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HomeMy WebLinkAboutB17-0013 cut sheets59TN6A . d Infinity® Two-Stage, Variable Spee 4-Way Multipoise Condensing Gas Furnace Series 1 C9 turn to the expe~ Product Data A11263 The 59TN6A Multipoise Variable-Speed Condensing Gas Furnace features the two-stage Infinity® System. The Comfort Heat Technology® two-stage gas system is at the heart of the comfort provided by this furnace, along with the Infinity variable-speed ECM blower motor, and two-speed inducer motor. With an Annual Fuel Utilization Efficiency (AFUE) of up to 96.7%, the Infinity two-stage gas furnace provides exceptional savings when compared to a standard furnace. This Infinity Gas Furnace also features 4-way multipoise installation flexibility, and is available in five model sizes. The 59TN6A can be vented for direct vent/two-pipe, ventilated combustion air, or single-pipe applications. A Carrier Infinity Control and Infinity Air Conditioner or Heat Pump can be used to form a complete Infinity System. All units meet California Air Quality Management District emission requirements. All sizes are design certified in Canada. STANDARD FEATURES • Infinity® System; compatible with single-and multiple-zone Infinity systems. •All sizes meet ENERGY STAR® Version 4.0 criteria for gas furnaces: 95+ AFUE; AMACF electrical rating; 2% or less cabinet airflow leakage. • Quiet operation. Compare for yourself at HVACpartners.com. • Ideal height 35-in. (889 mm) cabinet: short enough for taller INFINITY-~ o II IdealHumidit_y CumjmHeat IBllil'm1il coils, but still allows enough room for service. • Infinity Features.--match with the Infinity Control for Infinity System benefits. • Integral part of the Ideal Humidity System® Technology. • Silicon Nitride Power Heat"" Hot Surface Igniter. • SmartEvap TM technology helps control humidity levels in the home when used with a compatible humidity control system. • ComfortFan TM technology allows control of continuous fan speed from a compatible thermostat. • External Media Filter Cabinet included. • 4-way multipoise design for upflow, downflow or horizontal installation, with unique vent elbow and optional through- the-cabinet downflow venting capability. • Variable-Speed blower motor, two-speed inducer motor, and two-stage gas valve. • Self-diagnostics and extended diagnostic data through the Advanced Product Monitor (APM) accessory or Infinity User Interface. • Adjustable blower speed for cooling, continuous fan, and dehumidification. • Aluminized-steel primary heat exchanger. • Stainless-steel condensing secondary heat exchanger. • Propane convertible (See Accessory list). • Factory-configured ready for upflow applications. • Fully-insulated casing including blower section. • Convenient Air Purifier and Humidifier connections. • Direct-vent/sealed combustion, single-pipe venting or ventilated combustion air. • Installation flexibility: (sidewall or vertical vent). • Residential installations may be eligible for consumer financing through the Retail Credit Program. • Certified to leak 2% or less of nominal air conditioning CFM delivered when pressurized to 1-in. water column with all present air inlets, air outlets, and condensate drain port(s) sealed. 1 A.~ CERTIFIED. C ww .. ar<l<W"'V"( Us.e oftheAHRI Certified n.1. Mark indicates a manufacturer's participation in the program. For verification of certification for individual products, go to www.ahridirectory.org. RECEIVED JAN 1 7 2017 Town of Vail SPECIFICATIONS The furnace should be sized to provide 100 percent of the design heating load requirement plus any margin that occurs because of furnace model size capacity increments. None of the furnace model sizes can be used if the heating load is 20,000 BTU or lower. Use Air Conditioning Contractors of America (Manual J and S); American Society of Heating, Refrigerating, and Air-Conditioning Engineers; or other approved engineering Heating Capacity and Efficiency 060-14. High Heat (BTUH) 60,000 Input Low Heat (BTUH) 39,000 High (BTUH) 58,000 Heat Output Low Heat (BTUH) 38,000 Efficiency AFUE % (JCS) 96.3 High Heat 35-65 Certified Temperature (19-36) Rise Range °F (°C) Low Heat 30-60 (17 -33) Airflow Capacity and Blower Data 060-14 Rated External Static Heating 0.12 Pressure (in. w.c.) Cooling 0.5 High Heat 1075 Airflow Delivery Low Heat 855 @ Rated ESP (CFM) Cooling 1335 Cooling Capacity (tons) 400 CFM/ton 3 350 CFM/ton 3.5 Direct-Drive Motor Type Direct-Drive Motor HP 1/2 Motor Full Load Amps 7.7 RPM Range Speed Selections Blower Wheel Dia x Width in. 11x8 Air Filtration System Filter Used for Certified Watt Data* Electrical Data 060-14 Input Voltage Volts-Hertz-Phase Operating Voltage Range Min-Max Maximum Input Amps Amps 8.5 Unit Ampacity Amps 11.5 Minimum Wire Size AWG 14 Maximum Wire Length Feet 32 @ Minimum Wire Size (M) (9.8) Maximum Fuse/Ck! Bkr (Time-Delay Type Recommen-Amps 15 ded) Transformer Capacity (24vac output) External Control Power Heating Available Cooling Controls 060-14 Gas Connection Size Burners (Monoport) 3 Gas Valve (Redundant) Manufacturer Minimum Inlet Gas pressure (in. we) Maximum Inlet Gas pressure (in. we) Manufactured (Mobile) Home Kit Ignition Device Limit Control 180 Heating Blower Control (Heating Off-Delay) Cooling Blower Control (Time Delay Relay) method to calculate heating load estimates and select the furnace. Excessive oversizing of the furnace may cause the furnace and/or vent to fail prematurely, customer discomfort and/or vent freezing. Failure to follow these guidelines is considered faulty installation and/or misapplication of the furnace; and resulting failure, damage, or repairs may impact warranty coverage /-::::::;_ ~ -~ v "' 080-14 080-20 E ·-·~v --~, 120-22 / ~· 'i2lr,OoO 80,000 80,000 100,000 52,000 52,000 65,000 78,000 78,000 78,000 98,000 117,000 50,000 51,000 63,000 76,000 96.2 96.7 96.1 96.7 40-70 40-70 45-75 45-75 (22 -39) (22-39) (25 -42) (25 -42) 30-60 30. 60 30-60 30-60 (17 -33) (17 -33) (17 -33) (17 -33) 080-14 080-20 100-22 120-22 0.15 0.15 0.20 0.20 0.5 0.5 0.5 0.5 1500 1345 1575 1820 1060 1095 1385 1640 1375 1945 2160 2185 3.5 4.5 5 5.5 4 5.5 6 6 Electronically Commutated Motor (ECM) 1/2 1 1 1 7.7 12.8 12.8 12.8 300 -1300 Variable (Communicating) 11x8 11x10 11x10 11 x 11 Factory Supplied Media Cabinet Field Supplied Filter KGAWF**06UFR 080-14 080-20 100-22 120-22 115-60-1 104-127 8.5 13.6 13.7 13.7 11.5 17.9 18.0 18.0 14 12 12 12 32 32 31 31 (9.8) (9.8) (9.4) (9.4) 15 20 20 20 40VA 24.3 VA 34.6VA 080-14 080-20 100-22 120·22 1/2" -NPT 4 4 5 6 White Rogers 4.5 13.6 not approved for MH use Silicon Nitride 170 200 180 160 Adjustable: 90, 120, 150, 180 seconds 90 seconds 3 ACCESSORIES ;. · ,t·'a,~·"1': .-.·.,DESCRIPTION<''' .:2u : ' ::' . -·' : PART NUMBER ,: 060-14 080-14 JOB0-20 100-22 120-22 Venting Accessories Vent Kit -Through the Cabinet KGADC0101 BVC • • • • • Vent Terminal -Concentric -2" (51 mm) KGAVT0701CVT Vent Terminal -Concentric -3" (76 mm) KGAVT0801 CVT See Venting Tables Vent Terminal Bracket -2" (51 mm) KGAVT0101 BRA Vent Terminal Bracket -3" (76 mm) KGAVT0201 BRA Vent Kit -Rubber Coupling KGAAC0101 RVC See Venting Tables Condensate Drainage Accessories Freeze Protect Kit-Heat Tape KGAHT0101 CFP • • • • • CPVC to PVC Drain Adapters -1/2" CPVC to 3/4" PVC KGAAD011 OPVC • • • • • Horizontal Trap Grommet -Direct Vent KGACK0101 HCK All DV Horizontal Condensate Neutralizer Kit P908-0001 • • • • • External Trap Kit KGAET0201 ETK • • • • • Ductwork Adapter Accessories Furnace Base Kit for Combustible Floors KGASB0201 ALL • • • • • Coil Adapter Kits -No Offset KGADA0101 ALL • • • • • Coil Adapter Kits -Single Offset KGADA0201 ALL • • • • • Coil Adapter Kits -Double Offset KGADA0301 ALL • • • • • Return Air Base (Upflow Applications) 17.5-in. wide KGARP0301B17 • • Return Air Base (Upflow Applications) 21.0-in. wide KGARP0301 B21 • • Return Air Base (Upflow Applications) 24.5-in. wide KGARP0301 B24 • IAQ Device Duct Adapters 20.0-in. IAQ to 16 in. Side Return KGAAD0101 MEC 20"x25" IAQ Devices IAQ Device Duct Adapters 24.0-in. IAQ to 16 in. Side Return KGAAD0201 MEC 24"x25" IAQ Devices Gas Conversion Accessories Gas Conversion Kit -Nat to LP; Var-speed Products KGCNP5201VSP • • • • • Gas Conversion Kit -LP to Nat; Var-speed Products KGCPN4401VSP • • • • • Gas Orifice Kit -#42 (Nat Gas) LH32DB207 • • • • • Gas Orifice Kit -#43 (Nat Gas) LH32DB202 • • • • • Gas Orifice Kit -#44 (Nat Gas) LH32DB200 • • • • • Gas Orifice Kit -#45 (Nat Gas) LH32DB205 • • • • • Gas Orifice Kit -#46 (Nat Gas) LH32DB208 • • • • • Gas Orifice Kit -#47 (Nat Gas) LH32DB078 • • • • • Gas Orifice Kit -#48 (Nat Gas) LH32DB076 • • • • • Gas Orifice Kit -#54 (LP) LH32DB203 • • • • • Gas Orifice Kit -#55 (LP) LH32DB201 • • • • • Gas Orifice Kit -#56 (LP) LH32DB206 • • • • • Gas Orifice Kit -1.25mm (LP) LH32DB209 • • • • • Gas Orifice Kit -1.30mm (LP) LH32DB210 • • • • • Control Accessories ECM Motor Simulator Kit KGBSD0301 FMS • • • • • Advanced Product Monitor -APM KGASD0301APM • • • • • Infinity® Touch Control -Wi-Fi SYSTXCCl1W01 • • • • • Infinity® Touch Control -Non-Wi-Fi SYSTXCCITN01 • • • • • IAQ Accessories Filter Pack (6 pack) -Washable -16x25x1 (406x635x25 mm) KGAWF1306UFR • • • • • Filter Pack (6 pack) -Washable -24x25x1 (61 Ox635x25 mm) KGAWF1506UFR • • • • • EZ-Flex Filter -16" (406 mm) EXPXXFIL0016 Use with EZXCAB-1016 EZ-Flex Filter -20" (508 mm) EXPXXFIL0020 Use with EZXCAB-1020 EZ-Flex Filter -24" (61 O mm) EXPXXFIL0024 Use with EZXCAB-1024 EZ-Flex Filter with End Caps -16" (406 mm) EXPXXUNV0016 Use with EZXCAB-1016 EZ-Flex Filter with End Caps -20" (508 mm) EXPXXUNV0020 Use with EZXCAB-1020 EZ-Flex Filter with End Caps -24" (61 O mm) EXPXXUNV0024 Use with EZXCAB-1 024 Cartridge Media Filter -16" (406 mm) FILXXCAR0016 Use with FILCABXL-1016 Cartridge Media Filter -20" (508 mm) FILXXCAR0020 Use with FILCABXL-1020 Cartridge Media Filter -24" (610 mm) FILXXCAR0024 Use with FILCABXL-1024 Carrier Infinity Air Purifier -16x25 (406x635 mm) GAPAAXCC1625-A08 Up to 1600 CFM Carrier Infinity Air Purifier -20x25 (508x635 mm) GAPAAXCC2025-A08 Up to 2000 CFM Carrier Infinity Air Purifier Repl. Filter-16x25 (406x635 mm) GAPACCCAR1625-AOS GAPAAXCC1625-A08 Carrier Infinity Air Purifier Repl. Filter-20x25 (508x635 mm) GAPACCCAR2025-A05 GAPAAXCC2025-A08 Carrier Performance Air Purifier -16x25 (508x635 mm) PGAPXX1625 Up to 1600 CFM Carrier Performance Air Purifier -20x25 (508x635 mm) PGAPXX2025 Up to 2000 CFM Carrier Performance Air Purifier Repl Filter -16x25 (406x635 mm) PGAPAXXCAR1625 GAPAAXCC1625 Carrier Performance Air Purifier Repl. Filter -20x25 (508x635 mm) PGAPAXXCAR2025 GAPAAXCC2025 • = Used with the model furnace 5 AIR DELIVERY (CONTINUED) COOLING4 AND HEATING AIR DELIVERY -CFM (Bottom Returns With Filter) (SWl-5 and SW4-3 set to OFF, except as indicated. See notes 1and2.) Unit Size Clg/CF Switch Settings External Static Pressure (ESP) SWx-3 SWx-2 SWx-1 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 ·' 100~22§ :·.·· ,> ,:·<·.:: .:::•'' : ' : '['• ,: : ::.:.' ,', ':·' f: .·'r• , ,,. •'· : ,:' Gig Default: OFF OFF OFF 1820 1825 1840 1845 1840 1835 1825 1805 1780 '' •:, :·::;,::: :,:• ····:. •::,:, ··.···~::•:.. '•: .. : :. : ::':\' , .. ;::: ;:. :•: .t:.' : ... ' :•'>.···· :: ,.; .... :·.r:· .,:., ' ·•',: .: : .. CF Default: OFF OFF OFF 750 740 745 730 715 See note4 : : ''... ,;; ,.it :: ··~:; '.(;;:• :::·.:.,:::: : ,..<,. : > i •· '':. :r• • ::::•: ,;1:; ·:~ ~ • ·• • • : ,· : :: .. :•; : .. · ... :.: .. :' . .J.: ::·,.,.. .:: .... .·:: .. ·,ii·· ... ·'·/.'·•· OFF OFF ON 750 740 745 730 715 See note 4 OFF ON OFF 900 900 915 910 905 See note 4 Cooling (SW2) OFF ON ON 1070 1075 1095 1095 1090 1085 1095 1080 1065 Cont Fan ON OFF OFF 1280 1285 1305 1305 1310 1305 1295 1300 1290 (SW3) ON OFF ON 1440 1445 1465 1465 1470 1485 1480 1485 1475 ON ON OFF 1820 1825 1840 1845 1840 1835 1825 1805 1780 ON ON ON 2135 2140 2140 2135 2140 2130 2115 2100 2070 ,.::· .:. : ::. ;" .. :• :~ ·'.•.;.u. ::: :' '> j(\ .: ,:.::: .. , ... ::~d . .: :: [ y• ' .: : : ,J:'· : .::~. .· ,,/: ,)."· .. ,. ··:· .... --' -,_,, Gig SW2: Maximum Gig Airflow~ 2160 2165 2175 2170 2160 2150 2135 2120 2065 : .. .. ~ ... .. .. .: .:;: . :::<::~' r : J: : ····,..:.': .. • .1::.'· ... :1r::/:J: .•. .f· ..:.·:·· ,• ,:' ;: ,-'--\' T "~ ., : .:::: .':•·. '. .... ::: :: : ·:• /( .· .• •. : !(;·: ,,,: Heating High Heat Airflow;) 1570 1575 1595 1595 1600 1605 1600 1600 1590 (SW1) Low Heat Airflow ;) 1365 1385 1395 1395 1395 1400 1400 1405 1395 Unit Size Clg/CF Switch Settings External Static Pressure (ESP) SWx-3 SWx-2 SWx-1 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 . • 120~22.!i .. r />' ,.•·:~~ .:: (· ::r .• •.•>' .. .:: t :,: · . .,:: z. : : :• .··: :: .·•·. ;!>' ·.· .... :.r• .:• : ::: : .::. : : :. : Gig Default: OFF OFF OFF 1850 1855 1860 1855 1850 1830 1805 1775 1750 '.\:,,:·.,::···· .• ii: : : .l :, ,;;i; : ::•::;::: ~:,'::'·:. .. .;:::;.:. : .. : : ·:~::•· ::: .:( ... ·'•: .. f. .•. ::·" :~. ; .... : .: i:. •• : ' :,;;~ .::···~· ....... ~ · ........ •: .: ·' .•: CF Default: OFF OFF OFF 930 925 915 900 885 See note4 '.· ··::,: .;• .. :: .. ::•·: : \::•:'i~r~!i:/.:':.;:'F:(' ·.·· t ,;• ;i*z1~:::1:' :;" :lr:':i. · ... : ·: ;. :: •): .:r: .. ·:. c.Y· ./· ··.·. 1:~ ./ ···' '•:. i: \L'.:'1 •: y. OFF OFF ON 765 745 740 705 680 See note 4 OFF ON OFF 930 925 915 900 885 See note4 Cooling (SW2) OFF ON ON 1095 1100 1110 1105 1085 See note 4 Cont Fan ON OFF OFF 1265 1255 1265 1280 1275 1285 1270 1260 1250 (SW3) ON OFF ON 1465 1455 1470 1465 1465 1470 1455 1450 1435 ON ON OFF 1850 1855 1860 1855 1850 1830 1805 1775 1750 ON ON ON 2200 2200 2200 2190 2185 2170 2145 2085 1990 :: .. ; ·:' : ;: ; .::::: :' ':{.:~ !::/! ;: :. :: { }' . .::::· : ). :'·· : : ': : ::~: . : ·::•,: .... ::: : •. .· ..· •.: / Gig SW2: Maximum Gig Airflow 2 2200 2200 2200 2190 2185 2170 2145 2085 1990 .:+ ,• .: ti:••.:. '' .~."\::*':;1 .,r··~·~ · .... ; .~ :. ·.,·r ~.·· ;:::. "' ··: ·'' \·:.:: : }· :.:· :• :,;• ·. ::'·: l .... : Heating High Heat Airflow;, 1815 1820 1825 1820 1815 1795 1775 1745 1720 (SW1) Low Heat Airflow ;, 1640 1640 1645 1650 1645 1645 1630 1620 1600 1. Nominal 350 CFM/ton cooling airflow is delivered with SW1-5 and SW4-3set to OFF. Set SW1-5 to ON for nominal 400 CFM/ton (+15% airflow). Set SW4-3 to ON for nominal 325 CFM/ton (-7% airflow). Set both SW1-5 and SW4-3 to ON for nominal 370 CFM/ton (+7% airflow). The above adjustments in airflow are subject to motor horsepower range/capacity. 2. Maximum cooling airflow is achieved when switches SW2-1, SW2-2, SW2-3 and SW1-5 are set to ON, and SW4-3 is set to OFF. 1.0 1770 1070 1285 1460 1770 2015 2020 1575 1380 1.0 1730 1230 1415 1730 1890 : 1890 ·: :: 1700 1580 s. All heating CFM's are when low heat rise adjustment switch (SW1-3) and comfort/efficiency adjustment switch (SW1-4) are both set to OFF. 4. Ductwork must be sized for high-heating CFM within the operational range of ESP. Operation within the blank areas of the chart is not re- commended because high-heat operation will be above 1.0 ESP. s. All airflows on 21" (533 mm) casing size furnaces are 5% less on side return only installations. s. Side returns for 24.5" (622 mm) casing sizes require two sides, or side and bottom, to allow sufficient airflow at the return of the furnace. 1. Airflows over 1800 CFM require bottom return, two-side return, or bottom and side return; otherwise excessive watt draws may result. A minimum filter size of 20" x 25" (508 x 635 mm) is required. 7 MAXIMUM EQUIVALENT VENT LENGTH -FT. (M) NOTE: Maximum Equivalent Vent Length (MEVL) includes standard and concentric vent termination and does NOT include elbows. Use Table 3 -Deductions from Maximum Equivalent Vent Length to determine allowable vent length for each application. Table 2 -Maximum Equivalent Vent Length -Ft. 40,000 Unit Size Outlet choke 60,000 80,000 100,000 120,000 140,000 required under 10ft. TEVL Pipe Dia. (in) 1 'I. 2 2 'I. 1 'I. 2 2 'I. 3 1 'I. 2 2 'I. 3 4 2 2 'I. 3 4 2 'I. 3 4 2 'I. 3 4 0-2000 40 155 185 20 100 175 200 15 50 130 175 200 20 80 175 200 10 75 185 5 65 155 2001-3000 35 150 175 95 165 185 45 125 165 185 15 75 165 185 70 175 '! 60 140 ~ 3001-4000 30 135 160 90 155 175 115 155 175 155 175 5 65 165 120 ~ 4001-4500 25 130 155 15 85 150 170 10 40 110 150 165 70 170 .. 160 50 110 Ill 4501-5000 125 145 80 165 145 160 150 165 >. --:./ 60 •· 45 100 ,, 5001-6000 20 120 130 75 140 155 35 100 135 150 10 65 140 155 ·Ni.I\! 35 80 ~ 155 .•. ;(• .•• :t:: 145 ft; ~ 6001-7000 15 110 120 10 70 130 145 30 90 125 140 60 135 50 140 ~>---30 65 7001-8000 10 100 110 65 120 135 N/A 120 125 .• 55 125 135 .. 45 130 25 45 >,,, 8001-9000 90 95 5 60 115 125 25 80 110 115 NIA· 50 115 125 40 120 15 30 9001-10000 5 80 85 NIA·· 55 105 115 20 75 100 105 45 100 115 .• :£ 30 115 ,1.-'" ...... 10 15 Maximum Equivalent Vent Length -Meters 40,000 Unit Size Outlet choke 60,000 80,000 100,000 120,000 140,000 required under 10ft. TEVL Pipe Dia. 38 51 64 38 51 64 76 38 51 64 76 102 51 64 76 102 64 76 102 64 76 102 (mm) 0-610 11 57 57 6.5 31 54 61 3 16 40 54 61 6 25 54 61 3 23 57 1.5 21 48 ~ 611-914 10 53 53 29 51 57 38 51 57 23 51 57 21 54 .. + 42 ~ 915-1219 9 49 49 27 48 54 15 36 48 53 5 54 1.5 20 51 1·11-18 36"" .§. 1220-1370 47 47 26 52 2 46 51 22 48 52 16 33 8 5 46 13 34 ·y' .... 50 Ill 1371-1524 45 45 24 51 45 50 21 46 51 19 14 31 ,, 3 ·• •• lg Ta""" ~ 1525-1829 6 41 41 22 43 47 11 31 42 46 43 48 •. !'Ir.A• 11 25 5 <i 1830-2134 5 37 37 3 25 40 44 ; 10 27 39 42 19 41 45 i~~~ 16 43 9 20 2135-2438 3.5 33 34 20 37 42 NIA. 36 39 18 38 42 14 40 7 15 2439-2743 30 30 1.5 19 35 38 8 26 34 36 NIA. 15 36 39 13 38 5 10 2744-3048 1.5 26 26 NIA 17 33 36 7 24 31 33 14 34 36 .. •· 12 35 .... 3.5 5 ELBOW CONFIGURATIONS VENT TERMINAL CONFIGURATIONS Long Medium Mitered Concentric r;>-._ 6..""-- I l,r--~ \\ \ \1l__ -_JJ)- Table 3 -Deductions from Maximum Equivalent Vent Length -Ft. (M) Pipe Diameter (In): 1-1/2 2 2-1/2 Mitered 90° Elbow 8 (2.4) 8 (2.4) 8 (2.4) 8 Medium Radius 90° Elbow 5 (1.5) 5 (1.5) 5 (1.5) 5 Long Radius 90° Elbow 3 (0.9) 3 (0.9) 3 (0.9) 3 Mitered 45° Elbow 4 (1.2) 4 (1.2) 4 (1.2) 4 Medium Radius 45° Elbow 2.5 (0.8) 2.5 (0.8) 2.5 (0.8) 2.5 Long Radius 45° Elbow 1.5 (0.5) 1.5 (0.5) 1.5 (0.5) 1.5 Tee 16 (4.9) 16 (4.9) 16 (4.9) 16 Concentric Vent Termination 0 (0.0) 0 Standard Vent Termination 0 (0.0) 0 9 3 Standard 2-in., 3-in., or optional 4-in. termination. A13110 4 (2.4) 8 (2.4) (1.5) 5 (1.5) (0.9) 3 (0.9) (1.2) 4 (1.2) (0.8) 2.5 (0.8) (0.5) 1.5 (0.5) (4.9) 16 (4.9) (0.0) (0.0) RETURN AIR TEMPERATURE This furnace is designed for continuous return-air minimum temperature of 60°F (15°C) db or intermittent operation down to 55°F (13 °C) db such as when used with a night setback thermometer. Return-air temperature must not exceed 80°F (27°C) db. Failure to follow these return air limits may affect reliability of heat exchangers, motors and controls. 32° F/ 0° C MINIMUM INSTALLED AMBIENT OR FREEZE PROTECTION REQUIRED FRONT MAX80°F I 27°C OF = MIN 60°F I 16°C MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS PO SIDON CLEARANCE Rear 0 (0 mm) Front (Combustion air openings in furnace and in structure) 1 in.(25 mm) Required for service•• 24 in. (610 mm)* All Sides of Supply Plenum*• 1 in. (25 mm) Sides 0 (0 mm) Vent 0 (0 mm) Top of Furnace 1 in. (25 mm) * Recommended ** Consult your local building codes COMBUSTION-AIR PIPE FOR NON-DIRECT (1-PIPE) VENT APPLICATION FIELD-SUPPLIED [ 2-IN. (51 mm) DIAz= FIELD-SUPPLIED MITERED RADIUS 2-IN. (51 mm) DIA. PVC 90° ELBOW PVC PIPE .---r--I I I. ~I 12" (300 mm) MINIMUM NOTE: See Installation Instructions for specific venting configurations. 11 A10490 A12376 - I - 23-5/8" (600mm) 23-3/8" ~ (594mm) Furnace Side 23-3/4" 603mm Centerline Screw Slots MEDIA FILTER CABINET c 0 T A .1...- 1-5%"-+I (146mm) 25-5/8" +-~~~~~~~~51mm~)~~~~~-. ,....., '" ~ ,, 24 1/4" - (616mm) Opening with Flanges Bent Media Filter Cabinet 16" 406mm 20" 508mm 24" 610mm 23-1/8" (588mm) Opening Duct Side A B 17" (432mm) 16" 406mm 21" (533mm) 20" 508mm 25" 635mm 24" 610mm - I I I I I I I - l CJ 0 "C CD :l 5· (0 j - NOTE: Media cabinet is matched to the bottom opening on furnace. May also be used for side return. TYPICAL WIRING SCHEMATIC BLOWER DOOR SWITCH -----:!:---- "'"GND ~l~-~t 115-VOLT FIELD-,....,,._,,._,,,==.,... SUPPLIED FUSED DISCONNECT G 24-VOLT TERMINAL BLOCK FURNACE ----FIELD 24-VOLTWIRING ----FIELD 115-, 208/230-, 460-VOLTWIRING --FACTORY 24-VOLT WIRING --FACTORY 115-VOLTWIRING NOTES: 1. Connect Y /Y2-terminal as shown for proper operation. 2. Some thermostats require a "C' terminal connection as shown. 3. If any of the original wire, as supplied, must be replaced, use same type or equivalent wire. 13 A12428 A11401 GUIDE SPECIFICATIONS General System Description Furnish a 4-way multipoise two-stage gas-fired condensing furnace for use with natural gas or propane (factory-authorized conversion kit required for propane); furnish external media cabinet for use with accessory media filter or standard filter. Quality Assurance Unit will be designed, tested and constructed to the current ANSI Z 21.47/CSA 2.3 design standard for gas-fired central furnaces. Unit will be third party certified by CSA to the current ANSI Z 21.47/CSA 2.3 design standard for gas-fired central furnaces. Unit will carry the CSA Blue Star® and Blue Flame® labels. Unit efficiency testing will be performed per the current DOE test procedure as listed in the Federal Register. Unit will be certified for capacity and efficiency and listed in the latest AHRI Consumer's Directory of Certified Efficiency Ratings. Unit will carry the current Federal Trade Commission Energy Guide efficiency label. Delivery. Storage. and Handling Unit will be shipped as single package only and is stored and handled per unit manufacturer's recommendations. Warranty (for inclusion by specifying engineer) U.S. and Canada only. Warranty certificate available upon request. Equipment Blower Wheel and ECM Blower Motor Galvanized blower wheel shall be centrifugal type, statically and dynamically balanced. Blower motor of ECM type shall be permanently lubricated with sealed ball bearings, of hp, and have infinitely variable speed from 300-1300 RPM operating only when motor inputs are provided. Blower motor shall be direct drive and soft mounted to the blower housing to reduce vibration transmission. Filters Furnace shall have reusable-type filters. Filter shall be in. (mm) X in. (mm). An accessory highly efficient Media Filter is available as an option. Media Filter. Casing Casing shall be of .030 in. thickness minimum, pre-painted steel. Draft Inducer Motor Draft Inducer motor shall be two-speed PSC design. Primarv Heat Exchangers Primary heat exchangers shall be 3-Pass corrosion-resistant aluminized steel of fold-and-crimp sectional design and applied operating under negative pressure. Secondarv Heat Exchangers Secondary heat exchangers shall be of a stainless steel flow-through of fin-and-tube design and applied operating under negative pressure. Controls Controls shall include a micro-processor-based integrated electronic control board with at least 16 service troubleshooting codes displayed via diagnostic flashing LED light on the control, a self-test feature that checks all major functions of the furnace, and a replaceable automotive-type circuit protection fuse. Multiple operational settings available, including separate blower speeds for low heat, high heat, low cooling, high cooling and continuous fan. Continuous fan speed may be adjusted from the thermostat. Cooling airflow will be selectable between 325 to 400 CFM per ton of air conditioning. Features will also include temporary reduced airflow in the cooling mode for improved dehumidification when an Infinity Control or TP-PRH edge® is selected as the thermostat. Operating Characteristics Heating capacity shall be ------Btuh output capacity. Fuel Gas Efficiency shall be _____ AFUE. Btuh input; Air delivery shall be cfrn minimum at 0.50 in. W.C. external static pressure. Dimensions shall be: depth ___ __;in. (mm); width ____ in. (mm); height in. (mm) (casing only). Height shall be in. (mm) with A/C coil and ________ in. (mm) overall with plenum. Electrical Requirements Electrical supply shall be 115 volts, 60 Hz, single-phase (nominal). Minimum wire size shall be AWG; maximum fuse size of HACR-type designated circuit breaker shall be ___ _ amps. Special Features Refer to section of the product data identifying accessories and descriptions for specific features and available enhancements. 15 Ventin& System Leneth Calculations The Total Equivalent Vent Length (fEVL) for EACH combustion air or vent pipe equals the length of the venting system, plus the equivalent length of elbows used in the venting system from Table 3. Standard vent terminations or factory accessory concentric vent terminations count for zero deduction. See vent system manufacturer's data for equivalent lengths of flexible vent pipe or other termination systems. DO NOT ASSUME that one foot of flexible vent pipe equals one foot of straight PVC/ABS DWV vent pipe. Compare the Total Equivalent Vent Length to the Maximum Equivalent Vent Lengths in Tables 2. Example 1 A direct-vent 60,000 Btuh furnace installed at 2100 ft. (640 M). Venting system includes, FOR EACH PIPE, 100 feet (30 M) of vent pipe, 95 feet (28 M) of combustion air inlet pipe, (3) 90° long radius elbows, (2) 45° long radius elbows and a factory accessory concentric vent kit. Can this application use 2-in. (50 mm ND) PVC/ABS DWV vent piping? Measure the required linear length of air inlet and vent pipe; insert the 100 ft Use length of the longer of the vent longest of the two here: or air inlet piping system Add equiv length of (3) 90° long-radius elbows (use the highest number of elbows for either the 3 x 3 ft = 9ft. From Table 3 vent or inlet pipe) Add equiv length of (2) 45° long-radius elbows (use the highest number of elbows for either the 2 x 1.5 ft = 3 ft. From Table 3 vent or inlet pipe) Add equiv length of vent termination 0 ft. From Table 3 Add correction for flexible vent pipe, if any 0 ft. From Vent Manufacturer's instructions; zero for PVC/ABS DWV Total Equivalent Vent Length (TEVL) 112ft. Add all of the above lines Maximum Equivalent Vent Length (MEVL) 127 ft. For 2" pipe from Table 2 Is TEVL less than MEVL? YES Therefore, 2" pipe may be used Example2 A direct-vent 60,000 Btuh furnace installed at 2100 ft. (640 M) Venting system includes, FOR EACH PIPE, 100 feet (30 M) of vent pipe, 95 feet (28 M) of combustion air inlet pipe, (3) 90° long radius elbows, and a polypropylene concentric vent kit. Also includes 20 feet (6 M) of flexible polypropylene vent pipe, included within the 100 feet (30 M) of vent pipe. Assume that one meter of flexible 60 mm or 80 mm polypropylene pipe equals 1.8 meters of PVC/ABS pipe. VERIFY FROM VENT MANUFACTURER'S INSTRUCTIONS. Can this application use 60 mm (O.D.) polypropylene vent piping? If not what size piping can be used? Measure the required linear length of air inlet and vent pipe; insert the 100 ft Use length of the longer of the vent longest of the two here: or air inlet piping system Add equiv length of (3) 90° long-radius elbows (use the highest number of elbows for either the 3 x 3 ft = 9ft. From Vent Manufacturer's instructions vent or inlet pipe) Add equiv length of (2) 45° long-radius elbows (use the highest number of elbows for either the 0 x = 0 ft. From Vent Manufacturer's instructions vent or inlet pipe) Add equiv length of vent termination 9M x 3fVM = 18 ft. From Vent Manufacturer's instructions Add correction for flexible vent pipe, if any 1.8 x 20 ft = 36ft. From Vent Manufacturer's instructions Total Equivalent Vent Length (TEVL) 163 ft. Add all of the above lines Maximum Equivalent Vent Length (MEVL) 127 ft. For 2" pipe from Table 2 Is TEVL less than MEVL? NO Therefore, 60mm pipe may NOT be used; try BO mm Maximum Equivalent Vent Length (MEVL) 250 ft. For 3" pipe from Table 2 Is TEVL less than MEVL? YES Therefore, 80 mm pipe may be used NOTES: 1. Use only the smallest diameter pipe possible for venting. Over-sizing may cause flame disturbance or excessive vent terminal icing or freeze-up. 2. NA -Not allowed. Pressure switch will not close, or flame disturbance may result. 3. Total equivalent vent lengths under 10' for 40,000 BTUH furnaces from 0 to 2000 ft. (0 to 610 M) above sea level require use of an outlet choke plate. Failure to use an outlet choke when required may result in flame disturbance or flame sense lockout. 4. Not all furnace families include 140,000 BTUH input models. 5. Vent sizing for Canadian installations over 4500 ft (1370 M) above sea level are subject to acceptance by local authorities having jurisdiction. 6. Size both the combustion air and vent pipe independently, then use the larger size for both pipes. 7. Assume the two 45° elbows equal one 90° elbow. Wide radius elbows are desirable and may be required in some cases. a. Elbow and pipe sections within the furnace casing and at the vent termination should not be included in vent length or elbow count. 9. The minimum pipe length is 5 ft. (2 M) linear feet (meters) for all applications. 10. Use 3-in. (76 mm) diameter vent termination kit for installations requiring 4-in. (102 mm) diameter pipe. 10 MAXIMUM ALLOWABLE EXPOSED VENT LENGTHS INSULATION TABLE Table 1-Maximum Allowable Exposed Vent Length in Unconditioned Space Unit Size 40,000* BTUH ·• 60,000 BTUH Uninsulated 3/11-in. Insulation 1/2-in. Insulation Uninsulated 3/8-ln. Insulation 1/2-in. Insulation Pipe Dia. 1 y, 2 2 y, 1 y, 2 2 y, 1 y, 2 2 y, 1 y, 2 2 y, 3 1 y, 2 2 y, 3 1 y, 2 2 y, 3 in. Winter 20 20 20 20 20 50 45 20 60 50 20 30 30 25 20 75 65 60 20 85 75 65 Design 0 10 5 5 20 25 20 20 30 25 .. 15 15 10 10 20 40 30 25 20 45 40 30 Temp -20 5 ·.: .....•. • 20 15 10 20 20 15 10 5 ;;;,."" .. i:d:. .. •:• 20 25 20 15 20 30 25 20 •F -40 .. ·: •: ··.•: .:: 15 10 5 15 15 10 5 ·;:< I• .· .. . 20 15 15 10 20 20 15 10 I• Unit Size 80,000 BTUH Uninsulated 3/8-in. Insulation 1/2-in. Insulation Pipe Dia. 1 y, 2 2 y, 3 4 1 y, 2 2 y, 3 4 1 y, 2 2 y, 3 4 in. Winter 20 15 40 40 35 30 15 50 90 75 65 15 50 70 70 70 Design 0 15 20 15 10 5 15 50 45 35 30 15 50 50 40 35 Temp -20 15 10 .~ .. ~ 15 35 30 20 15 15 40 30 25 15 OF -40 10 5 ·,. I 15 25 20 15 5 15 30 25 20 10 Unit Size 100,000 BTUH Uninsulated 3/8-in. Insulation 1/2-in. Insulation Pipe Dia. 2 2 y, 3 4 2 2 y, 3 4 '2 2 y, 3 4 in. Winter 20 20 50 40 35 20 80 95 80 20 80 105 90 Design 0 20 20 15 10 20 55 45 35 20 65 55 45 Temp -20 15 10 5 . . . . .. ·. 20 35 30 20 20 45 35 25 •F -40 10 5 ... ..... 20 25 20 10 20 30 25 15 Unit Size 120,000 BTUH 140,000 BTUH Uninsulated 3/8-in. Insulation 1/2-in. Insulation Uninsulated 3/8-in. Insulation 1/2-in. Insulation Pipe Dia. 2 y, 3 4 2 y, 3 4 2 y, 3 4 2 y, 3 4 2 y, 3 4 2 y, 3 4 in. .· Winter 20 10 50 40 10 75 95 10 75 105 .. 5 55 50 5 65 105 5 65 125 Design 0 10 20 15 10 55 45 10 65 50 5 25 15 5 65 50 5 65 60 Temp -20 10 10 10 35 25 10 45 30 5 10 5 5 45 30 5 50 40 •F -40 10 5 10 25 15 10 30 20 5 5 '\i' 5 30 20 5 35 25 Maximum Allowable Exposed Vent Length in Unconditioned Space (Metric) Unit Size 40,000* BTUH 60,000 BTUH Uninsulated 3/8-in. Insulation 1 /2-in. Insulation Uninsulated 3/8-in. Insulation 1/2-in. Insulation Pipe Dia. 38 51 64 38 51 64 38 51 64 38 51 64 76 38 51 64 76 38 51 64 76 mm Winter -7 6.1 6.1 6.1 6.1 15.2 13.7 6.1 18.3 15.2 6.1 9.1 9.1 7.6 6.1 22.9 19.8 18.3 6.1 25.9 22.9 19.8 Design -18 3.0 1.5 1.5 6.1 7.6 6.1 6.1 9.1 7.6 ;:• 4.6 4.6 3.0 3.0 6.1 12.2 9.1 7.6 6.1 13.7 12.2 9.1 Temp -29 1.5 I<•><. ....... 6.1 4.6 3.0 6.1 6.1 4.6 ... 3.0 1.5 .·• 6.1 7.6 6.1 4.6 6.1 9.1 7.6 6.1 •c -40 4.6 3.0 1.5 4.6 4.6 3.0 1.5 •. 6.1 4.6 4.6 3.0 6.1 6.1 4.6 3.0 Unit Size 80,000 BTUH Uninsulated 3/8-in. Insulation 1/2-in. Insulation Pipe Dia. 38 51 64 76 102 38 51 64 76 102 38 51 64 76 102 mm Winter -7 4.6 12.2 12.2 10.7 9.1 4.6 15.2 27.4 22.9 19.8 4.6 15.2 21.3 21.3 21.3 Design -18 4.6 6.1 4.6 3.0 1.5 4.6 15.2 13.7 10.7 9.1 4.6 15.2 15.2 12.2 10.7 Temp -29 4.6 3.0 1.5 . .. ..... 4.6 10.7 9.1 6.1 4.6 4.6 12.2 9.1 7.6 4.6 ·c -40 3.0 1.5 . ·::. . .. 4.6 7.6 6.1 4.6 1.5 4.6 9.1 7.6 6.1 3.0 Unit Size 100,000 BTUH Uninsulated 3/8-in. Insulation 1/2-in. Insulation Pipe Dia. 51 64 76 102 51 64 76 102 51 64 76 102 mm Winter -7 6.1 15.2 12.2 10.7 6.1 24.4 28.9 24.4 6.1 24.4 32.0 27.4 Design -18 6.1 6.1 4.6 3.0 6.1 16.8 13.7 10.7 6.1 19.8 16.7 13.7 Temp -29 4.6 3.0 1.5 . 6.1 10.7 9.1 6.1 6.1 13.7 10.7 7.6 •c -40 3.0 1.5 6.1 7.6 6.1 3.0 6.1 9.1 7.6 4.6 Unit Size 120,000 BTUH 140,000 BTUH Uninsulated 3/8-in. Insulation 1/2-in. Insulation Uninsulated 3/8-in. Insulation 1/2-in. Insulation Pipe Dia. 64 76 102 64 76 102 64 76 102 64 76 102 64 76 102 64 76 102 mm Winter -7 3.0 15.2 12.2 3.0 22.9 28.9 3.0 22.9 32.0 1.5 16.7 15.2 1.5 19.8 32.0 1.5 19.8 38.1 Design -18 3.0 6.1 4.6 3.0 16.8 13.7 3.0 19.8 15.2 1.5 7.6 4.6 1.5 19.8 15.2 1.5 19.8 18.3 Temp -29 3.0 3.0 3.0 10.7 7.6 3.0 13.7 9.1 1.5 3.0 1.5 1.5 13.7 9.1 1.5 15.2 12.2 ·c -40 3.0 1.5 ·, 3.0 7.6 4.6 3.0 9.1 6.1 1.5 1.5 I•·· ··•· 1.5 9.1 6.1 1.5 35 7.6 8 Unit Size Cooling (SW2) Cont Fan (SW3) Cooling (SW2) Cont Fan (SW3) Unit Size Cooling (SW2) Cont Fan (SW3) OFF ON ON OFF OFF ON ON ON ON OFF ON ON ON See notes at end of table. AIR DELIVERY COOLING4 AND HEATING AIR DELIVERY -CFM (Bottom Returns With Filter) (SWl-5 and SW4-3 set to OFF, except as indicated. See notes 1and2.) See note 4 ON ON 875 880 890 895 895 890 885 880 OFF OFF 1060 1070 1080 1080 1075 1065 1050 1035 OFF ON 1235 1240 1250 1255 1255 1250 1230 1190 ON OFF 1235 1240 1250 1255 1255 1250 1230 ON OFF 685 See note 4 ON ON 885 895 905 900 900 895 885 875 OFF OFF 1055 1065 1080 1075 1065 1050 1045 1035 OFF ON 1245 1245 1255 1255 1260 1255 1250 1235 ON OFF 1245 1245 1255 1255 1260 1255 1250 1235 ON ON 1245 1245 1255 1255 1260 1255 1250 1235 ON 860 870 960 See note 4 ON ON 1045 1045 1060 1070 1070 1070 1095 1090 OFF OFF 1215 1220 1245 1240 1235 1235 1225 1220 OFF ON 1370 1370 1390 1390 1400 1395 1400 1390 ON OFF 1745 1755 1755 1760 1755 1750 1745 1725 ON 1745 1755 1755 1760 1755 1750 1745 1725 6 870 855 1025 1010 1155 1115 1155 1115 860 845 1025 1005 1220 1185 1220 1185 1220 1185 1080 1070 1235 1235 1390 1385 1705 1685 1705 1685 SPECIFICATIONS (CONT.) Communication System Infinity; Infinity Zoning Thermostat Connections R, W/W1, W2 Y/Y2, Y1, G, Com 24V, DHUM Accessory Connections EAC (115vac); HUM (24vac); 1-stg AC (via Y/Y2) * See Accessory List for part numbers available. MODEL NUMBER NOMENCLATURE 1 -2 Family 59 ~ 3 Htg. Stages T S -Single Stage T-Two Stage M -Modulating 4 Tier N C-Comfort P ~ Performance N -Infinity OPERATING INSTRUCTIONS NOT SHOWN (LOCATED ON MAIN FURNACE DOOR, SEE OPERATING INSTRUCTIONS INSIDE DOOR FIGURE). 5 Base Efly. 6 O-t90AFUE 2-+92AFUE 3-+93AFUE 5 -t95AFUE 6·+96AFUE 7 • +97 AFUE Example of Model Number 6 Major Series A 7-9 Htg. Cap. 060 ' 040=40,000 BTU 060=60,000 BTU 10 Motor v S-Standard 11 -12 Width 17 14-14.2" 17-17.5" 21 -21.0" 24-24.5" 080=80,000 BTU E -Energy Efficient 100=100,000 BTL V -Variable Speed 120=120,000 BTU 140=140 000 BTU Major Series Not all familes have these models. FURNACE COMPONENTS GAS BURNER HOT SURFACE IGNITER 13 Voltage Voltage 14 Minor Series Minor Series 15-16 Airflow 14 08-800 CFM 10-1000 CFM 12 -1200 CFM 14-1400 CFM 16-1600 CFM 18-1800 CFM 20-2000 CFM 22 -2200 CFM A12373 MEDIA CABINET FURNACE CONTROL~~--11-1-~~~-tt~• BOARD RATING PLATE NOT SHOWN (LOCATED ON BLOWER DOOR) CAPACITOR/ Hllr-++-~~-+~~~~-r-~POWERCHOKE (IF USED) REPRESENTATIVE DRAWING ONLY, SOME MODELS MAY VARY IN APPEARANCE. 4 A11408 CASING RATED HEATING DIMENSIONS OUTPUTt (BTUH) HEATING AIRFLOW COOLING MOTOR HP MEDIA APPROX. SAP ORDERING (IN.) CFM@0.5 (VARIABLE CABINET SHIP WT. NO. CFM:I: CFM Rated ESP SPEED) SUPPLIED (LB) H D w High Low AFUE (Low (High High Heating (IN.) Heating) Heating) ESP 59TN6A060V17--14 35 30 17.5 58,000 38,000 96.3% 855 1075 0.12 510-1335 1/2 16 140 59TN6A080V17-14 35 30 17.5 78,000 50,000 96.2% 1060 1500 0.15 490-1375 1/2 16 150 59TN6A080V21-20 35 30 21.0 78,000 51,000 96.7% 1095 1345 0.15 750-1945 1 20 155 59TN6A 1 OOV21-22 35 30 21.0 98,000 63,000 96.1% 1385 1575 0.20 715-2160 1 20 165 59TN6A 120V24-22 35 30 24.5 117,000 76,000 96.7% 1640 1820 0.20 885 -2185 1 24 189 .. t Capacity in accordance with DOE test procedures. Ratings are position dependent. See reting plate. :t: Heating CFM at factory default blower motor heating settings. constant air flow and quiet operation. They can provide cooling ESP -External Static Pressure match enhancements to increase the effective SEER of select FEATURES AND BENEFITS Comfort Heat Technology® feature -This feature with Adaptive Control is a proprietary function that promotes homeowner comfort through two stages of heating. This Carrier furnace offers a patented algorithm that continually monitors and adjusts furnace operation by looking at both current and past conditions to determine the most effective stage of heating and the amount of time to run each stage, every cycle. Ideal Humidity System® Technology -The Ideal Humidity system actively controls both temperature and humidity in the home to provide the best comfort all year long. Other systems depend on heating or cooling demand to manage the moisture in the air. But, Ideal Humidity gives the homeowner the right amount of humidity day and night, even in mild weather. No other manufacturer can do this! Ideal Humidity saves energy, too. By keeping humidity under control, the homeowner can set their thermostat lower to stay comfortable and save energy. SmartEvap TM Technology -When paired with a compatible thermostat, this dehumidification feature overrides the cooling blower off-delay when there is a call for dehumidification. By deactivating the blower off-delay, SmartEvap technology prevents condensate that remains on the coil after a dehumidification cycle from re-humidifying throughout the home. This results in reduced humidity and a more comfortable indoor environment for the homeowner. Unlike competitive systems, SmartEvap technology only overrides the cooling blower off-delay when humidity control is needed. Once humidity is back in control, SmartEvap re-enables the energy-saving cooling blower off-delay. ComfortFan TM Technology -Sometimes the constant fan setting on a standard furnace system can actually reduce homeowner comfort by providing too much or too little air! Comfort Fan technology improves comfort all year long by allowing the homeowner to select the continuous fan speed of their choice using a compatJ.ble thermostat. HYBRID HEAT® Dual Fuel System -This system can provide more control over your monthly energy bills by automatically selecting the most economical method of heating. With HYBRID HEAT components, our system automatically switches between the gas furnace and the electric heat pump as outside temperatures change to maintain greater efficiency and comfort than with any traditional single-source heating system. The heat pump also delivers high-efficiency cooling in the summer. Power Heat TM Igniter -Carrier's unique SiN igniter is not only physically robust but it is also electrically robust. It is capable of running at line voltage and does not require complex voltage regulators as do other brands. This unique feature further enhances the gas furnace reliability and continues Carrier's tradition of technology leadership and innovation in providing a reliable and durable product. Full-Featured, Communicating, Variable Speed Motors -Our ECMs (Electronically Commutated Motors) provide variable-speed operation to optimize comfort levels in the home year round; features such as passive/active dehumidification, ramping profiles, Carrier air conditioner or heat pump system, and feature the highest efficiency of all indoor fan motors. Reliable Heat Exchanger Design -The aluminized steel, clam shell primary heat exchanger was re-engineered to achieve greater efficiency out of a smaller size. The first two passes of the heat exchanger are based on the current 80% product, a design with more than ten years of field-proven performance and success. These innovations, paired with the continuation of a crimped, no-weld seam create an efficient, robust design for this essential component. The condensing heat exchanger, a stainless steel fin and tube design, is positioned in the furnace to extract additional heat. Stainless steel coupling box componentry between heat exchangers has exceptional corrosion resistance in both natural gas and propane applications. Media Filter Cabinet -Enhanced indoor air quality in the home is made easier with our media filter cabinet-a standard accessory on all deluxe furnaces. When installed as a part of the system, this cabinet allows for easy and convenient addition of a Carrier high efficiency air filter. 4-Way Multipoise Design -One model for all applications - there is no need to stock special downflow or horizontal models when one unit will do it all. The new heat exchanger design allows these units to achieve the certified AFUE in all positions. Direct or Single-pipe Venting, or Optional Ventilated Combustion Air -This furnace can be installed as a 2-pipe (Direct Vent) furnace, in an optional ventilated combustion air application, or in single-pipe, non-direct vent applications. This provides added flexibility to meet diverse installation needs. Sealed Combustion System -This furnace brings in combustion air from outside the furnace, which results in especially quiet operation. By sealing the entire combustion vestibule, the entire furnace can be made quieter, not just the burners. Insulated Casing -Foil-faced insulation in the heat exchanger section of the casing minimizes heat loss. The acoustical insulation in the blower compartment reduces air and motor noise for quiet operation. Monoport Burners -The burners are specially designed and finely tuned for smooth, quiet combustion and economical operation. Bottom Closure -Factory-installed for side return; easily removable for bottom return. The multi-use bottom closure can also serve for roll-out protection in horizontal applications, and act as the bottom closure for the optional return air base accessory. Blower Access Panel Switch -Automatically shuts off 115-v power to furnace whenever blower access panel is opened. Quality Registration -Our furnaces are engineered and manufactured under an ISO 9001 registered quality system. Certifications -This furnace is CSA (AGA and CGA) design certified for use with natural and propane gases. The furnace is factory-shipped for use with natural gas. A CSA listed gas conversion kit is required to convert furnace for use with propane gas. The efficiency is AHRI efficiency rating certified. This furnace meets California Air Quality Management District emission requirements. 2 RETURN AIR TEMPERATURE This furnace is designed for continuous return-air minimum temperature of 60°F (15°C) db or intermittent operation down to 55°F (13°C) db such as when used with a night setback thermometer. Return-air temperature must not exceed 80°F (27°C) db. Failure to follow these return air limits may affect reliability of heat exchangers, motors and controls. • 32° F/ 0° C MINIMUM INSTALLED AMBIENT OR FREEZE PROTECTION REQUIRED FRONT MAX80°F I 27°C MIN60°F / 16°C MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS POSffiON CLEARANCE Rear 0 (0 mm) Front (Combustion air openings in furnace and in structure) 1 in. (25 mm) Required for service** 24 in. (610 mm)* All Sides of Supply Plenum** 1 in. (25 mm) Sides 0 (0 mm) Vent O(Omm) Top of Furnace 1 in. (25 mm) Recommended •• Consult your local building codes COMBUSTION-AIR PIPE FOR NON-DIRECT (1-PIPE) VENT APPLICATION FIELD-SUPPLIED [ 2-IN. (51 mm) DIA~ FIELD-SUPPLIED MITER~D RADIUS 2-IN. (51 mm) DIA. PVC 90 ELBOW PVC PIPE _____,--I I I. ~I 12" (300 mm) MINIMUM NOTE: See Installation Instructions for specific venting configurations. 11 A10490 A12376 14 :: MEDIA FILTER CABINET -------~25-5/8~" -------1 .. 1 (651mm) 24 1/4" -I " 23-5 8 (600mm) (616mm) Opening with Flanges Bent 23-3/8" (594mm) -0 T 23-1/8" (588mm) r-1 Opening '" A Furnace Side Duct Side / 23-3/4" .L..- 603mm - Centerline Screw Slots 1-5%"-+' (146mm) Media Filter A B Cabinet 16" (406mm) 17" (432mm) 16" l406mm' 20" (508mm) 21" (533mm) 20" (508mml 24" 1610mm) 25" (635mm) 24" (610mml NOTE: Media cabinet is matched to the bottom opening on furnace. May also be used for side return. TYPICAL WIRING SCHEMATIC BLOWER DOOR SWITCH _B_!;K~fil.J5. ~Iii" -----JiJff-''----+----1 -----:!:---- '=°GND ·~--~ 115-VOLT FIELD-JUNCTION SUPPLIED BOX FUSED DISCONNECT 24-VOLT TERMINAL BLOCK FURNACE NOTES: 1. Connect Y/Y2-terminal as shown for proper operation. 2. Some thermostats require a "C" terminal connection as shown. 3. If any of the original wire, as supplied, must be replaced, use same type or equivalent wire. 13 I r OJ 0 "O CD ::I s· cc 1 -- A12428 A11401