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Portland, Oregon Report#028-F-80b-5 ANSI Z21.88a-2003 • Operation . � Maintenance WARNING: lf the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personat injury or loss of I ife. - Do not stare or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT Tp DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not tauch any etectrical switch; do not use any phone in your building. • Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If yau cannot reach your gas supplier, call the fire department. - Instaltation and service must be performed by a quatified insta(ter, service agency or the gas su lier. This appliance may be installed in an aftermarket permanently ��,�"� located, manufactured home (USA only) or mobile home, where not �; � � �� NOT Gl.ASS WILL prohibited by local codes. ' � ��` �� ' , :: CAUSE BURNS. This appliance is only for use � �� '� ��=' �� DO NOT TOUCH GLASS wifh fhe type(s) of gas indicated � �` ��? �� on the rafing ptate. A conversion � : ��,..�,� UNTIL COOLED. kit is supplied with the appliance. ' _ '� �'��;�� NEVER ALLQW CNILDREN � TO TOUCH GLASS. �. __ _.. __�. _...�.� � ��: � �.�� C�wner s Man ual � TRAVIS INDUSTRI�f NOU6E OF FIkE O Copyright 2012, T.1. $10.00 100-01308 4121120 www.travisproducts.com 4800 Harbour Pointe Blvd. SW Mukilteo,WA 98275 • e • Introducfion We weicome you as a new owner of an 564 SS GS2 gas freplace.This manual detai[s operation and maintenance of this fireplace. Please familiarize yourseif with the Owner's Manua!before operating your heater and save the manual for future reference. Impor�anf lnformatior� No other 564 SS gas fireplace has the same serial number as yours. The serial number is on the fisting Register your warranty online at: labef that is chained to the gas contro(va(ve. This traviswarranty.com seria[number may be needed in case you require senrice. Or, mail your warranty card to: Modei: 564 SS GS2 Fireplace Travis tndustries House of Fire 4800 Harbour Pointe Blvd. SW Serial Number: Mukilteo,WA 98275 Purchase Date: Save Your Bip of Sale. To receive full warranty coverage, you will Purchased From: need to show evidence of the date you purchased your heater. Do not mail your Bill of Sa[e to us. We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one ptace should the need for service or information occur. Insfallation Warnings • Installation requirements are printed in the 564 SS GS2 Installation Manual (part# 400-013Q7}. All requirements in the installation manual must be met. • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. • This heater must be installed by a quali�ed installer who has gone through a training program for the installation of direct vent gas appliances. • This appliance must be installed in accordance with all local codes, if any; if not, fallow ANSI Z223.1 and NFPA 54{88). • !n Manufactured or Mobile Homes must conform with Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Instatlations, ANSI/NCSBCS A225.1. This appliance may be installed in Manufactured Housing only after the home is site located. � The fireplace is designed to operate on natural gas, or propane (LP). • All exhaust gases must be vented outside the structure of the living-area. Combustian air is drawn from outside the living-area structure. • Notify your insurance company before hooking up this fireplace. �Travis Industries 4121120 10Q-01308 \ , � ��r� a> � ;a ,:�.�..,�, a � � ��\w ��'' � � � � � � `� ,.a� �.�..,. . �, �� ._..� .w�.�-.�,�� _ Tabfe af Contents Introduction...........................................................2 Grill lnstailation and Removal............................13 Important Information.............................. .,...2 Face lnstal[ation and Removal................. ........ 1a Installafion Warnings................... ""'"" •••••••••••••�•••••••••••2 Glass Frame Removat and Instaltation .............15 Table af Contents..................................................3 Giass F�ame Remaval and tnstaltatlon Features.................................................................3 (continuedj..........................................................16 Heating Specificatians.........................................3 Log Set Insta[ ................... lation. .17 Before You Begln..................................................6 Log Set Ov ....................'....................... erview. .....................17 Location of Controls.............................................6 Rear Lag Installation .., �g ..................................... Starting the Fireptace fo�the First Time.............7 Right Log Installation............................. . ...19 . ....... Turning the Fireplace On and Off........................T Left Log Installation...........................................20 Comfort Controf....................................................7 Left Twig fnstallation..........................................21 Adjusting the Ffame Height.......................... Right Twig Instailation.......................................22 ........8 Ember installation..............................................23 Accent Light..........................................................8 Adjusting the Optional Blower Speed.................9 Glass Gieaning....................................................24 Continuous Pitot/GreenSmartT"'Pitot Switch...9 7roubleshooti�g Tabfe.......................................25 Norma!Operating Sounds........................ Wiring Diagram...................................................26 """"':�� ReplacementPartsList......................... Normai Operating Odors........................ .... 10 .............27 """' CONDtTtONS&EXCLUSIONS............................28 Maintaining Your Fireplace's Appearance........11 �F WARRANTY SERVICE IS NEEDED:...............28 Battery Reptacement..........................................11 Power Backup Batteries......................... Accesso�tes.........................................................29 ��'""""�� GreenSmartT'" 2 Remote/The�mostat..............29 Control Panel Light Battery...............................11 Accent Light Replacement.................................12 Blower...............................................................29 Firebacks...........................................................29 Yearly Servtce Procedu�e...................................12 Index .................................................................30 Features • Works During Power Outages(battery backup} . Built-ln Controi Panel Light • Optional GreenSmartT"' 2 Thermostat/Remote Control • Standing or Intermittent(GreenSmart)Pilot • Realistic"Wood Fire"Look • Convenient Operating Controls • Optionai Blower for Effective Heat Distribution • Variabie-Rate Heat Output • Built-In Accent Light(night light} Low Maintenance Heating Speci�cations Natural Gas Propane Approximate Heating Capacity(in square feetj' 950 950 Maximum BTU [nput Per Hour 20,500 20,500 Minimum BTU Input on Low 5,100 4 2pp ` Heating capacity will vary with floor plan,insulation,and outside temperature. �T�avis Industries 4121120 100-01308 o • 564SS • GreenSmartT"' 2 o Fireplace . Tested and Listed by ,f ;: I J'J'J OMNI-Test Laboratories, Inc. Beaverton, Oregon Report#028-F-80b-5 ANSI Z21.88b-2003 • Built-tn Direct Vent Fireplace • Natural Gas or Propane • Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personat injury or loss of I ife. - Do not store or use gasaline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT TO DO !F YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. - Installation and service must be pe�formed by a qualified installer,service agency or the gas su lier. This appliance may be installed in an aftermarket permanently located,manufactured home(USA only) �� or mobile home,where not prohibited by focal codes. This appliance is only for use with the type{s)of gas � 3 -�� HOT GLASS WI�L indicated on the rating ptate. A conversion kit is � CAUSE BURNS. supplied with the appliance. � '�� :� DO NoT TOUCH GIASS UNTIL COOLED � � NEVERALLOW CHILDREN " ��.-'` TO TOUCH GIASS. Installation Manual ��, Installer: After instatlatian give this manua[to the home� TRAYIS INCY3TR1lf Kou:i o. ��Qt owner anci exptain operation of this heater. www.travisproducts.com O Copyright 2013, T.I. $10.00 100-01307 4121120 480Q Harbour Pointe Blvd. SW Mukilteo, WA 98275 . s � • Qverview �� ^M � This manual details the installatian requirements for ' ,� the 564 G52 fireplace. For operating and : a � � � ��° �� ; � maintenance instructions, refer to the 564 GS2 � ; i i �� : � � Owner's Manuat{part#100-01308). : � ;f� �� ;a � � <,j U}' � 6 � 'n . = � 33 g g� �".M'y iw � � �C Y � m Listing Details ' � �_� m m � E � �� a : .� �m s u'� E �t q s This appliance was listed by QMN(Test Labs to ' N . � � � " � a k �s ~ � ANSI Z21.88-report#028-F-$Ob-5.The listin g ; � � N ' Y� � �� € � label is attached to the appliance near the gas ' � » " E=d �y �A control valve. A copy is shown to the right. ; � � : � E E� �o g � � �z� ! � � : s iaes €� ��r� ■�■ ' IAS (ICBQ) Approval ' �y � � -�. Q _ � � � � . a ' � .� g � : : .Y � Lz ts] �5 g —N a" �iE �Q�i This appliance was listed by OMNI Test Labs-iAS ' � � ^ � � �� C ro d�` ■�� #TL130. i � �$� � � �� € � «� : e � � �sE �a �� t�!■ = i e � = � � a Massachusetts Approval =- �' � �� E �� : �m ;� `.� � � ■i■ ' This manual has been submitted to the � o g a �$m � o Massachusetts Board of State Examiners of � �' ' �� g m � � ��R > E Plumbers and Gas Fitters � � � „p� .� �S� g� ■�■ � � Q� Q 4 � q OF" � � ��. � C � �+ d �� Y R � National Fireplace Institute �� LL �"£ � �� O O t �� W NATtONAL we su est that our as � � � � -� a� ' FtREPLACE 9� 9 �� .� � ' irtsnTUrE hearth products be installed ' � � �� . � � �,� ° '�! anci serviced by profes- � �� ' sionals who are certified in ,� � �� a €�o �� ', � the U.S. by the National ; � � � �� ° � � �¢ � ` � =� �� Fireplace Institutem(NFI) as � � s� � � � �o,o ' CERTIFIED NFI Gas Specialists. ' ;� � �s � �� - � �°� � 3 } O www.nfieertified.org �.€ ` tu �,�`q-` `a ! �� _ �� ys . N � �� _� � c'�` �T, . �u. � � � p� # �� LL � : � �� `- �°�-o'.� en � Z �� > �+ � � � o N� y; � � }��'� �� -o c�o d� �. N�� s � � 5 �� S �� S� � d G �q•� .: u.� � � �.gs � FE' � �� i�Q1( ��o !: � � � 'F� � �� $ � {Z °'. a'�� ..,. gg �d a �£ �S�,� �� U� �-� C£: , '"N�m�aTi�� f��8 � R . .1S �T �. �� J 0,-��!Q .y� . � � NP � �.a� �� d Z da � �y��.G � �g�t �e � C l�6 � � �s��g��s�� s r��-° � . E E��E-�'—� � � d� • 5 ��,� � �� -� � ��a �� 66��Q�� -��II � a�� t ��g ��§ � �� a� ��.0 � N a � �� W �C "°� ; �; ��$� �� >V�.� � O Travis Industries 412112Q 100-01307 . i ` f ! Overview........................................................2 Top Vent Configuration with Horizontai l.isting Detai[s................................................2 Termination..................... ...........30 .................. Instatlation Options.......................................6 Top Vent Configuration with Vertical Ffeating Specifications..................................6 Termination....................,.............................31 Dimensions....................................................6 Termination Requirernents........................32 Packing List...................................................7 Hearth Requirements.......................... ....33 .... Additionat Items Required............................7 Facing Requirements.................,...............34 Insta(latian Overview....................................7 Drywail Instailation............................................34 Recommended Instal(ation Procedure........1 Facing Overview.......................... ......35 ............... Massachusetts Requirements.....................8 Optional Faceptates—Sizing Chart...................35 Requirernents for the Commonwealth of Thin Facing Instaliation(tile, marble,or other nan- Massachusetts......................... , ,.,,,,,,,,,..g combustible under 1"(25mm)thick)..................36 ............ . MANUFACTURER REQUIREMENTS................8 Thin Facing Installation(tile,marble, under 1" Top Stand-Off Assembly (25mm}thick)-Side View.................................37 ��"'�"""""""""g Thick Facing Installation(stone, bnck,or other Top Vent or Rear Vent Conflguratian........10 non-combustible over 1"(25mm)thick}.............38 Converting the Fireplace to Top Vent Thick Facing with Fireplace Xtrordinair(FPX) Configuration.....................................................10 Arched Faces.................. Converting the Fireplace to Top Vent(cantinued 11 ��•••••••••••••••••�•••••••�••••39 � Thick Facing tnstallation-Side View.................40 Fireplace Rlacement Requirements..........12 Mante!Requ(rements..................................41 Clearances........................................................12 Combustible Mantels................................... Raised Fireplaces......................... ......41 .....................12 Exampies:...............................................................41 Minimum Framing pimensions-Rear Vent Non-Combustible Mantels.................................41 Configuration.....................................................13 Instaflation Example-Build-Out(Dog- Minimum Framing Dimensions-Top Vent House)with Hor.Termination....................42 Conflguration.....................................................14 Nailing Brackets........................ �nstaltation Example-Build-ln with ........................15 Horizontal Termination................... Comer Instalfations-Rear Vent Configuration..16 •••..•......43 Corner Installatians-Tap Vent Configuration...17 StepS fOr Finalizing the Installation..........44 Gas Line Requirernents.......................... �g Air Shutter Adjustment......................................45 .... Fuel............... 18 Glass Frame Remova!and (nstallation.....46 ................................................ Gas Line Connection.........................................18 G(ass Frame Remova!and lnstallation Gas Inlet Pressure.............................................18 (COntinUedj...................................................47 Gas Line Location.............................................19 Lag Set InstaUation.....................................48 Electrical Connection(required)................20 Log Set Overview..............................................48 Optional Wall Switch or Thermostat Rear Log Installation.........................................49 Install�Uon .................21 Right Log Installation.........................................50 .................................. Paratlel Connection Series Connection.....21 Left Log Installatian...........................................51 Vent Requirements.................................. 2Z Left Twig Instatlation..........................................52 .... Vent Clearances................................................22 Right Twig Installation.......................................53 Altitude Considerations.....................................22 Ember Installation..............................................54 APRroved Vent..................................................23 Rock Wool Placement.......................................54 Vent Installation.................................................23 LP Conversion Instructions.......................55 Approved Vent Configurations.............. 24 Fireback tnstal[ation..............,....................58 .... Restrictor Position.............................................24 Grill Installation...........................................59 Exhaust Restrickor Adjustment..........................24 GS2 Remote Instat[ation.............................60 Inteke RestrictorAdjustment.............................25 Packing List.......................................................60 Diffuser Plate Adjustment..................................26 Warnings...........................................................60 Rear Vent Configuratlon with Harizontal Remate Control t Pi(ot Warnings.............................60 Termination(na vertical rise).....................27 Wiring Diagram.................................................61 Rear Vent Con�guratlon with Horizontal GS2 Remate Wiring Diagram............................62 Termination(with vertical risej..................28 Instal(ation.........................................................63 RearVent Configuratlon with Vertical Index.............................................................74 Term i n ati o n..................................................29 U Travis Industries 4121120 100-01307 v / - p � . .�� ;. s, .. .. ....... � � ., i , # � �� b '. .. .... . - _ �. .. ........ �.,�. . .. . ......._r.� � ' . ..a•`....... .....a:�....i,�.�w. � Safet Warnin s • Failure to follaw all of the requirements may result in property damage, bodi(y injury, or even death. • This unit must be instafled by a qualified insta}ler to prevent the possibility of an expiosion. • 7his appliance must be installed in accardance with all local codes,if any; if not, in U.S.A.foilow ANSI Z223.1 and NFPA 54(88). • A manufactured home(USA only)or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or,when such a standard is not applicable,the Standard for Manufactured Home Installations,ANSI/NCSBCS A225.1,or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4. This appliance may be instalied in Manufactured Housing on(y after the home is site located. • AI1 exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from outside the living-area structure. The venting must not be connected to a chimney flue setving a separate solid-fuel burning appliance. • Notify your insurance company before hooking up this firepface. • The room heater should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. • The instructions in this manual must be strictly adhered to. Do r�ot use makeshift methods or compromise in the installation. Improper installation wifi void the warranty and safety listing. • This heater is approved fo�use with natural gas (!VG)or propane(LP). Burning the inearrect fuef will void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about the type of fuel used to your dealer. Check the label and flame adjust knab on the gas cantrol valve. • Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. • If the flame becomes sooty, dark orange in color, or extremefy tall, do not operate the heater. Cal( your dea(er and arrange for proper servicing, • !t is imperative that control compartments, screens, or circulating air passageways of the heater be kept clean and free of obstructions. These areas provide the air necessary for safe operation. • Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call your dealer for a full explanation of your heater and what to sxpect. • Do not store or use gasoline or other flammable liquids in the vicinity of this heater. • bo not operate if any portion of the heater was submerged in water or if any co►rosion occurs. • Do not place clothing or other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it. • Light the heater using the built-in igniter. Do not use matches or any ather external device to light your heater. • Neve�remove, replace, modify or substitute any pa�t of the heater unless instructions are given in this manual. All other work must be done by a trained technician. Don't modify or replace orifices. • The viewing glass should be opened only for conducting service. • Any safety screen or guard removed for servicing must be replaced prior to operating the heater. O Travis Industries 4121120 '{04-01307 . .. • " . , Safety Warnings (continued): • AI{aw the heater to coof befare carrying out any maintenance or cieaning. • Operate the heater accarding to the instructions included in this manual. • If the main burners do not start correctiy turn the gas off and call yaur dealer for service. • This unit is not for use with salid fuel. • Do not place anything inside the firebox(except the incfuded fiber logs}. • If the fiber logs become damaged, replace with Travis Industries log set. • Do not throw this manuai away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manuai. • Do not touch the hot surfaces of the heater. Educate all children of the danger of a high-temperature heater. Yaung children should be supervised when they are in the same room as the heater. • Due ta the high temperature,the heater should be located out of traffic and away from furniture and draperies. • Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve. The gas main shutofF valve is usually next to the gas meter or propane tank and requires a wrench to shut ofF. • Travis lndustries, Inc. grants no warranty, implied or stated,for the installation or mai�tenance of your heater,and assumes no responsibility of any cansequential damage(s). O Travis Industries 4121120 100-01307 * • ` . , e t - , o /nst`aIlafion Options • Residentiai ar Mobile Home • Raised or Ffoor Piacement • Straighf or Comer PEacement • Intemal or Extemal Chase • Flush or Recessed Face • Horizontal or Vertical Vent • Accent Lights • Bedroom Approved Heating Specifications Naturaf Gas Propane Approximate Heating Capacity(in square feet)'` g�p g�� Maximum STU lnput Per Hour 20,500 2d,5Q0 ' Heating capacity will vary with floor plan, insulation, and outside temperature. '* Efficiency rating is a product thermal efficiency rating determined under continuous operatian independent of installed system. Dimensions Top Vent ConfiQUration 8"(203mm)Diameter Vent 4-3l4" Rear Vent Confi�uratian �21mm / 8"(203mm}Diameter Vent Q33-1/4" 31-3/4" 845mm 794mm 34-1/4" 768mm Q 28-3/4" 730mm a 32-1/2" 18-314" \a�e 828m 6mm oE��<e ��v. 0 � 30��• 25mm 762mm 241l4" � 61fimm / • � 36-14" F�`�� 921 mrn 1fi-1/4"' Weiaht:155 L6s.(7Q.4kg} 413mm .�. \ �,e"�` �� *Inciudes the required 1/2"(13mm) clearance. O Travis lndustries 4121120 100-01307 ,� � Y ' '.'S F`�.\� , ..�\� _; : � `fi�"^x'n' \ ..: �. .... �. :°a . .' Y e �� ..a... .. � .,.. .:�.vm... . � ;y� . �..,.> �y\y`� : �\\� . \l { �•:.:•" : � �€ � �.. � . � � �� ". '�� ,._ .. . • ' ; . ... .. _ . . : � - °,-- ' _�M _ �_ .,.� ...�� . ti.�,�.._ �� .___. .....,, ,..�e Packing List • Propane Conversion Kit • Log Set • Firestop{sku 250-00747) Additional/tems Required • Direck Vent • Gas Line Equipment{shutoff va(ve,pipe, etc.) • Electrical Equipment(min. 14 gauge,grounded line) fnstailation Overview • Ail requirements beiow must be met. Toa Vent Confiauration _ F See the section ' R��nt See the seclion ,��-+^ ?;,�>«i,,�i ' 'Vent Requiremenls" �OliflqUl'8C10lF '�, t `PAanlel ROquiremenls � � ' F,�.c,u€€��5 'r��a� �� t �' °° � t F�t E':}�i kts ,� t See tha section 1 "a�1``-.fa,r ?�; `�'> , -�`} � �T �{� � �� : � � �, < L=-�:u7�3,; � ,x� ; � i "Approved Vent � Confi uralions^ �Y�-'- � � } `t! 9 � �� ' '�� 's + i•. ' Insulation must no4 fili t '� <q '`�� f,. ' the 1l2"(13mm} °�• Drywaii �4�� ; �� ciearance around(he � �' , r� '4�yQ, �4.' '"'?'. back end sides of the Side S"Min. � fireplace. Wall 25mm � ` Nailing 6rackets �� See the secGon"Min(mum + •�� i ,� .' I F2ming Dimensions' � � � h ��;� � '� .. i,.x ••. . See"Optional Non• � CombusllWe Facing" See"Oplional Non- ' � �`"\ � Combustibie Hearth' '� !� � See the section > �'.�' See fhe sectlon *Gas Line InstallaUon" ��'� `Biectricai Connection" ' Recommended Jnstallation Procedure • Frame the opening for the fireplace. Make sure ta allow far vent installatian. • This firepiace is designed to accommadate 1/2"(13mm}or 5!8"(16mm)drywaEl (see"Nailing Brackets"on page 15 for details}. Secure the fireplace to the framing. • Install the vent, gas line and electrical hoak-up. • Install the drywaEl. • Install the hearth (if applicable}. • Instali the facing(if applicable). • (nstall the mante!(if applicable). • Finalize the installation (see page 44}and instaEl the grill or face. O Travis Industries 4121120 100-01307 � i � � Y Load Calculations 800 Potato Patch: Unit A 2976 sq. ft. @ 3 VA = 8,928 VA SA x 2 = 3,000 VA WASHER = 1,500 VA DISHWASHER = 1,200 VA RANGE = 12,000 VA DISPOSAL = 1,200 VA MICROWAVE = 1,200 VA REFRIDGERATOR = 1,200 VA HOT TUB = 12,000 VA STEAMER = _10,000 VA 52,228 VA 1sT 10 KVA @100% 10,000 VA REMAINDER @ 40 % 16,892 VA A/( UNIT 5,000 VA 31,892 VA 31,892/240 VOLTS = 133 AMPS EXISTING SERVICE = 200 AMPS