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PANELLAYOUTFOR
SECTION STARTS F
FILL THIS AREA WITH
TRIM FROM OFFCUTS OR
13/16" PLYWOOD (TYP.)
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SEE CUT BACK DETAIL - WB-R SPEC - 3.-
--
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CUSTOM GROOVE TVP.- �'�
PANEL LAYOUT
Scale: 1 /4"=1 '-0"
EXISTING BASEBOARD TO REMAIN CUSTOM GROOVE MAY BE REQUIRED
.� A MINIMUM OF 6" FROM WAX RING
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• TUBE LAYOUT
Scale: 1 /4"=1'-0"
aYOUT FOR THIS
STARTS HERE
R�. ��S
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MANDATORY
'� INSTALLING CONTRACTOR IS RESPONSIB�E ,
TO VERIFY ALL MEASUREMENTS PRIOR TO '
ANY WARMBOARD INSTALLATION.
I FOLLOW ALL WARMBOARD INSTALLATION
pqNE� (Typ.� INSTRUCTIONS AND RPA GUIDELINES.
USE ONLY WARMBOARD
APPROVED TUBING.
PANELSCHEDULE
TYPE � � QUANTITY I _COMMENTS_
� RS � 57 i
'- � � � � � --
- R—F�- __97 1
_ _ RP�— 14 � ' 2'
_-
ANV GANELS IN THE pRAWING THAT ARE MARKE� WILH HN
,� �.� ����, ASTERISK (•) INOICATE A PANEL THFT IS TO BE TRMAME�.A
. �CAREFtILNFASUREMENTSHOl1LOBEMA�ETOGUARPNTEE
N CORRECT INSTALLATION.
2'��., OSB PLYWOOD PANELS USEO TO FllL IN EMPTV SPACES
.,� WHERE WB-REMO�EL �ANEL MAY NOT BE APPROPRIATE.
- -- - -
�_ESTIMATED CUSTOM ROUTES
TURNS _ I 58
7
I�-- --- - � - �4. -
i TOTAL LWEAR LENGTH 154'
� OF STRAIGHT ROUTES I I
�EDULE ,
ZONE�MAONF OLD' LOOP ENGTH
__
, ZONE 1 1 �_� . 150'
1
� ZONE 2� 1 ' 2' 125'_ I
,_-
I _-- - -
ZONE 3 '� 1 3 �245' !
ZONE 4' 1 4� 245'
� ZONE 4 1 5 245'
---`' - �
Ir ZONE 4 _. 1 �-6 I 195'
, ZONE 4�� 1 7 235'
-- -
� Total � IT �4ao�=o°
' I
�'--. .. . ----____ I _._ -__ �
Town of Vall
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USE AN APPROPRIATELY WEIGHTED ROLLER
TO PRESS TUBING INTO CHANNELS.
� QUESTIONS�FORIMMEDIATEASSISTANCE1
1-877-338-5493 (Sam - 5Pm PsT)
_ _ _ — - _
� WARMBOARD LEGEN�
.._- - .. .. . ..- __ -....'._- �
� REMODEL STRAIGHT PANEL i
� REMODEL TURN PANEL
� REMODEL OSB PLAIN PANEL I
� DENOTES TRIMMED PANEL.
'�____-_ ___
� • BURIED POINT — I
TUBING
-- BURIEDTUBING
CUSTOM GROOVE
- ._ _
I � SUPPLY � �I
! � RETURN 1 MANIFOLD J
- l'--
__ -- - -- - _
MANIFOLD LOOP i
...� ���" �� ... ZONE '�
!I ZONE 7"�. ��'I
, �z�• �
' LENGTH �
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IMPORTANT NOTE: '
'� INSULATION JOIST �
�, CAVITIES BELOW
�I EXISTING SUBFLOOR I
� IS RECOMMENDED. — 'il
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SHEET: '
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� THIS WARMBOARD DESIGN CONSIST OF: SPECIFYING PANELS, TUBING, AND MANIFOLDS ONLY.
' WARMBOARD SHOP DRAWINGS DO NOT INCLUDE THE FOLLOWING:
� ROOM BY ROOM HEAT LOSS CALCULATIONS, PROPER DESIGN OF FLOW RATES, REQUIRED WATER TEMPERATURES, SIZING OF CIRCULATION PUMPS, SIZING OF DISTRIBUTION LINES, SIZING
OF OTHER COMPONENTS NECESSARY FOR PROPER HYDRONIC SYSTEM OPERATION, SPECIFICATION OF HEAT SOURCE, OR COMPLETE ELECTRONIC CONTROL STRATEGY. SUCH DESIGNS
SERVICES RELATED TO THESE COMPONENTS OF A HYDRONIC SYSTEM ARE TYPICALLY PERFORMED BY THOSE RESPONSIBLE FOR SUPPLYING AND/OR INSTALLING THESE COMPONENTS.
WARMBOARD INC. HIGHLY RECOMMENDS CONSULTING WITH A QUALIFIED RADIANT DESIGNER, MECHANICAL ENGINEER OR MECHANICAL CONTRACTOR FOR COMPLETE INTEGRATED
SYSTEM DESIGN THAT MEETS OR EXCEEDS RPA GUIDELINES. DESIGN PROFESSIONALS SHALL RELY ON WARMBOARD TUBING LAYOUTS AND OUTPUT TABLES FOR THEIR DESIGN
CALCULATIONS.
WHEN IN DOUBT, ASK!
Please review all installation instructions. If there are any
questions or need for technical assistance call:1 877 338-5493
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MANIFOLD & TUBING MATERIALS LIST
DESCRIPTION
1000' X 1/2" PEX AL PEX ROLL
500' X 1/2" PEX AL PEX ROLL
300' X 1/2" PEX AL PEX ROLL
2 PORT SUPPLY & RETURN
MANIFOLD KIT
3 PORT SUPPLY & RETURN
MANIFOLD KIT
4 PORT SUPPLY & RETURN
MANIFOLD KIT
5 PORT SUPPLY & RETURN
MANIFOLD KIT
6 PORT SUPPLY & RETURN
MANIFOLD KIT
7 PORT SUPPLY & RETURN
MANIFOLD KIT
8 PORT SUPPLY & RETURN
MANIFOLD KIT
9 PORT SUPPLY & RETURN
MANIFOLD KIT
10 PORT SUPPLY & RETURN
MANIFOLD KIT
1/2" COMPRESSION FITTINGS
24 VOLT ACTUATORS
NOTES
[1.1,1.2,1.5,1.6,1.7]
950'
[1.3,1.4] 490'
MULTI ZONE
S I N G LE Z O N E MAN I FD LD I N STALLATI O N-r�D ACTUATORS RE�IU�RE_�
� _ - - -- __ __ _ _ _ _
SCALE: NONE - . . ._..._ __ ..__. ..._ . ._ .. ____. ._.—._ ._._. ____.. _ ._ __.
_ _ _ -- --- —
__ —. —_ _ —_ -- — --__ ----- __ _ .
', -- WALL STU� �
A'R VEN7
CGPPER TO PEX
(COMPRESSION
SUPPLY AND RETURf
OR COPPEP T
HOSE BII
SILL PLAi
WARMBOARD SUBFL00
INSULATED (MW R—=
SUPPLY AND RE7UR
PIPING TO MANIFOL
x HEADER
LOW METER, TYP
UPPLY MANIFOLD
RIMMER, RIP %" C"� N TO
.CCOMMODATE PL'�`NOGD
ACKING
ALANCE VALVE
ETURN MANIFCLC
:�MPRESSION FIITI�I�
�L PEX—AL—PEX Tl'EII�1�
ZONE VALVE OR ZONE PUMP
(MAY BE PLACED IN
MECHANICAL ROOM FOR HOME
Ri i�i opPi ironnnicA
:�:�1 � _L�.: rF�.`:.L� t _
2X6 v1ALL STUD OR FUR OUT
2X4 WALL (MW 5—Yz� WAL�
CAJITY REQ.1
MANIFOLD BRA.CKE7, SECURE
TO PCIWOOD BACKING
ACCESS PANEL PER ARCHITEC�T
Yz" PLYWOOD BACKWG
FRAMING DIMENSIONS
FOR MANIFOLD BOX
LOOPS W X H �
2 14 X36° CLEAR,
3 16 X36" CLEAR'�.
4 .16'X36" CLEARI
5 �I20'X36" CLEAR1
6 22 X36' CLEAR
7 � 24 X36' CLEAR ��,
8 26 X36°�CLEAR�'
9 '�28"X36" CLEAR�'
10 .;,30"X36° CLEAR�
�' M U LTI Z O N E MAN I FO LD I N STALLATI O N— ACTUATORS REQUIRED
2 - __ _ _ __ - - --- - — -- _ _ _-
-- _ ___ _ ---
_ _ _ - --- -
' SCALE: NONE
aiF ��✓Eii1 —
TC�iF�F.vTURE C
SHUTOFF V,
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GESiGU �UfAP.4;,E
-����IE�: L����=PS
:UPPL�� �d�1G FEiUPN
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Fa����SE 818
_�.�'�_L PLATE
'::.4P6��1E0.-RG �UBFLOOR
�IJ�U�<aTED (MIN R-4;
SUPPLY AND RETUFfI
PIPi�JG TO P4FNIFOLG
HEADE'c
>W METEi-. i �F
'PLY MANIFOLD
MMER, RIP DO'+Vh! Y�� TO
COMMODATE PL';'�iGOD
CKING
TURN MANIFGLD 14—}'i'
�-APRESSiON �ITTIPJG
2"PEk—;-L—PE:� TU�iU�=
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,. ._ �`G� ��CFr ;Ft.L, ET.C.j
�X6 WALL STUD OR FUR OUT
2Y.4 WAL� (MIN 5—Y" WALL
CAVITY REO-)
MAMFOLD BPACKET, SECURE
TG P�YWOOD BACKING
ACCESS PANEL PER ARCHITECT
%z' PLYWGOD BACKING
�ILL FI.?Tc
��:tiF'�'.EC7,=6 P;-1dE��
FRAMING DIMENSIONS
FOR MANIFOLD BOX
LOOPS '� W X H ��
�� la"�.`o" cLEAE ;
16 X36'� CLEAR �
4 1a'�X36" CLEAR
5 20"X36° CLEAR
6 22"X36" CLEAR
7 24"x36° CLEAP
8 26"x36° CLEAR
9 �8"X36" CLEAP. �
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SCALE: NTS 1 .�
DRAWN: N JENSEN
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'SHEET:
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L _ _ _ _ .I
�� � WALLSTUD I
TANGENTIAL GROOVE ��,
� (518" groove ryP.) .
, FINISHED FLOOR �
- EXISTING STRUCTURAL
SUBFLOOR
�INSUTATION
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� � WARMBOARD-R PANEL
PEX TUBMG -
1 - WARMBOARD-R OVER EXISTING
STRUCTURAL_SU__B_FL_OOR __ _
__ _.. _. __. _._- _ -..
13/16" WARMBOARD
REMODELPANEL
.
�2" APRPROVED
PEX TUBING
�
13/16" NAILING CLEAT
1i2' PEX
� �, ��, 'FI%-IT-ALL' OR'PORTL4N0' CEMENT ��
�� I��� I �I OVER EXISTING SUBFLOOR �
- WARMBOARD-R PANELINSTA�LE�
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3- PANEL CUT BACK DETAIL
_ _ _ _ _ _---
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NO SCALE
._._ _.- _ __-_- ._
.. -._ _ —.- ._.
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-- VAPOR RETARDER
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r�I I�I �� — CONCRETE SLAB I
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2- WARMBOARD REMODEL PANEL OVER SLAB
__ ---1-
RS STRAIGHT PANEL
- L.L --
RT RIGHT TURN PANEL
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RP OSB PANEL
L.�
B.'I - WARMBOARD-REMODEL PANEL I
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-� TOP OF WARMBOARD-R PANEL
DRILL BURY POINT HOLE AT
-�� A 30° ANGLE W ITH 3/4" DRILL
BIT DEBUR ALL EDGES
AROUND BURY POINTS
- TUBING IN GROOVE
� / 3.���
-- EXISTING SUBFLOOR
INSUTATE SUPPLY AND RETURN
LEADERSBELOW SUBFLOORIN
— JOIST UNCONDITIONED SPACE
' BURY POINT DETAIL
I SCALE:NONE
WARMBOARD REMODEL PANEL SPECIFICATIONS
A._GENERAL INFORMATION
1. Warmboard Radiant Remodel panel is manufactured in the USA, and supplied by:
Warmboard Inc.
8035 Soquel Drive, Ste 41A
Ap[os CA 95003
877-338-5493
2. Warmboard Remodel panels shall be 2'x4' OSB with a thickness of 13/16".
WB-R Panels shall be consisting of straights and turns patterns, such channels on 12" centers to interface
with 1/2" PEX tubing.
The entire top skin (2'x4'1 of OSB panel shall have a highly conductive continuous sheet of 1060 series
aluminum alloy, bonded fo the enhre surface.
The continuous sheet of aluminum shall completely contour in all channels depths: both turns and straight
runs.
Warmboard-Remodel Panels shall be (2'x4') in one of the two tubing channel pattern options. - Straight and
Turns - (See Detail BB).
3.All panels installed will meet or exceed all specifications documented on Warmboard engineered AutoCAD
drawings and Warmboard Remodel Installation manual.
4. Panel assembly shall be one of the following:
Warmboard Remodel panel installed over existing s[ructural plywood, decking or OSB.subfloor. (See Detail 1)
Warmboard Remodel panel installed over concrete slab (See Detail 2)
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B- WARMBOARD REMODEL PANEL DETAIL
- - - � �-� � � — SCALE: NONE
WARMBOARD-R INSTALLATION NOTES - MANDATORY:
The contractor(s) responsible for the instailation of the Warmboard-R panels, as well as any hydronic tubing
supplied by other, shall review these plans for accuracy and completeness. These contractors will also be
responsible to verify all measurements prior to any Warmboard-R instaliations. Any discrepancy between these
plans an the existing framing of the project for which they apply shall be brought to the immediate attention of
Warmboard, Inc.
WHEN IN DOUBT, ASK!
Please review all installation instructions. If there are any questions or need for technical assistance call: 1 877-338-5493
TO ORDER PRODUCT PLEASE CALL: 1-877-338-5493
A. GENERAL INFORMATION
1. WARMBOARD-R IS ONE COMPONENT OF A HYDRONIC SYSTEM. THIS CONCEPTUAL
PLAN COVERS ONLY PANEL AND TUBING LAYOUTS AND DOES NOT CONSTITUTE A
COMPLETE INSTALLATION GUIDE FOR A HYDRONIC SYSTEM. Installation of a hydronic
system employing Warmboard-R panels requires a combination of carpentry and plumbing
skills. The general contractor shall be responsible for the skills, training, and experience of the
installers. Warmboard, Inc. refers to Architectural Floor Plan information supplied by the
customer. Deviations should be brought to the immediate attention of Warmboard, Inc. The
hydronic contractor shall follow the tubing layout plan and tubing installation instructions
supplied. They shall also be responsible for providing an accurate heat loss analysis and the
installation of the hydronic system as a whole in accordance with Radiant Panel Association
(RPA) guidelines. Design floor and supply water temperatures for a given floor covering will
follow RPA guidelines and the Warmboard, Inc. recommended water temperatures chart.
2. It is Ihe installer's responsibiliry to assure the system functions properly, safely, and meets all
local, state, and regional codes.
3.The installer is to supply and install all materials shown on this plan; as well as all other
materials needed to complete this hydronic system and any incidental work not shown or
specified, which can be reasonably inferred as belonging to the work necessary to provide the
complete system.
4. Warmboard, Inc. makes no guarantee for any material to be installed in this hydronic system
other than the Warmboard-R panels.
B. WARMBOARD-R INSTALLATION
1. WARMBOARD-R shall veriTy the compatibility of their layout with the attached floor plan.
2. All supply and return tubing below subfloor in unconditioned space shall be insulated with pipe
insulation.
3.Custom grooves shall be routed as indicated on the plans using supplied router lemplates, a
properly sized router equipped with a template guide, and the supplied 5/8" core box router bit.
All router use shall conform to supplied instructions, and all safety instructions provided by
manufacturer of the router you plan to use.
4. When applicable, installation contractor shall coordinate with the plumbing contractor so as to
have all plumbing stubbed out 12" above sub-floor prior to installation.
5. Alignment pins shall be used for proper alignment of panels.
6. Any excess adhesive that may intertere with tubing installation shall be removed.
7. All burrs left by custom routing and on angle holes shall be removed.
8. Refer to manufacturer's installation manual for additional guidelines for this product.
C. TUBING INSTALLATION
1. Holes for routing below sub-floor shall be drilled using an 3/4" bit at the correct location and in
the appropriate direction, so that the end of the tube can be passed from the groove to under
the floor
area in the right direction, leading to the appropriate manifold location or the boiler panel.
2. All grooves shall be inspected and cleaned of any debris prior to tubing installation.
3. Tubing for radiant floor heating shall be �z" PEX approved by Warmboard, In. (See approved
tubing list).
The installation of nails plates are required to hold down tubing in channels, remove plates
before finish floors are installed. Caution, do not install silicone or other types of adhesives in
tubing channel
4. Tubing shall be and remain pressurized immediately following installation into the panei
diaphragm for the duration of all construction.
5. Installer is responsible for protecting tubing from freezing during construction. Should climatic
conditions occur, this would require adding antifreeze and corrosion inhibiting fluids upon
completion of work.
6. Installer to record length of every pipe and photograph completed installation.
7. Specia� note for carpeted areas: 'Fix-It-All' or'Portland CemenY shall shal� fill
any unused groove areas. This provides support for the pad & carpet.
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WB-R SPEC'',
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