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HomeMy WebLinkAboutVent Cap Option 1These instructions are supplementary to the Installation and Operating Instructions supplied with the fireplace and should be kept together. Refer to the Installation and Operating Instructions for proper gas supply, safety requirements and operating instructions. 070913 TCVTPVC I TOWN&COUNTPY L U X U P Y F I P E P L A C E S OPTIONAL HORIZONTAL VARIABLE DEPTH POWER VENT KIT For use with any TC Series "C" unit, except TC54.CE2 TCVT.PVC1 , TCVT.PVC2, AND TCVT.PVC3 INSTALLATION AND OPERATING INSTRUCTIONS 5056.425111 PAINT: The vent terminal comes pre - painted with Thurmalox 230 Series paint by Dampney Co., but can be painted to match your wall finish color using high temperature paint that can withstand temperatures of at least 250 degrees Fahrenheit or 120 degrees Celcius. Ensure that your paint is compatible with Thurmalox 230 Series paint. MINIMUM CLEARANCES TO COMBUSTIBLE Terminal casing: Oin. (Omm) Vertical vent pipe: 1.5 in. (38mm) Horizontal vent pipe: 1.5 in. (38mm) All other clearances are as per the fireplace installation instructions. rTOWNaCOUNTRY Locate the fireplace as per the main instructions supplied. Make the following modifications to add the components used with the Flush Mount Power Vent Kits. This Kit can only be used in conjunction with the "C" series versions of Town and Country fireplaces, except the TC54.CE2. This installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1 /NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1. All electrical installations should be performed by a qualified electrician to the Canadian and U.S. National Electrical Codes (CSA C22.1 for Canada), (ANSI /NFPA 70 for the U.S.) and /or local electrical codes. UNDER NO CIRCUMSTANCES SHALL A RHEOSTAT BE USED TO ALTER THE VOLTAGE SUPPLY TO THIS UNIT. Contents of Power ITEM PART No. DESCRIPTION QTY 1 TCVT.7894 Power Vent Assy. 1 2 8020.5 Inner wall Plate 1 3 8029 Wall Pipe Cover 1 4 TCVT.80285WLD Wall Sleeve Assembly 1 5 TCVT.PVCINST Instructions 1 2 070913 TCVT. PVC POWER 1 . TCVT.PVC1 X - 26'-110' - TCVT.PVC2 - X - TCVT.PVC3 - - X Powervents Available by • • X • X YES MODEL TC30.CE3 X TC36.CARE3 X X X YES TC36.CE3 X X X YES TC36.CSTE3 X X X YES TCWS.38CE3 X X X YES TC42.CE3 X X X YES TCWS.54CE3 X X X YES TCWS54STE X X X NO T, VENTING CONFIGURATIONS Maximum total vent length is 110ft plus six 90- degree elbows or combination of other elbows equaling 90- degrees, with a maximum 66 foot vertical rise. Minimum total vent length is 3 ft plus one 90- degree elbow. The vent can be installed with any combination of rise and run including up to 3 ft below the unit. Ensure vent pipe is properly supported. Maximum Combined vertical & horizontal venting - 110 ft plus six 90- degree elbows. 070913 TCVTPVC Min. 1 1/2" Clearance to combustible surfaces from vent pipe. , 3 MAX. VERTICAL 3 ft. below unit (Max) to center of vent pipe See table (pg.3 ) to determine which powervent kit to use. Min. venting - 3 ft plus one 90- degree elbow TOWN &COUNTP IV *TC36 and TC36AR have same dimensions. * *TCWS 54, and TCWS 54STE have the same dimensions INSIDE --I G CORNER DETAIL V❑ A H D E FYI FIXED B V CLOSED FIXED L B F V ABLE CLOSED 0 V ABLE I B / © M �(A� —�'—I K I" A VENTTERMINAL AIR SUPPLY INLET AREA WHERE TERMINAL G GAS METER V❑ OA IS NOT PERMITTED ❑ A= clearances above grade, veranda, porch, deck, or balcony [* H= * not to be installed above a meter /regulator assembly within 12 inches (30 cm) minimum] 3 feet (90 cm) horizontally from the center -line of the regula- B= clearance to window or door that may be opened [* 12 for inches (30 cm) minimum] 1= clearance to service regulator vent outlet [* 6 feet (1.8 m) C= clearance to permanently closed window [minimum 12 minimum] inches (30 cm) recommended to prevent condensation on J= clearance to nonmechanical air supply inlet to building or the window] combustion air inlet to any other appliance [* 12 inches (30 D= vertical clearance to ventilated soffit located above the ter- cm) minimum] minal within a horizontal distance of 2 feet (60 cm) from the K= clearance to a mechanical air supply inlet [* 6 feet (1.8 m) edge of the terminal [0 inches (0 cm) minimum] minimum] E= clearance to unventilated soffit [0 inches (0 cm) minimum] L= A clearance above paved side -walk or a paved driveway F= clearance to outside corner [6 inches (15 cm) minimum] located on public property [* 7 feet (2.1 m) minimum] G= clearance to inside corner [3 inches (75 cm) minimum] M= clearance under veranda, porch, deck, or balcony [0 inches (0 cm) minimum * *] A a vent shall not terminate directly above a side -walk or paved driveway which is located between two single family dwellings and serves both dwellings* ** only permitted if veranda, porch, deck, or balcony is fully open on a minimum of 2 sides beneath the floor* * as specified in CGA B149 Installation Codes, Note: local Codes or Regulation may require different clearances * for U.S.A. Installations follow the current National Fuel Gas Code, ANSI Z223.1 i TOWN &COUNTRY 4 070913 TCVT. PVC A B C Minimum Rise From Floor to Flue Center Pipe Length Min. Pipe Length CWS54 ** TCWS38 TC30 TC36* TC 42 TC36ST 49" 45" 47" 51" 57" 56" 0" 3 feet 61" 57" 59" 63" 69" 68" 12" 2feet 73" 69" 71" 1 75" 81" 1 80" 24" 1 foot *TC36 and TC36AR have same dimensions. * *TCWS 54, and TCWS 54STE have the same dimensions INSIDE --I G CORNER DETAIL V❑ A H D E FYI FIXED B V CLOSED FIXED L B F V ABLE CLOSED 0 V ABLE I B / © M �(A� —�'—I K I" A VENTTERMINAL AIR SUPPLY INLET AREA WHERE TERMINAL G GAS METER V❑ OA IS NOT PERMITTED ❑ A= clearances above grade, veranda, porch, deck, or balcony [* H= * not to be installed above a meter /regulator assembly within 12 inches (30 cm) minimum] 3 feet (90 cm) horizontally from the center -line of the regula- B= clearance to window or door that may be opened [* 12 for inches (30 cm) minimum] 1= clearance to service regulator vent outlet [* 6 feet (1.8 m) C= clearance to permanently closed window [minimum 12 minimum] inches (30 cm) recommended to prevent condensation on J= clearance to nonmechanical air supply inlet to building or the window] combustion air inlet to any other appliance [* 12 inches (30 D= vertical clearance to ventilated soffit located above the ter- cm) minimum] minal within a horizontal distance of 2 feet (60 cm) from the K= clearance to a mechanical air supply inlet [* 6 feet (1.8 m) edge of the terminal [0 inches (0 cm) minimum] minimum] E= clearance to unventilated soffit [0 inches (0 cm) minimum] L= A clearance above paved side -walk or a paved driveway F= clearance to outside corner [6 inches (15 cm) minimum] located on public property [* 7 feet (2.1 m) minimum] G= clearance to inside corner [3 inches (75 cm) minimum] M= clearance under veranda, porch, deck, or balcony [0 inches (0 cm) minimum * *] A a vent shall not terminate directly above a side -walk or paved driveway which is located between two single family dwellings and serves both dwellings* ** only permitted if veranda, porch, deck, or balcony is fully open on a minimum of 2 sides beneath the floor* * as specified in CGA B149 Installation Codes, Note: local Codes or Regulation may require different clearances * for U.S.A. Installations follow the current National Fuel Gas Code, ANSI Z223.1 i TOWN &COUNTRY 4 070913 TCVT. PVC CAUTION: This terminal is designed to be flush, or protruding to the finished outside wall. Under no circumstances should this terminal be recessed into the wall past this point. (Fig. #8) CAUTION: The adjustable vent restrictor located on the underside of the firebox top must be fully open. NOTE: THE TCWS 54STE DOES NOT REQUIRE THE TCVT.PVKIT AND HAS THE VACUUM SWITCH AND TUBES PRE INSTALLED INTO THE UNIT. 070913 TCVTPVC This kit uses either Simpson Duravent GS direct vent pipe, Secure Vent direct vent pipe, Selkirk Direct -temp vent pipe or ICC Exceldirect vent pipe with a 5" inner pipe and an 8" outer pipe. For part numbers see the table of venting components on page 13 of this manual. This vent can only be used as a side wall termination. 1. Attach the vent adaptor directly to the appliance with the three screws and seal outer pipe with aluminium tape provided. (Fig. #4) Note: The inner pipe does not need to be sealed. 2. Connect one of the high temperature silicone tubes to the upper pressure tap(marked "LOW ") on the adaptor.(Fig. #4) Secure with the hose clamp provided and route the tube through any hole back to the control box. This tube will be connected to the `low" side of the pressure switch inside the control compartment. (Fig. #20) Connect the second tube to the lower pressure tap(marked "HIGH ") and route to the control box as before. Connect this tube to the remaining port on the pressure switch. Tubes may touch unit and be trimmed if required. Note: Ensure that there are no blockages in these tubes, as this will cause the control to malfunction. SECURE WITH THREE SCREWS AND SEAL WITH TAPE. LOWER PRESSURE TAP, MARKED "HIGH" --- Power Vent Adaptor. Part # 5096.816 MUST BE INSTALLEE AT THE UNIT.\-� UPPER PRESSURE TAP, MARKED 3. Locate the power vent termination following the clearance to combustible table(Page 2), venting configuration diagram (Fig. #1 & 2), and terminal location diagram (Fig. #3). 4. Cut and frame a 14 5/8" wide by 14 7/8" high opening. For standard up and out installations, the opening should be 3/4" lower than the minimum specified in Fig. #2. Height of the opening will vary with each installation. See Fig. #5. 5. Attach the power vent terminal, by securing the outer flanges on the perimeter of the terminal to the outside wall; ensure that the terminal is the right way up (exhaust at the bottom). Once secured to the building, the outer flanges may be covered with siding/ stucco /etc. up to the level of the perimeter edge. As per local building codes. See Fig. #6. 6. Determine desired amount of exterior power vent protrusion, and fasten mounting flange with supplied fasteners. Silicone joint after installation. See Fig. #8 and #13. 7 For wall thicknesses 7 1/2" or less, install the inner wall plate supplied over the terminal as shown in Fig. #6 and secure to the framing. See Fig. #7 5 TOWN&COUNTP TERMINAL SECURING FLANGE ' WALL FINISH NO DEEPER THAN 1 1/4" EXHAUST ��OWN. &. pOUNTRs CAUTION: The rise and run combination and the number of elbows must not exceed specifications in Fig #1 and Fig #2. N SILICONE AFT'^ INSTALLATIOr ADJUSTABLE FROM FLUSH TO SURFACE. MOUNT IN 1 1/2" INCREMENTS 070913 TCVT. PVC INNER WALL PLATE SEAL WITH SILICONE ON ALL FOUR SIDES NOTCH AT THE TOP N SILICONE AFT'^ INSTALLATIOr ADJUSTABLE FROM FLUSH TO SURFACE. MOUNT IN 1 1/2" INCREMENTS 070913 TCVT. PVC 7 For wall thicknesses greater than 7 1/2" and up to a maximum of 16 1/2',' attach the inner wall plate to the wall sleeve assembly, using the four screws provided (Fig #9). Then slide this assembly over the terminal with the notch at the top (Fig #11 & Fig. #12). 8. Slide the wall pipe cover, with the small notch oriented at the top, over the vent pipe and attach pipe to the fireplace. (Fig #10) Connect the vent pipe to the vent terminal and then secure the inner wall plate and wall pipe cover to the framing. This ensures that any insulation is retained in the wall and that the correct clearances are maintained. 9. Run the required Simpson Duravent GS / Secure Vent / Selkirk Direct -temp or ICC Exceldirect pipe from the adaptor to the terminal assembly. Assemble as per the vent pipe manufacturer's instructions including all shields and firestops. NOTE: The vent terminal comes pre - painted, but can be painted to match your wall finish color using high temperature paint that can withstand temperatures of at least 250 degrees Fahrenheit or 120 degrees Celcius. • • INNER WALL PLATE WALL SLEEVE ATTACH SCREWS ASSEMBLY FROM THE INSIDE WALL PIPE COVER NOTCH AT TOP 070913 TCVT.PVC 7 NOTCH AT THE TOP 00 7 1/2" UP TO MAX. 16 1/2" INNER WALL PLATE WALL PIPE COVER WALL SLEEVE ASSEMBLY • SILICONE GAP ON ALL SIDES AFTER INSTALLATION TOWN a COUNTRY IV The gas control system is located on the right hand side of the firebox behind an access panel and the decorative panel. 1. Burner assembly, burner media and /or decorative panels may need to be removed if already installed (see main installation manual for details). 2. Remove access panel located on the right hand side of the firebox (Fig. #14). 3. Locate and disconnect the spade connectors in the black wire loop on the right side of the module and in the orange wire running from the module to the socket labelled "pilot' on the valve (Fig. # 15 and #16). 4. Using the jumper wires provided, connect the 120V "hot' supply wire to one of the black wires from the control module. Then connect the "hot' wire from the power vent blower to the other black wire on the control module, (Fig. #17). The module acts as a switch to turn on the power vent blower. (Also see wiring diagram on Pg.13). ��OWNaCpOUNTRs 0 070913 TCVT. PVC 1. Connect the pressure switch jumper wires to the orange wire (Fig. # 19). 2. Attach the silicone tube from the upper pressure tap on the power vent adaptor (Fig. #4) to the "low" port of the pressure switch. Attach the other silicone tube from the lower pressure tap to the "high" port of the pressure switch (Fig. #20). 3. Secure the pressure switch in the control box using the screw provided (Fig. #21). 4. Continue with installation and reassemble all of the parts previously removed. This power vent system can only run on 115 V AC. Before operating the unit, the battery backup located behind the wall switch receiver must be removed. The wall switch must be set to power vent mode, see unit manual. WARN ING:This switch must be installed in a vertical position and will not function if installed otherwise. (Fig. 18) r 070913 TCVTPVC I ■ N TOWN &` O NTR; V The Flush Mount Power Vent assembly has an electrical connector block mounted internally. The external wiring from the main voltage /control module should be connected to this block. Follow the steps below to access this block. 1. Remove the 2 top and 2 bottom screws securing the end cap only. Remove the cover (Fig #22 & #23). 2. Remove the 4 screws securing the blower cover to the assembly and remove. (Fig #24) 3. Run the power supply wire from the fireplace to the connector block inside the power vent assembly. (Fig #25 & #26). Connect wires as shown. Connect ground to ground screw and tighten strain relief. 4. Reposition blower cover and secure in place with previously removed screws. Place the end cover back onto the upper tabs and secure in place with 2 screws on top and 2 on bottom. ��OWNa pOUNTRs 10 now _GROUND /MAIN POWER `�� SCREW CONNECTIONS 4 070913 TCVT. PVC 1 5/8" NOTE: If this powervent is to be installed in aTC30 then it should use the full restrictor as shown in Fig. #27. 070913 TCVTPVC 11 PAINT: The vent terminal comes pre - painted with Thurmalox 230 Series paint by Dampney Co., but can be painted to match your wall finish color using high temperature paint that can withstand temperatures of at least 250 degrees fahrenheit or 120 degrees Celcius. Ensure the your paint is compatible with Thurmalox 230 Series paint. NOTE:For all other units use the restrictor shown in Fig. #28. TOWNY &` pOoUNTP V SIMPSON DURAVENT COMPONENTS Number Description 1208 6" Pipe Length 1207 9" Pipe Length 1206 12" Pipe Length 1204 24" Pipe Length 1203 36" Pipe Length 1202 48" Pipe Length 1211 11" to 14 -5/8" Pipe, Adjustable 1217 4 -10" Pipe, Adjustable 1245 45° Elbow 1290 90° Elbow 1240 Round Ceiling Support /Wall Thimble Cover 1241 Cathedral Ceiling Support Box 1242 Wall Firestop 1247 Wall Thimble 1263 Ceiling Firestop 1288 Wall Strap SELKIRK DIRECT-TEMP Number Description 1605006 6" Pipe Length 1605009 9" Pipe Length 1605012 12" Pipe Length 1605018 18" Pipe Length 1605024 24" Pipe Length 1605036 36" Pipe Length 1605048 48" Pipe Length 1605082 4 -10" Pipe, Adjustable 1605215 45° Elbow 1605230 90° Elbow 1605424B Cathedral ceiling support box (blk) 1605500 Firestop spacer 1605460B Wall thimble (blk) 1605430 Wall support band . "�TOWN COUNTRY 12 SECURE VENT COMPONENTS Number Description SV51-6 6" Pipe Length SV51-12 12" Pipe Length SV51-24 24" Pipe Length SV51-36 36" Pipe Length SV51-48 48" Pipe Length SVSLA 6" Pipe, Adjustable SV5LA12 12" Pipe, Adjustable SV5LA24 24" Pipe, Adjustable SV5E45 Swivel 45° Elbow SV5E90 Swivel 90° Elbow SVSCSB Adjustable decorative sq. cathedral support SVSAC Collar for decorative sq. cathedral support SVSSU Universal support SVSSD Floor support SVSBM Wall band SVSRSA Attic radiation shield SVSRSM Wall radiation shield SVSBF Firestop ICC MODEL EXCELDIRECT Number Description TC -5DL6 6" Pipe Length TC -5DL1 12" Pipe Length TC -5DL2 24" Pipe Length TC -5DL4 48" Pipe Length TC -5DLF 36" Flexible Length TC -5DLT 12" Pipe, Adjustable, Galvalume TE -5DE45 Swivel 45° Elbow, Galvalume TE -5DE90 Swivel 90° Elbow, Galvalume TM -5SS Square Support / Radiation Shield TM -5RDS Round Support / Radiation Shield TM -5CS Cieling Support / Firestop TM -OS Offset Support TM -SR Roof Support TM -WS Adjustable Wall Support TM -5WT Insulated Wall Thimble TM -5TR Trim Ring, Black TM -5AS Attic Radiation Shield / Firestop 070913 TCVT. PVC f— L r w 1 1 1 O Y U N (6 m_ 3 N n U m� N C a i 7 > I ( it � I — — —— — 1 � Fig -0 E � I � o J I o0 I 0 o E 2 `V � N pU❑ IJ��U U C o Lu U O � w U) Nolll Q �Z U �zlll Q w ; Replacement , ITEM PART No. DESCRIPTION QTY 1 TCVT.7895 FLUSH MOUNT POWER VENTASSY. 1 2 7895 BLOWER GRILL 1 3 8240 TUBE, 5/16" OD, 1/16- THICK 2 4 7895.5 GRILL COVER 1 5 8020.5 INNER WALL PLATE 1 6 5096.816 VENTING ADAPTER 1 `7 TCVT.9280 PRESSURE SWITCH ASSEMBLY 1 8 TCV1507156C POWER VENT SWITCH WIRE 1 9 5068.8065 1/4" LDF PAPER GASKET 1 10 TCVT.7893 TCVT.FMPV OUTER CASING ASSEMBLY 1 11 TCVT.502464 BLOWER, POWERVENT 1 12 TCVT.80285WLD WALL SLEEVE ASSEMBLY 1 13 18029 1 WALL PIPE COVER 1 NOT SHOWN TOWN& pOUNTRV 070913 TCVT. PVC 14 070913 TCVTPVC 15 TOWN &` O NTR; V TOWN&COUNTPY L U X U R Y F I P E P L A C E S TECHNICAL SUPPORT: (250) 748 -1184 www .townandcountryfireplaces.net 2975 Allenby Rd., Duncan, BC V91- 6V8 Printed in Canada