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We are submitting our purposed plan to heat for concrete piacements during the 2007-
2008 winter seasons for you review and approval.
1. We plan to use the Sure-Flame S405 construction heater. Attached pages 3-10
. 2. We plan to use the Gates Indusfial Hose. Info attached pages 11 &12
3. We plan to set a manifold wesf ofthe meter as shown on the site plan page 2.
4. We plan #o use the approved hose from the manifold to the heater.
5. We have an additional regulator on each heater info or pages 13-18.
6. We plan to use the BVB100 brass ball valve at the manifoid. Info on page 19
7. . We have attached some of our safery info on pages 21-31.
Please call if you have any questions.
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SERVICE AND MAINTENANCE MANUAL No. 934-5731
PLEASE RETAIN fOR fUTURE REFERENCE
, _ _ 1"o~ODUCTs
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ALBERTn
READ THtS S405 CDIVSTRUCT1t,iV HEATER
WA'RNI:'N,G FO,
~ ~ ~ SAFETY
FIRST !
The beater is designed and approved:for use as a construction DO NOT USE THIS HEATER IN A SPACE WHERE
heater under ANSI Z83.7-2000 Construction Heater. The pri- ~ GASOLINE OR UTHER LIQUIDS HAVING
mary purpose of construction heafers is to provide temporary FLAMMABLE VAPOURS ARE STORED OR USED.
heating of buildings under construction,alteration, or repair and
to provide temporary emergency heat. Rroperly used the
heater provides safe economical heating. Products vf combus- CONTEN-i-s :
tion are vented,into the area being heated.
: Specifications ..........................................................................6
The heater is not designed as an Unvented Gas Fired Room '
Heater under ANSI-Z21.11.2 and shaulcf not be used in the tnstallaGon 7
hame.
~ Installation Using a Propane Supply Cylinder ...:....................8
ANSI A119.2(NFPA 501 C)-1987 Recreational Vehicle Stand-
ard prohibits the installation or storage of LP-Gas containers ' ~ Installation for Natural Gas Applications ................................8
even temporarily inside any recreational vehicle. The Standard
Operating Instructions .............................................................9
also. prohibits the use of Unvented Heafers in such vehicles.
NFPA-58 1989 $TANDARD FQR THE STORAGE Heater. Parts .....................................:......................................10
AND
Common instaltation and Operational Problems ...................12
HANDLING.OF_LIQUEFIED PETROLEUM GASES
Use of the heater must be in accordance with this Standard and Safety Features 12
in compliance with all governing state and local codes. Storage Design Related Additional Safety Features ............................13
and handling of propane gas and propane cylinders must be in ~
accardanee with iVFPA 58 and all local gaverning codes. ' on-site safery Probiems .:..................................................:...13
We cannot anticipate.every use which may be made for our Preventive Maintenance .........................................................14
heaters. CHECK WITH YOUR IOCAL FIRE SAFETY AU-
THORITY IF YOU HAVE QUESTIONS ABOUT LOGAL REGU- Troubte Shooting 15
LATIQNS. - S405 Connection Wiring Diagram 16
Other standards govern the use of fuel gases and heat produc-
ing products in, specific applications. Your local authority can S405 Schematic wiring Dr'agram 1 7
~ advise yau about these.
S905 Manu.il ;1:3A-!"i7(i1 -Paqr 4 SQQS Manual 934-5761 - Pagcs 5
i "
S405 SPECSFICATIONS 1NSTAL.LAT1ON
Certified to ANSI Z83.7-2000 Conskruction Heater
The Sure Flame Model S405 is a direct fired gas heater intended to be used
• primarily for the temporary heating of buildings under construction, altera-
Gases: Natural or Propane tion, or repair. Since.all the products of combustion are released into the
area being heated, it is imperative that adequaie ventilation is provided.
~ Capacity: 400,000 Btu/tt maximum The flaw of supply air and combustion gases must not be obstructed in any
way. Do not use the heater with ductwork as this will restrict the flow of
,
_ ' supply air.
Orifce Size: 42 DMS (x18r ~
1 Install the heater properly in a horizqntal position at least 10 ft. (3 m)
Blower: 2,000 cfm from any propane-gas container. Front Outlet must not be directed
toward any propane-gas container within 20 ft. (6 m). Allow the
following clearances from any combustible material:
Electrical Rating: 115 valts; 60 Hz, 12 amps, single phase
Front Outlet: 12 feet Sides: 2 feet
Minimum Temperature Rating: Minus 40 degrees F Intake: 2 feet Top: 5 feet
j Also make sure that no flammable vapours are present in the space
Gas Supply: Inlet Pressure Manifold Pressure where the heater is being used.
Max W.C. Min W.C. W.C. 2 When connecting the heater to a natural gas or propane supply line
Propane 14 inches 7 inches 1.3 inches ensure that the pressure at the heater inlet is within the specified range.
Natural 14 inches 7 inches 4.0 inches ' Please refer to Propane and Natural Gas Installation sections in this
(Minimum inlet pressure is for purpose of input adjustment) manual. Excessive pressure (over 1/2" psig) will damage the controls
and vaid the waRanty.
3 Visually inspect the hose assembly and ensure that il is protected fram
traffic, building materials, and contact with hot surfaces. If it is evident
that there is excessive abrasion or wear, or the hose is cut, it must be
replaced.
4 After installation, check the hose assembly for gas leaks by applying a
water and soap solulion to each connection.
5 Connect the heater to an adequate 115 volt electrical supply and in
• compliance with the Natural Electrical Code ANSUNFPA 70. For
protection against shock hazard the supply cord should be plugged
directly into a properly grounded three-prong receptac(e,
6 In all applications install the heater in such manner it is not directly
X) ' expased to water spray, rain and/or dripping water.
S405 M2nual 934-5761 - Page 6 _ 54Q!'i Mamical 9:14•57ri1 - Pagr, 7
~
~
1NSTAL@..ATi4N USiN.C A QPERAT1NG INSTRUCTIONS
PROPANE`7U.P PLY C iLIIv''DER 1 Set GAS SELECTOR VALVE to gas being used. The conversion
• 1 When installing the heater for use with propane -gas, set the gas shall be done by the owner or lessor of the equipment.
selector valve to °Propane" and lock in position.
N07E: When using Propane Gas the Selecior Valve MUBT be
2 The supply container MUST be equipped with an LP Gas Regulator that locked in position.
compties with ANSILUL 144 Standard for Pressure Regulating Valves
for lP Gas. Another regulalor must be instatled on the.heater to reduce 2 Ensure the MANUAL VALVE (valve nearest the bumer) is in the "ON"
the pressure from this regulator down to a rnaximum inlet pressure of ppSition.
1I2 psi.
3 Arrange the cylinder suppty system to provide for vapour withdrawa! 3 Connect power - 115 volt supply.
from the operating cylinder. Supplying liquid propane to the heater is
dangerous and will damage the camponents. 4 Open gas supply.
4 Ensure that for the surrounding temperature; the size and capacity of 5 Push and hold START button for five seconds.
the propane suppiy cylinder is adequate to.provide the rated Btu/h input •
to the fieater.
6 Set thermostat to desired temperature.
5'furn off the propane supply valve at the cy(inder when the heater is not
in use. 7 To stop, tum gas off.
6 The instailatinn must conForm with all tocal codes, or in the absence of
local codes, with the Standard for the Storage and Handling of The appliance area shau{d be kept clear and free from combustible
Liquedied Petroleum. Gases, ANSI/NFPA 58. materials, gasolir?e, and other flammabte vapours and liquids.
7 When the heater is to be stored indoors, the propane cylinder(s) must Ensure that the flow of supplyair and combustion gases is not obstructed.
be disconnected from the heater and the propane cylinder(s) removed
from:the, heaterand stored in accordance with the National.3tandartl The instatlation and.operation of the heater shall campSy with the code
for the Storage and Nandling vf Liqusdied Petro/eum Gases, ANSI/ requicements specified 6y the authorities having jurisdicUon.
NFPA 58.
~N~~"A~.~~?~'A~N ~~R NAT~J~?L G/~.S General criteria for the use of construction heaters may be found in the
applicable sections of American National Standard A10.10-1987, Safety
A~ o~ S Requiremenls for Temporary and Porlable Space Heaiing Devices and
Equipment Used in the Construction Industry.
1 When installing the heater far use with natural gas, set the GAS
SELECTQR VALVE to the "Natural" position. tNSTALLATION AND MAINTENAPICE OF THE HEATER
2 A regutator must be installed on the heater to ensure that the pres- MUST BE ACCOMPL.ISHED BY A.QUALIFIED SERVICE
sure to the heater does not exceed 9/2 psi (14" W.C.) inlet pressure. PERSON
3 The installation of thls heater to a natural gas supply must conform
witn all applicable local codes or, in the absence oF local codes, with NOTE: S405 HEATERS WITH 3ERIAL NUMBER 5437
the Nationa! Fue! Gas Code ANSI Z223:1/NFPA 54: AND GREATER, VIIILL HAVE A 3:3 SECOND DELAY
BEFORE STARTING.
~ S965 fVlanuaf t; 5405 Manual•934-5761 - Page 9
~
S405 HEA7"ER PARl'S
~t .
yl' .._...:vj • ~:L
12 AU.G 02
Ref. Part No. Description
1 5400-80 Strainer
2 2524 Low Pressure Regulator
3 4514 Solenoid Shut Off Valve 24V
4 S400-73 S400 Changeover Valve
5 5869 Manual Shut Off Valve
6 2430 MOtor 1/4 H.P.
7 2420 Fan Blade
8 BV45-54 Bumer
CO 9 2143 Spark Plug
~
10 S400-86 Flame Rod
11 7465 24VAC 5-Second Delay-ON-Break Timer
12 4549 Control Relay 24V
13 4510 Transformer 24V
~ tl ~ 14 8264 Direct Spark Ignition Contral
15 5124 Air Switch
~V/., ~ 16 4519 Motor Relay 24V
l.L1 17 2446 180 Deg. High Limit Thermoswitch
_ 18 4518 Indicator Light 24V .
~ 19 2453 Thermostat
20 3337/8 OFF Switch (Red)
co ' . 20A 3337/9 QN Switch (Green)
21 5768 Terminal Block
22 S400-16 Heat Shield
23 S400-57 Front Leg Assembly
~ / ~c {w ? 24 S400-47 Ftear Leg Assembiy (less motor mount &
n SGr@611)
~ w 25 S400-7 Control Box Lid
26 S400-103 Valve Train Cover
' ar. 27 S400-503 Heater Body Includes 22, 23, 29
28 S400-502 Motor Mount (with screen & rear legs)
29 S400-3 Nose Cone
30 S400-81 Wheel Kit (optional)
w m 2
S405 Manual 934-5761 - Page 10 S40i IVtanuai 934-5761 -Page 11
~v
~OMMO 9~ ~~ISTAL~TOC~~ & DESIGN. RELATED ADDIT9C)IVA~.
SAFETY FEATURES:
QPERATlO1VAL Pi20BLEMS
1 LOCKING POSITION FOR LPG ON GAS SEL.ECTOR LEVER
1 LOW VOLTAGE - This is one of the most common problems and is Uniks used with LPG while the gas setector vaive is positioned for
usually the resuit of the supp4y cord having too small a wire gauge for Naturai Gas will throw significanUy more heat ihan the rated Btulh. This
its length. Law voitage results in the motor overheating, burnt relay is defnitely a safety hazard.
contacts, or a relay that will not make contact. 2 LOW SKIN TEMPERATURE
2 SUPPLY LINE TOO SMALL Sure Flame Heaters are designed to have a low skin temperature. This
3 INSUFFICIENT VAPORIZATiON A7 SUPPLY - Normatly caused by provides added safety in the workplace.
too small size of supplY tank• 3 DURABLE CONSTRUCTION
4 IMPROPER GAS SUPPLY PRESSURE - Usually a resuit of suppiy
pressure being too high because of improper or lack of regulation. The Model S405 uses a stainless steei bumer for tong life and consisf-
ent performance.
5 DtRTY GAS SUPPLY - Dirty gas can cause strainers to plu9 or form in order to maintain the highly efficient combustiun of the Sure Flame
a build-up in the bumer orifice. Heater, the combustwn chamber must remain as manufactured. Any
6 LACK OF PREVENTATIVE MAINTENANC~ - Heaters must be change or distortion couid alter the fuet/air mixture and create unwanted
deaned as required, especiaily when used in a dirty enviranmerit. , gases.
7 IMPROPER SUPPIY OF FRESH A1R - It is normally recommended
{hat the intake air of the heater be taken from outside the endosed area. o~~S ~ SAF B L E~S
This provides a stight pressurization and prevents any problems
associated with recirculation. 1 SHORTING OUT OF DEFECTtVE COMPONENTS
. This is a very common pcoblem which saves short temn expense at the
Sp;t~E^~ FE~'~'URES risk of a large future cost. My heaters found in this conditton should
be removed immediately.
Servicing of Sure Flame Construction Heaters nortnalty involves one of 2 IMPROPER ENCLC?SURES
several built-in safety festures. The Model S405 incflrporates devices to yvhen heaters are installed partially to the outside for fresh air intake,
detect the following: strict adherence must be made to the mimimum clearance to
1 LOSS OF FLAME Gas supply is shut aff if flame is last to combustibles given on the instruction plate. Wood framing around a
prevent.raw gas from leaving the heater. heater is a hazard and should not be used.
2 OVERHEATlNG (a) Thermal overload protection in the ma 3 SUPPLYING LIQUID PROPANE TO HEATER
tor' This heater is not intended to burn liquid propane. To minimize the
(b) High temperature limit s~aritch in the damage, shut oft the gas supply and let the heater run until aIl of the
combustion chamber. ' liquid in the tines has besn burnt_
3 LQSS OF POW ER " Total shutdown with manual reseC required.
Any one of the safety devices will create a ,
loss of power situation. - 4 BtOCKEO AIR SUPPLY he combustion cham'ber and'shuts down
~ when insufficient . S4O5 M:inu:d!9:19-5761 - Pagr; i:t
~ S405 Manua183a-5761 - Rage 12
~
PREVEiVTATIVE lVIAIIVTENANCE
N O v1 O y
Sure Flame Construction Heaters are built to withstand the rigours of U) E
o p e r a t i n g o n c o n s t r u c t i o n s i t e s, m i n i n g a p p l i c a t i o n s, a n d a m u l t i t u d e o f m a.4 w ~ o r ° m ~ t
other tocations where heaters are used. To maintain reliab4e erformance m 9 E c=° s° o c.~ ~ Z m p
p W ~m dE ~arL° m N m o
it is necessery to perform regular maintenance. ? g.',.~ Z~ ~ ~ ~
~ ~ 3 3 > > > Cc > > > ~ ~ ~
o m co co m co m co
A VISUAL CHECKS z~ u. t~, U. w LL c ~ c
The following items should be ch+ecked for excessive wear or damage: ~
1) Wheels (if instalted)
2) Cords and Connectors Q ~
3) Wiring and Conduit co w_ ~ m o'
4) Heater Shetl (including heat shield) and Contro! Box w o L o~~
U ~ F- o;a c v ~ N ~ - iu
It is recommended that units be purchased as spares be rotated `~~$'Q a C m 8 ~ m
n _ L
periodfcalty, so that each unit will be placed in operated ai least every • ~ u d"2~S a ~ 0002
9 0 da c~ m~ a. m._ ~ y m0 m d
~ .d l0 W i9 N-. aSi ma' m C ~ ~A r,~ tU W
B BURNER . O ~ a~3o ~~m.~em O~n .3
Y ~icco.m $:y ~ o a0 °n~i yg ~ c°.
Fiame Rod and insulator - Ciean with soap and water ar solvent on a o v o 0 0 0 0~.tn o~ o Qb y o ~ ~ ; o
W c c ~ c Z m,..
routine basis. Any build up an burner c
= _ aZ z Q w
should also be removed at this time. Z L) ~ ~ ~ • 4 ,
~
Spark Plug - Clean with solvent and check spark gap. ui
C CONTROL BOX - The inside of the control 6ox shouid be cleaned J
using a dry cloth or by blowing compressed air. Do not use any liquid
y ~ G
= ~ y o ~
or aerosol spray cieaners. Also check that ali electrical connections are
snug and tfght. O ~ ~ a o
c 'D
D MOTOR - The electric motor on the S405 Heater is fitted with sealed m m m z
bearings and no oiling is required. Keep the motor clean by blowing or ~ m T ~ ro ~ N ~ > y
wiping off dust or dirt in order to prevent it from over heating. 11.0~ m o w ~ v
E FAN - Check for dust or dirt build up on fan biades. Check the tightness C~°' z > ~ z
of the set screw and run the heater to check for fan vibration. ~
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V~ d E IlL PVl V~ ~ Q ~I .C C7 ~ F- O
Cj.
5405 Manuat 034- 57G 1- Pagc 14 S405 Manua1934-5761 - Page 15 ~ ~
5405 CONNECTIOfV WIRING DIACsRAM
NO7E: Thls wlring dlapram appliea to heatan wilh S1N 45437 anC 9reater. March 13, 2000
THERMOS7AT ~ P
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( i .,R 31n
SOl£N01D BLK 16In
VAWE RED 18in
Cn BLK f 8in 180 OEG i ,
~ . ; R~ GR+1 SPAR~~LUG B SIMTCH
fENWAl24b00801-ODt
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m ICNIT{ON CONTROL FLAME GRN 3in
R00 WHT Sin I
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J 4 08LK HT 191n Mfl pR BLK2fln~ Ny~ i
y i W!{T 141tt 81.K Sin
t0 1 16 BLK 211n ! 8!U 7fn
e L x s in U i m° ~
P
OWER LOAD BLK 14in
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REIAY
TRAN9 9lK 14tn ~ I i i
POIMER LINE
`BLK ; ,~_BLK 1Uin TIMERg ~ A1 , H i
q~1 NMT ? '
.-1.: r GRN i OIn ~
t~3 SJTW REO 8in ~
62ttn
NOTE: ALl WIRE9 18 GA STR 7EW 600V UNLE3S OTHERWISE SPECIFIEO
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39495-000
Industrial Hase . lidy 30.2007
Supersede9 39446-000
;
Praducts/List Prlces suly 1, 2006
Petroteum Transfer Iiose LP350
(Butane-Propane)
• (5peoification 3220LP, 3320)
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d W.P 8uqlan tudN~ Q- q F~ '~i~ ~,~'1i , r
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aro as 70 17.8 M 241 30.0 782 3.0 19 .te .01 BuIK R640 R tXq 3224594s S.<8
112 127 64 2i.3 3S0 241 159, 8~S S.Q 117 ,M 10 X 9710~lf02 6.79
i 1u .84 . 2.3 350 2.41 26A 63S A6 127 .~2 '.t0 ~ULK i300h 00 3t20ib06} ' 4.67
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RECOMMENDED FOR LiquiQ or gncc+?ns propnne butone or any oombination of thoso twa mixturw. Can bc used_ for notutai gas (not to !
excced 54 pat) under cusa conditions sncfi as: opeNouwide areaa end welt ventiisted factory Iwildiags (if focal
building codeapormit). h~t recommended tor midential, otllte buildirgt or w tnei Une buae oa comprrssed :
natarai gas vehlclea. Co Eact Uenver Ftodutt Application (303) 794-5070 for inspection nnd nscembly testing
~
intomtation.
'fEMPEItATURE: 40°F to +18W(.40°C a 820C) eontimsma servtee. Refwrnco page 6 for addiNonal informaGon.
Watnlnps DO ROt t6t1VEy T Gin over 14000 (600C).
' CONSTRUC7'lON: Tube: Typo (WiUife) up to 1-114°, Hlack.
• 'Iypo (l4copcena)1.1 /2", 2" and 3". Slack
ttsfntonemenc: gis;d d. htgh tenstle synthotic ttxiile cord.
~ CovQr. 'F'ype (Neoprene). Ciinek. AN eises ara pertoratcd.
CO[TPLiIYGS: ER GaieA GLX`", 72 Qa Pawcr C.YimA6 only tbr 1-1/2" end 2" I.D. Do not uee mala iwivcl, rensable or aring ,
~ type eoupttnr," Nor 3" L. usa Olxon I.A Hma only. Rsfarance page9/20.i 33. For Powcr Crlmp ierralea raterencc
f pegc 121 nnd 129.
~ PACKACIPIG: 1/4" through 112": Packaged in 600' lo AOQ' rneta. Mnximum d pieces. Ona kngth 23' m 510'.
Moximi~m af 2 plcccs under 100'.
tt 114° tArm i g l ~ l"; Paaka g e d io 300' t0 400' ne1s. Meximum 3 piecoe. One tength 25' w SO'.
~ AQ other lrngu+a over W. Mnximam cf 2 pitees under I Ot1'.
Packngcd in Z70'to 330' reels. MuxUnum ot3 piccaa. Minimum tcngsh 25'.
3/4" and i" Uit lengths: Coiled in cectons
1/4" 9ulk Pack: 1'eek4gad 4500' in a pailet tonon. Meocimum 20 pieees. Mezimum of b piucs
! . under25'. Mlnjmumtangthl0'. 318" IIulk Pack: Packnged 2560' in o pallet e,mton. Moximnm 20 picces. Moximum 6176 pieus
wwce 23'. Minimuun lmgth i0',
112" Dutk Paek: ~ 4ackngec11300' in s peitcl waon. Mnzimwn 20 plecea. AII iongthe in
incrcmcnio ef 23'. Minimum length 251.
1-IR" and ovcr, Peckagod 60' in n earton.
at:a?vntxc:
Continuow motded a'p btnnd label. Examplo: '90LP350 Ma 0 UWGGA TYPE t tP-C3as Nose I 1NCH
DO NOT EXCEED SO PSI WP Madc in U.S.A."
Continuoua moided trip 6rand tabal. 6zample: °~Lf~350 LP•Gos f[ose 2 INCt{ QO NOT E7CCEED
350 PSt NSIP Made i U.S.A." (far I-t/4" dvough 7" eizcs nnty)
$PECIAL OIIDER 5peeial production ni s crquira minimum order qnmdidea oi'5,000 feot tor Ilq" thsough i-u4' ond 600 teet ~
r ExEQUiR~iENTS: for t-i!2" anA lorgv. 3/4" and i° cut kngtAs aTa avoiisble sn WrndBrd itotns os lieted above. My other ehc in speelfied ?
' lengths rcquites a m imusn proAuetion order. Por pcir,o, odd ! S% (x f.IS) to nbova ree{ pr;ses.
' REnfNnNT LsrrcxNS: r-a.
~5[ANDARDS: Underwritua Labo , tories Stondattl TIo. 21, Type t. (Applies w a11 sixes).
p)fes to 1/4" lhraigh 1° sizes anty).
CAN/CGA-8.1-M (Ap
NFPA SB, Sactton 1-4
.6. Due to continual roduct lmproyoma s, Gates reservos ttte right to alter specs and pricce withaut rior notice.
n••.nnraHAp
10/31/07 4FLD 12:53 iTC/RI ,VO 9$451
~ OCT-31-2007 12:48P FROhI: T0:3032$E9C~28 P.3= 3
kA OS~ t~ i t-\ x N) C. 5 ~
HydraulirHose ends for 100Ri thfn covee (51 M8-1, S6MB-
1), IODIt2 thia covtr (57 MB-2, 56MB-2), NY PLUS !{HPI),
' {t (HPll), & III (IiP1I1). t0DR19 (1117),100R3 (331.9A), and
I0Olt4 (104MD) hose: Por 1-f/2 nnd 2 100R2 Tlsin Cavcr
~ 07MH-2) seo Bite to Wire GW Spiral Hose Coup3ings on . '
pages 25G thru 29C or Vari-Crimp RI2 Skive Coupliags on ~
pagc 14B. Thc Vari-Critrip r.oupling !s compntible with virtu- '
nlly ntt Crimp Machines. Cross reference pages 5 1M-53M
YeUow Dlchromate Finlsh
i
NPTF Male Solid fl90° NPTF Male Swivel G~"~
, IE
Hose Pipe Thread Nut Part '
Nose . Plpe Threed Hex Past I.D. S Slze Hex Nu.
1 D. Size i S1ze o 1/4 1/4 1/4-18 518 4206V
3/16 •2/4 1I4-18 5/8 303V 3/8 3/8 3/8-18 3/4 6209V '
i 14 1/8 1/8-27 5/8 400V 3J8 1/2 1/2- ] 4 7/8 6251 V
1/4 1/4 1/4-18 5/8 403V 112 1/2 1/2-14 7/8 8209V
1/4 3/8 3i8-18 3/4 415V 3/4 3/4 314-14 1-1/4 12209V
114 l/Z 1/2•14 7/8 439V
3I8 114 1/4-1 8 3/4 600V NP'PF So11d Femelo
318 3/8 3/8-18 3/4 603V
3!8 3/8 318-18 LN 314 603VLN
3/8 1/2 1/2-14 7/8 615V He"
Huse P[pe Thrcad Hcx Part
112 3J8 318-18 7/8 800V I.D Size Size Slze Pto.
1/2 1!2 1/2-14 7/8 803V 1/4 1!8 1/8-27 5/8 436V
l/2 3/4 3/414 1-1/8 954V 1/4 1i4 114-18 314 412V
518 1i2 1/2-14 15/16 IOOOV 3/8 3/4 1/4-18 3/4 663V ,
518 3/4 3/414 1-1/8 1003V 3/8 3/8 318-18 7!8 612V
314 112 1l2-14 1-1/8 1200V 3/8 1/2 1/2-14 1 688V '
3/4 3/4 3/4-14 1-1/8 1243V 1/2 112 1/2-14 1 812V
i ~
3/4 1 1-11 1/2 1-3/8 1254V 314 314 314-14 1-14 2
3/4 3/4-14 1-3/8 1603 V
7 i 1-11 1i2 1-318 1600V
1-1/4 1-1I4 1 1/4-11 112 1-11l16 2000V NPTFFcmaloSwivel' a 0~ „ +
Ac:
; - Nnt Hrs ~
Hose Ptpe Thrend Hex hut Part
NPTF Swivei Male I i ! Sl ,
, 1/4 114 .1/4-18 5/8 3/4 484V
• 3!9 3!8 3l8-18 3/4 718 684V `
g~ 1/2 1/2 1/2-14 718 1 884V
Nul }la
I Hase Plpe Thrend Hrxa Nut Pgrt
Sizc Size e H x No. NPSM Swlvel Fcma[e
~ I p
~ 114 118 1/8-27 5/8 518 462V 114 114 1/4-18 518 518 406V H~=
' 1/4 3/8 3l8-18 5!8 314 466V Hose Pipe Thread Hex Yut Part
i 3/8 • 1/4 1/4-18 314 314 656V Q sin xe cx ' '
~ 318 3/8 319-18 314 3/4 609V 1/4 1/4 11448 5!8 11/36 409V ~
, 3/8 1/2 112- T4 7/8 7/8 651V 3/8 318 3/8-1 8 3/4 7/8 606V !
!.3/2 3/8 3l8-18 7/8 3/4 857V 3/8 1/2 1/2-14 7/8 1 648V '
;1l2 1/2 1/2-14 7!8 7/8 809V 1i2 112 1/2-14 7/8 1 806V ~
3/4 3/4 3/4-14 1-1/8 1-1/4 1209V 3/4 314 3/444 1-jl8 1-1/4 1206V ;
l I 1-11 112 1-3/$ 1-3/8 1609V I 1 1-11 1/2 1-3/8 1-1/2 1606V ~
. 1-1/4 • 1-1/4 1.1/4-11 1/2 1-11/16 1-7/8 2008V
• Nofat Swivel fnr instetimErni purpam nnly. '
l,sufcege moy occur at low pressurc. ~B
10/31/07 WEA 12:53 [1:T/RX 1U 98451
~
Midwest Gas Eqiupment - regulators, valves, meters and more Page 1 of 2
MIDW, Er"ST GAS EQUIr"MENT) IN
:
. . :
4p
Actaris_Regulators Maxitroi_.Re.gulators Actaris..Meters Romet,MeterS Koso/Se(smic_Earthq..u..ake `
We pride Maxitrol Regulators
ourselves
on service,
availability Maxitrol@ 325 Series L-models are
and price. A.G.A./CGA oertifled (Z21.80/CAN 6.22) for 2-psi or 5- ~
psi inlet, commonly used with. CSST or semi-rigid
JF J,li„;! ;,i
copper tubing. And the new 229.80 standard requires
the use of an over-pressure protectian device (OPD)
TOllfree: 877•962•8808 for suppty pressures above 2-psi, tested and approved
Offfce: 636.733.9009 with the regulator. Maxitrol-buift OPDs provide the
Fax: 636.733.9008 required downstream over-pressure protection.
We are here to serve you, and we
belteve in aistomer servtce to the Optional automatic vent limiting devices etiminate the
fullest Pfease call us for help sizing, need to run vent plping from the regulator to a safe
UoubleshooUng or ortiering our area. In the event of a dia hra m rupture, as
Proauccs. escapement is limited to within ANSlstandards. Our
W.?~a?_~o,.~now,.p@.f.4.!Q..Q.td.e.?ing manual ball valves are certified as well. All 325 ~ :
regulators are proudly made in the USA.
MQ~~..a~22u.t_Q.u.r...isam ° •
°
Midwest Gas Equlpment, lnc.
iea cne$tmftia industriai snrd. MRxit.to.!_325.1ite.rkturo ( Sprlns-Ch.a.tt ;
Chestefield, MO 83005
custsvc6midwestgasequipment.com
Drlving dlrectlons: Model Rated Inlet Certified To '
Pressure
From 270 8 40/64 ANSI 21.18, EN88
Hwy 40/64 West to Long Road. 325-3, 25-5A, 25-7 2psi, 5psi, certified Appliance Regulator
Go right at first light, ChesteAield Airport 90psi (non-certified)
Standard
Road. Go rlghl et second streat,
Chesterfield Ind. elva. Go left into our ANSI 21.80
parking lot right betore the stop sign. 325-3L, 325-5AL, 325-71- 2psi Line Regulator Stand:
From St. Charles ;
325•3L47, 325-31-48, ;
Hwy 40/84 East lo Chesterfield Airport
325=5AL48, 325-51-600 ANSI 21.80 '
Rd. Trave11.5 mfles and go rlght on with aver 5p51
CfieatarReld Ind. Blvd. Go left into our (protection device Line Regulator Stand, ;
parking lot right befo?e the atop sign. 8tt8Ch8d) ~
Soe..thc_Googla_may i
325-5 Lever Acting Design. Maxitrol's 325 Series regulators are fo Same day shipping psi and 5 psi piping systems. Models available for appliance main burner or pil
available. applications and as line pressure regulators.
Gases: Natural, manufactured, mixed, liquified petroleum or LP gas-air mixturx
Type Modef 5ize PSI and Certlflcation Appllance 325-3 3/8",1/2" AN51 Z21.1E
Certified Appliance Regulator to 5-ps1 ar Non-cerfified to 10-psi 325-5A 10, 3.
1" ANSI Z21.18 Certified Appliance Regulator to 5-psi orNon-certified to 10-p:
325-71-1I4", 1-1/2" Non-certified to 10-psi Line Regulator 325-31. 3/8", 1/2" AP
Z21.80 Certified Line Regulator to 2-psi 325-5AL 1/2", 3/4", 1" NSI 221.80
Certified Line Regulator to 2-psi 325-71. 1-7/4", 1-1/2" ANSI Z21.80 Certified Li
http://midwestgasequipment.com/maxitrol/regulators.html 12/13/2007
Midwest Gas Equipment - regulators, valves, meters and uiore Page 2 of 2
Regulator to 2-psi Line Pressure with OPD 325-31-47 3/8", 1/2" 325-3L with
OPD47 factory instalied to 5-psi 325-31.481/2" 325-3L with OPD48 factory
installed to 5-psi 325-5AL48 1/2", 3/4" 325-5AL with OPD48 installed to 5-psi ;
5AL600 3/4", 1" 325-5AL with OPD600 instalied to 5-psi 325-7L210D 1-1/4", 1
1/2" 325-7L with OPD210D instailed to 5-psi.
MaxitrolO RV/CV Series
~ „ J
These rubber seat poppet fype regulators are
designed primarity for main bumer and pilot
:.load applications where precise control of tiny
flows is an essential operating requirement 0
certifed (.15 CFH).
• i
Housing are of high strength alumunium die
castings. Ali models, with the exception of D
suffix models, have been tested for multi-poise
mounting and may be instalied in any,plane or ;
angle without restriction. 0 suffix models are to
be mounted horizontally. Other than normal ~
upright position will result in slight difference of ;
outlet pressure. They may be used with 3
, natural, manufactured, mixed, LP or LP gas-air
mixture.
RVjCV._Literature ;
~
http:/Imidwestgasequipment.comlmaxitroUregulators.html 12/13/2007
~
BULIETIN MS2050-08/05
0
2mPS I Gas Piping SYStems...
~
• FLEXIBl.E, HIGH PRESSURE GAS PIgE • 325 SERIES GAS PRESSURE REGULATOR ---g - MANUAL GAS BALL VALVE
. , . .
Fof' yOltl- Dvmestie Gas Piping Needs! ~ a
~
I
The 2-psi domestic gas piping ccncept was first iniroduced nearly 40 ysars ago, and has become a proven cost-saving load builder for gas utilities, as well as a viable option for HVAC cantractors.
The system consists of gas metered at 2-psi (or sometirnes 5-psi), vuith tubing used instead of traditianai pipe for
intemal household distribution. At or near appliances, gas pressure is reduced to 7" or 8° w.c. by a Maxitrol 325 Series L- .
model gas pressure regulator. '
~
A BV Series manual ball valve is also available, designed especially for use wikh our 325 Series L-model gas pressure
regulatars. They offer the perfect combination for household piping needs. j
~
A Time for Change,.. i
Historicaliy, gas piping systems have predominantly been 3/4" black iron or sieel i
pipe. The development of semi-rigid copper tubing and the introductian af
corrugated stainless steet (CSSI) have provided HVAC contractors a way to make
the transition into the field of gas piping systems. The gas piping, however, makes
up only one component in the design and installation of the residentiai and
~ commercia{ 2-psi gas piping systems. An operating pressure change is the heart of
the new system concept.
The entire 2-psi concept would not have been passible without the development of
the compact, low-cost Maxitrol pounds-tainches regulators. These regu{ators
reduce inlet pressure as high as 5-psi dawn ko appliance use levels.
To deliver positive dead-end lockup, the 325 Series L-model regulators feature a ~
• high leverage valve linkage assembly. They are capabte of precise regulating ;
¦ }
con tro l fram fu l l flow down to pi lo t fl o w s. W h e n c o m bi n e d wi t h Maxi t rol' s v e n t
I'imiting devices,labor and material casts are reduced by eliminating vent lines to the
~ outdoors.
The third component of the 2-psi gas piping system is Maxitrol's manual gas ball
valve, which is designed fflr quick, quarter-tum operation. 7he 325 Series L-model
gas pressure regulators are CSA certiBed for 2-psi and 5-psi (aee line standard,
page 3) system applications. Our manual ball valves are certified as wetl.
Acceptance continues to grow at an accelerated rate, as more utilities put the 2-psi '
concept to work. The 2-psi system is now being utilized worldwide on new ~
construction and LP conversions.
A copyrtghted pubticotlon af '
miqxiiriacolLo Ocompany
~
Elevated Pressure Piping Systems Definitely an Improved Systcm...
• Stimulates New Markets: LP conversions, business, Participating utilities have found less complaint call backs
multifamily dwellings, new custom and pro}ect homes. with 2-psi than with a 6" w.c. system.
Generaily, 2-psi for residential applications and 5-psi Less Escapement Volume: Gas at 6° w.c, escapes from
for some commercial appifsations. p
• Reduces Instatiation Cost: Cheaper to pipe than a 3/4 pipe at about three times the rate of gas from a 3/
conventionai low pressure system. S" OD tube at 2-psi. The ct?art below shows flow
• C3reater Protection• Less gas leakage from 3/8" comparisons at the discharge end. From the standpo{nt
diameter tubing - seml-rigid piping systems also of uncontrolled escape of gas within a building, the 2-psi
contain less fittings. system has less flow than the 6" w.c. system.
LP GAS CONVERSION
Many gas utilfties are using the 2-psi system for gr,ow FItDM OPBN PIPE
franchise exfensian into areas previously served by cFx of Na,turai cag _ 1000 btu./cu. ft.
LPG. There is significant installation savings when the
existing 3/8" OD copper tubing already in the homes is b y~-xAzliw
utilized. Since the new meter set may be some distance ~ ~ ` • - • - : : from the old LP tubing, a tie line is sometimes required, v+p+.' • 60a 40 3l
~~~~t ; ;-~~1 . x~•~~ .
and this is often 112" tubing. One or more Maxitrol fuel ,3
line regulators are installed downstream at the appliance
take-off poiMs, so that no more than 1" w.c. drop is '
experienced from the outlet of the Maxitrol regulator to Less Leakage Complaints: Siatistics to date indicate t
the entrance of the appliance manifold. less leakage camplaints from the 2-psi system than from
HIGH RISE APARTMENTS the 8' w.c. system. One utility reported no complaint call ;
High rise apartment buildings now offer great new load backs within one year in a high rise apartment invtilving
building capability to gas utilities, as well. Copper tubing 274 units.
has been used to deliver 2-psi service to high rise Lock-up Characterlstlcs: The 325 Series L-model !
installations with significant savings over conventional reyulator is excellent for controlling the full range of flow i
high rise installations. rates from main bumer loads down to pilot loads. The NEW HOMES AND SUBDIVIS10N5 lever acting 325 Series regulator possesses excellent
In addition, the `all gas° neighborhood makes a lot of lock-up characteristics.
sense to utilities, builders and home buyers when it's Vent Limiting (325-3L & 325-5A1 only)' • Maxftrol offers
implemented with the 2-psi system. Utilities can offer
project and custom builders a more attractive °package", optional vent limiting devices which eliminate the need to
not only in cost, but in appearance and safety. The run vent piping to an outside area. In the event of a
small tubing mmning from meter to apptiances defnitely diaphragm n.~pture, gas escapement is limited to with(n
"clean-up" the basement, and pose no more placement ANSI standard level. ;
or installation probiems than electrical cable. Fitting Pract[ces Proved: Both flared fittings and silver ~
sofdered fittings have been used without event on ;
the 2-psi system. There are fewer joints in the 2-
psi system than in the 6" w.c. system.
No Nailing Problems: At the outset of the 2-psi
system, some feared nails would be inadverteMly
driven into the tubing. However, experience has
shown that nails could not be driven into tubing
that was loose between joists or studs. At points
where tubing is to be firmly fixed against woad so
that it is in a rigid state, manufacturers rypica(!y
'~t~~ offer a variety of shielding accessories.
~ •
Typical 2•psi house piping system using
' Maxitro1325 Series gas pressure regulators -
, Use one with each appfiance:
1. Gas Furnace 3. Gas Dryer
2. Gas Water Heater 4. Gas Range
2 '
~
The New Line Pressure Regulator Standard -ANSI Z21.80 ~
A1lhough Nfaxitrol's 325 Series are certified
(ANSI Z21.18) as appiiance regulators (see FRpM GAS METER
bulietin MS2055), in the past they have oiten -
been used es lirte pressure regulators. There
is now also a new standard for line regulator APPROVED BV YALY£
applicat(ons. A.G.A. 5.88 CERTtFiED
~ YENT
221.88 is the ANSI standard for line pressure LIM»R
regulators, intendedforappfication in natural o d`
gas piping systems and LP (propane).
Maxitrol's 325 Series L-madels are CSA TEE TO APPIfANCE ;
certifed (Z21.80) for2-psi inlet pressure, with
~
ihe 7 to 11 {inches w c. outiet) spring. ---`i i
DRIP LEG MAXITROL ?
The L-models are Ciass 1, pounds to 326-SL ;
t" inches iine regulators, meeting RE4ULATOq
utility specifications, for use on
2-psi piping systems. The
At supply pressures abave 2-psi, tha new standard
regulators are a high performance type • ~
reducing poundspressure to a level within requires the use af an over-pressure protection device ~
OPD for use with the re9ulator, (See below.)
the appiiance's aperating suppiy range. t ) '
The line re ulator is tocated u stteam of !
9 p Other 325 Series regulators wili continue ta be available
equipment aiready fitted with an appliance regulator. as CSA certified appliance regutators, as welf as
The 325 Series L-matel regulators feature a 4ever actuated non-certified modets for up to 10-psi inlet pressure (see i
valve, and lockup pressure can vary with the speed af the builetin MS2055).
solenoid valve and its lacation.
The self-aligning vaive is made of nitrile rubber. Housings Positianing for Best Performance
are durable aluminum die castings and all internal parts ;
are carefully selected and conasion resistant. The The 325 Series is su'itable for multi-poise moundng. But ;
diaphragms are of higfi quaiity supported synthetic rubber whan using the vent {imiting device, the reguialor must ;
campounds, be mounted in a horizorttal upright position. Vent limiters ~
are designed for use indoors and spaces where limiting ,
Tha regufator is certified for intet pressures up to 2-psi. the amount of gas escapement due to diaphragm failure is ti
Over-pressure protectiun is not required far supply critical. Vent limiters should not be used outdoors if they ;
pressures up to 2-psi. The regulator itself provides na are exposed to the enVtronment.
downstream over-pressure protection in the event of
failure. ~
i
i
325 Series Line Pressure Regulators & 4PDs for 2 to 5-psi Installations '
TheANS1221.80 Standarci for Line Pressure
Regulators, installations exceeding 2-psi (up to 5-psi)
nominal require a tested artd approved over-pressure
protection device (OPD). The OPD limits
dawnstream pressure ta 2-psi maximum in the event W:, ~
~ ` r
of line regulatorfailure. 1
Maxitrol's 325 Series Line Pressure Regutators with '
OPOs are GSA certified (Z21.84) for up to 5-psi inlet pressure. Maxitrol built OPDs are approvetl and
tested with the regutator. The companion OPD A@ i It
provides the required downstream protection.
Avai{able mode{s include: 325-31-47, 325-3L48, 325-
SAL48,325-5AL600. Consult Ma~dtrol Company.
3
Ftexible, High Pressure Gas P'ipe
_
Available from a variety of piping manufacturers, semi-rigid copper _77
tubing and coaugated stainless steel (CSST) offer several advantages over black iron pipe:
r?rr~•.;FEATURES:
• Polyethylene coated or uncoated flexibte piping
• Easy-taidentify line markings ~
• Faster, easier instailations
• ideai for new construction ar retrafit applications (rvotavariaateftm MaxuM1 !
Manual Gas Ball Valve !
Salt vaives from Maxitrol have a strong body of forged brass, female ~
NPT intet and outlet, hard chcome ptated baq, and anticorrosion
Dacromet treated handle.
FEATURES: !
~
• CSA certifred (Z21.15 and 3.88)
• 1!4", 3/8`, 112°, 3/4", 1°,1'/4°, 11J2', 2°, 2'1z°, 3" NPT ~
~
;
Ven# Protector
w F:>
Designed far outdoor applications. Use on vent opening to protect
breather hale ftom rain, snow, dust or other foreign particles and
~
in5ects.
FEATURES: r ,
• For use m 325-3 and 325-3L.
• For 1!8' NPT vent
Note; ' Not a ve»t limibng devke.
Vent profactor must be mounted ' a"prtigir . '
,
Vent Limiting Means
Optiona{ automatic vent I'smiting device • ba11 check permits free
inhalation for fast regulator-diaphcagm response on opening cycle,
but limits gas escapement to within ANSI standards, should a
diaphragm rupture.
FEATURES:
• GSA certified for,use with 325-3L and 325-5AL
• Eutopean approvai i
• 1/8° NPT for 325-3L, 3/8" NPT for 325-5AL r'
L;
Nofs: When using the vent timiting devfce, regulaformust be
mounted In a horl2anfal upr:ght pos+tion for best perfonnance.
Vent limiters must be screwed directty into the regulator vent
boss and no intervening piping is allowed
A copyr)yhted publlcotton oJ
Maeitrol Company
23555 Tels~graph Rd., P.O. Bae 2230
OyYypBny Southfield,l+ti 48437-2230 U.S.A.
248.356.1400 • Far 248.356.0829
www.maxltroLcom
Europepn Representatives
Wamstedter Strassa3. 06502 Thale, Germany
49.3947.400.0 • Fax 49.3947:404.200
Industriestrasse I, 45308 Senden, Germany
49.2597.9632.0 - FaY 49.2597.4632.99
P#7
r DEC-13-2007 09:57A FRDP1: T0:3032869018 P.11, 1
~ Bali alA1e0 C9Ate 9/ 1Ye$
BRASS BRASS BRASS S7'AINLE$S STAfNLESS ~
Standard Part Ful! Port Full Port 8tandard Part Fuli Pvrt
Femalo x Fanwto NPT FertwiB t Female NPT Fomu6o X Female PT Pemale x FematO NPT Famele x FAmale NPT ~
125# Steam Forged 't5Of! Stea 816 Stainlsss 316. Stainle§s
406 - 600 WOCi 180li Steam 600 WOG 1000 WOG 1000 WOG Teflon aeat 600 WOG Teilon seat Teflan seat 1'eflan seat Chrome pYated ball TeRon seat & seals Chmme pfated all 1 Piece 2 Piece
ASTM C3700 Ul.-FM-CSA ~ 2 Piece .t ,
siZe Part # Part # Part # Part # Part # ~
~
171 N-025 SV8025 BVSR025 BVS025
3J8"_ - 171N-037 BV8037 BVSR037 8VS037
1/2" SVBR050 _ 171 N-050 . BV8D50 BVSR060 8VS05d
314" BVBR075 171N-075 8VB075 BVSR075. 8V5075
. i
6V8R10o 171h1-100 BV810d BVSR1a0 evsibo
. . . . . . .
1 1/4" BV8R125 _ 171N-125 BV8125 BVSR125 BVS425
11J2° BYBR950 171N•150 8VB160 BVSR150 9VS150
BVBR,2D0 171N-200 8U8200 . 6VSR200 8VS200 '
'
21J2" BV8R250 171N-250 BV8250 ~
3" BV8R300 171 N-300 8V8300
4" 8V8R400 1711V-400 8V8400
_ Miniafure Batil Valve Arass eaate Valves
. .
' . . F .
size Part # Desc.
114" . BVF025 F x F
3/8" BVF037 F x F
• . \ , ~
1/4" BVM025 F x M - j
~
8VM037 F x M ' Female z Femate 125 WpG
Non-rising stem Aluminum wheel
450 PSI Sp8ciflcations: SiZe Part #
•
' Body Nickei Piated Forqed Bress 1/2" GV050
' Bal) Hard Chrome Plaled Forged Brass 314" GV073
' Stem Forged Brass ti 1.
GV100
` Stem Seal Viton "O" Rings
~ 6a11 Seal Teflon Rings 1 114" GV125
` Handie Molded Nyton (Slack Wedge) 1 1/2" (3V150
" BIQw out proof stam
2" GV200
An I~ic lans: 21/2" GV250 ~
Pneumatics, bw pressure hydrsulics, a{r, hct water gasoltne„ 3" GV300
fuel oii, lubricating oi1, general industMal process, +nc. 4^ GV480
98 ' .
12113/09 T1IU 10:04 (TY/RX \n 50413
UEC-13-2007 10:02A FRDM: T0:3032869018 P.1 1
`rhreamied Pipe FBttings '
9O°~EIbOwS .
~ 90° Street Elbows
t
i . ,ro• 3so~ooo
~ va• sso~ao~ va• aaaoao
318" 35d002 1J4' 350-041
1l2' 350-003 3l8' 350-042
1
~
Ap 1 314' 380-004 112• 956-045 , so .
S" 8bb-OOS 914* 950,044
1-114• ' 9504008 ' . 1' 350-045
1412' 559-607 1-1f4' 150.046
7 360-008 1•112' 350.047
A5a ElbOw/~. Y 36or049
s+~
45° Street EIbows
1l8' 35"20 ,
114" ~••350-021 -
318' 350-40 iB' 360-060_
1T4' 360-D61.
~ 112' 350-023
3/4' 35p-p24 3f8' 35U82
iPd' 860-083
1' 350-025
3/d' 350•OBd
350oQ28
1' 350~0135
1-112' 950-C27
2° 35D•OZ8 i'iw 950.068 i
,
1•1!2' 360-097 i
~ d11Ci1tg ElbdSWS s• 3so.nea
8~S
114' x V8" 350-100 '
918' Y 1/4" ' 3S0.102
t!2' x 1/4' 35fl-10~t
1t2' x 3vf6• 350-180
350~105 -
1/4 950-161
3/4' x 1/4' 350•107
3!8" 930-152
3!4' x ~JB* 350-108 ~
~ 114" x 1!2' 980-169 i12"' 860-155
, i'x iR' t. 3$Ni1'L 60-184
. 1' 9Sa1SS
i• x 314` 350-113 '
1-tl4' 950156
1.114• x tf2' 350-114
1-t12' 380-157
1-11+' x wO• 3bD416
1-1f4' Y 1' 3SO•t18 r
1.1/2•x112• 360'11e ~~nded Cou lin
, 1-112' Y 3f4' 350•118 ~ gs
t-'IJ2'Xl'1` 350-130
1•In• x i.Iw' 350111
s• x 1n• 360•122 ~ .
2' x 314• 380•123 1B' 350-5C0
~
; T z 1' 350-124 t/d• 350•501
~g• 350~50~ ~
Y x.t.tlA^ 350-125 /~{J 1/2' 350•303 ~
2" x 1-11Y 950•126 ~ V
3A~ ssasaa
i Outlet Etbows lZ~ r 350.505
`
1•1l4* 150-50.6 `t
1•112' 350-507
T 360-508 '
1/2" 35D~D59 3' 350610
3!4` 350-U54 4' 350-$~i
1" 350-d55 1a1
12/13/07 THU 10: 09 ('(`I/[t:C YO 50421
~
Natural Gas Plan and Prvicedures
As is the case on all PCL projects, public safety and safety in the workplace are of paramount
importance. PCL Construction employs a fuil-time safety officer who, in a functional sense,
reports to the corporate director of safety and loss prevention. The PCl general superintendent
is responsible for on-site safety.
All PCL Construction hourly employees, as a condition of employment, are issued a PCL safety
rules booklet with which they must agree to abide. '
All trade contractors are obliged by subcontract to ensure that the "PCL Safety Policy forTrade
Contractors" isfuNy complied with.
A joint health, safety and environmental committee are established the joint committee will
consist of workers, management representatives from the major trades and PCL's general
superintendent and on-site safety officer. A workers' health and safety committee witl also be
established which will cons+st of representatives from the workers on the site. Both committees
will meet one time per manth.
Tailgate Safety Meetings
PCL and trade foremen will participate in the safety program by conducting Tailgate Safety
Meetings to discuss safety problems and bring forth suggestions. Tailgate Safety Meetings will
be used as a vehicle to communicate any new activities and changes in the gas lines and gas
pipes.
Competent person
During the time when the site is open, competent person will ensure all gas pipes and gas lines
are connected properly and seal with Teflon tape, also so ensure that all connections are tested
with soapy water. Every time any connection needs to be adjusted or relocated, the same
inspection and testing procedure will be implemented.
Project Superintendent
The project superintendent is responsible for the implementation of this plan on this site. He
will outline further PCL's programs and assign specific responsibilities to individuals during the
regular site safety meetings. He is accountable to the district manager for the safe performance
of personnel and equipment on his project.
Superintendents & Foremen
The superintendents and foremen and all other contractor supervisors are responsible for safety
communications and for the direct supervision and safety of their:crew. All supervisors are
accountable to the PCL project superintendent for the safe performance of personnel through
the safe use of tools, equipment and work methods.
Duties
AN supervisors will fami{iarize themselves witfi ail PCL Safety Policies. Supervisors must be
knowledgeable of and comply with al1 regulations, laws and codes.
All supervisors shall enforce aN estabfished safety regulations and work methods. They will take
disciplinary action when necessary to ensure compliance with the rules.
All supervisors will ensure employee attendance at tailgate meetings and encourage employee
use of a safety suggestion system. Each supervisor wifl hold a minimum of one tailgate safety
meeting a week with his crew and retord meeting notes on the PCL tailgate meeting forms.
~
Tailgate safety meetings will be used to inform each employee of the hazards on the job_and
how to avoid them as the project progresses. One copy of ineeting notes is to be submitted to
the PCL superintendent.
All supervisors will conduct safety indoctrination of new employees or employees transferred to
his crew using Safety Rules for Construction as a guide. The superVisor will also ensure that each
employee signs for his book, returning the signed card to the site office.
All superv+sors will ensure that required safety equipment and protective devices are provided
and used for each job.
All supervisors will impart an eaeh employee an understanding that violation of established
safety rules will not be tolerated. PCL reserves the right to reject access to the site for any
employee or visitor in respect to safety rule infractions.
All supervisors will conduct regular inspections of unsafe practices and conditions and ensure.
prompt corrective action to eliminate the causes of accidents including maintenance of
equipment.
Emergency Procedures
1. In the event of a gas feak or fire emergency, competent person to assess situation, and if
necessary, designate someone to call construction office (also contact Safety Coordinator).
Answerall questions as directed by PCL emergency operator.
2. Make arrangements to meet emergency vehicles and pecsonnel at the designated entry to
direct emergency personnel to the location of the emergency if necessary.
3. Once PCL emergency operator has been called, notify PCL safety coordinator. The order
should be:
1. Call 303 918 0221 (Site Safety Coocdinator)
2. If no answer, call 720 244-5710 (Site Superintendent) and tell 5uperintendent there is an
emergency on site. He will trigger emergency procedures.
4. PCL personnel will attend to the emergency by them duties in the emergency response plan.
1..Send one representative to assist at the designated entry.
2. Send representative to site of emergency to assist in securing the area and providing
whatever is required.
3. PCL safety officer will conduct an investigation and make out the report. PGL superintendent
and/or field engineers will provide the necessary assistarice as directed by the site safety officer.
4. PCL general superintendent will, notify the manager of construction operations. The manager
of construction operations will make any calls necessary to district or head office.
5. PCL field personnel to notify main office on any emergency, or if emergency vehicles and
personnel show up on site.
6. In the event that the site needs to be evacuated, employees should gather at the southwest
corner of the site (frontage and forest). Currently, 31ong blasts of the air horn will signify the
need to evacuate the jobsite.
7. As the building progresses, supplemental emergency procedures will be distributed showing
exits, 4ocations of fire extinguishers, means of egre5s and exit, etc.
_
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Fire extinguishers
strategicaliy
- - distributed thru our
x
jobsite, every 100 '
ft. apart, this way
we ensure a fire
extinguisher is
x ~ available to our
workers at least '
every 50 ft as they '
move around our
site.
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This is the area where the manifold will be installed. ~
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Gas meter to be installed here.
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SITE SAFETY
TEAM DIRECTOR Jose Sandoval
Aflen Ross Mike Krickbaum 303.918.0221
Media/Spokesperson 303.883.3281 Assist Team Director
OSHA, First Aid kit, Event reporting EPA/OSHA/CPR/First Aid
Linnette Dou hert
g Y FLAGGING TEAM
970.476.4554
CONTACT 911 Ryan Odell
AS DIRECTED Paul Box
Brad Linman
Cowboy Jorgensen
720.244.5710 Flag/Direct
First Aid/CPR Emergency Response Vehicles
Evaluate Traffic Control
Emergency & Location
Forward Info to Team
' CROWD CONTROL
Lance Wattles
Scott Kennan ~
IN AN EMERGENCY
ry DIAL 911 Piotr Niemkiewicz ;
PUISON CONTROL Growd Control
. r:'•.
1.$00.332.3073 CPR/ First Aid backup ~
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. . . • . . N' , . . . . .
1. Team Director: First response trauma kit, Autvmated External
Defibrillator, and get ail infa in order to coardinate the rest af the team
2. 911 Contacts: Call 911 and get in contact with poison contro)
3. Site SafetY: Assist Team Director in all emergency coordination events
4. First Aid CPR: First response to first aid and Cardio Pulmonary
Resuscitation events, evaluate situation and pass information to the
Team Director and Site Safety Manager.
5. Ftaqainq and Traffic Contrrrl: Direct traffic and guide emergency
response vehicles into jobsite.
6. Crowd Control: Keep public and media away from emergency areas;
assist with first aid, Automated Extemal Defibrillator and Cardio
Pulmonary Resuscitation as necessary
,x v - - ~ _ '_~''1+ ~r...-'"'5..,'r, :3'" M1..?-,-~ .y..~ 4 :,~.''~v 'i .
r~.
" 1yf'
~I
. . . . . . . . y . . . _ . . . . . . ,
IFIW
~ - Allen Ross SITE SAFETY
~ Communicate with TEAM DIRECTOR Jose Sandoval
Mike Krickbaum 303.918.0221
iMedia, (Spokesperson) ' 303.883 3281 Assist Team Director
Environmental Evaluation EPA/OSHA/CPR/First Aid
` Linnette Dougherty Cowboy Jorgensen
'I 970.476.4554 720.244.5710
CONTACT 911 Retrieve Spill Kit Flag/Direct
AS DIRECTED Emergency Response Vehicles
Sound Air Horn if Required
Jose Sandova{
303.918.0221
Control & Evaluate Area SUPPORT TEAM
Communicate Location and Hazard Lance Wattles
to Team Relay MSDS Information
Piotr Niemkiewicz
Scott Keenan
Brad Linman
IN AN EMERGENCY
. " 1 3
DIAL 911 Ryan Odell
EPA Paul Box
1.800.227.8917
pO1SON CONTROL
Crowd & Traffic Control
1.800.332.3073 CpR/ First Aid backup
~
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pC3t"1 es
.
. , - ~ . . . . . . . . . _~~'<.tt ,•r - ° ~5 ~:i 3w..n}-.
. . . , . . . . . . _c: . .
1. Team Direc_ tor: First response spill control, identifying hazardous
materials plus get all info in order ta coardinate the rest of the team
2. 911 Contacts: Call 911 and get in contact with poison control and
Environmental Protection Agency
3. Site Safety: Assist Team Director in all emergency coordination
events, Material Safety Data sheets and quantities; get emergency
response vehicles on site
4. Spill Kit Retrieval: First response to first aid and spill retrieval
procedures, evaluate situation and pass information to the Team
Directar and Site Safety Manager
5. Suaport Tea_m_: Keep public and media away from emergency areas,
direct traffic and assist with first aid, Automated External Defrbrillator,
Cardio Pulmvnary Resuscitation and evacuation as necessary
oi
e4J~-Yfi
K
k
.
. . . . . . . .
_ . . . . ~ _
~ d TE ' -
w.
SITE SAFETY
. ~
Jose Sandoval
TEAM DiR CT 303.91$.0221
q11en Ross Mike Krickbaum
icate with VR Assist Tea PR/F+rst Aid ~
Commun 303.8
Media/ Spokesperson Gommunicate wTth UR EPAIOSHA/C
Linnette Dougherty
97_ O,A~76_4554
GQNTACT 911 `
AS DIREGTED IRECTt1~' SUPPORT TEAM
:,.TERNATE TEA?~ fl Lance Watties
Cowboy Jargensen
~ 72Q.244.7 piotr Niemkiewicz
Scott Keenan
~
Brad l.inman
; Ryan Odell
~ IN AN EMERGENCY Paul Box
D{AL 911
Repo?~ to Fire Comman
EPA dL cat orn
1,gp0.332.3073 ~,/erify and Communicate
' POISON CDNTR4L of Fire or Situation
z. .
,
. _ . ~ . . _ ,
~ ,...8W-33_2 73 Assist with Buiiding Evacuation
. i . .
. . . -
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