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HomeMy WebLinkAboutB12-0211 - CR1 - 062712 FIREPLACE 2TC36 & TC36 ARCH INSTALLATION AND OPERATING INSTRUCTIONS FOR YOUR SAFETY WARNING: If the information in this manual is not followed exactly, a fi re or explosion may result causing property damage, personal injury or loss of life. -- Do not store or use gasoline or other fl ammable vapours and liquids in the vicinity of this or any other appliance. -- WHAT TO DO IF YOU SMELL GAS •Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fi re department. -- Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier. This appliance may be installed in an after- market permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used. IMPORTANT: THESE INSTRUCTIONS ARE TO REMAIN WITH THE HOMEOWNER. MODEL TC36 & TC36AR SERIES C MODULAR DIRECT VENT FIREPLACE 250806-44 TC36.CE 5056.427.C 2 TC36.CE 250806-44 Contents CAUTION ...............................................................................................................3 SAFETY ................................................................................................................3 Important Note for the Commonwealth of Massachusetts: .............................4 INSTALLATION REQUIREMENTS .......................................................................5 LOCATING THE FIREPLACE ...............................................................................5 TOP STANDOFFS .................................................................................................5 FRAMING AND FINISHING ..................................................................................7 MINIMUM COMBUSTIBLE FRAMING DIMENSIONS ..........................................9 MAESTRO CONTROL SYSTEM .........................................................................10 CONVERSION TO PROPANE .............................................................................12 HEARTH EXTENSION ........................................................................................19 VENTING .............................................................................................................19 WALL TERMINATION VENTING ........................................................................19 ROOF TERMINATION VENTING ........................................................................24 VENT TERMINAL CLEARANCE ........................................................................26 VENT PIPE SEALANT ........................................................................................27 INSULATED COLLAR SHIELD ..........................................................................27 VENT RESTRICTOR ADJUSTMENT ..................................................................28 MANUFACTURED (MOBILE) HOME .................................................................28 GAS SUPPLY ......................................................................................................29 WINDOW FRAME REMOVAL .............................................................................29 FIREBOX PANELS INSTALLATION ...................................................................30 FIRST FIRE .........................................................................................................31 LIGHTING INSTRUCTIONS ...............................................................................31 APPENDIX A .......................................................................................................32 MAINTENANCE ..................................................................................................32 POWER VENT WIRING DIAGRAM ..............................................................33 TC36 & TC36 ARCH REPLACEMENT PARTS ............................................34 TC36 ARCH SPECIFIC REPLACEMENT PARTS ........................................35 REPLACEMENT PARTS - MAESTRO CONCEALED VALVE .....................36 ROOF TERMINATION KIT ............................................................................37 WALL TERMINATION KIT ............................................................................37 WALL SHIELD/CEILING FIRESTOP THIMBLE ...........................................37 VENT PIPE DIMENSIONS ............................................................................38 VENT OFFSET CHART ................................................................................39 SAFETY LABEL LOCATION ........................................................................43 250806-44 TC36.CE 3 CENTER OF FLUE OUTLET TOP STANDOFFS CAUTION FOR YOUR SAFETY - Do not install or operate your Town and Country fi replace without fi rst reading and understanding this manual. Any installation or operational deviation from the following instructions voids the Town and Country FireplacesTM Warranty and may prove hazardous. This appliance and its individual shutoff valve must be discon- nected from gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). Note: When lit for the fi rst time, the appliance will emit a slight odour for a couple of hours. This is due to the curing of paints, sealants and lubricants used in the manufacturing process. This condition is temporary. Open doors and windows to ventilate area. Smoke and fumes caused by the curing process may cause discomfort to some individuals. Do not use the fi replace if any part has been under water. Immediately call a qualifi ed service technician to inspect the fi replace and to replace any part of the control system and any gas control which has been under water. SAFETY Due to high temperatures, this gas appliance should be located out of traffic and away from furniture and draperies. Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the appliance. Clothing or other fl ammable material should not be placed on or near the appliance. Any grill, panel or door removed for servicing the unit must be replaced prior to operating. Failure to do so may create a hazardous condition. Installation and repair should be done by a qualifi ed service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. It is our policy that no responsibility is assumed by the Company or by any of its employees or representatives for any damages caused by an inoperable, inadequate, or unsafe condition which is the result, either directly or indirectly, of any improper operation or installation procedures. Fig # 1 TC36 & TC36 ARCH FIREPLACE DIMENSIONS 4 TC36.CE 250806-44 Important Note for the Commonwealth of Massachusetts: From Massachusetts Rules and Regulations 248 CMR 5.08: (a) For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above fi nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfi ed. 1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the installing plumber or gasfi tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the fl oor level where the gas equipment is to be installed, in addition, the installing plumber or gasfi tter shall observe that a battery operated or hard-wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fuelled equipment. It shall be the responsibility of the property owner to secure the services of qualifi ed licensed professionals for the installation of hard-wired carbon monoxide detectors. a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent fl oor level. b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed. 2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certifi ed. 3. SIGNAGE. A metal or plastic identifi cation plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”. 4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2)(a) 1 through 4. (b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4. 1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and 2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. (c) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufac- turer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: 1. Detailed instructions for the installation of the venting system design or the venting system components; and 2. A complete parts list for the venting system design or venting system. (d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manu- facturer of a Product Approved side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identifi es “special venting systems”, the following requirements shall be satisfi ed by the manufacturer. 1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and 2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions. (e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. 250806-44 TC36.CE 5 INSTALLATION REQUIREMENTS The Town & Country Fireplace installation and venting must conform to the current CAN/CGA-B149 installation code (in Canada) or the current National Fuel Gas Code, ANSI Z223.1 (in the USA), and approved per local codes. Only qualifi ed (licensed or trained) personnel should install this product. In the state of Massachusetts, only a licensed Plumber and Gas Fitter may install this product. LOCATING THE FIREPLACE In planning the installation for the fi replace, it is necessary to determine where the unit is to be installed, location of vent system and where gas supply piping may be plumbed. Vari- ous installations are possible, such as, into an existing wall, a corner, a built-in wall or a wall projection (see Fig. #5). Due to high temperatures, do not locate this fi replace in areas of high traffic or near furniture or draperies. The minimum clearances from the fi replace to combustible surfaces must be adhered to and are shown on Fig. #2 and 3. Fig. # 4 TOP STANDOFFS Fig. # 5 Examples of Common Locations TOP STANDOFFS The top standoffs are shipped loose inside the fi replace, see window frame removal on page 28, and must be installed on top of the fi replace as shown in fi g. #4. Do this once the fi replace is on site and in position. SEE FIG #9 FOR DIMENSIONS 6 TC36.CE 250806-44 D E F C B A Minimum Clearances to Combustibles: Side standoffs .......................0 in. (0 mm) Back standoffs ......................0 in. (0 mm) Top standoffs ........................0 in. (0 mm) Bottom of appliance ..............0 in. (0 mm) Adjacent sidewall ..................4 in. (102 mm) Ceiling to appliance ............24 in. (610 mm) *Mantel to appliance ..........See Figure #2 **Maximum Mantel extension ..........See Figure #2 Mantel support ......................4 in. (102 mm) Vertical vent pipe ............1-3/4 in. (45 mm) Horizontal vent pipe Top .............................1-3/4 in. (45 mm) Sides .........................1-3/4 in. (45 mm) Bottom .......................1-3/4 in. (45 mm) Fig. # 3 CEILIN G AD J A C E N T WA L L O R MA N T E L SU P P O R T MAN T E L UNIT MAY BE RECESSED UP TO 6" WITH NON-COMBUSTIBLE MASONRY TYPE MATERIAL A 9" D 12" B 6" E 6 3/4" C 3" F 1 1/2" COMBUSTIBLE FRAMING AND FINISH WALL ABOVE STANDOFFS STANDOFFS STEEL FRAMING FIREPLACE FRONT TOP OF LINTEL BAR MANTEL CLEARANCE CHART REF.MANTEL DEPTHREF.MANTEL CLEARANCE Fig. # 2 *** MAY USE COMBUSTIBLE FACING MATERIAL IN THIS AREA NON-COMBUSTIBLE FINISH MATERIAL SEE FIG #7 NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY COMBUSTIBLE MATERIAL, ELECTRICAL WIRING OR GAS PLUMBING IN THIS AREA. 250806-44 TC36.CE 7 FRAMING AND FINISHING Note: The fi replace should be in place and venting installed before framing in or building an enclosure around the unit. The Town & Country Fireplace must be framed in as described below or totally enclosed with non-combustible material, such as facing brick. Determine the total thickness of facing material to be used. A thickness of 3/4" will allow the fi nishing surface to be fl ush with the front of the unit. If preferred, additional masonry type non-combustible material can be installed above and to the sides up to 6 inches proud of the appliance. Finishing material must not interfere with glass frame access or operation. The gap between the frame and the top and side lintel bars must be maintained for proper operation of the window latching mechanism. A Steel Stud Framing Kit is supplied with the fi replace and must be used unless the fi replace is totally enclosed with non-combustible material. Assemble the framing kit as per it's instructions. Attach the steel frame to the fi replace once the fi replace is in its fi nal position. Secure the steel frame to the framing brackets on each side of the unit. Ensure that the studs are set back far enough to allow for thickness of fi nishing surface. The sides, back and top of the fi replace can be framed in up to the steel studs and the fi replace standoffs using con- ventional lumber. Consult local building codes for specifi c requirements. Due to high temperatures, concrete board is supplied with the fi replace and must be used to sheet in the front of the fi replace, extending 12" above and 4 1/2" to the side of the framing edge bars. See fi gure #7. Standard sheetrock (drywall) may be used beyond this. Chase Insulation: When installing this fi replace against a non-insulated exterior wall or chase, it is recommended that the outer walls be insulated to same degree as other exterior walls. Do not place fi replace directly against the insulation. Cover the insulation and plastic vapour barrier with a solid surface, such as drywall (sheetrock). Consult local codes. Do not insulate or use plastic vapour barrier within the framing kit. Fig. # 6 ALL OTHER FRAMING CAN BE DONE WITH CONVENTIONAL LUMBER STEEL STUD FRAMING KIT DIMENSIONS (TC36.BFRKITA) NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY COMBUSTIBLE MATERIAL, ELECTRICAL WIRING, INSULATION, PLASTIC VAPOUR BARRIER OR GAS PLUMBING WITHIN THE STEEL STUD FRAMING 8 TC36.CE 250806-44 Concrete board (or other non-combus- tible material) must extend 12" above and 4 1/2" to the sides of the framing edges. CONCRETE BOARD CONCRETE BOARD DETAIL Fig. # 7 NON-COMBUSTIBLE RECESSED INSTALLATION DETAIL CONCRETE BOARD STEEL STUDS NON-COMBUSTIBLE MASONRY TYPE MATERIAL Fig. # 8 ARCH CONCRETE BOARD DETAIL 4 1/2" 16" 12" CONCRETE BOARD 250806-44 TC36.CE 9 Fig. # 9 MINIMUM COMBUSTIBLE FRAMING DIMENSIONS WARNING: Fireplace should be in its fi nal location before framing. Including Sheetrock 48" 48" 54 1/2" 48 1/4" 54 1/2" 23 3/8" 12 11/16" 3/4" 19 1/4" 48" 75 13/16" 27 3/8" 48" 48 1/4" 10 TC36.CE 250806-44 MAESTRO CONTROL SYSTEM The gas control system is located on the right hand side of the fi rebox behind an access panel and the decorative brick panel. The fi replace is operated via a wall switch that can be located up to 25 ft away from the fi replace and also by a hand held remote control unit. Installation 1) Locate the fi replace in the desired location. 2) Remove access panel from right hand side of the fi rebox (Fig. #10) 3) Connect a 110v AC electrical supply to the outlet installed inside the control box (Fig. #11) 4) Connect the gas supply to the valve (Fig. #12) 5) Plug the A/C adaptor into the outlet (Fig. #13) 6) Attach the electrical box for the supplied wall control to the framing in the desired location (up to 25ft away). 7) Route the control cable as required to the wall control electrical box. 8) Attach the control cable to the wall control. (Fig. #14) 9) Insert the 4 supplied “AA” batteries into the battery pack and connect to wall control. (Fig. #15) 10) Fasten the wall switch to the electrical box. 11) Fasten the faceplate to switch 12) Turn on the gas supply and check that all connections are tight and leak free. Fig. # 10 Fig. # 11 Fig. # 12 Fig. # 13 Fig. # 14 ACCESS PANEL OUTLET AC ADAPTERAC ADAPTER 250806-44 TC36.CE 11 Fig. # 19 Burner installation 1) Remove the burner from the packaging and install as per its installation instructions. 2) Connect the fl ex hoses from the pilot and the main burner supply to the bulkhead fi ttings on the fi rebox. (Fig. #16) 3) Connect the electrical connections from the pilot assem- bly to the connections in the fi rebox side. Ensure that the orange wire from the spark electrode is connected to the rear of the two connectors in the bulkhead. (Fig. #17) Note: If you need to test the supply pressure, turn off the gas supply before removing the blanking plug from the supply pressure test port. Fig. # 15 Fig. # 16 Fig. # 17 Fig. # 18 4) Remove the pressure test point pipe plug from the manifold test port. The plug is located between the right side lintel and fi rebox side. (Fig. #18) 5) Thread the extension piece into the open test port. (Fig. #19) 6) Attach a pressure gauge onto the hose barb on the now installed extension piece. 12 TC36.CE 250806-44 7) On the Country Home Burner remove the two screws securing the air defl ector to the grate. (Fig. #20) 8) Remove the manifold assembly from the burner, Country Home and Chalet burners. (Fig. #21) The burner tube will have to be removed to expose the orifi ce on the Black Diamond Burner. (Fig. #22) 9) With a ½” wrench remove the natural gas orifi ce (#30) and replace with propane orifi ce (#45) 10) With a 7/16” wrench loosen the pilot head on the pilot assembly (Fig. #23) Fig. # 20 Fig. # 22 Fig. # 21 If this fi replace is to be used on Natural Gas go to step 17. CONVERSION TO PROPANE If the unit is to be used on propane convert as follows using the components supplied with this fi replace: Warning: This conversion kit shall be installed by a qualifi ed service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fi re, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualifi ed ser- vice agency is responsible for the proper installation of this kit. The installation is not proper and complete until the opera- tion of the converted appliance is checked as specifi ed in the manufacturer's instruc- tions supplied with the kit. Caution: The gas supply and electrical power shall be shut off before proceeding with the conversion. COUNTRY HOME BURNER COUNTRY HOME & CHALET BURNER BLACK DIAMOND BURNER 250806-44 TC36.CE 13 11) Slide the pilot adjustment band over and ensure that the hole in the orifi ce band is showing. (Fig. #24 shows NG position, Fig. #25 shows LP position) 12) Remove the minimum rate screw located in the valve. (Fig. #26) 13) Replace the minimum rate screw with the one provided in the propane conversion kit supplied with this fi replace. Ensure that the screw is fully installed. (Fig. #27) Fig. # 23 Fig. # 24 Fig. # 27 Fig. # 25 Fig. # 28 Fig. # 26 Fig. # 29 Fig. # 31 NGLP Minimum rate screw Minimum rate screw 14) Pull off the rubber cap from the top of the pressure regula- tor. (Fig. #28) The pressure regulator adjustment tube is now accessible. 15) Press down on the center tube and rotate 90°. The center tube should stay down. (Fig. #29). Replace the rubber cap. 14 TC36.CE 250806-44 16) Sign and date the conversion label supplied and stick it to valve body. 17) Loosely attach the access panel to the side of the fi re- box with a few screws. (Fig. #30) 18) Turn on gas and electrical supplies. 19) Press the center button on the wall control (Fig. #31). The igniter will start to spark. After a short delay the pilot will light, followed by the main burner. 20) Press the up button on the wall control and hold it for 5 seconds or until a clicking sound is heard from the gas control. Release the button, check manifold pressure and ensure that it’s correct. (Fig. #32) Fig. # 31 Fig. # 32 21) Press the center button of the wall control. The fi replace will shut off. 22) Install the remaining screws in the access panel and tighten. 23) Remove the pressure gauge and the extension piece and thread the pressure test pipe plug into the pressure test port. Thread sealant is required on the threads. 24) Turn the fi replace on and verify that the connections are tight. 25) Continue installation of the burner as per the burner kit instructions. Standing Pilot Function (only for use where permitted) The control system on this fi replace is shipped as a non-stand- ing pilot fi replace. If required the system can be converted to a standing pilot by depressing a recessed button located on the lower right hand side of the wall control. (Fig. #33) This should be depressed with a paperclip, pencil or other thin object. Once activated the pilot will run continuously. Please check with your local inspector to ensure that this is permit- ted in your area. Control System – Remote Control Initial Setup This fi replace is supplied with a wall control and hand held remote control. Please note only genuine Town & Country Fireplace wall controls and hand held remote controls can be used on this fi replace. 1) Initial set up of the hand held remote is required. A “learn” button is located on the lower left hand side of the wall switch. This should be depressed with a paperclip, pencil or other thin object. (Fig. #34) 2) Once this has been pressed, press the center button on the hand held remote. (Fig. #35) The fi replace will then turn on. 3) Turn off the fi replace by pressing the center button again. The handset is now synchronized with the fi replace. Fig.# 30 250806-44 TC36.CE 15 Fig. # 33 Fig. # 35 Fig. # 34 Fig. # 36 STANDING PILOT BUTTON LEARN BUTTON ON/OFF BUTTON HOLD A2 FLASHES DAY HOUR: MIN HOLD A1 16 TC36.CE 250806-44 Initial Settings (time and temperature) 1) Press and hold the A1 and A2 buttons at the same time until the temperature symbol fl ashes. (Fig. #36) 2) Use the up and down arrows to set preferred temperature units. (°F or °C) 3) Press OK and the “hour” value will start to fl ash. 4) Use the up and down arrows to set the “hour” value. 5) Press OK and the “minute” value will fl ash. 6) Use the up and down arrows to set the “minute” value. 7) Press OK and the “day” value will fl ash. 8) Use the up and down arrows to set the “day” value. 9) Press ok to end the initial set up. Childproof Lock An additional feature of this remote control is the childproof lock. To activate this system press and hold the timer and thermostat buttons for approx. 5 seconds until the “lock” symbol appears on the remote display. (Fig. #37) The remote control hand set buttons are now locked and the lock symbol will reappear every time a button is pressed on the remote control until the timer and thermostat buttons are pressed and held again. Note: The fi replace can still be operated normally using the wall control even with the remote control buttons locked. Control System - Operation Each Town and Country Maestro Control system comes equipped with a manual mode on the wall control and hand held remote, and three programmable modes accessible with the hand remote. Manual Mode (on remote and wall control) Basic operation of the fi replace can be performed with the wall control or remote hand set. (ON/OFF, as well as fl ame modulation UP/ DOWN). The center button on the remote control can be used to turn the fi replace ON and OFF. With the fi replace off, press the center button to turn it on. (The “MAN” and fl ame icons will be displayed on the screen) A second push will turn it off. (The “MAN” and fl ame icons will disappear from the screen) When the fi replace is on, the up and down buttons located above and below the center button are used to modulate the fl ame height. (Fig. #38) Countdown Timer Mode (Operates the fi replace for a preset length of time) 1) Press the timer button and the time will fl ash on the lower center of the display. (Fig. #39) 2) When display is fl ashing, use the up and down arrows to set the length of time you would like the fi replace to run. (The range is 10 minutes minimum to 180 minutes maximum). (Fig. #41) 3) Press the OK button and the timer is set and the control is in countdown timer mode. 4) To exit the timer mode press the Program, Manual or Thermostat buttons. Please note that the fi rst press of the Manual button will turn the fi replace off. Program Mode (to preset up to two on and off periods per day) The program mode has two settings for weekdays and two for weekends. The hand held remote comes with the following pre programmed settings: Fig. # 37 Fig. # 38 HOLD HOLD FLAME DOWN FLAME UP ON/ OFF 250806-44 TC36.CE 17 Weekday Program (Monday through Friday) Program one (P1) turns ON at 7:00am and turns OFF at 8:00am Program two (P2) turns ON at 5:00pm and turns OFF at 7:00pm Weekend Program (Saturday and Sunday) Program one (P1) turns ON at 9:00am and turns OFF at 10:00am Program two (P2) turns ON at 6:00pm and turns OFF at 9:00pm Activate the programs by pressing the program button on the lower left hand side of the remote hand set. (Fig. #41) To customize these setting: 1) Hold the program button down until the display fl ashes. (P1, weekday ON time - [Fig. #42]) 2) Use the up and down buttons to change the time to the desired ON time. 3) By pressing the OK button, the P1 weekday OFF time will fl ash. 4) Use the up and down buttons to set the desired OFF time. 5) Press the OK button and the P2 weekday ON time will fl ash. Fig. # 39 Fig. # 40 Fig. # 41 Fig. # 42 TIMER TIMER RUN DURATION PROGRAM 18 TC36.CE 250806-44 6) Repeat the process to set the P2 weekday, P1 weekend and P2 weekend programs. 7) When the P2 OFF time is set and the OK button is pressed the display will stop fl ashing and the remote will be in program mode. The program settings are now stored in the remote handset and will not change unless the above process is repeated or the batteries are removed from the handset. To switch out of program mode, simply press one of the manual, timer or thermostat mode buttons. Please note that if the manual button is pressed it will turn the fi replace off. Thermostatic Mode (Only for use where permitted) (Operates the fi replace within a set temperature range) The fi replace is shipped with thermostatic mode function deactivated. If this function is permitted for use in your area it can be activated by depressing the recessed button on the underside of the hand held remote. (Fig. #43) Once activated, the thermostat symbol (Fig. #44) will be displayed when the thermostat button is pressed Fig. # 43 Fig. # 44 Fig. # 45 Fig. # 46 THERMOSTATIC MODE BUTTON DEACTIVATED THERMOSTAT SYMBOL THERMOSTAT BUTTON TEMPERATURE SETTING To activate a set point temperature: 1) Press the thermostat button on the lower right hand side of the hand held remote to activate the thermostat mode. (Fig. #45) The temperature and thermostat symbols will appear. 2) Press and hold the thermostat button for 5 seconds. The temperature icon on the display will fl ash. (Fig. #46) 3) While the temperature icon is fl ashing use the up and down arrows to set the temperature to the desired setting. 4) Once the desired setting is reached, press the OK button. If the OK button is not pressed the icon will continue to fl ash for 5 seconds and then set itself to the temperature displayed. 5) The fi replace is now in thermostatic mode. To exit the thermostatic mode press the program, manual or timer buttons. Please note that the fi rst press of the manual button will turn the fi replace off. 250806-44 TC36.CE 19 1/4" 1" MAX VENTING Before installing venting for this unit, the installer should read these instructions to insure that the proper vent confi guration has been selected. Use only Town and Country Termination kits #: TCVT.WTA - Wall Termination Kit TCVT.RTA - Roof Termination Kit Vent system components approved for use with the Town and Country Fireplace are shown in Fig. #49. NOTE: Optional Power Vent (TCVT.PVA) requires different venting. Please refer to Power Vent manual. Various combinations of vertical and horizontal runs may be used. Refer to Fig. #52 and 53 for details. For optimum performance and fl ame appearance, keep the vent length to a minimum and limit the number of elbows. Connections between each vent system component must be tightly joined, secured with sheet metal screws and sealed. A horizontal run of vent should have a 1/4" rise for every 1 ft. of run towards the termination. CAUTION: UNDER NO CONDITION SHOULD COMBUSTI- BLE MATERIAL BE CLOSER THAN 1 3/4 INCHES FROM THE TOP AND 1 3/4 INCHES FROM THE SIDES OF A HORIZONTAL SECTION AND 1 3/4 INCHES FROM THE VERTICAL SECTIONS OF THE VENT PIPE. WALL TERMINATION VENTING Exterior wall opening: Determine the exact position of the fi replace so that the vent pipe is centred (if possible) between two building framing members. Consult your local building codes prior to proceed- ing. The vent kit will accommodate up to a maximum wall thickness of 12 inches. 1) Having determined the position of the fi replace, cut and frame a 14 1/2 inch opening centred at a minimum height of 68 1/2 inches above the fl oor. The opening may be round or square. Height of the opening will vary with each installation. As the horizontal vent run increases, so does the minimum vertical rise (see Fig. #52). IMPORTANT: When locating the opening, it should be noted that vent terminal clearances must be maintained. See "Vent Terminal Clearances" section for proper clear- ances. A minimum 2 foot length of pipe is required off the top of the fi replace for any wall termination. With this minimum vertical rise in combination with a 90° elbow, a maximum horizontal run of 18 inches is permitted (see Fig. #52 and 53). For longer horizontal runs greater than 18 inches, increase vertical rise appropriately. The rise and run must be constrained to the boundaries of the chart shown in Fig. #52. The horizontal run of vent must have a 1/4" rise for every 1 ft. of run towards the termination. HEARTH EXTENSION While a hearth extension is not required for this fi replace, one is recommended for aesthetic reasons. The hearth extension should be noncombustible and must not be any more than 1" above the bottom of the fi replace. If thicker, fi replace must be raised up accordingly. Caution: Hearth extensions thicker than 1" will interfere with the window frame. WINDOW FRAME HEARTH EXTENSION WINDOW TRACK SUB- FLOOR Fig. # 47 20 TC36.CE 250806-44 Vent System Town & Components Country 12" Pipe Length ...........................TCVT.811X12 18" Pipe Length ...........................TCVT.811X18 24" Pipe Length ...........................TCVT.811X24 48" Pipe Length ...........................TCVT.811X48 18" Adjustable Pipe Length ..........TCVT.811X12ADJ 45° Elbow ....................................TCVT.811XLB45 90° Elbow ....................................TCVT.811XLB90 Wall/Offset Support .....................TCVT.811XOS Wall Termination Kit .....................TCVT.WTA Roof Termination Kit ....................TCVT.RTA Wall Shield/Ceiling Firestop .........TCVT.THIMA Roof Flashing, Adjustable ............TCVT.811FLADJ Roof Flashing, Flat ......................TCVT.811FLFLT Roof Flashing, Steep ...................TCVT.811FLSTP or any fl ashing that fi ts 11" pipe Fig. # 49 Wall thimble: Where a vent pipe passes through a combustible wall, a wall thimble/shield must be used to retain insulation and maintain proper clearances. The wall thimble may be cut to length for various wall thicknesses up to 12" thick. Measure the wall thickness including the siding. Trim the shield to match the wall thickness. Position the wall thimble from inside through the 14-1/2" opening. Properly adjusted, the thimble should be fl ush with the outer wall surface. TRIM TO LENGTH WALL THIMBLE AND VENT MUST NOT PROTRUDE BEYOND SIDING Fig. # 48 Fig. # 50 250806-44 TC36.CE 21 Vent pipe: Install vent pipe through the wall thimble and attach to fl ue outlet collar on top of the fi replace. Secure all joints with screws and seal with approved "High Temp." self-adhesive aluminum tape provided. Adjust the fi replace position so that the vent pipe does not protrude beyond the outer wall. The vent connector on the termination will accomodate walls up to 12" thick. Wall vent terminal: 1) Engage the 8" vent collar with the vent pipe and slide terminal into place. Attach the terminal to the outside wall. The vent terminal must not be recessed into the exterior wall or siding. 2) Caulk in place to prevent any moisture entering the build- ing. NOTE: MINIMUM CLEARANCES TO THE VENT TERMINAL MUST BE MAINTAINED (see Fig. #52). Fig. # 51 HORIZONTAL TERMINAL TCVT.9360 14 1/2" FRAMED OPENING * Minimum height from the fl oor to center of the opening with a maximum horizontal run of 18" using TC Vent. The height will need to be increased with a longer horizontal run. WALL SHIELD THIMBLE TCVT.THIMA ELBOW TCVT.811XLB90 * INSULATED COLLAR SHIELD TC36.9709 24" VENT PIPE TCVT.811X24 12" VENT PIPE TCVT.811X12 22 TC36.CE 250806-44 A Minimum rise B Pipe length C Maximum run D Pipe length Maximum 68 1/2”1-24”20 1/2"1-12" 72 3/4”1-12” 1-18"75 3/4"1-48" 1-12" 78 3/4”1-24" 1-12”11' 2"2-48" 1-24" 84 3/4”1-24” 1-18"15' 10 1/2"3-48" 1-24" 1-12" 92 1/2”1-48”20’ 10 1/2”5-48" For other rise/run combinations see chart below Fig. # 52 WALL TERMINATION VENTING CHART NOTE: The vent must not exceed a total length of 68 feet. Any combination of rise and run may be used but must be constrained to the boundaries of this chart. A total of 3 90° elbows or combination of other elbows equalling 90° can be used without reducing horizontal run. For each additional 90° elbow, or an equal combination of elbows, reduce horizontal vent run by 2 feet. Ensure vent pipe is properly supported. * Minimum Vent Pipe Centerline Height 24" Pipe length minimum ** ** All dimensions are approximate. Both rise and run may vary with different combinations of pipe. 250806-44 TC36.CE 23 A Minimum rise B Pipe length C Maximum run D Pipe length Maximum 68 1/2”1-24”29"1-12" 72 3/4”1-12” 1-18"75 1/4"1-48" 1-12" 78 3/4” 1-24" 1-12”11' 1 1/2"2-48" 1-24" 84 3/4”1-24" 1-18"15' 10"3-48" 1-24" 1-12" 92 1/2”1-48”20’ 10”5-48" For other rise/run combinations see chart below ROOF TERMINATION VENTING CHART Fig. # 53 NOTE: The vent must not exceed a total length of 68 feet. Any combination of rise and run may be used but must be con- strained to the boundaries of this chart. A total of 4 90° elbows or combination of other elbows equalling 90° can be used without reducing horizontal run. For each additional 90° elbow, or an equal combination of elbows, reduce horizontal vent run by 2 feet. Ensure vent pipe is properly supported. 24" Pipe length minimum ** ** All dimensions are approximate. Both rise and run may vary with different combinations of pipe. 24 TC36.CE 250806-44 B 14 1/2" A ROOF SUPPORT BRACKET (TCVT.93915) VENT PIPE ROOF TERMINATION VENTING Ceiling opening: 1) Determine the exact position of the fi replace so that the vent pipe is centered (if possible) between two building framing members. Lay out the vent system path, minimiz- ing the number of elbows and length of vent. Consult your local building codes prior to proceeding. 2) Cut and frame a 14 1/2" opening in the fl oor, ceiling and roof where the vent system will pass. Size of the opening in the roof may need to be increased as the pitch of the roof increases. Avoid cutting rafters. Ceiling fi restop: Where a vent pipe passes through a fl oor or ceiling, a ceiling fi restop must be used to retain insulation and maintain proper clearances. From below, push the ceiling fi restop through the opening and secure in place. If the fi restop is used to penetrate a fl oor, the outer shield may be trimmed in length. If the fi restop penetrates into an attic, leave the shield full length to keep insulation away from the vent pipe. Additionally, after the vent pipe is in place, install a storm collar on top of the shield. This will prevent loose insulation from falling into the area between the vent pipe and the shield. Vent pipe: 1) Install the fi rst section of vent pipe into the collar on top of the fi replace. Secure in place with screws and seal with approved "High Temp." self-adhesive aluminum tape provided. 2) Continue adding vent pipe lengths up and through the fi restop(s) and through the roof. The vent pipe must extend at least 24" above the roof. Seal the vent pipe as per "Vent Pipe Sealant" section. Roof support bracket: Slip the roof support bracket down over the vent pipe. Rotate the 90° brackets to accommodate roof pitch. Attach the brackets to the roof joists with nails or building screws. Tighten the band around the vent pipe and secure in place with screws. Fig. # 55 Size of the opening will have to increase with the pitch of the roof to ensure a 1 3/4 inch air space clearance between vent pipe and com- bustibles. Roof Pitch A B 0/12 14 1/2" 7 1/4" 4/12 16 1/2" 8 3/4" 6/12 18" 10" 8/12 19 3/4" 11" 12/12 24" 13 3/4" Fig. # 54 250806-44 TC36.CE 25 Fig. # 56 VERTICAL TERMINATION CAP (TCVT.9365) FLASHING STORM COLLAR (TC42.90665) MASTIC Note: Adjustable for various roof pitches, from fl at roof to 12/12 pitch roof. VENT PIPE Roof vent terminal: 1) Place the roof fl ashing over top of the vent pipe and nail securely to the roof using roofi ng nails, top and sides UNDER shingles, lower end OVER shingles to provide a watershed. Make weather tight by sealing with a roofi ng compound (see Fig. #56). 2) Place the storm collar down over the vent pipe until it is level. Tighten storm collar for a snug fi t. Apply a thick horizontal ring of mastic around the pipe at top of the storm collar (see Fig. #56). 3) Lower the roof vent terminal cap over the vent pipe and secure in place with screws provided (see Fig. #56). Seal screw heads and joint with caulking to prevent any moisture entering the venting system. 26 TC36.CE 250806-44 36" 24" 48" ADJACENT 24"(91.5 cm) (61 cm) (61 cm) (122 cm) STRUCTURES OR FENCE M K I AV G G H AJ V G A B C A V V AV B FBL V E V V V D VENT TERMINAL CLEARANCE Minimum clearances to the vent terminal must be maintained as shown in Fig. #57 and Fig. #58. Measure clearances to the nearest edge of termination hood. NOTE: Vent terminal must not be re- cessed into a wall or siding. NOTE: LOCAL CODES OR REGULA- TIONS MAY REQUIRE DIFFERENT CLEARANCES. Fig. # 58 VENT TERMINAL MINIMUM CLEARANCES A= clearances above grade, veranda, porch, deck, or balcony [* 12 inches (30 cm) minimum] B= clearance to window or door that may be opened [* 12 inches (30 cm) minimum] C= clearance to permanently closed window [minimum 12 inches (30 cm) recommended to prevent condensation on window] D= vertical clearance to ventilated soffit located above the ter- minal within a horizontal distance of 2 feet (60 cm) from the edge of the terminal [30 inches (76 cm) minimum] E= clearance to unventilated soffit [30 inches (76 cm) minimum] F= clearance to outside corner [6 inches (15 cm) minimum] G= clearance to inside corner [6 inches (15 cm) minimum] H= * not to be installed above a meter/regulator assembly within 3 feet (90 cm) horizontally from the center-line of the regula- tor I= clearance to service regulator vent outlet [* 6 feet (1.8 m) minimum] J= clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance [* 12 inches (30 cm) minimum] K= clearance to a mechanical air supply inlet [* 6 feet (1.8 m) minimum] L= ^ clearance above paved side-walk or a paved driveway located on public property [* 7 feet (2.1 m) minimum] M= clearance under veranda, porch, deck, or balcony [30 inches (76 cm) minimum**] ^ a vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and serves both dwellings* ** only permitted if veranda, porch, deck, or balcony is fully open on a minimum of 2 sides beneath the fl oor* * as specifi ed in CGA B149 Installation Codes, Note: local Codes or Regulation may require different clearances * for U.S.A. Installations follow the current National Fuel Gas Code, ANSI Z223.1 AIR SUPPLY INLETVENT TERMINAL GAS METER FIXED CLOSED FIXED CLOSED OPEN- ABLEOPEN- ABLE INSIDE CORNER DETAIL AREA WHERE TERMINAL IS NOT PERMITTED Fig. # 57 VENT TERMINAL MINIMUM CLEARANCES TO ADJACENT STRUCTURES 250806-44 TC36.CE 27 VENT PIPE SEALANT APPROVED "HIGH TEMP." SELF-ADHESIVE ALUMINUM TAPE Fig. #59 VENT PIPE SEALANT All outer joints of the vent pipe must be sealed with the ap- proved "High Temp." self-adhesive aluminum tape provided. Wrap the tape completely around the joint and press fi rmly in place. VENT PIPE INSULATED COLLAR SHIELD (Included Pt# TC36.9709) After sealing the vent pipe an insulating blanket and cover must be installed around the vent pipe, fl ush with the top of the unit and secured by fi tting tabs through slots and bending over tabs 180° as shown in Fig. #60. The parts required are included. *NOTE: bending tabs to 90° away from arc bend prior to installation eases the process. INSULATED COLLAR SHIELD (Included) MUST BE USED. SEE SECTION BELOW INSULATIONFig. #60 COVER (2 pcs.) BEND TABS 28 TC36.CE 250806-44 12' 10' 30' 40' 48' 6' 4' 2' 0' 8' 30' 18"4' 20' 22' 18' 20' FULLY OPEN 3" OPEN 2" OPEN 3/4" OPEN LP 10' 0' 1" OPEN NG 6'8'10'12'14'16'18'20' VENT RESTRICTOR ADJUSTMENT The vent restrictor is located on the underside of the fi rebox top. The unit leaves the factory with the vent restrictor wide open. The restrictor is built into the appliance for secondary air fl ow adjustment. Adjustment enables tuning the airfl ow for optimum fl ame appearance and performance for a wide variety of vent confi gurations. Setting: - determine the vent height - determine the vent horizontal length - from the chart determine the restrictor position Refer to the chart in Fig. #62 for the correct position of restric- tor for the vent confi guration of your installation. Restrictor positions are based upon lab tests. The ideal position may vary slightly with installation. Restrictor position is too closed if the fl ame has the following characteristics: - Flame is excessively tall and lifting. - Flame lacks movement. - Flame soots. Restrictor position is too open if the fl ame has the following characteristics: - Flame height is low. - Flame has excessive movement. To adjust the restrictor: - Loosen the screw holding the restrictor. - Push the restrictor back to its intended opening. - Tighten the screw MANUFACTURED (MOBILE) HOME In some jurisdictions, the Town & Country Fireplace may be installed in Manufactured Homes after the "fi rst sale". Consult local codes for approval. The fi replace must be fastened in place. Install in accordance with the current standard Mobile Homes, CAN/CSA Z240 MH (in CANADA), and the Manufacturer's Home Construction and Safety Standard, Title 24 CFR, Part 3280 or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites and Communities ANSI/NFPA 501A (in the U.S.A.). WALL AND ROOF TERMINATION RESTRICTOR POSITION VENT RESTRICTOR Fig. # 62 Fig. # 61 OPENING 250806-44 TC36.CE 29 GAS SUPPLY Caution: The gas line should be installed by a qualifi ed service person in accordance with all building codes. This section is intended as a guide for qualifi ed technicians installing this appliance. Consult local and/or national building codes before proceeding. A gas supply line access hole is located at the bottom right side of the Control Box. Gas valve inlet accepts a 3/8" N.P.T. fi tting. Correct gas line diameter must be used to assure proper operation. The gas control is equipped with a capture screw type pres- sure test port, therefore it is not necessary to provide an 1/8 inch N.P.T. plugged tapping pressure port for checking gas pressure immediately upstream of the gas supply connection to the appliance. WINDOW FRAME REMOVAL Warning: Turn off the fi replace, and allow ample time for the unit to cool before proceeding. Caution: The ceramic glass is very fragile, and should be handled with care. The window frame is held in place by two spring-loaded latches and are operated by a removable handle. The handle is located in the Control Box. 1) Insert the latch handle onto the catch located 6” down from the top corners. Rotate up to disengage each of the two catches. 2) Tilt the top of the window frame out to clear the top edge of the unit. Grasp the sides of the frame and lift up and out to disengage from its bottom track. 3) Place the window frame in a safe place to avoid dam- age. Reassemble in reverse order. Fig # 63 Fig # 64 Correct gas pressure requirement: Natural Gas Propane Min. Pressure 5.0" wc 12.5" wc (For purpose of input adjustment) Max. Pressure 13.9" wc 13.9" wc Manifold Pressure Maximum 3.8" wc 11" wc Minimum 2.1" wc 5.5" wc 30 TC36.CE 250806-44 FIREBOX PANELS INSTALLATION For porcelain panel kit (TCPN.757031) installation see instructions provided with panel kit. A Firebox Panel Set has to be installed for safe operation. Do not use the fi replace without panels. Unpack and inspect all panels. The panels need to be installed before the logs are in place. Caution: The Brick Panels are very fragile, and should be handled with care. 1) Remove the Side Panel Retainers located on the underside of the upper fi rebox heatshield. The retainers are each held in place by one screw. 2) Install the Lower Rear Panel. 3) Install the Right Side Panel by inserting the bottom of the panel in fi rst and then angling it up into position. It may be necessary to push the upper fi rebox shield up to allow panel to move freely into place. 4) Install the Left Side Panel by inserting the bottom of the panel in fi rst and then angling it up into position. The lower rear panel is held tight against the side panels by two "V" brackets located on the fi rebox rear wall. Although the brackets are adjusted at the factory for the best fi t, some adjustment may be necessary. Adjust the angle of the bracket by hand to ensure a snug fi t. Fig. #66 Fig. # 65 LEFT SIDE PANEL RIGHT SIDE PANEL REAR UPPER PANEL REAR LOWER PANEL LEFT FRONT PANEL RIGHT FRONT PANEL REAR LOWER PANEL ADJUSTABLE "V" BRACKET 5) Install the Rear Upper Panel. 6) Re-install the Side Panel Retainers. 8) Install the Left and Right Front Panels. BEIGE HERRINGBONE PANEL SET FOR TC 36 SHOWN TC36 PANELS Beige Full Herringbone TCPN.757 Heritage Red Brick TCPN.7571 Tuscan TCPN.74741 Black Porcelain TCPN.757031 TC36 ARCH PANELS Beige Full Herringbone TCPN.7566 Heritage Red Brick TCPN.75704 Tuscan TCPN.748 Black Porcelain TCPN.75702W 250806-44 TC36.CE 31 LIGHTING INSTRUCTIONS 1.STOP! Read the safety information above on this label. 2.Set wall switch/ hand held remote to lowest setting. 3.This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. 4.Push the "On/ Off" switch to the fireplace Off. 5.Allow sufficient length of time (minimum 5 minutes) for any gas in the combustion chamber to escape. If you still smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step. WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A.This appliance is equipped with an ignition device which auto- matically lights the pilot. Do not try to light the pilot by hand. B.BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS: - Do not try to light any appliance. FOR YOUR SAFETY READ BEFORE LIGHTING 6.Push the "On/ Off" switch to turn the fireplace on. - If the burner does not light, repeat steps 4 through 6. - If the burner will not light or stay lit after several tries,push the "On/ Off" switch to the fireplace off and call your service technician or gas supplier. Note: Sufficient time must be allowed for air to escape from lines if the unit is being lit for the first time. 7.Set fireplace to desired setting by using either the wall switch or hand held remote. - Do not touch any electric switch; do not use any phone in your building. - Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions. - If you cannot reach your gas supplier, call the fire department. C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it, call a qualified service technician. Force or at- tempted repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance & to replace any part of the control system & any gas control which has been under water. 310106 5051.173 5-TC30 Hot while in operation. Do not touch. Severe burns may result. Keep children, clothing, furniture, gasoline and other liquids having flammable vapours away. Keep burner and control compartment clean. See installation and operating instructions accompanying the appliance. CAUTION: L'appareil est chaud lorsqu'il fonctionne. Ne pas toucher l'appareil. Risque de brûlures graves. Serveiller les enfants. Garder les vêtements, le meubles, l'essence ou autres liquides produisant des vapeurs inflammables loin de l'appareil. S'assurer que le brûleur et le compartiment des commandes sont propres. Voir les instructions d'installation et d'utilisation qui accompagnent l'appareil. ATTENTION: TO TURN OFF GAS TO APPLIANCE 1.Set wall switch / hand held remote to lowest setting. 2.Push the "on/ off" switch to the "Off" position. 3.Turn off all electric power to the appliance and remove backup batteries if service is to be performed or for extended shutdown. Due to high surface temperatures, keep children, clothing and furniture away. Keep burner and control compartment clean. See installation and operating instructions accompanying the appliance. A cause de la temperature elevee des parios, tenir eloignes les enfants, les vetements et les meubles. Maintenir propres le bruleur et le compartiment de commande. Voir les instructions relatives a l'installation et au fonctionnement qui accompagnent l'appareil. FIRST FIRE When lit for the fi rst time, the fi replace will emit a slight odour for a couple of hours. This is due to the curing of paints, sealants and lubricants used in the manufacturing process. This condition is temporary. Open doors and windows to ventilate area. Smoke and fumes caused by the curing process may cause discomfort to some individuals. It is normal for fi replaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or cook stove oven. LIGHTING INSTRUCTIONS 32 TC36.CE 250806-44 APPENDIX A MAINTENANCE Caution: Turn off gas and electrical power supply (if appli- cable) and allow ample time for unit to cool before servicing appliance. It is recommended that the fi replace and its vent- ing should be inspected at least once a year by a qualifi ed service person. Glass Panel: Warning: Do not operate fi replace with glass panel removed, cracked or broken. Replacement of the glass panel should be done by a licensed or qualifi ed service person. Do not strike or otherwise impact the glass in anyway that may cause it to break. If the glass becomes cracked or broken, it must be replaced before using the fi replace. Replacement glass can be obtained from your nearest Town and Country FireplacesTM dealer. The size required is 36" x 30" x 5mm. Use ceramic glass only. Do not substitute with any other type. To remove broken glass, remove window frame as noted in "Window Frame Removal" section. Unclip the Glass Retainer Clips located at the top of the Win- dow Frame. Pull the top edge of the glass out of the frame fi rst, then lift it up and out of the bottom edge. Install the new piece of glass with the gasket into the frame so that the thicker bead of gasket faces the fi replace. Annual Inspection: a) Remove glass panel and log set. Inspect logs and burner assembly for soot buildup. If excessive buildup of soot is present, have a qualifi ed service person inspect and adjust unit for proper combustion. Clean logs and burner with a brush or vacuum cleaner, paying close attention to burner ports. b) Check the pilot system for proper fl ame size and opera- tion. Clean pilot free of soot, dust or any other deposits. (See Fig. #67) c) Check that the vent pipe and vent terminal are open and free from blockage or debris. If the venting is disassembled for cleaning, it must be properly assembled and re-sealed. Refer to VENTING section for proper procedure. d) Check glass panel gasket, replace if necessary. It is important that the glass seal be maintained in good condition. e) Check and replace batteries as needed. Note: The appliance area must be kept clear and free from combustible materials, gasoline and other fl ammable vapours and liquids. Periodically: a) Viewing glass may be cleaned as necessary with fi replace glass cleaner. b) Exterior fi nish may be cleaned with mild soap and water. CAUTION: Do not use abrasive cleaners on glass or any other part of the fi replace. PILOT FLAME FLAME SENSOR ELECTRODE Fig. # 67 250806-44 TC36.CE 33 WIRING DIAGRAMˆ}°Ê›Êș Wh i t e Gr e e n Or a n g e Bl a c k Re d Bl a c k AF - 4 0 0 0 Mo d u l e W a l l S w i t c h R e c e i v e r SW I (+ ) ( - ) Pr e s s u r e S w i t c h Po w e r V e n t F a n 12 0 V o l t P o w e r 12 0 V o l t P o w e r AC A d a p t o r 1/ 4 ” M a l e Co n n e c t o r 1/ 4 ” M a l e Co n n e c t o r 1/ 4 ” F e m a l e C o n n e c t o r 1/ 4 ” F e m a l e C o n n e c t o r O p t i o n a l P o w e r V e n t K i t p r o v i d e d b y T o w n & C o u n t r y Co m m u n i c a t i o n W i r e s 1/ 4 ” F e m a l e C o n n e c t o r 1/ 4 ” M a l e Co n n e c t o r 12 0 V o l t C o m m o n w i r e ( W h i t e ) 12 0 V o l t H o t w i r e ( B l a c k ) Lo w v o l t r e l a y In s i d e t h e m o d u l e 1/ 4 ” F e m a l e C o n n e c t o r 1/ 4 ” M a l e Co n n e c t o r 0U L L 34 TC36.CE 250806-44 TC36 & TC36 ARCH REPLACEMENT PARTS (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. 1............GLASS FRAME ...................................TC36.9120 2............REPLACEMENT GLASS (c/w gasket) GLAS.2087 ..............GLASS RETAINER, TOP .......................9050.001 ..............GLASS GASKET KIT ..................................2087.1 ..............FRAME & GLASS ASSEM. ........TC36.9120ASSY 3............CONTROL ASSEMBLY ...................TCCV.9270.A 4............SPRING LATCH ASSEMBLY ..............TC42.9024 ..............REMOVABLE LATCH HANDLE ..........TC42.9028 5............INSULATED COLLAR SHIELD ...........TC36.9709 6............BURNER PLATE ...........................................9786 ..............BURNER PLATE INSULATION ..................9786.5 7............BRICK PANEL RETAINER .....................1908.603 8............FIREBOX HEAT SHIELD ..............................9704 ..............SHIELD INSULATION (not shown) ...........9704.5 ..............SHIELD INSULATION (not shown) ...........9704.8 ..............FIREBOX SHIELD ASSEMBLY ...........TC36.9704 9............FLUE DAMPER TAB ..................................9104.7 10 ..........FLUE DAMPER ......................................9004.501 | 11 ........PANEL, RIGHT SIDE, HERNGBN ....5098.7565.B | ............PANEL, RIGHT SIDE, TUSCAN ........5098.7474.B | ............PANEL, RT SD, HERITAGE RED ....5098.7571.3B | 12 ........PANEL, UP. BACK, HERRINGBONE ...5098.7563 | ............PANEL, UP. BACK, TUSCAN ................5098.7472 | ............PANEL, UP. BK, HERITAGE RED ......5098.7571.1 | 13 ........PANEL, LEFT SIDE, HERNGBN .......5098.7564.B | ............PANEL, LEFT SIDE, TUSCAN ..........5098.7473.B | ............PANEL, LT SD, HERITAGE RED .....5098.7571.2B | 14 ........PANEL, LEFT BASE, BRICK .................5098.755 | ............PANEL, LEFT BASE, TUSCAN ............5098.7466 | ............PANEL, LT BASE, HERITAGE RED ...5098.7571.5 | 15 ........PANEL, LOWER BACK, HERNGBN ....5098.7562 | ............PANEL, LOWER BACK, TUSCAN ........5098.7471 | ............PANEL, LW BK, HERITAGE RED ......5098.7571.4 | 16 ........PANEL, RIGHT BASE, BRICK ...............5098.756 | ............PANEL, RIGHT BASE, TUSCAN ..........5098.7467 | ............PANEL, RT BASE, HERITAGE RED ..5098.7571.6 ..............PANEL SET, HERRINGBONE .............TCPN.757 ..............PANEL SET, TUSCAN .......................TCPN.74741 ..............PANEL SET, HERITAGE RED ............TCPN.7571 | NOT SOLD SEPARATELY All parts may be ordered from your nearest Town and Country FireplacesTM dealer. Contact Town and Country FireplacesTM for the location of the dealer nearest you. 1 2 3 5 6 10 9 8 4 12 13 15 14 16 11 7 Fig. # 69 250806-44 TC36.CE 35 1............GLASS FRAME ...................................TC36.9520 2............REPLACEMENT GLASS(c/w gasket) .GLAS.2088 ..............GLASS GASKET KIT .................................2088.1 8............FIREBOX HEAT SHIELD .........................9504.01 ..............SHIELD INSULATION (not shown) ............9504.5 ..............SHIELD INSULATION (not shown) ..........9504.71 10 ..........FLUE DAMPER ..........................................9504.2 | 11 ........PANEL, RIGHT SIDE, HRNG .........5098.7566.C2 | ............PANEL, RIGHT SIDE, TUSCAN ........5098.748.C2 | ............PANEL, RT SD, HERITAGE ..........5098.75704.C2 | 12 ........PANEL, UPPER BACK, HRNG ......5098.7566.C3 | ............PANEL, UPPER BACK, TUSCAN .....5098.748.C3 | ............PANEL, UP BACK, HERITAGE ....5098.75704.C3 | 13 ........PANEL, LEFT SIDE, HRNG ...........5098.7566.C1 | ............PANEL, LEFT SIDE, TUSCAN ..........5098.748.C1 | ............PANEL, LT SD, HERITAGE ..........5098.75704.C1 ..............PANEL SET, HERRINGBONE ...........TCPN.7566 ..............PANEL SET, TUSCAN ...........................TCPN.748 ..............PANEL SET, HERITAGE RED ..........TCPN.75704 | NOT SOLD SEPARATELY All parts may be ordered from your nearest Town and Country FireplacesTM dealer. Contact Town and Country FireplacesTM for the location of the dealer nearest you. TC36 ARCH SPECIFIC REPLACEMENT PARTS (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM DESCRIPTION PART NO. 1 2 11 8 10 12 13 36 TC36.CE 250806-44 10 9 6 27 23 22 24 25 19 28 29 8 14 1 20 15 2 7 26 12 4 21 16 13 17 3 11 18 5 REPLACEMENT PARTS - MAESTRO CONCEALED VALVE (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM .....DESCRIPTION ......................................PART NO. ITEM ......DESCRIPTION ....................................PART NO. 1 ...........CONTROL ASSEMBLY ........................TCCV.9270 |2 .........VALVE c/w FITTINGS ......................TCCV.500501 |3 .........WIRING HARNESS ..................................5005.21 |4 .........1/4" FLEX TUBE .....................................5019.225 |5 .........1/2" FLEX TUBE .....................................5019.223 |6 .........CONTROL MOUNTING BRACKET ...............9271 |7 .........IGNITION MODULE ....................................5005.2 |8 .........IGNITION/ SENSOR WIRES .............TCCV.50625 |9 .........PRESSURE TEST ASSEMBLY .........TC30.92145 |10 .......AC ADAPTOR ...........................................5005.03 11 ..........BULKHEAD ASSEMBLY ......................TC30.9284 |12 .......INLET PLATE .................................................9284 |13 .......INLET PLATE GASKET ......................5068.93147 |14 .......ELEC BULKHEAD GASKET .................5068.9285 |15 .......1/2" BULKHEAD FITTING ......................5019.102 |16 .......1/4" BULKHEAD FITTING ......................5019,101 |17 .......ELEC BULKHEAD FITTING ...................5005.026 18 .........UTILITY BOX ASSEMBLY .............TCCV.5024405 |19 .......UTILITY BOX ..........................................5024.405 |20 .......ELECTRICAL RECEPTACLE .................5024.406 |21 .......COVER PLATE .......................................5024.407 22 .........BATTERY HOLDER ................................5005.043 23 .........WALL SWITCH COVER PLATE .............5005.042 24 .........WALL SWITCH .......................................5005.041 25 .........25' COMMUNICATION CABLE .................5005.06 26 .........WING NUT ..................................................5049.3 27 .........CONTROL BOX WELDED ASM. .TCCV.9270WLD 28 .........TEST FITTING ........................................5019.104 29 .........REMOTE HAND SET ................................5005.05 | NOT SOLD SEPARATELY Fig. # 70 250806-44 TC36.CE 37 16 1/2" 16 1/2" 9 5/8" 16 1/2" 9" ROOF TERMINATION KIT TCVT.RTA Fig. # 73 ROOF SUPPORT BRACKET TCVT.93915 CEILING FIRESTOP TCVT.THIMA STORM COLLAR TC42.90665 VERTICAL TERMINATION CAP TCVT.9365 WALL TERMINATION KIT TCVT.WTA Fig. # 71 WALL TERMINAL TCVT.9360 WALLSHIELD/CEILING FIRESTOP THIMBLE TCVT.THIMA WALL SHIELD/CEILING FIRESTOP THIMBLE TCVT.THIMA Fig. # 72 38 TC36.CE 250806-44 4 5 ° 11" 9 1/2"10 15/16" 10 5/16" 15 7/8" 7/16" 1 5/16" 8 5/16" 13 13/16"12 9/16" 13 1/8" * 11 1/8" TCVT.811X12ADJ TCVT.811XLB45 TCVT.811XLB90 TCVT.811X _ _ VENT PIPE DIMENSIONSFig. # 74 12" Pipe .............10 1/4" 18" Pipe .............16 1/4" 24" Pipe .............22 1/4" 48" Pipe .............46 1/4" 250806-44 TC36.CE 39 11 3/8" 10 7/8" 1 1/4” B A C 1 1/4” B A C 1 1/4” 18 3/4" 1 1/4“ 20" B A 1 1/4” 20” VENT OFFSET CHART A B C 12" Pipe......18 5/8"........18" 18" Pipe......22 7/8"........22 3/8" 24" Pipe......27 1/8"........26 1/2" 48" Pipe......44 1/16"......43 1/2" Adding an adjustable section to pipe will increase offset by 2 1/8" to 6 3/4" A B C 12" Pipe......13 7/16"......23 1/4" 18" Pipe......17 9/16"......27 5/8" 24" Pipe......21 7/8"........31 3/4" 48" Pipe......38 3/4"........48 7/8" Adding an adjustable section to pipe will increase offset by 2 1/8" to 6 3/4" A B 12" Pipe......29" 18" Pipe......35" 24" Pipe......41" 48" Pipe......65" Adding an adjustable section to pipe will increase offset by 3" to 9 1/2" Fig. # 75 40 TC36.CE 250806-44 The Steel Stud Framing Kit is wider than the minimum required in the installation manual. Once fully assembled, the framing kit fi ts into a 48” wide x 48 1/4” high framed opening. STEEL STUD FRAMING KIT TC36.BFRKITA Fig. #76 Each Kit Contains: Item DescriptionQty. 1 5049.9912 SCREW, TEKS #8 x 1/2 Pkg 40 2 STUD, SIDES, 48”L2 3 STUD, OUTER SIDES, 48”L2 4 STUD, CENTER, 15 1/2”L2 5 STUD, HEADER, 47 1/2”L1 6 STUD, PLATE, 41 1/4”L1 7 CONCRETE BOARD, TOP 12” x 46 3/4” 2 8 CONCRETE BOARD, SIDE 4 1/2” x 32 1/4” 1 9 BASE PLATE 6”L 2 Part # 9794.2 9794.5 9093.22 9193.501 9393.001 9798.1 9798 9194.5 1. Top Frame Assembly •Lay out side studs (2) and center studs (4) on a large fl at surface, see Fig. #76. •Using the screws provided (1), attach the header stud (5) and the plate stud (6) to the center studs (4). WARNING! EDGES ARE SHARP, ALWAYS WEAR GLOVES WHEN WORKING WITH SHEET METAL. 10 SCREW, DRYWALL, 1 1/4”Pkg 305049.993 1 2 3 4 5 6 7 8 9 10 2 2 4 5 6 Fig. #77 5 3 37 2. Attach Side Studs (Legs) • Attach the outer side studs (3) to the top of the header stud (5), see Fig. #77. • Fasten the outer side studs (3) at the bottom using the base plates (7). 3. Attach the Assembled Frame to the Unit • Align the assembled frame to the unit framing brackets, see Fig. #78. Attach at the fastening points through the access holes in the outer side studs (3). 4. Secure to Existing Framing •Secure the frame assembly to existing framing through the stud header (5) and the stud plates (7). 6. Install Concrete Board Top and Sides •Use drywall screws (10) to install the concrete board top (8) and sides (9), Fig. #79. 250806-44 TC36.CE 41 Fig. #78 Framing Brackets Access holes to mounting screws Stud Header Stud Plate Fig. #79 8 9 9 NOTES: 42 TC36.CE 250806-44 NOTES: 250806-44 TC36.CE 43 Optional components: Remote Heat Kit (TC36.RHKA), / Éléments facultatifs: Kit à Distance de la Chaleur (TC36.RHKA); Blower electrical rating: 115v, 60hz, 0.5 A / Normes electriques du ventilateur: 115v, 60hz, 0.5 A This appliance equipped for altitudes 0 - 4500 ft. (0 - 1372 m) / Cet unité est conçu pour des altitudes variant entre 0 - 4500 pieds (0 - 1372 m). In Canada, also certifi ed for installation in a bedroom or a bedsitting room / Aussi certifi é pour installation dans une chambre à coucher ou une salle de séjour. This appliance must be installed in accordance with local codes, if any; if none, follow the current CAN/CGA-B149 (Canada), or ANSI Z223.1 (USA) Installation Codes. Installer l’appareil selon les codes ou règlements locaux, ou, en l’absence de tels règlements, selon les codes d’installation CAN/CGA-B149 (Canada), or ANSI Z223.1 (USA) en vigeur. MANUFACTURED (MOBILE) HOME: This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. See owners manual for details. FABRIQUEZ (MOBILE) MAISON: Cet appareil doit être utilisé uniquement avec le type de gaz indiqué sur la plaque signalétique et peut être installé dans une maison préfabriquée (mobile) installée à demeure si les règlements locaux le permettent. Voir la notice du propriétaire pour plus de détails. Cet appareil ne peut être converti à d’autres gaz sauf si une trousse de conversion certifi ée est utilisée. Install in accordance with the current standard Mobile Homes,CAN/CSA Z240 MH (in CANADA), and the Manufacturer’s Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, (in the U.S.A.). Cet appareil diot être installé conformemént aux exigences de la norme CAN/CSA Z240 MH en vigueur de l’ACNOR, Installations de gaz dans les Constructions Mobiles. FOR USE WITH GLASS DOORS CERTIFIED WITH THE APPLIANCE ONLY / POUR UTILISATION UNIQUEMENT AVEC LES PORTES IN VERRE CERTIFIÉES AVEC L’APPAREIL MINIMUM CLEARANCES TO COMBUSTIBLES / CLAIRANCES MINIMALES AVEC LES COMBUSTIBLE Left and Right side are determined when facing the front of the appliance. / Les côtés droit et gauche se déterminent en se mettant devant l’appareil et en lui faisant face. Top, Back and Side Standoffs / Sommet, Arrière et Côté Butée 0 in./ 0 po. (0 mm) Sidewall to Appliance / Du mur latéral a l’appareil 4 in./ 4 po. (102 mm) Ceiling to Appliance / Plafond a l’appareil 24 in./ 24 po. (610 mm) Mantel to Appliance / Du manteau al’appareil *9 in./ 9 po. (229 mm) Maximum Mantel Extension / Allongement maximum du manteau *12 in./ 12 po. (305 mm) *See Installation Manual for more detail / Voyez des Directive de l’Installation pour plus détaux. Mantel Supports / Supports du manteau 4 in./ 4 po. (102 mm) Vent Pipe / Déchargez le Tuyau 1.75 in./ 1.75 po. (45 mm) FOR USE WITH/ NATURAL GAS/ LP GAS/ EN CASE D’EMPLOI AVEC: DU GAZ NATUREL DU GAZ LP Minimum supply pressure / Pression minimum d’alimentation: 5.0 in/wc / 5.0 po/c.e. 12.5 in/wc / 12.5 po/c.e. (For the purpose of input adjustment / dans le but de régler l’alimenation) (1.25 kPa) (3.11 kPa) Maximum supply pressure / Pression maximum d’alimentation: 13.9 in/wc / 13.9 po/c.e. 13.9 in/wc / 13.9 po/c.e. (3.45 kPa) (3.45 kPa) Manifold pressure / Pression de la tuyauterie: Maximum 3.8 in/wc / 3.8 po/c.e. 11.0 in/wc / 11.0 po/c.e. (.95 kPa) (2.74 kPa) Orifi ce Size / Diametre de l’injectuer: # 30 (3.26 mm) # 45 (2.08 mm) Input BTU/hr (kW) / Entree BTU/h (kW): Max.: 47,000 (13.8) Max.: 47,000 (13.8) Min.: 35,000 (10.3) Min.: 35,000 (10.3) Pacifi c Energy Fireplace Products Ltd. Duncan, British Columbia, Canada WH- MADE IN CANADA FABRIQUE AU CANADA This Appliance is Equipped For Use With / Cet Appareil est Équipé Pour Utilise Avec : NATURAL GAS GAZ NATUREL Certifi ed for / Certifi é pour Canada and U.S.A. 190506 5050.7205.C 1-TC36-C VENTED GAS FIREPLACE - NOT FOR USE WITH SOLID FUEL FOYER AU GAZ À ÉVACUATION - NE PAS UTILISER AVEC DU COMBUSTIBLE SOLIDE ANSI Z21.50b-2002 / CSA 2.22b-2002 Vented Gas Fireplaces CAN/CGA 2.17-M91 Gas-Fired Appliance For Use At High Altitudes. MODEL/ MODELE: SERIES/ SERIE: C WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information, consult a qualifi ed installer, service agency or the gas supplier. AVERTISSEMENT: Une installation, un réglage, une modifi cation, une réparation ou un entretien mal effectué peut causer des dommages matériels ou des blessures. Voir la notice de l’utilisateur qui accompgne l’appareil. Pour de l’aide ou des renseignements supplémentaires, consultez un installateur, un tech- nicien agréé ou le fournisseur de gaz. LP-GAS LP GAZ TC36 TC36AR SAFETY LABEL LOCATION NOTE: The Safety Label is located on a plate found in a slot between the left hand side lintel and the left hand side window frame. This plate is attached to the lintel with a cable. Phone: 1-877-715-2664 www.townandcountryfi replaces.net 2975 Allenby Rd., Duncan, BC V9L 6V8 Printed in Canada