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Home My WebLink AboutB12-0029 REV9 cut sheets approved1 W415-0745 / E / 08.15.12 INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE. INSTALLATION AND OPERATING INSTRUCTIONS Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleon¿ replaces.com • ask@napoleonproducts.com 1.36A CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS. SAFETY INFORMATION !WARNING - Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance. - WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions. • If you cannot reach your gas supplier, call the ﬁ re department. - Installation and service must be performed by a qualiﬁ ed installer, service agency or the supplier. This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used. If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life. HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. !WARNING CERTIFIED $10.00 LHD50N LHD50N2 NATURAL GAS LHD50P LHD50P2 PROPANE LHD5 0 N I L L U S T R A T E D CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: ANSI Z21.50 Ɣ CSA 2.22 FOR VENTED GAS FIREPLACES. B12-0029 Rev9 Received By Carolyn Godfrey at 9:14 am, Sep 06, 2013 Use only approved venting system per manuf. 2 W415-0745 / E / 08.15.12 TABLE OF CONTENTS NOTE: Changes, other than editorial, are denoted by a vertical line in the margin. 1.0 INSTALLATION OVERVIEW 3 2.0 INTRODUCTION 4 2.1 DIMENSIONS 5 2.2 GENERAL INSTRUCTIONS 6 2.3 GENERAL INFORMATION 7 2.4 RATING PLATE / LIGHTING INSTRUCTION LOCATION 8 2.5 SHIPPING HANDLES 9 3.0 VENTING 10 3.1 VENTING LENGTHS AND COMPONENTS FOR DIRECT VENT INSTALLATIONS 10 3.2 TYPICAL VENT INSTALLATIONS 11 3.3 SPECIAL VENT INSTALLATION 12 3.3.1 PERISCOPE TERMINATION 12 3.4 MINIMUM AIR TERMINAL LOCATION CLEARANCES 13 3.5 VENT APPLICATION FLOW CHART 14 3.6 DEFINITIONS 14 3.7 ELBOW VENT LENGTH VALUES 14 3.8 HORIZONTAL TERMINATION 15 3.9 VERTICAL TERMINATION 17 4.0 INSTALLATION 19 4.1 WALL AND CEILING PROTECTION 19 4.1.1 HORIZONTAL INSTALLATION 20 4.1.2 VERTICAL INSTALLATION 20 4.2 USING FLEXIBLE VENT COMPONENTS 21 4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION 22 4.2.2 VERTICAL AIR TERMINAL INSTALLATION 23 4.2.3 APPLIANCE VENT CONNECTION 24 4.3 MOBILE HOME INSTALLATION 24 4.4 GAS INSTALLATION 25 5.0 FRAMING 26 5.1 TWO SIDED APPLIANCE 27 5.2 ONE SIDE APPLIANCE 29 5.3 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES 31 5.4 INSTALLING CEMENT BOARD 34 5.5 MINIMUM COMBUSTIBLE MANTEL CLEARANCES 36 6.0 FINISHING 37 6.1 DOOR REMOVAL / INSTALLATION 37 6.2 GLASS MEDIA INSTALLATION 39 6.3 OPTIONAL ROCK PLACEMENT 40 6.4 LOGO PLACEMENT 40 6.5 UNIQUE INSTALLATIONS 40 7.0 ELECTRICAL CONNECTION 41 7.1 HARD WIRING CONNECTION 41 7.2 RECEPTACLE WIRING DIAGRAM 42 7.3 REMOTE RECEIVER INSTALLATION 42 7.4 SCHEMATIC 43 8.0 OPERATION 44 8.1 GENERAL TRANSMITTER LAYOUT 44 8.2 APPLIANCE OPERATION 44 8.3 HAND HELD REMOTE OPERATIONS 45 8.4 TEMPERATURE DISPLAY 45 8.5 ROOM THERMOSTAT 45 8.6 SMART THERMOSTAT 45 8.7 FLAME HEIGHT 46 8.8 CHILD PROOF FUNCTION 46 8.9 CRYSTALITES 46 8.10 LOW BATTERY / MANUAL BYPASS 47 8.11 IN THE EVENT OF A POWER FAILURE 47 8.12 CONTROL MODULE 47 8.13 ANTI CONDENSATION CONTROL SWITCH 48 8.14 TIMED BLOWER 48 9.0 OPERATING INSTRUCTIONS 49 10.0 ADJUSTMENT 50 10.1 RESTRICTING VERTICAL VENTS 50 10.2 PILOT BURNER ADJUSTMENT 50 10.3 VENTURI ADJUSTMENT 51 10.4 FLAME CHARACTERISTICS 51 11.0 MAINTENANCE 52 11.1 CONTROL ACCESS 52 11.2 VALVE TRAIN ASSEMBLY 53 11.3 VALVE REMOVAL 53 11.4 BURNER REMOVAL 54 11.5 CONTROL MODULE REMOVAL 54 11.6 IPI BOARD AND AC ADAPTOR ACCESS 54 3 W415-0745 / E / 08.15.12 1.0 INSTALLATION OVERVIEW See the section “VENTING - VENTING LENGTHS AND AIR TERMINAL LOCATIONS” See the section “FRAMING - MINIMUM MANTEL CLEARANCES” See the section “FRAMING - MINIMUM CLEAR- ANCE TO COMBUSTIBLE ENCLOSURES” for drywall (or other combustible material)” See the section “FRAMING” Side Wall See the section “REMOTE RECEIVER INSTALLATION”. See the section “FRAMING - MINIMUM CLEARANCE TO COMBUS- TIBLE ENSLOSURES” for non- combustible materials such as tile, marble, granite, etc. Important: Extra support may be required GD422R-1 Illustrated See the section “CONTROL ACCESS” for the control box. See the section “ANTI CONDENSATION CONTROL SWITCH” See the section “RATING PLATE / LIGHTING INSTRUCTION LOCATION” 11.7 LAMP REPLACEMENT 55 11.8 LENS ASSEMBLY REPLACEMENT 55 11.9 PORCELAIN WRAP REMOVAL 56 11.10 DOOR LATCH REPLACEMENT 56 11.11 GLASS / DOOR REPLACEMENT 57 11.12 CARE OF GLASS 57 11.13 CARE OF PLATED PARTS 57 12.0 REPLACEMENTS 58 13.0 TROUBLESHOOTING 61 14.0 WARRANTY 64 4 W415-0745 / E / 08.15.12 3.2B !WARNING • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause ¿ re or injury. • Risk of ¿ re or asphyxiation do not operate appliance with ¿ xed glass removed. • Do not connect 110 volts to the control valve. • Risk of burns. The appliance should be turned off and cooled before servicing. • Do not install damaged, incomplete or substitute components. • Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp. • Do not burn wood or other materials in this appliance. • Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition. • Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces. • Clothing or other À ammable material should not be placed on or near the appliance. • Due to high temperatures, the appliance should be located out of traf¿ c and away from furniture and draperies. • Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces. • Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time. • Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the À oor. • Any safety screen or guard removed for servicing must be replaced prior to operating the appliance. • The appliance is a vented gas-¿ red appliance. Do not burn wood or other materials in the appliance • It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a quali¿ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other À ammable vapors and liquids. • Under no circumstances should this appliance be modi¿ ed. • This appliance must not be connected to a chimney À ue pipe serving a separate solid fuel burning appliance. • Do not use this appliance if any part has been under water. Immediately call a quali¿ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. • Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or quali¿ ed service person. • Do not strike or slam shut the appliance glass door. • When equipped with pressure relief doors, they must be kept closed while the appliance is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch ¿ re. • Only doors / optional fronts certi¿ ed with the appliance are to be installed on the appliance. • Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants. • As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide. • Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage of decorations, a T.V. or other electronic components. 2.0 INTRODUCTION 5 W415-0745 / E / 08.15.12 40” SHIPPING HEIGHT 60” EXTENDED HEIGHT 37 3/16” 36” ELECTRICAL INLET GAS INLET GAS INLET 16 1/4” 28” 13 1/2” ELECTRICAL INLET 50 1/4” 67 3/8” 13 1/2” 15” 8”5” ACCESS SIDE 16 1/4” 28”ELECTRICAL INLET 17 1/2” 20” Two sided One side GAS INLET 50 1/4” 67 3/8” 23 1/2” 8”5” 6” 23 1/2” 40” SHIPPING HEIGHT 60” EXTENDED HEIGHT 37 3/16” 36” ELECTRICAL INLET GAS INLET ACCESS SIDE 20” 24 1/4” 2.1 DIMENSIONS 6 W415-0745 / E / 08.15.12 4.1A THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the speci¿ cs that apply to your area, for example in Massachusetts State: • This product must be installed by a licensed plumber or gas ¿ tter when installed within the commonwealth of Massachusetts. • The appliance damper must be removed or welded in the open position prior to installation of an appliance insert or gas log. • The appliance off valve must be a “T” handle gas cock. • The À exible connector must not be longer than 36 inches. • A Carbon Monoxide detector is required in all rooms containing gas ¿ red appliances. • The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product. The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or ANSI Z223.1 and NFPA 54 in the United States. As long as the required clearance to combustibles is maintained, the most desirable and bene¿ cial location for an appliance is in the center of a building, thereby allowing the most ef¿ cient use of the heat created. The location of windows, doors and the traf¿ c À ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a À oor or roof joist. If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood À ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth. Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States. We suggest that our gas hearth products be installed and serviced by professionals who are certified in the U.S. by the National Fireplace Institute® (NFI) as NFI Gas Specialists www.nficertified.org ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT, WITH THE GLASS DOOR OPENED OR REMOVED. PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE. PROVIDE ADEQUATE VENTILATION. NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE FRONT FACE OF THE APPLIANCE. SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT WHEN THE APPLIANCE IS OPERATING. FIRE RISK. EXPLOSION HAZARD. HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG. USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE. USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION. !WARNING 2.2 GENERAL INSTRUCTIONS 7 W415-0745 / E / 08.15.12 When the appliance is installed at elevations above 4,500ft, and in the absence of speci¿ c recommendations from the local authority having jurisdiction, the certi¿ ed high altitude input rating shall be reduced at the rate of 4% for each ad- ditional 1,000ft. Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected. Change in À ame appearance from “HI” to “LO” is more evident in natural gas than in propane. This appliance is approved for bathroom, bedroom and bed-sitting room installations and is certi¿ ed for mobile home installation. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used. There are two switches that control the function of the appliance. One on the receiver that must be placed in the middle position. The other is on the control module that must be in the “I” position, which denotes on. If these switches aren’t in these locations the appliance will not work, see “REMOTE RECEIVER INSTALLA- TION” and “CONTROL MODULE” section. NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source. This appliance is equipped with a remote control system, which requires batteries (supplied) to be installed. The transmitter takes 3 “AAA” batteries and in the case of a power failure the receiver takes 4 “AA” batteries. FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY! LHD50 NGLP Altitude (FT)0-4,5000-4500 Max. Input (BTU/HR)30,00030,000 Max. Output (BTU/HR)24,00024,000 Ef¿ ciency79%79% Min. Inlet Gas Supply Pressure4.5" Water Column11" Water Column Max. Inlet Gas Supply Pressure7" Water Column13" Water Column Manifold Pressure (Under Flow Conditions)3.5" Water Column10" Water Column 2.3 GENERAL INFORMATION 8 W415-0745 / E / 08.15.12 2.4 RATING PLATE / LIGHTING INSTRUCTION LOCATION CERTIFIED UNDER / HOMOLOGUE SELON LES NORMES:VENTEDGASFIREPLACE.APPROVEDFORBEDROOM,BATHROOMANDBED-SITTINGROOM INSTALLATION.SUITABLEFOR MOBILEHOMEINSTALLATIONIFINSTALLEDINACCORDANCEWITHTHECURRENTSTANDARDCAN/CSAZ240MHSERIESGASEQUIPPED MOBILEHOMES, INCANADAORINTHEUNITEDSTATESTHEMANUFACTUREDHOMECONSTRUCTIONANDSAFETYSTANDARD,TITLE 24CFR, PART 3280.WHENTHISUSSTANDARDISNOTAPPLICABLEUSETHESTANDARDFORFIRESAFETYCRITERIAFORMANUFACTUREDHOMEINSTALLATIONS,SITESANDCOMMUNITIES,ANSI /NFPA501A. FOYERDECHAUFFAGEAUGAZAVECÉVACUATION.HOMOLOGUÉPOURINSTALLATIONDANSUNECHAMBREÀCOUCHER,UNESALLEDEBAINETUNSTUDIO.APPROPRIÉPOURINSTALLATIONDANSUNEMAISON MOBILESISONINSTALLATIONCONFORMEAUXEXIGENCESDELANORMECAN/CSAZ240MHSÉRIEDEMAISONS MOBILESÉQUIPÉESAUGAZ,ENVIGUEURAUCANADAOUAUXÉTATS-UNISDELANORMEDESECURITÉETDECONSTRUCTIONDEMAISONSMANUFACTURÉES,TITRE 24CFR,SECTION 3280.DANSLECASOUCETTENORMED'ÉTATS-UNISNEPEUTÊTREAPPLIQUÉE,SERÉFÉRERALANORMERELATIVEAUCRITÈREDEMESURESDESÉCURITÉCONTREL'INCENDIEPOURLESINSTALLATIONSDANSLESMAISONSMANUFACTURÉS,LESSITESETLESCOMMUNAUTÉS,ANSI/NFPA 501A.THIS APPLIANCE MUST BE INSTALLED IN ACCORDANCE WITH LOCAL CODES, IF ANY; IF NONE, FOLLOW THE CURRENT ANSI Z223.1, OR CSA B149, INSTALLATION CODES./INSTALLER L’APPAREIL SELONLES CODES OU RÈGLEMENTS LOCAUX, OU EN L’ABSENCE DE TELS RÈGLEMENTS, SELON LES CODES D’INSTALLATION ANSI Z223.1 OU CSA-B149 EN VIGUER.NOT FOR USE WITH SOLID FUEL. FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY.WARNING:DO NOTADDANY MATERIALTO THEAPPLIANCE, WHICH WILL COME IN CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THEAPPLIANCE.MINIMUM CLEARANCE TOCOMBUSTIBLE MATERIALS:TOP 0”FLOOR 0”RECESSEDDEPTHONE SIDED 23.75"RECESSEDDEPTHSEE THRU 13.5” FRAMING (NOT INCLUDINGFACEMATERIAL)SIDES 0” VENT TOP 3”BACK 0” MANTLE 18” *TOP, SIDES& BACK: PERSTAND OFF SPACERSFOR FRAMING MATERIALS. FOR FINISHING MATERIALSSEE OWNERSMANUAL UN COMBUSTIBLE SOLIDE NE DOITPAS ÊTRÉ UTILISÉAVECCETAPPAREIL. UTILISERAVECLES PORTES VITRÉES HOMOLOGUÉES SEULEMENT AVEC CETTE UNITÉ.AVERTISSEMENT:N'AJOUTEZ PASACETAPPAREILAUCUNMATÉRIAUDEVANTENTREREN CONTACTAVECLES FLAMMES AUTREQUE CELUI QUI EST FOURNIAVECCETAPPAREILPARLEFABRICANT.DÉGAGEMENTS MINIMAUX DES MATÉRIAUX COMBUSTIBLES: ALTITUDE /ÉLÉVATIONINPUT/ALIMENTATIONREDUCEDINPUT/ALIMENTATIONRÉDUITEMANIFOLDPRESSURE/PRESSIONAUCOLLECTEURMINIMUMSUPPLYPRESSURE/PRESSIOND'ALIMENTATION MINIMALEMAXIMUMSUPPLYPRESSURE/PRESSIOND'ALIMENTATIONMAXIMALE 0-4500FT(0-1370M)30,000BTU/H20,000BTU/H3.5"WATERCOLUMN/D'UNECOLONNED'EAU 4.5"WATERCOLUMN/D'UNECOLONNED'EAU 7.0"WATERCOLUMN/D'UNECOLONNED'EAU 0-4500FT(0-1370M)30,000BTU/H20,000BTU/H10"WATERCOLUMN/D'UNECOLONNED'EAU 11"WATERCOLUMN/D'UNECOLONNED'EAU 13"WATERCOLUMN/D'UNECOLONNED'EAU THEAPPLIANCE MUST BE VENTED USING THEAPPROPRIATENAPOLEON VENT KITS. SEE OWNERS INSTALLATION MANUALFOR VENTING SPECIFICS. PROPER REINSTALLATIONANDRESEALING IS NECESSARYAFTER SERVICING THE VENT-AIRINTAKE SYSTEM. L'APPAREIL DOIT ÉVACUER SES GAZ EN UTILISANT L'ENSEMBLE D'ÉVACUATION PROPREA NAPOLEON. RÉFÉRERAU MANUELD'INSTALLATION DE PROPRIÉTAIRE POUR L'ÉVACUATIONPRÉCISE. IL EST IMPORTANT DE BIEN RÉINSTALLER ET RESCELLER L'ÉVENTAPRÈSAVOIRASSURÉ LE MAINTIEN DU SYSTÉME DE PRISE D'AIR. W385-0448 / E MODEL NATURAL GAS /GAZ NATURALLHD50N MODEL PROPANE/ LHD50P SERIAL NUMBER/NO. DE SÉRIE:LHD50 ELECTRICAL RATING:115V.60HZ. LESS THAN 12 AMPERES REFERENCE # 161746 * MAXIMUM HORIZONTAL EXTENSION / L'EXTENSION HORIZONTALE MAXIMALE: 2". SEE INSTRUCTION MANUAL FOR GREATER EXTENSIONS.SEE OWNER'S INSTRUCTION MANUAL FOR MINIMUMAND MAXIMUM VENT LENGTHS. DESSUS,COTÉS&ARRIÈRE:SELONLESESPACEURSDEDÉGAGEMENTPOURLESMATÉRIAUXD'OSSATURE SELON LAMANUELDEPROPRIÉTAIREPOURLESMATÉRIAUXDEFINITION.*L'EXTENSIONHORIZONTALEMAXIMALE: 2".RÉFÉRERAUMANUELD'INSTRUCTIONPOURDESEXTENSIONSPLUSGRANDES.RÉFÉRERAUMANUELD'INSTALLATIONDEPROPRIÉTAIRE. CERTIFIED CLHD50NCLHD50P PROPANE MODÈLE VENT SIDES & BOTTOM 2”VERTICAL VENT 1” CERTIFIED FOR / CERTIFIEE POUR CANADA / USA ANSI Z21.50E - 2009 CSA 2.22b - 2009 VENTED GAS FIREPLACE / FOYERAU GAZ VENTILÉ DESSUS 0"PLANCHER 0"PROFONDEUR DE L’ENCLAVEFACEUNIQUE 23.75"PROFONDEUR DE L’ENCLAVE BINAIRE 13.5"OSSATURE (MATÉRIAU DE FAÇADE NON COMPRIS)CÔTÉS 0"ARRIÈRE 0"DESSUS DU CONDUIT D’ÉVENT 3"CÔTÉS ET DESSOUS DU CONDUIT D’ÉVENT 2"CONDUIT D’ÉVENT VERTICAL 1"TABLETTE 18" * SPÉCIFICATIONS ÉLECTRIQUES : 115V, 60 HZ. MOINS DE 12AMPÈRES.WOLF STEEL LTD.24 NAPOLEON ROAD, BARRIE, ON, L4M 4Y4 CANADA KEEP BURNER AND CONTROL COMPARTMENT CLEAN. SEEINSTALLATION AND OPERATINGINSTRUCTIONS MANUAL.APPLIANCE NEEDS FRESH AIR FOR SAFE OPERATION AND MUST BE INSTALLEDWITH ADEQUATE PROVISIONSFOR COMBUSTIONAND VENTILATION AIR. GARDEZ LE BRULEUR ET LECOMPARTIMENT DESCONTROLES PROPRES.CONSULTEZ LE MANUELD’INFORMATION ETD’INSTALLATION. PARMESURE DE SECURITE.CET APPAREIL DOITETRE ALIMENTE EN AIRFRAIS ET AVEC SUFFISANTD’AIR COMBURANTETDE VENTILATION. WARNING: IMPROPER INSTALLATION,ADJUSTMENT, ALTERATION,SERVICE OR MAINTENANCECAN CAUSE PROPERTY DAMAGE,PERSONAL INJURY OR LOSS OFLIFE. REFER TO OWNER’SMANUAL. INSTALLATION ANDSERVICE MUST BE PERFORMEDBY A QUALIFIED INSTALLER,SERVICE AGENCY OR THEGAS SUPPLIER. ATTENTION: UN INSTALLATION OU UNE MODIFICATION INAPPROPRIEE DU REGLAGE, DU SERVICE ET DE L’ENTRETIEN POURRAIENT ETRELA CAUSE DE DOMMAGES A LA PROPRIETE DE BLESSURES CORPORELLES OU MEME LAMORT. CONSULTER LE MANUEL D’INFORMATION, L’INSTALLATION ET LE SERVICE DOIVENTETRE EXECUTES PAR UN INSTALLATEUR QUALIFIE POUR LE AZ, UNE ENTREPRISE DESERVICE OU LE FOURNISSEUR DE GAZ SEULEMENT. FOR YOUR SAFETY: DO NOT STORE OR USE GASOLINEOR OTHER FLAMMABLE VAPORSAND LIQUIDS IN VICINITY OF THISOR ANY OTHER APPLIANCE. CAUTION: DO NOT OPERATE THE FIREPLACE WITH THE GLASS REMOVED, CRACKED OR BROKEN. REPLACEMENT OF THE GLASSSHOULD BE DONE BY A LICENSED OR QUALIFIED PERSON. CAUTION: HOT WHILE OPERATING. DO NOT TOUCH. KEEP CHILDREN, CLOTHING, FURNITURE, GASOLINE OR OTHER FLAMMABLE VAPORS AWAY. AVERTISSEMENT: L’APPAREIL EST CHAUD PENDANT SON FONCTIONNEMENT. LES ENFANTS, LES VETEMENTS, LES MEUBLES, L’ESSENCE ET AUTRES LIQUIDES QUI EMETTENT DES GAZ VOLATILS INFLAMMABLES DOIVENT ETRE TENUS ELOIGNES DE L’APPAREIL. “This appliance is only for use with the type(s) of gas indicated on the rating plate and may be installed in an aftermarket, permanentlylocated, manufactured home (USA only) ormobile home, where not prohibited by localcodes. See owner’s manual for details. Thisappliance is supplied with a conversion kit.” «Cet appareil doit être utilisé uniquementavec les types de gaz indiqués sur la plaque signalétique et peut être installé dans unemaison préfabriquée (É.-U. seulement) oumobile installée à demeure si les règlementslocaux le permettent. Voir la notice del’utilisateur pour plus de renseignements. Une trousse de conversion est fournie avec cetappareil.» POUR VOTRESECURITE:NE PAS ENTREPOSER NI UTILISERD’ESSENCE NI D’AUTRES VAPEURSOU LIQUIDES INFLAMMABLES ANS LE VOISINAGE DE CETAPPAREIL OU DE TOUT AUTREAPPAREIL. AVERTISSEMENT: NE PAS UTILISER L’APPAREIL SI LE PANNEAU FRONTAL EN VERRE N’EST PAS EN PLACE, EST CRAQUÉ OU BRISÉ. CONFIEZ LEREMPLACEMENT DU PANNEAU À UN TECHNICIEN AGRÉÉ. Both the rating plate and lighting instructions are attached to a key chain and inserted in a mail slot on the left side of the appliance (access side). It is recommended to remove the door prior to instruction removal. Using your ¿ ngers or a tool such as a screw driver or pencil, gently pull both chains toward you. With the chain at the bulb end of the slot, wiggle the rating plate out being careful not to tear the instructions as they pass through the slot. To replace, slide the instructions and the chain back through the slot and re-attach the door (if removed). CERTIFIED UNDER / HOMOLOGUE SELON LES NORMES: CSA 2.33b - 2008, ANSI Z21.88b- 2008 VENTED GAS FIREPLACE HEATER / APPAREIL DE CHAUFFAGE ALIMENTÉ AU GAZ ET VENTILÉVENTEDGAS FIREPLACE HEATER. APPROVED FOR BEDROOM, BATHROOM AND BED-SITTING ROOMINSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARDCAN/CSAZ240MHSERIES GAS EQUIPPED MOBILE HOMES, IN CANADA ORIN THE UNITED STATES THE MANUFACTUREDHOME CONSTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART 3280. WHEN THIS US STANDARD IS NOT APPLICABLE USETHE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI / NFPA 501A. FOYER DECHAUFFAGE AU GAZ AVEC ÉVACUATION. HOMOLOGUÉ POUR INSTALLATION DANS UNE CHAMBRE À COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIÉ POUR INSTALLATIONDANS UNE MAISONMOBILE SI SON INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CAN/CSA Z240MH SÉRIE DE MAISONS MOBILES ÉQUIPÉES AU GAZ, EN VIGUEUR AU CANADA OU AUX ÉTATS-UNIS DE LA NORME DE SECURITÉ ET DE CONSTRUCTION DE MAISONS MANUFACTURÉES, TITRE 24 CFR, SECTION 3280. DANS LE CAS OU CETTE NORME D'ÉTATS-UNIS NEPEUT ÊTRE APPLIQUÉE, SE RÉFÉRER A LA NORME RELATIVEAU CRITÈRE DEMESURESDE SÉCURITÉ CONTRE L'INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURÉS, LES SITES ET LES COMMUNAUTÉS, ANSI/NFPA 501A. NOT FOR USE WITH SOLID FUEL. FOR USEWITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY.WARNING:DO NOT ADD ANY MATERIAL TO THE APPLIANCE, WHICH WILL COMEIN CONTACT WITH THEFLAMES, OTHERTHAN THAT SUPPLIED BY THEMANUFACTURERWITH THE APPLIANCE.MINIMUMCLEARANCE TOCOMBUSTIBLEMATERIALS:TOP 0”FLOOR 0”RECESSED DEPTH ONE SIDED 23"RECESSEDDEPTH SEE THRU 13.5” FRAMING (NOT INCLUDING FACE MATERIAL)SIDES 0”VENT 2"BACK 0”MANTLE 15" * TOP, SIDES & BACK: PER STAND OFF SPACERS FOR FRAMING MATERIALS. FOR FINISHING MATERIALS SEE OWNERS MANUAL UN COMBUSTIBLE SOLIDE NEDOIT PAS ÊTRÉ UTILISÉ AVECCET APPAREIL. UTILISER AVEC LES PORTES VITRÉES HOMOLOGUÉES SEULEMENT AVEC CETTE UNITÉ.AVERTISSEMENT: N'AJOUTEZ PAS ACET APPAREIL AUCUN MATÉRIAU DEVANT ENTRER EN CONTACT AVEC LES FLAMMESAUTRE QUE CELUI QUI EST FOURNI AVECCET APPAREIL PAR LE FABRICANT.DÉGAGEMENTS MINIMAUX DES MATÉRIAUX COMBUSTIBLES:DESSUS 0”PROFONDEUR D'ENCASTRÉ 25"PLANCHER 0”ÉVENT 2"CÔTES 0”MANTEAU 15" * ARRIÉRE 0”MADE IN CANADA / FABRIQUÉ AU CANADAWOLF STEEL LTD. BARRIE, ONTARIO, CANADA ALTITUDE / ÉLÉVATIONINPUT / ALIMENTATIONREDUCED INPUT /ALIMENTATION RÉDUITEORIFICE / INJECTEURMANIFOLDPRESSURE/PRESSION AU COLLECTEURMINIMUM SUPPLY PRESSURE /PRESSIOND'ALIMENTATION MINIMALEMAXIMUM SUPPLY PRESSURE /PRESSION D'ALIMENTATION MAXIMALE 0-4500FT (0-1370M)30,000 BTU/H23,000 BTU/H#383.5" WATER COLUMN/D'UNE COLONNE D'EAU4.5" WATER COLUMN/D'UNE COLONNE D'EAU7.0" WATER COLUMN/D'UNE COLONNE D'EAU 0-4500FT (0-1370M)30,000 BTU/H23,000 BTU/H#5310" WATER COLUMN/D'UNE COLONNE D'EAU11" WATER COLUMN/D'UNE COLONNE D'EAU13" WATER COLUMN/ D'UNE COLONNE D'EAU THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE NAPOLEON VENT KITS. SEE OWNERS INSTALLATION MANUAL FOR VENTING SPECIFICS. PROPER REINSTALLATION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIRINTAKE SYSTEM. L'APPAREIL DOIT ÉVACUER SES GAZ EN UTILISANT L'ENSEMBLED'ÉVACUATION PROPRE A NAPOLEON. RÉFÉRER AU MANUEL D'INSTALLATION DE PROPRIÉTAIRE POURL'ÉVACUATION PRÉCISE.IL EST IMPORTANT DE BIEN RÉINSTALLERETRESCELLER L'ÉVENT APRÈS AVOIR ASSURÉ LE MAINTIEN DU SYSTÉMEDEPRISE D'AIR. CLASSIFICATION: 115V 0.82AMP, 60HZW385-0448 MODEL NATURAL GAS /GAZ NATURALLHD50NT MODEL PROPANELHD50PT SERIAL NUMBER/NO. DE SÉRIE: LHD50 ELECTRICAL RATING: 115V 0.82AMP, 60HZ REFERENCE#W/N 16131 * MAXIMUM HORIZONTAL EXTENSION / L'EXTENSION HORIZONTALE MAXIMALE: 2". SEE INSTRUCTION MANUAL FOR GREATER EXTENSIONS. SEE OWNER'S INSTRUCTIONMANUAL FOR MINIMUM AND MAXIMUM VENT LENGTHS.DESSUS, COTÉS & ARRIÈRE: SELON LES ESPACEURS DE DÉGAGEMENT POUR LES MATÉRIAUX D'OSSATURE SELON LE MANUEL DE PROPRIÉTAIRE POUR LES MATÉRIAUX DE FINITION. * L'EXTENSION HORIZONTALE MAXIMALE: 2". RÉFÉRER AU MANUEL D'INSTRUCTION POUR DES EXTENSIONS PLUS GRANDES. RÉFÉRER AU MANUEL D'INSTALLATION DE PROPRIÉTAIRE. !WARNING ALLOW THE APPLIANCE TO COOL BEFORE PERFORMING ANY MAINTENANCE OR CLEANING. INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to the model, venting and gas type of the appliance. This illustration is for reference only. Refer to the rating plate on the appliance for accurate informa- tion. NOTE: The rating plate must remain with the appliance at all times. It must not be removed. MOLOGUE SELON LES NORMES:ELON LES NORMES:PPROVEDFORBEDROOOOMM,,BBAATTAAAHHRROOOOMMANDBEDBED--SSIITTTTIINNGGRROOMOOMINN/CSAZ240MHSERIESGASSEEQQUUIIPPPPEEDDMMOOBBIILLEHOMMEESS,,IINNCANCANAADDATTHHIISSUUSSSSTANDATRDISNOTAPPLLIICABCABLLEEUUSSEETTHHEESTANDATRRDDFFOORHAAUUFFFFAAFFFGGEEAAUUGGAAZZAVAECÉVAVCUATAION.HHOOMMOOLLOOGGUUÉÉPPOOUURINSTATLOBBIILLEESSIISSOONNIINNSSTTAATTTLLLLAATTAAAIIOONNCONFORMEAUXEEXXIIGGENCENCEESSDDEELLAANOEDDEESECSECUURRIITTÉÉEETTDDEECCOONSTRUNSTRUCCTTIIOONDEMAISONSSMMAANNUUFFACTURÉACTURFFFMEREELLAATTAAAIIVVEEAAUUCCRRIITÈTÈRREEDDEEMMESURESUREESSDDEESÉCSÉURITÉCOONTNTRREELL''IINPPLIANCE MUST BE INSTALLED IN ACCORDANCE WITH LOCAL CODMUST BE INSTALLED IN ACCORDANCE WITH LOCAL COCODES OU RÈGLEMENTS LOCAUX, OU EN L’ABSENCE DE TELS RÈÈGLEMENTS LOCAUX, OU EN L’ABSENCE DE TELS SEORSH THISH THIS O NOTO NOTADDADDANANYY M MYYAATERIATEAAALIANCE, WHICH WILANCE, WHICH W LL COME COME CT WITH THE FLAMES, OTHERWITH THE FLAMES, OTHER HAT SUPPLIED BUPPLIED BAYY THEHE YFACTURER WITH THERER WITH THEFAPPLIANCE.APPLIANCE.M CLEARANCELEARANCE TTOOTIBLE MLE MAATERIALS:TERIALS:AAA 0” 0” ONE SIDEDD 23.75" 23.75"EE THRURU 13.5” 13.5”DINGNG 0” 0” 00-4500FT(030, 3.3.55""WWAAWWWTTAAAEERRCOLUUMMNN//D'UD'UNNEEC 4.4.55""WWAAWWWTTAAAEERRCCOLUMNN//D 7..00""WWAAWWWTTAAAEERRCCOL TT ASA MODELL N NAATURATURAAALL GAS / GAS /GAZ NGAZ NAATURALTURALAAALHD50NLHD50A ANSI Z21.50b - 2009 ANSI Z21.50b - 2 AM P AMMPMP L E LE C, CRACK ACEMENTULD BE DONE BYOR QUALIFIED PER conve utilisé uniquemeiqués sur la plaqu stallé dans unebriquée (É.-U. seulement) ouallée à demeure si les règlementsux le permettent. Voir la notice deVsateur pour plus de renseignements. Une trousse de conversion est fourappareil.» POUR VOTRSECURITEPAS ENTREPOSER NI UTILISERPSSENCE NI D’AUTRES VAPEUVLIQUIDES INFLAMMABLLE VOISINAGE DE L OU DE TOUTPPAREILP RTISSUTILISERL’PANNEAUPN’EST PASPOU 9 W415-0745 / E / 08.15.12 IMPORTANT This appliance fully dressed weighs 300 lbs. A.Lift up and secure the framing kit, see “STEEL STUD FRAMING KIT” section for instructions. B.Insert the shipping handles (not supplied) by placing the tabs in the desired slots on both sides of the appliance and lifting upwards to secure in place. C.Remove handles once the appliance is in its preferred location. Use shipping brackets to secure base of appliance. 2.5 SHIPPING HANDLES 10 W415-0745 / E / 08.15.12 Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura- Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components. A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier: For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure found on the website for your venting supplier. For vent systems that provide seals on the inner exhaust À ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance À ue collar which must be sealed using the black high temperature sealant Mill Pac. PART5”/8”SUPPLIERWEBSITE DuraventW175-0170Wolf Steelwww.duravent.com Amerivent5DSC-N2American Metalwww.americanmetalproducts.com Direct Temp5DT-AASelkirk www.selkirkcorp.com SuperSeal5DDAMetal-Fabwww.mtlfab.com 3.0 VENTING 3.1 VENTING LENGTHS AND COMPONENTS FOR DIRECT VENT INSTALLATIONS 7.2B THIS APPLIANCE USES A 5” EXHAUST / 8” AIR INTAKE VENT PIPE SYSTEM. Refer to the section applicable to your installation. For safe and proper operation of the appliance follow the venting instruction exactly. Deviation from the minimum vertical vent length can create dif¿ culty in burner start-up and/or carboning. Under extreme vent con¿ gurations, allow several minutes (5-15) for the À ame to stabilize after ignition. Provide a means for visually checking the vent connection to the appliance after the appliance is installed. Use a ¿ restop, vent pipe shield or attic insulation shield when penetrating interior walls, À oor or ceiling. NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions provided for the initial installation. NOTE: This appliance must be installed with a continuous connection of exhaust and air intake vent pipes. Utilizing alternate constructions such as a chimney as part of the vent system is not permitted. !WARNING RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE. IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM COMBUSTIBLES. USE WOLF STEEL LTD. SUPPORT RING ASSEMBLY W010-0370 OR EQUIVALENT NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES FOR BOTH VERTICAL AND HORIZONTAL RUNS. SPACERS ARE ATTACHED TO THE INNER PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED. 11 W415-0745 / E / 08.15.12 40 FEET MAXIMUM 3 FEET MINIMUM 16” MINIMUM 36”36” 15” MINIMUM 24” MAXIMUM 51” MINIMUM PLUS RISE* * See “VENTING” section. When using Wolf Steel venting components, use only approved Wolf Steel rigid / À exible components with the following termination kits: wall terminal kit GD422-1, GD422R-1, or 1/12 to 7/12 pitch roof terminal kit GD410, 8/12 to 12/12 roof terminal kit GD411, À at roof terminal kit GD412 or periscope kit GD401 (for wall penetration below grade). With À exible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD420 or the 10 foot vent kit GD430. For optimum ﬂ ame appearance and appliance performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged. Rigid and ﬂ exible venting systems must not be combined. Different venting manufacturer components must not be combined. These vent kits allow for either horizontal or vertical venting of the appliance. The maximum allowable horizontal run is 20 feet. The maximum allowable vertical vent length is 40 feet. The maximum number of vent connections is two horizontally or three vertically (excluding the appliance and the air terminal connections) when using À exible venting. Horizontal runs may have a 0” rise per foot however for optimum performance it is recommended that all horizontal runs have a minimum 1/4” rise per foot using À exible venting. For safe and proper operation of the appliance, follow the venting instructions exactly. A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. Local codes or regulations may require different clearances. Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1¼” air gap all around between the inner liner and outer liner is required for safe operation. 8.3 3.2 TYPICAL VENT INSTALLATIONS 12 W415-0745 / E / 08.15.12 Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when ¿ nal grading is completed, the bottom air slot is located a minimum 12” above grade. The maximum allowable vent length is 10’ for a ¿ replace and 8’ for a stove. 9.1A 12” MIN TO GRADE 30” MIN 36” 3.3 SPECIAL VENT INSTALLATION 3.3.1 PERISCOPE TERMINATION 13 W415-0745 / E / 08.15.12 INSTALLATIONS CANADAU.S.A. A 12”12”Clearance above grade, veranda porch, deck or balcony. B 12” ǻ 9” ǻ Clearance to windows or doors that open. C 12” *12” *Clearance to permanently closed windows. D 18” **18” **Vertical clearance to ventilated sof¿ ts located above the terminal within a horizontal distance of 2’ from the center line of the terminal. E 12” **12” **Clearance to unventilated sof¿ t. F 0”0”Clearance to an outside corner wall. G 0” ***0” ***Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.). 2” ***2” ***Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.). H 3’3’ ****Clearance to each side of the center line extended above the meter / regulator assembly to a maximum vertical distance of 15’. I 3’3’ ****Clearance to a service regulator vent outlet. J 12”9”Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance. K 6’3’ †Clearance to a mechanical air supply inlet. L 7’ ‡7’ ****Clearance above a paved sidewalk or paved driveway located on public property. M 12” ††12” ****Clearance under a veranda, porch or deck. N 16”16”Clearance above the roof. O 2’ †*2’ †*Clearance from an adjacent wall including neighbouring buildings. P 8’8’Roof must be non-combustible without openings. Q 3’3’See chart for wider wall dimensions. R 6’6’See chart for deeper wall dimensions. The terminal shall not be installed on any wall that has an open- ing between the terminal and the open side of the structure. S 12”12”Clearance under a covered balcony ǻ The terminal shall not be located less than 6 feet under a window that opens on a horizontal plane in a structure with three walls and a roof. *Recommended to prevent condensation on windows and thermal breakage **It is recommended to use a heat shield and to maximize the distance to vinyl clad sof¿ ts. ***The periscope requires a minimum 18 inches clearance from an inside corner. ****This is a recommended distance. For additional requirements check local codes. †3 feet above if within 10 feet horizontally. ‡A vent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces. ††Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the À oor. †*Recommended to prevent recirculation of exhaust products. For additional requirements check local codes. ††*Permitted only if the balcony is fully open on a minimum of one side. 12.1C NOTE: Clearances are in accordance with local installation codes and the requirements of the gas supplier. COVERED BALCONY APPLICATIONS ††* QMIN RMAX MAXR = 3 feet = 2 x feet QACTUAL R Q S G P 3.4 MINIMUM AIR TERMINAL LOCATION CLEARANCES 14 W415-0745 / E / 08.15.12 13.1 TOP EXIT Horizontal Termination Vertical Termination Vertical rise is equal to or greater than the horizontal run Vertical rise is less than horizontal run Vertical rise is equal to or greater than the horizontal run Vertical rise is less than horizontal run Horizontal run + vertical rise to maximum of 40 feet Horizontal run + vertical rise to maximum of 24.75 feet Horizontal run + vertical rise to maximum of 40 feet Horizontal run + vertical rise to maximum of 40 feet 4.2 times the vertical rise equal to or greater than the horizontal run 3 times the vertical rise equal to or greater than the horizontal run 14.1 For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than HT - total of both horizontal vent lengths (Hr) and offsets (Ho) in feet HR - combined horizontal vent lengths in feet HO - offset factor: .03 (total degrees of offset - 90°*) in feet VT - combined vertical vent lengths in feet 15.1 FEET INCHES 1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 90°* 2.7 32.0 * The ¿ rst 90° offset has a zero value and is shown in the formula as - 90° 3.5 VENT APPLICATION FLOW CHART 3.6 DEFINITIONS 3.7 ELBOW VENT LENGTH VALUES 15 W415-0745 / E / 08.15.12 16.1A Simple venting conﬁ guration (only one 90° elbow) (HT) < (VT) For vent conﬁ gurations requiring more than one 90° elbow, the following formulas apply: Formula 1: HT < VT Formula 2: HT + VT < 40 feet Example: V1 = 3 FT V2 = 8 FT VT = V1 + V2= 3 FT + 8 FT = 11 FT H1 = 2.5 FT H2 = 2 FT HR = H1 + H2 = 2.5 + 2 = 4.5 FT HO = .03 (three 90° elbows - 90°) = .03 (270° - 90°) = 5.4 FT HT = HR + HO = 4.5 + 5.4 = 9.9 FT HT + VT = 9.9 + 11 = 20.9 FT Formula 1: HT < VT 9.9 < 11 Formula 2: HT + VT < 40 FT 20.9 < 40 Since both formulas are met, this vent con¿ guration is acceptable. See graph to determine the required vertical rise VT for the required horizontal run HT. The shaded area within the lines represents acceptable values for HT and VT 0 2.557.51012.515 40 10 20 30 17.5 20 39 REQUIRED VERTICAL RISE IN FEET VT HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT 90° 90° 90° V1 V2 H1 H2 3.8 HORIZONTAL TERMINATION 16 W415-0745 / E / 08.15.12 (HT) > (VT) Simple venting configuration (only one 90° elbow)See graph to determine the required vertical rise VT for the required horizontal run HT. REQUIRED VERTICAL RISE IN INCHES VT HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT For vent configurations requiring more than one 90° elbow, the following formulas apply: Formula 1: HT < 4.2 VTFormula 2: HT + VT < 24.75 feet Example: V1 =VT = 6 FT H1 = 3 FT H2 = 5 FT HR =H1 + H2 = 3 + 5 = 8 FT HO = .03 (two 90° elbows - 90°) = .03 (180° - 90°) = 2.7 FT HT = HR + HO = 8 + 2.7 = 10.7 FT HT + VT = 10.7 + 6 = 16.7 FT Formula 1: HT < 4.2 VT 4.2 VT =4.2 x 6 = 25.2 FT 10.7 < 25.2 Formula 2: HT + VT < 24.75 FT 16.7 < 24.75 Since both formulas are met, this vent configuration is acceptable. 0 51520 100 50 150 12.5’ 15” 57” 147” 2’ The shaded area within the lines represents acceptable values for HTand VT 90° V1 H1 H2 90° Example: V1 = 4 FT V2 = 1.5 FT VT =V1 + V2 = 4 + 1.5 = 5.5 FT H1 = 2 FT H2 = 1 FT H3 = 1 FT H4 = 1.5 FT HR =H1 + H2+ H3 + H4= 2 + 1 + 1 + 1.5 = 5.5 FT HO = .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT HT = HR + HO = 5.5 + 8.1 = 13.6 FT HT + VT = 13.6 + 5.5 = 19.1 FT Formula 1: HT < 4.2 VT 4.2 VT =4.2 x 5.5 = 23.1 FT 13.6 < 23.1 Formula 2: HT + VT < 24.75 FT 19.1 < 24.75 Since both formulas are met, this vent configuration is acceptable. 90° 90° 90° 90° H1 H2 V1 V2 H3 H4 10 19.5’ 16.4 17 W415-0745 / E / 08.15.12 (HT) < (VT) Simple venting configurations.See graph to determine the required vertical rise VT for the required horizontal run HT. REQUIRED VERTICAL RISE IN FEET VT HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT For vent configurations requiring one or more 90° elbows the following formulas apply: Formula 1: HT < VTFormula 2: HT + VT < 40 feet Example: V1 = 5 FT V2 = 6 FT V3 = 10 FT VT =V1 + V2 + V3= 5 + 6 + 10 = 21 FT H1 = 8 FT H2 = 2.5 FT HR =H1 + H2 = 8 + 2.5 = 10.5 FT HO = .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT HT = HR + HO = 10.5 + 8.1 = 18.6 FT HT + VT = 18.6 + 21 = 39.6 FT Formula 1: HT < VT18.6 < 21 Formula 2: HT + VT < 40 FT 39.6 < 40 Since both formulas are met, this vent configuration is acceptable. 90° V1 V2H1 H2 The shaded area within the lines represents acceptable values for HTand VT 90° 90° 90° 0 5101520 40 10 20 30 3 V3 18.1 3.9 VERTICAL TERMINATION 18 W415-0745 / E / 08.15.12 (HT) > (VT) Simple venting configurations.See graph to determine the required vertical rise VT for the required horizontal run HT. REQUIRED VERTICAL RISE IN FEET VT HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT For vent configurations requiring more than two 90° elbows the following formulas apply: Formula 1: HT < 3VTFormula 2: HT + VT < 40 feet Example: V1 = 2 FT V2 = 1 FT V3 = 1.5 FT VT =V1 + V2+ V3= 2 + 1 + 1.5 = 4.5 FT H1 = 6 FT H2 = 2 FT HR =H1 + H2 = 6 + 2 = 8 FT HO = .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT HT = HR + HO = 8 + 8.1 = 16.1 FT HT + VT = 16.1 + 4.5 = 20.6 FT Formula 1: HT < 3VT 3VT = 3 x 4.5 = 13.5 FT 16.1 > 13.5 Since this formula is not met, this vent configuration is unacceptable. Formula 2: HT + VT < 40 feet 20.6 < 40 Since only formula 2 is met, this vent configuration is unacceptable and a new appliance location or vent configuration will need to be established to satisfy both formulas. The shaded area within the lines represents acceptable values for HTand VT 0 5101520 10 20 3 25 30 19 90° V1 V2H1 H2 90° 90° 90° V3 18.1_2A 19 W415-0745 / E / 08.15.12 For optimum performance it is recommended that all horizontal runs have a minimum of 1/4” rise per foot using À exible venting. For safe and proper operation of the appliance, follow the venting instructions exactly. 4.0 INSTALLATION 4.1 WALL AND CEILING PROTECTION !WARNING FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS EXACTLY. ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR WHICH MUST BE SEALED USING MILL PAC. IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO ENSURE THE CONNECTION CANNOT SLIP OFF. DO NOT CLAMP THE FLEXIBLE VENT PIPE. RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT VENT SECTIONS PER INSTALLATION INSTRUCTIONS. RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE. REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO MAINTAIN CLEARANCES TO COMBUSTIBLES. 68.2A !WARNING DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS. ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS. INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE. 70.1 20 W415-0745 / E / 08.15.12 This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall as illustrated to accommodate the ¿ restop assembly. Dry ¿ t the ¿ restop assembly before proceeding to ensure the brackets on the rear surface ¿ t to the inside surface of the horizontal framing. The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2” thick but the vent shield must extend the full depth of the combustible wall. A. Apply a bead of caulking (not supplied) around the corner edge of the inside surface of the ¿ restop assembly, ¿ t the ¿ restop assembly to the hole and secure using the 4 screws (supplied in your manual baggie). B. Once the vent pipe is installed in its ¿ nal position, apply high temperature sealant W573-0007 (not supplied) between the pipe and the ¿ restop. DETERMINE THE CORRECT HEIGHT CAULKING FIRESTOP SPACER VENT SHIELD FINISHING MATERIAL 20.2 !WARNING THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP. TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE RETURN FLANGE OF THE MOUNTING PLATE. This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order speci¿ c kits required. A. Determine the air terminal location, cut and frame a square opening as illustrated in the ceiling and the roof to provide the minimum 1“ clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings. A vent pipe shield will prevent any materials such as insulation, from ¿ lling up the 1” air space around the pipe. Nail headers between the joist for extra support. B.Apply a bead of caulking (not supplied) to the framework or to the Wolf Steel vent pipe shield plate or equivalent (in the case of a ¿ nished ceiling), and secure over the opening in the ceiling. A ¿ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a ¿ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the ¿ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its ¿ nal position, apply sealant between the pipe and the ¿ restop assembly. C. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as insulation, from ¿ lling up the 1” air space around the pipe. 21.1 CAULKINGVENT PIPE SHIELD FIRESTOP UNDERSIDE OF JOIST VENT PIPE COLLAR VENT PIPE SHIELD 10 3/4”10 3/4” 4.1.1 HORIZONTAL INSTALLATION 4.1.2 VERTICAL INSTALLATION 21 W415-0745 / E / 08.15.12 For safe and proper operation of the appliance, follow the venting instructions exactly. All inner À ex pipe and outer À ex pipe joints may be sealed using high temperature sealant W573-0002 (not supplied) or the high temperature sealant W573-0007 Mill Pac (not supplied). However, the high temperature sealant W573-0007 Mill Pac (not supplied) must be used on the joint connecting the inner À ex pipe and the exhaust À ue collar. Use only approved ﬂ exible vent pipe kits marked: “Wolf Steel Approved Venting” as identiﬁ ed by the stamp only on the outer ﬂ ex pipe. 22.1 ELBOW SPACERS DO NOT ALLOW THE INNER FLEX PIPE TO BUNCH UP ON HORIZONTAL OR VERTICAL RUNS AND ELBOWS. KEEP IT PULLED TIGHT. SPACERS ARE ATTACHED TO THE INNER FLEX PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER FLEX PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED. !WARNING 4.2 USING FLEXIBLE VENT COMPONENTS 22 W415-0745 / E / 08.15.12 A. Stretch the inner À ex pipe to the required length needed for the ¿ nished wall surface. Apply a heavy bead of high temperature sealant W573-0007 Mill Pac (not supplied) to the inner sleeve of the air terminal. Slip the vent pipe a minimum of 2” over the inner sleeve of the air terminal and secure with 3 #8 screws. B. Using the outer À ex pipe, slide over the outer combustion air sleeve of the air terminal and secure with 3 #8 screws. Seal using high temperature sealant W573-0002 (not supplied). C. Insert the vent pipes through the ¿ restop maintaining the required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied). D. If more vent pipe needs to be used to reach the ¿ replace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum 1” clearance to combustibles. The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of its return ﬂ ange.23.3A HI-TEMP SEALANT #8 X 1/2” SELF DRILLING SCREWS & WASHERS INNER COUPLEROUTER COUPLER OUTER FLEX PIPE INNER FLEX PIPE OUTER FLEX PIPE CAULKING SCREWS#10x2" PIPEOUTER FLEX SEALANT 2" OVERLAP HI-TEMP INNER FLEXPIPE 4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION 23 W415-0745 / E / 08.15.12 A. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support. B. Stretch the inner À ex pipe to the required length. Slip the inner À ex pipe a minimum of 2” over the inner pipe of the air terminal connector and secure with 3 #8 screws. Seal using a heavy bead of high temperature sealant W573-0007 (not supplied). C. Repeat using the outer À ex pipe, using a heavy bead of high temperature sealant W573-0002 (not supplied). D. Thread the air terminal connector / vent pipe assembly down through the roof. The air terminal must be positioned vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” above the highest point that it penetrates the roof. E. Remove nails from the shingles, above and to the sides of the air terminal connector. Place the À ashing over the air terminal connector leaving a min. 3/4” of the air terminal connector showing above the top of the À ashing. Slide the À ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the À ashing, giving a 3/4” margin all around. Fasten to the roof. Do not nail through the lower portion of the À ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the À ashing with roo¿ ng material. F. Aligning the seams of the terminal and air terminal connector, place the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with the three screws provided. G. Apply a heavy bead of weatherproof caulking 2” above the À ashing. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved. H. If more vent pipe needs to be used to reach the appliance see “HORIZONTAL AIR TERMINAL INSTALLATION” section. 24.1 STORM COLLAR FLASHING CAULKING WEATHER SEALANT 2”AIR INLET BASE ROOF SUPPORT INNER FLEX PIPE INNER PIPE HIGH TEMPERATURE SEALANT AIRTERMINAL CONNECTOR OUTER FLEX PIPE MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR. !WARNING 4.2.2 VERTICAL AIR TERMINAL INSTALLATION 24 W415-0745 / E / 08.15.12 A.Install the inner À ex pipe to the appliance. Secure with 3 screws and À at washers. Seal the joint and screw holes using the high temperature sealant W573-0007 (not supplied). B.Install the outer À ex pipe to the appliance. Attach and seal the joints using the high temperature sealant W573-0002 (not supplied). 28.1 2” OVERLAP HIGH TEMP SEALANT #8 X 1/2” SELF DRILLING SCREWS This appliance is also certi¿ ed to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home (U.S. only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate. 29.1 This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. Built in appliances are equipped with 1/4” diameter holes located in the front left and right corners of the base. Use #10 hex head screws, inserted through the holes in the base to secure. For free standing products contact your local authorized dealer / distributor for the appropriate securing kit. For mobile home installations, the appliance must be fastened in place. It is recommended that the appliance be secured in all installations. Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the appliance, ensure that the logs are positioned correctly. This appliance is certi¿ ed to be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certi¿ ed kit is used. A conversion kit is supplied with the mobile home appliance. Conversion Kits This appliance is ¿ eld convertible between Natural Gas (NG) and Propane (LP). To convert from one gas to another consult your Authorized dealer/distributor. 4.2.3 APPLIANCE VENT CONNECTION 4.3 MOBILE HOME INSTALLATION 25 W415-0745 / E / 08.15.12 30.1A Installation and servicing to be done by a quali¿ ed installer. A. Move the appliance into position and secure. B. If equipped with a À ex connector the appliance is designed to accept a 1/2” gas supply. Without the connector it is designed to accept a 3/8” gas supply. The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance. C. Connect the gas supply in accordance to local codes. In the absence of local codes, install to the current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. D. When À exing any gas line, support the gas valve so that the lines are not bent or kinked. E. The gas line À ex-connector should be installed to provide suf¿ cient movement for shifting the burner assembly on it’s side to aid with servicing components. F. Check for gas leaks by brushing on a soap and water solution. Do not use open ﬂ ame. !WARNING RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS SPARKS OR OPEN FLAMES. SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION. ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE. HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS LINE AT TEST PRESSURES ABOVE 1/2 PSIG. VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE. 2” 20.000” NOTE: Connect the gas supply to the 1/2” shut off and ﬂ ex connector (supplied). Ensure gas supply is secured. 4.4 GAS INSTALLATION 26 W415-0745 / E / 08.15.12 Maintain these minimum clearances to combustibles from appliance and vent surfaces: Appliance framing: Use steel stud framing provided. Non- Combustible Appliance ﬁ nishing: Front - 9” to sides of appliance opening - 32” above appliance opening Combustible Appliance ﬁ nishing: - 60” from bottom of appliance to enclosure top - 3” to top of vent pipe* - 2” to sides and bottom of vent pipe* Non-combustible ¿ nishing material (ie. cement board, brick, stone, tile) must be used to ¿ nish the front of the appliance. The LHD50 is installed into a rectangular opening. It is best to frame your appliance after it is positioned and the vent system is installed. Use the steel stud frame provided. 5.0 FRAMING *HORIZONTAL VENT SECTIONS: A minimum clearance of 3” to the top and 2” to the sides and bottom of the vent pipe on all horizontal runs to combustibles is required. Horizontal vent sections within enclosures require a minimum clearance of 6” at the top of the vent pipe, see “MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES” section. Use ¿ restop spacer W010-2107 (supplied). *VERTICAL VENT SECTIONS: A minimum of 1” all around the vent pipe on all vertical runs to combustibles is required except for clearances in appliance enclosures. Vertical vent sections within enclosures require a minimum clearance of 2” around the vent pipe. Use ¿ restop spacer W500-0028 (not supplied). !WARNING RISK OF FIRE! IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLIANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY OTHER OUTSIDE WALL OF A HOME. THIS WILL ENSURE THAT CLEARANCE TO COMBUSTIBLES IS MAINTAINED WITHIN THE CAVITY. DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND-OFFS. FAILURE TO MAINTAIN AIR SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE. PREVENT CONTACT WITH SAGGING OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS. BLOCK OPENING INTO THE CHASE TO PREVENT ENTRY OF BLOWN-IN INSULATION. MAKE SURE INSULATION AND OTHER MATERIALS ARE SECURED. WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO MAINTAIN CLEARANCES. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS LISTED MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS. MATERIALS CONSISTING ENTIRELY OF STEEL, IRON, BRICK, TILE, CONCRETE, SLATE, GLASS OR PLASTERS, OR ANY COMBINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING ASTM E 136, STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE FURNACE AT 750°C AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE MATERIALS. MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD COULD RESULT. THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT. MEASURE FROM THE APPLIANCE BASE. IF STEEL STUD FRAMING KITS WITH CEMENT BOARD ARE PROVIDED, THEY MUST BE INSTALLED. 71.1 27 W415-0745 / E / 08.15.12 !WARNING EDGES ARE SHARP, ALWAYS WEAR GLOVES WHEN WORKING WITH SHEET METAL. A.Lift the frame up and secure with the screws just removed. B.Erect the steel frame supplied as illustrated and rivet into place. NOTE: For heavier ﬁ nishing materials such as marble, we recommend adding extra support to the frame. Rivet metal studs in place. Ensure there is adequate ﬂ oor support for the appliance and ﬁ nishing material. 1 2 METAL HEADER METAL STUD 5.1 TWO SIDED APPLIANCE 28 W415-0745 / E / 08.15.12 2” MIN 2” MIN 2” MIN 2” MIN METAL STUDS METAL STUDS 60 1/2” MINIMUM 67 7/8” 13 1/2” METAL STUDS NOTE: Power vent system available with reduced vent pipe clearances. Contact your authorized dealer / distributor for more information. IMPORTANT: Before ﬁ nishing in the appliance test the operation using the remote control, cycling it through all of its different modes, see “OPERATION” section. Should trouble shooting be required, access to the controls can be made through the pre-ﬁ nishing access panel. !WARNING METAL STUDS REQUIRED TO ENSURE CLEARANCE TO COMBUSTIBLES. 29 W415-0745 / E / 08.15.12 1 2 METAL HEADER METAL STUD !WARNING EDGES ARE SHARP, ALWAYS WEAR GLOVES WHEN WORKING WITH SHEET METAL. A.Lift the frame up and secure with the screws just removed. B.Erect the steel frame supplied as illustrated and rivet into place. NOTE: For heavier ﬁ nishing materials such as marble, we recommend adding extra support to the frame. Rivet metal studs in place. Ensure there is adequate ﬂ oor support for the appliance and ﬁ nishing material. 5.2 ONE SIDE APPLIANCE 30 W415-0745 / E / 08.15.12 * When constructing the enclosure allow for ¿ nishing material thickness to maintain clearances. IMPORTANT: Before ﬁ nishing in the appliance test the operation using the remote control, cycling it through all of its different modes, see “OPERATION” section. Should trouble shooting be required, ac- cess to the controls can be made through the pre-ﬁ nishing access panel. 6” STAND OFF 60 1/2” MINIMUM 67 7/8” 23 3/4”* STAND-OFFS Bend and secure the stand-offs as illustrated:A B C This appliance is supplied with two stand-offs. For convenience the stand-offs have been shipped À at and located on the back of the appliance. Before framing ensure the stand-offs are bent up and screwed into place ensuring a height of 6”. 31 W415-0745 / E / 08.15.12 * Within the appliance enclosure a 6” clearance between the top of the vent pipe and combustible materials is required. All other clearances within the enclosure, including where the vent pipe exits the enclosure are sub- ject to 2” to the sides and bottom and 3” to the top for horizontal and 1” for vertical. ** See venting section. IMPORTANT: The LHD50 requires a minimum inside enclosure height of 60”, measured from the bottom of the appliance. For temperature requirements, this area must be left unobstructed. It is recommended that the enclosure be ventilated at the top and bottom to circulate the hot air. Before ¿ nishing in the appliance test the operation using the remote control, cycling it through all of its different modes, see “OPERATION” section. Check pressure readings, see “PILOT BURNER ADJUSTMENT” section. Once ¿ nished in, access to the control components can only be done through the inside of the appliance. 5.3 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES !WARNING THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS SUCH AS BRICK, MARBLE, GRANITE, ETC., AS LONG AS THESE MATERIALS NEVER OVERHANG INTO THE APPLIANCE OPENING. STEEL STUD FRAME TOP OF ENCLOSURE 6”* 0” IF NON- COMBUSTIBLE FINISHING IS USED SUCH AS BRICK AND STONE. 3” 2” COMBUSTIBLE NON-COMBUSTIBLE 60” MINIMUM ENCLOSURE HEIGHT TOP OF APPLIANCE OPENING 28” MINIMUM 32” MINIMUM COMBUSTIBLE MATERIAL 51” MINIMUM PLUS RISE** NON-COMBUSTIBLE NOTE: JOINT COMPOUNDS AND TAPES THAT ARE RESILIENT TO HEAT AND CRACKING SHOULD BE USED WHEN TAPING AND MUDDING SEAMS. 9” TO SIDEWALL 32 W415-0745 / E / 08.15.12 * Within the appliance enclosure a 6” clearance between the top of the vent pipe and combustible materials is required. All other clearances within the enclosure, including where the vent pipe exits the enclosure are sub- ject to 2” to the sides and bottom and 3” to the top for horizontal and 1” for vertical. ** See venting section. STEEL STUD FRAME TOP OF ENCLOSURE (COMBUSTIBLE) 60” MINIMUM ENCLOSURE HEIGHT TOP OF APPLIANCE OPENING 28” MINIMUM 32” MINIMUM COMBUSTIBLE 6”* 2” 51” MINIMUM PLUS RISE** 0” IF NON- COMBUSTIBLE FINISHING IS USED SUCH AS BRICK AND STONE. 3” NON-COMBUSTIBLE 6” 33 W415-0745 / E / 08.15.12 68 1/4”50 1/4” 9” COMBUSTIBLE NON-COMBUSTIBLE STEEL STUD FRAME 9” 32” TOP OF APPLIANCE OPENING 51” MINIMUM PLUS RISE BOTTOM OF APPLIANCE 34 W415-0745 / E / 08.15.12 !WARNING 5.4 INSTALLING CEMENT BOARD If using the supplied cement board that entire surface must be covered with a non-combustible decorative ¿ nish such as brick, marble, granite, etc. The ideal ¿ nishing material is dry stack cultured stone. The 32” above and the 9” on either side of the appliance opening must not be ¿ nished with any combustible materials. It is not required to cover the entire surface with a non-combustible decorative ¿ nishing material if using a full single sheet of cement board where required. However, a minimum of one course of tile is required to border the sides and top around the door opening. The larger the tile size, the better. If only a painted surface is desired, a full single sheet of Wonder Board cement board must be used. NOTE: Keep the securing screws for the cement board a minimum of 6” from the side and top of the door opening. This will allow for any slight movement in the normal operation of the appliance. Joint Compound where required Joint compounds such as Durabond 90 and tapes that are resilient to heat and cracking should be used when taping and mudding seams. Setting tiles and grouting We recommend you use tiles with a dry butt joint to be installed using a two-part mortar with an acrylic latex additive, such as Mapei Kerabond/Kerlastic, to allow for slight movement in the normal operation of the appli- ance. If grout is used between the tiles, a polymer-based grout, such as Mapei Ultracolour plus, is recommended. Primer/Paint For a painted surface, use a 100% acrylic latex primer and ¿ nish coat. Light coloured paints may discolour. SUPPLIED CEMENT BOARD FULL SINGLE SHEET CEMENT BOARD (NO JOINTS) CEMENT BOARD REQUIRED LOCATION MINIMUM NON-COMBUSTIBLE FINISHING MATERIAL BORDER 32” 9” A NON-COMBUSTIBLE FINISHING MATERIAL BORDER, SUCH AS BRICK, MARBLE, GRANITE, ETC. IS REQUIRED. FINISHING WITH JUST CEMENT BOARD TO THE SIDES AND TOP OF THE APPLIANCE IS NOT ALLOWED. THE SURFACE ABOVE THE APPLIANCE GETS VERY HOT. IF PROPER FINISHING MATERIALS ARE NOT USED, CRACKING CAN OCCUR. 35 W415-0745 / E / 08.15.12 WARNING: Non-combustible ﬁ nishing material tight to the frame around the operating door must not project more than 1” from the face of the door (above the door and sides only). If greater projections are needed, increase the clearance to the sides and top by 2” for every 1” projection. If using LHDS(K,P,W)50 surround , then 2” clearance above the frame is required before projecting out a maximum 2”. If greater projections are needed, increase the clearance to the top by 2” for every 1” of additional projection. 1” 2” DOOR 1” 2” SIDE VIEW 2” DOOR 1” SIDE VIEW 2” LHD S(K,P,W)50 2” 36 W415-0745 / E / 08.15.12 Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed. 0 347 14 16 1256 12 HEIGHT MANTEL 8 10 6 4 18 20 8109 22 24 26 MANTEL DIMENSIONS RefHeightDepth A 28” B 18”2” C 20”4” D 22”6” E 24”8” E D C B A TOP OF APPLIANCE OPENING 5.5 MINIMUM COMBUSTIBLE MANTEL CLEARANCES !WARNING RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE CLEARLY MAINTAINED. WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL, THE PAINT OR LACQUER MUST BE HEAT RESISTANT TO PREVENT DISCOLOURATION. 73.1 37 W415-0745 / E / 08.15.12 6.0 FINISHING 6.1 DOOR REMOVAL / INSTALLATION !WARNING GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED. THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED. DO NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED. FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR SERVICE. OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS. BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE. 75.1 !WARNING RISK OF FIRE! NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED. DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS REMOVED, CRACKED, BROKEN OR SCRATCHED. FACING AND/OR FINISHING MATERIAL MUST NEVER OVERHANG INTO THE APPLIANCE OPENING. THE GLASS DOOR ASSEMBLY IS DESIGNED TO PIVOT FORWARD WHEN RELIEVING EXCESS PRESSURE THAT MIGHT OCCUR. FINISHING OR OTHER MATERIALS MUST NOT BE LOCATED IN THE OPENING SURROUNDING THE DOOR AS THIS WILL INTERFERE WITH THE DOORS ABILITY TO RELIEVE THE PRESSURE. 72.6 38 W415-0745 / E / 08.15.12 ACCE S S S I D E PRE- F I N I S H I N G ACCE S S P A N E L !WARNING DO NOT INSERT FINGERS IN THE GAP BETWEEN THE DOOR AND THE FRAMING EDGE, THERE IS A RISK OF INJURY DUE TO THE SPRING MECHANISM. FRONT - ACCESS SIDE A. Locate the door latches: one at each the left and right side of the door between the main door and framing edge. B. Place the latch key onto the door latch. Pull forward and away to disengage door latches. C. Tilt the top of the door forward until you can grab the sides of the door. Lift up and out of the bottom door retainer. D. To re-install the door, lift onto the bottom door retainer, hold the door in place and resecure the Door Latch IMPORTANT: Once latches are engaged, test to make sure that the door is secure and will not fall forward. latches. BACK OF TWO SIDED ONLY E. Remove the four screws holding the door to the appliance. F. Tilt the top of the door forward until you can grab the sides of the door. Lift up and out of the bottom door retainer. G. When re-installing the door, lift onto the bottom door retainer, tilt the top towards the appliance and secure 39 W415-0745 / E / 08.15.12 NOTE: Care must be taken to ensure glass embers are kept clear of the pilot area on the media tray and aren’t interfering with the pilot operation. Glass embers must not cover burner ports. PILOT AREA 6.2 GLASS MEDIA INSTALLATION 74.2A Evenly spread the glass media onto the media tray, ensuring no glass media falls into the pilot opening. If this happens, insert a clean bag into your vacuum cleaner and vacuum out the glass media. Replacement glass can be purchased from your local authorized dealer / distributor. CLEANING GLASS MEDIA Glass media may have a ¿ ne oil residue that needs to be cleaned prior to installation. Clean the glass with mild dish soap, drain, rinse thoroughly and dry before placing around the burner. CLEAN THE GLASS MEDIA PRIOR TO INSTALLATION. BEFORE APPLYING THE CLEANED GLASS, ENSURE THAT IT IS DRY. DO NOT CHANGE OR SUBSTITUTE THE GLASS MEDIA MATERIAL PROVIDED WITH THIS APPLIANCE. IF REPLACING, USE ONLY THE REPLACEMENT GLASS MEDIA AVAILABLE FROM YOUR AUTHORIZED DEALER / DISTRIBUTOR. !WARNING Place the media (Geo Shapes, Rocks and/or Twigs) around the burner as desired, making sure not to cover any burner ports. (There are no set locations). 40 W415-0745 / E / 08.15.12 6.3 OPTIONAL ROCK PLACEMENT LOGO 6.4 LOGO PLACEMENT Randomly place the refractory rocks onto the media tray, around, but not on the burner ports or pilot. For one sided appliance, use one kit. Use two kits for see-thru appliance. 6.5 UNIQUE INSTALLATIONS 68 1/4” 9” MIN 9” MIN 36” MIN 12” MIN 40 1/2” MIN TO BOTTOM OF APPLIANCE The LHD50 offers versatile and unique installation possibilities like the open floor example shown here. A dramatic artwork display can be created to divide two separate spaces, either in the middle of the room or off to one side. With Napoleon’s power venting option, positioning the appliance anywhere in the house or building is attainable. For framing and finishing the enclosure see “ MINIMUM CLEARANCES TO COMBUSTIBLE ENCLOSURES” and “INSTALLING CEMENT BOARD” sections. WARNING: The shaded area must be framed and finished with non-combustible materials. 41 W415-0745 / E / 08.15.12 If access to the control area is necessary BEFORE INSTALLATION, remove the pre-¿ nishing access panel. The access panel must be re-installed before operating the appliance. 7.0 ELECTRICAL CONNECTION Before ¿ nishing in the appliance test the operation using the remote control, cycling it through all of its differ- ent modes, see “OPERATION” section. Once ¿ nished in, access to the control components can only be done through the inside of the appliance. NOTE: Control module ON/OFF switch should always be in the “ON” position. If for any reason the module is turned “OFF”, the components plugged into the module won’t have power. PRE- F I N I S H I N G ACC E S S P A N E L It is necessary to hard wire this appliance. Permanently framing the appliance with an enclosure, requires the appliance junction box to be hard wired. This appliance must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 Canadian electrical code in Canada or the ANSI/NFPA 70-1996 national electrical code in the United States. 7.1 HARD WIRING CONNECTION !WARNING DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. CALL A QUALIFIED SERVICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE ELECTRICAL CIRCUIT. RISK OF ELECTRICAL SHOCK OR EXPLOSION. DO NOT WIRE 110V TO THE VALVE OR TO THE APPLIANCE WALL SWITCH. INCORRECT WIRING WILL DAMAGE CONTROLS. ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH LOCAL CODES. IN THE ABSENCE OF LOCAL CODES, USE THE CURRENT CSA22.1 CANADIAN ELECTRIC CODE IN CANADA OR THE CURRENT NATIONAL ELECTRIC CODE ANSI/NFPA NO. 70 IN THE UNITED STATES. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPENED OR REMOVED. 69.2 42 W415-0745 / E / 08.15.12 Receiver must be located within 8 feet of this side of the appliance and must be accessible for programming the remote. Install the receiver into a standard electrical switch box. Determine an appropriate location and install the electrical box. NOTE: Ensure the 3 position slider switch is in the “REMOTE” position (middle). (4) AA B a t t e r i e s ON R E M O T E O F F CABLE CONNECTOR L1 L2ELECTRICAL COVER NOTE: RECEIVER WIRE IS BUNDLED UP BEHIND THE ELECTRICAL COVER AND NEEDS TO BE INSTALLED REMOTELY. FOR INSTALLATION SEE “REMOTE RECEIVER INSTALLATION” SECTION. PRE-FINISHING ACCESS PANEL PLASTIC BUSHING (4 ) A A B a t t e r i e s O N R E M O T E O F F 7.2 RECEPTACLE WIRING DIAGRAM 7.3 REMOTE RECEIVER INSTALLATION 43 W415-0745 / E / 08.15.12 7.4 SCHEMATIC WI R E H A R N E S S A S S E M B L Y IP I B O A R D PI L O T GR O U N D WI R E EI PI L O T SP A R K E L E C T R O D E FL A M E SE N S O R VA L V E EL E C T R O N I C MO D U L A T I O N AC S / I P I S W I T C H RE C E I V E R WI R E H A R N E S S CR Y S T A L I T E S 12 0 V O U T FA N AU X O U T CO M PO W E R CO N T R O L MO D U L E WI R E HA R N E S S PL U G IM P O R T A N T : I F U S E D I T M U S T B E C O N - NE C T E D T O A 6 V O L T B A T T E R Y P A C K , HO W E V E R M U S T N O T B E U S E D W H E N US I N G T H E R E M O T E C O N T R O L R E C E I V E R . !WARNING DO NOT WIRE 110 VOLTS TO THE VALVE OR WALL SWITCH. 44 W415-0745 / E / 08.15.12 8.0 OPERATION IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED. !WARNING THERMOSTATOFF/ON/SMART ROOMTEMPERATURELOW BATTERYALARM CHILD SAFETY LOCK OUT TRANSMISSION AUX. OUTPUTFANFLAME TEMPERATURE SET POINT/ LEVEL/ STATUS 6 35.1 8.1 GENERAL TRANSMITTER LAYOUT 8.2 APPLIANCE OPERATION A. Install 4 AA batteries into the receiver battery bay as indicated on the battery cover (+/-). (Only required as back up to household electricity). While there is a provision to connect a 6V battery pack (do not use a 9 volt battery), it must not be used when using the remote control receiver. B. Place the 3 position slider switch of the receiver in the “Remote” position. C. Using the end of a paper clip, or other similar object, insert the end of the paper clip into the hole marked “PRG” on the receiver front cover. The receiver will “beep” three (3) times to indicate that it is ready to synchronize with the transmitter. D. Install the 3 AAA batteries in the transmitter battery bay, located on the base of the transmitter. With the batteries already installed in the transmitter, push the “ON” button. The receiver will “beep” four times to indicate the transmitter’s command is accepted and set to the particular code of that transmitter. The system is now initialized. 35.3 8.3 HAND HELD REMOTE OPERATIONS A. Press the ON/OFF key on the transmitter. The transmitter display will show all active icons on the screen. A single “beep” from the receiver will con¿ rm reception of the command. 35.4 BLUE LCD DISPLAY ON/OFF KEY THERMOSTAT KEY UP/DOWNARROW KEY MODE KEY NOTE: The remote system is equipped to control a fan but this feature is not available with the LHD50. 45 W415-0745 / E / 08.15.12 The remote transmitter can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in the room. A. Press the Thermostat Key. The LCD display on the Transmitter will show that the room is “ON” and the set temperature is now displayed. B. To adjust the set temperature, press the Up/Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Transmitter. 35.6 76°FON 68 ROOM TEMPERATURE SET TEMPERATURE 8.4 TEMPERATURE DISPLAY 8.5 ROOM THERMOSTAT A. With the system in the “OFF” position, press the Thermostat Key and the Mode Key at the same time to change from degrees F to C. B. Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of the Room Temperature display. 35.5 73 °F 23 °C The Smart Thermostat function adjusts the À ame height according to the difference between the set temperature and the actual room temperatures. As the room temperature gets closer to the set point the Smart Function will automatically adjust the À ame down. A. Press the thermostat key until the word “SMART” appears to the right of the temperature bulb graphic. B. To adjust the set temperature, press the Up/Down arrow keys until the desired set temperature is displayed on the LCD screen at the Transmitter. 35.7 76°FON 68 SMART MAX 8.6 SMART THERMOSTAT The remote control has six (6) À ame levels. With the system on and the À ame level at the maximum, press the Down Arrow Key once and it will reduce the À ame height by one step until the À ame is turned off. The Up Arrow Key will increase the À ame height each time it is pressed. If the Up Arrow Key is pressed while the system is on but the À ame is off, the À ame will come on the high position. A single “beep” will con¿ rm reception of the command. 35.8 76°FON OFF 76°FON 76°FON76°FON Hi FLAME OFF FLAME AT LEVEL 1 FLAME AT LEVEL 5 FLAME AT “HI” LEVEL 6 8.7 FLAME HEIGHT 46 W415-0745 / E / 08.15.12 The auxiliary function controls the AUX power outlet on the Control Module which controls the Crystalites™. A. Use the Mode Key to guide you to the AUX icon. B. Pressing the Up Arrow Key will activate the Crystalites™. C. Pressing the Down Arrow Key will turn the Crystalites™ off. A single “beep” will con¿ rm the reception of the command. 35.11 76°FON OFF 76°FON SMART SMART ON This function will lock the keys to avoid unsupervised operation. A. Press the MODE and UP keys at the same time. B. To de-activate this function, press the MODE and UP keys at the same time. 35.10 76°FON 8.8 CHILD PROOF FUNCTION 8.9 CRYSTALITESTM 8.10 LOW BATTERY / MANUAL BYPASS 8.11 IN THE EVENT OF A POWER FAILURE If the receiver is equipped with batteries they will enable À ame height control, ON/OFF or thermostat function to control the ¿ replace during a power failure. Refer to “APPLIANCE OPERATION” section when communications between receiver and transmitter have been lost. The will receiver emit a “beep” sound to con¿ rm programming has been successful once power is restored. During a power failure, if the ¿ replace was on, the À ame height will stay at the setting prior to the failure. If off when the failure occurs and then turned on, the À ame height will come on at “HI”. The À ame height can then be controlled by the remote. 35.14 The life span of the remote batteries depends on various factors: quality of the batteries, the number of ignitions, the number of charges to the room thermostat set point, etc. When the transmitter batteries are low, a Battery Icon will appear on the LCD display before all battery power is lost. When the batteries are replaced this icon will disappear. Not applicable when plugged into 110V. When the receiver batteries are low, no “beep” will be emitted from the receiver when it receives an ON/OFF command. This in an alert for the receiver that there’s low battery. When the batteries are replaced the “beep” will be emitted from the receiver when the ON/OFF key is pressed. If the batteries of the receiver or transmitter are low, the appliance can be turned on manually by sliding the three position slider switch on the receiver to the “ON” position. This will bypass the remote control feature and the appliance main burner will come on if the gas valve is in the “ON” position. 35.13 76°FON 47 W415-0745 / E / 08.15.12 The control module offers a remotely actuated 120V AUX outlet for the accent lights and a constantly powered 120V outlet. NOTE: Control module ON/OFF switch should always be in the “ON” position. If for any reason the module is turned “OFF”, the components plugged into the module won’t have power. 35.16 CONSTANTLY POWERED 120V OUTLET 120V AUX OUTLET MAINS VOLTAGE SUPPLY CORD MODULE ON/OFF SWITCH (SHOWN IN THE ON POSITION) COMMUNICATION BUS (3 PIN) 8.12 CONTROL MODULE RIGHT SIDE OF DOOR FRAME (OPERATING SIDE) ANTI CONDENSATION CONTROL SWITCH This appliance has the option to go from an electronic intermittent pilot ignition to a standing pilot for cold climates. The anti condensation control switch (standing pilot) is located to the right of the main viewing door frame (Operating Side). Using your ¿ nger switch the pilot from one mode to the other. 8.13 ANTI CONDENSATION CONTROL SWITCH Your remote system may have a built in timer (in thermostat mode) that enables the blower (if equipped) to cycle on and off automatically when the burner turns on and off. With the remote control fan speed preset at the preferred speed, the blower will come on approximately 5 minutes after the main burner comes on and will shut off approximately 12 minutes after the burner shuts off. This time delay is designed to maximize the blower distribution of heated air. If at any time the burner re-ignites before the twelve minutes are over, the fan will continue to run. NOTE: At any time in the sequence, the blower (if equipped) can be manually turned on/off using the remote control. 35.19B 8.14 TIMED BLOWER 48 W415-0745 / E / 08.15.12 9.0 OPERATING INSTRUCTIONS IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED. !WARNING FOR YOUR SAFETY READ BEFORE LIGHTING: A. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light by hand. B.Before operating smell all around the appliance area for gas and next to the floor because some gas is heavier than air and will settle on the floor. C.Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control which has been under water. WHAT TO DO IF YOU SMELL GAS: Turn off all gas to the appliance. Open windows. Do not try to light any appliance. Do not touch any electric switch; do not use any phone in your building. LIGHTING INSTRUCTIONS A. Stop! Read the above safety information on this label. B. Remove batteries from transmitter. C. Turn off all electric power to the appliance. D. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. E. Open the glass door. F. Turn manual shutoff valve clockwise to off. Located behind the access panel. G. Wait five (5) minutes to clear out any gas. If you smell gas including near the floor, STOP! Follow “B” in the above safety information on this label. If you don’t smell gas go to the next step. H. Turn manual shutoff valve counter-clockwise to on. I. Close the glass door. J. Turn on all electric power to the appliance and re-install batteries into the transmitter. K. Push the “ON” button on the transmitter. You should here an audible beep from the receiver which indicates communication. (Refer to Appliance Operations for remote activation). TO TURN OFF GAS A. Turn off all electric power to the appliance if service is to be performed. B. Access door inside the firebox must be removed to access the manual shutoff valve. C. If alternate shut-off valve was installed it can be shutoff instead of going through the appliance to access the appliance shut off valve. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department. 47.4 Ensure that a continuous gas flow is at the burner before installing the door. When lit for the first time, the appliance will emit an odor for a few hours. This is a normal temporary condition caused by the “burn-in” of paints and lubricants used in the manufacturing process and will not occur again. After extended periods of non-operation such as following a vacation or a warm weather season, the appliance may emit a slight odor for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a window to sufficiently ventilate the room. 49 W415-0745 / E / 08.15.12 10.0 ADJUSTMENT 10.1 RESTRICTING VERTICAL VENTS Adjust the pilot screw to provide properly sized À ame. Turn in a clockwise direction to reduce the gas À ow. Check Pressure Readings: Inlet pressure can be checked by turning screw (A) counter- clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (11” minimum) water column for propane. Check that main burner is operating on “HI”. Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on “HI”. AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE. Leak test with a soap and water solution. 39.1A A B PILOT SCREW FLAME MUST ENVELOP UPPER 3/8” TO 1/2” OF FLAME SENSOR PILOT BURNER ELECTRODE FLAME SENSOR 10.2 PILOT BURNER ADJUSTMENT 77.3 Vertical installations may display a very active À ame. If this appearance is not desirable, the vent exit must be restricted using a restrictor vent kit. Refer to “ACCESORIES” in the “REPLACEMENTS” section for the appropriate kit. This will reduce the velocity of the exhaust gases, slowing down the À ame pattern and creating a more traditional gentle À ame appearance. Speci¿ c instructions are included with the kit. 50 W415-0745 / E / 08.15.12 10.3 VENTURI ADJUSTMENT VENTURI ADJUSTMENT CHART FUELLHD50 NG1/8” LP1/4” This appliance has an air shutter that has been factory set open according to the chart below: Regardless of venturi orientation, closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame colour to be established. AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED INSTALLER! AIR SHUTTER OPENING VENTURI BURNER ORIFICE 49.1 10.4 FLAME CHARACTERISTICS It’s important to periodically perform a visual check of the pilot and burner À ames. Compare them to the illustration provided. If any À ames appear abnormal call a service person. FLAME MUST ENVELOP UPPER 3/8” TO 1/2” OF FLAME SENSOR PILOT BURNER ELECTRODE FLAME SENSOR 54.1A 51 W415-0745 / E / 08.15.12 11.0 MAINTENANCE CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance and its venting system should be inspected before use and at least annually by a quali¿ ed service person. The appliance area must be kept clear and free of combustible materials, gasoline or other À ammable vapors and liquids. The À ow of combustion and ventilation air must not be obstructed. A. In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to expose both assemblies. B. Keep the control compartment, media, burner, air shutter opening and the area surrounding the logs clean by vacuuming or brushing, at least once a year. C. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly. D. Check to see that the pilot À ame is large enough to engulf the À ame sensor and/or thermocouple / thermopile as well as reaches the burner. E. Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carboning which can be distributed in the surrounding living area. F. Check to see that the main burner ignites completely on all openings when turned on. A 5 to 10 second total light-up period is satisfactory. If ignition takes longer, consult your local authorized dealer / distributor. G. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if necessary. H. If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions provided for the initial installation. 40.1 MAINTENANCEMAINTENANCEMAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. !WARNING 11.1 CONTROL ACCESS Once the appliance has been framed and ¿ nished, control access can only be achieved by removing the valve train assembly. See “VALVE TRAIN ASSEMBLY” and “VALVE REMOVAL” sections. The following sub sections take you through the steps of control access as if the appliance is ¿ nished. PRE- F I N I S H I N G A C C E S S PANE L CON T R O L MOD U L E IPI B O A R D ACADA P T O R 52 W415-0745 / E / 08.15.12 Remove one of the main doors, see “DOOR REMOVAL / INSTALLATION” section. Remove the media tray, see “BURNER REMOVAL” section. Remove the fourteen screws from the valve train assembly. See “VALVE REMOVAL” section. 11.2 VALVE TRAIN ASSEMBLY SCR E W S A.Carefully lift the valve train assembly and turn off the manual shut-off valve, see “VALVE TRAIN ASSEMBLY” and “GAS INSTALLATION” section. NOTE: A new gasket may be required, when re-installing thevalve train assembly, contact your local Authorized dealer / distributor. Disconnect the À ex connector from the valve. Remove the valve wire connections, labeling each one to aid with re-connection. B.Remove the four screws from the valve bracket and remove the valve. C.Replace all components before returning the appliance to service. D.Check for gas leaks by brushing on a soap and water solution. 11.3 VALVE REMOVAL VALVE VALVE BRACKET GASKET 53 W415-0745 / E / 08.15.12 A.Remove the valve train assembly and set aside, see “VALVE TRAIN ASSEMBLY” section. Disconnect the wires to the control module, labeling one end to aid with their re-connection. B.Remove the 4 screws holding the control module shield in place. C.Remove the 2 screws holding the control module in place, unplug and remove. D.Replace and reinstall components. NOTE: Control module ON/OFF switch should always be in the “ON” position. If for any reason the module is turned “OFF”, the components plugged into the module won’t have power. 11.4 BURNER REMOVAL CONTROL MODULE SHIELD 11.5 CONTROL MODULE REMOVAL A.Remove the valve train assembly and set aside, see “VALVE TRAIN ASSEMBLY” section. Disconnect the wires to the control IPI Board and/or the AC Adaptor, see CONTROL ACCESS” section for components locations. Label one end of each wire to aid with their re-connection. Components are held in place with velcro. Pull off and replace components as required. 11.6 IPI BOARD AND AC ADAPTOR ACCESS MEDIA TRAY BURNER SCREWS A.Remove the glass door, see “DOOR / REMOVAL INSTALLATION” section. B. Remove the 16 screws (8 per side) that secure the media tray in place. Lift the tray up and out. C.Remove the 8 screws that secure the burner in place. Lift the burner up and out. 54 W415-0745 / E / 08.15.12 11.7 LAMP REPLACEMENT This appliance comes equipped with our “Crystalites™”. If in the event the lamp needs to be replaced, follow these instructions. A.Turn off all electrical supply. B.Remove the glass door and media tray from the ¿ rebox, see “DOOR REMOVAL / INSTALLATION” and “BURNER REMOVAL” section. C.Unscrew the lens cover and lift the lamp straight out. Replace with Wolf Steel Ltd. parts only (W387-0009). D. NOTE: Do not handle the lamp with bare ﬁ ngers, protect with a clean dry cloth. E.Replace lens cover. F. Replace glass door and media tray. CRY S T A L I T E S TM A.Remove the glass and glass ember tray. B.Remove the burner base from the ¿ rebox. C. Compress the retainer ¿ ns and lift out the lens assembly. Disconnect the wires. D.Replace lens assembly by aligning key hole and snap into place. Re- connect the wires. E.Re-install burner base ensuring a good ¿ rebox seal. F. Re-install glass ember tray and glass. NOTE: When removing the glass ember tray make sure the glass embers are away from the center of the screen, exposing the burner, before lifting glass ember tray out. When replacing burner, absolutely no glass embers can be in cup surrounding the ori¿ ce. HINT: If glass falls into cup and surrounds the oriﬁ ce, insert a clean bag into a vacuum cleaner and vacuum out glass embers. Replacement glass embers can be ordered from Wolf Steel Ltd. KEY HOLE 11.8 LENS ASSEMBLY REPLACEMENT THE FRONT OF THE APPLIANCE BECOMES VERY HOT DURING OPERATION. LET THE APPLIANCE COOL COMPLETELY BEFORE CONDUCTING SERVICE. !WARNING 55 W415-0745 / E / 08.15.12 11.9 PORCELAIN WRAP REMOVAL A.Remove Media Tray, see “BURNER REMOVAL” section. NOTE: For One Side appliance, the porcelain wrap must be removed prior to media tray. B.Remove the porcelain side panels by lifting them from the bottom and sliding them out from the tabs as illustrated. C.Remove the 4 bolts and replace the latch assembly. Adjust the tension of the latches to ensure proper door seal. NOTE: Be careful not to tear the latch assembly gasket. Replacement gaskets can be ordered from your local authorized dealer / distributor. D.Reinstall the porcelain side panels, the porcelain wrap (if applicable) and the media tray. PORCELAIN SIDE PANELS 1 TABS BOLTS LATCH ASSEMBLY 2 3 11.10 DOOR LATCH REPLACEMENT SCREWS A.Remove the two screws on either top side of the porcelain wrap. B.Tip the wrap forwards and lift out. 56 W415-0745 / E / 08.15.12 11.11 GLASS / DOOR REPLACEMENT 11.12 CARE OF GLASS 5.1 DO NOT CLEAN GLASS WHEN HOT! DO NOT USE ABRASIVE CLEANERS TO CLEAN GLASS. Buff lightly with a clean dry soft cloth. Clean both sides of the glass after the ¿ rst 10 hours of operation with a recommended ¿ replace glass cleaner. Thereafter clean as required. If the glass is not kept clean permanent discoloration and / or blemishes may result. HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. !WARNING 6.1 If the appliance is equipped with plated parts, you must clean ¿ ngerprints or other marks from the plated surfaces before operating the appliance for the ¿ rst time. Use a glass cleaner or vinegar and towel to clean. If not cleaned properly before operating for the ¿ rst time, the marks can cause permanent blemishes on the plating. After the plating is cured, the ¿ ngerprints and oils will not affect the ¿ nish and little maintenance is required, just wipe clean as needed. Prolonged high temperature burning with the door ajar may cause discolouration on plated parts. NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source. GLASS RETAINERS GASKET DOOR FRAME GLASS 11.13 CARE OF PLATED PARTS A.Place the door frame face down careful not to scratch the paint. B.Ensure the glass retainers are bent up prior to replacing the glass and gasket. C.Center the gasketed glass inside the door frame with the thick side of the gasket facing up. D.Bend the glass retainers located along the edge of the door frame over the gasket holding the glass in place. Be careful not to break the glass. !WARNING DO NOT USE SUBSTITUTE MATERIALS. GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED. CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE APPLIANCE BEFORE OPERATION. DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS REMOVED, CRACKED, BROKEN OR SCRATCHED. 56.2 57 W415-0745 / E / 08.15.12 NOTE: Care must be taken when removing and disposing of any broken glass or damaged compo- nents. Be sure to vacuum up any broken glass from inside the appliance before operation. 12.0 REPLACEMENTS COMPONENTS REF NO.PART NO.DESCRIPTION 1W010-2084DOOR LATCH ASSEMBLY 2W725-0056NATURAL GAS MODULATING ELEC. VALVE 2W725-0057PROPANE GAS MODULATING ELEC. VALVE 3W010-2107FIRESTOP SPACER ASSEMBLY 4 W010-2240 MAIN DOOR ASSEMBLY (OPERATING) 5*W010-2241 MAIN DOOR (FIXED) 6*W385-0334 NAPOLEON® LOGO 7*W720-0062 PILOT TUBE 8*W190-0029 IPI IGNITION BOARD 9 W660-0086 SWITCH, FAN CONTROL 10 W660-0104 S-RECEIVER 11*W707-0006 TRANSFORMER 12 W660-0071 REMOTE TRANSMITTER 13*W750-0220 WIRE HARNESS GTMFS 14W010-2885KEY, LATCH 15*W290-0135GASKET, DOOR LATCH 16*W750-0214WIRE, 12” GROUND 17*W750-0192WIRE, HARNESS IPI BOARD 18*W500-0491RESTRICTOR PLATE 19W010-1865PILOT ASSEMBLY NG 19W010-1866PILOT ASSEMBLY LP 20W456-0038#38 NATURAL GAS ORIFICE 20W456-0053#53 PROPANE ORIFICE 21W455-0069PILOT INJECTOR NG 21W455-0068PILOT INJECTOR LP 22W240-0011ELECTRODE 23W245-0025FLAME SENSOR 24*W280-0166FRAME, HEADER 25*W387-0013LAMP, 10W BULB Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor. FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM. When ordering replacement parts always give the following information: • Model & Serial Number of appliance • Installation date of appliance • Part number • Description of part • Finish * IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR AUTHORIZED DEALER.41.1 FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THIS MANUAL OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY. !WARNING 58 W415-0745 / E / 08.15.12 ACCESSORIES REF NO.PART NO.DESCRIPTION 35*W573-0007HI-TEMP SEALANT 36GD-501HEAT GUARD 37*W010-0370WALL SUPPORT ASSEMBLY 38*W175-0196COUPLER KIT 5/8 39W585-0092VENT PIPE SHIELD 40*MKGKGLASS EMBERS - BLACK 40*MKGBGLASS EMBERS - BLUE 40*MKGRGLASS EMBERS - RED 40*MKGAGLASS EMBERS - AMBER 41LHDIW50ARCHED INLAYS - PORCELAIN WHITE 41LHDIP50ARCHED INLAYS - PORCELAIN PEWTER 42*LHDDT50DOOR FRAME TRIM - SATIN CHROME 43*LHDDTB50BEVELLED DOOR FRAME TRIM 44*LHDSW50SURROUND - WHITE 44*LHDSP50SURROUND - PEWTER 44*LHDSK50SURROUND - BLACK 45*MEKRCERAMIC STONES 46*MEKTCERAMIC TWIGS 47*MEKGGEO SHAPES 48*MEGKBLACK GLASS EMBERS 49GPVSEE LOCAL AUTHORIZED DEALER / DISTRIBUTOR 50LHASHIPPING HANDLES 51W170-0086VENT PIPE COLLAR 52*W500-0028FIRESTOP SPACER 53*W175-0316CONVERSION KIT LP - NG 53*W175-0317CONVERSION KIT NG - LP 54*RP5RESTRICTOR PLATE HORIZONTAL TERMINAL KIT REF NO.PART NO.DESCRIPTION 26GD422R-1ROUND WALL TERMINAL KIT ROOF TERMINAL KITS REF NO.PART NO.DESCRIPTION 27*GD4101/12 TO 7/12 PITCH 28*GD4118/12 TO 12/12 PITCH 29*GD412FLAT ROOF 30*W490-00745/8 INNER OUTER SLEEVE 31W670-00075/8 AIR TERMINAL 32W170-0086STORM COLLAR 33W010-0453ROOF SUPPORT 34W263-0065ROOF FLASHING - FLAT W263-0066ROOF FLASHING 1/12 - 7/12 PITCH W263-0055ROOF FLASHING 8/12 - 12/12 PITCH 59 W415-0745 / E / 08.15.12 34 33 32 31 4 3 2 1 9 12 14 26 41 51 10 19 21 20 22 23 39 3650 49 45 60 W415-0745 / E / 08.15.12 13.0 TROUBLESHOOTING 42.1B SYMPTOMPROBLEMTEST SOLUTION Remote controls Crystalite / Night light but no spark or À ame. Remote is locked out. -Reset by turning power source off then on. NOTE: If back up batteries are installed, they must also be removed to re-program. Main burner À ame is a blue, lazy, transparent À ame. Blockage in vent. -Remove blockage. In really cold conditions, ice buildup may occur on the terminal and should be removed as required. To minimize this from happening again, it is recommended that the vent lengths that pass through unheated spaces (attics, garages, crawl spaces) be wrapped with an insulated mylar sleeve. Prevent sleeve from sagging. Contact your local authorized dealer for more information. Incorrect installation. -Refer to “VENTING” section to ensure correct installation. Flames are consistently too large or too small. Carboning occurs. Appliance is over-¿ red or under¿ red. -Check pressure readings: Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (minimum 11”) water column for propane. Check that main burner is operating on ‘HI’. Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5” water column for natural gas or 10” water column for propane. Check that main burner is operating on ‘HI’. AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVER TORQUE. Leak test with a soap and water solution. Carbon is being deposited on glass, logs, rocks, media or combustion chamber surfaces. Air shutter has become blocked. -Ensure air shutter opening is free of lint or other obstructions. Flame is impinging on the glass, logs, rocks, media or combustion chamber. -Check that the glass, logs, rocks, media are correctly positioned. -Open air shutter to increase the primary air. -Check the input rate: check the manifold pressure and ori¿ ce size as speci¿ ed by the rating plate. -Check that the door gasketing is not broken or missing and that the seal is tight. -Check that both vent liners are free of holes and well sealed at all joints. -Check that minimum rise per foot has been adhered to for any horizontal venting. White / grey ¿ lm forms. Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces. -Clean the glass with a recommended gas ¿ replace glass cleaner. DO NOT CLEAN GLASS WHEN HOT. -If deposits are not cleaned off regularly, the glass may become permanently marked. AB !WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPEN OR REMOVED. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. 61 W415-0745 / E / 08.15.12 SYMPTOMPROBLEMTEST SOLUTION Exhaust fumes smelled in room, headaches. Appliance is spilling. -Check door seal. -Check for exhaust damage. -Check that venting is installed correctly. -Room is in negative pressure; increase fresh air supply. Pilot will not light. Makes noise with no spark at pilot burner. Wiring. -Verify the wire for the sensor and the wire for the ignitor are connected to the correct terminals (not reverse) on the module and pilot assembly. Loose connection. -Verify no loose connections, electrical shorts in the wiring or ground out to any metal object. Igniter Spark gap is incorrect. -Spark gap of the ignitor to the pilot should be .125” (1/8”). Pilot will not light. Makes no noise with no spark at pilot burner. Crystalites™ and (optional) blower operates. A shorted or loose connection. -Remove and reinstall the wiring harness that plugs into the module. -Remove and verify continuity of each wire in the wiring harness. Module is not grounded. -Verify the valve and pilot assemblies are properly grounded to the metal chassis of the ¿ replace. Ignition box has been locked out. Choose one of the 4 methods below to reset the system. 1.To reset ignition box when locked out. Turn off power supply and remove batteries (if used) from the back up battery pack. 2.To reset the DFC Board when the board goes into a lock out condition and the LED is blinking 3 times using the transmitter ON/OFF button: Step 1: Turn the system off by pressing the ON/ OFF button to turn the system off. Step 2: After approximately 2 seconds press the ON/OFF button on the transmitter again. THE DFC Board will reset and the ignition sequence will start again. 3.To reset the DFC Board when the board goes into a lock out condition and the LED is blinking 3 times by cycling À ame: Step 1: In the manual À ame control mode, use the down arrow button to reduce the À ame to off, indicated by the word OFF displayed on the trasmitter LCD screen. Step 2: Wait approximately 2 seconds and press the up arrow button, the ignition sequence will start. NOTE: Starting from OFF, press the ON button on the transmitter. Approximately 4 seconds after the ON/OFF button is pressed the ignition board will start the spark. The ﬁ rst try for ignition will last approximately 60 seconds. If there is no ﬂ ame ignition (rectiﬁ cation) the board will stop sparking for approximately 35 seconds. After the wait time the board will start the second try for ignition by sparking for approximately 60 seconds. If there is still no positive ignition, the board will go into lock out. 42.1_2A 62 W415-0745 / E / 08.15.12 42.1_3 SYMPTOMPROBLEMTEST SOLUTION Pilot sparks but will not light. Gas supply. -Verify that the incoming gas line ball valve is “Open”. -Verify that the inlet pressure reading is within acceptable limits, inlet pressures must not exceed 14” W.C. Module is not grounded. -Verify the value and pilot assemblies are properly grounded to the metal chassis of the ¿ replace. Out of propane gas. -Fill the tank. Continues to spark and pilot lights, but main burner will not light. Short or loose connection in sensor rod. Verify all connections. Verify the connections from the pilot assembly are tight; also verify these connections are not grounding out to any metal. Poor À ame recti¿ cation or contaminated sensor rod. -Verify the À ame is engul¿ ng the sensor rod. This will increase the À ame recti¿ cation. Verify correct pilot ori¿ ce is installed and inlet gas speci¿ cations to manual. (Remember, the À ame carries the recti¿ cation current, not the gas. If the À ame lifts from pilot hood, the circuit is broken. A wrong ori¿ ce or too high of an inlet pressure can cause the pilot À ame to lift.) The sensor rod may need cleaning. Poor grounding between pilot assembly and gas valve. -Verify that the wire harness is ¿ rmly connected to module. Damaged pilot or dirty sensor rod. -Verify that the ceramic insulator around the sensor rod is not cracked, damaged, or loose. Verify the connection from the sensor rod to the sensor wire. Clean sensor rod with an emery cloth to remove any contamination that may have accumulated on the sensor rod. Verify continuity with multimeter with ohms set at the lowest range. Appliance won’t perform any functions. Receiver switch is in the wrong position. -Verify that the 3 position switch on the receiver is in the “REMOTE” position (middle). No power to the system. -Check breaker to verify it’s in the “ON” position. Transmitter isn’t operational. -Check battery power and battery orientation. Night light or (optional) blower won’t function Control module switch is in the wrong position. -Verify ON/OFF switch is in the “I” position which denotes on. COM switch is unplugged. -Verify “COM” switch is plugged into the front of the control module. 63 W415-0745 / E / 08.15.12 NAPOLEON® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. Provided that the purchase was made through an authorized NAPOLEON® dealer your appliance is subject to the following conditions and limitations: Warranty coverage begins on the date of original installation. This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives. The gas appliance must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ¿ re codes. This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers. This warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the ¿ rst year, with respect to this President’s Lifetime Limited Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s). NAPOLEON® will not be responsible for installation, labour or any other expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty. Notwithstanding any provisions contained in the President’s Lifetime Limited Warranty, NAPOLEON’S responsibility under this warranty is de¿ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages. This warranty de¿ nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas appliance and any other warranties expressed or implied with respect to this product, its components or accessories are excluded. NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible for: over-¿ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting con¿ gurations, insuf¿ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc. Any damages to the appliance, combustion chamber, heat exchanger, plated trim or other components due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®. All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim. During the ¿ rst 10 years NAPOLEON® will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10 years to life, NAPOLEON® will provide replacement parts at 50% of the current retail price. All parts replaced under the warranty will be covered for a period of 90 days from the date of their installation. The manufacturer may require that defective parts or products be returned or that digital pictures be provided to support the claim. Returned products are to be shipped prepaid to the manufacturer for investigation. If a product is found to be defective, the manufacturer will repair or replace such defect. Before shipping your appliance or defective components, your dealer must obtain an authorization number. Any merchandise shipped without authorization will be refused and returned to sender. Shipping costs are not covered under this warranty. Additional service fees may apply if you are seeking warranty service from a dealer. Warranty labour allowance is only for the replacement of the warranted part. Travel, diagnostic tests, shipping and other related charges are not covered by this warranty. 2.1B NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 Quality Assurance Certi¿ cate. NAPOLEON® products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-¿ red at a quality test station. The complete appliance is again thoroughly inspected by a quali¿ ed technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON®. The following materials and workmanship in your new NAPOLEON® gas appliance are warranted against defects for as long as you own the appliance. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, rocks, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enameled components and aluminum extrusion trims.* Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the ¿ rst year of the limited warranty.* Labour related to warranty repair is covered free of charge during the ¿ rst year. Repair work, however, requires the prior approval of an authorized company of¿ cial. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer. * Construction of models vary. Warranty applies only to components included with your speci¿ c appliance. NAPOLEON® GAS APPLIANCE PRESIDENT’S LIFETIME LIMITED WARRANTY CONDITIONS AND LIMITATIONS ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. 14.0 WARRANTY 64 W415-0745 / E / 08.15.12