HomeMy WebLinkAboutB14-0253 fireplace cut sheets Canad�i
�ook for the EnerGuide
Gas Fireplace Energy
Efficiency Rating in this brochure
Based on CSA P.4.1-09
Vermont Castings Group
149 Cleveland Drive•Paris,Kentucky 40361
www.vermontcastingsgrou p.com
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KH LDV Series
Direct Vent Gas Fireplace
Models:
KH LDV400, KH LDV500, KH LDV600
. -
IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT
FOLLOWED EXAC7LY, A FIRE OR EXPLOSION MAY
RESULT CAUSING PROPERTY DAMAGE, PERSONAL
INJURY OR LOSS OF LIFE.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier,call the fire
department.
— Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
WARNING:Improper installation,adjustment,alteration,
services or maintenance can cause injury or property
damage. Refer to this manual. For assistance or
additional information consult a qualified installer,
service agency or the gas supplier.
This appliance may be installed in an aftermarket*,
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by Iocal codes.
This appliance is only for use with the type of gas
inciicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified
kit is used.
* Aftermarket: Completion of sale, not for purpose of resale,from
the manufacturer.
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Installation and Operating
Instructions
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HOT GLASS WILL
CAUSE BURNS.
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DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
Q�S I��,
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SA S�
C' O CERTIfIED �
FR T I E�� �
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future refer-
ence.
73D0024 �1/13 Rev.26
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KHLDV Series Gas Fireplace CONTENTS
Thank you and congratulations on your purchase of an Vermont Castings Group Fireplace.
PLEASE READ THE INSTALLATION AND OPERATION INSTRUCTIONS BEFORE USING THE APPLIANCE!
IMPORTANT: Read all instructions and warnings carefully before starting installation.
Failure to follow these instructions may result in a possible fire hazard and will void the warranty.
Important Safety Information .................................... 3
CodeApproval............................................................4
Product Features........................................................ 5
High Elevations...................................................... 5
Gas Pressures....................................................... 5
Gas Specifications & Orifice Size .......................... 5
Fireplace 8� Framing Dimensions..............................6
Pre-Installation Information.......................................7
Before You Start..................................................... 7
Fireplace Framing.................................................. 7
Fireplace Location.................................................. 8
Clearances..................................................................9
Secure Fireplace....................................................... 10
Finishing Material..................................................... 10
Venting Installation....................................................11
Installatiorr Precautions.........................................11
Installation Clearar�ces..........................................11
Installation Planning............................................. 12
Vertical Termination.............................................. 12
Horizontal Termination ......................................... 12
How to Use a Vent Graph.................................... 14
Vertical Sidewall Installation................................. 15
Vertical/Horizontal Termination Configurations.... 16
Below Grade Installation...................................... 17
Vertical Through-the-Roof Applications................ 18
Installation for Vertical Termination ...................... 19
Fireplace Installation................................................21
Check Gas Type................................................... 21
Install Gas Piping ................................................21
Check Gas Pressure -Millivolt................................23
Electrical Installation -Millivolt...............................23
Electrical Wiring ................................................... 23
Remote Wall Switch Installation -Millivolt.............24
Optional Fan/Blower Systems -Millivolt................24
Operating Instructions -Millivolt............................27
Lighting Pilot for the First Time ............................ 27
Lighting Pilot ........................................................ 28
Lighting Burner.....................................................29
To Turn Off Gas....................................................29
2
Check Gas Pressure -Signature Command.......... 30
Electrical Installation -Signature Command......... 30
Electrical Wiring................................................... 30
Junction Box Wiring............................................. 31
Command Center Wall Installation....................... 31
Wall Switch Installation ........................................ 31
Signature Command Wiring Diagram.................. 32
Fan/Blower Systems -Signature Command.......... 33
Operating Instructions -
Signature Command..........................................34
Operating Instructions.......................................... 35
To Turn Off Gas.................................................... 35
Signature Command System
Operation Instructions.......................................... 36
Touch Screen Remote Control Operation............ 39
Glass Removal..........................................................45
Final Installation.......................................................46
Brick, Light Bulb and Lens Installation.................46
Rock Wool Placement..........................................46
Log Placement 400/500 Series............................48
Log Placement 600 Series................................... 5Q
Cleaning and Maintenance...................................... 53
Burner, Pilnt and Control Compartment............... 53
PilotFlame........................................................... 53
BurnerFlame....................................................... 53
Venting System.................................................... 54
GlassDoor........................................................... 54
Logs..................................................................... 54
RockWool ........................................................... 54
Troubleshooting....................................................... 55
Replacement Parts................................................... 58
Firebox Components............................................ 58
Standing Pilot Millivolt Control ............................ 59
Signature Command System...............................61
Logs..................................................................... 63
Venting Components............................................ 64
Massachusetts Residents Only...............................66
Warranty....................................................................67
Efficiencies................................................................68
, �.«. .: �3�002.4
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LIMITED LIFETIME WARRANTY POLICY
LIFETIME WARRANTY
The following components are warranted for life to the original owner, subject to proof of purchase:
Firebox, Combustion Chamber, Heat Exchanger, Grate and Stainless Steel Burners.
FIVE YEAR WARRANTY
The following components are warranted five(5)years to the original owner,subject of proof of purchase:
Ceramic Fiber Logs.
BASIC WARRANTY
Vermont Castings Group warrants the components and materials in your gas appliance to be free from
manufacturing and material defects for a period of two years from date of installation.After installation,
if any of the components manufactured by Vermont Castings Group in the appliance are found to be
defective in materials or workmanship, Vermont Castings Group will, at its option, replace or repair the
defective components at no charge to the original owner. Vermont Castings Group will also pay for
reasonable labor costs incurred in replacing or repairing such components for a period of two years
from ciate of installation.Any products presented for warranty repair must be accompanied by a dated
proof of purchase.
This �imited Lifetime Warranty will be void if the appliance in not installed by a quaiified installer in ac-
cordance with the installation instructions.The Limited Lifetime Warranty will also be void if the appliance
is not operated and maintained according to the operating instructions supplied with the appliance,and
does not extend to(1)firebox/burner assembly damage by accident,neglect,misuse,abuse,alterations,
negligence of others, including the installation thereof by unqualified installers, (2)the costs of removal,
re�nstallation or transportation of defective parts on the appliance, or (3) incidental or consequential
damage.All service w�rk must be performed by an authorized service representative.
This warranty is expressly in lieu of other warranties, express or implieti, including the warranty of
merchantability of fitness for purpose and of all other obligations or liabilities. Vermont Castings Group
does not assume for it any other obligations or liabilities in connection with sale or use of the applian�e.
It states that do not allow limitations on how long an implied warranty lasts, or do not a�low exclusion
of indirect damage, those limitations of exclusions may not apply to you.You may also have additional
rights not covered in the Limited Lifetime Warranty.
Verm�nt Castings Group reserves the right to investigate any and all the claims against the Limited
Lifetime Warranty and decide upon method of settlement.
IF WARRANTY SERVICE IS NEEDED...
1. Contact your supplier. Make sure you have your warranty, your sales receipt and the model/serial
number of your Vermont Castings Group product.
2. DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF.
73D0024
67
Requirements for the Commonwealth of
Massachusetts
This product must be installed by a licensed plumber or
gas fitter when installed within the Commonwealth of
Massachusetts.
Note Regarding Vented Products
Flex line installation must not exceed 36 inches and must
have a T shutoff valve.
Any residence with a direct vent product must have a CO
detector installed in the residence.
Installation of the fireplace or vented gas log in the State
of Massachusetts requires the damper to be permanently
removed or welded in the fully open position.
In addition, neither a naturally vented gas log nor a vent-
free product may be installed in a bedroom or bathroom in
the State of Massachusetts.
All gas fitting and installation of this heater shall only be
done by a licensed gas fitter or licensed plumber.
For all side wall horizontally vented gas fueled equipment
installed in every dwelling, buildi�g or structure used in
whole or in part for residential purposes, inc!uding those
owr,ed or operated by the Commonwealth and where the
side wall exhaust vent termination is less than seven(7)feet
above finished grade in the area of the venting,including but
not limited to decks and porches,the following requirements
shall be satisfied:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wal! horizontal vented
gas fueled equipment, the installing piumber or gas fitter
shall observe that a hard wired carbon monoxide detector
with an alarm is installed on each additional fevel of the
dwelling, building or structure served by the side wall
horizontal vented gas fueled equipment. It shall be the
responsibility of the property owner to secure the services
of qualified licensed professionals for the installation of hard
wired carbon monoxide detectors.
In 4he event that the side wall horizontally vented gas fueled
equipment is installed in a crawl space or an attic,the hard
wired carbon monoxide detector with alarm and battery
back-up may be installed on the next adjacent floor level.
In the event that the requirements of this subdivision can not
be met at the time of completion of installation, the owner
shall have a period of thirty (30) days to comply with the
above requirements; provided, however, that during said
thirty(30)day period,a battery operated carbon monoxide
detector with an alarm shall be installed.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance
with the above provisions shall comply with NFPA 720 and
ANSI/UL 2034 listed and IAS certified.
Signage
A metal or plastic identification plate shall be permanently
mounted to the exterior of the building at a minimum height
..
of eight(8)feet above grade directly in line with the exhaust
vent terminal for the horizontally vented gas fueled heating
appliance or equipment.The sign shall read, in print size no
less than one-half(1/2)inch in size,"GAS VENT DIRECTLY
BELOW, KEEP CLEAR OF ALL OBSTRUCTIONS".
Inspection
The state or local gas inspector of the side wall horizontally
vented gas fuelled equipment shall not approve the
installation unless,upon inspection,the inspectorobserves
carbon monoxide detectors and signage installed in
accordance with the provisions of 248 CMR 5.08(2)(a)1
through 4.
Exemptions
The following equipment is exempt from 248 CMR
5.08(2)(a)1 through 4:
• The equipment listed in Chapter 10 entitled"Equipment
Not Required To Be Vented" in the most current edition
of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas
fueled equipment installed in a room or structure
separate from the dwell�ng, building or structure used
in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wal!
horizontally vented gas equipment provides a vent;ng
system design or venting system components with the
equipment, the instructions provided by the manufacturer
for installation of the equipment and the venting system
shalf include:
• Detailed instructions for the installation of the venting
system design or the venting system components; and
• A complete parts list for the venting system design or
venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wali
horizontally vented gas fueled equipment does not provide
the parts for venting the flue gases, but icientifies "special
venting systems", the following requirements shall be
satisfied by the manufacturer:
• The refereneed "special venting system" instructions
shall be included with the appliance or equipment
installation instructions; and
• The "special venting systems" shall be Product
Approved by the Board, and the instructions for that
system shall include a parts list and detailed installation
instructions.
Acopy of all installation instructions for all ProductApproved
side wall horizontally vented gas fueled equipment, all
venting instructions, all parts lists for venting instructions,
and/or all venting design instructions shall remain with
the appliance or equipment at the completion of the
installation.
73D0024
.
IMPORTANT SAFETY INFORMATION KHLDV Series Gas Fireplace
INSTALLER
Please leave these instructions with the appliance
OWNER
Please retain these instructions for future reference.
• Read this owner's manual carefully and completely before trying to assembie,operate,
or service this fireplace.
• Any change to this fireplace or its controls can be dangerous.
• Improper installation or use of this fireplace can cause serious injury or death from
fire, burns, explosions, electrical shock and carbon monoxide poisoning.
This fireplace is a vented product. This fireplace must be
properly installed by a qualified service person.The glass
door must be properly seated and sealed. If this unit is not
properly installed by a qualified service person with glass
door properly seated and sealed, combustion leakage
can occur.
CARBON MONOXIDE POISONING: Early signs of carbon
monoxide poisoning are similar to the flu with headaches,
dizziness and/or nausea. If you have these signs,the fire-
place may not have been installed properly. Get fresh air
at once! Have the fireplace inspected and service�l by a
qualified service person. Some people are more affected
by carbon monoxide than others.These include pregnant
women, people with heart or lung disease or anemia,
those under the influence of alcohol, and those at high
altitudes.
Propane/LP gas and natural �as are both odorless. An
odor-making agent is added to each of these gases. The
odor helps you detect a gas leak.However,the odor added
to these gases can fade.Gas may be present even though
no odor exists.
Make certain you read and understand all warnings. Keep
this manual for reference. It is your guide to safe and proper
operation of this fireplace.
1. This appliance is only for use with the type of gas
indicated on the rating plate. This appfiance is not
convertible for use with other gases unless a certified
kit is used.
2. For propane/LP fireplace, do not place propanelLP
supply tank(s) inside any structure. Locate propane/
LP supply tank(s) outdoors. To prevent performance
problems,do not use propane/LP fuel tank of less than
100 Ibs. capacity.
3. If you smell gas
• shut off gas supply.
• do not try to light any appliance.
• do not touch any electrical switch; do not use any
phone in your building .
• immediately call your gas supplier from a neigh-
bor's phone. Follow the gas supplier's instruc-
tions.
73D0024
4. Never install the fireplace
5.
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Fi
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0
10
11
• in a recreational vehicle
• where curtains, furniture, clothing, or other flam-
mable objects are less than 42"from the front,top,
or sides of the fireplace
• in high traffic areas
• in windy or drafty areas
This fireplace reaches high temperatures. Keep chil-
dren and adults away from hot surfaces to avoid burns
or clothing ignition. Fireplace will remain hot for a time
after shutdown. Allow surfaces to cool before touch-
ing.
Young children should be carefully supervised when
they are in the same room as the appliance.Toddlers,
young children and others may be susceptible to
accidenta! contact burns.A physical barrier is recom-
mended if there are at risk individuals in the house.To
restrict access to a fireplace or stove,install an adjust-
able safety gate to keep toddlers, young children and
other at risk individuals out of the room and away from
hot surfaces.
Do not modify fireplace under any circumstances.Any
parts removed for servicing must be replaced prior to
operating fireplace.
Turn fireplace off and let cool before servicing, install-
ing,or repairing.Only a qualified service person should
install, service, or repair the fireplace. Have burner
system inspected annually by a qualified service
person.
You must keep control compartments, burners, and
circulating air passages clean. More frequent clean-
ing may be needed due to excessive lint and dust.
Turn off the gas valve and pilot light before cleaning
fireplace.
Have venting system inspected annually by a quali-
fied service person. If needed, have venting system
cleaned or repaired. Refer to Cleaning and Mainte-
nance, Page 49.
Keep the area around your fireplace clear of combus-
tible materials, gasoline, and other flammable vapor
and liquids. Do not run firepl�ce where these are used
or stored. Do not place items such as clothing or deco-
rations on or around fireplace.
3
KHLDV Series Gas Fireplace IMPORTANT SAFETY INFORMATION and CODE APPROVAL
12. Do not use this fireplace to cook food or burn paper or
other objects.
13. Never place anything on top of fireplace.
14. Do not use any solid fuels (wood, coal, paper, card-
boar�, etc.) in this fireplace. Use only the gas type
indicated on rating plate.
15. This appliance, when installed, must be electrically
grounded in accordance with local codes or in the
absence of local codes, with the National Electrical
Code,ANSI/NFPA 70,or the Canadian Electrical Code,
CSA C22.1.
16. Do not obstruct the flow of combustion and ventifation
air in any way. Provide adequate clearances around
air openings into the combustion chamber along with
adequate accessibility clearance for servicing and
proper operation.
17. When the appliance is installed directly on carpeting,
tile or other combustible material other than wood
flooring, you must set appliance on a metal or wood
panel or hearth pad extending the full width and depth
of the appliance.
18. Do not use fireplace if any part has been exposed to
or has been under water. Immediately call a qualified
service technician to inspect the appliance and replace
any part of the control system and any gas controi
which as been submerged in water.
19. Do not operate fireplace if any log is broken.
20. Do not use a blower insert, heat exchanger insert, or
any other accessory not approved for use with this
fireplace.
21. Do not operate the fireplace with glass door removed,
cracked, or broken.
CODE APPROVAL
Direct Vent type appliances draw al� combustion air from
outside of the dwelling through the vent pipe.
These appliances have been tested by CSA and found to
comply with the established standards for DIRECT VENT
GAS FIREPLACE HEATERS in the USA and Canada as
follows;
LISTED VENTED GAS FIREPLACE HEATER
TESTED TO:ANSI Z21.88-2009/CSA 2.33-2009
STANDARDS
A manufactured home (USA only) or mobile home OEM
instalfation must conform with the Manufactured Home
Construction and Safefy Standard, Title 24 CFR, Part
3280, or when such a standard is not applicab�e, the
Standard for Manufactured Home Installations,ANSI/
NCSBCS A225.1,or Standard for Gas Equipped Recre-
ational Vehicles and Mobile Housing, CSA Z240.4.
4
IMPORTANT:
PLEASE READ THE FOLLOWING
CAREFULLY
It is normal for fireplaces fabricated of steel to give off
some expansion and/or contraction noises during the
�start up or cool down cycie.Similar noises are found with
your furnace heat exchanger or car engine.
IMPORTANT:
PLEASE READ THE FOLLOWING
CAREFULLY
It is not unusual for gas fireplaces to give off some
odor the first time it is burned. This is due to the
manufacturing process.
Please ensure that your room is well ventilated
during burn off—open ail windows.
It is recommended that you burn your fireplace for at
least ten (10) hours the first time you use it. Place the
fan switch in the "OFF" position during this time.
Never connect unit to private (non-util-
ity) gas weils. This gas is commonly
known as wellhead gas.
NATIONAL
FIREPLACE
INSTITUTE'
CERTIFIED
www.rdicortiFied.org
We recommend that our gas
hearth products be installed
and serviced by profes-
sionals who are certified in
the U.S. by the National
Fireplace Institute� (NFI) as
NFI Gas Specialists.
■ ,��
RNiNC� ;�
HOT GLASS WILL
CAUSE BURNS.
'"� DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
73D0024
REPLACEMENT PARTS KHLDV Series Gas Fireplace
VENTING COMPONENTS FOR 5"x 8"
Qty./
Current Old
Duravent Duravent
or Vermont or Vermont
Castings Group Castings Group
Selkirk Metal-Fab
Item Box Description Part no. Part no. Part no. Part no.
, 1 1 Horizontal Termination Cap w/Built-In Vinyl Siding BHR58TK9 --
� Standoff Heat Deflector, Firestop and Adjustable
Pipe 11"to 145/s"
, 1 1 hiorizontal Termination Cap Buiit-In Viryl Siding Standoff, BHS58TK --
Heat Deflector, Firestop, 90° Elbow and Adjustable
Pipe 11"to 145/s"
1 1 Horizontal Termination Cap w/Built-fn Vinyl Siding Standoff, BHSF58TK --
Heat Deflector, Firestop, Flexible Pipe 20"to 48",Adapter
1 1 Horizontal Termination Cap Built-In Vinyl Siding Sta�doff, KHLBHS58TK --
Heat Defiector, Firestop, 90° Elbow and Adjustable
Pipe 11"to 145/a", 24"Section of Pipe
1 8 Horizontal Termination w/ 1"Firestop BHR58T/8
1 1 Horizontal High Wind Termination Cap 58DVA-HC 1285 5DT-HC
2 1 Horizontal Termination Cap SDHT
2 1 Vertical Termination `see below `see below 5DT-VC 5DVT
2 1 Extended Vertical Termination 58DVA-VCE 1283 --
2 1 High Wind Vertical Termination 58DVA-VCH 1291 --
3 4 6"Pipe Length 58DVA-06 1208 5DT-06 5D6
3 4 9"Pipe Length 58DVA-09 1207 5DT-09
3 4 12"Pipe Length 58DVA-12 1206 5DT-12 5D12
3 4 24"Pipe Length 58DVA-24 1204 5DT-24 5D24
3 4 36"Pipe Length 58DVA-36 1203 5DT-36 5D36
3 4 48"Pipe Length 58DVA-48 1202 5DT-48 5D48
4 4 8�/2"Pipe Extension 58DVA-08A -- 5DT-AJ
4 4 16"Pipe Extension 58DVA-16A -- --
5 4 45° Elbow 58DVA-E45 1245 5DT-EL45 5D456
5 4 45°Swivel Elbow -- -- 5DT-EL45
6 4 90° Elbow 58DVA-ESO 1290 5DT-EL90S 5D906
6 4 90°Swivel Elbow -- 1290G 5DT-EL90S
7 6 Flashing,0/12 to 6/12 Roof Pitch 58DVA-F6 1243 5DT-AF6 5DF
7 Steep Roof Flashing 58DVA-F12 12A3S --
8 6 Storm Collar 58DVA-SC 1253 5DT-SC SDSC
9 4 Firestop 58DVA-FS 1263 5DT-FS SDFS
9 3"Firestop FS38 FS38 --
10 1 Vinyl Siding Standoff 58DVA-VSS 1250 5DT-VS 5DVS
. 11 Attic Insulation Shield(not shown) 58DVA-IS -- --
,
DURAVENT 58DVA-VC/1280 VERTICAL CAP CANNOT BE USED WITH THIS FIREPLACE.
For more information about, or instructions for, the venting
components referenced above, please contact the component
manufacturer:
Selkirk Corporation:www.selkirkcorp.com or 800-992-8368
Duravent: www. duravent.com or 800-835-4429
Metal-Fab, Inc.:www.metai-fabinc.com or 316-943-2351
73D0024
65
KHLDV Series Gas Fireplace REPLACEMENT PARTS
VENTING COMPONENTS
5
6
/
64
2
7
:
4
3 �
10
9
0
0
0
0
O o
0
0
73D0024
PRODUCT FEATURES KHLDV Series Gas Fireplace
• This appliance has been certified for use
with either natural or propane gas. See
appropriate data plates.
• This appliance is not for use with solid
fuels.
• The appliance is approved for bedroom or
bedsitting room installations.
• The appliance must be installed in accor-
dance with local codes if any. If none exist
use the current installation code. ANSI
Z223.1/NFPA 54 in the USA, CSA B149 in
Canada.
• This appliance is mobile home approved.
• The appliance must be properly connected
to a venting system.
• The appliance is not approved for closet or
recessed installations.
HIGH ELEVATIONS
FP2124
Input ratings are shown in BTU per hour and are certified
without deration for elevations up to 4,500 feet (1,370
m)above sea level.
For elevations above 4,500 feet (1,370 m) in USA,
installations must be in accordance with the current
ANSI Z223.1/NFPA 54 and/or local codes having juris-
I diction.
I In Canada,please consult provincial and/or local authori-
ties having jurisdiction for installations at elevations
above 4,500 feet(1,370 m).
GAS PRESSURES
Natural Pro ane LP
Inlet Minimum 4.5"w.c. 11.0"w.c.
Inlet Maximum 10.5"w.c. 13.0"w.c.
Manifold Pressure 3.5"w.c. 10.0"w.c.
73D0024
Figure 1-
KHLDV Series Fireplace
(shown with Millivolt)
Access Panel
Blower Control
(optional)
Light Control
Off/PiloVOn Knob
Hi/Lo Knob
On/Off/RS Switch
GAS SPECIFICATIONS 8� ORIFICE SIZE
Max. lnput Min. lnput
Model Fuel Btu/h Btu/h
KHLDV400NV Nat. 40,000 28,500
KHLDV400PV L 40,000 30,500
KHLDV400NTSC Nat. 40,000 28,500
KHLDV400PTSC LP 40,000 30,500
KHLDV500NV Nat. 50,000 35,500
KHLDV500PV LP 50,000 38,500
KHLDV500NTSC Nat. 50,000 35,500
KHLDV500PTSC LP 50,000 38,500
KHLDV600NTSC Nat. 60,000 41,500
KHLDV600PTSC LP 57,000 40,000
Orifice Size
Model Fuel Front Rear
KHLDV400 Nat. #49 .073" #35 .110"
KHLDV400 LP #56 .0465" #52 .0635"
KHLDV500 Nat. 2.3 mm #30 .1285
KHLDV500 LP #55 .052" #50 .070"
KHLDV600 Nat. 2.35 mm #20 .161"
KHLDV600 LP #54 (.055") #49 (.073")
5
KHLDV Series Gas Fireplace FIREPLACE and FRAMING DIMENSIONS
R �
Figure 2-
Firep/ace and Framing Dimensions
Min.Rough
Opening
Q H
Min.Rough
Opening
Height! —
�
�
� M
� E �
-�P-Min.Rough Opening Width �-
i
Ref. KHLDV400 KHLDV500 KHLDV600
1/2"or 5/8"
w,�
��
M
.
M ��
,�___ II
A 4415/,s" (1141 mm) 4815/,s" (1243 mm) 55" (1397 mm)
B 35Y2' (902 mm) 39'/2' (1003 mm) 45" (1143 mm)
C 32" (813 mm) 36" (914 mm) 42" (1067 mm)
D 14'/�s" (357 mm) 161/,s" (405 mm) 19Y,s" (484 mm)
E 28�/a" (714 mm) 32'/a" (816 mm) 38Ya" (968 mm)
F 30" (762 mm) 30" (762 mm) 36" (914 mm)
G 38�/is" (967 mm) 38'/is" (967 mm) 44'/is" (1119 mm)
H 23'/a" (606 mm) 23'/s" (606 mm) 24�/a" (616 mm)
' I 443/a" (1127 mm) 443/a° (1127 mm) 505/,s" (1278 mm)
J 89/is" (218 mm) 89/�s" (218 mm) 89/is" (218 mm)
K 4'/a" (108 mm) 4Ya" (108 mm) 4�/a" (108 mm)
L 4" (102 mm) 4" (102 mm) 4" (102 mm)
M 38'/is" (976 mm) 38�/is' (976 mm), 44�/,s" (1129 mm)
N 1" (25 mm) 1" (25 mm) 1" (25 mm)
Framing Dimensions
O 443/a" (1137 mm) 443/a" (1137 mm) 509/,s" (1284 mm)
P 455/,s" (1153 mm) 495/,s" (1253 mm) 55'/z" (1410 mm)
Q 23'/a" (606 mrr2) 23'/a" (606 mm) 24�/i' (622 mm)
R 535/s" (1362 mm) 56'/,s" (1434 mm) 603/a" (1543 mm)
S 75'/a" (1927 mm) 79'/e" (2029 mm) 8515/,s" (2183 mm)
T 3715/is" (964 mm) 3915/,s" (1014 mm) 43Ya" (1099 mm)
Unit framing is to be rectangular front to Do not fill spaces around firebox with
back. Failure to do so will cause fire and insulation or other materials. This could
' damage to property. : cause a fire.
REPLACEMENT PARTS KHLDV Series Gas Fireplace
LOGS
KHLDV601
LOGS
Item Description Qty. KHLDV400 KHLDV500 KHLDV600
1. Log#1 1 73D0539 73D0200 20301946
2. Log#2 1 73D0540 73D0201 20301947
3. Log#3 1 73D0541 73D0202 20301948
4. Log#4 1 73D0542 73D0203 20301949
5. �og#5 1 73D0543 73D0204 20301950
6. �og#6 1 73D0544 73D0205 20301951
_ ___ _ -
7. Log#7 1 73D0545 73D0206 20301952
73D0024 73D0024 63
KHtDV Series Gas Fireplace REPLqCEMENT PARTS
SIGNATURE COMMAND SYSTEM
KHLDV KHLDV KHLDV KHLDV KHLDV KHLDV
Item Desc. Qt . 400NTSC 400PTSC 500NTSC 500PTSC 600NTSC 600PTSC
1. Gas Valve Assembl 1 80D0001 80D0002 80D0001 80D0002 80D0001 80D0002
2. Pilot Assembl 1 80D0039 80D0040 80D0039 80D0040 80D0039 80D0040
3. Control Box,auxilia shut-off 1 80D0037 80D0038 80D0037 80D0038 80D0037 80D0038
4. Command Center SCS 1 80D0005 80D0005 80D0005 80D0005 80D0005 80D0005
5a. Tube, Rear,Venturi 1 73D349K 73D3549K 54D0564 54D0564 20301880 20301880
5b. Tube, Front,Venturi 1 73D0562K 73D0562K 43D0185 43D0185 43D0185 43D0185
5c. Rear Tube,Tee to Solenoid 1 20300345 20300345 20300345 20300345
5d. Rear Tube, Solenoid to Venturi 1 73D3528K 73D3528K 73D3528K 73D3528K �
5e. Tube, Front,Throu h-wail 1 73D0146K 73D0146K 73D0146K 73D0146 v
-- --
f. Rear Tube, Sols�oid to Union 1 -- -- -- 20301881 20301881
5g. Front Tube,Tee to Union 1 -- -- -- - 20300615 20300615
6, Flexhose w/Shutoff Vaive 1 69DQ030 69D0030 69D0030 69D0030 69D0030 69D0030
_ 7a. Rear Injector 1 58D0102 58D0052 57D0679 57D0680 20301817 20301958
7b Front In ector 1 57D0612 58D0056 56D3059 62D3005 20H3155 20H3146
8a. Rear Burner Assembl 1 73D3270 73D3270 73D3268 73D3268 20302746 20300556
8b. Front Burner Assembl 1 73D3269 73D3269 73D3267 73D3267 20300555 20300555
9. Venturi 1 69D1026 69D1026 69D1026 69D1026 69D1026 69D1026
9a. Air Shutter 1 69D1027 69D1027 69D1027 —
10. Wire Valve/Control Board SCS 1 80D0010 80D0010 80D0010 80D0010 80D0010 80D0010
(not shown)
11. Wire AC Module SCS(not shown) 1 80D0009 80D0009 80D0009 80D0009 80D0009 80D0009
12 Cable,CC/CB 24"SCS(not shown) 1 80D0008 80D0008 80D0008 80D0008 80D0008 80D0008
_ 13. Remote Transmitter(full function) 1 TSFRSC TSFRSC TSFRSC TSFRSC TSFRSC TSFRSC
14 AC Module 1 SCSACM SCSACM SCSACM SCSACM SCSACM SCSACM
15. Solenoid(notshown) 1 20301204 20301204 20301204 20301204 20301204 20301204
16 Flame Baffle 1 -- — -- 20302747 20301814
Accessories
Ref. Description Qty. KHLDV400 KHLDV500 KHLDV600
_17 Forged Andiron 13 2 FAI13 FAI23 FAI23
17 Forged Andiron 16 2 FAI16 FAI16 FAI16
18 Cast Iron 12�/z 2 CAI121l2 CAI121/2 CAI121/2
19. SCS Wall Extension Kit 1 SCSWEK SCSWEK SCSWEK
(15'Wire, Rough-in Box,Wall Cover
20. Decorative Door Kit 1 KHL400ADBT KHL500ADBT n/a
Fuel Conversion Kits -Signature Command System
Natural Gas to LP
KHLDV400
KHLDV500
KHLDV600
LP to Natural Gas
KHLDV400
KHLDV500
KHLDV600
Kit#KHL400CKPS
Kit#KHL500CKPS
Kit#KHL600CKPS
Kit#KHL400CKNS
Kit#KHL500CKNS
Kit#KHL600CKNS
PRE-INSTALLATION INFORMATION KHLDVSeries Gas Fireplace
BEFORE YOU START
Read this homeowner manual thoroughly and follow all
instructions carefuily. Inspect all contents for shipping
damage and immediately inform your dealer if any damage
is found. Do not install any unit with damaged,incomplete,
or substitute parts. Check your packing list to verify that
all listed parts have been received. You should have the
following:
• Firepiace(Firebox and Burner System)
• Log Set
° Rock Woof
• Noncombustible Panel
ITEMS REQUIRED FOR INSTALLATION
• Phillips Screwdriver • Framing Materials
• Hammer • Wall Finishing Materials
• Saw and/or saber saw • Level
• Measuring Tape • Pliers
• Electric Drill and Bits • Square
• Pipe Wrench • Tee Joint
• Noncombustible finishing material or dura-rock*
• Caulking Material (noncombustible)
• Fireplace Surround Material(noncombustible)
• Piping Complying with Local Codes
• Pipe Sealant Approved for use with Propane/LPG
(Resistant to sulfur compounds)
"Only used if desired to cover painted face other than using tiles
or marble. If tiles or marble are used around the face then the
non-combustible material is not needed.
COLD CLIMATE INSULATION
If you live in a cold climate, seal all cracks
around your appliance,and wherever cold air
could enter the room, with noncombustible
material.It is especially important to insulate
the outside chase cavity between the studs
and under the floor on which the appliance
rests, if the floor is above ground level.
NOTE: Refer to cold climate pilot information on Page 43
for more information on standing pilot vs. intermittent pilot
options.
62
73D0024 73D0024
FIREBOX FRAMING
Firebox framing can be built before or after the appliance
is set in place. Refer to Figure 2 for firebox dimensions
and framing. Construct firebox framing following Figure
2 for your specific installation requirements. The framing
headers may rest on the top of the firebox standoffs. Do
not bring headers below top of standoffs. NOTE: When
planning your framing and instatlation, keep in mind that
your gas line will come in on the right side of the box (as
you are facing it) and your electricity will come in on the
left side.
The firebox may be instal�ed directly on a combustible floor
or raised on a platform of an appropriate height. When
the firebox is instailed directly on carpeting, tile, or other
combustible material,other than wood flooring,the firebox
shall be installed on a metal or wood panel extending the
full width and depth of the enclosure.
KHLDV Series Gas Fireplace PRE-INSTALLATION INFORMATION
FIREPLACE L.00ATION
Plan for the installation of your appliance. This includes
determining where the unit is to be installed,the vent con-
figuration to be used, framing and finishing details, and
whether any optional accessories(i.e.blower,wali switch,
or remote control)are desired. Consult your local building
code agency to ensure compiiance with local codes,includ-
ing permits and inspections.
The following factors shoufd be taken into consideration:
• Clearance to side-wall,ceiling,woodwork,and windows.
Minimum clearances to combustibles must be main-
tained.
• This fireplace may be installed along a wall, across a
corner, or use an exterior chase. Refer to Figure 3 for
suggested locations.
• Location should be out of high traffic areas and away
from furniture and draperies due to heat from appli-
ance.
• Never obstruct the front opening of the fireplace.
• Do not install in the vicinity where gasoline or other
flammable liquids may be stored.
• Vent pipe routing.Refer to the Venting section found in
this manual for allowable venting configurations.
• These units can be installed in a bedroom.See National
Fuel Gas Code ANSI Z233.1/NFPA 54 — (current
edition),the Uniform Mechanical Code—(current edi-
tion),and Local Building Codes for specific installation
requirements.
• These units can be installed in a bathroom.
A Flat on Well C Island�` E Flat on Wall Corner'
B Cross Corner Q Room Divider" F Chase Installation
Y 6"Minimum
** Island(C)and room divider(D)installation is possible as long as the
horizontal portion of vent system(X)does not exceed 20'. Refer to
lnstalling Horizontal Termination Configmration on Page 16.
� When you install your fireplace in(D)room divider or(E)flat on wall
corner positions(Y),a minimum of 6"clearance must be maintained
from perpendicular wall and front of fireplace.
Figure 3-
Locating Gas Fireplace
�
REPLACEMENT PARTS
KHLDV Series Gas Fireplace
SIGNATURE COMMAND SYSTEM
400 Series ga „� /���, '
�
8a
8b
�J .�`,'�., a�.
;l'.. �'/
500 Series
13
00
600 Series
�,
13
Venturi
Gasket O
9 O
1 0. � 7a �5
° 5a
� � � � 5d
�• • e a
d
4
17,18
Shield,Pilot
�`�� . �
� �-
�c; �
f'� ,1
.•-,,�'
,�;��
��
73D0024 73D0024
8
� 5a
7a
9
_A O:
'
.1�
�
� � � a
7b
3 14
s
�� 5c
� � ��
5b � � j�
5e e /
Flex Hose
20H0022
��� I��� �"
,� �
6
�
, Flex
O' Hose
Venturi 7a � 20H0022
Gasket 5a
. �
�
� � 8 17,18
s� 15
5b � �
\ 5e m� 5c
�Y
s
�--�
/" •
1—��
—5b
7b
:+Z '.�,Y
:i,� :.°��i
1
' �l 6
�
8b ' +
/ 4
Flex Hose
� � 20N0022
�,�.4,.::.
,;', .;`�:
�:: ..� �
�:�
'
3 �
�
14
iE
�:�
C
' o O
�
�
� 5g
�
5f
61
KHLDV Series Gas Fireplace REPLACEMENT PARTS
STANDING PILOT — MILLIVOLT CONTROL
Item Descri tion Qt . KHLDV400NV KHLDV400PV KHLDV500NV KHLDV500PV
1. Gas Valve Assembl 1 37D0117 37D0118 37D0117 37D0118
2. Pilot Assembl 1 20H2O48 20H2O49 20H2O48 20H2O49
2C. Replacement Thermocou ie 1 37D1067 37D1067 37D1067 37D1067
21. Re lacement I niter w/wire 1 37D1069 37D1069 37D1069 37D1069
2T. Re lacement Thermo ile 1 37D1068 37D1068 37D1068 37D1068
3. Tube, Rear,Venturi 1 73D0050 74D0050 54D0564 54D0564
3. Tube, Front, Venturi 1 73D0562 73D0562 43D0185 43D1085
3. Tube, Rear,Throu h-wall 1 73D0145 73D0145 73D0145 73D0145
3. Tube, Front,Throu h-wal� 1 73D0146 73D0146 73D0146 73D0146
4. Flexhose w/Shutoff Valve 1 69D0030 69D0030 69D0030 69D0030
5. Rocker Switch 1 41 D0048 41 D0048 41 DOG48 41 D0048
6. Piezo I niter 1 14D0503 14D0503 14D0503 14D0503
7. Rear In'ector 1 58D0102 58D0052 57D0679 57D0680
7. Front In'ector 1 57D0612 58D0056 56D3059 62D3005
8. Rear Burner Assembl 1 73D3270 73D3270 73D2368 73D3268
8. Front Burner Assembl 1 73D3269 73D3269 73D3267 73D3267
9. Venturi 1 45D0600 45D0600 45D0600 45D0600
10. Wire Assembl 1 44D0500 44D0500 44D0500 44D0500
1Q. WireAssembl 1 44D0501 44D0501 44D0501 44D0501
Accessories
11. On/Off Remote Control 1 TSMT/ RCB/RCBE/ RCMT/WMTD
12. Thermostatic Remote Control 1 TSST/RCST/ RCT/ RCSTE/ RCSTEBA/ RCSITEA/WWTD
13. Wall Switch Kit 1 MVWS
14. Wall Thermostat Kit 1 WT
15. For ed Andiron 13" 1 FA113
15. Cast Iron 12�/z" 1 CAl121/2
Fuel Conversion Kits -Millivolt Control
f�atural Gas to LP
KHLDV400 Kit#KHL400CKP
KHLDV500 Kit#KHL500CKP
LP to Natural Gas
KHLDV400 Kit#KHL400CKN
KHLDV500 Kit#KHL500CKN
73D0024
.1,
CLEARANCES KHLDV Series Gas Fireplace
CLEARANCES TO COMBUSTIBLES
12"
(305 mm),
Max. Depth
72" (1829 mm)
Minimum
Ceiling
Follow these instructions carefully to
ensure safe installation. Failure to follow
instructions exactly can create a fire
hazard.
The appliance cannot be installed on a carpet,
tile or other combustible material other than
wood flooring. If installed on carpet or vinyl
flooring,the appliance shall be installed on
a metal, wood or noncombustible material
panel extending full width and depth of the
appliance.
2'/z" Max Depth
(64 mm)
�
16" (406 mm)
Min. From Opening
10" (254 mm}�
Min.From Opening
l' s" �� I
(152 mm) `� ye
Min. ��e,o/�h tilini
4
e� �
p�n/�9�
FP2�2$ Hearth 8"Min.
(203 mm)
Noncombustible
Figure 4-
C►earances from the mantel, ceiling, and side wall.
MANTEL CLEARANCES
NOTE: The combustible area above the facing must
not protrude more than 314"from the facing.If it does,
it is considered a mantel and must meet the mantel
requirements listed in this manual.
73D0024
Wall
12"
16" r`—"—
(406 mmT2'�z�(64 mm
,2�� ��
(305 mm) 10"
I (254,mm
Top of Fireplace
Opening -
nsulation
Board
�tandoff
��
Side View
�
�
F!P2235
—— `�° t �
n � A
FP2129 � � � "
t ,,� 1v/z 3,�z� 4'/z"
Fireplace Opening � 2��2 �� �
3' I 45°
5�� ���� �
6 ,,�
Top View �
Figure 5-
Mante!clearances
�
KHLDV Series Gas Fireplace SECURE FIREPLACE to FLOOR or FRAMING
The fireplace must be secured to the floor and/or to framing
studs as shown in Figure 6. Use two (2) wood screws or
masonry/concrete screws to secure fireplace to the floor.
Use four(4)screws to attach fireplace to framing.The side
nailing flanges are 1/2" or 5/8" to accommodate different
wall thickness.
Noncombustible Materiai
Secure to F
Access Pan
Figure 6-
Secure Fireplace to Floor and Framinc
Never install combustible materials
• over front face of fireplace.
FINISHING MATERIAL
NOTE: Any remote wiring(i.e.remote control,wall switch,
and optional fan) must be done prior to final finishing to
avoid costly reconstruction.
10
so
%
All Combustible Materials
Must Keep 3/4"Spacing
Only noncombustible materials(i.e. brick, tile, slate, steel,
or other materials with a UL fire rating of Zero) may be
used to cover the black painted face of the appliance. It is
permissible to bring combustible wall board to the top of
the stand-offs on the top and the sides of the unit.A 300°F
minimum adhesive may be used to attach facing materi-
als to the black surface. Ifjoints between the finished wall
and the fireplace surround are sealed, a 300°F minimum
sealant material (General Electric RTV103 or equivalent)
must be used.
73D0024
REPLACEMENT PARTS KHLDV Serres Gas Fireplace
STANDING PILOT— MILLIVOLT CONTROL
4
�
`al
5�
10
I
i
73D0024
3
2
6
7
� O
e
0
11,12,13,14
59
KHLDV Series Gas Fireplace REPLACEMENT PARTS
FIREBOX COMPONENTS AND ACCESSORIES
Item Description Qty. KHLDV400 KHLDV500 KHLDV600
1. Bulb(100 Watt) 2 73D0020 73D0020 73D0020
2. Bulb Socket 2 73D4521 K 73D4521 K 73D4521 K
3 Glass Frame Assembly 1 73D1015K 73D0159K 20300592
4. Junction Box Assembly(not shown) 1 26D2128K 26D2128K 26D2128K
5 Light Lens(400/500 Series) 1 73D0022 73D0022 --
5 Light Lens(600 Series) 2 -- -- 73D4057
6. Panel,Access, Door 2 73D0029K 73D0029K 73D0092
7a, Firebrick Set-Tavern Brown 1 FBKHLDV400TB FBKHLDV500T6 FBKHLDV600T6
7b. Firebrick Set-Cottage Red 1 FBKHLDV400CR FBKHLDV500CR FBKHLDV600CR
g Firebrick Set-Old English Herringbone 1 FBKHLDV4000E FBKHLDV5000E FBKHLDV6000E
g. Screen Rod 1 73D0010 73D0010 20300611
10. Screen 2 73D0017 73D0017 20300612
11. Front Cover 1 73D0520 73D4524 20300600
Accessories/Field Installed Options
12a. T-Stat Blower with Speed Control(Millivolt system) BLOTKHLTD BLOTKHLTD n/a
12b. SCS Blower w/Time Delay BLOTKHLSC BLOTKHLSC BLOTKHLDVSC
VENTING INSTALLATION KHLDV Series Gas Fireplace
Read ali instructions completely and
thoroughly before attempting installation.
Failure to do so could result in serious injury,
property damage or loss of life. Operation
of improperly installed and maintained
venting system could result in serious injury,
property damage or loss of life.
INSTALLATION PRECAUTIONS
Consult local building codes before beginning the
installation. The installer must make sure to select the
proper vent system for installation. Before installing vent
kit, the installer must read this fireplace manual and vent
kit instructions.
Only a qualified installer/service person should install vent-
ing system.The installer must follow these safety rules:
Wear gloves and safety glasses for protection.
• Use extreme caution when using �adders or when on
rooftops.
• Be aware of electrical wiring locations in walls and ceil-
ings.
The following actions will void the warranty on your vent-
ing system:
• Installation of any damaged venting component.
• Unauthorized modification of the venting system.
• Installation of any component part not manufactured or
approved by Vermont Castings Group.
• Installation other than permitted by these instructions.
Failure to foilow these instructions will void
•
the warranty.
This fireplace must be vented to the outside.
The venting system must NEVER be attached
to a chimney serving a separate solid fuel
burning appliance.Each gas appliance must
use a separate vent system. Do not use
common vent systems.
Figure 7-
Combustible C/earartces for Vent Pipe
/��P
..�„
�.�„
400/500-73
(1854 mm)
600-79"
(2007 mm)
*A minimum of 3"clearance to the top is required along horizontal length
until flue pipe penetrates outside wall.
"A minimum 1"clearance to combustibles permitted all around flue at
outside wall
Horizontal sections of this vent system
require a minimum of 3" clearances to
combustibles at the top of the flue and 1"
clearance at the sides and bottom until the
flue penetrates the outside wall.A minimum
1"clearance all around the flue is acceptable
at this point of penetration. Unless the
vertical run is 7'/2 or higher from floor of
fireplace, the clearance for horizontal run
is 1" on all sides.
Verticaf sections of this vent system require
a minimum of 2"clearance to combustibles
at the top of the unit directly above the
stand-off. A minimum of 1" clearance all
around the flue is acceptable thereafter.
58 73D0024 73D0024 11
KHLDV Series Gas Fireplace VENTING INSTALLATION
INSTALLATION PLANNING
There are two basic types of direct-vent installation:
• Horizontal Termination
• Vertical Termination
It is important to select the proper length of vent pipe for
the type of termination you choose. It is also important to
note the wall thickness.
FOR HORIZONTAL TERMINATION
Select the amount of vertical rise desired.All horizontal run
of venting must have 1/4"rise for every 12"of run towards
the termination below 7'/z"of vertical rise from floor of fire-
place. With 7�h feet or more of vertical rise from the floor
of the fireplace, the horizontal run may be level. NEVER
run vent piping down.
You may use up to three 90°elbows in this vent configura-
tion.Refer to Vertical/Horizontal Termination Configurations
on Page 16.
Horizontal venting which incorporates the twist lock pipe
must be installed on a level plane without an inclining or
declining slope.
FOR VERTICAL TERMINATION
Measure the distance from the fireplace floor to the ceil-
ing. Add the ceiiing thickness, the vertical rise in an attic
or second story, and allow for sufficient vent height above
the roof line.
NOTE:You may use two 45°elbows in place of a 90°elbow.
You must follow rise to run ratios when using 45° elbows.
The appliance is approved for use with three 90° elbows
maximum or a combination of 90° and 45° elbaws up to
a maximum of 270°.
Treatment of firestops and construction of
the chase may vary from building type to
building type. These instructions are not
substitutes for the requirements of local
building codes. You must follow all local
building codes.
When installing in a chase, you should
insulate the chase as you would the outside
walls of your home. This is especially
important in cold climates. Insulation
should be considered a combustible
material. Maintain proper clearances to all
combustible materials.
12
Never run the vent pipe down. This may
cause excessive temperatures which could
cause a fire.
For two-story applications, firestops are required at each
floor level. If an offset is needed in the attic,additional pipe
and elbows will be required.
You may use a chase with a vent termination with exposed
pipe on the exterior of the house. See Installing A Vent
System in an Outside Chase below. If pipe is enclosed in
chase, it is not exposed.
It is very important that the venting system maintain its bal-
ance between the combustion air intake and the flue gas
exhaust. Certain limitations apply to vent configurations
and must be strictly followed.
INSTALLING A VENT SYSTEM IN AN
OUTSIDE CHASE
A chase is a vertical boxlike structure built to enclose
venting that runs along the outside of a building.A chase
is required for such venting.
Always maintain minimum clearances around
vent systems. The minimum clearances to
combustibles for horizontal vent pipe are 3"
at the top* and 1" at the sides and bottom
of the vent system until the pipe penetrates
the nearest vertical wall (1" required). A 1"
rrzinimum clearance all around the pipe must
be maintained at outside wall and on vertica!
runs. Do not pack the open air spaces with
insulation or other materials. This could
cause high temperatures and may present
a fire hazard.
*Unless the vertical run is 7Y2 feet or higher
from floor of fireplace,the clearance for the
horizontal run is 1" on all sides.
73D0024
TROUBLESHOOTING KHLDV Series Gas Fireplace
SIGNATURE COMMAND SYSTEM
OPERATION
Install batteries andlor
plug in the AC board
Flip the master switch
(rocker switch)to the
ON position
L
�
a
FAULT
Make sure
Command
Center and
No beep in about � the control
8 seconds board are
connected by
a 2 feet or 15
�feet cable
DIAGNOSIS
Using Battery polarity wrong?
battery?
�Battery voltage low^
AC plug is plugged to
AC mains?
The 5-pin connector on
the AC board broken or
bent?
LED on the Command
Center does not show
solid qreen?
ACTION
Re-install batteries
Change batteries
Plug the AC plug to
AC mains
Repair or replace the
AC Board
Replace the AC Board
� No bee Check NG/LP � Check power Re lace the Control
Press the ON button on� P Check valve P
the Command Center �� gO conversion cap connections supply(go Board or
no sound from the and control through Oq ) Command Center
Ivalve indicating pilot board
solenoid open connections
73D0024
' � Sparking is happening
No sparking on � Check pilot Check Go through elsewhere(under the
the pilot connections grounding OB pilot),re-install/replace
the pilot
� Rs-install the Control
Sparking doesn't 0 The Control Board is having interference from the Board,move it around
continue surrounding metal(Ground) or change the
Control Board
Sparking is not in the
Pilot doesn't light O Check gas supply Go through OC path of gas flow,adjust
sparker position or
reptace the pilot
F The sensor on the dot
Main burner doesn't Go through� p �Adjust sensor position
light is not in the flame I or replace the pilot I
(pilot flame too small)?
57
_ . .-__ r:� .,►„�o
Ili1LlJV.)C��c�v.,..,. ..-r--
�
STANDING PILOT IGNITION ACTION
oncc�RLE CAUSE —
SYMP 1 Um ' -'-
4. Frequent pilot
outage problem.
5. The pilot and main
burner extinguish
while in operation
6. Glass Soots
7. Flame burn blue
and lifts off burner
(ghosting)
�
A. Pilot flame may be too high
or too low,causing pilot
safety to drop out _
A. Inner vent pipe leaking
exhaust gases back into
system
B. Horizontal vent improperly
pitched
C. Improper vent cap installa-
- tion _
A. Flame impingement on logs
q. Insufficient oxygen being
supplied
�
TROUBLESHOOTING
A. Clean and adjust the pilot flame for maximum tiame
impingement on thermocouple.
A. C r flue product leak. Replace defective pipe
section.
B. Check horizontal-venting piping is running upward 114"
per foot. Do not run the pipe level or downward.
C. Check for proper installation and freedom from debris
or blockage.
q. Install log set per the instructions
Inspect the injector and air inba�k kage from debr s and
this area does not have any
clean.
Check gas supp�y
A. Ensure that the vent cap is installed properly and free
of debris. Ensure that the vent system joints are tight
and have no leaks. Ensure that no debris has been
blocking the inner air intake at the botto ass is properly
combustion chamber. Ensure that the g
secure and latch.
0
VENTING INSTALLATION
GENERA�VENTING INFORMATION -TERMINATION LOCATION
INSIDE
CORNERDETAIL --_--_�_-_ i
�G ����H���___�--_-_._
/ A '_'_ __--_-�-_
� ---_---_.__
L
Figure 8-
Termination Locations
F
e
Fized
ppereMe Cbsed
J
[y�VENT TERMINATION �A�R SUPPLY INLET
Canadian Installations
12"(30 cm)
KHLDVSeries Gas Fireplace
:;.'.:•-
�,:;�,•.•.•.❖:❖:
!r!�!�:��i:�J��
G `�
�AREA WHERE TERMINAL IS NOT PERMITTED
Instal
q= Clearance above g
rade,veranda,porch,
�Pr.k.or balcon ,,
�
opened
or door that may
C= Clearance to permanently closed window
p=Vertical c�earance to venu�ateo���������
above the terminal with�from the center
distance of 2'(610mm)
line of the terminal
F = Clearance to unventitated soffit
� ���.,���,,.,, _��
< 10,OOOBTU/h(3kW), �2"(30 cm)
for appliances> 10,000 Bt36�39 Wcm)d
< 100,000 BTU/h(30kW), �
for appliances> 100,000 BTUIh(30kW)
F= C�'�arance to outside corner
G Clearance to inside corner(see next pa e
H= Clearance to each mside of center line
extended above meterlregulator assembl
�= Clearance to service re ulator vent outlet
,1= Clearance to nonmechanical air supp�y intet
I to building or the combustion air inlet to any
other appliances
K= Clearance to a mechanical air supply inlet
= Clearance above paved sidewalk or pave
driveway located on public Po�ph,rtdeck or
NI= Clearance under veranda,p
12"(305 mm)recommended to
r,revent window condensation
12"(30 cm)
6"�1�J CfTI)TOf a�Nnai w�...,
<10,000 BTUIh(3kW),9"
(23 cm)for appliances> 10,000
Btuh(3kW)and<50,000 BTU/h
(15kW), 12"(30 cm)for
a liances>50,000 BTU/h(15k
12"(305 mm)recommended to
nrevent window condensation
I 18"(458 mm)
�g"(458 mm)
12"(305 mm�;
12"(305 mm); Clearance to vinyl soffit 30" 762 mn
Clearance to vin I soffit 30" 762 mm See next pa e
see next pa e see next a e
see next a e 3°(91 cm)within a height of 15'
3'(g1 cm)within a height of 15'(5 m) 5 m above the meter/re ulator as
above the meter/re ulator assembl 3, g1 cm
3' 91 cm g^(15 cm)for appliances
6"(15 cm)for appliances< 10,000 �10,000 BTU/h(3kW),9"
BTU/h(3kW), 12"(30 cm)for liances> 10,000
appliances> 10,000 BTU/h(3kW)and BTU/h(3kW)and<50,000 BTUIh
< 100,000 Btuh(30kW),36"�91 cm) 15kW), 12"(30 cm)for
for app�iances> 100,000 BTU/h(30kW) (
ap liances>50,000 BTU/h 15kW
3'(91 cm)above if within 10'
6'(1.83 m) 3 m)horizontall
7'(2.13 m)t
12"(30cm)$
12"(30 cm)$
1 In accordance with the current CSA-8149 Installation Codes
2 In accordance with the current ANSI Z223.1INFPA 54 National Fuel
Gas Codes
t A vent shall not terminate directly above a sidewalk or pave
driveway which is located between iwo single family
dwellings and serves both dwellings
$only permitted if veranda,porch,deck or balcony is fully open on a
minimum 2 sides beneath the floor:
73D0024
73D0024
NOTE:1.Local codes or regulations may require different
clearances.
2.The special venting system useance,Dw'ith clearances a�s
are certified as part of th�hep sting agency.
tested and approved by
3.Vermont Castings Group assumes no responsibility for the
improper performance of the app�iance when the venting
system does not meet these requirements.
13
R
KHLDV Series Gas
Termination Clearances
Termination clearances for buildings with combustible and noncombustible exteriors.
Inside Corner
Outside Corner
Alrnvc
/
� G=
Combustible
❑ 6"(152 mm)
� Noncombustible
2"(51 mm)
Balcony-
with no side wall
M
v
Figure 9-
Te�mination M,_ �
Clearances Combustible& �
Noncombustible
Balcony.
with peroi
F=
Combustibie
❑ 6"(152 mm)
� Noncombustible
2"(51 mm)
� F
�
side wall
Combustible&
Noncombustible
M=12"(305 mm)
VENTING INSTALLATION
0
�
•
TROUBLESHOOTING
STANDING PILOT IGNITION
SYMPTOM POSSIBLE CAUSE
��
� �a�n�ynnor wlll A.
not light pilot after
E repeated triggering of g,
piezo.
E=Min•2"(51 mm)for
non-vinyl sidewalis
Min.12"(305 mm)for
vinyl sidewalls
0=8'(2.4 m)Min.
No.
Of Caps Dn�in.
um
7m
CMax.
x Dn�
x Dn�
3 x D,
12 (305 mm) P=6"(152 mm) �'� � `�'� "'j �/L X UActua
DM��._#of Termination caps x 3
"NOTE:Termination in an alcove space(spaces open only on one side and with an overhang)is permitted with the dime '
non-vinyl siding and so�ts. 1.There must be a 3'(g�q mm)minimum between termination ca S 2 (2/#termination caps)x Dna„ai
termination cap must be a minimum of 3'(914 mm)below the termination cap.3.All gravity air intakes within 3'(914 mm 5�-�5
P All mechanical air inta'kes wiPthinf 10'(1r m)o'f a
be a minimum of 1'(305 mm)below the termination cap.
)of a termination cap must
HOW TO USE THE VENT GRApH
The Vent Graph should be read in conjunction with the
.following vent installation instructions to determine the
relationship between the vertical and horizontal dimensions
of the vent system.
1. Determine the height of the center of the horizontal vent
pipe exiting through the outer wall. Using this dimen-
sion on the Sidewalt Vent Graph below,locate the point
intersecting with the slanted graph line.
2. From the point of this intersection, draw a vertical line
to the bottom of the graph.
3. Select the indicated dimension, and position the fire-
place in accordance with same.
Examp/e:lf the vertica!dimension from the floor of the
�replace is 91'(3.4 m)the horizontal run to the face of
the outer wall must not exceed 16'(4.g rn),
Sidewall Vent Graph showing the relationship between
vertical and horizontal dimensions for a Direct Vent flue
system.
14
�
2
2
2�
1�
1E
1�
�L
10
8
6
4
2
Dimensions in
m
�
v
0
3�
m
�
�
o'
�
= o
°. 3
�
N
o �
� �
n� �,
< �
� o
' �
0
� �
D- C
CD M
0
s
m
c�
m
�
m
0
�
�
� � ou7U121416182p `D
Horizontal dimension from the finished outside wall
Figure 10- to the center of the pipe on the fireplace
Rear Wa//Venting Graph(Na Horizontal E/bows)
73D0024
3.
2• Pilot will not stay lit
after carefuily follow-
ing lighting instruc-
tions.
p��„F�...__:-
- •• .,�������y, vaive
knob turned to "ON,"
switch is turned to
"ON"or"RS,"but
burner will not ignite.
73D0024
Wire disconnected.
Defective ignitor.
C. No gas or low gas pres-
sure.
D. No Propane/LPG in tank
A. Defective thermocouple
B. Defective valve
A. Defective switch, wa11
switch, remote control or
wire
B• Pilot flame too small
C. Defective or malfunction-
ing thermopile
D. Defective valve
,.��
,,,,��,v�eries vas
ACTION
A. Open door and check to make sure wire is connected to
ignitor.
B. Check for spark at electrode and pilot. If no spark and
electrode wire is properly connected, replace pilot
assembly.
C. Check remote/manual shut off valve from fireplace.Low
pressure can be caused by bent lines, restricted lines,
�ow pressure line pressure.Consult with plumber or gas
supplier.
D. Check Propane/LPG tank. Refill tank.
A.
�
Check that thermocouple flame impinges on thermo-
couple. Clean and/or adjust pilot for maximum flame
impingement. Ensure that the thermocouple connection
at the gas valve is fully inserted and tight.
Disconnect the thermocouple from the valve, place one
millivolt lead wire on the tip of the thermocouple and the
other meter lead wire on the thermocouple copper lead.
Start the pilot and hold the valve knob in. If the millivolt
reading is less than 15 mV, replace pilot assembly.
If thermocouple is producing more than 15 mV, replace
faulty valve.
A. Check switch and wire for proper connection. Place
jumper wires across terminals of switch.If burner comes
on, replace defective switch.lf the switch is OK, repeat
the same procedure on remote control If burner comes
on, replace remote control.
Place jumper wire across wire at gas valves (terminals
marked TH and TP/TFi). If burner comes on, wires are
faulty or connections are bad. Replace wire.
B. If pilot flame is not close enough to the thermopile,adjust
pilot flame.
C. Check thermopile wire connections to make sure all
are tight and that the thermopile is fully inserted into
pilot assembly. Check thermopile with a millivolt meter.
Connect leads to TP and TP/TH terminals on the control
valve. If ineter reading is below 325 mV, replace pilot
assembly.
D. Turn valve knob to"On"and switch to"ON."Take a read-
�ng at the thermopile leads (TP&TP/TH)on the valve.
If the meter reads greater than 175 mV and the burner
does not light, replace defective valve.
55
KHLDV Series Gas Fireplace CLEANING AND MAINTENANCE
VENTING SYSTEM
The fireplace and venting system should be inspected
before initial use and at least annually by a qualified field
service person. Inspect the external vent cap on a regular
basis to make sure that no debris is interfering with the
airFlow. Inspect entire venting system to ensure proper
function.
GLASS DOOR
Thoroughly clean the inside of the glass door after using
the fireplace for ten hours. Periodically clean the glass
door as necessary.
When cleaning the glass, remember:
• Do not remove the glass when hot. Allow glass to
cool before removal.
• NEVER use abrasive materials.
• Keep children and pets a safe distance away.
• Never operate the fireplace without the glass door
properly secured.
• Never operate the fireplace if the glass is broken.
• Replace any glass that is chipped,cracked,or broken.
Replacement glass door assemblies MUST be supplied
by the fireplace manufacturer—No substitute materi-
als may be used.
• Handle glass door with care to avoid striking or scratch-
ing it on hard objects.
To clean glass door, follow "Glass Removal» procedure
outlined in the Final lnstat/ation section.Film deposit on the
inside of the glass should be cleaned off using a nontoxic,
non-corrosive,non-abrasive,mild-cleaning solution.Simply
apply an adequate amount to the glass and wipe off with
a damp cloth.After all maintenance has been completed,
re-install glass door.
54
LOGS
Leave logs installed in the fireplace for cleaning. Vacuum
surface of the logs with a brush attachment. If logs must be
removed for cleaning,handle carefuily by holding gently at
each end. Gloves are recommended to prevent skin irrita-
tion from ceramic fibers. If skin becomes irritated, wash
gently with soap and water. Vacuum surface of logs with
brush attachment or brush logs with a soft bristle brush
(i.e. clean, dry paintbrush). To place logs back in the fire-
place,see"Log Placement"found in the Final Installation
section.
NOTE: Do not use fluids to clean ceramic fiber logs.
ROCK WOOL
Replace or add rock wool as required following installa-
tion instructions in the Final lnstallation section of this
manual.
73D0024
VENTING INSTALLATION KHLDV Series Gas Firep/ace
VERTICAL SIDEWALL INSTALLATION -
NOTE: Sealant is not required to assemble fireplace
venting. Do not use silicone sealant at the inner flue
exhaust connections.
Step 1
Locate vent opening on the wall. It may be necessary to
first position the fireplace and measure to obtain hole lo-
cation. Depending on whether the wall is combustible or
noncombustible, cut opening to size. Figure 99 (For com-
bustible walls first frame in opening.)
Combustible Walls: Cut a 10'h"H x 10Yz"W (267 x 267
mm) hole through the exterior wall and frame as shown.
Figure 91
Noncombustible Walls: Hole opening must be 8'/z° (216
mm)in diameter.
Vent Opening for Combustible Walls
1 o�/s"
(2s��.
I� I
�
10'/z' �
(267 mm) - �--- ---
Min. I
�
I
Fireplace Hearth Framing Detail
Opening for Noncombustible Wall
s'/z" L- ----
(216 mm --�
� FP2293
Figure 11- Fireplace Hearth
Locate vent opening on wall
Step 2
Secure firestop to the inside frame, center in the �o�iz' x
�o�i2'vent opening.
Step 3
Place fireplace into position. Measure the vertical height
(X)required from the base of the flue collars to the center
of the wall opening. Figure 12
Step 4
Using appropriate length of pipe section(s) attach to fire-
place with three(3)screws. Follow with the installation of
the elbow.
Step 5
Measure the horizontal length requirement figuring a 1'/a"
(32 mm) overlap, i.e. from the elbow to the outside wall
cap. Figure 13
73D0024
Figure!2-
Vertical Heighf
Requirement
Figure 13-
Horizontal Length
Requirement
FP1181
Z
.
Always install horizontal venting on a level
plane.
Step 6
Use appropriate length of pipe sections - telescopic or
fixed -and instalL
Sealing vent pipe and firestop gaps with high tem-
perature sealant will restrict cold air being drawn in
around fireplace..
Step 7
Guide the vent terminations 5" and 8" collard into their
respective vent pipes. Double check that the vent pipes
overlap the collars by a minimum of 1'/a"(32 mm).Secure
the termination to the wall with screws provided and caulk
around the wall plate to weatherproof.As an alternative to
screwing the termination directly to the wall,you may also
use expanding plugs or an approved exterior construction
adhesive.
Support horizontal pipes every 36" (914
mm)with metal pipe straps.
15
KHLDV Series�as Fireplace VENTING INSTALLATION
VERTICAL/HORIZONTAL TERMINATION
CONFIGURATIONS
Since it is very important that the venting system main- 24��
tain its balance between the combustion air intake and (610 mm)
the flue gas exhaust,certain limitations as to vent con- �
figurations apply and must be strictly adhered to. —
The Vent Graph,showing the relationship between vertical
and horizontal side wall venting,will help to determine the
various dimensions allowable. Figure 10
NOTE:Horizontal sections of this vent system require
a minimum of 3"clearances to combustibles at the top
of the flue and 1" clearance at the sides and bottom
until the flue penetrates the outside wall.A minimum
1" clearance all around the flue is acceptable ai this
point of penetration. Unless the vertical run is 7�h feet
or higher from floor of fireplace,the clearance for the
horizontal run is 1" on all sides.
Vertical sections of this vent system require a minimum
of 1" clearance to combustibles on all sides of the
pipe.
When vent exits through foundations less than 20"below
outcrop,the termination must be flush up with outcropped
wall above.
!t is best to locate the fireplace in such a way that minimizes
the number of offsets and horizontal vent length.
The horizontal vent run refers to the total length of vent
pipe from the flue collar of the fireplace (or the top of the
Transition Elbow)to the face of the finished outside wall.
• The maximum number of 90° elbows per side wall
installation is three(3). Figure 14
2�
FP1176
Figure 14-
Maximum Three(3)90°Elbows Per Installation
• A minimum of 24"is required before a 90°elbow.If a 90°
elbow is fitted directly after 24"vertical section mounted
to the top of the fireplace,the maximum horizontal vent
run before the termination or a vertical rise is 36" (914
mm). Figure 15
16
36"
(914 mm
� Max.
Figure 15-
Maximum Horizontal Run with No Ri
36"
(914 mm)
■A__.
FP1177
• If a 90° elbow is used in the horizontal vent run (level
height maintained)the horizontal vent length is reduced
by 36".Figure 96.This does not apply if the 90°elbows
are used to increase or redirect a vertical rise.
Example:According to the vent graph(Page 14)the maxi-
mum horizontal vent length in a system with a 10'vertical
rise is 17Y2' (5.3 m) and if a 90° elbow is required in the
horizontal vent it must be reduced to 14�/2(4.4 m).
In Figures 16 and 17 dimension A plus B must not be
greater than 14�/2(4.4 m).
FP2133
90°Elbow=36"(914 mm)
Reduction
A � /�
B
� \��
I
A 10'
Figure 16-
Horizontal Run
Reduction
73D0024
CLEANING AND MAINTENANCE KHLDV Series Gas Fireplace
Turn off gas before servicing fireplace. It
is recommended that a qualified service
� technician perForm these check-ups at the
� beginning of each heating season
BURNER, PILOT AND CONTROL COMPART-
MENT
Keep the control compartment, logs, and burner areas
surrounding the logs clean by vacuuming or brushing at
least twice a year. Make sure the burner porting, pilot air
opening and burner air opening are free of obstructions
at all times.
PILOT FLAME
The flames from the pilot should be visually checked as
soon as the heater is installed and periodically during
normal operation.The pilot flame must always be pres-
ent when the fireplace is in operation. Figure 61. The
pi�ot flame has four distinct flames,one engulfing the ther-
mopile,one enguffing the thermocouple or sensor,and the
remaining reaching to the main burners.
BURNER
Inspect area around the injector.Remove any lint orforeign
material with a brush or vacuum.
BURNER FLAME
The flames from the burner should be visually checked
as soon as the heater is installed and periodically
during normal operation. In normal operation, at full
rate, and after operating for about 15 to 30 minutes,
the flame should be yellow and slightly taller than the
rear log. Figure 64
If the flame is blue and only in the center,turn off unit
and let cool.After unit is cool,remove logs and check to
make sure the back holes in the burner are not covered
with rock wool. If the back holes are clear, add more
rock wool to the center of the burner. Repface logs.
NOTE: The type of installation, vent system
configuration, and wind effects may cause the flame
patterns to vary.
73D0024
Signature
Command
System Pilo'
Millivol
Pilot
�o���.
Tharmnr.ni inlP
Figure 63-
Pilot F/ame
�rmopile
rmopile
Burner Flame Appearance LG601
53
KHLDV Series Gas Fireplace LOG PLACEMENT
I na#6
_.,,...
3. Hold log #6 in your right hand with
the charred detail to the right and the
notches on the bottom.Position the log
on top of the keys provided on the top
of log #5 in the front and log#3 in the
back. NOTE: Log #6 will help to hold
log#5 in place.
7. Hold log#7 with the pointed end to the
left and the notch on the bottom.Place
the pointed end of the log on the hearth
brick in front of the burner and under
the third time from the right. Rest the
notch on the bottom middle of the log
on the bend of the second tine from
the right.Slightly rotate the log forward.
The right end of the log does not quite
rest in the notch of log#1.
52
73D0024
VENTING INSTALLATION
KHLDV Series Gas Fireplace
For each 45° elbow installed in the horizontal run, the
length of the horizontal run MUST be reduced by 18"(45
cm).This does not apply if the 45°elbows are installed
on the vertical part of the vent system.
The maximum number of elbow degrees in a system is
270°. Figure 17
Example: Elbow 1 = 90°
Elbow 2 = 45°
Elbow 3 = 45°
Elbow 4 = gp°
Total Angular Variation = 27p°
Pa
3
4
�
24"
Minimu�
Figure 17-
Maximum Elbow Usage
73D0024
FP1180
BELOW GRADE INSTALLATIONS
When it is not possibie to meet the required vent terminal
clearances of 12"above grade level,a snorkel kit is recom-
mended. It aliows installation depth down to 7" (178 mm)
below grade levet.The 7"(178 mm)is measured from the
center of the horizontal vent pipe as it penetrates through
the wall.
Ensure that sidewall venting clearances are observed.
If venting system is installed below ground,we recom-
mend a window well with adequate and proper drainage
to be installed around the termination area.
If installing a snorkel,a minimum 24"vertical rise is neces-
sary.The maximum horizontal run with the 24"vertical pipe
is 36". This measurement is taken from the collar of the
fireplace(or transition elbow)to the face of the exterior wall.
See the Sidewall Venting Graph for extended horizontal
run if the vertical exceeds 24".
1. Establish vent hole through the wall.
2. Remove soil to a depth of approximately 16"below base
of snorkel. Install drain pipe. Install window well (not
supplied). Refill hole with 12"of coarse gravel leaving
a clearance of approximately 4" below snorkel. Figure
18
3. Install vent system.
4. Ensure a watertight seal is made around the vent pipe
coming through the wall.
5. Apply high temperature sealant caulking (supplied)
around the 5"and 8"snarkel collars.
6. Slide the snorkel into the vent pipes and secure to the
wall.
7. Level the soil so as to maintain a 4" clearance below
snorkel. Figure 18
Screws
Firestop
Minimum
_______ � 4"C�earance
Ground
� a � p�oo Window
00000 0
24" ao Q000�=o°o Well
Minimum Gravel
� Drain
Foundation Wall
°.� .�� Figure 18-
Be1ow Grade Installation
17
oun ation
is recessed,use
recess brackets
(not supplied) �Snorkel
for securing
lower portion Foundation
of the snorkel. Recess
Fasten brack- Wall
ets to wall first, Screws
then secure to
snorkel with WatertightSeai Sheet
self drilling#8 x Around Pipe Metai
1/2 sheet metal Screws
screws. It will
be necessary p�gure 19-
to extend vent Snorkel/nstal/ation,Recessed Foundation
pipes out as far
as the protruding wall face. Figure
KHLDV Series Gas Fireplace VENTNG INSTALLATION
If the f d '
• Do not back fill around snorkel.
• A clearance of at least 4" must be
maintained between the snorkel and the
soii.
VERTICAL THROUGH-THE-ROOF
APPLICATIONS
A restrictor disc must be installed on
vertical terminations that are higher than
• 12' (366 cm).
Install restrictor disc as shown in Figure 20 for vertically
vented applications.
Up to two(2)restrictor discs may be needed for 40'instal-
lation.
The two(2)restrictor discs supp�ed will work for most instal-
lations. If a third disc is needed order Part No. 56D3027.
This gas fireplace has been approved for,
• Vertical installations up to 40' (12 m) in height. Up to
a 10' (3 m) horizontal vent run can be installed within
the vent system using a maximum of two 90° elbows.
Figure 21
NOTE: Horizontal sections of this vent system require a
minimum of 3" clearances to combustibles at the top of
the flue and 1"clearance at the sides and bottom until the
flue penetrates the outside wall.A minimum 1" clearance
all around the flue is acceptable at this point of penetration.
Unless the vertical run is 7Y2 feet or higher form floor of
fireplace, the clearance for the horizontal run is 1" on all
sides.
�
/�Restrictor
Figure 20- / Disc
lnstall Restrictor Disc into oD
Fireplace Collar
FP27i)3
I �
40'Maximum Height �
12'Minimum Height
i .
Figure 2i- -
Support Straps for Horizontal Runs
Vertical sections of this vent system require a minimum of
1"clearance to combustibles on all sides of the pipe.
• Up to two 45°elbows may be used within the horizontal
run. For each 45° elbow used on the horizontal plane,
the maximum horizontal length must be reduced by 18"
(450 mm).
Example: Maximum horizontal length
No elbows = 10' (3 m)
1x45° elbows = 8.5'(2.6 m)
2x45°elbows = 7' (2.1 m)
• A minimum of an 8' (2.5 m)vertical rise is required.
• Two sets of 45°elbows offsets may be used within the
vertical sections. From 0 to a maximum of 8' (2.5 m)
of vent pipe can be used between elbows. Figure 22
• The maximum angular variation allowed in the system
is 270°. Figure 22
• For the minimum height of the vent above the highest
point of penetration through the roof refer to Page 20,
Figure 26.
73D0024
LOG PLACEMENT
KHLDV Series Gas Fireplace
� �� �
�°` � .. ��` -�------ �``� `��
� . t.
.
. :,
,
�" t ."...�-j-; }� 6 �
„��- _ ��� �€
�,
Y� ' � �� ��. //�� � �
�'�.�., . . .. . �r . +
-a� �� =�, � ���
;��_. . ��----`_` � _ �.��.�--_:.�����
�;:� .<
_
� *•� �
:;�.,. .„
4. Hold log#4 with the notch on the
bottom and toward the back o?
the unit. Place the left end of the
log on the key provided on the
top of log#3. Rest the right enc±
of the log on the hearth brickjusr
to the right end of log#1.
5. Hold log #5 with the fat end
of the log to the left and the
detailed face of the log to the
front. Place the notch on the
bottom right end of the log ontc .
the key provided on the top of lot �
#1,the left end of the log should '
rest on the hearth brickjust out- �
side the right front corner of the
burner and grate.You may need
to hold log#5 in place until you
place lot#6.
73D0024
�...
�� �..
'��.�"
-�' �
"�`�',u.
_ :�
�
�;
,!'
�
3. Hold log#3 with the hole for the pin
toward the back left corner. Position
the log on the pin provided on the
back left corner of the grate. Place
the right end of the log in the notch
provided on the back left corner of
the grate. Place the right end of the
log in the notch provided on the top
of log #2. Insure the log is seated
securely.
Log#4
r�
�.
�
k -
51
KHLDV Series Gas Fireplace LOG PLACEMENT
ROCK WOOL PLACEMENT -
600 SERIES
Place rock wool evenly in dime-sized pieces over
front burner both in front and behind grate. For the
rear burner, place the rock wool only on the carry-
over areas between the flames. To better enable
the gas to permeate the rock wool, apply the rock
wool in light, fluffy pieces.
�
2. Hoid log#2 with the holes for the pin in
the back and notches toward the front
on the bottom. Position the log on the
pin provided on the back right corner of
the grate fixture while placing the notch
on the key provided on the right side of
log#1.
50
LOG PLACEMENT -
600 SERIES
/
#
r f
� '
t1
� � �_
:�
,�.
`I "
�' •
LG918
Hold log #1 with the key to the top
and to the right side of center and
the notches on the bottom.Place the
log with the notches over the side
supports of the grate, in front of the
flame bracket on the left and with the
smali notch in the lower, right front
of the log resting on the back of the
right tine of the grate.
73D0024
VENTING INSTALLATION KHLDV Series Gas Fireplace
Example: Elbow 1 = 90°
Elbow 2 = 45°
Elbow 3 = 45°
Elbow 4 = 90°
Total Angular Variation = 270°
1 -----�
2
3
4
� ;
�`
24"Min.
� --
Figure 22- �
Maximum Elbow
Usage
FP1179
INSTALL�4TlON FOR VERTICAL
TERMINATION
1. Determine the route your vertical venting wili take. If
ceiling joist, roof rafters or other framing will obstruct
the venting system, consider an offset. Refer to Figure
2�to avoid cutting load bearing members.
.,.,,�� �y ..,,...r
Figure 23-
Offset with Wall Strap and 45°Elbows
73D0024
of Flashing
Elbows
For optimal flame appearance,a restrictor disk is necessary
on straight vertical runs of 10' of more.
• Runs may not incorporate elbows.
• The disk is part number 56D3027 and is included in
installation manual packet.
• Drop the disk into a 5" inner collar before installing
the first section of flue or install at the last section
before installing the termination.
• Anadditionaldiskmaybeinstalledonrunsof35'ormore.
Rotate disks perpendicular to each other.
NOTE:Pay special attention to these installation instructions
for required clearances (air space)to combustibles when
passing through ceilings, walis, roofs, enclosures, attic
rafters, etc. Do not pack air spaces with insulation. Also
note maximum vertical rise of the venting system and any
maximum hor�zontal offset limitations. Offsets must fall
within the parameters shown in Figures 22 and 23.
2. Set fireplace in desired location.Drop a line plumb down
from the ceiling to the position of the flue exit. Mark the
center point where the vent will penetrate the ceiling.
Drill a small locating hole a this point.
Drop a plumb line from the inside of the roof to the ceiling
locating hole in the ceiling. Mark the center paint where
the vent will penetrate the roof.Drill a small locating hole
at this point.
FLAT CEILING INSTALLATION
1. Cut a 10�/z" (241 mm)square hole in the ceiling using
the locating hole as a center point The opening should
be framed to 10�/z"x10�/z"(241 x 241 mm)inside dimen-
sions as shown in Figure 25 using framing lumber the
same size as the ceiling joist.If the area above the ceil-
ing is an insulated ceiling or a room, nail firestop from
the top side.This prevents loose insulation from falling
into the required clearance space.Figure 24.dtherwise,
install firestop below the framed hole. Figure 25
Figure 24-If Area Above is a Room,Install Firestop
above Framed Hole as Shown
19
KHLDV Series Gas Fireplace � VENTING INSTALLATION
Nails �� ' „""."''
Figure 25-If Area Above is Not a Room,Install
Firestop above Framed Hole as Shown
2. Assemble the desired lengths of pipe and elbows nec-
essary to reach from the burner system flue up through
the firestop. Be sure pipe and elbow connections are
fully twist-locked.
3. Cut a hole in the roof using the locating hole as a center
point. (Cover any exposed open vent pipes before
cutting hole in roof), The 10�1z"x10��2" (267 x 267 mm)
hole must be measured on the horizontal.Actual length
may'be larger depending on the pitch of the roof.There
must be a 1" minimum clearance from the vent pipe to
combustible materials.(Insulation shouid be considered
a combustible material).
Termination Vent
Storm Collar
Flashing
Horizontal Overhang
2ft. F2ft. Min. --�
Min.
� Lowest
� Discharge
Opening
�
H`
� �- 1" Minim�am
Clearances to
Concentric Combustibles
Vent Pipe
Figure 26-
Minimum Chimney Clearance
20
4. Connect a section of pipe and extend up through the
hole.
NOTE: If an offset is needed to avoid obstructions, you
must support the vent pipe every three (3)feet. Use wall
straps for this purpose. Refer to Page 18, Figure 21.
Whenever possibie, use 45°elbows instead of 90°elbows.
The 45° elbow offers less restriction to the flow of the flue
gases and intake air.
5. Place the flashing over the pipe section(s) extending
through the roof. Secure the base of the flashing to
the roof and framing with roofing nails. Be sure roofing
material overlaps the top edge of the fiashing. There
must be a 1"clearance from the vent pipe to combustible
materials.
6. Continue to add pipe sections until the height of the vent
cap meets the minimum building code requirements.
NOTE: You must increase vent height for steep roof
pitches. Nearby trees, adjoining roof lines, steep pitched
roofs, and other similar factors may cause poor draft or
down-drafting in high winds. Increasing the vent height
may solve this problem.
NOTE: If the vent pipe passes through any occupied areas
above the fiirst floor, including storage spaces and closets,
you must enclose pipe.You may frame and sheetrock the
enclosure with standard construction material. Make sure
to meet the minimum allowable clearances to combustibles.
Do not fill any of the required clearance spaces with
insulation.
TERMINATION HEIGHTS FOR VENTS ABOVE
FLAT OR SLOPED RQOFS
Vertical Wall
X
12
1971
Roof Pitch H feet)
Flat to 6l12 1.0
Over 6/12 to 7/12 1.25
Over 7;12 to 8/12 1.5
Over 8/12 to 9/12 2.0
Over 9l12 to 10/12 2.5
Over 10/12 to 11/12 3.25
Over 11/12 to 12/12 4.0
*H-Minimum height from roof to
lowest discharge opening of vent
73D0024
LOG PLACEMENT
4. Place the middle log over the two burners by setting the
flat surface over the burner and matching the indenta-
tion located underneath the branch over the protrusion
located at V-branch on the left front log placed in step#3.
Rotate the right end of the log clockwise until it comes
in contact with the reverse bend on the bracket located
between the front and rear burner.
�=��
�^-
�; �.� ,
�
�4.1 I.�.�. � f�.- ��.s
�a r:.
� , tya�if��G� �4� � `��l'a,;;
<=e-�� y� ?iaz" .�;4.
,
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. .3_ ,a�:?`,3-.�-� �c .
� -.� .;�,�
�..=3�.:'� -< .�: L:
Step 5 LG598
6. Place the right upper log over the pilot log and the hearth
brick by matching the indentation on the bottom of the
log with the protrusion on the pilot log.
Step 7 LG600
73D0024
KHLDV Series Gas Fireplace
r
- .y ^��:_.�.:.-- . . �
; _
-. � __ ,� ,,
F {: ,. .
�.
¢ �� =
�' ,j�
� _ �� �`
�
�rEp 4 LG597
5. Place the upper left !og at angle over the rear and the
middle logs by matching the indentation on the bottom
of the log with protrusion on the rear fog.Set the pointed
end of the log over the flat surface of the middle log.
When this log is in place the pointed end wilt come in
contact with the back of the pilot log placed in step#2.
� � �
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Step 6
7. Place the upper right rear log over the rear log and the
right upper log by matching the indentations located at
the bottom with the protrusions on the rear log and the
right upper log.
8. Replace glass in reverse order of instructions on Page
45.
9. Slide the rings of the screen provided inside the unit
above the grate over the rod. Make sure the screen
handles are toward the center.
10.Hook the rod screen assemblies over the three hooks
located behind the face in front of the glass.NOTE:The
opening of the hooks are toward the back.
49
KHLDV Series Gas Fireplace LOG PLACEMENT
LOG PLACEMENT - 400/500 SERIES
�
Burner Grate Assembly
Step 1 L�'9�
1. Place the rear log over the grate toward the back by positioning the holes over the large pins located
at the right and left. When the log is in place, the back surFace of the log will come in contact with
the light trapezoid defiector.
St2p 2 LG595
3. Place the left front log in place by setting it over the left
side of the rear log(match protrusion to indentation),the
hearth brick and over the left tong on the grate. Match
the notch at the bottom of the branch with the tong on
the grate.
48
Place the log over the pilot by holding the log with the wide
end toward the back and the branch toward the front and
left. Set the log by havirag the protrusion on the bottom of
the log rest to the left side of the grate bar and behind the
pilot shield.Also set the notch located at the bottom of the
left branch over the second right tong on the grate. Make
sure that the log is positioned properly so it is not rocking.
NOTE: When the log is in place, it should not touch
the pilot but will be resting over the pilot shield.
�„ `_ . �,�"-r'�.i��� �,"^��`�5�a��"rt � -
�-...� '��l�`�Yas«,',�,,,'�t�,w. ;�q�^y'"� &.«'� 7 kt�`ss. ",� ��,
,r. � � ! � � �t��;
�"' `� .;�� �1'"� e 5:�� t
�,���� � � � �
:.�' ✓ �� .''"��'�.;'
LG596
Step 3
73D0024
FIREPLACE INSTALLATION KHLDV Series Gas Fireplace
CHECK GAS TYPE
Use proper gas type for the fireplace you are installing.
If you have conflicting gas type, do not install fireplace.
See deaier where you purchased the fireplace for proper
fireplace for your gas type or conversion kit.
INSTALLING GAS PIPING TO FIREPLACE /
BURNER SYSTEM LOCATION
A qualified installer or service person
must connect appliance to gas supply.
' Follow all local codes.
INSTALLATION ITEMS NEEDED
Before installing fireplace and burner system, make sure
you have the items listed below.
• Test gauge connection" • Tee joint
• Equipment shutoff vaive" • Pipe wrench
• Sediment trap (recommended)
• External regulator(suppiied by installer)
• Piping (check iocal codes}
• Sealant(resistant to propane/LP gas)
• Approved flexible gas line with gas connector(if
allowed by local codes—not provided)
' ACSAdesign-certified equipment shutoff valve with 1/8"
NPT tap is an acceptable alternative to test gauge connec-
tion.Purchase the CSA design-certified equipment shutoff
valve from your dealer.
For propane/LP connections only,the installer must supply
an external regulator. The external regulator will reduce
incoming gas pressure. You must reduce incoming gas
pressure to between 11 and 13 inches of water. If you do
not reduce incoming gas pressure, burner system regula-
tor damage could occur. Install external regulator with the
vent pointing down as shown in Figure 27. Pointing the
vent down protects it from freezing rain or sleet.
For propane/LP units, never connect
fireplace directly to the propane/LP supply.
This burner system requires an external
regulator(not supplied). {nstall the external
regulator between the burner system and
propane/LP supply.
73D0024
00 gallon (min)
'ropane/LP
>upply Tank
✓ent Pointing
�own
Figure 27-
Exterreal Regu/ator with Vent Pointing Down
(Propane/LP On/y)
Use only new black iron or steel pipe.
Internally tinned copper or copper tubing
can be used per National Fuel Code,section
2.6.3, providing gas meets hydrogen sulfide
limits, and where permitted by local codes.
Gas piping system must be sized to provide
minimum inlet pressure(listed on data plate)
at the maximum flow rate (BTU/hr). Undue
pressure loss will occur if the pipe is too
small.
When using copper of flex connectors use only fittings
approved for gas connections. The gas control inlet is
3/8" NPT.
21
KHLDV Series Gas Fireplace FIREPLACE INSTALLATION
Only persons licensed to work with gas
piping may make the necessary gas
' connections to this appliance.
NOTE: The gas line connection may be made using 1/2"
rigid tubing or an approved flex connector. Since some
municipalities have additional local codes it is always best
to consult your local authorities and the current edition of
the National Fuel Gas Code ANSI.Z223.1, NFPA54. In
Canada CSA-B149 (1 or 2) Installation Code.
A listed manual shutoff valve must be installed upstream of
the appliance. Union tee and plugged 1/8" NPT pressure
tapping point should be installed upstream of the appli-
ance. Figure 28
IMPORTANT: Install main gas valve (equipment shutoff
valve) in an accessible location. The main gas valve is for
turning on or shutting off the gas to the fireplace.
Check your building codes for any special requirements for
locating equipment shutoff valve to fireplaces.
Apply pipe joint sealant lightly to male threads. This will
prevent excess sealant from going into p�pe. Excess sPal-
ant in pipe could result in clogged burner system valves.
Approved Flexible
Gas Line
c�����`�
C����
Tee Joint
Sediment Trap/Drip Leg Pipe Nipple
Cap
Figure 28-
Gas Connection
22
A manual shutoff valve must be installed
upstream of the appliance. Union tee
and plugged 1/8" NPT pressure tapping
point should be installed upstream of the
appliance. Figure 28
We recommend that you install a sediment trap/drip leg in
supply line as shown in Figure 28. Locate sediment trap/
drip leg where it is within reach for cleaning. Install in piping
system between fuel supply and burner system. Locate
sediment trap/drip leg where trapped matter is not likely
to freeze.A sediment trap collects moisture and contami-
nants and keeps them from going into the burner system
gas controls. If sediment trap/drip leg is not installed or is
installed wrong, burner system may not run properly.
Use pipe joint sealant that is resistant to
liquid petro�eum (LP) gas.
CSA Design-Certified Equipment Shutoff Valve
with 1/8"NPTTap'
Natural Gas
From Gas Meter
(4.5" w.c. to 10.5" w.c. Pressure)
Propane/LP
From External Regulator
(11" w.c. to 13" w.c. Pressure)
73D0024
FINAL INSTALLATION KHLDV Series Gas Fireplace
ROCK WOOL PLACEMENT -
400/500 SERIES
1. Place rock wool on the front burner to provide glowing
embers. For best results, pull the rock wool apart into
dime size pieces and place on top of burner.Also p►ace
the same size ember over the carry over parts on the
rear burner. Do NOT place embers over open slots
on the rear burner.
2. Distribute one layer of rock wool to cover the burner.
Figure 61
3. Place the logs on the burner. Refer to Log Placement
below. Light unit and after 15 minutes, check burner
ftame and glow. Refer to Burner Flame, Page 53.
. .'�.� �. FP2155
Rockwoo/placement-400/500 Series
Do not use the entire bag of rock wool to
cover the burner.This could cause the flame
: to burn poorly and may lead to sooting.
73D0024
ROCK WOOL PLACEMENT - 600 SERIES
Place rock wool evenly in dime-sized pieces over front
burner both in front and behind grate. For the rear burner,
place the rock wool only on the carry-over areas between
the flames.To better enable the gas to permeate the rock
wool, apply the rock wool in light, fluffy pieces.
FlgUY2 62- rr�roo
Rockwoo/Placement-600 Series
47
KHLDV Series Gas Fireplace FINAL INSTALLATION
BRICK, LIGHT BULB, AND LENS PLACE-
MENT -400/500 SERIES
1. Remove the trapezoidal light shroud located at the back
of the firebox by unfastening the three screws.
2. Disassemble the trapezoidal light shroud by unfastening
the four screws which secure the front to the back.Set
lens with the orange painted surtace toward the bottom.
Center the lens right to left.Reassembie the front to the
back and set the side.
3. Place the right side panel by sliding it at an angle to clear
the grate. Set the panel straight up and bring forward
until it comes in contact with the reverse bend located
at the front of the firebox. Use one of the brackets and
screws provided to secure the panel in place.
4. Place the rear lower panel by setting it over the channel
behind the light socket. Make sure the grout line aligns
with the one on the side.
5. NOTE:Have the left panel bracket and screw handy
before installing the rear upper panel in place.Place
the rear upper panel in place by resting it over the rear
lower panel and sliding it behind the right side panel.
While holding the rear upper panel in place, slide the
left panel at an angle to clear the grate.Set the left side
panel straight up and release the rear upper panel.
Secure the left side panel in place using the second
bracket and screw provided in the kit.
6. Place the front hearth brick simultaneously and pull
toward the front away from the burner. This is critical
for balancing air flow around the front burner.
7. Install the halogen light bulb provided with the unit
(inside the log set). Do not touch light bulb directly with
fingers.
8. Replace the trapezoidal light shroud removed in step
#1 by sliding it over the light bulb and sockets.Be care-
ful not to damage the light bulb.Align the holes on the
deflector with the hole on the rear channel and secure
in place.
Figure 58- FP2��a
Light Wiring Diagram for Millivolt Unit-400/500 Series
�
BRICK, LIGHT BULB,AND LENS PLACE-
MENT - 600 SERIES
1. Remove glass frame from fireplace.
2. Remove the six(6)screws securing each light box and
remove from unit. Figure 59
3. The light bulbs are included in the log packaging.install
the light bulbs into bulb sockets as shown in Figure 59.
CAUTION: Fingerprints or the transfer of oil from hands
will reduce the lifespan of the bulbs. It is advisable to
handle the fight bulbs with a clean cloth.
4. The light lenses are included in the log packaging.
Remove the lens retainer brackets and install the light
lenses into the light box covers as shown in Figure
60.
Figure 59-
Remove Light Box Cover
Lens
�ens Retainer
6racket_
Figure 60- °
Remove Lens Retainer Bracket
73D0024
MILLIVOLT - CHECK GAS PRESSURE and ELECTRICAL INSTALLATION
2
3
4
Check gas type. The gas supply must be the same as
stated on the appliance's rating decal. I�the gas suppiy
is different from the fireplace, STOP! D�o not install the
appliance. Contact your dealer immediately.
To ease installation,a 24"(610 mm)flex line with manual
shut-offvalve has been provided with on this appliance.
Install and attach 3/8"gas line onto shut-off valve.
After completing gas line connection, purge air from
gas line and test all gas joints from the gas meter to the
fireplace for leaks. Use a solution of 5�0/50 water and PressurE
soap solution or a gas sniffec Test"IN'
To adjust flame height, turn HIlLO knob to HI to get pressure
maximum pressure to burner. Turn HI/LO knob to LO Test"OU1
to get minimum pressure. NOTE:To make the process
of checking the gas pressure easier, unfasten the two HI/LO K
h' h th I t the side of the
screws w ic secure e gas vave o F����„��������C���
firebox and bring forward. [Remove the glass to allow Screw
the valve to come forward. (Refer to Page 45 for glass
removal.)]When done,you must refasten the gas valve
into place.
5. To check gas pressures at valve, turn captured screw
counter clockwise 2 or 3 turns and then place tubing
to pressure gauge over test point. Turn unit to high.
Figure 29. After taking pressure reading, be sure and
turn captured screw clockwise firmly to reseal. Do not '
over torque. Check test points for gas leaks.
ELECTRICAL WIRING
Figure 29-
Gas Pressure Check at Gas Va/ve
Do not use open flame to check
for gas leaks.
This fireplace will work without any electrical supply. Elec-
tricity is only needed to operate the blower and the light
located behind the logs inside the firebox. Verify proper operation after servicing.
NOTE:If installed in mobile home,fireplace must be bolted
securely to floor.
Electrical connections should only
be performed by a qualified, licensed
electrician. Main power must be off when
connecting to main electrical power supply
or performing service. All wiring shall be
in compliance with all local, city, and state
codes.The appliance,when installed, must
be electrically grounded in accordance with
local codes,or in the absence of local codes,
with the Nationa/Electrical CodeANSI/NFPA
70 (/atest edifion) and Canadian Electrical
Code, CSA C22.1.
73D0024
• Label all wires before disconnecting when
servicing controls.Wiring errors can cause
. improper and dangerous operation.
23
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KHLDV Series Gas Fireplace TOUCH SCREEN REMOTE CONTROL OPERATION
■ Using the Mounting Base
The transmitter comes with a mounting base which allows
you to hang the transmitter on the wall.
1. Secure the mounting base
on the wall with supplied
screws. For best viewing
angle, make it the same
height as your eyes.
2. Hang the transmitter on the
hook of the mounting base,
then push down so the
transmitter is flush to the
mounting base.
��
1 �
Hook-C '
• 1 UP
}
Figure 56
TROUBLESHOOTING
S m tom Causes Action
1.Battery icon on LCD on transmitter 1.Low Battery 1. Replace batteries. Change batteries
every 6 months.
2.LCD display is blank 2. Check battery installation or replace
batteries.
3.LCD display shows"funny" display 3. Reset the transmitter(seE"Resetting
the Transmitter"section .
4.Appliance does not come on 2.The transmitter did not match 1. Make sure the transmitter has
with the receiver learned to the receiver.
3.Transmitter measures temp- 1. Move transmitter to a cooler place
erature exceeding 99 degrees and wait until temperature drops
Fahrenheit and shows"HI"on below 99 degrees.
LCD
4.Distance between the transmitter 1. Make sure the opening distance is
and receiver is more than 30 feet less than 30 feet.
5.Blower is not on after the fireplace is 5.Blower setting is off 1. Press FAN key to select Fan speed
turned on ou desire.
6.Blower delay setting is set too 1. Press and hold FAN key to set
high desired ON/OFF delays.This is done
in minutes.
MILLIVOLT - OPTIONAL FAN/BLOWER SYSTEM KHLDV Series Gas Fireplace
-- ----------- ----.1120VAC
-------- J60Hz
il�--- - -
Factory Supplied
______ Not Supplied
Junction Box
Figure 31-
Junction Box Wiring Diagram
4. Remove glass frame by releasing the three latches
located at the top of the firebox.Tilt glass away from the
unit, lift glass frame up and away from the unit. Page
45
5. Remove logs.
6. Remove hearth brick,wall brick and rear brick. NOTE:
Remove brackets that secure wall brick.
7. Remove the access covers on the right and left side
walls of the firebox toward the front by unfastening the
screws.NOTE:The access covers are not identical.
Figure 32
FP2136
Figure 32-
B/owerAccess Covers
8. Two screws are already mounted to each cover which
would be utilized to mount the blower to the cover.
Unfasten the two screws and mount the blower bracket
assemblies. Figure 33
9. Consult blower wiring diagram and start the assembly.
Figures 31 & 34. It is helpful to wire the right blower,
the speed control, the fan limit switch, and the power
cord first. Then plug in the power cord to the junction
box and secure the right cover plate/blower assembly
to the side of the firebox.
Failure to replace the access cover with the one
provided with the blower kit, and then running
the blower, will cause excessive temperatures
. and could cause a fire, property damage and/or
loss of life.
Electrical Grounding Instructions: This appli-
ance is equipped with a three-prong(grounding)
plug for your protection against shock hazard
. and should be plugged directly into a properly
grounded three prong receptacle.
Figure 33-
Attach B/owers to Brackets
10. Assemble the wire clips provided with the blower kit to
the right and left sides of the fireplace through existing
holes on right and left.
11. Run the wire harness down the right and snap wires
into the clips assembled in #10. Run the two wires
along the glass track, on the floor of the unit, in front
of the firebox
12. Snap the fan limit switch behind the clip already
assembled to the side of the firebox on the front right
hand side. Figure 35
13. Secure the left access platelblower assembly to the
left side of the firebox. Run the two wires mentioned
earlier up the left firebox wall and snap wires into clip
assembled in #10 on the outer shell wall. Make the
connection to the left blower. Replace the refractory
and hearth refractory (pull away from burner toward
the front).
44 73D0024 73D0024 25
KHLDV Series Gas Fireplace MILLIVOLT - OPTIONAL FANIBLOWER SYSTEM
Blue
Junction Box
Blue
Black
Hi-Temp
T-Stat Sensor
Black BIOW@f
Figure 34- Rheostat
Blower Wiring Diagram
Figure 35-
B/ower Access Covers
14. Replace side panels attached to the glass frame
assembly with the louvered side panels provided with
the blower kit by unfastening the four nuts for each
cover door. (Do not overtighten or stud may break
off.) Use three metal clip screws provided with kit to
secure the wire assembly in the front beneath the
access cover. Figure 36
15. Install the speed control (rheostat switch) on the side
above the existing one used for the light (discard the
plate sent with the switch as it will not be needed.
16. Replace logs.
17. Replace the glass.
26
Black Right '
Hi-Temp Blower
�
� Y
� �
m m
i
Left
Blower
White
18. Replace the front piate below the glass frame. NOTE:
The front plate hides the wire harness in the
ffOflt. Remove Solid
Arrccc flnnr I�
Replace with Louvered Access
Door,Louvers Towards Bottom
Figure 36-
Install New Louvers
_.., �-� wrf,<<r r.��:r,
/
V
Figure 37-
Location of White Dial on
Speed Control
I I
I
FP2234
73D0024
TOUCH SCREEN REMOTE CONTROL OPERATION KHLDV Series Gas Fireplace
3. Press the light button again to confirm the setting. The
new setting will be transmitted to the receiver.
4. After the signal is sent, the On/up and Off/down but-
tons become flame height controller again.
5. When the light button is flashing, slide up and down on
the arrow buttons will turn the light brightness te HIGH
or Off directly without pressing the light button �u
again to confirm ox
AUX Control (Rear Burner OnlOff Control)
The AUX control function is used to turn on or turn ��
off the rear burner connected to the AC module I" �I
of the Signature Command System. Press the
AUX button to turn on or turn off the rear burner.
1. When the rear burner is turned on, the icon will be-
come solid text and the "ON" icon will appear below
the "AUX" icon.
2. When the rear burner is turned off, the icon wiil be-
come hollow text and the "ON" icon will disappear.
NOTE: If Smart Mode is entered when rear burner is off,
the rear burner will be turned on automatically; when the
transmitter is in Smart Mode,AUX button will be disabled.
See Smart Mode section for more information.
Setting up Blank ;;�{� � �;�M; �
Screen or Con- ,.�, .�,
stant Display in ' ;��^ ����
Idle
:��,
Figure 55 -;,��- � �il1(
�
There is an option to ' �
set up how the LCQ '
displays and func- _
tions when the trans- : �
mitter is in idle.There v��•-�=— � ��-=�--.
_____ _.__ _ _.
are two choices Figure 55
1. A) Mode. When the transmitter is in idle, the icons in
the "touch area" (timer, thermostat, blower, light and
AUX)will disappear, as shown in the figure on the left.
When any of the touch buttons is pressed, those icons
will appear and are ready to operate (default).
2. B) Mode. The transmitter always displays all available
icons showing current status of timer, thermostat,
blower, light and AUX as shown in the figure on the
right.
Press TIMER and THERMO buttons at the same time for
3 seconds to toggle between A)and B).
1. When the current setting is A}, touch any place in the
touch area to bring up the icons then press TIMER but-
ton and THERMO button at the same time for 3 sec-
onds. The backlight will flash once to indicate that the
setting has changed to B).
2. When the current setting is B), pressing TIMER button
and THERMO button at the same time for 3 seconds
wili switch to A)Mode.The touch area icons will disap-
pear.
73D0024
i Safety Features
1. Low Battery Detection
When low battery condition occurs, the transmitter will
turn off the fireplace.
Aj Battery voltage is checked every one min-
ute. When the battery voltage is low, the
LCD displays a low battery icon which will
exist in all modes.
B} The transmitter will not operate with low
battery voltage. Change the batteries before the
batteries become too weak for normal operations.
2. Power On Initialization
After the power-on initialization, the transmitter sends
a signal to turn off the fireplace.
3. Thermal Shutdown
When the ambient temperature is more than 99°F, the
transmitter will turn off the fireplace.
A) The LCD will display"HI".
B) Ths Transmitter will not function until the room tem-
perature has dropped below 99 degree
Fahrenheit. �
4. Low Temperature Condition
When the ambient temperature is less
than 40 degrees Fahrenheit, the LCD will
display "LO", and NO SIGNAL wilt be
sent to turn on the appliance.
All functions still remain the same for
both Manual Mode and Thermostat
Mode
���
� ��
% i"�1
�,.,,, l,�f
5. Child-proof Pr�tection
The child-proof icon vvill be shown when
the child-proof mode is activated by �
pressing the ON button and the OFF �"�
button at the same time for three sec- f'�
onds.
A) Enter childproof mode by pressing
and holding both the ON button and the OFF but-
ton simultaneously for 3 seconds. The Childproof
indicator will be shown on the LCD.
B) Deactivate childproof mode by pressing and hold-
ing the ON button and the OFF button simultane-
ously for 3 seconds again. The Childproof indicator
disappears or the LCD.
C)The transmitter cannot be operated in childproof
mode.
43
KHLDV Series Gas Fireplace TOUCH SCREEN REMOTE CONTROL OPERATION
Temperature. The transmitter will automatically adjust
the flame height according to the difference between the
Set temperature and the Room temperature. There is no
manual flame height adjustment. The fan speed will also
automatically adjust if turned on.
NOTE: When entering the Smart Mode°thermostat func-
tion there will be a 10 second delay for the flame and
blower adjustment. When Smart Mode°thermostat oper-
ates automatically there can be up to a 3 minute delay for
flame/blower adjustment.Smart Mode°thermostat checks
temperatures every 3 minutes.Also see AUX Control.
1. When Set Temp. is 3° F or higher than Room Temp.,
flame height will be on High.
2. When Set Temp. is 2° F higher than Room Temp.,
flame height will be on Medium.
3. When Set Temp. is 1° F higher than Room Temp.,
flame height will be on Low.
4. When Set Ternp. is equal to Room Temp.,flame height
does not change (stays on low).
5. When Set Temp. is lower than Room Temp., the fire-
place will be shut off.
6. When Set Temp. is 1° F higher than Room Temp.,
again the flame height will be on Low.
7. the fan speed follows the flame height, if the fan is
turned on.
To exit Smart Mode° thermastat and shut off the fire-
place;
a.push and hold the THERMO buttons for 3 sec-
onds, Or
b.press the OFF button, Or
c.slide down on the arrow buttons.
To shut off the Smart Mode°ther- ;„,�� �
mostat option and return to regular ', "'–'10°"
thermostat mode, press and hold , n� �-
the THERMO button and the ON/
UP button at the same time for 3
seconds again. �`�'� a�I
Blower Speed Control '' `�
Figure 52
NOTE: Blower will only work with
flame on.
� ON
�
The blower speed control function I ,�,
is used to adjust the speed of the �L41�,�
blower connected to the Signature -
Command System.There are four Figure 52
speed levels, Off, Low, Medium, High.
1. Press the FAN button to enter the blower speed con-
trol mode. The fan icon will start flashing.
2. Press the ON/up and OFF/down button to increase/de-
crease the blower speed.
3. Press the fan button again to confirm the speed set-
4
5
0
ting. If the fireplace is on, the blower speed will take
effect right away; if the fireplace is off, the receiver will
remember this setting and the blower is still off (see
blower On Delay and Off Delay in the next section).
After the signal is sent, the ON/up and OFF/down but-
tons become flame height controller again.
When the fan button is flashing, slide up and down on
the arrow buttons will turn the blower speed to High
or Off directly without pressing the fan button again to
confi rm.
If the blower is turned on us-
ing the FAN button, the blower
speed will adjust automatically
when using Smart Mode (See
Smart Mode section).
Blower On Delay Time and Off
Delay Time Setup
Figure 53
1. Hold the FAN button for 3 sec-
onds until two numbers ap-
pear on the !CD screen. The
left number is blower On Delay
and the right number is blower
Off Delay Time
�
�
� Figure 53
2. When the first number is flash-
ing, use the ON/up button to set the desired On Delay
Time from 0 to 15 min.
3. Press the OFF/down button to jump to the Off Delay
Time setup.
4. When the second number is flashing, use the ON/up
button again to set the desired Off Delay Time from 0
to 15 min.
5. Press the OFF/down button again to finish the setup
and the new settings will be
�i�(°�
transmitted to the receiver. ! ,r_ep,,,
6. The default settings are 5 , y� __ __.� _
minutes for the On Delay '
Time and 8 minutes for the �.
Off Delay Time, as shown. �` ��,
Light Brightness Control !, ' !� �' aU
Figure 54
The light brightness control funo- �"
tion is used to adjust the bright- —
ness of the light bulbs connected , _
to the AC module on the Signa- t,};�
ture Command System. There ' �~
are four light brightness levels �""�^°"'��
defined: Off, Low, Medium, High Figure 54
1. Press the LIGHT button to enter the light brightness
control mode. The LIGHT icon will start flashing.
2. Press the On/up and OFF/down buttons to increase/
decrease the light brightness (Off-Low-Medium-High).
MILLIVOLT - OPERATING INSTRUCTIONS KHLDV Series Gas Fireplace
FOR YOUR SAFETY READ BEFORE LIGHTING
If you do not follow these instruction
exactly, a fire or explosion may result
causing property damage, personal
injury or loss of life.
A. This appliance is equipped with a pilot which must be lit with built-in piezo ignitor while following
these instructions exactly.
B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to
the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
• Turn off all gas to the appliance.
• Open windows.
• Do not attempt to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to push in, or turn the gas control knob. Never use tools. If the knob will
not push in or turn by hand, don't try to repair it. Call a qualified service technician. Force or
attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part of it has been under water. Immediately call a qualified
service technician to inspect the appliance and to replace any part of the control system and
any gas control that has been under water.
LIGHTING PILOT �OR THE FIRST TIME
INITIAL LIGHTING Never use an open flame to
Purge air from the supply line as follows: � check for gas leak.
• Open main shutoff valve.
• Unscrew main pressure test point.
• Leave inlet test screw open until gas comes in.
• When gas is flowing, tighten inlet screw immediately.
LEAK TESTING
1
2
3
Follow the pipe from the gas supply line connection to the gas valve. Check connection for
leaks with soap and water mixture.
Next check for gas leaks at the burner with soap and water mixture.
Check the pilot for gas leaks with soap and water mixture.
42 73D0024 73D0024
27
KHLDV Series Gas Firep{ace MILLIVOLT - OPERATING INSTRUCTIONS
�_ LIGHTING PILOT FOR THE FIRST TIME
APPROVED LEAK TESTING METHOD
If using a soap and water
You may check for gas leaks with the following methods solution to test for leaks,
only: � DO NOT spray solution onto
• Soap and water solution controi body.
• An approved leak testing spray
• Electronic sniffer
Never check for gas ieak with
open flame!
Check for gas leaks in each of the following locations:
1
2
NOTE: Remove any excessive pipe
compound from the connections.
Excessive pipe compound can set off
electronic sniffers.
• Pipe from the gas supply line connection to the gas valve
• Burner connections • Field made joints / gas shutoff valve
• Pilot
• Each joint or connection
• Factory made joints
• All joints on valve and control body
LIGHTING PILOT
The control has an interiock device that does not allow the lighting of the fireplace
up to the moment the safety device of the flame has not interrupted the gas flow.
After that period of time (when the magnet is closed), it is possible to start the
lighting operation.
The gas control knob is designed to be operated by hand. DO NOT use any tools
during this operation. Damaged knobs may result in serious injury.
Depress and turn knab counterclockwise .�
to pilot position.
Depress fully and hold pilot gas knob. Depress
piezo igniteras manytimesas needed to ignite pilot.
Keep knob fully depressed for a few seconds.
Release and check that pilot continues to
burn.
If the pilot does not stay lit, repeat steps 1 and 2.
28
��
� �
Pilot Position 0�
Continued on next page I
73D0024
TOUCH SCREEN REMOTE CONTROL OPEF2ATION KHLDV Series Gas Fireplace
THERMO, LIGHT, FAN,AUX)are pressed and flashing.
1. Press the ON/up button to turn ,
/l_/�L
on the fireplace. The flame icon �!�� l��i
on the LCD displays High. ,,,�� ,�,,,,
2. Press the OFF/down button to
decrease the flame height and
turn off the fireplace. When the �}��� � A�
OFF/down button is pressed 1� oM '
for three times, the flame icon
changes form High to Medium, �
to Low, then to Off. _
3. If the OFF button is held for —
more than 3 seconds at any .�.
flame height, the firepiace will �.�.,;;;;;;,,,,_
be turned off and the flame icon � Figure 48
disappears.
4. Sliding up and down on the arrow buttons can also
turn on or turn off the fireplace.
5. If the fireplace is shut off using the above methods in 3
and 4, all the settings vvill be remembered and will be
resumed next time the fireplace
is turned on (Memory Off). ����.��
Timer Mode
Figure 49
Press the TIMER button to enter i
timer mode. 7he fireplace will stay %
on for a period of time as specified
by the timer and then be shut off
by the transmitter when the timer �
counts down to zero. '
�
3
4
5
�
b. Use the OFF/down buttons to decrease the Set
Time to zero Or
c. Slide down on the arrow
buttons to exit TIMER i;f�.� 1�,.
mode and shut off the fire- +�
pIaC2. r��e �mn�ov
Thermostat Mode
Figure 50
Press the THERMO button to
set the transmitter in thermostat
mode. The transmitter will au-
tomatically turn on the fireplace
when the room temperature is
below the set temperature and
turn off the appliance when the
room temperature is above the
set temperature within one de-
gree.
1.
2
a�r,�„ �
nrte �!�ano
�.�,-,
i�„�
3
.`��.
.�`)- � AUX
1
�
When the TIMER button is —
pressed, the Set Time appears ', �
in the frame of the button and '
flashes. '����""���'"'-
Use ON/up and OFF/down to Figure 49
increase or decrease the Set Time in 15 min. incre-
ments, between 0:00 to 6:00. Sliding up and down on
the arrow buttons will increase or decrease the Set
Time in 1 hour increments.
Push the TIMER button again to confirm the Set Time,
the transmitter sends an ON signal to turn on the fire-
place.
The flashing stops and the ON/up and OFF/down but-
tons become flame height controller again. The flame
height will then stay as set up by the ON/up and OFF/
down buttons.
The TIMER button can be used when the transmit-
ter is in Manual Mode or in Thermostat Mode. In both
modes, the fireplace will be shut down completely
when the timer counts down to zero.
To exit Timer Mode,
a. Push and hold the TIMER button for 3 seconds Or
73D0024
�.�u F
�.I,�
•��- � aux
�
�
�s ��
Figure 50
When the THERMO button is pressed,the Set temper-
ature appears in the frame of the buttan and flashes.
Use ON/up and OFF/down to increase or decrease
the Set temperature in 1 degree increments, between
45 degrees and 90 degrees. Slide up and down on the
arrow buttons will increase or decrease the Set Tem-
perature in 10 degrees increments.
Press the THERMO button again to confirrn the Set
Temperature. The transmitter wili send out an On
signal or an Off signal depending on the relationship
between the Set temperature and the Room tempera-
ture.
4. The flashing stops and the ON/up and OFF/d�wn but-
tons become flame height controller again. The flame
height will then stay as set up by the ON/up and OFF/
down buttons.
5. To exit Thermostat Mode:
a.push and hold the THERMO buttons for 3 sec-
onds or
b.slide down on the arrow buttons to exit Thermo-
stat mode and shut
off the fireplace. !„,�c �
; �,_�,;�
Smart Mode°Thermostat I
Option for Thermostat ' �'�` �_��F Smart
MOde ""`" ""� Mode
Figure 51 ! �.�,� icon
Press and hold the THER-
MO button and the ON/UP
button at the same time
for 3 seconds to toggle
between Smart Mode°
thermostat and the regu-
lar Thermostat Mode.
The icon "Smart Mode"
will appear under the Set
`�- � aux
L•ii�
�
�,< ,
Figure 51
41
KHLDV Series Gas Fireplace TOUCH SCREEN REMOTE CONTROL OPERATION
Setting Privacy Code on Transmitter:
Figure 45
The remote transmitter privacy code is preset in facto-
ry. In the event of activation or interference from other
nearby transmissions, change the
code using the following procedures
(learn function must be performed
after changing the code):
1. Press the ON/arrow button and
the TIMER button at the same
time to enter privacy code setup
mode.
2. The setup display is shown in the
figure. The four digits on the top
stand for the privacy code(as the
actual DIP switches on Ambient's
ON
CFF
previous remotes). The default Figure 45
values of the four digits will be all"1"(ON).
3. The first digit will be flashing upon entering the setup
mode. Push the ON button to toggle its value between
"0" (OFF) and "1"(ON), and push the "OFF" button
to jump to the nezt digit. The next digit will then start
flashing and the first one stops flashing. Set up the
four digits to your choice.
4. After setting up all the four digits, push "OFF"to finish
the process and return to the previous mode.
5. The Signature Command control board then needs to
re-learn the new setting.
PerForming Learn Function
1. The RF receiver RF Receiver
button on the con- orvioFF
trol board in the fire-
place must be in the °oti
on position before e�q,�o o� 0
the learn function
can begin. Figure �
46. With the Com- �
mand Center mas-
ter switch in the ON �
position, use paper
clip to depress the
recessed button on Control Board
Control Board, one Figure 46
beep for RF receiver ON or two beeps for RF receiver
OFF
2. Holding the OFF button on the Command Center while
turning on the master switch will activate the learn
function for the transmitter.
Master Switch
LED—, � �
' \�i�
�
�
Battery DoorJ
Front Panel Bezel
Command Center Optional
Figure 47
Do not use two (2) or more remote control sys-
tems in the same area with the same privacy
code setting, as they will communicate with
each other. This may cause the appliances to
malfunction.
Resetting the transmitter:
If the transmitter is not working properly, reinstall the bat-
teries to reset the transmitter.
1. Pull out at least one of the batteries.
2. Press any key on the screen to discharge.
3. Wait for 10 seconds and reinstall the batteries.
Pushing and holding any key for more than 10 seconds
until the display refreshes witl also reset the transmitter.
■ Functions and Operations
General:
The TSFRSC Remote Control has four (4) operating
modes: Manual, Timer, Thermostatic and Smart Mode°
Thermostat. The control system can be set to tempera-
ture range between 45° F and 90° F. The blower speed
and flame height Can be adjusted in the manual, timer
and thermostatic mode. The Smart Mode° thermostat
will automatically adjust flame height and blower speed
according to the difference between Set and Room tem-
peratures.
The transmitter will operate the remote receiver from 1
foot to a maximum of 30 feet. The distance is reduced
when batteries are low.
Manual Mode
Figure 48
3. After the above operation,two beeps will be given and In this mode, the TIMER button and the THERMO but-
the green LED on the Command Center will flash for ton will only display "TIMER" and "THERMO", respec-
10 seconds. tively without showing the time and the SET temperature.
4. During ihe 10 seconds, press the OFF button on the Pressing the O!V/up and OFF/down buttons will change
transmitter to learn.Another two beeps will be given to the flame height if none of the menu buttons (TIMER,
confirm a successful learning. Figure 47
40 73D0024
MILLIVOLT - OPERATING INSTRUCTIONS KHLDV Series Gas Fireplace
LIGHTING BURNER
MAIN BURNER SWITCH
The "ON/OFF/RS" switch for the main burner can be found behind door of
the fireplace.This switch allows you to turn on and to turn off the main burner
without using the gas valve knob. Make sure the button is in the "ON" posi-
tion to light the main burner.
LIGHTING THE BURNER
Depress and turn the knob counterclockwise .�� to the "ON" position. It
will take less than four(4) seconds for the burner to ignite.
PILOT POSITION
Depress and turn knob to pilot position to keep burner off while maintaining
the pilot light.
��
PilotPosition �'��O
T
TO TURN OFF GAS
Depress and turn knob clockwise�to "OFF" position.
73D0024
��
r'�
Off Position �T
On/Off/RS Switch
��
On Position
rl�
OT
�
SIGNATUR� COMMAND - CHECK GAS PRESSURE and ELECTRICAL INSTALLATION
1. Check gas type. The gas supply must be the same as
stated on the appliance's rating decal. If the gas supply
is different from the fireplace, STOP! Do not insta��the
appliance. Contact your dealer immediately.
2. To ease instaflation,a 24"(610 mm)flex line with manual
shut-off valve has been provided with on this appliance.
Install and attach 1/2"gas line onto shut-off valve.
3. After completing gas line connection, purge air from
gas line and test all gas joints from the gas meter to the
fireplace for leaks. Use a solution of 50/50 water and
soap solution or a gas sniffer.
4. To check gas pressures at valve, turn captured screw
counter clockwise 2 or 3 turns and then place tubing
to pressure gauge over test point. Turn unit to high.
Figure 38. After taking pressure reading, be sure and
turn captured screw clockwise firmly to reseal. Do not
over torque. Check test points for gas leaks.
ELECTRICAL WIRING
General
1. This fireplace is equipped with the Signature Control
valve which operates on 6 volts.The AC adapter plugs
into the fireplace junction box A/C power supply. Four
(4) "AA" batteries are used for back up during power
' outages.
2. The Signature Command System can also be operated
withoutA/C power.The system can run on four(4)"AA"
batteries for approximately six(6)months under normal
use.
3. A/C power must be used to power the A/C module,
blowers, lights and AUX accessories used with this
fireplace.
Optional Accessory Requirements
1. This fireplace may be used with a wall switch and/or
Signature Command wireless controls.
2. The command center control may be mounted on the
wall with the use of the SCSWEK 15ft.wall mount exten-
sion kit.
30
Drocc��ru inlof
---"- -�"�� mentScrew
Figure 38-
Signature Command Valve
Do not use open flame to check for gas
leaks.
.
Electrical connections should only
be performed by a qualified, licensed
electrician. Main power must be off when
connecting to main electricat power supply
or performing service. All wiring shall be
in compliance with all local, city and state
codes.The appliance,when installed,must
be electrically grounded in accordance with
local codes or in the absence of local codes,
with the National Electrical CodeANSI/NFPA
70 (latest edition) and Canadian Electrical
Code, CSA C22.1.
• Label all wires before disconnecting when
servicing controls.Wiring errors can cause
, improper and dangerous operation.
73D0024
TOUCH SCREEN REMOTE CONTROL OPERATION KHLDV Series Gas Fireplace
Due to the sensitive temperature monitoring
components in the transmitter, it is necessary
to allow the transmitter to stabilize to room tem-
perature before accurate room temperatures
are displayed. If the transmitter is activated
from a severe cold condition, allow 15 minutes
for accurate temperature readings to appear on
the LCD display.
Turn appliance OFF (at the Master Switch) if
you are away from your house for an extended
period of time. Never leave anything on top of
the surface of the transmitter.
■ Function Areas of the LCD Display
Figure 43 shows the display of the TSFRSC LCD.
Information Bar
The information bar shows the room temperature, the
"sending signal"radio icon,the low battery indication icon,
the child-proof icon,and the flame icon.This area doesn't
have touch buttons.
• The room temperature will always be shown after
power-up. It displays the room temperature from 40
°F to 99°F."Lo"and"HI"will be displayed when the
room temperature is lower than 40°F or higher than
99°F, respectively.
• The radio icon will be shown when the transmitter is
sending a signal.
• The low battery indication icon will be shown when
the battery voltage is low.
• The child-proof icon will be shown when the child-
proof mode is activated.
• The flame icon indicates the current flame height
-Off, Low, Medium and High
Touch Area
The touch area contains all touch buttons to control the
transmitter. It consists of two categories: menus and ad-
justment arrows. The blue LED backlight lights up for 8
seconds when any of the touch buttons is pressed.
• The menus include TIMER, THERMO, LIGHT, FAN
and AUX(Rear Burner Control).
• The adjustment arrows include ON/up and OFF/
down. Their default function is to adjust the flame
height. When a button from the menu is pressed,
the ON/up and OFF/down buttons will temporarily
become adjustment controls for the selected item.
When the adjustment is done, the ON/up and OFF/
down buttons go back to flame height controller
again.
73D0024
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Function Areas of the LCD Display
Logo Bar Figure 43
The Logo Bar contains the brand logo: Signature Com-
mand System.
■ Initialization and Setting up
Installing Batteries:
Figure 4 d----------�
The remote transmitter has °�----------p
two battery compartments, �
one on each end of the trans-
mitter. Always change all � f Battery Door
four (4) batteries at the � Tabs
same time. '
� r
To install batteries, � i ;
� �
1. Press down the battery = __�
door tab and pull out to re- !
move the batte door. "�--- - --p�
rY ��----------�-I
2. Install the batteries as in-� Figure 44
dicated inside the battery
compartments.
3. Close the battery door by snapping in place.
4. When all four batteries are installed, the transmitter
will initialize for 5 seconds and then is ready for use.
5. The batteries should be replaced every 12 months or
when the low battery icon indicator is displayed.
Changing Temperature Unit
When batteries are installed in the transmitter,
1. All available icons on the LCD will be turned on then
be cleared.
2. The LCD will display temperature unit: °F. Use ON �
to toggle the units between °F and °C within the first 5
seconds.
3. The transmitter enters Manual Mode
4. The LCD displays room temperature with the chosen
unit.
39
KHLDVSeries Gas Fireplace SIGNATURE COMMAND SYSTEM OPERATION INSTRUCTIONS
FUNCTIONS/OPERATtON (with Command Flame Height Control
Center)
Turning on the fireplace
1. Turn on the master switch and wait for a beep.
2. Press the ON button on the Command Center or turn
on wall switch. Pilot will light and burner will come on
High setting or last memory setting (See Turning Off
Fireplace below). For memory feature.
Pilot Safety Lockout Function
1. If the pilot doesn't light after sparking for 30 seconds,
pilot trial lockout happens. The LED on the Command
Center flashes Green once every 2 seconds, until re-
set.
2. If the pilot flame is lost during normal operation, the
system will try three (3) times to relight after three (3)
failures, flame loss lockout happens. The LED on the
Command Center flashes Red-Green once every 2
seconds, until reset.
3. Turning the master switch on the Command Center to
the off position,then ON again will reset the system.
1. Press the ON button(on the Command Center)once to
turn on the main burner with maximum flame height.
2. Press the OFF button to decrease flame height.The firsf
two presses will decrease the flame height to medium
and low.
3. The third press on OFF will turn off the main burner. In
standing pilot configuration, the pilot will stay; in inter-
mittent pilot configuration, the pilot will be shut off.
Turning the Fireplace Off
There are three ways to turn the fireplace off.
1. Flip the master switch to the off("O")position. (This will
turn the entire system OFF.)
2. Press the OFF button to Medium, Low, then Off.
Hold the OFF button anytime for three seconds or by
turning off the wall switch. These two commands of
OFF are(Memory Off)the system will remember all last
settings before turning off.The next time the.fireplace is
turned on, all settings will resume.To reset, change to
the desired settings and shut off by using the Memory
Off commands and the system will be reset to those
new settings.
Command Center Operations:
The following functions are available on the Command
Center.
Self Diagnostics Chart:
The Command Center has a self-diagnostic LED en-
abling you to troubleshoot problems and potentially avoid
a service call. Please refer to the charts below for indica-
tor reference.
38
73D0024
ELECTRICAL INSTALLATION KHLDV Series Gas Firepiace
JUNCTION BOX WIRING
1. This should be done before framing the fireplace. Wire
the receptacle into an electrical circuit.Wire with mini-
mum 60° C wire in accordance with prevailing codes.
2. Remove the external junction box cover by removing
the screw from the side of the outside firebox wall.
Junction box was installed at the factory.
3. The junction box cover has a factory installed "romex"
style strain relief connector.After connecting the wires,
route the wire leads through this connector. Refer to
the wiring diagram in Figure 39.
COMMAND CENTER WALL INSTALLATION
The command center may be mounted on the wall with
the use of the SCSWEK Kit(15ft.cable,junction box,wall
cover).
Mount the junction box provided at the desired location
on the wall. Do not extend beyond the 15 ft. wire cable
provided. If a longer distance is required,the 15 ft.may be
extended up to 30 ft. maximum by using two(2)SCSWEK
cables plugged together.
Route the wire from junction box to lower control area at
bottom of fireplace. Unplug the 12" cable from the com-
mand center. Attach the connector to the pins from wire
by pushing in to connector making sure to follow the color
code on connector.Plug the 15 ft.extension cable into the
2 ft. cable. Remove command center from the fireplace
and plug the other end of the extension cable into the
command center. Snap on wall cover provided and screw
to junction box.
73D0024
-- ----------------
120V AC
60Hz
il�--- ----------------
Factory Supplied
Not Supplied
Junction Box �
Figure 39-
Juncfion Box Wiring Diagram
WALL SWITCH INSTALLATION
The wall switch wire connection is located off the 2 ft.wire
harness from the control box to the command center. Fig-
ure 40. The connection is labeled "Wall Switch". Unplug
the male and female connectors and connect the two (2)
low voltage wires provided. Run wire to desired location
on wall. Up to 50 ft. of 18 ga. wire may be used if neces-
sary.Attach wires to wall switch. Mount the wall switch in
to junction box and screw on cover.
Do not connect wall switch to 110 V
circuit.
31
KHLDV Series Gas Fireplace ELECTRiCAL INSTALLATION
Light
300 Watt
Max To Outlet A/C Module
�� oa
WHITE ' �
BLACK i
Optional Blower wHITE � �
300 Watt BLACK
WHITE
Max BLACK ;
�GREEN i
�
�
Rear Burner Solenoid �
300 Watt Max �
�
A/C Module
�
�
Control Board !
NOTE:Wall switch wires must
be connected together if a wall
switch is not being used. �
�
i
Conversion �
NGlLP
� -
RF Receiver
ON/OFF Button
Black/Thermopi6
Red(Thermopile
Sensor
Ignitor/Sparker
�
Plug-in Connector
Control Board to Command Center
-------------------------',
Plug-in Connector
Steppe�Motor to
Ground Control Board
DC Power/Green
Plug-in Connector
Control Board to 0
Solenoid ,.. _,_�_ rtn_
Gasl�
Figure 40-
Signature Command Wiring Diagram
Valve
Electrical connections shou{d only be
performed by a qualified,licensed electrician.
Main power supply must be turned off before
connecting fans to the main electrical power
supply or perForming service.
OFF/LO� �`�"ON1H1
� r Master Switch
Command Center
Gas Out
�
Pilot Gas Tubing
�_____,-�
��
��
��
��
��
�
Optional
Wall Switch
SIGNATURE COMMAND SYSTEM OPERATION INSTRUCTIONS KHlDVSeries Gas Fireplace
SYSTEM CONFIGURATION/SETUP
All System configuration/setup is done on the Command
Center.
NOTE:When using On/Offwall switch,the switch must be
in the ON position to perform all configuration set ups at
the command center.
COLD CLIMATE OPTION
Choose the Mode That Best Suits Your Needs
The Signature Command System is designed to operate
in either Standing Pilot or Intermittent Pilot mode.
• The Standing Pilot Mode is best for colder climates
when the pilot must remain on continuously to prevent
condensation and ensure reliable operation.
• The Intermittent Pilot Mode is ideal for maximum eff-
ciency,igniting the pilot only when needed to start your
fireplace,lowering fuel consumption and reducing your
carbon footprint.
Either mode benefits from the instantaneous battery back-
up, so you never have to worry about a power outage.
NOTE: The Signature Command System comes stan-
dard in the Intermittent Pilot mode, so you must follow
the instructions below to switch to Standing Pilot Mode if
needed.
Intermittent/Standing Pilot Setup (Default intermit-
tent)
1. Holding the ON button on the Command Center while
turning on the master switch will toggle between stand-
ing pilot and intermittent pilot.
2. After the above operation, one beep (for standing pi-
►ot)or two beeps (for intermittent pilot)will be given as
confirmation.
Six-hour Safety Shutdown Option (Default ON)
1. The system comes preset from the factory with a six
(6)hour shutdown from its last command of operation.
This is done to prevent the fireplace from continuing to
operate if unattended. You may disable this feature if
you wish.
NOTE: By disabiing this feature, your fireplace may con-
tinue to operate unattended.
2. When the master switch is in the ON position(`="),press-
ing the ON button and the OFF button on the Command
Center simultaneously will toggle between enabling and
disabling the six-hour shutdown option.
3. After the above operation, one beep (for enabling the
six-hour shutdown option) or two beeps (for disabling
the six-hour shutdown option)will be given as confirma-
tion.
Remote Transmitter Learn Function (Default OFF)
1. The RF receiver button located on the Control Board
must be in the on position before the learn function can
begin. Use paper clip to depress button. One beep for
RF receiver ON or two beeps for RF receiver OFF will be
given as confirmation. Refer to Figure 42 for location.
2. After the RF receiver is on, holding the OFF button on
the Command Center while turning on the master switch
will activate the learn function for the transmitter.
3. After the above operation,two beeps will be given and
the green LED on the Command Center will flash for
10 seconds.
4. During the 10 seconcls, press the OFF button on a
transmitter to learn. Another two beeps will be given
to confirm a successful learning. Refer to transmitter
instructions for remote operations.
Shutting Off the Standing Pilot(Temporary Shut Offl
To shut off the standing pi�ot for service or summer shut
down, press and hoid the ON button on the Command
Center for 3 seconds when the master switch is in the ON
position(=")and the main burner is off.
Note: Pilot will resume the next time system is turned
on.
Key Combinations for System Settings
NOTE:When On/Off wall switch is used, it must b�in the
On position to perform all system setups.
Function O eration Default Settin
Intermittent/Standing Hold the ON � button while turning on the master switch Intermittent
Pilot Setu Bee once for standin ilot,twice for intermittent ilot Pilot
Standing Pilot Temp. Hold the ON �button 3 seconds (when the master switch
Shutoff on the main burner is off
RF Remote Receiver Push the RF receiver On/Off button on the control board RF OFF
On/Off Bee once for ON and bee twice for OFF
Learn Remote Hold the OFF�button while turning on the master switch
Transmitter Bee twice then ress an handheld remote button
6-hour safety Press the ON A button and OFF� button simultaneously ON
shutdown setup (Beep once for ON,twice for OFF)
32 73D0024 73D0024 37
KHLDV Series Gas Fireplace SIGNATURE COMMAND SYSTEM OPERATION INSTRUCTIONS
FEATURES
Command Center
• Easy Access Function Operation and System Configura-
tion
• Operation ConfirmationlFault Diagnostic Indications
(LED/Buzzer)
• ON/OFF/HI/Med/Low Operation
• Optional Wall Mounting
Control Board
• Electronic Ignition
• Pilot Lockout safety feature
• Electric Power Regeneration from Thermopile to save
battery
• 6-hour Automatic Shut Down Option
• Convenient NG/LP Gas Type Conversian
• Standing PiloUlntermittent pilot Conversion
• Previous settings Restoration Abi(ity(Memory Of�
• Uninterrupted Operation During Power Outage (Auto-
matic Battery Backup}
• ON/OFF RF Remote Receiver
• Optional Transmitter Learn Capability
AC Module Board(Requires TSFRSC Remote)
RF Receiver
ON/OFF
NG/LP
Cornersion
�
Control �
Board
orv
LED-
OFF
0
�
Battery Door
To Thermopile
�To Sensor
To Sparker
To Command Center
�`- To Stepper Motor
To Valve
Master Switch
\O �
\ , AC Module
0 I � Command
Center
Figure 42-
Signature Command System Components
• Easy Snap-on Design
• Embedded Compact 120 VAC Adapter with Auto Battery Back up Feature
• Remote Controlled 3-step Blower, Lighting, and On/Off Auxiliary AC Outputs
Transmitter(Optional) TSFRSC
Three Flame Height Settings X
Low battery Indication for Transmitter X
Child Proof Lock-out X
LCD Backlight X
Securiry Codes 16 X
Countdown 6 hr Timer X
Standard Thermostatic Control Mode X
Smalt Mode�Thermostat(Auto Flame&Blower Modulation) X
Three Brightness Settings for Lights X
Three Speed Control for Blower X
On/Off AUX Rear Burner X
Programmable Timer to turn blower on and off X
BATTERY INSTALLATION
The Command Center uses four(4)"AA" batteries as back up for power outages.The system can operate for approxi-
mately six(6)months on battery power.
To Install Batteries (not included):
1. Press down the battery door tabs and pull out to remove battery door.
2. Install the batteries as indicated on Command Center.
3. Close battery door by snapping in place.
4. When the four(4)batteries are installed the system will operate without power.
5. The batteries should be replaced when the LED indicates low battery or at least once a year.
SIGNATURE COMMAND - OPTIONAL FAN BLOWER SYSTEM KHLDVSeries Gas Fireplace
Electrical Grounding Instructions: This
appfiance is equipped with a three-prong
(grounding)plug for your protection against
shock hazard and should be plugged directly
into a properly grounded three-prong
receptacle.
The black and white wires on the AC box
• wiring harness are marked `Blower', `Light'
� and `Aux'. It is important to use the wires
marked `Blower'or the control will not work
correctly.
BLOTKHLSC SIGNATURE COMMAND BLOWER
�
_�
1`��O �
�--
�
�
',�(� ��
�_ _-
��
To Jundion Box
In Fireplace
Light {
r BLACK�
Optional � yyHITE—=
AUX �
�' GREEN
Figure 41-
BLOTKHLSC Blower Wiring Diagram
The BLOTKHLSC Blower Kit requires the SCSACM A/C
Module and the TSFRSC remote to install and operate
this kit. Refer to blower instructions for installation and
remote instructions for operation.
Electrical connections should only be
perFormed by a qualified licensed electrician.
Main power supply must be turned off before
connecting the fan to the main electrical
power supply or performing service.
�I AC Module
Connector '
Pin To Control Box
Control Box
i�i
Q-�
•
�
0
FP2705
36 73D0024 73D0024 33
KHLDV Series Gas Fireplace SIGNATURE COMMAND - OPERATING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
If you do not follow these instructions
exactly, a fire or explosion may result
causing property damage, personal
injury or loss of life.
A. This appliance is equipped with an ignition device which automatically lights the pilot. Refer
to the instructions.
B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to
the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
• Do not attempt to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
C. Use only your finger to push in the master switch. Never use tools. If the switch will not function
by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair
may result in a fire or explosion.
D. Do not use this appliance if any part of it has been under water. Immediately call a qualified
service technician to inspect the appliance and to replace any part of the control system and
any gas control that has been under water.
34
73D0024
.
SIGNATURE COMMAND - OPERATING INSTRUCTIONS KHLDVSeries Gas Fireplace
OPERATING INSTRUCTIONS
1. STOP! Read the safety information above.
2. This app{iance is equipped with an ignition device which automatically lights the burner. Do not try
to light the burner by hand.
3. With five (5) minutes to ciear out any gas. Then smell for gas, including near the floor. If you smell
gas, STOP! Follow"B" in the safety information on Page 34. If you do not smell gas, go to next
step.
4. Press the master switch to the "ON" (-) position. Within eight(8)seconds it will beep once. This
indicates the system is ready.
5. Press "ON " button. Sparker will spark and pilot flame will light.
6. Once pilot flame is established, the main burner flame will light automatically.
7. If the pilot will not stay lit after several tries, turn the master switch to "OFF" and call your service
technician or gas supplier.
OFF
;. � �.i
� ��
• .
Command Center
Master
Switch
�•�.
TO TURN OFF GAS TO APPLIANCE
1. Turn master switch to "OFF".
2. Turn off all electrical power to the appliance if service is to be performed.
73D0024
35