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pg. 1 of 3 � �,�� . � ��r a r�l'1VVJti PS� ` ;�''� � � .� �� � ��-�,� ��:_ � ANSI/AWS D1.3/D1.3M:2008 * STRUCTURAL WELDING CODE * 5HEET 5TEEL � WELDING PROCEDURE SPECIFICATION (WPS) company �ame Pioneer Steel, Inc 38246 River Frontage Rd., New Castle, CO 81647 - 970-984-9229 Welding Procedure Specification No. PSI-1G03� Rev. N/A Date N/A Supporting Procedure Qualification Test Record(s) No. PSI-1103A Date Q6/15/2009 Welding Process(es) SMAW Type Manual (Automatic, manual, etc. ) Mode of Transfer for GMAW: short circuiting� spray�__)_ globular� ID other� ) N/A JOINTS (Table 4.1) COATING(S) : Type of Welded Joint(s)Arc Spot & Seam Welds Type Galvanized or None Sheet ta Su� Member, Single & Double Sheet Thickness .78 Oz/Sc�.Ft maximum - No minimum Backing: Yes X No JOINT DETAIL Backing Material Type All per D1.3 & D1.1-LE ENLARGED VIEW PAGE 2 one�sideeldeN/Arom: both/sides N/A FlatPasition•DetailedforWPQT&�orField`�'elding '�"'°�''wa BASE METAL (1.2) yr� DouBIE sID�1' Material Specification Type & Grade: ���m� 5��3� ^� ��'� �P�",Rar��� Sheet SteelAll D1.3 & D1.1 toAll Dl.l & D1.3 �,�1"� � � F�,�Ptn��T r�P� Support SteelASTM A36 Structural/Al1 D1.1-LE � �y°^� �. � Thickness Range: �. ' �� °'ti ap I Sheet Steel 0538"= l�a max/.0456"= 19ga min. �sMr�Gt3r��r���� Plate Re uuemtnlson�ircS nlli'�las 1„ Support Steell/2" P1ate/Beazn min. for Testing � p � Thickness Qualified 1/8" throu h Unlimited °� 17t6►u19�a�e Base Metal Preparation Mechanical clean by �� foo�, arinding, wire brushing or buf f/sandinq ,�Z�fe WPQT �h� 17 ga thru 19 ga•G7$max, FILLER METAL (Table �.�� WpS•PSI�1003� �""�h1�� See D1,3;20Q8 Annex "E" Specification A5.1 Classification E60XX E70XX E60XX-X & E70XX-X_ eFhio���uesis`��a��r���e�'���°���a���",°<°u� POSITIONS (Table 1.2) PREHEAT (1.1.1 and 5.1) : Position of Arc Spot Weld Flat Preheat Temperature Min. 60°F; if <60°F or >_32°F Position of Fillet N/A increase weld time by 2Q% or increase amperage b 1� 0%. Progression: up� down�__)_ both�__j_ N/A Welding skall not be done when the ambient temperature is below GAS (1.4.6.2) 0°F• or when surfaces are wet or e�osed to rain sleet, snow, or 5hielding Gas N/A hi�h wind• or when welders are e�mosed to inclemeut conditions. Percent Mixture N/A Flow Rate N/A FLUX (1.4.5.2) N/A TECHNIQUE Pass Electrode Welding Curren� Travel Melting Wire No. Size Speed Rate Feed Am eres Volts I.P.M. S eed SINGLE SHEET min. max. *� t. min. max. 1 1/8" 148 - 172 156 N/A N A 12,80 - 14.90 N/A DOUBLE SHEET 1 1/8" 180 - 209 190 N/A N A 13.78 - 15.95 N/A *Opt. = Optimum Amperage This procedure may vary due to fabrication sequeuce, �t-up, pass size, etc.within the limitations of variables given in ANSI/AWS D1.3/D1.3M:2008, Structural Welding Code - Sheet Steel. Authorized by: Gerald Burk, President Project M� Signature: Date 06/0$/2009 by: 111aclvilCe's i�Yeldira4 I�t�ection & Code �`attsuCti�i� per: l'c�tt•ick �' 1Vh�lville.CWI- Certzficate No.9011077� � PATRICKT.s�UL�lit� ��;'�� CWI 9011Q171 QCt EXP.1110SI�1 pg. 2 of 3 WPS PSI-1003A ^' <y � c�s � o b.A � = �=� v, � W � � � a .�? �;�� � � �,� `"" � _�' � �c �" -� n- -�/ _\ ,.� o�o a� � � �� i' .a,�> 1C--. �i �' �. � '~, r'' � � � �I�; ��; � � �, � ,,�° ■ �� p � � � � �` C7.1D �,� Q,�. t�..A G � �.� � O y¢ �..�r W q,fi' �� � s� � � �--� � � c�, � G.� � �, S..r . � � � � � � � a � �' � � � Q � � � � � � P� ,=.� � � � � .� ._.. � - � �-, /� - o � � � _ ___. �, � d � _ � � -� � � e � � � � � � � � Q � � c.Q � � �n � � � U � � o _,_.., � � � � � Gy � � c � o � � � �� H � � � � � GC� W �° � � � � a� � �: o. � � � � � '� o � � x � W i ...� �� v � ■ ►,-1 `,� a� � � G a� ��r.� � �,..y � � � -�-� tV � ►� i� 1 � � � � �\ �O � � � � - � � �� � � .--� � °' O , � � � � � w, �y ■ � � c� `z' � � � � � � -� � � � � � � a � N a � � �� N � .� �� � � � =-�= = o�0 1G'i N �i-�- r�-I pg. 3 of 3 � �rvr� r�i-l�v�a 'ti � - � � �� GO � � 6 A o� i °' A O � � ° � �� °� ^� � � �,- �� � � O � V °��' "'O� d�° �'', � � � w � zp�, •• o � ^y �W � o �+�:, f� r _ G p� U °�' A o C� r., °-..' ;r s°• .°N t eV � v U� M �' � y �-°a °►� ,st'5 � a � A1 a : � `-'w = . o ;; „ �_ ��1 U,� "° , a C� �. �� � �I .��.' 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