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Home My WebLink AboutB06-0196 Mechanical Submittals #5 10/01/07l ;r MECHANICAL SUBMITTALS #5 Sections 15250 October 1, 2007 I~ TNERE ARE 3 _5Ar1PLE BoARAS + I DUC-rWORK ' alITtl ) AISUI.AT10tJ Mtj t f AT T#j . 70bS I'/'r THAT c Au B E V ►Ewfp 8Y YHE MACIMM IGAL. EtU G/jj EER THE tJEXT TIME MEI StIE IS HERE. zi Four Seasons Vail U ` S BMITTED O ( TS) SUB~IIHTTAI NBN~j THIS REVIEW IS FOR GENERAL CONTRACT COMPLIANCE ANO DOES NOT RYSKA, SMITH ~ COkStILAt~G lAWWW'" RELEASE THE SUBOONTRACTOR AND/09 SILLIER FROM COMPLiII O TO THE PLANS AND SPECIFICATIONS AND.-. SWCONTRACT AMM PURCHASE ORDER: AGREEMENTS; NOR: DOES THIS RELEW I~ THE ARCHITECTS OR CONSULTANTS rRO.M• UA~ RESPONSIBILITY T IR CONTRACT. t 5 CONTAACTORg SIGNATURE M ONl'iARE[1 C>':?t LW N CONSTRUCTION COMPANY HIS. rl ;tor: I HKS - 1 n - _ I I 1 Architects Dallas/Lw MgelesprlandaAichma~d/iampdAtlenta/9aN Lake qry I ; ~ p.F~ `a r " j a ; 7 9 Ir y.~ p i, 1 91 iR•✓ ~ J J Review Is only for the pmiied purpose of checking for conformance with information PROD EZ Ur: D given and the design concept expressed In the Contract Documents. Review Is not eLlt conducted for the purpose of determining the accuracy or completeness of other details such as dimensions or quant tles or for substantiating instructions for Installation or performance of equipment or systems designed by the Contractor, all The reviet~v u' t?- ig rirrli Spy of whfoh remain the responsibility of the Contractor. Review or acceptance of a ~aCtor: way relieve the f spook item shall not Indicate approval of an assembly of which the Rem Is a component. Review neRher extends nor alters any contractual obligations of the for its aCCUr.4~y r `x CCJ?lpJiarcB IVtttJ $f1E Architect or Contractor and review shelf not relieve ft Contractor of responsibility fgr Conti-act C:'t-)C u f c- ; Accepted as Noted F"ub ~l tJot Reviewer!; Submittal not Revise, Reaubmk required by contract documents `J. ~ PE VVCi} 1us;»te shoo ` J O Product Substitution, Submit in Reviewed for Architectural Issues A accordance with Section 01830 Only ' t~ foJoct "Ejp Vefue Engineering, Submit in ❑ Reviewed for Protect Close-Out 1 - t Nc~ r EC, / S 01830 Requirements Only % g Rr_7-t,r 14, a F`Uk GGG 8 Date: ith ; t r,,,.~i?E, Ti:J4 Dst T~h1._a.. By: i FT IA 1 r J -s T"'f1 ct VerrcLe ci .Five 1A is (.NSnee, &A 1q n-P ~s>fi ~es o yewiQi Qh 514,- ~ I i;imU LT 9 f v` r. Et Jia_L h~ 9',A~,s FOUR SEASONS - VAIL Attn: KK Mechanical 1764 W. 2900 S. Ogden, Utah 84401-3255 FROM: SHANE SWEENEY ATLAS JOB NUMBER: 0307-19 ATLAS INDUSTRIAL INSULATION 6732 W. COALMINE AVE. #413 QUALITY CONTROL MGR: CHARLES PARKER LITTLETON, COLORADO 80123 SAFETY OFFICER: SHANE SWEENEY Subject: THERMAL INSULATION FOR MECHANICAL SYSTEMS 15250 PRODUCT SUBMTTAL 1.03 1.05 VAPOR BARRIER JACKETING A. FSK - CONCEALLED DUCTWORK B. FSK - EXPOSED DUCTWORK C. AS) - ALL PIPING Z.07, FIRE. HAZARR RATINGS-. . _ . . A. ALL MATERIAL SUPPLIED WILL BE IN ACCORDANCE WITH ESTM - E84 PLEASE SEE SUBMITTAL SHEET 2.02 THERMAL PERFORMANCE A. ALL MATERIAL SUPPLIED WILL BE IN ACCORDANCE WITH TABLES AND ASHRAE 90.1 1999 2.03 PIPE INSULATION MATERIALS A. KNAUF 1000 DEGREE PIPE COVERING FIBERGLASS (AP) E. ROXUL TECHTON MINERAL WOOL (AP) (FSK) 2.04 EQUIPMENT INSULATION A. MANVILLE PIPE AND TANK WRAP FSK JACKETING B. MANVILLE PIPE AND TANK WRAP ASJ JACKETING (AP) C. ROXUL ENERWRAP 80 FSK JACKETING J D. K-FLEX ARMAFLEX E. KNAUF IB BOARD (FIBERGLASS) FSK JACKETING F. KNAUF IB BOARD (FIBERGLASS) AS] JACKETING (AP) 2.05 DUCTWORK INSULATION J A. KNAUF :B BOARD w~ - 81 KNAUF FRIENDLY FEEL DUCT-WRAP D. FYREWRAP 2HR RATED 2.06 INSULATION FINISH MATERIALS B. CHILDERS CP-9 J C. ITW ALUMINUM JACKETING AND ELBOWS E. CHIL-GLASS #10 F. CEEL-CO 2.07 LAGGING ADHESIVE A. CHILDERS CP-35 2.08 INSULATION CEMENTS A. BNZ INSULATING AND FINISHING CEMENTS 2.09 INSULATION ADHESIVES A. CHILDERS CP-82 B. ARMAFLEX 520 2.10 INSULATION ACCESSORIES A. INSULATION PROTECTION SHIELD GALVANIZED j B. 16 GG. WIRE REMNANT 4301 E. ITW ALUMINUM STRAPPING AND WING SEALS F. AGM CUP HEAD WELD PINS G. PRESSURE SENSITIVE TAPE - IDEAL (AS] & FSK) J I. ITW STAINLESS STRAPPING AND WING SEALS J. ZESTON PVC FITTING COVERS 2.11 ACCEPTABLE INSULATION MANUFACTURERS A. WE ARE SUBMITTING 'r i r Submittal Checklist for Mechanical Insulation Submittal Submitted b KK Mechanical Inc. 1764 West 2900 South Ogden, Ut. 84401 801 392-3240 Date Submitted: 10/1/2007 Review Stamped: Yes J Spec Section / Product 15250-2.01 Drawings: Supplier: Atlas Industrial Insulation 5260 W Rowland Ave. Littleton, CO 80128 (303)317-3161 Contact for Additional Information: Seth Vining-(801) 317-1178 Original Submittal or Re-Submittal: Original Submittal Certificate of Com liance General Contractor: Layton Construction Company, Inc. 9090 South Sand Parkway Sandv, UT 84070 l I~ 1 I~ I I l_ I .J _I i J J ~.;ATL_AS INDUSTRIAL INSULA) ION KK Mechanical Job Number: 0307-19 Ogden, Utah 84401-3255 Contract # 411003 Attn: Rex Bingham. Project-Manager From: Shane Sweeney Project Manager Project: Four Seasons - Vail Vail, Colorado Engineer: RYBKA SMITH AND GINSLER, INC. Specification Section: 15250 MECHANICAL INSULATION We are submitting the following products for review and approval. Thermal systems insulation require continuous vapor barriers, all pipe and duct assumed to have clearance. Reviewed for conformance with the design concept of the project and compliance with the information given ' in the contract documents. Reviewed By KK Mechanical Date: Initials: Speafication Section: l S -4s0 li f~ A, S FOUR SEASONS - VAIL Attn: KK Mechanical 1764 VV. 2900 S. Ogden, Utah 84401-3255 FROM: SHANE SWEENEY ATLAS JOB NUMBER: 0307-19 h ATLAS INDUSTRIAL INSULATION 6732 W. COALMINE AVE. #413 QUALITY CONTROL MGR; CHARLES PARKER LITfLETON, COLORADO 80123 SAFETY OFFICER: SHANE SWEENEY - ' Subject: THERMAL INSULATION FOR MECHANICAL SYSTEMS 15250 i PRODUCT SUBMTTAL 1.03 1.05 VAPOR BARRIER JACKETING A. FSK - CONCEALLED DUCTWORK B. FSK - EXPOSED DUCTWORK L J C. AS] - ALL PIPING 2.01 FIRE. HAZARD RA INGS_ r A. ALL MATERIAL SUPPLIED WILL BE IN ACCORDANCE WITH ESTM - E84 I L PLEASE SEE SUBMITTAL SHEET J 2.02 THERMAL PERFORMANCE A. ALL MATERIAL SUPPLIED WILL BE IN ACCORDAN CE WITH TABLES AND ASHRAE 90.1 1999 2.03 PIPE INSULATION MATERIALS A. KNAUF 1000 DEGREE PIPE COVERING FIBERGLASS (AP) E. ROXUL TECHTON MINERAL WOOL (AP) (FSK) 2.04 EQUIPMENT INSULATION - A. MANVILLE PIPE AND TANK WRAP FSK JACKETING B. MANVILLE PIPE AND TANK WRAP AS] JACKETING (AP) C. ROXUL ENERWRAP 80 FSK JACKETING J D. K-FLEX ARMAFLEX E. KNAUF IB BOARD (FIBERGLASS) FSK JACKETING r F. KNAUF IB BOARD (FIBERGLASS) ASJ JACKETING (AP) l 2.05 DUCTWORK INSULATION ` J A. KNAUF IB BOARD B. KNAUF FRIENDLY FEEL DUCTWRAP D. FYREWRAP 2HR RATED 2.06 INSULATION FINISH MATERIALS B. CHILDERS CP-9 J C. ITW ALUMINUM JACKETING AND ELBOWS E. CHIL-GLASS #10 F. CEEL-CO 2.07 LAGGING ADHESIVE A. CHILDERS CP-35 2.08 INSULATION CEMENTS A. BNZ INSULATING AND FINISHING CEMENTS 2.09 INSULATION ADHESIVES A. CHILDERS CP-82 B. ARMAFLEX 520 - 2.10 INSULATION ACCESSORIES A. INSULATION PROTECTION SHIELD GALVANIZED B. 16 GG. WIRE REMNANT 4301 E. ITW ALUMINUM STRAPPING AND WING SEALS F. AGM CUP HEAD WELD PINS G. PRESSURE SENSITIVE TAPE - IDEAL (AS] & FSK) I. ITW STAINLESS STRAPPING AND WING SEALS J. ZESTON PVC FITTING COVERS 2.11 ACCEPTABLE INSULATION MANUFACTURERS A. WE ARE SUBMITTING J I, J i J l r~q e ATLAS 6732W, COALMINE AVE. 0413 Littleton, Colomdo GO123 Piping System System I I~ I I i I FI Fl I LJ n ~I Thick Jacketng Jacketing FlWngcovering FltUngcovering Vapor Banter DOMESTIC COLD (excluding runoutS to room nvtures In suites ALL Interior 1' FIBERGLASS ASJ WA FIBERGLASS CEEL-CO NA tacks, pvc CPJS Staples, UP TO , acks, pvc DOM HOT AND RECIRC. excludin runoum to room natures In suites 2' Interior 1' FIBERGLASS ASJ WA FIBERGLASS CEEL-CO NA tape. 112' CP-9 Staples, DOM HOT AND RECIRC, (excluding runouts to room natures In suites 2.5&UP Interior 1 112' FIBERGLASS ASJ WA FIBERGLASS CEEL•CO NA acks, pvc tape. 112' CP•9 Caulk, TEMPERED WATER ALL Interior 1' FIBERGLASS ASJ NIA FIBERGLASS CEEL-CO NA Staples, tacks, pvc CP-35 Caulk, HORIZONTAL STORM GRAIN PIPING FROM BOWLS TO VERTICAL ALL Interior 1' FIBERGLASS ASJ WA FIBERGLASS CEEL•CO NA staples, tacks, pvc CP-35 CONDENSATE DRAINS FROM AC AND REFRIGERANT PANS TO VERTICAL ALL Interior 12' FIBERGLASS AS.1 WA FIBEROfA6S CEEL•CO NA Staples, tacks, pvc CP•35 I Caulk, 4' & staples. CHILLED WATER PIPING BELOW Interior 1' FIBERGLASS ASJ WA FIBERGLASS I CEEL-CO NA I tacks, pvc CP-35 Caulk, CHILLED WATER PIPING 5'& UP Interior 1.5' FIBERGLASS ASJ WA FIBERGLASS I CEEL-CO Staples, NA tacks. pvc CP-35 Caulk, 4' & LO Staples. HOT WATER HEATING AND GLYCOL O B W Interior 165' FIBERGLASS ASJ NIA FIBERGLASS CEEL-CO NA tacks, pvc CP•9 NOT WATER HEATING AND GLYCOL 5' & UP Interior 2' FIBERGLASS ASJ WA FIBERGLASS CEEL-CO NA Staples, tacks, pvc CPA Staples, 4"& tacks, pvc LOW& MEDIUM PRESSURE STEAM BELOW Interior 2.5' FIBERGLASS ASJ NIA FIBERGLASS CEEL-CO NA tape.112' CPA Staples, racks, pvc LOW &MEDIUM PRESSURE STEAM 5'&UP Interior 15' FIBERGLASS ASI WA FIBERGLASS CEEL-CO NA tape, 112' CPA Caulk, 2' & Staples, LOW PRESSURE CONDENSATE BELOW Interior 1.5' FIBERGLASS ASJ WA FIBERGLASS CEEL•CO NA ticks pvc CPA Staples, .5 tacks, pvc LOW PRESSURE CONDENSATE THRU 6' Interior FIBERGLASS ASJ WA FIBERGLASS CEEL-CO NA tape, l/T CPA 4'& au , 6taples, MEDIUM PRESSURE CONDENSATE BELOW Interior 2.5' FIBERGLAS. ASJ WA FIBERGLASS CEE - NA racks, pvc CPA Staples, tacks, pvc BOILER FEEDWATER AND SLOWDOWN PIPING ALL Interior 2' FIBERGLASS ASJ NIA FIBERGLASS CEEL-CO NA tape, If2' CP09 Staples, tacks, pvc ALL TRACED PIPING _ ALL Interior 2' FIBERGLASS ASJ NIA FIBERGLASS CEEL-CO NA tape, 112' CPA 2' & MINERAL HIGH PRESSURE STEAM PIPING BELOW Interior 2.5' MINERAL WOOL NA WA WOOL SEGMENTED NA WIRE CPA 2.5 MINERAL HIGH PRESSURE STEAM PIPING THRU4' Interior 3' MINERAL WOOL NA WA WOOL SEGMENTED NA WIRE CP•9 I 4'8 MINERAL HIGHPRESGURE CONDENSATE BELOW Interior 2.5' MINERAL WOOL NA WA WOOL SEGMENTED NA WIRE CPA 2'& MINERAL GENERATOREXHAU6T BELOW Interior 3' MINERALWOOL NA WA WOOL SEGMENTED NA WIPE CPA Ductwork Systems Thick Adhesive Adhesive stem shape Size a ness Insulation e 1 2 Accessories Accessories Vaporbarrier pnq FRESH AIR DUCTWORK round, rectangular&oval Interior ALL Coneealled Fiexlblemineml Rber Plnsand washers WA FSK 314 PCF Staples, Fab tape & Taa WA WA SUPPLY AIR NOT LINED round, rectangular and oval Interior I ALL Concealletl i' Flexible mineral nber Plnsand washers NIA FSK 314 PCF Staples, Fab tape&Tape WA Wq 2 MR RATED DUCTWORK (where req.) _ round rectangular and oval Interior ALL Concealled1 1.5• rvrewrap WA WA FSK BLB. BANDING AND WIRE WA WA EQUIPMENT INSULATION System shape I ii Thick Adhesive Adhesive Accessories Accessories Vaporbanfer Interior Staples, Fab ROOF DRAIN BODIES ROUND ALL Coneealled 1' BOARDCLASS CP-82 WA FSK 3LB. tape&Tape WA CP-35 Interior CHILLED WATER AND DOM COLD PUMPS ROUND ALL ,Coneealled 1' K-FLEX 520 WA WA T 520 WA WA Interior Staples,Fab 00M. HOT WTR. STORAGE TANKS ROUND ALL Concealletl 3.5' BOARDCLASS CP-82 WA FSK 3LB. tape&Tape WA - c p.35 Interior Staples, Fab FLASH TANK ROUND ALL Concealed 2' BOARDOLASS CP-82 WA FSK 3LB. tape &Tape WA CPJ5 Interior Staples,Pab CONDENSATERECIEVERS ROUND ALL Concealletl BOARDGLASS CP•82 WA FSK 3LB. tape&T.e WA CPA Interior Staples, Fab BLOW DOWN TANK ROUND ALL Concealletl 2' BOARDGLASS CP-82 WA FSK 3LB. tape&Tape WA CP-9 Interior WIRE & GENERATOR EXHAUST (WHUE REG. ROUND OR RECTANGULAR ALL Concealletl 3' MINERAL WOOL WA WA WA BLB. BANDING NfA R'A Interior ypRE g BOILER BREECHING ERE REO.1 ROUND OR RECTANGULAR ALL Concealletl 2' MINERAL WOOL WA WA WA 8L8. BANDING WA WA i _J rl i~ i i i) n it 1J i; I' i J U I~ LJ r; L i SPECIFICATION SECTION 15250 ASJ: JACKETING TO COMPLY WITH SPECIFICATION - FACTORY APPLIED - SEE KNAUF SUBMITTAL FSK: JACKETING TO COMPLY WITH SPECIFICATION - FACTORY APPLIED - SEE KNAUF SUBMITTAL 1 r1 1 -1 ) j .law-1 I 1000° Pipe insulation j i1 ~,al~f 11 eln~'~d~! Su6r-nsf'ra[ f3eafre kNA OF Description Knauf 1000° Pipe Insulation is a molded, heavy-den- sity, one-piece insulation made from inorganic glass fibers bonded with a thermosetting resin. It is produced in T langihs with or without a factory-applied jacket- The jacket is a white-kraft paper bonded to aluminum foll and reinforced with glass fibers, and the longitudinal lap of the jacket is available with or without a self-seal- ing adhesive. A butt strip is furnished for each section. Application Knauf 1000° Pipe Insulation is used in power, process and industrial applications and in commercial and institutional builduigs where maximum fire safety, resistance to physical abuse and a flnished appearance are desired. Additional weather protection is needed outdoor. Features $ Benefits Energy Conservation Offers excellent resistance to heat loss or gain, which saves energy and lowers operating costs. A lmv thermal conductivity of.23 at 75°F (24"C). Low-Cost Installation Available with a self-sealing lap, which eliminates need for staples, additional material and tools. Fast, easy installation reduces labor costs. Condensafion Control Installed properly, the foil vapor retarder and pres- sure-sensitive lap assure a positive vapor seal. UL Classified AM Knauf 1000` Pipe Insulation, plain or jacketed, meets the fire and smoke safety requirements of most federal, state and local building codes. Easy Size Identification Pipe size, wall thickness and Prolo 26/50 Rated PVC filling cover size are printed in a repeat pattern along the longitudinal lap. Easy identification at job site. Simplifies restocking. After application, print is covered by the lap for a neat appearance. Specification Compliance In U.S.: ASTM C 547; Type I ASTM C 685 ASTM C 795 ASTM C 1136 (jackets); Type I, II, III, IV HH-B-1006 (jackets); Type I and II HH-1.558C; Fonn D, Type III, Class 12; Class 13 (to 1000-F,538°C) MEA 325-83-10 (City of New York Dept of Buildings) MIL-1-22344D MIL-1.24244C (ships) NFPA 9DA and 90B NRC Reg. Guide 1,36 USCG 164,10914/0 (plain, unjacketed only) In Canada: CAN/ULC 5102-M88 CCG F1-304 (plain only) CCSB 51-GP-9M CGSB 51-GP-521,1 {jacket) Technical Data Surface Burning Characteristics UL Classified. Does not exceed 25 Flame Spread: 50 Smoke Developed when tested In accordance with ASTM E 84, CANiLILC S102-1088, NFPA 255 and UL 723. Temperature Range Pipe operating temperatures from 0°F to 10007 (-18°C to 538°C), Water Vaoor Transmission (ASTIAi E 96, Procedure A) Jacket has a water vapor permeance of,02 perms or less. Corrosiveness (ASTM C 665) • No greater than sterile cotton. Stress Corrosion Conipl~~w-iYkSTiYFC-795,-NiIL-r-2-,ffgC and-Nn 1.36. Puncture Resistance (TAPP[ Test T803) (Beach Units) • Jacket minimum rating of 50 units. Alkalinity (ASTM C 871) Less than 0.6%as Na20. pH between 7.5 and 10.0. Microbial Growth (ASTM C 1338) • Does not promote microbial growth. Water Vapor Sorption (ASTh1 C 1104) • Less than 0.2%by volume. Linear Shrinkage (ASTM C 356) Negligibfe. Product Forms and Sizes Produced in 3'(914 mm) sections; For iron pipe from to 24" nominal pipe size (15 mm to 610 mm). For copper tube from to 61/" (16 mm to 156 mm). Wall thicknesses from to 6" 113 mm to t52 mm) in single layer (for most sizes). All insulation inner and oiler diameters comply with ASTM C 585. Packaging Four convenient carton sizes for easy ordering, inventory tracking and storage. Reinforced carton handles for strength and easy Ming. Bar-coded cartons for accurate shipments and tracking. Full product range stocked at distributors for fast availability. Precautions Hot Pipe May be installed while the system is In operation, at all temperatures up to 1000°F (538°C). Knauf recommends, for insulation thickness greater than 6" (152 mm), the temperature must be increased from 500°F (260.0) to maximum temperature at a rate not exceeding i00,F (56°C) per hour. During initial heat-up to operating temperatures above 350°F (177°C), a slight odor and some smoke may be given off as a portion of the bonding material used in the insulation begins to undergo a controlled decomposition. If natural convection is not adequate in confined areas, forced ventilation should be provided in' order to protect against any harmful fumes and vapors that migh! be generated. Care must also be taken when using sealants, solvents or flammable adhesive during installation. A maximum of o' (152 mm) wall thickness is recommended. Cold Pipe Use a continuous vapor retarder on piping operating below ambient temperatures. Seal all joints, surfaces, seams and fdtings to prevent condansalion. On below freezing applications and, in high abuse areas, the ASJ jacket shall be protected with a PVC vapor retarding outer jacket. In addition, exposed ends of insulation shall be sealed with vapor barrier mastc installed per the mastic menu cturers instructions, Vapor seals at the butt joint shall be applied at every fourth pipe section joint and at each fitting to isolate any water incursion. On chilled water systems operating in high humidity concRions, it is recommended that the same guidelines be followed as listed above for below freezing applications. Exterior hanger supports are recommended. Outside Application Do not expose pipe Insulation to weather. It must be covered with appropriate jacketing, mastic or vapor retardant adhesives. All exposed surfaces must be protected. Prolo" Indood0utdoor PVC Jacketing is recommended. See Knauf Guide Specifications for recommended PVCjacketing application guidelines. Apply iacketing, masiics or vapor retardant adhesives per manufacturer's instructions. For metallic jackets, factory-applied condensate barriers are recommended. ASJ-SSL Keep adhesive and contact surfaces flee from dirt and water, and seal immediately once adhesive is exposed. Apply when ambient and insulation temperatures are between 0°F and 130°F (-1B°C and 54•C). If stored below 0°F or above 1307, allow insulation cartons to stand witlvn recommended temperature range for 24 hours prior to application. Do not store product below -20°F (-29°C) or above 150-F (66°C). When using Knaul's SSL closure system, make sure the longitudinal and circumferential joints are properly sealed by rubbing the closure firmly with a squeegee, Use of staples is not recommended. When using Knauf SSL Pipe Insulation, the surface temperature of the Insulation should be between -20°F and 150°F HM and 66°C) during the life of the insulation. Fittings and Hangers Use Proto 250 Rated (ASTM E 84) PVC Fitting Covers, applying PVC fittings per Proio's Data Sheet Fittings should be insulated to same thickness as the adjoining insulation. Apply fittings per manufacturer's instructions. When required by specification, a hard insert of sufficient length should be used to avoid compres- sion of the insulation. Knauf Insulation GmbH One Knauf Drive, Shelbyville, IN 46176 Tel: (800)825-44,14 ext 8263 FAX: (317) 398.3675 2006 Knauf Insulation CmbH. AMW 1~ `-l r~ t~ V w.. _ 1 Papa Insulation Submittal Date Additional Precautions Fiber glass may cause temporary skin irritation. Wear long-sleeved, loose-fitting clothing, head covering, gloves and eye protection when handring and applying material. Wash with soap and warm water after handling. Wash work clothes separately and rinse washer. Use a disposable mask/respirator designed for nui- sance-type dusts where sensitivity to dust and airborne particles may cause irritation to the nose or throat Application Guidelines Storage Protect insulation from water damage or other abuse, welding sparks and open flame. Canons are not designed for outside storage. Preparation _Apply _only_on clean, dry-surfaces- Pipe or vessel should be tested and released before insulation is applied. General Guidelines All sections should be firmly butted. Seal circumferential joint with a minimum 3° (76 mm) wide but strip. Jackets, coating and adhesives should have a comparable F.H.C. rating. Factory-applied jacket can be painted with latex or water-based paint, Solvent based paints should not be used. Do not expose factory-applied jacket to chemicals or liquid water, All piping should have continuous insulation. Position longitudinal lap downward to avoid dirt and moisture infiltration. Do not expose pipe insulation to excessive vibration or physical abuse, Faced insulation should not have a facing tempera- ture above i50°F (66•C). Recommended Thicknesses ASHRAE 90.1.1969 The minimum thicknesses are based on ASHRAE 90,1-1989 standards and do not necessarily represent the-Economic-Thickness offnstitation-orlhe-Ihlckness- required for proper condensation control. Rather, they serve as minimum recommendations for commercial applications. For recommended Economic Thickness, inslall according to Knauf or MAIMA 3E Pius .programs or as specified. F 14,n Tompmv° Tvlearl Temperatures j(: i!;i x ~ i i ; . k. S ie F {24°C)T~ 23 .033 100°F (38°C) .24 I 035 200°F (93°C) .28 .040 300°F (149°C) _ _.4 D49 400°F (204°C) V .42 i .061 500°F (260°C) 600°F (316°C)~ - - - 51 I .62 ~ .074 .089^ kNA,9f,Ft1 Fiber Glass and Mold Fiber glass insulation will not sustain mold growth. Hmvever, mold can grmv on almost any material when it becomes wet and contaminated with organic materials. Carefully inspect any insulation that has been exposed to water. If it shows any sign of mold it must be discarded. If the material is wet but shows no evidence of mold, it should be dried rapidly and thoroughly. If it shows signs offacing degradation from wetting, it should be replaced. Notes The chemical and physical properties of Knauf 1000° Pipe Insulation represent typical average values deter- mined in accordance with accepted test methods, The date is subject to normal manufacturing variations, The data is supplied as a technical service and is sub;ect to change without notice. References to numerical flame spread ratings are not intended to reflect hazards preaentesLby_these-or_any-other _materials- under, actual fire conditions. Check with your Knauf sales representative to assure information is current i~ ROX L The Better Insulation l iMS • • 11 [GIs I • • PIPE INSULATION 15080* PROCESS PIPING INSULATION 40 42 13** T cfn' " tor.", owl h General Product Information: 'I Description & Common Applications: ROXULO products are mineral wool fibre insulations made from These rigid mandrel wound pipe sections are strong, preformed basalt rock and slag. This combination results in a non- mineral wool insulation with excellent thermal performance. Techton combustible product with a melting point of approximately 2150°F 1200 is ideal for steam and process pipe systems operating at - (1177°C), which gives it excellent fire resistance properties. temperatures up to 1200°F (650°C), where energy conservation, i ROXUL mineral wool is a water repellent yet vapour permeable personnel protection and fire control are concerns. material. Techton 1200 provides high water-repellent characteristics, making it suitable for application in conditions where moisture can penetrate the insulation system. -Compliance and-Peeformance: - CAN/CGSB 51.9-92 Mineral Fibre Thermal Insulation for Piping and Round Ducting ASTM C 547 Standard Specification for Mineral Fibre Preformed Pipe Insulation CAN4 S114 Test For Non-Combustibility ASTM E136 Behaviour Of Materials at 750 C (1382 F) CAN/ULC S102 Surface Burning Characteristics ASTM E 84(UL 723) Surface Burning Characteristics ASTM C 411 Hot Surface Performance ` ASTM C 447 Maximum Surface Performance i ASTM C 795 " Stainless Steel Stress Corrosion Specification ~ Il as per Test Methods C871 and C692: U.S. Nuclear Regulatory Commision, Reg. Guide #1.36: U.S. Military Specifications MIL-1-24244 (all versions including B and C) ASTM C 356 Linear Shrinkage - ASTM C 1104 Moisture Sorption ASTM C 585 Inner & Outer Diameters for Nominal Pipe Sizes ASTM C800 Wicking J I :J } Type 1, Class 1, 2, & 3 Type I, II, IV, Complies Non-Combustible Non-Combustible Flame Spread = Passed Smoke Developed = Passed Flame Spread = Passed Smoke Developed = Passed In Compliance with ASTM C547 @ 1200°F(650°C) In Compliance with ASTM C547 @ 1200°F(650°C) Conforms s 1.30% @ 1200°F (650°C) < 0.1% Complies Zero Thermal Conductivity (k): 0.12 0.10 0.06 v' E 0.06 7-0.06 F 0.04 1 0.02 4- 0 0.80 H 0.70 L 0.60 m 0.50 0.40 U € 0.30 0.20 50 100 150 200 250 300 350 400 0 100 200 300 400 500 e00 700 Mean Temperature (C) Mean Temperature (F) 'MASTER FORMAT 1995 EDITION **MASTER FORMAT 2004 EDITION i Techtan Usi Effective: October 1, 2002 Supercedes: January 1, 2002 Packaging: The Packaging Standards Charts below identify the number of linear feet per carton. All Techton 1200 sections are cut in 3.28 foot lengths, and the letters represent the carton size. Sizes ABOVE the bold line on each chart are normally one piece hinged. Sizes BELOW the bold line on each chart are normally two piece. Carton size Loading Factors per 53ft Trailer ` T1 = 15 5/8"x15 5/8"x39 1/2" = 5.58 cu ft. T1 Carton = 558 T2 = 23 5/8"x15 518"x39 1/2' = 8.44 cu ft. T2 Carton - 402 T3 = 31 5/8"x18 5/8"x39 1/2" =13.46 cu ft. T3 Carton = 243 T4 = 23 5/8"x20 5/8"x39 5/8" =11.14 cu ft. T4 Carton = 300 T5 = 27 5/8"x23 518"x39 5/8" =14.97 cu ft. T5 Carton - 236 P = 48" x 48" Pallet Pallets =48 Nominal Pi a Sm. 1" T1200 1.5" T1200 2" T1200 2.5" T1200 3" T1200 3.5" T1200 4" T1200 4.5" T1200 T1200 0.50 82JT1 39.4rT1 26.2/T1 - 0.75 88.6/T1 65.6rr2 42.6/T2 23172 1.00 65.6/T1 49.21T2 36.1/T2 23/T2 13.1/71 13.1/T2 1.25 59/T1 29.SrT1 36.1 IT2 19.782 19.71T2 13.1/T2 9.8/T2 6.6/T2 1.50 72.2/T2 45.91!2 23/T2- 13.1/71 13.1/T2 13.1/T4 9.8/T4 9.8/T4 2.00 59/T2 36.1/72 23/T2 19.7rr2 13.i/T2 9.8/T2 13.1/T4 9.8/T4 2.50 45.9/T2 23/72 19.7/T2 16.4rT4 9.8/T2 13.1 rT4 9.8/T4 6.6/T4 3.00 36.1/T2 32.8/T4 19.7172 16.4/74 9.8/T2 13.1/T4 9.8/T4 6.6/T4 3650 32.8/T4 13.1/71 19.7/T4 948/T2 9.8174 9.8/T4 9.8/T5 6.6/T4 4000 29.5/T4 19.71T2 23/T3 9.B/T2 13-1/T4 6.6/T2 9.81T5 6.6/174 4.50 26.21T4 16.4!74 19.7/T3 13.1/73 6.6/T2 3.3/T1 3.3/x1 3.3/T1 5.00 26.2/T4 19.7/T4 13.1/T4 9.B/T4 9.8/74 9.8/T5 6.6rT4 6.00 231T3 19.7/T3 9.8/T4 13.1/T5 6.6/T4 3.3/T1 3.3/71 4.91T2 4.9/74 7.00 13.1/T4 16.4rrS 13.1/T5 9.8/T5 3.31T1 3.3/T1 6.6/T3 6.6/T3 3.31172 8.00 16.4/T5 13.1/T5 6.6/T2 6.6/T3 6.6rT3 6.6/T4 6.6/T3 4.9/TS 3.31T2 9.00 6.6[T2 9.8/T5 3.3/T1 3.3/T1 6.6/T4 6.6/T3 4.9/T4 3.3/T2 3.3/T4 10.00 6.6!74 3.31T1 3.3/T1 6.6/T4 6.684 4.9/T4 3.3/T2 3.3174 3.3/T4 11.00 9.8/74 9.8/T3 6.6/T4 6.6/T4 6.6/T3 3.3/T2 3.3/T2 3.3/T4 3.3rr4 12.00 13.1/T5 6.6/T2 6.6/74 6.6/T4 4.91T4 4.9/T4 3.3/T4 3.3/T4 3.3rr3 14.00 - 6.6/T4 6.6(74 6.6/TS 6.6/TS 4.9/TS 3.3/T4 3.31T4 3.3rr5 15.00 - 6.6/T4 6.611TS 3.3/T2 3.31T2 4.91TS 3.3/73 3.31T3 3.3/73 1 16600 - 6.6/TS 4.9/T4 4.9/T4 3.31T4 3.3/T4 3.3rr3 3.31T3 3.3/T3 17.00 - 6.6/TS 3.31T2 3.31T2 3.31T4 3.3/T3 3.3rr3 3.31T3 1.6!73 18.00 - 6.6/TS 3.3/T2 3.31T4 3.3173 3.3/T3 3.3/T3 3.3/T3 1.61T3 19.00 - 6.6/TS 3.3!74 3.31T4 3.3rT3 3.31T3 3.3173 1.6/T3 1.GrT3 20400 - 3.3/T4 3.31T4 3.3/T3 3.3/T3 3.3/T3 1.6173 1.6/T3 1.G/T3 21.00 - 3.3/T4 3.3rT3 3.31T3 3.31T3 1.6/T3 1.Grr3 1.6/T3 1.6/T3 22.00 - 3.3/T3 3.3/T3 3.3/T3 3.31T3 1.6/T3 1.6/T3 166IT3 1.6/73 23.00 - 3.31T3 3.31T3 3.3/T3 1.61T3 1.61T3 1.6/T3 1.6/T3 1.6/P 24.00 3.3/T3 3.3173 3.31T3 1.6rT3 1.6/T3 1.6rT3 1.6/T3 6.6/P 25.00 1.6/73 1.6/T3 1.6/T3 1.6/T3 6.6/P 6.6/P 6.6/P 26.00 - 1.6/T3 1.6/T3 1.6/73 6.61P 6.6/P 6.6/P 6.6/P 27000 - 1.Crr3 1.6/T3 1.6!73 6.6/P 6.6/P 6.6/P 6.6/P 28600 - - 1.6173 1.6/T3 6.6/P 6.6/P 6.6/P 6.6/P 6.6/P 29.00 30.00 6.6/P 6.6/P 6.6/P 6.6/P 6.6/P 6.6/P 31 .00 32.00 6.6/P 6.6/P 6.6/P 6.6IP 33.00 6.6/P 6.6/P 6.6/P 34.00 6.6/P 6.6/P - - Note: As ROXUL Inc. has no control over installation design and workmanship, accessory materials or application conditions, ROXUL Inc. does not warranty the _ performance or results of any installation containing ROXUL Inc's. products. ROXUL Inc's. overall liability and the remedies available are limited by the general terms and conditions of sale. This warranty is in lieu of all other warranties and conditions expressed or implied, including the warranties of merchantability and fitness for a particular purpose. `Provisions for lot testing may be required, consult manufacturer." ROXUL INC. 551 Harrop Drive, Milton, Ontario L9T 31-13 Tel: 905 878-8474 Fax: 905 878-8077 www.roxul.com Sales Office -Tel: 1-800-265-6878 Fax: 1-800-991-0110 Revised: December 21, 2004 Supercedes: December 14, 2005 J 1437 Johns Manville n -l _J Descripfi0ai Micro-Flex Large Diameter Pipe and Tank Wrap is a 2.5 pcf (40.1 kg/m') density product made from high temperature, semi-rigid fiber glass blanket bonded to a flexible facing. Shipped in roll form, Micro-Flex's unique fiber orientation gives it increased compressive strength, and permits close installation on round surfaces without reducing the thickness of insulation resulting in a loss of insulating efficiency. Both AP and FSK facings are intended for indoor use, and AP facing may be painted with a latex paint after installation. The ease of fit is particularly helpful on retro-fit installations where existing insulation may result in non-standard outside diameters. Dsas Micro-Flex Large Diameter Pipe and Tank Wrap is ideally suited for-application-on-rounded-shapes such-as-pipes tanks, ducts, vessels, and other similar round and irregular shapes. For applications requiring a vapor seal, all joints and facing penetrations must be sealed. Available Types and{ Sizes of halls Micro-Flex is available in 3-foot (0.92 m) or 4-foot (1.22 m) wide rolls and thicknesses of 1" through 4" (25 mm through 102 mm) in'/," (13 mm) increments in either AP (All Purpose) or FSK facings. For roll lengths and the amountof material per roll, please see List Price Schedule MFX-MI-1. Adva ita ges Easy to Apply. For most applications, only a ruler, knife, 3" or 4" (76 mm or 102 mm) wide AP or FSK pressure sensitive tape and stapler are required. Solid Glass Substrate. The unique fiber manufacturing process results in a continuous monolithic mass of interconnected fibers. There are no segments that are prone to delaminate and fall out during handling and fabrication. Conforms Around Various Diameters and Shapes. Due to the solid mass of fibers rather than cut and glued segments, even small diameter vessels can be wrapped without the worry of the "stop sign effect'". Low Thermal Conductivity. The unique, uniform fiber orientation and a variety of thicknesses provide a dependable thermal conductivity ('"k") of.24 Btu•in/(heft'-°F) at 75°F mean temperature (.035 W/m•°C at 24°C). Superior Strength. The unique fiber manufacturing process results in a highly durable product that exhibits excellent handling properties during snipping and installation. T itermai C; mductiviiy 'I" (AST M C 5181 z - L U C y U m .60 .50 .40 ,30 .20 0 100 200 300 400 18 38 93 149 204 .086 .072 .057 E3 n .043 J .029 500°F 260*C Mean °F 75 150 200 300 400 500 Temperature °C 24 66 93 149 204 260 Btu•in/(hr•ftI-°F) .24 .28 .32 .39 .46 .58 VV/m•°C .035 .040 .046 .056 .066 .084 Micro-Flex® Large Diameter Pipe and Tank Wrap Shot-Free Glass Fibersue t"o the arc vancee fiber manufacturing process and latest advances in binder technology, Micro-Flex can stand up to the rigors of heavy vibration. Long Lasting. The continuous fiber blanket remains in tact compared to the 4" (102 mm) wide strips of conventional pipe and tank insulation which tend to loosen or fall out over time when the adhesive dries out. speeificatior c+mliha;ac+ ASTM C 1393, Type I IIA ASTM E 84 New York City MEA #360-03-E (nstaliatior: When applying, simply determine the circumference of the piece being insulated (rememberto add twice the thickness of insulation being used to the diameter). Add 2" to 4" (51 mm to 102 mm) for lap seam, and cutto length. Remove 2" to 4" (51 mm to 102 mm) of glass to provide for the lap. Care should be taken to not cut through the facing. Lap seams should be stapled with outward-clinching staples placed on maximum 4" (102 mm) centers. For vapor retarder applications, the staples must be coated with a vapor retarder mastic for a complete vapor seal. All longitudinal and circumferential joints should be sealed with a 3" or 4" (76 mm or 102 mm) wide pressure sensitive tape. For some applications, banding may be required for additional securement. *A sufficient thickness of property installed insulation must be used to prevent insulation surface temperature from exceeding 150°F (66`C). A minimum 1112"136 mm) thickness of insulation is required for operating temperatures above 350°F (177°Cl. Note: For additional application or installation recommendations, please consult Johns Manville. Physical Properties ASTM Test Property Value Method Maximum Use Temperature 850°1`(454°C) C 411 Density 2.5 pcf (40.1 kg/m') C 303 Compressive Resistance 25 psf (1,197 Pa) C 165 Composite Surface E 84 Burning Characteristics • Flame Spread 25 or Less • Smoke Developed 50 or Less Facing Temperature Limit 150°F (66°C) C 1136 Water Vapor Permeance 0.02 Perms E 95 CI-187 4-04 (Replaces 1003) Operating Temperature Limits: 0°F to 850°F (-18°C to 454°C)* ROX C' The Better Insulation General Product Information: ROXUL® products are mineral wool fibre insulations made from basalt rock and slag. This combination results in a non-combustible product with a melting point of approximately 2150°F (1177'C), which gives it excellent fire resistance properties. ROXUL® mineral wool is a water repellent yet vapour permeable material. Technical Product Information BLANKET INSULATION 15080' PROCESS PIPING & EQUIPMENT INSULATION 40 42 00** E erwrap Description & Common Applications: The ENERWRAPTm 80 product is a flexible faced industrial blanket mineral wool insulation that is lightweight, water repellent, fire resistant and sound absorbent. ENERWRAPTM 80 is used to insulate surfaces such as pipes, vessels, boilers, furnaces, structural members and irregularly shaped mechanical equipment. Compliance and Performance: CAN/CGSB 51.11-92 Mineral Fibre Thermal Insulation Blanket Type 1, Class 5 ASTM C 553 Mineral Fiber Blanket Thermal Insulation Type VII, Complies CAN/CGSB 51.9-92 Mineral Fibre Thermal Insulation for Piping and Round Type 3, Class 3 Ducting City Of Los Angeles Approval RR 25444 _J Fire Performance: ASTM E 136 Behavior of Materials at 750°C (1382'F) Non-Combustible CAN4 S114 Test for Non-Combustibility Non-Combustible i ASTM E 84(UL 723) Surface Burning Characteristics Flame Spread - Passed Smoke Developed - Passed CAN/ULC S102 Surface Burning Characteristics Flame Spread - Passed i J ~I _l --1 Dimensional Stability: ASTM C 356 Linear Shrinkage Moisture Resistance: ASTM C 1104 Moisture Sorption Thermal Resistance: ASTM C 518 (C 177) R-value/inch @ 75'F RSI value/25.4 mm @ 24'C Corrosion Resistance: ASTM C 665 Corrosiveness to Steel ASTM C 795 Stainless Steel Stress Corrosion Specification as per Test Methods C871 and C692: U.S. Nuclear Regulatory Commision, Reg. Guide #1.36: U.S. Military Specifications MIL-1-24244 (all versions including B and C) Smoke Developed - Passed 1.49% @ 1200°F (650°C) 0.01% 4.2 hr.ft2.F/Btu 0.74 m2K/W Passed Conforms *MASTER FORMAT 1995 EDITION **MASTER FORMAT 2004 EDITION i I. , I I i i I I MMRJXT i r h K-FL= sheet Con,enn:rnewa:eeu4a~on~ %07, S" H E E T S SKIN2SIDES _ z . Flexible closed cell elastomeric sheet insulation Designed for the professional contractor DESCRIPTION %W 1, 1 1 ~ J K-FLEX- LS SHEET Insulation is an environmentally friendly, CFC-free, flexible elastomeric thermal insulation. It is black in color, marked in gold ink, and supplied as flat sheets (36" x 48") in standard thicknesses of 1/8' through 2". It is supplied skin two sides in 14' and a>bovEE K-FLEX`_LS-SHEET is also dvaiFaable ii _rolls, with a standard roll width of 48 K-FLEX"' LS SHEET key physical properties are approved through supervision by Factory Mutual Research Corporation. This product is ron-porous, fiber free and resistant to mold and mildew. APPLICATIONS K-FLEX"" LS SHEET Insulation is used to retard heat gain and prevent condensation or frost formation on cold equipment, ducts, or large O.D. pipes. It also effec- tively retards heat loss when used on riot equipment, ducts, or large pipes. K-FLEX' LS SHEET can be used as a duct covering. K-FLEX- LS SHEET is recommend- ed for applications ranging from -2977 to 229F (-182"C to 104"0) when used as pipe insulation where only the seams and butt joints are glued. When full adhesion application is used, the upper limit is 2007 (93'C). K-FLEX" LS SHEET has a very tough skin which with- stands tearing, rough handling, and severe environmen- tal conditions, and yet is quite flexible for easy instal- lation. K-FLEX" LS SHEET has superior cold weather flexibility. K-FLEX" LS SHEET thickness has been calculated to control condensation on cold surfaces. Refer to the table on the reverse side for specific recommendations. INSTALLATION When K-FLEX" LS SHEET Insulation is applied to ductwork and equipment, use 100% coverage of an approved contact adhesive. Since it is a contact adhesive, both surfaces to be joined should be coated and then joined after the adhesive is dry to the touch. Compression joints with adhesive applied should be used on all butt edges. K-FLEX" LS SHEET is also available with pre-applied pressure sensitive adhesive (PSA) vvith easy to use release finer. Refer to specific installation Instructions. OUTDOOR APPLICATIONS Made in America For optimum performance., outdoor applications require R-374 Protective Coating or other recommended protective coating, cladding or jacketing. For more detailed informa- v.on refer ro the Installation Guidelines. RESISTANCE TO MOISTURE VAPOR FLOW The expanded closed-cell structure and unique formulation makes K-FLEX- LS SHEET an efficient insulator and provides effective moisture vapor resistance. For most indoor applica- tions, K-FLEX'" LS SHEET needs no additional protection. Additional vapor barrier protection may be necessary for K-FLEX" LS SHEET when installed on low temperature surfaces that are exposed to continuous high humidity. FLAME AND SMOKE RATING K-FLEX"' LS SHEET Insulation in thicknesses of 1 1/2" (38 mm) and below has a flame spread rating of 25 or less and a smoke development rating of 50 or less as tested by ASTM E 84 Method of Testing entitled: "Surface Burning Characteristics of Building Materials." K-FLEX' LS SHEET is acceptable for use in plenum appii- cations meeting the requirements of N FPA 90A. Nurnerirai 9yrmability faiino atone mwy not define the psrbiT ance or products under actual ire cGnditions. Theyere provided only for usa in the sere: lion of prQ'- uds to ;re~tlirriis sf,t-_%tiec; when compared t a Mown staix'aro'. SPECIFICATION COMPLIANCE ASTM C 534 Type 2 (Sheet) ASTM D 1056-00-2C1 New York City NIEA 186-86-M Vol. IV USDA Requirements STC = 17 per ASTM E 90 UL 94-5V Flammability Ciassifir etion (Recognition No. E300774) ASTM E 84 1.112" 25/50-tested according to UL 723 and NFPA 255 Complies wiih requirements of CAN/ULC S102-{M88 NFPA No. 101 Class A Rating Meets requirements of NFPA 90A Sect. 2.3.3 for Supplementary Materials for Air Distribution Systems Meets requirements of UL 181 sections 11.0 and 16.0 (Mold Growth/Air Erosion) Meets requirements of AST 10 C .111 (Test Method for Hot Suriace Performance of High Temperature Thermal Insulation) R8 Sheet meets R-value requirmems of the International Energy Conservation Code for Outdoor Ductwork, MIL-P-15280, Form S (Sheet) Phone 800-765-6475 eaiaacox•ftsz rk-FLEXTm LS SHEET s2s swryrU PRODUCT DATA i I I J I; 1 J 1 I JI ~I i I j I i ~i I 1 1 / "l Temperature Range Sheets -2977 to +220'F (4821 to 104'C) ASTM C 411 Water absorption .20 by volume ASTM C 299 Color Black ' Ozone resistance Good Thermal Conductivity 0.265 BTIJ-in/hr: ft='F 157 ASTM C 177/C 518 "Resistance to nil ' t"ater s'apor, permeabiliy .Q5 perm-in ASTM E 96 &greases Good Flame Spread Not greater than 25 ASTM E 84 Density 3 pcf to 6 pci ASTIR 0 1622 (up to 1.112") ASTh1 D 3575 'Smolie Dewluped Not greater than 50 ASTM E 84 Resistance to U.V. & wea ther Good' (tip 101-1/2') Odor Negligible Flexibility Excellent % closed cells >90 I G~tCO.v' an,^.li,:atio N siu`ulo ce R'ofecreo rn'th ar. aoprweC K-: icx coaiirtg nr da:dirg, 112" 02mm) I., (25inm) 0,00 • 0.03 0.03 0.04 -0.10 0.15 O.OB 0!AS VAU 0.15 0.30 U.LJ:' 0.40 0.40 U.47 0.25 0.33 0,10 020 0.35 W sheet q n,OnlIn4rc,gfv . e - cwvo:,xaoWou: ra".Nrn araoo. cucmme L~ u Nomaco K-Flex ° i DD Nomzco Drive ' Youngsvilie, NC 27596 -ph 800-765-6475- fax 600-765.6471 ° la'v. rLnomacc.4flex.com u ,u,, *Deoemoer 2006 NODAACO K-FLEX. KFLEX LS anp NO.IAACO K-FLFX are registered rradernarks or NOMACO K-FLEX KF.0004-PS-1206 NOMACO K -FLEX. Normal Conditions=(Max &57, 29.°C , 70% R.H.) .12' 13 mm 3!4'. 19 mm Y 25 mm 1-112' 38 mm'- Mild Conditions thlax 807, 25'C - 50% RA) 1/8' 3 mm 1/4' 6 mm 1/2" 13 mm 3(4" 19 mm wars Conditions ((rtaz`SU,F, nt -80'6 RH) 3/4' ]9 mm 25 mm 1-3/4' 44 mm" 2" 51 mm °K-FLEXLS Sh'EET m f."ichnss nLgvd wirhirr the s'; -Nei remacalure ranges wiUyreret candensarien on index aiairg under design coadi7iuns dernud6e!o:x thrnulr Sluirnwn sevarifycl indoarconddiens seWum ~czdY°F(29'C)and JOT RJ! .a Bated Starts- Mrltf T'pical conutiens err moll ail-amdrtioned spaces and acid cAnales. Sevsre; CavamlFv Lund lr eras where eacesskv moisture is i0toduced or hr pmd}• ventilated areas where the temFralvra xay he depressed telav the amblent linowr errdlfinrs of high hunia'ity, 2d6idoaal tlrick- ocrs of insulslior !nay be required. 1.5 2 3 4 6 g 'AP silgs ax nrminai (;n;e: 'B" (atlas were caLtir!afed wag 4 KTadtr at.265 (IS°F, 2A°C mean (^mp.) and namiml lAkkn_ss is each IIneC L>yer apsnlirp lanrparatu:xs RilI2svIt in imprcvad RYalVes. Cmdact hnhviva!Senicos ars;eci,4e rxrnnrresdonons. Insulation Board SuEami ftl Date Description Knauf Insulation Board is a thermal and acoustical insulation product made from inorganic glass fibers preformed into boards bonded by a thermosetting resin. It is available plain,, with a factory-applied FSK facing, PSK facing or all-service jacket (ASJ). Application Knauf Insulation Board is a ve(sabla product for thermal and acoustical applications such as: heating and air conditioning ducis, power and process equipment, boiler and stack installations, metal and masonry walls, wall and roof pan.ei systems, curtain wall assemblies and cavity walls. Features and Benefits Energy Conservation Excellent thermal efficiency results In lower ope_r_afmg costs.- Low-Cost Installation Lightweight, easy to handle and fabricate. Fast, easy installation lowers labor costs. Noise Reduction Excellent acoustical properties effectively reduce nolse. Appearance FSK, PSK and ASJ vapor-retardant facings provide a pleasing appearance. Specification Compliance In U.S.: ASTM C 612; - Type IA (1.6, 2.25, 3.0, 4,25, 6.0 pcf) (26, 36, 48, 68, 96 kg/m;) - Type IB (10, 4.25, 6.0 pct) (48, 68, 96 kg/ml) ASTM C 795 ASTM C 1136 (facings); -Type[, 11, III, IV (ASJ) -Type II, IV (FSK, PSK) Caiifomfa Title 24 HH-8.10GB; Type I (ASJ facing), Type II (FSK, PSK facings) HH-1.558Q - Form A, Class 1 (1.6, 2.25, 10, 4.25, 5,0 pct} (26, 36, 48, 68, 95 kg/m') - Form A, Class 2 (3.0, 4.25, 6.0 pct) (48, 68, 96 kg/ml) NIIL-1.24244C NFPA 90A and 908 NRC Reg. Guide 1.36 In Canada: CAN 4-S102 CGSB 51-GP-10M CGSB 51-GP-52NI (facings) Technical Data Surface Burning Characteristics (UL Classified) Unfaced or cornposiie (insulation, facing and adhe- sn,e) Does not exceed 25 Flame Spread, 50 Smoke Developed when tested in accordance with ASTM E 84, CANiULC S1 02-1088, NFPA 90A and 90B, NFPA 255 and UL 723 (except PSK: ASTM E 84 and UL723 only). Temperature Range (ASTM C 411) Operating temperatures from 0°F to 450'F (-WC to 232°C) Corrosiveness (ASTM C 665) Will not accelerate corrosion of aluminum, steel or copper. Meets the stress corrosion requirements of ASTM C 795, MIL-I.24244C and NRC 1.36. Puncture Resistance (TAPPI Test T803) (Beach Units) FSK, PSK facings: 25 ASJ facing: 50 Water Vapor Transmission (ASTM E 96, Procedure A) FSK, PSK and ASJ vapor retarders have a max- imum vapor transmission rate of.02 perms. Weter-Vapor Sorption (ASTM C-1104) - - Less than 5%by weight when exposed to air at 120"F (49"C) and 95% humidity for 96 hours. Shrinkage (ASTM C 356) • Less than 0.3% linear shrinkage. 14icrobial Growth (AST14 C 1338, G21, G22) Does not promote or support the growth of mold, fungi or bacteria. Application and Specification Guidelines Precaution During initial heat-up to operating temperatures above 3AVF (177°C), a slight odor and some smoke may be given off as a portion of the bonding material used in the insulation begins to undergo a controlled decomposition. If natural convection is not adequate in confined areas, forced ventilation should be provided in order to protect against any harmful fumes and vapors that might be generated. Storage Protect material from water damage or other abuse. Cartons are not designed for outside storage. Vacuum packaged material can be stored outside if care is taken not to puncture the polybag. Preparation Apply the product on clean, dry surfaces. Metal ducts must be sealed before application. Prescore rigid insulation board where necessary to conform to curved surfaces. Application GENERAL: All insulation joints must be firmly butted. Insulation can be secured with adhesive, mechanical fasten- ers or banded. Minimum compression is to be used to assure firm fit and still maintain thermal performance. Vapor retarders should overlap a minimum of 2" (51 mm) at all seams, and be sealed with appropriate pressure sensitive tape or mastic, When applying pressure sensitive tapes, the tape must be firmly rubbed with a proper sealing tool to make sure the closure is secure. Follow tape manufacturer's recommendations. Fasteners shall be located a maximum of 3" (76 inm) from each edge and spaced no greater than 12" (305 mm) on center. k,mjfLF,u,,,-,71 Where vapor retarder performance is necessary, all penetrations and facing damage shall be repaired with tapes or mastic with a minimum of 2" (51 mm) overlap. Tapes should be applied using a sealing tool and moving pressure. Use on ducts, plenuns, vessels, tanks and equipment operating at tempera- tures of 450`F (232°C) or less. Tapes and mastics (dry) should have a UL 723 rating of 25 flame spread, 50 smoke developed. DUCTS AND PLENUMS: Use 3.0 pef (48 kg/in') insulation board in concealed areas. Use 6.0 pct (96 kgim') insulation board in exposed areas. Insulation Board is not designed to be exposed to the airsh'eam. VESSELS, TANKS AND EQUIPMENT.- For irregular surfaces, use 1.6 pct (26 kglm') insula- tion board and band with minimum compression. For outdoor application, Knauf Insulation Board must be covered with appropriate jacketing, mastic or other vapor retarder. All exposed surfaces must be protected. Apply jacketing. mastics and other vapor retarders in accordance with manufacturer's instructions. Caution Fiber glass may cause temporary skin irritation,. Wear long-sleeved, loose-filffng clothing, head covering, gloves and eye protection when handling and applying material. Wash with soap and warm water after han- dling. Wash work clothes separately and rinse washer, A disposable mask designed for nuisance type dusts should be used where sensitivity to dust and airborne particles may cause irritation to the rose or throat. Fiber Glass and Mold Fiber glass insulation will not sustain mold growth. However, mold can grow on almost any material when it becomes wet and contaminaled with organic materials. Carefully inspect any insulation that has been exposed to water. If it shows any sign of mold it must be discarded. If the material is wet but shows no evidence of mold, it should be dried rapidly and thorough!y. If it shows signs of facing degradation from wetting, it should be replaced, Notes The chemical and physical properties of Knauf Insula- tion Board represent typical average values determined in accordance with accepted test melliods. The data is subject to normal manufacturing variations. The data is supplied as a technical service and is subject to change without notice. References to numerical flame spread ratings are not intended to reflect hazards presented by these or any other malauals under actual fire conditions. Check with your Knauf sales representative to assure information is current. wr, Kr. fin Knauf Insulation Gmbli One Knauf Drive, Shelbyville, IN 46176 Tel. (800) 825-4434 ext. 8283 FAX: (317) 398-3675 . © 2006 Knauf Insulation GmbH. II J Insulation Board hMfHM~W Su`mi~tt f Date 'cUL-n h-iiai 71- J u Description Knout Insulation Board is a tharrnal and acoustical insulation prccluct nrda from inorganic glass fibers prelonoad into boards bonded by a thermosetting resin. It is m a'ilaL•la plain, with a factory-applied FSK facing, PSK facing o. all-sir vice jacket (,A SJ). Application Knauf Insulation Board is a versatilc product for thermal and acoustical appfications such as: healing and air condilioni 1g dcCIS, power Eind process equipmenL boiler Fr.d slack installations, motal and masonry walls, wall and fool panel systerns, curtain wail assemblies and cavity walls. F=eatures and Benefits Energy Conservation -Exc;.IlenLO~enual-efficiency resuils in lower operating costs. Low-Cost Installation Lig htveigh1. easy to handle and fabricate. Fast, easy installation lowers labor costs. Noise Reduction Excellent acouslica! properties effectively reduce noise. Appearance FSK, PSK and ASJ vapor-retardant facings provide a pleasing appearance. Specification Compliance In U. S.: ASTM C 612; - Type IA (1.6, 2.25. 3,0, 4.25, 64 pct) (26, 36, 48, 68, 96 kgim') - Type 16 (3.0, 4.25. 6.0 pcf} (48, 6B, 96 kgfm') ASTNI C 79,13 ASTM C 1136 (facings); - Type 1, 11, 111, IV (ASJ) - Type II, IV (FSK. PSK) California Title 24 HH-B-1008; Type I (ASJ facing), Type it (FSK, PSK facings) HH-1-5580; - Form A, Class 1 (1.6, 225, 3,0, 425, QO pcf) (26, 36. 48, 68, 96 kg/nil) - Form A, Class 2 (3.0.4.25, 6.0 pcf) (48, 68. go kgfm°) 1,41-1-24244C NFPA 90A arid 90B NRC Reg. Guide 1.36 In Canada: CAN 4-S102 CGSB 51-GP-10PJ • CGSB 5 bGI7.52f~1(fat:ings) Technical Data SurfacEBuming Characteristics (UL Classified) Unfaced or composite ('insulaiien, facing and adhe- sive) Does not exceed 25 Flarne Spread, 50 Smoke Developed when tested in accordance with ASTM E 84. CP.NlULC S 1024083, NFPA 90A and 90B. NFPA 255 and UL 723 (except PSK: ASTMI E 84 ::nd UL723 only). ~r.~ Ul:V Yr.KiraaiiRuLllatlOn.CJim 1 S tea Temperature Range (ASTIO C 411) Operaiing temperatures from 0°F to 450"F (-18"C to 232"C), Corrosiveness (ASTIv1 C 665) Will not acceleraie corrosion of aluminum, steel or copper. Meals the stress corrosion requirements ofASTi41 C 795.1,11-1-24244C and NRC 1.36, Puncture Resistance (TAP Pi Tesi T803) (Beach Uniis) FSK, PSK facings: 25 ASJ facing: 60 Water Vapor Transmission (ASTM E 96, Procedure A) FSK, PSK and ASJ vapor retarders have a max- imum vapor transmission rare of.02 parms. WaterVajior Sorptlbn (AST61C 1104) Less than 5% by weight when exposed to air at 120"F (49"C) and 95;'o humidity for 96 hours. Shrinkage (ASTM C 356) • Less Oran 0,3%linear shrinkage. A9ictobial Growth (ASTM C 1338, G21, G22) Does not promote or support Ora growth of mold, fungi or bacteria. Application and Specification Guidelines Precaution During initial heat-up to operating temperatures above 3507 (171°C), a slight odor and soma smoke may be given off as a portion of the bonding mateiial used in the insulation begins to undergo a controlled decomposition. If natural convection is not adequate In confined areas, forced ventilation should be provided in order to protect against any harmful fumes and vapors that might be generated. Storage Protect i nalerial born water damage or other abuse. Cartons are not designed for outside storage, Vacuum packaged mateda! can be slued outside if care is taken not to puncture the potybag. Preparation Apply [tie product on clean, dry surfaces. Metal ducts must be sealed before application, Prescore rigid insulation board where necessary to conform to curved surfaces. Application GENERAL: All insulation joints must be firmly butted. Insulation can be secured viiilh adhesive, mechanical fasten- ers or bands d f.1mimum compression is to be used to assure firm fit and sill maintain thermal performance. Vapor retarders should overlap a minimum of 2" (51 mm) ata!I seams, and be sealed with appropriate pressure sensitive tape or mastic. When appling pressure sensitive tapes, the tape must be firmly rubbed with a proper sealing foot to make sure, the closure is secure. Follow tape manufacturer's mcommendofions. Fasteners shall be located a maximum of 3" (76 mm) from each edga and spaced no greater than 12" (305 mm) on center, RA dvheie vapor retarder performance is necessary, all penetrations and facing damage snail be repaired with lees or mastic with a minimum of 2" (51 mm) overlap Tapes should be applied using a sealing tool and moving pressure. Use on ducts, plenums, vessels, lanks and equipment operating at tempera- lures of 450`F (232"C) or less. Tares and inestics (dry) should have i UL 723 rating o(25 flarne spiesd, 50 smoke developed. DUCTS AND PLENUMS: Use 10 pcf (48 kg/n') Insulation board in concealed areas, Use 6.0 pcf (96 kgim-) insulation board in exposed areas. Insulation Board is not designed to be exposed to the airsboam. VESSELS, TAWS AND_EQQLP1VE-tVT, Foi irregular surfaces, use 1.6 pcf (28 kgfm') insula- tion board and band with minimum impression. For outdoor application, Knauf Insulation Board must be covered with appropriate jacketing, mastic or other vapor retarder. All exposed surfaces musi be protected. Apply jacketing, mastics and other vapor retarders in accordance with manufacturer's instructions. Caufion Fiber glass may cause temporlry skin irritation. Wear long-slaeved, loose-fitting clothing, head covering, gloves and eye protection when handling and applying material. Wash with soap and warm crater after han- dling. Wash vvork clothes separately and rinse washer. A disposable mask designed for nuisanx type dusts should be used where sensitivity to dust and airborne particles may cause irritation to the nose or throat Fiber Glass and Mold Fiber glass insulation will not sustain meld growth. However, mold can grow on almost any mateda! when it becomes vret and contaminated wish organic materials. Carefully inspect any insulation that has been exposed to water. If it shows any sign of mold it must be discarded. If the material is wet but shows no evidence of mold, it should be dried rapidly and thoroughly, If It shows signs of facing degradation from wetting, it should be replaced. Notes The chemical and physical properties of Knauf Insula- tion Board represent typical average values determined in accordance with accepted test methods. The data is subject to normal manufacturing variations. The data is supplied as a technical service and is subject to change without notice. References to numerical flame spread ratings are not intended to reflect hazards pru:;ented by These or any other materials under actual fire conditions. Check viiih your Knauf sales represeniaiivc to assure information is currant. Knauf insulation GmbH One Knauf Drive, Shelbyville, IN 461?6 Tel: (3001225-=x434 exL 8283 FAX: (317) 398-3675 © 2006 Knaui Insulaiion GmbH. Insulation B*ard Submi"atf ?ate ~ I Type Facing Thickneso 12S 1X,-,,,~mm - .19 1.6 PCF Pin 2' S1( 1 31 (25 kgfrO 2i~• mm A . 3' L7Gmm) A7 25 mm M 225 PCF Ptafn 1X• mm _ .17 f (36 k9W) - 2r, i mm.28 1 FSK rom 2• 510k0 .63 6- .08 IT 36 mm .00 Pteki -;,15LMm --.29- 3' (76 mm _ .54 l~ 10 FCF 4' (102 m .95 (48 kptml 1' 25 mm 21 FSK 174 _ 3q M) i r 1 mm) .87 ~ 1' g" .16 ASJ I) (38 mm .4'e r Jf mm 75 USKF - TPIan i' (26 mm) .06 2'A' ((w .75 1' mm t ~.05 PhM 174' mm) .13 2 61mm .32 PiF 1' (25 mm) 33 96 k ~g4~ FSK ~1SC (38nm) .81 _ 7 51 mm TI _ j 17S' {38 mm) .60 ASJ Y 51 min -.77 L Lj .4 f >F UN J43 i~ Ui S 2M MM A 23 9.1 140 YE lull AKY, 1 Mean Temperature k k (S!Q k k (SI) k k (S)) I( 75°F (24°0)T 24 .036- 23 .033 -.22 .032 100°F -(38°C) ¢-25 :036 .24 ~ .035 .23 .033 ~ -ZQO'F -(93°C) 33 .046 .29 .042 .27 .039 300`F (14M) _ 42 .061 .37 .053 -.34 .049 ~J kNA8fMULJi-0j v:a 25R 500 1000 2000 AWO kRC .44 .86 .98 t.DD_ .57 .96 1.04 -1.03 1.03 9(I - .82 1.12 1.07 1.04 1.03 t ~Og 92 1.17 _ 1.06 1.06 1-D4 ' _ 1 _p5 .PA .59~- .68 .97 ! 1.00 AS - .49 ' .93 1.03 _ ri.03 a^-_ .52 1.05 1.07 1d4 _ 105 _ p5 .69 .81 99 .55 27 _ 75 .76 1.11 .75 42 w .22 ~.75 .23 .62 - .ggs~---_ -._99_ - --65 3B .89 1.03 1.00 _ 1.01 - r35 - - ~i5 i it 1A1 1.18 1.07 - 1.01 1.04 r _x.10 _f 1.1f 1.17 1.07 LO7_~_ 1.06 W~-1.1(1 r~ J33 .84 93 r .51 22 _ 75 .77 .93 .74 47 v28 ' _ 75 _ 71 .65 .82 d1 ~.16 '91 .23 .65 .71 .80 .66 .41~ 2244 -r ~ .85 24 b9 .99 _ 1.05_ .75 - .63 .63 .62 41 ___•25 25 77 1.04 1.04 - 1.03 80 .58 1.01 1.05 1.00 r 1.D1 .90 .81 1.08 1.05 1.03 - 1.04 - - 1.OD .65 .39 .48 47 .32 _ 60. .47 .78 .61 .51 i.35,_-- - .60~_,.~ .50 .72 A .53- .41 ' ^60 AS .62 .48 ~.47~ 31 - 50 .44 .60 50 I <1 r • Density (PCF) Thickness _ - R-Vatue 2' 161 mm) g.3 A -A CGt NO L kgkpl (U) - - 11T DUN J- 2.25 r _.1.7 CIS kg4nt( x v 149 mm1,.~ 1!! _ _ 3' mm) 4L.S1 mm- 17.4 - 4:~_.,,-__ . _......(0.6)..._._ 1 _ Mtn 8.7 30 (48 kg," • _ Omm.J 130 a12_- .-(?42 mm) L._ X7.4..._.._.. - (68 kgkr~ 7 . ^ {Fti1-L~ _J.7 - I r1~L J 2X mm 1 10.8 !j L:..._ 6A 'kvdaW~ N o1dYc W 2!•(610 mm) and y' {121D lion) eid Nng4t qem 36' to 120• {016 o m•v" nun). i 1 f Friendly Feel"" Duct rop with Kwikstrefch-" Markings Subirnhtal Date Description Knout Friendly Feel Duct Wrap with Kwikstretcha Markings is a thermal and acoustical insulation blanket made from highly resilient, inorganic glass fibers bonded by a thermosetting resin. It is available unlaced, with a foil-scrim-faaft (FSK) jacket, a white or black meialized polypropylene-scrim-kraft (PSIq jacket, or with white or grey vinyl vapor retarders. Vapor retarders provide a 2" (51 min) staple flange on one edge, and the factory-applied facing assures uniform quality. KWkSlratch markings on the stap) efiange (FSK and PSK only) allow for easy and accuratejob site measurements. Application Knauf Friendly Feel Duct Wrap is used as external insulation on commercial or residential heating or -air-conditioning-ducts.-It is suitable _for-the exterior of rectangular or round sheet metal ducts and spaces or surfaces where temperature and condensation must be controlled. Features Low "k" factor significantly reduces heat gain or loss when applied wllh proper compression. Flexible. Lightweight. KwikSlretch markings on the FSK and PSK staple flanges. Excellent acoustical properties. Tough and resilient. Benefits Energy conservation, which lowers operating costs. System efficiency increases; enemy usage/costs decrease. Conforms easily to flat or irregular surfaces. Rolls alfoN for faster installation, lower labor costs. Easier, faster measurement of stretch-out lengths. Reduces sound transmission through the duct wall. Assured condensation control when used with FSK or PSK facings, proper installation and sealed joints, seams and penetrations. Resis`:s damage in shipment, and during and after insWlauon. Specification Compliance In U.S.; ASTM C 553; Type 1, II, III ASTM C 795 ASTM C 1136; Type If (FSK and PSK facings only) ASTM C 1290 GR_FNGUARD~' CertillcationT GREENGUARD"' For Children and Schools'` Certification' California Title 24 (installed at 25% compression) HH-1-558C; Form B, Type I, Class 7 t4lL-1-24244C NFPA90A and 90B NRC Reg. Guide 1.36 'Vinyl fzccmgs cra not CA&nguad cerrilnad. In Canada: CAN!ULC S102-NIBS CAN/CGSB-51.5M; Type II (FSK facing) CAN/CGSB-51.11.92 Technical Data Surface Burning Characteristics UUULC Classified (except PSK and Vinyl), Unfaced cr composite (Insulation, facing and ad- hesive) does not exceed 25 Flame Spread, 50 Smoke Developed when tested in accordance with ASTI.ti E 84, CANIULC S02-M88, 141710A 255 and UL 723. Temperature Range (ASTM C 411) Faced, can be used on ducts operating up to 250°F (121°C). Unfacec, up to 3507 (177"C). Water Vapor Permeance (ASTM E 96, Procedure A) FSK and white PSK facings have maximum water vapor Permeance of .02 perms. Black PSK facing has a maximum water vapor perineance at .09-pens-'- - Vinyl facings have a maximum watervapor perme• ante of 1-3 perms. Water Vapor Sorption (ASTM C 1104) Less than 5% by weight when tested for 96 hours at 1207 (49"C) and 95% relative humidity. Corrosiveness (ASTM C 865) Will not accelerate corrosion of a steel panel com- pared to sterile cotton. Mold Growth (ASTM C 1338) • No growth. Puncture Resistance (TAPPI Test Till (Beach Units) FSK and PSK; 25 Application and Specification Guidelines Storage Protect stored insulation from water damage, construction damage and other abuse. If stored outside, proper protection from weather conditions should be provided. Preparation Install Knauf Friendly Feel Duct Wrap over dean, dry sheet metaf ducts. All sheet metal joints and seams must be sealed to prevent air leakage from the duct Application Install Knauf Friendly Feel Dud Wrap with facing to the outside to obtain specified P,-value using a maximum of 25% compression. Butt all insulation Joints firmly together, Longitudinal seam of the vapor retarder must be overlapped a minimum of 2" (51 mm). A 2" (51 mm) tab is provided for the circumferential seam and must be overlapped. Where vapor retarder performance is necessary, all penetrations, joints, seams and damage to the fac- ing should be sealed with an FSK, PSK, vinyl or foil tape or glass fabric mastic prior to system startup. Pressure sensitive tapes should be a minimum of 3' (76 mm) wide and be applied with moving pressure using an appropriatesea trig tool. Staples should be outward clinch and placed approximately 6" (152 mm) on center. Closure systems should have a 25150 F.H.C. per UL 723. 1 kNA 911 : ZOLT!19.111 Tul-W-1 For rectangular ducts over 24" (610 mm) wide, secure the insulation to the bottom side of the duct with mechanical fasteners spaced on 18' (457mm) centers to reduce sag. Care should be taken to avoid overcompressing the insulation with the retaining washer. Unfaced Duct 1,1hap should be overlapped with a minimum of 2" (51 mm) and fasiened with 4" (102mm) to o" (132 mm) nails or skewers placed 4" (102mm) apart or secured with a wire or banding system. Care must be taken io avoid damaging the duct wrap. Refer to diagram for staple stitching and butt-joint method. Installation Procedures Use the table (back) to determine stretch-outs required for the nominal thickness of insulation to limit average compression of the insulation 25% or less. Use KvvikStrelch markings w the FSK or PSK staple flanges to speed measurement of duct wrap. Fiber Glass and Mold Fiber glass insulation will not sustain mold growth- Howsver, mold can grow on almost any material when it becomes wet and contaminated with organic mated- als. Carefully Inspect any insulation that has been ex- posed to water. If it shows any sign of mold, it must be discarded. If the material is wet but shows no evidence of mold, it should be dried rapidly and thoroughly. If it shows signs of facing degradation from wetting, it should be replaced. Air handling insulation used in the air stream must be discarded if exposed to water. Notes The chemical physical properties of Knauf Friendly Feel Duct Wrap with Kwiksuetch' Markings represent typical average values determined in accordance with accepted test methods, The data is subject to normal manufacturing and testing variations. The data is sup plied as a technical service and is subject to change without notice. References to numerical flame spread ratings are not intended to reflect hazards presented by these of any other materials under actual fire conditions. Check with your Knauf sales representative to assure nformahon is current Knauf Insulation GmbH One Knauf Drive, Shelbyvfiie, IN 46176 Tel: (800) 825.4434 ext. 8233 FAX: (317) 398.3575 1 i~ a z i 0 2006 Knauf Insulation GmbH. GU.t t II ~J ;l l r-~ ~.l 1 'n 0 I 0 '.J ~J Friendly Feel. Duct 1i rap with Kwikstretch6* Markings hufwdoui Submittal Date :la "`0.((5" n :'4_°%:kii , r;,.`.y7S_;wYa'!~+1r' ~ a> i.' o ~b 1" ,'t.. > • ,x,~ , , t7 i' H Iw~.~' ; IIIaMtI~• .Ip,~ q •1~ ^ '.1 "1 a. • r.. •p.k e6 se ' ' t 7' 1)° , .sd . y~•~. 1'' #.~1 hr F'F' 1..• ~x.. . a' 1 e~+.:~a y . t tA } " J .1fi .Ifv~ 1, ihfAklb'ss>.~},• ~~$~.'I'gfc~ •_.`~•°°.~'r,ReuhE•~~.r t. Y} ~tl ^I~ • • i~e'~t;~~:. ;.t jA~YO~ipiI ~•;~'YYYuI~f z 7 We (38 mm) i'h' (29 mm) P+S')V (241 mm) P+8" (203 mm) P+7' (178 mm) 2' (51 mm) 1'h' (38 mm) P+12' (305 msn) P+10" (264 mm) P+8' (203 mm) NO (58 mm) 1'h" (42 mm) P+13" (330 mm) P+11' (279 mm) P+B+h' (216 nn) 2'h' (64 men) 1'1e (48 mm) P+141h' (368 mm) P+121h' (318 mm) P+9'h" (241 mm) 3' (76 mm) 2114' (57 mm) P+17" (432 mm) PAVY (368 mm) F+11'h" (292 mm) ' i:a: a si rb,~, • r ~S ~~f:~ 1 lu a:~11[S~a~~`. : • ~1), 1'h" (38 mm) b.1 4.2 75 PCF 2' (5i mm) 6.8 5.6 . (12 kglm°) Pie' (56 mm) 7.4 6.0 2'h' (64 mm) &5 7.0 3' (76 mm) 1_0.2 _ 8.4 1.0 PCF 1'h' (38 mm) _ 5.6 4.5 (16 W 2" (51 mm). 7.4 _ 6.0 1.6 PCF I'M (38 mm) 6.1 4.8 (24WOM 2" (5i mm) 8.2 6.4 U J Mean :.:0:7 ~ s5'PGF,• i:6p~F •':•Y:6'I~c~~. Temperature k k (5n k k (SI) k k (SI) 50-F (10'C) .28 .040 26 .037 .23 .033 75-F (24'C) .29 .042 27 .039 .24 .035 100-F (38'C) .31 .045 .29 .042 .26 .037 125'F (52'C) .33 .048 .31 .045 .28 .040 150°F (66•C) .36 .052 .341 .049 .31 .045 175-F (80'C) .39 ,056 .37 .053 ~.33 .048 200'F (9r°C) .43 .063 .40 .058 .36 .062 Ph" (38 mm) 100' (30.48 m) FSK, PSK, 75 PCF 2' (51 mm) 75' (22.86 m) vinyl, unlaced . (12 kghn° 231u' (56 mm) 75' (22.86 m) FSK 2'h" (64 mm) ' 75' (22.86 m) FSK 3' (76 mm) 48 1219 60' (15.24 m) FSK. PSK vinyl 1.0 PCF i'h'• (38 mm) ( mm) 100' (30.48 m) FSK, PSK, (16 kglme) 2" (51 mm) 75' (22.86 m) unlaced 1.5 PCF Ph" (38 mm) 40' (12.19 m) (24 kg/m`) 2' (51 mm) 40' (12.19 m) FSK, PSK A.--W pwp a 0.75 PCF lend pdr, U PCF, 2; 15PCF r 10.75PCF,3' i0.75PCF,2' ®:drynMer,1.0PCF1:; adOVAC1.5PCF,r/'anderoelir 'a75PCF,r.Pndereaw . ChllderSo AK-CRYLO CP-9 Weather Barrier Coating Mastics Coatin s Adhesives Sealants ,l I i i~ li ~I . J WATER BASED VINYL-ACRYLIC MASTIC COATING FOR THERMAL INSULATIONS DESCRIPTION AK-CRYL® CP-9 is an economical, polymeric, water based weather barrier, breather type mastic. CP-9 dries to a tough flexible film that protects thermal insulation from the ravages of weather by preventing water, rain, snow, sleet, spillage, wash water, etc., from entering into the system. In addition, CP-9 provides protection from mechanical damage created by external forces such as impact abrasion as well as the internal forces-of thermal-expansion,-contraction,,-or vibration. Using CP- 9 can also protect the insulation from chemical attack of acids, alkalis and solvents. CP-9 is fire resistant and U.V. stable. USES AK-CRYL CP-9 Weather Barrier Coating provides mechanical protection and weatherproofing of thermal insulation both outdoors and indoors, in hot, cold and dual-temperature service. Because it is a 'breather' coating (vapors under pressure will pass through it), it should only be used over insulations in low temperature, or dual-temperature service when the insulations themselves are vapor barriers, or where a complete vapor barrier system is applied to the insulated surface either before or after the coating is applied. Industry experience has demonstrated that all weather barrier coatings may blister when applied over polystyrene board. This effect may be limited by the use of white colored coatings. ADVANTAGES In the wet state, AK-CRYL CP-9 Weather Barrier Coating is non- fammable for worker safety. It is economical. Being water based, it contains no harmful solvents that will attack insulations or facings. Its special formulation allows for application during most times of the year for increased productivity. It is surprisingly easy to apply. APPLICATION AK-CRYL CP-9 Weather Barrier Coating is easy to apply by Trowel, Glove, Brush or Heavy-Duty Airless Spray. Its thixotropic consistency yields a smooth, attractive finish even over rough substrates; it readily fills gaps and imperfections, and is normally applied with a glass fabric reinforcing mesh. CERTIFIED That this product meets the requirements of NFPA Standard 90-A and 90-B. This product has been testing according to ASTM E-84 (Surface Burning Characteristics of Building Materials). Visit us on the web at www.fosterproducts.com O COLORS White Other colors available on special order WET WEIGHT 11.4 lbs./U.S. gal. (1.37 kg/liter) AVERAGE NON-VOLATILE - - 60% to 64% by volume (64% by weight) SERVICE TEMPERATURE RANGE (Temperature to which dry coating is subjected.) -401F to 180°F (-400C to 83°C) APPLICATION TEMPERATURE RANGE 40°F to 100°F (4°C to 38°C) DRYING TIME Touch - 2-4 hours Through - 24-36 hours (Drying time will vary depending upon film thickness, temperature and humidity.) COVERAGE 6 U.S. gal./100 sq. ft. (2.4 I/sq.m) (Varies with substrate and membrane.) CLEAN-UP Warm, soapy water (wet), xylol (dry) WATER VAPOR PERMEANCE ASTM E-96 A ealef man I.U perms tt-roceaufe b) at 1/1 to rllm II11CKness. Underwriter's Laboratories Inc.") issil" CLASSIFIED 282U General Purpose Coating (~04 Surface Burning Characteristics R3693 Surface: Applied to inorganic reinforced cement board Flame Spread: 10 Smoke Developed: 5-40 Number of Coats: 1 Coverage: 16.6 sq. ft/gal. Flash Point of Liquid Coating, Closed Cup: No flash to boiling. CP-9 contains no asbestos, lead, mercury, or mercury compounds. 8501 03/05 Specialty Construction Brands, Inc. Customer Service 601 West Campus Drive, Suite C7 Fax 800-231-9541 Arlington Heights, IL 6004 800-942-6855 FyreWrap®1.5 Duct Insulation Ventilation Air Duct (VAD) System for Canada I '.J Introduction Unifrax's FyreWrap' 1.5 Duct Insulation is a high-temperature insulation blanket specifically designed to provide a flexible enclosure for 1- and 2-hour fire-rated ventilation air ducts (VAD). Typical duct types include smoke control, stairwell and vestibule pressurization, ventilation, heating and air conditioning supply/return, and commercial dryer exhaust, as well as refuse and linen chutes. This compact system design provides a tested alternate to code-prescribed fire- rated shafts and results in significant weight, space and labor savings. FyreWrap 1.5 Duct Insulation VAD System offers the following features: • 1- and 2-hour fire-rated enclosure • Zero clearance to combustibles at all locations on blanket wrap • Alternate to fire-rated shaft • Saves weight, space, labor • Thin, lightweight, flexible, compact system • High-temperature, biosoluble insulation • Durable foil-scrim covering Product Components Core Material: FyreWrap 1.5 incorporates Insulfrax Thermal Insulation as its core material. Insulfrax is a high-temperature insulation made from a calcia, magnesia, silica chemistry designed to enhance biosolubility. It provides excellent insulation in a noncombustible blanket product form. Encapsulating Material: The core insulation blanket is completely encapsulated in an aluminum foil fiberglass reinforced scrim covering. This scrim provides additional handling strength as well as protection from moisture absorption and tearing. Refer to the product Material Safety Data Sheet (MSDS) No. M0200 for recommended work practices and other product safety information. Thickness 1.5" Density 8pcf Standard Covering Scrim Encapsulated Product Availability 24"w x 25LF 48"w x 25LF Data are average results of tests conducted under standard procedures and are subject to variation. Results should not be used for specification purposes. ~`pSS(fj~~ ~y Sicmher u` us ULC fil'CROP COW-d File R14514 l. s; a ~iw x sa ~~f 1 r FyreWrap 1.5 Duct Insulation Typical Product Parameters r~ I ' `t -1 i J r~ I f.J 1 _i Access Door (Single-Layer System) Field fabricated access doors are protected with two layers of FyreWrap 1.5 Duct Insulation. Cut away the one layer of FyreWrap 1.5 already installed and covering the duct to a dimension that matches the door opening to be used. Mark and cut a clean-out access opening in the duct. Weld X inch diameter threaded rod to each corner on the access door opening. Cover with hollow steel tubes (optional) for easy removal of blanket, Cut a 16 gauge cover plate with dimensions two inches larger than the opening. Drill holes in the door to match the rod pattern. Use a gasket of 0.5" thick unfaced FyreWrap or ceramic fiber blanket between the duct and the access door cover. Install the cover over the threaded rod overlapping the opening 1" on all sides. Weld at least four 12-gauge steel insulation pins to the outside of _the door cover panel, approximately 1" from each corner. Cut a piece of FyreWrap 1.5 that matches the door opening size and install over pins to fit within the insulation area cut away. Cut an additional piece of FyreWrap 1.5 with perimeter dimensions that extend 1" beyond the layer below. Install over the insulation pins. Throughout the installation process, seal all cut edges with aluminum foil tape. Secure with washers and bend over excess pin lengths to eliminate safety hazards. Place washers on threaded rod and secure with nuts. Do not install banding over this area. See Figure 2 for details. Form C-1421-3 Effective 1107 @2001-2007, Unifrax I LLC All Rig7ts Reserved Printed in USA Page 3 of 6 Figure 2. FyreWrapl 1.5 Duct Insulation - Single Layer Ventilation Air Duct (VAD) System Field Fabricated Access Door 3 2 8 n s o s r to VFirstLayer or Opening will" perimeter overlap on all sides readed Rods yreWrepF' 1.5 or RCF Blanket Gasket, 'W' Thick or Cover Panel (16 Pins -Welded to Cover FyreWrap°' 1.5 7 Second Layer FyreWrap£1.5- B Speed Clips/Washers 9 Cut Edges Sealed With Aluminum Foil Tape 10 Hollow Steel Tubing, '/,6" ID (optional) 11 Dia. Wing Nuts and Washers - Duct Support Horizontal duct support systems do not require FyreWrap insulation when constructed using a minimum 0.5" diameter uninsulated all-thread steel rod and 2"x2"x0.25" uninsulated steel angle, spaced a maximum of 60" on center along the length of the duct. A minimum clearance of 2" is required between the protected duct and the steel rod. For all other duct support configurations, a single layer of FyreWrap 1.5 Duct Insulation is required on all components. Utilize a ~i minimum 3" overlap (approx. %a turn) on all joints. I Firestop Systems Where ducts insulated with FyreWrap 1.5 pass through fire-rated walls and floors, the penetration opening shall be firestopped to maintain the fire rating of the assembly. Intertek Design No. FS- 554 W and FS 580 W 1- and 2-Hour HVAC Duct The 22-gauge HVAC duct shall have a max. 1296 in2 area with a max. 54" width. The annular space on each side of the wrapped duct shall range from 3/4 inch on one side to a I maximum of 3 inches on the other side. Tightly pack unfaced FyreWrap 1.5 blanket into the opening. Cut the blanket into 9-inch strips, then fold the blanket into a "U" shape and compress it approximately 37% and insert into the opening. Recess the packing material minimum %4 inch from the surface of the wall. Install Johns Manville Firetemp Cl, SI or SE intumescent caulk fully covering the FyreWrap blanket to a depth of Y4 inch. Overlap the caulk onto the surface of the concrete and onto the insulated duct approximately %2 inch. approximately Y2 inch. See Figure 5 for details. `J "i I J Figure 5. FyreWrap' 1.5 Duct Insulation Through Penetration Firestop System Intertek Design Listing FS 554 W, FS 580 W Integrity, Stability, Insulation = 2 hr. 2 4''''t (_l 4l I a i 6 4 6 9 Plus V' Overlap On Concrete Form C-1421-3 Effective 1107 G 2001-2007 , Unifrax I LLC All Rights Reserved Printed in USA Page 5 of o Legend: 1 Concrete or Block Wall Assembly 2 HVAC Duct, 22 gauge 3 FyreWrap' 1.5 Duct Insulation, one or two layers 4 Unfaced FyreWrap' 1.5 Blanket, 4'/a" depth 5 Fire:emp SI, SE or CI, %a" depth 6 Annular Space, 3a" to 3" Intertek Design No. FS 599 F 1-and 2-Hour VAD Duct The 26-gauge HVAC duct shall have a maximum 1296 in2 area with a maximum 54" width. The annular space on each side of the duct shall range from 1 inch to 2 inches. Tightly pack unfaced FyreWrap 1,5 blanket into the opening. Cut the blanket into 9-inch strips, then fold the blanket into a "U" shape and compress it approximately 33% and insert into the opening. Recess the packing material minimum Y4" from the top surface of the floor to accommodate the frestop sealant. Apply STI SpecSeal SSS sealant to a %a" depth in the recess and overlap 3/" on to the concrete and duct insulation. See Figure 6 for details. Figure 6. FyreWrap-' 1.5 Duct Insulation - Through-Penetration FirestopSystem - Intertek Design No. F5 599 F Integrity, Stability, Insulation = 1 Hr and 2 Hr. Q ~5 a t 5 z ~ 6 4 4 5 S 6 4 1 Plus'/," Overlap On Concrete and duct insulation Legend: 1 Concrete Floor Assembly, 4t12" depth 2 HVAC duct, min. 26 gauge, 1296 in2 area, max. 54"width 3 FyreWrap," 1.5 Duct Insulation, One Layer 4 Unfaced FyreWrap" 1.5 Blanket, 4'/n" depth Compressed 33% 5 STI SpecSeal SSS,'/<" 6 Annular Space, 1° to 2" Additional UL and Intertek (OPL) Tested and Listed Firestop Systems are permitted for use with FyreWrap 1.5, utilizing firestop products readily available in the market. Contact Unifrax Corporation Application Engineering at 716-278-3888 for details and assistance or directly on the test lab web sites. V Insulation ~J Ste I MS Aluminum Roll PASCO - CHILDERS M DESCRIPTION ITW Pabco/Childers Aluminum Roll Jacketing is manufactured from alloys 3105 and 3003, conforming to ASTM B-209 designation, half-hard temper (H-14) and heavier gauges quarter-hard (H-12 lock-forming quality). Commercially pure aluminum is relatively soft as structural material. Its strength can be greatly im- proved by alloying aluminum with small percentages of one or more other-olements such as manganese, silicon, copper, magnesium or zinc, Additional strength can be achieved by cold working, such as cold rolling. Standard alloys and nominal chemical composition Alloy Copper Manganese Magnesium 3105 .6 .50 3003 .12 1.2 ITW reserves the right to ship whichever alloy is in stock at time of order placement, unless advised a specific alloy is requested (may affect lead-time and/or price). Other alloys are special order and minimum quantities and extended lead-time required. ITW's aluminum roll jacketing is available in smooth, stucco embossed or 3/16 corrugations (cross-crimped) finishes. POLYSUR Yld MOISTURE RETARDER Polysurlyn consists of a 3 mil thickness of a co-extrusion of polyethylene and DuPont's Surlyn® which is heat laminated to the metal jacketing. Due to its superior perforn-ance characteristics, it replaces the old standard 1 mil and 3 mil polykraft moisture retarders. For cold rooftop and hot work cyclical applications, refer to Technical Information for recommendations. ,ET :b Jacketing THICKNESS & Suggested Applications .016" The standard for industrial use. (Amn) Recommended over insulated lines up to & 36" O.D. including insulation. .020" (51nm) 024" A heavier weight jacketing used on larger (.6mm) diameter lines and large equipment up to $ feet in diameter. .032" Used in special applications where extra (.gam) thickness and protection is required, such as fabricated tank head covers and other special fabrications. .040" Available in rolls, where extra heavy (1.0mm) gauges are required because of severe & mechanical abuse or special fabricating requirements, such as flat ducts or 1050" precipitators. Also recommended for (1.2rmn) areas subject to high wind conditions. RECOMMENDED USES Jacketing is recommended for insulated piping, tanks and vessels less than 8 feet in diameter. Deep corrugated sheets are recommended for diameters greater than 8 feet. 02005 ITW Insulation Systems 800-231-1024 Fax (713) 691-7492 Pabco/Childers Metals www.itwinsulation.coin ARJE-0505 Supersedes ARJE-0603 2.10 Insulation SysteMS ALUMINUM ELBOW COVERS CHILDERS METALS PASO (SURE-FIT) (ELL-JACS) DESCRIPTION ITW Insulation Systems Aluminum Sure-Fit (Pabco) or Ell-Jaes® (Childers) Insulation Fitting Covers are - made in two precision formed matching halves and mla are sized to cover and weatherproof insulated 90° and 45° elbows along pipelines. They are manufactured from 1100 Aluminum alloy in .024" thickness. A moisture retarder coating is applied to the interior for resistance to electrolytic degradation, and a clear coating is applied to the exterior for corrosion protection. I They can be used on long and short radius, butt weld, AWN- socket weld, and screwed pipe elbows from 1/2" to 12" Iron Pipe Size, inclusive, These insulation covers are also available in colors to harmonize with painted aluminum jacketing. When ordering, long radius, short radius, 90° or 45° `J must be specified. APPLICA ION INSTRUCTIONS ITW Elbow covers are made in two \1 matching halves, and are applied over - or under pipeline jacketing to shed , water. The product should be applied using screws or rivets for hot piping,` or strapping in conjunction with a f vapor barrier for cold piping.' 1 Overlaps should be caulked with joint sealants. t F The number of stainless steel screws (or rivets) are determined by the size J of the elbow. Space screws 3" apart. 9 Yi d The first screw on the elbow heel and throat must be started in the middle. y - - } 1 Then, work from the center to the 1 t 3 ~ Ptional overlapping ends. Additional strapping at the O Pipe jacketing technique on horizontal ends is optional. piping runs. - Insulation -~-~•Y ,yr~h«~~ Elbow overlaps metal jacketing pipe for water shed on vertical piping. Note: See the O.D. chart on, reverse side providing information on the maximum O.D. ITW's elbows will fit ` after allowing for a 7/16" overlap. There is an allowance for insulation that is oversized when measured against J Table 3-A, ASTM C-585 designation- 0 2005 ITW Insulation Systems 800-231-1024 Fax (713) 691-7492 Supex d Supercetles EJE-0603 Pabco/Childers Metals www.itwinsulation.com 5,10 1 I _J l J U J J J U J ~j I Insulation Size O.D. Chart ALUMINUM ELBOW COVERS Tlie O.D. chart provides information on the maximum O.D. 1TW's elbows will fit after allowing for a 7/16" overlap. There is an allowance for insulation that is oversized when measured against Table 3-A, ASTM C-585 designation. DESCRIPTION CHILDERS CHIL-GLASO reinforcing mesh is a high strength open weave pre-sized and resin treated fiberglass cloth. It is used in conjunction with various types of coatings to provide reinforcement of and thickness control for the coating, and to provide a method to bridge gaps, joints and crevices in the insulation. It will not burn, and meet or exceed all government or private safety codes. Chil-Glas #10 glass fiber reinforcing mesh incorporates a thread count of 10 strands by 10 strands per square inch into its construction. The standard roll size is 39" x 150' x .008" in thickness. A roll weighs 2.2 ounces per square yard, and is packaged 4 rolls per carton. ADVANTAGES Chil-Glas glass fiber reinforcing mesh, unlike competitive cotton, plastic, or glass treated products, has extremely high tensile strength and provides dimensional stability. It is resistant to most acids and alkalis, and will not burn, rot, mildew, or decay. Chil-Glas glass fiber reinforcing mesh is easier to apply and fabricate when compared to competitive materials. It may be cut with a knife or scissors, and is easily handled. Chil-Glas glass fiber reinforcing mesh is flexible and can be readily flashed to adjoining surfaces. Visit us on the web at www.fosterproducts.com USES Chil-Glas #10 is an excellent glass fiber reinforcing mesh for all-around use. It is normally used when applying a high solids content coating to small surfaces such as fittings. Chil-Glass #10 glass fiber reinforcing mesh is also used when a low solids content coating is applied over large insulated surfaces, such as tanks or spheres. APPLICATION Embed the Chil-Glas glass fiber reinforcing mesh into a tack coat of the protective coating, and then apply a finish coat immediately. Be sure to overlap all seams of the Chil-Glas glass fiber reinforcing mesh at least two inches. Follow the application instructions for the mastic or coating selected. SPECIFICATIONS MET Chi]-Glas is incombustible and will not contribute to flame spread or smoke development. Chil-Glas contains no asbestos, lead, mercury, or mercury compounds. 8551 07/05 J DPI CUSTOMER SERVICE-800-231-9541 OR 800-338-2975 IMPORTANT: Specialty Construction Brands, Inc. warrants that each of its products will be manufactured in accordance with the specifications in effect on the date of _j manufacture. WE MAKE NO OTHER WARRANTIES AND EXPRESSLY DISCLAIM ANY WARRANTIES OF MERCHANTIBILITY OR FITNESS FOR A PARTICULAR PURPOSE. If a product fails to meet this limited warranty, purchaser's sole and exclusive remedy is replacement of the product or, at our option, refund of the purchase price. OUR ACCEPTANCE OF ANY ORDERS FOR THE PRODUCT IS EXPRESSLY CONDITIONAL UPON PURCHASER'S ASSENT TO THE TERMS ON THE APPLICABLE INVOICE. ADEQUATE TESTS: The information contained herein we believe is correct to the best of our knowledge and tests. The recommendations and suggestions herein are made without guarantee or representation as to results. We recommend that adequate tests be performed by you to determine if this product meets all of your requirements. The warranted shelf life of our products is six months from Cate of shipment to the original purchaser. For industrial use only. Keep out of reach of children. Consult Material Safety Data Sheet and container label for further information. Specialty Construction Brands, Inc. Customer Service 601 West Campus Drive, Suite C7 Fax 800-231-9541 Arlington Heights, IL 6004 800-942-6856 i J i 'I ~J ff C - n Jt-si::v~.an Ceel-Co 550 PVC fitting covers are designed to insulate and to provide a protective covering for pipe fittings. The fitting covers are supplied with Hi-Loy' Temp formaldehyde-free fiber glass insulation inserts from the factory. Ceel-Co PVC jacketing provides a protective covering for insulated or bare pipes. Ceel-Co 550 PVC fitting covers and Ceel-Co jacketing are manufactured from high- impact, gloss white, UV-resistant, polyvinyl chloride which provides a simple, quickly installed system. l~t~ariaL;r Stia'4±- aitT 547.:5 Fitting Covers. Ceel-Co 550 Series PVC fitting covers are available for the following- 45" and 90° (0.8 and 1.6 rad.) short and long radius elbows, tees and valves, flanges, reducers, end caps, soil pipe hubs, traps and mechanical groove-type fittings. Jacketing. Ceel-Co PVC jacketing is available in rolls in thicknesses of 10, 15, 20 and 30 mil (0,3, 0.4, 0.5 and 0.8 mm). Cut & Curled" Jacketing. Ceel-Co PVC Cut & Curledjacketing is available in thicknesses of 20 or 30 mil (0,5 mm or0.8 mm) (30 mil [0.8 mm] recommended for outdoor applications). It is available in factory-cut sizes to tit up to 30" (762 mm) D.D. All sections of Ceel-Co PVC Cut & Curled jacketing are 48" (1219 mm) in length and are factory curled to fit snugly. Us Ceel-Co 550 PVC fitting covers andjacketing are ideally suited for indoor or outdoor use on chilled water, hot water, steam and othe- piping systems in commercial, institutional, arid industrial applications, The fitting covers, when combined with Ceel-Co PVC jacketing and Ceel -Co solvent weldinq adhesive, form a completely sealed system which meets the requirements of the USDA and FDA for appf cations in food, beverage, and pharmaceutical facilities. n~t1c21;1G$tr i$ fw L-tv Hot Systems PVC covers must be kept below 150°F (66°C) by use of proper insulation thickness. PVC covers should be kept away from contact with, or exposure to, sources of direct or radiated heat. For fittings where operating temperatures exceed 250°F (121 °C), or where pipe insulation thickness is greater than 11h" (38 mm), two or more layers of Hi-Lo Temp insulation inserts are required beneath fitting cover. Cold Systems An approved vapor retarder mastic compatible with PVC must be applied between pipe insulation and fitting cover, and on fitting cover throat overlap seam. For fittings where operating temperature is below 45°F Q'C) or where the pipe insulation thickness is greater than 11h" (38 mm), two or more layers of Hi-Lo Temp insulation inserts are required beneath fitting cover. Ged -Coll 550 PVC Insulated Fitting Covers and Jacketing Operating Temperature Limits: PUG: Up to 150°F (66'C) Insert 0°F to 450°F (-18°C to +232°C) Flame Spread: 25 or less (up to 30 mil [0.8 mm]) Smoke Developed: 50 or less (up to 30 mil [0.8 mm]) Grade: Weatherable Color. While Finish: Gloss Refrigerant Systems and Cold Systems in Severe Ambient Conditions Mitered pipe insulation segments. Fabricated or premoided insulation shapes may be used in lieu of Hi-Lo Temp insulation inserts. - An intermediate vapor retarder compatible with PVC is required to completely seal the insulation prior to installing the Ceel-Co 550 PVC fitting cover. Care should be taken to ensure that the vapor barrier mastic is applied between the pipe insulation and the fitting cover, and on fitting cover throat overlap seam. Totally Sealed Systems (USDA Approval) System requires that 20 or 30 mil (0,5 mm or 0.8 mm) Ceel-Co PVC jacketing is applied to pipe Insulation in conjunction with Ceel-Co 550 PVC fitting covers. All circumferential and longitudinal seams of jackets and fitting covers should be sealed with Ceel-Co solvent welding adhesive, Circumferential seams should be a minimum 1" (25 mm) overlap, and longitudinal seams should be Ph" to 2" (38 mm to 51 mm) overlap. Upon completion, all seams should visually be checked for seal and touched up, if necessary. Slipjoints are required periodically between fixed supports and on continuous long runs of straight piping. Slip joints are achieved by increasing circumferential overlap to 8 to 10 inches (203 mm to 254 mm) and applying a flexible white caulking in the overlap area to maintain a sealed system. CI-80 5.04 (Replaces 10.03) ~i ~I err. 1 i •.r Ceel-Ce"' 550 PVC Insulated Fitting Covers and Jacketing prlmctia~ 136P 554 PVC ASTM Test Property Value Method Specific Gravity 1.48 D 792 Tensile Strength at Yield, psi (kPa) 6,000 (41,370) D 638 Elongation at Yield (MD), % 3.0 D 638 Tensile Modulus,psi (kPa) 470,000 (3,240,650) D 638 Flexural Strength,psi (kPa) 11,600 (79,982) D 638 (min, .125"[3 mm] thick) Flexural Modulus, psi (kPa) 460,000 (3,171,700) D 790 Flame Spread 25 or less E 84 (up to 30 mil [OB mmll Smoke Developed 50 or less E 84 (up to 30 mil [0.8 mmn Electrical Conductance Non-Conductor D 257 Gardner-SPIlmpac6 10mil(0,3mm)1.3 - D3679 in. lb./mil by Ductile Failure 15 mil (0.4 mm) 1.4 (4 lb, [1.8 kg] 20 mil (0,5 mm) 1.5 weight; 30 mil (0,8 mm) 1,6 8 lb. (3.6 kg] for 30 mil [0.8 mm]) Note: Citemicai resistance data available on request Generst Prope'ltes 01 Hi-Lo'fema Farmaidieiiyde~Free ~d~:.~r .:r.•4 ;r?sui:at'son Irrse~ i Thermal Mean Temperature Btu-in/ conductivity °F °C (hr•ft2•°F) W/m•°C 75 24 .28 ,040 150 66 .34 .049 300 149 .45 .055 Temperature limits 0°F to 450°F (-18°C to 4232°C) Sanitary Odorless. Will not absorb odors. Provides no food for insects, rodents, or mildew. Vibration resistant Will not settle or separate. Fire safety Meets most requirements of federal, state and local codes. Accepted for commercial, institutional, industrial, and residential projects in all parts of U.S. The fiber glass inserts have UL 25150 rating and are non-combustible per ASTM E 136, e CEFEL_ A Business of Johns Manville Performance Materials Division P0. Box 5108 Denver, CO 80217-5108 wvvvvJM,CoM CI-80 5.04 (Replaces 10-03) t^.E!~itrCati~JH~iuGi€Jliai7Cv' USDA, Agriculture Canada New York City MEA,i7-87 ICBO SBCCI BOCA ASTM D 1784, Class 16354-C L-P-535E", Composition A, Type II, Grade GU L-P-1035A", Composition A, Type II, Grade GU Canada: CGSB 51-GP-53M CAN!ULC 5102-M88 'Impact strength detennmed by Gardner-sn test method rather than Izod, since Gardner is more appropriate for PVC sheeting materials, . The physical and chemical properties of Ceel-Coll 550 Series PVC Fitting Covers and Jacketing representtypical, average values obtained in accordance with accepted test methods and are subject to normal manufacturing variations. They are supplied as a technical service and are subject to change without notice. Any references to numerical flame spread or smoke developed ratings are not intended to reflect hazards presented by these or any other materials under actual fire conditions, Check vvitli the Ceel-Co plant to assure current information. Copyright 20M John-, Manville Printed In USA o t lr Ceel-Co installation accessories offer outstanding compatibility and performance in the systems for which they are designed. When used in conjunction with the various Ceel-Co products, they complete a systems package which features ease of installation, uniform appearance, and optimum, long-term insulation and protection, A complete Ceel-Co system, using components and accessories which are fully integrated, will give you an easy-to- install, professional job which offers peak performance in a neat, uniform installation, _ ~G°:-3a'r~ 1'di~dC ill tF=Otf~il5y S'r7 tom'-ii 8i?'v5F'iti• - Ceel•Tite solvent welding system adhesive. is applied with a standard applicator gun and forms a permanent chemical bond between the PVC members. Ittakes an initial set in 10 minutes with complete adhesive curing in 8 to 10 hours. Ceel-rite adhesive can be used on 20 and 30 mil (0.5 and 0.8 mm) jacketing and most Ceel-Co 550/300 PVC insulated fitting covers where a totally sealed system is required, such as in the USDA market Ceel-rite adhesive is available in one quart (0.95 liter) and one gallon (3.8 liter) containers, Dote: It is recommended that Ceel-mite adhesive be applied at temneratures above 40°E (4°C). \ aof-Tlte Fae.hesiva appllt:ator Pump-type gun for application of Ceel•rte adhesive. Holds 6 ounces (177 ml). ;aei-' f'ey''` Ti?iilr&er Ceel-Tite Thinner is used primarily for clean-up or removal of Ceel-rite Adhesive from applicator guns and equipment Available in single gallon (3.8 liter) containers or packed six quarts (0.95 liters/container) per case, it should be used sparingly to thin adhesive if necessary. P - G 4-rraps Z-Tape was developed to provide excellent adhesion, even when applied during cold or humid weatller.Itisflexible polyvinyl chloride film, coated vvith a specially formulated adhesive. Z-Tape is available in thicknesses of 5 mils (0.13 mm) and 10 mils (0.25 mm) and can be applied indoors and outdoors* at temperatures as low as 407 (4°C) to achieve a strong, permanent bond. It has an effective installed temperature range of 07 to +150T (-18T to +66°C). 2-Tape has excellent resistance to chemicals, acids, alkali, oils, greases, bacteria, and fungus. It can bridge gaps and cover j almost any contour or shape for a complete seal. °Z-Tope II is rccommendo d for indax use only: _i J r~I _I Coe!-Ca° PVC fnstaffation Accessories J,IfT'.t:lllGaiil'rP. Date Properly Z-Tepe R` Z-Tape' Gauge, His Imm) 51:0.5(0-13 = 0,013) 10 s 1 1025m 0.025) Available color White White Upperiemperature limit +150"F 1+66'13), constant +1507 1+66`13), constant Lower temperature limit 0•F constant 0'F (-19'C), constant Surface Burning Flame spread:5 Flame spread: 10 Characterisdcs Smoke developed: 0 Smoke developed: 0 per ASTM 94 E Adhesion to backing, 14 (0.02) 30 (0.033) oz./;n. (kg/mm) Tensile stiongth 15(2.61 27 (4.7) Ibs.Gn. width MITI) Elencation 150 200 Rnish Smooth Smcoth Dimensions Available in l", 1'/•" and Available in 1",1 W and 2" 125 mm. 38 min 2" (25 mm, 38 mm arid 51 Tim) widilts and 51 min) widths Standard lengths: Standard lengths: 103' (33 m) 100' (31 m) Conforms to 1" 125 min) size 12 per an. 1" (25 nnn) size 12 per 0111. MIL -1-7796-C 1' (36 mini size 6 per ctn. 1~" (39 mm) size 8 per cm. standard packaging 2" {51 mail size 6 per ctn. 2" 151 nun) size 6 per cm__ 'Tests are conducted In accordance with ASTM 0 1000. values indicated are typical. tft:tita, 4°;1113?li-5S SitEv:i IIPL'Tf' is ~);5 Annular serrated stainless steel thumb tacks, 500 to a box, help speed the installation of Ceel-Co PVC insulated fitting covers on hotwork where a vapor retarder is not required. CI-220 5.05 Mev,i i j Ceel-Co° PVC Installation Accessories YV(; Z-Toor; width mcolm,.asdad and appreximv15 number of covFrs s~aatrrt par rai( . 01 Opo iinalludes 2" !S7 =1 £afle overlap) Tapa No, of covers Long radius Long radius width Cool-Co per roir 90' (1.6 rod.) No. of 90' (1.6 rod.) No. of 10 use cover 90's& sizes covers sizes covers in. mm size 45's Tees in. mm per fall, in. mm per roll" 1 25 i 84 5b 2 x 1 51 x25 36 I4 x 1 356 x 25 11 2 80 53 2%x IM 67x36 30 14x1'n 355x38 11 3 73 49 3x% 76x13 36 14x2 356x51 10 4 67 44 3 x 1 76 x25 30 14 0 356 x 76 9 5 67 41 4xX 102x13 30 16x1 406x25 10 6 56 38 4x1 102x25 26 16x1/ 408x38 10 7 53 35 5x16 127x13 26 16x2 406x51 9 8 40 32 5 x 1 127 x 25 23 16 x 5 406x 76 8 1% 38 9 44 29 O X A 152 x 13 23 18 x 1 457 x 25 9 10 40 27 6x1 152x25 20 18X IX 457x36 9 11 36 24 6 x 13% 152 x3$ 18 18 x 2 457 x 51 a 72 32 22 8x14 203x13 18 18x3 457x76 8 13 30 20 8 x 1 203 x 25 17 20x 1 508 x 25 8 14 28 is 8x1% 203x38 15 20x114 508x38 8 15 26 17 8x2 203X51 14 20x2 508x57 8 16 24 16 lox 1 254 x 25 14 20x3 508 x 76 7 17 23 16 10 x 156 254 x 38 13 24 x 1 610 x 25 7 18 20 14 10x2 254x51 12 24x2 610x51 6 19 18 12 12x1 305x25 12 24x3 610x76 6 20 17 11 12x1% 305x38 11 2 51 21 15 10 12x2 305x51 11 - Z2 14 9 12x3 305x76 10 23 13 9 "Use 2" (51 mml tape onl y. 24 12 8 25 it 8 26 11 7 27 10 7 28 10 6 29 9 5 30 9 - 32 8 - 1 A Business of Johns Manville Performance Materials Dirrisinn Roo Box 5108 _ Denver, CO 80217-5108 j ww"n irn com ~r CI-220 5.05(Naw) J The physical and chemical properties of Ceel•Co" PVC Installation Accessories represent typical, average values obtained in accordance with accepted test methods and are subject to normal manufacturing variations. They are supplied as a technical service and are subject to change without notice. Any references to numerical flame spread or Smoke developed ratings are not intend ad to reflect hazards presented by these or any other materials under actual fire conditions. Check wilhthe Ceel-Co plantto assure curreat information. Copyright 012005 Johns Manville Printed in USA Mastics, Coatings, Adhesives, Sealants CHI L-PERMO WB CP-35 Vapor Retarder Coating INDOOR & OUTDOOR WATER BASED VAPOR RETARDER COATING DESCRIPTION CHiL-PERM' WB CP-35 is an effective, high quality, water based, vapor retarder coating designed for all interior and J exterior, low temperature and some dual temperature applications. It is fast drying and forms a tough, flexible dry film ,which retards the flow of vapor through an insulation system. It I looks heavy, but spreads easily. It can be applied in a relatively heavy film or brushed out into a thin, smooth film. j J USES CHIL-PERM WB CP-35 Is effective on all types of thermal insulations in both cold and dual temperature service. As a vapor retarder coating, it is safely used to vapor seal fittings, piping, and equipment insulated with mineral fiber, cellular glass, polyisocyanurate, polyurethane, polystyrene, phenolic, and even open cell polyethylene foams. It may also be used to seal the joints of foil-faced boards and other factory vapor sealed insulation materials, (test before using for this application) as well as to seal punctures from pins and staples in vapor barrier facing materials. ADVANTAGES • Water based for personal and environmental safety. • Fast drying contributes to maximum production rates. • Creates a smooth finish even over rough substrates, • Non-flammable - safe for transport, storage and usage. • Resistant to many acids and alkalis for a long service life. • Quick and efficient clean-up of tools and metal with warm water before coating completely dries. • Outdoor rated and U.V. resistant. APPLICATION Easy application by trowel or brush. It is commonly applied with Chil-Glas #10, glass fiber reinforcing mesh. See reverse side for complete application instructions. CERTIFIED CHIL-PERM 1NB CP-35 meets the requirements of NFPA Standard 90-A and 90-13. Visit us on the web at wvvw.fosterproducts.com o Specialty Construction Brands, Inc. 8508 03/05 Customer Service 601 West Campus Drive, Suite C7 Fax 800-231-9541 Arlington Heights, IL 6004 S00-942-6856 ^£y-'i""=- COLOR White (Other colors are available on special order.) WET (WEIGHT 12.1 lbs./U.S. gal. (1.5 kg/liter) AVERAGE NON-VOLATILE 60% by volume. 73% by weight. SERVICE TEMPERATURE RANGE (Temperature to which dry film is subjected.) -20°F to 190°F (-291C to 88°C) APPLICATION & STORAGE TEMPERATURE RANGE 50°F to 100°F (10°C to 380C) DRYING TIME Temperature, humidity, and film thickness will affect drying time. To Touch-3 Hours Through-24-36 Hours COVERAGE Varies with substrate and membrane. 4 to 6 U.S. gal./100 sq. f. (1.6 to 2.4 I/m2) CLEAN-UP Warm, soapy water while coating is still wet. WATER VAPOR PERMEANCE ASTM F-1249 0.09 Perms (0.06 metric perms) @ 55 mils (1.4 mm) Dry film thickness. Tested at 73°F, 50% RH SURFACE BURNING CHARACTERISTICS ASTM E-84 Flame Spread 15 Smoke Developed 15 Tested at 25 sq. ft./U.S. gallon CP-35 contains no asbestos, lead, mercury, or mercury compounds. I ~l i I i Suggested Specifications CHIL-PERMS B CP-35 FOR VAPOR SEALING INSULATION ON LOW NOTES TO SPECIFYING ENGINEER TEMPERATURE EQUIPMENT, CHILLED WATER OR 1. CHIL-PERM WB CP-35 Vapor Retarder Coating white REFRIGERATED PIPING AND FITTINGS. The insulation on all piping, fittings, and equipment shall be vapor , , should be specified where white All Service Jacketing (ASJ), canvas, or other white coatings/finishes are specified on the sealed with CHIL-PERM W8 CP-35 Vapor Retarder Coating. adjoining pipe or equipment insulation. The first coat shall be a tack coat applied at a coverage rate of 2 2. CHIL-BYL CP-76 joint sealant is recommended for use with U.S. gals./100 sq. ft. (0.8 I/sq. m), While still wet a layer of Chik Glas #10 glass fiber reinforcing mesh shall be embedded, with all CHIL-PERM WS CP-35 Vapor Retarder Coating. 3. Do not use over copper clad wire. seams overlapped a minimum of 2' (5.08cm). A finish coat at a 4. All outdoor horizontal surfaces must be sloped at least 1/2 coverage rate of 2 U.S. gals./100 sq. ft. (0.8 I/sq. IT.) shall be inch per foot to assure water run-off and prevent the ponding of applied so that the total wet film thickness is a minimum of " rain water and melting snow or Ice. 0.064 . This will provide a minimum dry film thickness of 0.038'. Appllcatd®n Guide and Suggested Procedures 1. USE OF MATERIAL. CHIL-PERM W8 CP-35 Vapor Retarder Coating looks heavy and yet applies quite easily. DO NOT THIN. Store the product in a warm and dry area. Protect from freezing until dry. It is essential in applying vapor retarder sealing materials that the recommended film thickness be achieved. Therefore, do not try to spread the vapor retarder coating too thin. 2. THE CONDITION OF THE INSULATION TO BE COATED Since CHIL-PERM WB CP-35 is an excellent vapor retarder, it should never.to applied over insulation containing moisture. Dusty or porous substrates should first be primed with Chi[-Lag CP-52, diluted 50% with water for proper bonding. Allow the primer to thoroughly dry before overcoating with CHIL-PERM WB CP-35 vapor retarder coating. 3. MOISTURE BARRIER SEALER- VAPOR STOPS 1. Where required at all fittings and at specified intervals of straight-run fiberglass pipe insulation, apply CP-35 Vapor Retarder Coating at 1/16 inch (1.6 mm) thick to all butt joints of pipe insulation and onto the bore of the insulation for a minimum of two inches from the joint. 2. Position insulation, press firmly into place making certain that a complete unbroken seal is obtained. 4. HINTS FOR SUCCESS A vapor retarder system is no better than its weakest link. It is extremely important that where the finish terminates at an uninsulated point, the finish of CHIL-PERM WB CP-35 Vapor Retarder Coating and glass fiber reinforcing mesh be flashed over the uninsulated section for a minimum of 4' (10.16 cm), Where there is a possibility of the temperature of the uninsulated section exceeding 190°F (880C) due to steam-off or other heated application, the vapor sealing at this joint shall be accomplished by using Chil-Byl CP-76 joint sealant. The surface of extruded polystyrene and polyisocyanurate boardstock may contain water soluble inks that may bleed through water based mastics. Please test before applying CHIL- PERM WB CP-35 vapor retarder coating. 5. SPRAY CP-35 Coating may be airless spray applied. For spray equipment information, please consult Airless Spray Recommendations or contact your Spray Equipment Supplier, Average viscosity range: 160,000-175,000 cps. Corrosion resistant pumps and fittings are suggested. CUSTOMER SERVICE-800-231-9541 OR 800-338-2975 IMPORTANT: Specialty Censtrudion Brands, Inc, warrants that each of its products will be manufactured in accordance with the specifications in effect on the date of manufacture. WE MAKE NO OTHER WARRANTIES AND EXPRESSLY DISCLAIM ANY WARRANTIES OF MERCHANTIBILITY OR FITNESS FOR A PARTICULAR PURPOSE. if a product fails to meet this limited warranty, purchaser's sole and exclusive remedy is replacement of the product or, at our option, refund of the purchase price. OUR ACCEPTANCE OF ANY ORDERS FOR THE PRODUCT IS EXPRESSLY CONDITIONAL UPON PURCHASER'S ASSENT TO THE TERMS ON THE APPLICABLE INVOICE. j ADEQUATE TESTS: The information contained herein we believe is correct to the best of our knowledge and tests. The recommendations and suggestions herein are made without guarantee or representation as to results. We recommend that adequate tests be performed by you to determine if this product meets all of your requirements. The warranted shelf life of our products is six months from date of shipment to the original purchaser. For professional use only. Keep out of reach of children. } Consult Material Safety Data Sheet and container label for further information. DSCCP-35 r~ I' __J I < I - - - - - Insulating and BNZ Materials, Inc. Finishing Cements 1 Refractory Products j I ~J ~I i I 1 ~ J J f lFo \ Yl m` y~ry1 IV COV~9 ~tlq~y0`rH' L2~ I Insulating and Finishing Cements Refractory Products Typical Applications Selected types of BNZ Insulating and Finishing Cements can be utilized for: Insulating and Sealing. For kiln and furnace refractory crowns and domes, and flat sus- pended arches. Insulation of small steel pipe fittings. Leveling. For warped steel furnace shells prior to installing refractories. Finish coat over block insulation. Repairs. For damaged block and pipe insula- tion, Irregular Fill. For areas in refractory backup insulation where other types of insulation would be difficult to apply. Advantages Easy to Use. Mix with water and apply with trowel or shovel. Reduce Inventory, Ideal for plant mainte- nance inventory to reduce number of items used for small jobs. Reduce Construction Costs. Eliminate field cutting of block insulations for insulating ir- regular areas. Available Types 508 Insulating Cement. An 1800°F service prod- uct, utilized in the refractory applications requiring a combination of insulating value and high ternpera- ture performance. 460 Insulating Cement. A 1600°F product, pro- vided in higher density than 508 Insulating Cement. 460 Cement can be applied in heavy layers. it is frequently used as the principal covering on pipe sizes smaller than 4', then covered with a finish of 375 Finishing Cement. 375 Finishing Cement. A one coat finish which hardens to a smooth, crack-free surface in a few hours. This surface may then be painted with a water-base paint. Recommended for insulating small steel pipe-fittings-and as -a finish-over non- absorptive insulating surfaces or under very slow- drying conditions. Service temperature limit is 1400°F. 375-L Insulating Cement. Used specifically in the aiuminum industry as a filler material and trough liner, 375-L Insulating Cement is a 1500°F product. fie physical aid chemical propedles o18NZ's tnsuloting and finishing Cements represent typcal overage vdues obtained 'm accordance with accepted test methods and are subject to normal monutactunng vauatlons. They, are supplied as a technical semce and ore subject to change wiout notice, Typical Data Physical Properties Type Cement 508 460 375 375-L Temperature Limit, IF 1800 160D 1400 1500 Coverage per 100 lbs, applied & dried, bd ft 55 43 30 29 Mixing Water Required, approx., U.S. qt/100 Ibs dry material 100 100 56 48 Color Grey/ran Grey White White Specifications BNZ Insulating and Finishing Cements can meet the requirements of the following specifications when speclfled on the order. Certificates of compliance can be provided if requested on the order also. Type Cement Specifications 508 Federal SS-C-1 60A, Type IV, ASTM C 196 460 Federal SS-C-160A, Type III, Grade U -i ASTM C 195, Type III, Grade U, U,S.C.G. 164.009/167/0 375 Federal SS-C-160A, Type III, Grade F ASTM C 449, Type III, Grade F, U.S.C.G. 164.009/166/0 Standard Size Bags: 50lbs Warranty 7 r~ I BNZ Materials warrants that its products are manufactured in accordance with its applicable material specifications and are free from defects in workmanship and materials using 6NZ's specifications as a standard. Every claim under this warranty shall be deemed waived unless in writing and received by BNZAthin thirty(30) days of the date the defect was discovered and within one (1) year of the date of the shipment of the product. BNZ MAKES NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, IN FACT OR IN LAW, INCLUDING WITHOUT LIMITATION, THE WARRANTY OF MERCHANTABILITY 0 R THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, OTHER, THAN THE LIMITED WARRANTY SET FORTH ABOVE. BNZ Materials, Inc. Corporate Headquarters Denver 6901 South Pierce Street Suite 260 Littleton, CO 80128 Phone: (303) 978-1199 (800) 999-0890 FAX: (303) 978-0308 wvvw, bnzmaterials.com Insulating and Finishing Cements Plant Location Zelienople 191 Front Street Zelienople, PA 16063 Phone: (412) 452-8650 (800) 955-8650 FAX: "(412) 4521346 GS85," Marinite`3' & Transite" Plant Location Billerica 400 Iron Horse Park North Billerica, MA 01862 Phone: (978) 663-3401 (800) 888-0061 FAX: (978) 663-2735 BNZ Materials manufactures, and is a worldwide supplier of a range of spe- cialty industrial insulations. BNZ Insulat- ing Fire Brick has been manufactured continuously at Zelienople, Pennsylvania for over 50 years. Prior product identifi- cation was under the Johns-Manville JM trademark. In addition to the insulating Fire Brick product line, BNZ also manufactures many grades of Structural Insulations under the tradenames Marinite, Tian site and CS 85. These products are designed for use from ambient temperatures to 1800°F, in densities from 36 to 100 pcf, and will meet the demanding require- ments of a variety of industries and the specific needs. Contact BNZ for more informa- tion on these products and 6`7 '17 their applications. 15 0-1-K i_irnitation of Uabilliity It is expressly understood and agreed that the limit of BNZ's liability shall be the resupplyof a like quantity of non-defective product and that BNZshall have no such liability except where the damage or claim results solelyfrom breach of BNZ's warranty. IT IS ALSO AGREED THAT BNZSHALLNOTBE LIABLE FORANYINCIDENTAL, CONSEQUENTIAL, OROTHERDAMAGES FORANYALLEGED NEGLIGENCE, BREACH OF WARRANTY, STRICT LIABILITY, OR ANY OTHER THEORY, OTHER THAN THE LIMITED LIABILITY SET FORTH ABOVE. 8Q R-504 1:67 Rimed in USA l I I d e rs% Mastics, Coatings, Adhesives, Sealants CHIL-STIX® FRN CP-82 Adhesive FIRE RESISTIVE, NON-FLAMMABLE {NEOPRENE BASE CONTACT ADHESIVE FOR VAPOR BARRIER LAPS AND INSULATIONS Military Specification MIL-A-3316C, Class 2, Grade A DESCRIPTION Chii-StixB FRN CP-82 Is a neoprene based contact adhesive with exceptional bond strength, it is non-flammable in the wet state and meets the stringent requirements of Military Specification MIL-A-3316C Class 2,-Grade A, USES CHIL-STIX FRN CP-82 adhesive is ideal for adhering many types of insulations such as fibrous glass, laminated scrims, foils, many plastic films, and various foams, both flexible and rigid. The solvents in this adhesive will attack polystyrene foams and may attack certain other plastic foams, plastic films, and plastic laminates. CHIL-STIX FRN CP-82 adhesive effectively adheres "hard-to-hold" materials such as presized glass cloths, and the laps of most types of vapor barrier jackets. Because of its superior contact properties it finds many uses both inside and outside of the insulation industry. ADVANTAGES CHIL-STIX FRN CP-82 adhesive is non-flammable in the wet state and fire resistive when dry, The dry bond properties of CHIL-STIX FRN CP- 82 make it advantageous for use as a vapor barrier lap adhesive. This adhesive is easy to brush. It is a fast drying neoprene adhesive which actually becomes stronger with age. A fight, unbreakable bond is immediately formed upon contact of the two coated surfaces. Non- flammable chlorinated solvents eliminate explosion and fire hazards during application. APPLICATION CHIL-STIX FRN CP-82 adhesive is best applied by brush. Where spray application is desirable, CHIL-SPRAY® CP-89 adhesive is recommended. CERTIFIED That this product meets the requirements of NFPA Standard 90-A and 90-B. Meets ASTM C-916, Type 1. This product has been tested according to ASTM E-84 (Surface Burning characteristics of Building Materials). For available standard container sizes see the latest price list or contact Customer Service. See other side for specification and application information. Visit us on the web at www.fosterproducts.com - X001 8/05 COLORS Light tan WET WEIGHT 11.1 Ibs_JU.S.gal. 1.3 kglliter AVERAGE NON-VOLATILE 30% by weight SERVICE TEMPERATURE RANGE (Temperature to which dry coating is subjected.) -301F to 2001F -34°C to 93°C APPLICATION TEMPERATURE RANGE 40°F to 100°F 4°C to 38°C BONDING TIME 0 to 5 minutes - 1 surface 20 minutes to 1 hour - contact COVERAGE 150 to 250 sq. ft./U.S, gallon (3.6 to 6.1 sq. meters/liter) For Sealing 2" (5.08 cm) wide Laps: 600 to 750 tin. ft./U,S. gal. (48 to 50 m/liter) Varies with substrate CLEAN-UP Non-Flammable: Chlorinated Solvents Flammable: Xylene WATER VAPOR PERMEANCE ASTM E-96 1.0 perms(Procedure B) Underwriter's Laboratories Inc.® CLASSIFIED rul 312{1 Adhesive Surface Burning Characteristics R5651 Surface: Applied to Inorganic reinforced cement board Flame Spread: 10 Smoke Developed: 0 Number of Coats: 1 Coverage: 200 sq. fugal. Flash Point of Liquid Coating, Closed Cup: No flash to boiling. CP-82 contains no asbestos, lead, mercury, or mercury compounds. Specialty Construction Brands, Inc. Customer Service 601 West Campus Drive, Suite C7 Fax 800-231-9541 Arlington Heights, IL 6004 800-942-6855 ~".~x'-~>'€x'`ins'~`a~i-.y'-",°"`,~a~.ss..~'~:=: ~-a~?`"Yr' . h'~i'~.3i;`•~:'iu.L.>.~'C-}~iu.""~',~n''~`sF'i'3~~"tr~L'"~x~`~w".~'t~^ 1€9#T.'«.sa:tt."~'~,i~_' -ra, - . _ I Suggested Specfficati®ns CHIL-STIX@ FRN CP-82 ADHESION OF BLANKET INSULATIONS TO DUCTS All fibrous glass (or other) insulations shall be applied to duct using CHIL-STIX FRN CP-82 adhesive. Entire sheet metal duct surface shall receive a coat of CHIL-STIX FRN CP-82 adhesive applied at a maximum coverage of 250 sq. ft per gallon (6.1 sq.m/1). LAPS OF VAPOR BARRIER JACKETS ON PIPE AND DUCT INSULATION All laps of factory applied jackets and tapes for butt joints shall be adhered with CHIL-STIX FRN CP-82 adhesive. Minimum overlaps shall be 2° (5.08 cm). Laps should be smooth and continuous. NOTE TO SPECIFYING ENGINEER Since an adhesive has no better strength than the material it is adhering, and since most insulations such as fibrous glass tend to delaminate, it is desirable in most cases to use welded pins or adhered clips and retaining washers as useful adjuncts to securement, Such welded pins or clips are usually fastened on 18"-24" (45-60 cm) centers, and are particularly necessary in duct lining work, or across the bottoms of ducts, which are being wrapped. LAPS OF PRESIZED GLASS CLOTH PIPE COVERING JACKETS All laps of presized glass cloth pipe covering jackets shall be adhered with Childers CHIL-STIX FRN CP-82 adhesive, smoothing out all wrinkles to insure a smooth attractive finish. Applicati®n G- G W64-69; and Suggested Procedures 1. USE OF MATERIAL CHIL-STIX FRN CP-82 is a pigmented adhesive, which should require very little mixing. Sometimes upon standing, there will be a slight separation, requiring some mixing before using, DO NOT THIN. f '-1 i Although it will not freeze at low temperatures, it is suggested that CHIL-STIX FRN CP-82 adhesive not be applied at temperatures lower than 400 F (40 C) due to the possibility of condensation or frosting on metallic surfaces, which retards drying and inhibits bonding. Applications made at temperatures exceeding 100° F (380 C) may result in blistering. Use only in well ventilated areas. Avoid prolonged breathing of vapors and prolonged or repeated contact with skin. 2. THE CONDITION OF THE SURFACES TO BE COATED Chil-Stix FRN GP-82 adhesive may be applied over almost any type of substrate. It is advisable that metal surfaces be as oil free as possible. No primer is required over galvanized steel or aluminum to gain maximum adhesion. Do not apply over wet or damp surfaces, as the adhesion will be affected. 3. APPLICATION CHIL-STIX FRN CP-82 adhesive is a brush adhesive. For applying blanket to sheet metal duct where spray type adhesives are desired, CHIL-SPRAYO NF CP-89 adhesive is recommended. When used as a contact cement, apply CP-82 to both surfaces. Allow it to dry before bonding. For adhering light density insulation such as fibrous glass blanket to sheet metal duct, the CHIL-STIX FRN CP-82 adhesive should be brush applied at a maximum coverage rate of 250 sq. ft. per gallon (6.1 sq.m/I). It is not necessary to prime galvanized steel or aluminum. The insulation should be firmly embedded into the adhesive immediately after the application of the adhesive, making sure of complete contact. It is advised that the user determine the best bonding period based upon the particular working conditions such as temperature, humidity, and air movement. It is suggested that the adhesive be applied in 100% coverage. It is advisable to use mechanical fastening devices such as welded pins, particularly on the bottom of wide ducts, or other overhead applications. The solvents in this adhesive will attack polystyrene foam and might attack certain other plastic foams, films or laminates. The user should determine by prior test that this adhesive may be used with a specific material and under the application conditions which exist For adhering the laps of pre-sized glass cloth, the adhesive may be applied to the under side of the lap, and then when tacky, the lap should be firmly adhered working from the center of the section outward to effect a smooth surface finish. For adhering the laps of vapor barrier iackets, as on pipe insulation, it is suggested that the adhesive be applied at a heavier rate than for applying blanket insulation. It is preferable to coat both surfaces of the jacket, or as an alternate, coat the underside (foil side); strike the lap: then wait until the adhesive is dry so that none is transferred to the finger when touched. The time allowed for sealing can be as long as several days. Jackets may have adhesive applied to the lap in advance and sealed after the adhesive is dry. In all cases of lap adhesion, it is suggested that the laps be sealed together by working from the center outward, to effect smooth surface finish. CUSTOMER SERVICE=800-231-9541 OR 800-338-2975 Ij l_ J IMPORTANT: Specialty Construction Brands, Inc. warrants that each of Its products will be manufactured in accordance with the specifications in effect on the dale of manufacture. WE MAKE NO OTHER WARRANTIES AND EXPRESSLY DISCLAIM ANY WARRANTIES OF MERCHANTIBILITY OR FITNESS FOR A PARTICULAR PURPOSE. If a product fails to meet this limited warranty, purchaser's sole and exclusive remedy Is replacement of the product or, at our option, refund of the purchase price. OUR ACCEPTANCE OF ANY ORDERS FOR THE PRODUCT IS EXPRESSLY CONDITIONAL UPON PURCHASER'S ASSENT TO THE TERMS ON THE APPLICABLE INVOICE. ADEQUATE TESTS; The information contained herein we believe is correct to the best of our knowledge and tests. The recommendations and suggestions herein are made without guarantee or representation as to results. We recommend that adequate tests be performed by you to determine it this product meets al of your requirements. The warranted shelf life of our products is six months from dale of shipment to the original purchaser. For industrial use only. Keep out of reach of children. Consult Material Safety Data Sheet and container label for further information. DSCCP-82 SUBMITTAL ?rie 1111K,R3 0 / jina lPlexo r l U OEM j~ U STRONGER BONDpS5 FOR TIGHTER SEAMS Formulated Air-drying Years of Meets for Armaflex contact on-the job MIL-A-24179A U Insulations adhesive performance and Amend-2 W: 81 il Im a~ a 0 N a c CID Ili l rl i I i r i J "-l _j J i J J Pipe Supports Pipe size 1/2" to 1-1/2" 2" to 4" 5" to 8" 10" to 16" Insulation Length 6" 9" 9" 12" Saddle Length 4" 6" 6" 9" Gauge of Galvanized Steel 24 Ga 22 Ga 20 Ga 18 Ga 360° Calcium Silicate + 3600 Saddle + 360° ASJ 360 Calcium Silicate + 180 Saddle + 360° ASJ 180 Calcium Silicate + 180 Saddle + 360 ASJ Double Bottom Saddle for Roller Type Support Systems Model 180-18 180"ofPabco Calcium Silicate Insulation 3600 of All Service Jacket 180 Galvanized Steel Saddle Available in pipe sizes from 1/2" to 24" Model 360 - 18 360" of Pabco Calcium Silicate Insulation 3600 of All Service Jacket Self Sealing Lap 1800 Galvanized Steel saddle Available in pipe sizes from 1/2" to 24" Model 360 - 36 Model 360 - 18 Model 180 - 18 Model DS Model 360-36 360" of Pabco Calcium Silicate Insulation 3600 of All Service Jacket Self Sealing Lap 3600 Galvanized Steel Available in pipe sizes from 1/2" to 24" All models are available with a double bottom saddle for roller type support systems Material Data: Calcium Silicate All Service Vapor Barrier Jacket ASTM C795, C533 ASTM E96, D781, C547 E84 & UL 723 flame/smoke 10115 Compressive strength- 100 psi minimum Galvanized Metal Shield temperature range +30 F to ASTM A527 +12000 F flame/smoke 0/0 K-factor @ 7 9 F-31 Asbestos Free 1 r r J,i T ti Nola., 7bd grade maL nca 1AW1 i8 d;~,a 9idad in 171N 17440, Ediorr 9L 72. f ecE 3 acs. to DIN IN 4 Grill 10 ~Twf~ x :304 S 15 SUS 304 Me ~t ournis Gat>;sptar3'a~r~n act °lapcr~ t aai ~~3 ` @laamsfbrglaM t jLm blanks, rvgad ana targad bars., wire rolls. 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' ~~7situ€t~rtf ~Jur ptthl'tcaPlae "4"hemlcaJ , i sEcCdd SP q Rdvistutau tlt 5taitUegg ; ilu thtormation Ea For RE,wA atT $h3ri ro t i ' s a a unaa ~bies n f8> pa. to Diu eta tits uz14M y of this mawris i ~PL~2I~LYN frntd Vkdrkttt~ apsr'oti®nfl Ilat~poln9, ilpirX~lq , r1r ar CS 7:bfhCjp dtina ytca arfl ea;ip 4 NGn aMservanca oFfAse r~s~utremcnks me C Poti u Tha tftw&&I h h arntad, under a. b of c t~a6stnitmrt~g t{rL:l u° nd7lrag mast + oomGorad to ibCR °C wftl7 at"Dva thPk o1 ltun =rhoij 21,4 A Z y nase r wstur. iuc much [greatmr 1G oast Par dalyrmltAbn In pmnsraI fop rplq 'ran'PO" aalourm qr state detvala ranst hat uenrici[tg•:dtd for Air 9 ~iraesnp heC MV ha8r•trestman¢ proaassed thzuklnltflr thm apaolnobtlgtcs tlPRD- bfw^rF~aDf4t1 Hp Yt~ Gtgtf A WarFirrg orwaldirt alTac t end must be: rramov~ad C rasfcn re Js or g ca 43' B c3din~ Ge.0 with jcGi- U g ehner gG ttk}ient«traa7iytent im ~•Raahzre hotneets,;nr~-for , p N pnbttb3 , . 3rindTug a~ uutttl.tri;itszp (wiYn nptr fa aubi> raa Q Cold datad=Ltsh dd5ra4 UP to 15 b) eat 0aariU In r7r+e t 15u>14 to, iho poor thewlet astsdu of C: nda, mUbining mart bE owii d toI Vjj:iff t rK m naiss Of ed ramMililorl at a fined duty Ugh apasd ctaa, P,t~tt- i1tf rmg4itvdl Qr larntia fort beyond 67$°c Mowed by a rapid betterwftti tung,tan GrrrLlde toa enai[nr~, { c) hot warklnp of larnparulures above X000° C (up to 1 m ° C 14t:7alANIT 4a 01 ira rra;rmr+•pot3rhrai~ta, . max,) with final to nv;+mrUma atwvg 1rA 4 C-(rapid caot t u in & hon• qusr thud ar wtlddr} eCndlUon ~~)sfll;~ Maa,V°+PkTlife: . frdetdahie !ry tiJl nietngds,(e ept gat weldlgg)_ ' Da 2la(~g ,Craftirlelx; simikar- ormarchtgt;,-typa ~'F¢EAtWr1$11T J htgh+tt s(Ccymtd I J Jf3 biN-dd¢at Ain. j 1.43" ~ r.43t8 9tr1or: D•t { ~ ~ Al) i." 1 t dS~i ` - hlsxirtcum yFp~*,yj~~r I9 Rlysraiur~ (nt8nndrHigiO• UVJOf, tamptraturs) =0 ° C , 1 1.4343 Y.93Ftf ~ 0 r411dir8 A6Nrovc/st: z FTR m! treat-ItexF~Ftmvtt after wk! not r,ae&sbary ding.. Mattatiat and welding fi3lar mrmtrala Gre~ approved for pn~st4ta.vGt wnstruotion. r vr„ Moto dotddee inlorMigIan ata grrGn in our utaclDl~ Orman un W41ding M1L1B1t2t4, t} OnQ II darmla~itrta la Ixaty qr p~gr;ao, atc~nc sD,pp?ic'~ltitira ~ l~>:irwrwr ,aani :,„yauld ks vaad anti In ll wa ihirdc a6at,W UP LO 6 -mm P and dinctataPa uA It dp mm, Th-ks td Its stood cotrosian i 17raw2rlg Dfg$rttm xaw J( raa stutro, role Wat'"4714 and ti aiii8blslty ihf9 7ta~ Qade it ca >cw widoy uzer $Y cticoiamGr 09c du induxtry, WilfaG, dnd Vd)ticl6 outyliructlaA It I f & . x s UF ,O and •.%Pplitcd in Ihs oou"minn of aPpa'aa' and m vea6vfa for inftam dst ty, bpi, wlnc end lead 9ra4euing grid 2wr4ging eo Wail An for the a ' s ~ " zlllragan - OmiN F for a ~t3 that t z;naat pp cD engtad aft W wu ~ d *Pcm V f lgwd M,4gh harm tG he ngjeta4l to anter"Ultlorrs 9ranular a rorr6FJi#p, 4m ~ RJEMAt-117 4MI fa also ¢tetrd lor>slatvj, in form Or df wtt %qt4 ano web's as 4 p ~ E mR~aa.+ao4 ~ ~ ' l ~•Utartrfng dtagrflat prrfy pfPSHt;ts av ` crayo Vaffuad, Pita at{u&Uy altmirabZ6 Y ir9a . x ate dap°"dwlt on rhv gmR'YL(c41 tine Zdiu$&-raae. fha d-wi00 wocass,Md {t- 141d,61 tnCi 4# i Not" . ~aat,Sran. U 1 insulation Systems Strapping & Seals PASCO - CHILDERS METALS (Fastening Devices) STRAPPING AND SEALS MANUFACTURED BY GERRARD & CO. I _i ALUMINUM STRAPPING Gerrard Aluminum Strapping is manufactured from high quality aluminum alloy conforming to ASTM B-209 designation. It is .020" in thickness to allow for maximum tensioning. Aluminum strapping is available in 1/2" and 3/4" widths. Aluminum strapping is to be used where maximum tension or severe corrosion resistance is not required. STAINLESS STEEL STRAPPING Gerrard Stainless Steel Strapping is manufactured from 300 Series stainless steel in a special soft annealed temper to facilitate handling. It is avail- able in 1/2" and 3/4" widths and in.015" and.020" thickness. Blue painted 1/2" width, .020" thickness is available when a need exists to identify underly- ing asbestos free insulation. Stainless strapping offers the greatest strength and corrosion resistance. T-316 Stainless Steel available upon request. ALUMINUM BUTT STRAP ITW's Aluminum Butt Strap is used to seal circumfer- ential joints of aluminum jacketing on insulated piping. It is manufactured from aluminum alloy conforming to ASTM B-209 designation. It is available in .020" thickness, 2" widths and 100' lengths. STAINLESS STEEL BUTT STRAP ITW's Stainless Steel Butt Strap is used to seal circumferential joints of stainless steel jacketing on insulated piping. It is manufactured from T-304 stainless steel and is available in.010" thickness, 2" width and 100' lengths. EXPAND-R-STRAP Expand-R-Strap has been discontinued. Mity- Springs are recommended as replacement. ALUMINUM WING SEALS Gerrard Aluminum Wing Seals are manufactured from heavy duty hard temper aluminum conforming to ASTM B-209 designation. These seals are .032" aluminum to allow for maximuin tensioning and binding power. They are available in 1/2" and 3/4" widths. STAINLESS STEEL WING SEALS Gerrard Stainless Steel Wing Seals are manufactured from heavy duty 300 series annealed stainless steel. These seals are .032" in thickness to allow for maxi- mum tensioning and binding power. They are avail- able in 1/2", and 3/4" widths. T-316 available upon request. (See Stainless Steel Closed Seals for diam- ete7's of 8' or mare) STAINLESS STEEL CLOSED SEALS Gerrard Stainless Steel Closed Seals are manufactured from heavy duty .025" 300 series hard temper stainless steel. They are available in 1/2" x 1" and 3/4" x 1" sizes. Closed seals are recommended in lieu of wing seals for use with strapping on tanks and/or vessels with diameters of 8' or more and when applying tensioning springs, since a much stronger closure results from the use of closed seals. i © 2005 ITW Insulation Systems 800-231-1024 Fax (713) 691-7492 Pabco/Childers Metals www.itwinsulation.com FDE-0505 Supercedes FDE-0603 4.10 AGM Industries i w i Spec. Sheet CHP-1 WELD PINS CUPPED HEAD i CUPPED HEAD & MINI-CUP WELD PINS PART NO. D C LENGTH CH-12 .106 1-1/2" AS REQUIRED CH-10 .135 1-1/2" AS REQUIRED MC-14 .080 1-3/16" UP TO 2-1/8" MC-12 .106 1-3/16" AS REQUIRED MATERIAL GALVANIZED STEEL ` J STAINLESS STEEL AVAILABLE ON SPECIAL ORDERS. PINS ALSO AVAILABLE INSULATED FOR WELDING THROUGH FOIL-FACED MATERIALS. F.O.B. - Brockton, MA J AGM Industries, Inc. 16 Jonathan Drive, Brockton, MA 02301 Tel:(508) 587-3900 Fax:(508) 587-3283 Toll Free: 800-225-9990 _J Copyright @ AGM Industries, Inc. All Rights Reserved. 17 i Last updated on December 21, 2004 i 11 _j Page 1 of 1 http://www.agmind.com/weld_lins/chp l _p.htm 5/16/2007 Ideal Tape Co., Inc. - HVAC Ideal Tape Company IDEAL.. TAPE CO., INC. An American Biltrite Company "Our name speaks for itself." !WM ,J Our HVAC & thermal insulation tapes are engineered to provide vapor barriers as well as to insure integrity of the duct/insulation system. These tapes are intended to blend with the duct/insulation surface. The UL listed foil products are printed to meet building codes. Long-term performance in divergent temperatures and ease of application in varying climates are crucial for this line. HVAC and Thermal Insulation tapes are available nationally through your authorized Ideal distributor. i J Ll i~ I .J http://oikos.com/products/mechanical/ideal/index.html 5/16/2007 I l I rl J i J J ~l I ,J '.J t / i Ideal Tape Co., Inc. - HVAC Mechanical insulation Tapes . #310 and #371 White PVC Tape #428 ASJ (All Service Jacket) Tape may. #491 FSK (Foil Skrim Kraft) Tape . #880 and #888 Double Faced Tapes Sheet Metal and Fibrous Duct Tapes . #488, #4885 and 4488 ECO Aluminum Foil Tapes . #468 Metallized Cloth Duct Tape . #469 Cloth Duct Tape - Silver & Black Metal Building Insulation Tapes . #372 White Tedlar Tape . #375 White Embossed Vinyl Tape . #427 White Metallized Polypropylene Tape L Listed Tapes . #587 UL181A-P Aluminum Foil Tape . #490 UL181A-H Heat Activated Foil Tape . Ideal Seal 2000TM Aluminum Foil Tape Specialty Aluminum Tapes . #497 (2 Mil) Aluminum - With Liner . 4489 (3 Mil) Aluminum - Linerless http://oikos.com/products/mechanical/ideal/index.html 5/16/2007 M Johns ~i I I Manville Zeston" 2000 PVC Insulated Fitting Covers and Jacketing '.c=;crip;ion Zeston 2000 fitting covers are designed to insulate and to provide a protective covering for pipe fittings. The fitting covers are supplied with Hi-Lo`8' Temp formaldehyde-free fiber glass insulation inserts from the factory. Zeston PVCjacketing provides a protective covering for insulated or bare pipes. Zeston 2000 PVC fitting covers andjacketing are manufactured from high-impact, gloss white, UV-resistant, polyvinyl chloride which provides a simple, quickly installed system, Aviilab*l Sizapes and Sizes Fitting Covers. Zeston.2000 Series PVC fitting covers are available for the following: 45' and-90° (0.8 and 1.6 rad.) short and long radius elbows, tees and valves, flanges, reducers, end caps, soil pipe - hubs, traps and mechanical groove-type fittings. Jacketing. Zeston PVC jacketing is available in rolls in thicknesses of 10, 15,20 and 30 mil (0.3, 0.4, 0.5 and 0.8 mm). Cut & Curled" Jacketing. Zeston PVC Cut & Curledjacketing is available in thicknesses of 20 or 30 mil (0.5 mm or 0.8 mm) (30 mil [0.8 mm) recommended for outdoor applications). It is available in factory-cut sizes to fit up to 30" (762 mm) O.D. All sections of Zeston PVC Cut & Curledjacketing are 48" (1219 mm) in length and are factory curled to fit snugly. J I J r~ i-J t Uses Zeston 2000 PVC fitting covers and jacketing are ideally suited for indoor or outdoor use on chilled water, hot water, steam and other piping systems in commercial, institutional, and industrial applications. The fitting covers, when combined with Zeston PVC jacketing and Perma-Weld' solvent welding adhesive, form a completely sealed system which meets the requirements of the USDA and FDA for applications in food, beverage, and pharmaceutical facilities. i~iS<^,tlk3Cai~iyS lrlr u.:cC Hot Systems PVC covers must be kept below 150°F (66°C) by use of proper insulation thickness. PVC covers should be kept away from contact with, or exposure to, sources of direct or radiated heat. For fittings where operating temperatures exceed 2507 (121"C), or where pipe insulation thickness is greater than 1'h" (38 mm), two or more layers of Hi-Lo Temp insulation inserts are required beneath fitting cover. Cold Systems An approved vapor retarder mastic compatible with PVC must be applied between pipe insulation and fitting cover, and on fitting cover throat overlap seam. For fittings where operating temperature is below 457 (7`C) or where the pipe insulation thickness is greater than 1'h" (38 mm), two or more layers of Hi-Lo Temp insulation inserts are required beneath fitting cover. Operating Temperature Limits: PVC: Up to 150°F (66'C) Insert 0°F to 4507 (-18'C to +232°C) Flame Spread: 25 or less (up to 30 mil [0.8 mm]) Smoke Developed: 50 or less (up to 30 mil [0.8 mm]) Grade: Weatherable Color. White Finish: Gloss Refrigerant Systems and Cold Systems in Severe Ambient Conditions • Mitered pipe insulation segments. Fabricated or premolded insulation shapes may be used in lieu of Hi-Lo Temp insulation inserts. An intermediate vapor retarder compatible with PVC is required to completely seal the insulation prior to installing the Zeston 2000 PVC fitting cover. Care should be taken to ensure that the vapor barrier mastic is applied between the pipe insulation and the fitting cover, and on fitting cover throat overlap seam. Totally Sealed Systems (USDA Approval) System requires that 20 or 30 mil (0.5 mm or 0.8 mm) Zeston PVC jacketing is applied to pipe insulation in conjunction with Zeston PVC fitting covers. • All circumferential and longitudinal seams of jackets and fitting covers should be sealed with Zeston Perri l solvent welding adhesive. Circumferential seams should be a minimum 1" (25 mm) overlap, and longitudinal seams should be 1'1 " to 2" (38 mm to 51 mm) overlap. • Upon completion, all seams should visually be checked for seal and touched up, if necessary. • Slip joints are required periodically between fixed supports and on continuous long runs of straight piping. Slip joints are achieved by increasing circumferential over;ap to 8 to 10 inches (203 mm to 254 mm) and applying a flexible white - caulking in the overlap area to maintain a sealed system. uj CI-55 t.05(Reptaces7-04)