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HomeMy WebLinkAboutM08-0303NOTE: THIS PERMIT MUST BE POSTED ON JOBSITE AT 'MWWO Vv Town of Vail, Community Development, 75 South Frontage Road, Vail, Colorado 81657 p. 970 - 479 -2139 f. 970.479.2452 inspections. 970.479.2149 MECHANICAL PERMIT AMF Job Address: 660 LIONSHEAD PL VAIL Location.....: LIONS SQUARE LODGE NORTH Parcel No...: 210107204001 OWNER PAULA W. & WILLIAM R. POWELL 11/28/2008 1300 MARLIN DR NAPLES FL 34102 APPLICANT ROD HALL COMPANY 11/28/2008 Phone: 303 - 777 -7700 DBA COLORADO COMFORT 255 WYANDOT STREET DENVER CO 80223 License: 150 -M CONTRACTOR ROD HALL COMPANY 11/28/2008 Phone: 303 - 777 -7700 DBA COLORADO COMFORT 255 WYANDOT STREET DENVER CO 80223 License: 150 -M Desciption: CONVERT WOOD FIREPLACES TO GAS INSERTS /FIREPLACES. GAS PIPING BY OTHERS. (UNITS: 180 -1, 182-3,184-5, 186 -7, 188 -9, 190 -1, 192 -3, 194 -5, 196 -7, 280 -1, 2282-3,284-5, 286 -7, 288 -9, 290 -1, 282 -3, 294 -5, 296 -7, 382 -3, 384 -5, 386 -7, 388 -9, 390 -1, 392 -3, 394 -5, 396 -7) Valuation: $50,000.00 ALL TIMES Permit #: M08 -0303 Project #: PRJ06 -0092 Status ...: ISSUED Applied ..: 11/28/2008 Issued. .. 01/06/2009 Expires . .: 07/05/2009 ........................................ «,............. ». "• " * * *� *...'** *FEE SUMMARY............,...................,................ ..�............................ Mechanical Permit Fee --- > $1,000.00 Will Call ------------ > $4.00 Total Calculated Fees --- > $1,254.00 Plan Check ------------------- > $250.00 Use Tax Fee ------ > $0.00 Additional Fees------ - - - - -> $1,254.00) Investigation------------ - - - - -> $0.00 TOTAL PERMIT FEE - - -> $0.00 Total Calculated Fees - -> $1,254.00 Payments------------ - - - - -> $0.00 BALANCE DUE --------- > $0.00 APPROVALS Item: 05100 BUILDING DEPARTMENT 12/03/2008 jplano Action: CR Letter sent, need floor plans indicating location and model, need installation instructions for all units. 12/19/2008 jplano Action: AP No Charge for conversion from wood to gas CONDITION OF APPROVAL Cond: 12 (BLDG.): FIELD INSPECTIONS ARE REQUIRED TO CHECK FOR CODE COMPLIANCE. Cond: 22 (BLDG.): COMBUSTION AIR IS REQUIRED PER CHAPTER 7 OF THE 2003 IMC AND SECTION 304 OF THE 2003 IFGC AS MODIFIED BY TOWN OF VAIL. Cond: 23 (BLDG.): BOIILER INSTALLATION MUST CONFORM TO MANUFACTURER'S INSTRUCTIONS AND CHAPTER 10 OF THE 2003 IMC. Cond: 25 (BLDG.): GAS APPLIANCES SHALL BE VENTED ACCORDING TO CHAPTER 5 OF THE 2003 IFGC. Cond: 29 (BLDG.): ACCESS TO MECHANICAL EQUIPMENT MUST COMPLY WITH CHAPTER 3 OF THE 2003 IMC AND CHAPTER 3 OF THE 2003 IFGC. Cond: 31 (BLDG.): BOILERS SHALL BE MOUNTED ON FLOORS OF NONCOMBUSTIBLE CONST. UNLESS LISTED FOR MOUNTING ON COMBUSTIBLE FLOORING. mechcanical_perm it_041908 Cond: 32 (BLDG.): PERMIT,PLANS AND CODE ANALYSIS MUST BE POSTED IN MECHANICAL ROOM PRIOR TO AN INSPECTION REQUEST. Cond:30 (BLDG.): BOILER ROOMS SHALL BE EQUIPPPED WITH A FLOOR DRAIN OR OTHER APPROVED MEANS FOR DISPOSING OF LIQUID WASTE PER SECTION 1004.6. DECLARATIONS I hereby acknowledge that I have read this application, filled out in full the information required, completed an accurate plot plan, and state that all the information as required is correct. I agree to comply with the information and plot plan, to comply with all Town ordinances and state laws, and to build this structure according to the towns zoning and subdivision codes, design review approved, International Building and Residential Codes and other ordinances of the Town applicable thereto. REQUESTS FOR INSPECTIO HALL BE MADE TWENTY -FOUR HOURS IN ADVANCE BY TELEPHONE AT 970.479.2149 OR AT OUR OFFICE FROM 8:0( AM - 4 PM. � or Contractor Print Name mech ca n ica I_pe rm it_041908 Date The followlna items MUST be attached to this permit application i Mechanical Room Layout drawn to scale to include: _ Mechanical Room Dimensions Combustion Air Dud Size and Location Flue, Vent and Gas Line Size and Location Heat Loss Calculations Equipment Cut / Spec Sheets Project Address Contractor Information ( � Company: 12 � P'T 1 Company Address;��Li ( y--r of City , ^, �, State Zip: Contact Name: L/y+"1 C,�j yk —✓► Contact Ph:s -2 / 1 ! / Q cell: E- .ail::LU "— U 10- to, C2 %'►'I%� Town of V ' Contractor Regist ion No: bntractor Signature (required) Property Inform 'on t Parcel M i Legal Description: Lot # Blk # Subdivision. _ !w y Job tlame: ` ADO Owner Name c— J Mailing Address:11N1 (Far Parcel # Contact Eagle County assessors Office at 970 - 328.8640 or visit i www.eaglecount'y.us/patie) Architect () Designer () Engineer ( ) jName: _ Phone: Fax. E -Mail: i F1 Project #: PKwo66Q Building Permit M Mechanical Permit #: f l' V' a 2-10 Detailed DeWe-VtOCe-S tion of Work: '1' 0.2O ' LL7ood NC-0 z 3t,4 4S t h5���s - �Y/ noo � ��S tr�c�►t � � �� �e I ivi fp wood. - r� lace- s w'r4f,- -�2(,, 600 t'u5 2 2 � SA -J- ,3 a4 32 (Use additional sheet if necessary) Complete Valuation for Mechanical Permit: Mechanical I�( NOV 26 2008 UI TOWN OF VAIL j•d 69ITLLLCOC sgonpoid 1JoJw00 opeJoToO Wu�'S :TT 8002 9z noN Work Class: New O Addition tN Remodel ( ) Repair ( ) Other " ` `L Boiler Location: Interior ( ) Exterior ( ) Other ( ) No/Type Existing Fireplaces:_ Gas Appliances( )Gas Logs ( ) Wcod /Pellet ( ) Nafrype Proposed Fireplaces: w Gas Appliances( -AGas Logs ( ) Wood /Pellet ( ) Building Type: Single - Family ( ) Two - Family ( ) Mufti- Family ( ) Commercial Townhome ( ) Other NA VV ....._....._......_...._._.._...-- _- ,........_._,._.__._.._.._._ Date Received: I�( NOV 26 2008 UI TOWN OF VAIL j•d 69ITLLLCOC sgonpoid 1JoJw00 opeJoToO Wu�'S :TT 8002 9z noN Building Department Sendces December 19, 2008 Martin Haeberle Chief Building Official, Town of Vail 75 South Frontage Road Vail, CO 81657 RE: PROJECT: Lions Square Lodge Fireplaces PERMIT NUMBER: M08 -0303 INTERNAL REF #: 9434 ADDRESS: 660 West Lionshead Place, Vail, CO Dear Mr. Haeberle, SAFEbuilt Colorado has reviewed the documents for conformance to the International Codes as adopted by the Town of Vail. SAFEbuilt Colorado finds the documents submitted to be complete for construction. The new gas fireboxes that are being installed to replace existing wood burning boxes may require the fire - stopping of the existing shafts to be addressed. Any work on the existing shafts or if new shafts are to be constructed, they are to meet current code. This has been discussed with the inspectors and will be viewed during inspections. Plan review fee: No Charge for converting wood to gas No additional square footage- No added valuation Sincerely .- John Plano SAFEbuilt CO Plans Examiner /Senior Inspaector iolui.UlanoL&SAFEbuilt com SAFEbuilt Colorado Eagle Office ✓ P.O. Box 1618 ✓ 1286 Chambers Avenue, Unit 101 ✓ Eagle, Colorado 81631 Page I of 1 Phone: (970)328 -1790 ✓ Toll Free: (877) 428 -6412 ✓ Fax: (970) 328 -1791 ✓V:\Plan Review \Vail \Lions Square Lodge North \tov -M08- 0303 IR9434_FAL.doc SAFEbui1t,,,. December 19, 2008 Martin Haeberle Chief Building Official, Town of Vail 75 South Frontage Road Vail, CO 81657 RE: PROJECT: PERMIT NUMBER: INTERNAL REF #: ADDRESS: Dear Mr. Haeberle, COLORADO Building Department Services Lions Square Lodge Fireplaces M08 -0303 9434 660 West Lionshead Place, Vail, CO Mob -a3d3 ►R 9439 OFFICE COPY APPROVED Subject to Inspectign and Compli to all relevant Adopted Building n ni u ipa odes. Changes in Plans MlJ be o Date 12-19 -"B' 8V Code- 2 n3 SAFEbuilt Colorado SAFEbuilt Colorado has reviewed the documents for conformance to the International Codes as adopted by the Town of Vail. SAFEbuilt Colorado finds the documents submitted to be complete for construction. The new gas fireboxes that are being installed to replace existing wood burning boxes may require the fire - stopping of the existing shafts to be addressed. Any work on the existing shafts or if new shafts are to be constructed, they are to meet current code. This has been discussed with the inspectors and will be viewed during inspections. Plan review fee: No Charge for converting wood to gas No additional square footage- No added valuation Sincerel �— John Plano SAFEbuilt CO Plans Examiner /Senior Inspector iohn.planoL&SAFEbuilt.com REVIEWED BY DEC 19 2008 SAFEbuilt Colorado SAFEbuilt Colorado Eagle Office ✓ P.O. Box 1618 ✓ 1286 Chambers Avenue, Unit 101 ✓ Eagle, Colorado 81631 Page 1 of 1 Phone: (970)328 -1790 ✓ Toll Free: (877) 428 -6412 ✓ Fax: (970) 328 -1791 ✓V:APlan Review \Vail \Lions Square Lodge North \tov -M08- 0303_IR9434_FAL.doc Q.,° i T—T 2 T T z Wem • .. .... ..... .... 4.:: . .... . ..... ........ . 11-n N, Zi v r -4, ZL 77. -1E 7. 1 t j Vt Aj V- I. Ll- Z b 66 W.0 ll.pr4 W.I.O."o. —Rom—o W.."M W .1 ... ....... JAl ......... .. k—lo .,D;W P—=l 2,NR 4�MENSJON PLAN A2.2.1 47 • - -) --- - m4l- 1—amr.T .0-0 7.3(D wN� = nserr 1�j EP L4 Aa- I.ST Fj�,ORDIMENSION PLAN A2. 1.1 t O O 0 0 o Boom m o ® o 0 00 O o 0® O o Omo O � n r 131 � �:7lnllti —I "' v��hY 0 „ _ r _ NMI WE m " � '"— r — -- 'I .. � ��" sir � • . �; �- . -.. aL _ INN MEMOI�rr,�rr�o 0 0 0 0 000 o moo© ohm omo 0 o *m omo o�0 00o m o tl C'. -r .7 v,ser"t A INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CG 2.22 AND ANSI Z21.50 RESPECTIVELY FOR VENTED GAS FIREPLACES. NAPOLEON FIREPLACES GAS - INSERTS INSTALLATION AND OPERATION INSTRUCTIONS FOR GAS -FIRED VENTED FIREPLACE NATURAL GAS MODE(j 1 3600 - N� PROPANE GAS MODEL G1 3600 - P CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / AGA / CGA METHODS WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance. • Immediately call your gas supplier from a • Do not touch any electrical switch. neighbor's phone. Follow the gas supplier's • Do not use any phone in your building. instructions. • If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency or the gas supplier. Wolf Steel Ltd., RR #1, 9 NAPOLEON RD., Barrie, ON., Canada L4M 4Y8 (705)721 -1212 rnwTter Warnock Hersey Fax: (705)722 -6031 Email: ask @napoleon.on.ca y ��� V/ Web: www.napoleon.on.ca R -2000 - C N it US 9ama WS -415 -61109.04.00 2 Y,4POLEONgas fireplaces are manufactured under the strict Standard of the world recognized IS09002 Quality Assurance Certificate. ^\APOLEON products are designed with superior components and materials, assem6led 6y trained craftsmen who take great pride in their work The burner and valve assem6ly are leakand test firedat a quality test station. The complete fireplace is thoroughly inspected 6y a qual�d technician before packaging to ensure that you, the cus- tomer, receives the quality product that you expect from N,4POLrEON. NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON gas fireplace are war- ranted against defects for as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazerTM logs and embers, ceramic glass (thermal break- age only, gold plated parts against tarnishing, porcelainized enamelled components and alumi- num extrusion trims. Electrical (110V and millivoft) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty. Labour related to warranty repair is covered free of charge during the first year. Repair work however, requires the prior approval of an authorized company official. Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer. CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations: This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives. The gas fireplace must be installed by a Iicenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes. This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER- logs and embers, nor any venting components used in the installation of the fireplace. NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price. In the first year only, (his warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s). After the first year, NAPOLEON will not be responsible for installation, tabour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered by this warranty. Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON'S responsibility under this warranty is defined as above and it shall not to any event extend to any incidental, consequential or indirect damages. This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product, its components or accessories are excluded. NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for: over - firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees. hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc. Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON. The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty. NAPOLEON reserves the right to have its representative inspect any product or part thereof prior t;; honouring any warranty claim. ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON -GOING PRODUCT IMPROVEMENTS, NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411.2.082 -915. �, WOLF STEEL LTD. WS -415- 61108.04.00 r NAPOLEON FIREPLACES TABLE of CONTENTS 3 PG 2 -4 INTRODUCTION PG 8 OPERATION/ MAINTENANCE coNT'D Warranty Operating Instructions General Instructions Maintenance General Information Care of Glass, & Plated Parts 9 BLOWER SYSTEM Blower Replacement Instructions 5 INSTALLATION Installation 9 ADJUSTMENTS Pilot Burner Adjustment 6 -7 FINISHING Venturi Adjustments Brick panels Log Placement/Charcoal Embers 10 -11 REPLACEMENTS Optional Louvre Installation Ordering Replacement Parts Replacement Parts 7 OPERATION / MAINTENANCE Accessories / Options Spill switch Venting Action Check 12- 13TROUBLE SHOOTING GUIDE 14 SERVICE HISTORY PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE WARNING • Do not burn wood or other materials in this fireplace. • Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the some room as the fireplace. • Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies. • Clothing or other flammable material should not be placed on or near the fireplace. • Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace. • It is imperative that the control compartments, burners and circulating blower and its passageway in the fireplace and venting system are kept clean. The fireplace and its venting system should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The fireplace area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids. • Under no circumstances should this fireplace be modified. • This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance. • Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water. • Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. • Do not strike or slam shut the fireplace glass door. WS-415 -61 !09.04.00 E GENERAL INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BYA QUALIFIED INSTALLER to conform with local codes. In absence of local codes, install to the current National Fuel Gas Code, ANSI Z223.1, or the current CAN/ CGA B149, Installation Codes. Purge all gas lines with the glass door of the stove removed. Assure that a continuous gas flow is at the burner before installing the door. Under extreme vent configurations, allow several minutes (5 -15) for the flame to stabilize after igni- tion. Altitudes greater than 4000ft. require a minimum vent run of 12ft. The fireplace and its individual shutoff valve must be dis- connected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). A 1/8 inch NPT plug, accessible for test gauge connection, must be installed immediately upstream of the gas supply connection to the stove. This fireplace must be connected to any accepted lined chimney system listed to ULC -S635M (in Canada) or UL- 1777 (in USA). The venting connection must be in compli- ance with the vent manufacturers installation instructions. The draft hood must be installed so it is in the same atmo- spheric pressure zone as the combustion air inlet to the fireplace. Provide adequate ventilation and combustion air Pro- vide adequate accessibility clearance for servicing and operating the fireplace. Never obstruct the front open- ing of the fireplace. This insert must be recessed into a vented noncombus- tible woodburning fireplace (prefabricated or masonry) only. The minimum fireplace size in which the heater is to be installed is: HEIGHT 171/2 inches WIDTH 251/2 inches DEPTH 16'/2 inches The minimum distance, from the bottom of a combustible mantle projecting 6" maximum from the wall to the top of the unit, is 8 ". The fireplace, when installed, must be electrically connected and grounded in accordance with local codes. In the ab- sence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI /NFPA 70 -1996 NATIONAL ELECTRICAL CODE in the United States. The blower power cord must be connected into a properly grounded receptacle. The grounding prong must not be removed from the cord plug. 1^;S -015{ 1 / 08.04 00 GENERAL INFORMATION FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST -FIRED TO ASSURE ITS OPERATION AND QUAL- ITY! Maximum input is 24,000 BTU /hr for natural gas and 22,000 BTU /hr for propane. When the fireplace is installed at elevations above 4,500ft, and in the absense of specific recommendations from the local authority having jurisdic- tion, the certified high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft. Maximum out- put for natural gas is 15,900 BTU /hr and 16,000 BTU /hr for propane. Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane. This fireplace is certified for bedroom and bedsitting room installation. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Manifold pressure under flow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane. No external electricity (110 volts or 24 volts) is required for the gas system operation. Expansion / contraction noises during heating up and cool- ing down cycles are normal and to be expected. Change in flame appearance from "HI" to "LO" is more evident in natu- ral gas than in propane. CARE OF GLASS, AND PLATED PARTS Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth. The glass is 3/16" ceramic glass available from your Napoleon / Wolf Steel Ltd. dealer. Do notsubstitute materials. Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner. Thereafter clean as required. Do not cleanglass when hot! If the glass is not kept clean permanent discolouration and / or blemishes may result. FIGURE 1 O 16 -3/4" 0 I- 13" 13 "1 1 �r —�.:; 4 - 31/4' 17 -1/4.. GAS SUPPLY 2-1 /2' n ��Q� -- ° -�- 4. INSTALLATION Clean out ashes from the inside of the woodburning fire- place. Make sure that the chimney and woodburning fire- place are in a clean and sound condition. Do not remove bricks or mortar from the masonry fireplace. If necessary have any repair work done by a qualified person before installing the insert. Remove the existing fireplace damper or lock into an open position. Line the chimney with a 3" or 4" diameter ap- proved liner. With a 4" liner, an increaser must be con- nected between the dilution draft hood and the liner. Chim- ney installation must conform to both national and local code requirements. The liner must be continuous from the fireplace to the chimney cap. FIGURE 2 An on /off switch has been included and can be located at the right side trim. For ease of accessibility, this switch may be replaced with a wall switch or substituted with a millivolt thermostat that may be installed in a convenient location on any wall. Route a 2 strand solid core millivolt wire through the electrical hole located at the bottom right side of the unit. The recommended maximum lead length depends on wire size: WIRE SIZE MAX. LENGTH 14gauge 100 feet 16gauge 60 feet 18gauge 40 feet Attach the two leads to terminals 1 and 3 located on the gas valve. FIGURE4 5 Remove the securing screw from the front of the dilution plate. Push the dilution draft hood out of the securing clips and attach the liner using 3 screws equally spaced. Pack insulation around the liner at the damper area to prevent air flow from entering the chimney. Move the insert into the centre of the woodburning fireplace making sure that the dilution draft hood inserts back into its securing clips. Level using the four leveling screws located front and back on either side of the fireplace base. Leveling the insert will eliminate rocking or excessive noise when the fan is in operation. Replace the securing screw to the front of the dilution plate. FLEXIBLE SHUT OFF CONNECTOR VALV ADAPTER ° FITTING FIGURE3 RI�FECK Install rigid black pipe, a flex connector, if local codes per- mit, or 112" type L, copper tubing with a 3/8" to 1/2" adapter and a shut off valve to the fireplace. Seal and tighten se- curely. The adapter will be required between the gas valve and the copper tubing or flex connector. Do not kink flex- ible connector! Check for gas leaks by brushing on a soap and water solution. Do not use open flame! Do not connect the gas valve to electricity (9 90 volts or 24 volts). The insert can be equipped with a flashing kit to close off most fireplace openings. Mount the flashing inside the unit's outer shell using 4 securing screws. The flashing and trim are available in many finishes to accent any room decor. Objects placed in front of the fireplace should be kept a minimum of 48" away from the front face. VELI us ON —OFF SWITCH FLASHING ",J ~ — SECURING SCREWS -- ' FLAME ADJUSTMENT 1 PIEZO KNOB SECURIPJ IGNITOR, CREWS VARIABLE SPEED GAS'KNOB SWITCH FIGURE 5 WS-415-61/08.04.00 L41 FINISHING FIBRE FIREBRICK PANELS To give your insert that authentic masonry fireplace look, optional fibre firebrick panels are available at your Napo- leon/Wolf Steel Ltd. dealer. Complete installation and main- tenance instructions are included with the kit. LOG PLACEMENT INSTRUCTIONS / CHARCOAL EMBERS PHAZERTM logs and charcoal embers, exclusive to Napo- leon Fireplaces, provide a unique and realistic glowing ef- fect that is different in every installation. Take the time to carefully position the charcoal embers for a maximum glow- ing effect. 1. Place the front log onto the main burner, pushing it as close as possible to the burner ports without blocking /covering them. The left and right spacing between the log ends and the burner ports should be equal. YOU MAY FIND IT EASIER TO PLACE SOME CHARCOAL EMBERS BENEATH THE FRONT LOG NOW. 2. Place the back log onto the step located at the back of the combustion chamber. The notch situated at the lower right of the back log should be centered evenly above the pilot assembly. 3. While supporting the back log, to prevent it from falling forward, set the three smaller logs into the pockets and grooves of the front and back logs, respectively. Log colours may vary. During the initial use of the fireplace, the colours will become more uniform as colour pigments burn in during the heat activated curing process. FIGURE 6 LEFT FRONT LOG LOG , RIGHT LOG 1 � CENTER � �- LOG % CHARCOAL �j EMBERS POSITIONING THE LOGS IMPROPERLY WILL CAUSE FLAME IMPINGE- MENT AND CARBONING. CHARCOAL EMBERS: Randomly place the embers be- neath the front log, covering all of the burner area beneath the hollowed out section of the log. Place the remaining embers along the front. Keep ember dust away from burner ports to avoid plugging them. Fine dust found in bottom of bag not to be used. PHAZERTM logs and charcoal embers glow when exposed to direct flame. Use only certified PHAZERTm logs and char- coal embers available from your Napoleon / Wolf Steel Ltd. dealer. FIGURE 7 WS-415-61/08.04X OPTIONAL LOUVRE INSTALLATION In order to access the interior of the firebox, remove two screws holding the upper glass bracket cover, and the up- per glass bracket in place and the two screws holding the lower glass bracket. The louvre assemblies are installed as illustrated in FIGURE 8. The upper glass bracket cover is formed with tabs to create a gap for air flow and must not be adjusted. ---------------- .:.r.., BRACKET COVER L—ILOUVRE ECURING TAB BRACKET FIGLW8 UPPER LOUVRE GLASS UPPER GLASS BRACKET UPPER GLASS BRACKET COVER 7 If applicable, remove the protective plastic wrap prior to operating the fireplace. OPERATING INSTRUCTIONS SPILL SWITCH This is a thermally activated switch, attached to the back of the unit and extending up into the dilution draft hood, which senses the change in temperature and shuts down the gas valve in the event of a severe downdraft of air or a blocked or disconnected vent. It acts as a safety shut -off to prevent a build up of carbon monoxide or an explosion of unburnt gases during start up. If the flue is blocked or has no "draw ", the spill switch will automatically shut off the supply of gas within about 5 -10 minutes. TAMPERING WITH THE SWITCH CAN RESULT IN CAR- BON MONOXIDE (CO) POISONING AND POSSIBLE DEATH. 1 __71 UNSATISFACTORY VENTING ACTION CHECK A CHECK FOR CORRECT VENTING ACTION MUST BE MADE BEFORE THE INSTALLED INSERT IS LEFT WITH THE CUSTOMER. Test after installing the unit into a vented non - combustible fireplace in the following manner: 1. Close all doors and windows in the room; start exhaust fans in the home; turn fireplace blower off. 2. Set controls to "high" and light the unit. 3. Wait 5 minutes. Light a match and hold it to the spill tube opening. 4. Venting action is satisfactory if smoke is drawn into the spill tube. Venting action is unsatisfactory if the flame and smoke are not drawn into the tube. 5. If venting action is unsatisfactory, turn the unit off, wait 10 minutes and try again. If the smoke or flame is still not drawn into the spill tube, turn the unit off and check for vent blockage or restriction. If necessary, consult with a quali- fied air quality specialist. FIGURE 9 WS- 415 -61 /09.04.00 When lit for the first time, the fireplace will emit a slight odour for a few hours. This is a normal temporary condi- tion caused by the curing of the logs and the "burn -in" of internal paints and lubricants used in the manufacturing process and will not occur agaiq. Simply open a window to sufficiently ventilate the room. After extended periods of non - operation such as follow- ing a vacation or a warm weather season, the fireplace may emit a slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off. Open a window to sufficiently ventilate the room. FOR YOUR SAFETY READ BEFORE LIGHTING: C Use only your hand to push in or turn the gas control A This fireplace has a pilot which must be lit by hand while knob. Never use tools. If the knob will not push in or following these instructions exactly. turn by hand, do not try to repair it. Call a qualified ser- B Before lighting, smell all around the fireplace area for vice technician. Force or attempted repair may result in gas and next to the floor because some gas is heavier a fire or explosion. than air and will settle on the floor. D Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the unit and replace any part of the control system and any gas control touched by water. WHAT TO DO IF YOU SMELL GAS: • Immediately call your gas supplier from a neighbour's • Do not try to light any appliance. phone. Follow the gas supplier's instructions. • Do not touch any electrical switch; do not use any phone • If you cannot reach your gas supplier, call the fire de- in your building. partment. LIGHTING INSTRUCTIONS: 8.Depress and hold the gas knob while lighting the pilot 1. Stop! Read all the safety information above. When light- with the push button ignitor. Keep the knob fully depressed ing and re- lighting, the gas knob cannot be turned from for one (1) minute, then release. If the pilot does not con - "pilot" to "off" unless the knob is depressed. tinue to burn, repeat steps 3 through 7. 2.Turn off all electrical power to the stove. 9.With the pilot lit, turn the gas knob counter- clock- 3.Turn the gas knob clockwise to off. wiseh;�� to "on" position. 4.Wait 5 minutes for any gas in the combustion chamber 10.If your insert is equipped with a flame adjustment valve, to escape. Continue to the next step if you do NOT smell push and turn the knob to "high ". any gas. If you smell gas, STOP! and follow the instruc- 11.If your insert is equipped with a remote "on -off' switch, tions in "What to do if You Smell Gas" listed above. the main burner may not come on when you turn the gas 5.If the unit is equipped with a flame adjustment valve, valve to "on" or "high ". The remote switch must be in the turn clockwise to off. "on" position as well to ignite the main burner. 61ocate the pilot situated in front of the rear log. 12.Turn on all electrical power to the insert. 7.Turn the gas knob �� counter - clockwise to "pilot" position. P T BURNER THERMO ` a ® RODE TE GAS VALVE INSTRUCTIONS TO TURN OFF GAS: 2. Push in gas control knob slightly and turn clock - 1.Turn off all electrical power to the unit if service is to be wise to off. DO NOT FORCE. performed. MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVIC- ING THE FIREPLACE. CAUTION: Label all wires prior to disconnection when ser- vicing controls. Wiring errors can cause improper and dan- gerous operation. Verify proper operation after servicing. This insert and its venting system should be inspected before use and at least annually by a qualified service per- son. The fireplace area must be kept clear and free of com- bustible materials, gasoline or other flammable vapours and liquids. The flow of combustion and ventilation air must not be obstructed. 1. In order to properly clean the burner and pilot assembly, remove the logs to expose both assemblies. 2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by vacu- uming or brushing, at least once a year. 3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burn- ing properly. VVS- 115 -61 i 08.04 00 4. Check to see that the pilot flame is large enough to engulf the thermopile on one leg and reaches toward the burner on the other leg. 5. Replace the cleaned logs. 6. Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on. A 5 to 10 second total light -up period is satisfactory. If ignition takes longer, consult your Napoleon dealer / dis- tributor. 7. Check that the door gasketing is not broken or missing. Replace if necessary. I �J BLOWER SYSTEM The Napoleon gas fireplace insert comes standard with a blower, a heat sensor, variable on /off speed control and a power cord. Because the blower is thermally activated, when turned on, it will automatically start approximately 15 minutes after lighting the fireplace and will run for approxi- mately 30 minutes after the fireplace has been turned off. Use of the fan increases the output of heat. Air, drawn in through the lower louvre access door, is driven up the back of the firebox, and exhausted as hot air between the upper louvres. G II B U HEAT SENSOR VARIABLE SPEED SWITCH W A FIGURE 10 BLOWER REPLACEMENT INSTRUCTIONS FIGURE 10: • Turn off the gas and electric power to the unit. • Remove the upper glass bracket. Loosen the lower glass bracket and remove the glass. • Remove the logs. • Remove the burner assembly. • Remove the eight screws holding the access door in place on the control assembly (located at the back of the burner support). • Remove the four screws holding the blower duct and slide it forward from beneath the burner support. • Disconnect the electrical connectors at the blower. • Remove the blower. ACCESS DOOR O m m m O BLOWER DUCT ADJUSTMENTS PILOT BURNER ADJUSTMENT 1. Remove the pilot adjustment cap. 2. Adjust the pilot screw to provide properly sized flame 3. Replace the adjustment cap. ^" OT SCREW FiGLRE 12 HGtRE13 FLAME MUST ENVELOP UPPE i 3/8" TO 112" OF THERMO- PILE FIGURE 11 VENTURI ADJUSTMENT Natural gas models have air shutters set at 1/16 (.063 ") inch open. Propane gas models have air shutters set at 3/ 16 (.188) inch open. Closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not ap- pear yellow immediately; allow 15 to 30 minutes for the final flame colour to be established. AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BYA QUALIFIED GAS INSTALLER! AIR SHUTTEROPENI OR S- � .IENTURI FIGURE 14 ws -015-61 ro8.oa.00 10 REPLACEMENTS ORDERING REPLACEMENT PARTS When ordering replacement parts always give the follow- Contact your dealer or the factory for questions concern- ing prices and policies on replacement parts. Normally all parts can be ordered through your Napoleon dealer or distributor. REPLACEMENT PARTS PART # DESCRIPTION ing information: 1. Model & Serial Number of fireplace 2. Installation date of fireplace 3. Part Number 4. Description of part 5. Finish GL -610 LOG SET ASSEMBLY c1w CHARCOAL EMBERS GA GI 135.07 BACKLOG GA —GI- 562.012 GA GI 135.06 FRONT LOG GZ -552 GA GI 135.15 RIGHT LOG GA GI 135.16 LEFT LOG GA GI 135.09 WS- 690 -02 CENTER LOG GA GI- 550.01 CHARCOAL EMBERS WS- 385.33 NAPOLEON LOGO WS -725 -0036 NATURAL GAS VALVE - REMOTE RBT sHAw WS- 725 -0037 PROPANE GAS VALVE -REMOTE RBT SHAWO KB35 / WS- 100 -058 PROPANE GAS PILOT ASSEMBLY* WS- 100 -057 NATURAL GAS PILOT ASSEMBLY * / WS- 455 -05 #18 NATURAL GAS PILOT ORIFICE WS- 455 -06 #10 PROPANE GAS PILOT ORIFICE WS -357 -1 PIEZO IGNITER - CHANNEL WS- 680 -04 THERMOPILE / o GA GI -010.364 BURNER ASSEMBLY WS- 455 -17 #42 DMS NATURAL GAS BURNER ORIFI E' WS- 455 -03 #54 DMS PROPANE GAS BURNER ORIFICE WS- 300 -18 DOOR GLASS �WS- 357 -01 GA -GI- 562.012 GLASS GASKET (2 Pc - sim) GA -GI- 562.011 GLASS GASKET (TOP) WS -690 -02 THERMAL SENSING SWITCH GZ -552 REPLACEMENT BLOWER KB35 VARIABLE SPEED SWITCH C/W KNOB WS- 680 -04 GA -GI- 080.62 UPPER GLASS BRACKET GA -GI- 080.79 LOWERGLASS'BRACKET WS- 660 -09 BURNER ON /OFF SWITCH WS- 660 -06 SPILL SWITCH I 2008/GI 200C GA GI- 080.62 GA—GI-562.011 (GASKET END UP) ' WS- 30C -18 WS 455 -17/ WS 455 -03 `' °a3 WS- 725 -0037 GA —GI- 010.364 GA–GI- 135.09 GA– GI- 135.15 \ GA– GI- 135.D7 G.A -0I- 1135.16 q �' GA GI 50.01 " - GA –GI- 135.06 G * pilot assemblies come complete with thermopile and pilot tube WS- 415 - 61108.04.00 L ACCESSORIES / OPTIONS PART # DESCRIPTION FOR OPENINGS SMALLER THAN 27" X 42" GI -900136 DELUXE 6" FLASHING KIT - POLISHED BRASS GI- 900AB6 DELUXE 6" FLASHING KIT - ANTIQUE BRASS GI -900K6 DELUXE 6" FLASHING KIT - BLACK GI- 900SS6 DELUXE 6" FLASHING KIT - STAINLESS STEEL GI -909S6 DELUXE 6" PORCELAIN FLASHING KIT - ALMOND GI -909K6 DELUXE 6" PORCELAIN FLASHING KIT - BLACK GI -909F6 DELUXE 6" PORCELAIN FLASHING KIT - GREEN FOR OPENINGS SMALLER THAN 30" X 48 ": GI -90089 DELUXE 9" FLASHING KIT - POLISHED BRASS GI- 900AB9 DELUXE 9" FLASHING KIT - ANTIQUE BRASS GI -900K9 DELUXE 9" FLASHING KIT - BLACK GI- 900SS9 DELUXE 9" FLASHING KIT - STAINLESS STEEL GI -909S9 DELUXE 9" PORCELAIN FLASHING KIT - ALMOND GI -909K9 DELUXE 9" PORCELAIN FLASHING KIT - BLACK GI -909F9 DELUXE 9" PORCELAIN FLASHING KIT - GREEN FOR OPENINGS SMALLER THAT 28" X 47 ": GI -93K BASIC FLASHING KIT - BLACK GI -93PB BASIC FLASHING KIT - POLISHED BRASS GI -3PB 2" TRIM FOR GI -93K FOR OPENINGS SMALLER THAN 26" X 42 ": GI -63K BASIC FLASHING KIT - BLACK GI -63PB BASIC FLASHING KIT - POLISHED BRASS GI -2PB 2" TRIM FOR GI-63K PER -TRM GOLD ACRYLIC TRIM WS470 -2 ENAMEL TOUCH UP AND BRUSH (SPECIFY COLOUR) WS690 -1 MILLIVOLT THERMOSTAT WS660 -2 HANDHELD REMOTE CONTROL WS660 -010 HANDHELD REMOTE WITH DIGITAL READOUT WS660 -011 HANDHELD REMOTE WITH DIGITAL READOUT / THERMOSTATIC GD660 WALL SWITCH & 20FT WIRE WS 500 -33 V.S.S. MOUNTING PLATE FOR WALL SWITCH GD240 -K WEBBED DOOR FACIA G1777-KT DECORATIVE BRICK PANELS G1787-KT DECORATIVE BRICK PANEL FOR BAY DOOR GIBS BAY SCREEN GIBG BAY GLASS G136OB -KT BAY DOOR ASSEMBLY GI -LB36G BAY WINDOW LOUVRES - GOLD GI- LB36PB BAY WINDOW LOUVRES - POLISHED BRASS GI- LB36AB BAY WINDOW LOUVRES - ANTIQUE BRASS GI -LB36K BAY WINDOW LOUVRES - BLACK GI- LB36SS BAY WINDOW LOUVRES - STAINLESS STEEL GI -LG GOLD PLATED LOUVRES UPPER & LOWER GI -LK FLUSH LOUVRES & DOOR TRIM - BLACK GI -LPB FLUSH LOUVRES & DOOR TRIM - POLISHED BRASS GI -LAB FLUSH LOUVRES & DOOR TRIM - ANTIQUE BRASS GI -LSS FLUSH LOUVRES & DOOR TRIM - STAINLESS STEEL GA- 175.019 NG TO LP CONVERSION KIT - -L -C An 4 GD240 -K GIBS WS415 -61 /08.04.00 11 im TROUBLE SHOOTING GUIDE BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED. SYMPTOM PROBLEM TEST SOLUTION Pilot goes out when System is not correctly purged. - purge the gas line with the glass door removed. the gas knob is re- Out of propane gas. - fill the tank. leased. Pilot flame is not large enough - turn up the pilot flame. Pilot flame is not engulfing the - gently twist the pilot head to improve the flame pattern thermopile. around the thermopile. Thermopile shorting. - clean thermopile and valve connection. - check that thermopile insulation is not frayed and ground- ing out on the housing or the burner support. - replace thermopile. - replace valve. Faulty thermopile. - replace. Faulty valve. - replace. Pilot will not light. No spark at pilot burner - check that the wire is connected to the push button ignitor. - check if the push button ignitor needs tightening. - replace pilot assembly if the wire insulation is broken or frayed. —� a />s' To � /e' - replace pilot assembly If the ceramic insulator is cracked P P Y or broken. - replace the push button ignitor. Spark gap is incorrect - spark gap should be 1/16" to 1/8" from the electrode tip and the pilot burner. Light the pilot with a match and adjust the electrode tip to the required spark gap and proper loca- tion. No gas at the pilot burner - check that the manual valve is turned on. P ER - check the pilot orifice for blockage. PT THERMOPILE BURNER - replace the valve. - call the gas distributor. Out of propane gas - fill the tank. Pilot goes out while Gas piping is undersized. - turn on all gas appliances and see if pilot flame flutters, standing; Main diminishes or extinguishes, especially when main burners burner is in'OFF po- ignite. Monitor supply pressure. sition. - check if supply piping size is to code. Correct all under- sized piping. Pilot burning; no gas Wall switch is defective - connect a jumper wire across the wall switch terminals; if to main burner; gas the main burner lights, replace the wall switch. knob is on; wall Wall switch wiring is defective. - disconnect the switch wires from the valve & connect a switch is on. jumper wire across terminals 1 and 3; if the main burner lights, check the wires for defects and /or replace wires. Main burner orifice is plugged. - remove stoppage in orifice. Remote gas valve operator is - connect a jumper wire across terminals 1 and 3; if main defective. burner does not light, replace gas valve. Main burner flame is Insufficient secondary air. - increase fresh air supply (open door, window, add make -up a blue, lazy, transpar- air supply) ent flame. Downdraft or blockage in chim- - remove blockage. ney. - check that chimney is installed to building codes (aft above highest roof line or 2ft higher than any portion of a building within a horizontal radius of 1 Oft of the chimney.) WS -015.51 / OB.04.00 46 16 SYMPTOM PROBLEM TEST SOLUTION Main burner goes out; Refer to "Main burner goes out; pilot stays on" pilot goes out. Chimney down- drafting = wait ten minutes. Shut off all exhaust fans in the house (ie: kitchen and bathrooms), furnace, and clothes dryer. Open windows and /or doors. Start fireplace and monitor its opera- tion. Close doors and windows and start appliances as before; room is in negative pressure; increase fresh air supply. Chimney is blocked - check for chimney blockage. Liner disconnected from insert. - re- attach liner. Faulty spill switch. - replace. main burner goes out; Pilot flame is not large enough - turn on pilot flame. Gently twist the pilot head to improve pilot stays on. or not engulfing the thermopile. the flame pattern aroung the thermopile. Thermopile shorting. - clean thermopile and thermopile connection to valve. Carbon is being de- Air shutter has become blocked - ensure air shutter opening is free of lint or other obstruc- posited on glass, tions. logs or combustion chamber surfaces. Flame is impinging on the logs - check that the logs are correctly positioned. or combustion chamber. - open air shutter to increase the primary air. - check the input rate: check the manifold pressure and orifice size as specified by the rating plate values. - check that the door gasketing is not broken or missing and that the seal is tight. - check that both 4" and 7" vent liners are free of holes and well sealed at all joints. - check that minimum rise per foor has been adhered to for any horizontal venting. Remote wall switch Wall switch is mounted upside - reverse. is in off position; down. main burner comes Remote wall switch is grounding. - replace. on when gas knob is turned to "ON" posi- Remote wall switch wire is - check for ground (short); repair ground or replace wire. tion. grounding. Faulty valve. - replace. Exhaust fumes Fireplace is spilling. - check for chimney blockage. smelled in room, - check that chimney is installed to building code. headaches. - room is in negative pressure; increase fresh air supply. Carbon is being de- Flame is impinging on the logs - check that the logs are correctly positioned. posited on glass, logs or combustion chamber. - open air shutter to increase the primary air. or combustion cham- - check the input rate: check the manifold pressure and ber surfaces. orifice size as specified by the rating plate values. White / grey film Sulphur from fuel is being depos- - clean the glass with a recommended gas fireplace glass forms. ited on glass, logs or combus- cleaner. DO NOT CLEAN GLASS WHEN HOT. tion chamber surfaces. If deposits are not cleaned off regularly, the glass may be- come permanently marked. WS -4 15.61 /06.04 00 13 INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CGA 2.22 AND ANSI Z21 5D RESPECTIVELY FOR VENTED GAS FIREPLACES. NAPOLEON F1 REPLACES GAS - INSERTS INSTALLATION AND OPERATION INSTRUCTIONS FOR GAS -FIRED VENTED FIREPLACE NATURAL GAS MODEL G1 3600 - N PROPANE GAS MODEL GI 3600 - P CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/ AGA/ CGA METHODS WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids, in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance. - Immediately call your gas supplier from a • Do not touch any electrical switch. neighbor's phone. Follow the gas supplier's • Do not use any phone in your building. instructions. • If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency or the gas supplier. Wolf Steel Ltd., RR #1, 9 NAPOLEON RD., Barrie, ON., Canada L4M 4Y8 (705)721 -1212 — Warrwck Mersey Fax: (705)722 -6031 Email: ask @napoleon.on.ca V� Web:,Aww.napoleon.on.ca R -2000 - C it US lama WS- 415-61 IDe.04.00 2 b X,4 OLrEONgas fireplaces are manufactured under the strict Standard of the world recognized IS09002 Quality Assurance Cert ficate. NAT OLrEON products are designed with superior components and materials, assem6Ced 6y trained craftsmen who take great pride in their work TCie burner and valve•assem6Cy are leak and test -fired at a quality test station. 7&e complete fireplace is thoroughly inspected 6y a qualified technician before packaging to ensure that you, the cus- tomer, receives the quality product that you e.Vect from NAPOLEON. NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new . NAPOLEON gas fireplace are war- ranted against defects for as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazerTM logs and embers, ceramic glass (thermal break- age only), gold plated parts against tarnishing, porcelainized enamelled components and alumi- num extrusion trims. Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON wiff provide replacement parts free of charge during the first year of the limited warranty. Labour related to warranty repair is covered free of charge during the first year. Repair work however, requires the prior approval of an authorized company official. Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON deafer. CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the warranty registration card filed with NAPOLEON --provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations: This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives. The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes. This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullity this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discolounng caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZERI logs and embers, nor any venting components used in the installation of the fireplace. NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge. From 10 years to life. NAPOLEON will provide replacement burners at 50% of the current retail price. In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s). After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered by this warranty. Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON'S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental, consequential or indirect damages. This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product, i its components or accessories are excluded. NAPOLEON neither assumes. nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for over - firing, downdrafls, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc. Any Camages to fireplace. combustion chamber, heat exchanger, brass trim or other component due to water, weather Carnage. lone periods of dampness, conCensalior., damaging chemicals or Cieaners will not be the responsibility of NAPOLEON. The bill of sale or copy will be required together with a sepal number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty. NAPOLEON rese ^res the right to have its representative,nspect am proCuct or par; thereof p-or to honounng any warranty cla m ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON -GOING PRODUCT IMPROVEMENTS NAPOLEON (VISA REGISTERED TRADENIARKOF WOLFSTEEL LTD. PATENTS U.S 5 303.693.801 -CAN. 20'3. 411, 2.082.915 : V OLF STEEL LTD INS -:15 -61 / 0B.04.0C s NAPOLEON-- FIREPLACES TABLE of CONTENTS PG 2 -4 INTRODUCTION Warranty General Instructions General Information Care of Glass, & Plated Parts 5 INSTALLATION Installation 6 -7 FINISHING Brick panels Log Placement/Charcoal Embers Optional Louvre Installation 7 OPERATION / MAINTENANCE Spill Switch Venting Action Check PG 8 OPERATION / MAINTENANCE coNT'D Operating Instructions Maintenance 9 BLOWER SYSTEM Blower Replacement Instructions 9 ADJUSTMENTS Pilot Burner Adjustment Venturi Adjustments 10 -11 REPLACEMENTS Ordering Replacement Parts Replacement Parts Accessories / Options 12- 13TROUBLE SHOOTING GUIDE 14 SERVICE HISTORY PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE WARNING • Do not burn wood or other materials in this fireplace. • Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the fireplace. • Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies. • Clothing or other flammable material should not be placed on or near the fireplace. • Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace. • It is imperative that the control compartments, burners and circulating blower and its passageway in the fireplace and venting system are kept clean. The fireplace and its venting system should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The fireplace area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids. • Under no circumstances should this fireplace be modified. • This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance. • Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water. • Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. • Do not strike or slam shut the fireplace glass door. Ards is -c, CE 011 oc 3 GENERAL INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BYA QUALIFIED INSTALLER to conform with local codes. In absence of local codes, install to the current National Fuel Gas Code, ANSI Z223.1, or the current CA-N/ CGA B149, Installation Codes. Purge all gas lines with the glass door of the stove removed. Assure that a continuous gas flow is at the burner before installing the door Under extreme vent configurations, allow several minutes (5 -15) for the flame to stabilize after igni- tion. . Altitudes greater than 4000ft. require a minimum vent run of 12ft. The fireplace and its individual shutoff valve must be dis- connected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). A 1/8 inch NPT plug, accessible for test gauge connection, must be installed immediately upstream of the gas supply connection to the stove. This fireplace must be connected to any accepted lined chimney system listed to ULC -S635M (in Canada) or UL- 1777 (in USA). The venting connection must be in compli- ance with the vent manufacturers installation instructions. The draft hood must be installed so it is in the same atmo- spheric pressure zone as the combustion air inlet to the ' fireplace. Provide adequate ventilation and combustion air. Pro- vide adequate accessibility clearance for servicing and operating the fireplace. Never obstruct the front open- ing of the fireplace. This insert must be recessed into a vented noncombus- tible woodburning fireplace (prefabricated or masonry) only. The minimum fireplace size in which the heater is to be installed is: HEIGHT 171/2 inches WIDTH 25'/2 inches DEPTH 16'/2 inches The minimum distance, from the bottom of a combustible mantle projecting 6" maximum from the wall to the top of the unit, is 8 ". The fireplace, when installed, must be electrically connected and grounded in accordance with local codes. In the ab- sence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI /NFPA 70 -1996 NATIONAL ELECTRICAL CODE in the United States. The blower power cord must be connected into a properly grounded receptacle. The grounding prong must not be removed from the cord plug. , ^E 04 N GENERAL INFORMATION FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST -FIRED TO ASSURE ITS OPERATION AND QUAL- /TY! Maximum input is 24,000 BTU /hr for natural gas and 22,000 BTU /hr for propane. When the fireplace is installed at elevations above 4,500ft, and in the absense of specific recommendations from the local authority having jurisdic- tion, the certified high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft. Maximum out- put for natural gas is 15,900 BTU /hr and 16,000 BTU /hr for propane. Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane. This fireplace is certified for bedroom and bedsitting room installation. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Manifold pressure under flow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane. No external electricity (110 volts or24 volts) is required for the gas system operation. Expansion / contraction noises during heating up and cool- ing down cycles are normal and to be expected. Change in flame appearance from "HI" to "LO" is more evident in natu- ral gas than in propane. CARE OF GLASS, AND PLATED PARTS Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth. The glass is 3/16" ceramic glass available from your Napoleon / Wolf Steel Ltd. dealer. Do not substitute materials. Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner. Thereafter clean as required. Do not cleanglass when hot! If the glass is not kept clean permanent discolouration and / or blemishes may result. � 30" -5/4" 1 13" 1 3"1 T FIGURE 1 �' 17_i ,,4„ � I I i ,,AS SUPPLYI 2, e� 0 0 III - ^- _0t C =- -L -- M INSTALLATION Clean out ashes from the inside of the woodburning fire- place. Make sure that the chimney and woodburning fire- place are in a clean and sound condition. Do not remove bricks or mortar from the masonry fireplace. If necessary have any repair work done by a qualified person before installing the insert. Remove the existing fireplace damper or lock into an open position. Line the chimney with a 3" or 4" diameter ap- proved liner. With a 4" liner, an increaser must be con- nected between the dilution draft hood and the liner. Chim- ney installation must conform to both national and local code requirements. The liner must be continuous from the fireplace to the chimney cap. FIGURE 2 An on /off switch has been included and can be located at the right side trim. For ease of accessibility, this switch may be replaced with a wall switch or substituted with a millivolt thermostat that may be installed in a convenient location on any wall. Route a 2 strand solid core millivolt wire through the electrical hole located at the bottom right side of the unit. The recommended maximum lead length depends on wire size: WIRE SIZE MAX. LENGTH 14gauge 100 feet 16gauge 60 feet 18gauge 40 feet Attach the two leads to terminals 1 and 3 located on the gas valve. nGURE4 5 Remove the securing screw from the front of the dilution .plate. Push the dilution draft hood out of the securing clips and attach the liner using 3 screws equally spaced. Pack insulation around the liner at the damper area to prevent air flow from entering the chimney. Move the insert into the centre of the woodburning fireplace making sure that the dilution draft hood inserts back into its securing clips. Level using the four leveling screws located front and back on either side of the fireplace base. Leveling the insert will eliminate rocking or excessive noise when the fan is in operation. Replace the securing screw to the front of the .dilution plate. FLEXIBLE SHUT OFF ONNECTOR VALVE ADAPTER ° FITTING FIGURE3 ECK Install rigid black pipe, a flex connector, if local codes per- mit, or 1/2" type L, copper tubing with a 3/8" to 1/2" adapter and a shut off valve to the fireplace. Seal and tighten se- curely. The adapter will be required between the gas valve and the copper tubing or flex connector. Do not kink flex- ible connector! Check for gas leaks by brushing on a soap and water solution. Do not use open flame! Do not connect the gas valve to electricity(> 90 volts or 24 volts). The insert can be equipped with a flashing kit to close off most fireplace openings. Mount the flashing inside the unit's outer shell using 4 securing screws. The flashing and trim are available in many finishes to accent any room decor. Objects placed in front of the fireplace should be kept a minimum of 48" away from the front face. ON —OFF SWITCH FLASHING ",I " — SECURING SCREWS --- I I I FLAML I A^JUSTMENT ii =JZ'nF IKNOB — - ECURIr, CREth'S VARIABLE SPEED GAS 'KNOB SWITCH FIGt RE 5 WS -41531108.04 00 FINISHING FIBRE FIREBRICK PANELS To give your insert that authentic masonry fireplace look, optional fibre firebrick panels are available at your Napo- leon / Wolf Steel Ltd. dealer. Complete installation and main- tenance instructions are included with the kit. LOG PLACEMENT INSTRUCTIONS / CHARCOAL EMBERS PHAZERTm logs and charcoal embers, exclusive to Napo- leon Fireplaces, provide a unique and realistic glowing ef- fect that is different in every installation. Take the time to carefully position the charcoal embers for a maximum glow- ing effect. 1. Place the front log onto the main burner, pushing it as close as possible to the burner ports without blocking /covering them. The left and right spacing between the log ends and the burner ports should be equal. YOU MAY FIND IT EASIER TO PLACE SOME CHARCOAL EMBERS BENEATH THE FRONT LOG NOW. 2. Place the back log onto the step located at the back of the combustion chamber. The notch situated at the lower right of the back log should be centered evenly above the pilot assembly. 3. While supporting the back log, to prevent it from falling forward, set the three smaller logs into the pockets and grooves of the front and back logs, respectively. Log colours may vary. During the initial use of the fireplace, the colours will become more uniform as colour pigments burn in during the heat activated curing process. FIGURE 6 LEFT FRONT LOG M' LOG RIGHT LOG � CENTER ~' CHARCOAL LOG EMBERS e ?CPT BAC .r POSITIONING THE LOGS IMPROPERLY WILL CAUSE FLAME IMPINGE- MENT AND CARBON ING. CHARCOAL EMBERS: Randomly place the embers be- neath the front log, covering all of the burner area beneath the hollowed out section of the log. Place the remaining embers along the front. Keep ember dust away from burner ports to avoid plugging them. Fine dust found in bottom of bag not to be used. PHAZERT- logs and charcoal embers glow when exposed to direct flame. Use only certified PHAZERTM logs and char- coal embers available from your Napoleon / Wolf Steel Ltd. dealer. FIGLRE 7 OPTIONAL LOUVRE INSTALLATION In order to access the interior of the firebox, remove two screws holding the upper glass bracket cover, and the up- per glass bracket in place and the two screws holding the lower glass bracket. The louvre assemblies are installed as illustrated in FIGURE 8. The upper glass bracket cover is formed with tabs to create a gap for air flow and must not be adjusted. ........................... ItLOUVR -1 UPPER GLASS BRACKET 7 ECURING BRACKET COVER, TAB BRACKET GLASS UPPER GLASS BRACKET COVER FIGURE 8 If applicable, remove the protective plastic wrap prior to operating the fireplace. OPERATING INSTRUCTIONS SPILL SWITCH This is a thermally activated switch, attached to the back of the unit and extending up into the dilution draft hood, which senses the change in temperature and shuts down the gas valve in the event of a severe downdraft of air or a blocked or disconnected vent. It acts as a safety shut -off to prevent a build.up of carbon monoxide or an explosion of unburnt gases during start up. If the flue is blocked or has no "draw ", the spill switch will automatically shut off the supply of gas within about 5 -10 minutes. TAMPERING WITH THE SWITCH CAN RESULT IN CAR- BON MONOXIDE (CO) POISONING AND POSSIBLE DEATH. 1 11 VENTING ACTION CHECK A CHECK FOR CORRECT VENTING ACTION MUST BE MADE BEFORE THE INSTALLED INSERT IS LEFT WITH THE CUSTOMER. Test after installing the unit into a vented non - combustible fireplace in the following manner: 1. Close all doors and windows in the room; start exhaust fans in the home; turn fireplace blower off. 2. Set controls to "high" and light the unit. 3. Wait 5 minutes. Light a match and hold it to the spill tube opening. 4. Venting action is satisfactory if smoke is drawn into the spill tube. Venting action is unsatisfactory if the flame and smoke are not drawn into the tube. 5. If venting action is unsatisfactory, turn the unit off, wait 10 minutes and try again. If the smoke or flame is still not drawn into the spill tube, turn the unit off and check for vent blockage or restriction. If necessary, consult with a quali- fied air quality specialist. FIGURE 9 vdS -4 15 -61, /G8 04 pp n .e. When lit for the first time, the fireplace will emit a slight odour for a few hours. This is a normal temporary condi- tion caused by the curing of the logs and the "burn -in" of internal paints and lubricants used in the manufacturing process and will not occur again. Simply open a window to sufficiently ventilate the room. After extended periods of non - operation such as follow- ing a vacation or a warm weather season, the fireplace may emit a slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off. Open a window to sufficiently ventilate the room. FOR YOUR SAFETY READ BEFORE LIGHTING: C Use only your hand to push in or turn the gas control A This fireplace has a pilot which must be lit by hand while knob. Never use tools. If the knob will not push in or following these instructions exactly. turn by hand, do not try to repair it. Call a qualified ser- B Before lighting, smell all around the fireplace area for vice technician. Force or attempted repair may result in gas and next to the floor because some gas is heavier a fire or explosion. than air and will settle on the floor. D Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the unit and replace any part of the control system and any gas control touched by water. WHAT TO DO IF YOU SMELL GAS: • Immediately call your gas supplier from a neighbour's • Do not try to light any appliance. phone. Follow the gas supplier's instructions. • Do not touch any electrical switch; do not use any phone • If you cannot reach your gas supplier, call the fire de- in your building. partment. LIGHTING INSTRUCTIONS: 8.Depress and hold the gas knob while lighting the pilot 1.Stopl Read all the safety information above. When light- with the push button ignitor. Keep the knob fully depressed ing and re- lighting, the gas knob cannot be turned from for one (1) minute, then release. If the pilot does not con - "pilot" to "off" unless the knob is depressed. tinue to burn, repeat steps 3 through 7. 2.Turn off all electrical power to the stove. 9.With the pilot lit, turn the gas knob counter- clock- 3.Turn the gas knob clockwise to off. wiseA "� to "on" position. 4.Wait 5 minutes for any gas in the combustion chamber 10.If your insert is equipped with a flame adjustment valve, to escape. Continue to the next step if you do NOT smell push and turn the knob to "high ". any gas. If you smell gas, STOP! and follow the instruc- 11.If your insert is equipped with a remote "on -off' switch, tions in "What to do if You Smell Gas" listed above. the main burner may not come on when you turn the gas 5.If the unit is equipped with a flame adjustment valve, valve to "on" or "high ". The remote switch must be in the turn clockwise to off. "on" position as well to ignite•the main burner. 6.1-ocate the pilot situated in front of the rear log. 12.Turn on all electrical power to the insert. 7.Turn the gas knob /-­\ counter - clockwise to "pilot" position. THERao Pi T BURNER P1 E • 0 6�� RODE GAS VALVE INSTRUCTIONS TO TURN OFF GAS: 2.Push in gas control knob slightly and turn /-A clock - 1.Turn off all electrical power to the unit if service is to be wise to off. DO NOT FORCE. performed. MAINTENANCE TURNOFF THE GAS AND ELECTRICAL POWER BEFORE SERVIC- ING THE FIREPLACE. CAUTION: Label all wires prior to disconnection when ser- vicing controls. Wiring errors can cause improper and dan- gerous operation. Verify proper operation after servicing. This insert and its venting system should be inspected before use and at least annually by a qualified service per- son. The fireplace area must be kept clear and free of com- bustible materials, gasoline or other flammable vapours and liquids. The flow of combustion and ventilation air must not be obstructed. 1. In order to properly clean the burner and pilot assembly, remove the logs to expose both assemblies. 2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by vacu- uming or brushing, at least once a year. 3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burn- ing properly. ;05 C4 00 4. Check to see that the pilot flame is large enough to engulf the thermopile on one leg and reaches toward the burner on the other leg. 5. Replace the cleaned logs. 6. Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on. A 5 to 10 second total light -up period is satisfactory. If ignition takes longer, consult your Napoleon dealer / dis- tributor. 7. Check that the door gasketing is not broken or missing. Replace if necessary. L� r 1 BLOWER SYSTEM The Napoleon gas fireplace insert comes standard with a blower, a heat sensor, variable on /off speed control and a power cord. Because the blower is thermally activated, when turned on, it will automatically start approximately 15 minutes after lighting the fireplace and will run for approxi- mately 30 minutes after the fireplace has been turned off. Use of the fan increases the output of heat. Air, drawn in through the lower louvre access door, is driven up the back of the firebox, and exhausted as hot air between the upper louvres. G 1111 B U SENSOR VARIABLE SPEED SWITCH W - ni FIGURE 10 BLOWER REPLACEMENT INSTRUCTIONS FIGURE 10: • Turn off the gas and electric power to the unit. • Remove the upper glass bracket. Loosen the lower glass bracket and remove the glass. • Remove the logs. • Remove the burner assembly. • Remove the eight screws holding the access door in place on the control assembly (located at the back of the burner support). • Remove the four screws holding the blower duct and slide it forward from beneath the burner support. • Disconnect the electrical connectors at the blower. • Remove the blower. 1 ACCESS DOOR O DOO O ADJUSTMENTS PILOT BURNER ADJUSTMENT 1. Remove the pilot adjustment cap. 2. Adjust the pilot screw to provide properly sized flame 3. Replace the adjustment cap. "" CT SCREW FIGURE 12 FIGURE 13 FLAME MUST ENVELOP UPPE 3/8° Tc 1/2" CF THERMO- PILE FIGURE 11 VENTURI ADJUSTMENT Natural gas models have air shutters set at 1/16 (.063 ") inch open. Propane gas models have air shutters set at 3/ 16 (.188) inch open. Closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not ap- pear yellow immediately; allow 15 to 30 minutes for the final flame colour to be established. AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BYA QUALIFIED GAS INSTALLER! IGLRE 14 WS -4'5 -61 /08.04.00 10 REPLAC ORDERING REPLACEMENT PARTS Contact your dealer or the factory for questions concern- ing prices and policies on replacement parts. Normally all parts can be ordered through your Napoleon dealer or distributor. REPLACEMENT PART # GL -610 GA GI 135.07 GA GI 135.06 GA GI 135.15 GA GI 135.16 GA GI 135.09 GA GI- 550.01 WS- 385 -33 WS- 725 -0036 WS- 725 -0037 WS -100 -058 WS -100 -057 WS- 455 -05 WS- 455-06 WS -357 -1 WS- 680 -04 GA GI -010.364 WS- 455 -17 WS-455 -03 WS- 300 -18 GA -GI- 562.012 GA- GI- 562.011 WS- 690 -02 GZ -552 K835 GA- GI- 080.62 GA -GI -080.79 WS- 660 -09 WS- 660 -06 DESCRIPTION LOG SET ASSEMBLY c/w CHARCOAL EMBERS BACKLOG FRONTLOG GZ RIGHT LOG LEFT LOG WS- 690 -02 CENTERLOG CHARCOALEMBERS NAPOLEONLOGO NATURAL GAS VALVE - REMOTE RBT SHAW PROPANE GAS VALVE - REMOTE RST SHAWO KB35 PROPANE GAS PILOT ASSEMBLY NATURAL GAS PILOT ASSEMBLY * / #18 NATURAL GAS PILOT ORIFICE #10 PROPANE GAS PILOT ORIFICE PIEZO IGNITER - CHANNEL THERMOPILE / o BURNERASSEMBLY #42 DMS NATURAL GAS BURNER ORIFI E'' #54 DMS PROPANE GAS BURNER ORIFICE DOOR GLASS GLASS GASKET (2 Pc - sioE) GLASS GASKET (TOP) THERMAL SENSING SWITCH REPLACEMENT BLOWER VARIABLE SPEED SWITCH C/W KNOB UPPER GLASS BRACKET LOWER GLASS BRACKET BURNER ON /OFF SWITCH SPILL SWITCH 1 GA- GI- 562.011 (GASKET END UP) EMENTS When ordering replacement parts always give the follow- ing information: 1. Model & Serial Number of fireplace 2. Installation date of fireplace 3. Part Number 4. Description of part 5. Finish GA- Gi- 135.09 GA- GI- 135.15 t� A- GI- 135.07 GA- GI- 135.16 Ca GI �1 /� — �•- = GA -GI- 735.06 G L -610 pilot assemblies come complete with thermopile and pilot tube ACCESSORIES / OPTIONS PART # DESCRIPTION FOR OPENINGS SMALLER THAN 27" X 42" GI -900B6 DELUXE 6" FLASHING KIT - POLISHED BRASS .GI- 900AB6 DELUXE 6" FLASHING KIT - ANTIQUE BRASS GI -900K6 ' DELUXE 6" FLASHING KIT - BUCK GI- 900SS6 DELUXE 6" FLASHING KIT - STAINLESS STEEL GI -90956 DELUXE 6" PORCELAIN FLASHING KIT - ALMOND GI -909K6 DELUXE 6" PORCELAIN FLASHING KIT - BLACK GI -909F6 DELUXE 6" PORCELAIN FLASHING KIT - GREEN FOR OPENINGS SMALLER THAN 30" X 48 ": GI -900B9 DELUXE 9" FLASHING KIT - POLISHED BRASS GI- 900AB9 DELUXE 9" FLASHING KIT - ANTIQUE BRASS GI -900K9 DELUXE 9" FLASHING KIT - BLACK GI- 900SS9 DELUXE 9" FLASHING KIT - STAINLESS STEEL GI -909S9 DELUXE 9" PORCELAIN FLASHING KIT - ALMOND GI -909K9 DELUXE 9" PORCELAIN FLASHING KIT - BLACK GI -909F9 DELUXE 9" PORCELAIN FLASHING KIT- GREEN FOR OPENINGS SMALLER THAT 28" X 47 ": GI -93K BASIC FLASHING KIT - BLACK GI -93PS BASIC FLASHING KIT - POLISHED BRASS GI -3PB 2" TRIM FOR GI -93K FOR OPENINGS SMALLER THAN 26" X 42 ": GI -63K BASIC FLASHING KIT - BLACK GI -63PB BASIC FLASHING KIT - POLISHED BRASS GI -2PB 2" TRIM FOR GI-63K PER -TRM GOLD ACRYLIC TRIM WS470 -2_ ENAMEL TOUCH UP AND BRUSH (SPECIFY COLOUR) WS690 -1 MILLIVOLT THERMOSTAT WS660 -2 HANDHELD REMOTE CONTROL WS660 -010 HANDHELD REMOTE WITH DIGITAL READOUT WS660 -011 HANDHELD REMOTE WITH DIGITAL READOUT / THERMOSTATIC GD660 WALL SWITCH & 20FT WIRE WS 500 -33 V.S.S. MOUNTING PLATE FOR WALL SWITCH GD240 -K WEBBED DOOR FACIA G1777-KT DECORATIVE BRICK PANELS G1787 -KT DECORATIVE BRICK PANEL FOR BAY DOOR GIBS BAY SCREEN GIBG BAY GLASS G1360B -KT BAY DOOR ASSEMBLY GI -LB36G BAY WINDOW LOUVRES - GOLD GI- LB36PB BAY WINDOW LOUVRES - POLISHED BRASS GI- LB36AB BAY WINDOW LOUVRES - ANTIQUE BRASS GI -LB36K BAY WINDOW LOUVRES - BLACK GI- LB36SS BAY WINDOW LOUVRES - STAINLESS STEEL GI -LG GOLD PLATED LOUVRES UPPER & LOWER GI -LK FLUSH LOUVRES & DOOR TRIM - BLACK GI -LPB FLUSH LOUVRES & DOOR TRIM - POLISHED BRASS GI -LAB FLUSH LOUVRES & DOOR TRIM - ANTIQUE BRASS GI -LSS FLUSH LOUVRES & DOOR TRIM - STAINLESS STEEL GA- 175.019 NG TO LP CONVERSION KIT ."r GI- LK /GI -LP$/ - - -L ^� JI n GI -777KT \ GI -LB36G / GI- LB36PB / GI -LB36K / GI- LB36SS 11 GD240 -K D. C PER —TRM WS-415-61108,04 00 12 TROUBLE SHOOTING GUIDE BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED. SYMPTOM PROBLEM TEST SOLUTION Pilot goes out when System is not correctly purged. - purge the gas line with the glass door removed. the gas knob is re- leased. Out of propane gas. - fill the tank. Pilot flame is not large enough - turn up the pilot flame. Pilot flame is not engulfing the - gently twist the pilot head to improve the flame pattern thermopile. around the thermopile. Thermopile shorting. - clean thermopile and valve connection. - check that thermopile insulation is not frayed and ground- ing out on the housing or the burner support. - replace thermopile. - replace valve. Faulty thermopile. - replace. Faulty valve. - replace. Pilot will not light. No spark at pilot burner - check that the wire is connected to the push button ignitor. check if the push button ignitor needs tightening. - replace pilot assembly if the wire insulation is broken or A...—P'. frayed. To Ike• - replace pilot assembly if the ceramic insulator is cracked or broken. - replace the push button ignitor. Spark gap is incorrect - spark gap should be 1/16" to 1/8" from the electrode tip and the pilot burner. Light the pilot with a match and adjust the electrode tip to the required spark gap and proper loca- tion. No gas at the pilot burner - check that the manual valve is turned on. - check the pilot orifice for blockage. THERMOPUZ BURRMR - replace the valve. - call the gas distributor. Out of propane gas - fill the tank. Pilot goes out while Gas piping is undersized. - turn on all gas appliances and see if pilot flame flutters, standing; Main diminishes or extinguishes, especially when main burners burner is in 'OFF' po- ignite. Monitor supply pressure. sition. - check if supply piping size is to code. Correct all under- sized piping. Pilot burning; no gas Wall switch is defective - connect a jumper wire across the wall switch terminals; if to main burner; gas the main burner lights, replace the wall switch. knob is on; wall switch is on. Wall switch wiring is defective. - disconnect the switch wires from the valve & connect a jumper wire across terminals 1 and 3; if the main burner lights, check the wires for defects and/or replace wires. Main burner orifice is plugged. - remove stoppage in orifice. Remote gas valve operator is - connect a jumper wire across terminals 1 and 3; if main defective. burner does not light, replace gas valve. Main burner flame is Insufficient secondary air. - increase fresh air supply (open door, window, add make -up a blue, lazy, transpar- air supply) ent flame. Downdraft or blockage in chim- - remove blockage. ney. - check that chimney is installed to building codes (3ft above highest roof line or 2ft higher than any portion of a building within a horizontal radius of 1 Oft of the chimney.) 'A'S -415-61 / 08,04 00 SYMPTOM PROBLEM TEST SOLUTION 13 Main burner goes out; Refer to "Main burner goes out; pilot stays on" pilot goes out. Chimney down - drafting - wait ten minutes. Shut off all exhaust fans in the house (ie: kitchen and bathrooms), furnace, and clothes dryer. Open windows and /or doors. Start fireplace and monitor its opera- tion. Close doors and windows and start appliances as before; room is in negative pressure; increase fresh air supply. Chimney is blocked - check for chimney blockage. Liner disconnected from insert. - re- attach liner. WS-415-61108.04.00 Faulty spill switch. - replace. Main burner goes out; Pilot flame is not large enough - turn on pilot flame. Gently twist the pilot head to improve pilot stays on. or not engulfing the thermopile. the flame pattern aroung the thermopile. Thermopile shorting. - clean thermopile and thermopile connection to valve. Carbon is being de- Air shutter has become blocked - ensure air shutter opening is free of lint or other obstruc- posited on glass, tions. logs or combustion chamber surfaces. Flame is impinging on the logs - check that the logs are correctly positioned. or combustion chamber. - open air shutter to increase the primary air. - check the input rate: check the manifold pressure and orifice size as specified by the rating plate values. - check that the door gasketing is not broken or missing and that the seal is tight. - check that both 4" and 7" vent liners are free of holes and well sealed at all joints. - check that minimum rise per foor has been adhered to for any horizontal venting. Remote wall switch Wall switch is mounted upside - reverse. is in off position; down. main burner comes Remote wall switch is grounding. - replace. on when gas knob is turned to "ON" posi- Remote wall switch wire is - check for ground (short); repair ground or replace wire. tion. grounding. Faulty valve. - replace. Exhaust fumes Fireplace is spilling. - check. for chimney blockage. smelled in room, - check that chimney is installed to building code. headaches. - room is in negative pressure; increase fresh air supply. Carbon is being de- Flame is impinging on the logs - check that the logs are correctly positioned. posited on glass, logs or combustion chamber. - open air shutter to increase the primary air. or combustion cham- - check the input rate: check the manifold pressure and ber surfaces. orifice size as specified by the rating plate values. White / grey film Sulphur from fuel is being depos- - clean the glass with a recommended gas fireplace glass forms. ited on glass, logs or combus- cleaner. DO NOT CLEAN GLASS WHEN HOT. tion chamber surfaces. If deposits are not cleaned off regularly, the glass may be- come permanently marked. WS-415-61108.04.00 CERTIFIED UNCER CANADIAN AND AMERICAN NATICNAL STANDARDS. CSA 2.33, A14SI Z21 88 FOR VENTED GAS FIREPLACE HEATEIm RS QUALITY FIREPLACES DIRECT VENT MILLIVOLT SYSTEM INSTALLATION AND OPERATION INSTRUCTIONS FOR NATURAL GAS MODEL GD36NTR BGD36NTR PROPANE GAS MODEL R & BGD36PTR CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / CSA MFTHom; WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance. • Immediately call your gas supplier from • Do not touch any electrical switch. a neighbour's phone. Follow the gas • Do not use any phone in your build supplier's instructions. ing. • If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency or the gas supplier. rr, ■ I• HP_BA ti n11 _ � N, RTO r Mre�cuo 1 yon ! / Warnock Hersey ILAftff C � _,.uS W415-0210/G/12.10.04 i 1 i r r 2 TABLE of CONTENTS PG 2 -5 INTRODUCTION Warranty General Instructions General Information Care of Glass & Plated Parts Specifications 5 -15 VENTING Venting Lengths Air Terminal Locations Typical Vent Installations Special Vent Installations Venting Application Flow Chart Venting Specifications Pre - Installation Preparation 16 -23 INSTALLATION Wall and Ceiling Protection Using Flexible Vent Components Fireplace Vent Connection Using Rigid Vent Components Restricting Vertical Vents - GD36 only Gas Installation Mobile Home Installation Framing Mantle Clearances and Enclosures Nailing Tab Installation 24 -25 FINISHING Door Removal & Installation Louvre Removal & Installation Log Placement Charcoal Embers Vermiculite Glowing Embers Logo Placement 26 OPTIONAL BLOWER INSTALLATION 27 OPTIONAL FAN INSTALLATION OPTIONAL THERMOSTATIC SENSOR 28 -29 OPERATION / MAINTENANCE Operating Instructions Maintenance 29 ADJUSTMENTS Pilot Burner Adjustment Venturi Adjustment 30 -31 REPLACEMENTS Ordering Replacement Parts Replacement Parts Vent Kits Terminal Kits Accessories 32 -33 TROUBLE SHOOTING GUIDE PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE WARNING • Do not burn wood or other materials In this fireplace. • Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are In the same room as the fireplace. • Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draper- ies. • Clothing or other flammable material should not be placed on or near the fireplace. • Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace. • It is imperative that the control compartments, burners and circulating blower and its passageway in the fireplace and venting system are kept clean. The fireplace and its venting system should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The fireplace area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids. • Under no circumstances should this fireplace be modified. • This fireplace mustnotbe connected to a chimney flue pipe serving a separate solid fuel buming appliance. • Do not use this fireplace if any part has been underwater. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water. • Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. Use only with a glass door certified with the fireplace. • Do not strike or slam shut the fireplace glass door. • This fireplace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd. NOTE: Changes, other than editorial, are denoted by a vertical line In the margin. 15-0210!G112.1004 K FOLE09tr9asfzrepGices are manufacturedunde'r the strict Standardoftlre wona"recogniced ISO 9001: 1000 QuaCrtygssurance C'ert�,flcate. N�R7LEONproducts are desrgrurdwitli jupenor components andmatenals; assem6led6y trainederaftsinerr wfio ta,fegreat pride in their wort Die 6urnera;,w vafir assemff are laf andtest firedat a j7=lity test station ?Tie comp%te / replace r r agarit tlzorougId inspected-o a pairfredter n&&n 6e/5re pacfaging to ensure thatyog the customer, receives the quafity product that you erect from NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only —I.e.. the Individual or legal entity (registered oustcmer) whose name appears on the warranty re gistration card fited with NAPOLEON — provided Via' the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations: This factory warranty, is nontransferable and may not be extended whatsoever by any of cur representatives. The gas fireplace must be Installed by a Ilcenced, authorized service technician or contractor. Installation must be done in accordance with the installation Instructions Included with the product and all local and national building and fire codes. This limited warranty does not cover damages caused by misuse, lack of mantenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER- logs and embers, nor any venting components used in the installation of Cie fireplace. NAPOLEON warrants Its stainless steel burners against defects in workmanship and material for Ills. subject to the folovving oondtlons. During the first 10 years NAPOLEON will replace or repair the aefectve pats at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price. In Cie first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmarnship provided that the product has been operated in accordance with to operation instructions and under normal conditions. After Cie first year. with rasped to this Presidents Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s). After tae first year. NAPOLEON will not be responsible for installabon. labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered by this warranty. Notmthstandng any provisions contained In this Presidents Lirrrted Lifetime Warranty, NAPOLEON'Sresponslbllity under this warranty is defined as above and It shall notin any event extend to any incidental, consequential or indirect damages. This warranty defines the obbgabons and liability of NAPOLEON with respect to the NAPOLEON gas firepla^s and any other war. anbes expressed m implied with respect to this product, its components or accessones are excluded. NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf. any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for: overfiring, downdratts, spillage caused by environmental condbons such as roofops, buildings, nearby trees, hills, mountains, inadequate vent d ventlabon. excessive venbng col rations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc. Any damages tofireplace, combusban chamber, heal! exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chernicals or cleaners will not be the responsibility of NAPOLEON. The bill of sale or copy will be required loge they with a serial number and a model number when making eny warranty claims from your authorized dealer. The warranty registration cad must be returned within fourteen days to register the warranty. NAPOLEON reserves the nghl to have its representative inspect any product or part thereof prior to honouring any warranty claim. ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON -GOING PRODUCT IMPROVEMENTS NAPOLEONS IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENT5 U.S. 5.303.692.801 - CAN. 2073.411, 2.062915 C WOLF STEEL LTD. bV415-02101 G 112.10.04 2 GENERAL INSTRUCTIONS ! THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERV- ICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important:to know the specifics that apply to your area, for example: in Massachusetts State: The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log. • The appliance off valve must be a 'T" handle gas cock. • The flexible connector must not be longer than 36 inches. The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product. • WARNING: This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts. In absence of local codes, install the GD36 and BGD36 to the current National Fuel Gas Code, ANSI 2223.1, or the current CAN /CGA B149, Installation Codes. Mobile home installation must conform with local codes or in the absence of local codes, install to the current standard for gas equipped mobile housing CAN /CSA ZA240 MH Series in Canada or the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the Fire Safety Criteria for Manufactured Home Installations, Sites and Communities Standard ANSVNFPA 501A in the United States. The fireplace and its individual shutoff valve must be discon- nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). When the fireplace is installed directly on carpeting, vinyl file or other combustible material other than wood flooring, the fireplace shall be installed on a metal or wood panel extend- ing the full width and depth. If the optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI /NFPA70 NATIONAL. ELECTRICAL CODE in the United States. GENERAL INFORMATION FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST -FIRED TO ASSURE ITS OPERATION AND QUALITY! Maximum input is 26,000 BTU/hr for natural gas and propane for the GD36. Maximum input for the BGD36 is 17,000 BTU/h for natural gas and propane. When the fireplace is installed at el- evations above 4,5001t, and in the absence of specific recom- mendations from the local authority having jurisdiction, the certi- fied high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft. GD36 Maximum output for natural gas is 22,360 BTU /hr at an effi- ciency of 861,ro with the fan on, and 22,880 BTU/hr for propane at an efficiency of 88% with the fan on. The A.F.U.E. (annual fuel utilization efficiency) rating is 64% for natural gas and 65% for propane. W415-02101 G-1 12.1-0.04 BGD36 Maximum output for natural gas and propane is 10,900 BTt,I/ hr at an efficiency of 64% with the fan on. The A.F.U.E. (annL fuel utilization efficiency) rating is 53% for natural gas ano propane. Minimum inlet gas supply pressure is 4.5 inches water col- umn for natural gas and 11 inches water column for propane. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Mani- fold pressure under flow conditions is 3.5 inches water col- umn for natural gas and 10 inches water column for propane. This fireplace is approved for bathroom, bedroom and bed - sitting room installations and is suitable. for mobile home installation. No external electricity (110 volts or 24 volts) is re- quired for the gas system operation. Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected. Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth. The GD36 is factory equipped with ceramic glass. The BGD36 is factory equipped with tempered glass. The glass thickness is 3/16" for both models. Use only replacement glass available from your Napoleon dealer. DO NOT SUBSTITUTE MATERIALS. Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner. Thereafter clean as required. DO NOT CLEAN GLASS WHEN HOT! If the glass is not kept clean permanent discolouration and / or blemishes may result. Use only accessories designed for and listed with your specific fireplace. Provide adequate ventilation air Provide adequate accessibility clearance for servicing and operating the fireplace. Never obstruct the front opening of the fireplace. For safe and proper operation of the fireplace follow the venting instruction exactly. Deviation from the minimum vertical vent length can create diffl-cu /ty in burner start -up and /or carboning. Provide a means for visual /y checking the vent con- nection to the fireplace after the fireplace is installed. Vent lengths that pass through unheated spaces (at- tics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation. Objects placed in front of the fireplace must be kept a minimum of 48" away from the front face of the unit. ® BGD36 SPECIFICATIONS 3: r DiA _T 14• 36 "� �I :4 'i: iw. I I 'NLE i t'- X ItJLET ELECTRICAL!NLET LEFT SICE FIGURE la 7 , GD36 SPECIFICATIONS 27' r t�Ali 18' /i ---3 37 'li 5 V., EL- eCirICALINLET LEFT SIDE FI. GURE I MODELS GD36 AND BGD36 MAY BE VENT ED EITHER AS A TOP VENT OR A REAR VENT. REFER TO THE SECTION APPL VENTING LENGTHS IUse only Wolf Steel, Simpson Dura -Vent, Selkirk Direct Temp orAmerican Meta /Amerivent venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for ei- ther system are set out in this manual and must be ad- hered to. For Simpson Dura -Vent, Selkirk Direct Temp and American Metal Amerivent, follow the installation procedure provided with the venting components. For vent systems that provide seals on the inner exhaust flue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant maybe used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the fireplace flue collar which must be sealed using the black high tempera- ture sealant Mill Pac. When using Wolf Steel venting components, use only ap- proved Wolf Steel rigid / flexible components with the fol- lowing termination kits: WALL TERMINAL KIT GD222, or 1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD110, 8/12 TO 12/12 ROOF TERMINAL KIT GD111, FLAT ROOF TERMI- NAL KIT GD112 or PERISCOPE KIT GD201 (for wall pen- etration below grade). With flexible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD220 or the 10 foot vent kit GD330. Wolf Steel rigid and flexible venting systems must not be combined. Wolf Steel, Simpson Dura -Vent, Selkirk Direct Temp and American Metal Amerivent venting systems must not be combined. These vent kits allow for either horizontal or vertical venting of the fireplace. FIGURES 3 & S. The maximum allowable horizontal run is 20 feet. The maximum allowable vertical vent length is 40 feet. The maximum number of 4" vent connections is two horizontally or three vertically (exclud- ing the fireplace and the air terminal connections) when using aluminum flexible venting. For optimum flame appearance and fireplace perform- ance, keep the vent length and number of elbows to a minimum. The airtermina/ must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged. (CABLE TO YOUR INSTALLATION. Purge all gas lines with the glass door of the tlreplace open. Assure that a continuous gas flow is at the burner before closing the door. Underextreme vent configurations, a/lowseveralminutes (5 -15) for the flame to stabilize afterignition. Six (6') inches is the minimum bend radius allowed for the 7" diameter flexible liner. For optimum performance it is recommended that all horizontal runs have a 1 inch rise per foot when using Napoleon flexible vent components. A terminal shall not terminate direct/yabove a sidewalk or paved driveway which is located between two sin- gle family dwellings and serves both dwellings. Local codes orregulations mayrequire different clearances. Do not allow the inside /finer to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight A 1/. "air gap a/l around between the inner linerand outer lineris required for safe operation. Use a frrestop when pen- etrating interior walls, floor or ceiling. Minimum clearance to combustible construction from fireplace and vent surfaces: sides, back, bottom and top of the unit 0 inch recessed depth 14 inches top, sides and bottom of the vent pipe' 1 inch top of the vent pipe - rear vent only 2 inches ' REAR VENT - A clearance to combustibles of 1" at the bottom of the vent and 2" at the top must be maintained during the first 12" of venting when penetrating combusti- ble walls. The firestop spacer (W615 -0044) supplied with the unit should be used to maintain this clearance. There- after a 1" clearance to combustibles may be maintained using firestop spacer (W500- 0096). TOP VENT - Only a clearance to combustibles of 1" all around the vent pipe is required. REQUIRED RISE ON HORIZONTAL VENTING BGD36 I G036 REAR VENT RIGID VENTING 0 "/FT 1'/FT' FLEXIBLE VENTING 0" " • TOP VENT RIGID VENTING I 0 "/FT 0'/Fi FLEXIBLE VENTING 0" 0` CORNER RIGID VENTING 0" 6" FLEXIBLE VENTING 6" 6" When a vertical rise is used as part of the venting con- figuration, a 0" rise per foot is acceptable. w415- 0210/ci12.,o.w 7 7GURE2 INSTALLATIONS f- AKIAMAA1 1 11 C A L \ D _� A 12 INCHES 12 INCHES Clearance above grade, veranda porch, deck or balcony. B 12 INCHES 9 INCHES Clearance to windows or doors that open C 12 INCHES* 12 INCHES* Clearance to permanently closed windows. Vertical clearance to ventilated soffit located above the terminal within D 18 INCHES ** 18 INCHES ** a horizontal distance of 2 feet from the centerline of the terminal. E 12 INCHES ** 12 INCHES ** Clearance to unventilated soffit. F 0 INCHES 0 INCHES Clearance to an outside corner wall. wall or 0 INCHES' 0 INCHES*** Clearance to an inside non - combustible corner protruding non- combustible obstructions (chimney, etc.). G Clearance to an inside combustible corner wall or protruding com- 21NCHES*** 2 INCHES * ** bustible obstructions ( vent chase, etc.). Clearance to each side of the centerline extended above the meter H 3 FEET 3 FEET**** 1 regulator assembly to a maximum vertical distance of 15ft. 1 3 FEET 3 FEET**** Clearance to a service regulator vent outlet. Clearance to a non- mechanical air supply inlet to the building or a J 12 INCHES 9 INCHES combustion air inlet to any other appliance. K 6 FEET 3 FEETt Clearance to a mechanical air supply inlet. Clearance above a paved sidewalk or paved driveway located on L 7 FEET$ 7 FEET**** public property unless fitted with a heat shield kit GD -301. M 12 INCHEStt 12 INCHES**** Clearance under .a veranda, porch, deck or balcony. N 16 INCHES 16 INCHES Clearance above the roof. 10 1 2 FEETt* 1 2 FEETt* Clearance from an adjacent wall including neighbouring buildings. Kocommenova Lo pro VemL conuenSSUOn orr wenuuw• rnu um -- ..- ---w- ** It Is recommended to use a heat shield and to maximize the distance Uo vinyl dad soffits. "* The periscope GD-201 requires a minimum 18 Inches clearance from an Inside corner. '*** This is a recommended distance. For additional requirements check local codes. t Three feet above If within 10 feet horizontally. $ A vent shall not terminate directly above a sidewalk or paved driveway that Is located between two single family dwellings and serves both dwellings. tt Permitted only If the veranda, porch, or deck Is fully open on a minimum of two sides beneath the floor. t* Recommenced to prevent recirculation of exhaust products. For additional requirements check local codes. w<t 5-0210 / G / 12.10Da REAR EXIT 24 FIGURES 3a-d 20" MAXRJ'uM 8" MItJIMIIt,� I •MINIMUM LENGTH 1 BE 7" 11 T - 33" TOP EXIT 4" MAX I i 11 MIN 1 IT I- - ES For optimum performance, it is recommended that all horizontal runs have a 1 inch rise per foot. When terminating vertically, the vertical rise is a mini- mum 36 inches and a maximum 40 feet from the centre of the fireplace flue outlet. • When using rigid venting, this minimum vertical length maybe reduced to 814 ": Use the GD201 periscope kit to locate the air termination above grade. The periscope must be installed so that when final grading is completed, the bottom air slot is located a minimum of 12 inches above grade. The maximum allow- able vent length depends on the model of fireplace, as illustrated. 12 "MINILAW 30" MINIMUM REGARDLESS • OF HORIZON TA s TENT LEN `H D r MAXIMUM 1OFT VENT LENGTH TOP EXIT INSTALLATION TOP EXIT INSTALLATION FIGURES 4 {MINIMUM 30' MINIMUM I REGARDLESS F HORIZONTAI V<NT LENGTH REAR EXIT iNSTALLAnoN REAR EXIT INSTALLATION MODELS GD36: The maximum vent length for a corner installation is 24 inches, where only 6 inches of vertical rise is used. All corner installations require a minimum 6 inch rise. See FIGURE 5A. MODELS BGD36: The maximum vent length for a corner installation is 20 inches of horizontal run, in addition to the 45° offset. In this case zero rise is acceptable when using rigid. Flexible venting must maintain a 6" rise. See FIG- URE 5B. I y FIGURE 5A- GD36 O:SLN' I� i I 20" MAX I ;Y ���J I i CO?rv.R 'tiSTA'_LA'.ION it C' FIGURE 5B - BGD36 ONLY W415-0210 J G 112.1 G.G4 r x a� a O X 0) c a� CU U m Q CU L 4= x O L fG O L W41SU110 /Gi 1214 D.CA C O C U fC U U C cu C L O r-+ tC c O O L C O O C L O fB U c O cz C E L- W O C O N O V L y fp C N C O f0 .r C O c C N >.y o -,s 2 O U_ y N_ L C O yoCD �cp ca 'J c U O N 1C d m R C >.yLO 02 m in i C V _ r� N L O C f4 C > �. .L.� N °y'°oC U O d N O � m C >.'� Lomas 2 f4 N L C V o L C L 0 O ✓ L � E 7 O > cn E w N + x O O j f0 t0 L U E "O - E 7 o > y E w N + x O Oc�acow c 2 U E 0 t>3 :�+ .O. O .+ ++ �. O > y O w N + ` E u-) L C x r- 0 O cC to et L U E N E o > vOi E,a N + L x O C cC o L U E o E O > w E w N + L x O L C (9 s E o E 3 o > ai E_ ,a N + �' x O C m d r 2 u E o fC :+ O r+ r L d O > V7 O v0 N + ELn C _ X O O cv ca L L U E cV o> n E C) N + L x O 0 :3 v L U E O y O O '4 O ++ C W V .� O . N t9 d C — E O O C co > d cm -, L 0 r c° E co c 7 .+ O O' `7 N > O tm C .- L N O y L cC O C OIL fA L o d O O E cDcN :+ ) O cr L c0 O C M d �+L+ L L E:. co c .� 0 c � N > Ln L y L O O ++ L L S { for the following symbols used in the venting calcula- tions and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than HT - total of both horizontal vent lengths (HR) and offsets (Ho) in feet HR- combined horizontal vent lengths in feet H°- offset factor:.03(total degrees of offset - 90 °') in feet VT - combined vertical vent lengths in feet when (HT) < (VT) Simple venting configuration (only one 90° elbow) FIGURE 6 See graph to determine the required vertical rise VT for the required horizontal run HT. VERTICAL RISE IN FEET VT 0 ' the first 90° offset has a zero value and is shown in I the formula as -90° For vent configurations requiring more than one 90° el- bow, the following formulas apply: Formula 1: HT< VT Formula 2: H_+ V_ < 40 feet Example 1 FIGURE 7 feet inches 1. 0.03 0.5 15* 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 901` 2.7 32.0 ' the first 90° offset has a zero value and is shown in I the formula as -90° For vent configurations requiring more than one 90° el- bow, the following formulas apply: Formula 1: HT< VT Formula 2: H_+ V_ < 40 feet Example 1 FIGURE 7 U 2.5 s 7.5 10 12.5 is n.s 20 HR = H1 +H2= 2.5 +2 =4.5ft HORIZONTAL VENT RUN PLUS OFFSET IN FEET H H ° = .03(three 90° elbows - 90') =.03(270'- 90 °) = 5.4 ft T HT = HK +H0= 4.5 +5.4 =9.9ft The shaded area within the lines represents acceptable values for HT and VT . H T + V T = 9.9 + 11 = 20.9 ft Formula 1: HT < VT 9.9 < 11 Formula 2: HT + VT < 40 feet 20.9 < 40 Since both formulas are met, this vent configuration is ac- ceptable. V2 = 8 ft VT = V, +V2= 3 +8 =11ft H1 = 2.5 ft H2 = 2 f U 2.5 s 7.5 10 12.5 is n.s 20 HR = H1 +H2= 2.5 +2 =4.5ft HORIZONTAL VENT RUN PLUS OFFSET IN FEET H H ° = .03(three 90° elbows - 90') =.03(270'- 90 °) = 5.4 ft T HT = HK +H0= 4.5 +5.4 =9.9ft The shaded area within the lines represents acceptable values for HT and VT . H T + V T = 9.9 + 11 = 20.9 ft Formula 1: HT < VT 9.9 < 11 Formula 2: HT + VT < 40 feet 20.9 < 40 Since both formulas are met, this vent configuration is ac- ceptable. 10' when (HT) > NO Simple venting configuration (only one 90° elbow) FIGURE 8 See graph to determine the required ver- tical rise VT for the required horizontal run HT. 0 5 '0 15 20 HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT The shaded area within the lines represents acceptable values for HT and VT. For vent configurations requiring more than one 90° elbow the following formulas apply: Formula 1: HT < 4.2 VT Formula 2: HT+ VT < 24.75 feet .. „ Example 2- �['`� 5 �2 V. I I 90° FIGURE 9 V, = VT =6ft H1 =3ft H= =5ft HR = H, +H2= 3 +5 =8ft Ho = .03(two 90° elbows - 90`) = .03(180° - 90 °) = 2.7 ft HT = HR +Ho= 8 +2.7 =10.7ft HT +VT= 10.7 +6 =16.7 Formula 1: HT < 4.2 VT 4.2VT= 4.2x6 =25.2 ft 10.7 <25.2 Formula 2: HT + VT < 24.75 feet 16.7 < 24.75 Since both formulas are met, this vent configuration is ac- ceptable. W4150210/G/121 0.64 Example 3: V1 = 4 f V2 = 1.5ft VT = V, +V2= 4 +1.5 =5.5ft H, = 2 f H2 = 1 ft H3 = 1 ft H4 = 1.5ft HR = HI + H 2 + H 3 + H4 = 2 + 1 +1 +1.5 =5.5ft Ho = .03(four 90° elbows - 90 °) = .03(360° - 90 °) = 8.1 ft HT = HR + HC) = 5.5 +8.1 =13.6ft H T + V T = 13.6 + 5.5 = 19.1 ft Formula 1 : HT< 4.2 VT (, 4.2VT= 4.2x5.5 =23.1 ft t 13.6 < 23.1 Formula 2: H T + VT < 24.75 feet 19.1 <24.75 Since both formulas are met, this vent configuration is ac- ceptable. 150 ib 130 REQUIRED 120 VERTICAL 90 RISE IN W INCHES 7° VT w so AD 30 20 10 0 5 '0 15 20 HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT The shaded area within the lines represents acceptable values for HT and VT. For vent configurations requiring more than one 90° elbow the following formulas apply: Formula 1: HT < 4.2 VT Formula 2: HT+ VT < 24.75 feet .. „ Example 2- �['`� 5 �2 V. I I 90° FIGURE 9 V, = VT =6ft H1 =3ft H= =5ft HR = H, +H2= 3 +5 =8ft Ho = .03(two 90° elbows - 90`) = .03(180° - 90 °) = 2.7 ft HT = HR +Ho= 8 +2.7 =10.7ft HT +VT= 10.7 +6 =16.7 Formula 1: HT < 4.2 VT 4.2VT= 4.2x6 =25.2 ft 10.7 <25.2 Formula 2: HT + VT < 24.75 feet 16.7 < 24.75 Since both formulas are met, this vent configuration is ac- ceptable. W4150210/G/121 0.64 Example 3: V1 = 4 f V2 = 1.5ft VT = V, +V2= 4 +1.5 =5.5ft H, = 2 f H2 = 1 ft H3 = 1 ft H4 = 1.5ft HR = HI + H 2 + H 3 + H4 = 2 + 1 +1 +1.5 =5.5ft Ho = .03(four 90° elbows - 90 °) = .03(360° - 90 °) = 8.1 ft HT = HR + HC) = 5.5 +8.1 =13.6ft H T + V T = 13.6 + 5.5 = 19.1 ft Formula 1 : HT< 4.2 VT (, 4.2VT= 4.2x5.5 =23.1 ft t 13.6 < 23.1 Formula 2: H T + VT < 24.75 feet 19.1 <24.75 Since both formulas are met, this vent configuration is ac- ceptable. when (HT) !S NO Simple venting configuration (only two 90° elbows) LE 11 See graph to determine the required vertical rise VT for the required horizontal run HT REQUIREI VERTICAL RISE IN FEET VT Example 4• 90° 2 11 V1 =9ft V2 =6ft VT =VI +V2= 9 +6 =.15ft H� =3ft H2 =2ft H, =1.5ft H =H +H +H = 3 +2 +1.5 =6.5ft 1.6 R 2 3 HORIZONTAL VENT RUN PLUS OFFSETS IN FEET HT Ho = .03(four 90° elbows - 901 _.03(90 + 9 g 0 + 90 + 90 0 - 90) = 8.1 ft The shaded area within the lines represents acceptable HT = HR+ Ho + + + 14.6 ft values for HT and V,. HT+ VT= 14.6 + 15 = 29.6 ft For vent configurations requiring more than two 90° el- Formula 1: HT <VT bows the following formulas apply: 14.6 < 15 Formula 1: HT < VT Formula 2: HT + VT < 40 feet Formula 2: HT + VT < 40 feet 29.6 <40 Since both formulas are met, this vent configuration is ac- ceptable. W415 -02,01 G/ 12.,OA4 12 . , when (HT) > (VT) Example 5: Simple venting configuration (only two 90° elbows) 90° See graph to determine the required vertical rise VT for the required horizontal run HT 147-- REQUIRED VERTICAL RISE IN INCHES 65 -- VT ''eQmassseQmsew■sss■ss ''eQmassseQmsew■sss■ss ■sss■ R■s■ssss■ssrsa■msssu ■sss/I R■s/ssss■ssiwdvssssR■sss/ us s■s■sssssseeumsss■sR■sss■ ■s�u■v��mmw��mo�ms ■I s■s/s■ss■r40ew�ew/sR ■sss■ �st�s���se eeca ®� anmumms■ ■/s ■mss / @s Ca8YFC2C L"'tS \ss ■sss■ N■s■sssaa ®se��aas►�o/sss■ ■� /�sselts■ EY�.33� C36s� / ■ma■, ■ ■s/s■r�sss m B�sae as s,v■ssss, m■s■ss�ESSSS�ar�� �m�oR/ssss, N�s?m1.8'S"9913QP�i#C E4'Sff: \■ ■mss■ m■usress me �r�ss�� � ms�R■sss■j N■s /sAL3s se gIIEY638 so sss ■I�smaQSS�ti�Ryssstl ■ssss, ■■s Now ■�ssesQ02APAIsss■sn/ssss t■■ /,6®ims0s ®d /0ssssR■ssssl t /s10s fi slesct..�n ■t ssssu ■ssss m■sl�s ®ssiL ■t■ ■sss ■sq ■ ■ ■ss'. �/s1�Y ®a.�■ ��N�� ��N�N / /�ss� m■si asrss■ssN■sss■sa■ssmom MEN ll►Assss ■ sn ■t ss■sn/sss■, aa�n■s■■■■s OWN ■■s■■■■n■■�ss, 3.4 125 1925 HORIZONTAL VENT RUN PLUS OFFSETS IN FEET HT The shaded area within the lines represents acceptable values for Hr and V, . For vent configurations requiring more than two 90° elbows the following formulas apply: Formula 1: H T < 3.5VT Formula 2: HT + VT < 24.75 feet W445-0210/G/12.10A4 V1 =4ft V2 =1.5ft VT = VI +V2= 4 +1.5 =5.5ft H1 =2ft H2 =1 ft H3 =1 ft H4 1.5 ft HR = H, +H2 +Ha +H4= 2 +1 +1 +1.5 =5.5ft Ho = .03(four 90° elbows + one 45° elbow - 90 °) =.03(90 + 90 + 90 + 90 + 45 - 90) = 9.45 ft HT = HR +Ho =5.5 +9.45= 14.95ft HT +VT = 14.95 + 5.5 = 20.45 ft Formula 1: H T < 3.5VT 3.5VT= 3.5x5.5= 19.25 ft 14.95 < 19.25 Formula 2: HT + VT < 24.75 feet 20.45 < 24.75 Since both formulas are met, this vent configuration is ac- ceptable. s � FIGURE 15 See graph hu determine the required vertical rise V� for the required horizontal run H T' Example 6: FIGURE 16 H11 Simple venting configurations -1 13 w415-0210 's12 ,0u4 V1 V2 =1Dft REQUIRED V� ��+� =5+1O=15� = ' - VERTICAL RISE ~~ ^ H =3ft IN FEET I U� =2.5ft ��- ` � 2 HR =Uj^+ �� 2=3+2.5=5.5� ~~ Hp =.O3(thnaaQ0~ elbows -QO^) =.03(90 + DU+ QO -9O)= 5.4 ft 10 U�r =U�w+U�*=5.5+5.4=1O.8� Hr*V� =1O.Q+15=25.Qft s—' Formula 1: Hr:S VT O o 10 15 uo 10.9 15 HORIZONTAL VENT RUN PLUG OFFSET lN FEET HT Formula 2: Hr* VT :5 40 feet The shaded area within the lines represents acceptable 25.9 �<40 values for H,and V,. Since both formulas are met, this vent configuration is ac- requiring For vent configurations requih ueptab\o ' (top exit) or one QO^ elbow (rear oxit). the following formu- las apply: Formula 1: H T< V� Formula 2:Hr*V 40 feet w415-0210 's12 ,0u4 ME. when (HT) > NO - Simple, venting configurations FIGURE 17 See graph to determine the required vertical rise VT for the required horizontal run HT. ' DaemaemaaQSSamssaee�ee�■■■■■■■■ ■■ ■■■■■■■■■■ ■■■■��a�■ ■sue■ ■■■■■ VERTICAL ■ ■■ ■■■■■ ■■■■ ■ ■-k" es ■ ■77aa ■ ®:�■■■■ ■■■■ ■■■■■■■■mss ■ ■ ® ■ ® ® ■ ■a ■d ■sue■■ RISE IN ,■ ■■■■■ ■ ■ ■■ ►e ■m ® ■ ® ■ ■g ■ ■ ■ ■ma ®p.� ■■■ ■■■■■�A■ ■ ■.m ■ ■ ■ ■ ■FS� ®® ■mom :i■ FEET == :■■-■■■■■■■■■■ 0 5 10 15 20 25 30 oam-===-=- :■■i■■■■■■■■■■■■■■ ■■ HORIZONTAL shaded The values for H, and V.. For vent configurations requiring more than . elbow .. .. following _ _. Formula Formula Example 7• W415 -0210 /G712,10.04 V11 =2ft V2 =1 ft V3 1.5 ft VT = VI +V2 +V3 =2 +1 +1.5 =4.5ft H1 =6ft H2 =2ft HR = H11 + H2 = 6 + 2 = 8 ft Ho = .03(four 90• elbows - 90•) =.03(90 + 90 + 90 + 90 - 90) = 8.1 ft HT = HR +Ho= 8 +8.1 =16.1ft HT +VT =16.1 +4.5 =20.6ft Formula 1: HT < 3VT 3VT = 3x4.5= 13.5 ft 16.1 > 13.5 Since this formula is not met, this vent configuration is unacceptable. Formula2: HT+ VT < 40 feet 20.6 < 40 Since only formula 2 is met, this vent configuration is unac- ceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas. Example 8• VI V2 VT H11 H2 H3 HR Ho HT H T + VT =1.5ft =5ft = VI +V2= 1.5 +5 =6.5ft =1ft =1ft =10.75 ft = H 11 + H 2 + H 3= 1 + 1 + 10.75 = 12.75ft = .03(three 90• elbows + one 45• elbow - 901) =.03(90 + 90 + 90 + 45 - 90) = 6.75 ft = HR +Ho= 12.75 +6.75= 19.5 ft = 19.5 + 6.5 = 26 ft Formula 1: HT < 3VT 3VT= 3 x 6.5 = 19.5 ft 19.5 = 19.5 Formula 2: HT + VT < 40 feet 26 < 40 Since both formulas are met, this vent configuration is ac- ceptable. IL 1r 4 PRE- INSTALLATION PREPARATION FAILURE TO INSTALL THE CAP WILL CAUSE THE FIREPLACE TO FUNCTION IMPROPERLY AND CAN CAUSE INJURY OR PROPERTY DAMAGE. SEE TOP EXIT PREPARATION FOR DETAILS. For optimum performance, it is recommended that all horizontal runs have a 1 inch rise per foot. Remove the baffle from the back of the firebox (Model GD36 Remove the baffle from the back of the firebox (Model GD36 only) by removing the four screws. FIGURE 20. only) by removing the four screws. FIGURE 20. From inside the firebox, insert the 4" flue pipe assembly (provided) through the rear of the firebox. Secure the-as- sembly to the rear and top of the unit using 4 #8 x 3% inch Hex Head Wildrill screws supplied. Do not overtighten. The gasket needs only to be snug against the firebox. FIGURE 21. Before attaching elbows to the collars on the back of the fireplace, 11/2" will need to be trimmed off the 4" collar. MODEL GD36 ONLY: Re- attach the baffle to the back of the firebox using the four screws. FIGURE 20. Im S• 1. Remove the 7 inch diameter cap from the top of the fireplace and re- secure it over the T' collar located at the rear of the unit. Press firmly on the cap while securing to ensure an airtight seal. Do not damage the gasket. 2. Remove the plate covering the 4" diameter flue open- ing (seen inside the top of the T' diameter collar) and dis- card. Try not to disturb the retaining ring or the gasket be- neath. Re- secure the ring and gasket using the screws removed from the plate. 3. From inside the firebox, insert the 4" flue pipe assem- bly through the heat shield and out through the retaining ring. Secure the assembly to -the rear and top of the unit using 4 #8 x 3/. inch Hex Head Wildrill screws supplied. Do not overtighten. The gasket needs only to be snug against the firebox. FIGURE 22. MODEL GD36 ONLY: Re- attach the baffle to the back of the firebox using the four screws. FIGURE 20. FOR SAFEAND PROPER OPERATION OF THE FIREPLACE, FOLLOW THE VENTING INSTRUCTIONS EXACTLY. W415 -0270 ! G/ 12.1O.04 16 INSTALLATION WALL AND CEILING PROTECTION NOTE: REAR EXIT- A clearance to combustibles of 1" at the bottom of the vent and 2" at the top must VERTICAL INSTALLATION be maintained during the first 12" of venting when penetrating combustible walls. The rrrestop spacer This application occurs _ _ _ (W615 -0044) supplied with the unit should be used when venting through a to maintain this clearance. Thereaftera i "clearance roof. Installation kits for 11 ��= �� FIGURE 25 various roof pitches are - - to combustibles may be maintained using firestop available from your Napo- spacer s (W500- 0096). leon dealer. See Accesso- 0 TOP EXIT - Only a clearance to combustibles of 1 " ries to order the specific RRESTOP all around the vent pipe is required. kit required. UNDERSIDE or JOIST This application occurs when vent- ing through an exterior wall. Having 61NP'AII;11 9,11W U k-tif- 11101 W'%IdrI determined the air terminal loca- tion, cut and frame a hole in an '.I ROUND OR exterior wall with a minimum SQUARE HOLE opening as required. See Note above. (As an alternative to fram- ing, a vent pipe shield may be in- ; DETERMINE stalled, ensuring a 1" clearance I CORRECT to combustibles.) ; HEIGHT 1. Mark and cut the vent pipe I shield to the determined depth of the combustible wall. Apply a FIGURE 23 bead of caulking (not supplied) to the framework or to the shield plate (in the case of a fin- ished wall) and secure the shield through the opening to the interior wall. The final location of the vent pipe shield should maintain the required clearance to the 7" vent pipe /liner. (See note above). Do not fill this cavity with any type of material. Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe / liner is installed in its final position, apply sealant between the pipe / liner and the firestop spacer. „ FOR \WENT PIPE SHIEL aFETJP SPACE I CAULKIN ftr t'RF --4 I i ` I G!112 I C.:d 1. Determine the air ter- minal location, cut and frame 9' /z inch openings in the ceiling and the roof to pro- vide the minimum 1 inch clearance between the fireplace pipe / liner and any combustible material. Try to center the exhaust pipe location midway between two joist to prevent having to cut them. Use a plumb bob to line up the center of the openings. DO NOT FILLTHIS SPACE WITH ANY TYPE OF MATERIAL. A vent pipe shield will prevent any ma- terials such as insu- lation, from filling up FIGLTRE26 �� the 1" air space 4 _ VT pc. CAULKING around the pipe. Nail 'SH'EL headers between the joist for extra support. 2. Apply a bead of caulking (not supplied) to the frame- work or to the Wolf Steel vent pipe shield plate or equiva- lent (in the case of a finished ceiling), and secure over the opening in the ceiling. A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe / liner is installed in its final position, apply sealant be- tween the pipe / liner and the firestop spacer. NOTE: Two methods to ensure the air terminal covers the cut out in the wall are; 1. Where the opening in the outside wall has been cut 10'/2" tall to provide the 2" clearance from the vent pipe, terminal extension plate W500 -0103 must be used to cover the opening. 2. The first 12" of vent pipe must have a 2" clearance to combustible material when the vent pipe exits off, the back of the fireplace. This applies to any finishing material or insulation in the wall that the vent pipe passes through v:ithin that 12 ". The clearance from the top of the vent pipe to the combustible material on the outside surface of the wall only requires a 1" clea,ance from the vent pipe. r 171 USING FLEXIBLE VENT COMPONENTS 7 Use only approved aluminum flexible liner kits marked: # v" t "Wolf Steel Approved Venting" as identified by the stamp only on the 7° outerliner: 1. Cut or frame a hole in an exterior wall with a minimum round or square opening of 101/2 inches. Secure the firestop spacer over the opening to the interior wall. 2. Stretch the 4" diameter aluminum flexible liner to the required length taking into account the additional length needed for the finished wall surface. Slip the liner a mini- mum of 2" over the inner sleeve of the air terminal and secure with 3 #8 screws. Apply a heavy bead of the high temperature sealant (not supplied). 3. Using the 7" diameter flexible aluminum liner, slide over the outer combustion air sleeve of the air terminal and secure with 3 #8 screws. Seal as before. FIGURE 27 SCREWS The air terminal mounting plate may be recessed into the exterior wall or siding by 11/1 ", the depth of the return flange. H I _ T:,V P FIGLJRE28 SEALANT �Bxl[2" SLLF RILL!NG ECREWS i tiwASH1ERS� %G "COUPLER 7 "C OUPLER 7' F1 EX F!PE For safe and proper operation of the fireplace, follow the venting instructions exactly. All inner exhaust and outer intake vent pipe joists may be sealed using either Red RTV high temp silicone seal- ant or Black high temp Mill Pac with the exception of the fireplace exhaust flue collar which must be sealed us- ing Mill Pac (not supplied). 4. Insert the liners through the firestop maintaining the required clearance to combustibles. Holding the air termi- nal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied). 5. Apply a heavy bead of the high temperature sealant to the inside of the 4" liner approximately 1" from the end. Slip the liner a minimum of 2" over the fireplace vent collar and secure with 3 #8 screws. 6. Using the 7" diameter flexible aluminium liner, apply sealant, slide a minimum of 2" over the fireplace combus- tion air collar and secure with 3 #8 screws. 7. If more liner needs to be used to reach the fireplace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum 1" clearance to combustibles. DO NOT CLAMP THE FLEXIBLE ALUMINIUM LINER. W415-0210/ G 112 10.04 1. Fasten the roof sup- port to port to the roof using the �— ENDED screws provided. The roof support is optional. In this case the venting is to be adequately sup- , ported using either an al- 'ROOF ternate method suitable SU PORT to the authority having ju- risdiction or the optional roof support. 2. Stretch the 4" diameter aluminium flexible liner to the required length. Slip the liner a minimum of 2" over the inner sleeve of the air terminal and secure with 3 #8 screws. uJ r FIGURE30 Seal using a heavy bead of the 1 high temperature sealant l00 3. Repeat using 7" diameter AiR Eg�.rir;t aluminium flexible liner. 4. Thread the air terminal pipe assembly down through the roof. The air terminal must be located F _X = =E vertically and plumb. Attach the air terminal assembly to the roof " FLEX support, ensuring that a mini- mum 16" of air terminal will penetrate the roof when fas- tened. DO NOT CLAMP THE FLEXIBLE ALUMINIUM LINER. W415-0210/ G 112 10.04 • 5. Remove nails from the shingles, above and to the sides of the chimney. Place the flashing over the air termi- nal and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal is properly centred within the flashing, giving a 3/4" margin all around. Fasten to the roof. Do not nail through the lower portion of the flashing. Make weather -tight by sealing with caulking. Where possible, cover the sides and top edges of the flashing with roofing material. 6. Apply a heavy bead of weatherproof caulking 2 inches above the flashing. Slide the storm collar around the air terminal and down to the caulking. Tighten to ensure that a weather -tight seal between the air terminal and the collar is achieved. Attach the other storm collar centred between the air intake and the air exhaust slots onto the air terminal. Tighten securely. Attach the vertical rain cap. Spacers are at- RTICAL RAW CAP tached to the 4' inner ' ���� AIR TERMINAL flex liner at predeter- CAULKING mined intervals to tIGURE33 10 «2 SCREWS STORM COLLARS \ maintain a 1 -114" air gap to the 7" outer \ �— - WEATHER SEALANT liner. These spacers must not be removed. FIGURE31 FLASHING The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Wolf Steel vent spacers W615 -0033 every 3 feet and either side of each elbow to maintain the minimum 1'h" clearance be- tween the outer and inner vent pipes. Use Wolf Steel sup- port ring assembly W010 -0370 or equivalent noncombus- tible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs. All inner exhaust and outer intake vent pipe joists may be sealed using either Red RTV high temp silicone seal- ant or Black high temp Mill Pac with the exception of the fireplace exhaust flue collar which must be sealed us- ing Mill Pac (not supplied). CAULKING 7" 4" PIPE r 2 OVERLAP 1. Move the fireplace into \ position. Measure the vent length required between terminal and fireplace taking into account the additional length needed for the finished wall surface and any 11/:" overlaps between venting components. 2. Apply high temperature sealant to the outer edge of the 4" inner collar of the fireplace. Attach the first vent component and secure using 3 self tapping screws. Repeat using T' piping. VV415.,�to/G192.1D.D4 7. If more liner needs to be used to reach the fireplace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain a clearance to combustibles of 1 ". ronenlil AfftC UIFNT CONNECTION 1 1. Install the 4 inch diameter aluminium flexible liner to the fireplace. Secure with 3 screws and flat washers. Seal the joint and screw holes using W573 -0007 10.3oz tube of high temp sealant (not supplied). 2. Install the 7 inch diameter aluminium flexible liner to the fireplace. Attach and seal the joints. FIGURE 32 8x1/2" \I SELF SCREwS i\ r2 OVERLAP HI —TEMP SEALANT 3. Holding the air terminal (lettering in an upright, readable position), insert into both vent.pipes with a twisting motion to ensure that both the terminal sleeves engage into the vent pipes and sealant. Secure the terminal to the exterior wall and make weather tight by sealing with caulking (not supplied). The air terminal mounting plate may be recessed into the exterior wall orsidhV by 1 % , the depth of the return flange. EXTENDED HORIZONTAL O' AIR TERMINAL INSTALLATION 1. Follow the instructions for "Horizontal Air Terminal In- stallations", items 1 to 3. 2. Continue adding components alternating inner and outer venting. Ensure that all 4" venting and elbows have sufficient vent spacers attached and each component is securely fastened to the one prior. Attach the 4" telescopic sleeve to the vent run. AIR TERMINAL FIGURE 34 Repeat using a 7" tel- EL SCOPIC SLEEVE escopic sleeve. Secure ( ! and seal as before. To I '/�' facilitate completion, at- COUPLER tach 4" and 7" couplers to the air terminal. VENTING 3. Install the air terminal. See item 3 of rr� the Horizontal Air Terminal Installation. Extend the 4" telescopic sleeve; connect to the air terminal assembly. Fasten with self tapping screws and seal. Repeat `y using the 7" telescopic sleeve. i SC tIGURE33 10 «2 SCREWS I –TEMi SEALANT 1. Move the fireplace into \ position. Measure the vent length required between terminal and fireplace taking into account the additional length needed for the finished wall surface and any 11/:" overlaps between venting components. 2. Apply high temperature sealant to the outer edge of the 4" inner collar of the fireplace. Attach the first vent component and secure using 3 self tapping screws. Repeat using T' piping. VV415.,�to/G192.1D.D4 7. If more liner needs to be used to reach the fireplace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain a clearance to combustibles of 1 ". ronenlil AfftC UIFNT CONNECTION 1 1. Install the 4 inch diameter aluminium flexible liner to the fireplace. Secure with 3 screws and flat washers. Seal the joint and screw holes using W573 -0007 10.3oz tube of high temp sealant (not supplied). 2. Install the 7 inch diameter aluminium flexible liner to the fireplace. Attach and seal the joints. FIGURE 32 8x1/2" \I SELF SCREwS i\ r2 OVERLAP HI —TEMP SEALANT 3. Holding the air terminal (lettering in an upright, readable position), insert into both vent.pipes with a twisting motion to ensure that both the terminal sleeves engage into the vent pipes and sealant. Secure the terminal to the exterior wall and make weather tight by sealing with caulking (not supplied). The air terminal mounting plate may be recessed into the exterior wall orsidhV by 1 % , the depth of the return flange. EXTENDED HORIZONTAL O' AIR TERMINAL INSTALLATION 1. Follow the instructions for "Horizontal Air Terminal In- stallations", items 1 to 3. 2. Continue adding components alternating inner and outer venting. Ensure that all 4" venting and elbows have sufficient vent spacers attached and each component is securely fastened to the one prior. Attach the 4" telescopic sleeve to the vent run. AIR TERMINAL FIGURE 34 Repeat using a 7" tel- EL SCOPIC SLEEVE escopic sleeve. Secure ( ! and seal as before. To I '/�' facilitate completion, at- COUPLER tach 4" and 7" couplers to the air terminal. VENTING 3. Install the air terminal. See item 3 of rr� the Horizontal Air Terminal Installation. Extend the 4" telescopic sleeve; connect to the air terminal assembly. Fasten with self tapping screws and seal. Repeat `y using the 7" telescopic sleeve. i �,si elbows to the collars on the back n Before attaching t of the fireplace, I A" will need to be trimmed of the 4" collar. REAR VENT APPLICATION vscretws and ,seat the jo nts and the fireplace. temperature sealant. Proceed to screw heads using high step 1 below. TOP VENT APPLICATION: 1. Move the fireplace into position. the screws 2. Fasten the roof support to the roof using provided. FIGURE 30. The roof support is optional. In this case the venting is to be adequately supported using ei- ther an alternate method suitable to the authority having jurisdiction or the optional roof support• a of the 3. Apply high temperature sealant to the outer edge inner sleeve of the air terminal. Slip a 4" diameter ews. minimum of 2" over the sleeve and s cure using 4. Apply high temperature seal- ]Uog��00 FGURE35 ant to the outer edge of the of the 0�500�g5 outside sleeve of the air terminal. AIR TERMINAL Slip a 7" diameter coupler over the I sleeve and secure as before. Trim the 7' coupler even with the 4" cou- pler end. a" COUPLER 5. Thread the air terminal pipe 7" COUPLER assembly down through the moat 19 6. Remove nails from the shingles, above and to the des of the chimney. Place the flashing over the air termi- al and slide it underneath the sides and upper edge of he shingles. Ensure that the air terminal is properly centered within the-flashing, giving a 314" margin all around. Fasten to the roof. Do NOT nail through the.lower portion of the flashing. Make weather -tight by sealing with caulking. W here possible, cover the sides and top edges of the flash- ing with roofing material. 2 inches 7. Apply a heavy bead of waterproof caulking above the flashing. Slide the storm collar around the air terminal and down to the caulking. Tighten to ensure that a weather- tighA {tachthe other the storm collarterminal centered betweand the is achieved. the air intake and air exhaust slots onto the air terminal. nin Tighten securely. Attach the r g. Continue adding rigid venting sections, sealing and securing as above. Attach a 4 c Se Pd telescopic ure w with screwspand to the last section of rigid piping. Pipe- seal. Repeat using a 7" telescopic Pipe - 9. REAR ea ant around the T outside of hea4 "oelbow. 'Pull perature s the adjustable pipe a minimum 2" onto the elbow. Secure with 3 screws. Repeat with the 7" telescopic pipe. TOP VENT round) he out side of the 4 "acollar on the fire- onto se pipe a minimum of 2" onto the place. Pull the adjustable p•p eat with the 7" telescopic collar. Secure with 3 screws. Rep pipe. collar down to cover up 10. In the attic, slide the vent pipe the open end of the shield and tighten. This will er v nt any materials, such as insulation, from filling UP space around the pipe. MA 13 Model GD36NTR Vertical Terminal only: n 15 feet may dis- play terminations running eathan is not desirable, play a very active flame. If this appearance plate kit, the vent exit must be restricted uso9the exhaust gases, locity Rp_KT. This reduces the and creating a more tradi- slowing down the flame pattern tional appearance. Specific instructions are included with the kit. support and attach, ensunng 16" of air terminal will VENT a minimum penetrate the roof when fastened. PIPE - COLLAR If the attic space is tight, we rec- the Wolf -` --_ ommend threading Steel vent pip e collar or equiva- VENT PIPE lentloosel onto the air terminal SHIELD assembly as it is passed through terminal must be the attic. The air located vertically and plumb. FIGURE 36 1 , 4 1 W415 -02101 G112.1: 20 Proceed once the vent installation is complete. 1. Move the fireplace into position and secure using the nailing tabs and/or ,secure to the floor through the 11,"o holes located at either end of the base. 2. Route a 3/8" N.P.T. black iron gas line, 1/2" type -L copper tubing or equivalent to the fireplace. 3. For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route 2- strand (solid core) millivolt wire through the electrical hole located at the bottom left side of the unit. The recommended maximum lead length depends on wire size: WIRE SIZE MAX. LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet Attach the two leads to terminals 1 and 3 located on the gas valve. 1 ®� I• FIGURE 37 2 U0 •® 3 T 4. Install rigid black pipe, 1/2" type -L copper tubing or, if local codes permit, a 3/8" flex connector and shutoff valve to the gas line and the fireplace gas valve. FLEXIBLE SHUT OFF CONNECTOR VALV ADAP7ER ° o FITTING gL�- BL ECK The gas line and the shutoff valve (if so equipped) must not interfere with the opening and closing of the door la tch. Seal and tighten securely. An adapter fitting is required between the gas valve and the copper tubing or flex con- nector. Do not kink flex connector. 5. Check for gas leaks by brushing on a soap and water solution. Do not use open flame. Do not connect either the wall switch, thermostat or gas valve to electricity (110 volts). Purge all gas lines with the glass door of the fireplace open. Assure that a continuous gas flow is at the burner before closing the door. W415-021 C I G 112.10.04 INSTALLATION MOBILE HOME In Canada, mobile home installation may be vented hori- zontally or vertically. In the United States, it may only be installed vertically. See "Vertical Venting" or "Horizontal Air Terminal Installation" for installation. The fireplace is equipped with two 1/4" diameter holes lo- cated in the front left and right corners of the base. For mobile home installations, the fireplace must be fastened in place. Use #10 hex head screws, inserted through the holes in the base to secure. It is recommended that the fireplace be secured in all installations. Always turn offthe pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the fireplace, ensure that the logs are positioned correctly. FRAMING It is best to frame your fireplace after it is positioned and the vent system is installed. Use 2x4's and frame to local build- ing codes. It is not necessary to install a hearth extension with this fireplace system. Objects placed in front of the fireplace should be kept a minimum of 48" away from the front face. When roughing in the fireplace, raise the fireplace to ac- commodate for the thickness of the finished floor materi- als, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative flashing accessories. Note: In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be "finished" (ie: drywall /sheetrock), as you would finish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity. Combustible materials may be installed flush with the front of the fireplace but must not cover any of the black face - areas of the fireplace. Non - combustible material (brick, stone or ceramic tile) may protrude in these areas. NEI Proceed once the vent installation is complete. 1. Move the fireplace into position and secure using the nailing tabs and /or,secure to the floor through the 11."o holes located at either end of the base. 2. Route a 3/8" N.P.T. black iron gas line, 1/2" type -L copper tubing or equivalent to the fireplace. 3. For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route 2- strand (solid core) millivolt wire through the electrical hole located at the bottom left side of the unit. The recommended maximum lead length depends on wire size: WIRE SIZE MAX. LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet Attach the two leads to terminals 1 and 3 located on the gas valve. 1 I' ' ®� FIGURE 37 2 o 4. Install rigid black pipe, 112" type -L copper tubing or, if local codes permit, a 3/8" flex connector and shutoff valve to the gas line and the fireplace gas valve. FLEXIBLE SHUT OFF CONNECTOR VALVE ADAPTER ° o FITTING GURE 38 FI The gas line and the shutoff valve (if so equipped) must not interfere with the opening and closing of the door latch. Seal and tighten securely. An adapter fitting is required between the gas valve and the copper tubing or flex con- nector. Do not kink flex connector. 5. Check for gas leaks by brushing on a soap and water solution. Do not use open flame. Do not connect either the wall switch, thermostat or gas valve to electricity (110 volts). Purge all gas lines with the glass door of the fireplace open. Assure that a continuous gas flow is at the burner before closing the door W415-02101 G/ 121 0D4 MOBILE • INSTALLATION In Canada, mobile home installation may be vented hori- zontally or vertically. In the United States, it may only be installed vertically. See "Vertical Venting" or "Horizontal Air Terminal Installation" for installation. The fireplace is equipped with two 1/4" diameter holes lo- cated in the front left and right corners of the base. For mobile home installations, the fireplace must be fastened in place. Use #10 hex head screws, inserted through the holes in the base to secure. It is recommended that the fireplace be secured in all installations. Always turnoff the pilot and the fuel supplyat the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the fireplace, ensure that the logs are positioned correctly. It is best to frame your fireplace after it is positioned and the vent system is installed. Use 2x4's and frame to local build- ing codes. It is not necessary to install a hearth extension with this fireplace system. Objects placed in front of the fireplace should be kept a minimum of 48" away from the front face. When roughing in the fireplace, raise the fireplace to ac- commodate for the thickness of the finished floor materi- als, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative flashing accessories. Note: In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be "finished" (ie: drywall /sheetrock), as you would finish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity. Combustible materials may be installed flush with the front of the fireplace but must not cover any of the black face - areas of the fireplace. Non - combustible material (brick, stone or ceramic tile) may protrude in these areas. s 1) Attach the nailing tabs to the corr posts using the 2 sheet metal screws supplied. Secure through the centre of the top and bottom slots in the nail- ing tab and then through the existing holes in the corner posts. If there are no existing holes, follow these instructions: Position the nailing tab so that the front face is offset with the front edge of the corner post (approx. ' /z "). Centre the nailing tab vertically on the corner post. Figure 43 a. Drill through the centre of the top and bottom slots in the nailing tab. Secure using the two sheet metal screws supplied. This allows the nailing tab to slide back and forth for desired fram- ing. Figure 43 b. 2) To determine the final location of the nailing tab you must first determine the thickness of your finishing material (i.e. drywall). This will determine the dimension from the front edge of the corner post to the nailing tab. Once the nailing tab is in the desired location, drill through the centre hole of the nailing tab. Secure with a sheet metal screw'. Figure 43 c. Additional set screws may be installed. 231 FIGURES 43a-c FINISHING CENTRE HDLE W415-0210/G/12.10.04 24 FINISHING DOOR OPENING AND CLOSING: The upper lou- vres must be removed to allow the door to be opened or closed. To access the lower door latch, open the valve control door. Release the top and bottom door latches, located at the right side of the door. TO INSTALL THE UPPER LOUVRES: Insert the up- per louvres into the slots on both brackets. Press the top flange of the hood into the four clips located along the top of the unit as shown. TO INSTALL THE LOWER LOUVRE ASSEMBLY: At- tach each hinge to the fire- box with 2 screws. Position the hinge screen into place and with the control door open, secure to the firebox using three screws. Optional plated door trim, and arched door facia are avail- able at your local Napoleon dealer. A CLIPS GE CENTRE HINGE v.'e',E- 02101 G; .2.10.04 — - HOOD Attach the hood by pressing the top flange into the clips along the top of the louvre opening. Secure using a screw through the centre slot. UPPER LOUVRES Insert the louvre tabs into the slots located at the top left and right corners of the unit. LOWER LOUVRES Insert the hinge clips into the slots located at the bottom left and right corners of the unit. To remove the louvres, pull the back tabs of the clips forward, while pushing the louvre assem- bly back. Lift the clip. i •f, w PHAZER" �' logs and glowing embers exclusive to Napoleon Fire- places, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully po- sition the glowing embers for a maximum glowing effect. Log colours may vary. During the initial use of the fireplace, the colours will become more uniform as colour pigments burn in during the heat activated curing process. 2. Move the two small logs ( #2 & #3) into position, lining up the studs located on the burner with the holes on the bottom of the logs. Ensure that the small logs sit flat on the burner. 3. Place the bottom of the left crossover log (#4) against the left firebox side and pulled forward to the grate. The top of the log should rest in the pocket on the back loo. 25 ( #5) against the middle grate post with the other end of the log resting in the pocket of the left crossover log. 5. Place the bottom of the right crossover log ( #6) against the right firebox side and pulled forward to the grate. The top of the log should rest in the pocket provided on the center log ( 45). Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner. Fine dust found in the bottom of the bag should not be used. (MODEL VERMICULITE Sprinkle vermiculite around the charcoal embers. Note: Both charcoal embers and vermiculite are not to be placed on the burner. Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs ( #2 & #3). Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the fibre hairs will glow. The ember material will only glow when exposed to direct flame; however, care should be taken to not block the burnerports. Blocked burner ports can cause an incorrect flame pattern, carbon deposits and delayed ignition. PHAZER-' logs glow when exposed to direct flame. Use only certified "glowing embers" and PHAZER711 logs available from your Napo- leon dealer. Remove the backing of the // logo supplied and place on the glass viewing dcor, as LOGO indicated. W415-0210/G/12.10,04 26 OPTIONAL BLOWER INSTALLATION BLOWER ad` INSTALLA- TION TION TO BE DONE BYA QUALIFIED IN- w ite STALLER and must THERMODISC be electrically con- nected and grounded in accordance with lo- FIGURE48 VARIABLE cal codes. In the ab- 0 SPEED sence of local codes, SWITCH use the current CSA C22.1 CANADIAN ELEC- TRICAL CODE In Canada Or theANSIINFPA 70 NATIONAL ELECTRICAL CODE in the United States If the fireplace was not previously equipped with a blower. route a grounded 2 -wire, 60hz power cable to the receptacle I junction box. At this point, it must be strain relieved and insulated. The three slots on the ELONGATED SLOTS blower mounting i i bracket allow ease of 0 D D adjustment when attaching the blower, For a quiet running blower, do not allow the assembly to sit on the FIGURE 49 firebox base. Slide the vibration reducing pad (A) into the clip (C) and up against the threaded stud (B) at the other end. The blower must be able to be positioned entirely onto the pad. To ease installation of the blower, remove the hinge screen and valve control door (lower louvres) from the base of the fireplace. Tilt the blower onto its side. Slide it past the controls and into the clip (C). Secure to the threaded stud using the lock washer and wing nut provided. Ensure that the blower does not touch the fireplace base or the firebox. W41 _5-D210 I G 112.10.04 :( - Attach the connectors from the black and white FIGURE 52 wires to the thermodisc ODISC and secure the \ thermodisc bracket to the 7-BOX securing stud at the bot- E 1 tom left of the unit using a lock washer and wing nut. Ensure that the GROUND thermodisc touches the SCREW firebox wall. Attach the connectors from the black and red wires to the blower. Attach and secure the variable speed switch using the nut provided. Plug the harness cord into the receptacle. The wire harness pro- vided in this kit is a uni- versal harness. When in- stalled, ensure that any excess wire is con- tained, preventing it from making contact O D with moving or hot ob- FIGURE 53 KNOB jects. Because the blower is thermally activated, when turned on, it will automatically start approximately 10 minutes after lighting the {replace and will run for approximately 30 -45 minutes after the fire- place has been turned off. Use of the fan increases the output of heat. Drywall dust will penetrate into the blower bear- ings, causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not cov- ered by the warranty policy. 27 OPTIONAL FAN INSTALLATION ELECTRICAL INSTALLATION TO BE DONE BYA QUALP FIED INSTALLER and must be connected and grounded in accordance with local codes. In the absence of local Codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI /NFPA 70 NATIONAL ELECTRICAL CODE in the United States. OPTIONAL H RMOSTATIC [r ) SENSOR c ECEPTACLE/ JUNCTION BOX VARIABLE SPEED/ ® PIEZOIGNIRAACKET I� OPEN ENDE D I� ^uQ II SLOTS a FIGURE 54 To safely install the fan, turn off the electricity first. If the fireplace was not previously equipped with a fan: route a grounded 2 -wire, 60hz power cable tc the junction box. At this point, it must be strain relieved and insulated. F li The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making con- tact with moving or hot objects. FIGURE 55 To ease installation of the fan, remove the hinge screen and valve control door (lower lou- vres) from the base of the fireplace. Position the vibration reducing pad into the clip and onto the threaded stud at the other end, piercing a hole into the pad. The fan assembly must be able to be positioned en- tirely onto the pad. Slide the fan assembly past the controls and into the clip. Secure using the lock washer and nut provided. Plug the harness cord into the receptacle. GD36 THERMOSTATIC SENSOR CONTROL This optional kit is meant to be used only in conjunction with the GD65 Fan Kit, shown above, which may be or- dered from your Wolf Steel / Napoleon dealer. With the thermostatic sensor option, the fan, when turned on, becomes thermally activated, and will automatically run approximately 15 -30 minutes after the fireplace has been lit and for approximately 30-45 minutes after the fireplace has been turned off. THE DISC�6 I SENSOR ASSEMBLY 1 BRACKET FIGURE 56 9 IECEPTACLE/ � � 1 JUNCTION BOX Use of the fan increases the output of heat. Unplug the power cord from the receptacle. Connect all wires as shown. Attach and secure the sensor assembly bracket to the se- curing stud located next to the receptacle /junction box at the bottom left of the unit using the lock washer and wing nut. Ensure that the thermodisc touches the firebox wall. Plug the power cord back into the receptacle. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects. W415-C21 01 G 112 1 G.PO 4— Purge all gas lines with the glass door of the rireplace After extended periods of non- operation such as fol- removed. Assure that a continuous gas flow is at the lowing a vacation or a warm weather season, the fire - burner before installing the door. place may emit a slight odour for a few hours. This is When lit for the first time, the rireplace will emit a slight caused by dust particles in the heat exchanger burning odour for a few hours. This is a normal temporary condi- off. In both cases, open a window to sufficiently venti- tion caused by the curing of the logs and the 'burn -in" late the room. of internal paints and lubricants used in the manufac- turing process and will not occur again. w4'; -^.2101 G: u., O.N i BEFORE FOR YOUR SAFETY READ TO .. IF YOU SMELL GAS: A. This fireplace is equipped with a pilot which must be lit • Turn off all gas to the fireplace. by hand while following these instructions exactly. . Open windows. B. Before operating smell all around the fireplace area . Do not try to light any appliance. for gas and next to the floor because some gas is Do not touch any electric switch; do not use any phone heavier than air and will settle on the floor. in your building. C. Use only your hand to turn the gas control knob. Never Immediately call your gas supplier from a neighbour's use tools. If the knob will not turn by hand, do not try to Phone. Follow the gas supplier's instructions. repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion. . If you cannot reach your gas supplier, call the fire de- D. Do not use this fireplace if any part has been under r Partment. \l0 j water. Immediately call a qualified service technician to L inspect the fireplace and replace any part of the control system and any gas control which has been under wa- ter. GAS KNOB LIGHTING INSTRUCTIONS WARNING: The gas valve has an interlock device which 5. Turn gas knob counter - clockwise to pilot. will not allow the pilot burner to be lit until the thermocou 6. Depress slightly and hold gas knob while lighting the ple has cooled. Allow approximately 60 seconds for the thermocouple to cool. pilot with the push button ignitor. Keep knob depressed for one minute, then release. If pilot does not continue to When lighting and re- lighting, the gas knob cannot be burn, repeat steps 3 through 5. turned from pilot to off unless the knob is depressed 7. With pilot lit, depress and turn gas knob counter- clock- slightly. 1. Stop! Read the above safety information on this label. w ise to on. S. If equipped with remote on -off switch /thermostat, main 2. Turn off all electric power to the fireplace. burner may not come on when you turn valve to on. Remote 3. Turn the gas knob clockwise to off. switch must be in the on position to ignite burner. 4. Wait five (5) minutes to clear out any gas. If you smell 9. Turn on all electric power to i -' eoe' gas including near the floor. Stop! Follow "B" in the above the fireplace. safety information on this label. If you don't smell gas go gU3TV the next step. Me TO TURN OFF GAS 1. Turn off all electric power to the fireplace if service is to 2. Push in gas control knob slightly and turn clockwise to be performed. off. Do not force. TURN THE CONTROL VALVE TO THE OFF POSITION WHEN HEATER IS NOT IN USE. w4'; -^.2101 G: u., O.N i 29 MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER 3. Check to see that all burner ports are burning. Clean out BEFORE SERVICING THE FIREPLACE. any of the ports which may not be burning or are not burn - in ro erl CAUTION: Label all wires prior to disconnection when serv- icing controls. Wiring errors can cause improper and dan- gerous operation. Verify proper operation after servicing. This fireplace and its venting system should be inspected before use and at least annually by a qualified service per- son. The fireplace area must be kept clear and free of com- bustible materials, gasoline or other flammable vapours and liquids. The flow of combustion and ventilation air must not be obstructed. 1. In order to properly clean the burner and pilot assembly, remove the logs to expose both assemblies. 2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by vacu- uming or brushing, at least once a year. PILOT 13URNER ADJUSTMENT Adjust the pilot screw to provide properly sized flame. Turn in a clockwise direction to reduce the gas flow. PILOT 9 BURNER THERMOPILE 0 o F1 THERMOCOUPLE THERMOCOUPLE PILOT SCREW FIGURE 60 u FLAME MUST ENVELOP UPPER 318' TO 117* OF THERMOCOUPLE 6 THERMOPILE FIGURE 61 Both fireplace models have air shutters that have been factory set open according to the chart below: 9 P P Y- 4.. Check to see that the pilot flame is large enough to engulf the thermocouple and thermopile and reaches to- ward the burner with the third jet. 5. Replace the cleaned logs. 6. Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on. A 5 to 10 second total light -up period is satisfactory. if ignition takes longer, consult your Napoleon dealer / dis- tributor. 7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if necessary. These settings are for rear vented (maximum) horizontal termination. Adjustment may be required depending on fuel type, vent configuration and altitude. Closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame colour to be estab- Iichari FIGURE 62 VEN'TIiR i NUTTER 11 ENING OR"i -ic si Air shutter adjustment must only be done by a qualified installer! To access the air shutter, remove the two screws that se- cure the cover to the air housing, taking care not to dam- age the gasket. MODEL GD36 ONLY: Remove the three screws that secure the control panel in order to access the air housing. tv4T'-O210 r G 11210.04 MODEL GD36 MODEL BGD36 NG 3116" '/16" LP 1/4. 114" 9 P P Y- 4.. Check to see that the pilot flame is large enough to engulf the thermocouple and thermopile and reaches to- ward the burner with the third jet. 5. Replace the cleaned logs. 6. Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on. A 5 to 10 second total light -up period is satisfactory. if ignition takes longer, consult your Napoleon dealer / dis- tributor. 7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if necessary. These settings are for rear vented (maximum) horizontal termination. Adjustment may be required depending on fuel type, vent configuration and altitude. Closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame colour to be estab- Iichari FIGURE 62 VEN'TIiR i NUTTER 11 ENING OR"i -ic si Air shutter adjustment must only be done by a qualified installer! To access the air shutter, remove the two screws that se- cure the cover to the air housing, taking care not to dam- age the gasket. MODEL GD36 ONLY: Remove the three screws that secure the control panel in order to access the air housing. tv4T'-O210 r G 11210.04 IN Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your Napoleon dealer or distributor. * IDEN TIFIES I TEMS WHICH A RE NO T IL L US TRA TED. FOR FUR- THER INFORMATION, CONTACT YOUR NAPOLEON DEALER. # PART NO. DESCRIPTION 1' W225-0058 BLACK DOOR FRAME 2 W357 -0001 PIEZO IGNITER 3' W680 -0004 THERMOPILE 4' W680 -0005 THERMOCOUPLE 5' W010 -0800 PROPANE GAS PILOT ASSEMBLY 5' W010 -0801 NATURALGASPILOTASSEMBLY 6' W573-0007 10.30Z TUBE HIGH TEMP SEALANT 7' W455-0069 NATURAL GAS PILOT INJECTOR 7' W455-0067 PROPANE GAS PILOT INJECTOR 8 W725-0025 NATURAL GAS VALVE 8 W725-0026 PROPANE GAS VALVE 9' W385-0245 NAPOLEON LOGO 10' GD660 STANDARD WALL SWITCH & 20FT OF WIRE 11' W010 -0538 FLUE CAP C/W GASKET 12' W010 -0539 FLUE PIPE ASSEMBLY GwGASKET 13 W010 -0764 PAN BURNER 14' GL-639 LOG SET 15' W361 -0016 GLOWING EMBERS 16' W550 -0001 CHARCOAL EMBERS 17 W135-0183 BACK LOG ( #1) 18 W135-0184 LEFT MIDDLE LOG ( #2) 19 W135-0185 RIGHT MIDDLE LOG ( #3) 20 W135-0186 LEFT CROSSOVER LOG (#4) 21 W135-0187 MIDDLE CROSSOVER LOG ( #5) 22 W135-0188 RIGHT CROSSOVER LOG (#6) 23 W010 -0454 GLASSUwGASKET 24 W010 -0516 BLACK DOOR C/W GLASS 25 W615-0044 FIRESTOP SPACER 26 W455-0040 #41 NATURAL GAS ORIFICE 26 W455-0003 #54 PROPANE GAS ORIFICE 27' W361 -014 VERMICULITE 26 W455-0048 #47 NATURAL GAS ORIFICE 26 W455-0047 #56 PROPANE GAS ORIFICE GD220 (5 FT) 28' V,'010 -0397 4" FLEXIBLE ALUMINIUM LINER - (5 FT) C1W SPACERS 28' W410-0017 7" FLEXIBLE ALUMINIUM LINER - (5 FT) GD330 (10 FT) 28" W410 -0018 7' FLEXIBLE ALUMINIUM LINER -(10 FT) 28' W010-0300 4" FL EXI BLE ALUMIN I UM L INE R -(10 FT) C/W SPACERS 29' W010 -0370 WAL L S UPPORT AS S EMB LY 30 PERISCOPE - GD201 31 WALL TERMINAL KIT - GD222 32 1/12 TO 7/12 PITCH - GD110 33 8112 TO 12/12 PITCH GD111 34 FLAT ROOF - GD112 35 W010 -0569 AIR TERMINAL 36 W120 -0036 VERTICAL CAP 37 W170 -00£3 STORM COLLAR 38 W010.0567 ROOF SUPPORT 39 W2C3- 00543W263-0055iW263-0056 ROOF FLASHING W415.0210/v112.10.04 a.- It When ordering replacement parts always give the follow- ing information: 1. MODEL & SERIAL NUMBER OF FIREPLACE 2. INSTALLATION DATE OF FIREPLACE 3. PART NUMBER 4. DESCRIPTION OF PART 5. FINISH 6. TOP OR REAR VENT 7F 40' W175-0001 4" COUPLER 40' W175-0013 7" COUPLER 41 GVFLK LOUVRE KIT - UPPER & LOWER - BLACK 41 GVFLAB LOUVRE KIT - UPPER & LOWER - ANTIQUE BRASS 41 GVFLPB LOUVRE KIT - UPPER & LOWER - POLISHED BRASS 41 GVFLSS LOUVRE KIT - UPPER & LOWER - BRUSHED STAINLESS STEEL 42 L36K LOUVRE KIT - UPPER & LOWER - BLACK 43' W573-0007 10.30Z TUBE HIGH TEMP SEALANT 44' W690-0001 MILLIVOLT THERMOSTAT 45' W660-0011 REMOTE CONTROL - ADVANTAGE PLUS 46' W500 -0096 FIRESTOP SPACER - FLEXIBLE VENTING 46' W500-0136 FIRE STOP SPACER - RIGID VENTING 47' W500-0103 TERMINAL EXTENSION PLATE 48 GD -301 HEAT GUARD 49' W10 -0370 WALL SUPPORTASSEMBLY 50' W660-0013 MODULATING REMOTE 51' W175-0053 DURA -VENT ZERO CLEARANCE ADAPTOR 52' W361 -0016 GLOWING EMBERS 53 W585-0071 VENT PIPE COLLAR 54 W585-0072 VENT PIPE SHIELD 55 GZ550 -1 KT BLOWER KIT 56 GD36 THERMOSTATIC SENSOR CONTROL KIT POR USE WTH GD65 ONLY 57 HOIK -2 HERITAGE ORNAMENTAL INSETS - BUCK 57 HOIG -2 HERITAGE ORNAMENTAL INSETS - GOLD PLATED 57 HOIKG -2 HERITAGE ORNAMENTAL INSETS - BLACK GOLD PLATED 57 HOIBC-2 HERITAGE ORNAMENTAL INSETS - BRUSHED COPPER PL' 57 HOIBG-2 HERITAGE ORNAMENTAL INSETS - BRUSHED GOLD PLAT 58 DOIK -1 DIAMOND ORNAMENTAL INSETS - BLACK 58 DOIG -1 DIAMOND ORNAMENTAL INSETS - GOLD PLATED 58 DOIKG-1 DIAMOND ORNAMENTAL INSETS- BLACK GOLD PLATED 58 DOIBC -1 DIAMOND ORNAMENTAL INSETS- BRUSHED COPPER PLATED 58 DOIBG-1 DIAMOND ORNAMENTAL INSETS - BRUSHED GOLD PLATED 59 GOIK -1 GOTHIC ORNAMENTAL INSETS - BLACK 59 GOIG -1 GOTHIC ORNAMENTAL INSETS - GOLD PLATED 59 GOIKG -1 GOTHIC ORNAMENTAL INSETS - BLACK GOLD PLATED 59 GOIBC -1 GOTHIC ORNAMENTAL INSETS - BRUSHED COPPER PLATED 59 G0IBG-1 GOTHIC ORNAMENTAL INSETS - BRUSHED GOLD PLATED 60 SOIK -1 SEASHELL ORNAMENTAL INSETS - BLACK 60 SOIG -1 SEASHELL ORNAMENTAL INSETS - GOLD PLATED 60 SOIKG -1 SEASHELL ORNAMENTAL INSETS - BLACK GOLD PLATED 60 SOIBC -1 SEASHELL ORNAMENTAL INSETS - BRUSHED COPPER PLATED 60 SOIBG -1 SEASHELL ORNAMENTAL INSETS - BRUSHED GOLD PLATED 61 EOIK -1 ECLIPSE ORNAMENTAL INSETS - BLACK 61 EOIG -1 ECLIPSE ORNAMENTAL INSETS - GOLD PLATED 61 E%G -1 ECLIPSE ORNAMENTAL INSETS - BLACK GOLD PLATED 61 EOIBC -1 ECLIPSE ORNAMENTAL INSETS - BRUSHED COPPER PLATED 61 E01BG -1 ECLIPSE ORNAMENTAL INSETS - BRUSHED GOLD PLATED 62 DK36 -R DOOR KIT, RECTANGULAR - BLACK 62 DK36 -RG DOOR KIT, RECTANGULAR - GOLD PLATED 63 DK36 -A DOOR KIT, ARCHED - BLACK 63 DK36 -AG DOOR KIT, ARCHED - GOLD PLATED 64 DK36 -W DOOR KIT, WEBBED - BLACK 64 DK36 -WG DOOR KIT, WEBBED - GOLD PLATED 65 GA -556 HOT AIR KIT 66 GA -72 HOT AIR EXHAUST KIT 67 GA -70 EXTENSION KIT 5FT GD36ACCESSOIUES 68' RP-KT RESTRICTOR PLATE KIT 69' W175-0158 CONVERSION KIT - NG TD LP 69' W175-0163 CONVERSION KIT - LP TO NG 70 SK36 -R SCREEN KIT (RECTANGULAR) 71 SK36 -A SCREEN KIT (ARCHED) • • 69' W175-0159 CONVERSION KIT - NG TO LP 69' W175-0164 CONVERSION KIT - LP TO NG 27' W361 -0014 VERMICULITE 32 It Main burner goes Pilot flame is not large - turn up pilot flame. out; pilot stays on. enough or not engulfing the - replace pilot assembly. W415-0<^10%G/ 12.1004 thermopile - replace. Pilot will not light. Thermopile shorting - clean thermopile connection to the valve. Reconnect. - replace thermopile / valve. Remote wall switch wire is - shorten wire to correct length or wire gauge. too long; too much resist- - replace the wire if the wire insulation is broken or frayed. BURNER r ance in the system. - replace the electrode if the ceramic insulator is cracked or broken. Faulty thermostator switch. - replace. Main burner goes Referto "MAIN BURNER GOES OUT; PILOT STAYS ON" out; pilot goes out. Vent is blocked - check for vent blockage. Vent is re- circulating - check joint seals and installation. 4" flexible vent has become - re -attach to fireplace. disconnected from fireplace. - 7 "o cap was not replaced Pilot goes out when System is not correctly - purge the gas line. the gas knob is re- purged. location tighten securing nut (finger tight plus 1i4 turn). leased. Out of propane gas. - fill the tank. The gas valve has an interlock device Pilot flame is not large - turn up the pilot flame. will not allow enough t which the pilot burner to Pilot flame is not engulfing - gently twist the pilot head to improve the flame pattern around the f, be lit until the ther- the thermocouple. thermocouple. mocouple has Thermocouple shorting / - loosen and tighten thermocouple. cooled. Allow ap- faulty. - clean thermocouple and valve connection. proximately 60 - replace thermocouple. seconds for the - replace valve. thermocouple to cool. Faulty valve. - replace. Pilot burning; no Themostat or switch is de- - connect a jumper wire across the wall switch terminals; if main gas to main fective. burner lights, replace switch / thermostat. burner; gas knob Wall switch wiring is defec- - disconnect the switch wires & connect a jumper wire across termi- is on 'HI'; wall five. nals 1 & 3; if the main burner lights, check the wires for defects and switch / thermostat / or replace wires. is on. Main burner orifice is plugged. - remove stoppage in orifice. W415-0<^10%G/ 12.1004 Faulty valve. - replace. Pilot will not light. No spark at pilot burner - check if pilot can be lit by a match - check that the wire is connected to the push button ignitor. - check if the push button ignitor needs tightening. - replace the wire if the wire insulation is broken or frayed. BURNER r E - replace the electrode if the ceramic insulator is cracked or broken. replace the push button ignitor. IF Out of propane gas - fill the tank. Spark gap is incorrect spark gap should be 0.150" to 0.175" (5,132" to 111!64" approx.) from - r= the electrode tip and the pilot burner. To ensure proper electrode location tighten securing nut (finger tight plus 1i4 turn). No gas at the pilot burner - check that the manual valve is turned on. - check the pilot orifice for blockage. - replace the va!ve. - rail the oFs (I'st,ibutr)r W415-0<^10%G/ 12.1004 33 SYMPTOM PROBLEM TEST SOLUTION Pilot goes out Gas piping is undersized. - turn on all gas appliances and see if pilot flame flutters, dimin- while standing; ishes or extinguishes, especially when main burner ignites. Monitor Main burner is in appliance supply working pressure. 'OFF' position. - check if supply piping size is to code. Correct all undersized piping. Flames are con- Unit is over -fired or under- - check pressure readings: sistently too large fired. Inlet pressure can be checked by turning screw (A) counter- clock- or too small. wise 2 or 3 turns and then placing pressure gauge tubing over the Carboning occurs. e " test point. Gauge should read 7" (minimum 4.5 ") water column for ° - check the input rate: check the manifold pressure and orifice size natural gas or 13" (11" minimum) water column for propane. Check as specified by the rating plate values. ° o - check that the door gasketing is not broken or missing and that the side down c position; main that main burner is operating on "HI ". - replace. sealed at all joints. grounding. - check that minimum rise per Poor has been adhered to for any when gas knob is turned to "ON" po- Outlet pressure can be checked the same as above using screw (B). White / grey film Sulphur from fuel is being - clean the glass with a recommended gas fireplace glass cleaner. O DO NOT CLEAN GLASS WHEN HOT. combustion chamber sur- If deposits are not cleaned off regularly, the glass may become faces. Gauge should read 3.5" water column for natural gas or 10" water column for propane. Check that main burner is operating on "HI ". W4154210/G!1210.04 AFTER TAKING PRESSURE READINGS, BE SURE TO TURN ° 10" GD SCREWS CLOCKWISE FIRMLY TO RESEAL. DONOTOVERTOROUE. Leak test with a soap and water solution. Flames are very Door is ajar - tighten screws holding door in place aggressive. MODEL GD36 ONLY: - Restrict vent exit. See "RESTICTING VERTICAL VENTS ". Aggressive venting action - VENT HEIGHT MORE THAN 15 FEET: restrict vent exit using due to vent height. restrictor plate kit RP -KT Main burner flame Blockage in vent. - remove blockage. In really cold conditions, ice buildup may occur is a blue, lazy, on the terminal and should be removed as required. transparent flame. Incorrect installation. - refer to Figure 31 to ensure correct location of storm collars. Carbon is being Air shutter has become - ensure air shutter opening is free of lint or other obstructions. deposited on blocked _ glass, logs or com- - check that chimney is installed to building code. bustion chamber Flame is impinging on the - check that the logs are correctly positioned. surfaces. logs or combustion cham- - open air shutter to increase the primary air. ber. - check the input rate: check the manifold pressure and orifice size Remote wall as specified by the rating plate values. - reverse. - check that the door gasketing is not broken or missing and that the side down seal is tight. position; main - check that both 4" and 7" vent liners are free of holes and well - replace. sealed at all joints. grounding. - check that minimum rise per Poor has been adhered to for any when gas knob is turned to "ON" po- horizontal venting. White / grey film Sulphur from fuel is being - clean the glass with a recommended gas fireplace glass cleaner. forms. deposited on glass, logs or DO NOT CLEAN GLASS WHEN HOT. combustion chamber sur- If deposits are not cleaned off regularly, the glass may become faces. permanently marked. Exhaust fumes Fireplace is spilling. - ensure exhaust bracket gasket seal smelled in room, - check door seal and relief flap seal. headaches. - check for chimney blockage _ - check that chimney is installed to building code. - room is in negative pressure; increase fresh air supply. - check 7 "o cap gasket on the flue pipe assembly. Remote wall Wall switch is mounted up- - reverse. switch is in "OFF" side down position; main Remote wall switch is - replace. burner comes on grounding. when gas knob is turned to "ON" po- Remote wall switch wire is - check for ground (short); repair ground or replace wire. sition. grounding. Faulty valve. - replace. W4154210/G!1210.04 'Ln uncU UNUCn LANAUAAN ANU ANIttiIGAN NAIIUNAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS. B �& B D G 42CFN N�4�-�JRAL GAS BGD36CFPTR & BGD42CFP PROPANE HPBA W, If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. X Do not store gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance, W415 -05661 BI06 18 .06 Installation and service must be performed by a qualified installer, WARNINGS &SAFETY PRECAUTIONS service agency or the gas supplier. X Do not store gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance, W415 -05661 BI06 18 .06 The flush front is approved only with the product it is supplied with. Do not install this front face on any other appliance. WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electrical switch. If this fireplace is not properly installed, a house fire may result. Do not use any phone in your building. Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department. S 4 . Installation and service must be performed by a qualified installer, service agency or the gas supplier. �' ^^" A:.....— �' ^"' "5.. Follow the installation directions. v3at — Ic a.—. The flush front is approved only with the product it is supplied with. Do not install this front face on any other appliance. WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electrical switch. If this fireplace is not properly installed, a house fire may result. Do not use any phone in your building. Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department. S 4 . S PG 4-6 INTRODUCTION Warranty General Instructions 32 -33 General Information Care of Glass & Plated Parts Unit Dimensions 6 -22 VENTING 33 -34 Venting Lengths Air Terminal Locations Typical Vent Installations Special Vent Installations 35 Venting Application Flow Chart Venting Specifications BGD36CF Pre - Installation Preparation 23 -30 INSTALLATION Wall and Ceiling Protection Using Flexible Vent Components 37 Using Rigid Vent Components .Restricting Vertical Vents (6GO42CFONLY) Gas Installation 38 -40 Mobile Home Installation Installing Standoffs Framing 41 -42 Mantle Clearances and Enclosures 31 COMMON FINISHING 44 Glowng Embers Charcoal Embers .Vermiculite .Logo Placement 31 -32 BGD36CF FINISHING Log Placement Door Operation 32 -33 BGD42CF FINISHING Log Placement Grate Installation Door Installation / Removal 33 -34 OPTIONAL BLOWER INSTALLATION BGD36CF Accessing the Blower BGD42CF Accessing the Blower Installing the Blower 35 OPTIONAL FAN INSTALLATION GD36 THERMOSTATIC SENSOR CONTROL 36 -37 OPERATION / MAINTENANCE Operating Instructions Maintenance 37 ADJUSTMENTS Pilot Burner Adjustment Venturi Adjustment 38 -40 COMMON REPLACEMENTS BGD36CF REPLACEMENTS BGD42CF REPLACEMENTS 41 -42 TROUBLE SHOOTING GUIDE 43 SERVICE HISTORY 44 NOTES PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE WARNING • Do not burn wood or other materials in this fireplace. • The product is a vented gas fireplace • Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Keep young children and animals away when the fireplace is hot. • Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies. • Clothing or other flammable material should not be placed on or near the fireplace. • Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace. • It is imperative that the control compartments, burners and circulating blower and its passageway in the fireplace and venting system are kept clean. The fireplace and its venting system should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The fireplace area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids. • Under no circumstances should this fireplace be modified. • This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance. • Do not use this fireplace if any part has been underwater. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water. • Do not operate the fireplace with the glass door removed, cracked or broken.. Replacement of the glass should be done by a licensed or qualified service person. • Do not strike or slam shut the fireplace glass door. • This fireplace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wol`Steel Ltd, NOTE: CHANGES, OTHER THAN EDITORIAL, ARE DENOTED BY VERTICAL LINE IN THE MARGIN. W4150566/ 8 /08 1806 3 ?1OLZ0; V'producls are mairrfactund under tie Jtrrct Standardof tic a vrldrecn�n� eel ISO 9001-- -1000 (2,4( �JJUrance Cer7 fate. �" lrj7 GE09t'producu are atsrgned re 71l s rrperiorcomporrerrts aadrrratenals,, asserrrflyd6y trarnedo f smen W/W talypeat pride rrr their a -or,� �e burner aad t al e asrern6y are leaf acrd test fiiedat a 9ualty test Jtalw . 2Tre cornp1tefir�plice rs ngnrn tloroirrJllr iirspected6y a gualfredtecluicrarr 9f repac,(aging to ensure tlali the customer; uteri es the yualty product t /at you e_ ecf from _9 `V CEO,' V.' NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY 7&fhZu,%�g marai mfd um6w4 A0 m}var nmwJ0M 7ZE0,Vg)zr fvrplarcr of r uwmartedag,&6w dgfi Xv fir ar long ar }vu cum tSe fip% 7liir w=• amfmrt= clr, =&r, )rear eTlranbrr, Jtairrlku A=( &Xer, plraW"r %r andem&7; c =ZWgkr (Irfrermalk=f gr °my% dnflp%tedPX'i +-a=l i� F01sfnr0d enanrsllsdcon�rrnsn�r mrdaliarrsuan �unnrr asinc , EectrXW (110Y aid MASTVI)t mmpnrrsnt r and uexzz6ls pa7tr satin ar fbur/; py r fte,; tkinflaf .rxvag JU*4k wiring meats amtrnlr, for ga 6iii =dF&t as)rm6ly mr mc�td acrd �i7L�0�1ru prvtrdt rrplacs =1FJrtrfrrt ofcfuvge durtng rtfrj�rsr}raroftrfe i'sdu+znntt)t La &arrr%tsdto U'a" y rrpzo-s'r'=eIrdjSre ofcfage during tlufvst m- �t uvr� lrouxtrr, rt9u�o'r,� tlrsPrir q 7 W r nl°J`arr autlrorsssdcon P any 0 JiWcZakwi- aIi to the aanrast of �, QV0LE-4Narr &Zarovr a prtdstmninedruts trlttdule aardany rrprrrr uvrf mmrt lr done tafmvf an maAwira _ MCEOrdeafsr. CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i e., the individual or legal entity (registered customer) whose name appears on the warranty registration card filed with NAPOLEON — provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factoryvrarranty is nontransferable and may not be extended whatsoever by any of our representatives. The gas fireplace most be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes. This hmded warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZERTM logs and embers, nor any venting components used in the installation of the fireplace. NAPOLEONwarrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price. In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the firs year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s). After the firs! ear. NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered by the warranty. Notwithstanding any provisions contained in this Presidents Limned Lifetime Warranty, NAPOLEON'S responsibility under this warranty is defined as above and if shall not in any event extend to any rodental, consequential or indirect damages. This warrant) defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warrarties expressed or implied with respect to this product, its components or accessories are excluded. NAPOLEONnedher assumes, not authorizes any third party to assume, on its behalf, any ethe, liabilities with respect to the sale of this product. NAPOLEON will not be responsible for over - firing, dovmdra ts, spillage caused by environmental conditions such as rooftops, buildings, nearbyt des, hills, mountairs, inadequate vents or ventilation, excessive venting configu- rations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaustfans, furnaces, clothes dryers, etc. Any damages to fireplace combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warrantyclaims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. ALL SPECIFICATIONS AND DESIGNS ARE SUEJECT TO CHANGE WITHOUT PRIOR NOTICE DUETO ON-GOlNGPRODUCTIMPRCVEl`AENTS NAPOLEONIDISAREGIS—EIRED ) TRADEMARK OF WOLF STEEL LTD PATENTS US 5303 693 801 - CAN. 2.073.411, 2 OBZ915. © WOLF STEEL LTD. W415.0%61 B 108 18 06 INSTRUCTIONS GENERAL THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERV- ICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the specifics that apply to your area, for exe mole in Massachusetts State, • The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log. • A carbon monoxide detector is required in all rooms containing gas fired appliances • The appliance off valve must be a "T handle gas cock. • The flexible connector must not be longer than 36 inches. • The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product. • WARNING: This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts. In absence of local codes, install the BGD36CF and BGD42CF to the current National Fuel Gas Code, ANSI Z223.1, or the current CAN /CGA B149, Installation Codes. Mobile home installation must conform with local codes or in the absence of local codes, install to the current standard for gas equipped mobile housing CAN /CSAZA240 MH Series in Canada orthe Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the Fire Safety Criteria for Manufac- tured Home Installations, Sites and Communities Standard ANSI /NFPA 501 A in the United States. The fireplace and its individual shutoff valve must be discon- nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). When the fireplace is installed directly on carpeting, vinyl tile or other combustible material other than wood flooring, the fireplace shall be installed on a metal orwood panel extending the full width and depth. If the optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current GENERAL O_ • CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI /NFPA 70 NATIONAL ELECTRICAL CODE in the United States. FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST -FIRED TO ASSURE ITS OPERATION AND QUALITY! BGD36CF Maximum input for the BGD36CF is 17,000 BTU /h for natu- ral gas and propane. Maximum output for natural gas and propane is 10,900 BTU /hr at an efficiency of 64% with the fan on. The A F.U.E. (annual fuel utilization efficiency) rating is 53% for natural gas and propane. BGD42 F Maximum input for the BGD420F is 24,000 BTU /hr for natu- ral cas and propane. Maximum output for natural gas and propane is 16,000 BTU /hr at an efficiency of 67% with the fan on. The A.F.U. E. (annual fuel utilization efficiency) rating is 61.5 0hfor natural gas and propane. 5 Vvben the fireplace is installed at elevations above 4,500ft, and in the absence of specific recommendations from the local authority having jurisdiction, the certified high altitude input rating shall be reduced at the rate of 4% for each ad- ditional 1.00Oft. Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Manifold pressure under flow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane. This fireplace is approved for bathroom, bedroom and bed - sitting room installations and is suitable for mobile home installation. No external electricity (110 volts or24 volts) is required for the gas system operation. Expansion/ contraction noises during heating up and cooling down cycles are normal and are to be expected. NATIONAL FIREPLACE We suggest that our gas INSTITUTE' hearth products be installed and serviced by profes- sionals who are certified in the U.S. by the National Fireplace Institute® (NFI) as CERTIFIED www.nf icert if ied.org NFI Gas Specialists. I Use only accessories designed for and listed with your specific fireplace Provide adequate ventilation air. Provide adequate acces- sibility clearance for servicing and operating the fireplace. Never obstruct the front opening of the fireplace. Objects placed in front of the fireplace must be kept a minimum of 48" away from the front face of the unit. - • Aci IF,, e Ili QW Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth. The BGD36CF and BGD42CF are factory equipped with tempered glass. The glass thickness is 3/16" for both models. Use only replacement glass available from your Napoleon dealer. DO NOT SUBSTITUTE MATE- RIALS. Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner. Thereafter clean as required. DO NOT CLEAN GLASS WHEN HOT! If the glass is not kept clean permanent discolouration and If or blemishes may result. V915 -0556 ! B 1 08.18.08 on UNIT DIMENSIONS BGD36CF BGD42CF 334:" —T 411- 24 $1 34• GAS 37 INLET 3" T ELECTRICAL INLET LEFT SIDE FIGURE 3 27„ s o 4" DIA T DIA —� 17" 1�1�L 1T 4--- -- 4T - --� ELECTRICAL INLET FIGURE 6 LEFT SIDE THE BGD36CF USES: 4" EXHAUST / 7" AIR INTAKE VENT PIPE THE BGD42CF USES: 5" EXHAUST 18" AIR INTAKE VENT PIPE MODEL BGD36CF MAY BE VENTED EITHER AS A TOP VENT OR A REAR VENT. REFER TO THE SECTION APPLICABLE TO YOUR INSTALLATION. For safe and proper operation of the fireplace follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difficulty in burner start-up and /or carboning. Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed. Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insula- tion wrapped in a protective sleeve to minimize condensation. Use only Wolf Steel, Simpson Dura -Vent, Selkirk Direct Temp orAmerican MetalAmerivent venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura -Vent, Selkirk Direct Temp and American Metal Ameriv- ent, followthe installation procedure provided with the venting components. All outer pipe joints of these venting systems must be sealed using Red RTV High Temperature Sealant. Astarter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier: PART 4 "/7" 5" "/8" SUPPLIER Duravent W175 -0053 W175 -0170 Wolf Steel Amerivent 4DSC -N2 5DSC -N American Metal Direct Temp 4DT -AAN 5DT -AA Selkirk Forvent systems that provide seals cnthe inner exhaust flue, only the outer air intakejoints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the fireplace flue collar which must be sealed usirg the black high temperature sealant Mill Pac. VV415 -0560 , 6;08 18 06 BGD36CF When using Wolf Steel venting components, use only approved Wolf Steel rigid / flexible components with the following termination kits: WALL TERMINAL KIT GD222, or 1/12 to 7/12 PITCH ROOF TERMINAL KIT GD110, 8/12 to 12/12 ROOF TERMINAL KITGD111, FLAT ROOF TERMINAL KIT GD112 or PERISCOPE KIT GD201 (for wall penetration below grade). With flexible venting, in conjunction with the various terminations, use either the 5 FOOT VENT KIT GD220 or the 10 FOOT VENT KIT GD330. BGD42CF When using Wolf Steel venting components, use only ap- proved Wolf Steel flexible components with the following termination kits: WALL TERMINAL KIT GD422, or 1/12 to 7/12 PITCH ROOF TERMINAL KIT GD410, 8/12 to 12/12 ROOF TERMINAL KIT GD411, FLAT ROOF TERMINAL KIT GD412 or PERISCOPE KIT GD401 (forwall penetra- tion below grade). With flexible venting, in conjunction with the various terminations, use eitherthe 5 FOOT VENT KIT GD420 or the 10 FOOT VENT KIT GD430. Wolf Steel rigid and flexible venting systems must not be combined. These vent kits allow for either horizontal or vertical venting of the fireplace, The maximum allowable horizontal run is 20 feet. The maximum allowable vertical vent length is 40 feet. The maximum number of vent connections is two horizontally orthree vertically (excluding the fireplace and the air terminal connections) when using aluminum flexible venting. • For optimum flame appearance and fireplace perform- ance, keep the vent length and number of elbows to a minimum. REQUIRED RISE ON HORIZONTAL VENTING From Fireplace and RIGID BGD42CF Vent Surface: VENTING 0" / FT 0" / FT REAR VENT BOTTOM Q t O" t ••• 0'. FLEXIBLE EPTH [.F CESSED 17.25" VENTING 0" 1 FT 0" / FT RIGID 0" / FT 0" / FT TOP VENTING TOP OF VENT VENT PIPE(REAR VENT 2" 2" FLEXIBLE t To Standoffs VENTING 0" / FT 0" / FT withinthe first 24 ". RIGID 0" 0" required. VENTING CORNER FLEXIBLE VENTING 6" 0" MINIMUM CLEARANCE TO COMBUSTIBLE From Fireplace and 6G036CF BGD42CF Vent Surface: SIDES, BACK, BOTTOM Q t O" t ••• 0'. TOP OF UNIT EPTH [.F CESSED 17.25" 25" P, SIDES OTTOM t" ENT PIPE' TOP OF VENT PIPE(REAR VENT 2" 2" 0 NLY)_ t To Standoffs *After first 24" vent run and all times when though a ceiling. "Through a combustible wall withinthe first 24 ". "'A clearance of 12" from the top ofthe fireplace body to combustible materials is also required. BGD36CF REAR VENT -A clearance to combustibles of 1" atthe bot- tom and sides of the vent and 2" atthe top must be maintained for the first 24" of venting when penetrating combustible walls. The firestop spacer supplied with the unit should be used to maintain this clearance. Thereafter a 1" clearance to combustibles may be maintained. TOP VENT - Only a clearance to combustibles of 1" all around the vent pipe is required when penetrating combus- tible floors or ceilings. BGD42CF HORIZONTAL VENT- A clearance to combustibles of 1" at the bottom and sides of the vent and 2" at the top must be maintained for the first 24" of venting when penetrating combustible walls. The firestop spacer supplied with the unit should be used to maintain this clearance. Thereafter a 1" clearance to combustibles may be maintained. VERTICAL VENT - Only a clearance to combustibles of 1" all around the vent pipe is required when penetrating combustible floors or ceilings. 1V415 -0568 / B 108 18 06 7 A 12 INCHES 12 INCHES Clearance above grade, veranda porch, deck or balcony B 12 INCHES 9 INCHES Clearance to windows or doors that open. C 12 INCHES* 12 INCHES* Clearance to permanently closed windows. 18 INCHES** 18 INCHES** Vertical clearance to ventilated soffit located above the terminal within D (32 INCHES BGD42CF) (32 INCHES BGD42CF) a horizontal distance of 2 feet from the centerline of the terminal. E 12 INCHES** (321NCHES BGD42CF) 12 INCHES" (32 INCHES BGD42CF) Clearance to unventilated soffit. F 0 INCHES 0 INCHES Clearance to an outside corner wall. 0 INCHES*** 0 INCHES*** Clearance to an inside non - combustible corner wall or protruding non - combustible obstructions (chimney, etc.). G 2 INCHES*** 2 INCHES*`* Clearance to an inside combustible corner wall or protruding com- bustible obstructions ( vent chase, etc.). r; _ H 3 FEET 3 FEET**** Clearance to each side of the centerline extended above the meter / regulator assembly to a maximum vertical distance of 15ft. 1 3 FEET. 3 FEET**** Clearance to a service regulator vent outlet. J 12 INCHES 9 INCHES Clearance to a non - mechanical air supply in'et to the building or a combustion air inlet to any other appliance. K 6 FEET 3 FEETt Clearance to a mechanical air supply inlet. E 7 FEET$ 7 FEET' * ** Clearance above a paved sidewalk or paved driveway located on public property unless fitted with a heat shield kit GD -301. M 12 INCHEStt 12 INCHES**** Clearance under a veranda, porch, deck or balcony (32 INCHES BGD42CF) (32 INCHES BGD42CF) N 16 INCHES 16 INCHES Clearance above the roof. 0 2 FEETt* 2 FEETt* I Clearance from an adjacent wall including neighbouring buildings. ' Recommended to prevent condensation on windows and thermal breakage It is recommended to use a heat shield and to maximize the distance to vinyl dad soffits. "* The periscope GD -201 requires a minimum 18 inches clearance from an Inside corner. This is a recommended distance. For additional requirements check local codes. t Three feet above If within 10 feet horizontally. $ A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. tt Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the floor. t' Recommenced to prevent recirculation of exhaust lomducts. For additional requirements check local codes. W4151-0566 1 6108 1& 06 BGD36 F REAR EXIT 40 FEET MAXIMUM 36' MINIMUM M. 20" MAXIMUM TOP EXIT - -1 40" FIGURE 9 FIGURE 10 For optimum performance, it is recommended that all horizontal runs have a 1 inch rise per foot. When terminating vertically, the vertical rise is a mini- mum 36 inches and a maximum 40 feet from the centre of the fireplace flue outlet. FIGURE 8 BGD42CF NOTE: When terminating vertically, the restrictor plate W500 -0205 must be installed. Refer to the Restricting Vertical Vents. 10:; M1N--6� FIGURE 12 FIGURE 13 -12��- r IMUM I GRADE-+ FIGURE 11 FIGURE 14 V✓415 -0566 / 6 108 ' 5 .06 0 `[s] SPECIAL VENT INSTALLATIONS PERISCOPE TERMINATION For optimum performance, it is recommended that all horizontal runs have a 1 inch rise per foot. Wien terminating vertically, the vertical rise is a mini - tnum 36 inches and a rnaximuni 40 feet from the centre of the fireplace flue outlet. Use the GD201 periscope kit to locate the air termination above grade. The periscope must be installed so that when final grading is completed, the bottom air slot is located a mini- mum of 12 inches above grade. The maximum allowable vent length depends on the model of fireplace, as illustrated. FIGURE 15 . FIGURE 16 D —c IY NIMUM _ _ _ _ -- - -- - 12; INIMUM 30' MINIMUM REGARDLESS - 30' MINIMUM F HORIZONTA r REGARDLESS /ENT LENGTH e - OF HORIZONT V_NT LENGTH I .•; ••Y':. MAXIMUM LOFT VENT LENGTH MAXIMUM 10FT VENT LENGTH TOP EXIT INSTALLATION REAR EXIT INSTALLATION TOP EXIT INSTALLATION REAR EXIT INSTALLATION PERISCOPE TERMINerIeN Use the GD401 periscope kit to locate the air termination above grade. The periscope must be installed so that when final grading is completed, the bottom air slot is located a minimum of 12 inches above grade. The maximum allow- able vent length depends on the fireplace, as illustrated. 12 MINIMUM I 24" MINIMUM I D REGARDLESS OF HORIZONTAL j VENT LENGTH mm w BELOW GRADE INSTALLATION V,AXIMUM 1OFT VENT LENGTH USE GD401 PERISCOPE KIT VV41,,0566 7 13108 18 06 The maximum vent length for a corner installation is 20 inches of horizontal run, in addition to the 45' offset. In this case zero rise is acceptable when using rigid. See FIGURE 18. Flexible venting must maintain a 6" rise. See FIGURE 19. FIGURE 18 'I I 20" MAX 7 1 O CORNER INSTALLATION FIGURE 19 W, F VENTING APPLICATION FLOW CHART FIREPLACE VENT EXIT B 042 F 3.5 times the verti- cal rise equal to or greater than the horizontal run The vertical rise equal to or greater than the horizontal run Horizontal Vertical Termination Termination Vertical Horizontal Vertical Vertical rise is Termination Termination rise is equal to less than equal to less than or greater horizontal Vertical Vertical Vertical Vertical rise is rise is rise is rise is equal to less than equal to less than or greater horizontal or greater horizontal than the run than the run horizontal horizontal nun run Horizon- Horizontal Horizon- Horizon- tal run + run +verti - tal run + tal run + vertical cal rise to vertical vertical rise to maximum rise to rise to maximum of 24.75 maximum maximum of 40 feet feet of 40 feet of 40 feet B 042 F 3.5 times the verti- cal rise equal to or greater than the horizontal run The vertical rise equal to or greater than the horizontal run Horizontal Vertical Termination Termination Vertical Vertical Vertical Vertical rise is rise is rise is rise is equal to less than equal to less than or greater horizontal or greater horizontal than the run than the run horizontal of 24.75 horizontal maximum run of 40 feet tin V ✓415 Horizon- Horizontal Horizon- Horizon- tal run + run + verti- maximum of 40 tal run + tal run + vertical cal rise to vertical vertical rise to maximum vertical rise equal rise to rise to maximum of 24.75 maximum maximum of 40 feet feet V ✓415 of 40 feet of 40 feet 4.2 times the verti- cal rise equal to or greater than the horizontal run Vertical rise is equal to or greater than the horizontal run Horizontal run Vertical rise is less than hori- zontal run 3 times The vertical rise equal to or greater than the horizontal run +vertical rise to Horizontal run maximum of 40 + vertical rise to feet maximum of 40 feet 3 times The vertical rise equal to or greater than the horizontal run - 05661 B 108 18.06 V ✓415 12 } for the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than jv < - less than < - equal to or less than !Oe- HT - total of both horizontal vent lengths (HR) and offsets (Ho) in feet H. - combined horizontal vent lengths in feet Ho- offset factor:.03(total degrees of offset - 90 °') in feet VT - combined vertical vent lengths in feet. ELBOW fgle inches 1 ° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 90 °' 2.7 32.0 the first 90° offset has a zero value and is shown in the formula as -900 when (HT) < (VT) Formula 1: HT < VT Simple venting configuration (only one 90° elbow) Formula 2: H T + VT < 40 feet See graph to determine the required vertical rise VT for the required horizontal run HT. Example 1: V1 = 3 ft 90° FIGURE 20 V= = 8 ft For vent configurations requiring more than one 90° elbow, the following formulas apply: VERTICAL RISE IN FEET VT V 90° H1 90° V I FIGURE 21 VT = V1+ 2= 3 +8 =11ft H1 = 2.5 ft H2 = 2 ft HR = H1 +H2= 2.5 +2 =4.5ft Ho = .03(three 90° elbows - 90 °) =.03(270* - 90 °) = 5.4 ft -- - ..- .... �a... m v.° du HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT HT = HR +Ho= 4.5 +5.4 =9.9ft The shaded area within the lines represents acceptable HT + VT = 9.9 + 11 = 20.9 ft values for H, and VT . Formula 1: HT < VT 9.9 < 11 Formula 2: H T + VT < 40 feet 20.9 < 40 Since both formulas are met, this vent configuration is acceptable. W415-05E6 ! 6108 18 06 1 1 e) � 1 when (HT)> (VT) Example 3: Simple venting configuration (only one 90° elbow) See graph to deb required vertical ris required horizontal REQUIRED '10 ■■�fdf�• INCHES 70 Go RISE IN /va�� =s/// /■■� /fos■� si■�iiii /�S! ■ili/■lrt�i� f•�uiiii�/�i•i�i HORIZONTAL O"FFSET IN FEET values for H, and V, Forvent configurations requiring more than one 90• elbowthe following formulas apply: Formula 1: HT < 4.2 VT Formula 2: H T + VT < 24.75 feet HI Example 2: 2 FIGURE 23 �I V\ = VT =6ft � H\ = 3 ft HZ = 5 ft HR = H \ +H2= 3 +5 =8ft Ho = .03(two 90° elbows - 90 °) =.03(180* - 90 °) = 2.7 ft HT = HR +Ho= 8 +2.7 =10.7ft HT + VT= 10.7 + 6 =16.7 Formula 1: HT < 4.2 VT 4.2 VT= 4.2x6 =25.2ft 10.7 < 25.2 Formula 2: HT + VT < 24.75 feet 16.7 < 24.75 Since both formulas are met, this vent configuration is ac- ceptable. l� FIGURE 24 V, = 4 ft V2 = 1.5 ft VT = V I + V2= 4 + 1.5 = 5.5 ft HI = 2 ft H2 =1 ft H3 =1 ft H4 = 1.5 ft HR = HI +H2 +Hs +H4= 2 +1 +1 +1.5 =5.5ft Ho = .03(four 90° elbows - 90 °) =,03(360* - 90•) = 8.1 ft HT = Hot + HO= 5.5 +8.1 =13.6ft HT +VT= 13.6 +5.5 =19.1ft Formula 1: Hr :S 4.2 VT 4.2 VT =4.2 x 5.5 =23.1 ft 13.6 < 23.1 Formula 2: H T + VT < 24.75 feet 19.1 < 24.75 Since both formulas are met, this vent configuration is acceptable. w415 -0566 I e / 05 ? 8 06 13 14 • • VARIRM when (H05 (VT) Example 4• Simple venting configuration (only two 90° elbows) See graph to determine the required vertical rise VT for the 900 FIGURE 25 required horizontal run HT For vent configurations requiring more than two 90° elbows REQUIRE V E RTICA RISE IN FEET VT ,.a HORIZONTAL VENT RUN PLUS OFFSETS IN FEET HT The shaded area within the lines represents acceptable values for H, and VT. the following formulas apply: Formula 1: HT< VT Formula 2: H T + VT < 40 feet W415.0566 / B I D8. 18 06 V1 =9 ft V2 =6111 VT H� = V., +V2= 9 +6 =15ft =3 ft H2 =2 ft H� =1.5 ft HR Ho = HI +H2 +H3= 3 +2 +1.5 =6.5ft = .03(four 90° elbows - 90 °) =.03(90 + 90 + 90 + 90 - 90) = 8.1 ft HT HT +VT = HR +Ho= 6.5 +8.1 =14.6ft = 14.6 +15 =29.6 ft Formula 1: HT < VT 14.6 < 15 Formula 2: H T + VT < 40 feet 29.6 < 40 Since both formulas are met, this vent configuration is acceptable. 0 0 ._J BGD36CF REAR EXIT-/ HORIZONTAL TERMINATION when (HT) > NO Simple venting configuration (only two 90° elbows) FIGURE 27 90° See graph to determine the required vertical rise VT for the required horizontal run HT REQUIRED VERTICAL RISE IN INCHES VT 34 12.5 - 19.25 HORIZONTAL VENT RUN PLUS OFFSETS IN FEET HT The shaded area within the lines represents acceptable values for H? and VT . For vent configurations requiring more than two 90° elbows the follcMng formulas apply: Formula 1: HT < 3.5VT Formula 2: H T + VT < 24.75 feet V1 =4 ft V2 =1.5 ft VT = VI +V,= 4 +1.5 =5.5ft H, = 2 ft HZ =1 ft H3 =1 ft H, =1.5 ft HR = HT +H2 +H3 +H4= 2 +1 +1 +1.5 =5.5ft Ho = .03(four 90° elbows + one 45° elbow - 90 °) =.03(90 + 90 + 90 + 90 + 45 - 90) = 9.45 ft HT = H R + Ho = 5.5 + 9.45 = 14.95 ft H T + VT = 14.95 +5.5= 20.45ft Formula 1: HT < 3.5VT 3.5VT =3.5x 5.5 = 19.25 ft 14.95 < 19.25 Formula 2: H T + VT < 24.75 feet 20.45 < 24.75 Since both formulas are met, this vent configuration is acceptable. W4150568 I B 108 '8 CO 15 16 BGD42CF HORIZONTAL TERMINATION when (HT) 5 (VT) For vent configurations requiring more than one 450 and Simple venting configuration (only one 451 and 90° elbow) 90° elbow, the following formulas apply: Formula 1: HT < VT FIGURE 29 90' Formula 2: HT + VT < 40 feet Examnle 1! REQUIRED VERTICAL RISE IN FEET (VT) CALCULATED HORIZONTAL VENT RUN PLUS OFF- SETS IN FEET (HT) The shaded area within the lines represents acceptable values for HT and VT . W415-0566 J B! 06.18 06 V1 =8 ft VT V1= 8 ft H1 =2.5 ft Hz =2 ft HR = H1 +H,= 2.5 +2 =4.5ft Ho = .03(one 45° elbows+ two 90° elbows - 135 °) = .03(225 - 135 °) = 2.7 ft HT = HR +Ho= 4.5 +2.7 =7.2ft H T + V T =7.2 + 8 = 15.2 ft Formula 1: HT < VT 7.2 < 8 Formula 2: H T + VT < 40 feet 15.2 < 40 Since both formulas are met, this vent configuration is ac- ceptable, 111 J l 7 BGD42CF HORIZONTAL TERMINATION when (HT) > (VT) Example 2: Simple venting configuration (only one 451 and 90' elbow) See graph to determine H 90' 90' the required vertical rise Ha VT for the required hori- 4'5 H 2 zontal run HT 90" 2 FIGURE 31 150 140 130 120 110 REQUIRED 100 VERTICAL g0 RISE IN s0 INCHES V 70 T 60 50 40 30 20 10 0 5 10 15 20 HORIZONTAL VENT RUN PLUS OFFSETS IN FEET (H7) The shaded area within the lines represents acceptable values for Hr and VT. For vent configurations requiring more than one 451 and one 90`elbowthe following formulas apply: Formula 1: HT < 4.2 VT Formula 2: HT + VT < 24.75 feet V, = 4 ft V. = 1.5 ft VT = V, +V2= 4 +1.5 =5.5ft H, = 2 ft HZ =1 ft H3 =1 ft H. =1.5 ft HR = H, +H2 +H3 +H4= 2 +1 +1 +1.5 =5.5ft Ho = .03(one 450° elbow + three 90' elbows - 135') =.03(315 - 135) = 5.4 ft HT =Hot +Ho= 5.5 +5.4 =10.9 ft H T + V T = 10.9 +5.5 = 16.4 ft Formula 1: HT < 4.2VT 4.2VT = 4.2 x 5.5 = 23.1 ft 10.9 < 16.8 Formula 2: H T + VT < 24.75 feet 16.4 < 24.75 Since both formulas are met, this vent configuration is acceptable. w415-05661 8 , 08 1E 06 17 • B0 D36CF TOP OR REAR EXIT VERTICAL TERMINATION Simple venting configurations r1i 1, FIGURE 33 REQUIRED VERTICAL RISE IN FEET VT 3 ..., Igo. u 5 10 15 20 HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT The shaded area within the lines represents acceptable values for Hr and VT. See graph to determine the required vertical rise VT for the required horizontal run HT. For vent configurations requiring more than zero 90° elbow (top exit) or one 90° elbow (rear exit), the following formulas apply: Formula 1: HT < VT Formula 2: HT+ VT < 40 feet W415.05661 BI08.18.06 V't =5ft V2 =10 ft VT = V1 +V2= 5 +10 =15ft H1 =3 ft H2 =2.5 ft HR = HI + H2 = 3 + 2.5 = 5.5 ft Ho = .03(three 90° elbows - 90 °) =.03(90 + 90 + 90 - 90) = 5.4 ft HT = HR +Ho= 5.5 +5.4 =10.9ft H T+ VT = 10.9 + 15 = 25.9 ft Formula 1: HT < VT 10.9 < 15 Formula 2: HT + VT < 40 feet 25.9 < 40 Since both formulas are met, this vent configuration is acceptable. E when (HT) > (VT) Simple venting configurations FIGURE 35 See graph to determine the required vertical rise VT for the required horizontal run HT. V1 = 2 ft V2 =1 ft V� =1.5 ft VT H1 = V1 +V2 +V,= 2 +1 +1.5 =4.5ft =6ft H2 =2 ft HR Ho = H1 +H2= 6 +2 =8ft = .03(four 90° elbows - 90 ") =.03(90 + 90 + 90 + 90 - 90) = 8.1 ft HT HT+ VT =H R + Ho = 8 + 81 = 16 -1 ft = 16.1 +4.5 =20.6ft Formula 1: H T < 3VT 3VT = 3 x 4.5 = 13.5 ft 16.1 > 13.5 Since this formula is not met, this vent configuration is unacceptable. Formula 2: H T + VT < 40 feet 20.6 < 40 Since only formula 2 is met, this vent configuration is unacceptable and a new fireplace location or vent MAXIMUM - configuration will need to be established to satisfy both VERTICAL formulas. RISE IN 10 FEET - ' Example 8• af VT 5 10 15 20 25 30 n A o HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT The shaded area within the lines represents acceptable values for HT and VT . For vent configurations requiring more than two 90° elbow (top exit) or one 90° elbow (rear exit), the following formulas apply: Formula 1: HT < 3VT Formula 2: H T + VT < 40 feet Example 7: FIGURE 36 0° V1 =11.5 ft V2 =5 ft 9 VT H1 = V1 +V2= 1.5 +5 =6.5ft =1 ft H2 =1 ft H3 =10.75 ft HR ° Ho = H1 +H2 +H3 =1 +1 +10.75= 12.75ft = .03(three 90° elbows + one 45° elbow - 901) = .03(90 + 90 + 90 + 45 - 90) = 6.75 ft HT H T + V T = HR +Ho= 12.75 +6.75 =19.5ft = 19.5 + 6.5 = 26 ft Formula 1: H T < 3VT 3VT = 3 x 6.5 = 19.5 ft 'From inside the firebox, insert the 4" flue pipe assembly (pro- vided) through the rear of the firebox. Secure the assembly to the rear and top of the unit using 4 #6 x' /. inch Hex Head Wildrill screws supplied. Do not overtighten. The gasket needs only to be snug W415 -0566 / 6 1 09.1 8.06 19 20 when (HT) < (VT) Simple venting configurations 45° Example See graph to determine the required vertical rise VT for the V' _ 5 ft required horizontal run HT. V. =loft 40 MAXIMUM 35 VERTICAL RISE IN FEET 30 VT 25 20 15 10 5 O 1 1 1 1 1 1 1 r i l l l l I i I -TT i-I 5 10 15 20 HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT The shaded area within the lines represents acceptable values for Hr and V.. For vent configurations requiring more than one 451 and one 90` elbow the following formulas apply: Formula 1: HT < VT Fdrmula 2: HT + VT < 40 feet W415-055a! B!08 18 06 VT = V, +V2= 5 +10 =15ft H, = 3 ft H2 =2.5 ft HR = H, +H2= 3 +2.5 =5.5ft Ho =.03 (one 45° elbow + three 90° elbows - 135 °) =.03 (45 + 90 + 90 +90 - 135) = 5.4 ft HT = HR +Ho= 5.5 +5.4 =10.9ft HT + V T = 10.9 + 15 = 25.9 ft Formula 1: HT < VT 10.9 < 15 Formula 2: HT + VT < 40 feet 25.9 < 40 Since both formulas are met, this vent configuration is acceptable. J 1 21 BOD42CF VERTICAL =1.5 ft TERMINATION when (HT) > (VT) VT V, =1 ft Simple venting configurations Hz =1 ft HR Vz =1.5 ft =.03 (three 45° elbow + three 90° elbows - 135`) =.03 (45 + 90 + 90 +90 - 135) = 6.75 ft VT H, = V, +V2= 1 +1.5 =2.5ft = 6 ft FIGURE 40 1: HT < VT H2 =2ft 13.4 < 7.5 Formula 2: H T + VT < 40 feet HR Ho = H, +HZ= 6 +2 =8ft =.03 (one 45° elbow + three 90° elbows - 135 °) Since both formulas are met, this vent configuration is acceptable. w415 -0566 I a 108 18 oe =.03 (45 + 90 + 90 +90 - 135) = 5.4 ft HT H T = HR +Ho= 8 +5.4 =13.4ft + VT = 13.4 +2.5 = 15.9 ft ■B■■ ■■/■■■■■■PC'i■■■ ■ ■■■&... OEM" ■■■■■/IPF.s//■■ ■■ /■■ ■■■9. Bloom OMENS OEM .■■a■■■■■■■■■■■■.'--- HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT The shaded area within the lines represents acceptable values for H, and V.. For vent configurations requiring more than one 450 and one 90° elbow the following formulas apply: Formula 1: HT < 3VT Formula 2: HT + VT < 40 feet Example 4• FIGURE 41 45° 90° 2 a H. H2 90° 90° CD Q I I. A Formula 1: HT < VT 3V = 3x2.5 =7.5ft 13.4 < 7.5 Since this formula is not met, this vent configuration is unacceptable. Formula 2: HT + VT < 40 feet 15.9 < 40 Since only formula 2 is met, this vent configuration is unacceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas. Example 5• FIGURE 42 V 90�0 I ° l( H2 --H 3 V 90° o I �@I90° 0 I V1 =1.5 ft V2 = 8 ft VT = V, +V2= 1.5 +8 =9.5ft H, =1 ft Hz =1 ft HR = H, +H2 +Ha =1 +1 +10.75= 12.75ft Ho =.03 (three 45° elbow + three 90° elbows - 135`) =.03 (45 + 90 + 90 +90 - 135) = 6.75 ft HT H T + V T = H R + Ho = 12.75 + 6.75 = 19.5 ft = 13.4 + 4.5 = 29 ft Formula 1: HT < VT 3 V = 3x2.5 =7.5ft 13.4 < 7.5 Formula 2: H T + VT < 40 feet 29 < 40 Since both formulas are met, this vent configuration is acceptable. w415 -0566 I a 108 18 oe 22 BGD36CF PRE-INSTALLATION PREPARATION (THIS PROCEDURE IS NOT REQUIRED FOR THE BGD42CF) For optimum performance, it is recommended that all horizontal runs have a 1 inch rise per foot. IN ORDER TO OPEN THE MAIN DOOR YOU MUST FIRST REMOVE THE VALVE ACCESS DOOR. REMOVING ••• 1. Lift the valve acc door to expose the hinc mechanism. 2. Remove the screws that secure the hinge mechanism on each side of the firebox. Be careful not to lose the bushings when removing the screws. REAR EXIT: From inside the firebox, insert the 4" flue pipe as- sembly (provided) through the rear of the firebox. Se- cure the assembly to the rear and top of the unit us- ing 4 #8 x 3/4 inch Hex Head Wildrill screws supplied. Do not over tighten. The gasket needs only to be snug against the firebox. FIGURE 44.. FIGURE 44 f rt �. Before attaching elbows to the collars on the back of the fireplace, 11/2" will need to be trimmed off the 4" collar. W415 -0566 / BIDS 18 06 NOTE: FAILURE TO Mks INSTALL THE CAP _ WILL CAUSE THE FIGURE 1.5 FIREPLACE TO FUNCTION IMPROPERLY AND CAN CAUSE INJURY OR PROPERTY DAMAGE. 2. Remove the plate covering the 4" diameter flue opening (seen inside the top of the T' diameter collar) and discard. Try not to disturb the retaining ring or the gasket beneath. Re- secure the ring and gasket using the screws removed from the plate. 3. From inside the firebox, insert the 4" flue pipe assembly through the heat shield and out through the retaining ring. Secure the assembly to the rear and top of the unit using 4 #8 x '/+ inch Hex Head Wildrill screws supplied. Do not overtighten. The gasket needs only to be snug against the firebox. FIGURE 45. This application occurs when venting through an exterior wall. Having determined the air terminal location, cut and frame a hole in an exterior wall with a minimum opening as required. See Note above. (As an alternative to framing, a vent pipe shield may be installed, ensure proper clearance to combustibles.) 1. Remove the 7 3ti inch diameter cap from the top of the fireplace and re- secure it over,r the 7" collar located at the rear of the unit. Press firmly on the cap while securing to en- € sure an airtight seal. �� Y Do not damage the gasket. ., NOTE: FAILURE TO Mks INSTALL THE CAP _ WILL CAUSE THE FIGURE 1.5 FIREPLACE TO FUNCTION IMPROPERLY AND CAN CAUSE INJURY OR PROPERTY DAMAGE. 2. Remove the plate covering the 4" diameter flue opening (seen inside the top of the T' diameter collar) and discard. Try not to disturb the retaining ring or the gasket beneath. Re- secure the ring and gasket using the screws removed from the plate. 3. From inside the firebox, insert the 4" flue pipe assembly through the heat shield and out through the retaining ring. Secure the assembly to the rear and top of the unit using 4 #8 x '/+ inch Hex Head Wildrill screws supplied. Do not overtighten. The gasket needs only to be snug against the firebox. FIGURE 45. This application occurs when venting through an exterior wall. Having determined the air terminal location, cut and frame a hole in an exterior wall with a minimum opening as required. See Note above. (As an alternative to framing, a vent pipe shield may be installed, ensure proper clearance to combustibles.) 23 >I -_ BGD36CF BGD42CF �I 9.5" 1 `10.5 "1 10.5 RECTANGULAR 11.5" �,RECTANGULAR HOLEI HOLEJ II r j II r�l 11 DETERMINE II I DETERMINE II THE II I THE II CORRECT II I CORRECT II I HEIGHT II I HEIGHT FIGURE 46 1. Mark and cut the vent pipe shield to the determined depth of the combustible wall. Apply a bead of caulking (not sup- plied) to the framework or to the shield plate (in the case of a finished wall) and secure the shield through the opening to the interior wall. The final location of the vent pipe shield should maintain the required clearance to the vent pipe /liner. (See note above). Do not fill this cavity with any type of material. Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace. Ensure that both spacer and shield maintain the required clearance to combustibles. Oncethe vent pipe/ liner is installed in its final position, apply sealant between the pipe / liner and the firestop spacer. This application occurs when venting through a roof. Instal- lation kits for various roof pitches are available from your Napoleon dealer. See Accessories to order the specific kit required. FIGURE 1. Determine the air terminal location, cut I&FIGURE and frame 9' /z inch for 9ti2' the BGD36CF, or 10'/2 01/2' inch f or the BGD42CF openings in the ceiling and the roof to provide the minimum 1 inch P clearance between the OF JOIST fireplace pipe / liner and any combustible mate- RE 48 rial. Try to center the exhaust pipe location midway between two joist to prevent having to cut them. Use a plumb bob to line up the center of the openings. DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL. Avent pipe shield will prevent any materials such as insu- lation, from filling up the V air space around the pipe. Nail headers between the joist for extra support. 2. Apply a bead of caulking (not supplied) CAULKING to the framework or to VENLS PIP the Wolf Steel vent pipe IELD shield plate or equiva- lent (in the case of a finished ceiling), and secure over the opening in the ceiling. A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe / liner is installed in its final position, apply sealant between the pipe / liner and the firestop spacer. NOTE: Two methods to ensure the air terminal covers the cut out in the wall are; BGD36CF ONLY Where the opening in the outside wall has been cut 101/2' tall to provide the 2" clearance from the vent pipe, terminal exten- sion plate W500 -0103 may be used to cover the opening. BGD36CF & BGD42CF The first 24" of the top vent pipe must have a 2" clearance to combustible material when run horizontal. This applies to any finishing material or insulation in the all that the vent pipe passes through within that 24 ". The clearance from the top of the vent pipe to the combustive material on the outside surface of the wall only requires a 1" clearance from the vent pipe. IN-41 50666 i B 108 18 .06 INSTALLATION WALL AND CEILING PROTECTION >I -_ BGD36CF BGD42CF �I 9.5" 1 `10.5 "1 10.5 RECTANGULAR 11.5" �,RECTANGULAR HOLEI HOLEJ II r j II r�l 11 DETERMINE II I DETERMINE II THE II I THE II CORRECT II I CORRECT II I HEIGHT II I HEIGHT FIGURE 46 1. Mark and cut the vent pipe shield to the determined depth of the combustible wall. Apply a bead of caulking (not sup- plied) to the framework or to the shield plate (in the case of a finished wall) and secure the shield through the opening to the interior wall. The final location of the vent pipe shield should maintain the required clearance to the vent pipe /liner. (See note above). Do not fill this cavity with any type of material. Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace. Ensure that both spacer and shield maintain the required clearance to combustibles. Oncethe vent pipe/ liner is installed in its final position, apply sealant between the pipe / liner and the firestop spacer. This application occurs when venting through a roof. Instal- lation kits for various roof pitches are available from your Napoleon dealer. See Accessories to order the specific kit required. FIGURE 1. Determine the air terminal location, cut I&FIGURE and frame 9' /z inch for 9ti2' the BGD36CF, or 10'/2 01/2' inch f or the BGD42CF openings in the ceiling and the roof to provide the minimum 1 inch P clearance between the OF JOIST fireplace pipe / liner and any combustible mate- RE 48 rial. Try to center the exhaust pipe location midway between two joist to prevent having to cut them. Use a plumb bob to line up the center of the openings. DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL. Avent pipe shield will prevent any materials such as insu- lation, from filling up the V air space around the pipe. Nail headers between the joist for extra support. 2. Apply a bead of caulking (not supplied) CAULKING to the framework or to VENLS PIP the Wolf Steel vent pipe IELD shield plate or equiva- lent (in the case of a finished ceiling), and secure over the opening in the ceiling. A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe / liner is installed in its final position, apply sealant between the pipe / liner and the firestop spacer. NOTE: Two methods to ensure the air terminal covers the cut out in the wall are; BGD36CF ONLY Where the opening in the outside wall has been cut 101/2' tall to provide the 2" clearance from the vent pipe, terminal exten- sion plate W500 -0103 may be used to cover the opening. BGD36CF & BGD42CF The first 24" of the top vent pipe must have a 2" clearance to combustible material when run horizontal. This applies to any finishing material or insulation in the all that the vent pipe passes through within that 24 ". The clearance from the top of the vent pipe to the combustive material on the outside surface of the wall only requires a 1" clearance from the vent pipe. IN-41 50666 i B 108 18 .06 M111 Use only appro marked: THE BGD36CF USES: 4" EXHAUST / 7" AIR INTAKE VENT PIPE THE BGD42CF USES: 5" EXHAUST 18" AIR INTAKE VENT PIPE ved aluminum flexible liner kits 5 A I h b d FIGURE 50 HOMZONTAL AIR TERMINAL INSTALLATION 1. Cut or frame a hole in an exterior wall with a mini- mum opening of (9.5" x 10.5" BGD36CF) or (10.5" x 11.5" BGD42CF). Secure the firestop spacer over the opening to the interior wall. 2. Stretch the exhaust to the required length taking into account the additional length needed for the finished wall surface. Slip the liner a minimum of 2" over the inner sleeve . of the air terminal and secure with 3 #8 screws. Apply a heavy bead of the high temperature sealant (not supplied). 3. Using the air intake vent pipe, slide over the outer com- bustion air sleeve of the air terminal and secure with 3 #8 screws. Seal as before. FIGURE 51 #10x2= SCREWS The air terminal mounting plate may be recessed into the exterior wall or siding by 1' /i', the depth of the return flange. HI -TEMP SEALER #8 X 112" FIGURE 52 1 SELF DRILLING \l * SCREWS 8 WASHERS COUPLER COUPLER AIR INTAKE AIR INTAKE �' 1 VENT PIPE VENT PIPE EXHAUST \ 4. Insert the liners through the firestop maintaining the required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the ex- terior wall and make weather tight by sealing with caulking (not supplied). W415-0566 i 8 /08 18 06 . pp y a eavy ea of the high temperature sealant to the inside of the exhaust approximately 1" from the end. Slip the liner a minimum of 2" over the fireplace vent collar and secure with 3 #8 screws. 6. Using the air intake vent pipe, apply sealant, slide a minimum of 2" over the fireplace combustion air collar and secure with 3 #8 screws. 7. If more liner needs to be used to reach the fireplace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum 1" clearance to combustibles. 8. BGD42CF ONLY: FIGURE 53 j The heat sheild must be installed only when ter- minating horizontally with no vertical rise. Remove the two screws nearest VENT the vent collars on the top HEAT of the fireplace. Align the SHIELD vent heat shild (supplied) 5C EWS and secure. VERTICAL AIR TERMINAL INSTALLATION 1. Fasten the roof sup- port to the roof using the screws provided. The roof support is optional. In this case the venting Is to be adequately sup- ported using either an alternate method suitable ROOF SUPPORT" to the authority having FIGURE 54 jurisdiction or the optional roof support. 2. Stretch the exhaust to the required length. Slipthe lineramini- INNER SLEEVE 17> mum of 2" over the inner sleeve of the air terminal and secure with 3 #8 screws. Seal using a heavy bead of 7TER.M.1 the high temperature sealant. FIGURE 55 3. Repeat using air intake vent CONNECTOR pipe. HIGH 4. Thread the air terminal pipe TEMPERATURE assembly down through the roof. EXHAUST The air terminal must be located vertically and plumb. Attach the air AIR INTAKE terminal assembly to the roof sup- VENT PIPE port, ensuring that a minimum 16" ofairterminal will penetrate the roof when fastened. DO NOT CLAMP THE FLEXIBLE ALUMINIUM LINER. I 5. Remove nails from the shingles, above and to the sides of the chimney. Place the flashing over the air terminal and slide it under neath the sides and upper edge of the shingles. Ensure that the air terminal is properly centred within the flashing, giving a 3/4" margin all around. Fasten to the roof. Do not nail through the lower pertion of the flashing. Make weather -tight by sealing with caulking. Where possible, cover the sides and top edges of the flashing with roofing material. 6. Apply a heavy bead of weatherproof caulking 2 inches above the flashing. Slide the storm collar around the airtermi- nal and down to the caulking. Tighten to ensure that a weather - tight seal between the air terminal and the collar is achieved. Attach the other storm collar centred be- tween the air intake vent 14 U pipe and the air exhaust s BA INLET � BASE slots onto the air terminal. Tighten securely. Attach CAULKING the vertical rain cap. Spacers are attached o Ail to the exhaust liner at WEATHER predetermined intervals j� SEALANT to maintain a 1 -114" air gap to the air intake vent pipe. These spacers LASHI must not be removed. FIGURE 56 25 7. If more liner needs to be used to reach the fireplace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain a clearance to combustibles of 1 ". 1. Install the exhaust to the fireplace. Secure with 3 screws and flat washers. Seal the joint and screw holes using W573- 0007 10.3oz tube of high temp sealant (not supplied). 2. Install the air intake vent pipe to the fireplace. Attach and seal the joints. FIGURE 57 BGD36CF BGD42CF THE BGD36CF USES: 4" EXHAUST / 7" AIR INTAKE VENT PIPE THE BGD42CF USES: 5" EXHAUST / 8" AIR INTAKE VENT PIPE HORIZONTAL AIR TERMINAL INSTALLATION EXTENDED HORIZONTAL Ai AIR TERMINAL INSTAL'. 1. Move the fireplace into position. Measure the vent length required between terminal and fireplace taking into account the additional length needed forthe finishedwall surface and any 1 YV overlaps between venting components. 2. Apply high temperature sealant to the outer edge of the exhaust of the fireplace. Attach the first vent component and secure using 3 self tapping screws. Repeat using air intake liner. 3. Holding the airterminal (lettering in an upright, readable position), insert into both vent pipes with a twisting motion to ensure that both the terminal sleeves engage into the vent pipes and sealant. Secure the terminal to the exteriorwall and make weather tight by sealing with caulking (not supplied). The air terminal mounting plate may be recessed into the exterior wall or siding by 1% ", the depth of the return flange. BGD36CF U0G Gh EXHr'UST �- pIR 11'1 PIPE 2' OVERLAP JEKT H TEMa --�� SEALANT #10x2' SCREWS FIGURE 58 1. Followthe instructions for "HorizontalAirTerminal Instal- lations", items 1 to 3. 2. Continue adding components alternating inner and outer venting. Ensure that all exhaust venting and elbows have suf- ficientvent spacers attached and each component is securely fastened to the one prior. Attach the exhaust adjustable vent to the vent run. Repeat using a air intake vent pipe adjust- able vent. Secure and seal as before. To facilitate completion, attach exhaust and air intake vent pipe couplers to the air terminal. AR 7FWygL BGD36CF SHOWN 3. Install the air terminal i 1 eE�csLE DEVE I See item 3 of the Horizontal Air ` �t Terminal Installation. Extend the exhaust adjustable vent; oouatm- connect to the air terminal as- sembly. Fasten with self tapping ti64 n screws and seal. Repeat using I r,,,. the air intake vent pipe adjust able vent. FIGURE 59 W415 -0566 / B 10818 06 W For safe and proper operation of the fireplace, follow the venting instructions exactly. All inner exhaust and outer intake vent pipe joints may be sealed using either Red RTV high temp silicone seal- ant or Black high temp Mill Pac with the exception of the fireplace exhaust flue collar which must be sealed using Mill Pac (not supplied). 1. Move the fireplace into position. 1. Fasten the roof support to the roof using the screws provided. FIGURE 60. The roof support is optional. In this case the venting is to be adequatejy supported using either an alternate method suitable to the authority having jurisdic- tion or the optional roof support. 3. Apply high temperature sealant to the outer edge of the inner sleeve of the air terminal. Slip a 4" diameter cou- pler a minimum of 2" over the exhaust and secure using 3 screws. 4.Apply high temperature sealant to the outer edge of the of the outside sleeve of the air terminal. Slip a 7" diameter coupler over the air intake vent pipe and secure as before. Trim the air intake liner coupler even with the exhaust cou- pler end. 5. Thread the airterminal pipe 5 EEEVE assembly down through the roof support and attach, ensuring that a minimum 16" of air termi- nal will penetrate the roof when TERM NAL FIGURE 60 fastened. If the attic space is CONNECTOR tight, we recommend threading the Wolf Steel vent pipe collar r MPERATURE or equivalent loosely onto the SEALANT air terminal assembly as it is EXHAUST passed through the attic. The AIR INTAKE air terminal must be located VENT PIPE vertically and plumb 6. Remove nails from the shingles, above and to the sides of the chimney. Place the flashing over the air terminal and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal is properly centered within the flashing, giving a 3/4" margin all around. Fasten to the roof. Do NOT nail through the lower portion of the flashing. Make weather -tight by sealing with caulking. Where possible, cover the sides and top edges of the flashing with roofing material. 7. Apply a heavy bead of waterproof caulking 2 inches above the flashing. Slide the storm collar around the air terminal and down to the caulking. Tighten to ensure that a weather -tight seal between the air terminal and the collar is achieved. Attach the other storm collar centered between the air intake and air exhaust slots onto the air terminal. Tighten securely. Attach the rain cap. 8. Continue adding rigid venting sections, sealing and securing as above. Attach an exhaust adjustable vent to the last section of rigid piping. Secure with screws and seal. Repeat using an air intake vent pipe adjustable vent. lBGD36CFONLY: Before attaching elbows to the collars onthe back of the fireplace, 11/2" will need to be trimmed off the exhaust liner collar.) wet s -ose6 i 8,1 oa 18 oe 9. REAR VENT APPLICATION: Run a bead of high tem perature sealant around the outside of the exhaust elbow. Pull the adjustable pipe a minimum 2" onto the elbow. Secure with 3 screws. Repeat with the inner air intake vent pipe AVEN, T adjustable vent. TOPVENTAPPLICAT/ON: R Run a bead of high tem- perature sealant around the outside of the 4" collar on the fireplace. Pull the adjustable pipe a minimum of 2" onto the collar. Secure with 3 screws. Repeat with the 7" adjustable FIGURE 61 vent. 10. In the attic, slide the vent pipe collar down to cover up the open end ofthe shield and tighten. This will prevent any materials, such as insulation, from filling up the 1" airspace aroundthe pipe. BGD42CF ONLY Vertical terminations may display a very active flame. As this appearance is not desirable, the vent exit must be restricted using restrictor plate, W500 -0205. This reduces the velocity of the exhaust gases, slowing down the flame pattern and creating a more traditional appearance. The plate has a series of holes to allow for adjustment. Remove the two screws on either side of the exhaust collar inside the firebox. Install the plate as shown. Install the plate on the desired set of holes then replace the screws. FIGURE 62 1 TOP OF THE FIREBOX Proceed once the vent installation is complete. GAS INSTALLATION I. Move the fireplace into position and secure using the nailing tabs and /or secure to the foor through the %'e holes located at either end of the base. 2. Route a 1/2" N.P.T. black iron gas line, 112" type -L copper tubing or equivalent to the fireplace. 3. For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient lo- cation. Route 2- strand (solid core) millivolt wire through the electrical hole located at the bottom left side of the unit. The recommended maximum lead length depends on wire size: WIRE SIZE MAX LENGTH 14 gauge !DO feet 16 gauge 60 feet 18 gauge 40 feet LIM Attach the two leads to terminals 1 and 3 located on the gas valve. FIGURE 63 2 E •® ©/ 1 4. Install rigid black pipe, 1/2" type -L copper tubing or equivelant tot he flexible con- nector and shut off (supplied). Ensure shutoff is accessible through the valve access door. "Note: The Flexible Connector should provide sufficient flexibility for burner removal once' connected to the gas pipe. The gas line and the shutoff valve (supplied) must not interfere with the opening and closing of the door latch. Do not kink flex connector. FL EXIBLE SHJT OF- u l t CONNECTOR VALV FIGURE 64 ADAP ER1j FITTING _Jr -_ t� BLACK 5. Check for gas leaks by brushing on a soap and water solution. Do not use open flame. Do not connect either the wall switch, thermostat or gas valve to electricity (110 volts). Purge all gas lines with the glass door of the fireplace open. Assure that a continuous gas flow is at the burner before closing the door. This appliance may be installed as an OEM (Original Equip- ment Manufacturer) Installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer's instructions and the Manufactured Home Con- struction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN /CSAZ240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the mobile home appliance. This Mobile /Manufactured Home listed appliance comes factory equipped with means to secure the unit. The fireplace is equipped with two 1/4" diameter holes located in the front left and right corners of the base. For mobile home installations, the fireplace must be fastened in place. Use 410 screws, inserted through the holes in the base to secure. Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the fireplace, permenently ensure that the logs are positioned correctly. This appliance may be installed in an aftermarket per - manetty located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only to be used with the type of gas indicated on the rating plate. this appliance is not con - vertable for use with other gasses, unless a certified kit is used. CONVERSION KITS The mobile home appliance is field convertible between Natural Gas (NG) and Propane (LP) 27 BGD36CF To convert from Natural Gas to Propane order conversion kit # W175 -0159, To convert from Propane to Natural Gas order conversion kit # W175 -0163. BGD42CF To convert from Natural Gas to Propane order conversion kit #W175 -0211 To convert from Propane to Natural Gas order conversion kit #W175 -0248 1 ■NCTA■ ■ ■NG CTONf7OFFti Both the BGD36CF and BGD42CF are supplied with two standoffs. For convenience, the standoffs have been shipped flat and located on the top at the front. Before framing ensure the standoffs are bent and screwed into place ensuring a height of 4.5 ". �-- BGD36 ILLUSTRATION It is best to frame your fireplace after it is positioned and the vent system is installed. Use 2x4's and frame to local building codes. It is not necessary to install a hearth extension with this fire- place system. Objects placed in front of the fireplace should be kept a minimum of 48" away from the front face. When roughing in the fireplace, raise the fireplace to accom- modate for the thickness of the finished floor materials, i.e. tile, carpeting, hard wood, which if not planned forwill interfere with the opening of the lower access door and the installation of many decorative flashing accessories. Note: In order to avoid the possibility of exposed insula- tion or vapour barrier coming in contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be "finished" (ie: drywall /sheetrock), as you would finish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity. Combustible materials may be installed flush with the front of the fireplace but must not cover any of the black face -areas of the fireplace. Non - combustible material (brick, stone or ceramictile) may protrude in these areas but must not restrict glass door removal. Combustible mantle clearance can vary according to the mantle depth. Use the graph to help evaluate the clearance needed. These same requirements apply to any combus- tibles protruding on either side of the fireplace. W415-056611310818 06 • • BGD36CF 41 I /a' E66 FIGURE 67 )E ;E r I 1 25'l4' FIGURE 72 i ---- -- 46'12" W 71 INSIDE CHASE ti OUTSIDE OUTSIDE CHASE O CHASE O SE 25114' FIGURE 68 46 /. "---- 'FIGURE 73 Warning: Non - combustible Finishing Materials Required Non- combusttble materials such as brick and tile can be extended over the black face of the unit. FIGURE 69 FIGURE 74 IMPORTANT- 12 TO NON - COMBUSTIBLE MANTLE �2' T,,."- COhi Ri15TIR1 F MANT G The finishin Encrouching in this area with finishing mate- rial will interfer with the open- ing of the door. 9 material can be installed below the top opening 1 -1 112 ", however enouc clearance to the doc latches must be mai tained to allow for proper door installa. Wt 1 � -0566 1B 136 1806 lion I removal. (P9 a:a; I Wlh Iki'-Id J ►II F'I i k i q may, 411:x_\ ► [y 4-Y_\ ►1111:4 ► Lei WL1'F111:1 PHAZER'"' logs and glowing embers exclusive to Napoleon Fireplaces, provide a unique and realistic glowing effectthat is different in every installation. Take the time to carefully position COMBUSTIBLE the glowing embers for a maximum glowing effect. n MATERIAL C22A FIGURE 75 FIGURE 76 COMBUSTIBLE It 8" MANTLE MATERIAL 6" MANTLE ..� 16" 1 2" MAN FIRESTOP SPACER 114" 12" i TOP OF FRONT 2 OPENING ✓1 • O FIGURE 77 22 M H 20 NE 18 le T G 16 E T 14 12 0 2 4 6 8 10 MANTLE WIDTH FIGURE 78 May be reduced to 1 "aher24" vent length. W415-D586 / B 108 1906 W 30 Combustible mantle clearance can vary according to the mantle depth: Figure 79. Use the graph to help evaluate the clearance needed. These same requirements apply to any combustibles protruding on either side of the fireplace. FIGURE 79 8" MANTLE 6" MANTLE srN F�- 4" MANILE 5. p 18" ? 2" MAN x ® FIRESTOP 16" � 14" NONCOMBUSTIBLE SPACER LJI 12" MATERIAL , MEAT SHIELD 1 r If this unit is installed flush to the finishing material then a minimum of 4.5 of Cement Board or Non - combustible TOP OF FRONT equivalent must be used on the top only of the Front OPENING Face. O 0 TOP of FIGURE 8 COMBUSTIBLE ENCLOSURE MA 12" NONCOMBUSTIBLE IM MATERIAL HEAT SHIELD I FIGURE 81 M H AE NI TG L H E T (• !Us M0 FROM p TOP OF OPENING W415 -0568 18 108 18 06 MANTLE WIDTH 0 • t Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs ( #2 & #3). Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the fibre hairs will glow. The ember material will only glow when exposed to direct flame; however, care should be taken to not block the burner ports. Blocked burner ports can cause an incorrect flame pattern, carbon deposits and delayed ignition. PHAZERT"" logs glow when exposed to direct flame. Use only certified "glowing embers" and PHAZERT11 logs available from your Napoleon dealer. CHARCOAL Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner. Fine dust found in the bottom of the bag should not be used. VERMICULITE Sprinkle vermiculite around the charcoal embers. Note: Both charcoal embers and vermiculite are not to be placed on the burner. LOGO PLACEMENT +. /Remove the backing of the logo / supplied and place on the glass .. LOGO viewing door, as indicated. �y2 FIGURE 82 1 Log colours may vary. During the initial use of the fireplace, the colours will become more uniform as colour pigments burn in during the heat activated curing process. ME 31 SIDEV+EW 1. Place the back log ( #1) onto the log support tray and in front of the tabs. The tabs maintain an air space between the log and firebox back to facilitate combustion air flow. Ensure that the back of the log rests against the brackets on the back wall of ' the firebox. LTAB FIG URE 84 WE 2. Move the two small logs ( #2 & #3) into position, lining up the studs located on the burner with the holes on the bottom of the logs. Ensure that the small logs sit flat on the burner. x �f 4. Position the base end of the center log ( #5) against the middle grate post with the other end of the log resting in the pocket of the left crossover log. W415 -0566 / B / 0818.06 32 the right nreoox side and pulled forward to the grate. The top of the log should rest in the pocket. provided on the center log ( #5). DOOR • . aFc " To access the FIGURE 89 =p lower door latch, open the Valve Access Door as illustrated on page 22. r: Release the ,d top and bottom ,� yR door latches, located at the �r si c le sie of door. DOOR The BGD36CF comes complete with top door trim (W715- 0726). Hook trim over top of the door. W415 -0566 IS 108.18 06 �- DOOR INSTALLATION / REMOVAL Open the Valve Access Door. While holding the door se- curely, release the 4 latches along the top of the door. Tilt the door forward and lift off of the two brackets at the bot- tom of the door. When replacing the door, rest the the door on the brackets ensuring that lip of the brackets rest in the groove in the bottom edge of the door. Tilt the door forward into place and secure with the 4 latches. h`` The grate for this fireplace has been removed for shipping purposes. The grate must be installed before the logs are installed. Remove the packaging from the grate and install onto the two pins as illustrated. I PHAZERtm logs and glowing embers, exclusive to Na- poleon Fireplaces, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect. Log colours may vary. During the initial use of the fireplace, the colours will become more uniform as colour pigments burn in during the heat activated curing process. 2. Move the two small logs ( #2 & #3) into position, lining up the studs located on the burner with the holes on the bottom of the logs. " 33 3. Tear the glowing embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs ( #2 & #3). Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the fibre hairs will glow. The ember material will only glow when exposed to direct flame; however, care should be taken to not block the burner ports. Blocked burner ports can cause an incorrect flame pattern, carbon deposits and delayed ignition. PHAZERtm logs glow when exposed to direct flame. Y a_ 1 4. Cradle the notch on the bottom of the left crossover log (#4) around the left side of the grate and the top into the pocket provided on the back log. Place the end of the cen- ter log ( #5) against the grate, as shown, with the other end of the log resting in the pocket of the left crossover log. G RE 97 1. Place the cutout in the bottom of log #1 behind the pilot assembly. Rest the log against the back wall of the firebox. I 2. Move the two small logs ( #2 & #3) into position, lining up the studs located on the burner with the holes on the bottom of the logs. " 33 3. Tear the glowing embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs ( #2 & #3). Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the fibre hairs will glow. The ember material will only glow when exposed to direct flame; however, care should be taken to not block the burner ports. Blocked burner ports can cause an incorrect flame pattern, carbon deposits and delayed ignition. PHAZERtm logs glow when exposed to direct flame. Y a_ 1 4. Cradle the notch on the bottom of the left crossover log (#4) around the left side of the grate and the top into the pocket provided on the back log. Place the end of the cen- ter log ( #5) against the grate, as shown, with the other end of the log resting in the pocket of the left crossover log. 5. Place the bottom of the right crossover log (46) against the right side of the grate. Place the top into the pocket provided on the center log ( #5). • • • • • 1. Remove the valve access door using the instructions on 5. Remove r Pg #22 of this manual. the 8 perimeter 2. Open the main door, screws as illus- s 3. Carefully remove the logs. rated in Fig. 99 4. Remove the 7 screws illustrated in Fig. 98 and lift out and lift out the *• the log support. burner base. - (The as line �( 5j, G RE 97 i I 5. Place the bottom of the right crossover log (46) against the right side of the grate. Place the top into the pocket provided on the center log ( #5). • • • • • 1. Remove the valve access door using the instructions on 5. Remove r Pg #22 of this manual. the 8 perimeter 2. Open the main door, screws as illus- s 3. Carefully remove the logs. rated in Fig. 99 4. Remove the 7 screws illustrated in Fig. 98 and lift out and lift out the *• the log support. burner base. - (The as line �( 5j, 9 flex- connector should provide sufficent move- (\ ment to permit shifting the burn- er assembly to the side) UU475 -0555 i B 108 18 O6 G RE 97 I 9 flex- connector should provide sufficent move- (\ ment to permit shifting the burn- er assembly to the side) UU475 -0555 i B 108 18 O6 34 '' • 1. Remove the main door using the instructions on Pg #33, 2. Carefully remove the logs. 3. Remove the grate by lifting it off of the two securing pins. . Be careful not to lose the spacers for the screws indicated. The three slots on the blower mounting bracket allow ease of adjustment when attaching the blower. For a quiet running blower, do not allow the assembly to sit on the firebox base. Slide the vibration reducing pad (A) into the clip (C) and up against the threaded stud (B) at the other end. The blower must be able to be positioned entirely onto the pad. To ease installation of the blower, remove the hinge screen and valve control door (lower louvres) from the base of the fireplace. • Tilt the blower onto its side. Slide it past the controls and into the clip (C). Secure to the threaded stud using the lock washer and wing nut provided. Ensure that the blower does not touch the fireplace base or the firebox. 5. Remove the 7 perimeter screws as illustrated in Fig. 100 and lift out the burner base. (The gas line flex- connector should provide sufficent movement to permit shifting the burner assembly to the side) INSTALLING THE BLOWER SWITCH ELECTRICAL CODE In Canada Or theAN$I /iVFPA 70 NATIONAL ELECTRICAL CODE In the United States If the f7replace was not previously equipped with a blower: route a grounded 2 -wire, 60hz power cable to the re- ceptacle /junction box. At this point, it must be strain relieved and in- sulated. wars -c*ses ; B ; 0e 1 ELONGATED SLOTS _ / FIGURE 902 e os 1 1 1 t f / t the blower. Attach and secure the variable speed switch using the nut provided. Plug the harness cord into the receptacle. Note: To improve access to the var- iable speed control, we recommend bending the mounting bracket for- ward by approximately 10 °. The wire harness provided in this kit is a universal harness. O When installed, ensure that any VARIABLE excess wire is contained, pre- SPEED venting it from making contact KNOB with moving or hot objects. FIGURE 106 Because the blower is thermally activated, when turned on, it will automatically start approximately 10 minutes after lighting the fireplace and will run for approximately 30 -45 minutes after the fireplace has been turned off. Use of the fan increases the output of heat. Drywall dust will penetrate into the blower bearings, causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy. Q 4. Remove the 6 screws illustrated in Fig. 99 and lift out the log support BLOWER INSTALLATION 4d`' TO BE DONE 8Y red A QUALIFIED o� INSTALLER and must be electri- white cally connected THERMODIS and grounded in accordance with FIGURE 101 local codes. in the absence of VARIABLE local codes, use SPEED the current CSA 022.1 CANADIAN SWITCH ELECTRICAL CODE In Canada Or theAN$I /iVFPA 70 NATIONAL ELECTRICAL CODE In the United States If the f7replace was not previously equipped with a blower: route a grounded 2 -wire, 60hz power cable to the re- ceptacle /junction box. At this point, it must be strain relieved and in- sulated. wars -c*ses ; B ; 0e 1 ELONGATED SLOTS _ / FIGURE 902 e os 1 1 1 t f / t the blower. Attach and secure the variable speed switch using the nut provided. Plug the harness cord into the receptacle. Note: To improve access to the var- iable speed control, we recommend bending the mounting bracket for- ward by approximately 10 °. The wire harness provided in this kit is a universal harness. O When installed, ensure that any VARIABLE excess wire is contained, pre- SPEED venting it from making contact KNOB with moving or hot objects. FIGURE 106 Because the blower is thermally activated, when turned on, it will automatically start approximately 10 minutes after lighting the fireplace and will run for approximately 30 -45 minutes after the fireplace has been turned off. Use of the fan increases the output of heat. Drywall dust will penetrate into the blower bearings, causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy. Q 4. Remove the 6 screws illustrated in Fig. 99 and lift out the log support 35 .IaTInNAL FAN 1 NSTALLATIC ELECTRICAL INSTALLATION TO BE DONE BYA•QUALI- To safely install the fan, turn off the electricity first. FIED INSTALLER and must be connected and grounded in accordance with local codes. In the absence of local codes, If the fireplace was not previously equipped with a fan: use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada route a grounded 2 -wire, 60hz power cable to the junction box. i b i i his point, t must e strain Or the ANSI /NFPA 70 NATIONAL ELECTRICAL CODE In the United At t , States. relieved and insulated. —- FIGURE 107 o_1 OtAL SE14SOR VARIABLE SPEED( �- PIEZOIGNITOR RACKET The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects. FIGURE 108 To ease installation of the fan, remove the hinge screen and valve control door (lower louvres) from the base of the fireplace. Position the vibration reducing pad into the clip and onto the threaded stud at the other end, piercing a hole into the pad. The fan assembly must be able to be positioned entirely onto the pad. Slide the fan assembly past the controls and into the clip. Secure using the lock washer and nut provided. Plug the harness cord into the receptacle. This optional kit is meant to be used only in conjunction with the GD65 Fan Kit, shown above, which maybe ordered from your Wolf Steel / Napoleon dealer. GD3R THFRMASTATIC SENSOR CONTROL With the thermostatic sensor option, the fan, when turned Attach and secure the sensor assembly bracket to the secur- on, becomes thermally activated, and will automatically run ing stud located next to the receptacle /junction box at the approximately 15 -30 minutes after the fireplace has been lit bottom left of the unit using the lock washer and wing nut. and for approximately 30A5 minutes after the fireplace has Ensure that the thermodisc touches the firebox wall. been turned off. Plu the ower cord back into the receptacle Use of the fan increases the output of heat. Unplug the power cord from the receptacle. Connect all wires as shown. FIGURE 109 ® ) • RECEPTPOLE/ I JUNCTION BOX x411 0r Y 9 P When installed, ensure that any excess wire is contained, pre- venting it from making contact with moving or hot objects. Adjust the pilot screw to provide properly sized flame. Turn in a clockwise direction to reduce the gas flow. FIGURE 110 W415-6356 i 6 108 18 06 36 Purge all gas lines with the glass door of the fireplace After extended periods of non -operation such as follow -. removed or opened. Assure that a continuous gas flow is at the burner before installing the door. ing a vacation or a warm weather season, the fireplace may emit a slight odour for a few hours. This is caused When tit for the first time, the fireplace will emit a slight by dust particles in the heat exchanger burning off. In odour for a few hours. This is a normal temporary con- both cases, open a window to sufficiently ventilate the dition caused by the "burn-in',., of internal paints and room:' lubricants used in the manufacturing process and will not occur again. A. This fireplace is equipped witli a pilot which must be lit Turn off all gas to the fireplace. by hand while following these instructions exactly. Open windows. 3 BBefore operating smell all around the freplace area for Do not try to light any appliance. gas and next to the floor because some gas is heavier than air and will settle on the floor. • Do not touch any electric switch; do not use any phone C. Use only your hand to turn the gas control knob. Never in your building. use tools. If the knob will not turn by hand, do not try to Immediately call your gas supplier from a neighbours repair it. Call a qualified service technician. Force or at- Phone. Follow the gas supplier's instructions. tempted repair may result in a fire or explosion. • If you cannot reach your gas supplier, call the fire de- D. Do not use this fireplace if any part has been underwater. partment. ?11_0 T Immediately call a qualified service technician to inspect 4 the fireplace and replace any part of the control system u_ and any gas control which has been under water. INSTRUCTIONS LIGHTING CAS h Y)B WARNING: The gas valve has an interlock device which 5. Turn gas knob counter - clockwise to pilot. will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the ther- 6. Depress slightly and hold gas knob while lighting the mocouple to cool. pilot with the push button ignitor. Keep knob depressed for When lighting and re- lighting, the gas knob cannot be turned one minute, then release. If pilot does not continue to burn, repeat steps 3 through 5. from pilot to off unless the knob is depressed slightly. 7• With pilot lit, depress and turn gas knob counter- clock- 1. Stop! Read the above safety information on this label. wise to on. 2. Turn off all electric power to the fireplace. 8. If equipped with remote on -off switch/thermostat, main 3. Turn the gas knob clockwise to off. burner may not come on when you turn valve to on. Remote 4. Wait five (5) minutes to clear out any gas. If you smell switch must be in the on position to ignite burner. gas including near the floor. Stop! Follow "B" in the above g. Turn on all electric power to the fireplace. safety information on this label. If you don't smell gas go the next step. —� FLAME L°`J ADJUSTMENT ON OFF P I. KNOB KNOB 1 • 9=e 1. Turn off all electric power to the fireplace if service is to 2. Push in gas control knob slightly and turn clockwise to be performed. off. Do not force. «. . • . •. W415-0566! B 1 0618.06 TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE. CAUTION: Label all wires priorto disconnection when servic- ing controls. Wiring errors can cause improper and danger- ous operation. Verify proper operation after servicing. This fireplace and its venting system should be inspected before use and at least annually by a qualified service person. The fireplace area must be kept clear and free of combustible materials, gasoline or other flammable vapours and liquids. The flow of combustion and ventilation air must not be ob- structed. 1. In order to properly clean the burner and pilot assembly, remove the logs to expose both assemblies. 2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by vacuum- ing or brushing, at least once a year. PILOT BURNER ADJUSTMENT PILOT FIGURE 111 eURNE - �� THERMOCOUPLE it o e er- PILOT SCREW I p � �l FLAME MUST ENVELOP UPPER 3!8' TO 1,2* OF THERMOCOUPLE L THERMOPILE FIGURE 112 Both fireplace models have air shutters that1have been factory set open according to the chart below: 1 These settinas are for (maximum) horizontal termination. Adjustment may be required depending on fuel type, vent 37 3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly. 4. Checkto see that the pilot flame is large enough to engulf the thermocouple and thermopile and reaches toward the burner with the third jet. Replace the cleaned logs. 6. Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on. A 5 to 10 second total light -up period is satisfactory. If ignition takes longer, consult your Napoleon dealer/ distributor. 7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if necessary. configuration and altitude. Closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutterwill cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame colour to be established. FIGURE 113 Air shutter adjustment �J qualified Installer! VENTURI RI To access the air shutter, remove the two screws that secure the coverto the air housing. The alternate access is to remove the burner from the fireplace and to adjust the air shutter. w415 -0556 ! B ! 06. 18 05 BGD36CF BGD42CF N G 1116" 1/4" LP 1/4" 7/16" 37 3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly. 4. Checkto see that the pilot flame is large enough to engulf the thermocouple and thermopile and reaches toward the burner with the third jet. Replace the cleaned logs. 6. Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on. A 5 to 10 second total light -up period is satisfactory. If ignition takes longer, consult your Napoleon dealer/ distributor. 7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if necessary. configuration and altitude. Closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutterwill cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame colour to be established. FIGURE 113 Air shutter adjustment �J qualified Installer! VENTURI RI To access the air shutter, remove the two screws that secure the coverto the air housing. The alternate access is to remove the burner from the fireplace and to adjust the air shutter. w415 -0556 ! B ! 06. 18 05 MOP W41 C-011061 8 1DB 18 .06 Contact your dealer for questions concerning prices and When ordering replacement parts always give the following availability of replacement parts. Normally all parts can be information: Ordered through your Napoleon dealer Or distributor. 1. MODEL & SERIAL NUNBER OF FIREPLACE * IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FUR- 2. INSTALLATION DATE OF FIREPLACE THER INFORMATION, CONTACT YOUR NAPOLEON DEALER. 3. PART NUMBER r; 4. DESCRIPTION OF PART a 5. FINISH 6. TOP OR REAR VENT COMMON COMPONENTS: COMMON ACCESSORIES: # PART NO. DESCRIPTION'_, 11' W573 -0007 10.30Z TUBE HIGH TEMP SEALANT 1 VV357 -0001 PIEZO IGNITER 12' W69D -0001 MILLIVOLT THERMOSTAT 2 W680 -0004 THERMOPILE 13' W690 -0010B REMOTE CONTROL - Advantage 3 VV680 -0005 THERMOCOUPLE 14' W660 -00116 REMOTE CONTROL - ADYANTAOE PLUS 4 VV010 -0800 PROPANE GAS PILOTASSEMBLY 15' GD65 FAN KIT 4 W010 -0801 NATURAL GAS PILOTASSEMBLY 16 GZ550 -1KT BLOWER KIT 5 VV455 -0069 NATURAL GAS PILOT INJECTOR 17' 8440 -KT BLOWER 5 W455 -0067 PROPANE GAS PILOT INJECTOR 18' W500 -0033 VARIABLE SPEED SWITCH WALL MOUNTING PLATE 6 W725 -0025 NATURAL GAS VALVE 19' W690 -0005 THERMOSTAT, 110 VOLT for use with g2-566 6 W725 -0026 PROPANE GAS VALVE 20' W66D -0026 PROGRAMABLE TIMER 7' W385 -0245 NAPOLEON LOGO 21 GA -566 HOT AIR KIT 8' W750 -0112 20FT OF WIRE 22 GA -72 HOT AIR EXHAUST KIT 9' W361 -0016 GLOWING EMBERS -: 23 GA -70 EXTENSION KIT 5FT 10' W550 -0001 CHARCOAL EMBERS 24' ANI -K ANDIRONS - BLACK 25' ANI -G ANDIRONS - GOLD PLATED 26' 270 PAINT, BLACK - 130Z 27' W361 -0014 VERMICULITE 28' GD36 THERMOSTATIC SENSOR CONTROL KIT FOR USE wITH GD65 ONLY • • BGD36CF • • 1 , 29' W225 -0058 BLACK DOOR FRAME 50 PERISCOPE - GD201 30 W455 -0048 #47 NATURAL GAS ORIFICE 51 WALL TERMINAL KIT - GD222 30 W455 -0047 #56 PROPANE GAS ORIFICE 31' W010 -0370 WALL SUPPORTASSEMBLY 33' W010 -0538 FLUE CAP c/w GASKET _1Cj 33 Ml o -0539 FLUE PIPE ASSEMBLY c/w GASKET INNER 1 @I$];& 34 W010 -0764 PAN BURNER 52' 1112 TO 7112 PITCH - GD110 35 GL -639 LOG SET 53' 8/12 TO 12/12 PITCH - GD111 36 W135 -0183 BACK LOG ( #1) 37 W135 -0184 LEFT MIDDLE LOG ( #2) 54' FLAT ROOF - GD112 38 W135 -0185 RIGHT MIDDLE LOG 55 W490 -0073 4/7 INNER /OUTER SLEEVE 39 W135 -0186 LEFT CROSSOVER LOG OG ( #4) 56 W670 -0006 4/7 TERMINAL 40 W135 -0187 MIDDLE CROSSOVER LOG 57 W170 -0063 STORM COLLAR 41 W010 -0188 RIGHT CROSSOVER LOG ( #6) 6) 58 WO 10-0453 ROOF SUPPORT 42 W010 -0454 GLASS c/w GASKET 59 V 263-0054I ROOF FLASHING 43 W010 -0516 BLACK DOOR CAN GLASS W263-0055 / 44 W615 -0044 FIRESTOP SPACER W263-0056 1 1 / 20 60' W175 -0001 4" COUPLER 45' VV010 -0397 4" FLEXIBLE ALUMINIUM LINER - (5 FT) c/w SPACERS 61' W175 -0013 7" COUPLER 46' W410 -0017 7" FLEXIBLE ALUMINIUM LINER - (5 FT) 62' W1315 -0044 FIRESTOP SPACER - FLEXIBLE VENTING _ GD330 (10 FT) 63' W500 -0103 TERMINAL EXTENSION PLATE - 47' W410 -0018 7" FLEXIBLE ALUMINIUM LINER -(10 FT) 64 GD -301 HEAT GUARD 48' W010 -0300 4" FLEXIBLE ALUMINIUM LINER -(10 FT) c/w SPACERS 65' W010 -0370 WALL SUPPORTASSEMBLY 49' VV010 4370 WALL SUPPORT ASSEMBLY 66' W175 -0053 DURA -VENT ZERO CLEARANCE ADAPTOR 67 W170 -0063 VENT PIPE COLLAR 68 VV585 -0072 VENT PIPE SHIELD 69' W175 -0159 CONVERSION KIT- NG TO LP 70' W175 -0164 CONVERSION KIT - LP TO NG 71' GD831 KT DECORATIVE BRICK PANELS - SANDSTONE 72' CDV202 -PB DOOR TRIM KIT 73' GD- 565 -1 KT SAFETY SCREEN W41 C-011061 8 1DB 18 .06 GD420 (5 FT) 89' W730 -0010 5" FLEXIBLE ALUMINIUM LINER - (5.5 FT) C/w SPACERS 90' W730 -0012 8" FLEXIBLE ALUMINIUM LINER - (5.5 Fr) G0430 (10 FT) 91' W730 -0011 5" FLEXIBLE ALUMINIUM LINER -(11.5 FT) 92' W730 -0013 8" FLEXIBLE ALUMINIUM LINER -(11.5 FT) CM SPACERS 93' W010 -0810 WALL SUPPORT ASSEMBLY BrjD42CF TERMINAL KITS: 94 PERISCOPE - GD401 95 WALL TERMINAL KIT - GD422 ROOF TERMINAL 10TS: 96' 1112 TO 7/12 PITCH GD410 97' 8112 TO 12/12 PITCH J 98' BOD42CF COMPONENTS: 99 74 W455 -0019 943 NATURAL GAS ORIFICE W670 -0007 518 TERMINAL 74 W455 -0003 #54 PROPANE GAS ORIFICE 113' W175 -0211 75 W010 -0864 PAN BURNER 103 76 GL -641 LOG SET W263 -0066 / 77 W135 -0198 BACK LOG ( #1) 78 W135 -0201 LEFT CROSSOVER LOG ( #4) 79 W135 -0202 CENTER LOG ( #5) 80 W135 -0203 RIGHT CROSSOVER LOG ( #6) 81 W135 -0199 SMALL LEFT LOG ( #2) 82 W135 -0200 SMALL RIGHT LOG (#3) 83 W010 -0770 BLACK DOOR C/W GLASS 84 W500 -0028 FIRESTOP SPACER (FLEX VENTING) 85' W500 -0205 RESTRICTOR PLATE 86' W585 -0138 VENT HEAT SHIELD 87 W185 -0020 GRATE 88' W550 -0002 CHARCOAL LUMPS GD420 (5 FT) 89' W730 -0010 5" FLEXIBLE ALUMINIUM LINER - (5.5 FT) C/w SPACERS 90' W730 -0012 8" FLEXIBLE ALUMINIUM LINER - (5.5 Fr) G0430 (10 FT) 91' W730 -0011 5" FLEXIBLE ALUMINIUM LINER -(11.5 FT) 92' W730 -0013 8" FLEXIBLE ALUMINIUM LINER -(11.5 FT) CM SPACERS 93' W010 -0810 WALL SUPPORT ASSEMBLY BrjD42CF TERMINAL KITS: 94 PERISCOPE - GD401 95 WALL TERMINAL KIT - GD422 W415 -0566 / B 108 15 06 39 ROOF TERMINAL 10TS: 96' 1112 TO 7/12 PITCH GD410 97' 8112 TO 12/12 PITCH GD411 98' FLAT ROOF - GD412 99 W490 -0074 518 INNER /OUTER SLEEVE 110' W175 -0170 100 W670 -0007 518 TERMINAL VENT PIPE COLLAR 101 W170 -0086 STORM COLLAR 113' W175 -0211 102 W010 -0453 ROOF SUPPORT CONVERSION KIT - LPTONG 103 V 263-0065 / ROOF FLASHING W263 -0066 / W263 -0055 W415 -0566 / B 108 15 06 39 BGD42CF ACCESSORIES: 104' W175 -0166 5" COUPLER 105' W175 -0002 8" COUPLER 106' W500 -0206 TERMINAL EXTENSION PLATE 107 GO -501 HEAT GUARD 108' W585 -0096 SOFFIT HEAT SHIELD 109' W010 -0810 WALL SUPPORT ASSEMBLY 110' W175 -0170 DURA -VENT ZERO CLEARANCE ADAPTOR 111 W170 -0086 VENT PIPE COLLAR 112 VA'585 -0092 VENT PIPE SHIELD 113' W175 -0211 CONVERSION KIT- HG To LP 114' W175 -0248 CONVERSION KIT - LPTONG W415 -0566 / B 108 15 06 39 40 34 6 16 &36 r. 40 x,415.0566!6 ;,61806 * WARNING- This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd. 7 41 TROUBLE SHOOTING r � F BEFORE ATTEMPnNG TO TROUBLESHOOT, PURGE YOUR UNMAX) INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEk;� a r ?s SYMPTOM • SOLUTION Main burner goes Pilot flame is not large enough - turn up pilot flame. out; pilot stays on. or not engulfing the thermo- - replace pilot assembly. pile Thermopile shorting - clean thermopile connection to the valve. Reconnect. - replace thermopile / valve. Remote wall switch wire is too - shorten wire to correct length or wire gauge. long; too much resistance in the system. Faulty thermostat or switch. - replace. Main burner goes Refer to "MAIN BURNER GOES OUT; PILOT STAYS ON" out; pilot goes out. Vent is blocked -check for vent blockage. Vent is re- circulating - check joint seals and installation. 4" flexible vent has become - re -attach to fireplace. disconnected from fireplace. - 7"o cap was not replaced Pilot goes out when System is not correctly - purge the gas line. the gas knob is re- purged. leased. Out of propane gas. -fill the tank. The gas valve has an interlock device Pilot flame is not large • - turn up the pilot flame. which will not al- enough j low the pilot burn- Pilot flame is not engulfing the - gently twist the pilot head to improve the flame pattern around the r er to be lit until thermocouple. thermocouple. the thermocouple Thermocouple shorting / - loosen and tighten thermocouple. has cooled. Allow faulty. - clean thermocouple and valve connection. approximately 60 - replace thermocouple. seconds for the - replace valve. thermocouple to cool. Faulty valve. - replace. Pilot burning; no Themostat or switch is de- - connect a jumperwire across thewall switch terminals-, if main burner gas to main burner; fective. lights, replace switch / thermostat. gas knob is on 'H I'; Wall switch wiring is defec- - disconnect the switch wires & connect a jumper wire across terminals wall switch / ther- tive. 1 & 3; if the main burner lights, check the wires for defects and / or mostat is on. replace wires. Main burner orifice is - remove stoppage in orifice. plugged. Faulty valve. - replace. Pilotwill not light. No spark at pilot burner - check if pilot can be lit by a match - check that the wire is connected to the push button ignitor. - check if the push button ignitor needs tightening. w� aWn[p nuw.icwn r - replace the wire if the wire insulation is broken or frayed. '. - replace the electrode if the ceramic insulator is cracked or broken. ' "° °"�° ii✓; - replace the push button ignitor. Out of propane gas - fill the tank. -- ::�..:- r-- -- --f-1- - Spark gap is incorrect -spark gap should be 0.150" to 0.175" (5/32" to 11/64" approx. ) from the electrode tip and the pilot burner. To ensure proper electrode loca- _.l tion, tighten securing nut (finger tight plus 114 turn). No gas at the pilot burner - check that the manual valve is turned on. - check the pilot orifice for blockage. - replace the valve. - call the oas distributor W415- 0556 / 9 108 18 06 M08 -0303 : Entries for Item-.390 - MECH -Final 10:48 02/06/2013 Action Comments By Date Unique_ Key AP see safebuilt documents. mdenney 07/16/2010 A000134 819 Total Rows: 1 Page 1