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HomeMy WebLinkAboutB15-0294_B15-0294 Special Inspection Report_1448036580.pdf1 Brent Wilson From:Chris Hutto <chris.hutto@groundeng.com> Sent:Thursday, November 12, 2015 12:29 PM To:Brent Wilson; Shane Sorensen Cc:Evan Rubin; Steven Stokely; Bill Looney Subject:RE: TOVstamped Marriott Chiller structural pdf Attachments:15-6563 - Vail Marriott Chiller - Matl Test Reports 151112.pdf; 15-6563 - Final Summary 151112.pdf; 15-6563.TOV SI 12_Final Report.Vail Marriott Chiller.prt.pdf Brent,     Thanks for getting us those stamped drawings to clear the OD list.  Please find attached the Vail Marriott Chiller ‐ Matl  Testing Reports, Final Summary and TOV Report of Special Inspections, the last you would need to submit to the TOV  yourself.     Let me know if there are any concerns or questions.     Thanks,     Chris Hutto, CET Area Manager      GROUND Engineering Consultants, Inc.  PO Box 464, 101A Airpark Drive, Unit 9 • Gypsum, CO 81637  Phone 970‐524‐0720 • Fax 970‐524‐0721• Cell 970‐366‐7013  chris.hutto@groundeng.com     www.groundeng.com        From: Brent Wilson [mailto:brentw@randhmechanical.com] Sent: Thursday, November 12, 2015 7:16 AM To: Shane Sorensen; Chris Hutto Subject: TOVstamped Marriott Chiller structural pdf     Chris & Shane,  Enclosed is finally our town of Vail stamped drawing, for your records.  Shoot over the weld and grout inspection reports  and then we can wrap this one up.    Appreciate your help on this,  Brent    Brent Wilson - PE, LEED AP  Principal Engineer  R & H Mechanical  “People & Products You Can Count On”  825 A Chambers Ave  Eagle, CO 81631  Mobile: 970.390.7673   Office: 970.328.2699  Fax: 970.328.0234          November 12th, 2015 Subject: Summary of Materials Testing Services and Special Inspection Services, Vail Marriott New Chiller Room and Pumps Vail, Colorado Ground Engineering Job Number: 15-6563 Mr. Evan Rubin TOV Permit Number: B15-0294 Vail Marriot C/O Evan Rubin, LLC 715 W. Lionshead Circle Vail, CO 81657 Attn: Mr. Rubin, This letter summarizes the special inspection and materials testing services GROUND Engineering Consultants, Inc. (GROUND) performed during construction of the Vail Marriott Chiller Room and Pumps Project in Vail, Colorado. The special inspection and materials testing services were performed at times scheduled by the Contractor and/or Subcontractors between August 26th, 2015 and September 9th, 2015. During construction, structural steel welded and/or bolted connections were periodically observed during construction by a certified welding inspector (CWI). Also, observations and testing were performed on the expansion anchors, drilled and epoxied bolts and grout placement into existing CMU walls. The observations and testing were completed at times scheduled by the Contractor or Subcontractor. Based on the field observations to date, RFI’s received and/or project documentation received from the design team, it is our opinion that the materials observed for the welded connections, anchor bolt installation and CMU grout placements were in general accordance with project plans, specifications, and/or applicable RFI’s. The observations and materials testing as indicated above were performed periodically to provide data to the Owner, Contractor and Subcontractors to assist them in evaluating the general compliance of the materials and/or work with the contract documents at the times of our observation and testing. We did not supervise, direct nor have any control over any of the Contractor’s or Subcontractor’s work. We were not responsible for the Contractor’s or Subcontractor’s scheduling of our services, means, methods, procedures, techniques, or sequences of construction, nor responsible for ensuring that any Contractor or Subcontractor performed or completed the work in accordance with the contract documents or construction industry standards. If you have any questions concerning this letter, please contact our office. Sincerely, GROUND Engineering Consultants, Inc. Chris Hutto, C.E.T. Reviewed by Carl Henderson, P.E. Client: www.groundeng.com Englewood, Commerce City, Loveland, Granby, Gypsum, Grand Junction, Casper Vail Marriott - New Chiller Room and Pumps Mr. Evan Rubin Vail Marriott C/O H. Evan Rubin, LLC 715 W. Lionshead Circle Vail, CO 81657 Comments or Photos: Yes No Discrepancies Reported this Date? No. of Pages Attached: Field Representative: Drill and Epoxy Cover Report Date:Date Job NameJob Number:Job Number As scheduled, a representative visited the project site to perform special inspections for drill and epoxy at locations requested. General Contractor:General Contractor Rep. Notified:Rep Notified August 26, 2015 15-6563 R&H Mechanical Ciro 1 Shane Sorensen Client: www.groundeng.com Englewood, Commerce City, Loveland, Granby, Gypsum, Grand Junction, Casper Vail Marriott - New Chiller Room and Pumps Mr. Evan Rubin Vail Marriott C/O H. Evan Rubin, LLC 715 W. Lionshead Circle Vail, CO 81657 Location: 1.) 2.) 3.) 4.) Orientation (vertical/horizontal): 1.) 3.) 2.) 4.) Hole Diameter (inches): 1.) Length (inches): 1.) 2.) 2.) 3.) 3.) 4.) 4.) Hole Spacing (inches): 1.) 3.) 2.) 4.) Drilling Equipment: Method to Clean Hole: Epoxy Type: Epoxy Expiration: Placement Method: Type (rebar/bolt/anchor): 1.) Size: 1.) Length (inches) 1.) 2.) 2.) 2.) 3.) 3.) 3.) 4.) 4.) 4.) Placement Method: Additional Reinforcing Steel: Field Representative: Comments: Reinforcement Epoxy Documents Used: Drill and Epoxy Drilling Subcontractor: Rep. Notified: pGeneral Contractor: Rep. Notified: p Job Number:Report Date:August 26, 2015 15-6563 R&H Mechanical Ciro Adams Construction Chris Plans Into existing west concrete wall for two beam face plates Horizontal 3/4 5 10x11.5 Hammer Drill Wire brush, compressed air N/A N/A N/A Expansion anchor 3/4 7 Hammer, socket wrench N/A Shane Sorensen Client: www.groundeng.com Englewood, Commerce City, Loveland, Granby, Gypsum, Grand Junction, Casper Vail Marriott - New Chiller Room and Pumps Mr. Evan Rubin Vail Marriott C/O H. Evan Rubin, LLC 715 W. Lionshead Circle Vail, CO 81657 Comments or Photos: Yes No Discrepancies Reported this Date? No. of Pages Attached: Field Representative: Drill and Epoxy Cover Report Date:Date Job NameJob Number:Job Number As scheduled, a representative visited the project site to perform special inspections for drill and epoxy at locations requested. General Contractor:General Contractor Rep. Notified:Rep Notified September 2, 2015 15-6563 R&H Mechanical Ciro 2 Shane Sorensen Client: www.groundeng.com Englewood, Commerce City, Loveland, Granby, Gypsum, Grand Junction, Casper Vail Marriott - New Chiller Room and Pumps Mr. Evan Rubin Vail Marriott C/O H. Evan Rubin, LLC 715 W. Lionshead Circle Vail, CO 81657 Additional Comments or Photos: Comments Date:Date Job NameJob Number:Job Number General Contractor:General Contractor Rep. Notified:Rep Notified September 2, 2015 15-6563 R&H Mechanical Ciro Client: www.groundeng.com Englewood, Commerce City, Loveland, Granby, Gypsum, Grand Junction, Casper Vail Marriott - New Chiller Room and Pumps Mr. Evan Rubin Vail Marriott C/O H. Evan Rubin, LLC 715 W. Lionshead Circle Vail, CO 81657 Location: 1.) 2.) 3.) 4.) Orientation (vertical/horizontal): 1.) 3.) 2.) 4.) Hole Diameter (inches): 1.) Length (inches): 1.) 2.) 2.) 3.) 3.) 4.) 4.) Hole Spacing (inches): 1.) 3.) 2.) 4.) Drilling Equipment: Method to Clean Hole: Epoxy Type: Epoxy Expiration: Placement Method: Type (rebar/bolt/anchor): 1.) Size: 1.) Length (inches) 1.) 2.) 2.) 2.) 3.) 3.) 3.) 4.) 4.) 4.) Placement Method: Additional Reinforcing Steel: Field Representative: Comments: Reinforcement Epoxy Documents Used: Drill and Epoxy Drilling Subcontractor: Rep. Notified: pGeneral Contractor: Rep. Notified: p Job Number:Report Date:September 2, 2015 15-6563 R&H Mechanical Ciro Adams Construction Chris Plans Into existing east CMU wall for two beam face plates Horizontal 7/8 6 (N plate) 15.5Wx15Vx8.5V (S plate) 9Wx8.5Vx15V Hammer Drill Wire brush, compressed air Powers Fasteners Quik-Shot AC100+Gold (Cross-referenced as equivalent to specified Hilti HIT-HY 200) November 2016 Caulk gun Bolt 3/4 8 Hand set N/A Shane Sorensen Bolts for south side of plates were epoxied first, and allowed to cure, then plates were used as guides for drilling holes for north bolts. Client: www.groundeng.com Englewood, Commerce City, Loveland, Granby, Gypsum, Grand Junction, Casper Vail Marriott - New Chiller Room and Pumps Mr. Evan Rubin Vail Marriott C/O H. Evan Rubin, LLC 715 W. Lionshead Circle Vail, CO 81657 Job No: Date: Field Representative: General Comments As scheduled, a representative arrived on-site to perform the below discussed services and we have the following comments. Shane Sorensen 15-6563 August 26, 2015 While on site, we observed Adams Construction placing grout into the cells of the existing east CMU wall for future placement of epoxy anchor bolts to hold beam face plates. The cells grouted correspond to the north three bolts for each of the two face plates. Six 8" CMU courses were grouted. Quikrete Non-Shrink General Purpose Grout was mixed at approximately 1 gallon of distilled water per 50 lb. bag of grout mix. Four 3"x3"x6" grout samples were cast for compressive strength testing. Chris with Adams Construction was notified of our observations. Date: Specimen Set Number: 9 71 Specimen Set Number 1 A 1 B 1 C 1 D Width Measurement #1 Width Measurement #2 Width Measurement #3 Width Measurement #4 Height Measurement #1 Height Measurement #2 Height Measurement #3 Height Measurement #4 Cross Sectional Area Height to Width Ratio Load Strength (psi) Specified Strength Test Date Age Average Strength (28 day) 63,220 80,390 82,460 81,870 5430 7080 7150 7260 7 282828 8/26/2015 2039 3"x3"x6" block Specifications - 3000 3000 3000 9/2/2015 9/23/2015 9/23/2015 9/23/2015 GROUT PROPERTIES Project: Job Number: 11.1711.53 11.24 11.42 Laboratory ID #: 5.86 5.87 3.32 3.41 5.92 3.37 5.90 3.46 1.81 1.76 1.76 6.17 6.18 6.12 6.11 3.29 3.39 3.36 3.39 3.33 3.38 3.38 Compressive Strength of Grout Specimens Cast Date: Vail Marriott C/O H. Evan Rubin, LLC 40-90 Compressive Strength Test Data (ASTM C 1019) Standard Initial Cure ASTM C511 - Moist Room Initial Cure: Final Cure: Temperature: Client: Attn: Placement Location: Unit Type: Quickrete Non-Shrink General Purpose Grout 8-11 Slump (inches): Supplier / Mix ID: CMU cells in line with north 3 bolts to be installed for west two beam face plates 1 August 26, 2015 Mr. Evan Rubin 715 W. Lionshead Circle Vail, CO 81657 15-6563 Vail Marriott - New Chiller Room and Pumps 3.39 6.04 3.32 3.27 3.39 7160 6.05 6.01 6.00 5.98 5.96 5.97 3.43 5.95 1.80 Corporate 41 Inverness Dr East Englewood, CO 80112 Tel:(303)289 1989 Fax:(303)289 1686 Offices: Denver, Loveland, Western Slope, Granby, Casper WY North Denver 7393 Dahlia Street Commerce City, CO 80022 Tel:(303)289 1989 Fax:(303)289 6742 Client: www.groundeng.com Englewood, Commerce City, Loveland, Granby, Gypsum, Grand Junction, Casper Vail Marriott - New Chiller Room and Pumps Mr. Evan Rubin Vail Marriott C/O H. Evan Rubin, LLC 715 W. Lionshead Circle Vail, CO 81657 Date: Location: Job Number: Yes No Outstanding Discrepancies Reported this Date? No. of Pages Attached: Field Representative: Structural Steel Cover Report As scheduled, a representative arrived to perform special inspection services. The following is a summary of services provided on this date. September 8, 2015 Site 15-6563 As directed by Chris Adams, GROUND inspected the following: 1st visit 1) Inspected fillet welded connections of shear plate to anchored embed and shear plates to beams for the new chiller pad. It was found the shear plate was not welded on two sides at all connections and the center cross beams were welded in lieu of bolted as detailed in 3/S1. These connections are not completed per project plans. Chris had called the Project team and GROUND was requested to arrive later in the afternoon. The following inspections are reported in below in 2nd visit. 2) GROUND received and reviewed Welding Procedure Specification (WPS) and Welder Qualification Test Record (WQTR) in accordance with AWS D1.1. 2nd visit 3) GROUND arrived on site and contacted Chris. 4) GROUND received and reviewed E-mail dated September 8, 2015 in regards to the welded shear plate in lieu of bolted and this connection is found acceptable per Engineer of Record; however, it has not been approved by the Town of Vail. This will be added as discrepancy item #1. (TOWN OF VAIL APPROVED PLANS RECEIVED 11-12-15; OD ITEM # 1 CLEARED 11-12-15) CH 5) GROUND reinspected welded connections and have found all connections are in compliance with E-mail received, project plans and in general compliance with AWS D1.1-10 clause 6 table 6.1. Chris was present during the inspections and copied on todays field report. Brent Wilson with Rand H Mechanical was E-mailed a copy of todays report and current discrepancy list. 0 Josh Bash/ Chris Hutto Client: www.groundeng.com Englewood, Commerce City, Loveland, Granby, Gypsum, Grand Junction, Casper Vail Marriott - New Chiller Room and Pumps Mr. Evan Rubin Vail Marriott C/O H. Evan Rubin, LLC 715 W. Lionshead Circle Vail, CO 81657 DateField/Fab. Shop? Fabrication Shop: Job Name:Job Name Job Number:Job Number General Contractor:Rep Notified Outstanding Structural Steel Discrepancy Log Date Reported Item Number CWI initials Description of Discrepancy Date Resolved Per Plan / Per RFI It is the responsibility of the contractor to schedule our office to perform retesting once the necessary corrective action has been made or provide our office with documentation that resolves the discrepancy. Field Vail Marriot-New Chiller Room and Pumps 15-6563 9/8/15 1 JB E-mail dated September 8, 2015 in regards to the welded shear plate in lieu of bolted. this connection is found acceptable per Engineer of Record; however, it has not been approved by the Town of Vail 11/12/15 Per Plans Rec 11/12/15 FINAL REPORT OF SPECIAL INSPECTIONS Project:Permit Number: Project Location: Owner ____________________________________________________________________________ Address City:Zip: Design Professional In Charge: Address: City:State:Zip:Phone: Fax:E-mail: To the best of my information, knowledge, and belief, the special inspections and/or testing required for this project, have been completed in accordance with the contract documents. Interim reports submitted prior to this Final Report of Special Inspections form a basis for, and are to be considered an integral part of this final report. Any discrepancies that were noted in all interim reports have been corrected. Prepared by: Type or Print Name Signature Date Preparer’s Seal and Signature Required -12- -------------------- Special Inspections Agency GROUND Engineering Consultants, Inc. PO Box 464 Gypsum CO 81637 (970)524-0720 (970) 524-0721 Carl Henderson, P.E. chris.hutto@groundeng.com carl.henderson@groundeng.com Vail Marriott New Chiller Room Vail Martiott Vail Marriott 715 W Lionshead Cir Vail 81657 B15-0294 11-12-2015 *See 15-6593 Final Summary 151112 and reports*