � � � � � � �. � • � � � � � � , , � ` , � � . . � • � � � • � ... ;; , , � ) . ' The CERTIFIED UNDER CANADIAH AND AMERICAN NATIONAL STANDARDS:CSA 2.22,ANSI Z21.50 FOR VENTED GAS FlREPLACES. ��: . �-��� :� :� -�� �� � ��, � TM ���� �.� �., ���;�, :�. ..r�.�a.. �;. BGD90NT NATURAL GAS °'4'� �-�� BGD90PT �� � ��� ^�� W � PROPANE �.�� ���� � ;;. � � CERTIFIED FOR CANADA AND UNITED STATES USING ANSUCSA� Y ������ r��.:.�� �,.,���a t"� SAFETY INFORMATION ` ,� WARNING: if the information in these �` instructions are not followed exactly,a fire t ' � �Z: or explosion may resuit causing property , , ��, damage, personal injury or loss of life. �w �: - Do not store or use gasoline or other ���T O � flammable vapors and liquids in the vicinity �,��; . :� � . of this or any other appliance. _� �' ������ o -WHAT TO DO IF YOU SMELL GAS: ��;��� • Do not try to light any appliance. ��� , �:� _ � . ' Do not touch any electrical switch; do rt'������� � � ��'��� r� I � ' not use an hone in our buildin '���� ��� � � ��,� � � ; Y p Y 9• � ' �b"�{ • Immediately call your gas supplier from � , f` � �� � � ����" �'�r i a neighbour's phone. Follow the gas , .�. ����'' � °�� '��`1 • supplier's instructions. ��p� ' � ��� ���I,� � --� -� 9001-2000 • If you cannot reach your gas supplier, _ cali the fire department. �}� � ,� � " . •`F ���t' �4 � � � ��' ° C� � S' �� L 7 i�� � �i �� �:} t t �. - Installation and service must be �� �i '" 'w� �� �� � �� �� �� � �`� ��� , � ' �' performed b a ualified installer service `� � .��� �,� �'i, �! �, e =o�t � � Y q , ' � i�:j����. 3 � #� �,�:� 3. � � �� agency or the suppliec �'�' - �,�� , � .�. : � � � . � � • � • � � � � : . � . � � � � . �� • � • � . � . . �� •� � f1000 . � WNSO61� OSJ5.07 e � 2 � : . • PG2-5 INTRODUCTION • 20-24 OPERATION / MAINTENANCE Warnings and Safety Precautions Fireplace Operation Warranty Hand Held Remote Operation Dimensions Temperature Display General Instructions Room Thermoslat General Iniormation SMART Thermostat Care of Glass 8 Plated Parts Flame Heighl 5-9 VENTING Fan Shield Vent lengths Child Proof Function Remote Auxiliary Outlet Venting Specifica6ons Low Battery/Manual Bypass Air Terminal Locations Operating Instructions � 10-14 INSTALLATION/FRAMING Maintenance Wall 8 Ceiling Protection Using Flexible Vent Components 24 ADJUSTMENTS Fireplace Venl Connection Pilot Burner Adjustment Gas Installation Venturi Adjustment Reslricting VeAical Vents Air Control Rod Access Framing C�earance to Combustibles 25-26 REPLACEMENTS ManUe Clearances and Enclosures Ordering Replacement Pa�ts 14 ELECTRICAL CONNECTION Replacement Pans Schemalic Terminal Kits Vent Kits 15-18 FINISHING Accessories Door Removal log Shipping Bracket Removal 27_2$ TROUBLE SHOOTING GUIDE Brick Panel Installation Andiron Placement l.og Placement 29 SERVICE HISTORY Charcoal Embers Night Light Replacement 30 NOTES 19 REMOTE AND VALVE � ACCESS Remote Removal Valve Removal . WARNING •Do not bum wood or other matcrials in this fircplace. •Adults and especially children should bc alertcd to thc hazards of high surfacc tcmperatures and should stay away to avoid bums or cloth- ing ignition.Supervise young childrcn when thcy arc in thc same room as the fireplacc. •Ensure you have incoriwratcd adequatc safcry mcasure to protect infants/tnddlers from touching hot surfaccs. •Due to high temperatures,thc fircplace should bc locatcd out of traffic and away Gom fumiturc and d��aperics. •Cbthing or othcr flammablc matcria)should not bc placcd on ur ncar thc fircplaca •Check with your local heanh specialty dealer for safety ureens and hcarth guards to protect children from hot surfaces.These screeos and guards must bc fastcned to qic floor. •Any safety urccn or guard removcd for scrvicing must bc rcplaccd prior lo operating thc lircplacc. •Evcn aflcr thc fireplacc ix out,thc glaxs and/or scrccn w•itl rcmain hot fur an cxtcndcd�x:riod of timc. •It is iroEx rativc that thc conUol compartmcnts,bumcrs and circulating blower and its pstssagcway in thc fircplacc and vcnting systcm arc kcpt cican.Thc fircplacc and its vcnting systcro should bc inspcctal bcforc usc and at Icast annually by a qualilicd scrvicc person.Morc frcyucot cicaning may bc rcquircd duc to cxccssivc lint from carpcting,bcdding matcrial,ctc.Thc fircplacc arca musl bc kcpt cicar and ' frcc from combustiblc malcrials,gasolinc and othcr flammablc va{x�urs and liquids. •Undcr no circums4�nccs should this fircplacc bc mociilicd. •This fircplacc must not bc conncetcd to a chimncy fluc pip�urving a scparatc solid fucl burning appliancc. •Ih�not usc this fircplacc if any part has bccn undcr watcr.Immcdiatcly call a qualiticd scn•icc tcchnician to inspccl thc fircplacc and to rcplacc any part of thc contrul sys�cm:+nd any gas control which has bccn undcr wa�cc i�'" •no not operatc thc fircplacc��i�h tlrc glass dour.rcmovcd,crackcd or brukcn.kcplaccmcnt of thc,tlass shuidd b���y"a liccnscd or qualifi�d scrvicc person. •Do not sU ikc or slam shut�hc fircplacc glass dooc ��. ��.,. •This fircplacc usis and rrquires�fast acting ihcrmocouplc.Rcplacc only��ith a fast ncting thcrmucouplc:upplicd by�Vull Stccl Ud. wais-iwia os.�s.w q�� ; , . + a 3 ' 'N��POG20�pro�fucts are manufactuied un�Cer tke stnct Stan�arrf oJtfie world recognize�f /SO 9001:2000 QuaCty/Zssurancc Cert�ate. N/'��POG�EO�pro�ucts are designerCwith superior components ai�matcrials, asscm6(e�6y traincrf craftsmen tuko takegreat pride in theirwork.7rie 6urneran�vaCve assem6Cy are leakand test-fire�at a quaC'ty test station. 'Ihe compCete fireplace is thoroughty inspected 6y a quaCifie�f technician defore packagirtg to ensure that you, t6e customer, receives the guaCty pro�uct tfiat you e�ect from N/��POG�LO�. NAPOLEON� GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED , . WARRANTY ?he following materiafs an�workmansfiip in yous new N��PiDLZOT�Ogas firepface are wa�rant��against defects foras , Cortg as you awn tfie frreplau.?riu em.rr.�com6ustion cfiam6er, (uat ezc6anges,stainfess steel6urner;�PX,�Z'E�,TM Cogs ' an�ent6ers,teramicgCass(t6ermal6reakage onfy�goC�pCatedpartsagainst tarnishing,porcelainize�enamellecicomponents an�afuminum eXtnrsion trim.s �ECectrica!(110'V an�mi�voCt)componenu an�uxara6Ce pans sucfi as tFie 6lower,gas vaCve, thermaCswiuk,switches, wrring,rnmote contro�ignitor,gasket,araf pilot assem6fy ase covere�an�N17�POL�EO`JV�wilCprw►�e repCarement parts free of charge�'uring t6e first yeas of t6e fimite�wananty.Gight 6ulGs are not covere�f 6y tfiis warranty. La6our reCate�to warranty repair is couere�free of charge rfurireg the first year.4j�pair wor�kouxver,requires tke prios approvaCof an autFiorize�company offuiaL Ga6our costs to tfie aaount ofNA�POG'E07VC�ase 6ase�Con a pre�etermine� rate sche�fule an�any repairworkmust 6e�one througFi an authorizedN11�L�EOT��rafer. CONDITIONS AND LIMITATIONS NAPOLEON�wartants its producis against manuhaUuring de(eds lo the aiginal purchaser only--i.e.,the individual«legal entiry(regislered customer) wAose name appears on the wartanry regislratia�card fled wiM NAPOLEON�—provided Ihal IAe purchase was made through an aulhorized NAPOLEON01 dealer and is subject to lhe(olbwing conditions ard 6mitalions: This lactory warranry is nonVansterade and may nol be exlended whatsoever by arry ol our represenlatives. The gas fireplace musl be instaNed by a 6censad.aulhorized service technician a contractor.InslaMation must be done in xcordance wilh the insUllation f instrudiais included with the product and aA bral snd national buildirg a�fve codes. ai This limiled wamanry dces not cover damages caused by misuse,lade of maiMenance,xcident,alterations,aGuse or negled and parts insladed hom other mawfaclurers will nupify this wartanry. This limiled wartanry further does nol mver arry saatfies.deMS,cwrosion a dsoobving caused by excessive heat,aWasive and diertxcal deaners nor drp- pin9 on porcetain ename�parts,rnediaNcal beakage M PHAZER^'bgs and embe�s.nor arry ventirg aomponerus uded'n Ihe insiatlation ot the fireplace. NAPOLEON�warrants its stainless sted bumers against deteds in workmanship and material(a He.subjeU lo die tolowing candtions:During Mie fxst 10 yean NAPOLEON�wiN replace or repa'u tl+e defecGVe paAS at our option Iree of charge.From 10 years lo lite,NAPOLEON�vh'N provide replacement bumers at 50X oI the wnent retail price. In fhe first year onty,this wartaMy exlends b Ihe repair a replacement ot warranled parts which are deledive in material or workmanship provided that Ihe produd has been operated in accwdar�ce witl�the operalion insWctlons and uMer�ormal cmdilions. Mer the first year,with respeU W tl�is PresidenCs Limfted Liledme Warranly.NAPOLEONO may,al ils disaelion,lutly d'ad�arge aN obligatio�s with respe�Y to this wartanry by re(und'mg to lhe original wartaMed purcAaser the wfiolesak price d any wartanled Cul defective part(s). Mer the firsl year,NAPOLEON�v+i rat be responsble(a insWllalion,labax or any other costs or expenses related b Ne rewistalWtion o(a warranted peN,and such ezpenses are nol covered by Ihis warraMy. Nolwilhstanding any provisions conlained in tlws PresidenCs Limited lHdime WarraMy,NAPOLEOW�'S responsibiliry under lhis wananry is defined as above and N shall not in any evenl extend to any nadental,consequenlial or ind'uect damages. • This waRanty defines Itie odigations and iabiGy d NAPOLEON6 with respecl to the NAPOLEON�gas fireplace a�+d any other warranlies expressed or � impGed wilh respecl W this product,ils�onenls a accessories are exduded. NAPOLEON�1 neiMer assumes,nor authaizes any third party lo assume,on its behaM,any other liabdities wilA respecl lo the sale of Ihis product.NA• POIEON�wi0 not be responsble(ar.over-firing,downdraRS,spiWge caused by envirmmental conditwns such as rooflops,buildings,nearby trees.AiYs, mountains,inadequale vents or ve�GWtion,excessive venling cmTiguretions,nsulficienl makeup ak,a negative air pressures which may a may not be . caused by mechanical systems such as ezhausl lans,lumaces,dothes dryers,elc. My damages to fireplace,cortibusl"an chamber,heat ezchanger,brass Uim a olher componenl due to water,weather damage,bng periods d dampness, tondensalion,damaging chertiicals a deaners will not be Ihe responsibiRry of NAPOLEON�. The biB ol sale a copy wdl be required togetl�er wiTh a serial number and a model number when making any warranty daims lrom your aulhorized dealer. The warranry registralion ca�d must be relwned wilhin IouAeen days to register the warranty. � NAPOLEONm�eserves the right to have ds represenlative inspect any produd a paA lhereof prior to honouring any wananty claim. ALLSPECIFICATIONSANDDESIGNSARESUBJECTTOCHANGEWITHOUTPRIORNOTICEDUETOON-GOINGPRODUCTIMPROVEMENTS NAPOLEONw�iISAREGISTERED '' r, iRMEMARK OF WOLF STEEL LTO.PATENTS U.S.S.JQJ 693.801-CAN.2.073111.2.OB2.915 f WOLF STEEL LTD. W415-OG10 05./5.07 3 i , ' 4 , __ _. - -___---- - ------------- -- --- , --- � FICURE 1 9 S,r t— I � e•ou 70'l,' 10'DI 49'If � 11' � INLE 29' \ 58 4; LEC RICA� 28�li 27�! 13' � 19'li G ' . � 49'li � '�" ACCESS �19'li--� I 12'hC PANEL ��---56�l.'--� 58�.' Provide adequate ventilation and combustion air.Provide - • • adequateaccessibilityclearanceforservicingandoperat . ing the fireplace.Never obstruct the front opening of the THIS GAS FIREPLACE SHOULD BE INSTALLEO ANO SER- fireplace. VICED BYA pUALIFIED lNSTALLER to contorm with local Objects placed in front of the fireplace must be kept a codes.Installation practices vary from region to region a�d it minimum of 48"from the front tace of the u�it is impoAant to know the specifics that apply to your area, for examnle:in Massachusetts State: Minimum clea�ance to canbustibte construction • The fireplace damper must be removed or welded in the from fi�eplaCe and vent SurfaCes: open position prior lo installation ot a fireplace insert or fireplaCe fr'dming - gas iog. 0"to stand-offs(top,rea�and sides) - The appliance off valve must be a`T"handle gas cock. fireplace finishing - 4�/�"to sides,firebox openi�g. • The flexible connector must nol be longer lhan 36 inches. 21"to top of firreplace opening. • A Carbon Monoxide deteciw is required in all rooms containing yent pipe • 2 inChBS ' gas fired appliances. recessed depth - 29 inches • The applia�ce is nol approved for inslallation in a bedroom or bathroom unless the unit is a direct vent sealed combustion . � � , � � producL • WARNING This product must be instatled by a lice�sed FOR YOUR SATISFACTION,7NIS FIREPLACE HAS BEEN plumber or gas fitter when installed within the commonwealth of Massachusetts. TEST-FlRED TO ASSURE ITS OPERATION AND QUALITY! In absence of local codes, install to the cuRent CAN/CGA Maximum input is 50,000 BTU/hr for both natural gas and -B149 Inslallation Code in Canada or to the National Fuel Propane.When the fireplace is inslalled at elevations above Gas Code,ANSI Z223.1,and NFPA 54 in the United States. 4,SOOft, and in the absence of specific recommendaGons Suitable for mobile home installation if installed in atxordance from the local aulhority having jurisdic6on,the certified high wi►h the current slandard CAN/CSA 2240MH Series,for gas altitude input rating shall be reduced at the rale o(4%for equipped mobile homes,in Canada orANSI Z223.1 and NFPA each additional 1,OOOft. Maximum output for natural gas is 54 in the United States. 33,540 BTUIt�r at an efficiency ot 63%;and 34,000 BTU/hr The fireplace and its individual shutoH valve must be discon- �or propane at an eHiaency of 6196.Minimum inlet gas supply nected trom the gas supply piping system during any pressure P�essure is 4.5 inches waler column(or natural gas and 11 testing ot that system at test pressures in excess of 1/2 psig �nches water column tor propane.Maximum inlet gas pres- (3.5 kPa).The fireplace must be isolated from the gas supply sure is 7 inches water column for nalural gas and 13 inches piping system by closing its individual manual shutoff valve Water column tor propane. Manifold pressure under flow ; during any pressure testing of the gas supply piping system condilions is 3.5 inches water column for natural gas and 10 k at test pressures equal to or less ihan 1/2 psig(3.5 kPa). inches water column(or propane. ` When the fireplace is installed directly on carpeting,vinyl tile This fireplace is approved for bathroom,bedroom and bed- � or other combustible material other than wood flooring, the sitting room installations and is certified tor mobile home � fireplace shall be inslalled on a metal or wood panel exlend- installation.The natural gas model can only be installed in � ing the full width.antl depth. a mobile home that is permanently positioned on its site and � The optional heat circulating blower is supplied with a cord.If fueled with natural gas. • E installed,lhe junction box must be electrically connected and grounded in accordance with�ocal codes.In lhe absence oi This fireplace is only tor use with the type of gas indicated � local codes,use Ihe current CSA C22.1 CANADIAN ELEC- on the rating plate.This freplace is not convertible for use i TRICAL CODE in Canada or the ANSUNFPA 70 NATIONAL with othe�gases,unless a certified kit is used. ELECTRICAL CODE in the Uniled States. No external electricity(110 vot4s or 24 volts)is required for Purge all gas lines with the glass door ofthe fireplace open. �e gas system operation. Assure that a continuous gas flow is at the burner before : closing the door. Expansion/contraction noises during heating up and cooling Under extreme vent configurations,allow several minutes down cycles are normal and are to be expecled.Change in (5-15)for the flame to stabilize after ignition. (lame appearance from"HI"to"LO"is more evident in natural gas than in propane. ��a���'p q�� �,� @/ A�� wais-��a osiso� �_�:�_ e � Z009 ��������t ��Igrad� � � � � 5 , . . . , • . , • , • NATIONAL Do not use abrasive cleaners lo clean glass.Bufl 1'ghUy with FIREPLACE . We SuggeSt that our gas a clean dry cloth. The glass is 3/16"tempered glass avail- �NSTITUTE hearth pfOduCtS be inStalled able from your NAPOLEONO/Wol(Steel Lld. dealer. DO and serviced by profession- NOT SUBSTITUTE MATERIALS. Clean the glass after the als who are certified in the first 10 hours of operation with a recommended gas tireplace U.S. by the National Fire- glass cleaner.Thereafter clean as required.DO NOT CLEAN � GLASS WHEN HOT!If the glass is not kept clean permanent � place Institute (NFI)as NFI discolouration and I or b�emishes may resu�t. CERTIFIED Gas Specialists. w�rw.�RartNied.org FIGURES 2A-B ` • � - 'u� ' �6' �I�'N For safe and p�oper operation of the fireplace follow the ____f r v � venting instuction exactly. y�N���w KN� �[I1CiH YVST Deviation From the minimum verlical venl length qn cxeate e�"�'"`"ES di�culty in bumer start-up andlor carboning. Provide a means tor visually checking the vent connection to the fireplace after the fireplace is installed. Venl lengths that pass through unheated spaces(attics,93- — e0 FEET rages,crawl spaces)should be insulated with the insulation uA%IAIUM wrapped in a protective sleeve to minimize condensation. When using NAPOLEON�aI vendng components, use only ' � approved Wol(Sleel Ltd.flexible vent components with the ' following termination kits:WALL TERMINAL KIT GD622,or '� ' � 1/12 TO 7112 PITCH ROUF TERMINAL KIT GD610,8l12 TO � � � 12l12 ROOF TERMINAL KIT GD611,FLAT ROOFTERMINAL FIGURE 3 KIT GD612. With flexible venting, in conjunction with the ' ' various terminaGons,use either the 5 foot vent kit GD620 or � t the 10(oot vent kit GD630.These vent kits allow for either horizontal or vertical venting of the fireplace. Fo�optimum performance, it is�ecommended that all The maximum allowable vertical vent length is 40 feet. horizontal runs have a minimum'/.inch rise per foot. The maximum number of allowable 8'venl conneclions is Provide a means for visually checking the vent connec- three horizontally or vertically(excluding the fireplace and tion to ihe fi�eplace after the freplace is installed. the air lerminal connections). Do not allow the inside liner to bunch up on horizontal For optimum flame appearance and fireplace pe�formance, or vertical runs and elbows.Keep it pulled tight.A 314" keep the vent length and number of elbows to a minimum. air gap between the inner and outer liner all around is The air terminal must remain unobstrucled at all limes. Ex- �equired for safe operation. amine the air terminal at least once a year to verity that it is Use a firestop when penetrating interior walls,floor or unobstructed and undamaged. ceiling. For safe and proper operation of the fireplace follow the When venting, the ho�izontal run must be kept to a venting insUuction exactly. minimum of 16 inches or a maximum of 20 feet.If a 20 If vertical rises greater than 57 inches are necessary, foot horizontal run is required,the fireplace musthave the increased rise must be deducted from the horim�tal . - a minimum vertical rise immediately oif the fireolace of �n, 5 inchps. FIGURES 2a-c.When termi�ating vertically, the vertical rise is a minimum 34 inches and a maximum 40 feet above 1he fi�eplace.FIGURE 3. , WOIi-0614 05.15.07 � , 6 . � . : . . . (or the following symbols used in the venting calculations jgg� inches and examples are: 1° 0.03 0.5 > - greater than 15° 0.45 6.0 > - equal to or greater than 30° 0.9 11.0 < - less than 45° 1.35 16.0 < - equal to or less than 90°• 2,7 32.0 HT- total ot both horizontal venl lengths(HR)and offsets (Ho)in feet HR- combined horizontal vent lengths in feet ' the firsl 90°ofiset has a zero value and is shown in the Ho- of(set factor:.03(total degrees of oHset-90°')in formula as-90° feet . VT- combined vertical vent lengths in teet • ' • ' • � ' � • When(HT)<(Vt) See graph to detertnine the required verticat rise VT for the Simple venting configuration(only one 90°elbow) required horizontal run HT. For vent configuraGons requiring more than one 90°elbow, the following formulas apply: Formula 1: HT�VT Formula 2: HT+VT < 40 feet FIGURE 4 Example 1• 90' s FIGURE 5 Vz ° 90' M� � . 0° $'Y .�+.�.t � .{_ y.1 4 '.. �}- i•} , Ill- II.Y , �.. 1{� .i�.�- S�_i }.1 S t�.�,�... �. � � 7. . ' VERTICAL � �. .,. .f..._..�__...._.., ...T�_�. RISE INm - ' ��, FEET :,X::. s }. VT �o �`�-: i {' V� = 3 ft ^ � =.t: ,� � ,rv��:: VZ = 8 ft {�j.:. � T.h� �... ���.. s.�. . .,.�.., .. VT = V�+VZ=3+8=11 fl � x, _ ;.s ;o ±zs �s irs zo H� = 2.5 fl Hz = 2(t HORIZONTAL VENT RUN PLUS OFFSET IN FEET Hr HR = H�+H==2.5+2=4.5 ft , The shaded area within the lines represents accepta6/e Ho = .03(three 90°elbows-90°)_.03(270°-90°)=5.4 values lor HT and Vr. h HT = HR+Ho=4.5+5.4=9.9ft �g fl� e�� N�1�1/��1l���' � . HTtVT =9.9+ 11 =20.9ft Formula 1: Hr�Vr �4 r„_ �- 4 .,, u,. 9.9< 11 Formula 2: HT+VT<40 feet ������p'i� �a���r��� 20.9<40 8 �e wa�c,-ns,a��,,,m Since both formulas are met,this vent configuration is acceptable. __ __ � . � _ t. F ky y � • ' • ' � � ' � � ? when(HT)'(VT) Examale 3: ' � Simple venting configuration(only one 90°elbow) 90e �-�-� FICURE 6 H1 �:����' a / —�- ._,, l. -•� Vz See graph to determine the Hz 1�3 required vertical rise VT tor the v 9�° required horizontal run Hr � �� _ EIGURE 8 . \ s ; ,� . �� ��, � �tl t y- (�y' L t1Q .�' . .. "_y. V� =4ft ]f.i V = �.rJh '7Q �.^.*. — 2 ,o �-! -i- � VT = V�+VZ=4+ 1.5=5.5ft REQUIRED �o ,:.+, '?� � ' VERTICAL � ':� `� H� = 2 ft RISE IN '° � H� — � � „ ` _• H, = 1 R INCHES n :' :+4. H� = 1.5 ft Vr � HR = H,+HZ+H,+H�=2+ 1 +1 +1.5=5.Sft ° Ho = .03(four 90°elbows-90°)_.03(360°-90°)=8.1 ft �R � HT = HR+Ho=5.5+8.1 = 13.6ft A _.� . - m ' T,.�: T�` ` HT+VT = 13.6+5.5= 19.1 ft �0� � �i 10 i3 70 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H Formula 1: HT< 4.2 VT T 4.2VT=4.2x5.5=23.1ft The shaded area within the lines represents acceptable values for HT and V�. 13.6<23.1 For vent configurations requiring more than one 90°elbow lhe Formula 2: HT+ VT < 24.75 feet following formulas apply: 19.1 <24.75 Formula 1: HT<4.2 VT Formula 2:H +V <24.75 feet Since both formulas are met, this vent configuration is r r— acceptable. _ H� '� Example 2• - � � ------ � Z V� 900 �- FIGURE 7 . • � , �_ ' ; V� = VT=6ft H, = 3 ft HZ = 5 ft HR = H�+H2=3+5=8ft Ho = .03(lwo 90°elbows-90°)_.03(180°-90°)=2.7 ft HT = HR+Ho=8+2J= 10Ji1 ?: HT t VT=10.7+6=16.7 Formula 1: HT<4.2 VT 4.2Vt=4.2x6=25.2fl E 10.7<25.2 ' Formula 2: HT t VT<24.75 feet 16.7<24.75 Since both formulas are met, this vent co�figuration is ac- ceptable. wais-oc�a usuo� � 8 � . . , � � when(H,)<(VT) 4a , - .t.__.....�....1_i_ ..�a.. !._' _t._�...:.._ �.�..��. � _ �.: � REQUIRED VERTI- � -�-;-;-*-�-�-^ CAL RISE IN FEET ;__;_ _;....�_.; FIGURE 9 �/T ._s...:.,�_.�_ ---t...� 2Q l.y_"_ ..' .jjj-?...'.. . ��. e.._. ...._.�_..�...i. -1'.�- "� " � . � `��. � � 3-•... • _(. } �.:.. � i �,_ ;.,..1_.� .�..�.. 0 S iQ 15 20 HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT The shaded area within the lines represents acceptable � values/or Hr and Vr. For vent configurations requiring more than zero 90°elbow (top exit)or one 90°elbow(rear exit),lhe following tormulas apply: See graph to determine the required vertical rise VT for the Formula 1: HT< VT required horizontal run HT. Formula 2: HT+ VT <40 feet • ' ' � ' � • when(HT)>(VT) Formula 1: HT< 3VT Simple venting configura6ons Formula 2C HT'�' VT < 40 teet Example 7- FIGURE 10 V� =2 ft� Vz =1 ft V� =1.5 fl i�,� �� � �' - ` _ ,� \u �� J FIGURE 11 � � I _ _ _ _ _ _ J See graph to determine the required vertical rise VT(or the VT =V�+V=+V3=�L+ � + 1.5=4.5 ft required horizontal run HT. H� =6 ft For vent configurations requiring more lhan two 90°etbow Hz -2 n (top exiQ or one 90°elbow(rear exil),the(oltowing formulas H• -H'+H=-6+Z-8 K �����a p ec^ � aPp�y. Ho =.03(four 90°elbows-90°) V'y G�.1 � . _.03(90+90+90+90-90)=8.1 fi re-•20 -•-- T.'.�._.�,� ••- . Hr =M„+Ho=S +8.1 = 16.1 R �, R . .�'� , _. '� MAXIMUM r1 t,t. j y _ }�� �� ", � f.t_.. HT�VT = �6.� +4.5=20.6 ft S�L 1 � �E�ii VERl]CAl � - r� + � , � y a� '� Formula 1: HT< 3VT A Cp t FEEE I N i '. , , �' 3VT =3 x 4.5=13.5 ft �91�GD�a�e! ��������� �... t -, a',..T. ,_ j_". ,.� 16.1 > 13.5 VT �i f 5 70 '15 20 � zs �c Since this formula is not mel,this vent configuration is HORIZONTAL VENT RUN PLUS OFFSET IN FEET H unacceptable. T Formula 2: HT+ VT<40 feet The shaded area within the lines represents acceptabJe 20.6<40 values for HT and VT. Since only formula 2 is met, this vent configuration is unacceptable and a new fireplace location or vent wnis uE;,a.ns,s.o� configuration will need to be established to satisfy both formulas. � , s , 9 . • i . . FIGURE 12 � E O� N � ��: .- `'� � l ; � A ��,� ° � ,>` . � NSTAl1AT10NS \ CANADIAN U.S.A. A 121NCHE5 121NCHES Clearance above rade,veranda porch,deck or balcon . k6 � 121NCHES 91NCHES Clearance to windows or doors that open.�� £ • * Clearance to pertnanentl cbsed windows. Verticai ciearance to ventilated sofft located above the terminai within D 18 INCHES"" 18 INCHES•" a horizontal distance of 2 feet from the centerline of the terminal: �E � 121NCHES*• 121NCHES•" Clearance to unventilated soffit. . �a F % 0 INCHES 0 INCHES Clearance to an outside comer wall. � ��€�'�� _ � r�� O INCHES•"' 0 INCHES••" Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions(chimney,etc.). � � Clearance to an inside combustible comer wall or protruding com- 2 INCHES"`• 2 INCHES•*" bustible obstructions(vent chase,etc.). :�: ; ��`���: ::. , • . :�: . �:� ����. H 3 FEET 3 FEET`•"• �earance to each side of the centerline extended above the meter /regulator assembly to a maximum vertical distance of 15ft. �°�15�';���'�e.���r- �"�.,«'�t.'�:�?����`� . ,.����.+�:.�.'�:��t'.��, , ' *�'" .: -: ` I 3 fEET 3 FEET'"" Clearance to a service re ulator vent outlet. ._.�.*"'s$ek�J-'J�r.`��...�..'�ai` ''.a::'� .:' ��+:,Sr': �,,.: .,�°` �� . . ° .... 1�3s�.� :.. �rt '.. . . '• � . J 121NCHES 9 INCHES Ctearance to a non-mechanical air supply inle't to the building or a combustion air inlet to any other appliance. �. ��°?�'<���."'�':��-�.a x��:�"'$�r�,*sa��,�?�' �`.��. '`�`*"�. '��`' ' . �"'` ` e.;. K 6 FEET 3 FEETt Clearance to a mechanical air supply inlet. ��:�s«�u�u��`�,,����': . °�;!��`m�,�`E.���� , „ .. �,?��:t�,�•'�;.,��„ •���. - 1: � �earance a ove a pave�si�ewa`�or pave 'riveway ocate� on� �� 7 FEET# 7 FEET"*' public property unless fitted with a heat shield kit GD-301. • � ` �£'<:�+s4�:.r':�t;.��^���� ' .,��"a�:� .° �'r:�°,�' r'"a�.�-r��fi`.'�"�"s`. �`a'rva#Y.��za�, ,�- ��"-.,,- �, M ?' , Stt 5�• earance under a verancia,porc�i ec or a cony. x �a"�.�Z";� ,' .:`�.�5�� 3, . t' : .��1�:����,.;�e'�':����."�?r,��:�'s,.;��-��*aa�'�. .`���."�� `. N IN �- Clearance above the roof . �°��"c�":������h���.`��k.�.<: <3`�,.��`*���H��'�'." ��G..... ,��s�r„�"�'*"�.b �:... »�a�. ? <�.�x�_��''. . �m:�, . � 2 FEETt' 2 FEETt+ earance�rom an adjacent wal(including neighbounng buildings. ` Recommended to prevent condensation on windows and thermal breakage £ •' It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits. "•• The periscope GD-401 requires a minimum 18 inches clearance from an inside corner. •••• This is a recommended distance.For additional requirements check local codes t Three feet above if within 10 feet horizontafly. ; A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single(amily dwellings and serves both dwellings. tt Permitted only if the verenda,porch,or deck is fully open on a minimum of two sides bencath the flooc > t' Recommen<ed ro prevent recirculation of ezhaust products.For additional requirements check local codes. € ; W<t5-0614 OS.15D7 � ! 3 d i 10 , . • • , � . . • • For optimum performance it is recommended that all horizontal runs have a minimum of 114"rise per foot � � � • using flexible venting. This application occurs For safe and proper operation of tbe fireplace,follow �,,�hen venting through a -=="-=- FIGURE 15 the venting instructions exactly. roof. Installation kits tor HORI20NTAL TERMINATION:A clearance to com- �arious roof pitches are � bustibles of 2"must be maintained when penetrating availabie from your NA- A' combustible walls.The firestop spacer(W615-0075) pOLEON� dealer. See supplied with the unit should be used to maintain this qccessories lo orde�the ua�aroar clearance. specific kit required. • • � . � . � 1.Determine the air terminal location,cut and Frame Thisapplicationoccurswhenven6ng F']GURE 13 14'/,s"W x 14Vz"H openings in the ceiling and the roof to through an exterior wall.Having , provide the minimum 2 inch dearance between the fireplace detertninedtheairterminalbca- �`;�:',�:_ � pipe/liner and any combustible material.Try to centre the Gon,cut and frame a hole in an ��'?"�•''2 � ROUNDOR exhausl pipe location midway between two joist to prevent exteriorwall.The recommended � ��+a �UARE HOI.E � !" •, � having to cut them.Use a plumb bob to line up the centre of framed opening is 14Vs" W x �a�,' ; the openings. DO NOT FILL THIS SPACE WITH ANY TYPE 14�h"H with a minimum 14�h" E+�., '• OF MATERIAL. FIGURE 16 round or square opening inside �;; N�`:;'t ; I , ., � A vent pipe shietd will a finished wall. ��� : �! � prevent any materials ' See figurel5. R ,: � such as insula6on,from ..�'� 1.Mark and cut the vent pipe = e�� � filling up the 1"air space / > shield to the determined depth �`�,.�+ around the pipe. Nail c�u�K�Nc of we combustible wall.Apply VENT PIVE a bead ot caulking (not supplied)to the framework or to headers between the SHIELD joist for extra support. � the shield plate(in the case o(a finished wall)and secure 2 Apply a bead of caulking(not supplied)to the tramework the shield through the opening to the interior wall. The fina! location o(the vent pipe shield should maintain the required or to the Wolf Steel vent pipe shield plate or equivatent(in the dearance to the 10"venf pipe/liner. (See note above).Do �se of a finished ceiling),and secure over the opening in the not fill fhis cavity with any type of material. Apply a bead ot ceiling.A firestop must be placed on the bottom of each iramed caulking around the firestop spacer then along the edge of the opening in a root or ceiling that the venGng system passes venl shield to restrict cold air irom being drawn into the room through. Apply a bead of caulking all around and place a fire- or around the fireplace.Ensure that both spacer and shield stop spacer over lhe vent shield to restrict cold air from being maintain the required clearance to combustibles.Once the drawn into the room or around the fireplace.Ensure that both vent pipe/liner is installed in its final position,apply sealant spacer and shield maintain lhe required clearance to combus- between the pipe I liner and the firestop spacer. libles.Once the venl pipe/liner is installed in its final position, apply sealant between the pipe/liner and the firestop spacer. 3.In the attic,afler the pipe/liner has been installed,slide OR the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as FIGURE 14 insulation, from filting up the 1" air space around the pipe. �VENT P�E SHIELD� ^ �__� � CAULKING J FIRESIOPSPACER . �`_.-•�+!A � • `� i\._%i.1�,� �~ p8zt/2• `�"- f•� .�i�.,.' .};..; _� Self DrillingiE�` t.,,S�: . �s��s r,y.`�._-rt .•? ,��..� ...':- `��.i�;�n� G�i,�2'Over�ap -- - � � � �� , �'�., P���fI��'��`� � � j �� Hi Tem �� SealaM 1 ! '�.�, _ s`�. � � �u�� ��� , SHOWN FROM INSIDE THE STRUCTURE PI(;URE 17 �����I���t ����r��� wa�s-uis�n os i,or , 11 : • - • se on y approved alum num flexi e iner kits �, Using lhe 10"diameter flexible aluminium liner, apply marlced: sealant,slide a minimum of 2"over the fireplace combustion air collar and secure with 6#8 screws. � t '� "Wolf Steel Approved Venting"as 1.Move the fireplace into position. F' u c� ^ ,, identified by the stamp only on the 2.Faslen the roof support to the roof 10"outer liner. using the screws provided.The roo( _� For safe and proper operation of the fireplace,follow support is optional. In this case the `_� the ve�ting instructions exacUy. venting is to be adequately supported �-�� using either an alternate method � � All inne�exhaust and outer intake vent pipe joists may suitable to the authority having juris-*> ���� be sealed using either Red RN high temp silicone seal- diction or lhe optional rooi support.�p�suvvonr�,. " - ant or Black high temp Mill Pac with the exception of the (Figure 20) �replace exhaustflue colla�which must be sealed using 3.Stretch the inner aluminum Mill Pac(not supplied). (lex liner to the required le�gth. Slip the liner a minimum of 2"over the inner sleeve o(the air • • • • lerminal connector and secure with 6#8 screws.Seal using Note: Direct vent terminats shall not be recessed into a a heavy bead ot the high temperature sealant.{Figure 21) wall or sidin 4.Repeat using the outer aluminum 9• Oex linec(Figure 21) ,,,�R 1.Cut or frame a hole in an exterior wall with a minimum round 5.Thread the air terminal connector ✓g�EEVE or square opening of 14'/:"W x 14'l:"H.Secure the firestop / liner assembly down through spacer over the opening to the interior wall. the roof. The air terminal must be 2.Strelch the 8"diameter flexible aluminum liner to the re- �ocated veAically and plumb.Attach ,,,,, i ure 21 the air terminal connector to the TERMIfUL quired lenglh laking into accounl the additional length needed co�Nec.oR (or the finished wall surface.Slip the liner a minimum of 2" roof support, ensuring that the lop over the inner sleeve of the air terminal and secure with 6#8 of the air terminal is 16'above the � TENPEMTUNE highest point that it penetrales the se„u,w. screws.Apply a heavy bead of the high temperature sealant roof.(Figure 22)If the attic space w�a F« (W573-0007 not provided). is tight,we recommend threading p�}ER 3.Using the 10"diameter flexible aluminum liner,slide over the Wolf Steel vent pipe collar or ��R the outer combustion air sleeve of lhe air terminal and secure equivalent Iooselv onto the air with 6#8 screws.Seal as before. terminal assembly as it is passed DO NOT through the attic. CLAMP THE FLEXIBLE 6.Remove nails from lhe shingles, ALUMINIUM LINER. ���'�'� ��w above and to the sides of the chimney. Place the flashing over lhe air terminal conneclor leaving a min. 3/4" of the air terminal connector showing � ,�, above the top of the tlashing. Slide the flashing undemeath lhe sides and upper edge n-1EM of the shingles. Ensure that S n� �^ the air terminal connector is E�:ns'°" properly cenlred within the Oashing,giving a 3/4"margin all around.Fasten lo lhe roof. ,- .,,,,„«, Do nol nail through the lower — - °"�' HI-TEMP portion of the flashing.Make ' � SEALANT p8x1/2" � 1 SELF DRILLwG F�GURE 19 weather-tight by sealing with _ _ ,�.�.,w,,.,� SCR[ws dc caulking. Where possible, \ S� IWASHERS cover lhe sides and top • 8"COUPLER 10"COUPLER — I � - �.{ edges o( the Oashing with � ,m� ,_M - roofing material.(Figure 22) _ ` `�°�� mX _:` �EK,w. '� �� 7. Aligning the seams \ � �z' '10" FLEx PiPE of Ihe terminal and air �—"- . . 10"FLEX P I 8"F I.E X .. terminal connector,place lhe ��_ n,�,,,,� PiPE terminal over the air terminal `— connedor making sure the 4. Insert the liners through the fireslop maintaining the liner goes into the hole in the terminal. Secure with the required clearance to combustibles. Seaue to the exterior three screws provided.(Figure 22) wall and make wealher tight by sealing wilh caulking (not 8.Apply a heavy bead of weatherproof caulking 2 inches supplied). above the flashing. Note: Maintain a minimum 2" space 5.Apply a heavy bead of the high temperature sealant,not between the air inlet base and the storm collar. Install lhe , supplied with the unil,to the inside oi lhe 8"liner approximately storm collar around the air terminal connector and slide 1"from the end.Slip lhe liner a minimum ot 2"over the fire- down to the caulking.Tighten to ensure that a weather-tight seal between the air terminal connector and the collar is place vent collar and secure with 6 #8 screws. achieved. (Figure 22) 6.If more than one liner is run we recommend supporting a�a,s-oe,n os�so� every 5ft. i; 12 , � � This appliance is certified to be installed in an a(termarket . permanently localed manufactured(mobile)home,where 1. Install the 8"diameter flexibte aluminium liner to the not prohibited by local codes. fireplace. Secure with 3 screws. Seal the joint and screw holes using the high temperature sealant(W573-0007 not provided). 2. Install the 10"diameter flexible aluminium liner to the fireplace.Attach and seal the joints. F o aa i . . . � � • i i Proceed once the vent installation is complete. � � Note:All gas connecdons must be contained within sesrRicroR ' fhe Tireplace when complete. �� i 1.The fireplace is designed to accept a'/�"gas supply line. � The fireplace is equipped with a%:"manual shut-oH valve,and I an 18"listed 8exible FIGURE 23 � gas connector. F�e�e ; � corw�croa s��ur av � vuve ADM7ER � FITiNG � FIGURE 25 pLACN 9�;r F�GURE Z4 Vertical terminations may display a very adive flame.If this 2.The access to the gas inlet appearance is not desirable,the vent exit must be restricted is located on the right side of using restrictor plate,W500-0321. This reduces the velocity the outer shell. of the exhaust gases,slowing down lhe flame pattern and c,�s creating a more lraditional appearance. \ 3. To ease the connection, The plate has a series ot holes to allow/or adjustment. the shut oH can be flexed out Ec� Remove the lwo screws on either side of/he exhaust collar ��. w 19 h, through the side of the fireplace �nside the firebox.Install lhe plate in the desired set o(holes, �, where the connection can be �hen replace the screws. made. It is recommended to secure in the third set of holes which ACCESS ��� P�� 4.When Oexing any gas line, �uses the greatest amount of restriction for vent lengths support the gas valve so thal between 15 and 30 feet. the lines are not bent.(see Access Pg.20). 5.Check for gas leaks by brushing on a soap and water solu- tion_Do not use open flame. � : � . . � This appliance is certified to be installed as an OEM(Origi- nal Equipment Manufacturer)installation in a manufactured home or mobile home and must be installed in accordance with the manufaclurer's instructions and the Manufac- lured Home Construction and Safery Standard,Title 24 CFR,PaA 3280,in the United Slates or the Mobile Home Standard,CAN/CSA Z240 MH Series,in Canada.This ap- pliance is only for use with the type(s)oF gas indicated on the raling plate.A conversion kil is supplied with the mobile home appliance. This Mobile/Manufactured Home Listed appliance comes factory equipped wilh a means to secure the unit. Tlie fireplace is equipped with two 1/4"diameter holes localed in lhe iron lett and right comers of the base.For mobile home inslallations,the fireplace must be fastened �������� in place.Use#10 hex head screws,inserted through the �D. holes in the base to secure. Always tum otlthe pi/ot and the fuel supply at the �� � � A �O�A source,prior to moving the mobile home. �vL �� .Q . Afte�moving the mobile home and prior to lighting the �replace,ensure that the logs are positioned correctly. �������� �����,��,�; wa,s-ot;,a ns,so� � 13 . . MAINTAIN THESE MINIMUM CLEARANCES TO COMBUS- The ' �rrni-can be installed with a rectangular opening. TIBIES: � It is besl to(rame your fireplace aRer il is positioned and the Fireplace framing-0"to stand-offs(top,rear 8 sides) vent system is installed.Use 2x4's and irame to local build- Fireplace finishing - 4'/."to sides of fireplace opening. ing codes. - 22'/e"to top oi fireplace opening. Note:In order to avoid the possibility oi exposed insulation FIGURE 28 or vapour barrier coming in conlact with the fireplace body, it is recommended that the walls of the fireplace enclosure Non-combus- be"finished"(ie:drywall/sheetrock),as you would finish any �1°'C018,;;� tible tinishing other outside wall of a home.This will ensure that clearance malerial (ie: to combustibles is maintained within the cavity. cement board, For convenience,the stand-offs have been shipped flat. Z2 ve� , brick, stone, Befwe framing, ensure the stand-offs are opened and � 71�N tile) must be screwed in place. used to (inish It is not necessary to install a heaRh extension,but the fire- the front facing - place should be raised to be flush with either the heanh or of the unit. the finished floor. When roughing in the fireplace,raise the fireplace to accom- modate for the thickness of the finished floor materials, i.e. � � 4i''" tile,carpeting,hard wood,which if not planned(or will interfere �60 w"---r - with Ihe removat of the hearth strip,which must be removed IMPORTANT: $ to access lhe firebox. The � ��ii�u- requires a Objects placed in front o(the fireplace should be kept a mini- minimum inside enclosure COMBUSTIBLE mum of 48"away from the front face. height of 72". Measured �rMATERIAL� , FIRESTOP from the bottom ot the fire- 1 sPncER $ �:��.•�n��_�_�;_�:��+��� place. sruo FIGURE 26 For temperature require- � �N � ments,lhis area must be left �. '�` unobstructed. �sPnc RF er ;�MI � � � -"" It is recommended that the " 3 �.,; ,�sb � enclosure be ventilated at � � � the top and bottom to circu- �� t�✓ rr late the hot air. � d� � y;� ���' 'Non combus- m Q tible material FIGURE 29 must extend NON-COMBUSTIBLE "� _ 72" at which r����" top of enclo- � tr�_ -� � �..,.,s� n: " FIGURE 27 sure can be � £ "� � combuslible �; 0 �. �� ;� 1 ��,.��� k.:.: WARNING T�� �� �� Qp � Facing and/or finishing material must never L-59.-1�N_,; overha�g into the fireplace opening. W415-061J 05.1507 i i 14 . . Combustibie mantle clearance can vary according to lhe / mantle deplh.Use the graph to help evaluate the clearance / � needed. 6"MANTLE �- 5" STAND OF ricuRE 3o Tpp pF 4 SPACER 9 UNIT -- -- --- MH 8 A E 7 TOP OF _ 8" �° s. 5., 4� T G 6 ------------------ FIREPLACE L H 4 OPENING ET 3 � 1 2 3 4 5 6 7 � � MANTLE WIDTH _� ' � • • Do NOT use the fireplace if any part has been under , � � � wate� Call a qualified service technician IMMEDIATELY to It is necessary to hard wire this fireplace. have the fireplace inspected for damage to the electri- Permanently(raming the fi►eplace with an enciosure,requires cal circuit the fireplace junction box to be hard wired. If access to the control area is necessary BEFURE IN- This fireplace must be etectrically connected and grounded in STALLATION,remove the access panel.Located along accordance with local codes.In the absence of local codes, the right side of firebox. use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70-1996 NATIONAL ELECTRI- The access panel must be�e-installed befo�e operating CAL CODE in the United States. the unit TH FIGURE 31 TP �...,.......�,........ . _—_ ( Nvw oi v aoio ■ � W .D ? ';N � J� ,° I � � . � Z VALVE � LL ..w.....�.�.,.�...� n x ,; REMOTE RECEIVER 4 , w.IH�a_ „ �.... f.-,.��..� .�o a .,+ y., � ,.. .., �_n LIGHT L2 .:. L1 FAN - ����,��� y_: ---------- [HOT] - ��� i 4 ZQ�� wais.nsra os,sm E�A����°�a� 3�9����?,'���:;` � . � 15 s � � � � � � � DOOR FIGURE 34 i � �•. FIGURE 32 � 1� �� , ;�` � qT � ` ' ` ' � � • ,•,1 CpNT �, ;'�� \_ , Rpl � � .'` . ��O Rg � � LOG SHI P NG BRAC E � . Q _ � �l 4 O V • fn•' .•O V I � 0 � ' HEARTH STRIP i � SCREWS The glass door is secured to lhe firebox with 7 latches 2 on each side,and 3 across the top and 2 screws.Pull the handle Before lhe gtass door can be removed,the control doors of lhe latch(orward,then lift the hooks out from ihe slot in the must be opened and the heaAh slrip and screen assembly door frame to release the top and sides of the door.With a must be removed. Screw Driver remove the 2 screws in the bottom comers of the dooc Lift the door out irom Ihe retai�er along the bottom !•��., FIGURE 33 0(the door, we recommend 2 people remove door due to � ;' 1'� size and weight. Pull lhe bottom edge o(the door out from � % � lhe fireplace until the top will pivot forvvard.Careful door is ; \ very heavy. m , / • FIGURE 35 • ;�`� ; 1 � ' `�l� �� '.,�'• /;�`� ', ' /:' � i �1 �.`� ` . i / 11� I � .. � \\��0 \ � � �1 i I ! \ \] !�� � LOG I � �` \` � .:I : I I � ' , � ,s' . SHIPPING I ��� � � '� BRACKET Q ,�;\`�.; '� � / ��` � O \ � >`; Before in- � ? � With lhe conlrol doors pulled open,you can now lift lhe heaRh \� � `�,_ ° stalling the logs, \,� _, strip up and away from the tront of the fireplace.The curlain you must first remove the ���', B ` assembly can be removed by litting lhe rod oul from lhe lhree log shipping brackeL Lift up lo remove. � hooks at the top inside edge of the door opening. Discard once removed. W415-0614 OS 1507 3 Z �s . . . Bridc panels are shipped separate irom unit due to the brittle '� 1tl 4��y' ���,� i material of the bricks, care must be taken not to bend or �.. (orce them into place. When shipped, the brick panels range in varying shades ,; �; of Sandstone. During initial use, the panels will darken �� ��� temporarily. The appearance of lhe panels will permanently � +r� `¢ lighten in colour with use. � � �''"� ti� z� � NOTE: Refer to the FINISHING seclion of the BGD90NT/ `"' PT Installation Manual for instructions on removing the door �� and log shipping bracket before proceeding. INSTALL PANELS IN THE FOLLOWING ORDER: " �` �� �� , �� � � �'� ���� �� . ,�,fft����' �r z ���; �: ,��t�� �,�x�t �.�� 3 ��y ��1..,k • � � � �° . '�ES``� c 1 ����� < i $�+��Y F :. �' 3 1 ; �,� i 3 �� � ��i � i '� I ,� I�II� , I��'�k +.}. k �. .�. . To install the Front LeftO9 ,Centre�,and Right Q Hearth Secure the Left Panel O6 and Right Panel Og using the Panels you must first remove one of the Right or Lefl End retainers located in the top left and right comers of the Hearth Retainers. firebox. END HEARTH RETAINERS +� x E�, :.;a� � ���� �� � � �;:�� R��, � a:�� � � _�9 �; !.=g : ;: f�0 �.'�, ' ; 61��1 f��lqi�� �� � �� wai�,.oeia os is w s��. �- 4 2009 ������°��� �Q��l1��� � 17 . � . � ���`°`''��a`��� '�-�����������`�� �-�� � � " � � ,i,>.� � �. �� � q�Andirons are pack- �I � �' �''° :� '"4,� aged seperately in- ,�, ; � kx." � ��II , - �� side the unit and must M.��,a��„" � � ��b � r . e nslal ed rio to � , P ��'' the log installation. Place the Andiron on � , rJ �, �„ the Andiron brackets q place tbe small branch oflogll5 into the notch on log#3. ` /ocated at the front o/ The notches on the bottom edge of log�15 should sit on ,;..�,: the unit lining up the �he�rst and second grate posts from the left. ' holes. Secure using � . .s . fhe sc�ews provid- ��_ `.�"`k�� � ,� ,_ �`�,, ed. Repeat on other �' ��� �*s `�� il " �"� side. �� • � . TM PHAZER logs and glowing embers,exclusive to NA- POLEONQsI Fireplaces, provide a unique and realistic glowing effect that is different in every installation.Take the time to care/ully position the glowing embers/or a 5. P/ace the smal/end of/ogA�6 into the/ront notch of maximum glowing eNect.Log coloers may vary.During /og#4. Place the locating hole in the large end of loglf6 the initial use of the frreplace, the colours will become onto the locating pin on top o/log#2 more uniform as colour pigments bum in during the heai � ie +;,,,� .��,�, , activated curing process. �I����j��c ��"���! 1 � 7 ,�- . 6. Place the pin!n log#7 in the hole in log#6. The log 1.Centeitherearlog(#1J behind therearbumerand onto shoufd sit in the notch on log#2 and the bottom should the lo su rest along the right side of the Andiron. 9 PPcrt• ;��. � �r���r •r.° � ��� �"�� �E ��' �� '�`. p�� $ � � I ii � �fi , ' I�I� �(j ,���� ���,, ,i�li I ' r � 3 2 . � . 2.Place log#2 and log#3 onto the locating pins.The/ogs �• Place the large end of/ogtFB into !he rear notch of should sit Nat on the burner. �09�' :�����>���� � � � The smal!branch of log�8 srts in the notch located on ��',�'�z��"�"�'� top of log#1. �� �T �. ���`10�,��'��� <� ���: � � . �`A . ,���,.� , 4 ,.3 � :���� �o � x i I : "�.< . ..:.: �+'��,�i�:�. �,:. =='# < . 3.Place the locat�ng hole on the underside ot log#4 onto "� ����� S�<'� ��<�� �;�,. 9 j�',� ' � the locating pin on top of log#3. The notch at the oppo- site end oilog#4 sits on the third grate post in from the 8. Place log#9 onto the grate as though it had burnt right side. off fog#5. Place logl�l0 onto the/ocating pin on log#i. Again, log#10 should be aligned as though it has burnt oIf o�log#7. W415-061/05.15 07 € t s: f ) 18 . . Randomly place the charcoal embers along the front Tear the embers into pieces and place a/ong the front and sides of the Hearth Panels ln a rea/istic manner. row o/poris covering all of the burner area in front of Fine dust found in the bottom o/the bag should not be the small/ogs(#2 d�t3).Care should be taken to shred used. the embers into thin,small irregular pieces as only the exposed edges of the fibre hairs will glow. The ember mate�ial will only glow when exposed to direci/lame; Sprinkle vermiculite around the charcoal embers. however,care shou/d be taken to not block the burnei Note:Both charcoal embers and vermiculite are not to poris. be placed on the burner. Blocked bumerports can cause an incorrect/lame pat- tern,carbon deposits and delayed ignition.phazerTM" logs glow wheo exposed to direct flame.Use only certi�ed"glowing embers"and phazerT"/ogs available from your NAPOLEON� dealer. Your "�ir�r��rcomes equipped with 2`Night Lights*'"'.The lights have been pre-wired and is controlled from the remote FIGURE 37 control. If in the event the lamps o�lens need replacing,follow the instructions below. Shut ofl breaker at main power supply. � , ' � GASKET � ���nco "P � LENSE Remove the four screws that secure the lens frame to the � � Firebox top. � FRAME This frame retains the glass lens. The lamp can now be � � accessed. � Note: Do not handte the lamp(bulb) with bare fingers, protect with a clean dry cloth. The lamp will pull straight out of the socket. Replace with � �� �`� Wol(Steel paAs only, as lamp and lens are special "high - I�Ij,g�� temperature"producls. When re-inslalling,ensure integrity of gasket seal. THE FIREBOX MUST BE SEALED. Over tightening the screws could break the lens. "Light Leakage"from the holes in the housing lamp may be observed.The holes in the lamp housing are necessary for ventilation and must not be covered. FIREBOX TOP FIGURE 36 �����1������ C7� .ti�:�, i .��. �oU� waib eein or�i:;m ������9��t ��?�flf��� k . 19 - � . � . . The control area can be accessed either through the control door or through the access panel inside the firebox. . . • f Follow the door removal instructions.Remove the right side The vatve on The�r,ir.nz- is piped with two flex connec- panel.Remove the(our screws Trom the access door. tors Nofe:A new gasket wi!!be required, when re-installing (one inlet,one outlel). the access panel(see replacement parts). It can be removed or pulled forward for service. • • � 1.Open right control door. 1.Open the right control door by pulting bottom portion away 2•Remove the wing nut and pivot lhe valve out(rom the slot al the botlom of lhe valve. from magnet catch. F 2.Remove the hearth sirip by tifting up and away from unit. 3.Slowly pull the valve through the control door being careful not to kink the gas lines or wires. 3. Remove the receiver by pulling lhe left side of lhe plate away from the bracket. , � . � . : , � . . 4. Once disengaged putl lhe wiring harness out (rom the back of receiver. � 1.Open the right control door by pulling bottom portion away from magnet catch. � � � � � 2.Remove the heanh strip by lifting up and away from unit. 1.Remove access panel from inside the firebox. 3.The spark module is located in the front right corner of the 2.Unplug the control module(rom the junction box unit(see photo below). 3.Pull up on the control module being held down with velcro 4.Disengage the battery compartmenl door from the top ot and disconnect the plugs(fan,aux).Remove wiring harness module. from the front oi casing. 5.Replace battery and re-install compartment door. 4.Install the new control module(see schematic Pg.14). O _____--------- O WING NUT VALVE � � SLOT RECEIVER SPARK MODULE O � WING NUT �, � VALVE - /SLOT / RECEIVER � _— SPARK MODULE FIGURE 38 w4�s-ae�a os tso� � 20 � � - . � . . � desired flame height. Six flame levels are inGuded,from 1 (minimum) to 6 (maximum). An acoustic signal from the If the appliance is tumed on and the Receiver does not receive Receiver confirms the reception oi the command. any command for 24 hours,it automaGcally tums the appliance - -- -- .- and the Remote Control oH. ' '—^''�. ;� � � , � " � ' , �s".."k I . . � . . � � • �' � : ! To operate this firplace usi�g the remote,the pilot must be --�--�,-- --- � ; running and the gas valve turned to the"ON"position.Ensure ' lhal lhe receiver has power and the backup switch is in the ��� ; `�`��,�� ' auto posilion. i � ' t ��� , ,___�_____._, � :-__o-oo_T: � o:oo �.�a_� � ,.� � } 1 ----��cuaE ao -- � � 3. AUTOMATIC CHANGE OF FLAME HEIGHT The syslem is provided with three automatic sequences to change continuously lhe flame height.Thirty sleps compose each sequence wilh an interval between one step and the other of 5 seconds,for a total duration of 2.5 minutes.At lhe end the sequence repeats continually until the sequence func- FIGURE 39 Gon is changed lo an altematate pattern or tumed to o(f. The Remote Control can select one of the predefinded se- quences.Use the UP or pown button until ihe cursor(small triangle)is to the left ot the two small flames.(Figure 55) 1. Install lhe batteries (AAA) into the remote control Use the lefl or right button to select sequence 1,2 or 3.When transmitter. The "HOUSE" icon with room temperature will using the sequence function the room thermostat is active. be displayed. f r; 2. Press the ON/OFF button on lhe remote. Icons � ?•� x ` FIGURE 41 will appear al the same lime and acoustic si nal is " � - - - - generated if not, move lhe transmitter closer l0 9he re �� � "��� '" ��'�`' /`�,��i, s ",� �,-w'.r�. .� � y„� .. j I��x ,. � ceiver and repeat. If a signal is still not heard, it will be . necessary to execute the address setting procedure 4 ",� r' ! �'..-.-- � �.�__ __ ' ��" �f ''' �t�1 �1�1 i1 Note:There maybe a few seconds delay betore the receiver { _` �% �`' ' ,' , responds. Especially when using the wrought iron face ' �t b � °f�. .'i � __i�.t?a� � fEl.�e��, late. � ��, � 4 ~ , P 3.Fahrenheit- Celsius temperature indicatior ����`�e�� �'' ' t7 00 _ I 0 UO It is possible to set the Remote Control transmitter to display � �-;�. "'...'". `._ _ �""'�°" ''� w� the temperatures in either Fahrenheit or Celsius.Use the UP � ', .�. � � �'•-__._• -� � '} �..:>3_.k,, ., a... _ .. .'_._._. ; �...�`"�.._._._.. or DOWN button on the transmitter until lhe cursor (small triangle)is le(t of lhe clock icon. 4. ROOM THERMOSTAT 4.From time 0:00 press the LEFT key ten limes.The display The Remote Control can operale as a room lhennostat. will show the transmitler address.Use lhe RIGHT button to To activate this function use the UP and DOWN key until the toggle(rom °F to°C and vice versa. The display will show cursor(small triangle)is lett o(the thermometer icon. lhe selected unit o(measue. Press lhe LEFT button to exit Then use the right of Ieft button to set the desired room this function. temperature.(Figure 56) � � • � � • � This control system will cycle automalically the appliance on . or off to maintain lhe selected temperature. 1.ON/OFF , __ _ _ __ _ To Inm the fireplace on press lhe ON /OFF button, the � �!- ��� %��--��� fireplace will always light al maximum flame setling. Press ; -� ,s, i iJ " : ,a,, the ON/OFF button a aintot m h 9 u t e fire lace off. P � � � ,.� ,.. , _....---.___..._-- 2.FLAME HEIGHT ' ; I , � This funclion allows remote control of the flame height. , ��= , � ,-�'�.B�,I ,'-i �� i",8�. Check that the Remote Control is on,otherwise,tum on the �'-'��' ' � � i ( Remote Control and wait 5 seconds.Select the manual ilame - - -; � --�I height until the cursor(small triangle)is to the left of the big ' �_��_ ; _� p�C flame.(Figure 54) Use the RIGHT or LEFT bullo�fo set the •0* "" , : •ux °N ; ,--� � ` � � � ; . 9` �a � ��� � wn�s-oe�a_nr,�sm -__.____ ' FICI:�RE 42�"`__.--- __ _ _ ,-- _ _ _. _ ��� � � ���� �����!��� ��a ,�,,�:;��?�:. � 21 ' S. FAN SPEED SETTING CHILD SAFETY LOCK-OUT - -- - -- This function controls the speed ot the hot air circulating fan. Fhis funclion is lo deactivale con- ' �., To change the fan speed,use the UP and Down bullon until trol button.The function is active ' � o lhe cursor(small lriangle)is left of the fan icon.Set to one of when the bdc icon is lit.To activate � � 4 levels included or turned oH(level 4 means(ull speed) this tunction press the ON/OFF ' � _ button and within one second lhe . _ ..... _._ , __ _ _ .._ ..., � � ��je � ----�„ � _-- � UP key � �. � � �� f� 1 ' To reactivate the remole control � ° ; � °� buttonss follow lhe same se- ' � O�D t quence,press ON/OFF key and '. .�. °N Q ; ' ,.��.,,.�. _....._i ._..___..____ � __._.�.._ _ ' within one second press the UP � �...I ` _ � ' ., � � __--- __, button. : _.._ _. . ��.i��e�.� �', ! �` gi. ( � FIGURE46 �� ,_._ _...__i ►+� (._. �_ __ j f (.. .ODO�i ;� (� : Q ; POWERFAILURE ' ,� a,"� " "j ; , � �'a„ � "" ; During main powe�bss it is not possible to tum on the appti- ; - — ` ' ' ance with the Remote Control.Il is possible to tum the appli- � �--�J ; y ance on manually using the Badcup switch of the Receiver _._ _.____-_---.u..____., _._. _.._._.__ _..._._.___.! set to the MAN position. (Figure 53)The receiver is located � 6.TIMER SETTING FIGURE 43 �n the conVd area(see steps 1 and 2 or page 19-Once the The Remote Control has a sleep(unction.With this tunction main power has been restored the receiver must be returned il is possible to set a sleep time.After this time has elaspsed to the auto position f�remote control. the appliance is automatically switched oH. To activate the NOTE:On subsequent restoration of the main power and with funclion use the UP and DOWN button until the cursor(small the BACKUP switch in AUTO position,the Receiver leaves triangle)is to the left oF the clock icon. the appliance tumed off even if the Remote Control is turned Then use the right or lefl button lo set the desired sleep time. on.In this case,to switch on the applia�ce,press the ON/ It is possible to set a maximum time oi 90 minutes with 15 OFF button of the Remote Control lwice. minutes steps.Afler lhe desired lime has been set press the UP or DOWN key to start lhe timer.(Figure 58) .___ .___.__._ ._.....___.� _. . ____.__� . � . ._.. .. LOW BATTERY DETECTION ' ,� � : ,, ; The duration of the batteries de ""` ""���--�� T "�' �r..,R �..t,s %�� ; � � pends on many factors:the quality ,� t... � , � , � of the balteries used, the number � �� I ! __.. , , _ of ignitions of the appliance, the `• � number of changes to the (lame ! �k i , height etc. (�,�( ' �_���`�'6 ti i _... �� +��81. ( _ - . When the transmitter batteries are i , ; �.__. � low,an icon will be disp�ayed on lhe �� � ! ►(� �00 ; I►(� 0� �S '; LCD display lo alert o(a low bat .�. °" o � ! ` ...... ._._. . __ ._ , : wr �" , ' � ,a,x ; tery condition before losing battery � 1 � , �., _.... , __`.__.,_..___ ' _ I ! , power at all.As soon as the depleted -----.. � --- --- batteries are replaced,the transmit- FIGURE 47 _ . _ _ _ � ___ __ _..._.. ..; ; 7. AUXILIARY OUTPUT FIGURE 44 �er will restart its normal operation. The auxiliary(unction allows switching of the accent light accessory on or oH. To control the accent light use the UP and DOWN button until the cursor(small triangle)is to the left of the AUX word. The righl button turns the light on and the left butlon tums it � oFf.(Figure 59) �- — ,..` � , r;�n -•..� � • . � y ' l.� 4 1 � v + : _ _.. .__.._.._.__.� + � � � ; 3z � �. .JN '1'G i; ' f 1�."; ��.' ' ! ._ ' r. ' � ��� : �"fl ° Q�. .._ : L.J� - — �,W 'w '�""`�_ % FIGURE 45 { a - W415-Of,14 OSJSA7 [ 6 P i 22 ADDRESS SETTING PROCEDURE Use Ihe UP and DOWN key on the transmitter until the cu�sor ' (small triangle)is le(t o(the Gock icon. From Iime 0:00 press the LEFT key ten times. The display will show then the trans- mitter address. Press the LEFT key lo exit Ihis function. The transmitter address is required to be equal lo the Receiver. (Figure 62) Selecl, through setting of the dip switches, the address of the receiver. (Figure 64) Switch #8 must always be in Ihe ON position(down). Il is also pos- sible to staA a receiver address search sequence through the Transmitter. To enter this function use lhe DOWN or UP keys until the cursor(small iriangle)is lett of the clock icon. From time 0:00 press the LEFT key tem times. The display • will then show the present transmitter address. To alter the address of the Transmitter press the UP key to increase and DOWN to decrease it. A'beep"(rom lhe Receiver will confirm the same address as the Transmitter. Press LEFT key to exit this(unction. Note: The address of the Receiver is acquired only at its power on. Changing the address while the Receiver is powered will not have any effect. To change the address of the Receiver, disconnect the power cable from the Receiver,change the address and reconnect the power cable to the Receiver. _.... _..._....__ .........__ . _. .__. ��� 4 j �«_.ak � � ; 1 � , [a"f i' . ! � �_�....�.___..._ . � , i ' ,�+� (..,...____.......,_...._...,{ �ttlJ�b ? � # _� ; � �__ _� f ►f�J D�00 1 ` '�0 0 I i �--�---- ? !�'-'`y"'�.# �,. � .�_�_�___ � �...�-� _ ___ _ _. __. __, FIGURE 48 FAHRENHEIT-Celsius Temperature Indication Il is possible to set the Remote Control to display the tempera- tures in either Fahrenheit or Celsius. Use lhe UP or DOWN key on the Transmitter until the cursor(small triangle)is leR o( the click icon. From time 0:00 press the LEFT key len times. The display will show the transmitter address. Use the RIGHT key to toggle from°F to°C and vice versa. The disptay will show the selected unit o(measure. Press the IEFT key lo exil this funcUon. (Figure 63) ._.�_ !` _'� __;� � � .w\€ ' ♦ ' � E � : { . , e, � _ .�_..........._._{ ....i. _...,."_" _ � � f�� 5 E ' ; .(..�...(.'�, y - .. � �-.. n......,...._' . . �J U� £ � � . _«`..,._ C lJ�,., F . I ,_ � f ; ' � : . �...... .:.. .. � � .._,........ _. ..,_....t \ ^/ . .. �� / . ' ` . .".."__ .._��: -- __-- : ���I��'��� ���r Fic.uri�.ay W415-0614 051507 � ' _. �'�L � �'. _'�iu;a ��������� �;����r���Y: N � iU N 0 nuoeess � t � . s e � a 0 i � C '1 0 t r . � _.. .._..... . .. ...... ............ .b .._..._.....5..... ........... ... ._......... � t ._,F ` _. .V. ..... _._..� .�_ J .. 3 i ; _ _. � � n ; ..... _ y__. ..i % ._. - ... ....._. ...........� .3.... _. _........__.. . . �. � ! . ^ { .; .� � u .. .. .? .. . .. ' 0 h 0 .� . ... ` _ .. .. U ... C_. � . ... � , , � a � _ �o � � .. � � ... n E . 7 ._....�.,_... � .. , h �__.... ............... 1t .' ..., ..,. _ `� ' . ! 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' :...__.._. �. .. . . __.__.... ` .. . .. . ..' .. ._. . _.. . ._ � t _,__� . ;.__.___, t .........�_. t..... .....5..._.._ .4_ . � __.._._ ..,__.,..... �... ....._:..,��.._�..._ ± .........r � • _. _. ��:._._.._ 1 ? 1 1 + 9 t r. .. ............ .. ._.... ........._..._ ... .. . r............_. n i .._...._.__C 8 J � ._.. � . ....._. ... ........ .__.. ......._.... .._......... . �� f . ;......... .. .....,..�......�.......��.........«�..�. ...�............�....._...... �_._.._..�, ,.. . . � . .,._... ...... ..'.'i.""_-..,..__.".'� "_'.�...'__'_�_'_.___..<....__. t '. .. . ... ....... ..__......... ..........__.. � � � .........._ ._...�........,,.. �`_......,.,......�...._..._R l._._...._ ......_.!. .. ..-....... 1 � � .p.._.. ; , � n ._. .. .._..._....._..... .. ............. ... .......... _ __.__...._. _....0._....-'-�.... ...__!_......_..d_.._._...... � � �� _ ..�M .. .__. J .._� _.i .... . . .. _..�. ..r..__... _.._ .._., ._...._.___.. »o..._ . ? _...... ._....�� _.�..._ ,. �_� �_._ _ ..._. ^ _._.. ......_.._. S + �._tN.__._._.___.__ . F ___�,_._.._._4�._._,__...�..1.. �____... 11'2 v �i'� « tl ! � . . _ ._.._...._..._ ..__. ._. ...._.._..--_. ._...?�_-• . ...�_.?..._._ Q-' .�-'----� .. ..�.. --- � �� . , -tt�� ���---.� �., . ...V_._..._...A_..__.._....�:__ _.i n.._.._.... .. ._1�S .. .___ �_.... �...._. � .._.....:4.. _o...... t � !. .?,..,`_. _!u...... . < ..._ - ...... _!. _o_.. f ...... �. , e .__.._ ���T.._. �__� .F 0 � ..... . , . _1f�...... ._.:�......-�--.. .� C � t —j— r�---- ____ N W 24 . . , . � , , A. This fireplace is equipped with a pitot which must be When lit for the first Gme,the fireplace will emit a sight lit by hand while(ollowing these instructions exactly. odour(or a few hours.This is a normal lemporary condi- B. Be(ore operating smell all around the fireplace area ��on caused by the curing o(the logs and the"bum-in"o( (or gas and next to the floor because some gas is �nternal paints and lubricants used in the manufacturing heavier than air and will settle on the Ooor. process and will not occur again.Simply open a window to C. Use only your hand to turn the gas control knob/ sufficiently venlilate the room. manual shul-ofi knob.Never use tools.If the knob After extended periods of non-operalion such as(ollowing will not turn by hand,do not try to repair it.Call a a vacalion or a warm weather season,the fireplace may qualified service lechnician. Force or attempted re emit a slight odour(or a few hours.This is caused by dust pair may result in a fire or explosion. Parlicles in the heat exchanger buming ofi.Open a window D. Do not use lhis fireplace if any part has been under to suHiciently venGlate the room. water.Immediately call a qualified service technician Purge all gas lines with the glass door oi ihe fireplace to inspect the fireplace and replace any part o(the removed.Assure that a continuous gas flow is at the control syslem and any gas control which has been burner before installing the door. under water. . . . • . Waming:if you do not follow these instruclions exactly, ' Do not touch any electric swilch. a fire or explosion may result causing property damage, • Do not use any phone in your building. personal injury or loss of lite.Initial lighting of the pilot and ' If you cannot reach your gas supplier,call the fire main bumers musl be done with the glass door oH. department. Do not connect valve or wall switch to electricity.See • Turn oft all gas to the fireplace. installation instructions. • Do not try to light any appliance. • Immediately call your gas supplier from a neighbor's phone.Follow the gas Q�LOr When lighting and re-ligh6ng,the gas knob cannot be supplier's instructions. tumed from pilot to off unless the knob it depressed k Q slightly. 0 Z 1. STOP!Read the safety intormation on the operating FIGURE 51 IabeL 2. Turn off all electric power to the fireplace. CnS KNOB 3. Turn the gas knob clockwise �—�. to off_ 4. Wail 5 minutes to ctear out any gas.�f you smell gas, � . including near the Ooor,STOP! Follow"B"on the op- �.Tum off all electric wer to the fi • erating label.Ii you don't smell gas,go to the next P° reP�ace if service is to step. be performed. 5. I(the lireplace is equipped with a flame adjustment 2•For a complete shut-down procedure:push in gas valve,tum clockwise lo off. control knob slightly and tum clockwise� -�.to off. 6. Find ilol localed in front of the back I Do not force. p� og on the right. 3.For a temporary shut-down procedure:set the switch 7. Turn gas k�ob clockwise�'y to pilot. �o oH.Press and tum the gas knob clockwise ��. 8. This unit is equipped with an auto-spark. to pilot. Depress and hold gas knob.Keep knob fully depressed for one minute,Ihen release.It pilol does not continue lo bum repeat steps 3 through 7. 9. With pilot tit,push and turn gas knob counter-clock wise .r—� to on. 10. If equipped with Oame adjustmenl valve,lum knob lo high. 11.If equipped wilh remote on-off switch,main burner may not come on when you tum Ihe valve to on or • high.Remole switch must be in the on position lo ignite burner. �-�r- e - 12.Turn on all eleclric power to .,;. �`; the fire lace. I � P !.�i` �.. .. _.._:.� ('IGURE 50 � �` ��il'�'YY�� ,�v I _ t� W�1'i-Ofitq_0'i 16 U7 ������1�t ��j���tl�, � 25 ` TURN OFF THE GAS ANO ELECTRICAL POWER 3.Check to see that all burner ports are buming. BEFORE SERVICING THE FIREPLACE. Clean out any of the ports which may not be bum- CAUTION:Label all wires prior to disconnection when ing or are not burning properly. servicing controls.Wiring errors can cause improper and 4.Check to see that the pilot flame is large enough dangerous operation.Verify proper operation aRer ser- (o engulf the thermocouple and thefmopile and vicing.This fireplace and ils venting system should be inspected before use and at least annually by a qualified reaches toward the burner with the third jet. service person.The fireplace area must be kept clear and 5.Replace the cleaned logs. (ree of combustible materials,gasoline or other flammable 6.Check to see lhat the main burner ignites Com- vapours and liquids.The flow of combustion and ventilation p�etely on all openings when the gas knob for the air must not be obstructed. ' burner is turned on.A 5 to 10 second total light-up - 1.In order to properly clean ihe bumer and pilot period is satisfactory. If ignition takes longer,con- assembly,remove the logs to expose both assem- sult your NAPOLEONO dealer/distributor. s blies. 7.Check that the gasket on the sides,top and bottom . 2.Keep the control compartment,logs,burner,air of the door is not broken or missing. Replace if shutter opening and the area surrounding the logs necessary. clean by vacuuming or brushing,at least once a year. , � • . � , � Adjust the pilot scxew to provide properly sized flame:Turn in a clodcwise direction to reduce the gas 8ow. Air Shutter Openings 0 o Front Rear ^ o o O; ` ` :.�^ FIGURE 52 LP 3/8" 7/16" �'�" � NG 5J32" 3/16" R..• o �,' o 0 o Closing the air shutter will cause a more yellow flame,but P���T can lead to carboning.Opening the air shutter will cause scaew a more blue flame,but can cause flame lifting from Ihe • � • bumer ports.The(lame may not appear yellow immedi- It�s impo�tant to pefiodically perform a viSUal CheCk of ately;allow 15 l0 30 minutes for the final flame colour to be established. , the pilot and burner flames.Compare them to the r illustrations provided. ��'C�,t�� ; � FtGURE 54 +3v :€vr:N� ; 3/8'-1/2' � i � �_d?� f AIR ��� _ � SHUTTER , f �� OPENING u�, CJ{�.l _�:1 �� �j .� .�;: a � � yl;�.,,°. ���� ,�,�x��{�sz, ��°;� �,•. PILOT � � ��j' X ' �' ��e. "�,"+ � �Y..- A� BURNER ERMOPILE a. THERMOCOUP y:"; . r _ � .�: FLAME MUST ENVELOP UPPER 318'T0112"OF TNERMOCOUPLE 8 � 3 THERMOPILE I�IGURE53 i,� ;�'i�� � � ���* 'rf� � .- v�.a�,���_ .. .__ v.�._ $ W�15-061� D5.15.07 6 26 . . , Contad your dealer for questions conceming prices and avail- 1. Mo�e�8 SeRUU NuMeeR oF FiRevuce abiiity ot replacement paRs.Normally all parts can be ordered Z. INSTALLATION DATE UF FIREPLACE through your NAPOLEON�dealer or dislributor. 3. PnRT NuMeeR When ordering replacement parts always give the following 4. DESCRIPTION OF PART iniormation: 5. FiroisN FOR WARRANTY REPLACEMENT PARTS,A PHOTOCOPY OF *�DENTIFIES ITEMS WHICH ARE NOT ILLUSTRATEO.FOR THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR FURTHER INFORMATION,CONTACT YOUR THE ClA1M. NAPOLEON�DEALER. . . � PART NO. DESCRIPTION GD620 (5 FT) 53' W010-0772 8'FLEXIBLE ALUMINIUM LINER 1' W390-0002 DOOR LATCH(�) -(5 Fr)c/w sv�cens 2 W725-0047 NATURAI GAS VAWE-MODULATING 53' VY730-0026 10'FLEXIBLE ALUMINIUM LINER-(5 sT) 2 W725-0048 PROPANE GAS VALVE-MODULA7ING 3 W455-0040 p41 NATURALGASORIFtCE GD630 (10 FT) 3 W455-0058 A35 NATURAL GAS ORFICE 53' VY730-0027 10'FLEXIBLE ALUMINIUM LINER-(10 ri) 3 W455-0059 #53 PROPANE GAS ORIFICE 53' WO10-0773 8'FLEXIBLE ALUMINIUM LINER 4 W6B0-0014 THERMOCOUP<E -��O FT�CIW SPoILERS 5 W240-0008 ELECTRODE clw LFAD 54' WO70-OB10 WALL SUPPORTASSEMBLY 6 W680-0015 THERMOPILE 7 WO10-1478 NANRAL GAS PILOT ASSEMBLY 7 WO10-1479 PROPANE GAS PILOTASSEMBLY 8 W455-0070 NG PILOT INJECTOR 55 WALL TERMINAL KIT - GD622R 8 W455-0068 LP PILOT INJECTOR , � � 9' W385-0334 NAPOLEON�ILOGO 10' W290-0176 DOOR GASKET 11 W615-0075 FIRESTOP 56' 1/12T07/12 PITCH -GD610 12 W660-0041 SPARK SWITCH 57' 6/12 TO 72/12 PITCH -GD611 I13 W660-0046 REMOTE TRANSMITTER 58' FLAT ROOF -GD612 74 W660-0045 REMOTE RECEIVER 59 W490-0075 8/101NNER OUTER SIEEVE 75 W790-0017 OC SPARK UNIT CONTROL 60 W670-OD08 8l10 TERMINAL 16 W010-1480 DOOR FRAME 61 W170-0016 STORM COLLAR 17' WO10-1516 GLASS dw GASKET 62 W010-0453 ROOF SUPPORT 18 W565-0089 SCREEN 63 W263-0083 ROOF FLASFi1NG 1/12-7/12 PITCH 79' W 120-0054 CURTAIN ROD CAP W263-0084 ROOF FLASHING 8/12-12112 PITCH 20 WO70-0978 PAN BURNER W263-0085 ROOF FLASHING 27 W100-0078 TUBE BURNER 22 GL�59 LOG SET � � 23' W361-0016 GLOWINGEMBERS sq• yy5�3.app� HI-TEMPSEALANT 24• W550-0001 CHARCOAL EMBERS 65' GD501 HEAT GUARD 25 W735-0316 REAR lOG#1 � r,q_� HOTAIR DISTRIBUTION KIT 26 W 735-0307 RIGHT MIDDLE LOG 112 67 GA-72 HOTAIR EXHAUST KIT 27 W 735-0308 LEFT MIDDLE LOG It3 68 GA-70 EXTENSION KIT,5FT FLEX VENT 26 W 135-0311 FRONT CROSSOVER lOG 84 69' W010-0370 WALL SUPPORT ASSEMBLY 29 W 135-0378 LEFT FRONT LOG N5 70' W 175-0249 10'COUPLER 30 W1J5-0312 M�ODLECROSSOVERlOGM6 71• W175-0002 8'COUPLER 31 W135-0317 RIGHT FRONT LOG#7 72• W 175-0260 CONVERSION KIT-r,c To�v 32 W135-0313 REAFt CROSSOVER lOG p8 72• yy�7$.p�1 CONVERSION KIT-iv To nc 33 W 135-0314 FRONT CHUNK At9 73 CP90 CRANE AND P07 34 W1�5-03t5 REAR CHUNK p10 I 74• F90SA DECORATIVE FRAME•SQUARE'ARTSAN' 35 W720-0098 PIL07 TUBE 75' DK90RA RECTANGULAR DOUBLE DOORS'ARTISAN' 36' W361-0014 VERMICULITE 76 W585-0222 VENTPIPESHIEID 37 W300-0067 ACCENT LIGHT GLASS 77 W170-0116 10'S70RM COLLAR 38 W387•0006 ACCENT UGHT 78 GA65 10'FIEX WITH G COIIAR 39 W750-0107 ACCENT LIGHT WIRE 40 W290-0080 ACCENT LENSE GASKET 41' W475-0499 PANEL REAR FIBRE 42' W475-0493 pANEL,RIGHT FIBRE a3 W475-0494 PANEL,LEFT FIBRE 44 W475-0492 PANEL,BAFFLE 45' W475-0496 tiEARTH.LEFT FIBRE 46' W475-0495 NEARTH,RIGIiT FIBRE 47' W475-0497 HEARTH.RIGHT MIDDLE 48' W475-0498 IIEARTH,LEFT MIDDLE 49 W333-0017 11EARTH,FRONT CENTRE CONCRETE 50 W333-W1U HFARTH,FRONT LEFT CONCRETE 51 W33]-0012 HEARTH.FRONT RIGHT CONCRETE 52 W735-U305 ANDIRON 7 1�'�7���LB./ C`", �'�.!r�.. -��, L_� J�:�,�U� WaiS�UF.Id G5150% �������8� �����r��� ; , � J 27 s ;--, s � 4 5 i�� � � � i i 11 • _+ v l:: �0' .� ^� � � i•_—�IAJ,=�� 7 � . Q 68 B• .0 .,' :� � 0 43 � � Q 21 61 b 6, � 13 '�lJ � Z � 3 4 � 14 15 i/ :�, �� �� ^�y a� ;. L « �y�' i : � � ,�� :r ; : ��.�N �= . •,��;�� �� 6 � ._., --� �, s � ��'� i ��-° ,._. ,t�-,� � �� O "� .re �. �� . . *{..-. r�,J,;� �" * � g 30 � --,� 33 �:�';��` �'�,� ,� �, ��.: •- �«:;. ;•;� _ . .. 31 ' � � Q 35 \•'�f�, hs,3 ,(�Y.•.-_j `�-. , � �6 Q .... � :- � �.i �� - .�/ ��� - . �ara� _. . . . . . . . . . .. . . . . . . -wracw.ewmwwa.rww�...cers�.�.. . ... - 'WARNING: This is a(ast acting lhermocouple.it is an integral sa(ety component. Replace only with a(ast acling lher- mocouple supplied by Wolf Sleel Lld. wais-ocia_os�s m � . 28 - • : • . � . • . : . . Main burner flame Blockage in vent. - remove blockage.In really cdd conditions,ice buildup may occur on is a blue, lazy, the terminal and should be removed as required. transparent flame. Incorrect installation. - refer to Figure 13 to ensure cwrect location of storm collars. Flames are consis- Unit is over-fired or under- - check pressure readings: tently loo large or fired. Inlet pressure can be checked by tuming screw(A)counter-clockwise too small. Carbon- 2 or 3 turns and then placing pressure gauge tubing over the test point. ing occurs. Gauge should read 7"(minimum 4.5')water column fornatural gas or 13"(11"minimum)water column for propane.Check that main burner e � is operaGng on"HI". Outlet pressure can be checked the same as above using screw(B). '~l� ° ° ° � � ° Gauge should read 3.5"water column(or natural gas or 10"water col- •-' umn tor propane.Check that main bumer is operating on"HI". r ': � AFTER TAKING PRESSURE READINGS, BE SURE TO TURN � � � SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVER- o � � TORQUE. Leak test with a soap and water solution. Carbon is being de- Air shulter has become - ensure air shutter opening is(ree of linl or otherobstructions. posiled on glass, blocked logs or combustion chamber sur(aces. Flame is impinging on the - check lhat the logs are coRectly positioned. logs or combustion cham- - open air shutter to increase the primary air. ber. - check the input rate:check the manifold pressure and orifice size as speafied by Ihe rating plate values. -check that the door gasket is not broken or missing and that the seal is tight. -check that both 8" and 10"venl liners are free o(holes and well sealed at all joints. -check that minimum rise per foot has been adhered to for any hori- zontal venting. White l grey film Sulphur (rom fuel is being - clean the glass with a gas fireplace glass ctea�er.DO NOT CLEAN forms. deposited on glass, logs or GLASS WHEN HOT. combustion chamber sur- If deposits are not deaned off regularly,the glass may become per- faces. manently marked. E x h a u s t f u m e s Fireplace is spilling. -check door seal and reliet flap seal. smelled in room, -check for chimney blockage headaches. -check that the paint curing process is complete Pilot gces oul when System is not correclly - purge the gas line with the glass door open: the gas knob is re- purged. leased. The gas valve has Out of propane gas. - fill the tank. an interlock device Pilot flame is not la rge - lurn up the pilot flame. which will not al- enough low the pilot burn- pilol flame is not engulfing the - gently twist lhe pilot head to improve the flame pattern around lhe er to be lit until thermocouple. thermocouple. the thermocouple --- has cooled. Allow Thermocouple shorting / - loosen and lighten thermocouple. approximately 60 �aulty. - ctean thermocouple and valve connection. seconds for the - replace thermocouple. thermocou le to _ _ - replacevalve. __ ��a,; p - — --_`��f�F��r cool. Faulty valve. - replace. .3"'1 .- �-� � wais-oria_ns is o� ������1��� ���3�t������; � 29 . • . : . . Pilot burning; no Remote receiver - disconnect switch wires 8connect a jumper wire acxoss terminals gas to main bumer; 1 8 3; i(lhe main bumer lights, check the wires for defects and I or Flame height is on replace wires. 'HI'; Remote and Main burner orifice is - remove stoppage in orifice. transmitter ON p�ugged. Faulty thermopile. -test and replace i(required. Pilol goes out while Gas piping is undersized. - turn on alt gas appliances and see if pilot tlame flutters,diminishes or s ta n d i n g; M a i n exlinguishes,especially when main bumer igniles. Monilor appliance E burner is in 'OFF' supply working pressure. - F position. - check if supply piping size is to code.Correct all undersized piping. ` Pilot will not light. No spark at pilot burner - check if pilot can be lit by a match PILOi - check that Ihe wire is connected to the spark module. . , �RNER ERMOPi�E - check batteries. THERMOCOU - replace the wire if the wire insulalion is broken or(rayed. - replace the eleclrode if the ceramic insulator is cracked or broken. - replace spark module. Out ot propane gas - fill the lank. Spark gap is incorrect - spark gap should be 0.150"to 0.175"(5/32"to 11/64"approx.)from Ihe electrode tip and the pilot burner.To ensure proper eleclrode loca- tion,tighten securing nut(finger tight plus 1/4 turn). No gas at lhe pilot burner - check that the manual valve is turned on. - check the pilot orifice for blockage. - call the gas distribulor. Main burner goes Pilotflameisnotlargeenough - tumuppilotflame. out;pilol stays on. or not engulfing lhe thermo- -replace pilot assembly. pile Thermopile shorling -clean lhermopile connection to the valve.Reconnect. -tesl and replace thermopile if required. Temperature setting on trans- - turn up temperature setting. mitter is satisfied Main burner goes Refer to"MAIN BURNER GOES OUT;PILOT STAYS ON" out;pilot goes out. Vent is blocked - check for vent blockage. Vent is re-circulating - check joint seals and installation. 8"flexible venl has become - re-altach to fireplace. disconnected from fireplace. Flames are consis- Unit is over-fired or under- - check pressure readings: tently too large or fired. Inlet pressure can be checked by turning screw(A)counter-clock-wise too small. Carbon- 2 or 3lurns and then placing pressure gauge tubing over the test point. ing occurs. Gauge should read 7"(minimum 4.5")water column for natural gas or ' B A 13"(11"minimum)waler column for propane.Check that main bumer is operating on"HI". � • • � Outlet pressure can be checked the same as above using screw(B). Gauge should read 3.5"water column for natural gas or 10"water column ' � for propane.Check lhat main burner is operating on"HI". � • � AFTER TAKING PRESSURE READINGS. BE SURE TO TURN e SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVER- .�n TORQUE. e e e e �eak lest with a soap and water solution. wa�s-oeta osiso� �, M09-0101 : Entries for Item:390 - MECH-Final 10:55 02/06/2013 Action Comments By Date Unique_ Ke AP see safebuilt documents. mdenney 07/16/2010 A000134 820 Total Rows: 1 Page 1