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www.meridianfire.com Meridian Intermountain PO Box 3940; Avon, Colorado 81629 CO LIC #1391 PHONE (970) 827-9120 EQUIPMENT SUBMITTAL 4193 Spruce Street Vesty-Neagle Residence FIRE PROTECTION Vail, Colorado PRODUCT MAKE MODEL / DESCRIPTION 1. SPRINKLERS TYCO Series LFII Concealed Pendent SIN #TY3596 White Flat Plate TYCO Series LFII Residential Pendent SIN #TY2234 White w/White 2-Pc Esc 2. PIPE AQUATHERM PP-R FS, SDR 7, 4 Plastic 3. PIPE FITTINGS AQUATHERM Fusion Type Compatible to Pipe 4. HANGERS AFCON Model 510 CPVC Hanger AFCON Model 511 CPVC Hanger AFCON Model 513 CPVC Hanger AFCON Model 514 CPVC Hanger AFCON Model 515 CPVC Hanger AFCON Model 519 CPVC Hanger 5. VALVES AMES Model 4000B Reduced Pressure BFP FPPI Bronze 3-Way Valve FPPI Bronze Chack Valve 6. ELECTRICAL DEVICES POTTER VSR-S Waterflow Switch POTTER SASH Horn & Strobe 7. FIRE DEPT CONN GUARDIAN Model 6014 2-1/2" Single Outlet FDC GUARDIAN Model 6431 1/2" Automatic Ball Drip 8. MISCELLANEOUS FPPI Sprinkler Gauge FPPI Spare Sprinkler Cabinet FPPI Indentification Signs FPPI 2-Piece Adjustable Escutcheon Vesty-Neagle Residence 4193 Spruce Street FIRE PROTECTION EQUIPMENT SUBMITTAL INDEX Vail, Colorado **The above listed items are the proposed equipment to be used on this project, however we reserve the right to use an 'equivalent' product or manufacturer at our discretion. RAPID RESPONSE Series LFII Residential 4.9 K-factor Concealed Pendent Sprinklers, Flat Plate Wet Pipe and Dry Pipe Systems Page 1 of 6 FEBRUARY 2014 TFP442 IMPORTANTAlways refer to Technical Data Sheet TFP700 for the “INSTALLER WARNING” that provides cautions with respect to handling and instal-lation of sprinkler systems and com-ponents. Improper handling and in-stallation can permanently damage a sprinkler system or its compo-nents and cause the sprinkler to fail to operate in a fire situation or cause it to operate prematurely. Worldwide Contacts www.tyco-fire.com General Description The TYCO RAPID RESPONSE Se-ries LFII Residential 4.9 K-factor Con-cealed Pendent Sprinklers (TY3596) are decorative, fast response, fus-ible solder sprinklers designed for use in residential occupancies such as homes, apartments, dormitories, and hotels. The cover plate assembly conceals the sprinkler operating components above the ceiling. The flat profile of the cover plate provides the optimum aes-thetically appealing sprinkler design. In addition, the concealed design of the Series LFII Residential Concealed Pendent Sprinklers (TY3596) provides 1/2 inch (12,7 mm) vertical adjustment. This adjustment provides a measure of flexibility when cutting fixed sprinkler drops. The Series LFII Residential Concealed Sprinklers are intended for use in the following scenarios: • wet and dry pipe residential sprin-kler systems for one- and two-fam-ily dwellings and mobile homes per NFPA 13D • wet and dry pipe residential sprin-kler systems for residential occu-pancies up to and including four stories in height per NFPA 13R • wet and dry pipe sprinkler systems for the residential portions of any occupancy per NFPA 13 The Series LFII Residential Concealed Pendent Sprinklers (TY3596) has been designed with heat sensitivity and wa-ter distribution characteristics proven to help in the control of residential fires and to improve the chance for occu-pants to escape or be evacuated. The Series LFII Residential Concealed Pendent Sprinklers (TY3596) are shipped with a Disposable Protective Cap. The Protective Cap is temporar-ily removed for installation, and then it can be replaced to help protect the sprinkler while the ceiling is being in-stalled or finished. The tip of the Pro-tective Cap can also be used to mark the center of the ceiling hole into plas-ter board, ceiling tiles, etc. by gently pushing the ceiling product against the Protective Cap. When the ceiling installation is complete the Protective Cap is removed and the Cover Plate Assembly installed. Dry Pipe System ApplicationThe Series LFII Residential Concealed Pendent Sprinklers offers a laboratory approved option for designing dry pipe residential sprinkler systems, whereas, most residential sprinklers are labora-tory approved for wet systems only. Through extensive testing, it has been determined that the number of design sprinklers (hydraulic design area) for the Series LFII Residential Concealed Pendent Sprinklers (TY3596) need not be increased over the number of de-sign sprinklers (hydraulic design area) as specified for wet pipe sprinkler sys-tems, as is accustomed for density/area sprinkler systems designed per NFPA 13. Consequently, the Series LFII Residen-tial Concealed Pendent Sprinklers of-fer the features of non-water filled pipe in addition to not having to increase the number of design sprinklers (hy-draulic design area) for systems de-signed to NFPA 13, 13D, or 13R. NOTICE The Series LFII Residential Con-cealed Pendent Sprinklers (TY3596) described herein must be installed and maintained in compliance with this document and with the applica-ble standards of the National Fire Pro-tection Association, in addition to the standards of any authorities having ju-risdiction. Failure to do so may impair the performance of these devices. The owner is responsible for maintain-ing their fire protection system and de-vices in proper operating condition. The installing contractor or sprinkler manufacturer should be contacted with any questions. Sprinkler Identification Number TY3596 TFP442Page 2 of 6 3-3/16" DIA. (81,0 mm) 1/2" NPT 2-1/2" DIA.(63,5 mm) MOUNTINGSURFACE3/16"(4,8 mm) 1/8" GAP (3,2 mm) FACE OF SPRINKLER FITTING 7/8" (22,2 mm) 1-1/8" (28,6 mm) TIP DEFLECTOR IN OPERATED POSITION 1/2" (12,7 mm) THREADED ADJUSTMENT SPRINKLER-SUPPORT CUPASSEMBLY OPERATEDSPRINKLER 1-7/8"±1/4" (47,6 mm ±6,4 mm) SPRINKLER-SUPPORT CUPASSEMBLY COVER-RETAINERASSEMBLY COVERPLATERETAINER DISPOSABLE PROTECTIVE CAP WRENCHRECESS PUSH WRENCH IN TO ENSURE ENGAGEMENT WITH SPRINKLER WRENCHING AREA SPRINKLER/SUPPORT CUPASSEMBLY COVER PLATE/RETAINERASSEMBLY COVER PLATE EJECTIONSPRING RETAINER WITH THREAD DIMPLES SOLDER TAB SEALINGASSEMBLY COMPRESSION SCREW DEFLECTOR(OPERATEDPOSITION) SPRINKLER WRENCHING AREA SOLDER LINK ELEMENT LEVER DEFLECTOR CAP BODY(1/2" NPT) SADDLE SUPPORT CUP WITH ROLL FORMED THREADS GUIDE PIN GUIDE PINHOUSING THREAD INTO SUPPORT CUP UNTIL MOUNTING SURFACE IS FLUSH WITH CEILING FIGURE 1 RAPID RESPONSE SERIES LFII RESIDENTIAL CONCEALED PENDENT SPRINKLER (TY3596) FIGURE 2 W-TYPE 18 SPRINKLER WRENCH FIGURE 3 RAPID RESPONSE SERIES LFII RESIDENTIAL CONCEALED PENDENT SPRINKLER (TY3596) INSTALLATION DIMENSIONS/PROTECTIVE CAP/ACTIVATED DEFLECTOR TFP442Page 3 of 6 Dry Pipe System Water DeliveryWhen using the Series LFII Residen-tial Concealed Pendent Sprinklers (TY3596) in dry pipe sprinkler systems, the time for water delivery must not ex-ceed 15 seconds for the most remote operating sprinkler. Obstruction to Water DistributionSprinklers are to be located in accor-dance with the obstruction rules of NFPA 13D, 13R, and 13 as applicable for residential sprinklers as well as with the obstruction criteria described with-in the Technical Data Sheet TFP490. Operational SensitivityThe sprinklers are to be installed rela-tive to the ceiling mounting surface as shown in Figure 3. Sprinkler SpacingThe minimum spacing between sprin-klers is 8 feet (2,4 m). The maximum spacing between sprinklers cannot ex-ceed the length of the coverage area (Ref. Table A or B) being hydraulically calculated (e.g., maximum 12 feet for a 12 ft. x 12 ft. coverage area, or 20 feet for a 20 ft. x 20 ft. coverage area). The Series LFII must not be used in applications where the air pressure above the ceiling is greater than that below. Down drafts through the Sup-port Cup could delay sprinkler opera-tion in a fire situation. Technical Data ApprovalsUL and C-UL Listed. NYC Approved under MEA 44-03-E-2NSF. Certified to NSF/ANSI 61. The TYCO RAPID RESPONSE Series LFII Residential Concealed Pendent Sprinklers are only listed with the Se-ries LFII Concealed Cover Plates hav-ing a factory-applied finish. These Cover Plates and their part numbers can be found in the Ordering Procedure section at the end of this data sheet. Maximum Working Pressure175 psi (12,1 bar) Discharge CoefficientK = 4.9 GPM/psi1/2 (70,6 LPM/bar1/2) Temperature Rating160°F (71°C) Sprinkler with 139°F (59°C) Cover Plate Vertical Adjustment1/2 inch (12,7 mm) FinishesRefer to Ordering Procedure section Physical Characteristics Body..............................Brass Cap..............................Bronze Saddle ............................Brass Sealing Assembly . . . . . . . . . . . . . . . . Beryllium Nickel w/ TEFLON Soldered Link Halves. . . . . . . . . . . . . . . . .Nickel Lever.............................Bronze Compression Screw . . . . . . . . . . . . . . . . . Brass Deflector..................Copper or Brass Guide Pin Housing.......Bronze Guide Pins .........Stainless Steel or Bronze Support Cup . . . . . . . . . . . . . . . . . . . . . . . .Steel Cover Plate .......................Copper Retainer ...........................Brass Cover Plate Ejection Spring. . . . .Stainless Steel Operation When exposed to heat from a fire, the Cover Plate, which is normally sol-dered to the Support Cup at three points, falls away to expose the Sprin-kler Assembly. At this point the De-flector supported by the Arms drops down to its operated position. The fus-ible link of the Sprinkler Assembly is comprised of two link halves that are soldered together with a thin layer of solder. When the rated temperature is reached, the solder melts and the two link halves separate allowing the sprin-kler to activate and flow water. Design Criteria The TYCO RAPID RESPONSE Series LFII Residential Concealed Pendent Sprinklers (TY3596) are UL and C-UL Listed for installation in accordance with this section. Note: When conditions exist that are outside the scope of the provided cri-teria, refer to the Residential Sprinkler Design Guide TFP490 for the manu-facturer's recommendations that may be acceptable to the authority having jurisdiction. System TypesPer the UL Listing, wet pipe and dry pipe systems may be utilized. Per the C-UL Listing, only wet pipe systems may be utilized. Refer to Technical Data Sheet TFP485 about the use of residential sprinklers in residential dry pipe systems. Ceiling TypesSmooth flat horizontal, or beamed, or sloped, in accordance with the 2013 Edition of NFPA 13D, 13R, or 13 as applicable. Hydraulic Design (NFPA 13D and 13R)For systems designed to NFPA 13D or NFPA 13R, the minimum re quired sprinkler flow rates are given in Ta-bles A and B as a function of tem-perature rating and the maximum allowable coverage areas. The sprin-kler flow rate is the minimum re-quired discharge from each of the total number of “design sprinklers” as specified in NFPA 13D or NFPA 13R. The number of “design sprinklers” specified in NFPA 13D and 13R for wet pipe systems is to be applied when designing dry pipe systems. Hydraulic Design (NFPA 13)For systems designed to NFPA 13, the number of design sprinklers is to be the four most hydraulically demanding sprinklers. The minimum required dis-charge from each of the four sprinklers is to be the greater of the following: • The flow rates given in Tables A and B as a function of temperature rating and the maximum allowable coverage area. • A minimum discharge of 0.1 gpm/ft2 over the “design area” comprised of the four most hydraulically demanding sprinklers for actual coverage areas protected by the four sprinklers. The number of “design sprinklers” specified in NFPA 13 for wet pipe sys-tems is to be applied when designing dry pipe systems. TFP442Page 4 of 6 Maximum Coverage Area (a) Ft. x Ft. (m x m) Maximum Spacing Ft. (m) WET PIPE SYSTEM Minimum Flow and Residual Pressure(b, c) Ordinary Temp. Rating 160°F (71°C)Deflector to Ceiling Installation Type Minimum Spacing Ft. (m) Flow GPM (L/min) Pressure PSI (bar) 12 x 12 (3,7 x 3,7)12 (3,7)13 (49,2) 7.0 (0,48)Smooth Ceilings 7/8 to 1-1/8 inches Beamed Ceilings per NFPA 13D or 13R, or 13. Installed in beam 7/8 to 1-1/8 inches below bottom of beam Concealed 8(2,4) 14 x 14 (4,3 x 4,3)14 (4,3)13 (49,2) 7.0 (0,48) 16 x 16 (4,9 x 4,9)16 (4,9)13 (49,2)7.0 (0,48) 18 x 18 (5,5 x 5,5)18 (5,5)17 (64,3)12.0 (0,83) 20 x 20 (6,1 x 6,1)20 (6,1)20 (75,7)16.7 (1,15) (a) For coverage area dimensions less than or between those indicated, use the minimum required flow for the next highest coverage area for which hydraulic design criteria are stated. (b) Requirement is based on minimum flow in GPM (LPM) from each sprinkler. The associated residual pressures are calculated using the nominal K-factor. Refer to Hydraulic Design under the Design Criteria section. (c) For NFPA 13 residential applications, the greater of 0.1 gpm/ft2 over the design area of the flow in accordance with the criteria in this table must be used. Maximum Coverage Area(a) Ft. x Ft. (m x m) Maximum SpacingFt. (m) DRY PIPE SYSTEM Minimum Flow and Residual Pressure (b, c) Ordinary Temp. Rating 160°F (71°C)Deflector to Ceiling Installation Type Minimum Spacing Ft. (m) Flow GPM (L/min) Pressure PSI (bar) 12 x 12(3,7 x 3,7)12(3,7)13 (49,2) 7.0 (0,48)Smooth Ceilings 7/8 to 1-1/8 inches Beamed Ceilings per NFPA 13D or 13R, or 13. Installed in beam 7/8 to 1-1/8 inches below bottom of beam Concealed 8(2,4) 14 x 14(4,3 x 4,3)14(4,3)14 (53,0)8.2 (0,57) 16 x 16(4,9 x 4,9)16(4,9)15 (56,8)9.4 (0,65) 18 x 18(5,5 x 5,5)18(5,5)18 (68,1)13.5 (0,93) 20 x 20(6,1 x 6,1)20(6,1)21 (79,5)18.4 (1,27) (a) For coverage area dimensions less than or between those indicated, use the minimum required flow for the next highest coverage area for which hydraulic design criteria are stated. (b) Requirement is based on minimum flow in GPM (LPM) from each sprinkler. The associated residual pressures are calculated using the nominal K-factor. Refer to Hydraulic Design under the Design Criteria section. (c) For NFPA 13 residential applications, the greater of 0.1 gpm/ft2 over the design area of the flow in accordance with the criteria in this table must be used. TABLE A WET PIPE SYSTEM SERIES LFII RESIDENTIAL 4.9 K-FACTOR FLAT-PLATE CONCEALED PENDENT SPRINKLER (TY3596) NFPA 13D, 13R, AND 13 HYDRAULIC DESIGN CRITERIA TABLE B DRY PIPE SYSTEM RAPID RESPONSE SERIES LFII RESIDENTIAL 4.9 K-FACTOR FLAT-PLATE CONCEALED PENDENT (TY3596) NFPA 13D, 13R, AND 13 HYDRAULIC DESIGN CRITERIA TFP442Page 5 of 6 Step 6. Screw on the Cover Plate As-sembly until its flange comes in con-tact with the ceiling. Do not continue to screw on the Cover Plate Assembly such that it lifts a ceil-ing panel out of its normal position. If the Cover Plate Assembly cannot be engaged with the Mounting Cup or the Cover Plate Assembly cannot be engaged sufficiently to contact the ceiling, the Sprinkler Fitting must be repositioned. Care and Maintenance The TYCO RAPID RESPONSE Se-ries LFII Residential Concealed Pen-dent Sprinklers (TY3596) must be maintained and serviced in accordance with this section. Before closing a fire protection system main control valve for maintenance work on the fire protection system which it controls, permission to shut down the affected fire protection sys-tem must be obtained from the prop-er authorities and all personnel who may be affected by this action must be notified. Absence of a Cover Plate may de-lay the sprinkler operation in a fire situation. When properly installed, there is a nominal 1/8 inch (3,2 mm) air gap be-tween the lip of the Cover Plate and the ceiling, as shown in Figure 3. This air gap is necessary for proper op-eration of the sprinkler by allowing heat flow from a fire to pass below and above the Cover Plate to help as-sure appropriate release of the Cover Plate in a fire situation. If the ceiling is to be repainted after the installation of the Sprinkler, care must be exercised to ensure that the new paint does not seal off any of the air gap. Factory painted Cover Plates must not be repainted. They should be re-placed, if necessary, by factory paint-ed units. Non-factory applied paint may adversely delay or prevent sprin-kler operation in the event of a fire. Do not pull the Cover Plate relative to the Enclosure. Separation may result. Sprinklers which are found to be leak-ing or exhibiting visible signs of corro-sion must be replaced. Automatic sprinklers must never be painted, plated, coated, or otherwise altered after leaving the factory. Modi-fied or over heated sprinklers must be replaced. Care must be exercised to avoid dam-age -before, during, and after installa-tion. Sprinklers damaged by dropping, striking, wrench twist/slippage, or the like, must be replaced. The owner is responsible for the in-spection, testing, and maintenance of their fire protection system and devic-es in compliance with this document, as well as with the applicable stan-dards of the National Fire Protection Association (e.g., NFPA 25), in addition to the standards of any other authori-ties having jurisdiction. The installing contractor or sprinkler manufacturer should be contacted relative to any questions. The owner must assure that the sprin-klers are not used for hanging any ob-jects and that the sprinklers are only cleaned by means of gently dusting with a feather duster; otherwise, non-operation in the event of a fire or inad-vertent operation may result. Automatic sprinkler systems should be inspected, tested, and maintained by a qualified Inspection Service in accor-dance with local requirements and/or national codes. Installation The TYCO RAPID RESPONSE Series LFII Residential Concealed Pendent Sprinklers (TY3596) must be installed in accordance with this section. General InstructionsDamage to the fusible Link Assembly during installation can be avoided by handling the sprinkler by the support cup only (i.e., do not apply pressure to the fusible Link Assembly). A 1/2 inch NPT sprinkler joint should be obtained with a minimum to maxi-mum torque of 7 to 14 ft.-lbs. (9,5 to 19,0 Nm). Higher levels of torque may distort the sprinkler inlet with conse-quent leakage or impairment of the sprinkler. Do not attempt to compensate for in-sufficient adjustment in the Cover Plate/Retainer Assembly by under-or over-tightening the Sprinkler. Readjust the position of the sprinkler fitting to suit. Step 1. The sprinkler must only be in-stalled in the pendent position and with the centerline of the sprinkler per-pendicular to the mounting surface. Step 2. Remove the Protective Cap. Step 3. With pipe thread sealant ap-plied to the pipe threads, and using the W-Type 18 Wrench shown in Figure 2, install and tighten the Sprinkler/Sup-port Cup Assembly into the fitting. The W-Type 18 Wrench will accept a 1/2 inch ratchet drive. Step 4. Replace the Protective Cap by pushing it upwards until it bottoms out against the Support Cup. The Protec-tive Cap helps prevent damage to the Deflector and Guide Pins during ceil-ing installation and/or during applica-tion of the finish coating of the ceil-ing. It may also be used to locate the center of the clearance hole by gen-tly pushing the ceiling material against the center point of the Cap. Note: As long as the protective Cap remains in place, the system is consid-ered to be “Out Of Service”. Step 5. After the ceiling has been completed with the 2-1/2 inch (63 mm) diameter clearance hole and in prep-aration for installing the Cover Plate Assembly, remove and discard the Protective Cap, and verify that the De-flector moves up and down freely. If the Sprinkler has been damaged and the Deflector does not move up and down freely, replace the entire Sprin-kler assembly. Do not attempt to modi-fy or repair a damaged sprinkler. GLOBAL HEADQUARTERS | 1400 Pennbrook Parkway, Lansdale, PA 19446 | Telephone +1-215-362-0700 TFP442Page 6 of 6 Copyright © 2014 Tyco Fire Products, LP. All rights reserved. TEFLON is trademark of The DuPont Corporation. Limited Warranty For warranty terms and conditions, visit www.tyco-fire.com. Ordering Procedure When placing an order, indicate the full product name. Contact your local distributor for availability. Sprinkler AssemblySpecify: Series LFII (TY3596), K = 4.9, Residential Concealed Pendent Sprin-kler without Cover Plate Assembly, P/N 51-112-1-160 Cover Plate AssemblySpecify: Cover Plate Assembly hav-ing a (specify) finish for the Series LFII (TY3596), K = 4.9, Residential Concealed Pendent Sprinkler, P/N (specify): Ivory (RAL1015) ...........P/N 56-202-0-135 Beige (RAL1001)...........P/N 56-202-2-135 Pure White (b) (RAL9010) ...P/N 56-202-3-135 Signal White (a) (RAL9003) ..P/N 56-202-4-135 Grey White (RAL9002)......P/N 56-202-5-135 Brown (RAL8028)..........P/N 56-202-6-135 Black (RAL9005) ..........P/N 56-202-7-135 Brushed Brass............P/N 56-202-8-135 Brushed Chrome ..........P/N 56-202-9-135 Custom Paint .............P/N 56-202-X-135 (a) Previously known as Bright White. (b) Eastern Hemisphere sales only. Note: All Custom Cover Plates are painted using Sherwin Williams Interior Latex Paint. Contact TYCO Customer Service with any questions related to custom orders. Sprinkler WrenchSpecify: W-Type 18 Sprinkler Wrench, P/N 56-000-1-265 RAPID RESPONSE Series LFII Residential Sprinklers 4.9 K-factor Pendent Wet Pipe and Dry Pipe Systems Page 1 of 6 FEBRUARY 2014 TFP400 Worldwide Contacts www.tyco-fire.com IMPORTANTAlways refer to Technical Data Sheet TFP700 for the “INSTALLER WARNING” that provides cautions with respect to handling and instal-lation of sprinkler systems and components. Improper handling and installation can permanently damage a sprinkler system or its components and cause the sprinkler to fail to operate in a fire situation or cause it to operate prematurely. General Description The TYCO RAPID RESPONSE Series LFII Residential Pendent and Recessed Pendent Sprinklers (TY2234) are decorative, fast response, frangible bulb sprinklers designed for use in residential occu-pancies such as homes, apart-ments, dormitories, and hotels. When aesthetics and optimized flow charac-teristics are the major consideration, the Series LFII Residential Sprinklers (TY2234) should be the first choice. The Series LFII Residential Sprinklers are intended for use in the following scenarios: • wet and dry pipe residential sprin-kler systems for one- and two-family dwellings and mobile homes per NFPA 13D • wet and dry pipe residential sprin-kler systems for residential occu-pancies up to and including four stories in height per NFPA 13R • wet and dry pipe sprinkler systems for the residential portions of any occupancy per NFPA 13 The recessed version of the Series LFII Residential Sprinklers is intended for use in areas with finished ceilings. It employs a two-piece Style 20 Recessed Escutcheon. The Recessed Escutcheon provides 1/4 inch (6,4 mm) of recessed adjustment or up to 1/2 inch (12,7 mm) of total adjustment from the flush ceiling position. The adjustment provided by the Recessed Escutcheon reduces the accuracy to which the pipe drops to the sprinklers must be cut. The Series LFII Residential Sprinklers have been designed with heat sensi-tivity and water distribution charac-teristics proven to help in the control of residential fires and to improve the chance for occupants to escape or be evacuated. Dry Pipe System ApplicationThe Series LFII Residential Pendent and Recessed Pendent Sprinklers offers a laboratory approved option for designing dry pipe residential sprinkler systems, whereas, most residential sprinklers are laboratory approved for wet systems only. Through extensive testing, it has been determined that the number of design sprinklers (hydraulic design area) for the Series LFII Residential Pendent and Recessed Pendent Sprinklers (TY2234) need not be increased over the number of design sprinklers (hydraulic design area) as specified for wet pipe sprinkler systems, as is accustomed for density/area sprinkler systems designed per NFPA 13. Consequently, the Series LFII Residential Sprinklers offer the features of non-water filled pipe in addition to not having to increase the number of design sprinklers (hydraulic design area) for systems designed to NFPA 13, 13D, or 13R. NOTICE The Series LFII Residential Pendent and Recessed Pendent Sprinklers (TY2234) described herein must be installed and maintained in compliance with this document and the applicable stan-dards of the National Fire Protection Association, in addition to the stan-dards of any authorities having jurisdic-tion. Failure to do so may impair the performance of these devices. The owner is responsible for main-taining their fire protection system and devices in proper operating condi-tion. Contact the installing contractor or sprinkler manufacturer with any questions. Sprinkler Identification Number (SIN) TY2234 Technical Data ApprovalsUL Listed for use with wet pipe and dry pipe systems C-UL Listed for use only with wet pipe systems NSF Certified to NSF/ANSI 61 For details on these approvals, refer to the Design Criteria section. Maximum Working Pressure175 psi (12,1 bar) Discharge CoefficientK = 4.9 GPM/psi1/2 (70,6 LPM/bar1/2) Temperature Rating155°F (68°C) or 175°F (79°C) FinishesNatural BrassPure or Signal WhiteChrome Plated Physical Characteristics Frame.............................Brass Button............................Copper Sealing Assembly . . . . . . . . . . . . . . . . Beryllium Nickel w/TEFLON Bulb (3 mm) ........................ Glass Compression Screw . . . . . . . . . . . . . . . . Bronze Deflector..........................Bronze Ejection Spring...............Stainless Steel TFP400Page 2 of 6 Operation The glass bulb contains a fluid that expands when exposed to heat. When the rated temperature is reached, the fluid expands sufficiently to shatter the glass bulb, allowing the sprinkler to activate and flow water. Design Criteria The TYCO RAPID RESPONSE Series LFII Residential Pendent and Recessed Pendent Sprinklers (TY2234) are UL and C-UL Listed for installation in accordance with this section. Residential Sprinkler Design GuideWhen conditions exist that are outside the scope of the provided criteria, refer to the Residential Sprinkler Design Guide TFP490 for the manufacturer’s recommendations that may be acceptable to the local authority having jurisdiction. System TypesPer the UL Listing, wet pipe and dry pipe systems may be utilized. Per the C-UL Listing, only wet pipe systems may be utilized. Refer to Technical Data Sheet TFP485 for the use of residential sprinklers in residential dry pipe systems. Ceiling TypesSmooth flat horizontal, or beamed, or sloped, in accordance with the 2013 Edition of NFPA 13D, 13R, or 13 as applicable. Hydraulic Design (NFPA 13D and 13R)For systems designed to NFPA 13D or NFPA 13R, the minimum re quired sprinkler flow rates are SURFACE ESCUTCHEON PLATE SEATING 1-5/8"(41,3 mm) -2 Button Temperaturerating is indicated on Deector. Deector Compression Screw BulbSealing Assembly -6 * -4 5 - 3 - * * 6 4 5 1 3 2 Components: Frame1- 1/2"NPT 7/16" (11,1 mm) MAKE-IN NOMINAL ESCUTCHEON STYLE 20 RECESSEDWRENCH (57,2 mm)2-1/4" FLATS (73,0 mm)2-7/8" DIA. CROSS SECTION PENDENT RECESSED PENDENT TY2234 2-7/8" DIA.(73,0 mm) (57,2 mm)2-1/4" DIA. MOUNTING SPRINKLER CLOSURE SURFACE FITTING FACE OF (11,1±3,2 mm)7/16±1/8" MOUNTING PLATE 1-3/8" (34,9 mm) 1-1/8" (28,6 mm) (3,2 mm)1/8" 1/2" (12,7 mm) 1/4" (6,4 mm)WRENCH RECESS(END "A" USEDFOR TY2234) RECESS WRENCH WITH SPRINKLER ENGAGEMENTIN TO ENSURE WRENCHING AREA PUSH WRENCH FIGURE 1 RAPID RESPONSE SERIES LFII RESIDENTIAL PENDENT AND RECESSED PENDENT SPRINKLERS (TY2234) FIGURE 3 W-TYPE 6 SPRINKLER WRENCH FIGURE 4 W-TYPE 7 RECESSED SPRINKLER WRENCH FIGURE 2 STYLE 20 RECESSED ESCUTCHEON FOR USE WITH THE RAPID RESPONSE SERIES LFII RESIDENTIAL PENDENT SPRINKLER (TY2234) TFP400Page 3 of 6 given in Tables A and B as a func-tion of temperature rating and the maximum allowable coverage areas. The sprinkler flow rate is the minimum required discharge from each of the total number of “design sprinklers” as specified in NFPA 13D or NFPA 13R. The number of “design sprinklers” specified in NFPA 13D and 13R for wet pipe systems is to be applied when designing dry pipe systems. Hydraulic Design (NFPA 13)For systems designed to NFPA 13, the number of design sprinklers is to be the four most hydraulically demanding sprinklers. The minimum required discharge from each of the four sprinklers is to be the greater of the following: • The flow rates given in Tables A or B as a function of temperature rating and the maximum allowable coverage area. • A minimum discharge of 0.1 gpm/ft2 over the “design area” comprised of the four most hydraulically demanding sprinklers for actual coverage areas protected by the four sprinklers. The number of “design sprinklers” specified in NFPA 13 for wet pipe systems is to be applied when designing dry pipe systems. Dry Pipe System Water DeliveryWhen using the Series LFII Residential Sprinklers (TY2234) in dry pipe sprin-kler systems, the time for water delivery must not exceed 15 seconds for the most remote operating sprinkler. Obstruction to Water DistributionSprinklers are to be located in accor-dance with the obstruction rules of NFPA 13D, 13R, and 13 as appli-cable for residential sprinklers as well as with the obstruction criteria described within the Technical Data Sheet TFP490. Operational SensitivitySprinklers are to be installed with a deflector-to-ceiling distance of 1-1/4 to 4 inches. Sprinkler SpacingThe minimum spacing between sprin-klers is 8 feet (2,4 m). The maximum spacing between sprinklers cannot exceed the length of the coverage area (Table A or B) being hydraulically calculated (e.g., maximum 12 feet for a 12 ft. x 12 ft. coverage area, or 20 feet for a 20 ft. x 20 ft. coverage area). Installation The TYCO RAPID RESPONSE Series LFII Residential Pendent and Recessed Pendent Sprinklers (TY2234) must be installed in accor-dance with this section: General InstructionsDo not install any bulb type sprin-kler if the bulb is cracked or there is a loss of liquid from the bulb. With the sprinkler held horizontally, a small air bubble should be present. The diam-eter of the air bubble is approximately 1/16 inch (1,6 mm). A leak-tight 1/2 inch NPT sprinkler joint should be obtained by applying a minimum-to-maximum torque of 7 to 14 ft.-lbs. (9,5 to 19,0 Nm). Higher levels of torque can distort the sprin-kler Inlet with consequent leakage or impairment of the sprinkler. Do not attempt to compensate for insufficient adjustment in an Escutcheon Plate by under- or over- tightening the sprinkler. Re-adjust the position of the sprinkler fitting to suit. Series LFII Residential Pendent SprinklersThe Series LFII Residential Pendent Sprinklers must be installed in accor-dance with the following instructions. Step 1. Install pendent sprinklers in the pendent position with the deflector parallel to the ceiling. Step 2. With pipe thread sealant applied to the pipe threads, hand-tighten the sprinkler into the sprinkler fitting. Step 3. Tighten the sprinkler into the sprinkler fitting using only the W-Type 6 Sprinkler Wrench (Figure 3). With reference to Figure 1, apply the W-Type 6 Sprinkler Wrench to the wrench flats. Series LFII Residential Recessed Pendent SprinklersThe Series LFII Residential Recessed Pendent Sprinklers must be installed in accordance with the following instructions. Step A. Install recessed pendent sprinklers in the pendent position with the deflector parallel to the ceiling. Step B. After installing the Style 20 Mounting Plate over the sprinkler threads and with pipe thread sealant applied to the pipe threads, hand-tighten the sprinkler into the sprinkler fitting. Step C. Tighten the sprinkler into the sprinkler fitting using only the W-Type 7 Recessed Sprinkler Wrench (Figure 4). With reference to Figure 1, apply the W-Type 7 Recessed Sprinkler Wrench to the sprinkler wrench flats. Step D. After the ceiling has been installed or the finish coat has been applied, slide on the Style 20 Closure over the Series LFII Residential Sprinkler and push the Closure over the Mounting Plate until its flange comes in contact with the ceiling. TFP400Page 4 of 6 Maximum Coverage Area (a) Ft. x Ft. (m x m) DRY PIPE SYSTEM Minimum Flow and Residual Pressure(b, c) Ordinary Temp. Rating 155°F (68°C)Intermediate Temp. Rating 175°F (79°C)Deflector to Ceiling Installation Type Minimum Spacing Ft. (m)Flow GPM (L/min) Pressure PSI (bar) Flow GPM (L/min) Pressure PSI (bar) 12 x 12(3,7 x 3,7)13 (49,2)7.0 (0,48)13 (49,2)7.0 (0,48)Smooth Ceilings 1-1/4 to 4 inches Beamed Ceilings per NFPA 13D or 13R 1-1/4 to 1-3/4 inches below bottom of beam. Recessed using Style 20 Escutcheon or non-recessed per NFPA 13D, 13R, or 13 8(2,4) 14 x 14(4,3 x 4,3)14 (53,0)8.2 (0,57)14 (53,0)8.2 (0,57) 16 x 16(4,9 x 4,9)15 (56,8)9.4 (0,65)15 (56,8)9.4 (0,65) 18 x 18(5,5 x 5,5)18 (68,1)13.5 (0,93)18 (68,1)13.5 (0,93) 20 x 20(6,1 x 6,1)21 (79,5)18.4 (1,27)21 (79,5)18.4 (1,27) (a) For coverage area dimensions less than or between those indicated, use the minimum required flow for the next highest coverage area for which hydraulic design criteria are stated. (b) Requirement is based on minimum flow in GPM (LPM) from each sprinkler. The associated residual pressures are calculated using the nominal K-factor. Refer to Hydraulic Design under the Design Criteria section. (c) For NFPA 13 residential applications, the greater of 0.1 gpm/ft2 over the design area of the flow in accordance with the criteria in this table must be used. Max. Coverage Area (a) Ft. x Ft. (m x m) WET PIPE SYSTEM Minimum Flow and Residual Pressure(b, c) Ordinary Temp. Rating 155°F (68°C)Intermediate Temp. Rating 175°F (79°C)Deflector to Ceiling Installation Type Minimum Spacing Ft. (m)Flow GPM (L/min) Pressure PSI (bar) Flow GPM (L/min) Pressure PSI (bar) 12 x 12 (3,7 x 3,7)13 (49,2)7.0 (0,48)13 (49,2)7.0 (0,48)Smooth Ceilings 1-1/4 to 4 inches Beamed Ceilings per NFPA 13D or 13R 1-1/4 to 1-3/4 inches below bottom of beam. Recessed using Style 20 Escutcheon or non-recessed per NFPA 13D, 13R, or 13 8(2,4) 14 x 14 (4,3 x 4,3)13 (49,2)7.0 (0,48)13 (49,2)7.0 (0,48) 16 x 16 (4,9 x 4,9)13 (49,2)7.0 (0,48)13 (49,2)7.0 (0,48) 18 x 18 (5,5 x 5,5)17 (64,3)12.0 (0,83)17 (64,3)12.0 (0,83) 20 x 20 (6,1 x 6,1)20 (75,7)16.7 (1,15)20 (75,7)16.7 (1,15) (a) For coverage area dimensions less than or between those indicated, use the minimum required flow for the next highest coverage area for which hydraulic design criteria are stated. (b) Requirement is based on minimum flow in GPM (LPM) from each sprinkler. The associated residual pressures are calculated using the nominal K-factor. Refer to Hydraulic Design under the Design Criteria section. (c) For NFPA 13 residential applications, the greater of 0.1 gpm/ft2 over the design area of the flow in accordance with the criteria in this table must be used. TABLE A WET PIPE SYSTEM SERIES LFII RESIDENTIAL PENDENT AND RECESSED PENDENT SPRINKLERS (TY2234) NFPA 13D, 13R, AND 13 HYDRAULIC DESIGN CRITERIA TABLE B DRY PIPE SYSTEM SERIES LFII RESIDENTIAL PENDENT AND RECESSED PENDENT SPRINKLERS (TY2234) NFPA 13D, 13R, AND 13 HYDRAULIC DESIGN CRITERIA TFP400Page 5 of 6 Care and Maintenance The TYCO RAPID RESPONSE Series LFII Residential Pendent and Recessed Pendent Sprinklers (TY2234) must be maintained and serviced in accordance with this section: Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, permission to shut down the affected fire protection system must be obtained from the proper authorities and notify all personnel who may be affected by this action. Absence of the outer piece of an escutcheon, which is used to cover a clearance hole, can delay sprinkler operation in a fire situation. The owner must assure that the sprinklers are not used for hanging any objects and that the sprinklers are only cleaned by means of gently dusting with a feather duster; other-wise, non-operation in the event of a fire or inadvertent operation may result. Sprinklers which are found to be leaking or exhibiting visible signs of corrosion must be replaced. Automatic sprinklers must never be painted, plated, coated, or other-wise altered after leaving the factory. Modified sprinklers must be replaced. Sprinklers that have been exposed to corrosive products of combustion, but have not operated, should be replaced if they cannot be completely cleaned by wiping the sprinkler with a cloth or by brushing it with a soft bristle brush. Care must be exercised to avoid damage to the sprinklers - before, during, and after installation. Sprinklers damaged by dropping, striking, wrench twist/slippage, or the like, must be replaced. Also, replace any sprinkler that has a cracked bulb or that has lost liquid from its bulb. (Ref. Installation Section.) The owner is responsible for the inspection, testing, and mainte-nance of their fire protection system and devices in compliance with this document, as well as with the appli-cable standards of the National Fire Protection Association (e.g., NFPA 25), in addition to the standards of any authorities having jurisdiction. Contact the installing contractor or sprinkler manufacturer regarding any questions. Automatic sprinkler systems are recommended to be inspected, tested, and maintained by a qualified Inspection Service in accordance with local requirements and/or national codes. Limited Warranty For warranty terms and conditions, visit www.tyco-fire.com. Ordering Procedure Contact your local distributor for availability. When placing an order, indicate the full product name and Part Number (P/N). Sprinkler AssemblySpecify: Series LFII (TY2234), K = 4.9, Residential Pendent Sprinkler, (specify) temperature rating, (specify) finish, P/N (specify): 155°F (68°C) Natural Brass..............P/N 51-201-1-155Pure White (RAL 9010)* ......P/N 51-201-3-155Signal White (RAL 9003) .....P/N 51-201-4-155Chrome Plated.............P/N 51-201-9-155 175°F (79°C) Natural Brass..............P/N 51-201-1-175Pure White (RAL 9010)* ......P/N 51-201-3-175Signal White (RAL 9003) .....P/N 51-201-4-175Chrome Plated.............P/N 51-201-9-175 *Eastern Hemisphere sales only Recessed EscutcheonSpecify: Style 20 Recessed Escutcheon with (specify*) finish, P/N (specify*) *Refer to Technical Data Sheet TFP770 Sprinkler WrenchSpecify: W-Type 6 Sprinkler Wrench, P/N 56-000-6-387 Specify: W-Type 7 Sprinkler Wrench, P/N 56-850-4-001 GLOBAL HEADQUARTERS | 1400 Pennbrook Parkway, Lansdale, PA 19446 | Telephone +1-215-362-0700 TFP400Page 6 of 6 Copyright © 2014 Tyco Fire Products, LP. All rights reserved.TEFLON is trademark of The DuPont Corporation. Worldwide Contacts www.tyco-fire.com General Description The TYCO RAPID RESPONSE Series LFII Residential Horizontal Sidewall Sprinklers (TY2334) are decorative, fast response, frangible bulb sprin-klers designed for use in residential occupancies such as homes, apart-ments, dormitories, and hotels. When aesthetics and optimized flow charac-teristics are the major consideration, the Series LFII Residential Sprinklers (TY2334) should be the first choice. The Series LFII Residential Sprinklers are intended for use in the following scenarios: • wet pipe residential sprinkler systems for one-and two-family dwellings and mobile homes per NFPA 13D • wet pipe residential sprinkler systems for residential occupancies up to and including four stories in height per NFPA 13R • wet pipe sprinkler systems for the residential portions of any occupancy per NFPA 13 The recessed version of the Series LFII Residential Sprinklers is intended for use in areas with finished walls. It employs a two-piece Style 20 Recessed Escutcheon. The Recessed Escutcheon provides 1/4 inch (6,4 mm) of recessed adjustment or up to 1/2 inch (12,7 mm) of total adjustment from the flush mounting surface position. The adjustment provided by the Recessed Escutcheon reduces the accuracy to which the pipe nipples to the sprinklers must be cut. The Series LFII Residential Sprinklers has been designed with heat sensitivity and water distribution characteristics proven to help in the control of residen-tial fires and to improve the chance for occupants to escape or be evacuated. NOTICE The Series LFII Residential Horizontal Sidewall Sprinklers (TY2334) described herein must be installed and maintained in compliance with this document and with the applicable standards of the National Fire Protection Association, in addition to the standards of any author-ities having jurisdiction. Failure to do so may impair the performance of these devices. The owner is responsible for main-taining their fire protection system and devices in proper operating condition. The installing contractor or sprinkler manufacturer should be contacted with any questions. Sprinkler Identification Number (SIN) TY2334 Technical Data ApprovalsUL and C-UL Listed NSF Certified to NSF/ANSI 61 For details on approvals, refer to the Design Criteria section. Maximum Working PressureMaximum 175 psi (12,1 bar) Discharge CoefficientK= 4.4 GPM/psi1/2 (63,4 LPM/bar1/2) Temperature Rating155°F (68°C) or 175°F (79°C) FinishesNatural BrassSignal White Chrome Plated Physical CharacteristicsFrame....................BrassButton...................BronzeSealing Assembly. . . . . . . . .Beryllium Nickel w/ TEFLONBulb .................3 mm GlassCompression Screw. . . . . . . . BronzeDeflector.................Copper RAPID RESPONSE Series LFII Residential Sprinklers 4.4 K-factor Horizontal Sidewall Wet Pipe Systems Page 1 of 6 APRIL 2013 TFP412 IMPORTANT Always refer to Technical Data Sheet TFP700 for the “INSTALLER WARNING” that provides cautions with respect to handling and installation of sprinkler systems and components. Improper handling and installation can permanently damage a sprinkler system or its components and cause the sprinkler to fail to operate in a fire situation or cause it to operate prematurely. Worldwide Contacts www.tyco-fire.com Sealing-3 54 * 6 Compression of Deector. is indicated on top Temperature rating Bulb Deector- -- * 1 Components: 2 Button Frame- -WRENCH STYLE 20RECESSED ESCUTCHEON FLATS 2-7/8" DIA. RECESSED (73,0 mm)5 NOMINAL PLATE SEATINGSURFACE ESCUTCHEON MAKE-IN CENTERLINE OF WATERWAY 7/16" (11,1 mm) (54,0 mm) (38,1 mm) DEFLECTORBOSS (11,1 mm)7/16" END-OF- 2-1/8" 1-1/2" DEFLECTOR TOP-OF- 4 26* 1 3 Assembly Screw TOP1/2" NPT FLATSWRENCH FIGURE 1 RAPID RESPONSE SERIES LFII RESIDENTIAL HORIZONTAL SIDEWALL AND RECESSED HORIZONTAL SIDEWALL SPRINKLERS (TY2334) 1-1/4" (31,8 mm) 1" (25,4 mm) MOUNTING PLATE TY2334 MOUNTINGSURFACE CLOSURE (73,0 mm) 1/2" (12,7 mm) (57,2 mm)2-1/4" DIA. 1/4" (6,4 mm) 1/8"(3,2 mm) (11,1±3,2 mm) SPRINKLER FITTING FACE OF 7/16±1/8" 2-7/8" DIA. BOSS END-OF-DEFLECTOR TOP-OF-DEFLECTOR 7/16"(11,1 mm) FIGURE 2 STYLE 20 RECESSED ESCUTCHEON FOR USE WITH THE RAPID RESPONSE SERIES LFII RESIDENTIAL HORIZONTAL SIDEWALL SPRINKLER (TY2334) WRENCH RECESS(END "A" USED FOR TY2334) FIGURE 3 W-TYPE 6 SPRINKLER WRENCH RECESS WRENCH WITH SPRINKLER ENGAGEMENT IN TO ENSURE WRENCHING AREA PUSH WRENCH FIGURE 4 W-TYPE 7 RECESSED SPRINKLER WRENCH TFP412Page 2 of 6 Operation The glass bulb contains a fluid that expands when exposed to heat. When the rated temperature is reached, the fluid expands sufficiently to shatter the glass bulb allowing the sprinkler to activate and flow water. Design Criteria The TYCO RAPID RESPONSE Series LFII (TY2334) Residential Horizontal Sidewall Sprinklers are UL and C-UL Listed for installation in accordance with this section. Residential Sprinkler Design GuideWhen conditions exist that are outside the scope of the provided criteria, refer to the Residential Sprinkler Design Guide TFP490 for the manufacturer’s recommendations that may be accept-able to the local authority having jurisdiction. System TypeOnly wet pipe systems may be utilized. Ceiling TypeSmooth flat horizontal, or beamed, or sloped, in accordance with the 2013 Edition of NFPA 13D, 13R, or 13 as applicable. Hydraulic Design (NFPA 13D and 13R)For systems designed to NFPA 13D or NFPA 13R, the minimum required sprinkler flow rate are given in Table A as a function of temperature rating and the maximum allowable coverage areas. The sprinkler flow rate is the minimum required discharge from each of the total number of “design sprinklers” as specified in NFPA 13D or NFPA 13R. Hydraulic Design(NFPA 13)For systems designed to NFPA 13, the number of design sprinklers is to be the four most hydraulically demanding sprinklers. The minimum required discharge from each of the four sprinklers is to be the greater of the following: • The flow rates given in Table A as a function of temperature rating and the maximum allowable coverage area. • A minimum discharge of 0.1 gpm/ft2 over the “design area” comprised of the four most hydrau-lically demanding sprinklers for the actual coverage areas being protected by the four sprinklers. Obstruction to Water DistributionSprinklers are to be located in accor-dance with the obstruction rules of NFPA 13D, 13R, and 13 as applicable for residential sprinklers as well as with the obstruction criteria described within the Technical Data Sheet TFP490. Operational SensitivityThe sprinklers are to be installed with an end of defector-boss to wall distance of 1-1/8 to 6 inches. In addition the top-of-deflector-to-ceiling distance is to be within the range (Ref. Table A) being hydraulically calculated. Sprinkler SpacingThe minimum spacing between sprin-klers is 8 feet (2,4 m). The maximum spacing between sprinklers cannot exceed the width of the coverage area (Ref. Table A) being hydraulically calcu-lated (e.g., maximum 12 feet for a 12 ft. x 12 ft. coverage area, or 16 feet for a 16 ft. x 20 ft. coverage area). Installation The TYCO RAPID RESPONSE Series LFII (TY2334) Residential Horizontal Sidewall Sprinklers must be installed in accordance with this section. General InstructionsDo not install any bulb-type sprinkler if the bulb is cracked or there is a loss of liquid from the bulb. With the sprinkler held horizontally, a small air bubble should be present. The diameter of the air bubble is approximately 1/16 inch (1,6 mm). A leak-tight 1/2 inch NPT sprinkler joint should be obtained by applying a minimum to maximum torque of 7 to 14 ft.-lbs. (9,5 to 19,0 Nm). Higher levels of torque can distort the sprinkler Inlet with consequent leakage or impairment of the sprinkler. Do not attempt to compensate for insufficient adjustment in the sprinkler by under- or over-tightening the sprinkler. Re-adjust the position of the sprinkler fitting to suit. Series LFII Residential Horizontal Sidewall SprinklersThe Series LFII Horizontal Sidewall Sprinklers must be installed in accor-dance with the following instructions. Step 1. Horizontal sidewall sprin-klers are to be installed in the hori-zontal position with their centerline of waterway perpendicular to the back wall and parallel to the ceiling. The word “TOP” on the Deflector is to face towards the ceiling with the front edge of the Deflector parallel to the ceiling. Step 2. With pipe thread sealant applied to the pipe threads, hand tighten the sprinkler into the sprinkler fitting. Step 3. Tighten the sprinkler into the sprinkler fitting using only the W-Type 6 Sprinkler Wrench (Ref. Figure 3). With reference to Figure 1, the W-Type 6 Sprinkler Wrench is to be applied to the wrench flats. Series LFII Residential Recessed Horizontal Sidewall SprinklersThe Series LFII Recessed Horizontal Sidewall Sprinklers must be installed in accordance with the following instructions. Step A. Recessed horizontal side-wall sprinklers are to be installed in the horizontal position with their center-line of waterway perpendicular to the back wall and parallel to the ceiling. The word “TOP” on the Deflector is to face towards the ceiling. Step B. After installing the Style 20 Mounting Plate over the sprinkler threads and with pipe thread sealant applied to the pipe threads, hand tighten the sprinkler into the sprinkler fitting. Step C. Tighten the sprinkler into the sprinkler fitting using only the W-Type 7 Recessed Sprinkler Wrench (Ref. Figure 4). With reference to Figure 1, the W-Type 7 Recessed Sprinkler Wrench is to be applied to the sprinkler wrench flats. Step D. After the wall has been installed or the finish coat has been applied, slide on the Style 20 Closure over the Series LFII Sprinkler and push the Closure over the Mounting Plate until its flange comes in contact with the wall. TFP412 Page 3 of 6 TABLE A WET PIPE SYSTEMSSERIES LFII (TY2334) RESIDENTIAL HORIZONTAL SIDEWALL AND RECESSED HORIZONTAL SIDEWALL SPRINKLERS NFPA 13D, 13R AND 13 WET PIPE HYDRAULIC DESIGN CRITERIA Max. Coverage Area (a) Width x Length (d) Ft. x Ft. (m x m) Max. Spacing Ft. (m) WET PIPE SYSTEM Minimum Flow and Residual Pressure(b, c) Ordinary Temp. Rating 155°F (68°C) Intermediate Temp. Rating 175°F (79°C)Deflector to Ceiling Installation Type Minimum Spacing Ft. (m) Flow GPM (L/min) Pressure PSI (bar) Flow GPM (L/min) Pressure PSI (bar) 12 x 12 (3,7 x 3,7)12 (3,7)13 (49,2)8.7 (0,60)13 (49,2)8.7 (0,60) 4 to 6 inches Recessed using Style 20 Escutcheon or non-recessed per NFPA 13D, 13R, or 13 8(2,4) 14 x 14 (4,3 x 4,3)14 (4,3)14 (53,0)10.1 (0,70)14 (53,0)10.1 (0,70) 16 x 16 (4,9 x 4,9)16 (4,9)16 (60,6)13.2 (0,91)16 (60,6)13.2 (0,91) 16 x 18 (4,9 x 5,5)16 (4,9)19 (71,9)18.6 (1,28)19 (71,9)18.6 (1,28) 16 x 20 (4,9 x 6,1)16 (4,9)23 (87,1)27.3 (1,88)23 (87,1)27.3 (1,88) 18 x 18 (5,5 x 5,5)18 (5,5)23 (87,1)27.3 (1,88)23 (87,1)27.3 (1,88) 18 x 20 (5,5 x 6,1)18 (5,5)26 (98,4)34.9 (2,41)26 (98,4)34.9 (2,41) 12 x 12 (3,7 x 3,7)12 (3,7)13 (49,2)8.7 (0,60)13 (49,2)8.7 (0,60) 6 to 12 inches 14 x 14 (4,3 x 4,3)14 (4,3)14 (53,0)10.1 (0,70)14 (53,0)10.1 (0,70) 16 x 16 (4,9 x 4,9)16 (4,9)17 (64,3)14.9 (1,03)17 (64,3)14.9 (1,03) 16 x 18 (4,9 x 5,5)16 (4,9)20 (75,7)20.7 (1,43)20 (75,7)20.7 (1,43) 16 x 20 (4,9 x 6,1)16 (4,9)23 (87,1)27.3 (1,88)23 (87,1)27.3 (1,88) 18 x 18 (5,5 x 5,5)18 (5,5)23 (87,1)27.3 (1,88)23 (87,1)27.3 (1,88) 18 x 20 (5,5 x 6,1)18 (5,5)26 (98,4)34.9 (2,41)26 (98,4)34.9 (2,41) (a) For coverage area dimensions less than or between those indicated, use the minimum required flow for the next highest coverage area for which hydraulic design criteria are stated. (b) Requirement is based on minimum flow in GPM (LPM) from each sprinkler. The associated residual pressures are calculated using the nominal K-factor. Refer to Hydraulic Design under the Design Criteria section. (c) For NFPA 13 residential applications, the greater of 0.1 gpm/ft2 over the design area or the flow in accordance with the criteria in this table must be used. (d) The Width x Length dimension refers to the Width (backwall where the sprinkler is located) times the Length (horizontal throw of sprinkler). TFP412Page 4 of 6 Care and Maintenance The TYCO RAPID RESPONSE Series LFII (TY2334) Residential Horizontal Sidewall Sprinklers must be maintained and serviced in accordance with this section. Before closing a fire protection system main control valve for main-tenance work on the fire protection system which it controls, permission to shut down the affected fire protec-tion system must be obtained from the proper authorities and all personnel who may be affected by this action must be notified. Absence of an Escutcheon Plate may delay the sprinkler operation in a fire situation. The owner must assure that the sprin-klers are not used for hanging any objects and that the sprinklers are only cleaned by means of gently dusting with a feather duster; otherwise, non-operation in the event of a fire or inad-vertent operation may result. Sprinklers which are found to be leaking or exhibiting visible signs of corrosion must be replaced. Automatic sprinklers must never be painted, plated, coated, or otherwise altered after leaving the factory. Modified sprinklers must be replaced. Sprinklers that have been exposed to corrosive products of combustion, but have not operated, should be replaced if they cannot be completely cleaned by wiping the sprinkler with a cloth or by brushing it with a soft bristle brush. Care must be exercised to avoid damage to the sprinklers - before, during, and after installation. Sprinklers damaged by dropping, striking, wrench twist/slippage, or the like, must be replaced. Also, replace any sprinkler that has a cracked bulb or that has lost liquid from its bulb. (Ref. Installation Section). The owner is responsible for the inspection, testing, and mainte-nance of their fire protection system and devices in compliance with this document, as well as with the appli-cable standards of the National Fire Protection Association (e.g., NFPA 25), in addition to the standards of any other authorities having jurisdiction. The installing contractor or sprinkler manu-facturer should be contacted relative to any questions. Automatic sprinkler systems are recom-mended to be inspected, tested, and maintained by a qualified Inspection Service in accordance with local requirements and/or national codes. Ordering Procedure Contact your local distributor for avail-ability. When placing an order, indicate the full product name and Part Number (P/N). Sprinkler AssemblySpecify: Series LFII (TY2334), K=4.4, Residential Horizontal Sidewall Sprinkler, (specify) temperature rating, (specify) finish, P/N (specify). 155°F (68°C) Natural Brass..............P/N 51-215-1-155 Signal White (RAL9003)......P/N 51-215-4-155 Chrome Plated.............P/N 51-215-9-155 175°F (79°C) Natural Brass..............P/N 51-215-1-175 Signal White (RAL9003)......P/N 51-215-4-175 Chrome Plated.............P/N 51-215-9-175 Recessed EscutcheonSpecify: Style 20 Recessed Escutcheon with (specify*) finish, P/N (specify*). * Refer to Technical Data Sheet TFP770. Sprinkler WrenchSpecify: W-Type 6 Sprinkler Wrench, P/N 56-000-6-387. Specify: W-Type 7 Sprinkler Wrench, P/N 56-850-4-001. TFP412 Page 5 of 6 TFP412Page 6 of 6 Copyright © 2013 Tyco Fire Products, LP. All rights reserved.TEFLON is trademark of The DuPont Corporation. GLOBAL HEADQUARTERS | 1400 Pennbrook Parkway, Lansdale, PA 19446 | Telephone +1-215-362-0700 aquatherm state of the pipe aquatherm red Pipe system made of polypropylene for fire sprinkler systems Edition: 05.2014 2 Our sales and delivery conditions (January 2014) and the contacts of our technical sales and distribution see on our homepage www.aquatherm.de. Subject to technical alterations, errors and misprints excepted. With the edition of this catalogue, all former ones become void. 3 Dear customers and partners, thank you for your interest in our family enterprise. For a long time the classification of enterprises as a family has rather been hidden than actively marketed. Only in recent years family enterprises experience a comeback. From employee perspective, they are generally a flat hierarchy, provide independent and responsible work under a cooperative management style, but above all they are considered safe employers who commit permanently to their employees. By definition, family enterprises are distinguished primarily by the unity of ownership and management in the hands of a family; this criterion the aquatherm group still meets after the transition from the first to the second generation (pictured above). Our self-image of a family enterprise, however, clearly exceeds this description. Our claim describes a proactive organization that bases in the responsible contact in everyday life, that challenges encouraging, thereby accompanies developments in a promoting way and sets on a personal influenced by nearby corporate culture. If these business properties meet determined people that daily inspire through initiative, diligence and passion, until we speak of a living family enterprise, until we speak with pride of the aquatherm family. We look forward to presenting you on the following pages some insight into our colorful, slightly green-tinted aquatherm world! Gerhard Rosenberg President of the Advisory Board Dirk Rosenberg Managing Director Maik Rosenberg Managing Director Christof Rosenberg Managing Director 1973Founding of aquatherm by Gerhard Rosenberg1978Transfer to the first factory in Biggen / D-Attendorn1985Completion of factory 1 in Biggen / D-Attendorn1992Founding of the branch in Radeberg near D-Dresden1996Founding of the metal processing company aquatherm metal, D-Attendorn1998Founding of a subsidiary in Carrara / Italy1999Completion of the main site in D-Attendorn as one complex (Factories 1+2, Production and Store,Laboratory and Training Centre)2001Completion of the extension Factory 2 in D-Attendorn2001Opening of the new training centre in D-Radeberg2002Completion of the logistics centre in D-Attendorn2003Completion of rebuilding and finishing of the training centre in D-Attendorn200330 year celebration of the company aquatherm2005Adding of 2 storeys on the administration building2005/06Completion of the 4-storey hallon the premises in AttendornBasement: StoreGround floor: Assembly / Packing1st Floor: Laboratory and Technical department2 nd Floor: Special manifold construction 2008 Aquisition of the former storehouse of the forwarding agent Kost, which also accomodates the room of the plant mainten-ace.2009 Opening of the new expertise centre for technical application.201340 year celebration of the company aquatherm 3 4 SERVICE Fair aquatherm is represented on all important fairs relevant for the sa- nitary and heating sector in Germa- ny or abroad with its own exhibition booth. For more information regar- ding fairs near to you, please visit internet page: www.aquatherm.de. Training service In addition to training service through the merchant network aquatherm offers its customers trai- ning, free of charge, at its training centres at Attendorn and Radeberg. Field staff In addition to the regular training service at Attendorn and Radeberg aquatherm field staff are available to assist customers, on site, throug- hout Germany. TECHNICAL HOTLINE+49 (0)2722 950 200 info@aquatherm.de www.aquatherm.de { { Parent plant Attendorn aquatherm GmbH Biggen 5 D-57439 Attendorn Phone: +49 (0)2722 950 0 Fax: +49 (0)2722 950 100 Subsidiary Radeberg aquatherm GmbH Wilhelm-Rönsch-Str. 4 D-01454 Radeberg Phone: +49 (0) 3528 4362-0 Fax: +49 (0) 3528 4362-30 SeRvice ManagementSystemISO 9001:2008ISO 14001:2004ISO 50001:2011 www.tuv.comID 0091005348 5 Miscellaneous Different aquatherm - CD`s, pros- pects, catalogues, poster, leaflets, mailings,calen-dars, a.s.m. are in- vestigated and produced from the internal advertising department. All information regarding the company, the technology, the products, the various trainings and fairs as well as all catalogues in pdf - form can be called and downloaded from the aquatherm - website: www.aquatherm.de. Software-Service The aquatherm - software service provides Datanorm-files, an inde- pendent graphical program (liNear), and the appropriate training. Laboratory The aquatherm laboratory: from the testing of granulate through to the finished product the customer can be assured of only the highest qua- lity products. Subsidiary Radeberg aquatherm GmbH Wilhelm-Rönsch-Str. 4 D-01454 Radeberg Phone: +49 (0) 3528 4362-0 Fax: +49 (0) 3528 4362-30 ceRTiFicATionS in AccoRdAnce wiTH iSo 9001, 14001 & 50001 Since 1996 aquatherm has been meeting the requirements of the certifiable quality management system according to DIN ISO 9001. The 2012 TÜV certificate was extended by the environmental management system according to ISO 14001 and currently by the energy management system according to ISO 50001. This success is a great contribution and represents a further step to strengthen our competitive position and to meet the high requirements and the responsiblity for our customers, partners and the environment. SeRvice SERVICE 6 General 8-12 - Material properties / Advantages 8 - Processing 10 - International approvals 11 - Handling / Transport / Storage 12 Products 13-32 - Pipe / Socket - Reducer / Elbow - Tee / Cross - Sprinkler outlet / End cap / Weld-in saddle - Weldable flange adapter / Plastic flange / Coupling screw joint - Transition piece / Transition elbow - Threaded branch tee / Transition joint Transition piece for slot connection - Weld-in saddle / Pipe cutter - Welding device - Welding accessories - Welding tool / Drill Fusion 33-43 - Part A: Mounting of the tools 33 Heat-up phase 34 Handling 34 Guidelines 34 - Part B: Checking of devices and tools 35 Preparation for the fusion 36 Heating of pipe and fittings 37 Setting and alignment 37 - Visual inspection of fusion seam 38 - Part C: Weld-in saddles 40 Drilling, heat-up, joining, fixing 41 - Part D: Welding machine 42 - Part E: Welding machine light 43 - Part F: Repair 43 - Part G: Butt-welding of pipe dimension 160mm 44 Visual inspection of fusion seam (butt welding) 46 Welding parameters 48 TAbLe oF conTenTS conTenT 7 TAbLe oF conTenTS Laying of aquatherm red pipe in the concrete 49-57 - Part 1: Connecting of pipe work to the sprinkler outlet 49 - Part 2: Pressure test of pipe work installation as strength test and leak test 55 - Part 3: What must be considered during the concreting process? 55 - Part 4: Access to connection of the pipe work in concrete 56 - Part 5: Bridging of building joints 57 - Part 6: Potential equalizing 57 - Part 7: Pressurizing in the aquatherm red pipe-supply during the concreting process 57 - Part 8: Influence of the concrete to the applied compounds 57 Test 58-62 - Leakage test / Pressure diagram - Test record aquatherm red pipe system installation - Form: “Enquiry for the chemical resistance“ References 63-78 conTenT aquatherm red red 8 AdvAnTAGeS -certified and quality inspected -connection by fusion welding -resistant against corrosion and chemicals -no accumulation of corrosion products -low pipe roughness factor and high abrasion resistance -heat and sound-insulating characteristics -high impact strength -leak-proof connection of pipe and fitting by fusion technique -not easily flammable acc. to DIN 4102-1, building material class B1 -low weight compared to metal pipes -short processing time -no gaskets - sealing elements are not required -3-layer pipe with fibre glass reinforced inner layer -concealed fire protection -reduction of structural works costs by laying in concrete -weld-in saddle aquatherm red pipe offers an extensive range of pipes and fittings for the installation of fire sprinkler systems. The system is based on a fibre reinforced polypropylene pipe (faser composite pipe) produced in a multi-layer extrusion process. The material fusiolen® PP-R FS, used for the pipe production, is a plastic whose properties are designed for the special demands of the fields of appli- cation. Both, the installer´s request for easier processing and the demand for maximum safety in later application was regarded during the development. aquatherm red pipe is: - connection by fusion welding No sealants or adhesives are required for this permanent connection - corrosion-proof Prevents the clogging of the sprinkler with corrosive material. This ensures a long, low-maintenance service life as well as failure-free functioning of the system. The production of pipes and fittings is controlled according to the highest quality standards on most modern injection moulding machines and extrusi- on lines. The high quality of our products is guaranteed by extensive controls of incoming goods and the production process. The aquatherm quality management system is certified according to DIN EN ISO 14001:2004, 9001:2008 and 50001:2011. GeneRAL red 9 By the fusion of pipe and fitting the plastic melts to a homogeneous ma- terial unit. Pipe and fitting are heated quickly with specially provided welding tools and joined together - finished! Double material thickness at the joint – giving double safety at the other- wise critical point of a pipe system. A permanent leakproof connection is created with the aquatherm fusion technique. PRoceSSinG Fusion technique GeneRAL PP-R layer Faser layer PP-R layer 10 PRoceSSinG weld-in saddle technique Branches can easily be made by weld-in saddles, even post-installation. Material costs and processing time are reduced by using weld-in saddles. Whereas in case of tees three joints are to be processed, work is limited to mounting the saddle and the branch pipe only. Simply drill the pipe; heat up the saddle, pipe wall and surface; connect the parts. Finished! GeneRAL 11 Fire protection requirements and standards for planning and construction of sprinkler systems vary locally. Thus, the application of aquatherm red pipe in any case has to be agreed and coordinated with the local national fire protection authorities, the constructor and the building insurers. Further certification either national or local are in process. inTeRnATionAL APPRovALS for the application as sprinkler lines Iceland Spain Germany Great Britain Russia Poland Czech Republic VeriFire New Zeeland ZÚS ® Turkey Austria Australia Norway Hong Kong Philippines New Zeeland GeneRAL FEDERAL STATE ESTABLISHMENT THE ALL-RUSSIAN RESEARCH INSTITUTE FOR FIRE PROTECTION (FGU VNIIPO) 11 12 curaflam collar by Doyma conlit pipe wraps by Rockwool Transport and storage aquatherm red pipe-pipes can be stored in all outside temperatures. Pipes should be stored and transported flat and fully supported along their length. Bending pressures are to be avoided. High impact should be avoided at ex- ternely low temperatures. Although aquatherm red pipe-pipes are extremely robust, it is recommended to treat the material always with care. UV resistance Pipes from fusiolen® PP-R FS should not be installed (without protection) where subject to UV-radiation. All aquatherm red pipe-pipes and fittings are supplied in UV-protected packaging to bridge transport and assembly time. Ultraviolet rays have an influence on all high polymeric plastics. Hence, pipes should not be stored unprotected outside for a long time. The maximum sto- rage time is (outside) 6 months. Fire bulkheading All fire prevention systems which can prove equivalent licensing are suited for the aquatherm red pipe system. Procedures for additional repair Cut out damaged / leaking section and replace as for a new installation or repair with pipe repair stick (page 43). Chemical resistance On account of the special material qualities aquatherm red pipe-pipes and fittings provide extensive chemical resistance. aquatherm red pipe-transition connections and elements with brass inserts are not suitable for all media. The compatibility should be asked at aquatherm with media deviating from water. Please, use the “Enquiry for the chemical resistance” on page 62. Pipe friction loss The pressure loss caused by friction is to be calculated hydraulically with the Hazen-Williams-formula. The value to be used for C is 150, applicable for calculations of sprinkler installations and water supply. Equivalent lengths for the aquatherm red pipe sprinkler pipe system The equivalent lengths of transition pieces, threaded connexions and tees (flow direction: straight) can be edequated with the socket values. HanDling Pipe dimension Pipe series SDR 7,4 SDR 7,4 SDR 7,4 SDR 7,4 SDR 7,4 SDR 7,4 SDR 7,4 SDR 7,4 SDR 7,4 SDR 11 Outer diameter aquatherm red pipe 25,0 mm 32,0 mm 40,0 mm 50,0 mm 63,0 mm 75,0 mm 90,0 mm 110,0 mm 125,0 mm 160,0 mm article Equivalent pipe length in (m) Socket 0,22 0,30 0,40 0,52 0,70 0,86 1,07 1,36 1,58 2,44 Reduction of 1dimension 0,27 0,37 0,48 0,63 0,83 1,03 1,28 1,63 1,90 2,93 Reduction of 2 dimensions 0,36 0,49 0,64 0,84 1,11 1,37 1,71 2,17 2,53 3,91 Elbow < 90° - 45° 0,67 0,91 1,20 1,57 2,09 2,57 3,20 4,07 4,74 7,33 Elbow < 45° 0,33 0,46 0,60 0,78 1,04 1,28 1,60 2,03 2,37 3,66 Standard tee or cross flow direction branch 0,98 1,34 1,76 2,30 3,06 3,76 4,70 5,96 6,96 10,75 gEnERal 13 conlit pipe wraps by Rockwool PRodUcTS Material: PP-R FS Pipe series: SDR 7,4 Packing Unit: straight length á 6 m colour: red/4 green stripes aquatherm red pipe PiPe SdR 7,4 / b1 Art.-no.dimension dn PU m/pc Price m/pc diameter d [mm] wall thickness s [mm] internal diameter di [mm] water content [l/m] weight [kg/m] 4170708 20 x 2,8 mm 10 120 20 2,8 14,4 0,152 0,158 4170710 25 x 3,5 mm 15 120 25 3,5 18 0,236 0,246 4170712 32 x 4,4 mm 20 60 32 4,4 23,2 0,379 0,394 4170714 40 x 5,5 mm 25 60 40 5,5 29 0,590 0,613 4170716 50 x 6,9 mm 32 30 50 6,9 36,2 0,919 0,955 4170718 63 x 8,6 mm 40 30 63 8,6 45,8 1,444 1,500 4170720 75 x 10,3 mm 50 18 75 10,3 54,4 2,054 2,135 4170722 90 x 12,3 mm 65 12 90 12,3 65,4 2,943 3,058 4170724 110 x 15,1 mm 80 6 110 15,1 79,8 4,403 4,576 4170726 125 x 17,1 mm 90 6 125 17,1 90,8 5,669 5,891 aquatherm red pipe PiPe SdR 11 / b1 Art.-no.dimension dn PU m/pc Price m/pc diameter d [mm] wall thickness s [mm] internal diameter di [mm] water content [l/m] weight [kg/m] 4170130 160x14,6 mm 125 6 160 14,6 130,8 15,792 4,360 PiPe, FiTTinGS aquatherm red pipe SockeT / b1 Art.-no.dimension PU m/pc Price m/pc Price eURo d l z d weight [kg/m] 4111008 20 mm 10 1 20 16 1,5 29,5 0,011 4111010 25 mm 10 1 25 17,5 1,5 34 0,018 4111012 32 mm 5 1 32 20,3 2,3 43 0,027 4111014 40 mm 5 1 40 23,8 3,3 52 0,043 4111016 50 mm 5 1 50 26,5 3 68 0,087 4111018 63 mm 1 1 63 30,3 2,8 84 0,125 4111020 75 mm 1 1 75 36,3 3,3 100 0,208 4111022 90 mm 1 1 90 36,3 3,3 120 0,332 4111024 110 mm 1 1 110 41 4 147 0,592 4111026 125 mm 1 1 125 46 6 167 0,809 s di d 11010 Art.-No.=article number, PU = Packing unit, d=Diameter (mm), s=wall thickness (mm), di=internal diameter (mm), f=female thread, m=male thread 14 FiTTinGS aquatherm red pipe RedUceR / b1 SdR Art.-no.dimen- sion PU m/pc Price m/pc Price eURo d d1 l z d weight 7,4 socket welding 4111112 25/20 mm 10 1 25 20 38,5 24 29,5 0,013 4111116 32/25 mm 5 1 32 25 38 22 34 0,021 4111122 40/32 mm 5 1 40 32 50 32 43 0,035 4111124 50/20 mm 5 1 50 20 55 40,5 29,5 0,044 4111128 50/32 mm 5 1 50 32 54 36 43 0,052 4111130 50/40 mm 5 1 50 40 53 32,5 52 0,057 4111131 63/20 mm 1 1 63 20 65 50,5 29,5 0,074 4111138 63/50 mm 1 1 63 50 63,5 40 68 0,116 4111140 75/50 mm 1 1 75 50 63 39,5 68 0,109 4111142 75/63 mm 1 1 75 63 71 43,5 84 0,131 4111152 90/63 mm 1 1 90 63 78 50,5 84 0,244 4111153 90/75 mm 1 1 90 75 81,5 51,5 100 0,288 4111155 110/63 mm 1 1 110 63 86 58,5 84 0,349 4111159 110/90 mm 1 1 110 90 99 66 120 0,531 4111163 125/90 mm 1 1 125 90 99 66 120 0,531 4111165 125/110 mm 1 1 125 110 112 75 147 0,819 11 butt welding 4111175 160/110 mm 1 1 160 110 90 53 147 1,024 4111177 160/125 mm 1 1 160 125 90 50 167 0,940 aquatherm red pipe RedUcinG SockeT / b1 female/female Art.-no.dimension PU m/pc Price m/pc Price eURo d d1 L l z d d1 weight 4111238 63/50 mm 1 1 63 50 56 30 2,5 84 68 0,117 4111242 75/63 mm 1 1 75 63 62,5 32,5 2,5 100 84 0,181 4111253 90/75 mm 1 1 90 75 69 36 3 120 100 0,297 11134 11238 socket side PRodUcTS 15 12308 aquatherm red pipe eLbow 90°/ b1 SdR Art.-no.dimension PU m/pc Price m/pc Price eURo d z l d weight 7,4 socket welding 4112108 20 mm 10 1 20 11 25,5 29,5 0,018 4112110 25 mm 10 1 25 13,5 29,5 34 0,025 4112112 32 mm 5 1 32 17 35 43 0,041 4112114 40 mm 5 1 40 21 41,5 52 0,071 4112116 50 mm 5 1 50 26 49,5 68 0,161 4112118 63 mm 1 1 63 32,5 60 84 0,277 4112120 75 mm 1 1 75 38,5 68,5 100 0,447 4112122 90 mm 1 1 90 46 79 120 0,802 4112124 110 mm 1 1 110 56 93 147 1,412 4112126 125 mm 1 1 125 76,5 116,5 167 1,964 11 butt welding 4112131 160 mm 1 1 160 FiTTinGS aquatherm red pipe eLbow 90°/ b1 female/male Art.-no.dimen- sion PU m/pc Price m/pc Price eURo d z l d l1 z1 weight 4112308 20 mm f/m 10 1 20 11 25,5 29,5 25,5 14,75 0,018 4112310 25 mm f/m 10 1 25 13,5 29,5 34 29,5 17 0,025 4112312 32 mm f/m 5 1 32 17 35 43 39 21,5 0,041 4112314 40 mm f/m 5 1 40 21 41,5 52 45,5 26 0,071 12106 PRodUcTS 4112108-4112126 4112131 16 aquatherm red pipe eLbow 45° / b1 SdR Art.-no.dimension PU m/pc Price m/pc Price eURo d z l d weight 7,4 socket welding 4112508 20 mm 10 1 20 5 19,5 29,5 0,014 4112510 25 mm 10 1 25 6 22 34 0,019 4112512 32 mm 5 1 32 7,5 25,5 43 0,035 4112514 40 mm 5 1 40 9,5 30 52 0,054 4112516 50 mm 5 1 50 11,5 35 68 0,115 4112518 63 mm 1 1 63 14 41,5 84 0,221 4112520 75 mm 1 1 75 16,5 46,5 100 0,343 4112522 90 mm 1 1 90 19,5 52,5 120 0,558 4112524 110 mm 1 1 110 23,5 60,5 147 0,995 4112526 125 mm 1 1 125 27 67 167 1,278 11 butt welding 4112531 160 mm 1 1 160 95 1,380 Advice: Special elbows in diverse degree sizes on request aquatherm red pipe Tee / b1 SdR Art.-no.dimen- sion PU m/pc Price m/pc Price eURo d d l z l1 z1 weight 7,4 socket welding 4113108 20 mm 10 1 20 29,5 25,5 11 25,5 11 0,024 4113110 25 mm 10 1 25 34 31 15 31 15 0,033 4113112 32 mm 5 1 32 43 35 17 35 17 0,061 4113114 40 mm 5 1 40 52 40,5 20 40,5 20 0,089 4113116 50 mm 5 1 50 68 49,5 26 49,5 26 0,205 4113118 63 mm 1 1 63 84 60 32,5 60 32,5 0,368 4113120 75 mm 1 1 75 100 68,5 38,5 68,5 38,5 0,556 4113122 90 mm 1 1 90 120 79 46 79 46 0,968 4113124 110 mm 1 1 110 147 93 56 93 56 1,718 4113126 125 mm 1 1 125 167 116,5 76,5 116,5 76,5 2,671 11 butt welding 4113131 160 mm 1 1 160 145 2,791 12506 13108 Status Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material : Allgemeintol.DIN ISO 2768-c Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe : 01.04.200801.04.2008 T-Stück PP 1Blatt:Art.-Nr: Stk. d20 - d125 A.KellerD.Tusche 01.04.08 4113108 - 4113126WD l1z ld z1 FiTTinGS PRodUcTS 4112508-4112526 4112531 4113108-4113126 4113131 17 aquatherm red pipe eLbow 45° / b1 female/male Art.-no.dimen- sion PU m/pc Price m/pc Price eURo d z l d l1 z1 weight 4112708 20 mm f/m 10 1 20 5 19,5 29,5 19,5 8,75 0,014 4112710 25 mm f/m 10 1 25 6 22 34 22 8,5 0,018 4112712 32 mm f/m 5 1 32 7,5 25,5 43 28,5 11,5 0,036 4112714 40 mm f/m 5 1 40 9,5 30 52 30,5 13,5 0,057 aquatherm red pipe RedUcinG Tee / b1 SdR Art.-no.dimension PU m/pc Price m/pc Price eURo d l z d d1 l1 z1 d1 d2 l2 z2 weight 7,4 socket welding 4113511 20 x 25 x 20 mm 10 1 20 31 16,5 34 25 30,5 14,5 34 20 31 16,5 0,041 4113520 25 x 20 x 20 mm 10 1 25 31 15 34 20 30,5 16 34 20 31 16,5 0,040 4113522 25 x 20 x 25 mm 10 1 25 31 15 34 20 30,5 16 34 25 31 15 0,036 4113532 32 x 20 x 20 mm 5 1 32 36,75 18,75 43 20 37 22,5 43 20 36,75 22,25 0,082 4113534 32 x 20 x 32 mm 5 1 32 35 17 43 20 31 16,5 29,5 32 35 17 0,053 4113540 32 x 25 x 32 mm 5 1 32 35 17 43 25 32 16 34 32 35 17 0,064 4113544 40 x 25 x 40 mm 5 1 40 41,5 21 52 25 36 20 34 40 41,5 21 0,089 4113546 40 x 32 x 40 mm 5 1 40 42 21,5 52 32 40,5 22,5 52 40 42 21,5 0,106 4113550 50 x 32 x 50 mm 5 1 50 49,5 26 68 32 44,5 26,5 43 50 49,5 26 0,184 4113551 50 x 40 x 50 mm 5 1 50 49,5 26 68 40 49,5 29 68 50 49,5 26 0,224 4113556 63 x 32 x 63 mm 1 1 63 60 32,5 84 32 53,5 35,5 52 63 60 32,5 0,344 4113558 63 x 40 x 63 mm 1 1 63 60 32,5 84 40 53,5 33 52 63 60 32,5 0,333 4113560 63 x 50 x 63 mm 1 1 63 60 32,5 84 50 60 36,5 84 63 60 32,5 0,400 4113566 75 x 40 x 75 mm 1 1 75 68,5 38,5 100 40 59 38,5 52 75 68,5 38,5 0,537 4113568 75 x 50 x 75 mm 1 1 75 68,5 38,5 100 50 66 42,5 84 75 68,5 38,5 0,523 4113570 75 x 63 x 75 mm 1 1 75 68,5 38,5 100 63 66 38,5 84 75 68,5 38,5 0,550 4113578 90 x 40 x 90 mm 1 1 90 79 46 120 40 65 44,5 52 90 79 46 0,892 4113580 90 x 50 x 90 mm 1 1 90 79 46 120 50 75 51,5 84 90 79 46 1,006 4113582 90 x 63 x 90 mm 1 1 90 79 46 120 63 75 47,5 84 90 79 46 0,915 4113584 90 x 75 x 90 mm 1 1 90 79 46 120 75 81 51 120 90 79 46 1,040 4113586 110 x 63 x 110 mm 1 1 110 93 56 147 63 87,5 60 100 110 93 56 1,673 4113588 110 x 75 x 110 mm 1 1 110 93 56 147 75 87,5 57,5 100 110 93 56 1,627 4113590 110 x 90 x 110 mm 1 1 110 93 56 147 90 89 56 120 110 93 56 1,647 4113592 125 x 75 x 125 mm 1 1 125 116,5 76,5 167 75 106,5 76,5 100 125 116,5 76,5 1,626 4113594 125 x 90 x 125 mm 1 1 125 116,5 76,5 167 90 109,5 76,5 120 125 116,5 76,5 1,647 4113596 125 x 110 x 125 mm 1 1 125 116,5 76,5 167 110 113,5 76,5 147 125 116,5 76,5 2,628 11 butt welding 4113601 160 x 75 x 160 mm 1 1 160 230 92 100 75 160 3,140 4113603 160 x 90 x 160 mm 1 1 160 230 92 120 90 160 3,180 12708 13550 Status Änderungen DatumNameDatum NameGezeichne tKontrol lie rtNorm Position MengeMaßstabMateria l :Allgemeintol .DIN ISO 2768-cOberflächeaquathermextrusions & spritzgießtechnikFreigabe :01.04.200801.04.2008D.Tusche01.04.2008Red.-T-Stück4113511 - 4113596WPP1Blatt:Art.-Nr:Stk.A.KellerD.TuschedDd1 D1d2z2 z l l1z1l2D FiTTinGS PRodUcTS 4113511-4113596 4113601-4113603 18 FiTTinGS aquatherm red pipe cRoSS / b1 Art.-no.dimension PU m/pc Price m/pc Price eURo d z l d weight 4113712 32 mm 5 1 32 17 35 43 0,067 4113714 40 mm 5 1 40 21 41,5 52 0,105 aquatherm red pipe end cAP / b1 SdR Art.-no.dimension PU m/pc Price m/pc Price eURo d l z d weight 7,4 socket welding 4114108 20 mm 10 1 20 24 9,5 29,5 0,011 4114110 25 mm 10 1 25 24 8 34 0,009 4114112 32 mm 5 1 32 31,5 13,5 43 0,023 4114114 40 mm 5 1 40 38 17,5 52 0,042 4114116 50 mm 5 1 50 44,5 21 68 0,079 4114118 63 mm 1 1 63 52 24,5 84 0,145 4114120 75 mm 1 1 75 58,5 28,5 100 0,240 4114122 90 mm 1 1 90 67,5 34,5 120 0,379 4114124 110 mm 1 1 110 65 28 147 0,617 4114126 125 mm 1 1 125 70 30 167 0,857 11 butt welding 4114131 160 mm 1 1 131 70 14,6 160 0,795 aquatherm red pipe RedUcinG Tee / b1 Art.-no.dimen- sion PU m/pc Price m/pc Price eURo d1 z1 d1 l1 d z d l weight 4113750 50 / 32 mm 5 1 32 26,5 43 44,5 50 26 68 49,5 0,170 4113756 63 / 32 mm 1 1 32 35,5 52 53,5 63 32,5 84 60 0,323 4113758 63 / 40 mm 1 1 40 33 52 53,5 63 32,5 84 60 0,302 4113764 75 / 32 mm 1 1 32 41 52 59 75 38,5 100 68,5 0,55 4113766 75 / 40 mm 1 1 40 38,5 52 59 75 38,5 100 68,5 0,483 4113768 75 / 50 mm 1 1 50 42,50 68,00 66 75 38,50 100,00 68,50 0,509 4113776 90 / 50 mm 1 1 50 51,5 68 75 90 35,5 120 68,5 0,703 13708 14108 Status Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material : Allgemeintol.DIN ISO 2768-c Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe : 01.04.200801.04.2008 D.Tusche01.04.2008 Red.-Kreuzstück 4113750 - 4113766W PP 1Blatt:Art.-Nr: Stk. A.KellerD.Tusche d D d1D1zlz1 l1 PRodUcTS 19 FiTTinGS aquatherm red pipe bASe PART FoR SPRinkLeR oUTLeT Art.-no.PU m/St Price m/St Price eURo d d1 d l weight 4114180 for visible sprinkler 25 1 47,35 30 4 27 0,012 aquatherm red pipe bASe PART FoR SPRinkLeR oUTLeT Art.-no.PU m/St Price m/St Price eURo d d1 d l weight 4114190 for covered sprinkler 25 1 65 44 4 38 0,033 aquatherm red pipe UPPeR PART FoR SPRinkLeR oUTLeT for visible sprinkler Art.-no.dimension PU m/pc Price m/pc Price eURo d d1 d l weight 4114181 1/2"25 1 60 51,4 23,2 30 0,025 4114182 3/4"25 1 60 51,6 30,2 30 0,023 4114183 1"25 1 60 51,6 35,2 30 0,023 aquatherm red pipe UPPeR PART FoR SPRinkLeR oUTLeT for covered sprinkler Art.-no.dimension PU m/pc Price m/pc Price eURo d d1 d l weight 4114191 1/2"25 1 70 78 23,2 43 0,054 4114192 3/4"25 1 70 78 30,2 43 0,055 4114193 1"25 1 70 78 35,2 43 0,053 Status Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material : Allgemeintol. 2768-c Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe :1 A4 1:1 PA Unterteil für fire-stopSprinkleranschlußdose Art.-Nr.: 4114180W 31.05.06 Hunold31.05.06 31.05.06 Tusche D 1d lD Status Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material : Allgemeintol. 2768-c Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe :1 A4 1:1 PA Unterteil für fire-stopSprinkleranschlußdose Art.-Nr.: 4114180W 31.05.06 Hunold31.05.06 31.05.06 Tusche D 1d lD Status Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material : Allgemeintol.DIN ISO 2768-c Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe : 22.09.08 22.09.08 Unterteil groß für fire-stop 1:1 PA Blatt:Art.-Nr: Stk. Sprinkleranschlußdose Hunold Tusche 22.09.08 4114190WdD1 D lStatus Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material : Allgemeintol.DIN ISO 2768-c Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe : 22.09.08 22.09.08 Unterteil groß für fire-stop 1:1 PA Blatt:Art.-Nr: Stk. Sprinkleranschlußdose Hunold Tusche 22.09.08 4114190WdD1 D lStatus Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material : Allgemeintol.DIN ISO 2768-c Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe : 22.09.08 22.09.08 Unterteil groß für fire-stop 1:1 PA Blatt:Art.-Nr: Stk. Sprinkleranschlußdose Hunold Tusche 22.09.08 4114190WdD1 D lA-A ( 1 : 1 ) Status Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material : Allgemeintol. 2768-c Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe :1A4 AA 1:1 PA Oberteil für fire-stop Sprinkleranschlußdose 1/2"-1" Art.-Nr.: 4114181-83W 31.05.06 Hunold31.05.06 31.05.06 Tusche 1 d1 lD A-A Status Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material : Allgemeintol.DIN ISO 2768-c Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe : 22.09.0822.09.08 Oberteil groß für fire-stop 1:1 PA Blatt:Art.-Nr: Stk. Sprinkleranschlußdose 1/2" - 1" HunoldTusche 22.09.08 4114191 - 4114193W AA D1 ld D A-A Status Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material : Allgemeintol.DIN ISO 2768-c Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe : 22.09.08 22.09.08 Oberteil groß für fire-stop 1:1 PA Blatt:Art.-Nr: Stk. Sprinkleranschlußdose 1/2" - 1" Hunold Tusche 22.09.08 4114191 - 4114193W AA D1 ld D A-A Status Änderungen Datum Name Datum NameGezeichnet Kontrolliert Norm Position MengeMaßstab Material :Allgemeintol.DIN ISO 2768-c Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe : 22.09.08 22.09.08 Oberteil groß für fire-stop 1:1 PA Blatt:Art.-Nr: Stk. Sprinkleranschlußdose 1/2" - 1" Hunold Tusche 22.09.08 4114191 - 4114193W AA D1 ldD A-A ( 2 : 1 ) Status Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material : Allgemeintol. 2768-m Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe :1 A4 AA 2:1 CuZn39Pb3 fire-stop Stopfenfür Sprinkleranschluß Art.-Nr.: 4114185-87W 04.10.12 Vollmer04.10.12 04.10.12 Tusche R lS W zA-A ( 2 : 1 ) Status Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material : Allgemeintol. 2768-m Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe :1A4 AA 2:1 CuZn39Pb3 fire-stop Stopfenfür Sprinkleranschluß Art.-Nr.: 4114185-87W 04.10.12 Vollmer04.10.12 04.10.12 Tusche R lS W zaquatherm red pipe PLUG FoR SPRinkLeR oUTLeT Art.-no.dimen- sion PU m/pc Price m/pc Price eURo R d l z Sw weight 4114185 1/2"25 1 1/2"23 21,5 11 15 0,045 4114186 3/4"25 1 3/4"30 23 12,5 17 0,061 4114187 1"25 1 1"35 24 13 17 0,079 A-A ( 1 : 1 ) Status Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material : Allgemeintol. 2768-c Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe :1 A4 AA 1:1 PA Oberteil für fire-stop Sprinkleranschlußdose 1/2"-1" Art.-Nr.: 4114181-83W 31.05.06 Hunold31.05.06 31.05.06 Tusche d lD1 PRodUcTS 20 FiTTinGS aquatherm red pipe TeMPoRARy PLUG FoR PLASTeR woRkS made of PE foam Art.-no.dimension PU m/pc Price m/pc Price eURo d d l weight 4114178 for 4114181, -82, -83 50 1 20 75,5 42 0,007 4114179 for 4114191, -92, -93 50 1 20 60 32 0,006 aquatherm red pipe SPRinkLeR oUTLeT Art.-no.dimension PU m/pc Price m/pc Price eURo d d l weight 4114200 1 1/4"10 1 100,10 44,10 6,50 0,03 4114201 1 1/2"10 1 111,10 50,10 6,50 0,036 4114202 2"10 1 126,10 61,10 6,50 0,045 aquatherm red pipe PLUG FoR PReSSURe TeST Art.-no.dimension PU m/pc Price m/pc Price eURo d G1 G2 z l Sw weight 4114212 thread 1/2"10 1 35 1/2"1/8"9 21,5 27 0,064 4114213 thread 3/4"10 1 35 3/4"1/8"9 21,5 27 0,085 4114214 thread 1"10 1 40 1"1/8"8,5 21,5 27 0,12 aquatherm red pipe coUPLinG PLUG 1/2“ 4114220 1/2" for Art-. No. 4114212, -13, -14 1 1 aquatherm red pipe PLUG FoR SPRinkLeR oUTLeT Art.-no.dimension PU m/pc Price m/pc Price eURo 4114206 Plug for sprinkler outlet 1 1/4“10 1 4114207 Plug for sprinkler outlet 1 1/2“10 1 4114208 Plug for sprinkler outlet 2“10 1 A-A Status Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material : Allgemeintol.DIN ISO 2768-c Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe : 07.01.10 07.01.10 PE- Schaumronde 1:1 Blatt:Art.-Nr: Stk. Sprinkleranschlußdose Hunold 4114178-79W AAld D A-A Status Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material : Allgemeintol.DIN ISO 2768-c Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe : 07.01.10 07.01.10 PE- Schaumronde 1:1 Blatt:Art.-Nr: Stk. Sprinkleranschlußdose Hunold 4114178-79W AAldD A-A Status Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material : Allgemeintol.DIN ISO 2768-c Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe : 30.08.2010 30.08.2010 firestop Anschlußdose 1:1 Blatt:Art.-Nr: Stk. Vollmer Tusche 30.08.2010 4114200-4114202W AA D d lA-A Status Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material : Allgemeintol.DIN ISO 2768-c Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe : 30.08.2010 30.08.2010 firestop Anschlußdose 1:1 Blatt:Art.-Nr: Stk. Vollmer Tusche 30.08.2010 4114200-4114202W AA D d l41142204114220 Status Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material : Allgemeintol.DIN ISO 2768-m Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe : 06.11.2012 06.11.2012 firestop Abdrückstopfen 2:1 CuZn39Pb3 Blatt:Art.-Nr: Stk. für Sprinkleranschlußdose Vollmer Tusche 06.11.2012 4114212-14W SWD G1 lzG2 Status Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material : Allgemeintol.DIN ISO 2768-m Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe : 06.11.2012 06.11.2012 firestop Abdrückstopfen 2:1 CuZn39Pb3 Blatt:Art.-Nr: Stk. für Sprinkleranschlußdose Vollmer Tusche 06.11.2012 4114212-14W SWD G1 lzG2 PRodUcTS 21 FiTTinGS FiTTinGS aquatherm red pipe weLd-in SAddLe SdR Art.-no.dimension PU m/pc Price m/pc Price eURo d d1 d2 l z d weight 7,4 socket welding 4115156 40/20 mm 5 1 40 20 25 27 32,5 29,5 0,015 4115158 40/25 mm 5 1 40 25 25 28,5 32,5 34 0,017 4115160 50/20 mm 5 1 50 20 25 27,5 38 29,5 0,018 4115162 50/25 mm 5 1 50 25 25 28,5 37,5 34 0,019 4115164 63/20 mm 5 1 63 20 25 27,5 44,5 29,5 0,018 4115166 63/25 mm 5 1 63 25 25 28,5 44 34 0,019 4115168 63/32 mm 5 1 63 32 32 30 43,5 43 0,026 4115170 75/20 mm 5 1 75 20 25 27,5 50,5 29,5 0,018 4115172 75/25 mm 5 1 75 25 25 28,5 50 34 0,019 4115174 75/32 mm 5 1 75 32 32 30 49,5 43 0,027 4115175 75/40 mm 5 1 75 40 40 34 51 52 0,048 4115176 90/20 mm 5 1 90 20 25 27,5 58 29,5 0,019 4115178 90/25 mm 5 1 90 25 25 28,5 57,5 34 0,019 4115180 90/32 mm 5 1 90 32 32 30 57 43 0,027 4115181 90/40 mm 5 1 90 40 40 34 58,5 52 0,048 4115182 110/20 mm 5 1 110 20 25 27,5 68 29,5 0,019 4115184 110/25 mm 5 1 110 25 25 28,5 67,5 34 0,020 4115186 110/32 mm 5 1 110 32 32 30 67 43 0,028 4115188 110/40 mm 5 1 110 40 40 34 68,5 52 0,049 4115189 110/50 mm 5 1 110 50 50 34 65,5 68 0,029 4115190 125/20 mm 5 1 125 20 25 27,5 75,5 29,5 0,019 4115192 125/25 mm 5 1 125 25 25 28,5 75 34 0,021 4115194 125/32 mm 5 1 125 32 32 30 74,5 43 0,030 4115196 125/40 mm 5 1 125 40 40 34 76 52 0,051 4115197 125/50 mm 5 1 125 50 50 34 73 68 0,029 4115198 125/63 mm 5 1 125 63 63 38 73 84 0,029 11 butt welding 4115218 160/75 mm 5 1 160 75 75 42 92 100 0,229 4115220 160/90 mm 5 1 160 90 90 45 92 120 0,338 With weld-on surface and weld-in socket to be fused with the inner wall of the pipe. The required tools for the fusion of aquatherm red pipe-weld-in saddles are listed on page 32: aquatherm red pipe-weld-in saddle tools Art.-No. 50614 - 50658 aquatherm-drill Art.-No. 50940 - 50952 PRodUcTS 22 FiTTinGS aquatherm red pipe STeeL FLAnGe Art.-no.dimension no. of holes Hole circle PU m/pc Price m/pc Price eURo d d d1 d1 l z weight 4115712 32 mm 4 85 mm 1 1 42 116 85 14 15,5 4 0,458 4115714 40 mm 4 100 mm 1 1 51 141 100 18 17,5 4 0,708 4115716 50 mm 4 110 mm 1 1 62 151 110 18 17,5 4 0,778 4115718 63 mm 4 125 mm 1 1 78 166 125 18 19 4 0,910 4115720 75 mm 4 145 mm 1 1 92 186 145 18 19 4 1,160 4115722 90 mm 8 160 mm 1 1 110 201 160 18 21 8 1,390 4115724 110 mm 8 180 mm 1 1 133 221 180 18 22 8 1,492 4115726 125 mm 8 210 mm 1 1 167 251 210 18 26 8 1,492 4115730 160 mm 8 240 mm 1 1 178 286 240 22 27 8 3,628 A-A Status Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material :Allgemeintol.DIN ISO 2768-c Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe : 01.04.200801.04.2008 Flansch St 1Blatt:Art.-Nr: Stk. d32 - d125 U.HunoldD.Tusche 01.04.08 4115712 - 4115726W A A dDl zd1D1A-A Status Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material : Allgemeintol.DIN ISO 2768-c Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe : 01.04.2008 01.04.2008 Flansch St 1Blatt:Art.-Nr: Stk. d32 - d125 U.Hunold D.Tusche 01.04.08 4115712 - 4115726W A A dDl zd1D1aquatherm red pipe weLdAbLe FLAnGe AdAPTeR / b1 with joint ring SdR Art.-no.dimension PU m/pc Price m/pc Price eURo d l z d d1 l1 z1 weight 7,4 socket welding 4115512 32 mm 1 1 32 35 17 41 68 11 3 0,031 4115514 40 mm 1 1 40 36,5 16 50 78 12 3 0,044 4115516 50 mm 1 1 50 40,5 17 61 88 13 3 0,061 4115518 63 mm 1 1 63 44,5 17 76 102 15 3 0,100 4115520 75 mm 1 1 75 47 17 90 122 17 3 0,143 4115522 90 mm 1 1 90 50 17 108 138 17 3 0,252 4115524 110 mm 1 1 110 55,5 18,5 131 158 18,5 3 0,327 4115527 125 mm 1 1 125 63 23 165 188 20 3 1,310 11 butt welding 4115531 160 mm 1 1 160 25 93 175 14,6 53 0,955 15512 PRodUcTS 23 FiTTinGS TRAnSiTion Piece aquatherm red pipe bAck PLATe eLbow / b1 Art.-no.dimension PU m/pc Price m/pc Price eURo d l z d l1 z1 d1 L c R d1 weight 4120108 20 mm x 1/2" 10 1 20 31 16,5 29,5 31,5 15,5 37 51 20 1/2"7 0,085 4120112 25 mm x 3/4" 10 1 25 37 21 34 37 24 44 54 25 3/4"7 0,111 aquatherm red pipe coUPLinG ScRew / b1 Art.-no.dimension PU m/pc Price m/pc Price eURo d l z d Sw1 Sw2 weight 4115812 32 mm 1 1 32 36,5 18,5 41 64 50 0,498 4115814 40 mm 1 1 40 38 17,5 50 80 60 0,842 4115816 50 mm 1 1 50 41 17,5 61 86 70 0,945 4115818 63 mm 1 1 63 45 17,5 76 108 90 1,541 4115820 75 mm 1 1 75 47,5 17,5 90 128 104 2,040 Incl. 2 flange adapters with gasket PRodUcTS 24 TRAnSiTion Piece aquatherm red pipe TRAnSiTion Piece / b1 with hexagon (*suitable for the connection to sprinkler outlets) Art.-no.dimension PU m/pc Price m/pc Price eURo d l z d L R Sw weight 4121108 20 mm x 1/2“ f 10 1 20 34,5 20 37,5 50,5 1/2"24 0,087 4121110 20 mm x 3/4“ f 10 1 20 29 14,5 43,5 50 3/4"31 0,113 4121111 25 mm x 1/2“ f 10 1 25 36 20 37,5 52 1/2"24 0,087 4121112 25 mm x 3/4“ f 10 1 25 29 13 43,5 50 3/4"31 0,111 4121113 32 mm x 3/4“ f 5 1 32 32 14 43,5 53 3/4"31 0,114 4121114*32 mm x 1“ f 5 1 32 37,5 19,5 60 59,5 1"39 0,239 4121115*40 mm x 1“ f 5 1 40 40 19,5 60 62 1"39 0,246 4121116 40 mm x 1 1/4“ f 5 1 40 42,5 19,5 74 63 1 1/4"50 0,383 4121117 50 mm x 1 1/4“ f 5 1 50 42,5 19,5 74 66 1 1/4"50 0,401 4121118 50 mm x 1 1/2“ f 5 1 50 45 21,5 85,5 67 1 1/2"55 0,445 4121119 63 mm x 1 1/2“ f 1 1 63 51,5 24 84 73,5 1 1/2"55 0,468 4121120 63 mm x 2“ f 1 1 63 50 22,5 101 76 2"67 0,650 4121122 75 mm x 2“ f 1 1 75 51 21 100 77 2"67 0,671 4121153 32 mm x 1/2“ f 5 1 32 37 19 43 53 1/2"24 0,091 4121154 40 mm x 1/2“ f 5 1 40 38 17,5 52 55,5 1/2"24 0,101 aquatherm red pipe TRAnSiTion Piece / b1 for the connection to sprinkler outlets round Art.-no.dimension PU m/pc Price m/pc Price eURo d l z d L R weight 4121008 20 mm x 1/2“ f 10 1 20 27,5 13 37,5 40,5 1/2"0,070 4121011 25 mm x 1/2“ f 10 1 25 29 13 37,5 42 1/2"0,071 4121012 25 mm x 3/4“ f 10 1 25 27,5 11,5 43,5 40,5 3/4"0,086 4121013 32 mm x 3/4“ f 5 1 32 30,5 12,5 43,5 43,5 3/4" 4121014 32 mm x 1/2“ f 5 1 32 30 12 37,5 43 1/2"0,081 4121016 40 mm x 1/2“ f 5 1 40 32,5 12 52 45,5 1/2"0,087 4121017 40 mm x 3/4“ f 5 1 40 33 12,5 52 46 3/4'' 21108 21008 Status Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material : Allgemeintol.DIN ISO 2768-c Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe : 01.04.2008 01.04.2008 Übergangsstück rund PP/MS 1Blatt:Art.-Nr: Stk. U.Hunold D.Tusche 31.10.2011 4121008-4121017W d lR D zLPRodUcTS 25 TRAnSiTion Piece aquatherm red pipe TRAnSiTion eLbow / b1 Art.-no.dimension PU m/pc Price m/pc Price eURo d l z d l1 z1 d1 R weight 4123008 20 mm x 3/4“ f 10 1 20 37 22,5 34 37 24 44 3/4"0,108 4123010 20 mm x 1/2“ f 10 1 20 31,5 17 29,5 31,5 18,5 37 1/2"0,081 4123012 25 mm x 3/4“ f 10 1 25 37 21 34 37 24 44 3/4"0,106 4123014 25 mm x 1/2“ f 10 1 25 34 18 34 37 24 37 1/2"0,087 4123015 32 mm x 1/2“ f 10 1 32 35 17 43 37 24 37 1/2"0,096 4123016 32 mm x 3/4“ f 5 1 32 27,5 9,5 43 51 38 44 3/4"0,110 4123018 32 mm x 1“ f 5 1 32 34 16 43 66,5 44,5 60,5 1"0,260 4123020 40 mm x 1/2“ f 5 1 40 41 20,5 52 39 26 37 1/2"0,127 4123022 40 mm x 1“ f 5 1 40 41,5 21 52 56 34 60 1"0,274 aquatherm red pipe TRAnSiTion Piece / b1 with hexagon Art.-no.dimension PU m/pc Price m/pc Price eURo d l z d R Sw weight 4121308 20 mm x 1/2“ m 10 1 20 66,5 52 38,5 1/2"22 0,118 4121310 20 mm x 3/4“ m 10 1 20 67,5 53 38,5 3/4"24 0,129 4121311 25 mm x 1/2“ m 10 1 25 68 52 38,5 1/2"21 0,109 4121312 25 mm x 3/4“ m 10 1 25 67,5 51,5 38,5 3/4"24 0,128 4121313 32 mm x 3/4“ m 5 1 32 70 52 43 3/4"24 0,117 4121314 32 mm x 1“ m 5 1 32 78,5 60,5 53 1"30 0,244 4121316 32 mm x 1 1/4“ m 5 1 32 81 63 68 1 1/4"41 0,357 4121317 40 mm x 1“ m 5 1 40 81 60,5 52 1"30 0,250 4121318 40 mm x 1 1/4“ m 5 1 40 84,5 64 68 1 1/4"41 0,364 4121319 50 mm x 1 1/4“ m 5 1 50 85,5 62 68 1 1/4"41 0,391 4121320 50 mm x 1 1/2“ m 5 1 50 88,5 65 74 1 1/2"46 0,480 4121321 63 mm x 1 1/2“ m 1 1 63 99 71,5 72,5 1 1/2"46 0,523 4121322 63 mm x 2“ m 1 1 63 102,5 75 84 2"50 0,705 4121323 75 mm x 2“ m 1 1 75 102 72 84 2"50 0,753 4121324 75 mm x 2 1/2“ m 1 1 75 105 75 100 2 1/2"65 1,024 4121325 90 mm x 3“ m 1 1 90 121 88 120 3"83 1,530 4121327 110 mm x 4“ m 1 1 110 148 111 147 4"105 2,816 23008 21308 PRodUcTS 26 TRAnSiTion Piece aquatherm red pipe LooSe nUT AdAPTeR / b1 Length: 100 mm threaded, with gasket Art.-no.dimension PU m/pc Price m/pc Price eURo d l k R Sw weight 4126708 20 mm x nut thread 1“1 1 20 100 65 1"36 0,083 4126710 25 mm x nut thread 1 1/4“1 1 25 100 62 1 1/4"46 0,117 4126712 32 mm x nut thread 1 1/2“1 1 32 100 58 1 1/2"52 0,160 4126714 40 mm x nut thread 2“1 1 40 100 53 2"64 0,256 4126716 50 mm x nut thread 2 1/4“1 1 50 100 49 2 1/4"72 0,436 4126717 50 mm x nut thread 2 1/2“1 1 50 100 44 2 1/2"80 0,457 4126718 63 mm x nut thread 2 3/4“1 1 63 100 43 2 3/4"89 0,541 4126720 75 mm x nut thread 3 1/2“1 1 75 100 34 3 1/2"110 0,918 4126722 90 mm x nut thread 4“1 1 90 100 26 4"120 1,238 aquatherm red pipe THReAded bRAncH Tee / b1 Art.-no.dimension PU m/pc Price m/pc Price eURo d l z d l1 z1 d1 R Sw weight 4125006 20 x 1/2“ f x 20 mm 10 1 20 31,5 17 29,5 37 24 37 1/2"-0,088 4125008 20 x 3/4“ f x 20 mm 10 1 20 37 22,5 34 38 25 44 3/4"-0,120 4125010 25 x 1/2“ f x 25 mm 10 1 25 34 18 34 38 25 37 1/2"-0,093 4125012 25 x 3/4“ f x 25 mm 10 1 25 37 21 34 38 25 44 3/4"-0,116 4125013 32 x 1/2“ f x 32 mm 5 1 32 35,5 17,5 43 36 23 37 1/2"-0,105 4125014 32 x 3/4“ f x 32 mm 5 1 32 27,5 9,5 43 51 38 44 3/4"-0,118 4125016 32 x 1“ f x 32 mm 5 1 32 31 13,5 43 67 49 60 1"39 0,272 4125018 40 x 1/2“ f x 40 mm 5 1 40 42,5 22 52 39 26 37 1/2"-0,140 4125019 40 x 3/4“ f x 40 mm 5 1 40 40,5 20 52 40,5 27,5 52 3/4" 4125020 40 x 1“ f x 40 mm 5 1 40 41,5 21 52 56 34 60 1"42 4125022 50 x 1“ f x 50 mm 5 1 50 49,5 26 68 63,5 43,5 68 1"39 0,433 4125024 50 x 1 1/4“ f x 50 mm 5 1 50 49,5 26 68 65 45 68 1 1/4"50 0,488 25006 PRodUcTS max. shortening length 27 aquatherm red pipe FeMALe PART Union / b1 ISO-Norm Art.-no.dimension PU m/pc Price m/pc Price eURo d l z d R Sw weight 4127010 nut thread 1“ x 20 mm 10 1 20 58,5 36 38,5 1"36 0,182 4127012 nut thread 1 1/4“ x 25 mm 10 1 25 60 44 43,5 1 1/4"46 0,253 4127014 nut thread 1 1/2“ x 32 mm 5 1 32 69,5 51,5 60 1 1/2"52 0,437 4127016 nut thread 2“ x 40 mm 5 1 40 74 53,5 74 2"64 0,705 4127018 nut thread 2 1/4“ x 50 mm 5 1 50 78 54,5 84 2 1/4"72 0,919 4127020 nut thread 2 3/4“ x 63 mm 1 1 63 84 56,5 101 2 3/4"89 1,236 4127022 nut thread 3 1/2“ x 75 mm 1 1 75 91 61 100 3 1/2"110 1,832 aquatherm red pipe coUnTeRPART / b1 with welding socket and male thread for ISO-threaded joints Art -no dimension PU m/pc Price m/pc Price eURo d l z d R Sw weight 4127310 20 mm x 1“ m 10 1 20 61,5 47 38,5 1"24 0,149 4127312 25 mm x 1 1/4“ m 10 1 25 63 47 43,5 1 1/4"31 0,222 4127314 32 mm x 1 1/2“ m 5 1 32 76,5 58,5 60 1 1/2"39 0,404 4127316 40 mm x thread 2“ m 5 1 40 81 60,5 74 2"50 0,604 4127318 50 mm x thread 2 1/4“ m 5 1 50 83 59,5 84 2 1/4"55 0,665 4127320 63 mm x thread 2 3/4“ m 1 1 63 94 66,5 101 2 3/4"67 1,071 4127322 75 mm x thread 3 1/2“ m 1 1 75 100 70 100 3 1/2"67 1,442 aquatherm red pipe-metal composite fittings are manufactured from Fusiolen® PP-R FS and brass. 27010 27310 PRodUcTS 28 aquatherm red pipe weLd-in SAddLe wiTH FeMALe THReAd / b1 Art.-no.dimension PU m/pc Price m/pc Price eURo d d1 l z d R Sw weight 4128214 40/25 mm x 1/2“ f 5 1 40 25 39 43 38,5 1/2"24 0,087 4128216 50/25 mm x 1/2“ f 5 1 50 25 39 48 38,5 1/2"24 0,088 4128218 63/25 mm x 1/2“ f 5 1 63 25 39 54,5 38,5 1/2"24 0,088 4128220 75/25 mm x 1/2“ f 5 1 75 25 39 53,5 38,5 1/2"24 0,088 4128222 90/25 mm x 1/2“ f 5 1 90 25 39 68 38,5 1/2"24 0,088 4128224 110/25 mm x 1/2“ f 5 1 110 25 39 78 38,5 1/2"24 0,088 4128226 125/25 mm x 1/2“ f 5 1 125 25 39 85,5 38,5 1/2"24 0,091 4128234 40/25 mm x 3/4“ f 5 1 40 25 39 38 43,5 3/4"31 0,108 4128236 50/25 mm x 3/4“ f 5 1 50 25 39 43 43,5 3/4"31 0,111 4128238 63/25 mm x 3/4“ f 5 1 63 25 39 49,5 43,5 3/4"31 0,110 4128240 75/25 mm x 3/4“ f 5 1 75 25 39 55,5 43,5 3/4"31 0,109 4128242 90/25 mm x 3/4“ f 5 1 90 25 39 63 43,5 3/4"31 0,110 4128244 110/25 mm x 3/4“ f 5 1 110 25 39 73 43,5 3/4"31 0,111 4128246 125/25 mm x 3/4“ f 5 1 125 25 39 80,5 43,5 3/4"31 0,112 4128260*75/32 mm x 1“ f 5 1 75 32 43 58,5 60 1"39 0,231 4128262*90/32 mm x 1“ f 5 1 90 32 43 66 60 1"39 0,234 4128264*110/32 mm x 1“ f 5 1 110 32 43 76 60 1"39 0,237 4128266*125/32 mm x 1“ f 5 1 125 32 43 83,5 60 1"39 0,237 with female thread and hexagon socket, with weld-in weld-on surface and weld-in socket to be fused with the inner wall of the pipe The required tools for the fusion of aquatherm red pipe-weld-in saddles are listed on page 32: - weld-in saddle tools, Art.-No. 50614 - 50644 - aquatherm-drill, Art.-No. 50940 - 50948 * Suitable for the connection to sprinkler outlets aquatherm red pipe TRAnSiTion Piece FoR GRoove connecTion / b1 Art.-no.dimension PU m/pc Price m/pc Price eURo d l z d d1 weight 4127054 40 mm x 1“ groove connection 1 1 40 81 60,5 52 33,5 0,226 4127056 50 mm x 1 1/4“ groove connection 1 1 50 85,5 62 68 42,2 0,373 4127058 63 mm x 1 1/2“ groove connection 1 1 63 97,5 70 84 48,25 0,533 4127060 75 mm x 2“ groove connection 1 1 75 97 67 100 60,3 0,788 4127062 90 mm x 3“ groove connection 1 1 88,5 110 77 120 88,9 1,395 4127064 110 mm x 4“ groove connection 1 1 108,3 119,5 82,5 147 114,3 2,117 4127066 125 mm x 5“ groove connection 1 1 125 167 130 167 140 5,270 TRAnSiTion Piece Status Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material :Allgemeintol.DIN ISO 2768-c Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe : 15.05.2014 Einschweißsättel mit Innengewinde 1:1 PP 1Blatt:Art.-Nr: Stk. Mueller 0028214-0028247Wdd1ZR D LSW Status Änderungen Datum Name Datum Name Gezeichnet Kontrolliert Norm Position MengeMaßstab Material : Allgemeintol.DIN ISO 2768-c Oberflächeaquatherm extrusions & spritzgießtechnik Freigabe : 21.11.2007 21.11.2007 Nutanschlussübergang PP/MS 1Blatt:Art.-Nr: Stk. A.Keller D.Tusche 18.10.´11 4127054-4127066WdDz l D1a Z- Maße di und t hinzu 18.10.´11 Menzeb. PRodUcTS 29 aquatherm red pipe bALL vALve PP/MS / b1 Art.-no.dimen- sion PU m/pc Price m/pc Price eURo d l z d h l1 weight 4141308 20 mm 1 1 20 55 40,5 32 66 85 0,280 4141310 25 mm 1 1 25 55 39 41 73 85 0,371 4141312 32 mm 1 1 32 63,5 45,5 47 82 108 0,593 4141314 40 mm 1 1 40 72,5 52 58 93 108 0,950 4141316 50 mm 1 1 50 83,5 60 70,5 114 140 1,585 4141318 63 mm 1 1 63 102,5 75 87 132 140 2,552 aquatherm red pipe-metal composite fittings are manufactured from Fusiolen® PP-R FS and brass. cUTTeR & weLdinG deviceS important: Do not cut the aquatherm red pipe- pipes with customary hack saws. aquatherm red pipe- pipes can be cut with customary saws equipped with saw blades suitable for plastic. aquatherm PiPe cUTTeR Art.-no.for pipe dimensions PU m/pc Price m/pc Price eURo 50102 ø 16 - 40 mm 1 1 50105 ø 50 - 125 mm 1 1 50106 ø 110 - 160 mm 1 aquatherm PiPe cUTTeR Art.-no.for pipe dimensions PU m/pc Price m/pc Price eURo 50104 ø 16 - 40 mm 1 1 oRbiTAL ciRcULAR SAw Art.-no.for pipe dimensions PU m/pc Price m/pc Price eURo 50108 ø 160 - 355 mm 1 This orbital circular saw can be ordered directly from Rothenberger with Art.-No. 5.5620 (www.rothenberger.com). High- performance orbital circular saw for fast, precise, perfectly aligned and right-angled cutting of plastic pipes 160 - 355 mm at the building site or in the workshop. cUTTinG diSc FoR PLASTic Art.-no.dimension borehole PU m/pc Price m/pc Price eURo 50107 ø 125 mm 22,2 mm 1 50109 ø 230 mm 22,2 mm 1 Application: for each angle grinder Design: diamant galvanized cutting disc PRodUcTS 30 aquatherm weLdinG MAcHine (1400 w) Art.-no.for pipe dimensions Packing unit Price m/pc Price eURo 50147 ø 50 - 125 mm 1 1 including welding tools 20-125 mm, roll stand and wooden transport case aquatherm eLecTRic weLdinG jiG Art.-no.for pipe dimensions Packing unit Price m/pc Price eURo aquatherm aquatherm50159ø 63 - 125 mm 1 1 incl. spare battery, charging station and metal case Support: Art.-No. 50151 on request aquatherm bASe FoR ART.-no. 50159 Art.-no.dimension Packing unit Price m/pc Price eURo 50151 1 1 Price m/pc aquatherm MAnUAL weLdinG device (800 w) Art.-no.for pipe dimensions PU m/pc Price m/pc Price eURo fusiotherm aquather m50337ø 16 - 63 mm 1 1 With base and case for tools aquatherm MAnUAL weLdinG device (1400 w) Art.-no.for pipe dimensions PU m/pc Price m/pc Price eURo fusiotherm aquatherm50341ø 50 - 125 mm 1 1 With base and case for tools aquatherm weLdinG MAcHine (1400 w) LiGHT Art.-no.for pipe dimensions Packing unit Price m/pc Price eURo 50145 ø 63 - 125 mm 1 1 aquatherm-manual welding device (1400 W) and wooden transport case aquatherm MAnUAL weLdinG device (500 w) Art.-no.for pipe dimensions PU m/pc Price m/pc Price eURo fusiotherm aquathe r m50336ø 16 - 32 mm 1 1 With base and case for tools bUTT weLdinG MAcHine RoTHenbeRGeR Art.-no.for pipe dimensions PU m/pc Price m/pc Price eURo 50163 ø 160 - 250 mm 1 including wooden transport box. The butt welding machine can be obtained directly from Rothenberger (www.rothenberger.com) PRodUcTS 31 aquatherm TeMPeRATURe MeASURinG device Art.-no.dimension Packing unit Price m/pc Price eURo 50188 1 1 to check the correct welding temperature aquatherm THeRMocoLoUR PenciL Art.-no.dimension Packing unit Price m/pc Price eURo 50190 50190 1 1 to check the correct welding temperature aquatherm weLdinG TooL Art.-no.dimension Packing unit Price m/pc Price eURo 50208 50206 16 mm 1 1 50208 20 mm 1 1 50210 25 mm 1 1 50212 32 mm 1 1 50214 40 mm 1 1 50216 50 mm 1 1 50218 63 mm 1 1 50220 75 mm 1 1 50222 90 mm 1 1 50224 110 mm 1 1 50226 125 mm 1 1 aquatherm RePAiR kiT Art.-no.dimension Packing unit Price m/pc Price eURo 50307 7 mm 1 1 50311 11 mm 1 1 to close pipe holes up to 10 mm (pipe repair stick Art.-No. 60600) aquatherm cLeAninG wiPeS Art.-no.dimension Packing unit Price m/pc Price eURo 50193 Box with 100 towels 1 1 for electrofusion sockets bUTT weLdinG MAcHine RiTMo Art.-no.for pipe dimensions Packing unit Price m/pc Price eURo 50165 ø 160 - 250 mm 1 including wooden transport box.The butt welding machine can be obtained directly from Ritmo (www.ritmo.it) PRodUcTS aquatherm red pipe RePAiR STick Art.-no.dimension Packing unit Price m/pc Price eURo 4160600 7/11 mm 10 1 Material: Fusiolen® PP-R FS to close pipe holes up to 10 mm. Tool: aquatherm green pipe -repair kit (Art.-No. 50307 + 50311). 32 weLdinG TooLS & dRiLLS aquatherm weLdinG TooL for welding saddles of art.-no. 4115156-4115198 and 4128214-4128266 Art.-no.dimension Packing unit Price m/pc Price eURo 50619 50614 40 x 20/25 mm 1 1 50616 50 x 20/25 mm 1 1 50619 63 x 20/25 mm 1 1 50620 63 x 32 mm 1 1 50623 75 x 20/25 mm 1 1 50624 75 x 32 mm 1 1 50625 75 x 40 mm 1 1 50627 90 x 20/25 mm 1 1 50628 90 x 32 mm 1 1 50629 90 x 40 mm 1 1 50631 110 x 20/25 mm 1 1 50632 110 x 32 mm 1 1 50634 110 x 40 mm 1 1 50635 110 x 50 mm 1 1 50636 125 x 20/25 mm 1 1 50638 125 x 32 mm 1 1 50640 125 x 40 mm 1 1 50642 125 x 50 mm 1 1 50644 125 x 63 mm 1 1 50648 160 x 20/25 mm 1 1 50650 160 x 32 mm 1 1 50652 160 x 40 mm 1 1 50654 160 x 50 mm 1 1 50656 160 x 63 mm 1 1 50657 160 x 75 mm 1 1 50658 160 x 90 mm 1 1 aquatherm red pipe exTRAcTion TooL for sprinkler outlet Art- No.4114181-93 Art.-no.dimension Packing unit Price m/pc Price eURo 50290 1 1 aquatherm dRiLL for installation of weld-in saddles Art.-no.dimension Packing unit Price m/pc Price eURo 50940 20 & 25 mm (for pipes 40 - 160 mm)1 1 50942 32 mm 1 1 50944 40 mm 1 1 50946*50 mm 1 1 50948*63 mm 1 1 50950*/**75 mm 1 50952*/**90 mm 1 * may only be used in fixed drilling machines PRodUcTS * may only be used in fixed drilling machines! ** tool holder MK4 33 1. important! Only use original aquatherm welding devices and aquatherm welding tools. 2. Assemble and tighten the cold welding tools manually. 3. All welding tools must be free from impurities. Check, if they are clean before assembling. If necessary clean the welding tools with a non fibrous, coarse tissue and with spirit. 4. Place the welding tools, so that there is full surface contact between the welding tool and the welding plate. Welding tools over Ø 40 mm must always be fitted to the rear position of the welding plate. 5. Plug in the welding device and check, if operating lamp is on. Depen- ding on the ambient temperature it takes 10-30 minutes to heat-up the welding plate. The heat-up phase ends, when the temperature pilot lamp blinks and a signal is audible. electric power supply: The power supply must coincide with the data on the type plate of the welding device and must be protected according to the local regulations. To avoide high power loss, the conductor cross-section of the used exten- sion cables must be selected according to the power input of the welding devices. PART A: Mounting of the welding tools RiGHT wRonG FUSion 34 6. During the heat-up phase tighten the welding tools carefully with the Allen Key. Take care that the tools fully contact the welding plate. Never use pliers or any other unsuitable tools, as this will damage the coating of the welding tools. 7. The required temperature to weld the aquatherm red pipe-system is 260 °C. Acc. to DVS-Welding Guidelines the temperature of the wel- ding device has to be checked at its tool before starting the welding process. This has to be done with a fast indicating thermometer or alternatively with a aquatherm green pipe-thermocolour crayon. (see “Fusion part B, item 2”) ATTenTion: First welding at the earliest 10 minutes after reaching the welding temperature DVS 2207, Part 11. 8. A tool change on a heated device requires another check of the wel- ding temperature at the new tool (after heat-up phase). 9. If the device has been unplugged, i. e. during longer breaks, the heat- up process has to be restarted (from item 5). 10. After use unplug the welding device and cool down. Water must never be used to cool the welding device, as this would destroy the heating resistances. PART A: Heat-up phase 11. Protect aquatherm welding devices and tools against impurities. Burnt-it particles may result in an incorrect fusion. The tools may be cleaned with aquatherm cleaning wipes, Art.-No. 50193. Always keep the burnt-in welding tools dry. If necessary, dry them with a clean, non fibrous tissue. 12. For perfect fusion, damaged or dirty welding tools must be replaced, as only undamaged tools ensure a perfect fusion welding. 13. Never attempt to open or repair a defective device. Return the defec- tive device for repair. 14. Check the operating temperature of the aquatherm green pipe- wel- ding devices regularly by means of suitable measuring instruments. 15. For the correct handling of welding machines the following must be observed: General Regulations for Protection of Labour and Prevention of Accidents and particularly the Regulations of the Employers’ Liability Insurance Association of the Chemical Industry regarding Machines for the Processing of Plas- tics, chapter: „Welding Machines and Welding Equipment“. 16. For the handling of the aquatherm welding machines, devices and tools please observe General Regulations DVS 2208 Part 1 of the German Association for Welding Engineering, Registered Society (Deutscher Verband für Schweißtechnik e. V.). PART A: Handling PART A: Guidelines FUSion welding tool Heating plate handle Temperature pilot lamp (yellow) glows constantly while the heat- up phase and blinks, when the welding temperature is achieved operating lamp (green) glows constantly, as soon as the device is conntected with the power supply system. 35 1. Check, if the aquatherm welding device and tool correspond to the guidelines “Fusion Part A”. 2. All devices and tools in use must have reached the required operating temperature of 260° C in use. This needs a separate, compulsory test, acc. to DVS-Welding Guideline. The control of the operating tempera- ture can be made with fast indicating thermometers. Suitable measuring instruments must offer a temperature measurement of up to 350° C with a high accuracy. Alternatively it is also possible to check the welding temperature with the aquatherm-thermocolour crayon. The application of the special thermo- colour chalk in the aluminium crayon enables an exact reading with a tole- rance of +/- 5 K to heated surfaces. Application: After the temperature pilot lamp of the welding device has indicated the end of the heat-up period, put a firm chalk line on the heated external surface of the welding tool. The colour must change within 1 - 2 seconds. If the temperature is too high, the colour will change immediately and if it is too low (below 260° C) it will change after 3 or more seconds. if the colour does not change within 1 - 2 seconds another tem- perature test has to be carried out, respectively the control of the welding device is required. PART b: checking of devices and tools Temperature control with the aquatherm-thermocolour crayon Temperature control - aquatherm welding device (1400 W) Temperature control - aquatherm welding machine FUSion Measurement of temperature at the aquatherm butt-welding machine Measurement of temperature at the aquatherm manual welding device (800W ) before after 36 3. Cut the pipe right-angled to the pipe axis. Only use aquatherm green pipe-pipe cutters or other suitable cutting tools. Take care that the pipe is free from burrs or cutting chips and remove if necessary. 4. Mark the welding depth at the end of the pipe with the enclosed pencil and template. 5. Mark the desired position of the fitting on the pipe and / or fitting. The auxiliary markings on the fitting and the continued line on the pipe may be used as a help. The fusion is subject to the following data The General Guidelines for Heated Socket welding acc. to dvS 2207 Part 11 apply. PART b: Preparation for the fusion Pipe external-Ø welding depth Heat-up time welding time cooling time mm mm sec. DVS sec min. 20 14,5 5 4 2 25 16,0 7 4 2 32 18,0 8 6 4 40 20,5 12 6 4 50 23,5 18 6 4 63 27,5 24 8 6 75 30,0 30 8 8 90 33,0 40 8 8 110 37,0 50 10 8 125 40,0 60 10 8 Cutting of the pipe Marking of the welding depth FUSion 37 6. Push the end of the pipe, without turning, up to the marked welding depth into the welding tool and at the same time the fitting, without turning, as far as it will go on the tool. It is essential to observe the above mentioned heating times. Pipes and fittings of the dimensions Ø 75 to 125 mm may only be welded with welding device Art.-No. 50341 (or with machine Art.-No. 50148). On using the aquatherm green pipe-welding machine Art.-No. 50148 a separate operating instruction has to be observed. ATTenTion: The heating time starts, when pipe and fitting have been pushed with the correct welding depth on and in the welding tool. Not before! 7. After the stipulated heat-up time quickly remove pipe and fitting from the welding tools. Join them immediately, without turning, until the mark welding depth is covered by PP-bead of the fitting. ATTenTion: do not push the pipe too far into the fitting, as this would redu- ce the bore and in an extreme case may close the pipe. 8. The joint elements have to be fixed during the specified processing time. Use this time to correct the connection. Correction is restricted to the alignment of pipe and fitting. Never turn the elements or align the connection after the processing time. 9. After the cooling period the fused joint is ready for use. The result of the fusion of pipe and fitting is a permanent material joining of the system elements. Unrivaled connection technique with security for a life-time! PART b: Setting and alignment PART b: Heat-up of pipe and fittings Warming Joining, fixing and……aligning! FUSion 38 Normally on fusioning a bead is formed around the entire circumference at the edge of the socket. This bead is an indication of proper welding. Incorrect shape of bead Different shape of bead (b) or non-existent bead at one or at both ends (a) (partial or total extent), resulting from: • temperature of heating tool is too low (a) • heat-up time too short (a) • unacceptable tolerances (a and b) • excessive temperature of heating tool (b) • heat-up time too long (b) Single shape of bead, resulting from: • heat-up time too short • temperature of heating tool is too low • unacceptable tolerances • heat-up of only one welding-part Excessive melting, resulting from: • temperature of heating tool is too high • misaligned movement of welding-part, e.g. by inadequate fixing • unacceptable tolerances Elbow variance Partially or double-sided inclined welded pipe into the socket without or with slight bracing, resulting from: • machinery defect • false installation Acceptable, if e ≤ 2 mm Mistake of bonding by improper pipe insertion, resulting from: • heat-up time too short • pipe ends not at 90° (right-angled) • heating temperature too low • axial movement during cooling time • change-over time too long Acceptable up to 0.1 x d and 0.15 x socket depth viSUAL inSPecTion oF FUSion SeAM 1 2 3 4 5 FUSion xd 300 ea b 39 1 2 3 4 5 viSUAL inSPecTion oF FUSion SeAM The visual inspection may be only a first indication of the welding seam quality. but it is not a replacement for the leak test, which has to be carried out after the completion of the installation. correct fusion welding Source: DVS 2202-1, to purchase at DVS-publisher, Düsseldorf Copyright Publisher for fusion and related procedures DVS-Verlag GmbH FUSion 40 Art.-No.Dimension D d R h Sensorwells Drill Welding Tool mm mm f mm ømm Art.-No.Art.-No. 4115156 40/20 mm 40 20 -27,0 -50940 50614 4115158 40/25 mm 40 25 -28,0 -50940 50614 4115160 50/20 mm 50 20 -27,0 -50940 50616 4115162 50/25 mm 50 25 -28,0 -50940 50616 4115164 63/20 mm 63 20 -27,0 -50940 50619 4115166 63/25 mm 63 25 -28,0 -50940 50619 4115168 63/32 mm 63 32 -30,0 -50942 50620 4115170 75/20 mm 75 20 -27,0 -50940 50623 4115172 75/25 mm 75 25 -28,0 -50940 50623 4115174 75/32 mm 75 32 -30,0 -50942 50624 4115175 75/40 mm 75 40 -34,0 -50944 50625 4115176 90/20 mm 90 20 -27,0 -50940 50627 4115178 90/25 mm 90 25 -28,0 -50940 50627 4115180 90/32 mm 90 32 -30,0 -50942 50628 4115181 90/40 mm 90 40 -34,0 -50944 50629 4115182 110/20 mm 110 20 -27,0 -50940 50631 4115184 110/25 mm 110 25 -28,0 -50940 50631 4115186 110/32 mm 110 32 -30,0 -50942 50632 4115188 110/40 mm 110 40 -34,0 -50944 50634 4115189 110/50 mm 110 50 -34,0 -50946 50635 4115190 125/20 mm 125 20 -27,0 -50940 50636 4115192 125/25 mm 125 25 -28,0 -50940 50636 4115194 125/32 mm 125 32 -30,0 -50942 50638 4115196 125/40 mm 125 40 -34,0 -50944 50640 4115197 125/50 mm 125 50 -34,0 -50946 50642 4115198 125/63 mm 125 63 -38,0 -50948 50644 4115218 160/75 mm 160 75 -42,0 -50950 50657 4115220 160/90 mm 160 90 -45,0 -50952 50658 4128214 40/25x1/2" f.40 1/2"39,0 14 50940 50614 4128216 50/25x1/2" f.50 1/2"39,0 14 50940 50616 4128218 63/25x1/2" f.63 1/2"39,0 14 50940 50619 4128220 75/25x1/2" f.75 1/2"39,0 14 50940 50623 4128222 90/25x1/2" f.90 1/2"39,0 14 50940 50627 4128224 110/25x1/2" f.110 1/2"39,0 14 50940 50631 4128226 125/25x1/2" f.125 1/2"39,0 14 50940 50636 4128234 40/25x3/4" f.40 3/4"39,0 16 50940 50614 4128236 50/25x3/4" f.50 3/4"39,0 16 50940 50616 4128238 63/25x3/4" f.63 3/4"39,0 16 50940 50619 4128240 75/25x3/4" f.75 3/4"39,0 16 50940 50623 4128242 90/25x3/4" f.90 3/4"39,0 16 50940 50627 4128244 110/25x3/4" f.110 3/4"39,0 16 50940 50631 4128246 125/25x3/4" f.125 3/4"39,0 16 50940 50636 4128260 75/32x1" f.75 1"43,0 20 50942 50624 4128262 90/32x1" f.90 1"43,0 20 50942 50628 4128264 110/32x1" f.110 1"43,0 20 50942 50632 4128266 125/32x1" f.125 1"43,0 20 50942 50638 PART c: weld-in saddles For pipe external diameters of 40, 50, 63, 75, 90, 110, 125, 160 mm FUSion 41 1. Before starting the welding process, check if the aquatherm welding devices and tools meet the requirements of “Fusion Part A”. 2. The first step is to drill through the wall of the pipe at the point inten- ded for the outlet by using the aquatherm drill. branch 20/25 mm: Art.-No. 50940/41 branch 32 mm: Art.-No. 50942 branch 40 mm: Art.-No. 50944 branch 50 mm: Art.-No. 50946 branch 63 mm: Art.-No. 50948 branch 75 mm: Art.-No. 50950 branch 90 mm: Art.-No. 50952 3. The welding device/saddle welding tool must have reached the requi- red operating temperature of 260 °C (check with reference to “Fusion Part B, item 2”). 4. The welding surfaces have to be clean and dry. 5. Insert the heating tool on the concave side of the weld-in saddle tool into the hole drilled in the side wall of the pipe until the tool is comple- tely in contact with the outer wall of the pipe. Next the weld-in saddle spigot is inserted into the heating sleeve until the saddle surface is up against the convex side of the welding tool. The heating time of the elements is generally 30 seconds. 6. After the welding tool has been removed, the weld-in saddle spigot is immediately inserted into the heated, drilled hole. The weld-in saddle should then be pressed on the pipe for about 15 seconds. After being allowed to cool for 10 minutes the connection can be exposed to its full loading. The appropriate branch pipe is fitted into the sleeve on the aquatherm weld-in saddle using conventional fusion technology. By fusing the weld-in saddle with the pipe outer surface and the pipe inner wall the connection reaches highest stability. PART c: weld-in saddles Drilling through the pipe wall Heat-up of pipe… ...and fitting Joining FUSion 42 -One wooden transport box for the welding machine -aquatherm-welding tools diameter 50, 63, 75, 90, 110, 125 mm -One Allan key and tool change clamp -One aquatherm thermocolour crayon -One Installation manual -One roll stand The aquatherm welding machine was especially developed for stationary welding of pipe and fittings with an external diameter of 50 to 125 mm. This machine is equipped with a hand crank to facilitate a precise pre- assembly of complicated installation parts. PART d: aquatherm welding machine Table to determine support intervals in conjunction with outside diameter. PART d: Support intervals The fusion is subject to the following data Pipe- external-Ø welding depth Heating time welding time cooling time mm mm sec. DVS sec min. 50 23,5 18 6 4 63 27,5 24 8 6 75 30,0 30 8 8 90 33,0 40 8 8 110 37,0 50 10 8 125 40,0 60 10 8 The General Guidelines for Heated Tool Socket Welding acc. to DVS 2207 Part 11 apply. aquatherm red pipe SDR 7.4 SDR 11 Pipe diameter d [mm] 20 25 32 40 50 63 75 90 110 125 160 Support intervals in cm 120 140 160 180 205 230 245 260 290 320 285 FUSion dimension 160 mm: The dimension 160 mm is joined by butt- welding. Detailed information on page 44 + 45. 43 -with heating plate without tools -clamping fixture for fixing the prisma-light e. g. at the work bench 1. Check machine: temperature lamp blinks after reaching the welding temperature (260° C), adjust clamping jaws 63 – 125 mm coarsely. Mark welding depth with the template at the pipe. 2. Fix the fitting against the clamping jaws. 3. Place the pipe loose in the opposite clamping jaws. 4. Position the welding device centrically to the pipe-fitting axis and remo- ve it. 5. Lock the front calibration knob and drive up the slide as far as it will go. 6. In this position push the pipe against the fitting and fix it with the clamping jaws. 7. Regulate the welding time according to the table on page 36 place the welding device and push the fitting and pipe slowly as far as it will go up to the marking. 8. The heating time starts when pipe and fitting are completely pushed on the tool. When heating time is complete slide return the slide, re- move the heating device quickly and join the pipe and fitting. 9. Consider cooling times from the table on page 36. More detailed information can be taken from the enclosed operating ma- nuals. PART e: welding machine prisma-light Damaged pipes may be repaired - as already mentioned - by fusion welding (see part B). In addition the aquatherm red pipe-system offers the possibility of repair by repair stick. The suitable welding tool (Art.-No. 50307/11) and the repair stick (Art.-No. 4160600) are described on pages 31+32. The installation information is enclosed with the welding tool, but may also be ordered separately. PART F: Repair Heat-up Pipe repair stick Cutting FUSion 44 PART G: bUTT-weLdinG oF PiPe diMenSion 160 mm The following aquatherm red pipe series are available: aquatherm red pipe SDR 11 MF (faser- composite pipe) Pipes and fittings are fused, as explained below, by butt welding: 1. Protect your place of work from weather influences 2. Check, if welding machine works properly and heat it up 3. Cut pipes into required length 4. Plastic pipes are aligned and fixed by means of the clamping ele- ments 5. Use the milling machine for planing the pipe end to be plane-parallel 6. Remove the debris and clean the pipe ends with methylated spirit 7. Check if pipes match (tolerance: max. 0.1 x wall thickness) 8. Check width of gap between the two pipes to be welded (tolerance: max. 0.5 mm) 9. Check the temperature of the heating element (210° C +/- 10° C) 10. Clean the heating element FUSion Before welding, pipes are cut into the required lengths Check performance of the welding machine and heat it up The parts to be welded are fixed and aligned respectively, the milling machine is used 45 11. After the heating element has been positioned, the pipes are pushed onto the heating plate with a defined adjusting pressure. 12. After reaching the specified bead height (see tablet) the pressure is re- duced. This process marks the beginning of the heating time. This time is for heating up the pipe ends up to the right welding temperature. Specified bead height: SdR 11 160 mm: 1,0 mm 13. When heating time has expired, divide the machine slide, remove hea- ting element quickly and join the pipes (by putting both parts of the slide together). 14.The pipes are fused with the required welding pressure and cooled down under pressure. 15.The welded connection can be unclamped - the welding process is finished. Additionally please follow the instructions given in the operating ma- nual of the welding machine and observe guideline DVS 2207, part 11. important note 1. The welding machines have to be suitable for the welding of pipes with a diameter/wall thickness ratio of up to SDR 11. aquatherm recommends the following manufacturers of welding machines for butt welding: Company Ritmo Company Rothenberger Company Widos 2. For hydraulically operated welding machines, the real manometer pres- sure has to be calculated in consideration of the hydraulic piston area. This value can be taken from the respective operating manuals. PART G: bUTT-weLdinG oF PiPe diMenSion 160 mm FUSion Positioning of heating element Divide the machine slide, remove heating element Join the pipes, cool down under pressure Unclamp and work on... 46 welding defects during butt-welding Cracks Grooves in the bead Grooves and scratches Tilting of the joining area Misalignment of the joining area Uneven welding bead Lack of fusion at the joining area Pores, voids and inclusion of impurities The misalignment cannot be more than 10 % of the wall thickness or max. 2 mm Gap width up to 355 mm outer diameter = 0.5 mm Gap width from 400 mm to 630 mm outer diameter = 1 mm visual inspection of fusion seam - Misalignment and gap width for butt welding Normally a bead around the entire circumference is formed at the edge of the socket during the welding process. This bead indicates the proper welding. It is important to assure that the following welding defects are avoided: FUSion 47 correct butt welded seam For perfect welding joints, both the welding areas and tools must be clean and free of grease. Requirements for welding 9 9 9 9 9 9 9999 9 9 9 The immediate welding area is to be protected against bad climatic conditions (e.g. wind, moisture and low temperatures). If the pipes are heated unevenly as a result of sun exposure, temperature compensation by timely covering of the welding area is to be created. Cooling down by draft during the welding process should be avoided. FUSion cleaning The visual inspection may be only a first indication of the welding seam quality. but it is not a replacement for the leak test, which has to be carried out after the completion of the installation. 48 AqUATHeRM weLdinG PARAMeTeRS weLdinG TeMPeRATURe: 210° c +/- 10° c The calculated drag pressure is added to the adjustment and welding pressure (see description) ATTenTion: When using other welding machines, the pressures P1, P2 and P3 must be adjusted. note: A reduction of the cooling time up to 50%, i.e. release of the jointing pressure and removal of the welded part from the welding machine is allowed under the following conditions: • the join connection is manufactured under factory conditions and• the removal from the welding machine and the temporary storage cause only a slight load to the join connection and• the joining parts have a wall thickness ≥ 15 mm Further processing with full mechanical load on the joining connection may be effected only after complete cooling down according to the table. P1 P2 P3 t1 t2 t3 t4time (sec.) pressure (bar) excerpt from the dvS 2207 part 11 D S P1Adjustment pressure (bar) Rothenberger Art.-No. 50163 Ritmo Art.-No. 50165 Dimension (mm)Pipe series SDR Height of bead (mm) H 160x14,6 11 11 11 1 P2 Heating pressure (bar) RothenbergerArt.-No. 50163 RitmoArt.-No. 50165 Dimension (mm)Pipe series SDR Heating time DVS 2207 (sec.)Max. changeover time (sec.)Max. pressurization time (sec.) t1 t2 t3 160x14,6 11 1 1 277 8 13 P3 Adjustment pressure (bar) Rothenberger Art.-No. 50163 Ritmo Art.-No. 50165 Dimension (mm)Pipe series SDR Cooling time (min.) t4 160x14,6 11 11 11 24 FUSion 1 2 3 4 49 Part 1: Connecting of pipe work to the aquatherm red pipe sprinkler outlet The connection is described in picture 1 as follows: The base part of the sprinkler outlet (1) is screwed with 4 screws on the shuttering. Brass plug (2), upper part of the sprinkler outlet (3) and aquatherm red pipe connection piece (4) are connected to each other and plugged onto the base part of the sprinkler outlet (1), so that part 3 is flush with the shuttering. detailed information regarding the different dimensions of the sprinkler outlet please take from tables on pages 19 and 20! colour of plastic sleeve may differ. LAyING OF AqUATHeRM Red PiPe IN THE CONCRETE Upper part sprinkler outlet Brass plug Base part sprinkler outlet Picture 1 LAyinG in THe concReTe 50 The aquatherm red pipe sprinkler connection is finished (picture 2). When removing the shuttering (after pouring of the concrete) the base part of the sprinkler outlet (1) is pulled out of the upper part of the sprinkler outlet (3). The brass plug (2) is unscrewed from the aquatherm red pipe-connection pi- ece (part 4). Now, the upper part of sprinkler outlet (3) must be pulled out of the concrete easily with the aquatherm red pipe extraction tool (Art- No. 50290). The sprinkler connection (picture 3) can be completed very easily. The, acc. to CEA 4001, required distance from the sprinkler head to the completed ceiling, can be accomplished with the compensating fitting from the sprinkler connec- tion thread up to the aquatherm red pipe connecting piece (see drawing page 52). LAyING OF AqUATHeRM Red PiPe IN THE CONCRETE Picture 3 LAyinG oF AqUATHeRM Red PiPe-PiPeS in THe concReTe Picture 2 LAyinG in THe concReTe Fertigmontage Ausgleichsfitting a = gen.CEA 4001 Vormontage Sprinkler-Anschlussdose Fertigmontage a51 LAyING OF AqUATHeRM Red PiPe IN THE CONCRETE sprinkler outlet pre-assembly completed-assembly completed-assembly Standard extensioncompensating fitting Covered sprinkler Visible sprinkler Sprinkler outlet consists of the base part, upper part and plug. For the distance from the deflector to the ceiling, refer to the CEA-4001. For further information on the sprinkler outlets please see the tables on pages 19 and 20. It has to be ensured that the aquatherm red pipe is covered above and below by a minimum 60mm layer concrete layer. 60 mm 60 mm LAyinG in THe concReTe 1 2 3 4 52 LAyING OF AqUATHeRM Red PiPe IN THE CONCRETE concrete aquatherm red pipe outlet 11/4", 11/2" and 2" aquatherm red pipe sprinkler outlet for covered sprinkler 1/2", 3/4" and 1" aquatherm red pipe sprinkler outlet for visible sprinkler 1/2", 3/4" and 1" aquatherm red pipe to steelpipe adapter ATTenTion All upper parts of sprinkler outlet must be pulled out of the concrete with the aquatherm red pipe extraction tool (Art- No. 50290). 1 2 3 4 LAyinG in THe concReTe 53 introduction: Because precast concrete products are directly shuttered and processed at factory, there remain only some working steps at site. A slab formwork on site is not required. The rapid laying and on-site installation saves time and costs. Due to the very smooth soffit by the steel formwork table a plastering is not necessary. If an installation system is mounted on the steel formwork, this must work precisely, safely and quickly. The sprinkler outlet of the sprinkler pipe system aquatherm red pipe can be easily mounted on steel formwork. The entire component is assembled in advance by an installation company and delivered to the concrete plant. In the concrete plant, the sprinkler outlets are measured on the steel form- work and mounted. Assembly: The base part of the sprinkler outlet is fixed with a magnet (min. holding force 23 kg), or with a hot-melt adhesive (temperature 100 ° C) to the steel formwork with reinforcement and also keeps the position during vibra- tions. The length of the pipe connecting piece has to be dimensioned so that it is protected by the projecting reinforcement on the transport to the site. The pipe connecting piece is protected by a protective cap and adhesive tape, thereby preventing the penetration of concrete into the interior of the pipe during filling of the mold. description of the installation in prefabricated concrete ceiling (Filigree ceiling) Base part of sprinkler outlet Art.-No. 4114180 for visible sprinklers. Attachment by magnet. The upper part of the sprinkler outlet with pipe connection is attached to the base part of the sprinkler outlet. Base part of sprinkler outlet Art.-No. 4114190 for concealed sprinklers. Attachment with hot-melt adhesive. 1. Type of connection: visible sprinkler 2. Type of connection: concealed sprinkler LAyinG in THe concReTe LAyING OF AqUATHeRM Red PiPe IN THE CONCRETE 53 54 PRüFUnG Assembly: The mold is filled with concrete and vibrated simultaneously. After shaking the concrete surface is roughened. The component is to dry in a drying chamber. After drying, the ceiling component is transported to the site and assembled. An installation company can now connect the sprinkler connections with each other and connect them to the supply pipe. Thus, this method of prefabrication allows shorter construction periods and larger areas. This results in a cost reduction on the one hand and some more flexibility – all in all an increase of economy. LAyING OF AqUATHeRM Red PiPe IN THE CONCRETE LAyinG in THe concReTe description of the installation in prefabricated concrete ceiling (Filigree ceiling) 1 2 55 Part 2: Pressure test of pipe work installation as strength test and leak test Please refer to the information on page 60-62. Part 3: What must be considered during the concreting process? All sprinkler connections have to be locked with cable clips (picture 1) and to underpin (picture2). The pipe sections must be fixed every 1.5 to 2 m in a way (using pipe hangers or lacing cord) to avoid sagging or bowing during the concreting process. It is important, that the pipe work is completely embedded with- out any hollow spaces (cavities). The entering of the pipes during the concreting process must be avoided. The compacting of the concrete with concrete vibrators in the pipe area should be carried out carefully. Impacts, especially at low temperatures (below +5 °C) must be avoided. Open pipes and connections must be closed before the concreting. LAyING OF AqUATHeRM Red PiPe IN THE CONCRETE 1 LAyinG in THe concReTe 56 Part 4: Access to connection of the pipe work in concrete option 1: The pipe work in the concrete should be connected to the supply pipe, that the connection can be accessed in case of damage. This may accomplished as follows: Before applying the concrete on the cei- ling, a form work (casing) should be constructed around the connection (allow enough space for installation work). The connection is embedded in sand or similar fill of F90-quality in the form work. The ceiling can be filled with concrete, now. After striking the ceiling, the connection can be laid open and is now accessible. The subsequent sealing of the cavity in the ceiling can be made with elements of F90-quality. The access must be visible at all times (indicated on the drawing or by mar- king the ceiling). option 2: Before casting the connection can be packed in a Rockwool-fire protection panel Conlit 150 U (allow enough space for installation work). This panel has the following features: light, water-repellent, pressure-resistant, self-supporting rockwool panel covered with glass grid Fields of application: fire protection covering for steel construction F30–A-F180-A, Increase of fire resistance class of concrete coverings. Not flammable A2 acc. to DIN 4102, Part 1. Melting point >1000° C. After shuttering of the ceilings the fire protection panel Conlit 150 U can remain in the completed ceiling and can be adjusted to the structure of the concrete ceiling by plastering. The access shall be visible, as in option 1, at all time. drawing according to options 1 and 2 LAyING OF AqUATHeRM Red PiPe IN THE CONCRETE riser opening for inspection pipe drawing according to options 1 and 2 LAyinG in THe concReTe 57 damaged pipe work in concrete, e.g. by drilling work Damaged pipe work can be repaired by fusion welding (see aquatherm red pipe sprinkler system, Part B). The aquatherm red pipe system can also be repaired using the pipe repair stick (see aquatherm red pipe sprinkler system, Part F). Part 5: bridging of expansion joints The expansion or aquatherm red pipe-pipes depends on the temperature of the pipe material. Cold water supplies cause hardly any expansion for a normal assembly nor do normal outside temperatures. The expansion need not to be considered when laying aquatherm red pipe in the concrete. Rising pressures- and tensile stresses are not critical, as they are absorbed by the material. However, if it is necessary to bridge the expansion joints, the aquatherm red pipes must be equipped with an approx. 25 cm protection pipe at both ends of the joint. A confirmation of the responsible architect resp. structural designer must certify that no lengthwise movements in the expansion joints can be ex- pected. The coefficient of expansion of aquatherm red pipe-pipes is 0.035 mm/mK The coefficient of expansion of concrete is 0.05 – 0.12 mm/mK. Part 6: Potential equalizing The VDE 0190 Part 410 and 540 requires a potential equalizing between all kinds of earth conductors and the existing “conductible” potable and waste water supplies and heating pipes. As aquatherm red pipe is not a conductible pipe system, it cannot be used for potential equalizing and thus needs no earth wiring. The potential equalizing is made according to VDE-standard from the buil- ding parts, which have to be earth wired, directly to the potential equa- lizing rail to the planned position. The constructor or site manager must advise the client or his representative, that an approved electrician must check, if the aquatherm red pipe installation does not affect the existing electrical protection and earth wiring measurements (VOB Part C, general- technical conditions of contract ATV). Part 7: Pressurizing in the aquatherm red pipe-supply during the concre- ting process During the concreting process the pipe must be pressurized with the ad- missible operating pressure, so that a damaged point is visible at once. After the pressure test the admissible operating pressure is kept by shut off of the respective pipe. The applied measuring devices must grant a correct reading of pressure changes of 0.1 bar. The pressure measuring device shall be installed at the deepest point of the pipe system. Part 8: influence of the concrete to the applied compounds The aquatherm red pipe-pipe system contains all required compounds for a complete system installation. Mixed installation with non-system and/or non-material compounds are not required. All material is resistant to corrosion. The threads of the aquatherm red pipe-sprinkler connection fittings are made from brass (CuZn36Pb2As). Experiences with this material confirm that the alloy has an excellent re- sistance against concrete. The general building regulations have to be complied with locally. If special chemical additives (retarder, etc.) are applied, information from the manu- facturer of the concrete should be gathered; refer to aquatherm for suitablity. LAyING OF AqUATHeRM Red PiPe IN THE CONCRETE LAyinG in THe concReTe 58 All sprinkler pipelines shall be subjected to a hydraulical pressure test with a test-pressure of 10 bar. The material properties of the aquatherm red pipes result in an expansion of the pipes during the pressure test. This affects the test result. Due to the thermal expansion coefficients of the aquatherm red pipes the results are influenced additionally. The temperature differences between the pipe and the test medium lead to changes in pressure. Hereby a temperature change of 10 K corresponds to a pressure difference of 0,5 up to 1 bar. Therefore pressure testing of the aquatherm red pipe systems should be made with a constant temperature of the test medium. The hydraulic pressu- re test requires a preliminary, principal and final test. In the preliminary test a pressure of 18 bar is applied 3 x 5 minutes for the expansion/release of the pipes. Between the cycles the pipe system must be depressurized. Immediately after the preliminary test the principal test should be performed. The test duration is 15 min. Here, the test pressure (10 bar) may not fall more than 0,5 bar. After completion of the preliminary and principle test finally the final test must be performed. The test duration is 60 minutes. Here, the test pressure - read after the prin- ciple test - may not fall more than 0,5 bar. Measuring of the test pressures Measuring has to be done with a manometer allowing a perfect reading of a pressure change of 0.1 bar. The manometer has to be placed at the deepest point of the installation. Test record A record of the hydraulic pressure test has to be prepared and signed by the client and contractor stating place and date (see pages 60/61). LeAkAGe TeST TeST 59 TeST LeAkAGe TeST / PReSURe diAGRAM PRinciPAL- And FinAL TeST Principal test Final test 15 min Dpmax = 0,5 bar Dpmax = 0,5 bar Working pressure 10 bar 75 min PReLiMinARy TeST Working pressure 18 bar 0 bar 5 min 5 min 5 min 60 TeST RecoRd AqUATHeRM Red PiPe SySTeM inSTALLATion TeST Test record aquatherm system installation Place: Object: note before the test: 3x 5 minutes system pressure of 18 bar for expansion/release of the pipes are required. Preliminary test The pipe system must be unpressurized between each cycle. 18 bar 5 min realized: yes no 18 bar 5 min realized: yes no 18 bar 5 min realized: yes no Principal test Test pressure: 10 bar Pressure decline after 15 min: bar max. 0,5 bar Final test (directly after the principal test, without changing the pressure) Result principal test: bar Pressure decline after 60 min: bar max. 0,5 bar Notes: Place: Date: Stamp / Signature 61 TeST description of installation Place: Object: Pipe length: Ø 20 mm m Ø 25 mm m Ø 32 mm m Ø 40 mm m Ø 50 mm m Ø 63 mm m Ø 75 mm m Ø 90 mm m Ø 125 mm m Ø 160 mm m Start of test: End of test: Testperiod: Test medium: water water/glycol Client: Contractor: Place: Date: Stamp / Signature 62 enquiry for the chemical resistance of the aquatherm red pipe-pipe system aquatherm GmbH Technical department Biggen 5 . D-57439 Attendorn E-mail: info@aquatherm.de Phone: 02722 950-0 . Fax: 02722 950-100 internet: www.aquatherm.de installer: Field of application: installer Fluid transported: Company Operating temperature °C Street Working pressure bar City Service life h / d Phone Concentration % Fax E-mail building project: Ambient medium: Ambient temperature °C Ambient pressure bar building project: Street City Place, Date / Signature not data sheets enclosed enclosed Fluid transported Ambient medium AqUATHeRM AqUATHeRM Red PiPe SySTeM enquiry for the chemical resistance TeST ManagementSystemISO 9001:2008ISO 14001:2004ISO 50001:2011 www.tuv.comID 0091005348 Order-No.: E40000aquatherm GmbH Biggen 5 | D-57439 Attendorn | Phone: +49 (0) 2722 950-0 | Fax: +49 (0) 2722 950-100 Wilhelm-Rönsch-Str. 4 | D-01454 Radeberg | Phone: +49 (0) 3528 4362-0 | Fax: +49 (0) 3528 4362-30 info@aquatherm.de www.aquatherm.de 510 CPVC - COPPER - HANGER STEEL SIZE - SYSTEM PIPE: MATERIAL FINISH FUNCTION INSTALLATION P FASTENERS WOOD STEEL FEATURES #905 ORDERING 3/4 thru 3" - Carbon Steel. - Mil. Galvanized. -S - - in : 3/4" - 3" CPVC pipe - 3/4" - " Steel pipe - 1/4 x11/2 lag - no pre-drill. in 3/4" - 3" CPVC - * Offset edge eliminates abrasion. * Retainer dimples secure hanger to pipe during installation. * Required screw included - 5/16" hex head. - Part # and pipe size. AFCON " upport horizontal piping: 3/4" -3" CPVC. Support horizontal piping: 3/4"-2" Steel and Copper. Size 3/4" - 2" provides listed vertical/lateral restraint and prevents upward movement of pipe that supplies a pendent sprinkler below a ceiling. Stabilize vertical piping. including NFPA13, 13R, 13D and CPVC manufacturers instructions. Install on horizontal or vertical mounting surface. screw - no pre-drill. 2 and Copper " " bolt min. 18 GA. pipe 1/4" or #14 Tek Screw. 3/4" - 2" Steel and Copper pipe - 1/4" or #14 Tek Screw. LISTING/APPROVAL- 203 - EX 4231, EX 2551 er these instructions #905 - UL Listed per NFPA13 Hanger Stabilize -Only CANALSO BE USED TO REPLACE - #500 Pipe Strap #520 Tin Strap Specific products are exclusively designed to be compatible with other products including parts and fasteners, resulting in a listed sway brace, restrainer or hanger assembly. the following warranty restriction will apply. - will warrant against the failure of its products when used in combination with other products, partsor systems not manufactured or sold by . shall be liable under any circumstances whatsoever for any direct or indirect, incidental or consequential damages of any kind, including but not limited to loss of business or profit, when non- products have been, or are used. AFCON AFCON AFCON AFCON AFCON AFCON ONLY Be advised DISCLAIMER NOT NOT 1/12 P.O. Box 3365 South El Monte, CA 91733 626.444.0541 Fax 626.444.3887 www. Afcon.org C 3/4 1 11/4 11/2 2 21/2 3 510 SIZE 2.125 2.312 3.170 3.400 4.010 4.320 5.320 L Fastener Dim.CL- CADCADCAD 511 CPVC - COPPER HANGERSIDE MOUNT SIZE SYSTEM PIPE: MATERIAL FINISH FUNCTION INSTALLATION , WOOD #905 STEEL FEATURES #905 ORDERING - 3/4" thru 2" - Carbon Steel. - Mil. Galvanized. - Support horizontal piping - CPVC or Copper. Stabilize vertical piping. - including NFPA13, 13R 13D and CPVC manufacturers instructions. Install on vertical mounting surface. in : CPVC pipe - Copper pipe - screw - no pre-drill. in CPVC pipe - Copper pipe - 1/4 or #14 Tek Screw. * Offset edge eliminates abrasion. * Retainer dimples secure hanger to pipe during installation. * Required screw included - 5/16" hex head. - Part # and pipe size. ” AFCON LISTING/APPROVAL- 203 - EX 4231, EX 2551 Per these instructions FASTENERS #905 - - UL Listed per NFPA13. 3/4" - 2" screw - no pre-drill. 3/4" - 2" min. 18 GA. 3/4" - 2" 1/4 or #14 Tek Screw. 3/4" - 2" ” Side View - For Drawings Below Hanger - Metal Stud Hanger - Wood Stud Specific products are exclusively designed to be compatible with other products including parts and fasteners, resulting in a listed sway brace, restrainer or hanger assembly. the following warranty restriction will apply. - will warrant against the failure of its products when used in combination with other products, partsor systems not manufactured or sold by . shall be liable under any circumstances whatsoever for any direct or indirect, incidental or consequential damages of any kind, including but not limited to loss of business or profit, when non- products have been, or are used. AFCON AFCON AFCON AFCON AFCON AFCON ONLY Be advised DISCLAIMER NOT NOT 9/08 P.O. Box 3365 South El Monte, CA 91733 626.444.0541 Fax 626.444.3887 www. Afcon.org CADCADCAD 513 CPVC - STEEL- COPPER HANGER SIZE - SYSTEM PIPE: MATERIAL FINISH FUNCTION INSTALLATION FEATURES #905 ORDERING 3/4" thru 2" pipe. - Carbon Steel. - Mil. Galvanized. - Support horizontal piping - Tab up = Hanger. Stabilize vertical piping. - including NFPA13, 13R and 13D on and CPVC manufacturers instructions. Install on vertical mounting surface. * Offset edge eliminates abrasion. * Required screw included - 5/16" hex head. - Part # and pipe size. AFCON LISTING/APPROVAL- 203 - EX 4231, EX 2551 Per these instructions FASTENERS WOOD #905 #905 CPVC, Copper or Steel. - UL Listed per NFPA13. in : 3/4" - 2" CPVC pipe - screw - no pre-drill. 3/4" - 2" Copper pipe - screw - no pre-drill. 3/4" - 2" Steel pipe - 1/4"x1 1/2" lag screw - no pre-drill. Hanger Stabilize -Only Specific products are exclusively designed to be compatible with other products including parts and fasteners, resulting in a listed sway brace, restrainer or hanger assembly. the following warranty restriction will apply. - will warrant against the failure of its products when used in combination with other products, partsor systems not manufactured or sold by . shall be liable under any circumstances whatsoever for any direct or indirect, incidental or consequential damages of any kind, including but not limited to loss of business or profit, when non- products have been, or are used. AFCON AFCON AFCON AFCON AFCON AFCON ONLY Be advised DISCLAIMER NOT NOT 3/08 P.O. Box 3365 South El Monte, CA 91733 626.444.0541 Fax 626.444.3887 www. Afcon.org CADCADCAD 514 OFFSET HANGER CPVC - COPPER STEEL• SIZE SYSTEM PIPE: MATERIAL FINISH PATENT No. 6,648,278. FUNCTION INSTALLATION WOOD - #905 STEEL- FEATURES #905 ORDERING 906 - 3/4" thru 3" - Carbon Steel. - Mil. Galvanized.. - -S rovid vertical ateral restraint revents upward movement of pipe that supplies a pendent sprinkler below ceiling. - including NFPA13, 13R, 13D and CPVC manufacturers instructions. Install on horizontal or vertical mounting surface. Snap over pipe then squeeze strap back allowing pipe to slide freely. CPVC pipe - screw- no pre-drill. Copper pipe - Steel pipe - 1/4 x1 lag screw - 5/8 gypsum board - 1/4 x lag screw min. * 1 1/2 Offset * 3/4 and 1 pipe size a e common center-line. * Patented design for superior strength. * Offset edge eliminates abrasion. * screw included - 5/16" hex head. - Part # and pipe size. # backing nut sold separately. AFCON AFCON LISTING/APPROVAL- 203 - EX 4231, EX 2551 Per these instructions FASTENERS #905 CONCRETE each = upport horizontal piping: 3/4" -3" CPVC or Copper. Support horizontal piping: 3/4" - 2" Steel. Size 3/4" - 2" p es listed /l and p a Stabilize vertical piping. When #905 threads are exposed in wood, install #906 backing nut. - UL Listed per NFPA13 3/4" - 3" 3/4" - 2" screw- no pre-drill. 3/4" - 2" " 1/2" no pre-drill. Thru " " 2" . 18 GA. - 3/4" - 3" CPVC pipe - 1/4" or #14 Tek Screw. 3/4" - 2" Copper pipe - 1/4" or #14 Tek Screw. 3/4" - 2" Steel pipe - 1/4" or #14 Tek Screw. : Required minimum load fastener " - loose fit allows pipe to slide. " " m d with • 5(wt)+250lbs. 2 1.5000 #905 #906 Listed Restraint Listed Restraint Specific products are exclusively designed to be compatible with other products including parts and fasteners, resulting in a listed sway brace, restrainer or hanger assembly. the following warranty restriction will apply. - will warrant against the failure of its products when used in combination with other products, partsor systems not manufactured or sold by . shall be liable under any circumstances whatsoever for any direct or indirect, incidental or consequential damages of any kind, including but not limited to loss of business or profit, when non- products have been, or are used. AFCON AFCON AFCON AFCON AFCON AFCON ONLY Be advised DISCLAIMER NOT NOT 3.00 10/08 P.O. Box 3365 South El Monte, CA 91733 626.444.0541 Fax 626.444.3887 www. Afcon.org 3/4 thru 2"" 3/4 thru 2"" CADCADCAD 515 CPVC DOUBLE OFFSET HANGER SIZE-SYSTEM PIPE: MATERIAL FINISH PATENT - No. 6,702,236 FUNCTION INSTALLATION FASTENERS WOOD #904 FEATURES #904 ORDERING 3/4" and 1" - Carbon Steel. - Mil. Galvanized. - Support/Restrain horizontal CPVC piping. - including NPFA13, 13R, 13D and CPVC manufacturers instructions. Install on horizontal or vertical mounting surface. - UL Listed per NFPA13. : screw - no pre-drill. * Double 1 1/2" offset * Center line matches #514. * * Required screw included - 3/8" hex head. - Part # and pipe size. AFCON AFCON LISTING/APPROVAL- 203 - EX 4231 Per these instructions 3/4" and 1" 3/4" and 1" pipe size have common center-line. * Offset edge eliminates abrasion. Specific products are exclusively designed to be compatible with other products including parts and fasteners, resulting in a listed sway brace, restrainer or hanger assembly. the following warranty restriction will apply. - will warrant against the failure of its products when used in combination with other products, partsor systems not manufactured or sold by . shall be liable under any circumstances whatsoever for any direct or indirect, incidental or consequential damages of any kind, including but not limited to loss of business or profit, when non- products have been, or are used. AFCON AFCON AFCON AFCON AFCON AFCON ONLY Be advised DISCLAIMER NOT NOT 1.00 3/08 P.O. Box 3365 South El Monte, CA 91733 626.444.0541 Fax 626.444.3887 www. Afcon.org CADCAD 519 CPVC HANGERADJUSTABLE SIZE SPRINKLER THREADS: MATERIAL FINISH PATENT FUNCTION / INSTALLATION Per these instructions ASSEMBLY - See drawing. see note FASTENERS WOOD #904 FEATURES #904 ORDERING - 1/2" and 3/4 npt. - Carbon Steel. - Plain. - - Support restrain CPVC piping at the sprinkler head. Provide vertical adjustment. - including NPFA 13, 13R, 13D and CPVC manufacturers instructions. Install on vertical mounting surface. Combine with appropriate sprinkler canopy Insert correct sprinkler head through #519 bore, then thread into CPVC adapter. Verify assembled product prior - may not fit some product combinations - . - UL Listed per NFPA13. in : screws - no pre-drill. * 1" adjustment using a screw driver. matches #514 and #515. * Required screw included - 3/8” hex head. - Part # and size. * AFCON AFCON " * 1 1/2" offset LISTING/APPROVAL- 203 - EX 4231 No. 6,755,379, No. 6,783,102, No. 7,017,868 1.7000 1.0757 Canopy I.D. = 2 1/4”min. *Note - some canopies won’t accommodate the #519 #519 uses the between the sprinkler head and the sprinkler fitting as a point of mounting attachment. This is the only available uniform point of attachment not detrimental to the CPVC piping. Beware - some canopy designs conflict with the installation of the #519. Do not install the #519 when canopies have conflicting geometry or dimensions. Examples are: • Flared canopy hole may conflict with • Required canopy . = min standard thread gap standard thread gap I.D 2 1/4” . 1.6636 Specific products are exclusively designed to be compatible with other products including parts and fasteners, resulting in a listed sway brace, restrainer or hanger assembly. the following warranty restriction will apply. - will warrant against the failure of its products when used in combination with other products, partsor systems not manufactured or sold by . shall be liable under any circumstances whatsoever for any direct or indirect, incidental or consequential damages of any kind, including but not limited to loss of business or profit, when non- products have been, or are used. AFCON AFCON AFCON AFCON AFCON AFCON ONLY Be advised DISCLAIMER NOT NOT 4/08 P.O. Box 3365 South El Monte, CA 91733 626.444.0541 Fax 626.444.3887 www. Afcon.org CADCAD Series 4000B Reduced Pressure Zone Assemblies are designed to protect drinking water supplies from dangerous cross-connections in accordance with national plumbing codes and water authority requirements for health- hazard non-potable service applications such as irrigation, fire line, or indus- trial processing. This series features two in-line, independent check valves, cap tured springs and replaceable check seats with an in ter me di ate relief valve. Its compact modular de sign facilitates easy main te nance and as sem bly ac cess. Sizes 1⁄2"- 1" (15-25mm) shutoffs have tee handles. Specifications A Reduced Pressure Zone Assembly shall be in stalled at each potential health hazard location to pre vent back flow due to backsiphonage and/or back pres sure. The as sem bly shall con sist of an in ter nal pres sure differential relief valve lo cat ed in a zone be tween two pos i tive seating check mod ules with cap tured springs and silicone seat discs. Seats and seat discs shall be re place able in both check modules and the re lief valve. There shall be no threads or screws in the wa ter way ex posed to line fluids. Ser vice of all in ter nal com po nents shall be through a sin gle ac cess cover se cured with stain less steel bolts. The as sem bly shall also in clude two re sil ient seat ed iso- la tion valves, four re sil ient seat ed test cocks and an air gap drain fitting. The as sem bly shall meet the re quire ments of: USC Man u al 8th Edition†; ASSE Std. 1013; AWWA Std. C511; CSA B64.4. The assembly shall be an Ames Com pa ny Series 4000B. ES-A-4000B 2" (50mm) 4000B-HC Series 4000B Reduced Pressure Zone Assemblies Sizes: 1⁄2" – 2" (15 – 50mm) Job Name ________________________________________________Contractor ______________________________________________ Job Location ______________________________________________Approval _______________________________________________ Engineer _________________________________________________Contractor’s P.O. No. ______________________________________ Approval _________________________________________________Representative ___________________________________________ Ames product specifications in U.S. customary units and metric are ap prox i mate and are pro vid ed for ref er ence only. For precise mea sure ments, please contact Ames Technical Ser vice. Ames re serves the right to change or modify prod uct de sign, con struc tion, spec i fi ca tions, or ma te ri als with out prior notice and without in cur ring any ob li ga tion to make such chang es and mod i fi ca tions on Ames products previously or sub se quent ly sold.amesfirewater.com Features • Single access cover and modular check construction for ease of maintenance • Top entry - all internals im me di ate ly accessible • Captured springs for safe maintenance • Internal relief valve for reduced installation clearances • Replaceable seats for economical repair • Bronze body construction for durability - 1⁄2" to 2" (15-50mm) • Ball valve test cocks - screw driv er slotted -1⁄2" to 2" (15-50mm) • Large body passages provides low pressure drop • Compact, space saving design • No special tools required for servicing 1/2" (15mm) 4000B NOTICE The information contained herein is not intended to replace the full product instal- lation and safety information available or the experience of a trained product install- er. You are required to thoroughly read all installation instructions and product safety information before beginning the installa- tion of this product. 2 Pressure — Temperature Suitable for supply pressures up to 175psi (12.06 bar) and water temperature to 180°F (75°C) continuous. Available Models Suffix: B - quarter-turn ball valves LBV - less ball valves SH - stainless steel ball valve handles HC - 21⁄2" inlet/outlet fire hydrant fitting (2" valve) S - bronze strainer Prefix: U - union connections Model Size (dN) diMeNSioNS StraiNer diMeNSioNS WeigHt A B C D L M N in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm lbs. kg. 4000B** 1⁄2 15 10 250 45⁄8 117 33⁄8 86 11⁄4 32 51⁄2 140 3 76 2 51 4.50 2.0 4000B M3** 3⁄4 20 103⁄4 273 5 127 31⁄2 89 11⁄2 38 63⁄4 171 35⁄16 84 25⁄16 59 5.75 2.6 4000B M2** 1 25 141⁄2 368 51⁄2 140 3 76 21⁄2 64 91⁄2 241 41⁄2 114 25⁄16 59 12.25 5.6 4000B** 11⁄4 32 173⁄8 441 6 150 31⁄2 89 21⁄2 64 113⁄8 289 51⁄8 130 31⁄8 79 14.62 6.6 4000B** 11⁄2 40 177⁄8 454 6 150 31⁄2 89 21⁄2 64 111⁄8 283 57⁄8 149 33⁄4 95 16.32 7.4 4000B** 2 50 213⁄8 543 73⁄4 197 41⁄2 114 31⁄4 83 131⁄2 343 63⁄16 157 47⁄8 124 30.00 13.6 **Approved by the Foundation for Cross-Connection Control and Hydraulic Research at the University of Southern Cal i for nia. Suffix HC - Fire Hydrant Fittings dimension "A" = 251⁄16 (637mm) M C B N l Weights — Dimensions Strainer sold separately Materials Bronze body construction, silicone rubber disc ma te ri al in the first and sec ond check plus the re lief valve. Re place able poly- mer check seats for first and sec ond checks. Re mov able stain- less steel re lief valve seat. Stain less steel cover bolts. Standardly furnished with NPT body connections. For op tion al bronze union inlet and outlet connections, spec i fy pre fix U (1⁄2" - 2")(15-50mm). Series 4000B furnished with quar ter turn, full port, re sil ient seated, bronze ball valve shutoffs. Standards AWWA C511-92, USC Manual 8th Edition, IAPMO File No. 1563 Approvals Approved by the Foundation for Cross-Connection Con trol and Hydraulic Research at the University of South ern Cal i for nia. Approval models QT, U. 1013 B64.4 3⁄4" - 2" (20-50mm) (lBV models only) d a NOTICE Inquire with governing authorities for local installation requirements It is illegal to use this product in any plumbing system providing water for human consumption, such as drinking or dishwashing, in the United States. Before installing standard material product, consult your local water authority, building and plumbing codes. WARNING! 3 Capacity Performance as established by an independent testing laboratory. ∆Typical maximum system flow rate (7.5 feet/sec., 2.3 meters/sec.) 1⁄4" (8mm) kPa psi 138 20 117 17 96 14 76 11 55 8 35 5 0 .25 .50 .75 1 1.17 gpm0 .95 1.9 2.9 3.8 4.5 lpm 3⁄8" (10mm) 0 .25 .50 .75 1 1.25 1.50 2.5 3.1 gpm0 .95 1.9 2.9 3.8 4.8 5.7 9.5 11.8 lpm 1⁄2" (15mm) 3⁄4" (20mm) 1" (25mm) 11⁄4" (32mm) 11⁄2" (40mm) 2" (50mm) kPa psi 138 20 117 17 96 14 76 11 55 8 35 5 kPa psi 172 25 138 20 103 15 69 10 35 5 0 1 2.5 5 7.5 10 12.5 15 gpm 0 3.8 9.5 19 28.5 38 47.5 57 lpm 5 7.5 15 fps 1.5 2.3 4.6 mps ∆P ∆P ∆P kPa psi 207 30 165 24 124 18 83 12 41 6 0 0 0 2 6 10 14 18 22 26 30 34 38 42 46 gpm 0 7.6 23 38 53 68 84 99 114 129 144 160 175 lpm 7.5 15 fps 2.3 4.6 mps ∆P kPa psi 207 30 172 25 138 20 103 15 69 10 34 5 0 0 0 5 10 20 30 40 50 60 70 80 gpm 0 19 38 76 114 152 190 228 266 304 lpm 7.5 15 fps 2.3 4.6 mps kPa psi 172 25 138 20 103 15 69 10 34 5 0 0 0 10 20 30 40 50 60 70 80 gpm 0 38 76 114 152 190 228 266 304 lpm 5 7.5 10 15 fps 1.5 2.3 3.0 4.6 mps ∆P ∆P kPa psi 207 30 172 25 138 20 103 15 69 10 34 5 0 0 ∆P 0 10 20 30 40 50 60 70 80 90 100 110 120 gpm 0 38 76 114 152 190 228 266 304 342 380 418 456 lpm 5 7.5 10 15 fps 1.5 2.3 3.0 4.6 mps kPa psi 207 30 172 25 138 20 103 15 69 10 34 5 0 0∆P 0 20 40 60 80 100 120 140 160 180 200 gpm 0 76 152 228 304 380 456 532 608 684 760 lpm 5 7.5 10 15 fps 1.5 2.3 3.0 4.6 mps ∆ ∆ ∆ ∆ ∆∆ Flow Rate Flow Rate Flow Rate Flow Rate Flow Rate Flow Rate Flow Rate Flow RatePressure LossPressure LossPressure LossPressure LossPressure LossPressure LossPressure LossPressure Loss ES-A-4000B 1410 © 2014 Ames Fire & Waterworks USA: Backflow Tel: (978) 689-6066 • Fax: (978) 975-8350 • AmesFireWater.com USA: Control Valves Tel: (713) 943-0688 • Fax: (713) 944-9445 • AmesFireWater.com Canada: Tel: (905) 332-4090 • Fax: (905) 332-7068 • AmesFireWater.ca Latin America: Tel: (52) 81-1001-8600 • Fax: (52) 81-8000-7091 • AmesFireWater.com A Watts Water Technologies Company Installation Installation of the three-way valve can be accomplished with normal field installation tools. Make sure the valve is installed according to the flow indication arrow that has been cast into the valve body. The most common installation allows for a 1/4” IPS nipple between the valve and the water supply being measured. This assures there will be ad- equate spacing for the sprinkler system gauge from the riser. Use either PTFE Pipe Thread Sealing Tape or a suitable pipe thread sealant such as PipeFit® Thread Sealant Paste with PTFE when installing the valve. DO NOT OVERTIGHTEN THREADS. OVERTIGHTENING MAY CAUSE VALVE FAILURE. *UL/ULC Listed 2R97 Specifications Materials: Seat - Brass Body - Brass Handwheel - Iron Sizes: 1/4” IPS Working Pressure: 400 WOG 3198 LIONSHEAD AVE CARLSBAD, CA 92010 TEL + 1 760 599-1168 + 1 800 344-1822 FAX + 1 800 344-3775 © 2012 Fire Protection Products, Inc. Description The 1/4” IPS three-way female threaded valve is used to facilitate the installation of sprinkler system pressure gauges. The valve provides for one inlet and two outlets. This design allows for replacement of the system gauge without shutting down the water supply to the sprinkler system. This design also allows Authorities’ Having Jurisdiction to test system pressure with an additional gauge through the second outlet. (The second outlet is normally plugged during installation with a 1/4” IPS pipe plug.) WWW.FPPI.COM Three-way Brass Valve 1/4’’ IPS UL/ULC Listed* 300 psi Warning DO NOT OVER TIGHTEN. Over tightening during installation will crack the valve body. Evidence of overtightening may not be readily visible or apparent upon pressurization. Installation For horizontal installation only. The female by female swing check valve should be installed in accordance with commonly used installation practices for the fire sprinkler industry. Proper seal of the threads can be accomplished by applying a liberal amount of PTFE based thread seal- ant such as PipeFit® Thread Sealant Paste or PTFE Tape. Never use tape and paste together. This will cause excessive stress on the threaded connection leading to failure of the valve. Do not exceed one full turn past hand tight when installing male threads into the check valve. Specifications Valve Body: Cast Bronze* (85-5-5-5) Clapper Assembly: Forged Brass Seat: NBR (Chloramine Resistant) Sizes: 1/2” IPS 2” IPS Female by female Rated Pressure: 250 psi *Contains lead. Not for use in water systems intended for human consumption. 3198 LIONSHEAD AVE CARLSBAD, CA 92010 TEL + 1 760 599-1168 + 1 800 344-1822 FAX + 1 800 344-3775 © 2012 Fire Protection Products, Inc. Description The bronze* swing check valve features a full floating clapper assembly that provides for a positive seal each time the valve is cycled. This feature improves the swing check valves ability to “clear” any debris that may be present in the water supply. The seat material is NBR which provides for a positive seal even under light residual pressures. WWW.FPPI.COM Swing Check Valve Full Floating Clapper Assembly PRINTED IN USA MFG. #5401206 - REV G 12/08 VSR-S VANE TYPE WATERFLOW ALARM SWITCH WITH RETARD FOR SMALL PIPE PAGE 1 OF 3 Stock No. 1144440 The Model VSR-S is a vane type waterfl ow switch for use on wet sprinkler systems that use 1" (25mm), 1¼" (32mm), 1½" (38mm) or 2" (50mm) pipe size. The unit may also be used as a sectional waterfl ow detector on large systems. The unit contains two single pole double throw snap action switches and an adjustable, instantly recycling pneumatic retard. The switches are actuated when a fl ow of 10 gallons per minute (38 LPM) or more occurs downstream of the device. The fl ow condition must exist for a period of time necessary to overcome the selected retard period. Enclosure The VSR-S switches and retard device are enclosed in a general purpose, die-cast housing. The cover is held in place with two tamper resistant screws which require a special key for removal. A fi eld installable cover tamper switch is available as an option which may be used to indicate unauthorized removal of the cover. See bulletin number 5401103 for installation instructions of this switch. Installation These devices may be mounted in horizontal or vertical pipe. On horizontal pipe they should be installed on the top side of the pipe where they will be accessible. The units should not be installed within 6" (15cm) of a valve, drain or fi tting which changes the direction of the waterfl ow. Select the proper paddle for the pipe size and type of TEE used see Fig. 1 for instructions on changing paddle. The unit has a 1" NPT bushing for threading into a non-corrosive TEE. See Fig. 2 for proper TEE size, type and installation. Use no more than three wraps of tefl on tape. Screw the device into the TEE fi tting as shown in Fig. 2. Care must be taken to properly orient the device for the direction of waterfl ow. The vane must not rub the inside of the TEE or bind in any way. The stem should move freely when operated by hand. The device can also be used in copper or plastic pipe installations with the proper adapters so that the specifi ed TEE fi tting may be installed on the pipe run. Note: Do not leave cover off for an extended period of time. Potter Electric Signal Company, LLC • 2081 Craig Road, St. Louis, MO, 63146-4161 • Phone: 800-325-3936/Canada 888-882-1833 • www.pottersignal.com UL, ULC, CSFM Listed and NYMEA Accepted Service Pressure: Up to 300 PSI (20,7 BAR) Flow Sensitivity Range for Signal: 4-10 GPM (15-38 LPM) UL Maximum Surge: 18 FPS (5,5 m/s) Enclosure: Die-cast, red enamel fi nish Cover held in place with tamper resistant screws Contact Ratings: Two sets of SPDT (Form C) 10.0 Amps at 125/250 VAC 2.0 Amps at 30 VDC Resistive 10mAmps min. at 24 VDC Conduit Entrances: Two openings provided for 1/2" conduit. Individual switch compartments suitable for dissimilar voltages. Usage: Listed plastic, copper and schedule 40 iron pipe. Fits pipe sizes - 1" (25mm), 1 1/4" (32mm), 1 1/2" (38mm) and 2" (50mm) Note: 12 paddles are furnished with each unit, one for each pipe size of threaded and sweat TEE, one for 1" (25mm) CPVC, one for 1" (25mm) CPVC (Central), one for 1" threaded Nibco CPVC, and one for 1 1/2" (38mm) threaded (Japan). Environmental Specifi cations: • NEMA-4/IP54 Rated enclosure suitable for indoor or outdoor use with factory installed gasket and die-cast housing when used with appropriate conduit fi tting.• Temperature range: 40° F to 120° F, (4,5° C to 49° C) UL Service Use: Automatic Sprinkler NFPA-13 One or two family dwelling NFPA-13D Residential occupancy up to four stories NFPA-13R National Fire Alarm Code NFPA-72 Optional: Cover Tamper Switch Kit, Stock No. 0090148 (See Fig. 7 for terminations) Replaceable Components: Retard/Switch Assembly, stock no. 1029030 Installation must be perfomed by qualifi ed personnel and in accordance with all national and local codes and ordinances. Shock hazard. Disconnect power source before servicing. Serious injury or death could result. Risk of explosion. Not for use in hazardous locations. Serious injury or death could result. 4440 PRINTED IN USA MFG. #5401206 - REV G 12/08 VSR-S VANE TYPE WATERFLOW ALARM SWITCH WITH RETARD FOR SMALL PIPE PAGE 2 OF 3 COVER TAMPER SWITCH MOUNT SO ARROW ON BUSHING POINTS IN DIRECTION OF WATERFLOW 1” NPT THREADED FITTING ON ALL SIZES RUN OF THE TEE MAY BE THREADED OR SWEAT PIPE DIRECTION OF WATERFLOW DWG# 802-30A Fig. 1 Fig. 2 Notes: 1. The Model VSR-S has two switches, one can be used to operate a central station, proprietary or remote signaling unit, while the other is used to operate a local audible or visual annunciator. 2. For supervised circuits see “Switch Terminal Connections” drawing and caution note (Fig. 3). Retard Adjustment The time delay is factory set at 30 ± 10 seconds. The delay can be adjusted by rotating the retard adjustment knob from 0 to the max setting (60- 90 seconds). The time delay should be set at the minimum required to prevent false alarms. Fig. 3 Switch Terminal Connections Clamping Plate Terminal OUTG O I N G INCO M I N G DWG# 923-3 To remove knockouts: Place screwdriver at edge of knockouts, not in the center. Screw the device into the tee fi tting as shown. Care must be taken to properly orient the device for the direction of waterfl ow. On sweat tees, no threaded bushings, inserts, or adapters are permitted, unless they comply with the dimensions listed in the chart below. Important - The depth to the inside bottom of the tee should have the following dimensions: DIRECTION OF WATER FLOW DWG# 737-31 Shown with optional Cover Tamper Switch Kit. DWG# 1146-4 DWG# 8810018-2 C (WHT) N.O. (RED) N.C. (BLK) Fig. 7 Cover Tamper Switch Wiring (Shown with cover in place) DO NOT LEAVE COVER OFF FOR EXTENDED PERIOD OF TIME 4,3MM (1 11/16”)APPROX. DEPTH DWG# 735-33 Approximate Depth Requirement Tee Size Threaded Sweat CPVC 1" x 1" x 1" 2 1/16" 1 3/4" 2 7/16" 1 1/4" x 1 1/4" x 1" 2 7/16" 2 7/16" N/A 1 1/2" x 1 1/2" x 1" 2 11/16" 2 1/4" N/A 2" x 2" x 1" 3 3/16" 2 3/4" N/A DWG# 1146-3A POSITIVE DC OR HOT AC NEGATIVE DC OR NEUTRAL AC WATERFLOW ZONE ON FIRE PANEL BELL EOLRCOMNCNO NONCCOMBreak out thin section of cover when wiring both switches from one conduit entrance. DWG# 1206-2 An uninsulated section of a single conductor should not be looped around the terminal and serve as two separate connections. The wire must be severed, thereby providing supervision of the connection in the event that the wire become dislodged from under the terminal. Failure to sever the wire may render the device inoperable risking severe property damage and loss of life. Fig. 4 Typical Electrical Connections Fig. 5 Fig. 6 There are 12 paddles furnished with each unit. One for each size of threaded, sweat or plastic TEE as described in Fig. 2. These paddles have raised lettering that shows the pipe size and type of TEE that they are to be used with. The proper paddle must be used. The paddle must be properly attached (see drawing) and the screw that holds the paddle must be securely tightened.Do not use more than three wraps of tefl on tape. PRINTED IN USA MFG. #5401206 - REV G 12/08 VSR-S VANE TYPE WATERFLOW ALARM SWITCH WITH RETARD FOR SMALL PIPE PAGE 3 OF 3 Testing The frequency of inspection and testing for the Model VSR-S and its associated protective monitoring system should be in accordance with applicable NFPA Codes and Standards and/or the authority having jurisdiction (manufacturer recommends quarterly or more frequently.) An inspector's test valve (usually located at the end of the most remote branch line) should always be used for test purposes. If there are no provisions for testing the operation of the fl ow detection device on the system, application of the VSR-S is not recommended or advisable. A minimum fl ow of 10 gpm (38 Lpm) is required to activate this device. Please advise the person responsible for testing of the fi re protection system that this system must be tested in accordance with the testing instructions. Maintenance Inspect detectors monthly for leaks. If leaks are found, replace the detector. The VSR-S waterfl ow switch should provide years of trouble- free service. The retard and switch assembly are easily fi eld replaceable. In the unlikely event that either component does not perform properly, please order replacement retard switch assembly stock #1029030. There is no maintenance required, only periodic testing and inspection. DWG# 1206-5 GROUND SCREWS 3.50"5.56" (89.0 mm) (59.4 mm) 2.34" (141.2 mm) (52.3 mm) 4.89" 2.00" (50.8 mm) 1"-11 1/2 NPT Mounting Dimensions Waterfl ow switches that are monitoring wet pipe sprinkler systems shall not be used as the sole initiating device to discharge AFFF, deluge, or chemical suppression systems. Waterfl ow switches used for this application may result in unintended discharges caused by surges, trapped air, or short retard times. Removal • To prevent accidental water damage, all control valves should be shut tight and the system completely drained before waterfl ow detectors are removed or replaced. • Turn off electrical power to the detector, then disconnect wiring. • Use a wrench on the fl ats of the bushing. Turn the switch counterclockwise to disengage the pipe threads. • Gently lift with your fi ngers, roll the vane so it will fi t through the hole while continuing to lift the waterfl ow detector. • Lift detector clear of pipe. MFG. #5401076 - REV H 5/08 UL Listed Strobe Horn Dimensions: 9-1/4" h x 10" w x 4" d Voltages Available: SASH-24 (24VDC) SASH-120 (120VAC) Environment: Indoor or Outdoor use Weatherproof backbox is included with both models Termination: Separate terminals for horn and strobe Finish: Red with white lettering SASH-24 Stock No. 1000555 SASH-120 Stock No. 1000560 The SASH series is a multitone horn/strobe combination designed for use as an audio visual indication for automatic sprinkler systems. It can be installed in conjunction with or in place of water motor gongs. SASH SERIES SPRINKLER ALARM STROBE HORN/SIGN COMBINATION PAGE 1 OF 1PRINTED IN USA Potter Electric Signal Company, LLC • 2081 Craig Road, St. Louis, MO, 63146-4161 • Phone: 800-325-3936/Canada 888-882-1833 • www.pottersignal.com Strobe Intensity, dBA, and Current Ratings Model SASH-24 Input Current SASH-120 Input Current Typical Anechoic dBA at 10 ft. Tone Amps at 24V DC Amps at 115V AC At Nominal Input Voltage HI STD HI STD HI STD Horn 0.038 0.024 0.050 0.040 99 93 Bell 0.019 0.012 0.040 0.038 92 87 March Time Horn 0.038 0.024 0.050 0.040 99 93 Code-3 Horn 0.038 0.024 0.050 0.040 99 93 Code-3 Tone 0.027 0.016 0.042 0.038 95 90 Slow Whoop 0.047 0.025 0.050 0.040 99 94 Siren 0.034 0.022 0.045 0.040 98 93 Hi/Lo 0.020 0.013 0.041 0.039 93 88 Strobe Candella 75 15 Strobe Current (If the strobe and audible operate on the same circuit, add the strobe current to the tone current.) 0.102 0.060 Wiring Information SASH-24 STROBE AND HORN POWERED BY THE SAME CIRCUIT SASH-24 STROBE AND HORN POWERED FROM SEPA- RATE CIRCUIT SASH-120 OPERATED BY WATERFLOW SWITCH DWG# 1076-1 STR AUD STR AUD CONTACTS CLOSE ON ALARM WATERFLOW SWITCH N STR L N AUD L GUARDIAN FIRE EQUIPMENT, INC. 58 Two and Three-Way Connections Model No.Outlet Size Clappers A B C D 6024 Back 4” x 2 1⁄2” x 21⁄2”2115⁄8”77⁄8” --- 7 5⁄8” 6025 Bottom 4” x 2 1⁄2” x 21⁄2”2121⁄8”67⁄8”71⁄8”75⁄8” 6026 Top 4” x 2 1⁄2” x 21⁄2”2121⁄8”67⁄8”71⁄8”75⁄8” 6027 Back 6” x 2 1⁄2” x 21⁄2”2115⁄8”77⁄8” --- 7 5⁄8” 6028 Bottom 6” x 2 1⁄2” x 21⁄2”2121⁄8”7” 7 1⁄8”75⁄8” 6029 Top 6” x 2 1⁄2” x 21⁄2”2121⁄8”8”9”7” 6034 Back 4” x 2 1⁄2” x 21⁄2” x 21⁄2”3173⁄8”61⁄8” --- 6 5⁄8” 6037 Back 6” x 2 1⁄2” x 21⁄2” x 21⁄2”3173⁄8”61⁄8” --- 6 5⁄8” 6038 Bottom 6” x 2 1⁄2” x 21⁄2” x 21⁄2”3173⁄8”75⁄8”71⁄8”65⁄8” 6039 Top 6” x 2 1⁄2” x 21⁄2” x 21⁄2”3173⁄8”75⁄8”71⁄8”65⁄8” Identifi cation Plate Lettering: • AUTO SPKR • STANDPIPE • AUTO SPKR & STANDPIPE • DRY STANDPIPE 6000 Series Flush Fire Dept. Inlet Connections 6002 6014/6015 Residential 6024-6029 6034-6039 Notes • Pipe nipples for connecting bodies to swivel inlets by others • Always specify hose threads and identifi cation plate lettering • Contact Guardian for current approvals and special requirements 6016/6017 Top/Bottom OutletBack Outlet B A B AC 9” 31⁄2” Dia. D 31⁄2” 21⁄2” Nipple(by others) Swivel Inlet Plug 15” Plate • Single inlet connections incorporate a straight-thru, non-clappered design with female NPT outlets • Two and three-way inlet connections feature brass bodies (angle or straight pattern), with integral drop-clapper inlets and female NPT outlets • Standard components, all connections: Female hose thread swivel inlets, plugs with chains and identifi cation plate • Cast brass construction*, standard *Optional brass fi nishes on exposed surfaces, add suffi x to model no. -B Polished; -C Rough Chrome Plated; -D Polished Chrome Plated Features/Components • Used as auxiliary connections through which the fi re department can pump water to supplement existing water supplies • Provides 250 GPM fl ow (minimum), per 21⁄2” inlet Function 31⁄2” Dia. B A B A CBack Outlet Top/Bottom Outlet Plate 9” 23” D 31⁄2” SwivelInlet Plug 21⁄2” Nipple(by others) Single Inlet Connections Model No.6002 6014 6015 6016 6017 Outlet 11⁄2”21⁄2”3”21⁄2”3 Inlet 11⁄2”21⁄2”21⁄2”21⁄2”21⁄2” Plate 41⁄2” O.D. 7” O.D. 7” O.D. 7” SQ 7” SQ Identifi cation Plate Lettering: AUTO SPKR GUARDIAN FIRE EQUIPMENT, INC. 63 Model 6414 4” x 18”Model 6416 6” x 18” 6400 Series Fire Dept. Inlet Connections - Accessories 6406/6407 **Important: Specify Hose Threads** 6408/6409 Swing Check Valve • Used to prevent water backfl ow 6402/6404 • Used on fi re department inlet connections to check backfl ow • Cast brass body, polished trim* Clappered Snoots *Optional polished chrome plated trim, add suffi x -D to model no. • See Models 3340 and 3345, page 31 Open Snoots • Used to drain water from the low point of the system Automatic Ball Drip • Used to manually drain water from the low point of the system Sillcock *Optional rough chrome plated fnish, add suffi x -C to model no. Plugs and Break Caps • Used to keep fi re dept. inlet connections free of debris and protect female threads *Optional brass fi nishes, add suffi x to model no. -B Polished; -C Rough Chrome Plated; -D Polished Chrome Plated • Used to conceal incoming pipe of free-standing fi re department connection, polished brass* Cover Sleeve *Optional polished chrome plated fi nish, add suffi x -D to model no. Wafer Check Valve • Used to prevent water backfl ow 6414/6416 6426/6428 64196418 6420-6422 77⁄8” 3” 53⁄8” 6430/6431 6435 4” : 67⁄8” Dia 6” : 81⁄2” Dia 4” : 41⁄4”6” : 33⁄4” Drain plug on 4” valve only 6” : 41⁄2” Dia4” : 3” Dia Waterway Model 6402 11⁄2” cast brass* plug with chain Model 6404 21⁄2” cast brass* plug with chain Model 6406 21⁄2” aluminum break cap Model 6407 21⁄2” plastic break cap Model 6408 21⁄2” aluminum adjustable plug Model 6409 21⁄2” plastic adjustable plug Model 6435 3⁄4” female NPT x male GHT, cast brass* Model 6418 21⁄2” female swivel inlet x 3” female NPT outlet Model 6419 21⁄2” female swivel inlet x 3” male NPT outlet Model 6420 4” groove x groove, cast brass Model 6421 4” NPT male x groove, cast brass Model 6422 4” NPT male x NPT female, cast brass Model 6426 4” cast iron Model 6428 6” cast iron Model 6430 1⁄2” NPT, male x male, straight, cast brass Model 6431 1⁄2” NPT, male x male, angle, cast brass Model 6432 3⁄4” NPT, male x male, straight, cast brass Model 6433 3⁄4” NPT, male x male, angle, cast brass Specifications Bourdon Tube Material: copper alloy C-type Pressure Connection Material: copper alloy 1/4“ NPT lower mount (LM) Movement Copper alloy Dial White aluminum with stop pin; black and red lettering Pointer Black aluminum Case Black polycarbonate Window Snap-in clear polycarbonate 3198 LIONSHEAD AVE CARLSBAD, CA 92010 TEL + 1 760 599-1168 + 1 800 344-1822 FAX + 1 800 344-3775 © 2012 Fire Protection Products, Inc. Standard Features Design EN 837-1 & ASME B40.100 Sizes 4” (100 mm) Accuracy class ± 31/2% of span (ASME B40.100 Grade B) Ranges 0/80 psi, retard to 250 psi (air) 0/300 psi (air, water, air/water) Working Pressure Steady: 3/4 of full scale value Fluctuating: 1/2 of full scale value Short time: full scale value Operating Temperature Ambient: -40°F to 140°F (-40°C to 60°C) Media: 140°F (+60°C) maximum Temperature Error Additional error when temperature changes from reference temperature of 68°F (20°C) +0.4% for every 18°F (10°C) rising or falling. Percentage of span. WWW.FPPI.COM Sprinkler Gauge Applications • Fire sprinkler systems • Suitable for all media that will not obstruct the pressure system or attack copper alloy parts Special Features • UL-listed (UL-393), United States and Canada (Sprinkler Gauge Model 111.10SP, UL Listed file EX5232) • Factory Mutual (FM) approved • Reliable and economical Description FPPI pressure gauges feature an impact and corrosion resistant case made from ABS (plastic). Features phosphor bronze bourdon tube movement with white enameled brass dial face with large numbers for easy reading. Dual scale to 300 PSI/2000Kpa. UL/ULc Listed (Sprinkler Gauge Model 111.10SP, UL Listed file EX5232) and FM Approved. 1/223 1/223 Specifications Material: Painted Plain Steel Finish: Red enamel Styles: 3 Spare sprinklers, 1/2 or 3/4 6 Spare sprinklers, 1/2 or 3/4 6 Spare, ESFR, 1/2, 3/4 or 1” 12 Spare sprinklers 1/2 or 3/4 24 Spare sprinklers 36 Spare sprinklers 3198 LIONSHEAD AVE CARLSBAD, CA 92010 TEL + 1 760 599-1168 + 1 800 344-1822 FAX + 1 800 344-3775 © 2012 Fire Protection Products, Inc. Description Fire Protection Products, Inc. Spare Sprinkler Head Cabinets are designed to allow for spare sprinkler head storage as required by NFPA guidelines. The Spare Sprinkler Head Cabinets are available in six configurations. Three head, six head, six head ESFR, twelve head, twenty-four head and thirty-six head. All six styles are manufactured with “knockouts” to accommodate the most common size sprinklers. The shelf is located to allow for the storage of a typical sprinkler head wrench. Each cabinet is finished with a red enamel finish. Each spare head cabinet comes with a hinged door which remains closed to protect the spare sprinklers from the elements and features two holes on the back panel to allow for attachment to most surfaces utilizing the appropriate fasteners. Not intended for exposed or harsh environments. WWW.FPPI.COM Spare Sprinkler Head Storage Cabinet Installation Select the correct Spare Sprinkler Head Cabinet in accordance with the Automatic Sprinkler Systems Handbook. As per the 1989 Edition the correct number of spare sprinkler is as follows: 0-300 sprinklers, not less than 6; 300-1000, not less than 12; 1000 or more, not less than 24. Stock of spare sprinklers shall include all types and ratings installed.* Once the correct Spare Sprinkler Head Cabinet has been selected, installation is accomplished by inserting the correct fastener in each of the two holes inside the cabinet, securing the cabinet securely to the wall. The insert the correct number and type of sprinklers in accordance with the “handbook”. *Final determination is subject to approval by the AHJ. Installation Installation of aluminum signs is accomplished by several methods. The most common installation procedure is to use #16 Single Jack chain to hang the sign on the area being identified. Since all of the above mentioned signs are predrilled at all four corners, the last link of the chain can be opened and hooked through the top holes on the signs and hung on the appropriate valve or piping. The signs may also be fastened to a flat surface with fasteners appropriate to the base material. (The 9” x 7” Fire Alarm Bell sign must be drilled with a 1/4” hole if it is to be attached directly to the bell gong.) Specifications Material: .020” aluminum with removable plastic coating Sizes: 6” x 2” 4” x 6” 5” x 7” 9” x 7” 12” x 10” 8.5” x 11” 7” Round See current catalog for a full listing of all available signs. 3198 LIONSHEAD AVE CARLSBAD, CA 92010 TEL + 1 760 599-1168 + 1 800 344-1822 FAX + 1 800 344-3775 © 2012 Fire Protection Products, Inc. Description Manufactured from .020” white coated aluminum. All sign types are screen printed with a fade resistant red ink. Each sign is shipped with a clear protective plastic coating which can be re- moved at time of installation. Each sign type meets or exceeds NFPA13 requirements. All signs (except 7” round) are drilled in four corners to allow for easy installation. All signs (except 7” round) may be installed with sign chain or with any fastener that is suitable for the material that the sign is being attached. The 7” round bell signs are center drilled to allow for installation directly to the bell gong assembly. Type “A” 9” x 7” Control valve signs are drilled with the same four hole pattern as Type “B” 6” x 2” signs to allow for attachment of Type “B” to Type “A”. WWW.FPPI.COM Identification Signs 1/238 Specifications Type: 2-pc Adjustable w/weep hole Standard threads: 1/2” or 3/4” IPS Material: .020” cold rolled steel Standard finishes: Chrome Brass White Off White Cup & STandard SkirT depth: Min. 2” Max. 3” Base coverage: 31/2” FluSh/SeMi-FluSh SkirTS profile: (distance from base material) Flush 0.085” (flat) Semi-flush 0.345” (angled) depth: Min. 0” Max. 11/4” Base coverage: 33/4” 3198 LIONSHEAD AVE CARLSBAD, CA 92010 TEL + 1 760 599-1168 + 1 800 344-1822 FAX + 1 800 344-3775 © 2012 Fire Protection Products, Inc. Installation Proper installation of the sprinkler escutcheon can be accomplished with tools ordinarily found on the job site. The installer must make sure that the reducing coupling on the drop nipple does not exceed 2” outside diameter. The face of the coupling must extend at least 1.85” but not more than 2.85” past the finished ceiling if the standard skirt is used. Turn the escutcheon cup onto the sprinkler threads then install the sprinkler into the reducing coupling using the manufacturers sprinkler installation instructions. After the finished ceiling is installed, push the skirt over the cup so that it is flush against the ceiling. Upon system activation, leaks can be detected by observing accumulation of moisture at the “weep” hole. WWW.FPPI.COM 2-pc Adjustable Sprinkler Escutcheons Description The 2-pc adjustable sprinkler escutcheon (canopy) has been designed to provide an aesthetically pleasing concealment of the sprinkler piping servicing the individual sprinkler head. The standard sprinkler escutcheon (canopy) has a full 2” of field adjustment, making it possible to accommodate minor irregularities in ceiling to sprinkler head location. This assures complete concealment of the ceiling penetration allowing only the sprinkler to be exposed. Flush and Semi-flush skirts feature an adjustment range of 0-11/4”. Skirt are manufactured with two raised reliefs allowing for increased friction between the two parts when installed. This sprinkler escutcheon (canopy) is available in two standard thread sizes and four standard finishes. Special threads and finishes are available.