HomeMy WebLinkAboutDRB120369 APPLICATION AND SPECS �
�
Department of Community Development E
75 South Frontage Road E
TOWNOFVAIl � va�i, C081657 �
Tel: 970-479-2128
www.vailgov.com C
Development Review Coordinator
Application for Design Review
Additions - Residential or Commercial �
j
General Information : This application is required for all proposals involving the addition of any floor area, in- ;
cluding net floor area and/or gross residential floor area (GRFA). This also includes proposals for 'residential �
250 additions' and 'interior conversions'. Applicable Vail Town Code sections can be found at �
www.vailqov.com under Vail Information — Town Code Online. All projects requiring design review must re- ;
ceive approval prior to submitting a building permit application. An application for Design Review cannot be �
�
accepted until all required information is received by the Community Development Department, as outlined in '
3
the submittal requirements. The project may also need to be reviewed by the Town Council and/or the Plan- �
ning and Environmental Commission. Design review approval expires one year from the date of approval,
unless a building permit is issued and construction commences.
Fee: $300
��.. i �i
I � i Single Family ; Duplex I ..,._i Multi-Family �: Commercial
Description of the Request: The Addition of a Emergency Generator vault
Addition of 270 sq ft of GRFA (Residential) or sq ft of net floor area (Commercial/ Office)
Physical Address : 1452 Buffer Creek Road
Parcel Number: 2103-121 -02-028 (Contact Eagle Co. Assessor at 970-328-8640 for parcel no. )
Property Owner: Mr. Brownstein '
Mailing Address: 1452 Buffer Creek Road, Vail, Co 81657
Phone:
Owner's Signature: ,.! �-�rr `�
Primary Contact/ Owner epresentative: Harvey Robertson
Mailing Address: RMT Architects, P O Box 7630, Avon, CO 81620
Phone: $00-587-7058
E-Mail : harvey@rmtarchitects.com Fax: g�0-949-1017
For Office Use Only:
Cash_ CC: Visa / MC Last 4 CC # Exp. Date: Auth # Check #
Fee Paid: Received From:
Meeting Date: DRB No.:
Planner: Project No:
Zoning : Land Use:
Location of the Proposal : Lot: Block: Subdivision :
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A I2 C' E I I "]' k: C' '1` U tt L ' I ti "I' E: R [ C) R 5 ' P L ;l \ \ f N G
Department of Community Development
75 South Frontage Rd.
Vail,Co 81657
Re: 1450 Buffer Creek Road
Dear Development Review Coordinator,
We would like to submit the following package for your review and consideration.
The scope of the project is to construct a below ground vault to house an emergency generator for the
Brownstein Residence located at 1450 Buffer Creek Rd. The existing grade,at the northeast corner of the
lot is naturally sloping at approximately 2' of fall for 6' of run,and is vegetated with mature lodge pole
pines. On the downhill side two boulder retaining walls will be constructed to allow for access to the vault,
for periodic maintenance. The vault will be non-livable space. The only exposed surface of the vault will be
the area adjacent to the access door. Any exposed surfaces of the vault will utilize the same materials as the
main house(Colorado moss rock veneer,and an ornamental wood door). The engine cooling will exhaust
through a vertical cylindrical steel shaft that will patina to a rusty metal color.
I have included a specification for the generator and the noise suppression case that is included. The
document states that the noise levels are a modest 72 Db,and we will be additionally dampening that noise
by isolating the generator in a concrete vault. The generator will need to be exercised once per month for
approximately 20 min. and can be scheduled to minimize any impact on the neighbors.
I hope that you will consider our application.
Regards,
Harvey Robertson,AIA
Vail,Colorado Telephone: (800)587-7058
Coeur d'Alene,Idaho www.RMTarchitects.com
E-inail: info@RMTarchitects.com
;
Property Information j
Property Address 1452 Buffer creek Rd. �
Parcel # 2103-121 -02-028 i
Legal Description �
I
DevelopmentSiteArea sqft 50, 184 acres � 15 ftuildablesq 14,699
Zone District / SDD ft
Hazard 2ones SnowAvolonche � High Severity r;�Moderate Severity r', N/A �
Sections 12-21 & 14-7 � Debris Flow ❑ High Flow � Moderate Flow � High Avalanche ��, N/A I
Rock fall [! High Severity [-Medium Severity � N/A �'�
Excessive Slopes �, >_30% � N/A �'��....
Floodploin � 100yearfloodplain [; Ploodway � Wetlands [- N/A �'��..
Creeks, Streams Gore Creek (� on site [s adjacent to site r N/A '
Section 12-14-17 Other tributary: �on site � ad'acent to site N A
� �,_} 1 �i /
Project Information
Project Description
Addition of 270 SF, underground emergency generator vault
Development Standards Allowed Existing Proposed
Gross Residential Floor Area Primary sq ft 14,699 13,761 +270
(maximum) Secondary sq ft
Chapterl2-15
EHU sq ft
7oTAL sq ft 14,699 13,761 14,031
�250 Addition � Interior Conversion
Credits:
Setbacks (minimum) Front ft Zp no change
Section 14-10-4 Side ft
15 no change
Side ft 15 no change
Rearft 15 no change
Watercourse ft
Site Coverage (maximum) 20 no change
see definition Section 12-2-2
euilding Height (maximum) Sloping ft 33l30 no chan 0
see definition Section 12-2-2 Flat ft g
Landscaping Softscape sq ft qp% no change
See definition Section 14-2-1 Hardscape sq ft Zpo�o
Section 14-10-8 no change
TOTAL sq ft 60°/o no chanqe
Driveway Max Curb-cuts 24� / qg� no change
Sections 14-3-1 & 14-3-2
Max Grade @ cen- 10% - 12% no change
terline
Min Width 12� no change
Heateddrive? rYes � No C; Yes r' No
Snow Storage % � p% no change
Parking #Enclosed Spaces
Sections 12-10 & 14-5 #Unenclosed 2 / 3 / 5 no change
TOTAL
Outdoor Lighting (maximum) N fixtures
Section 1a-10-7 �o change
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PROPOSED MATER[ALS �
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Buildinq Materials Tvpe of Material Color
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Roof I
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Siding j
Other Wall Materials . CCA�(C.•�1(�; �pSS �J�.k G-��. ` ( C-��� �
1
Fascia
So�ts
Windows
Window Trim
Doors 1��N0(�� �Q.d�t Lt� '
Door Trim '
Hand or Deck Rails
Flues rusty steel rusty red brown
Flashing
Chimneys
Trash Enclosures
Greenhouses
Retaining Walls Granite Boulders to match existing multi gray green
Exterior Lighting
Other
Notes:
Please specify the manufacturer's name, the color name and number and attach a color chip.
�
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PROPOSED LANDSCAPING
Botanical Ne�me Common Name (�uantitv Size �
PROPOSEO ����v� �t'ti� �. et a, I
AND SHF2U�
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L
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�i$
3
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t.oDEw ��1� a It1� �
E3�ISTINCi TREES Sqr�ee" 2 60-80'
'f� BE REk�2�dED
i
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Minimum Requirements for Landscaping: Deciduous Trees — 2" Caliper
Coniferous Trees — 6' ir height
Shrubs — 5 Gal.
Tvpe 3qual�e Footag@
GROUND CO��Rt
S�
SEED
IRRIC'sP,1`MON
TYPE OF EROSION GONTROL
Please specify other landscape features (i.e. retaining walls, fences, swimming pools, etc.)
the project consists of the construction of a burried emergency generator vault. Two wing walls to be constructed of
approximately 0'-8' high x 12' long tapering boulder retaining walls to insure access. The area of site disturbance
will be re-vegetated to blend with the existing hill side.
-
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STONEWI�LOW CORPORATION FlRSTBANKOFAVON 2$Q7 �
PO BOX 8514 a2-soqno7o �
AVON, CO 81620 �
970-376J512
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ORD ROF � a � n a � � A\\ 3� � S� ` I
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��' 002897n' i : L07005047i: 35355Z3397ii■ A�TH � ES� AT�RE - �
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RQ�� Power Generation Division
�������� � 8211 East 96t" Avenue
�� � � `` ' - Henderson, CO 80640
' : . � _ ��" . '�:.. � ,
Brownstein
New Electric
Submittal #1
Date: 3-30-12
85 kW Generator
800 Amp SE Transfer Switch
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Sales Representative: Melissa Guillen
Phone#: 970-683-6501
Email: Melissa.l.guillen@cummins.com
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This Page Left Intentionally Blank
Bill of Materials
Brownstein
RS85000 Generator Set
800 Amp Automatic Transfer Switch
New Electric
CRM Pro'ect #63709, Revision # 0, Date: 03/30/12
Line Qty. Description Part Number
1
2 1 Genset-Spklgn NatGas/Propane,60Hz,85kW-StandbyRtg RS85000
3 Duty Rating-Standby Power
4 Listing-UL 2200
5 EmissionsCert-SI,EPA,Emergency,Stationary,40CFR60
6 Fuel System-Natural Gas
7 Enclosure-Steel,Sound Att,w/Exhaust System
8 Voltage-120/240,1 Phase,3 Wire
9 Alternator-60Hz, Full 1 Ph Outp,125C
10 SET CONTROL-PCC 2100
11 Engine Governor-Electronic, Isochronous Only
12 Meters-AC Output,Analog
13 Circuit Breaker-400a,2pole,240v,Thermo-Magnetic,Ul
14 Skidbase-Housing Ready
15 Engine Starter- 12 VDC Motor
16 Battery Charging Alternator-Normal Output
17 Engine Cooling-High Ambient Air Temperature
18 Shutdown-Low Coolant Level
19 Coolant Heater-120 Volt Ac, Single Phase
20 Genset warranty- Base, Standby 2 years /400 hours
21 Literature-English
22 Rack-Battery
23 Extension-Oil Drain
24
25 Water Jacket Heaters, Single Phase
26 120 VAC = 1,500 Watts / 12.5 Amps
27
28 PCC2100 Control Custom Fault Inputs
29 Cust. Fault#1 - Spare
30 Cust. Fault#2 - Spare
31 Cust. Fault#3 - Spare
32 Cust. Fault#4 - Spare
33
34
35
36
3/30/2012 DS Project#63709
Page 1 of 42
Bill of Materiais
Brownstein
RS85000 Generator Set
800 Amp Automatic Transfer Switch
New Electric
CRM Pro'ect #63709, Revision # 0, Date: 03/30/12
Line Qty. Description Part Number
37
38 Common Alarm Standard Outputs - PCC2100 Control
39 1 Standard Configurable Relay Outputs:
40 2Amp@30VDC / 3Amp@120VAC
41 Cust. Output#1 - Common Alarm, Warning Faults
42 Cust. Output#2 - Common Alarm, Shutdown Faults
43 Cust. Output#3 - Mode Control Switch-Not In Auto
44 Cust. Output#4 - Generator Running (Ready to Load)
45
46
47 Cummins Engine Coolant & Lube Oil
48 1-Lot Initial Fill of Engine Coolant, Ethylene Glycol 50/50
49
50 1-Lot Initial Fill of Lube Oil, Cummins Blue 15W/40
51
52 Cummins Factory Testing
53 1 Cummins Typical Generator Set Production Test CPG TGSPT
54
55 Cummins Generator Set Warranty
56 1 Warranty: 2-Year Base Warranty - Emergency Standby Power L028
57 From Initial Date Of Start-Up
58
59 Engine Starting Batteries
60 1 Engine Starting Battery, Group 31 Lead/Acid Type 1131XPMF
61 12 VDC, Maintenance Free
62
63 Engine Starting Batteries Warming Pads
64 1 Battery Warming Pad, 120 VAC, 60 Watt BH4
65 1 Thermostat, On at 40°F, Off at 60°F DIT46
66
67 1 Gaseous Fuel Strainer, 1-1/4" NPT Inlet/Outlet 0149-0624
68
69
70
71
72
3/30/2012 DS Project#63709
Page 2 of 42
Bill of Materiais
Brownstein
RS85000 Generator Set
800 Amp Automatic Transfer Switch
New Electric
CRM Pro'ect #63709, Revision # 0, Date: 03/30/12
Line Qty. Description Part Number
73
74 Aluminum UL2200 Listed SA Weather Protective Enclosure
75 1 Aluminum Weather Protective Sound Attenuated
76 Compliant with UL2200 Listed Gensets
77 NEC Compliant
78 GGHG-Sound Levels @ 7 Meters = 72 dB(A)
79 (When Tested In A Free Field Environment)
80 Internally Mounted Critical Exhaust Silencer W/ Rain Cap
81 14 Gauge (Panels) 12 Gauge (Posts) Steel Construction
82 Five Hinged, Recessed, Key Lockable Doors
83 Fixed Louvers Air-Inlet
84 Turning Duct Radiator Air-Discharge-With Screened Side Outlets
85 Corrosion Resistant Hardware
86 Sound Insulation Panels
87
88
89 1 SrvcEntrTransferSwitch,PwrCmd,800 Amp OTECSE800
90 Poles-3 A028-7
91 Listing-UL 1008 SO43-7
92 Frequency-60 Hertz A044-7
93 System-Single Phase, 2 Wire Or 3 Wire A041-7
94 Voltage-240 Vac R023-7
95 Cabinet-Type 3R B002-7
96 Battery Charger-2 Amp,12/24 VDC K001-7
97 Genset Starting Battery-12VDC M033-7
98 Clock-Exercise, External J030-7
99 Relay-Elevator Signal M032-7
100 Transfer Switch Warranty-2 Yr Comprehensive G004-7
101 Common Parts Listing CP01-7
102 Product Revision -A SPEC-A
103
104
105 GGHG O&M Manual
106 1 Operator's & Maintenance Manuals - GGHG 0998-0042
107 Note: 1-Set Shipped with Each Generator Set
108
3/30/2012 DS Project#63709
Page 3 of 42
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Page 4 of 42
Residential generator - . .
RS Series
85000 and 100000 ~`
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Features and benefits Size and sound level
• Extremely quiet operation Size: Length 142 in (3614 mm), width 60 in
� Fully automatic operation when used with a Cummins (1520 mm), height 70 in (1789 mm)
Onan automatic transfer panel
• Available for use with natural gas or LP vapor Sound: Measured at 7 m, average at full load
• Attractive and discreet sound attenuated housing GGHG: 72 dB(A)�
• Electronic governor for precise frequency control GGHH: 73 dB(A)�
• Includes 120 V coolant heater
� Listed to UL 2200
• Aluminum enclosure
Models and ratings
Order model Fuel Voltage Rated kW kVa Rated amps Circuit breaker Enclosure
85GGHG-6122J NG 120/240 85 85 708/354 400 A,2 pole Aluminum
85GGHG-6123J LP 120/240 85 85 708/354 400 A,2 pole Aluminum
100GGHH-6124J NG 120/240 100 100 834/417 500 A,2 pole Aluminum
100GGHH-6125J LP 120/240 100 100 834/417 500 A,2 pole Aluminum
Note: See page 4 of this document for derating factors.
�02009 Cummins Power Generation.All Rights Reserved.CumminsOO,OnanOO,the"C'logo and
Performance you rely on�""are servicemarks,trademarks and/or registered trademarks of Cummins Inc.
Specifications are subject to change without notice
A-1549(4/09)
Page 5 of 42
Standard features Engine details
Engine: Engine: Ford, industrial, spark-ignited
• Electronic ignition Design: 10-cylinder V, liquid-cooled, turbocharged
• Electronic governor Compression ratio: 9.0:1
• Full-pressure lubrication Displacement: 415 cu in (6.8 L)
• High-capacity oil sump, spin-on oil filter Cooling system: 122 °F (50 °C)ambient cooling
• Solenoid shift starter system
• 65 A, engine-driven battery charger Oil Sump capacity, L (qt): 6.1 (6.5)
• 120 V coolant heater Operating speed: 1800 RPM
• Oil drain extension Gross engine power, kWm (bhp)•
Control system:
• PCC 2100 control system Model Natural Gas Propane
• Automatic remote starting GGHG 131.3 176.0 122.3 164.0
• Controls generator set starting and shutdown GGHH 131.3 176.0 122.3 164.0
• Control components designed to withstand the
vibration levels typical in generator sets Genset weight:
• Field circuit breaker Model Enclosure Weight Ibs(kg)
• High temperature, low oil pressure, low coolant GGHG Aluminum 2925 1327
level, overcrank and over speed shutdowns
• Running time meter
GGHH Aluminum 2973 1349
• UL Listed circuit breaker
• DC control fuse
Exhaust muffler:
• Enclosed exhaust silencer
• Low noise
Average fuel consumption:
GGHG GGHH
Natural Gas Natural Gas
LOdd �/a i/z 3/a FYII LOdd �/a �/z 3/a FYII
ft3/hr 468.6 703.4 938.2 1173 ft3/hr 506.5 780 1048.5 1352.4
m3/hr 13.3 19.9 26.6 33.2 m3/hr 14.3 22.1 29.7 38.3
Propane Propane
ft'/hr 183.2 268.7 354.2 439.7 ft3/hr 200.7 293.3 399.5 501.7
m'/hr 5.2 7.6 10.0 12.4 m'/hr 5.7 8.3 11.3 14.2
Gal/hr 5.0 7.4 9.7 12.1 Gal/hr 5.5 8.1 11.0 13.8
L/hr 19.1 28.0 36.8 45.7 L/hr 20.9 30.5 41.6 52.2
Alternator details Generator performance
Design: Brushless, revolving field, 12-lead Voltage: 120/240 V AC, single phase, 1.0 pf.
re-connectable single phase design. Governor regulation class: ISO 8528 Part 1
Insulation system: Class H per NEMA MG1-1.65. Class G3.
Temperature rise: At rated load is less than 125 °C Voltage regulation: 1%, no load to full load.
at standby rating, per NEMA MG1.22.40, IEEE 115 and Frequency regulation: Isochronous, 0% no load to
IEC 34-1. full load.
Exciter type: The excitation system derives its power Operating temperature: -20�F (-28.8 °C)to 122 °F
from the main output of the generator, eliminating the (50 °C).
need for a separate excitation power source. Motor starting kVA (at 90% sustained
Alternator cooling: Direct drive centrifugal blower. voltage): GGHG: 250, GGHH: 305
Rotor: Supported by a pre-lubricated maintenance-free
ball bearing.
AC wave form total harmonic distortion: Less
than 5°/o total no load to full load, less than 3%for any
single harmonic.
�02009 Cummins Power Generation.All Rights Reserved.CumminsOO,OnanOO,the"C'logo and
Performance you rely on�""are servicemarks,trademarks and/or registered trademarks of Cummins Inc.
Specifications are subject to change without notice
A-1549(4/09)
Page 6 of 42
Dimensions: mm/in
Basic dimensions
�sas � �
D�ar Swang A6r In
4 Doors
� '
Air In
�� � Air Out
• ��
152{1[6fl} �877 • •
Qoar Swing
1028(4Q} � Air!n 4 209 �32
4g) ���
Muffler C]utlet 267�(105
101.�6(4J{3D 3�i4{142)
Radiai r Fill
G�ner�#or . . '
Er�d -
� • 1789
470}
� � 1�83
{�6)
Gontral
Access � ' d`
Dpar � p.
q}����i�� Doar Lat�hes are
Lifting Hvles �ey Lockdng and
F'adlocka�ite
Note:This outline drawing is provided for general reference only and is not intended for design or installation. For more information see
Operation and Installation manuals or obtain drawing 500-4087 and wiring diagram from your distributor/dealer.
Automatic transfer panel configurations
M��� �p�p p��g�� ��R MAIH LIHE CIRCl1�T
PAHEL � BREAKER
SUB-PANEL �
� � 615TRIBUTIOH PAkEL
❑
TO SELECTEO
EAIERGENCT LOAQS �
TRA�ISFER
PANEL - -
TD L�AUS
T�"�R AUTOMATIC kUT4lMkT1GTRAHSFER
PAMEL 7F{qp��R PANEL
GENERATOR PAHEL GENERATOR
Dedicated emergency standby service system Full-service rating standby system
Options and accessories Housing features
• Battery, 12 V 620 cca (P/N 416-0823) • Sound attenuated, weather protective design,
• Battery heater kit(P/N 333-0469) key-lockable service access doors
• Full line of complementing automatic transfer panels • Internal starting battery tray and tie down
• Heavy-duty aluminum housing, stainless steel fasteners
�02009 Cummins Power Generation.All Rights Reserved.CumminsOO,OnanOO,the"C'logo and
Performance you rely on�""are servicemarks,trademarks and/or registered trademarks of Cummins Inc.
Specifications are subject to change without notice
A-1549(4/09)
Page 7 of 42
Derating factors After sale support
85GGHG Model, Natural Gas Largest distributor/dealer support network
Engine power available up to 1554 m (5100 ft)at ambient Cummins Onan generator sets are supported by the largest
temperatures up to 40°C (104 °F).Above 1554 m and best trained worldwide certified distributor/dealer
(5100 ft)derate at 4% per 305 m (1000 ft), and 2% per network in the industry. This network of knowledgeable
11 °C (1% per 10°F)above 40°C (104°F). Cummins Onan distributor/dealers will help you select and
install the right generator set and accessories to meet the
85GGHG Model, Propane requirements of your specific application. This same
Engine power available up to 1097 m (3600 ft)at ambient network offers a complete selection of commonly used
temperatures up to 40°C (104 °F).Above 1097 m (3600 ft) generator set maintenance parts, accessories, and
derate at 4% per 305 m (1000 ft), and 2% per 11 °C products plus manuals and specification sheets. Plus, they
(1% per 10 °F)above 40 °C (104 °F). can answer your questions regarding proper operation,
100GGHH Model, Natural Gas maintenance schedules and more.
Engine power available up to 594 m (1950 ft)at ambient Manuals: Operation and installation manuals ship with the
temperatures up to 40°C (104 °F).Above 594 m (1950 ft) generator set. To obtain additional copies or other manuals
derate at 4% per 305 m (1000 ft), and 2% per 11 °C for this model, see your Cummins Onan distributor/dealer.
(1% per 10 °F)above 40 °C (104 °F). To easily locate the nearest Cummins Onan
100GGHH Model, Propane distributor/dealer in your area visit www.cumminsonan.com.
Engine power available up to 305 m (1000 ft)at ambient yyarrant O�IC
temperatures up to 25°C (77 °F).Above 305 m (1000 ft) y p y
derate at 4% per 305 m (1000 ft), and 2% per 11 °C Cummins Onan residential home standby generators come
(1°/o per 10 °F)above 25 °C (77 °F). with a standard two-year warranty.Additional two and five-
Testing and standards year warranty options are available. Some restrictions
apply. See warranty document AB2023-02 for more
� This generator set is designed in facilities certified Infol'm8tlon.
to ISO 9001 and manufactured in facilities certified
to�SO 9ooi or�SO soo2. This product is EPA Emissions certified for emergency
The Prototype Test Support(PTS)program verifies standby use only.
the performance integrity of the generator set
�. , design. Cummins Power Generation products
bearing the PTS symbol meet the prototype test
requirements of NFPA 110 for Level 1 systems. � � -
Stantlby rating basetl on:Applicable(or
supptying emegency power for the duration of gaek feetl to a utility system can cause
All low voltage models are CSA certified to product �o.ma�POwe.���e..�P��o�.Ne��sta��ea e�e«�oo�uooaoaro.P.oPenyaamaye.0000:
�� ove�load eapability is available for this rating. connect to any building electrical except
- CIBSS 4215-01. �Eq,,;�aie„<<o r„ei,toP Po„,e,;,,a«„aa„�e through an apP�ovetl tlevice or aHer builtling
with 1503046,AS2189�UIN62]1 and 8555'I4.) ain breaker is open.
�any.a�ea.
The generator set is available Listed to UL 2200,
� Stationary Engine Generator Assemblies. The
PowerCommand control is Listed to UL 508-
'� Category NITW7 for U.S.and Canadian usage.
Engine certified to U.S. EPA SI Stationary
V.S. EPA Emergency Emission Regulation 40 CFR, Part 60.
Contact your distributor/dealer for more information.
Cummins Onan
Cummins Power Generation
1400 73rd Ave. NE
Minneapolis, MN 55432 USA
Phone 1 763 574 5000
Toll-free 1 800 888 6626
Fax 1 763 574 5298
Email www.cumminsonan.com/contact
www.cumminsonan.com o
�02009 Cummins Power Generation.All Rights Reserved.CumminsOO,OnanOO,the"C'logo and
Performance you rely on�""are servicemarks,trademarks and/or registered trademarks of Cummins Inc.
Specifications are subject to change without notice
A-1549(4/09)
Page 8 of 42
PowerCommand° 2100 � -
d i ital enerator set ' ��� � � �� ���
g g � � u�
control �
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Description Features
The PowerCommand°2100 Control is a microprocessor- Digital engine speed governing controls - Provide
based generator set monitoring, metering and control isochronous frequency regulation (optional on some
system.The control provides an operator interface to the genset models).
genset, digital voltage regulation, digital governing and Digital voltage regulation -3-phase sensing.
generator set protective functions. The integration of all
the functions into a single control system provides AmpSentryT"' protective relay-UL Listed, true
enhanced reliability and performance compared to alternator over current protection.
conventional control systems. Analog and digital AC output metering.
The PowerCommand control is designed for mounting on gattery monitoring system -Senses and warns
the generator set and is suitable for use on a wide range of against a weak battery condition.
generator sets in non-paralleling applications. The
PowerCommand Control will directly read AC voltages up Digital alarm and status message display.
to 600 VAC and can be configured for any frequency, Generator set monitoring - Displays status of all
voltage and power connection configuration from 120 to critical engine and alternator functions.
600 VAC.
The control offers a wide range of standard control and Smart starting control system -Temperature dynamic
digital display features so custom control configurations integrated fuel ramping to limit black smoke and frequency
are not needed to meet application specifications. System overshoot, in addition to optimized cold weather starting.
reliability is not compromised by use of untested special PCCNet Interface -A proprietary RS485 network
components. interface to allow easy plug and play interface to remote
Power for PowerCommand Control is usually derived from annunciators, relay modules for extensible I/O and other
the generator set starting batteries. It functions without devices.
degradation in performance over a voltage range from 8 Advanced serviceability - Interfaces to InPowerT^^, a
VDC to 35 VDC. PC-based software service tool. A version of InPower is
available for customer use.
PowerCommand LonWorks network (optional) -
Provides interfaces to external devices through a twisted
pair wire and other media.
Certifications - Suitable for use on generator sets that
are designed, manufactured, tested, and certified to
relevant UL, NFPA, ISO, IEC, and CSA standards.
Warranty and service - Backed by a comprehensive
warranty and worldwide distributor service network.
OO 2008�Cummins Power Generation Inc.�All rights reserved�Specifications subject to change without notice�Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand,InPower,AmpSentry and"Our energy working for you."are
trademarks of Cummins Power Generation. Other company,product,or service names may be trademarks or service marks of others.
5-1409g(4/08) Page 1 of 8
Page 9 of 42
Operator panel The operator panel includes a series of LED indicating
lamps to allow the operator to view the general status of
The operator panel provides the user with a complete the generator set. Functions displayed include:
package of easy to view and use information. Connections
to the operator panel are locking plug interfaces for Green lamps to indicate generator set running (operating
reliable, vibration-resistant interconnection to the at rated voltage and frequency); remote start signal
generator set wiring harness. received.
Red (flashing) lamp to indicate not-in-auto mode and a
Control switches and functions red lamp to indicate common shutdown.
Oif/manual/auto mode control switch -The not in Amber lamp for common warning.
auto lamp will flash when the control is in the manual or off
mode. In the auto mode, the generator set can be started Lamps(5)are configurable for color and function. These
with a start signal from a remote device, such as an lamps are configured with InPower for any condition
automatic transfer switch. monitored by the control. Default configuration for these
lamps include the following functions:
Manual run/stop control switch -When the mode _ Low oil pressure warning
control switch is in the manual position and the - High engine temperature warning
manual/run/stop switch is pressed, the generator set will _ Low oil pressure shutdown
start, bypassing time delay start. The control is - Over speed shutdown
configurable to include an idle period on manual start. If _ Fail to start
the generator set is running in the manual mode, pressing
the run/stop switch will cause the generator set to shut pnalog AC metering panel (optional)
down after a cool down at idle period.
Panel lamp/lamp test control switch - Depressing
the panel lamp switch will cause the panel illumination to - _ _ _
operate for approximately 10 minutes. Pressing and = - - - ' �_ _ _I_
holding the switch will sequentially illuminate all LED lamps = _ = = -
on the panel to confirm proper operation of these = _ _ _ _ I_ �-
components. - - - -
Fault acknowledge/reset switch -The control
includes a fault acknowledge function to allow the operator -
to reset the fault condition. If the fault condition is not The PowerCommand control can be equipped with an
corrected, the fault will reappear, but will not be logged as analog AC metering panel that simultaneously displays 3-
a separate event. Multiple faults can be logged and phase line-to-line AC volts and current, kW, power factor,
displayed at one time. and frequency.
Emergency stop control switch - Pressing the The meter panel is composed of a series of LEDs
emergency stop switch will cause the generator set to configured in bar graphs for each function. The LEDs are
immediately shut down. The generator set is prevented color coded, with green indicating normal range values,
from running or cranking with the switch pressed in. amber for warning levels and red for shutdown conditions.
Operator adjustments -The control includes provisions Scales for each�function are in % of nominal rated values.
for many set up and adjustment functions via raise/lower Resolution is 1 /o for values close to nominal and increases
switches on the operator panel. Functions that can be at values far from nominal.
adjusted by tne operator include: Alphanumeric display panel
- Time delay start(0-300 seconds)
- Time delay stop(0-600 seconds)
- Alternator voltage(±5%) ` ` " " '
- Alternator frequency(±5%)
Indicating lamps �,� e " =
—��
� 11 #
�./
� �
� The PowerCommand control is provided with an
� � ;�> -�� "' alphanumeric display capable of displaying 2 lines of data
e� with approximately 20 characters per line. The display is
accompanied by a set of six tactile-feel membrane
switches that are used by the operator to navigate through
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�2008�Cummins Power Generation Inc.�All rights reserved�Specifications subject to change without notice�Cummins Power Generation Power
and Cummins are registered trademarks of Cummins Inc. PowerCommand,InPower,AmpSentry and"Our energy working for you."are Generation
trademarks of Cummins Power Generation. Other company,product,or service names may be trademarks or service marks of others.
S-1409g(4/08) Page 2 of 8 p
Page 10 of 42
control menus and to make control adjustments. (There Generator set output current -All phases, accuracy
are no rotary potentiometers in the control. All 1%. Data for all phases is displayed simultaneously to
adjustments are made via the display panel or InPower). allow viewing of load balance.
Display is configurable for multiple languages. It is Generator set output frequency.
configurable for units of ineasurement.
All data on the control can be viewed by scrolling through Generator set power output - PowerCommand
screens with the navigation keys. displays generator set kW and kVA output (average and
individual phase and direction of flow), and power factor
The control displays all active fault conditions with the with leading/lagging indication. Accuracy 5%.
latest displayed first. Active and inactive faults are Generator set kWh power output - Displays total
displayed. kilowatt-hours produced by the generator set and total
The display panel includes a screen-saver timer that will produced since last reset, with time stamp of time of last
turn off the display after 30 minutes of inactivity.Touching reset.
any key will turn the screen back on. Generator set control temperature.
Generator set hardware data -Generator set rating in
kVA, complete generator set model number and provisions Engine starting battery voltage.
for generator set serial number, engine model and serial Engine lube oil pressure.
number, and alternator model and serial number. The Engine coolant temperature.
control stores the part number of the control and the
software version present in the control. This information is Engine lube oil temperature (option on some
read using InPower. genset models).
Data logs - Number of start attempts and number of start System data display -The generator set will exchange
attempts since reset. Number of times generator set has data with Cummins Power Generation transfer switches
run and duration of generator set running time. Generator utilizing PowerCommand transfer controls and other
set kWh produced. The control also stores number of start generator sets using the PowerCommand 2100 control
attempts, operating hours and kW hours since each has that are located on the same site and interconnected using
been reset. This data is read with InPower. a PowerCommand network. Information displayed from
Adjustment history - Provides a record of adjustment each transfer switch in the system includes:transfer switch
and setting changes made on the control and identifies name(assigned by customer at site), kW load (when fitted
whether adjustment was made via the operator panel or With load monitoring equipment), sources available, source
with a service tool. If a service tool is used, the control connected and if any alarm conditions are present on the
provides a record of the serial number of the tool used. switch. Genset data includes genset name, kW load,
This information is read with InPower. status and name of any alarm conditions that are present.
Fault history - Provides a record of the most recent fault Service adjustments -The operator panel includes
conditions with time stamp, along with the number of provisions for adjustment and set up of all control
times each fault has occurred. Up to 20 events are stored functions in the generator set. The operator panel includes
in the control non-volatile memory. an access code that is used to protect the control from
unauthorized service level adjustments.
�, Internal control functions
Engine control
Remote start mode - PowerCommand accepts a
�1 1 ground signal from remote devices or a network signal to
automatically start the generator set and immediately
— accelerate to rated speed and voltage.
Load profile data -Control logs data indicating the PowerCommand includes a smart starting system that is
operating hours at percent of rated kW load in 10/o designed to quickly start the engine, minimize black
increments. The data is presented on the operator panel smoke, minimize voltage and frequency overshoot, and
based on total operating hours on the generator set based
on number of hours under 30% load and number of hours oscillations on starting. The control system does this by
at more than 90% of rated. InPower can be used to read careful control of the engine fuel system and alternator
data in detail (10% increments). excitation system.
Generator set output voltage -All phases, line-to-line The control can incorporate a time delay start and a warm-
and line-to-neutral, accuracy 1%. Data for all phases is up period at idle speed. See Engine governing for details.
displayed simultaneously to allow viewing of voltage Sleep mode- PowerCommand can be configured to
balance. include a sleep mode. When enabled, and when the mode
select switch is in the off position, the control will revert to
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�2008�Cummins Power Generation Inc.�All rights reserved�Specifications subject to change without notice�Cummins Power Generation Power
and Cummins are registered trademarks of Cummins Inc. PowerCommand,InPower,AmpSentry and"Our energy working for you."are Generation
trademarks of Cummins Power Generation. Other company,product,or service names may be trademarks or service marks of others.
S-1409g(4/08) Page 3 of 8 p
Page 11 of 42
a low power consumption mode until a control switch on Glow plug control (optional) - Modifies the engine start
the operator panel is operated (reset, panel lamp, manual cycle to include a programmed time period for operation of
run or emergency stop). glow plugs. This feature is available on generator sets that
Data lo in The control maintains a record of manual require glow plug control only.
99 9 -
control operations, warning and shutdown conditions, and Alternator control
other events. The control also stores critical engine and
alternator data before and after a fault occurs, for use by PowerCommand includes an integrated 3-phase line-to-
InPower and the technician in evaluating the root causes neutral sensing voltage regulation system that is
for the fault condition. compatible with either shunt or PMG type excitation
Fault simulation mode - PowerCommand, in systems (some generator set models are always PMG).
conjunction with InPower software, will accept commands The voltage regulation system is full wave rectified and has
to allow a technician to verify the proper operation of all a PWM output for good motor starting capability and
protective functions of the control by simulating failure stability when powering non-linear loads. Major system
modes or by forcing the control to operate outside of its features include:
normal operating ranges. Digital output voltage regulation - PowerCommand
Engine starting -The control system automatically Will regulate output voltage to within 0.5% for any loads
controls the engine starter and provides proper engine betw�een no load and f�ull load. Voltage drift will not exceed
fueling and alternator control to provide fast and efficient ±0.5/o for a 33 C (60 F)change in temperature in an 8
starting. hour period. On engine starting, or sudden load o
acceptance, voltage is controlled to a maximum of 5/o
Cycle cranking -Configurable for number of starting overshoot over nominal level.
cycles (1 to 7) and duration of crank and rest periods. Torque-matched V/Hz overload control -The voltage
Control includes starter protection algorithms to prevent roll-off set point and rate of decay(i.e., the slope of the
the operator from specifying a starting sequence that V/Hz curve) is adjustable in the control.
might be damaging.
Time dela start and sto Fault current regulation - PowerCommand will
y p (cool down) - Configurable regulate the output current on any phase to a maximum of
for time delay of 0-300 seconds prior to starting after 3 times rated current under fault conditions for both single
receiving a remote start signal; and for time delay of 0-600 phase and three phase faults. The regulation system will
seconds prior to ramp-to-idle or shutdown after signal to drive a permanent magnet generator(PMG)to provide 3
stop in normal operation modes. Default for both time times rated current on all phases for motor starting and
delay periods is 0 seconds.
short circuit coordination purposes.
Engine governing Protective functions
The PowerCommand control includes integrated digital
governing capability to directly drive an engine fuel control On a warning condition the control will indicate a fault by
valve. Features of the governing system (when enabled) lighting the warning LED on the control panel and
include: displaying the fault name and code on the operator display
panel. The nature of the fault and time of occurrence are
Isochronous governing -Controls engine speed within logged in the control. The service manual and InPower
±0.25% for any steady state load from no load to full load. service tool provide service keys and procedures based on
Frequency drift will not exceed±0.5% for a 33 °C (60 °F) the service codes provided.
change in ambient temperature over an 8 hour period.
On a shutdown condition,the control will light the
Temperature dynamics - Modifies the engine fuel shutdown LED on the control panel, display the fault name
system (governing) control parameters as a function of and code, initiate shutdown and lock out the generator set.
engine temperature. Allows engine to be more responsive The control maintains a data log of all fault conditions as
when warm and more stable when operating at lower they occur and time stamps them with the controller run
temperature levels. time and engine operating hours data.Adjustments to
Smart idle mode - Engine governing can be regulated at most set points are made using the InPower service tool.
an idle speed for a programmed period on automatic stop The control system includes a "fault bypass"mode that
of the engine or in manual mode. In an automatic mode, may be enabled by a service technician. The fault bypass
the control will bypass the idle period if the engine is at a mode forces the system to function regardless of the
low load level for sufficient duration for cool down. During status of protective functions. (Each function must be
idle mode engine protective functions are adjusted for the individually bypassed.) In this mode the only protective
lower engine speed, and alternator function and functions that are operational are over speed, loss of
protections are disabled. speed sensor, moving the control switch to the off position
Idle speed can be initiated by the operator when the or pressing the emergency stop switch. The control
generator set is running in the manual mode. maintains a record of the time that the mode is enabled,
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�2008�Cummins Power Generation Inc.�All rights reserved�Specifications subject to change without notice�Cummins Power Generation Power
and Cummins are registered trademarks of Cummins Inc. PowerCommand,InPower,AmpSentry and"Our energy working for you."are Generation
trademarks of Cummins Power Generation. Other company,product,or service names may be trademarks or service marks of others.
S-1409g(4/08) Page 4 of 8 p
Page 12 of 42
and all warning or shutdown conditions that have occurred High oil temperature warning (optional) - Level is
while in the "fault bypass"mode. preset to match the capabilities of each engine. Control
The control system automatically captures the generator includes time delays to prevent nuisance shutdown
set logged parameters on a fault condition. signals.
Many protective functions within the control system are Low coolant level warning/shutdown - Optional on
configurable for warning, shutdown or both (2 levels). some genset models.
Exceptions to this include functions such as over speed Low coolant temperature warning - Indicates that
conditions and loss of speed sensing. In addition, some engine temperature may not be high enough for a 10-
functions can incorporate control functions as a second start or proper load pickup.
consequence of a fault. Low and high battery voltage warning - Indicates
System protective functions• battery charging system failure by continuously monitoring
' battery voltage.
Ground fault warning (optional) -600 VAC class Weak battery warning -The control system will test the
generator sets with solid ground. Ground fault sensing is
adjustable over a range of 100-1200 amps with time battery bank each time the generator set is signaled to
delays of 0-1 second. May be configured for shutdown start, and indicate a warning if the generator set battery
rather than alarm. indicates impending failure.
Configurable alarm and status inputs - Dead battery shutdown - Indicates that generator set
PowerCommand will accept up to four alarm or status failed to start due to failed starting battery.
inputs(configurable contact closed to ground or open)to Fail to start (overcrank) shutdown.
indicate customer-specified conditions. The control is pail to crank shutdown - Control has signaled starter to
programmable for warning, shutdown or status indication, crank engine but engine does not rotate.
and for labeling the input. Eight additional faults can be
input to the control via the network. Redundant starter disconnect.
Emergency stop -Annunciated whenever the local or Cranking lockout -The control will not allow the starter
remote emergency stop signal is received. Alarm panel to attempt to engage or to crank the engine when the
distinguishes between local or remote operation. engine is rotating.
Engine protection Sensor failure indication -All analog sensors are
provided with sensor failure logic to indicate if the sensor
Over speed shutdown - Default setting is 115% of or interconnecting wiring has failed. Separate indication is
nominal. provided for fail high or low.
Low lube oil pressure shutdown - Level is preset to AmpSentry protective relay
match the capabilities of each engine. Control includes
time delays to prevent nuisance shutdown signals. AmpSentry protective relay is a UL Listed comprehensive
Low lube oil pressure warning - Level is preset to monitoring and control system integral to the
match the capabilities of each engine. Control includes PowerCommand Control System that guards the electrical
time delays to prevent nuisance shutdown signals. integrity of the alternator and power system by providing
protection against a wide array of fault conditions in the
generator set or in the load. It also provides single and
- three phase fault current regulation so that downstream
protective devices have the maximum current available to
r`. w. � quickly clear fault conditions without subjecting the
{ �-�—= � '
,�� alternator to potentially catastrophic failure conditions. See
�"�"' : .:� document R1053 below for a full size time over current
,,, ,,�
�:. _ ��. curve.
>r:
, � � ' ��� � Over current warning -Output current on any phase at
C f , � �, more than 110% of rating for more than 60 seconds or
"°-?m� more than 400% for more than 1 second.
High coolant temperature shutdown - Level is preset Over current shutdown (51) -Output current on any
to match the capabilities of each engine. Control includes phase is more than 110%, less than 175% of rating and
time delays to prevent nuisance shutdown signals. approaching thermal damage point of alternator. Control
includes algorithms to protect alternator from repeated
Nigh coolant temperature warning - Level is preset over current conditions over a short period of time.
to match the capabilities of each engine. Control includes
time delays to prevent nuisance shutdown signals.
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�2008�Cummins Power Generation Inc.�All rights reserved�Specifications subject to change without notice�Cummins Power Generation Power
and Cummins are registered trademarks of Cummins Inc. PowerCommand,InPower,AmpSentry and"Our energy working for you."are Generation
trademarks of Cummins Power Generation. Other company,product,or service names may be trademarks or service marks of others.
S-1409g(4/08) Page 5 of 8 p
Page 13 of 42
� � Reverse Var shutdown - Shutdown level is adjustable:
� � threshold 0.15-0.50 per unit, delay 10-60 seconds.
� � Defaults: 0.20, 10 seconds.
� �
; ; Excitation fault- Shutdown of generator set will occur
'� ! � on loss of voltage sensing inputs to control.
� �
� � ,
, i ALTERNATOR THERMAL --
, DAMAGECURVE
10 __ �____ ____�,_______F____ �
I ___ � ,�
I
I ' E
I III I� I ll�
AMPSENTRY
� �'PROTECTION
in 7 __:_,_ � .
❑ __- :
_...
Z ___ -_
O
U
w
�
W I I
�
F I I
� � Environment
ai . _., ------i-------r-----. . .
0.05 ; ; The control is designed for proper operation without
; ; recalibration in ambient temperatures from -40 °C to
' ! +70 °C (-40 °F to+158 °F), and for storage from 55 °C to
, 3 ,o ,00 +80 °C (-67 °F to+176 °F). Control will operate with
AMPS(TIMES RATED) humidity up to 95%, non-condensing. Control operation is
not restricted by altitude.
Short circuit shutdown -Output current on any phase The control system is housed in a NEMA 3R/IP53
is more than 110%, more than 175% of rating, and enclosure. The operator control panel has a single
approaching thermal damage point of alternator. Control membrane surface which is impervious to the effects of
includes algorithms to protect alternator from repeated dust, moisture, oil and exhaust fumes. The panel uses
over current conditions over a short period of time. sealed membrane or oil-tight switches to provide long
High AC voltage shutdown (59) -Output voltage on reliable service life in harsh environments.
any phase exceeds preset values. Time to trip is inversely The control system is specifically designed and tested for
proportional to amount above threshold. Values resistance to RFI/EMI and to resist the effects of vibration
adjustable from 105-125% of nominal voltage with time to provide a long reliable life when mounted on a generator
delay adjustable from 0.25-10 seconds. Default value is set. The control includes transient voltage surge
110% for 10 seconds. suppression to provide compliance to referenced
Low AC voltage shutdown (27) -Voltage on any phase standards.
has dropped below a preset value. Adjustable over a
range of 50-95% of reference voltage, time delay 2-10 Control interface
seconds. Default value is 85% for 10 seconds. Function Input signals to the PowerCommand control
tracks reference voltage. include•
Under frequency shutdown (81 u) -Generator set Remote start signal - May be connected via either
output frequency cannot be maintained. Settings are discrete signal or LonT^^ Network, or both.
adjustable from 0-10 Hz below nominal governor set point
for a 0-20 second time delay. Default: 6 Hz, 10 seconds. Remote emergency stop.
Over frequency shutdown/warning (810) - Remote alarm reset.
Adjustable for operation in a range of 0-10 Hz above Configurable customer inputs - Control includes(4)
nominal frequency, with a time delay of 0-20 seconds. input signals from customer discrete devices that are
Defaults: Disabled. configurable for warning, shutdown or status indication, as
Over load (k1N)warning - Provides a warning indication Well as message displayed.
when engine is operating at a load level over a set point or
due to under frequency. Adjustment range: 50-140% of Output signals from the control include four
rated kW, 0-120 second delay. Defaults: 105°/o, 60 configurable relay drivers. Defaults for these
seconds. are:
Reverse power shutdown (32)-Adjustment range: 5- Generator set common warning signal - Operates
20% of standby kW rating, delay 1-15 seconds. Defaults: when unit set is running under alarm conditions.
10%, 3 seconds. Generator set common shutdown signal.
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and Cummins are registered trademarks of Cummins Inc. PowerCommand,InPower,AmpSentry and"Our energy working for you."are Generation
trademarks of Cummins Power Generation. Other company,product,or service names may be trademarks or service marks of others.
S-1409g(4/08) Page 6 of 8 p
Page 14 of 42
Not in auto - Indicates that the mode control switch is CSA 22.2: No. 14 M91 Industrial Controls
not in the auto position or that the genset is shutdown ISO 8528-4: 1993 compliance, Controls and Switchgear
under a fault condition. NFPA99: Standard for Health Care Facilities
Ready to load (generator set running) signal - CE Mark: Control system suitable for use on generator
Operates when the generator set has reached 90% of sets to be CE-marked
rated speed and voltage and latches until generator set is EN 50081-2: Industrial Emissions
switched to off or idle mode. EN 50082-2: Industrial Susceptibility
ISO 7637, pulses #2b, 4: DC Supply Surge Voltage
Control power for auxiliary devices is available from the Test
controller. Mil Std 202C, Method 101: Salt Fog Test
ANSI C62.41: Surge Withstand
Network connections include: IEC 801.2, 3, 4, 5: For Susceptibility, Conducted and
PCCNet intertace -A proprietary dedicated RS485 Radiated Electromagnetic Emissions.
network for use in operating remote annunciator panels �S09001: PowerCommand control systems and
and remote I/O modules. generator sets are designed and manufactured in IS09001
certified facilities.
Serial interface-This communication port is to allow
the control to communicate with a personal computer
running InPower software.
Echelon� LonWorks interface (optional�.
Software
InPower -A PC-based software service tool that is
designed to directly communicate to PowerCommand
generator sets and transfer switches to facilitate service
and monitoring of these products.
PowerCommand for Windows°-A software tool that
is used primarily by operators to remotely monitor and
control generator sets,transfer switches and other on-site
power system devices.
Warranty
PowerCommand control systems are a part of complete
power systems provided by Cummins Power Generation,
and are covered by a one-year limited warranty as a
standard feature.
Extended warranty options are available for coverage up to
10 years.
Certifications
PowerCommand meets or exceeds the requirements of
the following codes and standards:
NFPA110: For Level 1 systems
UL508: Recognized or Listed and suitable for use on
UL 2200 Listed generator sets
CSA C282-M1999: Compliance
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and Cummins are registered trademarks of Cummins Inc. PowerCommand,InPower,AmpSentry and"Our energy working for you."are Generation
trademarks of Cummins Power Generation. Other company,product,or service names may be trademarks or service marks of others.
S-1409g(4/08) Page 7 of 8 p
Page 15 of 42
See your distributor for more information
Cummins Power Generation
Americas Europe,CIS, Middle East and Africa Asia Pacific
1400 73'd Avenue N.E. Manston Park Columbus Ave. 10 Toh Guan Road#07-01
Minneapolis,MN 55432 USA Manston Ramsgate Tf International Tradepark
Phone:763 574 5000 Kent CT 12 5BF United Kingdom Singapore 608838
Fax:763 574 5298 Phone 44 1843 255000 Phone 65 6417 2388
Fax 44 1843 255902 Fax 65 6417 2399
Warning: Back feed to a utility system can cause electrocution and/or property damage.Do not connect to any building electrical except
through an approved device or after building main breaker is open.
OO 2008�Cummins Power Generation Inc.�All rights reserved�Specifications subject to change without notice�Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand,InPower,AmpSentry and"Our energy working for you."are
trademarks of Cummins Power Generation. Other company,product,or service names may be trademarks or service marks of others.
5-1409g(4/08) Page 1 of 8
Page 16 of 42
6 5 4 I 3 2 1
D Pro/ENGINEER METRIC DWG R""° "" "° A`°�s�°" �°"` °R `""R a"R°°`° °"r`
0630_2810 Eco-�oszz� r �---��-- �rM as seeo�ciNS ia�aNa9
GCNSCT I'ACI(AGE
WITH PC( 2100
�oPr�oNn� ouTNUr �E�nvs Pcc iNTERCONNECrioN eoX OTEC
i "'° --��� U T I L I T Y TO G E N S E T NorES:
ia ii i3� � i I WIRE SIZES MUST BE AS FOLLOWS:
p I 22 21 I 1B1 i � RUN #I-GENSET TO TRANSFER SWITCH-LEAD SIZE MUST 8E D
3z 3i eEMOTE srner i ` REAR WALL OF CA81 NET INCREASED If A BATTERY CHARGER IS INSTALLED IN THE SWITCH.
qq q3 i FEMOTE E s1oP z � -2 MOUNTEU I N OTEC CAB I NET
��i 8 i nz ni 'i eEMOTE eESET 3 TB 3 o WITH NO BATT CHARGER-LEADS I-I, -2, -3, -4, -5 USE COL A.
i Kii i coNFicuene�E ° ° — WITH 2 AMP CHARGER, MAXIMUM VOLTAGE DROP OF 1 5 VOLTS,
cosroMEe 5 i ��ow FuEU w �c c 4 i 4 i �
� 14 13 � iNVUrs s o �, �iN� � �, Toi (NOTE 9) LEADS I-I, &I-3 USE COL B.
� �� �i � �noTE s� � � �Q FAi�-�RE N� 42 42 — WITH 12/15 AMP CHARGER MAXIMUM VOLTAGE DROP Of 1 5 VOLTS,
� aq 43 �I i 8 �� I I -5 �o NO 43 43 � i_q I NO TRANSFER SWITCH LEADS I I 8 I 3 USE COL. C.
T81-i01� 9 � Q� HI C 44 44 0 2 NC-o NORMAL
A2 "� �� io '� i =� � � auzi�iaRV swircH WITH 2 AMP CHARGER, MAXIMUM VOLTAGE DROP OF 0.75 VOLTS,
I Ki2 I �w � i i I i � "O vo�rFl�E NC as 45 � 3 c LEADS I-I, 81-3 USE COL D
� i4 i3 I � 3 i2 'I � w �� NO 46 46 w 4 NO WITH 12/15 AMP CHARGER, MAXIMUM VOLTAGE DROP OF 0.75 VOLTS,
I z2 2i I —� i3 I i EMERGENCY z r�aNSFER swircH
I 32 3i I �0 4 �4 � � STOP ° �Q LOW C 47 47 0 5 NC� EMERGENCY LEADS I-I, & I-3 USE COL E. TO MEET THE NFPAIlO REOUIREMENT
44 43 i �s (WHEN USED) _= �ArTERV � � nUXi�iaRV swirCN TO RETURN A FULLY DISCHARGED BATTERY TO 100% OF IT'S
rai iz �` n2 ni is i � m Q vo�TAGE Nc a8 a8 _5 s C AMPERE-HOUR RATING WITHIN 24 HOURS USE COL E.
�ioas oTe��{ �is --'i 2- I ° No 49 4g z � � 2. FOR MULTIPLE TRANSFER SWITCHES, DUPLICATE RUN #I fOR
swircNE� a+ rsni isl i 50 50 � — 8 SWITCH. DAISY CHAIN CONNECTION IS ACCE°TABLE PROVIDED
T82 cN� 20 SIZE S DISTANCE TO THE LAST SWITCH MEET TNE SPECS IN
es_aas_n— i �Np zz� 2-2 NOTE I
RS_485_B 2
a` 3 3. CONNECT AN OPEN DRY CONTACT dETWEEN THE APPLICABLE
�"0 4 TERMINAL AND COMMON (TB2-8), FOR REMOTE TEST,
Nc s �
� Nc s oarioNa� NErwoeK iNrERFacE TRANSFER INH181T AND RETRANSFER INHIBIT. CLOSE �
SEE NOIE 5 TB2 TO ACTIVATE.
oPTioNa� coNreo� "Er ���� � � 2 3 i 3 � G�D 4 CONTACTS RATED: 4 AMPS AT 30 VDC OR 120U MAX.
HEATEF NET DATA 2 2 2 (SEE NOTE 7)
(120 OR 240 VAC) 2-A
2 AM�, 12 aMP, IS AMP CI��I��G�� 3 B+ (SEE NOTE 2) 5. REFER TO ONAN 900-0529 POWERCOMMAND NETWORI�
INSTALLATION C OPERATION MANUAL FOR WIRING
� g+ (NOTE 10) (NOTE R�MOrE r�MP�Rn�ur�E i z 4 RMr INSTRUCTIONS, WIRE SIZE, AND LENGTH. USE STRANDED
OPTIONAL COOLANT � � IIJ sENSER iNPUT � s REMOrE rESr TWISTED PAIR WIRES WHEN CONNECTING DATAI AND DATA2
AND/OR ALTERNAIOR STARTER s rRaNSFER iNHieiT SEE NoTE 3 TO NETWORK. PART # 0334-1350 OR EOUAL.
HEATER(S) GND ����� coMMON r��nRM ourPUT -i- � r�ErRnNSFER iNHiBir
1 �3 12) coNrFlCr RariN� z AMP —
AT 30 VDC — g COMMON 6. CONNECTIONS TO T81-4 THRU 7 ON GENSET ARE FOR
� DAY TANIS CUSTOMER USE AND MAY 8E CONFIGUftED TO DISPLAY �
CUSTOM ALARM MESSAGES ON GENSET CONTROL.
120 OR 240 VAC SOURCE o54i o8ia nNNUNCinroR LOW FUEL IS REQUIRED FOR NFPAIlO COMPLIANCE.
(PLUG CONNECTION) LOW FUEL (NOTE 5)
ALARM
coNTacT J I 7. I NSTALL JUMPER BETWEEN T82-I & TB2-2.
AC SOURCE(S) g, 3
AS DESCRIBED ON 2 � REMOrE TEST 8.
SUBMITTAL DATA GND 6 2_2 � �WHEN�USED)
z 1z 9. TRANSFER SWITCH SHOWN CLOSED TO NORMAL.
f2uN #2
\s�� NorE ia / NET DnTA I i 2 3 10. CONFIGURATION SHOWN IS FOR ATS-MOUNTED BATTERY
B nNNUNCinro� NFT �aTn 2 2 z i3 i 4 CHARGER. IF WALL-MOUNTED CHARGER IS USED, CONNECT B+ B
T� I 3oo-5g2s 2-4 sPUC- av iNSraaEa AND GND FROM CFIAR6ER DIRECTLY TO BATTERY OR STARTER,
i cusTOMER Fau�r i � � s
II . USE THE REMOTE TEMPERATURE PROBE (0193-0530).
2 CUSTOMER FAULT 2
2 14 3 CUSiOMER FAULT 3 � CHARG�R��WARM OUTp�RES WILL CAUSE A BATTERY
4 GENSET SuPP�viNG �oAD T82-4 6ND
LOW BATTERY VOLTAGE, HIGFI BATTERY VOLTAGE,
5 CHaRGER aC Fai�uRE r�2_3 �a LOW AC INPUT VOLTAGE, HIGH AC INPUT VOLTAGE
2_12 6 LOW COOLANT LEVEL
� 13 � �ow FUE� �EVE� OVERCURRENT, HIGH CHARGER TEMPERATURE,
8 NoRMa� uTi�iTV BATTERY FAILURE, HIGH BATTERY TEMPERATURE (NOT
s FlVAILABLE ON 2 AMP CHARGER).
— io
ii J2 RuN #i 13.
IZ GND � SEE NOTE I
13 � T82-i 14. REFER TO 0900-0301 FOR INSTALLATION
re2-4 14 a T82-� OF 0300-5929.
i5
rB2-3 is earr s T83 �� 15. 0300-5929 COMMUNICATION ONLY AVAILAdLt WITH
TBZ i GND � (NOTE I ) PCC2100 SOFTWARE VERSION 2.400 OR HIGHER.
2 NOr iN AUTO �
3 �ENS�r RuNNiN� q WIRE DISTANCE IN FEET, ONE WAY
A 4 5 SIZE (MULTIPLY BY 0.3 FOR METERS) A
5 6 (AWG) A B C D E
6
� FAIL TO START � - -
8 16 1000 90 50
g �ow Coo�aNr TEMP 14 1600 150 20 80 5
9 P R E-H I G H E N G I N E T E M P � i�Ew PnaT No "i°� �oESCeiPTiorv ae wnrE�in� oc`s
io FiicH ENCiNE r�M� 12 2400 225 30 125 10 �Ea�< ��F aw�
II PRE-LOW OIL PRESSURE DONOT �mm i������� "�0osso_is�a �� ��ME nare
12 LOW OIL PRESSURE 10 4000 350 50 200 15 ��°X � ��������X f oq CUMMINS POWER GENERATION
SCALE PRINT /�� G_COLLEEN 02-13-04 � ��s�rn°nr�wrn�saaaz
..YX f 0.38 .NM%f [ �}� MHNk❑
8 600 80 300 25 �� F� 0 J MI��ER 02�13�04
i3 ovERSPEE� oos-a_ss�oisr-ooa ooa-zoo <oosi-oa3 ��"��� aPPRO�EO� MI��FR o2 I3 04 sirE cooE W�-I NTER��NN�CT ION
14 6 - I000 I25 500 40 ^"�'o���-o wsoa�9ss �oioroio tm-.rn �ooai-ooa
oenwH ro =iaao-n_49�o tsi-o i3 -att-�03 �oioi-oos °` `°°" /� Q
SC��E oT��� 17.50-24.99 �0.1-0I-0_I3 .704-.999 �.Oltl-.00S NOLI'�0.0 P C7{� oo"�0_�U�O 7°�E I 0 p
� � 4 � 3 w�P����� �
Page 17 of 42
6 5 4 �� 3 2 1
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S7 IOPTIONAU FRD26843 A I PRODUCTIDN_RELEASE - LA LD LDEWEY 02-20-06
� — i V COOLANT FRD27977 B I SEE SHEET 6 - LA LD LDEWEY 07-10-06
I EVERYTHING INSIDE THE DOTTED LIIVE IS a °N� sEN�ER
INSIDE THE PCC2100 CONTROL ENCLOSURE. �i3 coo�_�v�_e+ I
I MPG FICKUF
J7 3 COOL_LVL 1
, B A S E B 0 A R D �� 3 ����_���-�NO rsP �>
I I REMOTE_START I 7B1 J7�, MAG_PICK+
I I TB1.18 I REMOTE_ESTOP TBI J729 MAG_PICK- E�
(B+_FUSED) �USTOMER q a
I KI� i3 zi 3i a3 ni I NP�TS REMOTE_RESET TBI �733 GND Tp SENDER
p �� I � I (APPLY GROUND CUST_INI TBI J�3o IH2O � 7�O�LANT
CUSTOMER iy zz 3s an nz I TO ACT I VATE) CUST_I N2 ` 7g l J7 34 I H20_COM �
I I CONNECTIONS T81.8 � CUST_IN3 7gl ���� � I e
I I OPTIONAL (OUTI-NO) CUST_IN4 � TBI J726 ,gy EI
I I POWER OUTI-NO T81 ( CNTLB+ J72I � OP_5V TT �oui 01 LPRESSURE
I � RELAYS A I I 13 zi si as ni I H I GH-S I DE �ENDER
OUTI-COM TBI U16 DRIVER J7i3 OP_OUT GND
I I a a p I OUT2-NO 10 TBI _ J7i7 � OP_COM A
CUSTOMER OUT2-COM I I TBI _ GND J736
� � rBi.io � OUTPUTS our3-NO iz Tei �RUN� �� �iza I TT Sn�T Al2
� ncT+ � , i
�� (OUT2-NO) I OUT3-COM I TBI J7ia � ACT SIG I II
I I K I� is zi si as ni �� I 4 TB I 8+_I N D F3 J7 2 GEN_SW_B+ I "� 51G
I I FUEL F B+ �� TBi cov_PwM zn ����.. sTnRT_so� I TP FROM s+ K4
I I „ z� 3z „ qz iouTS No� �I BURNOFF ��6 spARE is TBi Fi �� n . �EN_sw_e+ I isH�E�Er 2> START
ioA �s ���o FuE�_so�- rF 5_ GENERATOR
I I rai.iz RELAY � e+_FUSE� n TBi �ion� RELAY
TB I.9 � = B+_FUSED I TB I G�D ��18 � �ALLFLASHOUT TO P6-2 I �
� � rei.ii I Ks �RUN� �� e+_iN e� 6 + KI FIELD
rai.is I sw_a+_FUSE� is Tei c5n� rP sPi Torei-i5 1 SW g+ INDING,
�I � �rei.zz �sN�� cN� 'o rBi sn cRa �� BN� � at s - RELAY �xx �FZ�
I �� GND I TBI (CRANI(� (FUN) Tp T26 (SWITCHED B+ TEkMINAL BLOCN) �
� 6ND � TBI �� '
I ESTOP-NC2 � JI DRIVERS U8 �� �� GND TP �20A RECONNECT
I S13 I ESTOP-NCI � JI J7 CNTL_8+ � 4
TERMINAL BLOCK
E-STOP � ESTOP-N01 � 3 JI �� ,� Tp sP2 �� io Pi-i �sHeei 2�
C � ESTOP-NO2 ��4 JI SP3 CTI
GND �B! �n� GND are� iK64 C
I slz 5 JI wis e pairs o <on+ro111GRD � rosP7 (sHEEi 2) XI
I 61ANUAL �6 JI �T ��" CT2
I OFF ? JI J7 ia. CTI-COM xi
I GND -8 JI �� � � CT2 CT3
� AUTO/MANUAU STOP � J71 CT2-COM g� �)
J7 I
I Jl2 . CT3-COM
I (PIBBON)
I J2 J8 4 . VI
� 6ND �J2 J8 I ,
� I 3�Z J8 2 , �
y J2 J8 7
I aFl A� 5 J2
S13 I U
� (E-STOP) °FI R � 7 J2 J8 2 qCl �,PMG2 I SHUNT I 600V USES GEN TAP LEADS
� � � TO CUSTOMER LOAD CONNECTIONS
J12 9j� J8 2 A('7 �PMG-3 �RI SHONT 2 �50 VAC MAX OR CIRCUIT BREAKER TERMINALS
I �5 � SEE RECONNECT DIAGRAM
SELD I J2 J8 2 A�3 �,PMG-4
I o REMOTE START VCC � OJ2 J8 I FIELD+
I o NOT IN AUTO 6ND ��E�? 18
I o SHUTDOWN VCC � 4J2 ��� ������
I o WARNING GNU � 6 12
I (OPTIONAU (gARGRAPH ASSY) o RUN �INDIC T R BAR_ENABLE � 3J2 I
ASSY) (OPTIONAU
B I o (CONFIGII VCC SJ2 I B
I � � o (CONFIG27 TB2 I RS485+ I
o (CONFIG3J T82 � F- I
(DISPLAY ASSYI o (CONFIG4J HOME_MENU ��IJ3 T82 3 +
I � � o (CONFIGSJ PREVIOUS_MENU ��2J3 I g,
I 3J3 TBZ 5 . �N� I 9ATTERY_CHG+
LOWEk_LEFT 4J3
I (MEMBRANE � � (AU�O/M. /OFF) ,- �CC � I OO TB26 � GNC I 6+
I PANEU ��5J3 I
� LOWER_RIGHT ��6J3 B�TTERYRNAL
� DISPLAY(0-13) „��3 ���W�R K� � + P6
�HARGER — BATTERY 3
MEMBRANE(0-9)
MODU�E � �,z�, A�r �
� PANEL_LAMP/TEST ��SJ3 J32 DATAI I P7 510� —
MANUALRUN/STOP 9,J3 (OPTIONAU RJ-45 LO�J WORKS BnTTERY_CHG- �
� (RIBBON) GND � DJ3 J6 �RIBBON) LONWORKS(0-25) J32 DATA2 SERVICE FbRT _
K4
I �RIBBON) DISPLAY(0-13) �4 J30 GND � START FROM
DATAI q RELAY J7-18
CUSTOME�
I J9 RS232 J30 DATA2 CONNECTIQNS T� eaT SW
I S E R I C E FOR LONWpRKS spq
(sHEEi 2)
I CONNECTOR � BI
��B_�� I STARTER
I———————————————————————————————————————————————————————————————————————————————————————————————————————————— MOT
°' ( FORD VIO ) �
GND
��Y ITEM PARi NO DESCRIPiION Ok MATEPIAL
uN�ess orHeewisE svEeiFieo,n�� Mro 0630_2607 �w� L_ARNOLD CUMMINS POWER GENERATION
DIMENSIONS AkE IN MILUMEiERS DO NOT SCALE PfiINT cno i oo�ao nverv
x f i o uo- a.y9 �o.i5i-a oa L_DEWEY /� ^I
� 5.00- 9.99 t0.20/-0.10 i�\� AP���_�EWEY WD-\jEIVSET
— .X f 0.8 0 10.00-17.49 +0.25/-0.13
.XMf 0_38 17.50-24.99 +0.30/-0.13 � °AiE Oz-z0-�6 SITE CODE �
�CONFIDENTIAL- ow� r ow�
nNC roc f � a° scn�E: I/I PROPERrY oF��MM�NS �`�°, PGF sp� 0630_3288 ���F`s °B"
PoWER�ENERA,�oN�RO�P ;GH
6 5 4 � 3 2 � Pro/ENGINEER
Page 18 of 42
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FR�26843 A I PRODUCTION_RELEASE - LA LD LDEWEY 02-20-06
FR�27977 B - ----------- - LA LD LDEWEY 07-10-06
PI �I
FROM �
KI 4 I
(SHEET I) 2 � � CONNECTION BASED
ON
p 3 3 FUEL TYPE NATURAL GAS D
4 4 JI
�
II � �
YELLOW
�� SII-C � 3
SEE SHEET 4 & 5 FOR 4 -
S SII-NO I SPECIFIC FUEL OPTION
S SII-NC I CONNECTIONS
n PROP_8+
� �I S PROP_B+ I PROPANE
SP6 I
JI
C �� NG_B+ �I �
SP5 S NG_B+ I I
86 � �I 2 BLUE
K99 ± I I 3
85 I
_ I �
�, I�T PROP_GND I
� SP4 � PROP_GND I �
G DM �T NG_GND I
(SHEET I) T NG_GND �
�gg �I I DUAL FUEL
L------------I JI
87A
30
� - 87 B
2
FROM � SP7 � � TO P8-C (SHEET 6) 3 ORANGE
/
K6-4 � TO F2 (IN) (SHEET 6) 4
(SHEET I)
� � TO P8-8 �SHEET 6J
� TO Al2-II (SHEET I)
A A
��Y ITEM PARi NO DESCRIPiION Ok MATEPIAL
uN�ess orHeewisE svEeiFieo,n�� Mro 0630_2607 �w� L_ARNOLD CUMMINS POWER GENERATION
DIMENSIONS AkE IN MILUMEiERS DO NOT SCALE PfiINT cno i oo�ao nverv
x f i o uo- a.y9 �o.i5i-a oa L_DEWEY /� ^I
� 5.00- 9.99 t0.20/-0.10 i�\� AP���_�EWEY WD-\jEIVSET
— .X f 0.8 0 10.00-17.49 +0.25/-0.13
.XMf 0_38 17.50-24.99 +0.30/-0.13 � °AiE Oz-z0-�6 SITE CODE �
�CONFIDENTIAL- ow� r ow�
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6 5 4 � 3 2 � Pro/ENGINEER
Page 19 of 42
6 5 4 �� 3 2 1
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FR�26843 A I PRODUCTION_RELEASE - LA LD LDEWEY 02-20-06
FR�27977 B - ----------- - LA LD LDEWEY 07-10-06
NATURAL GAS ONLY PROPANE VAPOR ONLY
V10 TURBO V10 TURBO
Pi �i
RED/ORANGE PI JI
YELLOW NATURAL
2 2 i RED/GRANGE
� YELLOW q y GAS z z BLUE �
B�uE � � 3 PROPANE DUAL FUEL (PROPANE VAPOR)
4 a
N�_B+ + V10 TURBO
s T WHITE PIO ( PROP_B+ + NATURAL
YELLOW s T WHITE �_ s T WHITE PIO GAS
3 BLUE s T WHITE
2 3
NG_GND BLACVt +
YELLGW/BLACK T s I 2 N�-B+
� + � PROP_GND BLACIS WHITE
T �N/C BLUE/BLACK r s I + s T PIO
YELLOW S 7 WHITE _
- r N/C 3
I-C NG_GND 2
ORANGE � N/C SII-C YELLOW/BLACK T S BLACK � +
ORANGE ;� N�� r N/C
SII-NO
YELLOW � N�� SII-NO
YELLOW � N/C
SII-NC PROPANE
� BLUE � N�� SII-NC �
BLUE � N��
PROP-B+ WHITE PIO �
WHITE S8
0 N/C WHITE S8 BLUE s T WHITE 3 _
❑s N/C
BLACK � � SIO BLUE/BLACK PROP_6ND BLACK �
s N/C BLACK � + �
� N/C r N/C I
� - �
NATURAL GAS W/LOW FUEL PROPANE VAPOR W/LOW FUEL
V10 TURBO V10 TURBO vE��ow
Pi �i RE�ioRaN�E �i �i sii-No
RED/ORANGE i i
YELLOW z 2 BLUE SII_C Ho �
RED/ORANGE
2 2 NAT�RA� 3 3 PR�PANE S T c
B YELLOW q 4 GAS BLUE 4 4 �
NG_8+ PROP_8+ �+ � BLUE � SII-NC
+ WHITE
s r WHITE PIO BLUE � � WHITE PIO
YELLOW � T WHITE -
s T
3 3 PI JI
n �
NG_GND r 2 BLUE/BLACK PR„P_GND BLACIS
YELLOW/BLACK 7 5 BLA K r s I +\ RED/ORANGE I I
� T N/C � �
T N/C � �
SII-C 3 3 —
ORANGE
SII-C ORANGE �
ORANGE � N�� s N�� RED/ORANGE
4 4
SII-NO
SII-NO YELLOW � N/C
YELLOW � N/C
SII-NC WHITE S8 NOTES:
BLUE SII�� N/C BLUE � N/C � N/C 5 - SOBKET
A FUEL PRESSURE FUEL PRESSURE BLACK S1� �
N/C = NO CONNECTION
SENSOR SENSOR � N/C
�LACK �
BLACK � T81-22 �
� TB I-22 CONTROL S I 0 s�o "o
��NTR�� S I� S16 �� S T � orv
$ T C ITEM PARi NO DESCRIPiION Ok MATEPIAL
NC C�NNECT T� C�ST�MER
CGNNECT TO CUSTOMER "�T� uN�ess orHeewisE svEeiFieo,n�� Mro 0630_2607 �w� L_ARNOLD CUMMINS POWER GENERATION
I NPUT I N PCC2100 � ' I NPUT I N PCC2100 � oiMeNSioNS nuE iN Miwwereas L_DEWEY �°°,�°""`"
sIDO NOT SCALE PfiINT cno
CONTROL S8 WHITE � S8 CONTROL S8 WHITE s� x �� � s�oa- s.ssto.ioi-a��o � �I AP�oL_DEWEY W�-�ENSET����
� T8 I-6 � T8 I-6 X f o.e o io oa-i1.a9 �o.25i-o is 'J
xxf�_38 n sa-za.s9 �o.soi-o is �^�E 02-20-06 si1E cooE �
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Page 20 of 42
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FR�26843 A I PRODUCTION_RELEASE - LA LD LDEWEY 02-20-06
FR�27977 B I REMOVED D THRU K ON Pb CONNECTION IA LA LD LDEWEY 07-10-06
vGHE
vGHF
GGHG �Y_R +
GGHH CAM+ 35 CAM SHAFT
CAM- 34 DB-0 - CAM POSITION
�Y + SENSOR
CRANK+ 33 CRANK SHAFT
_ CRANK POSITION �
� CRANIS- 32 �B SENSOR
CHT+ 25 LG-R +
ANALOG RETURN 13
GY-R _ CHT HEAD�TEMP
GY-R � SENSOR
IAT 24 �Y 2 INTAKE TEMP 8
° +SVPEF 14 gR-W 3 TMAP PRESFORD AB�O�RTE
�
w MAP �0 LG-BK 4
z —
z F2 SAMP
0
� VSW � �-LG R-LG
�
�
Q
m O O O O O
0 9 8 7 6
VBATT 4 Y F3 20AMP �
� VBATT 5 Y 0 81 BATT � O O O O O �
w
�
�
� PWR GROUND I BK � 6_8L VIO/T
� PWR GROUND 2 BK-W 8K-W � ENGINE
z GROUND
G
�
z �
i
� � R ELECTRICAL NOISE � SW B+ TO COILS �
SPK PWR GROUND 4 BK W �SUPPRESION CAPACITORS � 3, 4, 8, 9, 10
� RELAY CONTROL 32 R Y R
>
� �� SW 8+ TO COILS SWB+
� , 2, 5, 6, 7
� COIL I I �� W COIL GN
COIL 2 �6
LG-Y SPARK PLUG
B CQIL 3 15 PK-LB B
o COIL 4 25 Y BK P8
� W PK
� COIL 5 13 _ FORD HARNESS
- NTERFACE
z COIL 6 3 PK W F2 (15A)
�
0-Y �
OUT IN
COIL 7 2 A � FROM K6 4 (SHEET �?
Q COIL 8 14 DG-W
B , FROM I(6-4 (SHEET 2)
� COIL 9 2� W R
� � FUEL SELECT FROM K99-30 (SHEET 2)
COIL 10 24 DG-P
� BI
A FUEL SELECT 29 Y BK A
NOTE: OTHER FORD HARNESS WIRES/CONNECTORS ARE NOT USED.
��Y ITEM PARi NO DESCRIPiION Ok MATEPIAL
uN�ess orHeewisE svEeiFieo,n�� Mro 0630_2607 �w� L_ARNOLD CUMMINS POWER GENERATION
DIMENSIONS AkE IN MILUMEiERS DO NOT SCALE PfiINT cno i oo�ao nverv
x f i o uo- a.y9 �o.i5i-a oa L_DEWEY /� ^I
� 5.00- 9.99 t0.20/-0.10 i�\� AP���_�EWEY WD-\jEIVSET
— .X f 0.8 0 10.00-17.49 +0.25/-0.13
.XMf 0_38 17.50-24.99 +0.30/-0.13 � °AiE Oz-z0-�6 SITE CODE �
�CONFIDENTIAL- ow� r ow�
nNC roc f � a° scn�E: I/I PROPERrY oF��MM�NS �`�°, PGF sp� 0630_3288 s��F`s °B"
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Page 21 of 42
6 5 4 �� 3 2 1
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FRD21127 B - --- - RH EK EN 08-19-04
FRD27422 � 2 UPDATE VIEWS-FUEL SYSTEM - DC EK EK 04-12-06
FRD27700 � I --- - DC EK EK 05-10-06
FRD28218 E - --- - DC EK EK 06-20-06
������� FRD29888 F - --- - Idl AJ JAMA II-03-06
� ° H E A T E R C O N N E C T I O N FRD32182 G - --- - CF AJ JAMA 05-14-07
8 8 8 ���0��
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������ 1125/1500 WATT
� �00� � ° �76.2 NEMA
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��00� HEATER SUPPLIED WITH 1219 [48] LONG CORD.
�� � 0� � ° 30
�� �
i [9]
� � � � � � ENGINE
COO�ANT HEATER
209 ( H036 � H0�4)
[8]
C �
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� (SEE SHEET I FOR LOCATION DIMENSIONS)
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IiEM PAPT NO DESCPIPTION OR MATEkIAL
U N H O U S E D W�M U F F�E R � A 3�9 � DO NOT ���mm� ���� ����`�� ��� °4iE CUMMINS POWER GENERATION
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Page 22 of 42
6 5 4 �� 3 2 1
o Pro/ENGINEER METRIC DWG R""° "R "° R`��s�°" z°"` °R `""R A"R°�E° oAr`
0500_4087 Fe�zoesa n i PRO�ucTioN_eE�EnsE eH EK EK o� zT oa
FRD21127 B - --- - RH EK EK 08-19-04
R649 Fe�z�azz c �c EK EK oa iz os
DOOR SW I NG� � � FRD27700 � - --- - DC EK EK 05-10-06
N�TES: 4 ���R, FRD28218 E - DC EK EK 06-20-06
FRD29888 F I ADD �IM. 2676 3C Idl AJ JAMA II-03-06
I D I MENS I ONS SHOWN I N [ ] ARE I NCHES � � A I R I N� � Fe�aziaz c cF n� �nMn o5 ia o�
i � �� (
2. HOUSING AND MUFFLER WEIGHT: 358kg (7901bs)
� 3_ THE CENTER OF GRAVITY (CG) SHIFTS APPROXIMATLY 25.4 (I) �
TO THE REAR AND 12.7 (.5) UP COMF,4RED TO THE UNHOUSED � ° � �
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��g� SCALE PRINT o Xz f �.a .xgf � °A R HALVERSON 07-27-04 � r�xr�ous,�u3RDix�s�ou��z
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SOUND HOUS I NG W/MUFF�ER '"� 038 ""'� ,���� �� MFS o E KROHNFE��T a�-zi-oa
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Page 23 of 42
6 5 4 �� 3 2 1
o Pro/ENGINEER METRIC DWG R""° "R "° R`��s�°" z°"` °R `""R A"R°�E° oAr`
0500_4087 EXHAUST CONNECTION 4 Fe�zoesa n i PRO�ucTioN_eE�EnsE eH EK EK o� zT oa
FRD21127 B I DIM WAS 677 [2ll 4A RH EK EK 08-19-04
��� NPT 2 DIM WAS 1528 C60] 5A RH EK EK 08-19-04
N�TE 4 3 DIM WAS 1812 C71] 5A RH EK EK 08-19-04
8 NOTE 6� ENGINE COOLANT HEATER (H036 AND H074) Fe�z7azz c i uPOnTE viEws FuE� svsTEM 5c �c EK EK oa iz os
, � EI �SEE SHEET 6 z sEE sHEET 5 �c Ei� EK oa iz os
3 SEE SHEET 6 - DC EK EK 04-12-06
FRD27700 � I ADD 790 4D DC EK EK 05-10-06
O O p 2 A�D 12D0 SC DC EK EN 05-10-06
3 ADD 1382 4A DC EK EIS OS-10-O6
� ZX�5� � � � ���� 8�������� ������ 0 4 3" NPT WAS 3" MARMON FLANGE 4D DC EK EN OS-10-O6 p
�6� � / / � � FRD28218 E I DEL FUEL STUA UP AREA 6D DC EK EI( 06-20-06
FRD29888 F I SEE SHEET 4 - MI AJ JAMA II-03-O6
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_ _ _ _ _ _ ���� o�_ _ I DIMENSIONS SHOWN IN [ 7 ARE INCHES.
258 ������ 0 2. �20.7 [.81] HOLES MARKED BY � ARE FOR 4
[10] � � O' ° ° �00� 0 790 DI POINT ISOLATION MOUNTING OR SECURING TO MC�UNTING
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154 � � �� TO MOUNTING SURFACE.
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4. REFER TO CIRCUIT BREAKER OUTLINE DRAWING FOR
� � o � � � � o � � � ° ELECTRICAL STUB-UP AREA FOR SPECIFIC CIRCUIT
BREAKERS.
D2 1200
o [47] 5. TABULATED WEIGHT AND CENTER OF GRAVITY (CG) IS
1375 FOR SET WITH NO OPTIONS.
� 2X � 2X [54] �
675 18j0 6. FOR ENTRANCE BOX APPLICATIONS SEE APPLICABLE
ENTR,4NCE BOX OUTLINE DRAWING.
«�� BATTERY TRAY ���� PRESSURE CAP (10 PSI)
�RADIATGR FILL �40� �. OPTIONAL ENTRANCE BOX (NOT SHOWN) WILL BE MOUNTED
� ON THE RIGHT SIDE AS VIEWED FROM THE CONTROL.
ELECTRICAL CONNECTION�
AREA (80TH SIDES) � � � 8. OPTIONAL BREAKER BOX (NOT SHOWN) WILL BE MOUNTED
� � ON THE LEFT SIDE AS VIEWED FROM THE CONTROL
° � _ �� � o � � UNLESS OTHERWISE SPECIFIED.
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INLET 1 25" NPT C21] «��
NATURAL GAS 634 �94 III
[25] BI C31] [4]
� DIMENSION "A" DUCT ADAPTER
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��5� O DO NOT LEpmmc u�Es RW�s`sP ��� °4iE CUMMINS POWER GENERATION
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SCALE PRIM 4 X f �.a .XX f NNIFAPOLIS,MIMESOTA Y#32
� cHkre� E KROHNFELDT O1 27 04
DIMENSION "8" zaf o.aa zz�f E�„o„ �'�;� MFS o
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2612 HOUS I NG READY SK I D (F I�9) �soo-99v+ozui-o m ,zoi-,ozi +.00ai-.00a xEE
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Page 24 of 42
OTEC-SE
service entrance �
� �
transfer switch = � �
o en transition �
p
40- 1000 am p
. - . - ��� . �
. � , � � v�c<`
G — — �
• . . . . . o
Description Features
OTEC service entrance transfer switches are designed for Microprocessor control-Easy-to-use, standard
operation and switching of electrical loads between control. LEDs display transfer switch status;
primary power and standby generator sets. They are pushbuttons allow operator to activate control test,
suitable for use in emergency, legally required, and exercise timing and transfer mode.
optional standby applications. The switch monitors both Overcurrent disconnect device-Square D
power sources, signals generator set startup, UL-Listed 489 molded case circuit breaker.
automatically transfers power, and returns the load to the
primary power source when the utility returns and Advanced transfer switch mechanism - Unique bi-
stabilizes. directional linear actuator provides smooth, continuous
transfer switch action during automatic operation.
The service entrance transfer switch meets UL 1008 Manual operation - Manual operating handles,
standards for service entrance applications. The switch shielded termination, and over-center contact
contains an UL-listed overcurrent disconnect device on mechanisms allow effective manual operation under
the main incoming utility source. de-energized conditions.
Positive interlocking - Mechanical and electrical
� All switches are UL 1008 listed and labeled, interlocking prevent source-to-source connection
L with UL-type rated cabinets and UL-listed through the power or control wiring.
� CU-AL terminals. Main contacts - Heavy-duty silver alloy contacts with
Suitable for use in emergency, legally required multi-leaf arc chutes are rated for 100% load interruption.
N EC and standby applications per NEC 700, 701 They require no routine contact maintenance and provide
and 702. 100% continuous current ratings.
,`� All switches comply with NFPA 70,99 and Easy service/access-Single-plug harness
��11" 110. connection and compatible terminal markings simplify
NFPA servicing. Access space is ample. Door-mounted
controls are field-programmable; no tool is required.
All switches comply with NEMA ICS 10. Complete product line - Cummins Power Generation
All switches comply with IEEE 446 offers a wide range of equipment, accessories and
�I E E E Recommended Practice for Emergency and services to suit virtually any backup power application.
Standby Power Systems. Warranty and service -Products are backed by a
� This transfer switch is designed and comprehensive warranty and a worldwide network of
manufactured in facilities certified to IS09001. distributors with factory-trained service technicians.
02011 Cummins Power Generation Inc.All rights reserved.Cummins Power Generation and Cummins are registered trademarks of Cummins
Inc.PowerCommand and"Our energy working for you."are trademarks of Cummins Power Generation.Other company,product,or service
names may be trademarks or service marks of others.Specifications are subject to change without notice.
S-1592d(5/11)
Page 25 of 42
Transfer switch mechanism
_..,_,..,,, ,...,,,,.r„� • A bi-directional linear motor actuator powers the transfer switch.This
— o�A�T�Q,�p design provides virtually friction-free, constant force, straight-line transfer
� �� switch action with no complex gears or linkages.
,u�.
�I • Independent break-before-make action is used for both 3-pole and 4-
. pole/switched neutral switches. On 4-pole/switched neutral switches, this
;�� action prevents objectionable ground currents and nuisance ground fault
',
�� tripping that can result from overlapping designs.
, �� • A mechanical interlock prevents simultaneous closing of normal and
_ ..._.
emergency contacts.
' -- Electrical interlocks prevent simultaneous closing signals to normal and
_:.._� .
-- _ ,` emergency contacts and interconnection of normal and emergency
sources through the control wiring.
• High pressure silver alloy contacts resist burning and pitting. Separate
arcing surfaces further protect the main contacts. Contacts are
mechanically held in both normal and emergency positions for reliable,
� quiet operation.
• Contact wear is reduced by multiple leaf arc chutes that cool and quench
the ares. Barriers separate the phases to prevent interphase flashover. A
transparent protective cover allows visual inspection.
Specifications
Voltage rating 480 VAC,50 or 60 Hz.
Arc interruption Multiple leaf arc chutes provide dependable arc interruption.
Neutral bar A full current-rated neutral bar with lugs is standard on enclosed 3-pole transfer switches.
Two isolated contacts(one for each source)indicating switch position are provided for customer use.
Auxiliary contacts Contacts are normally open,and close to indicate connection to the source. Wired to terminal block for
eas access. Rated at 10 am s continuous at 250 VAC maximum. UL reco nized,and CSA-certified.
Operating and storage -13 F(-25 C)to 140 F(60 C)
temperature
Humidity Up to 95% relative,non-condensing
Altitude Up to 10,000 ft(3,000 m)without derating
Surge withstand ratings Control tested to withstand voltage surges per EN60947-6-1.
Total transfer time(source- Will not exceed 6 cycles at 60 Hz with normal voltage applied to the actuator and without programmed
to-source) transition installed.
Manual operation handles Transfer switches are equipped with permanently attached operating handles and quick-break,quick-
make contact mechanisms suitable for manual operation under de-energized conditions.
Overcurrent disconnect Service entrance switches have a Square D UL 489 listed molded case circuit breaker. 1000 amp
device switches also have a current transformer and integral residual ground fault protection.
Our energy working for you.r""
www.cumminspower.com
OO 2011 Cummins Power Generation Inc.All rights reserved.Cummins Power Generation and Cummins are registered trademarks of Cummins Power
Inc.PowerCommand and"Our energy working for you."are trademarks of Cummins Power Generation.Other company,product,or service Generation
names may be trademarks or service marks of others.Specifications are subject to change without notice.
5-1592d(5/11) p
Page 26 of 42
Microprocessor control
• Simple, easy-to-use control provides transfer switch information and operator
controls
• LED lamps for source availability and source connected indication, exercise . � � =
mode, and test mode. LED status lamps also provided for control set-up and
configuration �
• Pushbutton controls for initiating test, overriding time delays, and setting r
exercise time.
• Field-configurable for in-phase open or programmed open transition. �
• Integral exerciser clock
• Gold-flashed generator start contacts EC control
Control functions
Voltage sensing: All phases on the normal source and single phase on generator source.
Normal source pickup: adjustable 90-95%
Dropout: adjustable 70-90% of nominal voltage
Generator source pickup: 90%
Dropout: 75% of nominal voltage
Frequency sensing:
Generator source pickup: 90% of nominal frequency
Dropout: 75% of nominal frequency
Exercise mode: The control exerciser clock can be set to operate on a 7, 14, 21 or 28-day cycle with a fixed exercise period
duration of 20 minutes. A convenient 12-hour offset feature offsets the exercise time by 12 hours,without having to reprogram
the time. The control can be programmed to exercise the generator with or without load.
Test mode: When manually or remotely activated from the control panel,the control will start the generator and run until
stopped. Can be configured to test with or without load.
Transition modes
Open transition/programmed: Controls the time required for the device to switch from source to source, so that the load-
generated voltages decay to a safe level before connecting to an energized source. Recommended by NEMA MG-1 to prevent
nuisance-tripping breakers and load damage. Adjustable 0-10 seconds; default 0 seconds.
Open transition/in-phase: Initiates open transition transfer when in-phase monitor senses both sources are in phase.
Operates in a break-before-make sequence. Includes ability to enable programmed transition as a back-up. If sources are not
in phase within 120 seconds,the system will transfer using programmed transition.
Time-delay functions
Engine start: Prevents nuisance genset starts due to momentary power system variation or loss.
Adjustable: 0-10 seconds; default: 3 seconds.
Transfer normal to emergency:Allows genset to stabilize before application of load. Prevents power interruption if normal
source variation or loss is momentary.Allows staggered transfer of loads in multiple transfer switch systems. Adjustable 0-300
seconds, default 5 seconds.
Re-transfer emergency to normal:Allows the utility to stabilize before re-transfer of load. Prevents needless power
interruption if return of normal source is momentary.Allows staggered transfer of loads in multiple transfer switch systems.
Adjustable 0-30 minutes, default 10 minutes.
Engine stop: Maintains availability of the genset for immediate reconnection in the event that the normal source fails shortly
after transfer.Allows gradual genset cool-down by running unloaded.
Adjustable 0-30 minutes, default 10 minutes.
Elevator signal: Requires optional elevator signal relay(M032). Delays transfer for specified interval to prevent a power
interruption during elevator operation.
Options
Elevator signal relay(M032): Provides relay output contacts for sending a load-disconnect warning signal to the elevator
control. Transfer/re-transfer delay time is selectable for 0, 1, 2, 3, 5, 30, 120 or 300 seconds.
Programmable exerciser clock(J030): Provides a fully-programmable 7-day clock to provide greater flexibility in
scheduling exercise periods than standard integral exerciser. Peaking function feature allows for generator operation during
periods of high utility rates.
UL withstand and closing ratings
Our energy working for you.r""
www.cumminspower.com
OO 2011 Cummins Power Generation Inc.All rights reserved.Cummins Power Generation and Cummins are registered trademarks of Cummins Power
Inc.PowerCommand and"Our energy working for you."are trademarks of Cummins Power Generation.Other company,product,or service Generation
names may be trademarks or service marks of others.Specifications are subject to change without notice.
5-1592d(5/11) p
Page 27 of 42
Withstand and closing ratings(WCR) are stated in symmetrical RMS amperes.
WCR at volts max with specific
Transfer switch ampere manufacturers MCCBs Breaker provided Trip unit
40,70,100,125,3-pole only 35,000 at 480 Square D type HG Standard fixed trip unit
150,200,225,250 65,000 at 480 Square D type DJ STR23SP
300,400,600 65,000 at 480 Square D type PJ Micrologic 3.0
800 65,000 at 480 Square D type RJ Micrologic 3.OA
1000 65,000 at 480 Square D type RJ Micrologic 6.OA
Transfer switch lug capacities
All lugs accept copper or aluminum wire unless indicated otherwise.
Emergency and load Service
Cables per Cables per
Amp rating phase Size phase Size
40,70, 100, 125 1 #12 AWG-2/0 1 #14 AWG-3/0
150,200,225 1 #6 AWG-300 MCM 1 #2 AWG-600 MCM
250 1 #6 AWG-400 MCM #2 AWG-500 MCM
300,400 1 3/0-600 MCM 3 3/0-500 MCM
2 3/0-250 MCM
600 2 250-500 MCM 3 3/0-500 MCM
800, 1000 4 250-500 MCM 4 600 MCM
Enclosures
The transfer switch and control are mounted in a key-locking enclosure. Wire bend space complies with 2008 NEC. The
3R enclosure has double doors; no safety cover is required. 40-600 amp switches are wall-mounted; 800-1000 amp
switches are floor-mounted. All can be top, bottom, left or right connected.
Dimensions-transfer switch in UL type 1 enclosure
Depth
Height Width Door closed Door open Weight Outline drawing
Amp rating in mm in mm in mm in mm Ib k
40,70, 100, 125 45.8 1164 32.0 814 16.3 413.0 45.9 1165 300 136 0500-4721
3- ole
150,200,225, 73.6 1869 32.3 820 19.7 499.0 49.6 1259 500 227 0500-4606
250
300,400,600 74.5 1892 34.4 873 20.1 510.4 50.9 1293 520 236 0500-4611
800, 1000 90 2286 39 991 26.3 667 61.8 1570 920 417 0500-4608
Dimensions-transfer switch in UL type 3R or 12 enclosure
Depth
Height Width Door closed Door open Weight Outline drawing
Amp rating in mm in mm in mm in Mm Ib k
40,70, 100, 125 45.8 1164 32.0 814 16.3 413.0 45.9 1165 340 154 0500-4721
3- ole
150,200,225, 73.6 1869 32.3 820 19.7 499.0 49.6 1259 580 263 0500-4606
250
300,400,600 74.5 1892 34.4 873 20.1 510.4 50.9 1293 600 272 0500-4611
800, 1000 90 2286 39 991 26.3 667 61.8 1570 920 417 0500-4608
Our energy working for you.r""
www.cumminspower.com
OO 2011 Cummins Power Generation Inc.All rights reserved.Cummins Power Generation and Cummins are registered trademarks of Cummins Power
Inc.PowerCommand and"Our energy working for you."are trademarks of Cummins Power Generation.Other company,product,or service Generation
names may be trademarks or service marks of others.Specifications are subject to change without notice.
5-1592d(5/11) p
Page 28 of 42
Submittal detail - options
Amperage ratings Control voltage
❑ 40 ❑ M033 12V,Genset starting battery voltage
❑ 70 ❑ M034 24V,Genset starting battery voltage
❑ 100
� 125 Control options
❑ 150 ❑ J030 Add-on programmable exercise clock
❑ 200 ❑ M023 Elevator signal relay
❑ 225 Battery chargers
❑ 260 ❑ K001 2 amps, 12/24 volts
❑ 300 ❑ KB59 15 amps, 12 volts
❑ 400 ❑ KB60 12 amps,24 volts
❑ 600
❑ 800 Auxiliary relays
❑ 1000 Relays are UL Listed and factory installed.All relays provide two
normally closed isolated contacts rated 10 A@ 600 VAC. Relay
Voltage ratings terminals accept one 18 gauge to two 12 gauge wires per terminal.
❑ R020 120
❑ R038 190 ❑ L101 24 VDC coil-installed,not wired(for customer use).
❑ R021 208 ❑ L102 24 VDC coil-emergency position-relay energized when
❑ R022 220 switch is in Source 2(emergency)position.
❑ R023 240 ❑ L103 24 VDC coil-normal position-relay energized when switch
❑ R024 380 is in Source 1 (normal)position
❑ R025 416 ❑ L201 12 VDC coil installed,not wired(for customer use)
❑ R035 440 ❑ L202 12 VDC coil-emergency position-relay energized when
❑ R026 480 switch is in Source 2(emergency)position
❑ L203 12 VDC coil-normal position-relay energized when switch
Pole configuration is in Source 1 (normal)position
❑ A028 Poles-3(solid neutral)
❑ A029 Poles-4(switched neutral)(not available from 40-125 amp) Miscellaneous options
❑ M003 Terminal block-30 points(not wired)
Frequency
❑ A044 60 Hertz Warranty
❑ A045 50 Hertz ❑ G002 1 year basic
❑ G004 2 year comprehensive
Application ❑ G006 5 year basic
❑ A035 Utility to genset ❑ G007 5 year comprehensive
System options ❑ G008 10 year major components
❑ A041 Single phase,2-wire or 3-wire Shipping
❑ A042 Three phase,3-wire or 4-wire ❑ A051 Packing-export box(800-1000 A)
Enclosure Accessories
❑ B001 Type 1:general purpose indoor(similar to IEC type IP30) ❑ AC-170 Accessories specification sheet
❑ B002 Type 3R:intended for outdoor use(dustproof and rainproof,
similar to IEC type IP34)
❑ B010 Type 12:indoor use(dust-tight and drip-tight,similar to IEC
typelP61)
Standards
❑ A046 UL 1008
❑ A080 Seismic certification
Cummins Power Generation
Americas Europe,CIS, Middle East and Africa Asia Pacific
1400 73'°Avenue N.E. Manston Park Columbus Ave. 10 Toh Guan Road#07-01
Minneapolis,MN 55432 USA Manston Ramsgate TT International Tradepark
Phone:763 574 5000 Kent CT 12 5BF United Kingdom Singapore 608838
Fax:763 574 5298 Phone 44 1843 255000 Phone 65 6417 2388
Fax 44 1843 255902 Fax 65 6417 2399
Our energy working for you.r""
www.cumminspower.com
OO 2011 Cummins Power Generation Inc.All rights reserved.Cummins Power Generation and Cummins are registered trademarks of Cummins Power
Inc.PowerCommand and"Our energy working for you."are trademarks of Cummins Power Generation.Other company,product,or service Generation
names may be trademarks or service marks of others.Specifications are subject to change without notice.
5-1592d(5/11) p
Page 29 of 42
This Page Left Intentionally Blank
Page 30 of 42
POWERPACT° P-Frame Molded Case
Circuit Breakers (Standard or 100% rated up to 1200A)
The most compact and innovative molded case circuit breakers
POWERPACT Molded Case Circuit Breakers lead the industry
with proven, reliable protection and innovative design. Providing
unparalleled performance and control, this generation of P-frame
circuit breakers features exclusive MICROLOGIC°Trip
Units, which allow for a range of sophisticated applications for
metering and monitoring. In addition, units can be interchanged to
� � �' �� allow for maximum flexibility and are field-installable for easy
��4�r��'� ` upgrades as needed.
I � The circuit breakers are available in 100%
-- ^ i' rated construction up to 1200 A to meet a broad range of
� commercial and industrial application needs.
� . ��� � Full-Featured Performance
��� �' �'� ^ ■ P-frame— 1200A available in both standard and 100% ratings
�° �� with sensor sizes 250-1200A. Interrupting ratings (AIR)
� :�,1
J-65kAIR at 480 VAC
, , ■ MICROLOGIC 3.OTrip Unit
'�. --
�������
� � �
P-Frame 1200 A
_a"�� .'+�
�`���'� � SQUARE D
,d,,,, t� , , � �
,o,- - , , Schneider Electric
Page 31 of 42
POWERPACT°P-Frame Molded Case Circuit Breakers
(Standard or 100% rated up to 1200 A)
Onboard Intelligence
For "smarter breakers," a range of MICROLOGIC°Trip Units �
provides advanced functionality, such as a communications - -
interface, and power metering and monitoring capabilities.
With the appropriate MICROLOGIC Trip Unit, you can
communicate with breakers, gather power information,
monitor events and remotely control breakers based on
predetermined conditions, leading to substantial savings in =��.`.
electrical system operating costs. � �•
These interchangeable, microprocessor-controlled, plug-in �
devices provide the next generation of protection, measure-
ment and control functions, delivering not only greater
electrical system safety but also improved system integration
and coordination.
MICROLOGIC 3.0
Basic circuit protection including
long-time, instantaneous
Contact your Square D sales representative for additional
information. Or, visit www.SquareD.com.
�O 2002 Schneider Electric All rights reserved � SQUARE D
Order Number 0612H00201 Schneider Electric
Page 32 of 42
CURRENT IN MULTIPLES OF Ir(Ir= LONG-TIME SETTING x In)
� O � O O O O O O O O O
N t0 1� a0 O>a- �- N t") � N fD I� a0 0i N M a N f0 1� a0 T
'°°°° ,°°°° MICROLOGIC� 3.0 A TRIP UNIT
9��� 90�0
800° $°°° CHARACTERISTIC TRIP CURVE NO. 613-6
�000 - �000
6°°° . � - s°°° Long-time Pickup and Delay
5000 5000
,000 �on,c-T�nne P�cKUP --- - 400o The time-current curve information is to be used
x In=Ir I � for application and coordination purposes only.
3000 I i 3000
Curves apply from -30°C to +60°C ambient
Z000 Z000 temperature.
� - -
1500 I I I �50o Notes:
,000 1 . There is a thermal-imaging effect that can act
1000 � �
900 � 90o to shorten the long-time delay. The thermal-
800 � � $°° imaging effect comes into play if a current
�oo , �oo
soo I I I soo above the long-time delay pickup value exists
500 �� 50o for a time and then is cleared by the tripping of
400 � � 40o a downstream device or the circuit breaker
300 24 �� � 300 itself. A subsequent overload will cause the
16 circuit breaker to trip in a shorter time than
normal. The amount of time delay reduction is
200 � L-_ - Z°° inverse to the amount of time that has elapsed
+50 � ,SO since the previous overload. Approximately 20
minutes is required between overloads to
,00 I I � � ,00 completely reset thermal-imaging.
90 90
$° � � $° 2. The end of the curve is determined by the
�o _-._ �o
so so instantaneous setting.
5° 5° 3. Total clearing times shown include the
ao LONG-TIME DELAY ao
SECONDS AT 6 x Ir response times of the trip unit, the circuit
30 20 3o breaker opening, and the extinction of the
12 � current.
2° '� $ I i 20 4. See 613-8 for instantaneous pickup trip curve.
� 4 I
75 -^ 2 24 ��� -I � I � 15
70 1 10
9 II .5 16 � � s
� � I I I �
� 5 � � 5
�
Z
� 4 ul- 4
W
� 3 � I 3
Z
W Z � Z
�
�
1.5 I'^I , � 1.5
1 1
.9 � _ . I I I .9
$ � � I $
�i �
S " II .5
� � �
4 II I I � I 4
.3 �� � �� � .3
.2 -- � - - - - - .2
� III
.15 u I � I I I .15
.1 .1
.09 . . .. .09
�
.08 �p . � . � � � � .O8
.07 II � � � .07
.O6 I I .O6
.05 .I�I . .. -. .-_ .. . �-. _ �_ . .-. _ .OS
.04 - � � . . � .04
I�
.03 � I I I .03
.02 I .02
�1 CYCLE
.015 .015
.01 - - . j .01
.00s ���2 CYCLE � ! .00s
.00� .00�
i i i
I
.00s --,-:. .-I�. . . ._ _-. ,-_,-,_ . .- oos
.
.005 .005
N �O 1� OD Ot e- � N M V N �O I� OD 0i O N N M a N t�p � a�0 OOi O
CURRENT IN MULTIPLES OF Ir
- (Ir= LONG-TIME SETTING x In)
�'�- ' � Schneider
- . � . '-- Electric
Curve No.0613TC0006
December 2000
Schneider Electric Brands OO 2000 Schneider Electric all rights reserved Drawing No.B48095-613-06
Page 33 of 42
M-frame, P-frame, R-frame and NS630b–NS3200 Electronic Trip Circuit Breakers
Section 11—Trip Curves
Micrologic 3.OA Trip Unit Characteristic Trip Curve
MULTIPLES OF SENSOR RATING(In) Micrologic 3.OA Trip Unit
� ' " " ° " " "m"� ' " " ° " '° "m°' Instantaneous Pickup,1.5X to 12X
aQao Characteristic Trip Curve No.613-8
5�� , _ � ' i 500� The time-current curve information is to be used
`°°° i i i i I °°°°
- I for application and coordination purposes only.
3oaa i - i I
� I � I I I 300� Curves apply from-30°C to+60°C(-22°F to
�oaa � I � I I I ,Qoo +140°F)ambient temperature.
I I I III
„�� I I I '��� Notes:
'9oa
� � � I; The end of the curve is determined by the
� �� � � �� � � � '� interrupting rating of the circuit breaker.
boo I I I I I I I I I soo Total clearing times shown include the response
�°° i i_ i i s°° times of the trip unit,the circuit breaker opening,
'0° � i _ I.I� °°° and the extinction of current.
_—I _ _._ I I —I.
,oa I I I I I 3aa The instantaneous region of the trip curve shows
I I I maximum total clearing times.Actual clearing
�°° '°° times in this region can vary depending on the
„a „o circuit breaker mechanism design and other
factors.The actual clearing time can be
INSTANTANEOUS considerably faster than indicated.Contact your
aa PI%KUP
aa ,,, local sales office for additional information.
sa so See trip curve 613-6 on page 112 for long-time
,a --_ so pickup and delay trip curves.
<a � '� ao
aa 5 x 10 x - I_li �o
za I zo
is i II is
� I
� II
s � s
n
� s s
z
� a i �'I a
�
� 3 II �
L , II
� z
- ,., i !I ,.s
� i
s ii s
, ! � s
� i
< � i a
3 � ii a
, Ili ,
15 1.5x 2z 3z 4: 6x 8z 12x �— I�I '5
�
i
as os
o� �
oa oa
.oz—1 CYCLE .oz
�Y2 CYCLE
om �
MULTIPLES OF SENSOR RATINGry In � e N � ^m f Curve No.osia7COOOa
( � Drawing No,648095-613-08
114
�O 2006 Schneider Electric All Rights Reserved Schneider 02/2006
�Electric
Page 34 of 42
M-frame, P-frame, R-frame and NS630b–NS3200 Electronic Trip Circuit Breakers
Section 11—Trip Curves
Table 72: Instantaneous Override Values Characteristic Trip Curve
UUIEC Circuit Breaker Instantaneous Override�
(kA RMS)
800 10±10%
� Note:Faults at or above instantaneous override value will be cleared at 25 msec or less.
116
�O 2006 Schneider Electric All Rights Reserved Schneider 02/2006
�Electric
Page 35 of 42
6 5 i
O�cO 2182 D °ro/ENGINEER METRIC DWG FRmewo�a i aROOUCnoN eE�EnsE ��oc Ec Ec�� o3�ai-oa
FR016280 B 1 3.0 TRIP WAS 5.0 TRIP.A��(L11. 2�➢C�EC EC 04-08-03
2 ChIANGE iABLE 2C ➢C EC EC 04-08-03
3 PJ WAS PG PB �C EC EC 04-08-03
Fk�19293 C 1 F�➢6 2CLCASE�ASH N�-Ol - BMM PL LFkSON 04��06-04
2 F�➢CIIRRENi Ek iABULAiI�N 2B BMM PL LFRSON 04-06-04
3 App NOTE� ?B BMMIPL Lf+kSON G4-06-04
FR020430 � 1 NOit 3,RMV-01 AMPERAuE SEiiIN6S 2-C SJ6 PPL LFRSI]N 05-28-04
2 FD�MAiER1aL i�-01 LURRENi ER ipB 1-B SJ6 PPL LARSON OS-28-04
3 REVISE MTERRUPi RaiIN6 iaBLE 2-C SJ6 PPL LaRSON OS-26-04
- FR026895 E 1 NOiE 4,SiU�S FOR BIISS BAR WnS SiPBS - WP PPL LARSON 03-22-06]J
N�1E '
OO OO OO � �OO �, ry�s PARr rs vEN�oR souRCE coNTROUE�.
B1 �, ELECiRON[C TRLP C]RCUIT BREAKGR,STANDAR➢ MICROLOGIC
3,0 TRIP UNIT.CLD,
➢1
3, 3REAKERS TD BE SUPPLIED WITH TYPE F PWG,
TYPE F PWL AMPERA6E SFTTINGS
?00 TYPE F 84% 86% B8% 90`/. 92% 94% 96% 98'/. 100`/.
0320 2L82 672 688 704 720 736 752 768 794 800
I
4, BREAKERS T� 6E SUPPL[ED WITH STU�S F�R BUSS BAR ON
C LME/TOP SIDE AND W[TH WGS ON LOAD/B�TTOM S[OE C
5, A6ENCIES��3 POLE UL LISTED
IEC
� 6, INTERRUPTMG RATING
(Q
(p 99.5 SS ➢3
CIRCUIT UL/CSA RAT]NG C60 Hz) �EC 60947-2 RAT]NG C50/60 Hz)
i 199 BREAKER 240 Vac 380/415 Vac
240 Vac 480 Vac 600 Vac Icu I�s lcu Ics
� C3 PJ 100 kA 65 kA 25 kA 65 kA 35 kA 50 kA 25 kA �
'A 2i0 7, LEVEL OF OPER9TIDN ABOVE 80'/. C�NTINU�US LDAD REQUIRES
i8� � 3 SPEQAL TESTIN6, INSTALLATION AND APPLICATIDN
REGU]REMENTS?ER VtN�OR_ITERA?URE
64,9 :2l
� 6.S 7,5 !-�
B3
g B
CURkENT Ek PRODUCTIDN P/N BREAKER POLES VOLTS UV(IEG PWG TYPE
FRD26895 03�0 218� PJ800 3 600(690) F
196.553 146.5 � �
]07.5 � 100
�� �� �� �
�
7� 70
�32Eb �
A A
➢0 NOT _ - p LFANE 03-21�03 � mn.a,rous Mi.xuora�.�z
_CALE _y m � '�x ' �no»c,v
PkiNT �'_ �e n t „ ��-„°" t CZECHOWSKt 03-21-03
"��w�u� m���'�''m �.�i cz�ctiffws�t �-a��oa s�re cooe CIRCUIT Br'�AKCI� <E309A;
� �y SS?A93 WWd10 p:-.Itl��/-l01 -
�oor3/8 ��W11��9�9e�M19 AP-lIXl N19h1P um.�new3�u� �nu��. � o
�%'��,��-0�.+ ���:o���� HC6/FIC7 PGA 0320_2182 ��i p
( 5 4 '1` 3 � I �