HomeMy WebLinkAboutB12-0029 REV9 Operating Manual INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.
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CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS:CSA 2.22,ANSI Z21.50 FOR VENTED GAS FIREPLACES.
HDX40NT-1
CERTIFIED FOR CANADAAND UNITED STATES USING ANSI/CSA METHODS. NATU RAL GAS
SAFETY INFORMATION HDX40PT'1
AWARNING PROPANE
If the information in these instructions �
are not followed exactly, a fire or �
explosion may result causing property �
damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable � •
vapors and liquids in the vicinity of this or any
other appliance. �
-WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance. '
• Do not touch any electrical switch; do not use �
any phone in your building. D
• Immediately call your gas supplier from a
neighbour's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the
fire department.
- Installation and service must be performed by a
qualified installer, service agency or the supplier. �
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home,where not prohibited by
local codes.
HOT GLASS WILL CAUSE
This appliance is only for use with the type of gas BURNS.
indicated on the rating plate.This appliance is DO NOT TOUCH GLASS UNTIL
not convertible for use with other gases, unless a
certified kit is used. COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
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$10.00 W415-1089/08.08.12
2
TABLE OF CONTENTS
1.0 INSTALLATION OVERVIEW 3
2.0 INTRODUCTION 4
2.1 DIMENSIONS 5
2.2 GENERAL INSTRUCTIONS 5
2.3 GENERAL INFORMATION 6
2.4 RATING PLATE INFORMATION 7
3.0 VENTING 8
3.1 VENTING LENGTHS AND COMPONENTS 8
3.2 TYPICAL VENT INSTALLATIONS 9
3.3 SPECIAL VENT INSTALLATIONS 10
3.3.1 PERISCOPE TERMINATION 10
3.3.2 CORNER TERMINATION 10
3.4 VENTTERMINALCLEARANCES 11
3.5 VENTAPPLICATION FLOW CHART 12
3.6 DEFINITIONS 12
3.7 ELBOW VENT LENGTH VALUES 12
3.8 HORIZONTAL TERMINATION 13
3.9 VERTICALTERMINATION 15
4.0 INSTALLATION 17
4.1 WALLAND CEILING PROTECTION 17
4.1.1 HORIZONTAL INSTALLATION 18
4.12 VERTICAL INSTALLATION 18
4.2 USING FLEXIBLE VENT COMPONENTS 19
4.2.1 HORIZONTALAIR TERMINAL INSTALLATION 19
4.2.2 VERTICALAIR TERMINAL INSTALLATION 20
4.3 MOBILE HOME 21
4.4 ACCESS PANEL FOR GAS LINE CONNECTION 21
4.5 GAS INSTALLATION 22
5.0 FRAMING 22
5.1 MINIMUM CLEARANCE TO COMBUSTIBLES 24
5.2 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES 25
5.3 ALCOVE INSTALLATION 27
5.4 MINIMUM MANTEL CLEARANCES 28
6.0 FINISHING 29
6.1 DOOR REMOVAL/INSTALLATION 29
6.2 LOG PLACEMENT 30
6.3 GLOWING EMBER PLACEMENT 31
6.4 LAVA ROCK 31
6.5 OPTIONAL ROCK PLACEMENT 32
6.6 LOGO PLACEMENT 33
7.0 OPTIONAL BLOWER INSTALLATION 33
7.1 ACCESSING THE BLOWER 33
7.2 INSTALLING THE BLOWER 34
8.0 WIRING DIAGRAM/ELECTRICAL INFORMATION 35
8.1 WIRING REQUIREMENTS 35
8.2 JUNCTION BOX INSTALLATION 35
8.3 WIRING DIAGRAM(IFC MODULE) 36
9.0 OPERATION 37
9.1 GENERALTRANSMITTERLAYOUT 38
9.2 INITIALIZING THE TRANSMITTER FOR THE FIRST TIME 38
9.3 TEMPERATURE DISPLAY 39
9.4 FLAME HEIGHT 39
9.5 BLOWER SPEED 39
9.6 NIGHT LIGHT DIMMER CONTROL 40
9.7 CONTINUOUS PILOT/INTERMITTENT PILOT(CPI/IPI)SELECTION 40
9.8 KEY LOCK 40
9.9 LOW BATTERY/MANUAL BYPASS 41
10.0 ADJUSTMENT 41
10.1 RESTRICTING VERTICAL VENTS 41
10.2 PRESSUREADJUSTMENT 41
10.3 VENTURIADJUSTMENT 42
10.4 FLAME CHARACTERISTICS 42
11.0 MAINTENANCE 43
11.1 LAMP REPLACEMENT 43
11.2 DOOR GLASS REPLACEMENT 44
11.3 CARE OF GLASS 44
11.4 CARE OF PLATED PARTS 44
12.0 REPLACEMENT PARTS 45
13.0 TROUBLESHOOTING 48
14.0 WARRANTY 51
NOTE:Changes,other than editorial,are denoted by a vertical line in the margin.
W415-1089/08.08.12
3
1 .0 INSTALLATION OVERVIEW
Venting, see "VENTING"
Mantel, see "MINI- section.
MUM MANTEL
CLEARANCES"
section.
Enclosures, see the
section "MINIMUM
CLEARANCES TO :
COMBUSTIBLE
ENCLOSURES"
section for drywall (or
other combustible
material).
.\
Enclosures, see the
section "MINIMUM
CLEARANCE TO
Framing, see COMBUSTIBLE
"FRAMING" ENCLOSURES"
section. section for
Side non-combustible
Wall materials such as
tile, marble, granite,
etc.
Rating plate, see"RATING
PLATE INFORMATION"
section.
W415-1089/08.08.12
4
2 .0 INTRODUCTION
Wp►RNING
• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.
• ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS
AND IS PROHIBITED.
Do not operate appliance before reading and understanding operating instructions. Failure to operate
appliance according to operating instructions could cause fire or injury.
Risk of fire or asphyxiation do not operate appliance with fixed glass removed.
Do not connect 110 volts to the control valve.
Risk of burns.The appliance should be turned off and cooled before servicing.
Do not install damaged, incomplete or substitute components.
Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges
may be sharp.
Do not burn wood or other materials in this appliance.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to
avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,
young children and others may be susceptible to accidental contact burns.A physical barrier is recommended
if there are at risk individuals in the house.To restrict access to an appliance, install an adjustable safety gate
to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
Clothing or other flammable material should not be placed on or near the appliance.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.
Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.
Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot
surfaces. These screens and guards must be fastened to the floor.
Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.
The appliance is a vented gas-fired appliance. Do not burn wood or other materials in the appliance
It is imperative that the control compartments, burners and circulating blower and its passageway in the
appliance and venting system are kept clean.The appliance and its venting system should be inspected
before use and at least annually by a qualified service person. More frequent cleaning may be required due
to excessive lint from carpeting, bedding material, etc.The appliance area must be kept clear and free from
combustible materials, gasoline and other flammable vapors and liquids.
Under no circumstances should this appliance be modified.
This appliance must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.
Do not use this appliance if any part has been under water. Immediately call a qualified service technician to
inspect the appliance and to replace any part of the control system and any gas control which has been under
water.
Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass
should be done by a licensed or qualified service person.
Do not strike or slam shut the appliance glass door.
When equipped with pressure relief doors, they must be kept closed while the appliance is operating to
prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust
escaping through these openings can also cause the surrounding combustible materials to overheat and catch
fire.
Only doors/optional fronts certified with the appliance are to be installed on the appliance.
Keep the packaging material out of reach of children and dispose of the material in a safe manner.As with all
plastic bags, these are not toys and should be kept away from children and infants.
As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as
well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against
Carbon Monoxide.
Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance.
Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or
damage of decorations, a T.V. or other electronic components.
3.2B
W415-1089/08.08.12
5
2.1 DIMENSIONS
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' 39'/4" �28"=.
41" ����
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33'/4' 10'/,a" , �
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2.2 GENERAL INSTRUCTIONS
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ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,
WITH THE GLASS DOOR OPENED OR REMOVED.
PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.
PROVIDE ADEQUATE VENTILATION.
NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.
OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48" FROM THE
FRONT FACE OF THE APPLIANCE.
SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT.AVOID CONTACT
WHEN THE APPLIANCE IS OPERATING.
FIRE RISK. EXPLOSION HAZARD.
HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS
LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE
TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.
USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.
USING NON-LISTED ACCESSORIES(BLOWERS, DOORS, LOUVRES,TRIMS, GAS COMPONENTS,VENTING
COMPONENTS, ETC.)COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTYAND CERTIFICATION.
THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to
conform with local codes. Installation practices vary from region to region and it is important to know the
specifics that apply to your area, for example in Massachusetts State:
• This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth
of Massachusetts.
• The appliance damper must be removed or welded in the open position prior to installation of an appliance
insert or gas log.
• The appliance off valve must be a "T" handle gas cock.
• The flexible connector must not be longer than 36 inches.
• A Carbon Monoxide detector is required in all rooms containing gas fired appliances.
• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent
sealed combustion product.
W415-1089/08.08.12
6
The installation must conform with local codes or, in
absence of local codes, the National Gas and Propane NATIONAL
Installation Code CSA B149.1 in Canada, or the National FIREPLACE We suggest that our gas
Fuel Gas Code,ANSI Z223.1 / NFPA 54 in the United iNSTiTUTE hearth products be installed
States. Suitable for mobile home installation if installed in and serviced by professionals
accordance with the current standard CAN/CSA Z240MH
Series, for gas equipped mobile homes, in Canada or who are certified in the U.S.
ANSI Z223.1 and NFPA 54 in the United States. by th2 NdtiOndl FIr2pIdC2
Institute° (NFI) as NFI Gas
As long as the required clearance to combustibles is CERTIFIED
maintained, the most desirable and beneficial location SpeCldllsts
www.nficertified.org
for an appliance is in the center of a building, thereby
allowing the most efficient use of the heat created. The location of windows, doors and the traffic flow in the
room where the appliance is to be located should be considered. If possible, you should choose a location
where the vent will pass through the house without cutting a floor or roof joist.
If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood
flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.
Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must
be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian
Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.
4.1A
This appliance is equipped with a power back up control system. Four 1.5 volt"AA" batteries (not supplied) are
required for the battery pack included in the system. Use Alkaline batteries only.
2.3 GEN ERAL I N FORMATI ON
FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION
AND QUALITY!
This appliance is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile
home installations.
This appliance is equipped with ceramic glass. Replacement glass must be obtained from your authorized
dealer/distributor and is identified in the replacement parts list. Do not substitute materials.
This appliance is not convertible for use with other gases, unless a certified kit is used.
Expansion /contraction noises during heating up and cooling down cycles are normal and are to be expected.
Changes in flame appearance from "HI"to "LO" is more evident in natural gas than in propane.
Use only accessories designed for and listed with your specific appliance.
High Elevations
Input ratings are shown in Btu per hour and are certified without de-rating up to 4,500 feet above sea level. For
Installations at the elevations above 4,500 feet and in the absence of specific recommendations from the local
authority having jurisdiction,the high altitude input rating shall be reduced at the rate of 4%for each additional 1,000
feet.
� • �
•
Model Fuel Gas Max. Min. Natural Propane
Control Input Input Minimum Inlet 4.5"w.c. 11.0"w.c.
BTU/h BTU/h
HDX40NT-1 Nat IPI Hi/Lo 40,000 26,000 Maximum Inlet 7.0"w.c. 13.0"w.c.
HDX40PT-1 Prop" IPI Hi/Lo 36,000 26,000 Manifold Pressure 3.5"w.c. 10.0"w.c.
IPI - Intermittent Pilot Ignition System � '
* Using conversion kit Model Steady AFUE%**
** Maximum Values State(%)
Conversions must be made by a qualified service technician HDX40NT-1 61.5% 59.5%
using Wolf Steel specified and approved parts. HDX40PT-1 61.5% 59.5%
W415-1089/08.08.12
7
2.4 RATING PLATE INFORMATION
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INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to
the model, venting and gas type of the appliance.
For rating plate location, see "INSTALLATION OVERVIEW" section.
This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.
NOTE: The rating plate must remain with the appliance at all times. It must not be removed.
W415-1089/08.08.12
8
3 .0 VENTING
AWARNING �
RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.
IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET
FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT
NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM
COMBUSTIBLES. USE WOLF STEEL LTD. SUPPORT RING ASSEMBLY W010-0370 OR EQUIVALENT
NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES
FOR BOTH VERTICAL AND HORIZONTAL RUNS. SPACERS ARE ATTACHED TO THE INNER PIPE AT
PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE. THIS GAP IS
REQUIRED FOR SAFE OPERATION.A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF
EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED.
THIS APPLIANCE USES A 5" EXHAUST/8"AIR INTAKE VENT PIPE SYSTEM.
Refer to the section applicable to your installation.
For safe and proper operation of the appliance follow the venting instruction exactly. Deviation from the
minimum vertical vent length can create difficulty in burner start-up and/or carboning. Under extreme vent
configurations, allow several minutes (5-15)for the flame to stabilize after ignition. Provide a means for
visually checking the vent connection to the appliance after the appliance is installed. Use a firestop, vent pipe
shield or attic insulation shield when penetrating interior walls, floor or ceiling.
NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions
provided for the initial installation.
NOTE: This appliance must be installed with a continuous connection of exhaust and air intake vent
pipes. Utilizing alternate constructions such as a chimney as part of the vent system is not permitted.
7.2B
3.1 VENTING LENGTHS AND COMPONENTS
Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp,American Metal Amerivent or Metal-Fab
venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and
air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-
Vent, Selkirk Direct Temp,American Metal Amerivent and Metal-Fab follow the installation procedure provided
with the venting components.
A starter adaptor must be used with the following vent systems and may be purchased from the
corresponding supplier:
PART 5"/8" SUPPLIER WEBSITE
Duravent W175-0170 Wolf Steel www.duravent.com
Amerivent 5DSC-N2 American Metal www.americanmetalproducts.com
Direct Temp 5DT-AA Selkirk www.selkirkcorp.com
SuperSeal 5DDA Metal-Fab www.mtlfab.com
For Simpson Dura-Vent,Selkirk Direct Temp,American Metal Amerivent and Metal-Fab follow the installation
procedure found on the website for your venting supplier.
For vent systems that provide seals on the inner exhaust flue, only the outer air intake joints must be sealed using a
red high temperature silicone(RTV).This same sealant may be used on both the inner exhaust and outer intake vent
pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance flue collar
which must be sealed using the black high temperature sealant Mill Pac.
When using Wolf Steel venting components, use only approved Wolf Steel rigid/flexible components with the following
termination kits:wall terminal kit GD422-1,GD422R-1,or 1/12 to 7/12 pitch roof terminal kit GD410,8/12 to 12/12 roof
terminal kit GD411,flat roof terminal kit GD412 or periscope kit GD401 (for wall penetration below grade).With flexible
venting, in conjunction with the various terminations, use either the 5 foot vent kit GD420 or the 10 foot vent kit GD430.
W415-1089/08.08.12
9
For optimum flame appearance and appliance performance, keep the vent length and number of elbows to a
minimum.
The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify
that it is unobstructed and undamaged.
Rigid and flexible venting systems must not be combined. Different venting manufacturer components must
not be combined.
These vent kits allow for either horizontal or vertical venting of the appliance.The maximum allowable horizontal run
is 20 feet.The maximum allowable vertical vent length is 40 feet.The maximum number of vent connections is two
horizontally or three vertically(excluding the appliance and the air terminal connections)when using flexible venting.
Horizontal runs may have a 0"rise per foot however for optimum performance it is recommended that all horizontal
runs have a minimum 1/4"rise per foot using flexible venting. For safe and proper operation of the appliance,follow
the venting instructions exactly.
A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two single family
dwellings and serves both dwellings. Local codes or regulations may require different clearances.
Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight.A 1'/4"air gap
all around between the inner liner and outer liner is required for safe operation.
8.3
3.2 TYPICAL VENT INSTALLATIONS
�
16" MIN
24" MAX 40FT
� MAX
3FT
� MIN
24" MIN
�
62"
MIN
PLUS
38" RISE* �
38"
*See "VENTING" section.
W415-1089/08.08.12
10
3.3 SPECIAL VENT INSTALLATIONS
3.3.1 PERISCOPE TERMINATION
Use the periscope kit to locate the air termination above grade. The periscope must
be installed so that when final grading is completed, the bottom air slot is located a
minimum 12" above grade. The maximum allowable vent length is 10'for a
fireplace and 8'for a stove. 12" MIN TO
GRADE
30" MIN
�
38"
9.1 A
3.3.2 CORN ER TERM I NATI ON
The maximum vent length for a corner installation is 24" of horizontal run
with a minimum 24" rise. 24��
MAX
W415-1089/08.08.12
11
3.4 VENT TERMINAL CLEARANCES
COVERED BALCONY APPLICATIONS tt*
D
N - � s
`H,; M R G P
F �- �H•; � �
o B �
_'�� " � KL
B
\ � QMiN = 3 feet
�
R MAX = 2 X Q ACTUAL
INSTALLATIONS
CANADA U.S.A.
RMAX <_ 15 feet
A 12" 12" Clearance above grade,veranda porch,deck or balcony.
B 12"° 9"° Clearance to windows or doors that open.
C 12"" 12"" Clearance to permanently closed windows.
D 18"" 18"'* Vertical clearance to ventilated soffits located above the terminal within a horizontal distance of 2'from
the center line of the terminal.
E 12"*� 12""" Clearance to unventilated soffit.
F 0" 0" Clearance to an outside corner wall.
0""' 0""' Clearance to an inside non-combustible comer wall or protruding non-combustible obstructions(chimney,etc.).
G
2"""" 2"""' Clearance to an inside combustible corner wall or protruding combustible obstructions(vent chase,etc.).
H 3' 3'*'** Clearance to each side of the center line extended above the meter/regulator assembly to a maximum
vertical distance of 15'.
I 3' 3""' Clearance to a service regulator vent outlet.
J 12" 9" Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.
K 6' 3't Clearance to a mechanical air supply inlet.
L 7'$ 7'"*"" Clearance above a paved sidewalk or paved driveway located on public property.
M 12"tt 12°"*' Clearance under a veranda,porch or deck.
N 16" 16" Clearance above the roof.
O 2't' 2't` Clearance from an adjacent wall including neighbouring buildings.
P 8' 8' Roof must be non-combustible without openings.
Q 3' 3' See chart for wider wall dimensions.
R 6' 6' See chart for deeper wail dimensions.The terminal shall not be installed on any wall that has an open-
ing between the termina�and the open side of the structure.
S 12" 12" Clearance under a covered balcony
� The terminal shall not be located less than 6 feet under a window that opens on a horizontal plane in a structure with three walls and a roof.
* Recommended to prevent condensation on windows and thermal breakage
*' It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits.
*"" The periscope requires a minimum 18 inches dearance from an inside corner.
"*` This is a recommended distance.For additional requirements check local codes.
t 3 feet above if within 10 feet horizontally.
$ A vent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces.
tt Permitted only if the veranda,porch,or deck is fully open on a minimum of two sides beneath the floor.
t* Recommended to prevent recirculation of exhaust products.For additional requirements check local codes.
tt` Permitted only if the balcony is fully open on a minimum of one side.
NOTE: Clearances are in accordance with local installation codes and the requirements of the gas supplier.
12.1C
W415-1089/08.08.12
12
3.5 VENT APPLICATION FLOW CHART
Horizontal Termination Vertical Termination
Vertical rise is equal Vertical rise is less Vertical rise is equal Vertical rise is less
to or greater than than horizontal run to or greater than than horizontal run
the horizontal run the horizontal run
Horizontal run +
Horizontal run + Horizontal run + Horizontal run +
vertical rise to
vertical rise to vertical rise to vertical rise to
maximum of 40 feet maximum of 24.75 maximum of 40 feet maximum of 40 feet
feet
4.2 times the 3 times the vertical
vertical rise equal to rise equal to or
or greater than the greater than the
horizontal run horizontal run
13.1
3.6 DEFINITIONS
For the following symbols used in the venting calculations and examples are:
> -greater than
> - equal to or greater than
< - less than
< - equal to or less than
HT-total of both horizontal vent lengths (Hr) and offsets (Ho) in feet
HR-combined horizontal vent lengths in feet
Ho-offset factor: .03 (total degrees of offset- 90°*) in feet
VT- combined vertical vent lengths in feet
14.1
3.7 ELBOW VENT LENGTH VALUES
FEET INCHES
1° 0.03 0.5
15° 0.45 6.0
30° 0.9 11.0
45° 1.35 16.0
90°* 2.7 32.0
*The first 90° offset has a zero value and is shown in the formula as - 90°
15.7
W415-1089/08.08.12
13
3.8 HORIZONTAL TERMINATION
�HT)��VT)
Simple venting configuration (only one 90° elbow) See graph to determine the required vertical
rise VT for the required horizontal run H�.
39 40
30
REQUIRED
VERTICAL Za
RISE IN
FEET VT ,o
� 2.5 5 7.5 10 12.5 15 17.5 20
HORIZONTAL VENT RUN PLUS OFFSET IN
FEET HT
The shaded area within the lines represents
acceptable values for HT and VT
For vent configurations requiring more than one 90° elbow, the following formulas apply:
Formula 1: HT<VT
Formula 2: HT+VT <40 feet
Example 1: 900
V� = 3 FT HZ
VZ = 8 FT
VT =V� + V2= 3 FT+ 8 FT= 11 FT
H� = 2.5 FT u2
HZ = 2 FT
HR = H� + HZ = 2.5 + 2 =4.5FT
Ho = .03(three 90°elbows-90°)_ .03(270°-90°)=5.4 FT 90�
HT = HR + Ho =4.5 + 5.4 = 9.9FT o
HT +VT = 9.9 + 11 = 20.9 FT 90 1
Formula 1: HT < VT V+
9.9 < 11
Formula 2: HT +VT < 40 FT
20.9 <40
Since both formulas are met, this vent configuration is acceptable.
16.12
W415-1089/08.08.12
14
�HT) ' �VT)
Simple venting configuration (only one 90°elbow) See graph to determine the required vertical rise VT for the
required horizontal run HT.
,so
iar— —
REQUIRED �oo
VERTICAL
RISE IN
INCHES VT
sr�— —
so
2a°— —
� � 5 10 �5 �20
Z' 12.5' 19.5'
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT
The shaded area within the lines represents acceptable
values for HTand VT
For vent configurations requiring more than one 90°elbow,the following formulas apply:
Formula 1: HT<4.2 VT
Formula 2: HT+VT<24.75 feet gp° H� H
z
Example 2:
V� =VT=6 FT 90°
H� =3 FT V�
H2 =5FT
HR = H� +HZ =3 + 5=8FT
Ho = .03(two 90° elbows-90°)_ .03(180°-90°)=2.7 FT
HT= HR+ Ho =8+2.7 = 10.7FT
HT+VT = 10.7+ 6= 16.7FT
Formula 1: HT <4.2 VT
4.2VT=42x6 =252FT
10.7<25.2 900
Formula 2: HT +VT< 24.75 FT 900
16.7<24.75 gpo H Ha
Since both formulas are met, this vent configuration is acceptable. Vz
Example 3: H H
V� =4 FT Z 3
VZ = 1.5 FT 90�
VT=V� +V2 =4+ 1.5=5.5FT V�
H� =2FT
HZ = 1 FT
H3 = 1 FT
H4 = 1.5 FT
HR = H� +HZ+ H3 + H4=2 + 1 + 1 + 1.5=5.5FT
Ho = .03 (four 90° elbows-90°)_ .03(360° -90°)=8.1 FT
HT= HR+ Ho =5.5+8.1 = 13.6FT
HT+VT = 13.6+ 5.5= 19.1 FT
Formula 1: HT <4.2 VT
4.2VT=42x5.5=23.1 FT
13.6<23.1
Formula 2: HT +VT< 24.75 FT
19.1 <24.75
Since both formulas are met,this vent configuration is acceptable.
'�6.13
W415-1089/08.08.12
15
3.9 VERTICAL TERMINATION
�HT� � �VT�
Simple venting configurations. See graph to determine the required vertical rise VT for the
required horizontal run HT.
40
30
REQUIRED
VERTICAL 20
RISE IN
FEET VT
10
3- -
� 5 10 15 20
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT
The shaded area within the lines represents acceptable
values for HTand VT
For vent configurations requiring one or more 90°elbows the following formulas apply:
Formula 1: HT<VT
Formula 2: HT+VT<40 feet
Example:
V� =5 FT
VZ =6FT
V3 = 10 FT 90°
VT =V� +Vz+V3=5+6 + 10=21 FT V3
H, =8 FT 900
HZ =2.5 FT
HR = H� + HZ =8+2.5= 10.5FT VHz
Ho = .03(four 90°elbows-90°) � H� 2
_ .03 (360°-90°)=8.1 FT 90�
HT = HR + Ho = 10.5+8.1 = 18.6FT V,
HT+VT= 18.6+21 = 39.6FT o
90
Formula 1: HT <VT
18.6<21
Formula 2: HT +VT< 40 FT
39.6<40
Since both formulas are met,this vent configuration is acceptable.
AO A
IV.1
W415-1089/08.08.12
16
�HT� � �UT�
Simple venting configurations. See graph to determine the required vertical rise VT for the
required horizontal run HT.
19-�-
REQUIRED
VERTICAL
RISE IN �o
FEET VT
3- - -
� 5 10 15 20 25 30
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT
The shaded area within the lines represents acceptable
values for HTand VT
For vent configurations requiring more than two 90°elbows the following formulas apply:
Formula 1: HT<3VT
Formula 2: HT+VT<40 feet
Example: gp°
V, =2 FT 9�� V3
VZ = 1 FT H
V3 = 1.5FT Z
VT=V� '�V2�'V3=Z '}' � + 1.5=4.5FT H
H, =6 FT V' � v2 90°
H2 =2FT
HR = H� +H2 =6+2=8FT
Ho = .03(four 90° elbows-90°) 90°
_ .03(360° -90°)=8.1 FT
HT= HR+ Ho =8+8.1 = 16.1 FT
HT+VT = 16.1 +4.5=20.6 FT
Formula 1: HT <3VT
3VT=3x4.5= 13.5FT
16.1 > 13.5
Since this formula is not met,this vent configuration is unacceptable.
Formula 2: HT +VT<40 feet
20.6<40
Since only formula 2 is met,this vent configuration is unacceptable and a new appliance location or vent configuration will
need to be established to satisfy both formulas.
18.1 2A
W415-1089/08.08.12
17
4 .0 INSTALLATION
AWp►RIVING
FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS
EXACTLY.
ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED
RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC
W573-0007 (NOT SUPPLIED)WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR
WHICH MUST BE SEALED USING MILL PAC.
IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO
ENSURE THE CONNECTION CANNOT SLIP OFF.
DO NOT CLAMP THE FLEXIBLE VENT PIPE.
RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING
SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT
VENT SECTIONS PER INSTALLATION INSTRUCTIONS.
RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.
REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO
MAINTAIN CLEARANCES TO COMBUSTIBLES.
�o��
V V.LM
4.1 WALL AND CEILING PROTECTION
�Y V�1f�1Y�I Y�7
DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF
MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS.
ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS.
INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR
OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE.
ao.�
For optimum performance it is recommended that all horizontal runs have a minimum of 1/4" rise per foot using
flexible venting. For safe and proper operation of the appliance, follow the venting instructions exactly.
W415-1089/08.08.12
18
4.1 .1 HORIZONTAL INSTALLATION
�Y Y�V�I V�I V�7
THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP.
TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE
RETURN FLANGE OF THE MOUNTING PLATE.
This application occurs when venting through an exterior walL -
Having determined the correct height for the air terminal
location, cut and frame a hole in the exterior wall as VENT �
illustrated to accommodate the firestop assembly. SHIELD _
Dry fit the firestop assembly before proceeding to CAULKING
,::
ensure the brackets on the rear surface fit to the ,�'
r
inside surface of the horizontal framing.
FIRESTOP �
The length of the vent shield may be cut shorter SPACER ;........
for combustible walls that are less than 8 1/2"thick DETERMINE
but the vent shield must extend the full depth of the �� � THE
combustible wall. CORRECT
HEIGHT
A. Apply a bead of caulking (not supplied)around the corner edge of FINISHING
the inside surface of the firestop assembly, fit the firestop MATERIAL
assembly to the hole and secure using the 4 screws (supplied in your
manual baggie).
B. Once the vent pipe is installed in its final position, apply high temperature sealant W573-0007 (not
supplied) between the pipe and the firestop.
zo.2
4.1 .2 VERTICAL INSTALLATION
This application occurs when venting through a roof. Installation kits for
various roof pitches are available from your authorized dealer/distributor. See ------
accessories to order specific kits required. ---
� ��
A. Determine the air terminal location, cut and frame a square opening as =_ _-
illustrated in the ceiling and the roof to provide the minimum 1"clearance 10 3/4" 10 3/4"
between the vent pipe and any combustible material.Try to center the vent � '
pipe location midway between two joists to prevent having to cut them. Use
a plumb bob to line up the center of the openings.A vent pipe shield will FIRESTOP
prevent any materials such as insulation,from filling up the 1"air space UNDERSIDE OF
around the pipe. Nail headers between the joist for extra support. JOIST
B. Apply a bead of caulking(not supplied)to the framework or to the Wolf
Steel vent pipe shield plate or equivalent(in the case of a finished
ceiling), and secure over the opening in the ceiling.A firestop must be
placed on the bottom of each framed opening in a roof or ceiling that the
venting system passes through.Apply a bead of caulking all around and place a � CAULKING
firestop spacer over the vent shield to restrict cold air from being drawn into the V NT PIPE
room or around the fireplace. Ensure that both spacer and shield maintain the HIEL�
required clearance to combustibles. Once the vent pipe is installed in its final VENT
position,apply sealant between the pipe and the firestop assembly. PIPE
COLLAR
C. In the attic,slide the vent pipe collar down to cover up the open end of the shield and VENT
tighten.This will prevent any materials,such as insulation,from filling up the 1"air space
around the pipe. PIPE
SHIELD
21.1
W415-1089/08.08.12
19
4.2 USING FLEXIBLE VENT COMPONENTS
�Y lf�f�l�I V�7
DO NOT ALLOW THE INNER FLEX PIPE TO BUNCH UP ON HORIZONTAL OR VERTICAL RUNS AND ELBOWS.
KEEP IT PULLED TIGHT.
SPACERS ARE ATTACHED TO THE INNER FLEX PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN
AIR GAP TO THE OUTER FLEX PIPE.THIS GAP IS REQUIRED FOR SAFE OPERATION.A SPACER IS REQUIRED
AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED.THESE SPACERS
MUST NOT BE REMOVED.
For safe and proper operation of the appliance, follow the venting
instructions exactly.
All inner flex pipe and outer flex pipe joints may be sealed using high
ELBOW temperature sealant W573-0002 (not supplied)or the high temperature
sealant W573-0007 Mill Pac(not supplied). However, the high temperature
SPACERS sealant W573-0007 Mill Pac(not supplied) must be used on the joint
connecting the inner flex pipe and the exhaust flue collar.
Use only approved flexible vent pipe kits marked:
�- � �
� � � ,`_ - .
� � �� — �
"Wolf Steel Approved Venting" as identified
by the stamp only on the outer flex pipe.
22.1
4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION
A. Stretch the inner flex pipe to the required length taking into
account the additional length needed for the finished wall
surFace.Apply a heavy bead of the high temperature
sealant W573-0007 Mill Pac(not supplied)to the inner \ CAULKING �
sleeve of the air terminal.Slip the vent pipe a minimum RE�EX
of 2"over the inner sleeve of the air terminal and � � INNp1P
secure with 3#8 screws. \ i�
' � OUTER FLEX
B. Using the outer flex pipe,slide over the outer combustion °� �' VERLAP PIPE
air sleeve of the air terminal and secure with 3#8 screws. \
Seal using high temperature sealant W573-0002(not #10x2" � HIGH TEMPERATURE
supplied). SCREWS SEALANT
C. Insert the vent pipes through the firestop maintaining the required HI-TEMP #8 X 1/2" SELF DRILLING
clearance to combustibles. Holding the air terminal(lettering in SEALANT SCR WS &WASHERS
an upright, readable position),secure to the exteriorwall and INNER COUPLER
make weather tight by sealing with caulking(not supplied). OUTER COUPLER
3=:
'' "�'s"` OUTER
D. If more vent pipe needs to be used to reach the fireplace,couple � _°
them together as illustrated.The vent system must be OUTER �� ,• FLEX PIPE
supported approximately every 3 feet for both vertical and FLEX PIPE INNER�
horizontal runs. Use noncombustible strapping to maintain FLEX PIPE
the minimum clearance to combustibles.
The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth
of its return flange.
23.1 A
W415-1089/08.08.12
20
4.2.2 VERTICAL AIR TERMINAL INSTALLATION
�Y�I�I YI I V�7
MAINTAIN A MINIMUM 2" SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR.
A. Fasten the roof support to the roof using the screws provided. The
roof support is optional. In this case the venting is to be adequately
supported using either an alternate method suitable to the authority
having jurisdiction or the optional roof support.
B. Stretch the inner flex pipe to the required length. Slip the inner ��
flex pipe a minimum of 2" over the inner pipe of the air terminal ��
connector and secure with 3#8 screws. Seal using a heavy \
bead of high temperature sealant W573-0007 (not supplied).
C. Repeat using the outer flex pipe, using a heavy bead of high �� ��° � ° tl"
temperature sealant W573-0002 (not supplied). OROOF SUPPORT �\\ �
D. Thread the air terminal connector/vent pipe assembly down
through the roof. The air terminal must be positioned vertically and INNER PIPE
plumb. Attach the air terminal connector to the roof support, ensuring
that the top of the air terminal is 16" above the highest point that it
penetrates the roof. AIR
E. Remove nails from the shingles, above and to the sides of the air TERMINAL
terminal connector. Place the flashing over the air terminal connector CONNECTOR
leaving a min. 3/4" of the air terminal connector showing above the HIGH
top of the flashing. Slide the flashing underneath the sides and upper . TEMPERATURE
edge of the shingles. Ensure that the air terminal connector is properly SEALANT
centred within the flashing, giving a 3/4" margin all around. Fasten to INNER FLEX PIPE
the roof. Do not nail through the lower portion of the flashing. Make
weather-tight by sealing with caulking. Where possible, cover the sides OUTER FLEX PIPE
and top edges of the flashing with roofing material.
F. Aligning the seams of the terminal and air terminal connector, place
the terminal over the air terminal connector making sure the vent
pipe goes into the hole in the terminal. Secure with the three �"'•"�' AIR INLET
screws provided. 2 � BASE
G. Apply a heavy bead of weatherproof caulking 2" above the flashing. � �
CAULKING
Install the storm collar around the air terminal and slide down to the \ STORM COLLAR
caulking. Tighten to ensure that a weather-tight seal between the
air terminal and the collar is achieved. WEATHER
H. If more vent pipe needs to be used to reach the appliance see � SEALANT
"HORIZONTALAIR TERMINAL INSTALLATION" section.
FLASHING
24.1
W415-1089/08.08.12
21
4.3 MOBILE HOME
This appliance is also certified to be installed as an OEM (Original Equipment Manufacturer) installation
in a manufactured home (U.S. only) or mobile home and must be installed in accordance with the
manufacturer's instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR,
Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This
appliance is only for use with the type(s) of gas indicated on the rating plate.
This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. Built
in appliances are equipped with 1/4"diameter holes located in the front left and right corners of the base. Use#10
hex head screws, inserted through the holes in the base to secure. For free standing products contact your local
authorized dealer/distributor for the appropriate securing kit. For mobile home installations,the appliance must be
fastened in place. It is recommended that the appliance be secured in all installations.Always turn off the pilot and
the fuel supply at the source, prior to moving the mobile home.After moving the mobile home and prior to lighting
the appliance, ensure that the logs are positioned correctly.
This appliance is certified to be installed in an aftermarket permanently located, manufactured (mobile)
home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified kit is used.
A conversion kit is supplied with the mobile home appliance.
Conversion Kits
This appliance is field convertible between Natural Gas (NG) and Propane (LP).
To convert from one gas to another consult your Authorized dealer/distributor.
29.1
4.4 ACCESS PAN EL FOR GAS L I N E CON N ECTI ON
A. Unscrew the 4 screws that hold the Access
Panel to the firebox.
B. Remove the Gasket (careful not to tear). . ,,
' ' Access
Panel
.. . . .. . ... r, � �1
8 B
��
Y' ' Gasket
, • �
e
W415-1089/08.08.12
22
4.5 GAS INSTALLATION
�Y V�V Y�1 V�7
RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS
SPARKS OR OPEN FLAMES.
SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT
WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE
PERFORMED BY A QUALIFIED SERVICE TECHNICIAN.ASSURE THAT A CONTINUOUS GAS FLOW IS AT
THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND
ELECTRICAL LOCATIONS, SEE "DIMENSION" SECTION.
ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.
HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS
LINE AT TEST PRESSURES ABOVE 1/2 PSIG.
VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.
Installation and servicing to be done by a qualified installer.
A. Move the appliance into position and secure.
B. If equipped with a flex connector the appliance is designed to accept a 1/2" gas supply. Without the
connector it is designed to accept a 3/8" gas supply. The appliance is equipped with a manual shut off
valve to turn off the gas supply to the appliance.
C. Connect the gas supply in accordance to local codes. In the absence of local codes, install to the
current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code,ANSI
Z223.1 / NFPA 54 in the United States.
D. When flexing any gas line, support the gas valve so that the lines are not bent or kinked.
E. The gas line flex-connector should be installed to provide sufficient movement for shifting the burner
assembly on iYs side to aid with servicing components.
F. Check for gas leaks by brushing on a soap and water solution. Do not use open flame.
30.1 A
5 .0 FRAMING
AWARNING
RISK OF FIRE!
IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING
IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE
APPLIANCE ENCLOSURE BE "FINISHED" (IE: DRYWALL/SHEETROCK),AS YOU WOULD FINISH
ANY OTHER OUTSIDE WALL OF A HOME. THIS WILL ENSURE THAT CLEARANCE TO
COMBUSTIBLES IS MAINTAINED WITHIN THE CAVITY.
DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND-OFFS. FAILURE TO MAINTAIN
AIR SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE. PREVENT CONTACT WITH
SAGGING OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS. BLOCK
OPENING INTO THE CHASE TO PREVENT ENTRY OF BLOWN-IN INSULATION. MAKE SURE
INSULATION AND OTHER MATERIALS ARE SECURED.
WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO
MAINTAIN CLEARANCES. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS
LISTED MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS. MATERIALS
CONSISTING ENTIRELY OF STEEL, IRON, BRICK, TILE, CONCRETE, SLATE, GLASS OR PLASTERS,
OR ANY COMBINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING
ASTM E 136, STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE
FURNACE AT 750°C AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE MATERIALS.
MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD
COULD RESULT.
THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT. MEASURE FROM THE APPLIANCE
BASE.
IF STEEL STUD FRAMING KITS WITH CEMENT BOARD ARE PROVIDED, THEY MUST BE
INSTALLED.
��.�
23
It is best to frame your appliance after it is positioned and the vent system is installed. Frame to local building codes.
It is not necessary to install a hearth extension with this appliance.
When roughing in the appliance, raise the appliance to accommodate for the thickness of the finished floor materials,
i.e.tile,carpeting, hard wood,which if not planned for will interfere with the opening of the lower access door and the
installation of many decorative flashing accessories.
Combustible materials may be installed flush with the front of the appliance but must not cover any of the black face-
areas of the appliance. Non-combustible material (brick, stone or ceramic tile)may protrude in these areas.
�Y�YVY�Itl�7
DO NOT BUILD INTO THIS AREA- IT MUST BE LEFT
CLEAR TO PROVIDE ADEQUATE CLEARANCE FOR
THE VENT IN THIS 14" WIDE AREA CENTERED
ALONG THE FRONT OF THE APPLIANCE. NO
COMBUSTIBLES ARE ALLOWED.
NOTE: Three braces are
required (as nailers) if using
optional 4-sided frame kit.
3'/2„
MAX
84„*
14'
MIN
1 '/2„
MAX
20'/4"**
�\ 41"*
40 3/<"
�
*Allow for finished floor and hearth thickness when setting these dimensions.
** When constructing the enclosure allow for finishing material thickness to maintain clearances.
W415-1089/08.08.12
24
5.1 MINIMUM CLEARANCE TO COMBUSTIBLES
COMBUSTIBLE FRAMING:
Sides, back, bottom of the 0"to stand-offs
appliance
COMBUSTIBLE FINISHING:
Sides 2" to front edge of the appliance
Enclosure Top 84"from the bottom of the appliance
Recessed Depth 20 1/4"
Sides of the vent pipe 2"*
Bottom of the vent pipe 1"
Top of vent pipe 2"*
Ceiling 70"from the bottom of the appliance
* HORIZONTAL VENT SECTIONS: A minimum clearance of 1" at the bottom and sides and 2" at the top of
the vent pipe in all horizontal runs to combustibles is required except for clearances in appliance enclosures.
Horizontal vent sections within enclosures require a minimum clearance of 18" at the top of the vent pipe.
See "MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES" section. Use firestop spacer W010-1800
(supplied)where vent pipe penetrates combustible walls.
*VERTICAL VENT SECTIONS: A minimum clearance of 1" all around the vent pipe on all vertical runs
to combustibles is required except for clearances in appliance enclosures. Vertical vent sections within
enclosures require a minimum clearance of 4"to the sides of the vent pipe. See "MINIMUM CLEARANCE
TO COMBUSTIBLE ENCLOSURES" section. Use firestop spacer W500-0367 (not supplied)where vent pipe
penetrates combustible ceilings or floors.
OUTSIDE �
CHASE O 20 '/4"
� 16 9/�s"
� 40 3/4„ � 47„
33 '/4"
� INSIDE
2� '�4" OQ CHASE
� � 40 3/4" �
_2�� ACK WALL OF CHASE/
� � � —4» ENCLOSURE (INCLUDING
40 3/4" 2 I ANY FINISHING MATERIALS)
4"
66 '/2"
6"
W415-1089/08.08.12
25
5.2 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES
NON-COMBUSTIBLE
COMBUSTIBLE� �
� I��BRICK
0
0
0
0
0
18" �
0 0" IF NON-COMBUSTIBLE
2" FINISHING IS USED SUCH
� AS BRICKAND STONE
WOOD
HEADER I I
4"
46"
I
1"
r 0
84" � 0
9 1/2" �
� 0 0
. . � 62„
'NON-' � MINIMUM
COMBUSTIBLE � PLUS
MATER�4L � RISE*
rj
FRONT HOOD �
0
38" �
O �
0
0
0
0
�
m
II
1"
For temperature requirements,the enclosure space around and above the appliance must be left unobstructed.
It is recommended that the enclosure be ventilated at the top and bottom to circulate the hot air.
*See"VENTING"section.
W415-1089/08.08.12
26
COMBUSTIBLE
MATERIAL
NON-COMBUSTIBLE
MATERIAL SUCH AS TILE,
MARBLE, GRANITE, ETC.
47 '/2"
�,/
2" MIN�
40 '/a"
� \2" MIN.
A joint compound that is resilient to heat and cracking should be used when taping and mudding
seams.
Non-combustible Material Definitions
Material which will not ignite and burn. Materials consisting entirely of steel, iron, brick, tile, concrete, slate,
glass or plasters, or any combination thereof are suitable.
Materials that are reported as passing ASTM E 136, Standard Test Method for Behaviour of Materials in a
Vertical Tube Furnace at 750°C and UL763 shall be considered non-combustible materials.
W415-1089/08.08.12
27
5.3 ALCOVE INSTALLATION
RECESS OR
ALCOVE
AREA
ENCLOSURE
AREA
APPLIANCE
NOTE: Recesses or alcoves above the appliance can be made as deep as desired provided the minimum
clearances to combustibles are maintained.
Non-combustible material can be used, provided the minimum clearances to combustible materials are applied.
The minimum enclosure volume must be increased by no less than the volume of the recess. This adjustment
can be made by increasing any or all of the height, width and depth of the enclosure.
7A 7
I I.G
W415-1089/08.08.12
28
5.4 MINIMUM MANTEL CLEARANCES
�Y V�1�IY�7
RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE
TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO
OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.)ARE
CLEARLY MAINTAINED.
WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL, THE PAINT OR LACQUER MUST BE
HEAT RESISTANT TO PREVENT DISCOLOURATION.
73.1
Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the
clearance needed.
� •
Ref Height Depth
A 38"
B 13„ 2„ E �
C 15" 4" D C �
D 17" 6" BI
E 19„ 8„ y
21
M H 19 - - - - - - -
N E 17
TG 15
A
L T 13
11� 2 4 6 8 10
MANTEL DEPTH
W415-1089/08.08.12
29
6 .0 FINISHING
AWp►RIVING
RISK OF FIRE!
NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.
THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS
SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO
BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED.
DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS
REMOVED, CRACKED, BROKEN OR SCRATCHED.
FACING AND/OR FINISHING MATERIAL MUST NEVER OVERHANG INTO THE APPLIANCE OPENING.
THE GLASS DOOR ASSEMBLY IS DESIGNED TO PIVOT FORWARD WHEN RELIEVING EXCESS
PRESSURE THAT MIGHT OCCUR. FINISHING OR OTHER MATERIALS MUST NOT BE LOCATED IN
THE OPENING SURROUNDING THE DOOR AS THIS WILL INTERFERE WITH THE DOORS ABILITY TO
RELIEVE THE PRESSURE.
a�.s
6.1 DOOR REMOVAL / INSTALLATION
� AWARNING
GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.
THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED. DO
NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED.
FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR
OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR
SERVICE. OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS.
BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO
THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE.
75.1
HANDLES
Before the glass door can be removed, the optional face- � �
plate must be removed, see optional faceplate instructions �
for more information. �
The glass door is secured to the top front edge of the firebox
with two latches. Pull the handles of the latches forward, �
then lift the latches out from the door frame to release the ; �
top of the door. Next, pivot the door forward until the top o �
edge clears the front of the appliance. Care- o •
fully grip the sides of the door lifting it out o
from the retainer along the bottom of the / �
door. ° O
0
0
_____ o
---_ ---_
-- o
=-=_ �
0
a
a
a
o •
0
�
�
��
o'
RETAINERS
W415-1089/08.08.12
30
6.2 LOG PLACEMENT
�Y�IY�IV�7
LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE.DO NOT CHANGE OR MODIFY
FROM THE PROPER LOG POSITION,SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED
IGNITION MAY OCCUR.
THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE.
The individual logs can be easily identified by the numbers cast on the underside of each log.
PhazerT"'logs and glowing embers exclusive to Wolf Steel Ltd., provide a unique and realistic glowing effect
that is different in every installation. Take the time to carefully position the glowing embers for a maximum
glowing effect. During the initial use of the appliance, log colours may vary. During the initial use of the appli-
ance the colours will become more uniform as colour pigments burn in during the heat activated curing pro-
cess.
A. Place the rear log (W135-0444)on rear bracket, ensure the log is
seated properly on the rear bracket and located on the center pin.
:tk�� ..}.. '
�� ��
B. Place the charcoal strip log (W135-0448)on top of the grate aligning
the notches in the charcoal strip with the grate.
��i�� °. , , \
C. Align the hole in the bottom of the front left log (W135-0450)with the
screw and spacer on the left side of the burner. The middle of this log
rests against the charcoal strip.
� - ..��'�
D. Align the hole in the bottom of the front right log (W135-0451)with �
the screw and spacer on the right side of the burner. The middle of
the log rests against the charcoal strip.
-%_,�
�
' --�
�,��z�; � .
W415-1089/08.08.12
31
E. Align the holes in the bottom of the right log (W135-0447)with the
pins in the rear and front right log.
, . "�'��, `<,
r / `J'�� \;
r
�
,.... �� .�-. :
F. Align the holes in the bottom of the middle log (W135-0445)with - -
the pins in the front left and right logs.
,
��,`
,
, ti.
4,. �
�
�-- �
� f :
��,�- �,,
G. Align the hole in the bottom of the left log (W135-0446)with the pin
in the rear log. Resting the right side of the log against the burner. �
,r -•'�
�,,. �'� _
� ��. �
s
t �:
�����.
H. Align the hole in the bottom of the front log (W135-0449)with the r
pin in the charcoal strip. Rest the right side of the log against the
far right grate post.
��._ _ ..--,<-�►,,,
; .�=, ;_ � ,,,,�
:��
��= ��
s_ ..�
,���.�r,
6.3 GLOWING EMBER PLACEMENT
Tear the embers into pieces and place on top of the front burner area behind � ;
the charcoal strip. Care should be taken to shred the embers into thin, small j>: __�
irregular pieces as only the exposed edges of the fibre hairs will glow. The em- � � yf,r. - �
ber material will only glow when exposed to direct flame; however, care � +�,�•
�4 � �
should be taken to not block the burner ports. ��,. F
Blocked burner ports can cause an incorrect flame pattern, carbon deposits and � • �-��'�,�'*'� "'� �
delayed ignition. PHAZERT"' logs glow when exposed to direct flame. Use only ;,, ,�+�+,� �
certified "glowing embers" and PHAZERT"' logs available from your Authorized '_�'���R�f "�� '� � �
dealer.
6.4 LAVA ROCK
Lava rock should be spread out evenly around the burner on the firebox base.
NOTE: Lava rock is not to be placed on the burner.
W415-1089/08.08.12
32
6.5 OPTIONAL ROCK PLACEMENT
�Y V�V�IVIIV�7
REAL ROCKS MUST NOT BE USED IN THIS APPLIANCE. HEAT WILL CAUSE THEM TO EXPLODE.
1 2 LOG SUPPORT
` - : � .;..:::....,.,..:..�....:...:,. �
e 9
�—_-
- ROCK SUPPORT �
r - - -- ---2_s a-
�, � � - �; �
� � � �
3 4
— — Not hed
� ; ::: ..... ..:..<.....:: :- ::�. : ..:��:: Rock
e B P A
� .. ___-----��G--����—--�F=---_�_
— —
� � B �
—__--
� B � 0 Cd —1—
5 6 FRONTBURNER
PORTS
,
t
- � -- � _ _
, . , .
� - --, � .;-�- ------z � �
_ ��J— �I
°_. --- _ � , -= AIRVENTS - e
Before beginning with the installation, remove the door and all burner media from the unit. eg. logs,
charcoal etc. Retain the glowing embers.
A. Remove the grate by removing the 2 screws that secure it. NOTE:All screws must be re-installed to
maintain a firebox seal.
B. Remove the 2 screws from the firebox base (as shown). Install the rock support using the 2 screws.
NOTE: The protective plastic coating must be removed prior to operating the appliance.
C. Sit the two rock clusters on top of the rear log support. Ensure the clusters are sitting flat.
D. Place the large notched rocks along the inside and outside edges of the rock support as desired.
E. Place the remaining refractory rocks around the burner as desired, making sure not to cover any
burner ports. (There are no set locations)
F. Re-install the glowing embers over the front burner ports. Refer to your installation instructions if
necessary. Empty enough sand onto the firebox base to cover all the screw heads. Spread the sand
evenly, making sure not to block the air vents.
G. Re-install the door.
W415-1089/08.08.12
33
6.6 LOGO PLACEMENT
Remove the backing of the logo supplied and place on the ��2
�...............
glass viewing door or bottom access panel as illustrated. � ;
�....------�--= 1/2„
.�._..- ---•
1"•
i............� 1/2„
7 .0 OPTIONAL BLOWER INSTALLATION
AWp►RNI NG
RISK OF FIRE AND ELECTRICAL SHOCK.
TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THIS APPLIANCE.
USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH
THIS APPLIANCE. USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS
COMPONENTS, VENTING COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL
VOID THE WARRANTY AND CERTIFICATION.
ENSURE THAT THE FAN'S POWER CORD IS NOT IN CONTACT WITH ANY SURFACE OF THE
APPLIANCE TO PREVENT ELECTRICAL SHOCK OR FIRE DAMAGE. DO NOT RUN THE POWER
CORD BENEATH THE APPLIANCE.
THE WIRE HARNESS PROVIDED IN THE BLOWER KIT IS A UNIVERSAL HARNESS. WHEN
INSTALLED, ENSURE THAT ANY EXCESS WIRE IS CONTAINED, PREVENTING IT FROM MAKING
CONTACT WITH MOVING OR HOT OBJECTS.
51.5
7.1 ACCESSING THE BLOWER
���IY\7
BE CAREFUL NOT TO TEAR THE BURNER TRAIN GASKET.A REPLACEMENT GASKET CAN BE
ORDERED FROM YOUR LOCAL AUTHORIZED DEALER/ DISTRIBUTOR.
. O. .D .
FRONT
GRATE REAR LOG PERIMETER SCREWS
SUPPORT .O
,,._._�
.: ; .... :
-,
o ' o
,
CONTROLACCESS PANEL
A. Remove the control access panel.
B. Remove the door, see the section "DOOR REMOVAL/ INSTALLATION".
C. Carefully remove the log set and optional brick panels if installed, see section "LOG PLACEMENT".
D. Remove the 2 screws holding the front grate in place.
E. Remove the 2 screws holding the rear log support.
F. Remove the 9 perimeter screws as illustrated and lift out the burner base assembly and gasket. (The gas
line flex-connector should provide sufficient movement to permit shifting the burner assembly on it's side).
W415-1089/08.08.12
34
7.2 INSTALLING THE BLOWER
A. Open the blower kit and remove the blower, you won't need the supplied wire harness. Connect flag
connectors from the power cord supplied with the appliance to the male posts on the blower. Plug the
cord into the female pigtail attached to X-10 of the control board.
B. Reverse procedure to re-assemble.
BLOWER m-`''
GASKE — , , ;��;
_ i,
,/r "
r�
� '
INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must MALE POSTS
be electrically connected and grounded in accordance with local codes. /
In the absence of local codes, use the current CSA C22.1 Canadian
electrical code in Canada or the ANSI / NFPA 70 national electrical code BLOWER
in the United States.
Drywall dust will penetrate into the blower bearings, causing
irreparable damage. Care must be taken to prevent drywall dust from /
coming into contact with the blower or its compartment.Any damage
resulting from this condition is not covered by the warranty policy. LOWER CORD
To safely install the fan, turn off the electricity first. (SUPPLIED WITH
APPLIANCE)
Slide the vibration reducing pad (A) into the clip (C) and up against the threaded
stud (B) at the other end. The blower must be able to be positioned entirely onto
the pad.
_�� =-----
'-----
� �
�' I r �� � � _. -- � .
y., , B �-���---'-�'� „�:"
4���:� I�� t�_..� "9 �
��^k .` � .�I4 �:
_ '� A������ _p , C
'"'� �, �!� l� { � � �;
�a�',� '1k y���
- �
. r1":. 'r��''� , .;i. .;.,�,�.
51.8
W415-1089/08.08.12
35
8 .0 WI RI N G DIAGRAM / ELECTRI CAL I N FORMATI ON
AV1�4RI��IVG
DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. CALL A QUALIFIED
SERVICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE
ELECTRICAL CIRCUIT.
RISK OF ELECTRICAL SHOCK OR EXPLOSION. DO NOT WIRE 110V TO THE VALVE OR TO THE
APPLIANCE WALL SWITCH. INCORRECT WIRING WILL DAMAGE CONTROLS.
ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE
WITH LOCAL CODES. IN THE ABSENCE OF LOCAL CODES, USE THE CURRENT CSA22.1 CANADIAN
ELECTRIC CODE IN CANADA OR THE CURRENT NATIONAL ELECTRIC CODE ANSI/NFPA NO. 70 IN
THE UNITED STATES.
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,
WITH THE GLASS DOOR OPENED OR REMOVED.
���
��.�
8.1 WIRING REQUIREMENTS
This appliance must be electrically connected and grounded in accordance with local codes. In the absence
of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70-
1996 NATIONAL ELECTRICAL CODE in the United States.
It is necessary to hard wire this appliance.
Permanently framing the appliance with an enclosure, requires the appliance junction box to be hard wired.
This appliance must be electrically connected and grounded in accordance with local codes. In the absence
of local codes, use the current CSA C22.1 Canadian electrical code in Canada or the ANSI/NFPA 70-1996
national electrical code in the United States.
8.2 JUNCTION BOX INSTALLATION
A. Remove the two screws that secure the junction box assembly to the outer �
shell on the left side of the fire place and remove the junction box assembly. �
B. Remove the one screw that secures the junction box to the junction box -�. �
plate and slide off the clip.
C. Route the supply wire through the 7/8" hole of the junction box plate with a � 1�
box connector(not supplied). �
D. Connect the 120 volt supply wire to the receptacle as per O
the CSA C22.1 Canadian Electrical Code in Canada or the ;� -�
� \
ANSI/NFPA 70-1996 National Electrical Code in the United ��
,
States. I �.,o c��
� e2 ' 9� i
E. Once the wiring is complete, re-install the junction box to / ���
the junction box plate and re-secure the screw that was �_�� °
.�:q�m
removed in step B. 0 <�`-
�
F. Re-install the junction box assembly by reversing step A
making sure all plugs are secure in the junction box.
NOTE: If the appliance is already installed inside the enclosure, you can access the junction box from
inside the appliance by removing the burner base assembly, see "ACCESSING THE BLOWER" section.
W415-1089/08.08.12
36
8.3 WIRING DIAGRAM (IFC MODULE)
�Y I�YV V�1 Vt7
DO NOT WIRE 110 VOLTS TO THE VALVE OR WALL SWITCH.
A wall switch must be installed in a convenient location for the burner operation.
The recommended maximum lead length depends on the wire size:
WIRE SIZE MAX. LENGTH
14 gauge 100 feet
16 gauge 60 feet
18 gauge 40 feet
A 20' length of wire is connected to the main burner switch leads. Connect this wire to the wall switch or
thermostat. However if a greater length is required route 2-strand (solid core)wire through the electrical hole
located at the bottom left side of the appliance.
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W415-1089/08.08.12
37
9 .0 OPERATION
AWp►RNING
IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY,A FIRE OR EXPLOSION MAY RESULT
CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH
THE GLASS DOOR OPENED OR REMOVED.
Ensure that a continuous gas flow is at the burner before installing the door. When lit for the first time, the
appliance will emit an odor for a few hours. This is a normal temporary condition caused by the "burn-in" of
paints and lubricants used in the manufacturing process and will not occur again.After extended periods of
non-operation such as following a vacation or a warm weather season, the appliance may emit a slight odor
for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a
window to sufficiently ventilate the room.
FOR YOUR SAFETY READ BEFORE LIGHTING:
A. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light by hand.
B. Before operating smell all around the appliance area for gas and next to the floor because some gas is heavier than
air and will settle on the floor.
C. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect
the appliance and replace any part of the control system and any gas control which has been under water.
WHAT TO DO I F YOU SM ELL GAS:
• Turn off all gas to the appliance. • Immediately call your gas supplier from a neighbor's
• Open windows. phone. Follow the gas supplier's instructions.
• Do not try to light any appliance. • If you cannot reach your gas supplier, call the fire
• Do not touch any electric switch; do not use any phone department.
in your building.
LIGHTING INSTRUCTIONS
A. Stop! Read the above safety information on this label.
B. Remove batteries from transmitter.
C. Turn off all electric power to the appliance.
D. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by
hand.
E. Open the glass door.
F. Turn manual shutoff valve clockwise�� to off. Located behind the access panel.
G. Wait five (5) minutes to clear out any gas. If you smell gas including near the floor, STOP! Follow"B"in the above
safety information on this label. If you don't smell gas go to the next step.
H. Turn manual shutoff valve counter-clockwise/-�� to on. ,
I. Close the glass door.
J. Turn on all electric power to the appliance and re-install batteries into the transmitter. o � � o
K. Push the"ON" button on the transmitter.You should here an audible beep from the receiver
which indicates communication. (Refer to Appliance Operations for remote activation).
TO TU RN OFF GAS
A. Turn off all electric power to the appliance if service is to be perFormed.
B. Access door inside the firebox must be removed to access the manual shutoff valve.
C. If alternate shut-off valve was installed it can be shutoff instead of going through the appliance to access
the appliance shut off valve.
A7 A
Y/.Y
W415-1089/08.08.12
38
9.1 GENERAL TRANSMITTER LAYOUT
Key Lock
Low battery alarm
Transmission � I� �� � °F I
�;�; �� _ Room
� Temperature
\��\��
:�: :�: �� CPI mode
���� ����
'I I1 1I 1
��� ���
Flame ON
MAX MAX MAX
Blower Night Light
9.2 INITIALIZING THE TRANSMITTER FOR THE FIRST TIME
A. Power the receiver.
�_
B. Press the reset button to begin the programming process.
C. The receiver will BEEP 3 times to indicate that it is ready to synchronize with a
transmitter. ;
�
D. Install the 3 AAA batteries into the transmitter battery bay, located on the base
of the transmitter, then press the "ON° button. The receiver will BEEP 4 times to .,;,.;M:.�.,; ;
indicate the transmitter's command is accepted and sets to the particular code of -
that transmitter. The system is now initialized. �' "a�`�•`",
r��c��yr:r�
NOTE: THE INITIALIZING PROCESS MUST BE COMPLETED WITHIN 10 SECONDS OF
PRESSING THE RESET/PROGRAMMING BUTTON.
TRANSMITTER
� � �
RESET BUTTON
RECEIVER � � .
�
� �
�
W415-1089/08.08.12
39
9.3 TEMPERATURE DISPLAY
A. With the system in the "OFF" position, press the
Thermostat Key and the Mode Key at the same � a
time to change from degrees F to C. 7 3II 2 3II
B. Look at the LCD screen on the Transmitter to
verify that a C or F is visible to the right of the
Room Temperature display.
35.5
9.4 FLAME HEIGHT
The remote control has six (6)flame levels. With the
system on and the flame level at the maximum, press �F °F
the Down Arrow Key once and it will reduce the flame oN 7 6a �N ��a
height by one step until the flame is turned off.
The Up Arrow Key will increase the flame height each
time it is pressed. If the Up Arrow Key is pressed while
the system is on but the flame is off, the flame will �
come on the high position.A single "beep"will confirm � �
reception of the command.
FLAME OFF FLAME AT LEVEL 1
��� 76a ��N 76a
_ .
__ �
_::_
_____
0 0
FLAME AT LEVEL 5 FLAME AT"HI"LEVEL 6
35.8
9.5 BLOWER SPEED
If the appliance is equipped with a hot air circulating fan,
the speed of the fan can be controlled by the remote �oN ��'F �o� ��'F
system. The fan speed can be adjusted through six (6) � �
speeds. �
A. Use the Mode key to guide you to the fan control '
icon.
B. Use the Up/Down Arrow keys to turn ON/OFF or � ��
adjust the fan speed.A single"beep"will confirm
reception of the command.
NOTE: When the desired blower speed is selected, the blower will automatically come on 5 minutes
after the main burner has been turned on and remain on twelve minutes after it has been turned off.
35.9A
W415-1089/08.08.12
40
9.6 NIGHT LIGHT DIMMER CONTROL
The auxiliary function controls the Night Light T"' with F F
dimmable control. �oN 7 6 0 �oN 7 60
A. Use the Mode Key to guide you to the Night
Light icon. �
i ■��
�����
B. The intensity of the output can be adjusted _��t�l �I�
through 6 levels. Use the UP/DOWN arrow
keys to adjust the output level.A single beep will � �
confirm reception of the command.
35.21
9.7 CONTINUOUS PILOT / INTERMITTENT PILOT (CPI / IPI) SELECTION
A. Use the Mode Key to guide you to the CPI mode
icon. Transmitter in the OFF position. �oN �6�F �oN �6�F
B. Press the UP/DOWN to switch between IPI and
CPI modes.A single BEEP will confirm reception �
of the command.
Note: If the system is equipped with a CPI/IPI
toggle switch, set the CPI/IPI to CPI position to
enable remote CPI operation. If the switch is set
to IPI then it will only work in IPI regardless of
what is set on the remote control handset.
35.22
9.8 K EY LOCK
This function will lock the keys to avoid unsupervised operation.
A. Press the MODE and UP keys at the same time.
��� 0 76�II
B. To de-activate this function, press the MODE and UP keys at the same time.
35.10
W415-1089/08.08.12
41
9.9 LOW BATTERY / MAN UAL BYPASS
The life span of the remote batteries depends on various factors: quality of the �o„ � F
batteries, the number of ignitions, the number of charges to the room thermostat set 76�
point, etc.
When the transmitter batteries are low, a Battery Icon will appear on the LCD
display before all battery power is lost. When the batteries are replaced this icon will
disappear.
35.24
10 .0 ADJ USTMENT
10.1 RESTRICTING VERTICAL VENTS
Vertical installations may display a very active flame. If this appearance is not desirable, the vent exit must
be restricted using a restrictor vent kit. Refer to"ACCESORIES" in the "REPLACEMENTS" section for the
appropriate kit. This will reduce the velocity of the exhaust gases, slowing down the flame pattern and creating
a more traditional gentle flame appearance. Specific instructions are included with the kit.
77.3
10.2 PRESSURE ADJUSTMENT
Adjust the pilot screw to provide properly sized flame. Turn in a A
clockwise direction to reduce the gas flow.
� � � �y
Check Pressure Readings: °
Inlet pressure can be checked by turning screw(A)counter- � � � �O� O
clockwise 2 or 3 turns and then placing pressure gauge tubing ° °
over the test point. Gauge should read 7" (minimum 4.5")water a � � � � � �
column for natural gas or 13" (11" minimum)water column for pILOT
propane. Check that main burner is operating on "HI". BURNER PILOT SCREW
Outlet pressure can be checked the same as above using ELECTRODE
screw (B). Gauge should read 3.5"water column for natural
gas or 10"water column for propane. Check that main burner FLAME
is operating on "HI". SENSOR
AFTER TAKING PRESSURE READINGS, BE SURE TO
TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO FLAME MUST ENVELOP
NOT OVERTORQUE. UPPER 318"T0112"OF
FLAME SENSOR
Leak test with a soap and water solution.
39.1 A
W415-1089/08.08.12
42
10.3 VENTURI ADJUSTMENT
This appliance has an air shutter that has been factory set open according
to the chart below: VENTURI
BURNER
Regardless of venturi orientation, closing the air shutter will cause a more
yellow flame, but can lead to carboning. Opening the air shutter will cause a
more blue flame, but can cause flame lifting from the burner ports. The AIR
flame may not appear yellow immediately; allow 15 to 30 minutes for the �:;/ SHUTTER
final flame colour to be established. OPENING
ORIFICE
AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED
INSTALLER! ,,,,
YJ.1
To access the air shutter, remove the control access panel, remove the
glass door assembly and carefully remove the log set. Remove the four � �
screws attached to the burner pan. Slide the burner pan to the left roughly FUEL HDX40-1
1"then lift up.
NG 3/16"
Air shutters have been factory set open according to the Venturi LP 7/16"
Adjustment Chart.These settings are for(maximum)horizontal termination.
Adjustment may be required depending on fuel type,vent configuration and altitude.
10.4 FLAME CHARACTERISTICS
IYs important to periodically perform a visual check of the pilot and burner flames. Compare them to the
illustration provided. If any flames appear abnormal call a service person. Pi�or
BURNER
,,` ELECTRODE
t, '>t�-` � FLAME
• ;('.� `� "�`� �'�� � SENSOR
� .
. _.. ;,
.et � k � 1 �
�'r,' ,;
r� `- � �,� I
t,.
`'�� "''`"k`� ����„; --
s:
�`��' � ��� FLAME MUST ENVELOP
� ������ -��"' �_`�' UPPER 318°T0112"OF
. °.r.
,
�\
,
_
�,_."'' .-� ;,' �' FLAME SENSOR
''� �`\.,�-y
54.1 A
W415-1089/08.08.12
43
11 .0 MAINTENANCE
AWARNING
TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.
APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.
DO NOT USE ABRASIVE CLEANERS.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper
and dangerous operation. Verify proper operation after servicing. This appliance and its venting system
should be inspected before use and at least annually by a qualified service person. The appliance area must
be kept clear and free of combustible materials, gasoline or other flammable vapors and liquids. The flow of
combustion and ventilation air must not be obstructed.
A. In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to
expose both assemblies.
B. Keep the control compartment, media, burner, air shutter opening and the area surrounding the logs
clean by vacuuming or brushing, at least once a year.
C. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or
are not burning properly.
D. Check to see that the pilot flame is large enough to engulf the flame sensor and/or thermocouple/
thermopile as well as reaches the burner.
E. Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carboning
which can be distributed in the surrounding living area.
F. Check to see that the main burner ignites completely on all openings when turned on.A 5 to 10
second total light-up period is satisfactory. If ignition takes longer, consult your local authorized dealer/
distributor.
G. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if
necessary.
H. If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions
provided for the initial installation.
40.1
11 .1 LAMP REPLACEMENT
This appliance comes equipped with our"Night LightT""". If in the
event the lamp needs to be replaced, follow these
instructions.
A. Turn off all electrical supply. - ,
B. Remove the glass door, see "DOOR � , �
REMOVAL/ INSTALLATION"section.
C. Unscrew the lens cover and lift the �
lamp straight out. Replace with Wolf ° �
Steel Ltd. parts only (W387-0013).
D. NOTE: Do not handle the lamp with
bare fingers, protect with a clean � 0
dry cloth.
E. Replace lens cover.
F. Replace glass door. ,�w''� S ,
�� `,��.
�����
� �;; _ o
W415-1089/08.08.12
44
11 .2 DOOR GLASS REPLACEMENT
�Y Y�1IV Y�111�7
DO NOT USE SUBSTITUTE MATERIALS.
GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.
CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR
DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE
APPLIANCE BEFORE OPERATION.
DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS
REMOVED, CRACKED, BROKEN OR SCRATCHED.
Only available as an assembly complete with gasket.Glass not available separately.
A. Place the door frame down careful not to scratch the paint. ''�--_
B. Bend up the glass retainers being careful not to snap them. -
GLASS
C. Remove the glass from the frame.
NOTE: Care must be taken when removing and disposing of any broken �
glass or damaged components. Be sure to GASKET � �
vacuum up any broken glass from inside the � - _ �
appliance before operation. 8 - --
_—GLASS �
D. Center the gasketed glass inside the door RETAINER o
0
frame with the thick side of the gasket �
facing up.
'GASKET � o
\ o 0
E. Bend the glass retainers located along the �GLASS 0
0
edge of the door frame over the gasket g
a
holding the glass in place making sure that the thick portion is S
protruding past the retainer. Careful not to break the glass. GLASS �
RETAINERS
11 .3 CARE OF GLASS
DO NOT CLEAN GLASS WHEN HOT! DO NOT USE A'A/w�'I�
ABRASIVE CLEANERS TO CLEAN GLASS. VIM�1'�IV
� HOT GLASS WILL
Buff lightly with a clean dry soft cloth. Clean both sides I CAUSE BURNS.
of the glass after the first 10 hours of operation with a DO NOT TOUCH GLASS
recommended fireplace glass cleaner. Thereafter clean `� UNTIL COOLED.
as required. If the glass is not kept clean permanent NEVERALLOW CHILDREN
discoloration and /or blemishes may result. To roucH��ass.
5.1
11 .4 CARE OF PLATED PARTS
If the appliance is equipped with plated parts, you must clean fingerprints or other marks from the plated
surfaces before operating the appliance for the first time. Use a glass cleaner or vinegar and towel to clean.
If not cleaned properly before operating for the first time, the marks can cause permanent blemishes on
the plating.After the plating is cured, the fingerprints and oils will not affect the finish and little maintenance
is required,just wipe clean as needed. Prolonged high temperature burning with the door ajar may cause
discolouration on plated parts.
NOTE: The protective wrap on plated parts is best removed when the assembly is at room
temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat
source. 6.�
W415-1089/08.08.12
45
12 .0 REPLACEMENT PARTS
Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally
all parts can be ordered through your Authorized dealer/distributor.
FOR WARRANTY REPLACEMENT PARTS,A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE
REQUIRED TO HONOUR THE CLAIM. A�I�
When ordering replacement parts always give the following information:
• Model & Serial Number of appliance FAILURE TO POSITION THE PARTS
• Installation date of appliance IN ACCORDANCE WITH THIS
• Part number MANUAL OR FAILURE TO USE ONLY
• Description of part PARTS SPECIFICALLY APPROVED
• Finish WITH THIS APPLIANCE MAY
RESULT IN PROPERTY DAMAGE OR
*IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR PERSONAL INJURY.
FURTHER INFORMATION,CONTACT YOUR AUTHORIZED DEALER.
41.1
• ' •
REF PART NO. DESCRIPTION
1a W725-0056 S.I.T MODULATION VALVE NG
1b W725-0057 S.I.T MODULATION VALVE LP
2a W010-2763 PILOTASSEMBLYS.I.T.NG
2b W010-2808 PILOT ASSEMBLY S.I.T-LP
3a W455-0068 PILOT INJECTOR S.I.T.-LP
3b W455-0070 PILOT INJECTOR S.I.T.-NG
4' W010-2321 BLACK DOOR FRAME
5 W010-2281 GLASS C/W GASKET
6 W010-2280 BLACK DOOR C/W GLASS
7 W456-0031 ORIFICE NATURAL GAS
8 W456-0051 ORIFICE PROPANE GAS
9 W010-1800 FIRESTOP SPACER
10' W385-0334 NAPOLEONO LOGO
11' W750-0193 20 FT WIRE
12` W361-0016 GLOWING EMBERS
13" W290-0140 GAS LINEACCESS GASKET
14� W290-0139 BURNER TRAIN GASKET
15' W010-2313 ASSY, REPLACEMENT BURNER
16 GL-674 LOG SET
17 W135-0444 REAR LOG
18 W135-0445 MIDDLE LOG
19 W135-0446 LEFT LOG
20 W135-0447 RIGHT LOG
21 W135-0448 CHARCOAL STRIP LOG
22 W135-0449 FRONT LOG
23 W135-0450 FRONT LEFT LOG
24 W135-0451 FRONT RIGHT LOG
25' W550-0006 5LBS LAVA ROCK
26 W660-0124 TRANSMITTER
27 W190-0048 IPI BOARD
28 W750-0274 POWER CORD
29 W750-0267 WIRE HARNESS
W415-1089/08.08.12
46
. . -
REF PART NO. DESCRIPTION
30� W573-0007 10.3 OZ TUBE HIGH TEMP SEALANT MILPAC
31 GZ550-1KT BLOWER KIT
32' W660-0026 PROGRAMMABLE TIMER
33 GA-566 HOTAIR KIT
34 GA-72 HOTAIR EXHAUST KIT
35 GA-70 EXTENSION KIT 5 FT
36" 270 PAINT,BLACK-13 OZ
37' W175-0166 5"COUPLER
38" W175-0002 8"COUPLER
39 GD-501 HEAT GUARD
40` W175-0358 CONVERSION KIT-NG TO LP
41" W175-0359 CONVERSION KIT-LP TO NG
42` GD842KT-1 DECORATIVE BRICK PANELS-SANDSTONE
43" PRPH40 PORCELAIN REFLECTIVE RADIANT PANELS
44* HD540KT FACE PLATE WITH OPERABLE SCREEN DOORS
45` ANIH ANDIRONS
46" HDF40K 4-SIDED FRAME-BLACK
46� HDF40N 4-SIDED FRAME-BROWN
46" HDF40P 4-SIDED FRAME-PEWTER
47` GPV SEE LOCALAUTHORIZED DEALER/DISTRIBUTOR
48 RAK35/40 RIVER ROCK MEDIATRAY-SATIN CHROME DECORATIVE FENDER
49" TBHD40K BEVELLEDTRIMKIT-BLACK
50� TBHD40SS BEVELLEDTRIMKIT-STAINLESSSTEEL
51" GD848KT DECORATIVE BRICK PANELS-NEW PORT
52* GD 845KT-1 DECORATIVE BRICK PANELS-MAYAN DESERT SANDSTONE
53` PRPHR40 PORCELAINREFLECTIVERADIANTPANELS-RIBBED
54 MKRY MEDIA KIT,GREY RIVER ROCKS
54 MKRM MEDIA KIT,MULTI-COLOURED RIVER ROCKS
55' RP5 RESTRICTOR PLATE
REF PART NO. DESCRIPTION
55" GD-420(5FT) 5"/8"VENT KIT-(5FT)
56' GD-430(10FT) 5"/8"VENT KIT-(10FT)
57* W010-0370 WALL SUPPORTASSEMBLY
.
REF PART NO. DESCRIPTION
58 GD-401 PERISCOPE
59 GD422-1 WALL TERMINAL KIT
60 GD422R-1 ROUND WALL TERMINAL KIT
W415-1089/08.08.12
47
. � , .
REF PART NO. DESCRIPTION
61" GD-410 1/12 TO 7/12 PITCH
62' GD-411 8/12 TO 12/12 PITCH
63' GD-412 FLAT ROOF
64" W490-0074 5/8 INNER/OUTER SLEEVE
65 W670-0007 5/8 TERMINAL
66 W170-0086 STORM COLLAR
67 W010-0453 ROOF SUPPORT
68 W263-0066 ROOF FLASHING 1/12 TO 7/12 PITCH
69 W263-0055 ROOF FLASHING 8/12 TO 12/12 PITCH
70 W263-0065 ROOF FLASHING FLAT ROOF
��• 'a� 0 �
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W415-1089/08.08.12
48
13 .0 TROUBLESHOOTING
AWp►RNING
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,
WITH THE GLASS DOOR OPEN OR REMOVED.
TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.
APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.
DO NOT USE ABRASIVE CLEANERS.
SYMPTOM PROBLEM TEST SOLUTION
Remote controls Remote is locked out. - Reset by turning power source off then on.
Crystalite/Night light NOTE: If back up batteries are installed, they
but no spark or flame. must also be removed to re-program.
Main burner flame Blockage in vent. - Remove blockage. In really cold conditions, ice
is a blue, lazy, buildup may occur on the terminal and should
transparent flame. be removed as required. To minimize this from
happening again, it is recommended that the vent
lengths that pass through unheated spaces (attics,
garages, crawl spaces) be wrapped with an insulated
mylar sleeve. Prevent sleeve from sagging. Contact
your local authorized dealer for more information.
Incorrect installation. - Refer to "VENTING" section to ensure correct
installation.
Flames are Appliance is over-fired or - Check pressure readings:
consistently too underfired. Inlet pressure can be checked by turning screw(A)
large or too small. counter-clockwise 2 or 3 turns and then placing pressure
Carboning occurs. gauge tubing over the test point. Gauge should read
7"(minimum 4.5")water column for natural gas or 13"
B q (minimum 11")water column for propane. Check that main
burner is operating on 'HI'. Outlet pressure can be checked
� �, � the same as above using screw(B). Gauge should read
o � 3.5"water column for natural gas or 10"water column for
� � propane. Check that main burner is operating on 'HI'.
�� o � o � AFTER TAKING PRESSURE READINGS, BE SURE TO
� � � � d �y � TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO
NOT OVER TORQUE.
Leak test with a soap and water solution.
Carbon is being Air shutter has become - Ensure air shutter opening is free of lint or other
deposited on blocked. obstructions.
glass, logs, Flame is impinging on the - Check that the glass, logs, rocks, media are correctly
rocks, media glass, logs, rocks, media positioned.
or combustion or combustion chamber. - Open air shutter to increase the primary air.
chamber - Check the input rate: check the manifold pressure
surfaces. and orifice size as specified by the rating plate.
- Check that the door gasketing is not broken or
missing and that the seal is tight.
- Check that both vent liners are free of holes and well
sealed at all joints.
- Check that minimum rise per foot has been adhered
to for any horizontal venting.
White/grey film Sulphur from fuel is being - Clean the glass with a recommended gas fireplace
forms. deposited on glass, logs glass cleaner. DO NOT CLEAN GLASS WHEN HOT.
or combustion chamber - If deposits are not cleaned off regularly, the glass
surFaces. may become permanently marked.
42.1 B
W415-1089/08.08.12
49
SYMPTOM PROBLEM TEST SOLUTION
Exhaust fumes Appliance is spilling. - Check door seal.
smelled in room, - Check for exhaust damage.
headaches. - Check that venting is installed correctly.
- Room is in negative pressure; increase fresh air supply.
Pilot will not light. Wiring. - Verify the wire for the sensor and the wire for the ignitor
Makes noise with are connected to the correct terminals (not reverse)on
no spark at pilot the module and pilot assembly.
burner. Loose connection. - Verify no loose connections, electrical shorts in the
wiring or ground out to any metal object.
Igniter Spark gap is - Spark gap of the ignitor to the pilot should be .125"
incorrect. (1/8").
Pilot will not light. A shorted or loose - Remove and reinstall the wiring harness that plugs into
Makes no noise connection. the module.
with no spark - Remove and verify continuity of each wire in the wiring
at pilot burner. harness.
CrystalitesT"' and Module is not grounded. - Verify the valve and pilot assemblies are properly
(optional) blower grounded to the metal chassis of the fireplace.
operates.
Ignition box has been Choose one of the 4 methods below to reset the system.
locked out. 1. To reset ignition box when locked out. Turn off power
supply and remove batteries (if used)from the back up
battery pack.
2. To reset the DFC Board when the board goes into a
lock out condition and the LED is blinking 3 times using
the transmitter ON/OFF button:
Step 1: Turn the system off by pressing the ON/
OFF button to turn the system off.
Step 2:After approximately 2 seconds press the
ON/OFF button on the transmitter again. THE DFC
Board will reset and the ignition sequence will start
again.
3. To reset the DFC Board when the board goes into a
lock out condition and the LED is blinking 3 times by
cycling flame:
Step 1: In the manual flame control mode, use
the down arrow button to reduce the flame to
off, indicated by the word OFF displayed on the
trasmitter LCD screen.
Step 2: Wait approximately 2 seconds and press
the up arrow button, the ignition sequence will
start.
NOTE: Starting from OFF, press the ON button on the transmitter.Approximately 4
seconds after the ON/OFF button is pressed the ignition board will start the spark.
The first try for ignition will last approximately 60 seconds. If there is no flame ignition
(rectification)the board will stop sparking for approximately 35 seconds.After the
wait time the board will start the second try for ignition by sparking for approximately
60 seconds. If there is still no positive ignition,the board will go into lock out.
42.1 2A
W415-1089/08.08.12
50
SYMPTOM PROBLEM TEST SOLUTION
Pilot sparks but Gas supply. - Verify that the incoming gas line ball valve is"Open".
will not light. - Verify that the inlet pressure reading is within
acceptable limits, inlet pressures must not exceed 14"
W.C.
Module is not grounded. - Verify the value and pilot assemblies are properly
grounded to the metal chassis of the fireplace.
Out of propane gas. - Fill the tank.
Continues to Short or loose connection Verify all connections. Verify the connections from the
spark and pilot in sensor rod. pilot assembly are tight; also verify these connections
lights, but main are not grounding out to any metal.
burner will not
light. Poor flame rectification or - Verify the flame is engulfing the sensor rod. This
contaminated sensor rod. will increase the flame rectification. Verify correct
pilot orifice is installed and inlet gas specifications
to manual. (Remember, the flame carries the
rectification current, not the gas. If the flame lifts from
pilot hood, the circuit is broken.A wrong orifice or too
high of an inlet pressure can cause the pilot flame to
lift.)The sensor rod may need cleaning.
Poor grounding between - Verify that the wire harness is firmly connected to
pilot assembly and gas module.
valve.
Damaged pilot or dirty - Verify that the ceramic insulator around the sensor
sensor rod. rod is not cracked, damaged, or loose. Verify the
connection from the sensor rod to the sensor wire.
Clean sensor rod with an emery cloth to remove
any contamination that may have accumulated on
the sensor rod. Verify continuity with multimeter with
ohms set at the lowest range.
Appliance won't No power to the system. - Check breaker to verify it's in the "ON" position
perForm any
functions.
Transmitter isn't - Check battery power and battery orientation.
operational.
Night light or Control module switch is - Verify ON/OFF switch is in the "I" position which
(optional) blower in the wrong position. denotes on.
won't function COM switch is - Verify"COM" switch is plugged into the front of the
unplugged. control module.
42.1 3
W415-1089/08.08.12
51
14 .0 WARRANTY
NAPOLEONO products are manufactured under the strict Standard of the world recognized ISO 9001 :2008 Quality Assurance
Certificate.
NAPOLEONO products are designed with superior components and materials assembled by trained craftsmen who take great
pride in their work.The burner and valve assembly are leak and test-fired at a quality test station.The complete appliance is
again thoroughly inspected by a qualified technician before packaging to ensure that you,the customer, receives the quality
product that you expect from NAPOLEONO.
NAPOLEONO GAS APPLIANCE PRESIDENT'S LIFETIME LIMITED WARRANTY
The following materials and workmanship in your new NAPOLEONO gas appliance are warranted against defects for as long as
you own the appliance.This covers:combustion chamber, heat exchanger,stainless steel burner, phazerT"^ logs and embers,rocks,
ceramic glass(thermal breakage only),gold plated parts against tarnishing,porcelainized enameled components and aluminum
extrusion trims.�
Electrical(110V and millivolt)components and wearable parts such as blowers,gas valves,thermal switch,switches,wiring,remote
controls,ignitor,gasketing,and pilot assembly are covered and NAPOLEONO will provide replacement parts free of charge during
the first year of the limited warranty.�
Labour related to warranty repair is covered free of charge during the first year. Repair work, however,requires the prior approval of
an authorized company official.Labour costs to the account of NAPOLEONO are based on a predetermined rate schedule and any
repair work must be done through an authorized NAPOLEONO dealer.
�Construction of models vary.Warranty applies only to components included with your specific appliance.
CONDITIONS AND LIMITATIONS
NAPOLEONO warrants its products against manufacturing tlefects to the original purchaser only.Registering your warranty is not necessary.Simply
provide your proof of purchase along with the model and serial number to make a warranty claim.NAPOLEONO reserves the right to have its
representative inspect any product or part thereof prior to honouring any warranty claim.Provided that the purchase was made through an authorized
NAPOLEONO dealer your appliance is subject to the following conditions and limitations:
Warranty coverage begins on the date of original installation.
This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives.
The gas appliance must be installed by a licensed,authorizetl service technician or contractor.Installation must be done in accordance with the installation
instructions inclutled with the product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse,lack of maintenance,accident,alterations,abuse or neglect antl parts installed from
other manufacturers will nullify this warranty.
This limited warranty further does not cover any scratches,dents,corrosion or discoloring causetl by excessive heat,abrasive and chemical cleaners nor
chipping on porcelain enamel parts,mechanical breakage of PHAZERT"'logs and embers.
This warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been
operatetl in accordance with the operation instructions and untler normal conditions.
After the first year,with respect to this PresidenYs Lifetime Limited Warranty,NAPOLEONO may,at its discretion,fully discharge all obligations with
respect to this warranty by refunding to the original warrantetl purchaser the wholesale price of any warranted but defective part(s).
NAPOLEONO will not be responsible for installation,labour or any other expenses related to the reinstallation of a warranted part and such expenses are
not coveretl by this warranty.
Notwithstantling any provisions containetl in the PresidenYs Lifetime Limited Warranty,NAPOLEON'S responsibility under this warranty is defined as
above antl it shall not in any event extentl to any incidental,consequential or indirect damages.
This warranty defines the obligations and liability of NAPOLEONO with respect to the NAPOLEONO gas appliance and any other warranties expressed or
implied with respect to this product,its components or accessories are excluded.
NAPOLEONO neither assumes,nor authorizes any thirtl party to assume,on its behalf,any other liabilities with respect to the sale of this product.
NAPOLEONO will not be responsible for:over-firing,downdrafts,spillage caused by environmental conditions such as rooftops,buildings,nearby trees,
hills,mountains,inadequate vents or ventilation,excessive venting configurations,insufficient makeup air,or negative air pressures which may or may not
be caused by mechanical systems such as exhaust fans,furnaces,clothes dryers,etc.
Any damages to the appliance,combustion chamber,heat exchanger,platetl trim or other components due to water,weather damage,long periods of
dampness,condensation,damaging chemicals or cleaners will not be the responsibility of NAPOLEONO.
All parts replaced under the PresidenYs Limited Lifetime Warranty Policy are subject to a single claim.
During the first 10 years NAPOLEONO will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10
years to life,NAPOLEONO will provitle replacement parts at 50%of the current retail price.
All parts replaced under the warranty will be covered for a period of 90 days from the date of their installation.
The manufacturer may require that defective parts or products be returned or that digital pictures be provided to support the claim. Returned products are
to be shipped prepaid to the manufacturer for investigation. If a product is found to be defective,the manufacturer will repair or replace such tlefect.
Before shipping your appliance or defective components,your dealer must obtain an authorization number. Any merchandise shipped without
authorization will be refusetl and returned to sender.
Shipping costs are not covered under this warranty.
Additional service fees may apply if you are seeking warranty service from a dealer.
Warranty labour allowance is only for the replacement of the warranted part. Travel,diagnostic tests,shipping antl other related charges are not covered
by this warranty.
ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT
IMPROVEMENTS. NAPOLEONOO IS A REGISTERED TRADEMARK OF WOLF STEEL LTD.
2.1 B
W415-1089/08.08.12
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