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Home My WebLink AboutWPS 121 SMAW PiONEER _ _ -_ --- - _= - -- - _ _ _ - -- - - - - _ - - -- --- - --- STEEL INC . ELDING-PROCEDURE SPECIF(CATION (WPS) _- _'� _ _ __ _ - - -AW-S D1 . 1 Structurai Welding Code = �teel WPS # PSI- 121 Revision : p Com an Name Date: 8/13/04 BY: WJMG P Y Pioneer Steel Inc (PSI ) Authorized : Paul Turle Date 8/13/04 Welding Process SMAW Type - Manual X Semi-Automatic Supporting PQR No: (s) PSI- 121 PQR1 _ &_ PQR 2 WJMG Project # 2004307 . - JOINT DESIGN USED , _ -- - , POSITION Type: Single Vee Groove Butt Weld, CJP and Fillet Welds Position of Gr.00ve: _ = :--6G Single :-=X Doubie::Weld - - _ : Filiet: . ALL _ -- -- _ - - - - - Verticaf Progression : Up X _ Down Back�ng: Yes No X (we►d metal after 15` pass) — Back Weld : N/A : ELECTRICAL CHARACTERISTICS Root Opng 0.09"- 0. 125" Root Face 0.032" - 0.096" Transfer Mode SMAW Short-Ciccuiting Groove Angle 45°-75° Radius (J-U) Nq Back Gou m Yes No X Method Globular Spray g g" — —. Current: AC DCEP DCEN X F'ulsed Other N/A — BASE METALS Tungsten Electrode (GTAW) Material Spec. Group 1 to Group 1 Type or Grade ASTM A 36 to ASTM A36 Size: N/A Thickness : Groove 0. 125"- 0.864" Fillet q�� Type: N/A Diameter (Pipe) 1 " and up TECHNIQUE - Stringer or Weave Bead : Either or Both FILLER METALS Multi-pass or Single Pass AWS Specification A5. 1 Multiple Number of Electrodes Single � AWS Classification E70"18 r Electrode Spacing : Longitudinal N/'A SHIELDING GAS Lateral N/A ) Flux N/A Gas N/A Angle N/A Composition N/A Contact Tube to Work Distance N/a Electrode-Flux (Class} Flow N/A Peening N/A _ . Gas Cup N/A i .,�or�,a�s �i�a�� i� _ _ ., � �� . Mechanicall.v cl _ PREHEAT _ � �� . Preheat Tem Min POSTWELD HEAT TREATMENT ; �,� - P- � 32° F Min, as applicable, see note Temp . None this WPS ' � �� Interpass Temp. , Min 32° F Max 350°F : Time � � �� ' N/A ;� -' Note 1 : Minimum Preheat and Interpass temperature for base material between OJ50" to 1 . 50" thickness is � °� WELDING PROCEDURE Filler Metals Current Weld Layer(s) Process Class Dia TYPe & Travel Typical Sketch (see note 2) Polarity Amps Volts Speed Of Fillet & Vee Joint As re 'd 1 ' SMAW ; E7024 � 1 /8" DCEN ; 152 - 176 : 22 -2g : 19Pn16 Fillet - t De,eaplor corner As req'd 2 � SMAW � E7024 � 5/32" DCEN ; 152 - 176 ; 22 -28 ` 11 - 16 � E 3 !--i � . . . I . �� - .�.. . 1 �'1 . . . . . . .. . { P.O. Box 126 � Glenwood Springs, CO 81502 _ : � -:P10NEER - -- -- - _ , __- - - - - -- -- - -- - _ _ WELDING PROCEDURE SPEGIFICATION (INP ^ , S�EEL 1NC . _ __ - - --- - ---- - _ � - - AWS D1 . 1 `Structural Welding Code ' - Steel _ WPS # PSt-121 Revision: 0 Date: 8/13/04 By: WJMG Company Name Pioneer Steel, Inc. (PSI ) : Authorized : Paul Turley Date 8/13/04 Welding Process SMAW Type - Manual � X Semi-Automatic _ Suppocting PQR No: (s) - -PSI-121 -PQR1 -& PQR 2 - VUJMG Pro'ecf # 20.04307 JOINT DESIGN USED � ` POSITION • Type Single Vee GrooVe Butt Weld,- CJP and Fillet VI[.elds Position of Groove: ,-6G ` __ _ . _. Fillet: ALL.:__ _:_ _ --- --- _. .- -- - _ _ _ -- - _ Single , X Double V1/eld _ , Vertical Progression: Up : X Down � Backing: Yes No X (weld metal afte� 1n pass) — . Back Weld: N/A ELECTRICAL CHARACTERISTICS Root Opng 0.09"- 0:125" Root Face 0.032" - 0.096" Transfer Mode SMAW Short=Circuiting . Groove Angle 45°-75° Radius (J-U) NA Globular Spray Back Gouging: Yes No X � : Mettiod Current: AC DCEP DCEN . X . Pulsed : _ . . Other _ — N/A BASE METALS . Tungsten Electrode (GTAW) � Material Spec. Group 1 to Group 1 Size: N/A Type or Grade ASTM A 36 to ASTM A36 Type: . N/A Thickness` Groove �. 125"- 0.864" Fillet All Diameter (PiPe) 1 " and up _ TECHNIQUE � Stringer or Weave Bead: Eithec or Bofh FICLER METALS Multi-pass orSingle Pass . Multiple AWS Specificafion A5. 1 , Number of Electrodes Singla� AWS Classification k E7018 Electrode Spacing Longitudinal - ` N/A Lateral N/A l ; : SHIELDING GAS Angle N/A ! Flux N/A Gas N/A : . .. Composition N/A Contact Tube to Work Distance N7a . Electrode-Flux (Class) Flow N/A Peenin9 N/A • �?� vui, iv�r� ' mterp�ss �ieaning : �1!?�hanica!! � c! PREHEAT � �, ' . ' PO$TWELD HEAT TREATMENT �� 3`� � Preheat Temp. ; Min 32° F Min, as applicable, see note Temp . None this WPS �' ; -�;�� Interpass Temp. , Min 32° F Max . _ . 350°F Time N/A �tr '- � �� : � c � � Note 1 :: Minimum Preheat and interpass temperature for base material between 0. 750" to 1. 50" thickness is �" � � WELDING PROCEDURE ' . . _ _ . ' Filler Metals Current Weld T e & Travel Typical Sketch Layer(s) Process Class Dia yp Amps Volts Speed Of Fillet & Vee Joint (see note 2) Polarity (IPM) Detail As re 'd 1 ; SMAW � E7024 = 1 /8" DCEN ? 152 - 176 ; 22 -28 � 11 - 16 Fillet - tee, lap o� comer As re 'd 2 � SMAW : E7024 = . 5/32" ; DCEN � 152 - 176 ; 22 -28 = 11 - 16 � � : ; � � f . 3 � . � � � � . � � P.O. Box 126 ♦ Glenwood Springs, C.O 81502 . PIONEEER STEEL INC . PROCEDURE QUALIFICATION RECORD (PQR) --- - ---- -- -- --- _ =-- AWS D1-.1-Structur-al-Weiding-C6de=Steel---- ----- - - -- - _ _� _ _ _ : _ _ _ _ _ _ _ _ _ . PQR # PSI- 121 PQR1 Revision : p Page 1 of 2 Company Name Pioneer Steel 1nc. : Date: 8/13/04 By: WJMG Welding Process Authorized _ Paul Turiey Date 8/13/04 SMAW Type - Manual X Semi-Automatic Supporting WPS No. (s) PSI-121 _ _ -- _ __, _ _ _ _ - - _ _ _ WJMG-Project 2004307 _ __ - _ JOINT DESIGN USED POSITION Type: CJP Single Vee Groove Butt Joint - - - _ - P_osition _of_Groove: _ -= 6G== = _- Fillet: -- -All _ Single X - - Doutrle Weld - -- _ _ _ _ _- -- _ _ Backing Yes No X Vertical Progression : Up X Down Back'tng Material : N/A - (weld metaF after 1 �` pass) ELECTRICAL CHARACTERISTICS Root Opening 0. 125" Root Face Dimension 0.064" Transfer Mode GMAW Groove Angle 75° Radius (J-U) Nq � � Short-Circuiting Back Gou in Yes No X Method Globular Spray - g g' — — Current: AC DCEP DCEN X Pulsed Other — BASE METALS Tungsten Electrode (GTAW) Material Spec. Group 1 to Group 1 Type or Grade ASTM A36 to ASTM A36 SiZe' N/A Thickness: Groove 0.432" Fillet All Type' N/A Diameter (Pipe) 6.0" TECHNIQUE Stringer or Weave Bead : Both FILLER METALS Multi-pass or Single Pass AWS Specification A 5. 1 Multiple Number of Electrodes Sin le AWS Classification f E7024 Electrode Spacing Longitudinal N/A - SHIELDING Lateral N/A ) Flux N/A Gas N/A Angle N/A Composition N/A Contact Tube to Work Distance N/A Electrode-Flux (Class) Flow Rate N/A Peening N/A Gas Cup Size N/A Interpass Cleaning nna�h�nin �. „�,,.... __ , ,..� ��v8{� a.�cai i PREHEAT POSTWELD HEAT TREATMENT Preheat Temp . , Min 32° F Min , see note pa e 2 Temp. N/A Interpass Temp. , Min 32° F Max 345°F Time N/A WELDING PROCEDURE Filler Metals Current Weld La er s Process Class Dia. Po ae' & Amps � Travel Sketch of Joint Detail � � SMAW ( E7024 ' » � Volts S eed 2 i SMAW � E7024 � 5/32" i DCEN 160 � 25 � 12 As re 'd � SMAW i E7024 i 5/32" ' DCEN i 160 25 ' 12 ; i i i 25 I 12 � � � r.- ! __�_____i_. 1 , , i � I 1 t / - _.. � . . . . . ♦ PIONEEER STEEL 1NC . PROCEDURE QUALIFICATION RECORD (PQR) ____—___—_AVICS_D1-1.-St�uctur-ai-Weldin -C-ode= Steel---- --- -- --- -- : -.� ; _ _ __ __ _ _ _ _ _ . J PROCEDURE QUALIFICATION RECORD (PQR) Page 2 of 2 Test Results TENSILE TEST Specimen Width Thickness Area Uitimate Tensile__ _ _Uitimate Unit _ _Character of Failure- - _ . _ No._ _ _ _ ,. . _ _ __ _ __ __ - _ _ — _ _ Load, Ib Stress, si and Location T1 . _- -- - -- _ _ _ _ _ - T2 _ _ - _ _ - -- __: _. :-_- -- GUIDED BEND TEST Specimen Type of Bend Result Remarks No. : F1 Face F2 Face R1 Root R2 Root VISUAL INSPECTION Appearance Ultrasonic examination Undercut UT report See Pro'ect # Result Concavity -- Convexity � FILLET WELD TEST R�SULTS Minimum size multiple Maximum size single 1 N/a N/a J 1 . 1 . 2 . N/A 2. N/A **Note: All-Weld-Metal Tension Tes# ��cr� uase ir�eiai temperaiure is below 32° F, the base metal shall be preheated to a minimum of 70°F, Tensile strength , psi N/A and the minimum interpass temperature shall be Yield point/strength , psi N/A shall be maintained. Elongation in 2 In . , % N/A Laboratory test no. N/A Welder's name Clock na Stamp no. # Tests conducted by Welding and Joinin Mana ement Group, West Laboratory Test Number Tests & Weldmg 2004307 Witnessed by Jesse A. Grantham , AWSCWI #98041041 We, the undersigned , certify that the statements in this record are correct and that the test welds were prepared , welded, and tested in accordance with the requirements of Section 4 of ANSI/AWS D1 . 1 , (2004) Structural Welding Code -SteeL Signed : Paul Turlev Date: 8/13/04 ) ♦