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HomeMy WebLinkAboutWPS deck pg 1 of 5 P(ZK Y5l- 11t�3� -� AW5 D1.3/D13M:2008 � 5TRUCTURAL WELDING CODE * 5HEET STEEL p WELDING PROCEDURE QUALIFICATION TEST RIECORD (PC�R) . - : Company Name PIONEER STEEL, INC � 38246 River Fro�ta�e Road, New Castle, C4 $1647 Procedure Qualification Test Record No . PSI - 1103A k ;, Date 06 / 15 / 2009 Qualifying Welding Procedure Specification No . PSI - 1Q03A Rev . N /A D �'� L3 /A Welding Process ( es ) SMAW Type Manual ( RUtoratie , � anuAl , ate . ) Mode of Transfer for GMAW : short circuiting� spray� globular� ID other� � N/A JOINTS ( Table 4 . 1 ) POSITIONS (TABLE 1 . 2 ) , ,; Type of Welded Joint � s ) Arc S�at Weld , Sheet Position of Arc Spot Welcl Flat Only ( single & Double� to su_pportina member Position of Fillet N /A Backing : Yes�X.� No ( ) supporting member Progression : up� down� both� N /A Backing Material Type A3 & x 1 / 2 in . thick � � 1 . 4 . 6 . 2 ) Groove Welded From : Shielding Gas N/A Flow Rate N /A one side N/A both sides N/A Percent Mixture N /A BASE METAL ( 1 . 2 ) FLtJX ( 1 . 4 . 5 . 2 ) N /A Material Specification Type & Grade : Filler Metal ( Table 1 . 1 ) . Sheet Steel A653. Gr 40 to A653. Gr 40 Specification A5 . 1 Classification E7018 � Lincoln EX Calibert Thickness 18 Gacte = 0 . 0498 " COATIAG (S ) : Support Steel Type Galvanized G60 Thickness 1 / 2 inch = 0 . 500 " Thickness . 60 Oz / Sq Ft Base Metal Preparation Mechanical cleaned bv �qSR = Meets Specification Requirements arindinQ smaoth free of imuerfections _ _ ENLARGED VIEW QN PAGE 2 VISUAL EXAMINATIOH RESULT5 ( 4 . 6 ) : Specimen 1 & � Sin�1e Sheet - Acceptable - MSR Flat Position Detaiied as Welded 1'W DOUDtg gg�q � Specimen 1 & 2 Double Sheet - Acceptable - MSR �,.� S�`� '�` ��-�' 4�`� ' � Diam of Arc Spot Nugget Si�le S . y5 / 8 " - MSR , � , etdedbr• C6� Diam Of ArC Spot Nugget Double S . ?3 / 4 " - MSR � �` �elded by Cb2 ;� � a c� o.oa� Test Conducted by Nlulville's Weldin� Inspection & Code Consultin� �, �1$ �g�� P@T Patrick T. Mulville C4�I, CWE 7°�' 18 Crage = 0.4478" X 0.05i6" - G60 PQR P5I-1103A ����, �18�� See D1.3:2008 Annex "E" Lab Test No . ( s ) 1404 a ��,o;�,g« �;,� �p � �a,,� �o��� Date of Test 06 / 15 / 2009 TECHNIQUE Spec.un . Electrode Welda.ng Current Travel Meltinq Wire No . Size Speed Rate Feed *Amperes *Volts IPM Speed SINGLE SHEET 1 1 / 8 " 156 28 . 5 NIA 13 . 5 NIA 2 1 / 8 " 156 28 . 5 N /A 13 . 5 N!A DOUBLE SHEET 1 & 2 1 / 8 " 190 32 . 5 N/A 14 . 5 N/A * Copy of Certificate of Calibration Volt/Amp meter used on file, traceable to the N.I. of S . & T. pg 5 of 5 Welder Name ( s ) Hunter Cunnin ham Identification No . ( s ) C62 Date of Qualification Test : 06 / 15l2009 The undersigned certifies that the statements in this record are ca�rrect and that the test welds were prepare, welded, and tested in accordance with the requirements of 4.6: of ANSI/AWS D1.3:2008, Structural Welding Code - Sheet SteeI. Authorized by: Gerald Fsurk, President Signature: Date Q6I08/2009 by: �lulvilte 's �elc�i�a� �tzs�ecti€�� � �'o€l� �`ora�a€Iti�c� per: �cc�'�ek T' �fuCvall� �'��< �`� _ Date il6/1512009 ��� PQTRICI( T. 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CD NN � � � -� .A .A � a} (p � � ' � � - � � s -< -< DD DD '< � � . { � �, � � � � � D � Meeta All S Requiremertts? � � _ m zzzz Zzz z z zz �� $ � m � D D D D Varianoes fi+om Spec? i � S ? � � � z z z z z z z z z z z Approw�r i n f o r ma tl o n . o � . . � O � � a a Afeeded? '� _ C N g ' -� � D A D D -� "� -C -G -c In Th1E PaCkag@ � � m � � � ,,. N • Pg � a f � PQR P�I-1103A ����« e�o t�wooa �r�ve �0 �ax i7b8 CdumbiA. SC 28202 � 800 554-5421 � January 21 , 2009 � Jim F{ynn SchufF Steel Company Midwest Division - Denver Office 7100 East Belteview Avenue Suite 203 Greenwood Village, CO 80111 RE : Soldier Family Care Center (Fort Carson , CO) Dear Mr. Fiynn, CSi� purchases steei from various steet manufacturers. These manufacturers are a cornbination of integrated productior� and e�ectr�c a�c production . Our mate�al sources for the g-Dek and CFD3 have a minimum recycled scrap of 25°fo-35% up to a maximum of 100% . This recycled scrap content should quaiifjr this product for LEED points under sections MR4. 1 and MR4.2 . I can provide additiona! information regarding the raw materials #oc #his job once it has b�en manufactured. These products witl be manufactured at Metal Dek Group� (4524 N . 44th Avenue Sui#e 'I �, Phoenix, AZ 85031 ) which is approximately 835 miles from the project site. Best Regards, Candice Harris CSi Metal�-Dek Group Work # _ (803�251 -5003 Fax # � {803)-744-6024 Candice. Harris a�csisteet.com MemphES Plant Tettell Pl�nt 490J ��,ncerfx� �r:'�e °0 Box ?4, o �emoh:s. TN 38 ; ? 8 Terrell, TX 9L � 365-0226 9;2 �21-i2r5 pg 4 of 5 PQR PSI- 110�A � ; , ^�e�ar�wccom � f`lEtHE Q2k GfOUt) : CQf�iOrlbt 1�(NOt ` u�� RGSC+vo�d C:riv¢ a u�:i �€ � � � ?^ 3az 97�6 � i'i•�rr:�rd. SC 292;�2 ----.__. .------ -'---- ---- --._— �------ '' P.UG �5�-�421 i ---- -- ---- --- -- -- --- :;. �;_ ��-�_ , ; Apri121 , �QQ9 ; : Schuff St�el Company � Midwest Division — Denver Office � 7I00 East Bclleview Aven,ue Suite 203 : Grcenwood ViUag�, �Q 80111 + ; Referenc�: Soldier Family Cane C�nt�r � (CSi's job# �0803Q85) � Mr. Flynn, { The Metai Dek Group� a unit of �Si� hcrcby certi�ies tbiat the Me�al Roof ancVor Fl�r ; I�cks and Accessories are d�signed and rnanufactur�d 'un ac;cardance with the Standard ; D�ck Specificatians of the Steel Ueck �nsti� (SDIj. : The D�ck profiles i�sted iaeiow have been approv�d by �e IC� and have a correspanding � ICC �valuation Sarvices Repc�rt Number �SR- 1169. ` The decks and accessaries arc inspected priar to leavi�ng the plant and wiil saf�lY �PPp� ; the wufarm total loads as d�sign�d and in confurnuance with th� applicable Steel I�ck ; L�stitute L.o€�1 Table and/ar Cansolidated Systems, Inc. Prc�duct Gatalog for the partieulaz : type and span. The SDI has appraved thesse daad tables to provide laad-carrying ; infonnation when applicatians are in accord� with these sp�cificatians. Tlie se�tion praperties and laad tabl�s were d�termined using the E#merican Iran and � Ste�l Instihite's "Specifications for th� De.sign of Cald-Fortned Steel Structural { Members", 2001 Fditioa. _ ; ; be �r gher havin� a mitumum ield six�n of 4Q 000 i or bett�r. T'h� coatittg shall be in accordance with : Th� Tyge CFD3-De� ES Interlocking {20 �auge, 36" wide), galvanized ste�i flc�� de�k : shall be produccd from ste:el con�orn�i.ng ta or higher having a mitumum yieid strength of 44,000 psi ar better. Th� coating shall be '- ia accnr�iance with ASTM A924 Coating Class L�ee:r^eTd. 5::� :L.er.;p� :5. -i 4 . T�rrQe: "Y _ . ::x..�;cr.y . K.L pg 4 of 5 P(�� P51 - 1103� �ne:aidek.co� ' J"leta� �ek Group ' C�M � �.0 sse aoacwood ch+�+c a un�t o' Vi� � Box t756 �umbia: SC 2920^c 'i. f3C?nOJS:�4^ 1 ' • • • : ;. ��„�_E� , ; ; The deck supplied far this proj�t wi11 coaform to the setsmic test resut�s af the St�el ; De�k Is�tiiute �iaphragm Design �Iaaual. The la�eral re�lxai.�t a� t�e deck will dcv�lag � diapi�cagm shear values equal to thase irt the load #ables vf th� Diaphragm Design Manual : when installed accprding to the fast�eming pat#em shown. � Sincerely, ; Metal D�c �roup� a unit o€ �Si�' , � �� � � � : Carl A Shipman, P.E. � ph: 803-25I ,5011 ; fx. 0O3"��34-64Q4 ; : rn,_m,b�.<. S�^ ' �Jtl(,`n:S. i�V Te..e±�. �c ' "�":�r.ix. t1� pg 5 of 5 PQR Y�l- liU�<4 PIKES PEAK TEST LABS Certificate Of Calibration Customer: MULVtLLES INSP. Control Number: C082455 3615 PENNYROYAL LANE TooliGage No: 83954990 COLORA00 SPRINGS, COLORADO 80906 Serial Number: 83954990 Name of Instrument: P.O Number: COD Modei: 337 Manufacturer Condition of Item as foundlleft ; ' �° ' � 'I !' Calibreted at PPTLI FACILITY Environmentai ConditiOrts Manufacturer Model Gage ID Due Qate FLUKE 5500AJ300 LP003 10123/2008 NIST Number: 673673�590�05:1193152007 Temp 76 ° F Humidity 28 °kRH • In the event the actual sizes are not listed below, this Certificate will certify that the gage described above has been inspected as to size and tolerance and found to be within limits specified by the manutacturer, MIL-5'i'll-12U, and/or individual specifications (when listed}. Catibrated fAW: CALI-009 A T6e materiat covered by this certification has been calibrated and compazed with Master Reference Standards, in compliance with ANSI/NCSL Z540- 1 -1494 and /or MIL-STD-45662, and �a' ___ � _ -_--_ - _ _ Calibrated to at least 4: ] unless stated otherwise. CALIBRATED TO MFG SPEClFICATION � T'his Cerificate may not be reproduced except in full without written approvai from Pikes Peak Test Labs, Inc Results contained herein relate only to the component id# stated at top. Certified By: ,C-Z7� ,!,/�e. Metrology TechnEcian Date: �`7— � t • � �� � Pikes Peak �'est Labs, Inc. � '��s QC � 4750 Edison Avenue ` pATRfCK T. MULVILLE Colarado Springs, CO 80915 90� t o�7 � � � � (719) 596-0802 FAX (719) 596-0824 �, W � � � CALI Fam 2 Rev. Aprii 19 2007 Certiflcate of Calibration � .