HomeMy WebLinkAboutB13-0508 , . (�
10-23-2015 Inspection Request Reporting Page 1
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4�22 pm Vail,_S'O - it�Of
Requested Inspect Date: Monday,October 26 2015
Site Address: 126 FOREST RD VA�L
UNIT WEST
A/P/D Information
Activity: 613-0508 Type: COMBO Sub Type: ADUP Status: ISSUED
Const Type: Occupancy�: Use: R-3 Insp Area:
Owner: GR�HA�ADAVID WILLIAM& MAUREEN
Applicant: TWC LLC Phone: 970-376-6543
Contractor: TWC LLC Phone: 970-376-6543
Description: ADDITION OF A NEW BEDROOM LEVEL OVER A LOWERED GARAGE.PLUS THE ADDITION OF LIVING
SPACE EXTRUDED TO THE SOUTHWEST.
Notice: Scope of pr�oL�e.ct has changed.Sprinkler system is required. ,All drywall has been removed.-MVAUGHAN
Comment: e-submittal FiEV6 structural framing revisions routed to laserfiche-CGODFREY
Comment: e-submittal CR1 revised plans-CGODFREY
Comment: e-submittal CR1 re-revised plans(first CR1 had not yet been reviewed)-CGODFREY
Comment: e-submittal CR2 piping plans and elec load calcs scanned to laserfiche-CGODFREY
Comment: e-submittal additional plans,&information to CR2 received.-SBELLM
Comment: e-submittal REV1 -Foundation Revision routed to laserfiche-CGODFREY
Comment: e-submittal REV2 foundation modifications scanned to laserfiche-CGODFREY
Comment: emailed contractor ready for pickup Rev 1 and 2 as well as structural plans-MHAEBERLE
Comment: e-submittal REV3 garage foundation drainag e scanned to laserfiche-CGODFREY
Comment: e-submittal CR3 pfans and REV3 Geotech letter routed to laserfiche-CGODFREY
Comment: e-submittal REV4 routed to laserfiche-CGODFREY
Comment: e-submittal REV5-fireplace details. Routed to laserfiche-SBELLM
Comment: E-SUBMITTAL.-DRHOADES
Comment: uploaded corrections to architect-MHAEBERLE
Reauested Insaection(s)
Item: 90 BLDG-Final Requested Time: 08:00 AM
Requestor: TWC LLC Phone: 970-376-6543
Comments: 376-0994
Assigned To: JMONDRAGON Entered By: JMONDRAGON K
Action: Time Exp:
Comment: repo s
minimum 1 1/2"clearance from back of handrail to wall
paint all black pipe at exterior
handrails to be returned or flush
Comment: handrail installed to high 40+inches
Inspection Historv
Item: 10 BLDG-FOOTING "Approved"
04/09/14 Inspector: sgremmer Action: DN DENIED
Comment: Provide TOV with revised plans,pour at own risk.
Contactor had revised engineer stamped plans on site and footin s were buitt per revised plans
04/14/14 Inspector: jrm Action: PI,PAR�IAL INSPE�TION
Comment: approved.waiting on new plans letter from engi�DENIE�D
04/15/14 Inspector: mdenney Action: DTV
Comment: TOV stamped plans shall be on site.
04/30/14 Inspector: sgremmer Action: DN DENIED
Comment: pour at own risk need letter to clarify if SI is needed for epoxy dowels
05/15/14 Inspector: sgremmer Action: PI PARTIAL INSPECTION
Comment: Ok per SI
05/30/14 InsA ector: JRM Action: PI PARTIAL INSPECTION
Comment: 2 GARAGE INTERIOR PADS ONLY
06/18/14 Inspector: sgremmer Action: PI PARTIAL INSPECTION
Comment:
07/16/14 Inspector: sgremmer Action: PI PARTIAL INSPECTION
Comment:
09/04/14 Inspector: sg remmer Action: PI PARTIAL INSPECTION
Comment: lower stair footing
09/11/14 Inspector: sgremmer Action: PI PARTIAL INSPECTION
Comment: garage slab
10/20/14 rnspector: sgremmer Action: PI PARTIAL INSPECTION
Comment: front landing
11/19/14 Inspector: sgremmer Action: PI PARTIAL INSPECTION
Comment: front stair
12/10/14 Inspector: sgremmer Action: AP APPROVED
Comment:
Item: 20 BLDG-Foundation/Steel "Approved"
05/05/14 Inspector: sgremmer Action: PI PARTIAL INSPECTION
Comment: SECTION 5 AND 6
REPT131 Run Id: 14932
NOTE: TH/S PERMIT MUST BE POSTED ON JOBS/TE AT ALL T/MES
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10WN OF VAII, �
Town of Vail, Community Development, 75 South Frontage Road, Vail, Colorado 81657
p. 970.479.2139, f. 970.479.2452, inpsections 970.479.2149
COMBINATION BLDG PERMIT Permit #: B13-0508
Project #: PRJ13-0512
Job Address: 126 FOREST RD VAIL Applied.....: 11/07/2013
Location......: UNIT WEST issued. . . : 10/22/2014
Parcel No....: 210107115035
OWNER CROSS, DAVID WILLIAM & MAURE 11/07/2013
1073 GRANVILLE DR
NEWPORT BEACH
CA 92660-6250
APPLICANT TWC LLC 11/07/2013 Phone: 970-376-6543
MIKE SCRIVENS
PO BOX 8812
� AVON
CO 81620
License: C000003153
CONTRACTOR TWC LLC 11/07/2013 Phone: 970-376-6543
MIKE SCRIVENS
� PO BOX 8812
AVON
CO 81620
License: C000003153
Description:
ADDITION OF A NEW BEDROOM LEVEL OVER A LOWERED GARAGE. PLUS
THE ADDITION OF LIVING SPACE EXTRUDED TO THE SOUTHWEST.
Occupancy: R-3 Type Construction: VB Valuation: $310,000.00
..........................................................,,,_..�...>,........,.,�. FEE SUMMARY ..........,.....,.......,..........,.....,,...,.,,,...,.,..........,...,..,.......
Building Permit-----------> $2,214.55 Bldg Plan Check----------> $1,439.46 Use Tax Fee-----------------------> $6,000.00
Electrical Permit---------> $460.00 Elec Plan Check-----------> $299.00 Restuarant Plan Review-------> $0.00
Mechanical Permit------> $340.00 Mech Plan Check---------> $85.00 Additional Fees--------------------> $160.00
Plumbing Permit--------> $135.00 Plmb Plan Check---------> $33.75 Recreation Fee--------------------> $0.00
Investigation----------------------> $0.00
Will Call------------------------------> $20.00
TOTAL PERMIT FEES--------------> $11,736.76
Payments-------------------------------> $11,736J6
BALANCE DUE------------------------> $0.00
.............................................................................................................�...w........,,.....�..,....................�..........,.,..,.......».....
DECLARATIONS
I agree to comply with the information and plot plan, to comply with all Town ordinances and state laws, and to build this structure
according to the town's zoning and subdivision codes, design review approved, International Building and Residential Codes and
other ordinances of the Town applicable thereto.
REQUESTS FOR INSPECTION SHALL BE MADE TWENTY-FOUR HOURS IN ADVANCE BY TELEPHONE AT 970.479.2149
OR AT OUR OFFICE FROM 8:00 AM -4:00 PM.
I
combination permit_012811
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CONDITIONS OF APPROVAL TO BE MET PRIOR TO FINAL SIGN OFF
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Permit#: 613-0508 Address: 126 FOREST RD VAIL
Owner: CROSS, DAVID WILLIAM & MAUREEN GRAHAM Location:
UNIT WEST
.....................................................................................................................................................................................
Cond: 1
(FIRE): FIRE DEPARTMENT APPROVAL IS REQUIRED BEFORE ANY
WORK CAN BE STARTED.
Cond: 42
(BLDG 2009) CARBON MONOXIDE DETECTORS REQUIRED TO BE
INSTALLED PER 2009 IRC R315
combination permit_012811
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..�*******.,**��*..*..****�*�*******�*„�.*,***�***�***,***.,*�**�******�******.,*�**************w*.**...********„***�**��******�***********.******.***„
REQUIRED INSPECTIONS AND STATUSES
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Permit#: B13-0508 Address: 126 FOREST RD VAIL
Owner: CROSS, DAVID WILLIAM & MAUREEN GRAHAM Location:
UNIT WEST
*.*,,,,..w******,,,****.***,.�*,,.«****.*****..****,.,..***.,*.**,.«***«�**.*x****�*..*«.***«*.,*�..,,*.,*««******.,.*******.,«**.*..******.**.**.**„**.�„**«�.***,.,,
Item: 00010 BLDG-FOOTING
04/09/2014 By: sgremmer Action: DN Comments:
Provide TOV with revised plans, pour at own risk.
Contactor had revised engineer stamped plans on site,
and footings were built per revised plans
04/14/2014 By:jrm Action: PI Comments:
approved . waiting on new plans letter from engineer
in file
04/15/2014 By: mdenney Action: DN Comments: TOV
stamped plans shall be on site.
04/30/2014 By: sgremmer Action: DN Comments: pour
at own risk need letter to clarify if SI is needed
for epoxy dowels
05/15/2014 By: sgremmer Action: PI Comments: Ok
per SI
05/30/2014 By: JRM Action: PI Comments: 2
GARAGE INTERIOR PADS ONLY
06/18/2014 By: sgremmer Action: PI
07/16/2014 By: sgremmer Action: PI
09/04/2014 By: sgremmer Action: PI Comments:
lower stair footing
09/11/2014 By: sgremmer Action: PI Comments:
garage slab
10/20/2014 By: sgremmer Action: PI Comments:
front landing
Item: 00020 BLDG-Foundation/Steel
05/05/2014 By: sgremmer Action: PI Comments:
SECTION 5 AND 6
05/16/2014 By: Martin Action: DN Comments:
Remove face of form so re-enforcemnt may be inspected
05/20/2014 By: sgremmer Action: PI
06/03/2014 By: sgremmer Action: PI
07/18/2014 By: Martin Action: PI Comments:
Garage wall
09/22/2014 By: JRM Action: PI Comments:
RADIUS STAIR 2 WALL
Item: 00410 Special Inspect-progress rept
Item: 00120 ELEC-Rough
Item: 00110 ELEC-Service
Item: 00200 MECH-Rough
09/11/2014 By: sgremmer Action: PI Comments:
garage slab
� 10/07/2014 By: sgremmer Action: PI Comments:
infloor heat
10/09/2014 By: sgremmer Action: DN Comments: all
joints and holes to be sealed
10/20/2014 By: sgremmer Action: PI Comments:
combination permit_012811
� fron I
t anding
10/22/2014 By: sgremmer Action: PI Comments: A/C
duct and bath fan exhaust duct
Item: 00210 PLMB-Underground
08/27/2014 By: sgremmer Action: PI Comments:
garage
Item: 00220 PLMB-Rough/D.W.V.
10/14/2014 By: sgremmer Action: AP
Item: 00230 PLMB-Rough/Water
10/14/2014 By: sgremmer Action: AP
Item: 00240 PLMB-Gas Piping
10/14/2014 By: sgremmer Action: AP
Item: 00030 BLDG-Framing
Item: 00050 BLDG-Insulation
Item: 00060 BLDG-Sheetrock Nail
Item: 00390 MECH-Final
Item: 00290 PLMB-Final
Item: 00190 ELEC-Final
Item: 00420 Special Inspect-final rept
Item: 00090 BLDG-Final
Item: 00542 PLAN-FINAL
combination permit_012811
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Department of Community Development
75 South Frontage Road
TOWN OF VAIL `' va�i, co a�ss�
Tel: 970-479-2128
www.vailgov.com
Development Review Coordinator
BUILDING PERMIT APPLICATION
(Separate applications are required for alarm & sprinkler)
Project Street Address: Project#:
I 3-6 �i�rr�s� r2.:�o� W
DRB#:
(Number) (Street) (Suite#)
Building Permit#�.
Building/Complex Name:
Contractor Information Lot#: _Block#_ Subdivision:
Business Name: TW� �-�--
Business Address: �b �io� 6� � � Work Class: New� Addition � Aiteration (�
City�-�CS� State: CU Zip: �( 6�� Type of Building:
Single-Family � Duplex � Multi-Family �
ContactName: �L�-2. �Li/i?�-Q
Commercial � Other�
Contact Phone: ��o �7� �F-�`� 3
ContactE-Mail: N�l�c�'rfcn�c�� L'�'N4a�1-�T/tN, ldNj WorkType: InteriorO ExteriorO Both �
I hereby acknowiedge that I have read this application,flled out Valuation of
in full the information required,completed an accurate plot plan. Work Included Plans Included Work
and state that all the information as required is correct. I agree to Electrical �Yes �No QYes �NO I aC�
comply with the information and plot plan, to comply with all Town
ordinances and state laws, and to build this structure according to Mechanical �Yes O)NO oYes �No �?��d`�
the town's zoning and subdivision codes, design review ap-
proved, International Building and Residential Codes and other Plumbing �Yes �NO QYes �No �'�`'^
ordinances of the Town applicable thereto.
4,, r
Building �Yes QNO �Yes QNo a'�d i CC�
X IW�� Value of all work being performed� $ ��1�� 0
Owner/Owner's Representative Signature(Required) (�ai�e�ased or,iac secuor, io9 s a iRC secc�o�ioe a)
Electrical Square Footage � 0o�
Applicant Information �
Detailed Scope and Location of Work: �.+�-r C7ar� S�p b
ApplicantName: QP.J�o e-I�C3S ����.' u� ���`r� �•� aN° ��Q� �'��
ApplicantPhone: CI'-fC( — �{� 1 — SI ` �j 3��5,r�a,,,� 4 I�at� S p�u-�-- j �¢P�Scc.Jo-�
Applicant E-Mail: ll) 1`� Cz!'AN✓. I lt �2-�J�. h�((sti�(,i2.J�.` � cy �flt.,� �IZ��o+t.( , (j.,Q�cR,I+�
�e,._P�,2,- Rr���► c.� ga�G� d �
Project Information � n ui�rc.��-Q,vl � ��� `�a'o2-+Nq � wla.l� ���5���
Owner Name: �RVI 7� `� �"19�.l(LQ�t-n �{'ti5� /� I / ` i !1 '� �
1`Z.,�.1(TF.-�t' �-A�Ai.l02.-F�C 0-(ui) K.✓�:'"� i
Parcel #: �- I o f — O—I l - I 5 - d 3'� � �N�CjGk ,rC. ��✓1�1-� Jl �(1�-S' '�Y t.JW�c�L
(FOr Parcel#,contact Eagle County Assessors Office at(970-728-8640 or visit �
www.eagiecounry.us�patie� ����z r��
(use atldluonal sheet if necessary) �
Far Office Cse Onlv:
' Date Received:
Fee Paid:
Received Fram:
Cash Check #
CC: Visa / MC Last 4 CC # exp date:
Auth #
L-Niar-201:
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November 18, 2014 � �
N1oni�c�e � Ne�Tell TOWN OF VAIL
f:nKincers. Inc.
K. H. Webb Architects PC
710 West Lionshead Circle �'"'' • I'e"°e'
Vail, CO 81657
Attn.: Mrs. Debra Monroe
Re: Remodel of the Cross Residence, Vail, Eagle County, Colorado (M&N
#9319)
� Gentlemen:
Monroe & Newell Engineers, Inc. conducted multiple site visits during the
structural renovation phase of the Cross Residence. During the last three site
visits we reviewed the framing of the west living room deck with the contractor
and subsequently issued revised construction documents, dated October 15.
2014. The cfeck has been constructed and the following items are to be noted:
1. Deck joists and beams shall be installed with the spacing and sizes
shown in the revised attached structural framing plan S2.4, dated
November 17, 2014.
2. The stee! brace shown in section 1/ S2.4 was installed in the field in
general compli�nce with the construction documents. The connection of
the diagonal brace to the vertical post was completed with 3/8" steel side
plates, welded to both members. We have reviewed this alternate
connection and have found it to be structurally adequate for the
connection loads.
�nce the existing framing has been amended to match the framing requirements
shown in the attached sheet S2.4 the west deck framing will be in compliance
with the requirements of the International Building Code, 2012 Edition.
MONROE & NEW �LL ENG,IAI_°€�.t�;�INC.
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CROSS RESIDENCE REMODEL .��°z� I,
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Vail, Colorado
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April 2, 2014 �`1''"1`f�t�. ��,�.
K. H. Webb Architects PC
710 West Lionshead Circle
Vaii, CO 81657
Attn.: Mrs. Debra Monroe
Re: Remodel of the Cross Residence, Vail, Eagle County, Colorado (M&N
#9319)
Gentiemen:
Monroe & Newell Engineers, Inc. conducted site visits at the Cross Residence on
March 31, 2014 and April 2, 2014. The purpose of our visits was to observe
existing excavation and faundation conditions and to discuss shoring and
underpinning work to stabilize the existing foundations.
The following was discussed:
1. Excavation and demolition work was progressing. The existing site walls
on the north side of the building had been undermined and gravel had
sluffed out from under the existing footings of the patio walls.
2. The soils engineer has to review the existing soils conditions at a!!
exposed locations to confirm that the allowabie bearing pressure for
footings shall not exceed 2,500 psf for new footings. The footing sizes for
new foundations shall be as shown in the construction documents.
3. The excavation for underpinning of the east wall of the garage was
progressing. The contractor had excavated both phase 1 and phase 2
walls and removed footings at the inside of the building. The phasing plan
was prepared as a guideline far the underpinning work as it is the
contractor's responsibility to temporarily support the structure during
excavation and construction of new foundation walls. The phasing of
underpinning is required so that remaining existing footings do not
overload the soils below the existing footings which could lead to minor or
even dramatic settlement of the building walls. When installing phase 1
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underpinning the soils under and near the adjacent phases of
underpinning have to remain in place undisturbed with a minimum slope
of 2:1. This is not the case at the east wall of the garage at this time. The
contractor is responsible for excavation and temporary shoring.
4. At the south side of the garage wall excavation has exposed soil and the
patio site wall. A retaining wall will have to be installed to keep the
remaining soils in place. The footing of this wall shown in the attached
section SX20 shall be placed on top of the existing stabilized soil adjacent
to the foundation wall. The wall shall be installed against the existing
shotcrete face. And the voids at the east side of the new wall under the
existing patio wall and footings shall be filled completely with concrete.
Pressure grouting or shotcrete shall be used for this filling of the void
space. The placement of the wall concrete and the void filling shall occur
at the same time to prevent a cold joint.
5. The planter wall at the entry stair area will have to be supported
temporarily until permanent underpinning walls can be installed as the
existing footings are unsupported. A large concrete block could be used
to provide vertical support below the planter wall footing. This support will
not provide lateral support for the patio wall system and the installation of
horizontal micro-piles should be reviewed by the soils engineer during his
site visit.
The current state of the building's foundation appears to be stable. Nevertheless
the excavation of soils for the lowering of the driveway area and for the
installation of the new entry stair foundation cannot be accomplished unless
additional temporary shoring is designed and installed by a qualified shoring
contractor and a soils engineer has provided design parameters.
MONROE & NEWELL ENGINEERS, INC.
�„��r�o r.- ;,*
,. �� � C'�;•:
�:', �.
Hannes Spaeh, P.E. �.� . �;__ ��;t� .� "
t.i � �,
Principal s• ���
'��,M`,r,� �h,A�, ,`�^
<' ,k.�1••��,,����
\
Monroe&Newell Engineers,Ina 2 Croos Remodel
April 2,2014 (M&N#9319)
Department of Community Development
75 South Frontage Road
TOWN OF VAII � van, co s�ss7
Tel: 970.479.2128
www.vailgov.com
Development Review Coordinator
TRANSMITTAL FORM
Use this form when submitting additional information for planning applications or building permits.
This form is also used for requesting a revision to building permits. A two hour minimum building review
fee of$110 will be charged upon reissuance of the permit.
Application/Permit#(s)information applies
to: Attention: Revisions
� I � ,_ /\ �"� � ��� ` ( ) Response to Correction Letter
�•J J attached copy of correction letter
�(}—�-- ' � � �\`� + � ( ) Deferred Submittal
�{'�J �J ( ) Other
Project Street Address: ,
�� ����" �� .
(Number) (Street) (Suite#)
Building/Complex Name: �.�-'� � �I�I�S�� Description of Transmittal/List of Changes, Items Attached:
� fiDI.VVlri1�'(b'L� �1��l/L 5I e'L'f��
Applicant Information -
(architect, contractor, owner/owner's rep)
Contact Name: ����(,Z(� ��,�J`��,����j ��7i1-,'�7� � � � �
,
Address: '
City State: Zip:
ContaCt Name: �t�IZ.�Z.`�' TiYzL( (use additional sheet if necessary) /
Contact Phone: � �Z� ���(o" 4�rU � Building Permits:
} Revised ADDITIONAL Valuations (Labor&Materia s)
Contact E-MaiL ���viz,4pe�.,��-�;c-�� (D � /� ,�1�1i-� L01�G1,�D0 NOT include original valuation)
I hereby acknowledge that I have read this application,filled out Building: $
in full the information required,completed an accurate plot plan,
and state that all the information as required is correct. I agree to Plumbing: $
comply with the information and plot plan,to comply with all Town
ordinances and state laws, and to build this structure according Electrical: $
to the town's zor�ing and subdivision codes, design review ap-
proved, Intem ,ionapBuilding and Residential Codes and other Mechanical: $
ordinances q the own pplicable thereto. -
X %' .� Total: $
Owner/Owner's epresentative Signature (Required)
Date Received:
� � � � V �
For Office Use Only: D
Fee Paid: APR � h 20,4
Received From:
Cash Check#
CC: Visa/MC Last 4 CC# exp.date: 1'QWN OF VAIL
Authorization #
Department of Community Development
75 South Frontage Road
T�Wf� OF UA(1* va��,CO 81657
Tel:970.479.2128
www.vailgov.com
Development Review Coordinator
TRANSMITTAL FORM
Use this form when submitting additional information for planning applications or building permits. �
This form is also used for requesting a revision to building permits. A two hour minimum building review �
fee of$110 will be charged upon reissuance of the permit.
.. ....�._.._ ._ . . .... ..... . .......... .._. �........., .. . .,.. . ... _.... . . . ....... ... . .__,. ..
-:,Application/Permit#�s)information applies '�,
!.to: Attention: �Revisions '����,
, � � Z y �C�g � �Response to Correction Letter ''�,,
. J J ,Qattached copy of correction letter .
� . (,�Deferred Submittal � � �
! � �Other�h2C.:A� �"1-5�5�,
...... ...... .....
�Project Street Address:
�- ���� �-�--
'��,(Number) (Street) (Suite#) , ...... ......... ....... ....... ._.. ..
r
''�,Building/Complex Name: ; Description of Transmittal/List of Changes, Items Attached: ''���..
,. ,. . _ ..�......, ...._ __.�.._. . _..,. .. . ....._..... �'� �.°Gf�,� IvlS�l.'L�IGvI 6�P�('�"S .
',Applicant Information 1 '.,.
i
� '��;(architect,contractor,ownedowner's rep) � i �'�, �
�.:Contact Name: 1 W� �� C� j ',.
�,:Address: P.. �7. �k� �O �� � ',�.
•City !"�'V�7✓l State: � Zip: kl�� E '��, .
�ContaCt Name: � � �Cl i �t_i� � i(use additional sheet if necessary) '
ContactPhone:97 '37G �Q� � ' - _ .,„. . ,.,,, ,,,, ,,,,,, ,_,
� Building Permits: �
ti.SWl��{' CG�1,S �' -Revised ADDITIONAL Valuations(Labor&Materials)
Contact E-MaiC Gr'��17� �r�/G���(DO NOT include original valuation) �,.
'���. I hereby acknowledge that I have read this application,flled out �� Building: $ !
'��,, in full the information required,completed an accurate plot plan, ��� '���,
�'�,. and state that ail the information as required is correct. I agree to I Plumbing: $ ',
'���. comply with the information and plot plan,to comply with all Town ' '��..
'�, ordinances and state laws, and to build this structure according ' Electrical: $ ''
'',, to the town's zoning.and subdivision codes, design review ap- �,
., proved, International.Building and Residential Codes and other �Mechanical: $ .
, ordinance of tl � own applicable thereto. . �
�'�,,.X � — :Total: $� .
'�,Ownet wner's Representative Signature(Required) � --- - ----- � ----•---- � �---��- - � ---- -
� ....... ...... .._. . ..._.. ,'��.. Date Received:
for Office Ose Only: .
Fee Paid:
Received From: �
Cash Check# �
CQ Visa/MC Last 9 CC# exp.date:
Authorization# � �
!
�
�� T� `
REPORT OF SPECIAL INSPECTIQNS
Pro�ect: � ��i`DK S_� �°_ �a d� _ Permit Numher: B 13-0508
Project �ocation: �26 Fo�'eSt Rd. WeSfi
o,h,�,Qr David and Mau�een Cross
A����S 926 Forest Rd. west �;�y: Vail �;p: 81657
Registered Des�gn Professional
In Respansible Charge: l_ V �_ � �'� � G �
Address:R��2C7 ,_ r�c.l n D a- � _?` . - - —
�;�y� �n Or7 S ti S State:� Zip: �« � Phone:���� �$�
�ax: ����k� ��t s� E-mail: �� . �"! e G :. ��N�
This Report of Specia) (nspections at#ached is submi�ed as a condition from permi� issuance in
accordance with Sectian 170� tntematianal Bui�d�ng Cade. li includes a Schedule of Special inspection
Serrrices applicable to the abo�e referenced project as weki as the identity of the indivIduals, agertcies,
or firms intendsd to be retafned for canducting these inspections. The Specia3 Is�spector(s) shall keep
records of all inspections and shall furnis� ir�terim inspec#�on reports io the registered design
profESSional in responsible charge at a ftaq�t�ncy agreed upon by the permit applicant and building
official priar to the start of worfic. Discrepancies shall be broug�t to the immediate attention of the
contractor and design pm#essianal in respons9ble charge far carrection. If the discrepancies are not
corrected, the discrepancies shall be brought to the attention af the building o�ciaE by the registered
design professiona! in responsible charge priar to the completian of that phase af work. A F�nal RepoK
o# Special Inspections shall be submitted �y the design professianal in responsible charge to the
buitdin affic�al af the nclu io �#the ro' and before a cert'�fi te o�� n will be issued.
� �r�u���qv► uri�er�pcH�� �]a�Q- ! � n -a� t ��[
Prepared by: Sd,�S� �[ � �` t�� W)�w 4 J CD�1[ � � �4 . S J
+` fNr����-G1�CY1'�` ���Q7� ��j y r "������i' _
� �1.� � V4v[ � 4 �i +° �a ..�ti I�
� ,.► �
y or P #Name . Q: �
M •� ��+
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LI� �
_ «►'° 3.?-�Z s ° c�'"
s' n re :�t r �� �.
s •�p���,rs a''.�[r�
[ ��30 - rs ����5�e��o�•r�_y���,'y�~
DatE /r ic:�,��.�C1
.�pa� a���,�
Preparer's Seal and Signature Req�ired
To be filled out by tt�e jurisdictian and retumed to appl�ca�t
Buitding OfFiciai's Accepiance af Special Inspections
Freq�ency of Interim reparts: MonthEy Bf-Monthly Upon Completio�
Per Atfached Schedule
Signature Date Perrrsit Number
Thunder Mountain Testing I n vo i ce
2970 N. Ronlin Avenue
Grand Junction, CO 81504 Date Invoice#
12/3/2014 14-964
Bill To Ship To
Transwest Construction Transwest Construction
P.O.Box 8812 P.O.Box 8812
Avon,CO 81620 Avon,CO 81620
P.O. Number Terms Rep Ship Via F.O.B. Project
Net 30 GregA 12/3/2014
Quantity Item Code Description Price Each Amount
0.5 CWl 2 PC2 Report Preparation and Review,per hour on 12-I-14 for the 60.00 30.00
Cross Residence Remodel project: 126 Forest Road in Vail,
CO.
0.5 EI�IG 1 Registered Engineering Report Review,per hour 130.00 65.00
A"Maxwell Investments,LLC"company
Tota I $95.00
� �; �1 � 1 I �,! �� ;� ��; i;. I ��,1 �:( ,� �i � � .I ; �;��, :I � ! � ' f;�;, �" >: ''{ I �1+� ;
�97!) �. Ronlin Av�.°nue 1 (;r;�nd JunclioM�, (,olor��do 81:5[i�4
�)f"�ce (�I1(i) ZS6-99(�51 C'ell (970) 210-7008 / F��c (970) :�14-7067
h;-N(ail:kxki�l39(�aol.com
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As r�yueste�l,sUucUual slccl s�icci:il intipecti�m w;�s cunducted al the above retcrenc�•d
��mjcct ���r Ihc Ili(' 2111? I•:dili�}i� -('I►a�+trr I"/: titrurlural fr,ls:►nd Sp;cial Inc�utilii�n and lhe
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In rnY insp+.cliun r����nrl d,�lcd Nuvciuhcr I I'� 2Q1�1 I indicalcd all Uic licl�l�vcl�lti inct Ihc
)iruja:t sj�c�ilic,ui„n,:mcl Ih.�n.yiiircmcnt.ti ul A1Vti f)I.I )UIO 1{ilitiun pemlin}r,thc rr<ull,ul�M�.
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Nii�nhi,usc has succc;sf�ully ��asuil liis 1Vcl�lcr l)u;ililic:�lir,n l r,t and lh��l liis 1Vclil�'r
c)ualilic.ilion I ryl Rc��urt i� in cn�n�,lianee�vitl��h���rnj��� spce•ilir:itions anJ Ihe rec�uirci�irnt�c�t'
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�WN�YAIIr � SPECIAL INSPECTION AND TESTING SCHEDULE
(�BC 1704)
ProjectName: ��� ��1`u��Pd'1C� Permit# B�3-OSOs
Owner's Name:
Testing Inspecti Signa Print Name oate
Agency: S(`-���, ��ZCl�� � �/j
Testi )nspe i s na�,�e �M n,a„� �e
He y certifies that the Testing/Inspection Agency named above has been engaged to perform structural tests and
inspections during construction as checked below,to satisfy ail applicable portions of the Buildi�g Code.
Prior to final inspection, the Inspection Agency shall submit a statement that ali items of designated work performed
were reported. Any items checked but not tested or inspected will be noted and explained. Whenever any designated
items on the list are ready for sampling, testing, or inspec6on, it shall be the responsibility of the contractor to give
timely noGce to the�nspection agency so that the reguired services may be perfomted.
REINFORCING STEEL: UNDERPINNING:
Tensile&Bend,one set per heat per tons Temporary/Permaner�t
Inspection of Placement Inspection of Steel Fabrication
Inspection of Welding Inspec�ion of Reinforcing$Forms
Epoxy lnspection of Concrete Placemen!
inspecUon of Tiebacics
MA80NRY:
Prelim.Acceptance Tests(Masonry Units,Wail Prisms) SOIL NAILS:
Subsequent Tests(Mortar,Grout, Fieid Wall Prisms) Temporary Shoring
Inspeation of Placement and Grouting Permaner►t Wall
CONCRETE SHOTCRETE GROUT AND MORTAR: STRUCTtJRAL STEEL:
Concrete snot Grout Mortar 5ample 8�Test(List spepfic members below)
Aggregate tests far design Shop Identifiq6ion 8 Welding lnspedion
suitabuity of a89regates Shop Ult►asonic Inspection
�q;,�p�;gns Shop Radiography
Test Panel �Field Welding lnspec4ion
Batch Plant Ir�spec�lon Field Bolting Inspedion
Cemern Grab Sampte Field URrasortic Inspection
Inspect Ptaang Field Radiography
���T�� Metal Decic Welding Inspection
Cast Spac&nens FIREPROOFIN�:
Pidc-up Samples Inspedion&Ptacement
Shrinkage Bars
Yfeld Check SOILS:
Air Chedc Acceptance TesLS
Dry Unit We1gM Moisture-0ensity Determination
PRECAST CONCRETE: Field Density
Reinforcing Tests DriAed Piers
Inspection of Reinforcing Plaoemenk Qeep Foundation
Tendon Tests
I�spection of Tendon Placerrtent STRUCTURAt WOOD:
Inspection of Concretie Placemerrt Inspection of Fabrication
Inspection of Concrete Batchirtg Inspection of Truss Joint Fabrication
Inspection of Panel Attachment&Inserts Sample 8�Test Components
Compression Tests Inspedion of Glu Lam Fabriwtion
Inspection of SUessing/�ransfier
SMOKE COMTROL:
PILING,CAISSONS,CAPS,TlES:
Inspection af Reinfo�ing Plaoement SPBCIAL CASES•
Inspecdon of Concrete Placement �
Inspection of Concrete Batching SPECIA!INSPECTIOIV:
Seismic Resistanoe
Speci/y ofher tests,inspections or special instradions requirvd. Wind Requirements
.
. . � • . � . ° . .
rnonT ivoo
the �� �: of � �r�������
�� PVH F L58-300
____�
0 ' ' � ' '
If the information in these instructions is not followetl exactly,a fire or explosion Do not store or use gasoline or any other flammable vapors and liquids in the vicinity of
may result causing property damage,personal injury or death. this or any other appliance.
Q � • •
Installation and service must be pertormed by a qualified installer,service Installer:Leave this manual with the appliance.
agency or the gas supplier. Consumer:Retain this manual for future reference.
1 � ' Q � •
IF YOU SMELL GAS Glass doors on gas fireplaces are extremely hot while the fireplace is on and
p Do not try to light any appliance. remain hot even after the fireplace has been turned off.This fireplace is
p Do not touch any electrical switch; do not use any phone in your building. equippetl with a safety screen.Do not operate the fireplace without the safety
p Immediately call your gas supplier from a neighbor's phone. Follow the gas screen.Keep children away from the fireplace at all times.
supplier's instructions.
p If you cannot reach your gas supplier,call the fire department.
� �
This power vent is approved for use with Montigo RP-Series fireplaces. This fireplace is certified to ANSI Z21.50/CSA 2.22 Vented Fireplace Standard as a
power assisted direct vent fireplace.This protluct uses outdoor air for combustion and
and exhausts combustion products outdoors.
XG0519 Canadian Heating Products Inc.Langley,BC V4W 4A1 � Montigo Del Ray Corp.Ferndale,WA 98248 031114
PVHFL58-300 Vertical Power Vent System 11f011TIC,0�
�
You must read and understantl this manual prior to installation,operation or
troubleshooiting this applance.Please retain this owner's manual for future
reference and maintenance.
Table of Contents
SafetyAlert Key .........................................................................................3
Introduction .........................................................................................3
Product Dimensions.................................................................................4
Installation .........................................................................................5
WiringDiagram ....................................................................................6-7
Appendix ....................................................................................8-9
AppendixA:Warranty.......................................................................................8
Appendix B:State of Massachusetts..............................................................9
Page 2 www.montigo.com XG0519-031114
111011TIC,Os PVHFL58-300 Vertical Power Vent System
Safety Alert Key
0 � , - � � -
Indicates a hazardous situation which,if not Indicates a hazardous situation which,if not
avoided, WILL result in death or serious avoided, COULD result in death or serious
injury or property damage. injury or property damage.
Q � • •
Indicates a hazardous situation which,if not Addresses practices that are important,but
avoided,WILL result in minor or moderate not related to personal injury
injury.
Introduction
Specifications
■ � - �
Voltage: 115 Volts
Frequency: 60 Hz All dimensions and design specifications are subject to approval upon quotation of
fireplace antl associatetl equipment.
Current draw: 1.41 Amp
Power consumption: 155 W
Speed: 2700 RPM
Q � �
Before Your Begin
When cold air enters the warmer building interior,primarily at the air intake end,
condensation may occur on the exterior of the flex pipe.To limit this condensation,
G e n e ra I I nfo rmati o n install insulation over the last twenty feet of flex pipe.Also,by sloping the last 20'-0'
of flex pipe downwartl towards the exterior of the builtling will help eliminate any
This installation guide covers installation of the External Power Vent condensations problems,should they occur.Ensure the termination is securely
System only.This system is designed to allow installation ofgas fireplaces fastened and sealed to the flex pipe.Fasten the termination to the exterior of the
that cannot be done with a standard DirectVent gas fireplace installation. b��id�n9 w�tn water t�9nt Seaiant and tne appropr�ate rasteners.
Read through the fireplace's installation & maintenance manual, as it
must also be adhered to.
Power Cord Harnesses:
EPVH10-10 foot power cord and harness
EPVH2O-20 foot power cord and harness
EPVH30-30 foot power cord and harness
EPVH40-40 foot power cord and harness
EPVH50-50 foot power cord and harness
EPVH60-60 foot power cord and harness
EPVH70-70 foot power cord and harness
EPVH80-80 foot power cord and harness
EPVH90-90 foot power cord and harness
EPVH100-100 foot power cord and harness
XG0519-031114 www.montigo.com Page 3
PVHFL58-300 Vertical Power Vent System 111011TI60.
Introduction
Product Dimensions
184" 2��
[50]
[476]
245"
1 „ g
22 4 [627]
[565]
o Front View o 16 g"
[421]
Side View
8��
[203]
5'� Back Cover/Collar
[ 126
Outer Assembly .
� '
124„ . � • .
[311]
�
218"
[538]
Inner Assembly
Top View
Louver Assembly
Figure 1. PVHFL58-300(Tolerance± '/8')(mm]
Page 4 www.montigo.com XG0519-031114
111011TIC,0� PVHFL58-300 Vertical Power Vent System
Installation ''
���
,
Installing the power vent
Step 1:Construct the support framing within the measurements as shown in Step 3:Place the front grill into the outer can assembly by inserting the top
figure 2.The dimensions shown are minimum dimensions to attached the out tabs into the upper frame and securing the bottom with 2 screws provided.
assembly.
Tabs
Framing
.
� ,, 18 4'i�
[476]
Outer Vent ` ��
Assembly I` �'
I �
224"
[565]
� Front Grill j
� Screw � �� ' '
` Locations
Wall Board Figure 2b. Installing Flush Wall Mounted Power Vent
Figure 2. Installing Flush Wall Mounted Power Vent
Step 2:Remove electrical plate from rear of inner can assembly.Bring electri-
cal wire from the inside to connect the power cortl from the fireplace.Connect
molex connectors antl return to the wire chase inside the inner can assembly.
Attached electrical plate to the rear of the inner can assembly.Attach the
venting from the fireplace to the rear of the inner can assembly.
�Structure
'��Outer Can Assembly
�Inner Can Assembly
� - i
i
�� �—Power Cord fram Pawer Vent
� � � �Molex Connectors
Power Cord
From Fireplace
—Electrical Plate/
Strain Relief
Figure 2a. Installing Flush Wall Mounted Power Vent
XG0519-031114 www.montigo.com Page 5
PVHFL58-300 Vertical Power Vent System 111011TI60.
%i
=�'� Installation
\�
Wiring Installation
Conduit& Wiring clearances
Connect the power vent harness as outlined.Connect the wiring to
the fireplace as oulined in the schematic shown in figure 4. Ensure
that the proper clearances are maintained for the wiring and conduit.
When installing the wiring it must never run above the vent run and it
must be at least 1"clear of all venting.
�
\�
Wire 1
1"Clearance
� �
a
Figure 3. Conduit and Wiring
Page 6 www.montigo.com XG0519-031114
111011TIC,0� PVHFL58-300 Vertical Power Vent System
Installation ''
���
ELECTRICAL CONTROL BOX
I — — — — — Flue — — — — — — — — — — Fuse — — — I
Heat Gas Switch 5 Am
Sensor Wall P BIaCk I
ISwitch
� � R1 R2 R3� o o �
Pre-Purge
Timer
I _ 115 Volts I
24V 115V LED 60Hz
5A I
I Power
Indicator
R1/ I
Ib
R2
I I
White I
IR3 (Neutral)
I o W — _ I
F F = PV
= Plug
White I
I � PV Speed 5 Amp
2 Controller I
I aiac postPurge
3 Timer
White 4 5
Is W Blue Yellow I
w �
— — — — — — — — — — — — — — — �
FIREPLACE CONTROLS
� — — — — — — — — — — — — — — — — — — — — — — — —�
—� y W W
I I � � W a � � �
I
� Wall � Red Tube
Switch � � GreyPressureTap I
� � u ❑earTube BlackPressureTap I
� Gas NC NO
alve Heat Flue
I Sensor Gas Switch �
� Honeywell(Q3450) I
Pibt Assembly
� . �� �
Pilot Ele<[rical
� Hamess Connector I
I i:'!i� I
I Honeywell Gas I
I � '%" , Control(SV9501M7 I
i,i;
I p _^Gf``_ � � Green
o . � Swi[ch or Dimmer
I /; � - � �(NotSupplied)
GasControl -;�� ---� � �
Connector ' Black �_ PowerforLights
� I 115VAC,700W
61ack�" ' Red
I I \ _ /
I e White
�
� Whle I
FlguPe 4. HSI Wiring Diagram
XG0519-031114 www.montigo.com Page 7
PVHFL58-300 Vertical Power Vent System 111011TIC�0-
Appendix
Appendix A: Warranty
The Warranty
The Companies warrants the Montigo Gas Appliance to be free from defects in materials and workmanship at the time of manufacture.On the Montigo fireplace,
there is a ten-year warranty on the firebox and its components,a five-year warranty on the main burner and pilot burner,and a one-year warranty on the gas control
valve,fibre logs and Power Vent Module.The Glass,plated/painted finishes,and refractory lining are exempt from the warranty.
Remedy And Exclusions
The coverage of this Warranty is limited to all components of the Gas Appliance manufactured by The Companies.
This Warranty only covers Montigo Gas Appliances installed in the United States or Canada.
If the components of the Gas Appliance coveretl by this Warranty are found to be defective within the time frame stated(see The Companies right of investigation
outlinetl below).The Companies will,at its option,replace or repair defective components of the Gas Appliance manufactured by The Companies at no charge,
antl will also pay for reasonable labour costs incurred in replacing or repairing components.If repair or replacement is not commercially practical,The Companies
will,at its option,refund the purchase price of the Montigo Gas Appliance.
This Warranty covers only parts and labour as providetl above.In no case shall The Companies be responsible for materials,components,or construction which
are not manufactured or supplietl by The Companies, or for the labour necessary to install, repair or remove such materials, components or construction.All
replacement or repair components will be shippetl F.O.B.the nearest The Companies factory.
Qualifications To The Warranty
The Gas Appliance Warranty outlinetl above is further subject to the following qualifications:
(1) The Gas Appliance must be installetl in accortlance with The Companies installation instructions and local building codes.The Warranty on this Montigo
Gas Appliance covers only the component parts manufactured by The Companies.The use of components manufacturetl by others with this Montigo Gas
Appliance could create serious safety hazartls, may result in the denial of certification by recognized national safety agencies,antl could be in violation of
local building cotles.This warranty does not cover any damages occurring from the use of any components not manufactured or supplied by The Companies
(2) The Montigo Gas Appliance must be subjected to normal use.The Gas Appliances are designed to burn gas only.Burning conventional fireplace fuels such
as wootl,coal or any other solid fuel will cause damage to the Gas Appliance,will produce excessive temperatures and will result in a fire hazard.
Limitations On Liability
It is expressly agreed and untlerstood that The Companies sole obligation, and purchaser's exclusive remedy under this Warranty, under any other warranty,
expressed or implied,or in contract,tort or otherwise,shall be limited to replacement,repair,or refund,as specified above.
In no event shall The Companies be responsible for any incitlental or consequential tlamages caused by tlefects in its products,whether such damage occurs
or is discoveretl before or after replacement or repair,and whether or not such damage is causetl by The Companies negligence.Some states do not allow the
exclusion or limitation of incidental or consequential damages,so the above limitation or exclusion may not apply to you.The duration of any implied warranty
with respect to this Montigo Gas Appliance is limited to the tluration of the foregoing warranty.Some states tlo not allow limitation on how long an implied warranty
lasts,so the above may not apply to you.
Investigation Of Claims Against Warranty
The Companies reserves the right to investigate any and all claims against this Warranty and to decitle upon method of settlement.
The Companies Are Not Responsible For Work Done Without Written Consent
The Companies shall in no event be responsible for any warranty work done without first obtaining The Companies written consent.
Dealers Have No Authority To Alter This Warranty
The Companies employees and dealers have no authority to make any warranties nor to authorize any remedies in addition to or inconsistentwith those stated above.
How To Register A Claim Against Warranty
In order for any claim under this Warranty to be valid,The Companies must be notified of the claimed defect in writing or by telephone,as soon as reasonably
possible after the defect is discovered.Claims against this Warranty in writing should include the date of installation,and a description of the defect.
Other Rights
This Warranty gives you specific legal rights,and you may also have other rights which vary from state to state.
NOTE: The Companies as stated above refer to-Canadian Heating Products Inc.and/or Montigo Del Ray Corp.
Canadian Heating Products Inc.and/or Montigo De1Ray Corp.reserves the right to make changes at any fime,without notice,in design,materials,
specifications,prices and also to discontinue colors, styles and products.
Page 8 www.montigo.com XG0519-031114
111011TIC,0� PVHFL58-300 Vertical Power Vent System
Appendix
Appendix B: State of Massachusetts
Amendment
(Gas Fireplace 1 Equipment sold in the State of Massachusetts)
5.08: Modifications to NFPA-54, Chapter 10
(1)Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows:
Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed,and shall be equipped with a manually reset device
that will automatically shut off the gas to the burner in the event of a sustained back-draft.
(2)Revise 10.8.3 by adding the following additional requirements:
(a)For all side wall horizontally vented gas fueled equipment installed in every dwelling,building or structure used in whole or in part for residential purposes,
including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven(7)feet above finished grade in
the area of the venting,including but not limited to decks and porches,the following requirements shall be satisfied:
1.INSTALLATION OF CARBON MONOXIDE DETECTORS.At the time of installation of the side wall horizontal vented gas fueled equip-
ment,the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installetl on the floor
level where the gas equipment is to be installed.In addition,the installing plumber or gas ftter shall observe that a battery operated or hard wired carbon
monoxide detector with an alarm is installed on each additional level of the dwelling,builtling or structure served by the side wall horizontal vented gas fueled
equipment.It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon
monoxide detectors
a.In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic,the hard wired carbon monoxide detector with
alarm antl battery back-up may be installed on the next adjacent floor level.
b.In the event that the requirements of this subdivision can not be met at the time of completion of installation,the owner shall have a periotl of thirty(30)days
to comply with the above requirements;provided,however,that during said thirty(30)day period,a battery operated carbon monoxide detector with an alarm
shall be installed.
2.APPROVED CARBON MONOXIDE DETECTORS.Each carbon monoxide detector as required in accordance with the above provisions
shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3.SIGNAGE.A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight(8)feet
above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment.The sign shall read,in print
size no less than one-half(1/2)inch in size,"GAS VENT DIRECTLY BELOW.KEEP CLEAR OF ALL OBSTRUCTIONS".
4.INSPECTION.The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless,
upon inspection,the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
(b)EXEMPTIONS:The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1.The equipment listed in Chapter 10 entitled"Equipment Not Required To Be Vented"in the most current edition of NFPA 54 as adopted by the
Board;and
2.Product Approvetl side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling,building or struc-
ture used in whole or in part for residential purposes.
(c)MANUFACTURER REQUIREMENTS-GAS EQUIPMENT VENTING SYSTEM PROVIDED.When the manufacturer of Product
Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment,the instructions
provided by the manufacturer for installation of the equipment and the venting system shall include:
1.Detailed instructions for the installation of the venting system design or the venting system components;and
2.A complete parts list for the venting system design or venting system.
(d)MANUFACTURER REQUIREMENTS-GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED.When the manufacturer of a Prod-
uct Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases,but identifies"special venting systems",
the following requirements shall be satisfied by the manufacturer:
1.The referenced"special venting system"instructions shall be included with the appliance or equipment installation instructions;and
2.The"special venting systems"shall be Product Approved by the Board,and the instructions for that system shall include a parts list and
detailed installation instructions.
(e)A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment,all venting instructions,all parts lists for
venting instructions,antl/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
(3)After NFPA-54 section 10.10.4.2 add a new section 10.10.4.3 as follows:
When more than four gas appliances are to be vented through a common gas vent or common horizontal vent manifold,a plan of the proposed vent installation
shall be submitted to the Inspector and the serving gas supplier for review and approval.
Extraction from: Massachusetts Rules and Regulations
5.00:Amendments To 2002 Edition Of ANSI Z223.1-NFPA-54
XG0519-031114 www.montigo.com Page 9
�..
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PVH FL58 - 300
Power Vent Term i nation
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If the information in these instructions is not followetl exactly,a fire or explosion Do not store or use gasoline or any other flammable vapors and liquids in the vicinity of
may result causing property damage,personal injury or death. this or any other appliance.
Q � • •
Installation and service must be pertormed by a qualified installer,service Installer:Leave this manual with the appliance.
agency or the gas supplier. Consumer:Retain this manual for future reference.
1 � ' Q � •
IF YOU SMELL GAS Glass doors on gas fireplaces are extremely hot while the fireplace is on and
p Do not try to light any appliance. remain hot even after the fireplace has been turned off.This fireplace is
p Do not touch any electrical switch; do not use any phone in your building. equippetl with a safety screen.Do not operate the fireplace without the safety
p Immediately call your gas supplier from a neighbor's phone. Follow the gas screen.Keep children away from the fireplace at all times.
supplier's instructions.
p If you cannot reach your gas supplier,call the fire department.
� �
This power vent is approved for use with Montigo RP-Series fireplaces. This fireplace is certified to ANSI Z21.50/CSA 2.22 Vented Fireplace Standard as a
power assisted direct vent fireplace.This protluct uses outdoor air for combustion and
and exhausts combustion products outdoors.
XG0519 Canadian Heating Products Inc.Langley,BC V4W 4A1 � Montigo Del Ray Corp.Ferndale,WA 98248 031114
PVHFL58-300 Vertical Power Vent System 11f011TIC,0�
�
You must read and understantl this manual prior to installation,operation or
troubleshooiting this applance.Please retain this owner's manual for future
reference and maintenance.
Table of Contents
SafetyAlert Key .........................................................................................3
Introduction .........................................................................................3
Product Dimensions.................................................................................4
Installation .........................................................................................5
WiringDiagram ....................................................................................6-7
Appendix ....................................................................................8-9
AppendixA:Warranty.......................................................................................8
Appendix B:State of Massachusetts..............................................................9
Page 2 www.montigo.com XG0519-031114
111011TIC,Os PVHFL58-300 Vertical Power Vent System
Safety Alert Key
0 � , - � � -
Indicates a hazardous situation which,if not Indicates a hazardous situation which,if not
avoided, WILL result in death or serious avoided, COULD result in death or serious
injury or property damage. injury or property damage.
Q � • •
Indicates a hazardous situation which,if not Addresses practices that are important,but
avoided,WILL result in minor or moderate not related to personal injury
injury.
Introduction
Specifications
■ � - �
Voltage: 115 Volts
Frequency: 60 Hz All dimensions and design specifications are subject to approval upon quotation of
fireplace antl associatetl equipment.
Current draw: 1.41 Amp
Power consumption: 155 W
Speed: 2700 RPM
Q � �
Before Your Begin
When cold air enters the warmer building interior,primarily at the air intake end,
condensation may occur on the exterior of the flex pipe.To limit this condensation,
G e n e ra I I nfo rmati o n install insulation over the last twenty feet of flex pipe.Also,by sloping the last 20'-0'
of flex pipe downwartl towards the exterior of the builtling will help eliminate any
This installation guide covers installation of the External Power Vent condensations problems,should they occur.Ensure the termination is securely
System only.This system is designed to allow installation ofgas fireplaces fastened and sealed to the flex pipe.Fasten the termination to the exterior of the
that cannot be done with a standard DirectVent gas fireplace installation. b��id�n9 w�tn water t�9nt Seaiant and tne appropr�ate rasteners.
Read through the fireplace's installation & maintenance manual, as it
must also be adhered to.
Power Cord Harnesses:
EPVH10-10 foot power cord and harness
EPVH2O-20 foot power cord and harness
EPVH30-30 foot power cord and harness
EPVH40-40 foot power cord and harness
EPVH50-50 foot power cord and harness
EPVH60-60 foot power cord and harness
EPVH70-70 foot power cord and harness
EPVH80-80 foot power cord and harness
EPVH90-90 foot power cord and harness
EPVH100-100 foot power cord and harness
XG0519-031114 www.montigo.com Page 3
PVHFL58-300 Vertical Power Vent System 111011TI60.
Introduction
Product Dimensions
184" 2��
[50]
[476]
245"
1 „ g
22 4 [627]
[565]
o Front View o 16 g"
[421]
Side View
8��
[203]
5'� Back Cover/Collar
[ 126
Outer Assembly .
� '
124„ . � • .
[311]
�
218"
[538]
Inner Assembly
Top View
Louver Assembly
Figure 1. PVHFL58-300(Tolerance± '/8')(mm]
Page 4 www.montigo.com XG0519-031114
111011TIC,0� PVHFL58-300 Vertical Power Vent System
Installation ''
���
,
Installing the power vent
Step 1:Construct the support framing within the measurements as shown in Step 3:Place the front grill into the outer can assembly by inserting the top
figure 2.The dimensions shown are minimum dimensions to attached the out tabs into the upper frame and securing the bottom with 2 screws provided.
assembly.
Tabs
Framing
.
� ,, 18 4'i�
[476]
Outer Vent ` ��
Assembly I` �'
I �
224"
[565]
� Front Grill j
� Screw � �� ' '
` Locations
Wall Board Figure 2b. Installing Flush Wall Mounted Power Vent
Figure 2. Installing Flush Wall Mounted Power Vent
Step 2:Remove electrical plate from rear of inner can assembly.Bring electri-
cal wire from the inside to connect the power cortl from the fireplace.Connect
molex connectors antl return to the wire chase inside the inner can assembly.
Attached electrical plate to the rear of the inner can assembly.Attach the
venting from the fireplace to the rear of the inner can assembly.
�Structure
'��Outer Can Assembly
�Inner Can Assembly
� - i
i
�� �—Power Cord fram Pawer Vent
� � � �Molex Connectors
Power Cord
From Fireplace
—Electrical Plate/
Strain Relief
Figure 2a. Installing Flush Wall Mounted Power Vent
XG0519-031114 www.montigo.com Page 5
PVHFL58-300 Vertical Power Vent System 111011TI60.
%i
=�'� Installation
\�
Wiring Installation
Conduit& Wiring clearances
Connect the power vent harness as outlined.Connect the wiring to
the fireplace as oulined in the schematic shown in figure 4. Ensure
that the proper clearances are maintained for the wiring and conduit.
When installing the wiring it must never run above the vent run and it
must be at least 1"clear of all venting.
�
\�
Wire 1
1"Clearance
� �
a
Figure 3. Conduit and Wiring
Page 6 www.montigo.com XG0519-031114
111011TIC,0� PVHFL58-300 Vertical Power Vent System
Installation ''
���
ELECTRICAL CONTROL BOX
I — — — — — Flue — — — — — — — — — — Fuse — — — I
Heat Gas Switch 5 Am
Sensor Wall P BIaCk I
ISwitch
� � R1 R2 R3� o o �
Pre-Purge
Timer
I _ 115 Volts I
24V 115V LED 60Hz
5A I
I Power
Indicator
R1/ I
Ib
R2
I I
White I
IR3 (Neutral)
I o W — _ I
F F = PV
= Plug
White I
I � PV Speed 5 Amp
2 Controller I
I aiac postPurge
3 Timer
White 4 5
Is W Blue Yellow I
w �
— — — — — — — — — — — — — — — �
FIREPLACE CONTROLS
� — — — — — — — — — — — — — — — — — — — — — — — —�
—� y W W
I I � � W a � � �
I
� Wall � Red Tube
Switch � � GreyPressureTap I
� � u ❑earTube BlackPressureTap I
� Gas NC NO
alve Heat Flue
I Sensor Gas Switch �
� Honeywell(Q3450) I
Pibt Assembly
� . �� �
Pilot Ele<[rical
� Hamess Connector I
I i:'!i� I
I Honeywell Gas I
I � '%" , Control(SV9501M7 I
i,i;
I p _^Gf``_ � � Green
o . � Swi[ch or Dimmer
I /; � - � �(NotSupplied)
GasControl -;�� ---� � �
Connector ' Black �_ PowerforLights
� I 115VAC,700W
61ack�" ' Red
I I \ _ /
I e White
�
� Whle I
FlguPe 4. HSI Wiring Diagram
XG0519-031114 www.montigo.com Page 7
PVHFL58-300 Vertical Power Vent System 111011TIC�0-
Appendix
Appendix A: Warranty
The Warranty
The Companies warrants the Montigo Gas Appliance to be free from defects in materials and workmanship at the time of manufacture.On the Montigo fireplace,
there is a ten-year warranty on the firebox and its components,a five-year warranty on the main burner and pilot burner,and a one-year warranty on the gas control
valve,fibre logs and Power Vent Module.The Glass,plated/painted finishes,and refractory lining are exempt from the warranty.
Remedy And Exclusions
The coverage of this Warranty is limited to all components of the Gas Appliance manufactured by The Companies.
This Warranty only covers Montigo Gas Appliances installed in the United States or Canada.
If the components of the Gas Appliance coveretl by this Warranty are found to be defective within the time frame stated(see The Companies right of investigation
outlinetl below).The Companies will,at its option,replace or repair defective components of the Gas Appliance manufactured by The Companies at no charge,
antl will also pay for reasonable labour costs incurred in replacing or repairing components.If repair or replacement is not commercially practical,The Companies
will,at its option,refund the purchase price of the Montigo Gas Appliance.
This Warranty covers only parts and labour as providetl above.In no case shall The Companies be responsible for materials,components,or construction which
are not manufactured or supplietl by The Companies, or for the labour necessary to install, repair or remove such materials, components or construction.All
replacement or repair components will be shippetl F.O.B.the nearest The Companies factory.
Qualifications To The Warranty
The Gas Appliance Warranty outlinetl above is further subject to the following qualifications:
(1) The Gas Appliance must be installetl in accortlance with The Companies installation instructions and local building codes.The Warranty on this Montigo
Gas Appliance covers only the component parts manufactured by The Companies.The use of components manufacturetl by others with this Montigo Gas
Appliance could create serious safety hazartls, may result in the denial of certification by recognized national safety agencies,antl could be in violation of
local building cotles.This warranty does not cover any damages occurring from the use of any components not manufactured or supplied by The Companies
(2) The Montigo Gas Appliance must be subjected to normal use.The Gas Appliances are designed to burn gas only.Burning conventional fireplace fuels such
as wootl,coal or any other solid fuel will cause damage to the Gas Appliance,will produce excessive temperatures and will result in a fire hazard.
Limitations On Liability
It is expressly agreed and untlerstood that The Companies sole obligation, and purchaser's exclusive remedy under this Warranty, under any other warranty,
expressed or implied,or in contract,tort or otherwise,shall be limited to replacement,repair,or refund,as specified above.
In no event shall The Companies be responsible for any incitlental or consequential tlamages caused by tlefects in its products,whether such damage occurs
or is discoveretl before or after replacement or repair,and whether or not such damage is causetl by The Companies negligence.Some states do not allow the
exclusion or limitation of incidental or consequential damages,so the above limitation or exclusion may not apply to you.The duration of any implied warranty
with respect to this Montigo Gas Appliance is limited to the tluration of the foregoing warranty.Some states tlo not allow limitation on how long an implied warranty
lasts,so the above may not apply to you.
Investigation Of Claims Against Warranty
The Companies reserves the right to investigate any and all claims against this Warranty and to decitle upon method of settlement.
The Companies Are Not Responsible For Work Done Without Written Consent
The Companies shall in no event be responsible for any warranty work done without first obtaining The Companies written consent.
Dealers Have No Authority To Alter This Warranty
The Companies employees and dealers have no authority to make any warranties nor to authorize any remedies in addition to or inconsistentwith those stated above.
How To Register A Claim Against Warranty
In order for any claim under this Warranty to be valid,The Companies must be notified of the claimed defect in writing or by telephone,as soon as reasonably
possible after the defect is discovered.Claims against this Warranty in writing should include the date of installation,and a description of the defect.
Other Rights
This Warranty gives you specific legal rights,and you may also have other rights which vary from state to state.
NOTE: The Companies as stated above refer to-Canadian Heating Products Inc.and/or Montigo Del Ray Corp.
Canadian Heating Products Inc.and/or Montigo De1Ray Corp.reserves the right to make changes at any fime,without notice,in design,materials,
specifications,prices and also to discontinue colors, styles and products.
Page 8 www.montigo.com XG0519-031114
111011TIC,0� PVHFL58-300 Vertical Power Vent System
Appendix
Appendix B: State of Massachusetts
Amendment
(Gas Fireplace 1 Equipment sold in the State of Massachusetts)
5.08: Modifications to NFPA-54, Chapter 10
(1)Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows:
Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed,and shall be equipped with a manually reset device
that will automatically shut off the gas to the burner in the event of a sustained back-draft.
(2)Revise 10.8.3 by adding the following additional requirements:
(a)For all side wall horizontally vented gas fueled equipment installed in every dwelling,building or structure used in whole or in part for residential purposes,
including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven(7)feet above finished grade in
the area of the venting,including but not limited to decks and porches,the following requirements shall be satisfied:
1.INSTALLATION OF CARBON MONOXIDE DETECTORS.At the time of installation of the side wall horizontal vented gas fueled equip-
ment,the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installetl on the floor
level where the gas equipment is to be installed.In addition,the installing plumber or gas ftter shall observe that a battery operated or hard wired carbon
monoxide detector with an alarm is installed on each additional level of the dwelling,builtling or structure served by the side wall horizontal vented gas fueled
equipment.It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon
monoxide detectors
a.In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic,the hard wired carbon monoxide detector with
alarm antl battery back-up may be installed on the next adjacent floor level.
b.In the event that the requirements of this subdivision can not be met at the time of completion of installation,the owner shall have a periotl of thirty(30)days
to comply with the above requirements;provided,however,that during said thirty(30)day period,a battery operated carbon monoxide detector with an alarm
shall be installed.
2.APPROVED CARBON MONOXIDE DETECTORS.Each carbon monoxide detector as required in accordance with the above provisions
shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3.SIGNAGE.A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight(8)feet
above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment.The sign shall read,in print
size no less than one-half(1/2)inch in size,"GAS VENT DIRECTLY BELOW.KEEP CLEAR OF ALL OBSTRUCTIONS".
4.INSPECTION.The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless,
upon inspection,the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
(b)EXEMPTIONS:The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1.The equipment listed in Chapter 10 entitled"Equipment Not Required To Be Vented"in the most current edition of NFPA 54 as adopted by the
Board;and
2.Product Approvetl side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling,building or struc-
ture used in whole or in part for residential purposes.
(c)MANUFACTURER REQUIREMENTS-GAS EQUIPMENT VENTING SYSTEM PROVIDED.When the manufacturer of Product
Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment,the instructions
provided by the manufacturer for installation of the equipment and the venting system shall include:
1.Detailed instructions for the installation of the venting system design or the venting system components;and
2.A complete parts list for the venting system design or venting system.
(d)MANUFACTURER REQUIREMENTS-GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED.When the manufacturer of a Prod-
uct Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases,but identifies"special venting systems",
the following requirements shall be satisfied by the manufacturer:
1.The referenced"special venting system"instructions shall be included with the appliance or equipment installation instructions;and
2.The"special venting systems"shall be Product Approved by the Board,and the instructions for that system shall include a parts list and
detailed installation instructions.
(e)A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment,all venting instructions,all parts lists for
venting instructions,antl/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
(3)After NFPA-54 section 10.10.4.2 add a new section 10.10.4.3 as follows:
When more than four gas appliances are to be vented through a common gas vent or common horizontal vent manifold,a plan of the proposed vent installation
shall be submitted to the Inspector and the serving gas supplier for review and approval.
Extraction from: Massachusetts Rules and Regulations
5.00:Amendments To 2002 Edition Of ANSI Z223.1-NFPA-54
XG0519-031114 www.montigo.com Page 9
�..
's
rnonT i�oo
the art of fireplaces
PVH FL58 - 300
Power Vent Term i nation
�
- - o.
. � 07.
. `
XG0519-031114 W�,wjw,:,�mo�njt�����m�
.
. . • � . � . ° . .
/
�
rnonT i�oo
the art of fireplace�
www.montigo.com
�,
L42DF Indoor
-- L-Series
Residential
Fireplace
;
�' �
� � - -
p � � ' Q � •
Read and understand this manual. Improper installation,atljustment,alteration, Glass tloors on gas fireplaces are extremely hot while the fireplace is on and
service or maintenance can cause serious injury,property damage or even tleath. remain hot even after the fireplace has been turned off. Safety screens are
For assistance or additional information consult a qualifietl installer, service available and can reduce the risks of severe burns. Please keep chiltlren away
agency or the gas supplier. from the fireplace at all times.
0 ' ' •
Do not store or use gasoline or any other flammable vapors and liquids in the vicinity of Installer:Leave this manual with the appliance.Do not remove.
this or any other gas burning appliance. A fire or explosion my occur causing serious Consumer:Retain this manual for maintenance and future reference.Do not Discard.
injury,property damage or even death.
, � �
IF YOU SMELL GAS
p Do not try to Iight any appliance.
pE51GN p Do not touch any electrical switch; do not use any phone in your building.
� (' p Immediately call your gas supplier from a neighbor's phone. Follow the gas
�SP� ��� sA supplier's instructions.
�,,,,,�„� � 0 If you cannot reach your gas supplier,call the fire department.
C U.� �ennFlea
XG0181 Canadian Heating Products Inc.Langley,BC V4W 4A1 � Montigo Del Ray Corp.Ferndale,WA 98248 112811.1
L42DF*Indoor Gas Fireplace mOnTIC�Ow
�
You must read and understand this manual prior to installation, operation or
troubleshooting this appliance.Please retain this owner's manual for future reference
and maintenance.
Table of Contents
Safety Alert Key •Section 3-3-2:Venting Components.....................................................17
Introduction .................................................................................3 �Section 3-3-3:Heat Shields..............................................................18
Installation •Installing a RHS8 Wall Mounted Heat Shield...........................18
Before you Start .................................................................................4 •Installing a RHS101 Wall Mounted Heat Shield.......................18
Installation Checklist...............................................................................4 SeCtl011 4:Wiring ........................................................................19-20
SeCtl011 1: Installation Overview and Product Dimensions.....................5 •SIT-Nova 820 gas control and pilot.....................................19
SeCt1011 2:Framing the Fireplace.......................................................6-8 •SIT-Proflame gas control and pilot......................................19
Clearances............................................................................7 •Installing remote On/Off wall switch......................................20
Installing the Standoffs..........................................................7 �Installing HFK Fan Kit............................................................20
Installing the Nailing Flange Extension..................................7 •Top/Rear Intake AirAdjustment...........................................20
Framing the Heat Shield........................................................8 Section 5: Installing the Gas Line.........................................................21
SeCtloll 3:The Direct Vent System..................................................9-17 Section 5-1: Fuel Conversion...............................................................21
Section 3-1:Converting from Top Vent to Rear Vent.............................9 Section 5-2:Gas Pressure...................................................................21
Section 3-2: Installing a Roof mounted Termination.....................10-11 Section 5•3:Gas Connection...............................................................21
•Section 3-2-1:Venting Layout.................................................10-11 SeCtl011 6:Finishing..............................................................................22
•Roof mounted Terminations �Finishing around the fireplace......................................................22
Standard Top Vent(no elbows or offsets)....................................10 •Mantels and Surrounds................................................................22
Top Vent(two elbows one offset)................................................10 SeCtloll 7: Installing and Removing the Door.......................................23
Top Vent(multi-elbows and offsets)............................................10 $2Ct1011 8: Installing the Accessories....................................................24
Standard Roof Vent(one elbows no offsets)..............................11 •Installing the Firestones................................................................24
Section 3-3: Installing a Wall mounted Termination......................12-17 �Installing the Optional Burner Cover Kit.......................................24
•Standard PTO Installation........................................................12 SeCtloll 9:Operation......................................................................25-26
•Pre-installed MSR Frame.........................................................12 •Start-up Sequence with SIT Nova 820 Continuous Pilot..............25
•Pre-installed BSR Frame..........................................................12 •Start-up Sequence SIT Proflame Gas valve.................................26
•Installing MOSR Frame............................................................12 Maintenance ........................................................................27-29
•Installing VSS Termination Shield.............................................12 •General ...............................................................................27
•Installing PTKOG Heat Guard..................................................12 •Cleaning ...............................................................................27
•Section 3-3-1:Venting Layout.................................................13-16 •SIT Nova 820 Hi-Lo BurnerAdjustment........................................27
•Top Vent,Wall mounted Graph,L42DF*...................................13 •SIT Proflame Pilot Burner Adjustment..........................................27
•Top Vent,Wall mounted termination(one elbow).....................13 �Troubleshooting...........................................................................28
•Top Vent,Wall mounted termination(multi elbow)...................13 SIT-Nova 820 Gas Control Valve.............................................28
Top Vent,Wall mounted termination(retracted)......................14 SIT Proflame Gas Control Valve...............................................28
•Top Vent,Wall mounted termination(45°corner)....................15 •Replacement Parts List.................................................................29
•Top Vent,Wall mounted termination(-45°corner)..................15 Appendix
•Rear Vent,Wall mounted Termination Graph...........................16 A.Termination Locations...............................................................30
•Standard Rear Vent,(no elbows or offsets)..............................16 B.Warranty ...............................................................................31
•Rear Vent,Wall mounted termination(two elbows)..................16 C.State of Massachusetts............................................................32
Page 2 www.montigo.com XG0181 -112811.1
mOnTlvO..� L42DF*Indoor Gas Fireplace
Safety Alert Key
� � , . � , .
Indicates a hazardous situation which,if not Indicates a hazardous situation which,if not
avoided, WILL result in death or serious avoided, COULD result in death or serious
injury or property damage. injury or property damage.
Q � � �
Indicates a hazardous situation which,if not Address practices that are important,but
avoided,WILL result in minor or moderate not related to personal injury
injury.
Introduction
INTRODUCTION
Congratulations on your purchase of a Montigo Fireplace.
With over 30 years of experience,Montigo is committed to providing you � R o 0
with a gas fireplace that is not only a beautiful adtlition to your space,but � m �' ° �o� �a,
that is also designed and manufactured to the highest safety,reliability � m �,� � y o �
and engineering standards. R o � R o o � � a �
c� a .— ... � � m a = �
We strongly encourage you to read and carefully follow the instructions o � � � � � y � > � � � ,°;
laid out in this Installation,Operation and Maintenance Manual and retain � z � � m ,� � �, 3 � � �, ;
itforyourfuturereference. Payspecialattentiontoallcautions,warnings,
and notices throughout this manual intended to ensure your safety. L42DFN X 32,000 X X
This manual covers installation,operation and maintenance. Lighting, L42DFN-F X 32,000 X X
operation and care of this fireplace can be easily performed by the L42DFL X 32,000 X X
homeowner. All installation and service work should be performed by
a qualified or�icensed installer,plumber or gas fitter as certified by the L42DFL-F X 32,000 X X
state, province,region or governing body where the fireplace is being
installed.
This installation, operation and maintenance manual is applicable to
the models described in the table. Refer to your rating plate to verify Warranty Information: (See Appendix B)
included options. Throughout this instruction guide, instructions are The Montigo warranty will be voided by, and Montigo disclaims any
applicable to all models designated as L42DF*unless otherwise noted. responsibility for,the following actions:
�� ► Modification of the fireplace and/or components induding
Q � � Direct-Vent assembly or glass doors.
1
► Use of any component part not manufactured or approved
by Montigo in combination with this Montigo fireplace system.
Hot glass will cause
burns. Do not touch � Installation other than as instructed in this manual.
� glass until unit is cooled. Consult your local Gas Inspection Branch on installation requirements
Never allow children to for factory-built gas fireplaces.Installation&repairs should be done by
touch glass. a qualified contractor.
XG0181 -112811.1 www.montigo.com Page 3
L42DF*Indoor Gas Fireplace mOnTIC�Ow
'` I nstal lation
,
IMPORTANT MESSAGE:SAVE THESE INSTRUCTIONS Installation Checklist
The L42DF*Direct Vent fireplace must be installed in accordance with ■ Determine the desired install location of your fireplace.
these Instructions. Carefully read all the Instructions in this manual ■ See Section 1,Dimensions on Page 5,and referto the Framing
first. Consult the Local Gas Branch to determine the need for a permit Section 2 for details.
prior to starting the installation. It is the responsibility of the installer to ■ Select the location of your termination and resulting vent run.
ensure this fireplace is installed in compliance with the manufacturers � Yourselectedterminationlocationmustbethehighestpoint
instructions and all applicable codes.
in the Direct Vent installation.
■ Should it be impossible to meet the venting requirements laid
BEFORE YOU START: out in Section 3:Venting,please contact a local Montigo dealer
regarding the use of a Montigo Power Vent.
■ Lay out the Vent run;calculating the required elbows and straight
runs of 5"/8"flex or rigid pipe.
• ■ Layout Electrical Requirements Refer to Section 4:Wiring,for
Details.
Installation and repairs should be done by an authorized gas freplace service technician. ■ Refer to Section 5: Installing the Gas Line, for details on the
The appliance should be inspected before use and at least annually by a professional.More
frequesnt cleaning may be required tlue to exessive lint from carpeting,betltling material, gas connection and access.
etc.It is imperative that control compartments,burners and circulating air passageways of ■ Refer to local codes and guidelines for installation requirements.
thefreplacearekeptclean. ■ Installation and repairs should be done by a qualified
contractor and must conform to:
•Installations in Canada must conform to the local codes or in the
absence of local codes to the current version of Natural Gas and Propane
Installation Code, CSA B149. Electrical Installations must conform to
Qj � � the local codes or,in the absence of local codes,to the current version
of Canatlian Electrical Code,CSA C22.1.1
Due to high operating temperatures,this appliance should be located out of traffic&
away from furniture and draperies.
Children and adults should be alerted to the hazards of the high surface temperature,
which coultl cause burns or clothing ignition. • Installations in the USA must conform to the local codes or in
Young children should be carefully supervised when they are in the same room as the the absence of local codes to the current version of National Fuel Gas
appliance.
Clothing or other flammable materials should not be placetl on or near the appliance. COdO,ANSI Z223.1/NFPA 54. Electrical Installations must conform to
the local codes or,in the absence of local codes,to the current version
of the National Electrical Code,ANSI/NFPA 70. See Appendix C for
installation within the State of Massachusetts.
Q � �
� � � �
Young children should be carefully supervised when they are
When this appliance is installed directly on any combustible material otherthan wood in the same room as the applicance.Toddlers,young children
flooring,it must be installed on a metal or wood panel extentling the full width antl antl others may be susceptible to accidental contact burns. A
depth of the appliance or a fire will occur causing serious injury, property damage or physical barrier is recommended if there are at risk individuals
even death. in the house. To restrict access to a fireplace or stove,install
an adjustable safety gate to keep toddles,young children and
other at risk indivitluals out of the room and away from hot
surfaces.
Page4 www.montigo.com XG0181 -112811.1
mOnTlvO..� L42DF*Indoor Gas Fireplace
Installation �'
�\;
Section 1: Installation Overview and Product Dimensions
PleasereviewthelnstallationCheckliston Page4forgeneralinformation Safety, as well as efficiency of operation, should be considered when
on preparing for a successful installation of your fireplace. selecting the fireplace location. Select a location that does not interfere
The L42DF*fireplace may be installed in any location that maintains with room traffic,has adequate ventilation and offers an accessible path
properclearancestoairconditioningducts,electricalwiringandplumbing. forDirectVentinstallation.
The fireplace dimensions are shown below:
�
6"Nailing Range-
1 1/4" �
�
�
` I
1 38��
18 il2" 1511"2" 19"
�OOR OPENING
36 1/2" �
I
i
� �
� � 391i2'
OPENWC; �
Front View
6"Nailing Flange 39 3/4"
i � — �T8�E.�
6 1/4„ �
�
I r
� �8 O .
36 1/2" �— �5" 36 1/4" � -�,
31 1l4" 30 1/2' 33 1/4" 19 3/4" � 20 1l4"
26 1/2" 12 1/4°
9
51;; . �� � �_ q7" _�
�
Side View Top View
Figure 1: Unit Dimensions shown with nailing flange (Tolerance ± '/8")
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L42DF*Indoor Gas Fireplace mOnTIC�Ow
'` I nstal lation
,
Section 2: Framing Combustible Header,�
Frame in the enclosure for the unit with framing materials.The framed 2"Min �'ith Supplied shield. �
12"Max�
opening for the assembled fireplace is 42" wide, x 37" high x 225/" � N.�. combusc�bie
deep,see Figure 2. sneif
�
------ i
NOTE:When constructing the framed opening,please ensure there is RenRVer,r \ �-----�--- �
access to install the gas line when the unit is installed.See Figure 23. N.�.or,�v �o��
42„� e° 39„
I
�
Figure 4a. Combustible Framing for Rear Uent with shelf above the
*When sheetrock is not f�replace. Note: Straight fhrough the wall rear vent available for
used behind the fireplace,
framing depth 225/8"may be Natural Gas only.
reduced by 5/8".
Combustible Header,
with Supplied shield.—,
3���
� Combustible Shelf
\ PEL Short /
\�22 y/$„ 90 elbaw \ ��---- �,.'
N.G.&L.P. �— _- -
Figure 2. Framing dimensions, Straight wall. �'0 211 I
�
�
0"clearance
to corners only
� 40 1/2° 37"
2"Min
�/\. � �
, � � �
\�/° 1 - -
60 5/8" ���� - �— -�—
°` �,��� Figure 5. Combustible Framing for shelf over the fireplace, Top vent.
�� �
� N.G.&L.P.
Top Vent
\� -
� Ceiling � �
� i
Figure 3.Minimum Corner framing dimensions —;� ; � Non-Combustible
� materials.Alcove
Combustible Header, ' �
L.P.&N.G with Supplied shield. i � overfireplace.
1"min. �in 1"� �
Z �
12"max. �
1"Min Combustible � � ; Non-combustible
�� Shelf� � , header
� ��
1°Min _----—1 � gq^ i �i
— � �� Min. Rear � i1 t
',— � " � Vent �3° 12��
10" e� � �
� REAR VE I doOr
N.G ONLY I opening
39" � �
33" L
� °� Floor
`� Figure 6. Non Combustible Framing for Top Uent or Rear l/ent, with
Figure4.CombusfibleFramingforRearl/ent,withshelfabovefireplace. alcove. Note: Straight through the wall rear vent available for
Natural Gas only.
Page 6 www.montigo.com XG0181 -112811.1
mOnTlvO..� L42DF*Indoor Gas Fireplace
Installation �'
�\;
Clearances Installing The Standoffs
1" clearance is maintained on sides and bottom of vent runs and 2" To avoid elevated mantel temperatures, all L42DF* gas
above horizontal vent runs to any combustible material. fireplaces are required to have the supplied standoffs installed.
The fireplace is supplied with two standoffs. Bend and install these
_,_ standoffs on top of the fireplace ensuring that the height of the standoff
'— maintains a 6"clearance.
� �
> j e v v r �
R Q /�
W � � � �//\\� 6�,
N � ______ J �
� 0 � y 'O O N �.
� H H �' N LL �
L42DF* 10" 21" 2" 1" 0" 6"
Figure 7. Installing the standoff's.
t NOTE:Clearance from top of fireplace to a combustible ceiling within
the fireplace enclosure.
Installing the Nailing Flange Extension
When installing a shelf over the top of the fireplaces, the following Once the fireplace is placed into the rough framed opening,the supplied
guidelines must be adhered to: Nailing Flange Extension(Part No.L42087)must be fasten securely into
place,with nails or wood screws.as shown in Figure 8.
For RearVent applications,the minimum clearance is 2"from the rear of
the fireplace to a wall,or any combustible materials,and 10"clearance
from the top of the fireplace to the underside of any combustible shelf � � � �
materials.
6"
For Top Vent applications,the minimum clearance is 2"from the rear
of the fireplace to a wall,or any combustible materials, and 21"to the
underside of any combustible shelf materials. Figure 8. Installing the Nailing Flange Extension.
Note: The nailing flange extension can be substituted with a piece of
NON-Combustible material ofthe same size and thermal characteristics,
ie: cement board or equivalent. This is recommended in applications
where the facing materials will not adhere to the metal nailing flange.
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L42DF*Indoor Gas Fireplace mOnTIC�Ow
'` I nstal lation
,
Framing the Heat Shield Step 3.Nail or screw the top shield in place flush with framing,as shown
Included with the L42DF*Gas fireplace,is a framing heat shield Kit.This in figure 9b.
Kit is fabricated from galvanized steel and arrives with three(3)pieces,
as shown below.The shields protect all adjacent combustible materials,
mantels and mouldings from excessive heat radiated by the fireplace.
NOTE: The shields must be installed as shown in Figures 9-9b.
Step 1.Fasten the two Side shield's(L42FS01x2)first,and ensure they ��
are fastened in place as shown.These are installed with the Wide flanges � �
facing the center of the fireplace opening,and the shallow flange toward
inside of room.These are also fastened with nails or screws,flush with � �
framing as shown in Figure 9 and Insef.
Both Side framing •
sn�eids typ�°ai' i"—� Fi ure 9b. Combusfible Framin Heat Shield, com leted.
� � 9 9 p
�
flush with
1 1 framing
�
,_ �' ��replace
_��\ fasteners,
` �" INSET 3-per.side
�
• Section
`,_
_- " � �
r,,
�.-
` ,
Figure 9.Combustible Framing Side Heat Shield L42FS01 x2,(two 2-pcs).
Step 2. Next,fasten the Top shield(L42FS02x1),with the Wide flange
face up,and the shallow flange toward inside of room,Figure 9a.
�
Top shield
� ', j� framing
� � I fasteners,
� � �3-pcs.
flush with �
. � framing
� ��
. � fireplace/
+ �— —'
INSET
� � Section
.
Figure 9a.Combustible Framing Top HeatShield L42FS02x1,(one 1-pc).
Page 8 www.montigo.com XG0181 -112811.1
mOnTlvO..� L42DF*Indoor Gas Fireplace
Installation �'
�\;
Section 3: Venting
Montigo supplies a variety of direct venting and termination options. 3. Install the(removed)Rear flue cover and gasket material,to the
The direct vent termination location MUST be selected such that Top vent outlet. Fasten the cover with included hardware, as
it is the highest point in the venting assembly. It should also be illustrated Figure 10a.
selected such that it provides the shortest vent run possible. Should it 4. Install the (5" and 8") collars to the rear vent outlet using the
be impossible to ensure that the termination is the highest point or to included hardware,as illustrated Figure 10a.
meet the venting guidelines laid out below please contact your Montigo
dealer to discuss power venting options.
\�� Flue Cover Plate
NOTES FOR PLANNING VENTING:
�.-; Flue Gasket
■ Ventingoriginatesfromtheunitthroughthetoporthroughtherear ���
■ Ventingcanterminatethroughtherooforthroughanexteriorwall. , -� �'
■ Refer to Appendix A - Termination Locations to ensure the
8"Outer Flue Collar �' �
planned termination location is acceptable. 5"Inner Flue Collar °= ����
■ Once the termination location has been established,refer to the � �
appropriate section below for installation details °�
■ All fireplaces shipped from the factory are Top vent. � �
�
Section 3-1: CONVERTING TO REAR VENT
Use the following instructions to convert an L42DF*for Rear Vent use: Figure 10a.Flue coverand collarinstallation,RearVented fireplace.
1. Remove the Rear flue cover and gasket(5"and 8")on the flue
outlet,as shown in Figure 10.
2. Next, Remove the Top flue collar's(5"and 8")on the flue outlet,
as shown in Figure 10.
v �--5"Inner Flue Collar
�
�� .--8"Outer Flue Collar
�\�
�;�'�'�- �
Flue Gasket �
Flue Cover Plate� ..--
��
Figure 10. Flue cover and collar removal, Top 1/ented fireplace.
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L42DF*Indoor Gas Fireplace mOnTIC�Ow
'` I nstal lation
,
Section 3-2: INSTALLING A ROOF MOUNTED DIRECT VENT PVTK1
TERMINATION(PVTK-1) Termination�'
Storm collar 2'min.
This section applies to installations where the direct venttermination Roof flashing�
will be roof mounted. support ring
SeCtion 3-2-1: VENTING LAYOUT 32'max. Obstacl Support plate
Selection of components and details of venting lay out should
adhere to the following guidelines:
■ Themaximumterminationpointis32'abovethefireplace(NOTE: F�restop
if the maximum termination height is used, the flame pattern
may be affected).
■ TheVerticalterminationmustbeaminimum2'higherthanwhere
the termination exits the roofing materials, (asphalt shingles,
cedar shakes,etc).This distance should be measured from the
high side of the roof slope where the flue flashing intersects the
roofing materials. (see Figures 11 to 11c).
■ Termination location must be a minimum 6'from a mechanical
air inlet. Figure 11a. Top vent, Roof mounted with 1 offset(1 offset=two 90°
■ Termination location must be a minimum 18"from a parapet wall bends).
■ For a more detailed diagram of allowed termination locations,
see Appendix A. .
■ A maximum of two offsets (each offset is made up of 2-90° PVTK1
bends)may be made. Term�nac�on
■ Firestops must be installed as required by National&local codes. storm�oiiar z'min.
■ Ensure all runs are supported with a minimum of 3 supports Roofflashing
per 10'of venting. suppore scrap5 or
■ Install all roof flashing and storm collars as shown. supporc p�ate &ring
Roof mounted Terminations Firestop
The following details are some possible configurations for Roof mounted
terminations.
32'max
PvTK1 Support plate
Termination &ring
Stormcollar 2'min.
Roof flashing
Support ring Firestop
32'max. Support plate ObStdCle
Firestop
PEXT Firestop
PEXT-10
Adaptor
Flue
Collar
Figure 11.Top venf,Roofmounted termination withno offsetin ventrun. Figure 11 b.Top vent,Roof mounted with 2 offsets(1 offset=two 90°
bends).
Page 10 www.montigo.com XG0181 -112811.1
mOnTlvO..� L42DF*Indoor Gas Fireplace
Installation �'
�\;
PVTK1
Termination
Storm collar }2'tnin.
Roofflashing
MEXT Sections
Firestop
� � � � ' Support plate
32'max
� � � � Support ring
Firestop
� -�° ------------------- -
l ��"' �90°Elbow
I i Max^
Figure 11 c.Rear vent,Roof mounfed venting(1=90° bend).
XG0181 -112811.1 www.montigo.com Page 11
L42DF*Indoor Gas Fireplace mOnTIC�Ow
'` I nstal lation
,
Section 3-3: INSTALLING A WALL MOUNTED DIRECT VENT Installation of termination from inside structure
TERMINATION A Termination with a MOSR Frame is installed from the inside of the
Thissectionappliestoinstallationswherethedirectventtermination structure.These are commonly used in high-rise construction.
will be wall mounted. 12., Framing,
MOSR Frame� � / concrete or
Installation of Termination with built in frame -- _ otner
' -_ `-�--�- �materials
ATerminationwithaBuilt-InFrameisinstalledduringframingofastructure. o _ _
1. Frame the termination opening to 11"x 11". °= Iz„
2. Install exterior sheathing to the structure framing.
3. Fasten the termination to the sheathing using a minimum of 4 screws. PTO-4(5"/8") --- -- - ___ _
Termination / - Exterior
Framing� ���� Sheathing,
Fastening Hardware, i
Fastening Hardware, minimum 4-screws ' concrete or
Exterior _ '� minimum 4-screws other materials
Sheathing — -e
� PTO-4F(5��/s") Figure 12c. Installing a PTO termination with MOSR frame.
„•• � �Termination 1. Frame the MOSR opening to 12"x 12".
--___ 2. Fasten the MOSR frame to the interior side of the studs,concrete,
or finished wall construction using a minimum of 4 screws.
Figure 12. Installing a PTO-F termination. 3. Insert the termination into the MOSR frame as shown here,(from
the inside)and attach to the MOSR by installing a min.quantity of
Installation of termination frame at time of framing 4 bolts into the threaded nuts on the MOSR Frame.
Terminations with a MSR frame allow the installation of the frame prior Installation of a termination shield for Vinyl Siding
to installation of the termination. The VSS Termination shield is installed when the exterior of a structure
1. Frame the termination opening to 12"x 12". is clad with Vinyl siding. It is placed directly above, and on-centre with
2. Secure the MSR Frame to the exterior sheathing of the structure. the termination.
3. Fasten the termination to the MSR Frame using a minimum of 4 screws. � �,`` fVSS Vinyl shield
�'
-" �
°---= PTO-4(5"/8")
Framing� ���� �MSR Frame � �' �7�� Termination
\ �— ; �,��e�,e,�ea?,m��/
Exterior _ ,Fastening Hardware, i�;: ,�, ��
Sheathing -�_,_,� � minimum 4-screws �i'.I ��'�
- � �i�, �^'—�\�� \ Exterior Vinyl
1z• o - PTO-4(5"/8") � �;,� ��� siding
� ;'
Termination -
� =� ' Figure 12d. Installing the VSS Vinyl Shield.
Figure 12a. Installing a PTO termination with the MSR frame. Installing Heat Guards over Terminations is recommended in
installations where the termination is located within 7' feet above
Installation of termination frame at time of framing in Masonry grade, or above a pedestrian walkway, and may be Required by code
Terminations with a BSR frame allow the installation of the frame in �n Public areas.
�__
masonry prior to the installation of the termination =.-.� .—�n
1. Frame the BSR opening to 12"x 12". �� �`���� �
2. Secure the BSR Frame to the exterior sheathing of the structure. �� �,���
� � f`h��`' t
3. Fasten the termination to the BSR Frame using a minimum of 4 screws. � �,- ?. � o
ivl �
°p �"""�°�-..t, r
Framing� ���" � BSR Frame _ � � � pTKOG (5"/8")
� Fastening Hardware,
Exterior minimum 4-screws
Sheathing\ _ , / Figure 13. Installing a PTO termination heat guard.
� - - __ --� 1. Ensure that the two long mounting brackets are facing the bottom
- -__ /PTO-4(5°/s°) ofthetermination.(Seeinset).Thiswillprovidemoreheatprotection
�Z�� Termination
- ___ at the top of the termination,where temperatures are highest.
- ---: � 2. Attach to the faceplate of the termination using four sheet metal
Figure 12b. Insfalling a PTO termination wifh fhe BSR frame. screws.
Page 12 www.montigo.com XG0181 -112811.1
mOnTlvO..� L42DF*Indoor Gas Fireplace
Installation �'
�\;
Section 3-3-1: VENTING LAYOUT:Wall mounted termination. ,..,132 --; A
� �Zp Acceptable vent run
"" i within non-shaded area. I
� 108 � --
Selectionofcomponentsanddetailsofventinglayoutshouldadhere � 96 i C ;- � ,
to the following guidelines: -
■ Vent terminations must not be recessed in walls or siding. � 84- -- - i_ � -
■ For Heat Shield requirements see Section 3-3-3. •� �2 B ----' � �
■ Once the proposed venting layout has been determined refer j �o
to Figure 14 or 16 to ensure the layout is acceptable. -1- I
4g Unacceptable vent run
36 40 1/2" within shaded area.
Notes Wall Mounted Terminations:TOP VENT ,� 36° I If your installation does not fall within
the venting parameters,contact a
■ All measurements for vertical or horizontal runs are measured iz local Montigo dealerfor Power
Ventin o tions. "
from center of the vent pipe. r°o �z z4 36 as bo �z xa y6 �os �zo �3z �44�s6 i6s�so
■ Venting runs mustfall within the limits set by the venting graph, xearth
Horizontal Run(in.)
see Figure 14.
Figure 14.L42DF*Top 1/ent Uenting�raph forwall mounted
Wall mounted Terminations terminations.
The following details are some possible configurations for Wall mounted �f 36��Ma�
terminations. �
II � Heat
The Venting Graph: L42DF* F�x or Riyid� ; �Shield
Measure the vertical height from the fireplace hearth to the centre of the section � __
terminationandthehorizontalrunfromthefireplacefluecollartothewall \� - --------
flange of the termination.Plot on the Venting Graph Figure 14 with an'X'. ermination
If the 'X' falls on or above the top boundary of the shaded area, the
installation is acceptable. 40 �i2��
Example A: (Acceptable Installation) - - - Min.
If the vertical dimension from the hearth is 114"and the horizontal Exterior �
run to the wall flange of the vent termination is 174",this would be Hearth� Wall
an acceptable installation.
Example B: (Acceptable Installation) Figure 14a. Top 1/ented, wall mounted installation with one 90°bend.
If the vertical dimension from the hearth is 60"and the horizontal The ventrun mustcomply with Venting Graph forTop vent,wall mounted
run to the wall flange of the vent termination is 42",this would be terminations, Figure 14.
an acceptable installation.
Example C: (Unacceptable Installation) �5'foot Max.
Heat
If the vertical dimension from the floor of the fireplace is 60"and Shield
the horizontal run to the wall flange of the vent termination is 144", �
this would not be an acceptable installation.
Termination
Solid Section
Flex Section
Q � . -- — - -- Exterior
Wall
An inspection of the explosion relief flappers antl door MUST be made prior to �Hearth
lighting the fireplace.Faulty seal on the door gasket and/or explosion ports will
result in combustion products leaking into the living space and may result in Figure 14b. Top 1/ented, wall mounted Mulfi-elbow installation. See
carbon monoxide poisoning.
l/enfing Graph for Top vent, wall mounted terminations, Figure 14.
XG0181 -112811.1 www.montigo.com Page 13
L42DF*Indoor Gas Fireplace mOnTIC�Ow
'` I nstal lation
,
� 120"Max
Heat Shieltl
30"max /
/`
Solid Sections �
90°elbow Termination
Flex Section
Exterior
Wall 96"M i n.
�Heart
Figure 14c. Top l/ented,wall mounted Retracted Multi-elbowinstallation.
See l/enting Graph for Top vent, wall mounted ferminations,Figure 14.
Page 14 www.montigo.com XG0181 -112811.1
mOnTlvO..� L42DF*Indoor Gas Fireplace
Installation �'
�\;
45°Corner Installation. 45°or less Corner Installation.
Attach an PEL-45(45°elbow)directly onto the flue collar.Cut the PXT- Use an PTO-4 termination and an PFL-1 or PFL-2/PFL-2(12"or
20 to suit, and attach it to the PEL-45. Slide the fireplace into position 24"compressed length)and a frame, if appropriate. Flex may be
and attach to the termination. turnetl to obtain desired degree of angle required but must not
exceed 45°.
Termination
Termination
RHS 101
� Heat Sheild
PXT-18 RHS 101
I Heat Shei�d
PEL-45 Elbow
Flex
Section
PEL-90 Elbow
Flue Collar
a s' Flue Collar a
`I \\ p
�-d'; \ � �
.� �����i 3���t,.
, y \
Figure 15. Corner installation. Figure 15a. Flex installation. (NG Models Only)
Note:Through the wall venting kits are also available for both
the Straight and the Corner Installation.The Kit includes a heat
shield,a PFL-12(f/fl flexible pipe,and a termination with or without
a mounting frame.
XG0181 -112811.1 www.montigo.com Page 15
L42DF*Indoor Gas Fireplace mOnTIC�Ow
'` I nstal lation
,
Notes Wall Mounted Terminations: REAR VENT NOTE:
■ All dimension lengths forvertical or horizontal runs are measured �2°°MAX.horizontal run with no vertical lift,
N.G.ONLY.
from center of the vent pipe. I
■ Venting runs must fall within the limits set by the venting graphs,
see Figure 16. PXT Extension
■ Fireplace must be converted to Rear Vent configuration prior to RHS101 Heat
running vent,see Figure 10 and 10a. /Shield
I %
Termination
TheVenting Graph � � __ _________ _
Measure the vertical height from the fireplace hearth to the centre of the � �
termination and the horizontal run from the fireplace flue collarto the wall � 12"MAX.
Exterior 26 5�8
flangeofthetermination.PlotontheVentingGraphFigure16withan'X'. Hearth
If the 'X' falls on or above the top boundary of the shaded area, the =-- - Wall
installation is acceptable.
Example A:(Acceptable Installation) Figure 16a. Sfraight run, Rear Uenfed, wall mounted termination
If the vertical dimension from the hearth is 120" and the horizontal forL42DF*, Figure 16.
run to the wall flange of the vent termination is 138",this would be an
acceptable installation.
Example B:(Unacceptable Installation) �— 36°Max�
If the vertical dimension from the hearth is 48"and the horizontal run
to the wall flan e of the vent termination is 96",this would NOT be an Flex or Rigid __ _ ____
g Section -,_
acceptable installation. \
23 3/8"
Example C:(Unacceptable Installation) Min.
If the vertical dimension from the floor of the fireplace is 72" and the � __ _
horizontal run to the wall flange of the vent termination is 120", this so°Min.
would NOT be an acceptable installation. 12" ;�
Max.
26 5/8"
l32 A �J�
Acceptable vent run I ;
�120 Within non-shaded area. I I i I i I
�Y los _ � Figure 16b. Rear 1/ented, wall mounted Multi-elbow termination
C _
� 96 �I -1 I I installation. Installation for L42DF*must have a minimum vertical
� x4 B rise of 50".The vent run must comply with the Venting Graph for
i �
� 72 � �� Rear venf, wall mounted terminations, Figure 16.
_
� 6o Unacceptable vent run
48
II 50" within shaded area.
36 48„
If your installation does not fall within Q / �
2 26 5/8" the venting parameters,contact a
12 12"N.G.ONL local Montigo dealerfor Power
Ventin o tions. An inspection of the explosion relief flappers and door MUST be made prior to
�—►0 lighting the fireplace.Faulty seal on the door gasket and/or explosion ports will
Hearth 0 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 result in combustion products leaking into the living space and may result in
HOt'lzOritll Ruri �lri.� carbon monoxide poisoning.
Figure 16.Rear 1/ent I/enting Graph for wall mounted terminations.
Page 16 www.montigo.com XG0181 -112811.1
mOnTlvO..� L42DF*Indoor Gas Fireplace
Installation �'
�\;
Section 3-3-2: VENTING COMPONENTS
The following components and associated Montigo part numbers for Connection and installation of the vent components should
installation of a roof or wall mounted termination. Use only Montigo adhere to the following guidelines:
Vent Components. Use of non-Montigo parts will VOID the warranty ■ Use any combination of rigid and flex pipe as required and in
and may impede operation of the fireplace. any orientation(Male connectors can face in any direction).
■ Flex sections may be stretched up to 50°/o of their total length
A-Termination PTO-4 (3"Length) (e.g.a 24"section maybe stretchetl to 36").
PTO-4F (3"Length) ■ Connect all vent sections using a minimum of three sheet metal
PVTK-1
screws on the outer pipe flue.
B•Frame Kits MSR (Stucco Frame) ■ Ensure the pipe ends male to female slide in a minimum of 1
MOSR (Stucco Frame)
BSR-4 (4"Brick Frame) 1/2"of overlap.
BSR-6 (6"Brick Frame) ■ Ensure all runs are supported with a minimum of 3 supports
C-Flex Sections PFL-1 (12"flf Section) per 10'of venting.
PFL-18 (18"flf Section) ■ When hanging/ supporting venting, ensure that 1" clearance
PFL-2 (24"flf Section) is maintained on sides and bottom of vent runs and 2" above
PFL-3 (36"flf Section) horizontal vent runs to any combustible material.
PFL-4 (48"flfSection) ■ Rigidpipemaybecutlessthanhalfwayfromthefemaleendonly.
PFL-6 (72"flf Section)
■ Ensure when cutting sections of rigid pipe to maintain integrity
D-Rigid Sections PXT-5 (5"flf Section) of internal supports.
PXT-10 (10"flf Section)
PXT-20 (20"flf Section) ■ Place the springs,supplied with the pipe kit,between the outer
PExT-1 (12"flm Section) and inner pipes to keep the pipes separate and avoid any
PEXT-2 (24"flm Section) possible hot spots.
PEXT-3 (36"flm Section) ■ Montigo recommends the use of a flex section for the final pipe
PEXT-4 (48"flm Section) connected directly to the fireplace offering greater flexibility of
PEXT-6 (72"flm Section) installation and absorption of movement.
E-Elbows PEL-90MM (mlm 90°Elbow) ■ Firestops must be installed as required by National&local codes.
PEL-90FF (fIf90°Elbow) ■ Montigorecommendsthatallexteriorcornersandjointsbesealed
PEL-9oFM (flm 90°Elbow) with exterior caulking. However, we encourage you to consult
PEL-45FM (flm 45°Elbow) your Building Envelope Engineer or Waterproofing Consultant
F-Support Ring&Plate PSPXT-8 for further recommendations.
G•Firestop FS•8
H-Roof Flashing PRF-7 (1112-7112 pt.) Q . • . �
PRF-12 (7112-12112 pt.)
I-Heat Shield RHS101 Please refer to your building evelope engineer or waterproofing consultant for
a review of ALL penetrations through exterior walls or the roof.
J-Heat Guard PTKOG
XG0181 -112811.1 www.montigo.com Page 17
L42DF*Indoor Gas Fireplace mOnTIC�Ow
'` I nstal lation
,
Section 3-3-3: Heat Shields
Installing a Wall Mounted RHS8 Heat shield Installing a Wall Mounted RHS101 Heat shield.
TheRHS8HeatshieldCANNOTbeusedwhentheTerminationisWITHIN The RHS101 Heat shield MUST be used where the RHS8 Termination
(36"Min.horizontal and 46"Min.vertical)from the fireplace,ordirectly (Figure 17 and 17a)CANNOT be used. Use the RHS101 where any
off the rear of the fireplace, as shown figure 17a. The RHS101 Heat of the dimensions are within the parameters shown,figure 17a.
Shield(Figure18cand18a)MUSTbeusedwithinthenoteddimensions. To install the RHS101, Slide the Inner Section over the vent pipe that
To install the RHS8, frame an opening in combustible construction, W�II connect to the fireplace.Then fasten the vent pipe to the back of the
Figure 17 below. Slide the Heat shield in place over the vent pipe fireplace with a minimum of three sheet metal screws.From the outside
which attaches to the fireplace. After the fireplace and vent pipe has slide the RHS101 outer section on see Figure 18. To complete the
been installed,clearances should match the dimensions in Figure 17. installation fasten the Heat Shield Outer Section & Termination frame
to the structure Figure 18a.
RHS101 Heat Shield Drywall 1 sheetrock
1"Min.Both sides Typical Outer Section
RHS101 Heat Shield,inner Section
1"Min. Termination Vent pipe,from fireplace
� �� 1 /
RHS8 Heat Shield � / I I
° I�III
�� Combustible Framing �Combustible
1"Min. framing
Figure 18. RHS101 Installation. (Install by sliding Outer
Figure 17.RHS8 Installation. (Install by sliding over vent pipe Section over vent pipe where it passes through the
where it passes through the combustible construction). combustible construction.
RHS101 Heat Shield �Drywall/sheetrock
Outer Section RHS101 Heat Shield,inner Section
36"Min--
RHS8 Heat Termination �Vent pipe,from fireplace
i i Shield
--- --+ I _ -- � �
� I�LJ
PTO Termination
60"Min.
Figure 18a.Heat Shield. After sliding the outer section in
� place.
Figure 17a.RHS8lnstallation. (Minimum requirements). 31s Min.aoth sides Typica�
318"Min.
� Inner Shield 9 318"�
� � Outer Shield 10 1/4"�
I
3/8"Min L� �
� Combustible Framing
Figure 18b. RHS101 Installation.
Page 18 www.montigo.com XG0181 -112811.1
mOnTlvO..� L42DF*Indoor Gas Fireplace
Installation �'
�\;
Section 4: Wiring
� Models
— L42DFN-F
ON/OFF
0 0 0 � Green L42DFL-F
(CPI/IPI MODE Orange
Not Used)
ON/OFF IPI/CPI
Battery � � �o
Holder � � �
4x1.5V � � � �
AA Type = � �
��
Red� e �o O O Q
_-��_ �
Black
880 Valve
BATTERY VALVE
I , O �_ � — V o
W��°'F°a`a�A�.
120 Vac INPUT "�° o„aROa o
Chassis � � � m�� �
connection � ��
�..
GROUND � ° ° °� °
� �
7 Vdc STABILIZED DFC
SUPPLY OUTPUT DC SUPPLY
Figure 19. Wiring Diagram for the SIT Proflame Electronic Ignition
Models
Power L42DFN
'Hi-Lo'Adjustment Knob Pilot Adjustment Screw Generator
L42DFL
C �� Q (� �.�o,��) —
� ' Wall Switch
a� �� -
O �� �H � I
9 �O
_� �o � I
/ �� —
�� � � �� �� � �,
� � Manifold Pressure
' Test Connection
/
� — Inlet Pressure
Gas Control Knob(Shown in'Pilot"position)
Figure 20. Wiring Diagram for SIT Nova 820 gas and pilot.
XG0181 -112811.1 www.montigo.com Page 19
L42DF*Indoor Gas Fireplace mOnTIC�Ow
'` I nstal lation
,
Installing the remote On10ff Wall Switch Top I Rear Intake Air Adjustment
The L42DF*gas valve may be connected to a wall switch. Do NOT The L42DF*has an Intake Air Vane to modify the Incoming air.This will
connect any external power to the remote switch.The valve will ensure the flame is as per the design criteria. See Figures 22&22a.
generate its own power on a millivolt circuit or will draw its power from !�` �
an AC Connection inside the fireplace,depending on the model of the
unit. Use only low voltage wire,and DO NOT connect any external " i , ; ,
power to the remote switch. -
Refer to Figure 19 or 20 for wiring requirements. �
NOTE:The switch location must not exceed 30'from the fireplace. �
� , .
�� , �v� �
Wiring for the optional Fan Kit Figure 22. Closed I/ane for Tap I/ent Firepl�ces.
All L42DF*fireplacesmaybeequippedwithoptionalfankitsforcirculating � .�
heat into the living space. �
Installations in Canada which employ the fans must be electrically "�* �, __
� -
Part 1da d/or Lo aldCodesWith CSA C22.1 Canadian Electrical Code � _ - '" ►,�!��:��� 1 � i
Installations in the USA which employ the fans must be grounded in � '
accordance with local codes or,in the absence of local codes,with the / -
National Electrical Code,ANSIINFPA 70. \ ' , '
For more information see the Fan Kit Installation Guide included with ' ���'n s • r
the fan kit.
Figure 22a. Open I/ane for Rear 1/ent Fireplaces.
5/U60 Supply L2-WH
G L1 L2 G L1-BLK
Quick Connect
plug to motor
��
Figure 21. Wiring diagram for optional fans.
N OTE: If any ofthe original wire supplied with the appliance is replaced,
it must be replaced with the same type,or its equivalent.
Page 20 www.montigo.com XG0181 -112811.1
mOnTlvO..� L42DF*Indoor Gas Fireplace
Installation �'
�\;
Section 5: Installing the Gas Line
Section 5-1: FUEL CONVERSION �
■ Verify that your fireplace is compatible with your available gas o.s�s a�a. �
type. (Natural Gas or Propane shown by"N"or"L"in your model � I :%
number � �
■ If gas type is not compatible, contact your local Montigo 1�2 /
representative to purchase a conversion kit. f
i
■ Conversionkitsmustbeinstalledbyaqualifiedservicetechnician. .� � � %
io��
Section 5-2: GAS PRESSURE Figure 23. Gas line access.
■ Optimumapplianceperformancerequiresproperinputpressures.
■ Gas line sizing requirements will be determined inANSI Z223.1 NOTE:Aftergaslineisconnected,eachapplianceconnecfion,valve
National Fuel Gas Code in the USA and CAN/CGA 6149 in andvalvetrainmustbecheckedwhileundernormaloperating
Canatla. pressure with either a liquid solution,or leak detection device,
Pressure requirements are: tolocateanysourceofleak.Tightenanyareaswherebubbling
appears or leak is detected until bubbling stops completely
Gas Pressure Natural Gas Propane or leak is no longer detected. DO NOT use a flame of any
Minimum inlet pressure 5.5in.w.c. 11in.w.c. kind to test for leaks.
Manifold pressure 3.5in.w.c. 10in.w.c.
■ The manifold outlet pressure is set from the factory to the
appropriate pressure but should be verified. Q � .
■ To check pressures,control valves have a provision to remove
a 1/8"N.PT. plUg to be fltted wlth a hose barb. When pressure testing the fireplace,Gas line,and input system,follow the
■ Montigo requires a service shut off valve be located in an appropriate local codes for your area.DO NOT connect the fireplace to pressures
in excess of 1/21bs.This will dampage the gas control valve.
accessible location to isolate the gas supply.
■ Only install gas shut-off valves approved for use by the state,
province,or other governing body in which the fireplace is being
installed.
Section 5-3: GAS CONNECTION
■ See Figure 23 for location of gas line access. Q � �
■ Flexible gas connectors must not exceed 3 feet in length,U1112SS Glass tloors on gas fireplaces are extremely hot while the fireplace is on and
8110W2b1@ Wlthlll IOC81 fegU18t1011S. remain hot even after the fireplace has been turned off. Safety screens are
■ Connect incoming gas line to the 1/2��Of 3/8��gaS Inl2t p01�. available and can reduce the risks of severe burns. Please keep chiltlren away
from the fireplace at all times.
■ Purge all air out of gas line.
■ Check appliance connection,valve and valve train under normal
operating pressure with a commercially available leak check
solution.
■ DO NOT USE A FLAME OF ANY KIND TO TEST FOR LEAKS.
�
Do not use ammonia based or abrasive cleaners on the glass,they will permanently
etch the surface. Use an approved gas fireplace glass cleaner such as Kel-Kem or
White off.
XG0181 -112811.1 www.montigo.com Page 21
L42DF*Indoor Gas Fireplace mOnTIC�Ow
'` I nstal lation
,
Section 6: Finishing
Finishing Around the Fireplace
Combustible mantels and mouldings may be safely installed over the Mantels&Surrounds
top and on the front of the fireplace provided that they do not project NOTE: National Canatlian Gas Association mantel test requirements
beyond shaded area shown in Figure 24. are for fire hazard prevention to combustible materials.
Fireplace Facing New technology, to meet consumer and government demands for the
wise use of energy, has prompted us to manufacture many models of
When sizing the finish material for your fireplace, it is important to fireplaces which are hot,fuel and energy efficient.
rememberthefollowing:THEOPENINGMUSTNOTBE06STRUCTED Please be aware;temperatures overthe mantel will rise above normal
IN ANY WAY - to do so restricts the air supply for the control
compartments and heat exchanger it also prevents access for room temperature and walls above fireplace may be hot to touch.
servicing controls. Side wall clearances are 3". Combustible surrounds may be insta�led
The face of the fireplace may be painted to match the room decor, With 3"clearance to the side of the fireplace as shown in Figure 25.
provided you use a heat-resistant paint. Decorative facing must not
extend past the fireplace opening at all, because it will interfere with Non-Combustible
Facing Material�
the access to retainers for removal of glass tloor. oryWaivsneecro�k
—�
16 Combustible Stud —
with shield � j
15 Combustible �
14 Construction allowed �� � �
�� �� T
13 in shaded area ���� °.��� � �
�� Combustible Facing � � �
�11 Material � . ��
�10 Combustible Stutl � �����
� g with shield � /
� � � Non-Combustible � � Ty�
� 6 � Facing Material :�` � "�
� 5 ��`° i
. � � � � % 45°
� 4 Steel Stud construction allowable �,� �
3 within the grey-out area 3�
2 �
�Top of fireplace oo / , '
1 �_ "
12ll10987654321
Horizontal Run(in.)
� Figure 25. Combustible surrounds.
Figure 24. Combustible mantels and facings.
0 . � - ,
When covering the upper metal portion of the fireplace,up to 6"(as shown in
Figure 24)with a non-combustible material.Please note the decorative facing
materials may be subject to temperatures in excess of 250°F.This should be
consideretl when selecting facing materials.
Q � �
We recommend careful consideration be given to the effects of elevated mantel
temperatures which may be in excess of product design,for example:candles,
plastic,or pictures.This can can cause melting,deformation,discolouration or
premature failure of T.V.,radio,and other electronic components.
Page 22 www.montigo.com XG0181 -112811.1
mOnTlvO..� L42DF*Indoor Gas Fireplace
Installation �'
�\;
Section 7: Installing & Removing the Door
Removing the door: �
The L42DF* door is removed in a few simple steps. Follow these Step 5: ���
instructions below to remove the Horizontal access panel, unlatch the Ensure the tool is firmly in � J -
door buckles and,remove the door. Replace in reverse order. the lower end of the slot, - _ ��
(as shown),Then pull toward •
you (Caution: hold the tool
securely). z
Step 1:
Remove the Horizontal cover .�
by placing fingers in both finger ' Figure 26d.
holes, then pushing away from
you and lifting out.Place it aside Step 6: _
during maintenance or cleaning. Pull hard if necessary to
Install in reverse order. Finger Holes release the spring tension. ,�
Installed Gas � (Caution:The latch springs � �
Valve backwithforce,holdthetool � " 3 ��-
securely). �
Figure 26. Removing and installing the Horizontal Access Panel �,
Step 2: Locate the Door Buckles. Figure 26e.
Step 7: �� �''
��
Remove the tool from the ' y
latch slot.Ensure the latches
are hanging freely,the hook ,�,_. .: `'
end is released from the
bottom of the door. (Repeat 4 �I
all 4-steps for the remaining �_`
latches).
Figure 26f.
Door Buckles Step 8: Removing the Door:
Figure 26a. Door buckle locations. Grasp the Door on either side,usually midway and lift upward,lift
the door carefully up and away from the front of the fireplace.See
Step 3: Locate Door Buckle Tool. Figures26g,PlacetheDoorasideinasafeplacewhilemainfenance
and/or cleaning is being performed.
� Hand-hold DoorLa[chSlot - .-
__—. _ . _ _ iF�r-�
Door Latch Hook -—-- ��� � �
��,
Figure 26b. Doorbuckle Tool �_ _.� l
- --I �° - ��
Step 4: �
_ � —
_ � —
Firmly grasp hand-hold
end of Door buckle tool ���,� ,- � ��- Figure 26g. Removing and installing the glass doors.
and place the machined
end in the slot under tloor � Installing the Door:
frame. (as shown)
To install the door,hook the top edge of the door frame into place.Lower
thedoorinto position andfollowthe previousstepsshown in reverseorder.
Figure 26c.
XG0181 -112811.1 www.montigo.com Page 23
L42DF*Indoor Gas Fireplace mOnTIC�Ow
'` I nstal lation
,
Installing Firestones in Natural Gas and Propane Fireplaces Installing Optional Burner Cover kit and Firestones in
The L42DF*fireplace is supplied with firestones.Remove the glass Natural Gas Fireplaces
door. Follow these instructions to ensure all parts are removed or The L42DFN*has the option ofa burner cover kit.To install the firestones
replaced as required.Once the glass door is removed place the fire- with the burnercoverkit,removethe glassdoor.Followthese instructions
stones randomly across the pan as described in Figure 27 to 27a, to ensure all parts are removed or replaced as required.Once the glass
door is removed place the burner covers and place firestones randomly
Q � .
across the pan and the burner covers as described in Figure 28 to 28b.
DO NOT COVER THE BURNERS or PILOT Q � •
Only Natural Gas models have the option of installing a burner cover kit.
Only conceal burner covers with one layer of firestones or excessive sooting may
¢, ' result.Ensure the firestones DO NOT COVER PILOT.
r � .l4,�i-
� 4 " The firestones will get hot while the fireplace is in operation and should not be
� � _
. �`� -- .�'` Y handled until cool.
� '� _ "�r'�,r _ �. - ;
t � � _ �� �
^ _ �.� s �,, �, �
t ��. .-, � ..
' " '+``'� r� � `> -
y�_, i�.`f �, }���/ ��, � ' � -
- - �� � � I �'� �F .• � ='s
Figure 27. Completed firestone installation. -� ,,a ` � �
(Note:DO NOT place ANY firestones on top of the burners or pilot). ' � � . -�.
�. -�i
.: ;:} ' -1� . +`, �.,.� •
. __,���• _. a . '
. > r A ..�- -
Figure 28. Installation of the Optional burner covers,
(Place the covers end to end;do nof overlap).
_ " " _ � . ,,�n: Fill pan with firestones.
, - - . �-•-Y_ �; _ - .
, '�
- • _'�i "' ..
- r `-,a.-�r
, '�' s�� -�.� o�'e'"r.`�-�� �e
� ���� �,: Y_ >
Figure 27a. Operating gas fireplace with firestones surrounding ' ` �" P�' Y �� �� , 'r �i�
burner tra � � ` �-
y �`y� r �- �- �- ;
��- -
` � -
f ��
rr�� � i��'
Optional Cultured Rocks �,�.� � � ��- o'�"` ,��� ,�
The L42DF*has the option of installing the cultured rocks which mimic R�4, � -��, 'y �r. ,� ,� � �os;�
real stone.These may be spaced at random or in a visual pattern of your Figure 28a.Ensure ONLY one layer of firesfones cover the
preference in the burner tray.See the Montigo web site for photographs burner and no firestones cover fhe pilot.
and ideas. www.mont►go.com
_ �_,¢
_ .�.�;` ��,3" :
�
, -+�,�,,��-
, .; -.,�,��.
, � t.
� � -_' '�.' -`'�..�� r ,
`������`' . { . �.
r ��l.r. a�' ' C. ?+` .,. � . '#'
� . �����.
4 ,� ' ' J'�,,�.
i �, ;�
- �- � '�
Figure 28b. Spread the firesfones evenly.
Page 24 www.montigo.com XG0181 -112811.1
mOnTlvO..� L42DF*Indoor Gas Fireplace
Operation �
Section 9: Start-up Sequence
Standing (Continuous) Pilot Ignition �sirNO�a szo�
For Your Safety - READ BEFORE LIGHT/NG:
Q � .
If the information in these instructions is not followed exactly,a fire or explosion may
result causing property damage,personal injury or death.
A. This appliance has a pilot which must be lit by hand. When
lighting the pilot,follow these instructions exactly. ■ If you cannot reach your gas supplier,call the Fire Department.
B. BEFORE LIGHTING smell all around the appliance area for C. Use only your hand to push in or turn the gas control knob.
gas. Be sure to smell next to the floor because some gas is Never use tools. If the knob will not push in or turn by hand,
heavier than air and will settle on the floor. don't try to repair it, call a qualified service technician. Force
What To Do If You Smell Gas: or attempt to repair may result in a fire or explosion.
■ Do not try to light any appliance.
■ Do not touch any electrical switch; do not use any phone in D. Do not use this appliance if any part has been under water.
your building. Immediately call a qualified service technician to inspect the
■ Immediately call your gas supplier from a neighbour's phone. appliance and to replace any part of the control system, and
Follow the gas supplier's instructions. any gas control which has been under water.
Lighfing Instructions:
1. STOP! Read the safety information above on this label. 7. Push in gas control knob completely and hold.Light with Piezo
2. Lift out the lower Horizontal access panel. Igniter button. Continue to hold the control knob in for about
3. Push in gas control knob and turn clockwise C�I to"OFF." (1)minute after the pilot is lit. Release the knob and it will pop
4. Wait five (5) minutes to clear out any gas. Smell for gas, back up. Pilot should remain lit. If it goes out repeat steps 3
including near the floor. If you then smell gas, STOP! Follow through 8.
■ If knob does not pop up when released. Stop and immediately
"B" in the safety information above on this label. If you don't call your service technician or gas supplier.
smell gas, go to the next step. ■ If the pilot will not stay lit after several tries,turn the gas control
5. Locate pilot burner(See illustration at right.)and follow steps knob to"OFF"and call your service technician or gas supplier.
below. 8. Push in gas control knob and turn counter-clockwise In to
6. Turn knob on gas control counter clockwise IC� to"PILOT." "ON."
� � 0 � ,,,., � 9. Replace the lower Horizontal access
�, � e paneL �
° �� �0 � � 10.Turn on remote switch to ignite fire.
� �o � � ��� � � --
�� � � o �
Gas Conuol Knob
(Shown in"Pilot"postion.)
NOTE: Gas control knob cannot be turned from "PILOT"to"OFF"
unless knob is pushed in slightly. Do not force.
To Turn Off Gas To Appliance:
1. Turn off remote switch. 3. Push in gas control knob slightly and turn C�1 clockwise to
2. Lift out the lower Horizontal access panel. "OfF'. Do not force.
4. Replace the lower Horizontal access panel.
XG0181 -112811.1 www.montigo.com Page 25
L42DF*Indoor Gas Fireplace mOnTIC�Ow
� Operation
SIT Proflame Electronic Ignition
For Your Safety - READ BEFORE LIGHT/NG:
Q � .
If the information in these instructions is not followed exactly,a fire or explosion may
result causing property damage,personal injury or tleath.
A. This appliance is equipped with an ignition system that lights ■ If you cannot reach your gas supplier, call the Fire
the pilot burner automatically. Do not attempt to light the pilot Department.
by hand. C. Use only your hand to push in or turn the gas control knob.
B. BEFORE LIGHTING smell all around the appliance area for Never use tools. If the knob will not push in or turn by
gas. Be sure to smell next to the floor because some gas is hand, don't try to repair it, call a qualified service technician.
heavier than air and will settle on the floor. Force or attempt to repair may result in a fire or explosion.
What To Do If You Smell Gas: D. Do not use this appliance if any part has been under water.
■ Do not try to light any appliance. Immediately call a qualified service technician to inspect
■ Do not touch any electrical switch; tlo not use any phone the appliance and to replace any part of the control system,
in your building. and any gas control which has been under water.
■ Immediately call your gas supplier from a neighbour's
phone. Follow the gas supplier's instructions.
Lighting Instructions:
1. STOP! Read the safety information above on this label. two trials, (one minute audible clicking, thirty seconds of
2. Remove the lower Horizontal access panel. silence, and then another one minute of audible clicking).
3. Turn Incoming gas valve to the ON" position. 7.After completion of the information in the Troubleshooting
4. Wait 5 minutes to clear out any gas. If you smell gas, section, Repeat step 5.
STOP! Follow"B"in the safety information above on this 8. If the system will not function correctly, follow the instruc-
label. If you don't smell gas, go to the next step. tions"To Turn Off Gas To Appliance"and call your service
5. Turn wall switch "ON". technician or gas supplier.
6. If the Fireplace does not light, the System will cycle through
EV2 (Main
EV1(Pilot � � burner)
�,. � burner) � �PilotAdjustScrew
r
Pilot Sensor ��_ . O � .,'�r � +
~� °�-' � Lockout Reset Key � '� v `
i` , ,!i. O: �, Gas"Out°
_ . Diagnostic Terminal Gas"In" = j �y '� �
\� � ,�� To fireplace Main
Incoming Gas �= �+ �-— burner
Line, Shut-off � � � �
Gound !-- Power Valve �� � �
EV1 (Pilot burner) I � � �
Command Wall
(
EV2(Main burner) switch)
To Turn Off Gas To Appliance:
1. Turn off remote switch. 3. Turn the incoming gas control valve to"Off°.
2. Remove the lower Horizontal access panel. 4. Replace the lower Horizontal access panel.
Page 26 www.montigo.com XG0181 -112811.1
mOnTlvO..� L42DF*Indoor Gas Fireplace
Maintenance •`i�
Lighting Instructions See pages 25 to 26. Hi-Lo Burner Adjustment: (SIT Nova 820).
The L42DF*is equipped with an adjustable burner,allowing you to raise
General or lower the flames.To adjust the flames,locate the black knob marked
Have the fireplace and installation inspected yearly. 'Hi-Lo',in the centre of the gas control valve(See Figure 29).
The inspection must include, but is not limited to, the ■ To raise the flame height,turn the black knob(located behind the
following: lower control compartment)counter-clockwise.
• A visual check of the entire vent system and termination. ■ To lower the flame height,turn clockwise.
• Anins ectionoftheex losionrelieffla ersandthetloor askets Power
p p pp g 'Hi-Lo'Adjustment Knob Pilot Adjustment Screw Generator
to ensure a proper seal.
• An inspection of the burner,vent run,and primary air openings. %� � (� �0 �� ,..o,� � � �
� wall switcn
• An inspection of the gas valve,gas components,and pilot flame. �, �� � �
For your convenience a 118" manifold pressure tap is supplied o 9 �H ° I =
on the gas valve for a test gauge connection. '� ° �
�� I
• Inspection of all optional equipment;fans,thermostats,etc. � � �
�xp�z� «��
����E��A ` � 'F;,.
■ ForNaturalGasthisapptiancerequiresaminimuminletpressure =
� Manifold Pressure
of 5.5"W.C.and a manifold pressure of 3.5"W.C. �� rest connection
■ ForPropaneGasthisappliancerequiresaminimuminletpressure � InletPressure
of 11"W.C.and a manifold pressure of 10"W.C. / Gas Control Knob(Shown in°Piior position)
■ Always keep the fireplace area clear and free of combustible Figure 29. 'Hi-Lo'Adjusfinent on the SIT Nova 820 gas valve,
materials,as well as gasoline and other flammable vapors and Hi-Lo Burner Adjustment: (SIT Proflame).
liquids.
The L42DF*is equipped with an adjustable burner,allowing you to raise
■ Do not use this appliance if any part has been under water. or lower the flames.To adjust the flames,locate the black knob marked
Immediately call a qualified service technician to inspect the �Hi-Lo', in the centre of the gas control valve(See Figure 30).
appliance and to replace any part of the control system and any � To raise the flame height,turn the black knob(located behind the
gas control which has been under water.
lower control compartment)counter-clockwise.
Cleaning ■ To lower the flame height,turn clockwise.
When the fireplace is first activated,there may be some smoke and a
visible film may be left on the glass.This is a normal condition,and is Manifold Pressure
Test Connection
the result of burning of protective coatings on new metal.
■ Glass must be cleaned periodically to remove any film(which is _
a normal by-protluct of combustion)which may be visible. Film ��, � �-
can easily be removed by removing the door,as shown on Page �
23.Handlethedoorcarefully,andcleanitwithnon-abrasiveglass � � _�
cleaners.One of the most effective products is Kel Kem. o � P ; Hi Lo Adjustment
■ Silicone seals on inner door during initial firing will "off gas",
leaving a visual deposit of a white substance on combustion Inlet Pressure
chamber walls.This can easily be removed from the chamber Test Connection Pilot Adjustment Screw
walls using normal household products. Figure 30. 'Hi-Lo'Adjustment on the SIT Proflame gas valve.
■ Use a vacuum cleaner or whisk broom to keep the control
compartment, burner,and firebox free from dust and lint. Pilot Burner Adjustment.
1. Locate Pilot Adjustment Screw. (See figure 29 or 30.)
2. Adjust pilot screw to provide properly sized flame as shown.
3. After installing or servicing,leak test with a soap solution with main
burneron.Coat pipe and tubingjoints,gasket etc.with soap solution.
Bubbles indicate leaks.Tighten any areas where the bubbles appear
until the bubbling stops completely. _
0 0 �
XG0181 -112811.1 www.montigo.com Page 27
L42DF*Indoor Gas Fireplace mOnTIC�Ow
�'• Maintenance
Troubleshooting
SIT Nova 820: SIT Proflame System:
The following is a troubleshooting chart of possible problems: The following is a troubleshooting chart of possible problems:
PROBLEM SOLUTION PROBLEM SOLUTION
Noisy Pilot Flame Locate pilot adjustment screw on gas Pilot won't ignite or spark. - Check the on the batteries on the
control valve. Flame is decreased by remote or the receiver.
turning adjustment screw clockwise. -Check the green LED on AC adaptor
Pilot won't ignite Disconnect remote wires and try to -Check the green ground wire under
light pilot. If pilot now works, remote the valve
connections are faulty. Check wiring Main burner will not light. -Check the wiring on the valve as per
diagram figure 29. diagram Figure 19
Main burner will not ignite 1.Check wiring(see figure 29). Fan not working -Make sure the fan speed control is on.
2. Check wall switch for proper -10 minute delay to turn on.
connection.
If your fireplace still does not operate correctly,consult your local Montigo dealer.
All service and repairs should be performed by a qualified Technician.
All spare parts,optional fans,and optional trim finishes are available from your local Montigo dealer.
Page 28 www.montigo.com XG0181 -112811.1
mOnTlvO..� L42DF*Indoor Gas Fireplace
Replacement Parts •`i�
Continuous Pilot SIT Nova 820 SIT Proflame
N.G.-Gas Valve RGC1006 N.G.-Gas Valve RGC3044
L.P.-Gas Valve RGC1005 L.P.-Gas Valve RGC3045
N.G.-Pilot Assembly RPA020 N.G.-Gas Valve Stepper Motor RGC3033
L.P.-Pilot Assembly RPA021 L.P.-Gas Valve Stepper Motor RGC3034
Burner ** N.G.-Pilot Assembly RPA033
N.G Burner Orifice ROR1120 L.P.-Pilot Assembly RPA034
L.P Burner Orifice ROR1121 Igniter Probe Assembly RGC3052
Thermocouple RTC182 Flame Sensor Rod Assembly RGC3053
Thermopile RPG001 Burner **
Ignitor 1 Electrode RG02096 N.G Burner Orifice ROR1151
Pilot Tubing-18" RPTA03 L.P Burner Orifice ROR1152
Igniter Piezo Pilot Tubing-18" RPTA03
Door Assembly RDTL42 Control Module RGC3035
Wiring Harness RGC3041
**Locate Model and Serial number on Unit ID tag and
contact a local Montigo dealer. DC Adapter RGC3043
Door Assembly RDTL42
**Locate Model and Serial number on Unit ID tag and
contact a local Montigo dealer.
All service and repairs should be performed by a qualified Technician.
All spare parts,optional fans,and optional trim finishes are available from your local Montigo dealer.
XG0181 -112811.1 www.montigo.com Page 29
L42DF*Indoor Gas Fireplace mOnTIC�Ow
Appendix
Appendix A: Venting Terminations
Inside Come Alcove Detail / \
Detail
� r� � �I T�
��' �
� � � � ��R � �
}
Q �
F f p � �����
� � ��
�� � �M� — -�
,�
�� � All measurements
� y�p -�� � �� glven are to the
��� ;� o
��B E� �g--�rf V �o° � canheofthe
N � Fixed f V B � � �� -o I termination pipe
H Closed Opena6le FixedClosed / / ,�,�„ \p / nottheffame.
, Opena6Ye � � w I� 5�z" —
//� " /� j � L—��
. —t � I-- �O
-►g g �- /
� �i'%%✓;' " �
,�,�,
{�=vent termination O =air supply inlet =area where termination�is not permitted
Location Canada* USA**
A clearance to the termination frame above grade,veranda,porch,deck,or balcony 12 inches 12 inches
B clearance to top of doors or operable windows 12 inches 12 inches
C clearance to sides or bottom of door or operable windows 12 inches 9 inches
D clearance to permanently closed window when installed with approved gas penetration fermination 0 0
E clearance to permanently closed window Recommended to prevent condensation 16 inches 16 inches
F clearance to ventilated soffit located within a horizontal distance to 24 inches from centerline 22 inches 22 inches
oftermination
G clearance to unventilated soffit 30 inches to combustibles 30 inches to combustibles
16 inches to non-combustibles 16 inches to non-combustibles
H clearance to outside corner 9 inches 9 inches
I clearance to inside corner 12 inches 12 inches
J clearance to each side of the vertical centerline of a metre or regulatory assembly to a maximum 3 feet 3 feet
vertical distance of 15ft
K clearance to service regulator vent outlet 3 feet 3 feet
L clearance to non mechanical air supply inlet to the building or combustion air inlet to other 12 inches 12 inches
appliance for appliance<=100.000 BTU/H(30 KW)
M clearance to forced air supply inlet 6 feet 3 feet above air inlet
N clearance above paved sidewalk or paved driveway located on public property 7 feet 7 feet
P clearance under veranda,porch,deck,orbalcony 22 inches to combustibles 22 inches to combustibles
16 inches to non-combustibles 16 inches to non-combustibles
Q clearance above roof 2 feet 2 feet
R clearance to adjacent walls and neighboring buildings 2 feet 18 inches
S clearance from corner in recessed location 12 inches 12 inches
T Maximum depth of recessed location 4 feet 4 feet
U Maximum width for back wall of recessed location 2 feet 2 feet
V Horizontal clearance between two terminations that are level 0 0
W Horizontal clearance(centre to centre)between two terminations that are not level 18 inches 18 inches
Note 1:For N a vent shall not terminate directly above the sidewalk or paved tlriveway which is located between two single family dwellings and serve both dwelling.
Note 2:For P only permitted if verantla,porch,deck,or balcony is fully open on a minimum of two sides beneath the floor
Note 3:For J,K,and as specified in CGA B149 installation code.Local cotles or regulations may vary.
�Based on CGA 6149.1 Natural Gas and Propane installation code.Local codes may vary,please check with local regulatory agency.
**Based on ANSI Z223.1/NFPA 54 National Fuel Gas Code.Local codes may vary,please check with local regulatory agency.
Page 30 www.montigo.com XG0181 -112811.1
mOnTlvO..� L42DF*Indoor Gas Fireplace
Appendix
Appendix B: Warranty
The Warranty
The Companies warrants the Montigo Gas Appliance to be free from defects in materials and workmanship at the time of manufacture.On the Montigo fireplace,
there is a ten-year warranty on the firebox antl its components,a five-year warranty on the main burner and pilot burner,and a one-year warranty on the gas control
valve,fibre logs and Power Vent Module.The Glass,plated/painted finishes,and refractory lining are exempt from the warranty.
Remedy And Exclusions
The coverage of this Warranty is limited to all components of the Gas Appliance manufactured by The Companies.
This Warranty only covers Montigo Gas Appliances installed in the United States or Canada.
If the components of the Gas Appliance covered by this Warranty are fountl to be defective within the time frame stated(see The Companies right of investigation
outlined below).The Companies will,at its option,replace or repair defective components of the Gas Appliance manufacturetl by The Companies at no charge,
and will also pay for reasonable labour costs incurred in replacing or repairing components.If repair or replacement is not commercially practical,The Companies
will,at its option,refuntl the purchase price of the Montigo Gas Appliance.
This Warranty covers only parts and labour as provided above. In no case shall The Companies be responsible for materials,components,or construction which
are not manufactured or supplied by The Companies, or for the labour necessary to install, repair or remove such materials, components or construction.All
replacement or repair components will be shipped F.O.B.the nearest The Companies factory.
Qualifications To The Warranty
The Gas Appliance Warranty outlined above is further subject to the following qualifications:
(1) The Gas Appliance must be installed in accordance with The Companies installation instructions and local building codes.The Warranty on this Montigo
Gas Appliance covers only the component parts manufactured by The Companies.The use of components manufactured by others with this Montigo Gas
Appliance could create serious safety hazards,may result in the denial of certification by recognized national safety agencies,and could be in violation of
local building codes.This warranty does not cover any damages occurring from the use of any components not manufactured or supplietl by The Companies
(2) The Montigo Gas Appliance must be subjected to normal use.The Gas Appliances are designed to burn gas only.Burning conventional fireplace fuels such
as wootl,coal or any other solitl fuel will cause damage to the Gas Appliance,will protluce excessive temperatures and will result in a fire hazard.
Limitations On Liability
It is expressly agreed antl understootl that The Companies sole obligation, and purchaser's exclusive remedy under this Warranty, untler any other warranty,
expressed or implied,or in contract,tort or otherwise,shall be limited to replacement,repair,or refund,as specified above.
In no event shall The Companies be responsible for any incidental or consequential damages caused by defects in its products,whether such damage occurs
or is discovered before or after replacement or repair,and whether or not such damage is caused by The Companies negligence.Some states do not allow the
exclusion or limitation of incidental or consequential tlamages, so the above limitation or exclusion may not apply to you.The duration of any implied warranty
with respect to this Montigo Gas Appliance is limited to the duration of the foregoing warranty.Some states do not allow limitation on how long an implietl warranty
lasts,so the above may not apply to you.
Investigation Of Claims Against Warranty
The Companies reserves the right to investigate any and all claims against this Warranty and to decitle upon method of settlement.
The Companies Are Not Responsible For Work Done Without Written Consent
The Companies shall in no event be responsible for any warranty work done without first obtaining The Companies written consent.
Dealers Have No Authority To Alter This Warranty
The Companies employees and tlealers have no authority to make anywarranties norto authorize any remedies in addition to or inconsistentwith those stated above.
How To Register A Claim Against Warranty
In order for any claim under this Warranty to be valid,The Companies must be notifietl of the claimed defect in writing or by telephone,as soon as reasonably
possible after the defect is discovered.Claims against this Warranty in writing should include the date of installation,and a description of the defect.
Other Rights
This Warranty gives you specific legal rights,and you may also have other rights which vary from state to state.
NOTE: The Companies as stated above refer to-Canadian Heating Products Inc.and/or Montigo Del Ray Corp.
Canadian Heating Products Inc.and/or Montigo DelRay Corp.reserves the right to make changes at any time,without notice,in design,materials,
specifications,prices and also to discontinue colors, styles and products.
XG0181 -112811.1 www.montigo.com Page 31
L42DF*Indoor Gas Fireplace mOnTIC�Ow
Appendix
Appendix C: State of Massachusetts
Amendment
(Gas Fireplace 1 Equipment sold in the State of Massachusetts)
5.08: Modifications to NFPA-54, Chapter 10
(1)Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows:
Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed,and shall be equipped with a manually reset device
that will automatically shut off the gas to the burner in the event of a sustainetl back-draft.
(2)Revise 10.8.3 by adtling the following adtlitional requirements:
(a)For all side wall horizontally vented gas fueled equipment installed in every dwelling,building or structure used in whole or in part for residential purposes,
including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven(7)feet above finished grade in
the area of the venting,inclutling but not limited to decks antl porches,the following requirements shall be satisfied:
1.INSTALLATION OF CARBON MONOXIDE DETECTORS.At the time of installation of the sitle wall horizontal vented gas fueletl equip-
ment,the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor
level where the gas equipment is to be installed.In addition,the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon
monoxide detector with an alarm is installed on each adtlitional level of the dwelling,building or structure served by the side wall horizontal vented gas fueletl
equipment.It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon
monoxide detectors
a.In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic,the hard wired carbon monoxide detector with
alarm and battery back-up may be installed on the next adjacent floor level.
b.In the event that the requirements of this subdivision can not be met at the time of completion of installation,the owner shall have a period of thirty(30)days
to comply with the above requirements;provided,however,that during said thirty(30)tlay period,a battery operated carbon monoxide detector with an alarm
shall be installetl.
2.APPROVED CARBON MONOXIDE DETECTORS.Each carbon monoxide detector as required in accordance with the above provisions
shall comply with NFPA 720 and be ANSI/UL 2042 listed and IAS certified.
3.SIGNAGE.A metal or plastic itlentification plate shall be permanently mounted to the exterior of the building at a minimum height of eight(8)feet
above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment.The sign shall reatl,in print
size no less than one-half(112)inch in size,"GAS VENT DIRECTLY BELOW.KEEP CLEAR OF ALL OBSTRUCTIONS".
4.INSPECTION.The state or local gas inspector of the sitle wall horizontally vented gas fueled equipment shall not approve the installation unless,
upon inspection,the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
(b)EXEMPTIONS:The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1.The equipment listed in Chapter 10 entitled"Equipment Not Requiretl To Be Vented"in the most current edition of NFPA 54 as adoptetl by the
Board;and
2.Protluct Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling,building or struc-
ture used in whole or in part for resitlential purposes.
(c)MANUFACTURER REQUIREMENTS-GAS EQUIPMENT VENTING SYSTEM PROVIDED.When the manufacturer of Product
Approved sitle wall horizontally vented gas equipment provitles a venting system design or venting system components with the equipment,the instructions
provided by the manufacturer for installation of the equipment and the venting system shall include:
1.Detailed instructions for the installation of the venting system tlesign or the venting system components;and
2.A complete parts list for the venting system design or venting system.
(d)MANUFACTURER REQUIREMENTS-GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED.When the manufacturer of a Prod-
uct Approvetl sitle wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases,but itlentifies"special venting systems",
the following requirements shall be satisfied by the manufacturer:
1.The referencetl"special venting system"instructions shall be includetl with the appliance or equipment installation instructions;antl
2.The"special venting systems"shall be Product Approved by the Board,and the instructions for that system shall include a parts list antl
detailed installation instructions.
(e)A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment,all venting instructions,all parts lists for
venting instructions,antl/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
(3�After NFPA-54 section 10.10.4.2 add a new section 10.10.4.3 as follows:
When more than four gas appliances are to be vented through a common gas vent or common horizontal vent manifoltl,a plan of the proposed vent installation
shall be submitted to the Inspector and the serving gas supplier for review antl approval.
Extraction from: Massachusetts Rules and Regulations
5.00:Amendments To 2002 Edition Of ANSI Z223.1-NFPA-54
Page 32 www.montigo.com XG0181 -112811.1
mOnTlvO..� L42DF*Indoor Gas Fireplace
N otes N otes
XG0181 -112811.1 www.montigo.com Page 33
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R-Series
Indoor
Residential
- � ° Fireplace
0 � , . 0 , .
Read and understand this manual. Improper installation,adjustment,alteration, Do not store or use gasoline or any other flammable vapors and liquids in the vicinity of
service or maintenance can cause serious injury,property damage or even death. this or any other gas burning appliance. A fire or explosion my occur causing serious
For assistance or atlditional information consult a qualified installer, service injury,property damage or even death.
agency or the gas supplier.
0 ' • •
Glass doors on gas fireplaces are extremely hot while the fireplace is on and Installer:Leave this manual with the appliance.Do not remove.
remain hot even after the fireplace has been turned off. Safety screens are Consumer:Retain this manual for maintenance and future reference.Do not Discard.
available and can reduce the risks of severe burns. Please keep children away
from the fireplace at all times.
� 1 � .
This fireplace is certified to ANSI Z21.50/CSA 2.22 Vented Fireplace Standard a IF YOU SMELL GAS
power assisted direct vent fireplace.This product uses outdoor air for combustion p Do not try to light any appliance.
and exhausts Combustion produCts outdoors. p Do not touch any electrical switch; do not use any phone in your building.
p Immetliately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
p If you cannot reach your gas supplier,call the fire department.
pE51G/y
A SA
=Sp- ��°
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C U S CERTIFIE�
XG0771 Canadian Heating Products Inc.Langley,BC V4W 4A1 � Montigo Del Ray Corp.Ferntlale,WA 98248 040513.3
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
�
You must read and understand this manual prior to installation,operation or
troubleshooiting this applance.Please retain this owner's manual for future
reference and maintenance.
Table of Contents
Safety Alert Key......................................................................................3 Section 5:Installing the Gas Line...................................................................28
Introduction .........................................................................................3
FuelConsumption.....................................................................................28
Congratulations on your purchase..............................................................3
Pressure requirements:.............................................................................28
Warranty and Installation Information:(SeeAppendix B)..........................3
GasConnection .......................................................................................28
Installation .........................................................................................4
Section 6:Testing the System........................................................................29
Section A:Before You Begin ......................................................................4
Section 7:Finishing ...............................................................................30-33
Important Message.................................................................................4
Installation Of Cement Board....................................................................30
Beforeyou start.......................................................................................4
Installing Gyproc/Drywall...........................................................................30
Pre-Installation Checklist........................................................................4
Finishing Around the Fireplace..................................................................31
Introduction to R-Series Fireplace..........................................................5
Mantels&Surrounds.................................................................................31
Section 1:Product Dimensions..............................................................6-7
Section 8:Removing&Installing the Door...................................................32
R520'dimensions...................................................................................6
Section 9:Installing the Firestones...............................................................33
R620'dimensions...................................................................................7
Operation ......................................................................................34
Section 2:Framing................................................................................8 - 12
Clearances 8 Start-up Sequence .......................................................................................34
......................................................................................
Raised Installation...........................................................................9-11 Maintenance ......................................................................................35
Installing the Fireplace.....................................................................10 Appendix ...............................................................................36-39
Installing the Back Frame................................................................11 Appendix A:Power Vent Locations.........................................................36-37
Recessed Installation...........................................................................12 ApPendix B:Warranty....................................................................................38
Section 3:Ventin 13-24 Appendix C:State of Massachusetts............................................................39
g...............................................................................
Notes for Planning Venting...................................................................13
Section 3-1 Converting to Rear Vent.....................................................13
Section 3-1-1 Converting the Flue.......................................................13
Section 3-1-2 Converting Pressure Sensing Tub&Air Baffle..............14
Section 3-2 Installing a Roof Mounted Vent System......................15-16
Section 3-2-1 Installing Roof Mounted Power Vent&Rough-in Frame..
................................................................................17-18
Section 3-3 Installing a Wall Mounted Vent System.......................19-20
Section 3-3-1 Installing Roof Mounted Power Vent&Rough-in Frame..
................................................................................21-22
Section 3-4 Venting Components............................................................23
Section 3-5 Heat Shieltls..........................................................................24
Section 4:Wiring ................................................................................25-27
Installing the Fireplace Control Box.....................................................25
Installation of Electrical Supply.............................................................25
Installing the Remote Switch................................................................26
WiringDiagram.....................................................................................27
Conduit&Wiring Clearances...............................................................27
Page 2 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Safety Alert Key
0 � , . 0 , .
Indicates a hazardous situation which,if not Indicates a hazardous situation which,if not
avoided, WILL result in death or serious avoided, COULD result in death or serious
injury or property damage. injury or property damage.
Q � • •
Indicates a hazardous situation which,if not Addresses practices that are important,but
avoided,WILL result in minor or moderate not related to personal injury
injury.
Introduction
Congratulations on your purchase of a Montigo Fireplace.
�
With over 30 years of experience,Montigo is committed to providing �, 3 '� � c
you with a gas fireplace that is not only a beautiful addition to your � �, y = :°
space, but that is also designed and manufactured to the highest R o a� � � — a,
safety,reliability and engineering standards. � � a '� � m Q 3 �,
N -� i.. T C.1
Westronglyencourageyoutoreadandcarefullyfollowtheinstructions o � � � � d u�', � .�
laid out in this Installation, Operation and Maintenance Manual � z � c7 m � c� i cn
and retain it for your future reference. Pay special attention to all
cautions, warnings, and notices throughout this manual intended R520N-I X 80,000 X X
to ensure your safety.
Thismanualcoversinstallation,operationandmaintenance.Lighting,
R520L-I X 65,000 X X
operation and care of this fireplace can be easily performed by the R620N-I X 100,000 X X
homeowner. All installation and service work should be performed
by a qualified or licensed installer, plumber or gas fitter as certified R620L-I X 80,000 X X
by the state,province,region or governing body where the fireplace
is being installed.
This installation, operation and maintenance manual is applicable
to the models described below. Refer to your rating plate to verify
included options.
Warranty and Installation Information: (See Appendix B)
The Montigo warranty will be voided by,and Montigo disclaims any
responsibility for,the following actions:
�
►Modification of the fireplace and/or components including `
Direct-Vent assembly or glass doors. Q � ■
►Use of any component part not manufactured or approved
by Montigo in combination with this Montigo fireplace system.
►Installation other than as instructed in this manuaL ,� Hot glass will cause
ConsultyourlocalGaslnspectionBranchoninstallationrequirements burns. Do not touch
for factory-built gas fireplaces.Installation&repairs should be done
� ' glass until unit is cooled.
by a qualified contractor. Never allow children to
touch glass.
XG0771 -040513.3 www.montigo.com Page 3
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
Section A: Before You Begin
IMPORTANT MESSAGE:SAVE THESE INSTRUCTIONS Installation Checklist
The R520*& R620* Power Vent fireplaces must be installed
in accordance with these Instructions. Carefully read all the
instructions in this manual first.Consultthe Local Gas Branch to ■ Determine the desired install location of your fireplace.
determine the need for a permit prior to starting the installation. ■ See Section 1, Dimensions and refer to the Framing
It is the responsibility of the installer to ensure this fireplace is Section 2 for details.
installed in compliance with the manufacturers instructions and ■ Select your type and location of your Power Vent run:
all applicable codes. Roof Mounted(EPVRR)or Wall Mounted(EPVRW).
■ Your termination location should be selected to provide
the most efficient vent run.
BEFORE YOU START: ■ Lay out the Vent run; calculating the required elbows
and straight runs of 5"/10"flex or rigid pipe.
■ Refer to the Section 3,"Venting"for details.
■ Montigo supplies 20'of low voltage wire,which can be
• spliced to a maximum of 100'with wire of equal quality.
This wire CANNOT run in conduit with any other wire.
Installation and repairs should be done by an authorized gas freplace service technician. ■ Refer to Section 4,for Wiring Details.
The appliance should be inspected before use and at least annually by a professional.More
frequesnt cleaning may be required tlue to exessive lint from carpeting,betltling material, ■ The gas connection is located on the bottom right side
etc.It is imperative that control compartments,burners and circulating air passageways of (pilot burner side)of the fireplace.
thefreplacearekeptclean. ■ Refer to local codes and guidelines for installation
requirements.
■ Refer to Section 5,"Installing the Gas Line"for details.
■ Installation and repairs should be done by a qualified
contractor and must conform to:
Q � • • Installations in Canada must conform to the local
codes or in the absence of local codes to the current version
of Natural Gas and Propane Installation Code, CSA B149.
Due to high operating temperatures,this appliance should be located out of traffic& Electrical Installations must conform to the local codes or, in
away from furniture and draperies. the absence of local codes,to the current version of Canadian
Children and adults should be alerted to the hazards of the high surface temperature, EleCtrical Code, CSA C22.1.1
which coultl cause burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the
appliance.
Clothing or other flammable materials should not be placetl on or near the appliance. • Installations in the USA must conform to the local
codes or in the absence of local codes to the current version
of National Fuel Gas Code,ANSI Z223.1/NFPA 54. Electrical
Installations must conform to the local codes or,in the absence
of local codes,to the current version of the National Electrical
Code,ANSI/NFPA 70. See Appendix C for installation within
the State of Massachusetts.
� � � �
When this appliance is installed directly on any combustible material other than wood
flooring,it must be installed on a metal or wood panel extentling the full width antl
depth of the appliance or a fire will occur causing serious injury, property damage or Q 1 •
even death.
Young children should be carefully supervised when they are
in the same room as the applicance.Toddlers,young children
and others may be susceptible to accidental contact burns. A
physical barrier is recommended if there are at risk intlividuals
in the house. To restrict access to a fireplace or stove,install
an adjustable safety gate to keep toddles,young children and
other at risk indivitluals out of the room and away from hot
surfaces.
Page4 www.montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Introduction to the R-Series Fireplace:
The complete system will require a firebox, a power vent module,
an electrical control panel,and a vent system.The appropriate vent
system will connect the firebox to the power vent module and will be
placed in a vertical or horizontal location. The R-Series fireplace
is not a heat efficient fireplace and should not be used with a
thermostat to heat your home.This product is a fire feature and
should onlybe used toenhancethe ambiance ofthe room.Please
reviewthe Installation Checkliston Page4forgeneral information on
preparing for a successful installation of your fireplace.
Install location:
The R-Series fireplace may be installed in any location that maintains
proper clearances to air conditioning ducts, electrical wiring, and
plumbing.Safety,aswell asefficiencyofoperation,mustbe considered
when selecting thefireplace location.Tryto select a location thatdoes
not interfere with room traffic, has adequate ventilation, and offers
an accessible pathway for Power Vent installation.
Basic Operation:
The gas control components ofthis fireplace are located in the bottom
of the firebox below the burner system.All models are supplied with
a Honeywell smart valve gas control and do NOT have a variable
flame control.There are two air switches that control the gas control
system, located in the bottom of the firebox.These gas valves and
pressure switches communicate with the electrical control panel
through a ten conductor cable supplied with the fireplace.
To operate the fireplace, Montigo supplies 20' of low voltage wire
from the electrical control panel. Connect the two wire harnesses
to a standard single pole ON/OFF switch to the location of your
choice.You may extend these wires up to 100'in length with a wire
of equal quality.
� '
The R520*&R620'are classified under power vented fireplace systems.
Under no circumstances can thse models be installed without a Power Vent Module.
For Horizontal Vent Installations,use 5"/10"Power Vent Motor EPVRW
with rough-in kit EPVRWF.
For Vertical Vent Installations,use 5'/10°Power Vent Motor EPVRR
with rough-in kit EPVRRF.
XG0771 -040513.3 www.montigo.com Page 5
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
Section 1: Product Dimensions
�2 11/1G"
1�" 21 3/4" 39 1/16"
G 1 l I8"
' � 13/16"
Front View
15 3l16"
� � .� 36 5/16"
5 3/8"—� _ . . __, -____- �
u
� �9 7/8" . . . . 9 1/2„
18 1/8" OD d�4 7/8" O .
3215/16" , , , , , , , , , ,
� �
� �
11 3/8�� 61 1/4"OD
e 'e 65 9/16"
Combustion Air Switch
Gas Inlet Sensor Line
5 7/8"
8 3/16"
Side View Top View
Figure 1. R520"�Fireplace dimensions(Tolerance± '/8').
Page 6 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
84� 11 11�" �
i
�
18" 21 3/4" 39 1/16"
73 1l8„
�
.. 9 13/16"
000000000 .. o.00000
Front View
� 15 3/16" �
. . . _, �
5 3/8"� — � � 42 5/16"
H � . . . . . . � 9 1/2"
i -� -____-
�4 7/8"
18 1/8"OD • - C�9 7/8" . . . . . .
3215/16°' O �
� �� � � � � � � � � � � � � ��
� �
11 3/8" � �
.a ' � 1
5 7/16" Combustion Air Switch 73 1/4"OD —I
Gas Inlet Sensor Line
77 9/16"
8 3/16" —�
Side View Top View
Figure 1a. R620�Fireplace dimensions(Tolerance ± '/8').
XG0771 -040513.3 www.montigo.com Page 7
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
Section 2: Framing
Clearances:
To ensure the fireplace operates safely, all models must maintain � �
the following clearances:
Exterior wall
q— � .,�. 2A"Mln framing
�, � c
> °' > >
R � o d
y o � � 8"Min.
J � F-.
d
� � L � y p � EPVRWF rough
� ca ia
O o � � � � � � in Frame
� H
R520* 24 24 2 6 3 0 6 � Exterior
r EPVRW
R620* 24 24 2 6 3 0 6 _ � Power vent
j- Note: Clearance from top of fireplace to a combustible ceiling
within the fireplace enclosure.
Exterior
Unprotected combustiblewallswhich are perpendiculartothefireplace Sheating
opening must maintain 6"clearance,see figure 20.
Exterior
� ? ' r Finishing
Material
Frame in the enclosure for the unit with framing materials,See Figur'e 3. Figure 2a. Clearances forstraight rear vented installation.
NOTE:When constructingtheframed opening,pleaseensurethere is
access to install the gas line when the unit is installed.See Figure 16.
1 Wall framing
Venting Clearance Requirements: 24°�vtin ,
2"Min.
Wall framing � ��
.-��-- --- ---------
� �
� !, _ _,
� � ', 14"Min �. L-- ----- - ------
. �
� _ .
Figure 2b. Clearances for top or rear vented installation,straight vent run or with
elbow(s).
r
Ja ;
Figure 2. Clearances for rear vented installation with elbow.
Q � .
When this appliance is installed directly on ANY combustible materials other than
wood flooring(carpet,vinyl,etc),it must be installed on an equivalent wood or metal
panel.This material must extend the full width antl depth of the appliance.
Page 8 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Raised Installation:
Determine the height of the platform based on where you want the Maxlmum Minimum Required
bottomedgeoftheglasstobe,seefigure1or1aforunitdimensions. Platform Helght Ceiling Height
Maintain minimum ceiling heightshown in table.Build fireplaceframe
as shown in figure 3. 24" 86"
48" 110"
Q(Opening) — � U �
Drywa I I
or Equiv.
Framing Dimensions
Model Q R U
R
R-Series R520' 77" 45" ""23"t (Opening)
R-Series R620* 89" 45" **23"t
3/4"
'*See Figure 1 or 1a. Plywood
Platform
Figure 3. Fireplace installation,(Rough Frame-In dimensions).
t U is 29"for straight out the back vent run installations.
XG0771 -040513.3 www.montigo.com Page 9
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
Installing the Fireplace:
Place the Fireplace on the platForm and install the Vent pipe,and Power Vent module.Next,connect the Gas line,and provide a gas service
shut-off valve;according to local gas codes.Before fastening in place Line up the front face of the fireplace(top and bottom),Figure 3.then
secure in place with 1/4"bolts and washers to the platform.
Intake/Exhaust
Vent Pipe(5"/10")
1/2„
2"Clearance 2"Clearance
Supply Gas
connection
. . �
" 6
Figure 4. Fireplace installation,(Inlet Gas&Power l/ent).
Page 10 www.montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Back framing the Fireplace
NOTE:Maintain a 1"clearance around the throat(projection at the front of the fireplace that holds the glass door)when installing 2x4s
for back framing.
Step 1). Cut and install one 2x4 to fit horizontally under the fireplace throat.
Step 2). Cut and install required quantity of short filler 2x4's to fit vertically under the horizontal piece.
Step 3). Cut and install four vertical 2x4's. Place 2 on each side of the fireplace throat.
Step 4). Install supplied steel header 1"above the throat.Attach steel header to vertical 2x4's as shown in figure 5.
Step 5). Cut and install one horizontal 2x4 below the top frame.
2x4
Steel header (horizontal) 2-pcs 2 x 4 (vertical)
(supplied by Montigo) Both Sides Typ.
- �� -
• � �
•� 1°dearance�—'
1"dearance �
6 f
� �
1"clearance 1"dearance I � I
� � u � .
2x4 2x4
(Verticap (horizontal)
Figure 5. Completed back frame Fireplace installation
Supplied Steel
Model Header
Measurements
R520* 70 1/2" x 3"
R620* 82 3/4" x 3"
XG0771 -040513.3 www.montigo.com Page 11
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
Recessed Installation:
This fireplace can be recessed into the floor to get the viewing area as low as possible.
Maintain a minimum of 6"clearance from the bottom of glass to completed floor.Minimum clearance can be reduced to 3"for uncarpeted
flooring. Discolouration may occur due to high temperatures.
2x4
Steel header (horizontal) 2-pcs 2 x 4 (vertical)
(supplied by Montigo) Both Sides Typ.
��
• �
•
•
� � 1"dearance
� � 6"dearance �
I�6 , f
Recessed Floor
2x4 �
1"dearance 2 X 4 (horizontal) 1"dearance
(Vertical)
Figure 6. Recessed Fireplace installation
Page 12 www.montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
���
Section 3: Venting
Montigo supplies a variety of power venting options. The location of 3. Install the removed Rear flue cover(5"and 10")to the Top
the power vent should be selected and laid out to provide the most Vent outlet. Fasten the cover with included hardware,as
efficient possible run to an external wall or through the roof. shown in Figure 7a.
Notes For Planning Venting: 4. Install the collars(5"and 10") to the rear vent outlet using
the included hardware,as shown in Figure 7a.
■ R-Series fireplaces are Power Vent Designated.
y � �
■ Ventin ori inates from the to or rear of the unit. � ` �` -�o°Flue Cover Plate
9 9 p �. F e �,`�
� (with gasket)
■ Venting can terminate through the roof or exterior wall.
■ Fora detailed diagramofallowedtermination locations,see I� ,,�� '�s°Flue Cover Plate
App211dIX A. r`'*, ~ (with gasket)
■ Once the termination location has been established refer to io°oUCerlFiue coiiar � ���
the appropriate section for installation details. (w�th ga5�det) �
,%� ..
■ All fireplaces are shipped Top Vent from the factory. ��°� _
�-,.. ,
* �•.,�e;, '�„
■ Ensure there is a minimum vent run of 2'of straight vent pipe � .�,, �.�- '
before the power vent,except for straight rear vented installs. s�lnner Flue Collar'`� a°�
(with gasket) �� '`M�,.
■ Follow the chart on page 15 or page 19 for maximum ventrun •, �.,,
and maximum elbows. � '��<
:`�..
Section 3-1: Converting to Rear Vent �, p�`
,� .
Figure 7a. Flue cover and collar installation, Rear Uented fireplace
R-Series units are shipped for Top Vent installations. Follow the
instructions to convert unit for Rear Vent installation.
5. Proceed to Section 3-1-2:Converting Pressure Sensing
Section 3-1-1: Converting the Flue Tube and Air Baffle.
1. Remove the Rear flue cover with gasket(5"and 10")on
the flue outlet,as shown in Figure 7. ENSURE YOU DO
NOT DAMAGE THE FIBRE GASKETS.
2. Remove the Top flue collar(5"and 10")on the flue outlet,
as shown in Figure 7. ENSURE YOU DO NOT DAMAGE
THE FIBRE GASKETS.
9'.,v
�. 5"Inner Flue Collar
(with gasket)
p� p!0 9
P� 7 0
�� ��� �,n��-10"Outer Flue Collar
5"Flue Cover Plate (�'ith gasket)
(with gasket) �
�� � ��
• f
�� �,� �. ,, ,,�
e
10"Flue Cover Plate�' v5�„ ��`
(with gasket) "^•.
�'...';
�`�'
Figure 7. Flue coverand collarremoval, Top 1/ented fireplace
XG0771 -040513.3 www.montigo.com Page 13
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
Section 3-1-2: Converting the Pressure Sensing Tube
and Air Baffle 3. Position the supplied Rear Vent pressure sensing tube as
When the R520*IR620*is converted from Top Vent to Rear Vent, shown in Figure 9a. Hand tighten the compression nut by
the pressure sensing tube must be removed and replaced with hand and then a half-turn with a wrench.
supplied Rear Vent pressure sensing tube and air baffle must be Do not over tighten.
relocated as described below.
4. Install air baffle over Rear Vent from inside the firebox with two
screws provided at the Rear Vent.
` �;
� �
r �
,�;\\ � ` _ --
Figure 8. Factory installed Top I/ent Pressure Sensing Tube y'� �
i
� -.�., ��,.
_..._� � ',..} . �
Figure 9a. Removal of Top l/ent air baffle and pressure sensing tube.
Figure 8a. Supplied Rear Uent Pressure Sensing Tube
1. Remove two screws from the air baffle installed over the Top
Vent from inside the firebox. Once air baffle is removed,replace
the two screws back into the same position.
Note: Not all models are equipped with an air baffle.Only convert
if available.
2. Remove Top Vent pressure sensing tube but loosening the
compression nut with a 1/2"wrench.
�.
"- °\
�\
_ .
�
}
J � �.__
..s
Figure 9. Removal of Top I/ent air baffle and pressure sensing tube.
Page 14 www.montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Section 3-2: Installing a Roof Mounted Vent System
This section applies to installations where the most efficient vent run
is through the roof. Refer to Appendix A- Power Vent locations,
to ensure the planned Power vent location is acceptable. Refer to
the table below for vent run requirements.
Vent Configuration Refer to Figure Maximum Vent Run Maximum Elbowst
(Horizontal + Vertical)
Straight Vertical Top or Rear Vent Figure 10 100 Feet
Multi-Elbow Top or Rear Vent Figure 10a Six 90°
or
Multi-Elbow with 6' downward vent Figure 10b 70 Feet** equivalent �-
run Top or Rear Vent
�- One 90° elbow is equal to two 45° elbows.
**For every additional 1 foot downward vent run subtract 10 feet from the maximum vent run.
�
I mum mm
im�m inp�e
i nn
�iii�iiiini umiimn
�
I�IIIIIIIIM
. .. .— ouuumr
� o ; r
Figure 10.Straight 1/ertical, Top or Rear 1/ent, Roof mounted
power vent.
j= : '
Figure 10a.Mulfi-Elbow, Top or Rear Vent, Roof mounted power vent.
XG0771 -040513.3 www.montigo.com Page 15
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
`��
�������������������������
�������������������������
�'�
I '
D�`� �
���
������������������������
�����������������������
�
�
� __ r
i, �
i, p**
i.
� , ,
Figure 10b.Multi-Elbow with downward vent run, Top or Rear 1/ent,
Roof mounted power vent.
Page 16 www.montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Section 3-2-1: Installing Roof Mounted Power Vent(EPVRR)
and Rough-in Frame(EPVRRF)
Step 1: Construct a chase box around the vent penetration with interior
Front View
dimensions of 141/2"x 141/2"x 18"minimum in height,see Figure 11.
\
�14 i4ii2" invz„
�
�0�����������������0��� 19.3
\
2A�� /
18"
� f
8.46
� �5 �
� �
° Figure 11. Chase box dimensions.
18.0 � Step 2: Install the Vent pipe female end up 2"to 3" maximum from the
top of the chase box. Install the electrical harness(EPVH-10-100)that will
communicate with the Power Vent module,see Figure 11a.
� i[ - ,f �
� 18.0 � zto�A Electrical Harness�
Top View with Connection
� -"� �� �r'�
4;
.�a.��_
Vent Pipe;
6.3 � : 4 ,�#�:
r r ,�'
� / � fr �,�.�ptA
.? :.,;k ,�� y-e„'�'.
� � Vent Chase(�,- �`�,�„�
�D 10 "'
a ,,, � ,;,�
. , �, '
�:;
14 �E � �3�'� �
� `�'� �
Figure 11a.
Front View
y� Step 3: Install the Power Vent Rough-in Kit(EPVRRF).Pull wire harness
17.8 through the supp�ied hole in the bottom corner of the rough-in box and snap
} , into the slot provided,see Figure 11 b inset.
❑
17.8 •
��
Top View
XG0771 -040513.3 www.montigo.com Page 17
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGO,
'` I nstal lation
,
/� �,/� � Step 6: Install the Power Vent module power harness. Hold the Power
� ` Vent in close proximity to the assembled chase.With stainless steel cover
� attached,plug in the power harness. Note the direction and orientation of
� the plug socket,see Figure 11e.
�� °='- Power Vent �
��-' , Rough-in Kit Electrical Harness i ��
Electrical Harness from PowerVent � : �
� -_- " '` .i
Connedor Location F :�,,�
a' � �� ,
,��, " � �Electrical Harness =� �� ��'"� �
, .�,. �. �'�� , �
�� , . � .
� ;'�� � _ ',�S Figure 11e. Installed power harness.
'`� �-�'� � ` Step 7:Install the Power Vent module.Place the Power Vent module over
w� , .
' ��-�",� ��' ; i"�,,�:' �`.� the stainless steel cover flange and vent pipe.Align the PowerVent into final
� _�, �" �,.�_ ' � r position.Ensure the power harness is placed down in the rough-in box.The
y ���-�� -�� ry- . - . PowerVent module will sitflush with the stainless steel coverwhen installed
Figure 11b. Installing the Rough-in Kit. correctly,see Figure 11f.
_- -�- _.,_
Step 4: Install screws around perimeter of Rough-in Kit.Drill holes supplied '��
for ease of installation,see Figure 11c. w—
f� _____ __ Vertical Roof Top
� � , �,€€�1�d��0@����8�1� �Power Vent
, �'' Install Power Vent Module '.
with Power Harness = - �
� _-- —_
�,, � — ' — --___ Vertical Roof Top
--- �Power Vent Rough-in
r`�� �/ Kit
� ��� � -- —'� ���
,-� ,
Install Fasteners around ' 'i�� �
perimeter of Rough-in Kit �f��.��/
Figure 11f. Installing Power Vent module.
Step 8:Secure the Power Vent module with three stainless steel fasteners
Figure 11 c. Fasten Rough-in Kit to framing angled at 120°, penetrating through the inner stainless steel vent cover,
see Figure 11g.
Step 5: Install the Power Vent Roof top stainless steel cover over the —
installed Rough-in Kit,see Figure 11d.The Electrical connector is located �
in the corner,see Figure 11e.
�
�' _—�
, T �---_
� -
� ,
. ' • . ,
�`" ��Ip������������������' .,,
� ��Stainless Steel
,s Fasteners
` - _ —
+ .
Figure 11d. Installed stainless steel cover. Figure 11g. Completed Power Vent module installation.
Page 18 www.montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Section 3-3: Installing a Wall Mounted Vent System
This section applies to installations where the shortest possible vent
run is through thewall.RefertoAppendixA-PowerVent locations,
to ensure the planned Power vent location is acceptable. Refer to
the table below for vent run requirements.
Vent Configuration Refer to Figure Maximum Vent Run Maximum Elbowst
(Horizontal +Vertical)
Straight Horizontal Top or Rear Vent Figure 12 100 Feet
Multi-Elbow Top or Rear Vent Figure 12a Six 90°
or
Multi-Elbow with 6' downward vent Figure 12b 70 Feet** equivalent-�
run Top or Rear Vent
j- One 90° elbow is equal to two 45° elbows.
"'For every additional 1 foot downward vent run subtract 10 feet from the maximum vent run.
�
�J f
�4 .
f
�\� ` — —��i��
�
aa : .
Figure 12. Straight Horizontal, Top or Rear Uent, Wall mounted
power vent.
Figure 12a. Multi-Elbow,Top or Rear Vent,Wall mounted power vent.
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R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
� -
I
D**
�� I' �
�
,
�
�
�
D**
�� ;
f
Figure 12b.Multi-Elbow wifh downward vent run, Top or Rear Uent,
Wall mounted power venf.
Page 20 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Section 3-3-1: Installing Wall Mounted Power Vent(EPVRW)
and Rough-in Frame(EPVRWF)
t__14 1/2"--"
�
���
��� �
��� 15.6" 14 1/2"
��� I
���e � �
14.14" Figure 13. Frame dimensions.
Step 2: Insert the Power Vent Rough-in Kit and secure in place,see
� 16.7" Figure 13a.
.�m
� F,���„�„a
�_ � Fasteners
� ° -��-------J —��
14.14' ---
�
•�o Roueh-in Framc
� +14.7" � �
° __-----a=
_ �
'� .
Figure 13a. Securing the Power Vent Rough-in Kit.
18.81 Step 3: Remove the bottom collar and conduit mounting frame,see
Figure 13a.Set removed hardware aside until needed for reassembly.
18.66� —-- ----`j
-
—
. . Conduit
- - -o � ,� =�❑ mounting
� °��o frame
4.59
� ,_ � Bottom
-
Collar
__ a
3.0 -°- �
�
010
Figure 13b. Installing Rough-in Kit
,a.o
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R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
Step 4:Insert the conduit from the Power Vent module into the rough-in frame Step 7:Fasten conduit mounting frame into place using existing
through the two top right entry holes.Remove the nut from the supplied strain hardware,six pieces.Coil conduit behind cover.See Figure 13e.
relief and place as show in Figure 13c.
�
Stt°ii
_ ---—J
�J �Power Vent Harness -,1�1
Installed Power Vent
Connector
m � sb::�
Tight ne �re,6-��cs.
elief
Nul a
�— `�
��
Figure 11e. Assembled Rough-in Kit.
Figure 13c. Installing Power Vent Conduit.
Step 8:Install the Power Vent power harness.Hold the Power Vent in
close proximity to the assembled Rough-in Kit.Plug in the Power Vent
Step 5:Securely fasten bottom collar pan into rough-in frame using the harness.See Figure 13f.
existing hardware,4-pieces.Tighten strain relief nut onto strain relief.
Power Vcnt
� Harncss.
��°�' TOP of Power Vent
Step 6:Pull Power Vent connector from behind half way through supplied %
hole in conduit mounting frame.Snap into place,notches in two plastic �-��� �._,
wing clip.See Figure 13d. � �',i �--- " =
1� • �.,.��
Strain Relief&lightened nut ' -r '"
��
= �`- � .°
� � Note louver
_ � Power Vent Harness °� `� --
_ �d/ �.i � direction
/Conduit -%- �:'- �'""
z .� mountine °--'h �-;�!''�"
frame �
oWer venr Figure 13f. Installation of Power vent harness.
Coi�nector
� Step 9:Install the Power Vent.Place the Power Vent into the rough-in
frame,aligning the Power Vent into final position.Ensure the power
harness is placed down in the rough-in frame when placing the Power
Tiei�tz��ea i»�w���e,a-p�s. Vent.Secure the Power Vent in place with the supplied hardware,4
pieces.See Figure 13f.
.-.-'�
Figure 13d. Installing conduit connector and conduit mounting frame. =:J!f�l_
_ Y�� - _
Tightened l�ardware, ��
4-pcs. � -� �.�::
�_J.."'"s.��`'-'�-y�.=-
: _ �._. M
- - ��'"�1��_
_ __�„, ,,,,..-. �-S
_ � �-"- �._-,�f`.'�
-�?"°-.:� .��t L-_ _
_ __- s. s'�. :_
- -�� �����z^;"=.,
_ �i- ��;-- C�--.
._= -°�,P u"'y�-
Figure 13g. Completed Power Vent installation.
Page 22 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Section 3-4:Venting components Connection and installation of the vent components should
adhere to the following guidelines:
The following components and associated Montigo part numbers are for ■ Use any combination of rigid and flex pipe as required and in
installation of a roof or wall mounted Power Vent.Only use Montigo Vent any orientation(Male connectors can face in any direction).
Components.Use of non-Montigo parts will VOID the warranty and may impede
operation of the fireplace. ■ Flex sections may be stretched up to 50%of their total length
(e.g.a 24"section maybe stretched to 36").
A-Termination EPVRR(Roof Mount 5"110") • Ensure the pipe ends male to female slide in a minimum of
EPVRW(Wall Mount 5"110") 1 1/2"of overlap.
■ Connect all vent sections using a minimum of three sheet
B-Frame Kits EPVRRF(Roof Mount 5"110") metal screws on the outer pipe flue.
EPVRWF(Wall Mount 5"110") � Ensure all runs are supported with a minimum of 3 supports
C-Flex Sections RFL1 (12"flf Section) per 10'of venting.
RFL2 (24"flf Section) ■ When hanging/supporting venting,ensure that 1"clearance
RFL3 (36"flf Section) is maintained on sides and bottom of vent runs and 2"above
RFL4 (48"flf Section) horizontal vent runs to any combustible material.
RFL6 (72"flf Section) ■ Rigid pipe may be cut less than half way from the female
D-Rigid Sections RXT•10 (10"flf Section) end only.
RXT•20 (20"flf Section) ■ Ensure when cutting sections of rigid pipe to maintain integrity
REXT-1 (12"flm Section) of internal supports.
REXT-2 (24"flm Section) ■ Place the springs, supplied with the pipe kit, between the
REXT-3 (36"flm Section) outer and inner pipes to keep the pipes separate and avoid
REXT•4 (48"flm Section) any possible hot spots.
REXT-6 (72"flm Section)
E-Elbows REL-90MM (mIm90°Elbow) ■ Montigorecommendstheuseofaflexsectionforthefinalpipe
REL-90FF (flf 90°Elbow) connected directly to the fireplace offering greater flexibility
REL-90FM (flm 90°Elbow) of installation and absorption of movement.
REL-45FM (flm 45°Elbow) ■ Firestops must be installed as required by National &local
codes.
F-Support Ring&Plate RSPXT-10
■ Montigo recommends that all exterior corners and joints be
G-Firestop FS-10 sealed with exterior caulking. However, we encourage you
H-Heat Shield RHS102 to consult your Building Envelope Engineer or Waterproofing
Consultant for further recommendations.
IMPORTANT:
Please Refer to your Buildin Envelope
Engineer or Waterproofing �onsultant
for a review of ALL penetrations through
exterior walls or the roof.
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R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
Section 3-5: Heat Shields
Installing a Wall Mounted RHS102 Heat shield
The RHS102 Heatshield must be used ifvent pipe passes through
a wall or ceiling within 6'of the unit.
To install the RHS102, Slide the Inner Section over the vent pipe
that will connect to the fireplace. Then fasten the vent pipe to the
back of the fireplace with a minimum of three sheet metal screws.
From the outside slide the RHS102 outer section on.To complete
the installation fasten the Heat Shield Outer Section& inner section
to the structure.See Figure 14.
� '/z "Min.Both sides Typical
1 �
'/�" Min
Inner Shield 11 113"�
� Outer Shield 11 112"�
I
�I
'/�"Min �, A
Combustible Framing
Figure 14.RHS102 Insfallation. (Install by sliding over vent pipe
where it passes through the combustible construction).
Page 24 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Section 4: Wiring
Installing the Fireplace Control Box
Install the Fireplace Control Box in an accessible location. The
location should be where maintenance, adjustments and service
may be made easily.
Vertical �
PowerVent '�
Termination �
Control Cable Installation
required for either Horizontal
or Vertical Termination Vent
�
ie
Horizontal � �
PowerVent
Termination �.�
110Vac60 Hz Control
supplyfrom Box
DistribuYion Panel � .
WaIlSwitch— P wer
V�nt
20'foot,10-cond- — — -
uctor cable to
fireplace,(standard)�
Figure 15. R52o'/R620'Series Control Box/Power Uent Wire Routing
Diagram
Q � �
Ensure the wires are properly isolated from metal parts or control system
will be damaged.
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R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
Installation of Electrical Supply � - � ��
� i � .� ��o��so�
The R520*/R620*is supplied with an external electrical control panel ' � - � � - - -
•� �� .�•
pre-wired by the factory.The control box is connected to the fireplace
with a 20 foot long 10-conductor cable that will communicate with
the fireplace.The control panel should be located where it can be
accessed when the fireplace has been finished in. � � . owerVent Harness--•
The power cord from the power vent module plugs into the side of 1�
this panel.The 20 foot low voltage wire is attached and connected
to this panel as well.Connect a single pole On/Off switch(Black and Left-side View Right-side View
White)to these two wires at a location of your choice,(See Installing
the Remote Switch).
Figure 15b.R520"/R620* Control Module
Montigo supplies 20'of low voltage wire to the electrical control panel.
Connect the two wire harnesses to a standard single pole ON/OFF Installing the Remote Switch
switch to the location of your choice. You may extend these wires
up to 100'in length with a wire of equal quality. The R520*/R620* may be connected to a wall switch.The system
InstallationsinCanadamustbeelectricallygroundedinaccordance operates on a 24V AC. DO NOT connect this circuit to an external
with CSAC22.1 Canadian Electrical Code Part 1 and/orLocal Codes. Power source.
Installations inthe USAmust be electricallygrounded in accordance
with local codes or,in the absence of local codes,with the National r
Electrical Code,ANSI/NFPA 70.
� ✓ � �
� Wall Switch
Figure 15c. (Remote Swifch Wire connecfion)
Power Vent Prepurge Post Purge
Connector Timer(1 min. Timer(3 min.)
Power
Vent Fuse -
(5A) o 0
• w 'U U � Power Vent
�0 0 Speed Control
�
0 0
r
COnYfOI
Panel Fuse �� �g g
0 0 0 � n
O
, � ; , �� �� ,�
� ° o ° O ° a � � A� ��
� ,
�'�o � � � � ,
Q Aa o 0 0 �
I+ i a o , s. e � c a c c O -- --
O O
/,
�
� 1 2 3 4 5 6 7 �
Figure 15a.(Confrol Panel Overview)
Page 26 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
ELECTRICAL CONTROL PANEL
I — — — — — Flue— — — — — — — — — — Fuse — — — I
Gas
Combustion Wall 5 Amp Black I
IAir � S itch
�' � 0 0 I
IPre-Purge R1 R2 R3
Timer
I _ 110 Volts I
60Hz
24V 115V 5A
I Light I
R i�
I I
R2
I I
White I
IR3 (Neutral)
I � W I
� F = — PV
= Plug
White I
IPV Speed 5 Amp
� Controller
Blac z I
I Post Purge
3 Timer
Whire 4 S I
I `C � Blue Yellow
— — � — — — — — — — — — — — — — �
,- - -, i � - - - o - - - - - - -i
� £
� Wa�� , i � � � i
Sw�=�h � � ,�, � I Note: If any of the original wire supplied with the appliance is
- - - - �a� N� No � replaced, it must be with the same or it's equivalent.
I alv Combustion Flue
Air Gas I
�
Honeywell(Q3450) I
� �J�°`A��emb�Y Conduit& Wiring clearances
� Pilot Electrical I
Ha��es�co��e�to� � Connectthe powervent harness as outlined in the previous section.
� �� Ensure that the proper clearances are maintained for the wiring and
I ;,�;`` � conduit.When installing the wiring it must never run above the vent
� ; HoneywellGas I run and it must be at least 1"clear of all venting.5/8
I p ���� ,' i�c�oi�sv9so,Ml I
� �.�-_ I � Vent Pipe
;� � ,_ I�
�a�co�tro� ;;
Io��e«o, " �,
� a���k�ii i a�a I ��
� � � �'�
� �
� wn��� � Wire T -�
� — — — — — — — — — — — — — — — � 1"Clearance
`
Figul'e 16.R520*&R620*HSI Wiring Diagram
Figure 16a. Conduit and Wiring Clearances.
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R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
Section 5: Installing the gas line
Fuel Type
Verify that your fireplace is compatible with your available gas type. Located next to the Gas Inlet is the Combustion Air Switch Sensor
Natural Gas or Propane shown by"N"or"L"in your model number Line.
on rating plate. Do NOT obstruct or alter the Combustion Air Switch Sensor Line.
Gas Pressure
Optimum appliance performance requires proper input pressures. �
Gas line sizing requirements will be determined in ANSI Z221.3 �J'�` --�'� "� �
National Fuel Gas Code in the USAand CAN/CGAB149 in Canada. �S� �i
Pressure requirements(during operation): �.
;�
;� -
Pressure Requirements ---
Gas Pressure Natural Gas Propane
Minimum Inlet Pressure 5.5��W.C. 11��w.c. Figure 17a.Identifying the Gas Inlet and Combustion Air Switch
Manifold Pressure 3.5"W.C. 10"w.c. Sensor Line
The manifold outlet pressure is set from the factory to the appropriate �
pressure but should be verified. Q � �
To check pressures,control valves have a provision to remove a 1/8"
N.PT. plug to be fitted with a hose barb. After gas line is connectetl,each appliance connection,valve antl valve train MUST
be checked while under normal operating pressure with either a Liquid Solution,or
Montigo requires a service shut off valve be located in an accessible Leak Detection Device, to locate any source of leak. Tighten any areas where
IoCation to isolate the gas supply. bubbling appears or a leak is detected until bubbling stops completely or leak is no
Only install gas shut-offvalves approved for use bythe state,province, longer detected.DO NOT use a flame of any kind to test for leaks.A fire or explosion
will occur,causing serious injury,property damage or death.
or other governing body in which the fireplace is being installed.
GAS CONNECTION
See Figure 16 below for location of gas line access.
Flexible gas connectors must not exceed 3 feet in length, unless •
allowable within local regulations.
Connect incoming gas line to the 1/2"Male NPT gas inlet. When pressure testing the fireplace,Gas line,and input system follow the appropriate
Purge all air out of gas line before connecting port. local codes for your area.DO NOT connect the fireplace to pressures in excess of
1/21b.This will damage the gas control valve.
Check appliance connection, valve and valve train under normal
operating pressurewith a commerciallyavailable leakchecksolution.
DO NOT USE A FLAME OF ANY KIND TO TEST FOR LEAKS.
� - -
15/a„
� �.)
� 3�4� - _ }
�
1/2"MPT gas
inlet
Figure 17. Gas Inlet Supply locafion.
Page 28 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Section 6:Testing the system
6-1:Testing the system before gas connection
Note: No gas is needed to test the system
The R520*/R620* Control and Power Vent System can be safely �-�R1G�i���.�•_ �
� a.��swrar�,i,
tested prior to finish framing the Fireplace. This test can be done
quickly and efficiently to ensure all systems function according to ,
the design specifications. F��,��:�s yw�-�,_ "l'
The fireplace should be installed on the rough-in frame,Figure 3with
the Power Vent Module and the Vent run connected.
':J,311$WitCli- .
■ The control panel is supplied with a power cord plug in. '
■ Plug it into a extension cord or any other 110 Volt power supply.
■ If the red LED is illuminated (beside the fuse)you have power
to the panel.
■ If no LED,check fuse and replace with equally rated fuse.
■ Turn the wall switch to the on position. �
■ Wall switch and combustion air LED light up immediately.
approximately30secondslaterwhenthepowerventreachesfactory Figure 18.LED Indicators
set speed, the flue gas switch LED will light up approximately 1
minute after flue gas LED is lit the gas valve will turn on.You can
hear a clicking sound and the Hot Surface Ignitor will glow red.This
confirms the control system operation.Not:If the flue gas LED does
not light up after 1 minute, slowly increase the power vent speed
until the LED turns on. Speed controller located inside the control
box,see figure 15a
6-2: Testing the system with gas connection
(Highly recommended)
The R520"/R620" Control and Power Vent System can be safely
tested prior to finish framing the Fireplace. This test can be done
quickly and efficiently to ensure all systems function according to
the design specifications.
The fireplace should be installed on the rough-in frame,Figure 3 with
the Power Vent Module and the Vent run connected.
■ Turn gas supply valve on
■ The control panel is supplied with a power cord plug in.
■ Plug it into a extension cord or any other 110 Volt power supply.
■ If the red LED is illuminated (beside the fuse)you have power
to the panel.
■ If no LED,check fuse and replace with equally rated fuse.
■ Turn the wall switch to the on position.
■ Once the fireplace is running normally,confirm manifold pressure
and supply pressure.
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R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
Section 7: Finishing the fireplace
As shown in Figure 19; Install the supplied Non-combustible cement board to overlap the new Horizontal&Vertical 2 x 4's, See Figure 5.
Place the Non-combustible wall board above the fireplace throat,allowing 1/8"clearance from the rim above the fireplace opening.Pre-drill
the board with 1/8"drill and secure to framing with Nails, use flat heat sheet metal screws to fasten the board to the metal header.
(Non-Combustible cement board R520":72"x 15 1/2" R620�:82 1/2"x 15 1/2"x 3/8")
Sheet metal Screws to attach Non-Combustible
cement board to Steel header.
Pre-drill for Nail fasteners Non-Combustible cement board,
Combustible framing (supplied by Montigo)or Equiv.
Clearance required for
- - - - - - - - - - - - - - - - - - - - - -
expansion of the fireplace � �
wheninoperation. � ,._ _ _ _ _,_ _ _ _ _ _ _ _ - �- - - - t - - - -.,
1/8„
I q '
Figure 19. Non-combustible Board over the Fireplace,(supplied by Monfigo).
Cut standard Gyproc/Drywall board to complete the installation of the surround. Fit the edge of the board to the rim around the fireplace
opening. Fasten the board in place using standard drywall screws.
Wall board/Gyproc or
Equiv.(Bottom&Sides)
6 �
Figure 19a. Fireplace installation(Cut the remainder of Gyproc/Wall 6oard to complete the fireplace surround).
Page 30 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Finishing Around the Fireplace Mantels&Surrounds
Non-combustible mantels and mouldings may be safely installed NOTE:National Canadian GasAssociation mantel test requirements
over the top and on the front of the fireplace provided that they do are for fire hazard prevention to combustible materials.
not project beyond shaded area shown in Figure 20. Newtechnology,tomeetconsumerandgovernmentdemandsforthe
The face of the fireplace may be painted to match the room decor, wise use of energy, has prompted us to manufacture many models
provided you use a heat-resistant paint. Decorative facing must not of fireplaces which are hot,fuel and energy efficient.
extend past the fireplace opening at all,because it will interfere with Please be aware;temperatures overthe mantel will rise above normal
the access to retainers for removal of glass door. room temperature and walls above fireplace may be hot to touch.
We recommend careful consideration be given to the effects of
elevated mantel temperatures which may be in excess of product
19 12 11 10 9 8 7 6 5 4 3 2 1 design, for example: candles, plastic or pictures. This can cause
1$ Combustible Construction Drywall/Combustible Facing melting, deformation, discoloration or premature failure of T.V. and
17 allowed in shaded area � radio components.
16 First Combustible
�5 Header @ 14 3/4"
14 Side wall clearances are 6".Combustible surrounds may be installed
13 Non-Combustible Facing with 6"clearance to the side of the fireplace as shown in Figure 21.
12
11
10 Non-combustible Header
9 supplied by Montigo 15'/z"'Non-Combustible
$ Facing Material \
� Drywall/Sheetrock
6 �
5 --- � +
4 � Non-combustibleHeader �'
3 � /� \
2 � '� ` 15'/z°
� � � .
0 �— - �
1/8" _
✓
�
��
Glass -
1/8"
� - -
0 �-
1 -
2 - ,.-
3 . /� i'
4 / /` � �,r�, I45°
5 Combustible Construction
6 allowed in shaded area rywall/Combustible Facing ��
7 g o
121110987654321
Figure 21. Combustible surrounds.
Figure 20.Combustible mantles and facings.(Not to scale)
XG0771 -040513.3 www.montigo.com Page 31
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGO,
'` I nstal lation
,
Section 8: Removing 8 Installing the Door
Removing the door trim: Removing the door:
Follow the steps below to remove,or install the R520*1 R620* Follow the steps to remove,or install the R520*IR620*fireplace door.
fireplace door trim.
.... z-MBen / ��_�J
V � � SucuonC�o•n�Puilc� �
' �: _
� I
, �
�: :..... _ ;:..,:�,--
ans
� ��
�i�
J �_ �
�
�
Step 1:
� a Remove glass suction cups from box and place on Glass door.(The
— �-� � tool may not be exactly as shown).
Step 2:
� Place the suction cups on the glass door,spaced evenly. (Ensure
, °"��
they are firmly attached,and secured.)
Step 1: Step 2: Step 3: Lifting the glass panel.
Grasp the trim on either side of the Then,pull the trim from the top of Hold the Tools firmly and lift the glass panel up and out of the lower
door with the tips of your fingers. the door,as shown. track(Into the upper track).Tilt the lower edge of the door panel
(Both sides Typ.)Pull firmly to re-
lease the trim from the internal outwards.
door magnets.
Step 4:
Ensure the top edge of the glass is fully removed from the upper outer
j ,� _ � track, and Tilt/Lift away Cautiously from the fireplace.Store in a safe
location until time to replace.
� � �.
I �
�
'i
� Reinstalling the door:
; ; Follow the four previous steps to re-install the R-Series fireplace door.
�' �
�
-
_
� �
-
I k _ �
I
�p
,G"i+f�r Ii.i� . '0pnn�o �
Step 3: Step 4:
Remove the trim from the bottom Remove the other side,as
of the door as shown. shown in Steps 1 -3.
Page 32 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Section 9: Installing the Firestones
Optional River Rocks
The R520*I R620* is supplied with glass firestones.To install the The R520*/R620� has the option of installing the cultured rocks
firestones remove the trim and dooras shown in the previous section. which mimic real stone. These may be spaced at random, or in
Follow these instructions to ensure all parts are removed or replaced a visual pattern of your preference. See the Montigo web site for
as required. Once the trim and glass door is removed, place the photographs and ideas.
firestones randomly around the burners as shown in Figures 22 WWW montigo.com
and 22a.
Note: DO NOT cover the burner with firestones or any other
media. •
Do not operate this fireplace without the glass door or with a broken glass tloor.
g. �
��.��
��-..�5 `�.���,r.� �"Y-�.
. ' y�� S'� � .
� M _ _
�
_ � y ,,��,�
- •�, �
. _ �
� - '�r � ��� �.
� „'
� - � - ��'�� � �'-_ ��
.��r.
Figure 22.Completed glass Firestone installation.
._�T . - .-,��.-.�, --. . . -
�
Figure 22a. Operating Propane gas fireplace with designer glass Firestones
surrounding burner tray.
Firestones
R520*requires six 31bs bags for a total of 181bs of firestones
R620*requires eight 31bs bags for a total of 241bs of firestones
XG0771 -040513.3 www.montigo.com Page 33
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
� Operation
� , .
If the information in these instructions is not followed exactly,a fire or explosion may
result causing property damage,personal injury or death.
STARTUP SEQUENCE:
1) Turn the wall switch ON 5) This may need to be done three or four times to bleed all of the
2) The combustion air switch relay will light up and the blowers air out of the gas lines within the fireplace
will start.Within 10 seconds the flue gas air switch will turn on. 6)Turning the switch OFF and then ON again will reset this start
3) The glow plugs will start to glow 45-60 seconds after the up sequence
pre-purge period. 7) Once the pilot is burning the main burner will turn on and the
4) If the pilot does not light the gas valves will turn the glow fireplace will be functional for a quick start up on next use.
plugs off after 20 seconds
� �
■This freplace has been set up at the factory for a determined air volume though the
venting system.
■This f replace will not operate unless the correct air movement is detected by our control
system.
■Should you have any problems with your start up,consult your Montigo Dealer.
� Operation
Honeywell Intermittent Pilot
FOR YOUR SAFETY - READ BEFORE LIGHTING:
A. This appliance is equipped with an ignition system that lights ■ Do not try to light any appliance.
the pilot burner automatically. Do not attempt to light the pilot � Do not touch any electrical switch;do not use any phone in your
by hand.
building.
B. BEFORE LIGHTING smell all around the appliance area for � Immediately call your gas supplier from a neighbour's phone.
gas. Be sure to smell next to the floor because some gas is Follow the gas supplier's instructions.
heavier than air and will settle on the floor.
■ If you cannot reach your gas supplier,call the Fire Department.
What To Do If You Smell Gas:
C. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system, and
any gas control which has been under water.
Page 34 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Maintenance •`i�
Section 10: Cleaning and Maintenance
General Cleaning
■ Have the fireplace and installation inspected yearly.The When the fireplace is first activated,there may be some smoking and
inspection must include, but is not limited to,the following: a visible film may be left on the glass.This is a normal condition,and
• A visual check of the entire vent system and termination. is the result of burning of protective coatings on new metal.
• An inspection of the door gaskets to ensure a proper seal. ' Glass must be cleaned periodically to remove any film(which is
a normal by-product of combustion)which may be visible.Film
• An inspection of the burner, vent run, and primary air can easily be removed by removing the door,as shown on Page
openings. 29. Handle the door carefully, and clean it with non-abrasive,
• An inspection of the gas valve,gas components,and pilot non-ammonia based glass cleaners.One of the most effective
flame. For your convenience a 1/8"manifold pressure tap products is Kel-Kem.
is supplied on the gas valve for a test gauge connection. ■ Siliconesealson innerdoorduring initialfiringwill"offgas",leaving
■ ForNaturalGasthisappliancerequiresaminimuminletpressure a visual deposit of a white substance on combustion chamber
of 5.5"W.C.and a manifold pressure of 3.5"W.C. walls. This can easily be removed using normal household
products.
■ For Propane Gas this appliance requires a minimum inlet � Use a vacuum cleaner or whisk broom to keep the control
pressure of 11"W.C.and a manifold pressure of 10"W.C. compartment,burner,and firebox free from dust and lint.
■ Always keep the fireplace area clear and free of combustible
materials,as well as gasoline and other flammable vapors and
liquids. Procedure for Checking Calibration of Flue Gas Switch
■ Do not use this appliance if any part has been under water. 1). Disconnect power vent harness from the plug in the control box.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and any 2).Turn wall switch'ON'.
gas control which has been under water. 3). Monitor flue gas switch LED for 2 minutes and ensure LED
does not come on or the glow plug will not light during this period.
4). Reconnect power vent harness to plug in the control box.
�
Gas Control Valve
Do not use ammonia basetl or abrasive cleaners on the glass,they will permanently
etch the surface. Use an approved gas fireplace glass cleaner such as Kel-Kem or
White off.
Noneywell(Q3450)
Pilot Assembly
Pilot Electrical
Hamess Connector
eHoneywell Uas
� Control(SV9501M)
o �
OO
0
�
Gas Control
Connector
R
'-----W------'
Bk
�-------------------
Figure 23.Gas valve.
XG0771 -040513.3 www.montigo.com Page 35
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
Appendix
Appendix A: Power Vent Locations
Inside Corne Alcove Detail / \
Detail
I ' --- � r� U y�T�
�
� = Q �
�--� , S �. .
A - �
Q R �
1 �, ,/
F �'�/ �
~V� � P
� f
Horizontal Vertical Detail
Detail �G� ���� �M�
"\
//
\ �I �E� ;
V
N � Fixed � B � �
I — Closed �� ppenable FixedClosed / � � �
� H � 8 /��
OpenabY � � � �� w��
�
/ __
/+ � -.
_' y
<, .
� g � gt A �� �j;
K
/
����if
i
� e � =Powervent termination O =air supply inlet �i =area where termination�is not permitted
Location Canada' USA�*
A clearance to the termination frame above grade,veranda,porch,deck,or balcony 30 inches 30 inches
B clearance to top of doors or operable windows 12 inches 12 inches
C clearance to sides or bottom of door or operable windows 4 feet 4 feet
D clearance to permanently closed window when installed with approved gas penetration termination 0 0
E clearance to permanently closed window Recommended to prevent condensation 30 inches 30 inches
F clearance to ventilated so�t located within a horizontal distance to 24 inches from centerline 22 inches 22 inches
of termination
G clearance to unventilated soffit 30 inches 30 inches
H clearance to outside corner 30 inches 30 inches
I clearance to inside corner 30 inches 30 inches
J clearance to each side of the vertical centerline of a metre or regulatory assembly to a maximum 3 feet 3 feet
vertical distance of 15ft
K clearance to service regulator vent outlet 3 feet 3 feet
L clearance to non mechanical air supply inlet to the building or combustion air inlet to other 12 inches 4 feet
appliance for appliance<=100.000 BTU/H(30 KW)
L clearance to non mechanical air supply inlet to the building or combustion air inlet to other 6 feet 4 feet
appliance for appliance>100.000 BTU/H(30 Kl�
M clearance to forced air supply inlet 6 feet 3 feet above air inlet
N+ clearance above paved sidewalk or paved driveway located on public property 7 feet 7 feet
p++ clearance under veranda,porch,deck,or balcony 30 inches 30 inches
Q clearance above roof 2 feet 2 feet
R clearance to adjacent walls and neighboring buildings 30 inches 30 inches
S clearance from corner in recessed location 30 inches 30 inches
T Maximum depth of recessed location 48 inches 48 inches
U Maximum width for back wall of recessed location 60 inches 60 inches
V Horizontal clearance between two ferminations thaf are level 30 inches 30 inches
W Horizontal clearance(centre to centre)between two terminations that are not level 30 inches 30 inches
'Based on CGA B149.1 Natural Gas and Propane installation code.Local codes may vary,please check with local regulatory agency.
'*Based on ANSI Z223.1/NFPA 54 National Fuel Gas Code.Local codes may vary,please check with local regulatory agency.
+A vent shall not terminate directly above a sitlewalk or paved driveway which is located between two single family dwellings and serve both dwellings.
++Only permitted if veranda,porch,deck,or balcony is fully open on a minimum of two sides beneath the floor.
Page 36 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Appendix
Appendix A: Power Vent Locations
EDVRSPV58 Uertical Power Vent Detail EDVWSPV58 Horizontal Power Vent Detail
wall r
„R„
Wall I Eaves/Overhang }
� �
°F"&"G"
Wall � I �
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Top View
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I�"R"��24"(61cm�— `�H"&"P'
- -�- Front View
i
wall � � �
�
18"
Min.
Front View
Not Acceptable
�
iew
�
XG0771 -040513.3 www.montigo.com Page 37
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
Appendix
Appendix B:Warranty
The Warranty
The Companies warrants the Montigo Gas Appliance to be free from defects in materials and workmanship at the time of manufacture.On the Montigo fireplace,
there is a ten-year warranty on the firebox and its components,a five-year warranty on the main burner and pilot burner,and a one-year warranty on the gas control
valve,fibre logs and Power Vent Module.The Glass,plated/painted finishes,and refractory lining are exempt from the warranty.
Remedy And Exclusions
The coverage of this Warranty is limited to all components of the Gas Appliance manufactured by The Companies.
This Warranty only covers Montigo Gas Appliances installed in the United States or Canada.
If the components of the Gas Appliance covered by this Warranty are found to be defective within the time frame statetl(see The Companies right of investigation
outlined below).The Companies will,at its option,replace or repair defective components of the Gas Appliance manufactured by The Companies at no charge,
and will also pay for reasonable labour costs incurred in replacing or repairing components.If repair or replacement is not commercially practical,The Companies
will,at its option,refund the purchase price of the Montigo Gas Appliance.
This Warranty covers only parts and labour as provided above.In no case shall The Companies be responsible for materials,components,or construction which
are not manufactured or supplied by The Companies, or for the labour necessary to install, repair or remove such materials, components or construction.All
replacement or repair components will be shipped F.O.B.the nearest The Companies factory.
Qualifications To The Warranty
The Gas Appliance Warranty outlined above is further subject to the following qualifications:
(1) The Gas Appliance must be installed in accordance with The Companies installation instructions and local building codes.The Warranty on this Montigo
Gas Appliance covers only the component parts manufactured by The Companies.The use of components manufactured by others with this Montigo Gas
Appliance could create serious safety hazartls, may result in the denial of certification by recognized national safety agencies,antl coultl be in violation of
local builtling codes.This warranty does not cover any damages occurring from the use of any components not manufactured or supplietl by The Companies
(2) The Montigo Gas Appliance must be subjected to normal use.The Gas Appliances are designed to burn gas only.Burning conventional fireplace fuels such
as wootl,coal or any other solid fuel will cause damage to the Gas Appliance,will produce excessive temperatures and will result in a fire hazard.
Limitations On Liability
It is expressly agreed antl understood that The Companies sole obligation, and purchaser's exclusive remetly under this Warranty, under any other warranty,
expressed or implied,or in contract,tort or otherwise,shall be limitetl to replacement,repair,or refund,as specifietl above.
In no event shall The Companies be responsible for any incidental or consequential tlamages caused by defects in its products,whether such damage occurs
or is discovered before or after replacement or repair,and whether or not such damage is caused by The Companies negligence.Some states do not allow the
exclusion or limitation of incidental or consequential tlamages,so the above limitation or exclusion may not apply to you.The duration of any implied warranty
with respect to this Montigo Gas Appliance is limited to the duration of the foregoing warranty.Some states do not allow limitation on how long an implied warranty
lasts,so the above may not apply to you.
Investigation Of Claims Against Warranty
The Companies reserves the right to investigate any and all claims against this Warranty and to decide upon method of settlement.
The Companies Are Not Responsible For Work Done Without Written Consent
The Companies shall in no event be responsible for any warranty work done without first obtaining The Companies written consent.
Dealers Have No Authority To Alter This Warranty
The Companies employees and dealers have no authority to make anywarranties norto authorize any remedies in addition to orinconsistentwith those stated above.
How To Register A Claim Against Warranty
In order for any claim under this Warranty to be valid,The Companies must be notified of the claimed defect in writing or by telephone,as soon as reasonably
possible after the defect is discovered.Claims against this Warranty in writing should include the date of installation,and a tlescription of the defect.
Other Rights
This Warranty gives you specific legal rights,antl you may also have other rights which vary from state to state.
NOTE: The Companies as statetl above refer to-Canadian Heating Products Inc.and/or Montigo Del Ray Corp.
Canadian Heafing Products Inc.and/or Montigo DelRay Corp.reserves the righf to make changes at any time,without notice,in design,materials,
specifications,prices and also to disconfinue colors, styles and products.
Page 38 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Appendix
Appendix C: State of Massachusetts
Amendment
(Gas Fireplace 1 Equipment sold in the State of Massachusetts)
5.08: Modifications to NFPA-54, Chapter 10
(1)Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows:
Existing chimneys shall be permittetl to have their use continued when a gas conversion burner is installed,and shall be equipped with a manually reset device
that will automatically shut off the gas to the burner in the event of a sustainetl back-draft.
(2)Revise 10.8.3 by adtling the following additional requirements:
(a)For all sitle wall horizontally vented gas fueletl equipment installed in every dwelling,building or structure used in whole or in part for residential purposes,
including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven(7)feet above finished grade in
the area of the venting,inclutling but not limitetl to decks antl porches,the following requirements shall be satisfied:
1.INSTALLATION OF CARBON MONOXIDE DETECTORS.At the time of installation of the side wall horizontal vented gas fueled equip-
ment,the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor
level where the gas equipment is to be installed.In addition,the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon
monoxide detector with an alarm is installed on each adtlitional level of the dwelling,building or structure served by the side wall horizontal vented gas fueled
equipment.It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon
monoxitle detectors
a.In the event that the side wall horizontally ventetl gas fueled equipment is installed in a crawl space or an attic,the hard wired carbon monoxide detector with
alarm and battery back-up may be installed on the next atljacent floor level.
b.In the event that the requirements of this subdivision can not be met at the time of completion of installation,the owner shall have a period of thirty(30)days
to comply with the above requirements;providetl,however,that tluring said thirty(30)day period,a battery operated carbon monoxide detector with an alarm
shall be installetl.
2.APPROVED CARBON MONOXIDE DETECTORS.Each carbon monoxide detector as required in accordance with the above provisions
shall comply with NFPA 720 antl be ANSI/UL 2034 listed and IAS certifietl.
3.SIGNAGE.A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight(8)feet
above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment.The sign shall read,in print
size no less than one-half(1/2)inch in size,"GAS VENT DIRECTLY BELOW.KEEP CLEAR OF ALL OBSTRUCTIONS".
4.INSPECTION.The state or local gas inspector of the sitle wall horizontally vented gas fueled equipment shall not approve the installation unless,
upon inspection,the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
(b)EXEMPTIONS:The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1.The equipment listed in Chapter 10 entitled"Equipment Not Required To Be Vented"in the most current edition of NFPA 54 as atlopted by the
Board;and
2.Product Approved sitle wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling,building or struc-
ture used in whole or in part for residential purposes.
(c)MANUFACTURER REQUIREMENTS-GAS EQUIPMENT VENTING SYSTEM PROVIDED.When the manufacturer of Product
Approved sitle wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment,the instructions
provided by the manufacturer for installation of the equipment and the venting system shall include:
1.Detailed instructions for the installation of the venting system design or the venting system components;and
2.A complete parts list for the venting system design or venting system.
(d)MANUFACTURER REQUIREMENTS-GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED.When the manufacturer of a Prod-
uct Approved side wall horizontally vented gas fueletl equipment does not provide the parts for venting the flue gases,but identifies"special venting systems",
the following requirements shall be satisfied by the manufacturer:
1.The referenced"special venting system"instructions shall be included with the appliance or equipment installation instructions;and
2.The"speCial venting systems"shall be Product Approved by the Board,antl the instructions for that system shall include a parts list antl
detailed installation instructions.
(e)A copy of all installation instructions for all Protluct Approved side wall horizontally ventetl gas fueled equipment,all venting instructions,all parts lists for
venting instructions,and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
(3)After NFPA-54 section 10.10.4.2 add a new section 10.10.4.3 as follows:
When more than four gas appliances are to be ventetl through a common gas vent or common horizontal vent manifold,a plan of the proposed vent installation
shall be submitted to the Inspector and the serving gas supplier for review and approval.
Extraction from: Massachusets Rules and Regulations
5.00:Amendments To 2002 Edition Of ANSI Z223.1-NFPA-54
XG0771 -040513.3 www.montigo.com Page 39
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- L52DF Indoor
, -
L-Series
Residential
_ Fireplace
����
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0 � � - 0 � -
Reatl and untlerstand this manual. Improper installation,adjustment,alteration, Do not store or use gasoline or any other flammable vapors and liquids in the vicinity of
service or maintenance can cause serious injury,property damage or even death. this or any other gas burning appliance. A fire or explosion my occur causing serious
For assistance or adtlitional information consult a qualifietl installer, service injury,property damage or even tleath.
agency or the gas supplier.
Q � • •
Glass doors on gas fireplaces are extremely hot while the fireplace is on and Installer:Leave this manual with the appliance.Do not remove.
remain hot even after the fireplace has been turned off. Safety screens are Consumer:Retain this manual for maintenance and future reference.Do not Discard.
available and can reduce the risks of severe burns. Please keep children away
from the fireplace at all times.
, � �
IF YOU SMELL GAS
p Do not try to light any appliance.
pE51GN p Do not touch any electrical switch; do not use any phone in your building.
� A p Immediately call your gas supplier from a neighbor's phone. Follow the gas
�SP� ��� sA supplier's instructions.
�,,,,,�„� � 0 If you cannot reach your gas supplier,call the fire department.
C U.� �ennFlea
XG0185 Canadian Heating Products Inc.Langley,BC V4W 4A1 � Montigo Del Ray Corp.Ferndale,WA 98248 100511.1
L52DF*Indoor Gas Fireplace mOnTIC�Ow
�
You must read and understand this manual prior to installation, operation or
troubleshooting this appliance.Please retain this owner's manual for future reference
and maintenance.
Table of Contents
Safety Alert Key •Section 3-3-2:Venting Components.................................................17
Introduction .................................................................................3 •Section 3-3-3:Heat Shields..............................................................18
Installation •Installing a RHS8 Wall Mountetl Heat Shield...........................18
Before you Start .................................................................................4 •Installing a RHS101 Wall Mounted Heat Shield.......................18
Installation Checklist...............................................................................4 SeCtloll 4:Wiring ........................................................................19-20
S2Ct1011 1: Installation Overview and Product Dimensions.....................5 •SIT-Nova 820 gas control and pilot.....................................19
SeCtloll 2:Framing the Fireplace.......................................................6-8 •SIT-Proflame gas control and pilot......................................19
Clearances............................................................................7 •Installing remote On/Off wall switch......................................20
Installing the Standoffs..........................................................7 •Installing HFK Fan Kit............................................................20
Installing the Nailing Flange Extension..................................7 �Top/Rear Intake Air Adjustment...........................................20
Framing the Heat Shield........................................................8 SeCtloll 5: Installing the Gas Line.........................................................21
SeCtlOn 3:The Direct Vent System..................................................9-17 Section 5-1:Fuel Conversion...............................................................21
Section 3-1:Converting from Top Vent to Rear Vent.............................9 Section 5-2:Gas Pressure...................................................................21
Section 3-2: Installing a Roof mounted Termination.....................10-11 Section 5-3:Gas Connection...............................................................21
•Section 3-2-1:Venting Layout.................................................10-11 S@Ct1011 6:Finishing..............................................................................22
•Roof mounted Terminations •Finishing around the fireplace......................................................22
Standard Top Vent(no elbows or offsets)....................................10 •Mantels and Surrounds................................................................22
Top Vent(two elbows one offset)................................................10 SeCtl011 7: Installing and Removing the Door.......................................23
Top Vent(multi-elbows and offsets)............................................10 SeCtloll 8: Installing the Accessories....................................................24
Standard Roof Vent(one elbows no offsets)..............................11 •Installing the Firestones................................................................24
Section 3-3: Installing a Wall mounted Termination......................12-17 SeCtloll 9:Operation......................................................................25-26
•Standard PTO Installation........................................................12 �Start-up Sequence with SIT Nova 820 Continuous Pilot..............25
•Pre-installed MSR Frame.........................................................12 •Start-up Sequence SIT Proflame Gas valve.................................26
•Pre-installed BSR Frame..........................................................12 Maintenance ........................................................................27-29
�Installing MOSR Frame............................................................12 �General ...............................................................................27
•Installing VSS Termination Shield.............................................12 •Cleaning ...............................................................................27
•Installing PTKOG Heat Guard..................................................12 •SIT Nova 820 Hi-Lo BurnerAdjustment........................................27
•Section 3-3-1:Venting Layout.................................................13-16 •SIT Proflame Pilot BurnerAdjustment..........................................27
•Top Vent,Wall mounted Graph.................................................13 •Troubleshooting...........................................................................28
�Top Vent,Wall mounted termination(one elbow).....................13 SIT-Nova 820 Gas Control Valve.............................................28
•Top Vent,Wall mounted termination(multi elbow)...................13 SIT Proflame Gas Control Valve...............................................28
Top Vent,Wall mounted termination(retracted)......................14 •Replacement Parts List.................................................................29
•Top Vent,Wall mounted termination(45°corner)....................15 Appendix
•Top Vent,Wall mounted termination(-45°corner)..................15 A.Termination Locations...............................................................30
•Rear Vent,Wall mounted Termination Graph...........................16 B.Warranty ...............................................................................31
•Standard Rear Vent,(no elbows or offsets)..............................16 C.State of Massachusetts............................................................32
•Rear Vent,Wall mounted termination(two elbows)..................16
Page 2 www.montigo.com XG0185-100511.1
mOnTlvO..� L52DF*Indoor Gas Fireplace
Safety Alert Key
� � , . � , .
Indicates a hazardous situation which,if not Indicates a hazardous situation which,if not
avoided, WILL result in death or serious avoided, COULD result in death or serious
injury or property damage. injury or property damage.
Q � � �
Indicates a hazardous situation which,if not Addresses practices that are important,but
avoided,WILL result in minor or moderate not related to personal injury
injury.
Introduction
INTRODUCTION
Congratulations on your purchase of a Montigo Fireplace.
With over 30 years of experience,Montigo is committed to providing you � R o 0
with a gas fireplace that is not only a beautiful addition to your space,but � = m 3 0 '� ��
that is also designed and manufactured to the highest safety,reliability R m �Y ;, N o �
and engineering standards. � o � � o o � °; ". o
� �
We strongly encourage you to read and carefully follow the instructions W � � � � ° y d > m R � W
laid out in this Installation,Operation and Maintenance Manual and retain o ; �a ; � � o o � � � � �
itforyourfuturereference. Payspecialattentiontoallcautions,warnings, � z � � m ~ '' " 3 � � �, �,
and notices throughout this manual intended to ensure your safety. L52DFN X 40,000 X X
This manual covers installation,operation and maintenance. Lighting, L52DFN-F X 40,000 X X
operation and care of this fireplace can be easily performed by the
homeowner. All installation and service work should be performed by L52DFL X 40,000 X X
a qualified or licensed installer,plumber or gas fitter as certified by the L52DFL-F X 40,000 X X
state, province,region or governing body where the fireplace is being
installed.
This installation, operation and maintenance manual is applicable to
the models described in the table. Refer to your rating plate to verify
included options. Throughout this instruction guide, instructions are Warranty and Installation Information: (See Appendix B)
applicable to all models designated as L52DF*unless otherwise noted.
The Montigo warranty will be voided by, and Montigo disclaims any
� responsibility for,the following actions:
Q � . ► Modification of the fireplace andlor components including
Direct-Vent assembly or glass doors.
► Use of any component part not manufactured or approved
Hot glass will cause by Montigo in combination with this Montigo fireplace system.
�� : burns. Do not touch ► Installation other than as instructed in this manual.
glass until unit is cooled.
Never allow children to Consult your local Gas Inspection Branch on installation requirements
touch glass. for factory-built gas fireplaces. Installation&repairs should be done by
a qualified contractor.
XG0185-100511.1 www.montigo.com Page 3
L52DF*Indoor Gas Fireplace mOnTIC�Ow
'` I nstal lation
,
IMPORTANT MESSAGE:SAVE THESE INSTRUCTIONS Installation Checklist
The L52DF*Direct Vent fireplace must be installed in accordance with ■ Determine the desired install location of your fireplace.
these Instructions. Carefully read all the Instructions in this manual ■ See Section 1,Dimensions on Page 5,and referto the Framing
first. Consult the Local Gas Branch to determine the need for a permit Section 2 for details.
prior to starting the installation. It is the responsibility of the installer to . Select the location of your termination and resulting vent run.
ensure this fireplace is installed in compliance with the manufacturers � Yourselectedterminationlocationmustbethehighestpoint
instructions and all applicable codes.
in the Direct Vent installation.
■ Should it be impossible to meet the venting requirements laid
BEFORE YOU START: out in Section 3:Venting,please contact Montigo regarding the
use of a Montigo Power Vent.
■ Lay out the Vent run;calculating the required elbows and straight
runs of 5"/8"flex or rigid pipe.
• ■ Layout Electrical Requirements Refer to Section 4:Wiring,for
Details.
Installation and repairs should be done by an authorized gas freplace service technician. ■ Refer to Section 5: Installing the Gas Line, for details on the
The appliance should be inspected before use and at least annually by a professional.More
frequesnt cleaning may be required tlue to exessive lint from carpeting,betltling material, gas connection and access.
etc.It is imperative that control compartments,burners and circulating air passageways of ■ Refer to local codes and guidelines for installation requirements.
thefreplacearekeptclean. ■ Installation and repairs should be done by a qualified
contractor and must conform to:
•Installations in Canada must conform to the local codes or in the
absence of local codes to the current version of Natural Gas and Propane
Installation Code, CSA B149. Electrical Installations must conform to
Qj � � the local codes or,in the absence of local codes,to the current version
of Canatlian Electrical Code,CSA C22.1.1
Due to high operating temperatures,this appliance should be located out of traffic&
away from furniture and draperies.
Children and adults should be alerted to the hazards of the high surface temperature,
which coultl cause burns or clothing ignition. • Installations in the USA must conform to the local codes or in
Young children should be carefully supervised when they are in the same room as the the absence of local codes to the current version of National Fuel Gas
appliance.
Clothing or other flammable materials should not be placetl on or near the appliance. COd2,ANSI Z223.1/NFPA 54. Electrical Installations must conform to
the local codes or,in the absence of local codes,to the current version
of the National Electrical Code,ANSI/NFPA 70. See Appendix C for
installation within the State of Massachusetts
0 � ' ' Q � •
When this appliance is installed directly on any combustible material otherthan wood Young chiltlren should be carefully supervised when they are
flooring,it must be installed on a metal or wood panel extentling the full width antl in the same room as the applicance.Toddlers,young children
depth of the appliance or a fire will occur causing serious injury, property damage or and others may be susceptible to accidental contact burns. A
even death. physical barrier is recommended if there are at risk intlividuals
in the house. To restrict access to a fireplace or stove,install
an adjustable safety gate to keep toddles,young children and
other at risk indivitluals out of the room and away from hot
surfaces.
Page 4 www.montigo.com XG0185-100511.1
mOnTlvO..� L52DF*Indoor Gas Fireplace
Installation �'
�\;
Section 1: Installation Overview and Product Dimensions
PleasereviewthelnstallationChecklistonPage4forgeneralinformation Safety, as well as efficiency of operation, should be considered when
on preparing for a successful installation of your fireplace. selecting the fireplace location. Try to select a location that does not
The L52DF*fireplace may be installed in any location that maintains interfere with room traffic, has adequate ventilation and offers an
properclearancestoairconditioningducts,electricalwiringandplumbing. accessible path for DirectVent installation.
The fireplace dimensions are shown below:
63�4� �2� 3/4'�
$��
5"
33'/s° 21 %" 34'/z"
Faceplate 47" Firebox �
5 Y4' 28„
�52"�
Front View
Side View
� 47 Yz �
+ �
21 '/<"
1� I � —I
�
L 52�� J
Top View
Figure 1. Unit Dimensions shown with nailing flange (Tolerance ± '/8').
XG0185-100511.1 www.montigo.com Page 5
L52DF*Indoor Gas Fireplace mOnTIC�Ow
'` I nstal lation
,
Section 2: Framing
Frame in the enclosure for the unit with framing materials.The frametl e�bow
opening for the assembled fireplace is 52"wide, x 39'/2' high x 25'/8' Header
deep,see Figure 2. sneit 7
�' '�
NOTE:When constructing the framed opening,please ensure there is �
access to install the gas line when the unit is installed.See Figure 21. ��
24"
_\52„��
40"
39 1/2°
3"Min f
Top Vent
'When sheetrock is
not used behind the Figure 4a.Framing for shelves over the fireplace, Top I/ent
fireplace,framing (Combustible materials).
depth may be reduced
by 5/8". Ceiling
39 1/2" -_
� TOp i Non-Combustible
Vent
\ � Materials Only
�� *�� �„ � ��Alcove
$ ' - � area over
Figure 2.Framing dimensions. ; Mi�; Fireplace
0"dearance � �"�
to corners only ; '
� Header
84" � I
MIN
� �I
� 3„
� ``� €�„€� — � �
�� �€�� _ _�� i
� ' i
'' i �
68 1/4" � i �
52" � � �
�96 1/2" _ , �
� � Floor
Figure 5.Non Combustible Framing for Top l/ent or Rear l/ent with
AlcoveAbove Fireplace.
Figure 3.Minimum Cornerframing dimensions
Framing/Header,
supplied shield
1"Min
shel�
1"Min —
� � ��
_ _�_
10" i
�
€3�f -
�E311�3
€3€'
39 1/2"
Rear Vent
Figure 4.Framing for shelves over the fireplace, Rear l/ent
(Combusfible materials).
Page 6 www.montigo.com XG0185-100511.1
mOnTlvO..� L52DF*Indoor Gas Fireplace
Installation �'
�\;
Clearances Installing The Standoffs
1" clearance is maintained on sides and bottom of vent runs and 2" To avoid elevated mantel temperatures, all L52DF* gas
above horizontal vent runs to any combustible material. fireplaces are required to have the supplied standoffs installed.
The fireplace is supplied with two standoffs. Bend and install these
� standoffs on top of the fireplace ensuring that the height of the standoff
-r
� maintains a 6"clearance.
d =
> d
� > � a � ��
� Q
J �
w � � � 6„
�------ � I
L y
0 Q Q R N O �
;C O cp
� H 1—� � fn l.L �
L52DF* 10" 24" 3" 2" 0" 6"
I
Figure 6. Installing the standoff's.
j-NOTE:Clearance from top of fireplace to a combustible ceiling within
the fireplace enclosure.
Installing the Nailing Flange Extension
When installing a shelf over the top of the fireplaces, the following Once the fireplace is placed into the rough framed opening,the supplied
guidelines must be adhered to: Nailing Flange Extension(Part No.L52087)must be fasten securely into
Rear Vent applications, the minimum clearance is 3"from the rear of place,with nails or wood screws.as shown in Figure 7.
the fireplace to a wall,or any combustible materials,and 10"clearance
from the top of the fireplace to the underside of any combustible shelf
materials. � � �
. .
Top Vent applications,the minimum clearance is 3"from the rear of the 6„
fireplace to a wall,orany combustible materials,and 24"to the underside
of any combustible shelf materials.
Figure 7. Insfalling the Nailing Flange Extension.
Note: The nailing flange extension can be substituted with a piece of
NON-Combustible material ofthe same size and thermal characteristics,
ie: cement board or equivalent. This is recommended in applications
where the facing materials will not adhere to the metal nailing flange.
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L52DF*Indoor Gas Fireplace mOnTIC�Ow
'` I nstal lation
,
Framing the Heat Shield Step 3.Nail or screw the top shield in place flush with framing,as shown
Included with the L52DF*Gas fireplace,is a framing heat shield Kit.This in figure 8b.
Kit is fabricated from galvanized steel and arrives with three(3)pieces,
as shown below.The shields protect all adjacent combustible materials,
mantels and mouldings from excessive heat radiated by the fireplace.
NOTE: The shields must be installed as shown in Figures 8-8b.
Step 1.Fasten the two Side shield's(L52FS01 x2)first,and ensure they �
are fastened in place as shown.These are installed with the Wide flanges .
facing the center of the fireplace opening,and the shallow flange towartl
inside of room.These are also fastened with nails or screws,flush with � .
framing as shown in Figure 8 antl Inset.
Both Sitle framing ,
shields typical � ��
v � Figure 8b. Combustible Framing Heat Shield, completed.
� ��_ �flush with
� framing
_, �"� � fireplace
fasteners,
` INSET 3-per.side
� • Section
`,,
�
y
,,-� r,,
✓
r ,
Figure 8.Combusfible Framing Side Heaf Shield L52FS01 x2,(two 2-pcs).
Step 2. Next,fasten the Top shield(L52FS02x1),with the Wide flange
face up,and the shallow flange toward inside of room,Figure Sa.
framing
_ �fasteners, '�
3-pcs. �, �
���—tiz
j-�� � .t
flush with �Top shield
. � framing
' • fireplace
�
INSET
• Section
.
Figure 8a.Combusfible Framing Top Heaf Shield L52FS02x1,(one 1-pc).
Page 8 www.montigo.com XG0185-100511.1
mOnTlvO..� L52DF*Indoor Gas Fireplace
Installation �'
���
Section 3: Venting
Montigo supplies a variety of direct venting and termination options. 3. Install the(removed)Rear flue cover and gasket material,to the
The direct vent termination location MUST be selected such that Top vent outlet. Fasten the cover with included hardware, as
it is the highest point in the venting assembly. It should also be illustrated Figure 9a.
selected such that it provides the shortest vent run possible. Should 4. Install the (5" and 8") collars to the rear vent outlet using the
it be impossible to ensure that the termination is the highest point or included hartlware,as illustrated Figure 9a.
should it be impossible to meet the venting guidelines laid out below
please contact your Montigo dealer to discuss power venting options. �'\
; \/; Flue Cover Plate
NOTES FOR PLANNING VENTING: ; a. : Flue Gasket
� i ;
■ Venting can originate from the unit through the top or °
through the rear. s"Outer Flue Collar
■ Venting can terminate through the roof or through an 5"InnerFlueCollar��j �°f. �
exterior wall. � :� I�+��
.� �
■ Refer to Appendix A-Termination Locations to ensure the .
planned termination location is acceptable. '� :py�
�
■ Once the termination location has been established, refer � �'
to the appropriate section for installation details.
■ All fireplaces shipped from the factory are Top venf. Figure 9a.Flue cover and collar installation, Rear l/ented fireplace.
Section 3-1: CONVERTING TO REAR VENT
Use the following instructions to convert an L52DF*for Rear Vent use:
1.Remove the Rear flue cover and gasket(5"and 8")on the flue
outlet,as shown in Figure 9.
2.Next, Remove the Top flue collar's(5"and 8")on the flue outlet,
as shown in Figure 9.
�--- 5"Inner Flue Collar
�
�"�.--- 8"Outer Flue Collar
.. .a5 °e?..'. � .
Flue Gasket �.c
.�
Flue Cover Plate
• `
.
_<< �
:�
Figure 9. Flue cover and collar removal, Top 1/ented fireplace.
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L52DF*Indoor Gas Fireplace mOnTIC�Ow
'` I nstal lation
,
Section 3-2: INSTALLING A ROOF MOUNTED DIRECT VENT PVTK1
TERMINATION(PVTK-1) Termination�'
This section applies to installations where the direct vent termi- storm coiiar 2'min.
nation will be roof mounted. Roofflasning�
Support ring
Section 3-2-1: VENTING LAYOUT
Selection of components and details of venting lay out should 3z'max. Support plate
adhere to the following guidelines: obstac�
■ The maximum termination point is 32'above the fireplace.
(NOTE: if the maximum termination height is used, the flame Firestop
pattern may be affected).
■ The Vertical termination must be a minimum 2'higher than
where the termination exits the roofing materials,(asphalt
shingles,cedar shakes,etc).This distance should be measured —
from the high side of the roof slope where the flue flashing
intersects the roofing materials.(see Figures 10-10c).
■ For a detailed diagram of allowed termination locations, see
Appendix A. Figure 10a. Top vent, Roof mounfed with 1 offset(1 offset=two 90°
■ Termination location must be a minimum 6'from a mechanical bends).
air inlet.
■ Termination location must be a minimum 18"from a parapet wall.
■ A maximum of two offsets (each offset is made up of 2-90° PVTK1
bends)may be made. Term�nat�on �
■ Firestops must be installed as required by National&local codes. scorm coiiar 2'min.
Roofflashing
■ Ensure all runs are supported with a minimum of 3 supports
per 10�Of V2ntlflg. Support straps or
■ Install all roof flashing and storm collars as shown. support p�ate &rinq
Firestop
Roof mounted Terminations
The following details are some possible configurations for Roof mounted
terminations.See below.
32'max
PvTKi Support plate
Termination &ring
Stormcollar 2'min.
Roof flashing
Firestop
Support ring
Obstacle
32'max. Support plate
Firestop
PEXT Firestop
PEXT-10
Adaptor
Flue _ __s�,
Collar
.�d�'.
Figure 10.Top vent,Roofmounted termination with no offsetin ventrun. Figure 10b.Top vent,Roof mounted with 2 offsets(1 offset=fwo 90°
bends).
Page 10 www.montigo.com XG0185-100511.1
mOnTlvO..� L52DF*Indoor Gas Fireplace
Installation �'
�\;
PVTK1
Termination
Storm collar }2'tnin.
Roofflashing
MEXT Sections
Firestop
� � � � ' Support plate
32'max
� � � � Support ring
Firestop
a
--� -------------------- -
� ��",f'90°Elbow
' Max.�
Figure 10c.Rear vent,Roof mounfed venting(1=90° bend).
XG0185-100511.1 www.montigo.com Page 11
L52DF*Indoor Gas Fireplace mOnTIC�Ow
'` I nstal lation
,
Section 3-3: INSTALLING A WALL MOUNTED
DIRECT VENT TERMINATION Installation of termination from inside structure
Thissectionappliestoinstallationswherethedirectventtermination A Termination with a MOSR Frame is installed from the inside of the
will be wall mounted. structure.These are commonly used in high-rise construction.
�Z„ Framing,
MOSR Frame� � concrete or
Installation of Termination with built in frame _ � other
ATerminationwithaBuilt-InFrameisinstalledduringframingofastructure. --Q - �materials
1. Frame the termination opening to 11"x 11". o -- -_ - _
2. Install exterior sheathing to the structure framing. � 12°
3. Fasten the termination to the sheathing using a minimum of 4 screws. - -____
PTO-4(5"/8") - -- -__ - -- -
Termination� / - Exterior
Framing� ii'� / —
� � Fastening Hardware,% Sheathing,
Fastening Hardware, i concrete or
Exterior � minimum 4-screws
Sheathing -- _ -,_� minimum 4-screws other materials
PTO-4F(5��/a��) Figure 11c. Installing a PTO termination wifh MOSR frame.
,,,, � � Termination 1. Frame the MOSR opening to 12"x 12".
-- -- 2. Fasten the MOSR frame to the interior side of the studs,concrete,
or finished wall construction using a minimum of 4 screws.
Figure 11 Installing a PT04-F termination. 3. Insert the termination into the MOSR frame as shown here, (from
the inside)and attach to the MOSR by installing a min.quantity of
Installation of termination frame at time of framing 4 bolts into the threaded nuts on the MOSR Frame.
Terminations with a MSR frame allow the installation of the frame prior Installation of a termination shield for Vinyl Siding
to installation of the termination. The VSS Termination shield is installed when the exterior of a structure
1. Frame the termination opening to 12"x 12". is clad with Vinyl siding. It is placed directly above, and on-center with
2. Secure the MSR Frame to the exterior sheathing of the structure. the termination.
3. Fasten the termination to the MSR Frame using a minimum of 4 screws.
��VSS Vinyl shield
Framing ��Z'� MSR Frame _ PTO-4(5"/8")
� � . . � Termination
i
Exterior �Fastening Hardware, - ' �
Sheathing � - --�__� � minimum 4-screws � ��
. �� �� .
�. �� �
f� Exterior Vinyl
iz� ° ----------PTO-4(5"/8") . siding
Termination = _
` � � Figure 11d. Insfalling the VSS Vinyl Shield.
Figure 11a. Installing a PTO termination with the MSR frame. Installing HeatGuardsoverTerminations is recommended in installations
where the termination is located wifhin 7'feet above grade, or above
Installation of termination frame at time of framing in Masonry a pedestrian walkway, and may be Required by code in Public areas.
Terminations with a BSR frame allow the installation of the frame in — — r�
masonry prior to the installation of the termination —��
:_
1. Frame the BSR opening to 12"x 12". � ��
��.,_�
2. Secure the BSR Frame to the exterior sheathing of the structure. , .x�. I `
3. Fasten the termination to the BSR Frame using a minimum of 4 screws. �� � � ':'
V � -
Framing�� i�" BSR Frame 1 �; ,
� � Fastening Hardware, \ PTKOG (5"/8")
Exterior minimum 4-screws
sneatning _ Figure 12. Installing a PTO termination heat guard.
- __ �PTO-4(5"�s") 1. Ensure that the two long mounting brackets are facing the bottom
12 � Termination ofthetermination.(Seeinset).Thiswillprovidemoreheatprotection
� __� at the top of the termination,where temperatures are highest.
" 2. Attach to the faceplate of the termination using four sheet metal
Figure 11 b. Insfalling a PTO termination wifh fhe BSR frame. screws.
Page 12 www.montigo.com XG0185-100511.1
mOnTlvO..� L52DF*Indoor Gas Fireplace
Installation �'
�\;
Section 3-3-1: VENTING LAYOUT:Wall mounted termination. �32
� 120 Acceptable vent run A
Selectionofcomponentsanddetailsofventinglayoutshouldadhere � withinnon-shadedarea.
to the following guidelines: �ios
■ Vent terminations must not be recessed in walls or siding. '� 96 C
■ For Heat Shield requirements see Section 3-3-3. � g4
■ Once the proposed venting layout has been determined refer to •� �z g
Figure 13 or 15 to ensure the layout is acceptable. j 60
4� Unacceptable vent run
Notes Wall Mounted Terminations:TOP VENT 36 40" within shaded area.
■ All measurements for vertical or horizontal runs are measured 24 If your installation does not fall
36° within the venting graph parameters
from center of the vent pipe.
12 contact a local Montigo Dealer for
■ Venting runs must fall within the limits set by the venting graph, o Power Ventin o tions.
see Figure 13. H�ho iz z4 36 4s 60 �z s4 96 ios �zo �3z i44 �s6 �6g iso
Horizontal Run(in.)
Wall mounted Terminations Figure 13. L52DF* Top Vent Venting Graph for wall mounted
The following details are some possible configurations for Wall mounted terminations.
terminations.
;f36"Max�l
The Venting Graph: L52DF* ^ ^ �
Measure the vertical height from the fireplace hearth to the centre of the I I I I ; Heat
termination and the horizontal run from the fireplace flue collarto the wall Flex or Rigid,\ ; �Shield
flangeofthetermination.PlotontheVentingGraphFigure13withan'X'. section ; __
If the 'X' falls on or above the top boundary of the shaded area, the \'� --
installation is acceptable. ermination
Example A: (Acceptable Installation)
If the vertical dimension from the hearth is 108"and the horizontal 4o°Min.
run to the wall flange of the vent termination is 174",this would be I
an acceptable installation. .�.I Exterior
Example B: (Acceptable Installation) Hearth—� - _ _ - wall
If the vertical dimension from the hearth is 60"and the horizontal
run to the wall flange of the vent termination is 72",this would be Figure 13a. Top l/ented, wall mounted installafion with one 90°bend.
an acceptable installation. The ventrun mustcomplywith Uenting Graph forTop venf,wall mounted
Example C: (Unacceptable Installation) ferminations, Figure 13.
If the vertical dimension from the floor of the fireplace is 60"and
the horizontal run to the wall flange of the vent termination is 144", 15'foot Max.
this would not be an acceptable installation. Heat
/Shield
f
Q � ■
Termination
Solid Section
An inspection of the explosion relief flappers antl tloor MUST be made prior to
lighting the fireplace.A faulty seal on the door gasket antl/or explosion ports will
result in products of combustion leaking into the living space and may result in Flex Section
carbon monoxide poisoning.
—�----°--� � Exterior
li Wall
-�r �Hearth
Figure 13b. Top 1/ented, wall mounfed Multi-elbow installation. See
Uenting Graph for Top venf, wall mounted terminations, Figure 12.
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L52DF*Indoor Gas Fireplace mOnTIC�Ow
'` I nstal lation
,
126"max
30"max
n
90°elbow
Solid Sections �
II II Termination
Flex Section
� Exterior
Wa11
i
- -- �Heart
Figure13c. Topl/ented,wallmountedRetractedMulti-elbowinstallation.
See Venting Graph for Top vent, wall mounted terminations,Figure 13
Page 14 www.montigo.com XG0185-100511.1
mOnTlvO..� L52DF*Indoor Gas Fireplace
Installation �'
�\;
45°Corner Installation. 45°or less Corner Installation.
Attach an PEL-90(90°elbow)directly onto the flue collar,and attach Use an PTO-3 termination and an PFL-1 or PFL-2/PFL-2(12"or 24"
it to the PEL-45(45°elbow).Cut the PXT-18 to suit and insert it into compressed length)and a frame,if appropriate.Flex may be turned
the PEL-45. Slide the fireplace into position,and then connect it to to obtain desired degree of angle required but must not exceed 45°.
the exterior termination.
Termination - Termination
RHS 101
� Heat Sheild
RHS 101
PXT-18 Heat Sheild
PEL-45 Elbow —Flex
Section
PEL-90 Elbow
Flue Collar
_ ' `� .-
o� ���� _
� ,..� Flue Collar �
_ � _ ��` -
.�� ; �
--�`" ' A "--
-ti.--- �
� i- �
-��'�-_° ..
~� �; =.��` �
Figure 14. Cornerinstallation. Figure 14a.Flex installation.
Q � .
Corner installation is available for L52DF'Top Vent Units Only.
Ensure minimum vertical venting height of 40"is maintained in corner installations.
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L52DF*Indoor Gas Fireplace mOnTIC�Ow
'` I nstal lation
,
Notes Wall Mounted Terminations:REAR VENT �fzs°MaXil
■ Alldimensionlengthsforverticalorhorizontalrunsaremeasured
from center of the vent pipe. Fiex or R�g�d _ _
■ Venting runs mustfall within the limits set by the venting graphs, section��,
see Figure 15. �9"
■ Fireplace must be converted to Rear Vent configuration prior to 6" + M�n.
running vent,see Figure 9 and 9a. =� u ---- --
� ' S5"Min.
The Venting Graph 12-. ;�
Measure the vertical height from the fireplace hearth to the centre of the Max.
termination and the horizontal run from the fireplace flue collarto the wall � 33°
flange of the termination.Plot on the Venting Graph Figure 15with an'X'.
�
If the 'X' falls on or above the top boundary of the shaded area, the
installation is acceptable.
Example A: (Acceptable Installation) Figure 15a.Rear Vented, wall mounted Multi-elbow termination
If the vertical dimension from the hearth is 102"and the horizontal �nstallation. Installation for L52DF*must have a minimum vertical rise
run to the wall flange of the vent termination is 108",this would be of 52".The vent run must comply with the 1/enting Graph for Rear vent,
an acceptable installation. wall mounted terminations, Figure 15.
Example B:(Unacceptable Installation)
If the vertical dimension from the hearth is 42"and the horizontal
run to the wall flange of the vent termination is 108",this would
NOT be an acceptable installation.
Example C:(Unacceptable Installation)
If the vertical dimension from the floor of the fireplace is 60"and
the horizontal run to the wall flange of the vent termination is 168",
this would NOT be an acceptable installation.
108 Acceptable vent run A
^ 96 —� I' � C
within non-shaded area. I
� �4 I I
B'
,� 72
bJ)
x 60
48 I S5" Unacceptable vent run
� 40"
� within shaded area.
� 3� If your installation does not fall
24 within the venting graph parameters,
�Z please contact a local Montigo
dealer for Power Venting options.
0
H�ea�rth 0 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180
Horizontal Run(in.)
Figure 15.Rear Vent 1/enting Graph for wall mounted ferminations,
Q � .
An inspection of the explosion relief flappers and door MUST be made prior to
lighting the fireplace.A faulty seal on the door gasket and/or explosion ports will
result in products of combustion leaking into the living space and may result in
carbon monoxide poisoning.
Page 16 www.montigo.com XG0185-100511.1
mOnTlvO..� L52DF*Indoor Gas Fireplace
Installation �'
�\;
Section 3-3-2: VENTING COMPONENTS
The following components and associated Montigo part numbers for Connection and installation of the vent components should
installation of a roof or wall mounted termination. Use only Montigo adhere to the following guidelines:
Vent Components. Use of non-Montigo parts will VOID the warranty ■ Use any combination of rigid and flex pipe as required and in
and may impede operation of the fireplace. any orientation(Male connectors can face in any direction).
■ Flex sections may be stretched up to 50%of their total length
A-Termination PTO-4 (3"Length) (e.g.a 24"section maybe stretched to 36").
PTO-4F (3"Length) ■ Connect all vent sections usin a minimum of three sheet metal
PVTK-1 g
screws on the outer pipe flue.
B-Frame Kits MSR (Stucco Frame) ■ Ensure the pipe ends male to female slide in a minimum of 1
MOSR (Stucco Frame)
BSR-4 (4"Brick Frame) 1/2"of overlap.
BSR•6 (6"Brick Frame) ■ Ensure all runs are supported with a minimum of 3 supports
C-Flex Sections PFL-1 (12"flf Section) per 10'of venting.
PFL-18 (18"flf Section) ■ When hanging/ supporting venting, ensure that 1" clearance
PFL-2 (24"flf Section) is maintained on sides and bottom of vent runs and 2" above
PFL-3 (36"flf Section) horizontal vent runs to any combustible material.
PFL-4 (48"flfSection) ■ Rigidpipemaybecutlessthanhalfwayfromthefemaleendonly.
PFL-6 (72"flf Section)
■ Ensure when cutting sections of rigid pipe to maintain integrity
D-Rigid Sections PXT-5 (5"flf Section) of internal supports.
PXT-10 (10"flf Section)
PXT-20 (20"flf Section) ■ Place the springs,supplied with the pipe kit,between the outer
PEXT-1 (12"flm Section) and inner pipes to keep the pipes separate and avoid any
PEXT-2 (24"flm Section) possible hot spots.
PEXT-3 (36"flm Section) ■ Montigo recommends the use of a flex section for the final pipe
PEXT-4 (48"flm Section) connected directly to the fireplace offering greater flexibility of
PEXT-6 (72"flm Section) installation and absorption of movement.
E-Elbows PEL-90MM (mlm 90°Elbow) ■ Firestops must be installed as required by National&local codes.
PEL-90FF (fIf90°Elbow) ■ Montigorecommendsthatallexteriorcornersandjointsbesealed
PEL-9oFM (flm 90°Elbow) with exterior caulking. However, we encourage you to consult
PEL-45FM (flm 45°Elbow) your Building Envelope Engineer or Waterproofing Consultant
F-Support Ring&Plate PSPXT-8 for further recommendations.
G-Firestop FS-8
H-Roof Flashing PRF-7 (1112-7112 pt.)
PRF-12 (7112-12112 pt.)
I-Heat Shield RHS101
J-Heat Guard PTKOG � � � � �
Please refer to your building evelope engineer or waterproofing consultant for
a review of ALL penetrations through exterior walls or the roof.
XG0185-100511.1 www.montigo.com Page 17
L52DF*Indoor Gas Fireplace mOnTIC�Ow
'` I nstal lation
,
Section 3-3-3: Heat Shields
Installing a Wall Mounted RHSB Heat shield Installing a Wall Mounted RHS101 Heat shield.
The RHS8 Heat shield CANNOT be used WITHIN 36" horizontal or The RHS101 Heat shield MUST be used where the RHS8 Termination
60"vertically of the fireplace,(see figure 15a).For applications within (Figure 16 and 16a)CANNOT be used. Use the RHS101 where any
these dimensions the RHS101 Heat Shield MUST be used. of the dimensions are within the parameters shown, Figure 17a.
To install the RHS8, frame an opening in combustible construction, To install the RHS101,Slide the Inner Section over the vent pipe that
Figure 15 below. Slide the Heat shield in place over the vent pipe will connect to the fireplace.Then fasten the vent pipe to the back of the
which attaches to the fireplace. After the fireplace and vent pipe has fireplace with a minimum of three sheet metal screws.From the outside
been installed,clearances shoultl match the dimensions in Figure 15. slide the RHS101 outer section on see Figure 17.To complete the
installation fasten the Heat Shield Outer Section&Termination frame
to the structure Figure 17a.
1"Min.Both sides Typical
\ RHS101 Heat Shield �Drywall 1 sheetrock
T'Min. Outer Section RHS101 Heat Shield,inner Sectio
\�� Termination � Vent pipe,from fireplace
RHS8 Heat Shield 1 �
�
� �
�� Combustible Framing e
1"Min.
�Combustible
framing
Figure 16.RHS8 Installation, (Insfall by sliding over vent pipe where it
passes through the combustible construcfion). Figure 17. RHS101 Installation. (Install by sliding Outer Section over
vent pipe where it passes through the combustible construction.
�36"Min� RHS101 Heat Shield �Drywall/sheetrock
RHS8 Heat Outer Section
i � Shield RHS101 Heat Shield,inner Section
; ; i Termination �Vent pipe,from fireplace
-�- -
----- + --
� / II
° I�
� t
60"Min.
Figure 17a.Heat Shield.After sliding fhe oufer section in place.
Figure 16a.RHS8 Installafion. (Minimum requirements).
318"Min.Both sides Typical
�
3l8"Min.�
-- -Inner Shieltl 9 318°P
� Outer Shield 10 1l4"�
�i
3/8"Min � \
� Combustible Framing
Figure 17b.RHS101 Installafion.
Page 18 www.montigo.com XG0185-100511.1
mOnTlvO..� L52DF*Indoor Gas Fireplace
Installation �'
�\;
Section 4: Wiring
Models
L52DFN-F
ON/OFF L52DFL-F
(CPI/IPI MODE � � Oran e Green
Not Used) g
ON/OFF IPI/CPI
Battery � � �o
Holder � � 0
4x1.5V '�� � �
AA Type � � �
Red � e o
� �o � � �
Black ��
880 Valve
BATTERY VALVE
o ° � ° o
0
���o,�
.�.A�
120 Vac INPUT Chassis F� �„"po° o�n
connection � ��
0 �� ��,.
� o a ' � ol o
GROUND �
— J
7 Vdc STABILIZED DFC
SUPPLY OUTPUT DC SUPPLY
Figure 18. Wiring Diagram for the SIT Proflame Electronic Ignition
Models
L52DFN
Power L52DFL
'Hi-Lo'Adjustment Knob Pilot Adjustment Screw Generator
� �� � �'� ��tor,l��
Wall Switch
�_
� �
a -�
O s� �" ° I
�� �o
� �
o�,� � � ��,�_ � —
E A C' I��i ¢
Manifold Pressure
Test Connection
� Inlet Pressure
' Gas Control Knob(Shown in"Pilot"position)
Figure 19. Wiring Diagram for SIT Nova 820 gas and pilot.
XG0185-100511.1 www.montigo.com Page 19
L52DF*Indoor Gas Fireplace mOnTIC�Ow
'` I nstal lation
,
Installing the remote OnlOff Wall Switch
The L52DF*gas valve may be connected to a wall switch. Do NOT
connect any external power to the remote switch.The valve will
generate its own power on a millivolt circuit or will draw its power from
an AC Connection inside the fireplace,depending on the model of the
unit. Use only low voltage wire,and DO NOT connect any external
power to the remote switch.
Refer to Figure 18 or 19 for wiring requirements.
NOTE:The switch location must not exceed 30'from the fireplace.
Wiring for the optional Fan Kit
All L52DF*fireplacesmaybeequippedwithoptionalfankitsforcirculating
heat into the living space.
Installations in Canada which employ the fans must be electrically
grounded in accordance with CSA C22.1 Canadian Electrical Code
Part 1 and/or Local Codes.
Installations in the USA which employ the fans must be grounded in
accordance with local codes or, in the absence of local codes,with the
National Electrical Code,ANSIINFPA 70.
For more information see the Fan Kit Installation Guide included with
the fan kit.
L2-WH
G Ll-BLK
Quick Connect
plug to inotor
��
Figure 20. Wiring diagram for optional fans.
NOTE:If any of the original wire supplied with the appliance is replaced,
it must be replaced with the same type,or its equivalent.
Page 20 www.montigo.com XG0185-100511.1
mOnTlvO..� L52DF*Indoor Gas Fireplace
Installation �'
���
Section 5: Installing the Gas Line
Section 5-1: FUEL CONVERSION �
■ Verifythatyourfireplaceiscompatiblewithyouravailable � -
gas type. (Natural Gas or Propane shown by"N"or"L" I �
in your model number I �
■ If gas type is not compatible,contact your local Montigo � �
representative to purchase a conversion kit. w o.s�5° �
■ Conversion kits must be installed by a qualified service Y_:__o
technician. 3 5�---s-��_. -
� _��
10"
Section 5-2: GAS PRESSURE '
■ Optimum appliance performance requires proper input Figure 21. Gas line access.
pressures.
■ Gas line sizing requirements will be determined in ANSI
Z223.1 National Fuel Gas Code in the USA and CAN/
CGA 6149 in Canatla.
Pressure requirements are:
Gas Pressure Natural Gas Propane
Minimum inlet pressure 5.5in.w.c. 11in.w.c.
Manifold pressure 3.5in.w.c. 10in.w.c. �
When pressure testing the fireplace,Gas line,antl input system follow the appropriate
■ The manifold outlet pressure is set from the factory to local codes or your area. DO NOT connect the fireplace to pressures in excess of
1/21b.This will damage the gas control valve.
the appropriate pressure but should be verified.
■ To check pressures, control valves have a provision to
remove a 1/8" N.PT. plug to be fitted with a hose barb.
■ Montigo requires a service shut off valve be located in
an accessible location to isolate the gas supply.
■ Only install gas shut-off valves approved for use by the
state, province, or other governing body in which the
fireplace is being installed. � �
Section 5-3: GAS CONNECTION
We recommend careful consideration be given to the effects of elevated mantel
■ S22 FIgu1'@ 21 f01'IOCatI011 Of gaS 1i112 aCCeSS. temperatures which may be in excess of product design,for example:cantlles,plastic
■ Flexible gas connectors must not exceed 3 feet in length, or pictures. This can cause melting,deformation,discoloration or premature failure of
T.V.ratlio,antl other electronic components.
unless allowable within local regulations.
■ Connectincominggaslinetothe1/2"or3/8"gasinletport.
■ Purge all air out of gas line.
■ Check appliance connection,valve and valve train under
normal operating pressurewith a commerciallyavailable
leak check solution.
DO NOT USE A FLAME OF ANY KIND TO TEST FOR LEAKS.
XG0185-100511.1 www.montigo.com Page 21
L52DF*Indoor Gas Fireplace mOnTIC�Ow
'` I nstal lation
,
Section 6: Finishing
Finishing Around the Fireplace
Combustible mantels and mouldings may be safely installed over the Mantels&Surrounds
top and on the front of the fireplace provided that they do not project NOTE: National Canadian Gas Association mantel test requirements
beyond shaded area shown in Figure 22. are for fire hazard prevention to combustible materials.
Fireplace Facing New technology, to meet consumer and government demands for the
wise use of energy, has prompted us to manufacture many models of
When sizing the finish material for your fireplace, it is important to fireplaces which are hot,fuel and energy efficient.
rememberthefollowing:THEOPENINGMUSTNOTBE06STRUCTED Please be aware;temperatures overthe mantel will rise above normal
IN ANY WAY - to do so restricts the air supply for the control
compartments and heat exchanger it also prevents access for room temperature and walls above fireplace may be hot to touch.
servicing controls. Side wall clearances are 3". Combustible surrounds may be installed
The face of the fireplace may be painted to match the room decor, With 3"clearance to the side of the fireplace as shown in Figure 23.
provided you use a heat-resistant paint. Decorative facing must not
extend past the fireplace opening at all, because it will interfere with Non-Combustible
Facing Material—
the access to retainers for removal of glass door. �ryWauisneecro�k �
Combustible Stud �
16 with shield � �
15 Combustible
14 Construction allowed 6
�3 in shaded area � .���` ��� �
�2 Combustible Facing �� ���'�
�10 Material �
� 9 Combustible Stud 1��
� g with shield s�
� � � Non-Combustible :�. ''
�
h � Facing Material ���' _
^ 5 45°
? 4 Steel Stud construction allowable
��� ��
3 within the grey-out area 3�
2 r Top of fireplace � �
1 � � ,� �
1211109 8 7 6 5 4 3 2 1 •
Horizontal Run(in.) �
Figure 23. Combustible surrounds.
Figure 22. Combustible manfels and facings.
�j � � � �
When covering the upper metal portion of the fireplace,up to 6"(as shown in
Figure 22)with a non-combustible material.Please note the decorative facing
materials may be subject to temperatures in excess of 250°F.This shoultl be
consideretl when selecting facing materials.
Q � �
We recommentl careful consideration be given to the effects of elevated mantel
temperatures which may be in excess of product design,for example:cantlles,
plastic,or pictures.This can can cause melting,deformation,discolouration or
premature failure of T.V.,ratlio,and other electronic components.
Page 22 www.montigo.com XG0185-100511.1
mOnTlvO..� L52DF*Indoor Gas Fireplace
Installation �'
�\;
Section 7: Installing & Removing the Door
Removing the door:
The L52DF* doors are removed in a few simple steps. Follow these Step 5: -
instructions below to remove the Horizontal access panel, unlatch the Ensure the tool is firmly in � _
door buckles and,remove the door. Replace in reverse order, the lower end of the slot,
(as shown),Then pull toward � �
you (Caution: hold the tool '
securely). �
Step 1: Remove the Horizontal Access Panel:
Remove the Horizontal cover R- ='�'-�
by placing fingers in both finger Figure 24d.
holes, then pushing away from —�-
you and lifting out.Place it aside Step 6: _ _
duringmaintenanceorcleaning. Pull hard if necessary to
Install in reverse order. Finger Holes '� release the spring tension. _
Installed Gas � (Caution:The latch springs � � -
Valve backwithforce,holdthetool 3 =
securely). l''
Figure 24. Removing and insfalling the Horizontal Access Panel
Step 2: Locate the Door Buckles. Figure 24e.
Step 7: � � ; � .
_ . .��
Remove the tool from the
- - latch slot.Ensure the latches �
are hanging freely,the hook
end is released from the
bottom of the door. (Repeat 4
all 4-steps for the remaining ��
latches). ��
Figure 24f.
Door Buckles Step 8: Removing the Door:
Figure 24a. Locate the door buckles. Grasp the Door on either side,usually midway and lift upward,lift
the door carefully up and away from the front of the fireplace.See
Step 3: Locate Door Buckle Tool. Figures24g.PlacetheDoorasideinasafeplacewhilemaintenance
and/or cleaning is being performed.
Hand-hold Door Latd�Slot
- ��� , 4 � '"�,
Door La[ch Hook � .� � � I
Figure 24b. Doorbuckle Tool � - �I�* �
'. . � ��_¢�r., r '
Step 4: __ ��
Firmly grasp hand-hold
end of Door buckle tool � �, ' Figure 24g. Removing and installing the glass doors.
and place the machined
end in the slot under door � Installing the Door:
frame.(as shown)
To install the door,hook the top edge of the door frame into place.Lower
- thedoorintopositionandfollowthepreviousstepsshowninreverseorder.
Figure 24c.
XG0185-100511.1 www.montigo.com Page 23
L52DF*Indoor Gas Fireplace mOnTIC�Ow
'` I nstal lation
,
Section 8: Installing the Accessories
Installing the Firestones:
L52DF*Fireplaces,has the option of installing the optional cultured rocks
or firestones.As described below,CAUTION,the firestones or cultured
rocks cannot cover the burners. Doing so produces an undesirable /
uneven flame pattern, and eventual sooting. Install as shown, Figure
25 to 25a.
' � •
DO NOT COVER THE BURNERS
with firestones or river rocks.
Note: CAUTION: Ensure the optional river rocks or designer
firestones do not cover the Burners.
I ,
Figure 25. Completed firestone installation. (Note:DO NOT
place ANY firestones on top of the burners).
�
i
�
_ �
} ¢, _r 4 - . � � ; � _ .._
; ,� �,:1`� .r ,�.��-� ,.,.�
� ������ ' ����..-��"
Figure 25a.Operatinggas fireplace with firestones surrounding
burner tray.
Optional River Rocks
The L52DF fireplace has the option of installing the cultured rocks which
mimic real stone.These may be spaced at random,or in a visual pattern
of your preference.See the Montigo web site for photographs and ideas.
www.montigo.com
Page 24 www.montigo.com XG0185-100511.1
mOnTlvO..� L52DF*Indoor Gas Fireplace
Operation �
Section 9: Start-up Sequence
Standing (Continuous) Pilot Ignition �s�rrvo�a s2o�
For Your Safety - READ BEFORE LIGHT/NG:
Q � .
If the information in these instructions is not followed exactly,a fire or explosion may
result causing property damage,personal injury or death.
A. This appliance has a pilot which must be lit by hand. When
lighting the pilot, follow these instructions exactly. ■ If you cannot reach your gas supplier,call the Fire Department.
B. BEFORE LIGHTING smell all around the appliance area for C. Use only your hand to push in or turn the gas control knob.
gas. Be sure to smell next to the floor because some gas is Never use tools. If the knob will not push in or turn by hand,
heavier than air and will settle on the floor. don't try to repair it, call a qualified service technician. Force
What To Do If You Smell Gas: or attempt to repair may result in a fire or explosion.
. Do not try to light any appliance. D. Do not use this appliance if any part has been under water.
■ Do not touch any electrical switch; do not use any phone in
your building. Immediately call a qualified service technician to inspect the
■ Immediately call your gas supplier from a neighbour's phone. appliance and to replace any part of the control system, and
Follow the gas supplier's instructions. any gas control which has been under water.
Lighting Instructions:
1. STOP! Read the safety information above on this label. 7. Push in gas control knob completely and hold.Lightwith Piezo
2. Lift out the lower Horizontal access panel. Igniter button. Continue to hold the control knob in for about
3. Push in gas control knob and turn clockwise� to"OFF." (1)minute after the pilot is lit. Release the knob and it will pop
4. Wait five (5) minutes to clear out any gas. Smell for gas, back up. Pilot should remain lit. If it goes out repeat steps 3
including near the floor. If you then smell gas, STOP! Follow through 8.
■ If knob does not pop up when released.Stop and immediately
"B" in the safety information above on this label. If you don't call your service technician or gas supplier.
smell gas, go to the next step. ■ If the pilot will not stay lit after several tries,turn the gas control
5. Locate pilot burner(See illustration at right.)and follow steps knob to"OFF"and call your service technician or gas supplier.
below. 8. Push in gas control knob and turn counter-clockwise i� to
6. Turn knob on gas control counter clockwise i� to"PILOT." "ON."
. � 0 � ,..,� 9. Replace the lower Horizontal access
�, � a panel.
° �� �� � � 10.Turn on remote switch to ignite fire.
�° ,o � � c o
�� � e �
Gas Contro]Knob
(Shown in"Pilot"postion.)
NOTE: Gas control knob cannot be turned from "PILOT"to"OFF"
unless knob is pushed in slightly. Do not force.
To Turn Off Gas To Appliance:
1. Turn off remote switch. 3. Push in gas control knob slightly and turn '�1 clockwise to
2. Lift out the lower Horizontal access panel. "Off". Do not force.
4. Replace the lower Horizontal access panel.
XG0185-100511.1 www.montigo.com Page 25
L52DF*Indoor Gas Fireplace mOnTIC�Ow
� Operation
SIT Proflame Electronic Ignition
For Your Safety - READ BEFORE LIGHT/NG:
Q � .
If the information in these instructions is not followed exactly,a fire or explosion may
result causing property damage,personal injury or death.
A. This appliance is equipped with an ignition system that lights ■ If you cannot reach your gas supplier, call the Fire
the pilot burner automatically. Do not attempt to light the pilot Department.
by hand. C. Use only your hand to push in or turn the gas control knob.
B. BEFORE LIGHTING smell all around the appliance area for Never use tools. If the knob will not push in or turn by
gas. Be sure to smell next to the floor because some gas is hand, don't try to repair it, call a qualified service technician.
heavier than air and will settle on the floor. Force or attempt to repair may result in a fire or explosion.
What To Do If You Smell Gas: D. Do not use this appliance if any part has been under water.
■ Do not try to light any appliance. Immediately call a qualified service technician to inspect
■ Do not touch any electrical switch; do not use any phone the appliance and to replace any part of the control system,
in your building. and any gas control which has been under water.
■ Immediately call your gas supplier from a neighbour's
phone. Follow the gas supplier's instructions.
Lighting Instructions:
1. STOP! Read the safety information above on this label. two trials, (one minute audible clicking, thirty seconds of
2. Remove the lower Horizontal access panel. silence, and then another one minute of audible clicking).
3. Turn Incoming gas valve to the ON" position. 7.After completion of the information in the Troubleshooting
4. Wait 5 minutes to clear out any gas. If you smell gas, section, Repeat step 5.
STOP! Follow"B" in the safety information above on this 8. If the system will not function correctly,follow the instruc-
label. If you don't smell gas, go to the next step. tions"To Turn Off Gas To Appliance"and call your service
5. Turn wall switch "ON". technician or gas supplier.
6. If the Fireplace does not light,the System will cycle through
EV2 (Main
EV1(Pilot � � burner)
� burner) —� PilotAtljustScrew
Pilot Sensor � � � ,�
�.' �
�� Lockout Reset Key � ' ,� I
�M /Gas"Out"
�Diagnostic Terminal Gas"In" t�� �
" �� i� To fireplace Main
Incoming Gas � } burner
I niter _ Line, Shut-off � �
Ground Power Valve �4� '" � I
�� � �
EV1(Pilot burner) _ ��,,,__� Command(Wall
EV2(Main burner) switch)
To Turn Off Gas To Appliance:
1. Turn off remote switch. 3. Turn the incoming gas control valve to"Off°.
2. Remove the lower Horizontal access panel. 4. Replace the lower Horizontal access panel.
Page 26 www.montigo.com XG0185-100511.1
mOnTlvO..� L52DF*Indoor Gas Fireplace
Maintenance •`i�
Lighting Instructions See pages 25 to 26. Hi-Lo Burner Adjustment: (SIT Nova 820).
The L52DF*is equipped with an adjustable burner,allowing you to raise
General or lower the flames.To adjust the flames,locate the black knob marked
Have the fireplace and installation inspected yearly. 'Hi-Lo',in the centre of the gas control valve(See Figure 26).
The inspection must include, but is not limited to, the ■ To raise the flame height,turn the black knob(located behind the
following: lower control compartment)counter-clockwise.
• A visual check of the entire vent system and termination. ■ To lower the flame height,turn clockwise.
• Anins ectionoftheex losionrelieffla ersandthetloor askets Power
p p pp g 'Hi-Lo'Adjustment Knob Pilot Adjustment Screw Generator
to ensure a proper seal.
• An inspection of the burner,vent run,and primary air openings. %� � (� �0 �� ,..o,� � � �
� Wall Switch
• An inspection of the gas valve,gas components,and pilot flame. �, �� � �
For your convenience a 118" manifold pressure tap is supplied o 9 �H ° I =
on the gas valve for a test gauge connection. '� ° �
�� I
• Inspection of all optional equipment;fans,thermostats,etc. � � �
�xp�z� «��
����E��A ` � 'F;,.
■ ForNaturalGasthisapptiancerequiresaminimuminletpressure =
� Manifold Pressure
of 5.5"W.C.and a manifold pressure of 3.5"W.C. �� rest connection
■ ForPropaneGasthisappliancerequiresaminimuminletpressure � InletPressure
of 11"W.C.and a manifold pressure of 10"W.C. / Gas Control Knob(Shown in°Piior position)
■ Always keep the fireplace area clear and free of combustible Figure 26. 'Hi-Lo'Adjustment on the SIT Nova 820 gas valve,
materials,as well as gasoline and other flammable vapors and Hi-Lo Burner Adjustment: (SIT Proflame).
liquids.
The L52DF*is equipped with an adjustable burner,allowing you to raise
■ Do not use this appliance if any part has been under water. or lower the flames.To adjust the flames,locate the black knob marked
Immediately call a qualified service technician to inspect the �Hi-Lo', in the centre of the gas control valve(See Figure 2�.
appliance and to replace any part of the control system and any � To raise the flame height,turn the black knob(located behind the
gas control which has been under water.
lower control compartment)counter-clockwise.
Cleaning ■ To lower the flame height,turn clockwise.
When the fireplace is first activated,there may be some smoke and a
visible film may be left on the glass.This is a normal condition,and is Manifold Pressure
Test Connection
the result of burning of protective coatings on new metal.
■ Glass must be cleaned periodically to remove any film(which is
a normal by-protluct of combustion)which may be visible. Film �„�� �� ;;�►^ �=P � � �"'
can easily be removed by removing the door,as shown on Page " .������. ` � - � �/
23.Handlethedoorcarefully,andcleanitwithnon-abrasiveglass ' 4+��a��^ � .� . � �� � � ���" ��
cleaners.One of the most effective products is Kel Kem. � �'`°�,�, 4+,d„��' .�; ' Hi Lo Adjustment
■ Silicone seals on inner door during initial firing will "off gas", -
leaving a visual deposit of a white substance on combustion Inlet Pressure
chamber walls.This can easily be removed from the chamber Test Connection Pilot Adjustment Screw
walls using normal household products. Figure 27. 'Hi-Lo'Adjustment on the SIT Proflame gas valve.
■ Use a vacuum cleaner or whisk broom to keep the control
compartment, burner,and firebox free from dust and lint. Pilot Burner Adjustment.
1. Locate Pilot Adjustment Screw. (See figure 26 or 27.)
2. Adjust pilot screw to provide properly sized flame as shown.
3. After installing or servicing,leak test with a soap solution with main
burneron.Coat pipe and tubingjoints,gasket etc.with soap solution.
Bubbles indicate leaks.Tighten any areas where the bubbles appear
until the bubbling stops completely. _
0 0 �
XG0185-100511.1 www.montigo.com Page 27
L52DF*Indoor Gas Fireplace mOnTIC�Ow
�'• Maintenance
Troubleshooting
SIT Nova 820: SIT Proflame System:
The following is a troubleshooting chart of possible problems: The following is a troubleshooting chart of possible problems:
PROBLEM SOLUTION PROBLEM SOLUTION
Noisy Pilot Flame Locate pilot adjustment screw on gas Pilot won't ignite or spark. - Check the on the batteries on the
control valve. Flame is decreased by remote or the receiver.
turning adjustment screw clockwise. -Check the green LED on AC adaptor
Pi�ot won't ignite Disconnect remote wires and try to -Check the green ground wire under
light pilot. If pilot now works, remote the valve
connections are fauity. Check wiring Main burner will not light. -Check the wiring on the valve as per
diagram figure 26. diagram Figure 18
Main burner will not ignite 1.Check wiring(see figure 26). Fan not working -Make sure the fan speed control is on.
2. Check wall switch for proper -10 minute delay to turn on.
connection.
If your fireplace still does not operate correctly,consult your local Montigo dealer.
All service and repairs should be performed by a qualified Technician.
All spare parts,optional fans,and optional trim finishes are available from your local Montigo dealer.
Page 28 www.montigo.com XG0185-100511.1
mOnTlvO..� L52DF*Indoor Gas Fireplace
Replacement Parts •`i�
Continuous Pilot SIT-IPI
N.G.-Gas Valve RGC1006 N.G.-Gas Valve RGC3044
L.P.-Gas Valve RGC1005 L.P.-Gas Valve RGC3045
N.G.-Pilot Assembly RPA020 N.G.-Gas Valve Stepper Motor RGC3033
L.P.-Pilot Assembly RPA021 L.P.-Gas Valve Stepper Motor RGC3034
Burner ** N.G.-Pilot Assembly RPA033
N.G Burner Orifice ROR053 x 4 L.P.-Pilot Assembly RPA034
L.P Burner Orifice ROR063 x 4 Igniter Probe Assembly RGC3052
Thermocouple RTC182 Flame Sensor Rod Assembly RGC3053
Thermopile RPG001 Burner **
Ignitor 1 Electrode RGC2096 N.G Burner Orifice ROR053 x 4
Pilot Tubing-18" RPTA03 L.P Burner Orifice ROR063 x 4
Igniter Piezo Pilot Tubing-18" RPTA03
Door Assembly RDTL52 Control Module RGC3035
*"Locate Model and Serial number on Unit ID tag and Wiring Harness RGC3041
contact dealer. DC Adapter RGC3043
Door Assembly RDTL52
�*Locate Model and Serial number on Unit ID tag and
contact dealer.
XG0185-100511.1 www.montigo.com Page 29
L52DF*Indoor Gas Fireplace mOnTIC�Ow
Appendix
Appendix A: Venting Terminations
Inside Corne Alcove Detail / \
Detail
1 -- � rr U ~�T�
�� �
S
A � � �R j//�j��
��
} � J �� � 11° ►
F f P �
± � �� �� �
�,� % M _ __ ___
I�B D� 8 // V —"-- % � I 911 measurements
�� , � �o iven are to the
�E --� /� centre of the
� F�xed f 8 � t —=� t I termination pipe,
i
H aosed ope�adie Fxed ciosed ����,Y-,y{ ��„ o _I l not the frame.
� OpenabY� �� � �I w�� 5�z� � � /
� /j/ � '
, e �/% —
�� �� yefr �-� � � - � � �
A % K
�--- �
i
{g�=vent termination O =air supply inlet =area where termination is not permitted
Location Canada' USA*�
A clearance to the termination irame above grade,veranda,porch,deck,or balcony 12 inches 12 inches
B clearance to top of doors or operable windows 12 inches 12 inches
C clearance to sides or bottom of door or operable windows 12 inches 9 inches
D clearance to permanently closed window when installed with approved gas penetration termination 0 0
E clearance to permanently closed window Recommended to prevent condensation 16 inches 16 inches
F clearance to ventilated soffit located within a horizontal distance to 24 inches from centerline 22 inches 22 inches
oftermination
G clearance to unventilated soffit 30 inches to combustibles 30 inches to combustibles
16 inches to non-combustibles 16 inches to non-combustibles
H clearance to outside corner 9 inches 9 inches
I clearance to inside corner 12 inches 12 inches
J clearance to each side of the vertical centerline of a metre or regulatory assembly to a maximum 3 feet 3 feet
vertical distance of 15ft
K clearance to service regulator vent outlet 3 feet 3 feet
L clearance to non mechanical air supply inlet to the building or combustion air inlet to other 12 inches 12 inches
appliance for appliance<=100.000 BTU/H(30 KW)
M clearance to forced air supply inlet 6 feet 3 feet above air inlet
N clearance above paved sidewalk or paved driveway located on public property 7 feet 7 feet
P clearance under veranda,porch,deck,or balcony 22 inches to combustibles 22 inches to combustibles
16 inches to non-combustibles 16 inches to non-combustibles
Q clearance above roof 2 feet 2 feet
R clearance to adjacent walls and neighboring buildings 2 feet 18 inches
S clearance from corner in recessed location 12 inches 12 inches
T Maximum depth of recessed location 4 feet 4 feet
U Maximum width for back wall of recessed location 2 feet 2 feet
V Horizontal clearance between two terminations that are level 0 0
W Horizontal clearance(centre to centre)between two terminations that are not level 18 inches 18 inches
Note 1:For N a vent shall not terminate directly above the sidewalk or paved driveway which is located between two single family dwellings and serve both dwelling.
Note 2:For P only permitted if veranda,porch,deck,or balcony is fully open on a minimum of two sides beneath the floor
Note 3:For J,K,and as specified in CGA 6149 installation code.Local cotles or regulations may vary.
*Based on CGA B149.1 Natural Gas and Propane installation code.Local codes may vary,please check with local regulatory agency.
'"Based on ANSI Z223.1/NFPA 54 National Fuel Gas Cotle.Local codes may vary,please check with local regulatory agency.
Page 30 www.montigo.com XG0185-100511.1
mOnTlvO..� L52DF*Indoor Gas Fireplace
Appendix
Appendix B: Warranty
The Warranty
The Companies warrants the Montigo Gas Appliance to be free from defects in materials and workmanship at the time of manufacture. On the
Montigo,there is a ten-year warranty on the firebox and its components,a five-year warranty on the main burner and pilot burner,and a one-year
warranty on the gas control valve and fibre logs.Glass, plated/painted finishes,and refractory lining are exempt.
Remedy And Exclusions
The coverage of this Warranty is limited to all components of the Gas Appliance manufactured by The Companies.
This Warranty only covers Montigo Gas Appliances installed in the United States or Canada.
If the components of the Gas Appliance covered by this Warranty are found to be defective within the time frame stated(see The Companies right of investigation
outlined below).The Companies will,at its option,replace or repair defective components of the Gas Appliance manufactured by The Companies at no charge,
and will also pay for reasonable labour costs incurred in replacing or repairing components.If repair or replacement is not commercially practical,The Companies
will,at its option,refund the purchase price of the Montigo Gas Appliance.
This Warranty covers only parts and labour as provided above. In no case shall The Companies be responsible for materials,components,or construction which
are not manufactured or supplied by The Companies, or for the labour necessary to install, repair or remove such materials, components or construction.All
replacement or repair components will be shipped F.O.B.the nearest The Companies factory.
Qualifications To The Warranty
The Gas Appliance Warranty outlinetl above is further subject to the following qualifications:
(1) The Gas Appliance must be installed in accordance with The Companies installation instructions and local building codes. The Warranty
on this Montigo Gas Appliance covers only the component parts manufactured by The Companies. The use of components manufactured by
others with this Montigo Gas Appliance could create serious safety hazards, may result in the denial of certification by recognized nationa�safety
agencies,and could be in violation of local building codes.This warranty does not cover any damages occurring from the use of any components
not manufactured or supplied by The Companies
(2) The Montigo Gas Appliance must be subjected to normal use. The Gas Appliances are designed to burn gas only. Burning conventional
fireplace fuels such as wood,coal or any other solid fuel will cause damage to the Gas Appliance,will produce excessive temperatures and will
result in a fire hazard.
Limitations On Liability
It is expressly agreed and understood that The Companies sole obligation, and purchaser's exclusive remedy under this Warranty, under any other warranty,
expressed or implied,or in contract,tort or otherwise,shall be limitetl to replacement,repair,or refund,as specified above.
In no event shall The Companies be responsible for any incidental or consequential damages caused by defects in its products,whether such damage occurs
or is discovered before or after replacement or repair,and whether or not such damage is caused by The Companies negligence.Some states do not allow the
exclusion or limitation of incidental or consequential damages,so the above limitation or exclusion may not apply to you.The duration of any implied warranty
with respect to this Montigo Gas Appliance is limited to the duration of the foregoing warranty.Some states do not allow limitation on how long an implied warranty
lasts,so the above may not apply to you.
Investigation Of Claims Against Warranty
The Companies reserves the right to investigate any and all claims against this Warranty and to decide upon method of settlement.
The Companies Are Not Responsible For Work Done Without Written Consent
The Companies shall in no event be responsible for any warranty work done without first obtaining The Companies written consent.
Dealers Have No Authority To Alter This Warranty
The Companies employees and dealers have no authority to make any warranties nor to authorize any remedies in addition to or inconsistent
with those stated above.
How To Register A Claim Against Warranty
In order for any claim under this Warranty to be valid,The Companies must be notified of the claimed tlefect in writing or by telephone,as soon as
reasonably possible after the defect is discovered.Claims against this Warranty in writing should include the date of installation,and a description
of the defect.
Other Rights
This Warranty gives you specific legal rights,and you may also have other rights which vary from state to state.
NOTE: The Companies as stated above refer to-Canadian Heating Products Inc.antl/or Montigo Del Ray Corp.
Canadian Heating Products Inc.andlor Montigo DelRay Corp.reserves the right to make changes at any time,without notice,in design,materials,
specifications, prices and also to discontinue colors,styles and products.
XG0185-100511.1 www.montigo.com Page 31
L52DF*Indoor Gas Fireplace mOnTIC�Ow
Appendix
Appendix C: State of Massachusetts
Amendment
(Gas Fireplace 1 Equipment sold in the State of Massachusetts)
5.08: Modifications to NFPA-54, Chapter 10
(1)Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows:
Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installetl,and shall be equipped with a manually reset device
that will automatically shut off the gas to the burner in the event of a sustainetl back-draft.
(2)Revise 10.8.3 by adding the following additional requirements:
(a)For all side wall horizontally vented gas fueled equipment installed in every dwelling,building or structure used in whole or in part for residential purposes,
inclutling those ownetl or operated by the Commonwealth antl where the side wall exhaust vent termination is less than seven(7)feet above finished grade in
the area of the venting,inclutling but not limited to decks antl porches,the following requirements shall be satisfied:
1.INSTALLATION OF CARBON MONOXIDE DETECTORS.At the time of installation of the side wall horizontal vented gas fueletl equip-
ment,the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor
level where the gas equipment is to be installetl.In atldition,the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon
monoxide detector with an alarm is installed on each adtlitional level of the tlwelling,builtling or structure servetl by the side wall horizontal vented gas fueled
equipment.It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon
monoxitle detectors
a.In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic,the hard wired carbon monoxide detector with
alarm and battery back-up may be installed on the next adjacent floor level.
b.In the event that the requirements of this subdivision can not be met at the time of completion of installation,the owner shall have a period of thirty(30)days
to comply with the above requirements;provided,however,that during said thirty(30)day period,a battery operated carbon monoxide detector with an alarm
shall be installed.
2.APPROVED CARBON MONOXIDE DETECTORS.Each carbon monoxide detector as required in accordance with the above provisions
shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifietl.
3.SIGNAGE.A metal or plastic identification plate shall be permanently mounted to the exterior of the builtling at a minimum height of eight(8)feet
above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment.The sign shall read,in print
size no less than one-half(1/2)inch in size,"GAS VENT DIRECTLY BELOW.KEEP CLEAR OF ALL OBSTRUCTIONS".
4.INSPECTION.The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless,
upon inspection,the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
(b)EXEMPTIONS:The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1.The equipment listetl in Chapter 10 entitled"Equipment Not Requiretl To Be Vented"in the most current edition of NFPA 54 as adopted by the
Board;and
2.Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling,building or struc-
ture used in whole or in part for residential purposes.
(c�MANUFACTURER REQUIREMENTS-GAS EQUIPMENT VENTING SYSTEM PROVIDED.When the manufacturer of Product
Approved side wall horizontally vented gas equipment provitles a venting system design or venting system components with the equipment,the instructions
provided by the manufacturer for installation of the equipment antl the venting system shall include:
1.Detailed instructions for the installation of the venting system tlesign or the venting system components;and
2.A complete parts list for the venting system design or venting system.
(d)MANUFACTURER REQUIREMENTS-GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED.When the manufacturer of a Prod-
uct Approved sitle wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases,but identifies"special venting systems",
the following requirements shall be satisfied by the manufacturer:
1.The referencetl"special venting system"instructions shall be included with the appliance or equipment installation instructions;antl
2.The"special venting systems"shall be Product Approved by the Board,and the instructions for that system shall include a parts list antl
detailed installation instructions.
(e)A copy of all installation instructions for all Protluct Approved side wall horizontally vented gas fueled equipment,all venting instructions,all parts lists for
venting instructions,and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
(3)After NFPA-54 section 10.10.4.2 add a new section 10.10.4.3 as follows:
When more than four gas appliances are to be vented through a common gas vent or common horizontal vent manifold,a plan of the proposed vent installation
shall be submitted to the Inspector and the serving gas supplier for review and approval.
Extraction from: Massachusetts Rules and Regulations
5.00:Amendments To 2002 Edition Of ANSI Z223.1-NFPA-54
Page 32 www.montigo.com XG0185-100511.1
mOnTlvO..� L52DF*Indoor Gas Fireplace
Notes
XG0185-100511.1 www.montigo.com Page 33
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Read and understand this manual. Improper installation,adjustment,alteration, Do not store or use gasoline or any other flammable vapors and liquids in the vicinity of
service or maintenance can cause serious injury,property damage or even death. this or any other gas burning appliance. A fire or explosion my occur causing serious
For assistance or atlditional information consult a qualified installer, service injury,property damage or even death.
agency or the gas supplier.
0 ' • •
Glass doors on gas fireplaces are extremely hot while the fireplace is on and Installer:Leave this manual with the appliance.Do not remove.
remain hot even after the fireplace has been turned off. Safety screens are Consumer:Retain this manual for maintenance and future reference.Do not Discard.
available and can reduce the risks of severe burns. Please keep children away
from the fireplace at all times.
� 1 � .
This fireplace is certified to ANSI Z21.50/CSA 2.22 Vented Fireplace Standard a IF YOU SMELL GAS
power assisted direct vent fireplace.This product uses outdoor air for combustion p Do not try to light any appliance.
and exhausts Combustion produCts outdoors. p Do not touch any electrical switch; do not use any phone in your building.
p Immetliately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
p If you cannot reach your gas supplier,call the fire department.
pE51G/y
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C U S CERTIFIE�
XG0771 Canadian Heating Products Inc.Langley,BC V4W 4A1 � Montigo Del Ray Corp.Ferntlale,WA 98248 040513.3
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
�
You must read and understand this manual prior to installation,operation or
troubleshooiting this applance.Please retain this owner's manual for future
reference and maintenance.
Table of Contents
Safety Alert Key......................................................................................3 Section 5:Installing the Gas Line...................................................................28
Introduction .........................................................................................3
FuelConsumption.....................................................................................28
Congratulations on your purchase..............................................................3
Pressure requirements:.............................................................................28
Warranty and Installation Information:(SeeAppendix B)..........................3
GasConnection .......................................................................................28
Installation .........................................................................................4
Section 6:Testing the System........................................................................29
Section A:Before You Begin ......................................................................4
Section 7:Finishing ...............................................................................30-33
Important Message.................................................................................4
Installation Of Cement Board....................................................................30
Beforeyou start.......................................................................................4
Installing Gyproc/Drywall...........................................................................30
Pre-Installation Checklist........................................................................4
Finishing Around the Fireplace..................................................................31
Introduction to R-Series Fireplace..........................................................5
Mantels&Surrounds.................................................................................31
Section 1:Product Dimensions..............................................................6-7
Section 8:Removing&Installing the Door...................................................32
R520'dimensions...................................................................................6
Section 9:Installing the Firestones...............................................................33
R620'dimensions...................................................................................7
Operation ......................................................................................34
Section 2:Framing................................................................................8 - 12
Clearances 8 Start-up Sequence .......................................................................................34
......................................................................................
Raised Installation...........................................................................9-11 Maintenance ......................................................................................35
Installing the Fireplace.....................................................................10 Appendix ...............................................................................36-39
Installing the Back Frame................................................................11 Appendix A:Power Vent Locations.........................................................36-37
Recessed Installation...........................................................................12 ApPendix B:Warranty....................................................................................38
Section 3:Ventin 13-24 Appendix C:State of Massachusetts............................................................39
g...............................................................................
Notes for Planning Venting...................................................................13
Section 3-1 Converting to Rear Vent.....................................................13
Section 3-1-1 Converting the Flue.......................................................13
Section 3-1-2 Converting Pressure Sensing Tub&Air Baffle..............14
Section 3-2 Installing a Roof Mounted Vent System......................15-16
Section 3-2-1 Installing Roof Mounted Power Vent&Rough-in Frame..
................................................................................17-18
Section 3-3 Installing a Wall Mounted Vent System.......................19-20
Section 3-3-1 Installing Roof Mounted Power Vent&Rough-in Frame..
................................................................................21-22
Section 3-4 Venting Components............................................................23
Section 3-5 Heat Shieltls..........................................................................24
Section 4:Wiring ................................................................................25-27
Installing the Fireplace Control Box.....................................................25
Installation of Electrical Supply.............................................................25
Installing the Remote Switch................................................................26
WiringDiagram.....................................................................................27
Conduit&Wiring Clearances...............................................................27
Page 2 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Safety Alert Key
0 � , . 0 , .
Indicates a hazardous situation which,if not Indicates a hazardous situation which,if not
avoided, WILL result in death or serious avoided, COULD result in death or serious
injury or property damage. injury or property damage.
Q � • •
Indicates a hazardous situation which,if not Addresses practices that are important,but
avoided,WILL result in minor or moderate not related to personal injury
injury.
Introduction
Congratulations on your purchase of a Montigo Fireplace.
�
With over 30 years of experience,Montigo is committed to providing �, 3 '� � c
you with a gas fireplace that is not only a beautiful addition to your � �, y = :°
space, but that is also designed and manufactured to the highest R o a� � � — a,
safety,reliability and engineering standards. � � a '� � m Q 3 �,
N -� i.. T C.1
Westronglyencourageyoutoreadandcarefullyfollowtheinstructions o � � � � d u�', � .�
laid out in this Installation, Operation and Maintenance Manual � z � c7 m � c� i cn
and retain it for your future reference. Pay special attention to all
cautions, warnings, and notices throughout this manual intended R520N-I X 80,000 X X
to ensure your safety.
Thismanualcoversinstallation,operationandmaintenance.Lighting,
R520L-I X 65,000 X X
operation and care of this fireplace can be easily performed by the R620N-I X 100,000 X X
homeowner. All installation and service work should be performed
by a qualified or licensed installer, plumber or gas fitter as certified R620L-I X 80,000 X X
by the state,province,region or governing body where the fireplace
is being installed.
This installation, operation and maintenance manual is applicable
to the models described below. Refer to your rating plate to verify
included options.
Warranty and Installation Information: (See Appendix B)
The Montigo warranty will be voided by,and Montigo disclaims any
responsibility for,the following actions:
�
►Modification of the fireplace and/or components including `
Direct-Vent assembly or glass doors. Q � ■
►Use of any component part not manufactured or approved
by Montigo in combination with this Montigo fireplace system.
►Installation other than as instructed in this manuaL ,� Hot glass will cause
ConsultyourlocalGaslnspectionBranchoninstallationrequirements burns. Do not touch
for factory-built gas fireplaces.Installation&repairs should be done
� ' glass until unit is cooled.
by a qualified contractor. Never allow children to
touch glass.
XG0771 -040513.3 www.montigo.com Page 3
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
Section A: Before You Begin
IMPORTANT MESSAGE:SAVE THESE INSTRUCTIONS Installation Checklist
The R520*& R620* Power Vent fireplaces must be installed
in accordance with these Instructions. Carefully read all the
instructions in this manual first.Consultthe Local Gas Branch to ■ Determine the desired install location of your fireplace.
determine the need for a permit prior to starting the installation. ■ See Section 1, Dimensions and refer to the Framing
It is the responsibility of the installer to ensure this fireplace is Section 2 for details.
installed in compliance with the manufacturers instructions and ■ Select your type and location of your Power Vent run:
all applicable codes. Roof Mounted(EPVRR)or Wall Mounted(EPVRW).
■ Your termination location should be selected to provide
the most efficient vent run.
BEFORE YOU START: ■ Lay out the Vent run; calculating the required elbows
and straight runs of 5"/10"flex or rigid pipe.
■ Refer to the Section 3,"Venting"for details.
■ Montigo supplies 20'of low voltage wire,which can be
• spliced to a maximum of 100'with wire of equal quality.
This wire CANNOT run in conduit with any other wire.
Installation and repairs should be done by an authorized gas freplace service technician. ■ Refer to Section 4,for Wiring Details.
The appliance should be inspected before use and at least annually by a professional.More
frequesnt cleaning may be required tlue to exessive lint from carpeting,betltling material, ■ The gas connection is located on the bottom right side
etc.It is imperative that control compartments,burners and circulating air passageways of (pilot burner side)of the fireplace.
thefreplacearekeptclean. ■ Refer to local codes and guidelines for installation
requirements.
■ Refer to Section 5,"Installing the Gas Line"for details.
■ Installation and repairs should be done by a qualified
contractor and must conform to:
Q � • • Installations in Canada must conform to the local
codes or in the absence of local codes to the current version
of Natural Gas and Propane Installation Code, CSA B149.
Due to high operating temperatures,this appliance should be located out of traffic& Electrical Installations must conform to the local codes or, in
away from furniture and draperies. the absence of local codes,to the current version of Canadian
Children and adults should be alerted to the hazards of the high surface temperature, EleCtrical Code, CSA C22.1.1
which coultl cause burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the
appliance.
Clothing or other flammable materials should not be placetl on or near the appliance. • Installations in the USA must conform to the local
codes or in the absence of local codes to the current version
of National Fuel Gas Code,ANSI Z223.1/NFPA 54. Electrical
Installations must conform to the local codes or,in the absence
of local codes,to the current version of the National Electrical
Code,ANSI/NFPA 70. See Appendix C for installation within
the State of Massachusetts.
� � � �
When this appliance is installed directly on any combustible material other than wood
flooring,it must be installed on a metal or wood panel extentling the full width antl
depth of the appliance or a fire will occur causing serious injury, property damage or Q 1 •
even death.
Young children should be carefully supervised when they are
in the same room as the applicance.Toddlers,young children
and others may be susceptible to accidental contact burns. A
physical barrier is recommended if there are at risk intlividuals
in the house. To restrict access to a fireplace or stove,install
an adjustable safety gate to keep toddles,young children and
other at risk indivitluals out of the room and away from hot
surfaces.
Page4 www.montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Introduction to the R-Series Fireplace:
The complete system will require a firebox, a power vent module,
an electrical control panel,and a vent system.The appropriate vent
system will connect the firebox to the power vent module and will be
placed in a vertical or horizontal location. The R-Series fireplace
is not a heat efficient fireplace and should not be used with a
thermostat to heat your home.This product is a fire feature and
should onlybe used toenhancethe ambiance ofthe room.Please
reviewthe Installation Checkliston Page4forgeneral information on
preparing for a successful installation of your fireplace.
Install location:
The R-Series fireplace may be installed in any location that maintains
proper clearances to air conditioning ducts, electrical wiring, and
plumbing.Safety,aswell asefficiencyofoperation,mustbe considered
when selecting thefireplace location.Tryto select a location thatdoes
not interfere with room traffic, has adequate ventilation, and offers
an accessible pathway for Power Vent installation.
Basic Operation:
The gas control components ofthis fireplace are located in the bottom
of the firebox below the burner system.All models are supplied with
a Honeywell smart valve gas control and do NOT have a variable
flame control.There are two air switches that control the gas control
system, located in the bottom of the firebox.These gas valves and
pressure switches communicate with the electrical control panel
through a ten conductor cable supplied with the fireplace.
To operate the fireplace, Montigo supplies 20' of low voltage wire
from the electrical control panel. Connect the two wire harnesses
to a standard single pole ON/OFF switch to the location of your
choice.You may extend these wires up to 100'in length with a wire
of equal quality.
� '
The R520*&R620'are classified under power vented fireplace systems.
Under no circumstances can thse models be installed without a Power Vent Module.
For Horizontal Vent Installations,use 5"/10"Power Vent Motor EPVRW
with rough-in kit EPVRWF.
For Vertical Vent Installations,use 5'/10°Power Vent Motor EPVRR
with rough-in kit EPVRRF.
XG0771 -040513.3 www.montigo.com Page 5
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
Section 1: Product Dimensions
�2 11/1G"
1�" 21 3/4" 39 1/16"
G 1 l I8"
' � 13/16"
Front View
15 3l16"
� � .� 36 5/16"
5 3/8"—� _ . . __, -____- �
u
� �9 7/8" . . . . 9 1/2„
18 1/8" OD d�4 7/8" O .
3215/16" , , , , , , , , , ,
� �
� �
11 3/8�� 61 1/4"OD
e 'e 65 9/16"
Combustion Air Switch
Gas Inlet Sensor Line
5 7/8"
8 3/16"
Side View Top View
Figure 1. R520"�Fireplace dimensions(Tolerance± '/8').
Page 6 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
84� 11 11�" �
i
�
18" 21 3/4" 39 1/16"
73 1l8„
�
.. 9 13/16"
000000000 .. o.00000
Front View
� 15 3/16" �
. . . _, �
5 3/8"� — � � 42 5/16"
H � . . . . . . � 9 1/2"
i -� -____-
�4 7/8"
18 1/8"OD • - C�9 7/8" . . . . . .
3215/16°' O �
� �� � � � � � � � � � � � � ��
� �
11 3/8" � �
.a ' � 1
5 7/16" Combustion Air Switch 73 1/4"OD —I
Gas Inlet Sensor Line
77 9/16"
8 3/16" —�
Side View Top View
Figure 1a. R620�Fireplace dimensions(Tolerance ± '/8').
XG0771 -040513.3 www.montigo.com Page 7
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
Section 2: Framing
Clearances:
To ensure the fireplace operates safely, all models must maintain � �
the following clearances:
Exterior wall
q— � .,�. 2A"Mln framing
�, � c
> °' > >
R � o d
y o � � 8"Min.
J � F-.
d
� � L � y p � EPVRWF rough
� ca ia
O o � � � � � � in Frame
� H
R520* 24 24 2 6 3 0 6 � Exterior
r EPVRW
R620* 24 24 2 6 3 0 6 _ � Power vent
j- Note: Clearance from top of fireplace to a combustible ceiling
within the fireplace enclosure.
Exterior
Unprotected combustiblewallswhich are perpendiculartothefireplace Sheating
opening must maintain 6"clearance,see figure 20.
Exterior
� ? ' r Finishing
Material
Frame in the enclosure for the unit with framing materials,See Figur'e 3. Figure 2a. Clearances forstraight rear vented installation.
NOTE:When constructingtheframed opening,pleaseensurethere is
access to install the gas line when the unit is installed.See Figure 16.
1 Wall framing
Venting Clearance Requirements: 24°�vtin ,
2"Min.
Wall framing � ��
.-��-- --- ---------
� �
� !, _ _,
� � ', 14"Min �. L-- ----- - ------
. �
� _ .
Figure 2b. Clearances for top or rear vented installation,straight vent run or with
elbow(s).
r
Ja ;
Figure 2. Clearances for rear vented installation with elbow.
Q � .
When this appliance is installed directly on ANY combustible materials other than
wood flooring(carpet,vinyl,etc),it must be installed on an equivalent wood or metal
panel.This material must extend the full width antl depth of the appliance.
Page 8 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Raised Installation:
Determine the height of the platform based on where you want the Maxlmum Minimum Required
bottomedgeoftheglasstobe,seefigure1or1aforunitdimensions. Platform Helght Ceiling Height
Maintain minimum ceiling heightshown in table.Build fireplaceframe
as shown in figure 3. 24" 86"
48" 110"
Q(Opening) — � U �
Drywa I I
or Equiv.
Framing Dimensions
Model Q R U
R
R-Series R520' 77" 45" ""23"t (Opening)
R-Series R620* 89" 45" **23"t
3/4"
'*See Figure 1 or 1a. Plywood
Platform
Figure 3. Fireplace installation,(Rough Frame-In dimensions).
t U is 29"for straight out the back vent run installations.
XG0771 -040513.3 www.montigo.com Page 9
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
Installing the Fireplace:
Place the Fireplace on the platForm and install the Vent pipe,and Power Vent module.Next,connect the Gas line,and provide a gas service
shut-off valve;according to local gas codes.Before fastening in place Line up the front face of the fireplace(top and bottom),Figure 3.then
secure in place with 1/4"bolts and washers to the platform.
Intake/Exhaust
Vent Pipe(5"/10")
1/2„
2"Clearance 2"Clearance
Supply Gas
connection
. . �
" 6
Figure 4. Fireplace installation,(Inlet Gas&Power l/ent).
Page 10 www.montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Back framing the Fireplace
NOTE:Maintain a 1"clearance around the throat(projection at the front of the fireplace that holds the glass door)when installing 2x4s
for back framing.
Step 1). Cut and install one 2x4 to fit horizontally under the fireplace throat.
Step 2). Cut and install required quantity of short filler 2x4's to fit vertically under the horizontal piece.
Step 3). Cut and install four vertical 2x4's. Place 2 on each side of the fireplace throat.
Step 4). Install supplied steel header 1"above the throat.Attach steel header to vertical 2x4's as shown in figure 5.
Step 5). Cut and install one horizontal 2x4 below the top frame.
2x4
Steel header (horizontal) 2-pcs 2 x 4 (vertical)
(supplied by Montigo) Both Sides Typ.
- �� -
• � �
•� 1°dearance�—'
1"dearance �
6 f
� �
1"clearance 1"dearance I � I
� � u � .
2x4 2x4
(Verticap (horizontal)
Figure 5. Completed back frame Fireplace installation
Supplied Steel
Model Header
Measurements
R520* 70 1/2" x 3"
R620* 82 3/4" x 3"
XG0771 -040513.3 www.montigo.com Page 11
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
Recessed Installation:
This fireplace can be recessed into the floor to get the viewing area as low as possible.
Maintain a minimum of 6"clearance from the bottom of glass to completed floor.Minimum clearance can be reduced to 3"for uncarpeted
flooring. Discolouration may occur due to high temperatures.
2x4
Steel header (horizontal) 2-pcs 2 x 4 (vertical)
(supplied by Montigo) Both Sides Typ.
��
• �
•
•
� � 1"dearance
� � 6"dearance �
I�6 , f
Recessed Floor
2x4 �
1"dearance 2 X 4 (horizontal) 1"dearance
(Vertical)
Figure 6. Recessed Fireplace installation
Page 12 www.montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
���
Section 3: Venting
Montigo supplies a variety of power venting options. The location of 3. Install the removed Rear flue cover(5"and 10")to the Top
the power vent should be selected and laid out to provide the most Vent outlet. Fasten the cover with included hardware,as
efficient possible run to an external wall or through the roof. shown in Figure 7a.
Notes For Planning Venting: 4. Install the collars(5"and 10") to the rear vent outlet using
the included hardware,as shown in Figure 7a.
■ R-Series fireplaces are Power Vent Designated.
y � �
■ Ventin ori inates from the to or rear of the unit. � ` �` -�o°Flue Cover Plate
9 9 p �. F e �,`�
� (with gasket)
■ Venting can terminate through the roof or exterior wall.
■ Fora detailed diagramofallowedtermination locations,see I� ,,�� '�s°Flue Cover Plate
App211dIX A. r`'*, ~ (with gasket)
■ Once the termination location has been established refer to io°oUCerlFiue coiiar � ���
the appropriate section for installation details. (w�th ga5�det) �
,%� ..
■ All fireplaces are shipped Top Vent from the factory. ��°� _
�-,.. ,
* �•.,�e;, '�„
■ Ensure there is a minimum vent run of 2'of straight vent pipe � .�,, �.�- '
before the power vent,except for straight rear vented installs. s�lnner Flue Collar'`� a°�
(with gasket) �� '`M�,.
■ Follow the chart on page 15 or page 19 for maximum ventrun •, �.,,
and maximum elbows. � '��<
:`�..
Section 3-1: Converting to Rear Vent �, p�`
,� .
Figure 7a. Flue cover and collar installation, Rear Uented fireplace
R-Series units are shipped for Top Vent installations. Follow the
instructions to convert unit for Rear Vent installation.
5. Proceed to Section 3-1-2:Converting Pressure Sensing
Section 3-1-1: Converting the Flue Tube and Air Baffle.
1. Remove the Rear flue cover with gasket(5"and 10")on
the flue outlet,as shown in Figure 7. ENSURE YOU DO
NOT DAMAGE THE FIBRE GASKETS.
2. Remove the Top flue collar(5"and 10")on the flue outlet,
as shown in Figure 7. ENSURE YOU DO NOT DAMAGE
THE FIBRE GASKETS.
9'.,v
�. 5"Inner Flue Collar
(with gasket)
p� p!0 9
P� 7 0
�� ��� �,n��-10"Outer Flue Collar
5"Flue Cover Plate (�'ith gasket)
(with gasket) �
�� � ��
• f
�� �,� �. ,, ,,�
e
10"Flue Cover Plate�' v5�„ ��`
(with gasket) "^•.
�'...';
�`�'
Figure 7. Flue coverand collarremoval, Top 1/ented fireplace
XG0771 -040513.3 www.montigo.com Page 13
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
Section 3-1-2: Converting the Pressure Sensing Tube
and Air Baffle 3. Position the supplied Rear Vent pressure sensing tube as
When the R520*IR620*is converted from Top Vent to Rear Vent, shown in Figure 9a. Hand tighten the compression nut by
the pressure sensing tube must be removed and replaced with hand and then a half-turn with a wrench.
supplied Rear Vent pressure sensing tube and air baffle must be Do not over tighten.
relocated as described below.
4. Install air baffle over Rear Vent from inside the firebox with two
screws provided at the Rear Vent.
` �;
� �
r �
,�;\\ � ` _ --
Figure 8. Factory installed Top I/ent Pressure Sensing Tube y'� �
i
� -.�., ��,.
_..._� � ',..} . �
Figure 9a. Removal of Top l/ent air baffle and pressure sensing tube.
Figure 8a. Supplied Rear Uent Pressure Sensing Tube
1. Remove two screws from the air baffle installed over the Top
Vent from inside the firebox. Once air baffle is removed,replace
the two screws back into the same position.
Note: Not all models are equipped with an air baffle.Only convert
if available.
2. Remove Top Vent pressure sensing tube but loosening the
compression nut with a 1/2"wrench.
�.
"- °\
�\
_ .
�
}
J � �.__
..s
Figure 9. Removal of Top I/ent air baffle and pressure sensing tube.
Page 14 www.montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Section 3-2: Installing a Roof Mounted Vent System
This section applies to installations where the most efficient vent run
is through the roof. Refer to Appendix A- Power Vent locations,
to ensure the planned Power vent location is acceptable. Refer to
the table below for vent run requirements.
Vent Configuration Refer to Figure Maximum Vent Run Maximum Elbowst
(Horizontal + Vertical)
Straight Vertical Top or Rear Vent Figure 10 100 Feet
Multi-Elbow Top or Rear Vent Figure 10a Six 90°
or
Multi-Elbow with 6' downward vent Figure 10b 70 Feet** equivalent �-
run Top or Rear Vent
�- One 90° elbow is equal to two 45° elbows.
**For every additional 1 foot downward vent run subtract 10 feet from the maximum vent run.
�
I mum mm
im�m inp�e
i nn
�iii�iiiini umiimn
�
I�IIIIIIIIM
. .. .— ouuumr
� o ; r
Figure 10.Straight 1/ertical, Top or Rear 1/ent, Roof mounted
power vent.
j= : '
Figure 10a.Mulfi-Elbow, Top or Rear Vent, Roof mounted power vent.
XG0771 -040513.3 www.montigo.com Page 15
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
`��
�������������������������
�������������������������
�'�
I '
D�`� �
���
������������������������
�����������������������
�
�
� __ r
i, �
i, p**
i.
� , ,
Figure 10b.Multi-Elbow with downward vent run, Top or Rear 1/ent,
Roof mounted power vent.
Page 16 www.montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Section 3-2-1: Installing Roof Mounted Power Vent(EPVRR)
and Rough-in Frame(EPVRRF)
Step 1: Construct a chase box around the vent penetration with interior
Front View
dimensions of 141/2"x 141/2"x 18"minimum in height,see Figure 11.
\
�14 i4ii2" invz„
�
�0�����������������0��� 19.3
\
2A�� /
18"
� f
8.46
� �5 �
� �
° Figure 11. Chase box dimensions.
18.0 � Step 2: Install the Vent pipe female end up 2"to 3" maximum from the
top of the chase box. Install the electrical harness(EPVH-10-100)that will
communicate with the Power Vent module,see Figure 11a.
� i[ - ,f �
� 18.0 � zto�A Electrical Harness�
Top View with Connection
� -"� �� �r'�
4;
.�a.��_
Vent Pipe;
6.3 � : 4 ,�#�:
r r ,�'
� / � fr �,�.�ptA
.? :.,;k ,�� y-e„'�'.
� � Vent Chase(�,- �`�,�„�
�D 10 "'
a ,,, � ,;,�
. , �, '
�:;
14 �E � �3�'� �
� `�'� �
Figure 11a.
Front View
y� Step 3: Install the Power Vent Rough-in Kit(EPVRRF).Pull wire harness
17.8 through the supp�ied hole in the bottom corner of the rough-in box and snap
} , into the slot provided,see Figure 11 b inset.
❑
17.8 •
��
Top View
XG0771 -040513.3 www.montigo.com Page 17
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGO,
'` I nstal lation
,
/� �,/� � Step 6: Install the Power Vent module power harness. Hold the Power
� ` Vent in close proximity to the assembled chase.With stainless steel cover
� attached,plug in the power harness. Note the direction and orientation of
� the plug socket,see Figure 11e.
�� °='- Power Vent �
��-' , Rough-in Kit Electrical Harness i ��
Electrical Harness from PowerVent � : �
� -_- " '` .i
Connedor Location F :�,,�
a' � �� ,
,��, " � �Electrical Harness =� �� ��'"� �
, .�,. �. �'�� , �
�� , . � .
� ;'�� � _ ',�S Figure 11e. Installed power harness.
'`� �-�'� � ` Step 7:Install the Power Vent module.Place the Power Vent module over
w� , .
' ��-�",� ��' ; i"�,,�:' �`.� the stainless steel cover flange and vent pipe.Align the PowerVent into final
� _�, �" �,.�_ ' � r position.Ensure the power harness is placed down in the rough-in box.The
y ���-�� -�� ry- . - . PowerVent module will sitflush with the stainless steel coverwhen installed
Figure 11b. Installing the Rough-in Kit. correctly,see Figure 11f.
_- -�- _.,_
Step 4: Install screws around perimeter of Rough-in Kit.Drill holes supplied '��
for ease of installation,see Figure 11c. w—
f� _____ __ Vertical Roof Top
� � , �,€€�1�d��0@����8�1� �Power Vent
, �'' Install Power Vent Module '.
with Power Harness = - �
� _-- —_
�,, � — ' — --___ Vertical Roof Top
--- �Power Vent Rough-in
r`�� �/ Kit
� ��� � -- —'� ���
,-� ,
Install Fasteners around ' 'i�� �
perimeter of Rough-in Kit �f��.��/
Figure 11f. Installing Power Vent module.
Step 8:Secure the Power Vent module with three stainless steel fasteners
Figure 11 c. Fasten Rough-in Kit to framing angled at 120°, penetrating through the inner stainless steel vent cover,
see Figure 11g.
Step 5: Install the Power Vent Roof top stainless steel cover over the —
installed Rough-in Kit,see Figure 11d.The Electrical connector is located �
in the corner,see Figure 11e.
�
�' _—�
, T �---_
� -
� ,
. ' • . ,
�`" ��Ip������������������' .,,
� ��Stainless Steel
,s Fasteners
` - _ —
+ .
Figure 11d. Installed stainless steel cover. Figure 11g. Completed Power Vent module installation.
Page 18 www.montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Section 3-3: Installing a Wall Mounted Vent System
This section applies to installations where the shortest possible vent
run is through thewall.RefertoAppendixA-PowerVent locations,
to ensure the planned Power vent location is acceptable. Refer to
the table below for vent run requirements.
Vent Configuration Refer to Figure Maximum Vent Run Maximum Elbowst
(Horizontal +Vertical)
Straight Horizontal Top or Rear Vent Figure 12 100 Feet
Multi-Elbow Top or Rear Vent Figure 12a Six 90°
or
Multi-Elbow with 6' downward vent Figure 12b 70 Feet** equivalent-�
run Top or Rear Vent
j- One 90° elbow is equal to two 45° elbows.
"'For every additional 1 foot downward vent run subtract 10 feet from the maximum vent run.
�
�J f
�4 .
f
�\� ` — —��i��
�
aa : .
Figure 12. Straight Horizontal, Top or Rear Uent, Wall mounted
power vent.
Figure 12a. Multi-Elbow,Top or Rear Vent,Wall mounted power vent.
XG0771 -040513.3 www.montigo.com Page 19
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
� -
I
D**
�� I' �
�
,
�
�
�
D**
�� ;
f
Figure 12b.Multi-Elbow wifh downward vent run, Top or Rear Uent,
Wall mounted power venf.
Page 20 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Section 3-3-1: Installing Wall Mounted Power Vent(EPVRW)
and Rough-in Frame(EPVRWF)
t__14 1/2"--"
�
���
��� �
��� 15.6" 14 1/2"
��� I
���e � �
14.14" Figure 13. Frame dimensions.
Step 2: Insert the Power Vent Rough-in Kit and secure in place,see
� 16.7" Figure 13a.
.�m
� F,���„�„a
�_ � Fasteners
� ° -��-------J —��
14.14' ---
�
•�o Roueh-in Framc
� +14.7" � �
° __-----a=
_ �
'� .
Figure 13a. Securing the Power Vent Rough-in Kit.
18.81 Step 3: Remove the bottom collar and conduit mounting frame,see
Figure 13a.Set removed hardware aside until needed for reassembly.
18.66� —-- ----`j
-
—
. . Conduit
- - -o � ,� =�❑ mounting
� °��o frame
4.59
� ,_ � Bottom
-
Collar
__ a
3.0 -°- �
�
010
Figure 13b. Installing Rough-in Kit
,a.o
XG0771 -040513.3 www.montigo.com Page 21
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
Step 4:Insert the conduit from the Power Vent module into the rough-in frame Step 7:Fasten conduit mounting frame into place using existing
through the two top right entry holes.Remove the nut from the supplied strain hardware,six pieces.Coil conduit behind cover.See Figure 13e.
relief and place as show in Figure 13c.
�
Stt°ii
_ ---—J
�J �Power Vent Harness -,1�1
Installed Power Vent
Connector
m � sb::�
Tight ne �re,6-��cs.
elief
Nul a
�— `�
��
Figure 11e. Assembled Rough-in Kit.
Figure 13c. Installing Power Vent Conduit.
Step 8:Install the Power Vent power harness.Hold the Power Vent in
close proximity to the assembled Rough-in Kit.Plug in the Power Vent
Step 5:Securely fasten bottom collar pan into rough-in frame using the harness.See Figure 13f.
existing hardware,4-pieces.Tighten strain relief nut onto strain relief.
Power Vcnt
� Harncss.
��°�' TOP of Power Vent
Step 6:Pull Power Vent connector from behind half way through supplied %
hole in conduit mounting frame.Snap into place,notches in two plastic �-��� �._,
wing clip.See Figure 13d. � �',i �--- " =
1� • �.,.��
Strain Relief&lightened nut ' -r '"
��
= �`- � .°
� � Note louver
_ � Power Vent Harness °� `� --
_ �d/ �.i � direction
/Conduit -%- �:'- �'""
z .� mountine °--'h �-;�!''�"
frame �
oWer venr Figure 13f. Installation of Power vent harness.
Coi�nector
� Step 9:Install the Power Vent.Place the Power Vent into the rough-in
frame,aligning the Power Vent into final position.Ensure the power
harness is placed down in the rough-in frame when placing the Power
Tiei�tz��ea i»�w���e,a-p�s. Vent.Secure the Power Vent in place with the supplied hardware,4
pieces.See Figure 13f.
.-.-'�
Figure 13d. Installing conduit connector and conduit mounting frame. =:J!f�l_
_ Y�� - _
Tightened l�ardware, ��
4-pcs. � -� �.�::
�_J.."'"s.��`'-'�-y�.=-
: _ �._. M
- - ��'"�1��_
_ __�„, ,,,,..-. �-S
_ � �-"- �._-,�f`.'�
-�?"°-.:� .��t L-_ _
_ __- s. s'�. :_
- -�� �����z^;"=.,
_ �i- ��;-- C�--.
._= -°�,P u"'y�-
Figure 13g. Completed Power Vent installation.
Page 22 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Section 3-4:Venting components Connection and installation of the vent components should
adhere to the following guidelines:
The following components and associated Montigo part numbers are for ■ Use any combination of rigid and flex pipe as required and in
installation of a roof or wall mounted Power Vent.Only use Montigo Vent any orientation(Male connectors can face in any direction).
Components.Use of non-Montigo parts will VOID the warranty and may impede
operation of the fireplace. ■ Flex sections may be stretched up to 50%of their total length
(e.g.a 24"section maybe stretched to 36").
A-Termination EPVRR(Roof Mount 5"110") • Ensure the pipe ends male to female slide in a minimum of
EPVRW(Wall Mount 5"110") 1 1/2"of overlap.
■ Connect all vent sections using a minimum of three sheet
B-Frame Kits EPVRRF(Roof Mount 5"110") metal screws on the outer pipe flue.
EPVRWF(Wall Mount 5"110") � Ensure all runs are supported with a minimum of 3 supports
C-Flex Sections RFL1 (12"flf Section) per 10'of venting.
RFL2 (24"flf Section) ■ When hanging/supporting venting,ensure that 1"clearance
RFL3 (36"flf Section) is maintained on sides and bottom of vent runs and 2"above
RFL4 (48"flf Section) horizontal vent runs to any combustible material.
RFL6 (72"flf Section) ■ Rigid pipe may be cut less than half way from the female
D-Rigid Sections RXT•10 (10"flf Section) end only.
RXT•20 (20"flf Section) ■ Ensure when cutting sections of rigid pipe to maintain integrity
REXT-1 (12"flm Section) of internal supports.
REXT-2 (24"flm Section) ■ Place the springs, supplied with the pipe kit, between the
REXT-3 (36"flm Section) outer and inner pipes to keep the pipes separate and avoid
REXT•4 (48"flm Section) any possible hot spots.
REXT-6 (72"flm Section)
E-Elbows REL-90MM (mIm90°Elbow) ■ Montigorecommendstheuseofaflexsectionforthefinalpipe
REL-90FF (flf 90°Elbow) connected directly to the fireplace offering greater flexibility
REL-90FM (flm 90°Elbow) of installation and absorption of movement.
REL-45FM (flm 45°Elbow) ■ Firestops must be installed as required by National &local
codes.
F-Support Ring&Plate RSPXT-10
■ Montigo recommends that all exterior corners and joints be
G-Firestop FS-10 sealed with exterior caulking. However, we encourage you
H-Heat Shield RHS102 to consult your Building Envelope Engineer or Waterproofing
Consultant for further recommendations.
IMPORTANT:
Please Refer to your Buildin Envelope
Engineer or Waterproofing �onsultant
for a review of ALL penetrations through
exterior walls or the roof.
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R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
Section 3-5: Heat Shields
Installing a Wall Mounted RHS102 Heat shield
The RHS102 Heatshield must be used ifvent pipe passes through
a wall or ceiling within 6'of the unit.
To install the RHS102, Slide the Inner Section over the vent pipe
that will connect to the fireplace. Then fasten the vent pipe to the
back of the fireplace with a minimum of three sheet metal screws.
From the outside slide the RHS102 outer section on.To complete
the installation fasten the Heat Shield Outer Section& inner section
to the structure.See Figure 14.
� '/z "Min.Both sides Typical
1 �
'/�" Min
Inner Shield 11 113"�
� Outer Shield 11 112"�
I
�I
'/�"Min �, A
Combustible Framing
Figure 14.RHS102 Insfallation. (Install by sliding over vent pipe
where it passes through the combustible construction).
Page 24 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Section 4: Wiring
Installing the Fireplace Control Box
Install the Fireplace Control Box in an accessible location. The
location should be where maintenance, adjustments and service
may be made easily.
Vertical �
PowerVent '�
Termination �
Control Cable Installation
required for either Horizontal
or Vertical Termination Vent
�
ie
Horizontal � �
PowerVent
Termination �.�
110Vac60 Hz Control
supplyfrom Box
DistribuYion Panel � .
WaIlSwitch— P wer
V�nt
20'foot,10-cond- — — -
uctor cable to
fireplace,(standard)�
Figure 15. R52o'/R620'Series Control Box/Power Uent Wire Routing
Diagram
Q � �
Ensure the wires are properly isolated from metal parts or control system
will be damaged.
XG0771 -040513.3 www.montigo.com Page 25
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
Installation of Electrical Supply � - � ��
� i � .� ��o��so�
The R520*/R620*is supplied with an external electrical control panel ' � - � � - - -
•� �� .�•
pre-wired by the factory.The control box is connected to the fireplace
with a 20 foot long 10-conductor cable that will communicate with
the fireplace.The control panel should be located where it can be
accessed when the fireplace has been finished in. � � . owerVent Harness--•
The power cord from the power vent module plugs into the side of 1�
this panel.The 20 foot low voltage wire is attached and connected
to this panel as well.Connect a single pole On/Off switch(Black and Left-side View Right-side View
White)to these two wires at a location of your choice,(See Installing
the Remote Switch).
Figure 15b.R520"/R620* Control Module
Montigo supplies 20'of low voltage wire to the electrical control panel.
Connect the two wire harnesses to a standard single pole ON/OFF Installing the Remote Switch
switch to the location of your choice. You may extend these wires
up to 100'in length with a wire of equal quality. The R520*/R620* may be connected to a wall switch.The system
InstallationsinCanadamustbeelectricallygroundedinaccordance operates on a 24V AC. DO NOT connect this circuit to an external
with CSAC22.1 Canadian Electrical Code Part 1 and/orLocal Codes. Power source.
Installations inthe USAmust be electricallygrounded in accordance
with local codes or,in the absence of local codes,with the National r
Electrical Code,ANSI/NFPA 70.
� ✓ � �
� Wall Switch
Figure 15c. (Remote Swifch Wire connecfion)
Power Vent Prepurge Post Purge
Connector Timer(1 min. Timer(3 min.)
Power
Vent Fuse -
(5A) o 0
• w 'U U � Power Vent
�0 0 Speed Control
�
0 0
r
COnYfOI
Panel Fuse �� �g g
0 0 0 � n
O
, � ; , �� �� ,�
� ° o ° O ° a � � A� ��
� ,
�'�o � � � � ,
Q Aa o 0 0 �
I+ i a o , s. e � c a c c O -- --
O O
/,
�
� 1 2 3 4 5 6 7 �
Figure 15a.(Confrol Panel Overview)
Page 26 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
ELECTRICAL CONTROL PANEL
I — — — — — Flue— — — — — — — — — — Fuse — — — I
Gas
Combustion Wall 5 Amp Black I
IAir � S itch
�' � 0 0 I
IPre-Purge R1 R2 R3
Timer
I _ 110 Volts I
60Hz
24V 115V 5A
I Light I
R i�
I I
R2
I I
White I
IR3 (Neutral)
I � W I
� F = — PV
= Plug
White I
IPV Speed 5 Amp
� Controller
Blac z I
I Post Purge
3 Timer
Whire 4 S I
I `C � Blue Yellow
— — � — — — — — — — — — — — — — �
,- - -, i � - - - o - - - - - - -i
� £
� Wa�� , i � � � i
Sw�=�h � � ,�, � I Note: If any of the original wire supplied with the appliance is
- - - - �a� N� No � replaced, it must be with the same or it's equivalent.
I alv Combustion Flue
Air Gas I
�
Honeywell(Q3450) I
� �J�°`A��emb�Y Conduit& Wiring clearances
� Pilot Electrical I
Ha��es�co��e�to� � Connectthe powervent harness as outlined in the previous section.
� �� Ensure that the proper clearances are maintained for the wiring and
I ;,�;`` � conduit.When installing the wiring it must never run above the vent
� ; HoneywellGas I run and it must be at least 1"clear of all venting.5/8
I p ���� ,' i�c�oi�sv9so,Ml I
� �.�-_ I � Vent Pipe
;� � ,_ I�
�a�co�tro� ;;
Io��e«o, " �,
� a���k�ii i a�a I ��
� � � �'�
� �
� wn��� � Wire T -�
� — — — — — — — — — — — — — — — � 1"Clearance
`
Figul'e 16.R520*&R620*HSI Wiring Diagram
Figure 16a. Conduit and Wiring Clearances.
XG0771 -040513.3 www.montigo.com Page 27
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
Section 5: Installing the gas line
Fuel Type
Verify that your fireplace is compatible with your available gas type. Located next to the Gas Inlet is the Combustion Air Switch Sensor
Natural Gas or Propane shown by"N"or"L"in your model number Line.
on rating plate. Do NOT obstruct or alter the Combustion Air Switch Sensor Line.
Gas Pressure
Optimum appliance performance requires proper input pressures. �
Gas line sizing requirements will be determined in ANSI Z221.3 �J'�` --�'� "� �
National Fuel Gas Code in the USAand CAN/CGAB149 in Canada. �S� �i
Pressure requirements(during operation): �.
;�
;� -
Pressure Requirements ---
Gas Pressure Natural Gas Propane
Minimum Inlet Pressure 5.5��W.C. 11��w.c. Figure 17a.Identifying the Gas Inlet and Combustion Air Switch
Manifold Pressure 3.5"W.C. 10"w.c. Sensor Line
The manifold outlet pressure is set from the factory to the appropriate �
pressure but should be verified. Q � �
To check pressures,control valves have a provision to remove a 1/8"
N.PT. plug to be fitted with a hose barb. After gas line is connectetl,each appliance connection,valve antl valve train MUST
be checked while under normal operating pressure with either a Liquid Solution,or
Montigo requires a service shut off valve be located in an accessible Leak Detection Device, to locate any source of leak. Tighten any areas where
IoCation to isolate the gas supply. bubbling appears or a leak is detected until bubbling stops completely or leak is no
Only install gas shut-offvalves approved for use bythe state,province, longer detected.DO NOT use a flame of any kind to test for leaks.A fire or explosion
will occur,causing serious injury,property damage or death.
or other governing body in which the fireplace is being installed.
GAS CONNECTION
See Figure 16 below for location of gas line access.
Flexible gas connectors must not exceed 3 feet in length, unless •
allowable within local regulations.
Connect incoming gas line to the 1/2"Male NPT gas inlet. When pressure testing the fireplace,Gas line,and input system follow the appropriate
Purge all air out of gas line before connecting port. local codes for your area.DO NOT connect the fireplace to pressures in excess of
1/21b.This will damage the gas control valve.
Check appliance connection, valve and valve train under normal
operating pressurewith a commerciallyavailable leakchecksolution.
DO NOT USE A FLAME OF ANY KIND TO TEST FOR LEAKS.
� - -
15/a„
� �.)
� 3�4� - _ }
�
1/2"MPT gas
inlet
Figure 17. Gas Inlet Supply locafion.
Page 28 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Section 6:Testing the system
6-1:Testing the system before gas connection
Note: No gas is needed to test the system
The R520*/R620* Control and Power Vent System can be safely �-�R1G�i���.�•_ �
� a.��swrar�,i,
tested prior to finish framing the Fireplace. This test can be done
quickly and efficiently to ensure all systems function according to ,
the design specifications. F��,��:�s yw�-�,_ "l'
The fireplace should be installed on the rough-in frame,Figure 3with
the Power Vent Module and the Vent run connected.
':J,311$WitCli- .
■ The control panel is supplied with a power cord plug in. '
■ Plug it into a extension cord or any other 110 Volt power supply.
■ If the red LED is illuminated (beside the fuse)you have power
to the panel.
■ If no LED,check fuse and replace with equally rated fuse.
■ Turn the wall switch to the on position. �
■ Wall switch and combustion air LED light up immediately.
approximately30secondslaterwhenthepowerventreachesfactory Figure 18.LED Indicators
set speed, the flue gas switch LED will light up approximately 1
minute after flue gas LED is lit the gas valve will turn on.You can
hear a clicking sound and the Hot Surface Ignitor will glow red.This
confirms the control system operation.Not:If the flue gas LED does
not light up after 1 minute, slowly increase the power vent speed
until the LED turns on. Speed controller located inside the control
box,see figure 15a
6-2: Testing the system with gas connection
(Highly recommended)
The R520"/R620" Control and Power Vent System can be safely
tested prior to finish framing the Fireplace. This test can be done
quickly and efficiently to ensure all systems function according to
the design specifications.
The fireplace should be installed on the rough-in frame,Figure 3 with
the Power Vent Module and the Vent run connected.
■ Turn gas supply valve on
■ The control panel is supplied with a power cord plug in.
■ Plug it into a extension cord or any other 110 Volt power supply.
■ If the red LED is illuminated (beside the fuse)you have power
to the panel.
■ If no LED,check fuse and replace with equally rated fuse.
■ Turn the wall switch to the on position.
■ Once the fireplace is running normally,confirm manifold pressure
and supply pressure.
XG0771 -040513.3 www.montigo.com Page 29
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
'` I nstal lation
,
Section 7: Finishing the fireplace
As shown in Figure 19; Install the supplied Non-combustible cement board to overlap the new Horizontal&Vertical 2 x 4's, See Figure 5.
Place the Non-combustible wall board above the fireplace throat,allowing 1/8"clearance from the rim above the fireplace opening.Pre-drill
the board with 1/8"drill and secure to framing with Nails, use flat heat sheet metal screws to fasten the board to the metal header.
(Non-Combustible cement board R520":72"x 15 1/2" R620�:82 1/2"x 15 1/2"x 3/8")
Sheet metal Screws to attach Non-Combustible
cement board to Steel header.
Pre-drill for Nail fasteners Non-Combustible cement board,
Combustible framing (supplied by Montigo)or Equiv.
Clearance required for
- - - - - - - - - - - - - - - - - - - - - -
expansion of the fireplace � �
wheninoperation. � ,._ _ _ _ _,_ _ _ _ _ _ _ _ - �- - - - t - - - -.,
1/8„
I q '
Figure 19. Non-combustible Board over the Fireplace,(supplied by Monfigo).
Cut standard Gyproc/Drywall board to complete the installation of the surround. Fit the edge of the board to the rim around the fireplace
opening. Fasten the board in place using standard drywall screws.
Wall board/Gyproc or
Equiv.(Bottom&Sides)
6 �
Figure 19a. Fireplace installation(Cut the remainder of Gyproc/Wall 6oard to complete the fireplace surround).
Page 30 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Finishing Around the Fireplace Mantels&Surrounds
Non-combustible mantels and mouldings may be safely installed NOTE:National Canadian GasAssociation mantel test requirements
over the top and on the front of the fireplace provided that they do are for fire hazard prevention to combustible materials.
not project beyond shaded area shown in Figure 20. Newtechnology,tomeetconsumerandgovernmentdemandsforthe
The face of the fireplace may be painted to match the room decor, wise use of energy, has prompted us to manufacture many models
provided you use a heat-resistant paint. Decorative facing must not of fireplaces which are hot,fuel and energy efficient.
extend past the fireplace opening at all,because it will interfere with Please be aware;temperatures overthe mantel will rise above normal
the access to retainers for removal of glass door. room temperature and walls above fireplace may be hot to touch.
We recommend careful consideration be given to the effects of
elevated mantel temperatures which may be in excess of product
19 12 11 10 9 8 7 6 5 4 3 2 1 design, for example: candles, plastic or pictures. This can cause
1$ Combustible Construction Drywall/Combustible Facing melting, deformation, discoloration or premature failure of T.V. and
17 allowed in shaded area � radio components.
16 First Combustible
�5 Header @ 14 3/4"
14 Side wall clearances are 6".Combustible surrounds may be installed
13 Non-Combustible Facing with 6"clearance to the side of the fireplace as shown in Figure 21.
12
11
10 Non-combustible Header
9 supplied by Montigo 15'/z"'Non-Combustible
$ Facing Material \
� Drywall/Sheetrock
6 �
5 --- � +
4 � Non-combustibleHeader �'
3 � /� \
2 � '� ` 15'/z°
� � � .
0 �— - �
1/8" _
✓
�
��
Glass -
1/8"
� - -
0 �-
1 -
2 - ,.-
3 . /� i'
4 / /` � �,r�, I45°
5 Combustible Construction
6 allowed in shaded area rywall/Combustible Facing ��
7 g o
121110987654321
Figure 21. Combustible surrounds.
Figure 20.Combustible mantles and facings.(Not to scale)
XG0771 -040513.3 www.montigo.com Page 31
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGO,
'` I nstal lation
,
Section 8: Removing 8 Installing the Door
Removing the door trim: Removing the door:
Follow the steps below to remove,or install the R520*1 R620* Follow the steps to remove,or install the R520*IR620*fireplace door.
fireplace door trim.
.... z-MBen / ��_�J
V � � SucuonC�o•n�Puilc� �
' �: _
� I
, �
�: :..... _ ;:..,:�,--
ans
� ��
�i�
J �_ �
�
�
Step 1:
� a Remove glass suction cups from box and place on Glass door.(The
— �-� � tool may not be exactly as shown).
Step 2:
� Place the suction cups on the glass door,spaced evenly. (Ensure
, °"��
they are firmly attached,and secured.)
Step 1: Step 2: Step 3: Lifting the glass panel.
Grasp the trim on either side of the Then,pull the trim from the top of Hold the Tools firmly and lift the glass panel up and out of the lower
door with the tips of your fingers. the door,as shown. track(Into the upper track).Tilt the lower edge of the door panel
(Both sides Typ.)Pull firmly to re-
lease the trim from the internal outwards.
door magnets.
Step 4:
Ensure the top edge of the glass is fully removed from the upper outer
j ,� _ � track, and Tilt/Lift away Cautiously from the fireplace.Store in a safe
location until time to replace.
� � �.
I �
�
'i
� Reinstalling the door:
; ; Follow the four previous steps to re-install the R-Series fireplace door.
�' �
�
-
_
� �
-
I k _ �
I
�p
,G"i+f�r Ii.i� . '0pnn�o �
Step 3: Step 4:
Remove the trim from the bottom Remove the other side,as
of the door as shown. shown in Steps 1 -3.
Page 32 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Installation �'
�\;
Section 9: Installing the Firestones
Optional River Rocks
The R520*I R620* is supplied with glass firestones.To install the The R520*/R620� has the option of installing the cultured rocks
firestones remove the trim and dooras shown in the previous section. which mimic real stone. These may be spaced at random, or in
Follow these instructions to ensure all parts are removed or replaced a visual pattern of your preference. See the Montigo web site for
as required. Once the trim and glass door is removed, place the photographs and ideas.
firestones randomly around the burners as shown in Figures 22 WWW montigo.com
and 22a.
Note: DO NOT cover the burner with firestones or any other
media. •
Do not operate this fireplace without the glass door or with a broken glass tloor.
g. �
��.��
��-..�5 `�.���,r.� �"Y-�.
. ' y�� S'� � .
� M _ _
�
_ � y ,,��,�
- •�, �
. _ �
� - '�r � ��� �.
� „'
� - � - ��'�� � �'-_ ��
.��r.
Figure 22.Completed glass Firestone installation.
._�T . - .-,��.-.�, --. . . -
�
Figure 22a. Operating Propane gas fireplace with designer glass Firestones
surrounding burner tray.
Firestones
R520*requires six 31bs bags for a total of 181bs of firestones
R620*requires eight 31bs bags for a total of 241bs of firestones
XG0771 -040513.3 www.montigo.com Page 33
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
� Operation
� , .
If the information in these instructions is not followed exactly,a fire or explosion may
result causing property damage,personal injury or death.
STARTUP SEQUENCE:
1) Turn the wall switch ON 5) This may need to be done three or four times to bleed all of the
2) The combustion air switch relay will light up and the blowers air out of the gas lines within the fireplace
will start.Within 10 seconds the flue gas air switch will turn on. 6)Turning the switch OFF and then ON again will reset this start
3) The glow plugs will start to glow 45-60 seconds after the up sequence
pre-purge period. 7) Once the pilot is burning the main burner will turn on and the
4) If the pilot does not light the gas valves will turn the glow fireplace will be functional for a quick start up on next use.
plugs off after 20 seconds
� �
■This freplace has been set up at the factory for a determined air volume though the
venting system.
■This f replace will not operate unless the correct air movement is detected by our control
system.
■Should you have any problems with your start up,consult your Montigo Dealer.
� Operation
Honeywell Intermittent Pilot
FOR YOUR SAFETY - READ BEFORE LIGHTING:
A. This appliance is equipped with an ignition system that lights ■ Do not try to light any appliance.
the pilot burner automatically. Do not attempt to light the pilot � Do not touch any electrical switch;do not use any phone in your
by hand.
building.
B. BEFORE LIGHTING smell all around the appliance area for � Immediately call your gas supplier from a neighbour's phone.
gas. Be sure to smell next to the floor because some gas is Follow the gas supplier's instructions.
heavier than air and will settle on the floor.
■ If you cannot reach your gas supplier,call the Fire Department.
What To Do If You Smell Gas:
C. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system, and
any gas control which has been under water.
Page 34 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Maintenance •`i�
Section 10: Cleaning and Maintenance
General Cleaning
■ Have the fireplace and installation inspected yearly.The When the fireplace is first activated,there may be some smoking and
inspection must include, but is not limited to,the following: a visible film may be left on the glass.This is a normal condition,and
• A visual check of the entire vent system and termination. is the result of burning of protective coatings on new metal.
• An inspection of the door gaskets to ensure a proper seal. ' Glass must be cleaned periodically to remove any film(which is
a normal by-product of combustion)which may be visible.Film
• An inspection of the burner, vent run, and primary air can easily be removed by removing the door,as shown on Page
openings. 29. Handle the door carefully, and clean it with non-abrasive,
• An inspection of the gas valve,gas components,and pilot non-ammonia based glass cleaners.One of the most effective
flame. For your convenience a 1/8"manifold pressure tap products is Kel-Kem.
is supplied on the gas valve for a test gauge connection. ■ Siliconesealson innerdoorduring initialfiringwill"offgas",leaving
■ ForNaturalGasthisappliancerequiresaminimuminletpressure a visual deposit of a white substance on combustion chamber
of 5.5"W.C.and a manifold pressure of 3.5"W.C. walls. This can easily be removed using normal household
products.
■ For Propane Gas this appliance requires a minimum inlet � Use a vacuum cleaner or whisk broom to keep the control
pressure of 11"W.C.and a manifold pressure of 10"W.C. compartment,burner,and firebox free from dust and lint.
■ Always keep the fireplace area clear and free of combustible
materials,as well as gasoline and other flammable vapors and
liquids. Procedure for Checking Calibration of Flue Gas Switch
■ Do not use this appliance if any part has been under water. 1). Disconnect power vent harness from the plug in the control box.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and any 2).Turn wall switch'ON'.
gas control which has been under water. 3). Monitor flue gas switch LED for 2 minutes and ensure LED
does not come on or the glow plug will not light during this period.
4). Reconnect power vent harness to plug in the control box.
�
Gas Control Valve
Do not use ammonia basetl or abrasive cleaners on the glass,they will permanently
etch the surface. Use an approved gas fireplace glass cleaner such as Kel-Kem or
White off.
Noneywell(Q3450)
Pilot Assembly
Pilot Electrical
Hamess Connector
eHoneywell Uas
� Control(SV9501M)
o �
OO
0
�
Gas Control
Connector
R
'-----W------'
Bk
�-------------------
Figure 23.Gas valve.
XG0771 -040513.3 www.montigo.com Page 35
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
Appendix
Appendix A: Power Vent Locations
Inside Corne Alcove Detail / \
Detail
I ' --- � r� U y�T�
�
� = Q �
�--� , S �. .
A - �
Q R �
1 �, ,/
F �'�/ �
~V� � P
� f
Horizontal Vertical Detail
Detail �G� ���� �M�
"\
//
\ �I �E� ;
V
N � Fixed � B � �
I — Closed �� ppenable FixedClosed / � � �
� H � 8 /��
OpenabY � � � �� w��
�
/ __
/+ � -.
_' y
<, .
� g � gt A �� �j;
K
/
����if
i
� e � =Powervent termination O =air supply inlet �i =area where termination�is not permitted
Location Canada' USA�*
A clearance to the termination frame above grade,veranda,porch,deck,or balcony 30 inches 30 inches
B clearance to top of doors or operable windows 12 inches 12 inches
C clearance to sides or bottom of door or operable windows 4 feet 4 feet
D clearance to permanently closed window when installed with approved gas penetration termination 0 0
E clearance to permanently closed window Recommended to prevent condensation 30 inches 30 inches
F clearance to ventilated so�t located within a horizontal distance to 24 inches from centerline 22 inches 22 inches
of termination
G clearance to unventilated soffit 30 inches 30 inches
H clearance to outside corner 30 inches 30 inches
I clearance to inside corner 30 inches 30 inches
J clearance to each side of the vertical centerline of a metre or regulatory assembly to a maximum 3 feet 3 feet
vertical distance of 15ft
K clearance to service regulator vent outlet 3 feet 3 feet
L clearance to non mechanical air supply inlet to the building or combustion air inlet to other 12 inches 4 feet
appliance for appliance<=100.000 BTU/H(30 KW)
L clearance to non mechanical air supply inlet to the building or combustion air inlet to other 6 feet 4 feet
appliance for appliance>100.000 BTU/H(30 Kl�
M clearance to forced air supply inlet 6 feet 3 feet above air inlet
N+ clearance above paved sidewalk or paved driveway located on public property 7 feet 7 feet
p++ clearance under veranda,porch,deck,or balcony 30 inches 30 inches
Q clearance above roof 2 feet 2 feet
R clearance to adjacent walls and neighboring buildings 30 inches 30 inches
S clearance from corner in recessed location 30 inches 30 inches
T Maximum depth of recessed location 48 inches 48 inches
U Maximum width for back wall of recessed location 60 inches 60 inches
V Horizontal clearance between two ferminations thaf are level 30 inches 30 inches
W Horizontal clearance(centre to centre)between two terminations that are not level 30 inches 30 inches
'Based on CGA B149.1 Natural Gas and Propane installation code.Local codes may vary,please check with local regulatory agency.
'*Based on ANSI Z223.1/NFPA 54 National Fuel Gas Code.Local codes may vary,please check with local regulatory agency.
+A vent shall not terminate directly above a sitlewalk or paved driveway which is located between two single family dwellings and serve both dwellings.
++Only permitted if veranda,porch,deck,or balcony is fully open on a minimum of two sides beneath the floor.
Page 36 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Appendix
Appendix A: Power Vent Locations
EDVRSPV58 Uertical Power Vent Detail EDVWSPV58 Horizontal Power Vent Detail
wall r
„R„
Wall I Eaves/Overhang }
� �
°F"&"G"
Wall � I �
� .,R.. �
Top View
��-- -- .��„ _
I�"R"��24"(61cm�— `�H"&"P'
- -�- Front View
i
wall � � �
�
18"
Min.
Front View
Not Acceptable
�
iew
�
XG0771 -040513.3 www.montigo.com Page 37
R520&R620 Power Vent Indoor Gas Fireplace IYIOIITIGOw
Appendix
Appendix B:Warranty
The Warranty
The Companies warrants the Montigo Gas Appliance to be free from defects in materials and workmanship at the time of manufacture.On the Montigo fireplace,
there is a ten-year warranty on the firebox and its components,a five-year warranty on the main burner and pilot burner,and a one-year warranty on the gas control
valve,fibre logs and Power Vent Module.The Glass,plated/painted finishes,and refractory lining are exempt from the warranty.
Remedy And Exclusions
The coverage of this Warranty is limited to all components of the Gas Appliance manufactured by The Companies.
This Warranty only covers Montigo Gas Appliances installed in the United States or Canada.
If the components of the Gas Appliance covered by this Warranty are found to be defective within the time frame statetl(see The Companies right of investigation
outlined below).The Companies will,at its option,replace or repair defective components of the Gas Appliance manufactured by The Companies at no charge,
and will also pay for reasonable labour costs incurred in replacing or repairing components.If repair or replacement is not commercially practical,The Companies
will,at its option,refund the purchase price of the Montigo Gas Appliance.
This Warranty covers only parts and labour as provided above.In no case shall The Companies be responsible for materials,components,or construction which
are not manufactured or supplied by The Companies, or for the labour necessary to install, repair or remove such materials, components or construction.All
replacement or repair components will be shipped F.O.B.the nearest The Companies factory.
Qualifications To The Warranty
The Gas Appliance Warranty outlined above is further subject to the following qualifications:
(1) The Gas Appliance must be installed in accordance with The Companies installation instructions and local building codes.The Warranty on this Montigo
Gas Appliance covers only the component parts manufactured by The Companies.The use of components manufactured by others with this Montigo Gas
Appliance could create serious safety hazartls, may result in the denial of certification by recognized national safety agencies,antl coultl be in violation of
local builtling codes.This warranty does not cover any damages occurring from the use of any components not manufactured or supplietl by The Companies
(2) The Montigo Gas Appliance must be subjected to normal use.The Gas Appliances are designed to burn gas only.Burning conventional fireplace fuels such
as wootl,coal or any other solid fuel will cause damage to the Gas Appliance,will produce excessive temperatures and will result in a fire hazard.
Limitations On Liability
It is expressly agreed antl understood that The Companies sole obligation, and purchaser's exclusive remetly under this Warranty, under any other warranty,
expressed or implied,or in contract,tort or otherwise,shall be limitetl to replacement,repair,or refund,as specifietl above.
In no event shall The Companies be responsible for any incidental or consequential tlamages caused by defects in its products,whether such damage occurs
or is discovered before or after replacement or repair,and whether or not such damage is caused by The Companies negligence.Some states do not allow the
exclusion or limitation of incidental or consequential tlamages,so the above limitation or exclusion may not apply to you.The duration of any implied warranty
with respect to this Montigo Gas Appliance is limited to the duration of the foregoing warranty.Some states do not allow limitation on how long an implied warranty
lasts,so the above may not apply to you.
Investigation Of Claims Against Warranty
The Companies reserves the right to investigate any and all claims against this Warranty and to decide upon method of settlement.
The Companies Are Not Responsible For Work Done Without Written Consent
The Companies shall in no event be responsible for any warranty work done without first obtaining The Companies written consent.
Dealers Have No Authority To Alter This Warranty
The Companies employees and dealers have no authority to make anywarranties norto authorize any remedies in addition to orinconsistentwith those stated above.
How To Register A Claim Against Warranty
In order for any claim under this Warranty to be valid,The Companies must be notified of the claimed defect in writing or by telephone,as soon as reasonably
possible after the defect is discovered.Claims against this Warranty in writing should include the date of installation,and a tlescription of the defect.
Other Rights
This Warranty gives you specific legal rights,antl you may also have other rights which vary from state to state.
NOTE: The Companies as statetl above refer to-Canadian Heating Products Inc.and/or Montigo Del Ray Corp.
Canadian Heafing Products Inc.and/or Montigo DelRay Corp.reserves the righf to make changes at any time,without notice,in design,materials,
specifications,prices and also to disconfinue colors, styles and products.
Page 38 www,montigo.com XG0771 -040513.3
Iy1011TIC�0..� R520&R620 Power Vent Indoor Gas Fireplace
Appendix
Appendix C: State of Massachusetts
Amendment
(Gas Fireplace 1 Equipment sold in the State of Massachusetts)
5.08: Modifications to NFPA-54, Chapter 10
(1)Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows:
Existing chimneys shall be permittetl to have their use continued when a gas conversion burner is installed,and shall be equipped with a manually reset device
that will automatically shut off the gas to the burner in the event of a sustainetl back-draft.
(2)Revise 10.8.3 by adtling the following additional requirements:
(a)For all sitle wall horizontally vented gas fueletl equipment installed in every dwelling,building or structure used in whole or in part for residential purposes,
including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven(7)feet above finished grade in
the area of the venting,inclutling but not limitetl to decks antl porches,the following requirements shall be satisfied:
1.INSTALLATION OF CARBON MONOXIDE DETECTORS.At the time of installation of the side wall horizontal vented gas fueled equip-
ment,the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor
level where the gas equipment is to be installed.In addition,the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon
monoxide detector with an alarm is installed on each adtlitional level of the dwelling,building or structure served by the side wall horizontal vented gas fueled
equipment.It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon
monoxitle detectors
a.In the event that the side wall horizontally ventetl gas fueled equipment is installed in a crawl space or an attic,the hard wired carbon monoxide detector with
alarm and battery back-up may be installed on the next atljacent floor level.
b.In the event that the requirements of this subdivision can not be met at the time of completion of installation,the owner shall have a period of thirty(30)days
to comply with the above requirements;providetl,however,that tluring said thirty(30)day period,a battery operated carbon monoxide detector with an alarm
shall be installetl.
2.APPROVED CARBON MONOXIDE DETECTORS.Each carbon monoxide detector as required in accordance with the above provisions
shall comply with NFPA 720 antl be ANSI/UL 2034 listed and IAS certifietl.
3.SIGNAGE.A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight(8)feet
above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment.The sign shall read,in print
size no less than one-half(1/2)inch in size,"GAS VENT DIRECTLY BELOW.KEEP CLEAR OF ALL OBSTRUCTIONS".
4.INSPECTION.The state or local gas inspector of the sitle wall horizontally vented gas fueled equipment shall not approve the installation unless,
upon inspection,the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
(b)EXEMPTIONS:The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1.The equipment listed in Chapter 10 entitled"Equipment Not Required To Be Vented"in the most current edition of NFPA 54 as atlopted by the
Board;and
2.Product Approved sitle wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling,building or struc-
ture used in whole or in part for residential purposes.
(c)MANUFACTURER REQUIREMENTS-GAS EQUIPMENT VENTING SYSTEM PROVIDED.When the manufacturer of Product
Approved sitle wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment,the instructions
provided by the manufacturer for installation of the equipment and the venting system shall include:
1.Detailed instructions for the installation of the venting system design or the venting system components;and
2.A complete parts list for the venting system design or venting system.
(d)MANUFACTURER REQUIREMENTS-GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED.When the manufacturer of a Prod-
uct Approved side wall horizontally vented gas fueletl equipment does not provide the parts for venting the flue gases,but identifies"special venting systems",
the following requirements shall be satisfied by the manufacturer:
1.The referenced"special venting system"instructions shall be included with the appliance or equipment installation instructions;and
2.The"speCial venting systems"shall be Product Approved by the Board,antl the instructions for that system shall include a parts list antl
detailed installation instructions.
(e)A copy of all installation instructions for all Protluct Approved side wall horizontally ventetl gas fueled equipment,all venting instructions,all parts lists for
venting instructions,and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
(3)After NFPA-54 section 10.10.4.2 add a new section 10.10.4.3 as follows:
When more than four gas appliances are to be ventetl through a common gas vent or common horizontal vent manifold,a plan of the proposed vent installation
shall be submitted to the Inspector and the serving gas supplier for review and approval.
Extraction from: Massachusets Rules and Regulations
5.00:Amendments To 2002 Edition Of ANSI Z223.1-NFPA-54
XG0771 -040513.3 www.montigo.com Page 39
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