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Home My WebLink AboutB13-0259 CR1 PLANS APPROVED MAIN OFFICE MOUNTAIN OFFICE 12300 Pecos Street 910 Nottingham Road Unit S-1 Westminster, CO 80234 PO Box 50 M 303 650 4000 Avon, CO 81620 F 303 650 6800 M 970 949 0388 www.mtechg.com F 970 949 0323 July 24, 2013 GE Johnson Construction Company, Inc. C/o Jim Franklin 2211 North Frontage Road, Suite A Avon, CO 81620 Re: Villa Valhalla Remodel Gas line for unit #11 We are installing a gas line in Villa Valhalla unit #11. The routing will be as follows: on the exterior of the unit we will be tying into the main after the meter with a ¾” line. We will penetrate the building just to the north of the meter location. The line will pass through the mech room exposed at ceiling height. The line will now penetrate into unit #11 above the ceiling, penetration will be fire caulked. Once in unit #11 we will change to wardflex gas pipe. We will drill the joists and run the wardflex through the joists. Once we reach the fireplace we will tie into a Sioux Chief Fireplace valve, and then tie into the fireplace itself. Craig Gates MTech Mechanical. SERIAL # TC30 INSTALLATION AND OPERATING INSTRUCTIONS 250313-44 TC30_CE3 5056.429 MODEL TC30.CE3 SERIES C MODULAR DIRECT VENT FIREPLACE WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used. This appliance is suitable for installation in a bedroom or bed sitting room FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; • Do not use any phone in your building. • Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions. • If you cannot reach your gas supplier call the fire department. Installation and service must be performed by a qualified installer, service agency or the gas supplier. INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. Table of Contents Caution ...........................................................................................3 Safety .............................................................................................3 Fireplace Dimensions .....................................................................5 Minimum Clearances to Combustible Material ...............................5 Installation Requirements ...............................................................6 Manufactured (Mobile) Home .........................................................6 Window Frame Removal .................................................................6 Locating The Fireplace ...................................................................7 Top Standoffs ..................................................................................7 Framing and Finishing ....................................................................8 TC30 Steel Stud Framing Kit ........................................................10 Hearth Extension ..........................................................................12 Maestro Control ...........................................................................13 – Plumbing and Electrical .............................................................13 Gas Supply ...................................................................................16 Gas Pressure Check .....................................................................16 Venting ..........................................................................................17 Wall Termination Venting ..............................................................17 Wall Termination Venting Chart .....................................................20 Roof Termination Venting Chart ....................................................21 Roof Termination Venting .............................................................22 Vent Terminal Clearance ...............................................................24 Vent Terminal Minimum Clearances .............................................24 Vent Pipe Sealant .........................................................................25 Vent Restrictor Adjustment ...........................................................26 Firebox Panels Installation ............................................................27 Finishing Touch Trim Kit Instructions .............................................28 Lighting Instructions .....................................................................29 First Fire ........................................................................................29 Maestro Control System ...............................................................30 Remote Control Initial Setup .........................................................30 Maestro Control System - Operation ............................................31 Maintenance .................................................................................34 TC30_C Replacement Parts .........................................................35 Replacement Parts – Maestro Control System .............................36 Wiring Diagram .............................................................................37 Wall Termination Kit ....................................................................38 Roof Termination Kit ...................................................................38 Wall Shield/ ...................................................................................38 Ceiling Firestop Thimble ...............................................................38 Vent Pipe Dimensions .................................................................39 Vent Offset Chart ..........................................................................40 Light Replacement ........................................................................41 Notes ............................................................................................42 Safety Label Location ...................................................................43 2 TC30_CE3 250313-44 FOR YOUR SAFETY - Do not install or operate your Town & Country fireplace without first reading and understanding this manual. Any installation or operational deviation from the following instructions voids the Town & Country FireplacesTM Warranty and may prove hazardous. This appliance and its individual shut off valve must be disconnected from gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). This appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). Note: When lit for the first time, the appliance will emit a slight odour for a couple of hours. This is due to the curing of paints, sealants and lubricants used in the manufacturing process. This condition is temporary. Open doors and windows to ventilate area. Smoke and fumes caused by the curing process may cause discomfort to some individuals. Do not use the fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water. Due to high temperatures, this gas appliance should be located out of traffic and away from furniture and draperies. Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the appliance. Clothing or other flammable material should not be placed on or near the appli- ance. Any grill, panel or door removed for servicing the unit must be replaced prior to operating. Failure to do so may create a hazardous condition. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. It is our policy that no responsibility is assumed by the Company or by any of its employees or representatives for any damages caused by an inoperable, inadequate, or unsafe condition which is the result, either directly or indirectly, of any improper operation or installation procedures. This appliance must not be connected to a chimney flue serving a separate solid fuel burning appliance. We recommend that our gas hearth products be installed and serviced by professionals who are certified in the United States by the National Fireplace Institute® (NFI) as NFI Gas Specialists 3 TC30_CE3 250313- Caution Safety From Massachusetts Rules and Regulations 248 CMR 5.08: (a) For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied. 1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed, in addition, the installing plumber or gas fitter shall observe that a battery operated or hard-wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fuelled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard-wired carbon monoxide detectors. a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detec- tor with an alarm shall be installed. 2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certified. 3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”. 4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2)(a) 1 through 4. (b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4. 1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and 2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or struc- ture used in whole or in part for residential purposes. (c) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: 1. Detailed instructions for the installation of the venting system design or the venting system components; and 2. A complete parts list for the venting system design or venting system. (d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identifies “special venting systems”, the fol- lowing requirements shall be satisfied by the manufacturer. 1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and 2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions. (e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. Important Note for the Commonwealth of Massachusetts: 4 TC30_CE3 250313-44 * MANTEL CLEARANCE A 12” B 9” C 6” ** MANTEL DEPTH D 12” E 6 3/4” F 1 1/2” MANTEL CLEARANCE CHART Minimum Clearances: Side standoffs .......................................................0 in. (0 mm) Back standoffs ......................................................0 in. (0 mm) Top standoffs ........................................................0 in. (0 mm) Bottom of appliance ..............................................0 in. (0 mm) Adjacent side wall .................................................4 in. (102 mm) Ceiling to appliance ............................................24 in. (610 mm) *Mantel to appliance .................. ..........See Figure #2 **Maximum Mantel extension ............See Figure #2 Mantel support ......................................................4 in. (102 mm) Vertical vent pipe ..........................................1 3/4" in. (45 mm) Horizontal Vent pipe (Top, sides and bottom) 1 3/4" in. (45 mm) Fig. #1 Fig. #2 Fig. #3 MAY USE COMBUSTIBLE FACING MATERIAL IN THIS AREA NON-COMBUSTIBLE FINISH MATERIAL SEE FIG #7 NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY COMBUSTIBLE MATERIAL, ELECTRICAL WIRING OR GAS PLUMBING IN THIS AREA. COMBUSTIBLE FRAMING AND FINISH WALL ABOVE STANDOFFS STANDOFFS STEEL FRAMING FIREPLACE FRONT TOP OF LINTEL BAR A B C D E F MANTEL ADJACENT WALL OR MANTEL SUPPORT CEILING UNIT MAY BE RECESSED UP TO 6” WITH NON-CUMBUSTIBLE MASONRY TYPE MATERIAL * 45 1/4 21 3/4 31 1/2 10 3/4 11 34 1/16 31 1/2 28 3/16 32 40 1/4 LINTEL WIDTH LINTEL HEIGHT 5 TC30_CE3 250313- Fireplace Dimensions Minimum Clearances to Combustible Material STEEL STUD FRAMING KIT IS WIDER THAN UNIT LATCH HANDLE Fig. #4 Fig. #5 The Town & Country Fireplace installation and venting must conform to the current CAN/CGA-B149 installation code (in Canada) or the current National Fuel Gas Code, ANSI Z223.1 (in the USA), and approved per local codes. Only qualified (licensed or trained) personnel should install this product. In the state of Massachusetts, only a licensed Plumber and Gas Fitter may install this product. In some jurisdictions, the Town & Country Fireplace may be installed in Manufactured Homes after the "first sale". Consult local codes for approval. The fireplace must be fastened in place. Install in accordance with the current standard Mobile Homes, CAN/CSA Z240 MH (in CANADA), and the Manufacturer's Home Construction and Safety Standard, Title 24 CFR, Part 3280 or the current Standard for Fire Safety Criteria for Manufactured Home Installa- tions, Sites and Communities ANSI/NFPA 501A (in the USA). Warning: Turn off the fireplace, and allow ample time for the unit to cool before proceeding. Caution: The ceramic glass is very fragile, and should be handled with care. The window frame is held in place by two spring-loaded latches that are operated by a one-piece latch handle. 1. Remove the TC Finishing Touch Trim Kit from the window frame. (If installed) 2. Using a screwdriver or other similar object, push against the notch in the top of the latch and grab the bottom of the latch handle as it protrudes. Lift handle until latch hook disengages. Repeat for other side while holding glass so it does not tip out. 3. Tilt the top of the window frame out to clear the top edge of the unit. Grasp the sides of the frame and lift up and out to disengage from its bottom track. 4. Place the window frame in a safe place to avoid damage. 5. Re-assemble in reverse order. Latch handle should snap into place and be flush with window frame when engaged correctly. 6. Reinstall Trim Kit if required. TIP: To ensure glass is properly latched, grasp the top left and right sides of the glass frame, under moderate pressure it should pull forward and return to original position evenly on both sides. 6 TC30_CE3 250313-44 Installation Requirements Manufactured (Mobile) Home Window Frame Removal The top standoffs are shipped loose inside the fireplace and must be installed on top of the fireplace as shown in Fig #6. Do this once the fireplace is on site and in position. In planning the installation for the fireplace, it is necessary to determine where the unit is to be installed, location of vent system and where gas supply piping may be plumbed. Various installations are possible, such as, into an existing wall, a corner, a built-in wall or a wall projection (Fig #7). Due to high temperatures, do not locate this fireplace in areas of high traffic or near furniture or draperies. The minimum clearances from the fireplace to combustible surfaces must be adhered to and are shown in Fig #2 and Fig #3. Fig. #6 TOP STANDOFFS EXAMPLES OF COMMON LOCATIONS SEE FIG #11 FOR DIMENSIONS Fig. #7 7 TC30_CE3 250313- Locating The Fireplace Top Standoffs 40 5/16 “ 47 5/16 “ Note: The fireplace should be in place and venting installed before framing in or building an enclosure around the unit. The Town & Country fireplace must be framed in as described below or totally en- closed with non-combustible material, such as facing brick. Determine the total thickness of facing material to be used. A thickness of 3/4" will allow the finishing surface to be flush with the front of the unit. If preferred, additional masonry type non-combustible material can be installed above and to the sides up to 6 inches proud of the appliance. The finishing material must not interfere with glass frame access. A Steel Stud Framing Kit is supplied with the fireplace and must be used unless the fireplace is totally enclosed with non-combustible material. Assemble the framing kit as per the instructions on pages 10 & 11 of this manual. Attach the steel frame to the fireplace once the fireplace is in its final position. Secure the steel frame to the framing brackets on each side of the unit. Ensure that the studs are set back far enough to allow for thickness of finishing surface. The sides, back and top of the fireplace can be framed in up to the steel studs and the fireplace standoffs using conventional lumber. Consult local building codes for specific requirements. Due to high temperatures, non-combustible backer board, such as cement board or its equivalent, must be used to sheet in the front of the fireplace, extending 11 1/4" above and 7" to the side of the framing edge bars. (Fig #9) Standard sheet rock (dry wall) may be used beyond this. If the backer board is not to be finished with other non-combustible material such as tiles, it is recommended that the instructions in Fig.#9a be followed closely. Chase Insulation: When installing this fireplace against a non-insulated exterior wall or chase, it is recommended that the outer walls be insulated to same degree as other exterior walls. Do not place fireplace directly against the insulation. Cover the insulation and plastic vapour barrier with a solid surface, such as dry wall (sheet rock). Consult local codes. Do not insulate or use plastic vapour barrier within the framing kit. CAUTION: SEE FIGURE #9a BEFORE PROCEEDING. Fig. #8 NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY COMBUSTIBLE MATERIAL, ELECTRICAL WIRING, INSU- LATION, PLASTIC VAPOR BARRIER OR GAS PLUMBING WITHIN THE STEEL STUD FRAMING ALL OTHER FRAMING CAN BE DONE WITH CONVENTIONAL LUMBER STEEL STUD FRAMING KIT DIMENSIONS (Supplied with fireplace) IT IS HIGHLY RECOMEND- ED THAT A FULL HEADER BE INSTALLED ABOVE THE METAL FRAMING KIT 8 TC30_CE3 250313-44 Framing and Finishing NOTE: The chase must be properly sealed at the ceiling level or between floors in a multilevel installation. 11 1/4” 7” 47 5/16 47 5/16 40 9/16 29 3/8 56 1/2 56 1/2 20 3/4 79 7/8 47 5/16 28 13/16 MAXIMUM FACING DEPTH Fig. #9a IT IS RECOMMENDED TO USE FULL SHEETS OF CALCIUM SILICATE BOARD OR ITS EQUIVALENT AND FULL LENGTH METAL STUDS TO FINISH AND FRAME AROUND THE UNIT. FOLLOW THE MANUFACTURERS MOUNTING AND FINISHING IN-STRUCTIONS CLOSELY. NON-COMBUSTIBLE BOARD NON-COMBUSTIBLE BOARD Fig. #9 Fig. #10 Fig. #11 NON-COMBUSTIBLE MATERIALS MUST EXTEND 11 1/4" ABOVE AND 7" TO THE SIDES OF THE FRAMING EDGES. NON-COMBUSTIBLE BOARD MINIMUM COMBUSTIBLE FRAMING DIMENSIONS NOTE: FIREPLACE SHOULD BE IN ITS FINAL LOCATION BEFORE FRAMING. NON-COMBUSTIBLE RECESSED INSTALLATION DETAIL STEEL STUDS NON-COMBUSTIBLE MASONRY TYPE MATERIAL NON-COMBUSTIBLE BOARD 9 TC30_CE3 250313- INCLUDING SHEETROCK CAUTION Edges are sharp, always wear gloves when working with sheet metal. 2 4 5 6 Each Kit Contains: Item Part # Description Qty. 1 5049.9912 SCREW, TEKS Pkg #8 x 1/2” 40 2 9094 STUD, SIDES, 40 1/4”L 2 3 9094.501 STUD, OUTER SIDES, 40 1/4”L 2 4 9096 STUD, CENTER, 12”L 1 5 9295 STUD, HEADER, 47 5/16”L 1 6 9295.5 STUD, PLATE, 35 1/16”L 1 7 9294.5 BASE PLATE , 7 1/2”L 2 1. Top Frame Assembly • Lay out side studs (2) and center stud (4) on a large flat surface. (Fig #12) • Using the screws provided (1), attach the header stud (5) and the plate stud (6) to the center stud (4). TC30.BFRKITB Fig. #12 1 2 3 4 5 6 7 10 TC30_CE3 250313-44 TC30 Steel Stud Framing Kit 3 7 5 Framing Brackets 5 7 Access holes to mounting screws 2. Attach Side Studs (Legs) • Attach the outer side studs (3) to the top of the header stud (5). (Fig #13) • Fasten the outer side studs (3) at the bottom using the base plates (7). 3. Attach the Assembled Frame to the Unit • Align the assembled frame to the unit framing brackets. (Fig #14) Attach at the fastening points through the access holes in the outer side studs (3). 4. Secure to Existing Framing • Secure the frame assembly to existing framing through the stud header (5) and the stud plates (7). 5. Install non-combustible Board • Use drywall screws (8) to install the non-combustible board (Fig #15). Fig. #13 Fig. #14 Fig. #15 11 TC30_CE3 250313- 1/4" 1" MAX WINDOW FRAME HEARTH EXTENSION WINDOW TRACK SUB- FLOOR While a hearth extension is not required for this fireplace, one is recommended for aesthetic reasons. The hearth extension should be noncombustible and must not be any more than 1" above the bottom of the fireplace. If thicker, fireplace must be raised up accordingly. Caution: Hearth extensions thicker than 1" will interfere with the window frame. Fig. #20 12 TC30_CE3 250313-44 Hearth Extension NON COMBUSTIBLE FINISH MATERIAL Fig. #20b FRAMING EDGES GLASS FRAME This fireplace may be recessed up to a maximum depth of 6”, this recess must be constructed from non combustible material. The space between the outside framing edge and the firebox must be completely free of any obstructions or debris and the window, with trim fitted, must be able to move freely. No building material is permitted to protrude past the framing edges attached to the fireplace under ANY circumstance. The gas control system is located on the right hand side of the firebox behind an access panel and the decorative firebox panel (if installed). The fireplace is operated via a wall control and a hand held remote control unit. The wall control is connected to the fireplace by a 25 ft. communication cable supplied with the fireplace. The communication cable can be extended with an optional 25 ft. extension kit. Installation 1. Place the fireplace in the desired location. 2. Remove the window and log pack from the fireplace. 3. Remove access panel from right hand side of the firebox (Fig #21) 4. Connect a 110 V. AC electrical supply to the outlet installed inside the control box (Fig #22) The electrical wires can be accessed from both inside and outside the control box by removing one of the two small access panels (fFig #23) The wires from inside the outlet box are connected to the 110 V.AC supply (Fig.#24) 5. Connect the gas supply to the valve (Fig #22) 6. Plug the A/C adaptor into the outlet (Fig #22) 7. Attach the electrical box for the supplied wall control to the framing in the desired location (up to 50 ft. away). (25 ft is supplied with fireplace. An additional 25 ft can be achieved by using the optional kit (Part # 5005.064) available from your distributor). ACCESS PANEL OUTLET ADAPTER Fig. #21 Fig. #24 Fig. #23 Fig. #22 GAS CONNECTION 13 TC30_CE3 250313- Maestro Control – Plumbing and Electrical 8. Route the control cable as required to the wall control electrical box. 9. Attach the control cable to the wall control. (Fig #25) 10. Insert the 4 supplied “AA” batteries into the battery pack and connect to wall control. (Fig #26) 11. Fasten the wall switch to the electrical box. 12. Fasten the faceplate to switch 13. If not already installed, install the burner using the instructions supplied with the burner kit. 14. Turn on the gas supply and check that all connections are tight and leak free. 15. Turn on gas and electrical supplies. 17. Press the up button on the wall control and hold it for 5 seconds or until a clicking sound is heard from the gas control. Re- lease the button, check manifold pressure and ensure that it’s correct. (Fig #28) Refer to burner installation manual. 18. Press the center button of the wall control. The fireplace will shut off. 19. Install the remaining screws in the access panel and tighten. 20. Remove the pressure gauge and the extension test fitting and thread the pressure test port plug into the pressure test port. Thread sealant is required on the threads. Refer to burner installation manual. 21. Turn the fireplace on and verify that the connections are tight. Standing Pilot Function (Only for use where permitted) The control system on this fireplace is set to operate as electronic ignition. If required the system can be converted to a standing pilot by depressing a recessed button located on the lower right hand side of the wall control. (Fig #29) This should be depressed with a paperclip, pencil or other thin object. Once activated the pilot will run continuously. Please check with your local inspector to ensure that this is permitted in your area. 16. Press the center button on the wall control (Fig #27). The igniter will start to spark. After a short delay the pilot will light, followed by the main burner. Fig. #25 Fig. #26 LEARN BUTTON STANDING PILOT BUTTON Fig. #27 Fig. #28 Fig. #29 14 TC30_CE3 250313-44 Pre-Purge Mode For use with a power vent only. Follow these instructions to activate the power vent pre-purge feature. This feature must be activated for the safe operation of an appliance equipped with a power vent. Switching to the power vent pre-purge mode: 1. To turn feature ON and OFF, press and hold the STANDING PILOT button on the wall switch for 10 seconds (Fig.#29a). 2. When the feature is activated, the green LED should flash (0.5 seconds ON, 0.5 seconds OFF) 5 times. 3. When the feature is deactivated, the red LED should flash (0.5 seconds ON, 0.5 seconds OFF) 5 times. 4. When the pre-purge feature is ON: • The low battery backup warning feature will be disabled and the LED will not flash to indicate low battery (The battery backup must be removed when using a power vent). • The Standing Pilot feature will be de- activated (feature not available when Power Vent Pre-Purge Mode is active). • Upon receiving any ON command, the power vent output will close immediately, but the ignition cycle will NOT begin for 10 seconds (pre-purge). This means that the module WILL NOT emit a spark and WILL NOT energize the pilot operator and the 60 second ignition trial period WILL NOT begin until the 10 second pre-purge delay is complete. • Upon receiving any ON command, the green LED will flash (0.5 seconds ON, 0.5 seconds OFF) for 10 seconds so the user will know that the fireplace is operating. STANDING PILOT BUTTON Fig. #29a NOTE: The pre-purge feature must be activated for the safe operation of an appliance equipped with a power vent. 15 TC30_CE3 250313- SUPPLY PRESSURE MANIFOLD PRESSURE Caution: The gas line should be installed by a qualified service person in accordance with all building codes. This section is intended as a guide for qualified technicians installing this appliance. Consult local and / or national building codes before proceeding. • Gas supply line access holes are located at the top and left sides of the Control Box. Gas valve inlet accepts a 3/8" N.P.T. fitting. Correct gas line diameter must be used to assure proper operation and pressure. • The fireplace has an input rate of 35,000 BTU/HR on both Natural Gas and Propane. • NOTE: A sediment trap, as per national fuel gas code, must be installed in the gas supply line no more than 6 feet from the gas control valve to minimize the possibility of any loose scale or dirt within the gas supply line from entering the control valve.• DO NOT HARD PIPE GAS LINE TO VALVE. A method of disconnecting the valve from the gas line such as a union or flare fitting must be provided to allow for repair or replacement of the gas valve. Check local codes for additional requirements. 1. Connect the gas supply to the valve (Fig. #23) 2. Turn on the gas supply and check that all connections are tight and leak free. WARNING: Use EXTREME CAUTION when using soap and water to do a leak test on the valve/fittings. There are electronics around and below the valve, that can/will be damaged if they come in contact with water. WARNING: The access panel including gasket must be reinstalled after conversion/installation or servicing has been completed. Failure to do so will cause overheating and premature failure of the control system. Correct gas pressure requirement: Natural Gas Propane Min. Pressure 5.0" WC 12.5" WC (For purpose of input adjustment) Max. Pressure 13.9" WC 13.9" WC Manifold Pressure Maximum 3.8" WC 11" WC Minimum 2.1" WC 5.5" WC Note: To test the gas pressure, turn off the gas supply before removing the plug from the supply pressure test port or manifold pressure test port. Verify gas pressures with the fireplace lit and on the highest setting. Please refer to the Burner Installation Manual for gas pressure testing procedure. Fig. #30 16 TC30_CE3 250313-44 Gas Supply Gas Pressure Check Exterior wall opening: Determine the exact position of the fireplace so that the vent pipe is centred (if possible) between two building framing members. Consult your local building codes prior to proceed- ing. The vent kit will accommodate up to a maximum wall thickness of 12 inches. 1. Having determined the position of the fireplace, cut and frame a 14 1/2 inch opening centred at a minimum height of 52 7/16 inches above the floor. The opening may be round or square. Height of the opening will vary with each installation. As the horizontal vent run increases, so does the minimum vertical rise (see Fig. #35). IMPORTANT: When locating the opening, it should be noted that vent terminal clearances must be maintained. See "Vent Terminal Clearances" section for proper clearances. A minimum 1 foot length of pipe is required off the top of the fireplace for any wall termination. With this minimum vertical rise in combination with a 90° elbow, a maximum horizontal run of 24 inches past the elbow is permitted (see Fig. #35). For longer horizontal runs increase vertical rise appropriately. The rise and run must be constrained to the boundaries of the chart shown in Fig. #35. The horizontal run of vent must have a 1/4" rise for every 1 ft. of run towards the termination. Before installing venting for this unit, the installer should read these instructions to insure that the proper vent configuration has been selected. Use only Town and Country Termination kits #: TCVT.WTA - Wall Termination Kit TCVT.RTA - Roof Termination Kit Vent system components approved for use with the Town and Country Fireplace are shown in Fig. #33. NOTE: Optional Power Vent (TCVT.PVB1) requires different venting. Please refer to Power Vent manual. Various combinations of vertical and horizontal runs may be used. Refer to Fig. #35 and 36 for details. For optimum performance and flame appearance, keep the vent length to a minimum and limit the number of elbows. Connections between each vent system component must be tightly joined, secured with sheet metal screws and sealed with high temperature self adhesive tape. A horizontal run of vent should have a 1/4" rise for every 1 ft. of run towards the termination. CAUTION: UNDER NO CONDITION SHOULD COMBUSTIBLE MATERIAL BE CLOSER THAN 1 3/4 INCHES FROM THE TOP AND 1 3/4 INCHES FROM THE SIDES OF A HORIZONTAL SECTION AND 1 3/4 INCHES FROM THE VERTICAL SECTIONS OF THE VENT PIPE. 17 TC30_CE3 250313- Venting Wall Termination Venting WALL THIMBLE AND VENT MUST NOT PROTRUDE BEYOND SIDING Fig. #31 Wall thimble: Where a vent pipe passes through a combustible wall, a wall thimble/shield must be used to retain insulation and maintain proper clearances. The wall thimble may be cut to length for various wall thicknesses up to 12" thick. Measure the wall thickness including the siding. Trim the shield to match the wall thickness. Position the wall thimble from inside through the 14-1/2" opening. Properly adjusted, the thimble should be flush with the outer wall surface. TRIM TO LENGTH Fig. #32 Vent System Components Town & Country 12" Pipe Length ....................................................TCVT.811X1218" Pipe Length ....................................................TCVT.811X1824" Pipe Length ....................................................TCVT.811X2448" Pipe Length ....................................................TCVT.811X4812" Adjustable Pipe Length ...................................TCVT.811X12ADJ45° Elbow .............................................................TCVT.811XLB4590° Elbow .............................................................TCVT.811XLB90Wall/Offset Support ..............................................TCVT.811XOS Wall Termination Kit ..............................................TCVT.WTARoof Termination Kit .............................................TCVT.RTAWall Shield/Ceiling Firestop ..................................TCVT.THIMA Roof Flashing, Adjustable .....................................TCVT.811FLADJRoof Flashing, Flat ...............................................TCVT.811FLFLTRoof Flashing, Steep ............................................TCVT.811FLSTP or any flashing that fits 11" pipe Fig. #33 18 TC30_CE3 250313-44 52 7/16” Vent pipe: Install vent pipe through the wall thimble and attach to flue outlet collar on top of the fireplace. Secure all joints with screws and seal with approved "High Temp." self-adhesive aluminum tape provided. Adjust the fireplace position so that the vent pipe does not protrude beyond the outer wall. The vent connector on the termination will accomodate walls up to 12" thick. Wall vent terminal: 1) Engage the terminal with the vent pipe and slide terminal into place. Ensure that both inner and outer pipes are fully engaged and then attach the terminal to the outside wall. The vent terminal must not be recessed into the exterior wall or siding. 2) Caulk in place to prevent any moisture entering the building. NOTE: MINIMUM CLEARANCES TO THE VENT TERMINAL MUST BE MAINTAINED (see Fig. #40 & 41). Fig. #34 HORIZONTAL TERMINAL TCVT.9360 14 1/2" FRAMED OPENING WALL SHIELD THIMBLE TCVT.THIMA ELBOW TCVT.811XLB90 12" VENT PIPE TCVT.811X12 UP TO 24" VENT PIPE TCVT.811X24 * Minimum height from the floor to center of the opening with a maximum horizontal run of 34 5/16" using a 24" pipe. The height will need to be increased with a longer horizontal run. * 19 TC30_CE3 250313- Fig. #35 NOTE: The vent must not exceed a total length of 68 feet. Any combination of rise and run may be used but must be constrained to the boundaries of this chart. A total of 4 90° elbows or combina- tion of other elbows equalling 90° can be used without reducing horizontal run. For each additional 90° elbow, or an equal com- bination of elbows, reduce horizontal vent run by 2 feet. Ensure vent pipe is properly supported. ** All dimensions are approximate. Both rise and run may vary with different combinations of pipe. 12" Pipe length minimum A Minimum rise B Pipe length C Maximum run D Pipe length Max. 52 7/16”1 x 12”34 5/16"1 x 24" 64 7/16”1 x 24”46 5/16"1 x 24" + 1 x12" 74 11/16”1 x 24"+ 1 x 12”166 5/16"3 x 48" + 1 x12" 80 11/16”1 x 24"+ 1 x 18”226 5/16"4 x 48" + 1 x24" 87 11/16”1 x 48”250 5/16”5 x 48" For other rise/run combinations see chart below ** 20 TC30_CE3 250313-44 Wall Termination Venting Chart Fig. #36 Roof Termination Venting Chart NOTE: The vent must not exceed a total length of 68 feet. Any combination of rise and run may be used but must be constrained to the boundaries of this chart. A total of 4 90° elbows or combina- tion of other elbows equalling 90° can be used without reducing horizontal run. For each additional 90° elbow, or an equal com- bination of elbows, reduce horizontal vent run by 2 feet. Ensure vent pipe is properly supported. ** All dimensions are approximate. Both rise and run may vary with different combinations of pipe. 12" Pipe length minimum A Minimum rise B Pipe length C Maximum run D Pipe length Maximum 52 7/16"1 x 12”41"1 x 24" 64 7/16”1 x 24”51 1/4"1 x 24" + 1 x 12" 74 11/16”1 x 24” + 1 x 12"167 3/4"3 x 48" + 1 x 12" 80 11/16”1 x 24” + 1 x 18"226"4 x 48" + 1 x 24" 87 11/16”1 x 48"250"5 x 48" For other rise/run combinations see chart below ** 21 TC30_CE3 250313- B 14 1/2" A Roof Termination Venting Ceiling Opening: 1. Determine the exact position of the fireplace so that the vent pipe is centred (if possible) between two building framing members. Lay out the vent system path, minimizing the number of elbows and length of vent. Consult your local building codes prior to proceed- ing. 2. Cut and frame a 14 1/2" opening in the floor, ceiling or roof where the vent system will pass. Size of the opening in the roof may need to be increased as the pitch of the roof increases. Avoid cutting rafters. Ceiling Firestop: Where a vent pipe passes through a floor or ceiling, a ceiling firestop must be used to retain insulation and maintain proper clearances. From below, push the ceiling firestop through the opening and secure in place. If the firestop is used to penetrate a floor, the outer shield may be trimmed in length. If the firestop pen- etrates into an attic, leave the shield full length to keep insulation away from the vent pipe. Additionally, after the vent pipe is in place, install a storm collar on top of the shield. This will prevent loose insulation from falling into the area between the vent pipe and the shield. Vent Pipe: 1. Install the first section of vent pipe into the collar on top of the fireplace. Secure in place with screws and seal with ap- proved "High Temperature" self-adhesive aluminium tape provided. 2. Continue adding vent pipe lengths up and through the firestop(s) and through the roof. The vent pipe must extend at least 24" above the roof. Seal the vent pipe as per "Vent Pipe Sealant" section (Fig #42). Roof Support Bracket: Slip the roof support bracket down over the vent pipe. Rotate the 90° brackets to accom- modate roof pitch. Attach the brackets to the roof joists with nails or building screws. Tighten the band around the vent pipe and secure in place with screws. Size of the opening will have to increase with the pitch of the roof to ensure a 1 3/4" inch air space clearance between vent pipe and combustibles. Roof Pitch A B 0/12 14 1/2" 7 1/4" 4/12 16 1/2" 8 3/4" 6/12 18" 10" 8/12 19 3/4" 11" 12/12 24" 13 3/4" Fig. #37 Fig. #38 VENT PIPE ROOF SUPPORT BRACKET (TCVT.93915) 22 TC30_CE3 250313-44 Roof Vent Terminal: 1. Place the roof flashing over the vent pipe, secure and seal it to the roof using the methods and materials appropriate for the type of roof on the building. Shingle roof example shown (Fig #39). 2. Place the storm collar down over the vent pipe until it is level. Tighten storm collar for a snug fit. Apply a thick horizontal ring of mastic around the pipe at top of the storm collar. (Fig #39) 3. Lower the roof vent terminal cap over the vent pipe and secure in place with screws provided. (Fig #39) Seal screw heads and joint with caulking to prevent any moisture entering the venting system. VERTICAL TERMINATION CAP (TCVT.9365) FLASHING STORM COLLAR (TC42.90665) MASTIC NOTE: ADJUSTABLE FOR VARIOUS ROOF PITCHES, FROM FLAT ROOF TO 12/12 PITCH ROOF. VENT PIPE Fig. #39 23 TC30_CE3 250313- Fig. #41 M K I AV G G H AJ V G A B C A V V AV B FBL V E V V V D A= clearances above grade, veranda, porch, deck, or balcony [* 12 inches (30 cm) minimum] B= clearance to window or door that may be opened [* 12 inches (30 cm) minimum] C= clearance to permanently closed window [minimum 12 inches (30 cm) recommended to prevent condensation on window] D= vertical clearance to ventilated soffit located above the ter- minal within a horizontal distance of 2 feet (60 cm) from the edge of the terminal [30 inches (76 cm) minimum] E= clearance to unventilated soffit [30 inches (76 cm) minimum] F= clearance to outside corner [6 inches (15 cm) minimum] G= clearance to inside corner [6 inches (15 cm) minimum] H= * not to be installed above a meter/regulator assembly within 3 feet (90 cm) horizontally from the center-line of the regula- tor I= clearance to service regulator vent outlet [* 6 feet (1.8 m) minimum] J= clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance [* 12 inches (30 cm) minimum] K= clearance to a mechanical air supply inlet [* 6 feet (1.8 m) minimum] L= ^ clearance above paved side-walk or a paved driveway located on public property [* 7 feet (2.1 m) minimum] M= clearance under veranda, porch, deck, or balcony [30 inches (76 cm) minimum**] ^ a vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and serves both dwellings* ** only permitted if veranda, porch, deck, or balcony is fully open on a minimum of 2 sides beneath the floor* * as specified in CGA B149 Installation Codes, Note: local Codes or Regulation may require different clearances * for U.S.A. Installations follow the current National Fuel Gas Code, ANSI Z223.1 AIR SUPPLY INLETVENT TERMINAL GAS METER FIXED CLOSED FIXEDCLOSED OPEN-ABLEOPEN- ABLE AREA WHERE TERMINAL IS NOT PERMITTED 24 TC30_CE3 250313-44 Vent Terminal Minimum Clearances 36" See Fig. #40b 48" ADJACENT 24" (91.5 cm)(61 cm) (122 cm) STRUCTURESOR FENCE Minimum clearances to the vent terminal must be maintained as shown in figure #40 & 41. Measure clearances to the nearest edge of termina- tion hood. NOTE: Vent terminal must not be recessed NOTE: LOCAL CODES OR REGULATIONS MAY REQUIRE DIFFERENT CLEARANCES. Roof Pitch Table (minimum) ft m Flat to 6/12 1.00 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 1.50 0.46 Over 8/12 to 9/12 2.00 0.61 Over 9/12 to 10/12 2.50 0.76 Over 10/12 to 11/12 3.25 0.99 Over 11/12 to 12/12 4.00 1.22 VENT TERMINAL MINIMUM CLEARANCES TO ADJACENT STRUCTURES Fig. #40 Fig. #40b Vent Terminal Clearance All outer joints of the vent pipe must be sealed with the approved "High Temperature" self- adhesive aluminium tape provided. Wrap the tape completely around the joint and press firmly in place. Fig. #42 APPROVED “HIGH TEMP.” SELF-ADHESIVE TAPE VENT PIPE 25 TC30_CE3 250313- Vent Pipe Sealant VENT RESTRICTOR Fig. #43aOPENING The vent restrictor is located on the underside of the firebox top. The unit leaves the factory with the vent restrictor wide open. The restrictor is built into the appliance for secondary air flow adjustment. Adjustment enables tuning the airflow for optimum flame appearance and performance for a wide variety of vent configurations. Setting: • determine the vent height • determine the vent horizontal length • from the chart determine the restrictor position Refer to the chart in Fig. #43 for the correct position of restrictor for the vent configuration of your installation. Restrictor positions are based upon lab tests. The ideal position may vary slightly with installation. Restrictor position is too closed if the flame has the following characteristics: • Flame is excessively tall and lifting. • Flame lacks movement. • Flame soots. Restrictor position is too open if the flame has the following characteristics: • Flame height is low. • Flame has excessive movement. To adjust the restrictor: • Loosen the screw holding the restrictor. • Move the restrictor to its intended opening. • Re-tighten the screw WALL AND ROOF TERMINATION RESTRICTOR POSITION Fig. #43 12' 10' 30' 40' 48' 6' 4' 2' 0' 8' 30' 18"4' 20' 22' 18' 20' FULLY OPEN 3" OPEN 2" OPEN 3/4" OPEN LP 10' 0' 1" OPEN NG 6'8'10'12'14'16'18'20' 26 TC30_CE3 250313-44 Vent Restrictor Adjustment A Firebox Panel Set must be installed for safe operation. Do not use the fireplace without panels. Unpack and inspect all panels. The panels need to be installed before the logs are in place. Caution: The Firebox Panels are very fragile, and should be handled with care. 1. Remove the Side Panel Retainer located on the underside of the firebox heat shield. The retainer slips between the lip of the firebox and the heat shield and is retained in place by two screws (Fig. 44b & Fig. 44c). 2. Install the Lower Rear Panel. PARK AVE. BEIGE HERRINGBONE ...........................................................TCPN.30PAC MOUNT VERNON RED HERRINGBONE ....................................................TCPN.30VRC MANHATTAN BEIGE STACKED BRICK ....................................................TCPN.30MNC BLACK PORCELAIN .....................................................................................TCPN.770.C COFFE BEAN BROWN PORCELAIN ......................................................TCPN.770CB.C (See Porcelain panel instruction manual for specific instructions for these panels) Before proceeding see burner instructions. TC30 PANELS SIDE PANEL RETAINER HEAT SHIELD FIREBOX LIP Fig. #44b SCREWS Fig. #44c REAR LOWER PANEL ADJUSTABLE “V” BRACKET The lower rear panel is held tight against the side panels by two "V" brackets located on the firebox rear wall. Although the brackets are adjusted at the factory for the best fit, some adjustment may be necessary. Adjust the angle of the bracket by hand to ensure a snug fit. 27 TC30_CE3 250313- Firebox Panels Installation Fig. #44 1. Place two smaller magnets on back of each side rail. 2. Place two larger magnets on back of the top and bottom rails. 3. Attach the side rails. Even the ends up with the door frame. 4. Attach the top and bottom rails and adjust so mitres are even at the corners. 5. Place TC magnetic logo in bottom right corner. Top or bottom rail Side rails Larger magnets Fig. #45a 3. Install the Right Side Panel by inserting the bottom of the panel in first and then angling it up into position. It may be necessary to push the firebox shield up to allow panel to move freely into place. 4. Install the Rear Upper Panel. 5. Install the Left Side Panel by inserting the bottom of the panel in first and then angling it up into position. 6. Re-install the Side Panel Retainers. 7. Install the Left and Right Front Panels. (HERITAGE RED BRICK PANEL SET SHOWN) LEFT SIDE PANEL REAR UPPER PANEL FRONT LEFT PANEL RIGHT SIDE PANELFRONT RIGHT PANEL REAR LOWER PANEL 28 TC30_CE3 250313-44 Fig. #45 Finishing Touch Trim Kit Instructions LIGHTING INSTRUCTIONS 1.STOP! Read the safety information above on this label.2.Set wall switch/ hand held remote to lowest setting.3.This appliance is equipped with an ignition device whichautomatically lights the pilot. Do not try to light the pilot byhand.4.Push the "On/ Off" switch to the fireplace Off.5.Allow sufficient length of time (minimum 5 minutes) for anygas in the combustion chamber to escape. If you still smellgas, STOP! Follow "B" in the safety information above onthis label. If you don't smell gas, go to the next step. WARNING: If you do not follow these instructionsexactly, a fire or explosion may result causingproperty damage, personal injury or loss of life. A.This appliance is equipped with an ignition device which auto-matically lights the pilot. Do not try to light the pilot by hand.B.BEFORE LIGHTING smell all around the appliance area for gas.Be sure to smell next to the floor because some gas is heavierthan air and will settle on the floor.WHAT TO DO IF YOU SMELL GAS:- Do not try to light any appliance. FOR YOUR SAFETY READ BEFORE LIGHTING 6.Push the "On/ Off" switch to turn the fireplace on.- If the burner does not light, repeat steps 4 through 6.- If the burner will not light or stay lit after severaltries,push the "On/ Off" switch to the fireplace off andcall your service technician or gas supplier.Note: Sufficient time must be allowed for air to escapefrom lines if the unit is being lit for the first time.7.Set fireplace to desired setting by using either the wallswitch or hand held remote. - Do not touch any electric switch; do not use any phone in yourbuilding.- Immediately call your gas supplier from a neighbour's phone.Follow the gas supplier's instructions.- If you cannot reach your gas supplier, call the fire department.C. Use only your hand to push in or turn the gas control knob. Neveruse tools. If the knob will not push in or turn by hand, don't tryto repair it, call a qualified service technician. Force or at-tempted repair may result in a fire or explosion.D. Do not use this appliance if any part has been under water.Immediately call a qualified service technician to inspect theappliance & to replace any part of the control system & any gascontrol which has been under water. 310106 5051.173 5-TC30 Hot while in operation. Do not touch. Severe burns may result. Keep children, clothing, furniture, gasoline and other liquids having flammable vapours away. Keep burner and control compartment clean. See installation and operating instructions accompanying the appliance. CAUTION: L'appareil est chaud lorsqu'il fonctionne. Ne pas toucher l'appareil. Risque de brûlures graves. Serveiller les enfants. Garder les vêtements, le meubles, l'essence ou autres liquides produisant des vapeurs inflammables loin de l'appareil. S'assurer que le brûleur et le compartiment des commandes sont propres. Voir les instructions d'installation et d'utilisation qui accompagnent l'appareil. ATTENTION: TO TURN OFF GAS TO APPLIANCE 1.Set wall switch / hand held remote to lowest setting.2.Push the "on/ off" switch to the "Off" position.3.Turn off all electric power to the appliance and removebackup batteries if service is to be performed or for extendedshutdown. Due to high surface temperatures, keep children, clothing and furniture away. Keep burner and control compartmentclean. See installation and operating instructions accompanying the appliance.A cause de la temperature elevee des parios, tenir eloignes les enfants, les vetements et les meubles. Maintenir propres lebruleur et le compartiment de commande. Voir les instructions relatives a l'installation et au fonctionnement qui accompagnentl'appareil. When lit for the first time, the fireplace will emit a slight odour for a couple of hours. This is due to the curing of paints, sealants and lubricants used in the manufacturing process. This condition is temporary. Open doors and windows to ventilate area. Odour caused by the curing process may cause discomfort to some individuals. It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or cook stove oven. 29 TC30_CE3 250313- Lighting Instructions First Fire This fireplace is supplied with a wall control and hand held remote control. Please note only genuine Town & Country Fireplace wall controls and hand held remote controls can be used on this fireplace. 1. Initial set up of the hand held remote is required. A “learn” button is located on the lower left hand side of the wall switch. This should be depressed with a paperclip, pencil or other thin object. (Fig #46) 2. Once this has been pressed, press the center button on the hand held remote. (Fig #47) The fireplace will then turn on. 3. Turn off the fireplace by pressing the center button again. The handset is now synchronized with the fireplace. Initial Settings (Time and temperature) 1. Press and hold the A1 and A2 buttons at the same time until the temperature symbol flashes. (Fig #48) 2. Use the up and down arrows to set pre- ferred temperature units. (°F or °C) 3. Press OK and the “hour” value will start to flash. 4. Use the up and down arrows to set the “hour” value. 5. Press OK and the “minute” value will flash. 6. Use the up and down arrows to set the “minute” value. 7. Press OK and the “day” value will flash. 8. Use the up and down arrows to set the “day” value. 9. Press OK to end the initial set up. ON / OFF BUTTON Fig. #47 HOLD A1 HOLD A2 FLASHES DAY HOUR: MIN Fig. #48 LEARN BUTTON STANDING PILOT BUTTON Fig. #46 30 TC30_CE3 250313-44 Maestro Control System Remote Control Initial Setup Childproof Lock An additional feature of this remote control is the childproof lock. To activate this system press and hold the timer and thermostat buttons for approx. 5 seconds until the “lock” symbol appears on the remote display. (Fig #49) The remote control hand set buttons are now locked and the lock symbol will reappear every time a button is pressed on the remote control until the timer and thermostat buttons are pressed and held again. Note: The fireplace can still be operated normally using the wall control even with the remote control buttons locked. Each Town and Country Maestro Control system comes equipped with a manual mode on the wall control and hand held remote, and three programmable modes accessible with the hand remote. Manual Mode (On remote and wall control) Basic operation of the fireplace can be performed with the wall control or remote hand set. (ON / OFF, as well as flame modulation UP/ DOWN). The center button on the remote control can be used to turn the fireplace ON and OFF. With the fireplace off, press the center button to turn it on. (The “MAN” and flame icons will be displayed on the screen) A second push will turn it off. (The “MAN” and flame icons will disappear from the screen) When the fireplace is on, the up and down buttons located above and below the center button are used to modulate the flame height. (Fig #50) Countdown Timer Mode (Operates the fireplace for a preset length of time) 1. Press the timer button and the time will flash on the lower center of the display. (Fig #51) 2. When display is flashing, use the up and down arrows to set the length of time you would like the fireplace to run. (The range is 10 minutes minimum to 180 minutes maximum). (Fig #52) 3. Press the OK button and the timer is set and the control is in countdown timer mode. 4. To exit the timer mode press the Program, Manual or Thermostat buttons. Please note that the first press of the Manual button will turn the fireplace off. Fig. #49 HOLD HOLD FLAME UP FLAME DOWN ON / OFF Fig. #50 31 TC30_CE3 250313- Maestro Control System - Operation Program Mode (To preset up to two on and off periods per day) The program mode has two settings for weekdays and two for weekends. The hand held remote comes with the following pre programmed settings: Weekday Program (Monday through Friday) Program one (P1) turns ON at 7:00am and turns OFF at 8:00am Program two (P2) turns ON at 5:00pm and turns OFF at 7:00pm Weekend Program (Saturday and Sunday) Program one (P1) turns ON at 9:00am and turns OFF at 10:00am Program two (P2) turns ON at 6:00pm and turns OFF at 9:00pm Activate the programs by pressing the pro- gram button on the lower left hand side of the remote hand set. (Fig #53) To customize these setting: 1. Hold the program button down until the display flashes. (P1, weekday ON time - [Fig #54]) 2. Use the up and down buttons to change the time to the desired ON time. 3. By pressing the OK button, the P1 week- day OFF time will flash. (Fig #54) 4. Use the up and down buttons to set the desired OFF time. 5. Press the OK button and the P2 weekday ON time will flash. 6. Repeat the process to set the P2 week- day, P1 weekend and P2 weekend pro- grams. 7. When the P2 OFF time is set and the OK button is pressed the display will stop flashing and the remote will be in program mode. The program settings are now stored in the remote handset and will not change unless the above process is repeated or the batteries are removed from the handset. To switch out of program mode, simply press one of the manual, timer or thermostat mode buttons. Please note that if the manual button is pressed it will turn the fireplace off. Fig. #51 TIMER Fig. #52 TIMER RUN DISPLAY PROGRAM Fig. #54 Fig. #53 32 TC30_CE3 250313-44 Thermostatic Mode (Only for use where permitted) (Operates the fireplace within a set tem- perature range) The fireplace is shipped with thermostatic mode function deactivated. If this function is permitted for use in your area it can be activated by depressing the recessed button on the underside of the hand held remote. (Fig #55) Once activated the thermostat symbol (Fig #56) will be displayed when the thermostat button is pressed. To activate a set point temperature: 1. Press the thermostat button to activate the thermostat mode. The temperature and thermostat symbols will appear. 2. Press and hold the thermostat button on the lower right hand side of the hand held remote for 5 seconds. (Fig #59) The temperature icon on the display will flash. (Fig #58) 3. While the temperature icon is flashing use the up and down arrows to set the temperature to the desired setting. 4. Once the desired setting is reached, press the OK button. If the OK button is not pressed the icon will continue to flash for 5 seconds and then set itself to the temperature displayed. 5. The fireplace is now in thermostatic mode. To exit the thermostatic mode press the program, manual or timer buttons. Please note that the first press of the manual button will turn the fireplace off. THERMOSTATIC MODE BUTTON Fig. #56 THERMOSTAT SYMBOL THERMOSTATIC BUTTONFig. #55 Fig. #57 TEMPERATURE SETTINGFig. #58 33 TC30_CE3 250313- CAUTION: Turn off gas and electrical power supply (if applicable) and allow ample time for unit to cool before servicing appliance. It is recommended that the fireplace and its venting should be inspected at least once a year by a qualified service person. Glass Panel: Warning: Do not operate fireplace with glass panel removed, cracked or broken. Replace- ment of the glass panel should be done by a licensed or qualified service person. Do not strike or otherwise impact the glass in anyway that may cause it to break. If the glass becomes cracked or broken it must be replaced before using the fireplace. Replacement glass can be obtained from your nearest Town & Country FireplacesTM dealer. The size required is 30" x 26" x 5mm. Use ceramic glass only. Do not substitute with any other type. To remove broken glass, remove window frame as noted in "Window Frame Removal" section. Unclip the Glass Retainer Clips located at the top and sides of the Window Frame. Pull the top edge of the glass out of the frame first, then lift it up and out of the bottom edge. Install the new piece of glass with the gasket into the frame so that the thicker bead of gasket faces the fireplace. Re-install glass retaining clips. Annual Inspection: a) Remove glass panel and inspect the decorative burner media (such as logs, pebbles, glass etc) for soot build up. If excessive build up of soot is present, have a qualified service person inspect and adjust the unit for proper combustion. Clean the decorative media and use a brush or vacuum cleaner to clean the burner, paying close attention to the burner ports. b) Check the pilot system for proper flame size and operation. Clean pilot free of soot, dust or any other deposits. (See Fig. #59) c) Check that the vent pipe and vent terminal are open and free from blockage or debris. If the venting is disassembled for cleaning, it must be properly assembled and re-sealed. Refer to VENTING section for proper procedure. d) Check glass panel gasket, replace if necessary. It is important that the glass seal be maintained in good condition. e) Check and replace batteries as needed. Note: The appliance area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids. Periodically: a) Viewing glass may be cleaned as necessary with fireplace glass cleaner. b) Exterior finish may be cleaned with mild soap and water. CAUTION: Do not use abrasive cleaners on glass or any other part of the fireplace. Do not clean glass when hot. APPENDIX PILOT FLAMEFLAME SENSOR ELECTRODE PILOTFig. #59 Maintenance 34 TC30_CE3 250313-44 (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) #1.....TC30 BODY ASSEMBLY 1a FIREBOX SHIELD (c/w insulation) 1b FLUE DAMPER 1c SPRING LATCH ASSEMBLY(2) 1d CONTROL ASSEMBLY HOLDER BRICK PANEL RETAINER (not shown) #2..... GLASS ASSEMBLY 2a REPLACEMENT GLASS (c/w gasket) ITEM DESCRIPTION PART NO. #1 TC30 BODY ASSM..... .................................TC30.CE #2 FRAME & GLASS ASSM...........................TC30.9220 #3 FRAMIMG KIT ........................................TC30. FRKIT ITEM DESCRIPTION PART NO. #4 PANEL SETS PARK AVE. BEIGE HERRINGBONE .................TCPN.30PAC MT.VERNON RED HERRINGBONE .................TCPN.30VRC MANHATTAN BEIGE STACKED BRICK ............TCPN.30MNC BLACK PORCELAIN .........................................TCPN.770.C C B BROWN PORCELAIN ................................TCPN.770CB.C #3.....FRAMIMG KIT 3a STEEL STUDS #4.....PANEL SETS 4a PANEL, LEFT SIDE 4b PANEL, UPPER 4c PANEL, RIGHT SIDE 4d PANEL, LEFT BASE 4e PANEL, RIGHT BASE 4f PANEL, LOWER BACK KIT CONTENTS: 1a #1 1b 1c 1d2a 4a 4c 4f 4b 4d 4e #3 #2 MAESTRO CONTROL ASSEMBLY - See Page 35 #4 3a 35 TC30_CE3 250313- TC30_C Replacement Parts 1a 1k 1i 1h 1f 1e 1d 1c 1b 1l #1 #2 #3 #4 #5 #6 2a 2e 2d 2b 3a 3c 3b 4a 4c 4b #8 #7 1j 1m 1g (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM .......DESCRIPTION .................................................PART NO. #1..........CONTROL ASSEMBLY KIT ....................TCRP.9271A #2..........BULKHEAD ASSEMBLY KIT ..................TCRP.9285 #3..........UTILITY BOX ASSEMBLY KIT ................TCRP.5024405 #4..........WALL SWITCH ASSSEMBLY KIT ..........TCRP.5005043 ITEM .......DESCRIPTION ............................................PART NO. #5..........COMMUNICATION CABLE KIT .........5005.06 #6..........CONTROL BOX KIT ...........................TCRP.9276P2WLD #7..........REMOTE HAND SET..........................5005.05 #8..........TEST FITTING ....................................5019.104 #1....CONTROL ASSEMBLY KIT 1a VALVE c/w FITTINGS 1b 1/4" FLEX TUBE 1c 1/2" FLEX TUBE 1d CONTROL MOUNTING BRACKET 1e IGNITION MODULE 1f WIRING HARNESS 1g MODULE HOLD DOWN BRACKET 1h PRESSURE TEST ASSEMBLY 1i AC ADAPTOR 1j TC36ST PLATE (A) 1k TC36ST PLATE (B 1l WING NUTS (2) 1m TC30 MINIMUM RATE SCREW, NG 2a INLET PLATE 2b INLET PLATE GASKET 2d 1/2" BULKHEAD FITTING 2e 1/4" BULKHEAD FITTING #2....BULKHEAD ASSEMBLY KIT 2a INLET PLATE 2b INLET PLATE GASKET 2c ELEC BULKHEAD GASKET 2d 1/2" BULKHEAD FITTING 2e 1/4" BULKHEAD FITTING #3....UTILITY BOX ASSEMBLY KIT 3a UTILITY BOX 3b ELECTRICAL RECEPTACLE 3c COVER PLATE #4....WALL SWITCH ASSSEMBLY KIT 4a BATTERY HOLDER 4b WALL SWITCH COVER PLATE 4c WALL SWITCH KIT CONTENTS: #5....COMMUNICATION CABLE KIT #6....CONTROL BOX KIT #7....REMOTE HAND SET #8....TEST FITTING 36 TC30_CE3 250313-44 Replacement Parts – Maestro Control System Fig. #60 37 TC30_CE3 250313- Wiring Diagram 1 1 5 V o l t 60 H z 1. 8 A Po w e r V en t F a n Pr e s s u r e Sw i t c h AC A d a p t o r El e c t r i c a l b o x i n s i d e Co n t r o l C o m p a r t m e n t Ga s V a l v e Mo d u l e Wa l l C o n t r o l Pu l l c i r c l e d c o n n e c t o r s a p a r t to c o n n e c t t o p o w e r v e n t Wh i t e Gr e e n Wh i t e Or a n g e Bla c k Bla c k Bla c k Bla c k Re d 12 0 V o l t H o t w i r e ( B l a c k ) 12 0 V ol t C o m m o n w i r e ( W h i t e ) 1/4 ” M a l e Co n n e c t o r 1/4 ” M a l e Co n n e c t o r 1/4 ” M a l e Co n n e c t o r 1/4 ” M a l e Co n n e c t o r 1/4 ” F e m a l e Co n n e c t o r 1/4 ” F e m a l e Co n n e c t o r 1/4 ” F e m a l e Co n n e c t o r 1/4 ” F e m a l e Co n n e c t o r Wi r i n g t h e P o w e r V e n t K i t p r o v i d e d b y T o w n & C o u n t r y Co m m u n i c a t i o n w i r e s Ma i n Pilo t Lo w p r e s s u r e s i d e e g n a r O e g n a r O Pr e s s u r e s w i t c h wi r e ( S u p p l i e d ) Po w e r V e n t s w i t c h wi r e ( S u p p l i e d ) k c a l B k c a l B ST A N D A R D A W G 1 4 - 2 W I R E OR E Q U I V A L E N T ( N O T S U P P L I E D ) 16 1/2" 9" 16 1/2" 16 1/2" 9 5/8" TCVT.WTA VERTICAL TERMINATION CAP TCVT.9365 ROOF SUPPORT BRACKET TCVT.93915 STORM COLLAR TC42.90665 WALL SHIELD / CEILING FIRESTOP TCVT.THIMA Fig. #63 WALL TERMINAL TCVT.9360 WALLSHIELD/CEILING FIRESTOP THIMBLE TCVT.THIMA Fig. #61 Fig. #62 38 TC30_CE3 250313-44 Wall Termination Kit TCVT.THIMA Wall Shield/ Ceiling Firestop Thimble TCVT.RTARoof Termination Kit 4 5 ° 11" 9 1/2"10 15/16" 10 5/16" 15 7/8" 7/16"1 5/16" 8 5/16" 13 13/16"12 9/16" 13 1/8" * 11 1/8" TCVT.811X12ADJ TCVT.811XLB45 TCVT.811XLB90 TCVT.811X _ _ 12" PIPE ..........10 1/4" 18" PIPE ..........16 1/4" 24" PIPE ..........22 1/4" 48" PIPE ..........46 1/4" Fig. #64 39 TC30_CE3 250313- Vent Pipe Dimensions B A C 1 1/4” 18 3/4"1 1/4“ 20" B A 1 1/4” 20” 11 3/8" 10 7/8" 1 1/4” B A C 1 1/4” ADDING AN ADJUSTABLE SECTION TO PIPE WILL INCREASE OFFSET BY 2 1/8" TO 6 3/4" A B C 12" PIPE 18 5/8" 18" 18" PIPE 22 7/8" 22 3/8" 24" PIPE 27 1/8" 26 1/2" 48" PIPE 44 1/16" 43 1/2" Fig. #65 ADDING AN ADJUSTABLE SECTION TO PIPE WILL INCREASE OFFSET BY 2 1/8" TO 6 3/4" A B C 12" PIPE 13 7/16" 23 1/4" 18" PIPE 17 9/16" 27 5/8" 24" PIPE 21 7/8" 31 3/4" 48" PIPE 38 3/4" 44 7/8" A B 12" PIPE 29" 18" PIPE 35" 24" PIPE 41" 48" PIPE 65" ADDING AN ADJUSTABLE SECTION TO PIPE WILL INCREASE OFFSET BY 3" TO 9 1/2" 40 TC30_CE3 250313-44 Vent Offset Chart 41 TC30_CE3 250313- Light Wiring Diagram MEDIA TRAY LIGHTS (Optional) UPPER LIGHTS Bl a c k Bl a c k Wh i t e Wh i t e 11 0 V A C H O T 11 0 V A C H O T 11 0 V A C C O M M O N 11 0 V A C C O M M O N GROUND GROUND GREEN GREEN WALL SWITCH WALL SWITCH TERMINAL BLOCK A (UPPER LIGHTS) TERMINAL BLOCK B (FLOOR LIGHTS) Wh i t e Wh i t e Bl a c k Bl a c k Fig. #66 Light Bulb Replacement 1. Replacement bulbs should only be G6.35/T4, 75Watt. 2. Remove the screw holding the glass cover in place. 3. Use a flat blade screw driver to pull down the end of the cover and remove Fig. #67 4. DO NOT TOUCH THE BULB DIRECTLY. Use latex gloves or paper towel to remove bulb and replace. 5. Replace cover and secure with screw previously removed. Fig. #67 GLASSCOVER 42 TC30_CE3 250313-44 Notes 43 TC30_CE3 250313- NOTE: The Safety Label is located on a plate found in a slot between the left hand side lintel and the left hand side window frame. This plate is attached to the lintel with a cable. Safety Label Location Printed in Canada Technical support: 1-250-748-1184 Web site: www.townandcountryfireplaces.net 2975 Allenby Rd., Duncan, BC V9L 6V8 PART# TC30.NG06C For use with: Model TC30 Series C TC30 CHALET II BURNER KIT INSTALLATION INSTRUCTIONS 200411-16 TC30.NG06C 5056.42907 INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. These instructions are supplementary to the Installation and Operating Instructions supplied with the fi replace and should be kept together. Refer to the Installation and Operating Instructions for proper gas supply, safety requirements and operating instructions BURNER ASSEMBLY EMBER MATERIAL 7 PCS LOG SET HARDWARE PACKAGE LOG GRATE 2 TC30.NG06C 200411-16 Contents of Package Burner Installation 1. Place the keyhole slots in the burner over the two screws located in the fi rebox base. (Fig. #1 & 1a) 2. Slide the burner back to engage the screws in the small part of the keyhole slot and tighten screws. (Fig. #1b) 3. Remove access cover from side of fi rebox(Fig. #1c) Fig. # 1a Fig. # 1b SCREWS Fig. # 1 Fig. # 1c If this fi replace is to be used on Propane please convert prior to installtion. See pages 9 – 11. BULKHEAD PLATE 2 SCREWS 4. Secure the electrical bulkhead plate and gasket to the fi rebox. (2 screws) Attach the ignition and sensor wires to the module. Red end to the connector marked by the red dot, white end to the connector marked by the white dot Fig.#2 & Fig.#3 Fig. # 2 Burner/ Grate Installation RED END TO RED DOT WHITE END TO WHITE DOT MODULE Fig. # 3 3 TC30.NG06C 200411-16 4 TC30.NG06C 200411-16 PILOT SUPPLY TUBE MAIN GAS SUPPLY TUBE Fig. # 5 5. Attach the pilot and gas supply tubes to the bulk head fi tting and tighten. (Fig. # 4) Ensure the connections are gas tight. Conceal the spark and sensor wires below the supply tubes. A panel set must now be installed. See Installation and Operating Instructions manual for details. 6. Position the slots of the grate securing brackets over the holes in the fl oor shield and secure with the two screws (Fig. # 5). Fig. # 4 5 TC30.NG06C 200411-16 Ember Material Placement LOG GRATE GLOWING EMBERS Ember Material A large bag of ember material is shipped with the fi replace and needs to be installed on the burner to ensure optimum performance and fl ame appearance. 1. Pull apart the material into ember size pieces (approximately 1” square) and gently place them into the burner pan. Do not compress, leave them loose for best performance. 2. Fill the burner pan level with the top of the pan at rear, and gradually sloping forward down to the fi rebox fl oor at the front, covering both burner tubes. 3. Place remaining ember material outside of the burner pan as desired to cover-up gas lines and brackets. Note: Ember material placement and amount will affect fl ame appear- ance. More ember material results in lower flame height. Add or remove as needed until desired fl ame affect. Fig. # 6 Gas plumbing and vent connections should be completed before proceeding. The logs are are fragile and should be handled with care. Unpack and inspect log set. There should be a total of 7 logs. Position the logs as indicated by the following pictures. Place the rear log back against the tabs located at the back of the grate. Place left log as pictured, engaging the pins with corresponding holes on the underside of the log. Install the right log into the grate and pull it forward into position as shown. Place the four remaining small logs on the fl oor of the fi rebox in the positions and order as shown. Log Set Assembly Fig. # 7 LOG #1 Fig. #9 Fig. # 8 LOG #2 LOG #3 6 TC30.NG06C 200411-16 Fig. #11 Fig. #10 LOG #4 LOG #5 7 TC30.NG06C 200411-16 Fig. #13 LOG #7 Note: Improper placement of logs will cause sooting on internal parts and glass. Fig. #12 LOG #6 8 TC30.NG06C 200411-16 MAIN BURNER (#48) ORIFICE (5021.3407) MINIMUM RATE SCREW (5005.011) CONVERSION LABEL (5052.52085) For use with model: Pour utilise avec du modèle: LP GAS/ DU GAZ LP 12.5 in/wc /12.5 po/c.e. (3.11 kPa) 13.9 in/wc / 13.9 po/c.e. (3.45 kPa) 11.0 in/wc / 11.0 po/c.e. (.95 kPa) # 48 (1.93 mm) Max.: 35,000 (10.3)Min.: 27,000 (7.91) 080411 6-TC30 5052.52085 Date: ______________________ By / Par: ___________________ This appliance was converted to PROPANE GAS with this kit on this date by the organiza-tion which accepts the respon-sibility that this conversion has been properly made. / Cet appariel etair converter au gaz LP par l’emploi de la trousse de conversion par une organi-zation qui accepte la responsi-bilité pour une installation en bon état. TC30Series C If the unit is to be used on propane convert as follows using the components supplied with this burner: CAUTION The gas supply and electrical power shall be shut off before proceeding with the conversion. Note: Factory supplied components must be used to ensure correct input. After conversion confi rm proper manifold pressure. 1. Ensure the burner, pilot and gas supply are turned off, and the appliance has cooled. 2. Remove the two screws securing the the burner grate. (Fig. #14) 3. Remove the two screws securing the manifold assembly to the burner. (Fig. #15) 4. Remove the manifold assembly from the burner. (Fig. #16) WARNING This conversion kit shall be installed by a qualifi ed service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fi re, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualifi ed service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specifi ed in the manufacturer's instructions supplied with the kit. Fig #14 Fig #15 Fig #16 9 TC30.NG06C 200411-16 Propane Conversion HOLE Fig #20 Fig #21 Minimum rate screw 5. With a ½” wrench remove the natural gas orifi ce (#32) and replace with propane orifi ce (#48)(our part # 5021.3407) (Fig. #17) 6. Fully open the primary air shutter. 7. Reinstall the manifold and air defl ector 8. With a 7/16” wrench loosen the pilot head on the pilot assembly by a half-turn (Fig. #20) 9. Slide the pilot adjustment band over and ensure that the hole in the orifi ce band is showing. (Fig. #21 shows NG position, Fig. # 22 shows LP position) Retighten pilot head. 10. Remove right hand brick panel (if installed) and access panel located on right hand side of fi rebox (See Fig. #27). 11. Remove the minimum rate screw located in the valve. (Fig. #23) NOTE: Primary air shutter must be fully closed for Natural gas or fully open for Propane. Fig #18 Fig #19 Fig #22 Fig #23 Fig #17 10 TC30.NG06C 200411-16 12. Replace the minimum rate screw with the one provided in the propane conversion kit supplied with this fi replace. Ensure that the screw is fully installed. (Fig. #24) 13. Remove the aluminum cap from the top of the pressure regulator. (Fig. #25) 14. Press down on the center post and rotate 90°. The center post should stay down. (Fig. #26). Replace the aluminum cap. 15. Fill in the date and the name of the person who performed the conversion in the white area on the conversion label. Peel off the protective backing and apply the conversion label directly over the gas specifi cations on the rating label. 16. Attach the access panel to the side of the fi rebox with the previously removed screws. (Fig. #27) Note: Gasket must be installed with access panel. Minimum rate screw NG LP Fig #24 Fig #25 Fig #26 Fig #27 11 TC30.NG06C 200411-16 1. Remove the plug from the pressure test port. The plug is located between the right side lintel and fi rebox side (bottom port). (Fig. #33) 2. Thread the extension test fi tting into the open test port. (Fig. #34) 3. Attach a pressure gauge onto the fi tting. 4. When testing is complete remove the extension test fi tting and replace the plug. Thread sealant will be required to ensure a gas tight connection. Correct gas pressure requirement: Supply Pressure Natural Gas Propane Min. Pressure 5.0" WC 12.5" WC (For purpose of input adjustment) Max. Pressure 13.9" WC 13.9" WC Manifold Pressure Maximum 3.8" WC 11" WC Minimum 2.1" WC 5.5" WC SUPPLY PRESSURE MANIFOLD PRESSURE Fig #29aNote: To test the gas pressure, turn off the gas supply before removing the plug from the supply pressure test port or manifold pressure test port. Verify gas pressures with the fi replace lit and on the highest setting. Fig #28 Fig #28 12 TC30.NG06C 200411-16 Gas Pressure Check Caution: Proper air shutter setting is a must. The fl ame should be just orange and “lazy”. It should NEVER be set to create sooting on internal parts and glass. Caution: Burner area may be hot! Turn off the fi replace and allow the unit to cool before proceeding. To Adjust: 1. Open and remove window frame and set aside. See “Window Frame Removal” section found in the Installation and Operating Instructions manual. 2. Remove the logs and set aside. 3. Remove air defl ector from log grate (2 screws) 4. Loosen the Primary Air Shutter screw. 5. Rotate the shutter to increase or decrease the amount of primary air. 6. Reassemble in reverse order. The air shutter on the burner tube controls the primary combustion air to the gas burner and is preset at the factory for natural gas fuel. Some adjustment may be necessary to obtain desired fl ame and to eliminate carbon deposits. Evaluate fl ame appearance after the fi replace has reached operating temperature. See Fig. #29 for proper fl ame pattern. Open primary air shutter if the logs, glass, and fi rebox have carbon accumulation and/or the fl ames are long, dark and stringy. The shutter may also be opened to enhance the ember material glow and lessen the fl ame height. Fig #29 13 TC30.NG06C 200411-16 Burner Flame Adjustment 4 5 6 1a 1b 1c 1d 1e 1f 1g 1h 1i 1j 2a 2b 2c 2d 2e 2f 2g ITEM .......DESCRIPTION ............................................PART NO. #1..........CHALET II BURNER ASSEMBLY ......TC30.NG06C #2..........7 PCS LOG SET .................................5094.301795 #3..........ORIFICE, NATURAL GAS (#32) .........5021.332.A ITEM .......DESCRIPTION ............................................PART NO. #4..........PILOT ASSEMBLY.....................TCRP.5005025 #5..........MAIN SUPPLY TUBE ..........................5019.223 #6..........PILOT TUBE ......................................5019.225 #7..........PROPANE CONVERSION KIT ...........TC30.LPCE01 #1....BURNER ASSEMBLY 1a GRATE 1b AIR DEFLECTOR 1c BURNER TRAY 1d PILOT SHIELD 1e BLOCKER PLATE 1f MANIFOLD 1g 1/2 PIPE TO 1/2 TUBE CONNECTION 1h PILOT BRACKET 1i HEAT SHIELD 1j HEAT SHIELD INSULATION 2a BASE LOG 2b TOP LEFT LOG 2c TOP RIGHT LOG 2d CENTER CHUNK 2e BOTTOM LHS CHUNK KIT CONTENTS: 2f BOTTOM CENTER CHUNK 2g BOTTOM RHS CHUNK 3 ORIFICE, NATURAL GAS 4 PILOT ASSEMBLY 5 MAIN SUPPLY TUBE 6 PILOT TUBE #2....7 PCS LOG SET 2a BASE LOG 2b TOP LEFT LOG 2c TOP RIGHT LOG 2d CENTER CHUNK 2e BOTTOM LHS CHUNK 2f BOTTOM CENTER CHUNK 2g BOTTOM RHS CHUNK #3....ORIFICE, NATURAL GAS (#32) #4....PILOT ASSEMBLY, CONVERTIBLE #5....MAIN SUPPLY TUBE #6....PILOT TUBE #7....PROPANE CONVERSION KIT (Not shown) (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) * NOT SHOWN* 14 TC30.NG06C 200411-16 Replacement Parts 15 TC30.NG06C 200411-16 Printed in Canada Technical support: 1-250-748-1184 Web site: www.townandcountryfi replaces.net 2975 Allenby Rd., Duncan, BC V9L 6V8 Fireplace Vertical Termination Cathedral Ceiling Stove Installation Co-Linear Insert Installation Masonry Chimney Conversion Stove with Snorkel Horizontal Termination Stove Horizontal Termination Metal Chimney Conversion Di r e c t V e n t P r o ® DirectVent Pro® Unitized, co-axial venting system for direct vent gas or propane stoves and fireplaces. Step 1.Verify the venting requirements of the appliance used. Choose the liner system appropriate for the appliance and installation. Step 2.Refer to the Typical Installations for the type of liner installation similar to your situation. Identify the needed parts for installation. Step 3.The size of the liner should match the outlet size on the appliance or the size of the vent/manifold that penetrates into the masonry chimney. Step 4.Determine the length of liner needed. Step 5.Make sure of a proper fit for the Top Plate of the reliner to provide a secure, leak-proof installation. Step 6.If a free-standing appliance is used, select the vent or stovepipe pieces to connect from the appliance to the liner (refer to the appropriate DuraVent catalog section). Step 7.Important! Check to be sure the installation complies with all local and national code requirements, including clearance to combustibles. Contact the local building inspector for permit requirements. How To Plan Your Installation For more information about DirectVentPro, scan qr tag or visit www.duravent.com. 800.835.4429 | 707.446.4740 Fax | www.duravent.com | L910 4/2013 • Refer to our Typical Venting Installation drawinPro to select the appropriate component parts for your installation. • The inner and outer pipe diameters should match the outlet size of the appliance. • Check the appliance manufacturer's installation instructions to confirm which types of vent configurations are permitted (i.e. horizontal, vertical, chimney reline, etc.). Also, check for any venting restrictions such as maximum horizontal run, minimum and maximum vertical rise, maximum offset, etc. Typical InstallationsInstallation How It Works Direct vent appliances are 'sealed combustion systems'. That means the air for combustion is delivered to the appliance through the venting system from outside. As a result, direct vent appliances do not consume warm indoor air for combustion, and they are not subject to oxygen starvation, poor draft and other problems associated with 'tight' energy efficient homes. With sealed direct vent systems, all combustion by-products are safely vented out through the venting system, eliminating fumes, water moisture, and indoor air contamination. 1 7 7 5 5 8 1 2 3 5 5 6 6 6 16 1 2 3 4 5 5 5 5 5 5 9 10 HOT 51114 13 12 13 Co-Linear Insert 12 1 7 8 7 5 5 Metal ChimneyConversion DirectVent Pro 1 Vertical Termination Cap 2 Storm Collar 3 Flashing 4 Cathedral Ceiling Support Box 5 Pipe 6 45° Elbow 7 Class A Chimney Conversion Kit 8 4" Flex 9 90° Elbow 10 Horizontal Termination Cap 11 Snorkel Termination Cap 12 Colinear Kit 13 3" Flex 14 Co-Axial to Co-Linear Connector 15 Masonry Chimney Conversion Kit 16 Elbow Strap Sconce Termination Cap 90° Elbow Straight Pipe Length Wall Thimble Cover or Wall Thimble Applications DirectVent Pro is a unitized, coaxial venting system designed for use with direct vent gas or propane stoves, heaters, and fireplaces. Materials and Construction .020” aluminum inner wall. .018” galvanized steel outer wall. Painted outer walls made of laser-welded .018” galvalume steel. Caps also available in stainless steel and copper. Outer pipe brings combustion air to the appliance. Inner pipe exhausts flue gases to the outside. Gaskets or sealants not required (unless specified by the appliance manufacturer). Clearances Specified by the appliance manufacturer. Diameters 4” x 6 5⁄8” and 5” x 8”. Listings DirectVent Pro, in combination with the gas appliance, has been tested and listed as a decorative gas appliance system or as a direct vent heater system by a major testing agency, such as UL, CSA, Warnock Hersey, or OMNI. DirectVent Pro Stunning design and Engineered Excellence® utilizing state-of-the art manufacturing. DirectVent Pro features tight inner connections for superb performance, with no gaskets or sealants required (unless specified by the appliance manufacturer). All black pipe lengths, pipe extensions, and elbows feature laser-welded outer wall seams for a sleek finish. Low-profile locks and no hems or beads allow for a beautiful product that looks elegant in any interior. Engineered Excellence® with innovation and style... DirectVent Pro. DuraVent's direct vent is specified exclusively by nearly every major stove and fireplace manufacturer in the U.S. and Canada, with the largest choice of termination caps for direct vent available. For more information about DirectVent Pro, scan this qr code or visit duravent.com. Engineered Excellence Product List Horizontal Termination Kit AKit includes: 90° black elbow, ceiling support/wall thimble cover, 24” black pipe, 8 1⁄2” black pipe extension. Termination cap not included. 4” x 6 5⁄8” Direct Vent. Horizontal Termination Kit CKit includes: 90° black elbow, wall thimble, wall thimble cover, 24” black pipe, 8 1⁄2” black pipe extension. Termination cap not included. 4” x 6 5⁄8” Direct Vent. Masonry Chimney Conversion KitKit 46DVA-KMC includes: Cap Adapter, 18” x 18” Flashing, Round Ceiling Support/Wall Thimble Cover, Retro Connector. For 4” x 6 5⁄8” direct vent. Termination Cap and 4” flex are sold separately. Kit 46DVA-KCT includes: Cap Adapter and a 18” x 18” Flashing. Use with 4” x 6 5⁄8” direct vent gas stoves. Chimney Conversion KitKit includes: Cap Adapter & Retro Connector. For 4” x 6 5⁄8” direct vent. Use with metal chimneys. PipePainted black or galvanized. 4” x 6 5⁄8” & 5” x 8” sizes. 6”, 9”, 12”, 18", 24”, 36” , 48” & 60" lengths. Pipe ExtensionOne-piece Pipe Extension, in 8 1⁄2” and 16” lengths, slides over pipe for precise length needed. Painted black or galvanized. 4” x 6 5⁄8” & 5” x 8” sizes. Adjustable PipeUse to add length to a straight length of DirectVent Pro. 30°/ 45°/ 60°/ 90° ElbowsPainted black or galvanized. All elbows swivel. Fixed angle. 4” x 6 5⁄8” and 5” x 8”. Elbow StrapUse for supporting vent pipe between offsets. Ceiling Support/ Wall Thimble CoverDecorative cover painted black. Also used as a flat ceiling support cover. Cathedral Ceiling Support BoxUse to pass through ceiling and support pipe. Painted black, 14” tall. Trim included. DSA FlashingsForms to fit on metal or tile roofs. Available in adjustable and steep roof styles. Made of malleable dead soft aluminum. Storm CollarUse to maintain a weather tight seal between pipe and flashing. Round Horizontal Termination CapUse for through-the-wall terminations. Available in aluminum only. SconceTermination CapUse for horizontal through-the-wall terminations. Aluminum, stainless steel, or copper. High-Wind SconceTermination CapUse for horizontal through-the-wall terminations. Provides improved performance in high wind conditions. Aluminum, stainless steel, or copper. Square HorizontalTermination CapUse for through-the-wall terminations. Aluminum, stainless steel, or copper. Snorkle Termination CapUse when a vertical rise is needed to meet minimum heights. For horizontal through the wall applications. Available in 14" and 36" heights. Horizontal WindguardUse with terminations in high wind conditions. For through-the-wall applications. Fits all caps and snorkels. High Wind Termination CapUse in high wind conditions. For vertical applications. Vertical Wind GuardUse for horizontal through-the-wall terminations when a vertical rise is desired in the system to meet appliance manufacturer recommended minimum heights. Do not enclose in the wall or install below grade. Low Profile Termination CapUse for vertical terminations only. Aluminum and stainless steel. Wall Thimble and Wall Thimble ReducedProvides a complete wall-pass-through and firestop. Universal Wall ThimbleProvides a complete wall-pass-through and interior firestop. Features an adjustable sleeve for an exact fit. Eliminates visible trim on exterior or wall near cap. Wall FirestopFor horizontal through-the-wall installations. Vinyl Siding StandoffUse as a heat shield on structures with temperature sensitive siding. Vinyl Siding Standoff Kit andVinyl Siding Standoff Kit - ReducedUse as a heat shield on structures with temperature sensitive siding. 4-piece design. For Sq. Horizontal Cap. Reduced version for Sconce & Round Horizontal Cap. Counter Flashing Kit andCounter Flashing Kit - ReducedPrevents water intrusion into stucco-sided homes. Reduced version for Sconce & Round Horizontal Cap. Ceiling FirestopUse for multi-story vertical installations at second floor and subsequent floors. Attic Insulation ShieldUse for installations that pass through an attic to prevent insulation and debris from accumulating near the vent. Wall StrapUse to support pipe. Provides 1” clearance. Install at 4' intervals on vertical runs. Restrictor DiskUse when requried by appliance manufacturer to restrict incoming combustion air. Adjustable Roof FlashingUse to weather proof the penetration of vent pipe through the roof. 0/12”-6/12” Steep Roof FlashingUse to weather proof the penetration of vent pipe through a steep roof. 7/12”- 12/12”. Flat Roof FlashingUse to weather proof the penetration of vent pipe through a flat roof. Extended Vertical Termination CapUse in extremely cold climates. Separates air intake vents from exhaust area. Chimney Liner Flex ExtensionUse with co-linear and flex system. 3” x 35’ and 4” x 35’. Flex CouplingUse to join flex liner sections together. 3” and 4” flex. Co-Axial to Co-Linear ConnectorUse Co-Linear Adapter for stoves with co-axial outlets. Refer to stove mfg installation instructions for approval. Chimney Liner Termination KitKit includes: Termination Connector and Flashing. Caps & flex sold separately. Appliance AdapterAttaches to appliance outlet allowing pipe to easily connect or disconnect. Monessen AdapterAllows the installer to attach DuraVent’s DirectVent Pro 4 x 6 5⁄8” pipe to a Monessen 4 x 7 direct vent exhaust outlet. ReducerUse to reduce vent diameter from 5”x 8” to 4” x 6 5⁄8”. Check with appliance manufacturer for approval. Co-Linear Flex ConnectorUse as a flex connector with inserts with 3” co-linear intake and exhaust ports. Co-Linear Kit w/FlexUse when installing a direct vent co-linear insert into a masonry chimney. Kit includes: Choice of High-Wind Termination Cap or Prairie Termination Cap; and two pieces of Aluminum Flex lengths - one Red (exhaust), and one Green (air intake). 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