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F17-0042_Douglas Residence Addition Equipment_1504718940.pdf
CORPORATION 57 HEREFORD LANE EDWARDS, CO 81632 PH: (970) 914-5014 DOUGLAS RESIDENCE ADDITION 5075 UTE LANE VAIL, CO 81657 EQUIPMENT SUBMITTAL 9/1/2017 RAPID RESPONSE Series LFII Residential 4.9 K-factor Concealed Pendent Sprinkler Flat Plate, Wet Pipe and Dry Pipe Systems Page 1 of 6 FEBRUARY 2015 TFP442 IMPORTANTAlways refer to Technical Data Sheet TFP700 for the “INSTALLER WARNING” that provides cautions with respect to handling and instal-lation of sprinkler systems and com-ponents. Improper handling and installation can permanently damage a sprinkler system or its compo-nents and cause the sprinkler to fail to operate in a fire situation or cause it to operate prematurely. Worldwide Contacts www.tyco-fire.com General Description TYCO RAPID RESPONSE Series LFII Residential 4.9K Concealed Pendent Sprinklers (TY3596) are decorative, fast response, fusible solder sprinklers designed for use in residential occu-pancies such as homes, apartments, dormitories, and hotels. The cover plate assembly conceals the sprinkler operating components above the ceiling. The flat profile of the cover plate provides the optimum aes-thetically appealing sprinkler design. In addition, the concealed design of the Series LFII Residential Concealed Pendent Sprinklers (TY3596) provides 1/2 inch (12,7 mm) vertical adjustment. This adjustment provides a measure of flexibility when cutting fixed sprinkler drops. The Series LFII Residential Concealed Sprinklers are intended for use in the following scenarios: • wet and dry pipe residential sprin-kler systems for one- and two-fam-ily dwellings and mobile homes per NFPA 13D • wet and dry pipe residential sprinkler systems for residential occupancies up to and including four stories in height per NFPA 13R • wet and dry pipe sprinkler systems for the residential portions of any occupancy per NFPA 13 The Series LFII Residential Concealed Pendent Sprinklers (TY3596) has been designed with heat sensitivity and water distribution characteristics proven to help in the control of residen-tial fires and to improve the chance for occupants to escape or be evacuated. The Series LFII Residential Con-cealed Pendent Sprinklers (TY3596) are shipped with a Disposable Pro-tective Cap. The Protective Cap is temporarily removed for installation, and then it can be replaced to help protect the sprinkler while the ceiling is being installed or finished. The tip of the Protective Cap can also be used to mark the center of the ceiling hole into plaster board, ceiling tiles, etc. by gently pushing the ceiling product against the Protective Cap. When the ceiling installation is complete the Pro-tective Cap is removed and the Cover Plate Assembly installed. Dry Pipe System ApplicationThe Series LFII Residential Concealed Pendent Sprinklers offers a laboratory approved option for designing dry pipe residential sprinkler systems, whereas, most residential sprinklers are labora-tory approved for wet systems only. Through extensive testing, it has been determined that the number of design sprinklers (hydraulic design area) for the Series LFII Residential Concealed Pendent Sprinklers (TY3596) need not be increased over the number of design sprinklers (hydraulic design area) as specified for wet pipe sprinkler systems, as is accustomed for density/area sprinkler systems designed per NFPA 13. Consequently, the Series LFII Residen-tial Concealed Pendent Sprinklers offer the features of non-water filled pipe in addition to not having to increase the number of design sprinklers (hydraulic design area) for systems designed to NFPA 13, 13D, or 13R. NOTICE The Series LFII Residential Concealed Pendent Sprinklers (TY3596) described herein must be installed and main-tained in compliance with this docu-ment and with the applicable standards of the National Fire Protection Associa-tion (NFPA), in addition to the standards of any authorities having jurisdiction. Failure to do so may impair the perfor-mance of these devices. The owner is responsible for main-taining their fire protection system and devices in proper operating con-dition. Contact the installing contrac-tor or product manufacturer with any questions. Sprinkler Identification Number (SIN) TY3596 TFP442 Page 2 of 6 3-3/16" DIA. (81,0 mm) 1/2" NPT 2-1/2" DIA.(63,5 mm) MOUNTINGSURFACE3/16"(4,8 mm) 1/8" GAP (3,2 mm) FACE OF SPRINKLER FITTING 7/8" (22,2 mm) 1-1/8" (28,6 mm) TIP DEFLECTOR IN OPERATED POSITION 1/2" (12,7 mm) THREADED ADJUSTMENT SPRINKLER-SUPPORT CUPASSEMBLY OPERATEDSPRINKLER 1-7/8"±1/4" (47,6 mm ±6,4 mm) SPRINKLER-SUPPORT CUPASSEMBLY COVER-RETAINERASSEMBLY COVERPLATERETAINER DISPOSABLE PROTECTIVE CAP WRENCHRECESS PUSH WRENCH IN TO ENSURE ENGAGEMENT WITH SPRINKLER WRENCHING AREA SPRINKLER/SUPPORT CUPASSEMBLY COVER PLATE/RETAINERASSEMBLY COVER PLATE EJECTIONSPRING RETAINER WITH THREAD DIMPLES SOLDER TAB SEALINGASSEMBLY COMPRESSION SCREW DEFLECTOR(OPERATEDPOSITION) SPRINKLER WRENCHING AREA SOLDER LINK ELEMENT LEVER DEFLECTOR CAP BODY(1/2" NPT) SADDLE SUPPORT CUP WITH ROLL FORMED THREADS GUIDE PIN GUIDE PINHOUSING THREAD INTO SUPPORT CUP UNTIL MOUNTING SURFACE IS FLUSH WITH CEILING FIGURE 1 RAPID RESPONSE SERIES LFII RESIDENTIAL CONCEALED PENDENT SPRINKLER (TY3596) FIGURE 2 W-TYPE 18 SPRINKLER WRENCH FIGURE 3 RAPID RESPONSE SERIES LFII RESIDENTIAL CONCEALED PENDENT SPRINKLER (TY3596) INSTALLATION DIMENSIONS/PROTECTIVE CAP/ACTIVATED DEFLECTOR TFP442 Page 3 of 6 Dry Pipe System Water DeliveryWhen using the Series LFII Residen-tial Concealed Pendent Sprinklers (TY3596) in dry pipe sprinkler systems, the time for water delivery must not exceed 15 seconds for the most remote operating sprinkler. Obstruction to Water DistributionSprinklers are to be located in accor-dance with the obstruction rules of NFPA 13D, 13R, and 13 as applicable for residential sprinklers as well as with the obstruction criteria described within the Technical Data Sheet TFP490. Operational SensitivityThe sprinklers are to be installed rela-tive to the ceiling mounting surface as shown in Figure 3. Sprinkler SpacingThe minimum spacing between sprin-klers is 8 feet (2,4 m). The maximum spacing between sprinklers cannot exceed the length of the coverage area (Ref. Table A or B) being hydraulically calculated (e.g., maximum 12 feet for a 12 ft. x 12 ft. coverage area, or 20 feet for a 20 ft. x 20 ft. coverage area). The Series LFII must not be used in applications where the air pres-sure above the ceiling is greater than that below. Down drafts through the Support Cup could delay sprinkler operation in a fire situation. Technical Data ApprovalsUL and C-UL Listed NYC Approved under MEA 44-03-E-2NSF Certified to NSF/ANSI 61 The TYCO RAPID RESPONSE Series LFII Residential Concealed Pendent Sprinklers are only Listed with the Series LFII Con-cealed Cover Plates having a factory-ap-plied finish. Cover Plates can be ordered by following the instructions in the Ordering Procedure section. Maximum Working Pressure175 psi (12,1 bar) Discharge CoefficientK=4.9 gpm/psi1/2 (70,6 lpm/bar1/2) Temperature Rating160°F (71°C) Sprinkler with 139°F (59°C) Cover Plate Vertical Adjustment1/2 inch (12,7 mm) FinishesRefer to Ordering Procedure section. Physical Characteristics Body.........................Brass Cap.........................Bronze Saddle .......................Brass Sealing Assembly.......Beryllium Nickel w/TEFLON Soldered Link Halves. . . . . . . . . . . .Nickel Lever........................Bronze Compression Screw. . . . . . . . . . . . . Brass Deflector...................Copper or Brass Guide Pin Housing . . . . . . . . . . . . . Bronze Guide Pins .............Stainless Steel or Bronze Support Cup . . . . . . . . . . . . . . . . . . .Steel Cover Plate ..................Copper Retainer ......................Brass Cover Plate Ejection Spring..........Stainless Steel Operation When exposed to heat from a fire, the Cover Plate, which is normally soldered to the Support Cup at three points, falls away to expose the sprinkler assembly. At this point the Deflector supported by the Arms drops down to its operated position. The fusible link of the sprin-kler assembly is comprised of two link halves that are soldered together with a thin layer of solder. When the rated temperature is reached, the solder melts and the two link halves separate allowing the sprinkler to activate and flow water. Design Criteria TYCO RAPID RESPONSE Series LFII Residential Concealed Pendent Sprin-klers (TY3596) are UL and C-UL Listed for installation in accordance with this section. Note: When conditions exist that are outside the scope of the provided cri-teria, refer to the Residential Sprinkler Design Guide TFP490 for the manu-facturer's recommendations that may be acceptable to the authority having jurisdiction. System TypesPer the UL Listing, wet pipe and dry pipe systems may be utilized. Per the C-UL Listing, only wet pipe systems may be utilized. Refer to Technical Data Sheet TFP485 about the use of residential sprinklers in residential dry pipe systems. Ceiling TypesSmooth flat horizontal, or beamed, or sloped, in accordance with the 2013 Edition of NFPA 13D, 13R, or 13 as applicable. Hydraulic Design (NFPA 13D and 13R)For systems designed to NFPA 13D or NFPA 13R, the minimum re quired sprinkler flow rates are given in Tables A and B as a function of tem-perature rating and the maximum allowable coverage areas. The sprinkler flow rate is the minimum required discharge from each of the total number of “design sprinklers” as specified in NFPA 13D or NFPA 13R. The number of “design sprinklers” specified in NFPA 13D and 13R for wet pipe systems is to be applied when designing dry pipe systems. Hydraulic Design (NFPA 13)For systems designed to NFPA 13, the number of design sprinklers is to be the four most hydraulically demanding sprinklers. The minimum required dis-charge from each of the four sprinklers is to be the greater of the following: • the flow rates given in Tables A and B as a function of temperature rat-ing and the maximum allowable cov-erage area • a minimum discharge of 0.1 gpm/ft.2 over the design area comprised of the four (4) most hydraulically demanding sprinklers for actual coverage areas protected by the four (4) sprinklers The number of design sprinklers speci-fied in NFPA 13 for wet pipe systems is to be applied when designing dry pipe systems. TFP442 Page 4 of 6 Maximum Coverage Area 1 Ft. x Ft. (m x m) Maximum Spacing Ft. (m) DRY PIPE SYSTEM Minimum Flow and Residual Pressure 2, 3 Ordinary Temp. Rating 160°F (71°C)Deflector to Ceiling Installation Type Minimum Spacing Ft. (m) Flow gpm (lpm) Pressure psi (bar) 12 x 12(3,7 x 3,7)12(3,7)13 (49,2) 7.0 (0,48)Smooth Ceilings 7/8 to 1-1/8 inches Beamed Ceilings per NFPA 13D or 13R, or 13. Installed in beam 7/8 to 1-1/8 inches below bottom of beam Concealed 8(2,4) 14 x 14(4,3 x 4,3)14(4,3)14 (53,0)8.2 (0,57) 16 x 16(4,9 x 4,9)16(4,9)15 (56,8)9.4 (0,65) 18 x 18(5,5 x 5,5)18(5,5)18 (68,1)13.5 (0,93) 20 x 20(6,1 x 6,1)20(6,1)21 (79,5)18.4 (1,27) Notes:1. For coverage area dimensions less than or between those indicated, use the minimum required flow for the next highest coverage area for which hydraulic design criteria are stated.2. Requirement is based on minimum flow in gpm (lpm) from each sprinkler. The associated residual pressures are calculated using the nominal K-factor. Refer to Hydraulic Design under the Design Criteria section.3. For NFPA 13 residential applications, the greater of 0.1 gpm/ft.2 over the design area or the flow in accordance with the criteria in this table must be used. Maximum Coverage Area 1 Ft. x Ft. (m x m) Maximum Spacing Ft. (m) WET PIPE SYSTEM Minimum Flow and Residual Pressure 2, 3 Ordinary Temp. Rating 160°F (71°C)Deflector to Ceiling Installation Type Minimum Spacing Ft. (m) Flow gpm (lpm) Pressure psi (bar) 12 x 12 (3,7 x 3,7)12 (3,7)13 (49,2) 7.0 (0,48)Smooth Ceilings 7/8 to 1-1/8 inches Beamed Ceilings per NFPA 13D or 13R, or 13. Installed in beam 7/8 to 1-1/8 inches below bottom of beam Concealed 8(2,4) 14 x 14 (4,3 x 4,3)14 (4,3)13 (49,2) 7.0 (0,48) 16 x 16 (4,9 x 4,9)16 (4,9)13 (49,2)7.0 (0,48) 18 x 18 (5,5 x 5,5)18 (5,5)17 (64,3)12.0 (0,83) 20 x 20 (6,1 x 6,1)20 (6,1)20 (75,7)16.7 (1,15) Notes:1. For coverage area dimensions less than or between those indicated, use the minimum required flow for the next highest coverage area for which hydraulic design criteria are stated.2. Requirement is based on minimum flow in gpm (lpm) from each sprinkler. The associated residual pressures are calculated using the nominal K-factor. Refer to Hydraulic Design under the Design Criteria section.3. For NFPA 13 residential applications, the greater of 0.1 gpm/ft.2 over the design area or the flow in accordance with the criteria in this table must be used. TABLE A WET PIPE SYSTEM SERIES LFII RESIDENTIAL 4.9 K-FACTOR FLAT PLATE CONCEALED PENDENT SPRINKLER (TY3596) NFPA 13D, 13R, AND 13 HYDRAULIC DESIGN CRITERIA TABLE B DRY PIPE SYSTEM RAPID RESPONSE SERIES LFII RESIDENTIAL 4.9 K-FACTOR FLAT PLATE CONCEALED PENDENT (TY3596) NFPA 13D, 13R, AND 13 HYDRAULIC DESIGN CRITERIA TFP442 Page 5 of 6 Step 6. Screw on the Cover Plate Assembly until its flange comes in contact with the ceiling. Do not continue to screw on the Cover Plate Assembly such that it lifts a ceiling panel out of its normal position. If the Cover Plate Assembly cannot be engaged with the Mounting Cup or the Cover Plate Assembly cannot be engaged sufficiently to contact the ceiling, the Sprinkler Fitting must be repositioned. Care and Maintenance TYCO RAPID RESPONSE Series LFII Residential Concealed Pendent Sprin-klers (TY3596) must be maintained and serviced in accordance with this section. Before closing a fire protection system main control valve for maintenance work on the fire protection system which it controls, permission to shut down the affected fire protection system must be obtained from the proper authorities and all personnel who may be affected by this action must be notified. Absence of a Cover Plate may delay the sprinkler operation in a fire situation. When properly installed, there is a nominal 1/8 inch (3,2 mm) air gap between the lip of the Cover Plate and the ceiling, as shown in Figure 3. This air gap is necessary for proper opera-tion of the sprinkler by allowing heat flow from a fire to pass below and above the Cover Plate to help assure appropriate release of the Cover Plate in a fire situation. If the ceiling is to be repainted after the installation of the Sprinkler, care must be exercised to ensure that the new paint does not seal off any of the air gap. Factory painted Cover Plates must not be repainted. They should be re placed, if necessary, by factory painted units. Non-factory applied paint may adversely delay or prevent sprinkler operation in the event of a fire. Do not pull the Cover Plate relative to the Enclosure. Separation may result. Sprinklers which are found to be leaking or exhibiting visible signs of corrosion must be replaced. Automatic sprinklers must never be painted, plated, coated, or otherwise altered after leaving the factory. Modi-fied or over heated sprinklers must be replaced. Care must be exercised to avoid damage before, during, and after instal-lation. Sprinklers damaged by drop-ping, striking, wrench twist/slippage, or the like, must be replaced. The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the National Fire Protection Asso-ciation (e.g., NFPA 25), in addition to the standards of any other authorities having jurisdiction. Contact the install-ing contractor or product manufacturer with any questions. The owner must assure that the sprin-klers are not used for hanging any objects and that the sprinklers are only cleaned by means of gently dusting with a feather duster; otherwise, non-operation in the event of a fire or inad-vertent operation may result. Automatic sprinkler systems should be inspected, tested, and maintained by a qualified Inspection Service in accor-dance with local requirements and/or national codes. Installation TYCO RAPID RESPONSE Series LFII Residential Concealed Pendent Sprin-klers (TY3596) must be installed in accordance with this section. General InstructionsDamage to the fusible Link Assembly during installation can be avoided by handling the sprinkler by the support cup only (i.e., do not apply pressure to the fusible Link Assembly). A 1/2 inch NPT sprinkler joint should be obtained with a minimum to maximum torque of 7 to 14 lbs.-ft. (9,5 to 19,0 Nm). Higher levels of torque may distort the sprinkler inlet with consequent leakage or impairment of the sprinkler. Do not attempt to compensate for insufficient adjustment in the Cover Plate / Retainer Assembly by under-or over-tightening the Sprinkler. Read-just the position of the sprinkler fitting to suit. Step 1. The sprinkler must only be installed in the pendent position and with the centerline of the sprinkler per-pendicular to the mounting surface. Step 2. Remove the Protective Cap. Step 3. With pipe thread sealant applied to the pipe threads, and using the W-Type 18 Wrench shown in Figure 2, install and tighten the Sprinkler / Support Cup Assembly into the fitting. The W-Type 18 Wrench will accept a 1/2 inch ratchet drive. Step 4. Replace the Protective Cap by pushing it upwards until it bottoms out against the Support Cup. The Protec-tive Cap helps prevent damage to the Deflector and Guide Pins during ceiling installation and/or during application of the finish coating of the ceiling. It may also be used to locate the center of the clearance hole by gently pushing the ceiling material against the center point of the Cap. Note: As long as the protective Cap remains in place, the system is consid-ered to be “Out Of Service.” Step 5. After the ceiling has been completed with the 2-1/2 inch (63 mm) diameter clearance hole and in prep-aration for installing the Cover Plate Assembly, remove and discard the Pro-tective Cap, and verify that the Deflec-tor moves up and down freely. If the sprinkler has been damaged and the Deflector does not move up and down freely, replace the entire sprinkler assembly. Do not attempt to modify or repair a damaged sprinkler. Reliable Automatic Sprinkler Co., Inc., 103 Fairview Park Drive, Elmsford, New York 10523 Model RFS42 Residential Flat Concealed Horizontal Sidewall Sprinkler (SIN RA4835)Bulletin 048 Rev. ABulletin 048 Rev. A Coverage to 16 ft. x 20 ft. (4.9m x 6.1m) Features: 1. Flat cover plate (Solid or Perforated) for a flush, concealed wall finish. 2. 4.2 (60 metric) K Factor. 3. Sized to fit in a 3½” or larger stud space even when installed directly in a TorqueSafeTM 90° Sprinkler Head Elbow** and several other common ½” and ¾” by ½” sprinkler fittings. 4. Push-on/pull-off flat cover plate. 5. Sprinkler shipped complete with factory installed protective cap. 6. Sprinkler assembly and cover plate packaged separately. 7. 1/8” (3.2 mm) cover plate adjustment. 8. Cover plate available, either solid or perforated, in a wide variety of colors and finishes. Listings & Approvals 1. Listed by Underwriters Laboratories Inc. and UL certified for Canada (cULus). UL Listing Category Residential Automatic Sprinklers UL Guide Number VKKW Patents: U.S. Patent No. 7,353,882, other Patents pending Product Description The Reliable Model RFS42 Concealed Residential Extend- ed Coverage Horizontal Sidewall Sprinkler is an attractive, concealed sprinkler assembly specially sized to fit within a 3½” or larger stud space. The sprinkler uses a push-on/ pull-off flat cover plate assembly. The sprinkler assembly is shipped with a protective cap. The flat cover plate is attached to the skirt using 135°F (57°C) ordinary temperature classification solder. The sprin- kler is installed into the sprinkler fitting using the Model G6 Sprinkler Wrench. When the ambient temperature rises, the solder holding the cover plate melts, allowing the release of this part and thus exposing the sprinkler inside to the rising ambient tem- perature. This sprinkler is listed for a maximum service pressure of 175 psi (12,0 bar). Application and Installation The Model RFS42 sprinkler is intended for installation in the residential portions of any occupancy in accordance with NFPA 13, 13R & 13D. The sprinkler is listed as a Concealed Residential Horizontal Sidewall Sprinkler using a smooth, flat, horizontal ceiling. System design and installation re- quirements for other ceiling configurations are described in NFPA 13, 13R or 13D, as applicable. The minimum listed spacing between Model RFS42 sprin- klers is 8 ft (2.4 m). The low flow RFS42RES sprinklers are specifically engi- neered to meet the latest residential sprinkler listing stan- dards (UL 1626 Standard).* The sprinkler must be installed and properly oriented with the Model G6 Wrench, as follows: Do not remove the factory installed plastic protective cap since it is sized to fit inside the G6 wrench. Note that the sprinkler can only mate when the sprinkler’s deflector orien- tation tab (Fig. 1) is aligned with wrench’s key-way. The G6 wrench is provided with bubble level pad and TOP mark- ing, to allow the proper orientation of the horizontal sidewall deflector. Final leveling can be done after leak proof joint is obtained with a minimum to maximum torque of 8 to 18 ft-lbs (11 to 24 N.m). Leave the protective cap on to protect the sprinkler while the wall is plastered, wallpapered or painted. The protective cap must be removed and the listed cover plate installed prior to the sprinkler system being placed in service. A 25/8” (67 mm) diameter hole must be cut in the wall for the sprinkler assembly to extend through. Concealed cover plate/cup assemblies are listed only for use with specific sprinklers. The use of any other concealed cover plate/cup assembly with the Model RFS42 Horizontal Sidewall Sprinkler or the use of this dedicated concealed cover plate assembly on any sprinkler with which it is not specifically listed will void all guarantees, warranties, listings and approvals. * Effective date 3/14/2008 **Spears Manufacturing Company 2. Technical Data: Orifi ce Size “K” Factor Thread Size Maximum Ambient Temperature Maximum Water Working Pressure Sprinkler Identifi cation Number (SIN) ApprovalsUS Metric 3/8” (9.6mm) 4.2 60 ½” NPT (R½) 100°F (38°C) 175 PSI (12 bar) RA4835 cULus Listed Design Criteria*** Max. Coverage Area Width x Length Defl ector to Ceiling Dimension Flow Rate Pressure Temperature Rating ft. x ft. m x m inches mm gpm L/min psi bar Sprinkler Cover 12 x 12 3.6 x 3.6 4 - 6 102 - 152 12 45.4 8.2 0.57 165°F (74°C) 135°F (57°C) 12 x 12 3.6 x 3.6 6 - 12 152 - 305 13 49.2 9.6 0.67 14 x 14 4.3 x 4.3 4 - 6 102 - 152 12 45.4 8.2 0.57 14 x 14 4.3 x 4.3 6 - 12 152 -305 14 53.0 11.1 0.78 16 x 16 4.9 x 4.9 4 - 12 102 - 305 16 60.6 14.5 1.01 16 x 18 4.9 x 5.5 4 - 12 102 - 305 18 68.1 18.4 1.29 16 x 20 4.9 x 6.1 4 - 6 102 - 152 22 83.3 27.4 1.92 16 x 20 4.9 x 6.1 6 - 12 152 - 305 23 87.0 30.0 2.10 ***For NFPA 13 systems calculate for a minimum design density of 0.1 gpm/sf, but in no case go below the Listed Design Criteria Flow Rate and Pressure. Material Data Bronze Sprinkler Body, Spring Closure Cap, Yoke, Lever, Slide Pin, Slide Plate, Deflector, Set Screw Brass Cover Plate, Sprinkler Sleeve, Frame Arms Stainless Steel Push Spring, Ball, Load Screw, Rivet Copper Plated Steel Cover Plate Skirt Nickel Alloy Fusible Element Nickel Alloy coated with PTFE Adhesive Tape Sealing Washer Fig. 1 Fig. 2 Front View Attachment Method: Fig. 3: 1. Securely support pipe from adjacent stud. 2. Pipe support clamp shall be located within 1” [25 mm] of sprinkler fitting’s inlet lip. 3. The center of the sprinkler fitting shall be located at a horizontal distance of 13/8” [35 mm] or more from the stud (Fig. 3). 4. The sprinkler fitting shall be installed so that the rear of the sprinkler is 2” +/- 1/16” from the finished surface of the wall. Verify wall assembly dimensions prior to installation to ensure that the cover plate attaches to the sprinkler and seats against the finished wall surface (Fig. 1). 3. Installation Guide for 3½” or Larger Stud Space RFS42 Residential Flat Cover Concealed Horizontal Sidewall Sprinkler SIN RA4835 Fig. 3 5. Maintenance Model RFS42 Concealed Sprinklers should be inspected and maintained in accordance with NFPA 25. Do not clean sprinklers with soap and water, ammonia or any other clean- ing fluids. Remove dust by using a soft brush or gentle vacuuming. Replace any sprinkler or cover plate assem- bly, which has been painted (other than factory applied) or damaged in any way. A stock of spare sprinklers should be maintained to allow quick replacement of damaged or operated sprinklers. Prior to installation, sprinklers should be maintained in their original cartons and packaging until used to minimize the potential for damage to sprinklers that would cause improper operation or non-operation. Once operated automatic sprinklers and cover plates cannot be reassembled and reused. New sprinklers of the same size, type and temperature rating must be installed. A cabinet of replacement sprinklers should be provided for this purpose. Model RFS42 Residential Flat Cover Concealed Horizontal Sidewall Sprinkler Specifi cation Sprinklers shall be a UL listed as residential flat cover concealed horizontal sprinkler with RFS42 deflector and adjustable cover plate for light hazard, interior, non- corrosive applications. Sprinklers to be of bronze frame construction with brass cover plate and copper alloy retainer flange assembly. Water seal assembly shall consist of a Teflon* coated Belleville spring washer and machined brass cup containing no plastic parts. Method of attaching the cover plate to the sprinkler cup shall be a Push-on and Pull-off design allowing a 1/8” cover plate adjustment. Sprinklers shall have a nominal K-factor of 4.2 (60 metric), and ½” NPT thread. Sprinkler temperature rating shall be 165°F (74°C) with a cover plate temperature rating of 135°F (57°C). Sprinklers shall be capable of a maximum coverage area of 16 ft. x 20 ft. (4.9 m x 6.1 m), with a minimum lateral spacing of 8 ft. (2.4 m). Rated working pressure shall be 175 psi (12,0 bar). A plastic protective cap shall be provided and factory installed onto the sprinkler cup to protect the sprinkler from damage, which could occur during construction before the cover plate is installed. Cover plate type: [Solid] [Perforated]. Cover plate finish: [White] [Custom Color–specify]. Residential Coverage Concealed horizontal sidewall sprinklers shall be Reliable Model RFS42. SIN RA4835 (Bulletin 048). Cover Plate Finishes(1) Standard Finish White Special Application Finishes Flat White Paint Off White PaintBlack Paint Custom Color Paint Bright Brass Bronze ChromeSatin Chrome Black Plating (1) Other colors and finishes are available. Consult factory for details. Note: Paint or any other coatings applied over the factory finish will void all approvals and warranties. Ordering Information Specify: 1. Model RFS42 Residential Sidewall 2. Cover Plate Type: Solid or Perforated 3. Cover Plate Finish Installation Wrench Model G6 Sprinkler Wrench Installation Aid A protective plastic cap is included for use during instal- lation. *DuPont Registered Trademark Reliable Automatic Sprinkler Co., Inc. (800) 431-1588 Sales Offices (800) 848-6051 Sales Fax (914) 829-2042 Corporate Offices www.reliablesprinkler.com Internet Address Manufactured by RecycledPaper Revision lines indicate updated or new data. EG. Printed in U.S.A. 04/15 P/N 9999970457 The equipment presented in this bulletin is to be installed in accordance with the latest published Standards of the National Fire Protection Association, Factory Mutual Research Corporation, or other similar organizations and also with the provisions of governmental codes or ordinances whenever applicable.Products manufactured and distributed by Reliable have been protecting life and property for over 90 years, and are installed and serviced by the most highly qualified and reputable sprinkler contractors located throughout the United States, Canada and foreign countries. A H E A D O F T H E F L O W ® www.nibco.com NIBCO INC. WORLD HEADQUARTERS • 1516 MIDDLEBURY ST. • ELKHART, IN 46516-4740 • USA • PH: 1.800.234.0227 TECH SERVICES PH: 1.888.446.4226 • FAX: 1.888.234.0557 • INTERNATIONAL OFFICE PH: +1.574.295.3327 • FAX: +1.574.295.3455 www.nibco.com 4 All of the advantages found in copper as a metal have been capitalized to the utmost in the manufacture of NIBCO Fittings. Because of the accuracy of construc tion and design, copper plumbing is more efficient and less expensive. NIBCO manufactures nine general types of fittings: Wrot Pressure; Cast Pressure; Wrot Drainage; Cast Drainage; Flanges; Flared Tube; Threaded Bronze; Insert Fittings for PEX; Barbed Insert Fittings for Polybutylene. Each has its particular place and use and each offers its own advantages when used for the proper service requirement. ALLOY AND FINISH — NIBCO Fittings are made from highest quality raw materials available — Cast Fittings are made from Copper Alloy C84400 which consists of 81% Copper, 7% Lead, 3% Tin, and 9% Zinc per ASTM Specification B584. Wrot Copper Fittings are made from commercially pure copper mill products per ASTM Specifications B75 Alloy C12200. NIBCO fittings are produced to meet requirements of applicable standards wherever practicable. NIBCO brand wrot and cast fittings are manufactured in the U.S.A. and Mexico. The manufacturing plants at Stuarts Draft, VA, Nacogdoches, TX and Reynosa, Mexico are registered to ISO 9002 quality standards. Following is suggested phrasing to be incorporated in your specifications or bills of material for Copper Tube Fittings. WROT SOLDER JOINT FITTINGS — “Wrot Solder Joint Fittings shall be produced to one of the following specifications: 1. Material and workmanship shall be in accordance with ASME/ANSI B16.22; Wrought Copper and Copper Alloy Solder Joint Pressure Fittings.” Specifications 2. The dimensional, material and workmanship shall meet the requirements of MSS SP-104; Wrought Copper Solder Joint Pressure Fittings.” 3. The dimensional, material and workmanship of 5"–12" copper fittings shall meet the requirements of MSS SP-109 “Welded Fabricated Copper Solder Joint Pressure Fittings.” 4. Certified to ANSI/NSF 61. CAST COPPER ALLOY SOLDER JOINT FITTINGS — “Cast Copper Alloy Solder Joint Fittings shall be in accor dance with ANSI Std. B16.18.” WROT DRAINAGE FITTINGS — “Wrot Drainage Fittings shall be in accordance with ASME/ANSI Std. B16.29.” CAST COPPER ALLOY SOLDER JOINT DRAINAGE FITTINGS — “Cast Copper Alloy Solder Joint Drainage Fittings shall be in accordance with ASME Std. B16.23.” CAST COPPER ALLOY FLARED TUBE FITTINGS — “Cast Copper Alloy Flared Tube Fittings shall be in accor- dance with ASME/ANSI Std. B16.26. CAST COPPER ALLOY FLANGES AND FLANGED FITTINGS— CLASS 150 — Cast Copper Alloy Flanges and Flanged Fittings shall meet the requirements of MSS SP-106 and/or the workmanship and dimensions of Federal Specifications WW-F-406 or ASME Std. B16.24. CLASS 125 — Material, workmanship and dimensions of flanges shall be in accordance with MSS SP-106. CAST BRONZE THREADED FITTINGS — “Cast Bronze Threaded Fittings shall be in accordance with ANSI/ASME B16.15.” POLYBUTYLENE COPPER INSERT TYPE VALVES AND FITTINGS — “Wrot Copper Insert Fittings shall be manufactured per the following specifications: MSS SP-103 or ASTM F1380.” NIBCO Copper Tube Fittings are all produced to above Standards. To simplify, write your specifications to read: “Copper Tube Fittings to be in accordance with specifications as outlined in NIBCO Catalog c-cf-0602.” WROT COPPER MEDICAL MEDICAL GAS SYSTEM COMPONENTS — Wrot copper fittings that are to be installed in medical gas applications shall be prepared in accordance with NFPA 99, Health Care Facilities Gas and Vacuum Systems and the Compressed Gas Association, Pamphlet G4.1. Packaging shall be adequately protective and include labeling that identifies the preparer and states that the product has been cleaned and bagged for oxygen or med gas service. For technical information and dimensions refer to the engineering section contained in this catalog. Revision 3/29/04 A H E A D O F T H E F L O W ® www.nibco.com NIBCO INC. WORLD HEADQUARTERS • 1516 MIDDLEBURY ST. • ELKHART, IN 46516-4740 • USA • PH: 1.800.234.0227 TECH SERVICES PH: 1.888.446.4226 • FAX: 1.888.234.0557 • INTERNATIONAL OFFICE PH: +1.574.295.3327 • FAX: +1.574.295.3455 www.nibco.com 81 Copper Water Tube continued COPPER TUBE – TYPES, STANDARDS, APPLICATIONS, TEMPERS AND LENGTHS Commercially Available Lengths Tube Type Color Code Standard Application Nominal or Standard Sizes Drawn Annealed Type K Green ASTM B 88 Domestic Water Service Distribution Straight Lengths: 1/4-inch to 8-inch 20 ft. (6.1m) 20 ft. (6.1m) Fire Protection 10-inch 18 ft. (5.5m) 18 ft. (5.5m) Solar 12-inch 12 ft. (3.7m) 12 ft. (3.7m) Fuel/Fuel Oil Coils: 1/4-inch to 1-inch – 60 ft. (18.3m) HVAC – 100 ft. (30.5m) Snow Melting 11/4-inch & 11/2-inch – 60 ft. (18.3m) 2-inch – 40 ft. (12.2m) – 45 ft. (13.7m) Type L Blue ASTM B 88 Domestic Water Service Distribution Straight Lengths: 1/4-inch to 10-inch 20 ft. (6.1m) 20 ft. (6.1m) Fire Protection 12-inch 18 ft. (5.5m) 18 ft. (5.5m) Solar Fuel/Fuel Oil Natural Gas Coils: 1/4-inch to 1-inch – 60 ft. (18.3m) Liquified Petroleum (LP) Gas – 100 ft. (30.5m) HVAC 11/4-inch & 11/2-inch – 60 ft. (18.3m) Snow Melting 2-inch – 40 ft. (12.2m) – 45 ft. (13.7m) Type M Red ASTM B 88 Domestic Water Service Distribution Straight Lengths: 1/4-inch to 12-inch 20 ft. (6.1m) N/A Fire Protection Solar Fuel/Fuel Oil HVAC Snow Melting DWV Yellow ASTM B 306 Drain Straight Lengths: 11/4-inch to 8-inch 20 ft. (6.1m) N/A Waste Vent HVAC Solar ACR Blue ASTM B 280 Air Conditioning Straight Lengths: 1/4-inch to 41/8-inch 20 ft. (6.1m) 20 ft. (6.1m)1 Refrigeration Natural Gas Coils: 1/8-inch to 15/8-inch – 50 ft. (15.3m)1 Liquified Petroleum (LP) Gas OXY Type K ASTM B 819 Medical Gas Straight Lengths: 1/4-inch to 8-inch 20 ft. (6.1m) N/A MED Green OXY/MED OXY/ACR Type L ACR/MED Blue Type G Yellow ASTM B 837 Natural Gas Straight Lengths: 3/8-inch to 11/8-inch 12 ft. (3.7m) 12 ft. (3.7m)1 Liquified Petroleum (LP) Gas 20 ft. (6.1m) 20 ft. (6.1m)1 Coils: 3/8-inch to 7/8-inch – 60 ft. (18.3m)1 – 100 ft. (30.5m)1 1 Available as special order only. U.S. customary units in this document are the standard; the metric units are provided for reference only. The values stated in each system are not exact equivalents. Revision 5/12/02 SUSPENSION CLAMP FOR CTS PIPING 557 SERIES SPECIFICATION Sioux Chief 557 series suspension clamps are to be used where necessary to secure or suspend CTS piping in residential or commercial applications. Tube clamp has a split, ribbed design to allow for use after piping is run and to allow pipe to expand and contract. Clamps are compatible with CTS copper, PEX or CPVC tube. Clamps shall be IAPMO certified. INSTALLATION Spread each side of the clamp and position clamp around the tube. Use approved nail or screw in both of the provided holes to secure to stud member or structure. MATERIALS Standard (ivory): high impact polypropylene Plenum-safe (orange): polyvinylidene fluoride meets ASTM E84 25/50 with UL 94 V-0 rating WORKING TEMPERATURE Standard (ivory): 140ºF continuous; impact resistant to 0ºF Plenum-safe (orange): -10ºF - 140ºF SAFE WORKING LOAD Standard (ivory): 25 lbs. Plenum-safe (orange): 25 lbs. DIMENSIONS 557-2 557-3 557-4 557-5 557-6 557-7 A:Tube size CTS ½"¾"1"1¼"1½"2" B:Screw hole to tube center 0.938" 1.108"1.013"1.188"1.363"1.663" C:Overall height 1.703" 1.998"2.019"2.332"2.639"3.219" D:Overall depth 0.625" 0.675"0.825"0.975"1.025"1.125" E:Mounting hole center-lines 1.206"1.409"1.421"1.827"1.827"2.436" F:Mounting tab wall thickness 0.12"0.12"0.12"0.15"0.15"0.15" G:Hole diameter 0.188"0.188"0.188"0.188"0.188"0.188" ™ITEM # SUBMITTED ����������������������������������������� JOB NAME ����������������������������������������������� LOCATION ����������������������������������������������� ENGINEER ����������������������������������������������� CONTRACTOR �������������������������������������������� PO# ������������������������TAG ������������������������ 557F4 ½" and ¾" models 1"–2" models 557-2 F E B C A G G D F E A B C D – = High-impact polypropylene F = Polyvinylidene fluoride 2 = ½" CTS 3 = ¾" CTS 4 = 1" CTS 5 = 1¼" CTS 6 = 1½" CTS 7 = 2" CTS Create Item Number 557-A B e.g. 557F3: Plenum-safe ¾" CTS suspension clamp MATERIAL A SIZE B Made in USA Sioux Chief Manufacturing Company | P: 1.800.821.3944 | F: 1.800.758.5950 | www.siouxchief.com 10-16 Sioux Chief Manufacturing Company | P: 1.800.821.3944 | F: 1.800.758.5950 | www.siouxchief.com 11-16 559-2 559F6 F A C E B D G ITEM # SUBMITTED ����������������������������������������� JOB NAME ����������������������������������������������� LOCATION ����������������������������������������������� ENGINEER ����������������������������������������������� CONTRACTOR �������������������������������������������� PO# ������������������������TAG ������������������������ TUBE CLAMP FOR CTS PIPING 559 SERIES SPECIFICATION Sioux Chief 559 series tube clamps are to be used where necessary to secure CTS piping in residential or commercial applications. Tube clamp has a split, ribbed design to allow for use after piping is run and to allow pipe to expand and contract. Clamps shall be compatible with CTS copper, PEX or CPVC tube. Clamps shall be IAPMO certified. INSTALLATION Spread each side of the clamp and position clamp around the tube. Use approved nail or screw in both of the provided holes to secure clamp to stud member or structure. MATERIALS Standard (ivory): high impact polypropylenePlenum-safe (orange): polyvinylidene fluoride meets ASTM E84 25/50 with UL 94 V-0 rating SAFE WORKING TEMPERATURES Standard (ivory): 140ºF (continuous); impact resistant to 0ºFPlenum-safe (orange): -10ºF to 140ºF SAFE WORKING LOAD Standard (ivory): 25 lbsPlenum-safe (orange): 15 lbs DIMENSIONS 559_2 559_3 559_4 559_5 559_6 559_7 A:Tube size (CTS)½"¾"1"1¼"1½"2" B:Overall height 1.021"1.275"1.535"1.785"2.034"2.562" C:Overall length 2.415"2.617"2.821"3.227"3.421"3.836" D:Overall depth 0.624"0.675"0.825"0.975"1.025"1.125" E:Mounting hole center-lines 1.624"1.827"2.233"2.639"2.843"3.248" F:Mounting tab wall thickness .603".603"0.12"0.15"0.15"0.15" G:Hole diameter 0.188"0.188"0.188"0.188"0.188"0.188" – = High-impact polypropylene F = Polyvinylidene fluoride 2 = ½" CTS 3 = ¾" CTS 4 = 1" CTS 5 = 1¼" CTS 6 = 1½" CTS 7 = 2" CTS Create Item Number 559A B e.g. 559F3: Plenum-safe ¾" CTS tube clamp MATERIAL A SIZE B Made in USA 101 Loop Hanger for Copper Tube •Recommended for the suspension of stationary non-insulated copper tube lines•Conforms with Federal Specification WW-H-171 (Type 10), Manufacturers Standardization Society (MSS) SP-58 (Type 10) A OD C B F RS Material: SteelFinish: Copper Electroplated, Electrogalvanized Part Number Pipe Size Outer DiameterOD Rod SizeRS A B C Static LoadF 1010050CP 1/2"5/8"3/8"3 3/16"1 5/8"1 9/16"180 lb 1010075CP 3/4"7/8"3/8"3 1/8"1 3/8"1 3/16"180 lb 1010100CP 1"1 1/8"3/8"3 1/8"1 5/16"1"180 lb 1010125CP 1 1/4"1 3/8"3/8"3 3/16"1 1/4"13/16"180 lb 1010150CP 1 1/2"1 5/8"3/8"3 5/8"1 9/16"15/16"180 lb 1010200CP 2"2 1/8"3/8"3 13/16"1 7/16"5/8"180 lb 1010250CP 2 1/2"2 5/8"3/8"4 7/16"1 11/16"9/16"200 lb 1010300CP 3"3 1/8"1/2"5 11/16"2 1/2"1 5/16"250 lb 1010350CP 3 1/2"3 5/8"1/2"6 7/16"3"1 9/16"300 lb 1010400CP 4"4 1/8"1/2"7 1/8"3 7/16"1 3/4"360 lb 1010500CP 5"5 1/8"5/8"9 1/4"4 11/16"2 5/16"480 lb 1010600CP 6"6 1/8"3/4"11 3/16"5 3/4"2 15/16"630 lb WARNINGPentair products shall be installed and used only as indicated in Pentair’s product instruction sheets and training materials. Instruction sheets are available at erico.pentair.com andfrom your Pentair customer service representative. Improper installation, misuse, misapplication or other failure to completely follow Pentair’s instructions and warnings may causeproduct malfunction, property damage, serious bodily injury and death and/or void your warranty. © 2017 Pentair All rights reservedPentair, CADDY, CADWELD, CRITEC, ERICO, ERIFLEX, ERITECH and LENTON are owned by Pentair or its global affiliates.All other trademarks are the property of their respective owners. Pentair reserves the right to change specifications without prior notice. 5 To find a distributor near you, call 800-BUILDEX Not less than 2” nominal width (1-1/2”) up to 3-1/2” pipe; not less than 3” (2-1/2”) nominal width 4” & 5” pipe Minimum 2-1/2” from bottom for branch lines. Minimum 3” from bottom for main lines. Exception: This requirement shall not apply to 2” or thicker nailing strips resting on top of steel beams. Floor Joist HORIZONTAL MOUNT WOOD WOOD WOOD WOOD WOODSIDEWINDERS® for Wood Installs HORIZONTALLY into the side of wood structures easily and quickly! Approvals Rod Size Part Number Model Screw Descriptions Ultimate Pullout (lbs)UL Test Load (lbs)Box Qty Case Qty 1/4"8018957 SWG 100 1/4 x 1"622 (Fir)25 125 1/4"8019957 SWG 200 1/4 x 2"1725 (Fir)25 125 3/8"8020957 SWG 10 1/4 x 1"622 (Fir)300 25 125 3/8"8021957 SWG 20 1/4 x 2"1725 (Fir)1050 25 125 3/8"8073925 SWG 20-SS 1/4 x 2"1725 (Fir)850 25 125 3/8"8022925 SWG 25-380 3/8 x 2-1/2"2249 (Fir)1500 25 125 3/8"8023925 SWG 30 1/4 x 3"1884 (Fir)25 125#14 SW Red Nut Driver Part # 8114910 SPECIAL NUT DRIVER SYSTEM: The nut drivers were designed with a unique spin-off feature which provides a fast and safe installation each time. When the face of the driver comes into contact with the material you are installing into, continue drilling until nut driver spins free. Installation is then complete. Warranty requires the use of the appropriate nut driver for installations. INSTALLATION STEPS - VERTICAL INTO WOOD & STEEL: 1. Insert the appropriate nut driver into a 3/8” or 1/2” portable drill. 2. Insert the SAMMYS into the #14 (black) nut driver (p/n 8113910). Drill should be in a vertical position. 3. Push the face of the nut driver tight to the member. When the nut driver spins freely on the SAMMYS, stop drill and remove. 4. The SAMMYS is now ready to receive 1/4”, 3/8”, 1/2” or metric all thread rod, bolt stock. (The 1/2” requires the #14SW red nut driver) Note: When installing DSTR, follow the above instructions, then add retainer nut and torque to 20 foot lbs. for maximumpullout in purlin steel. INSTALLATION STEPS - HORIZONTAL INTO WOOD & STEEL: 1. Insert the appropriate nut driver into a 3/8” or 1/2” portable drill. 2. Insert the SAMMYS into the #14SW (red) nut driver (p/n 8114910). With drill unit in a horizontal position and at a right angle to the structural member, begin installation. 3. When the nut driver spins free on the SAMMYS, stop the drill and remove. 4. The unit is now ready to receive 1/4”, 3/8” or metric all thread rod or bolt stock. Note: When installing SWDR, follow the above instructions, then add retainer nut and torque to 20 foot lbs. for maximum pullout in purlin steel. Composite/TrussConsult truss manufacturer for recommended installation point. *Pre-drilling may be required for Model SWG 25-380 (tools available on pg 10 ) Product Features • No pre-drilling required. • Quick to install using the Sammy Nut Driver with an 18V cordless drill/driver. • Saves time from traditional methods. • Reduces installation cost. • Made in the U.S.A. Installs VERTICALLY and swivels up to 17° in wood structure UNITED BRASS WORKS, INC 714 S. Main St.. Randleman, N.C. 27317 Phone: 800/334-3035 Fax: 800/498-4696 SHIP QUAN. SIZE A B C D E F WT. (lbs.) PER CTN. ¼” 0.38 1.86 0.92 0.94 1.58 3.31 0.52 12 3/8” 0.38 1.86 0.92 0.94 1.58 3.31 0.52 12 ½” 0.50 2.17 1.06 1.11 2.28 4.23 0.78 12 ¾” 0.63 2.05 1.20 1.31 2.38 4.23 0.98 12 1” 0.81 3 .27 1.67 1.59 2.55 4.23 1.59 6 1 ¼” 1.00 3.48 1.72 1.77 3.19 5.47 2.47 4 1 ½” 1.25 3.97 1.95 2.02 3.38 5.47 3.50 4 2” 1.50 4.41 2.14 2.27 3.56 5.47 5.00 2 MATERIAL LIST NO. DESCRIPTION MATERIAL 1 Lever Plated Steel w/ vinyl grip 2 Stem Brass 3 Jam Nut Plated Steel 4 Packing Nut Brass 5 Packing Sleeve Brass 6 Packing Graphite Non-Asb. 7 Bevel Washer Steel 8 O-Ring Buna 9 Tail Piece (¼” – ½”) Tail Piece (3/4” - 2”) Brass Bronze 10 Body Bronze 11 Ball Chrome Plated Brass 12 Nest PTFE Model 80 Ball Valve Double Female (Complies with MSS-SP110-92) 200 lbs. WSP @ 406 ° Max 400 lbs. WOG * 100% Pressure Tested Threaded Ends * Blowout Proof Stem ¼” - ½” Full Flow ¾” - 2” Large Port Diameters CRN OCO7135.2 *Contains Lead. Not Intended for Use in Potable Water Systems* Direct Acting Pressure Reducing Valve CRD-L Typical Applications High rise buildings use CRD-L Pressure Reducing Valves in various water systems (potable water, boiler feed air conditioning, etc.) to control pressure fluctuations between floors. Industrial plants use CRD-L Pressure Reducing Valves between a high pressure supply system and equipment requiring lower pressure. Typically CRD-L Pressure Reducing Valves are used at supply connections for water heaters, boiler feed water or other process water systems. Municipal water systems use CRD-L Pressure Reducing Valves at service connections in a high pressure distribution zone.Depending on flow requirements, CRD-L’s may be installed in parallel. One CRD-L provides desired outlet pressure while the second CRD-L handles low flow conditions. If necessary, additional CRD-L’s can be added for more flow capacity. The CRD-L is also ideal for a low flow bypass around a larger Cla-Val 90 Series Pressure Reducing Valve. • Meets Requirements of “Reduction of Lead in Drinking Water Act” • Sizes:3/4" • 1" • 1-1/4" • 1-1/2" • 2" • 2-1/2" • Operates in Any Position • Easy Installation • Stainless Steel Trim Standard • Gauge Connections Standard • All Bronze Body and Cover • EPDM Disc and Diaphragm The Cla-Val Model CRD-L Pressure Reducing Valve automatically reduces a higher inlet pressure to a steady lower downstream pressure with our unique design. This valve is an accurate regulator capable of holding downstream pressure to a predetermined amount, regardless of upstream pressure fluctuations. Periodic maintenance consist of regular internal cleaning that is accessed by removing bottom plug. Flow High Pressure Low Pressure Isolation Valve Cla-Val CRD-L Cla-Val CRD-L MODEL Flow High Pressure Low Pressure Isolation Valve Cla-Val 90 Series Pressure Reducing Valve Cla-Val CRD-L Cla-Val products comply with the National Lead Free Mandate “Reduction of Lead in Drinking Water Act” Reduced Pressure Falloff Unlike pilot controlled pressure reducing valves, direct acting valves are subject to "reduced pressure falloff" (RPF). Reduced pressure falloff is the decrease in downstream regulated pressure that occurs when the flow increases. When the demand for flow increases, the valve must open wider and wider to permit the flow. The only way the valve can open is for the spring force to be greater than the hydraulic force under the diaphragm (the force trying to close the valve). The downstream pressure therefore, must "fall off" or decrease before the spring can open the valve. All spring actuated direct acting valves have similar operating characteristics. Noise and Velocity Guidelines Noise in water piping systems can sometimes be attributed to high velocities of water through the valve seat. In general, as the water velocity increases, the noise produced by the installation will increase. Where noise levels are important, such as residences, hospitals, or schools, pipeline velocities should be in the range of 5 to 10 fps. The chart below shows velocity and the corresponding reduced pressure falloff. If these values for falloff are not exceeded, the CRDL will produce the least amount of noise. Sizing Step One Determine the following from the application: 1. Inlet pressure and desired outlet pressure 2. Maximum and minimum flow rate 3. Allowable reduced pressure falloff or maximum velocity based on acceptable noise level Step Two Determine the pressure differential across the valve by subtracting the desired outlet pressure from the inlet pressure. If there will be any fluctuations in the inlet pressure, calculate both high and low differentials. At all times the differential must be at least 14.5 psi. When the differential is greater than 100 psi, use two valves in series. Step Three Determine the valve size by using the Valve Capacity Charts on the next page. Start by referring to the valve capacity chart for the system's maximum flow rate. Locate the value for the maximum allowable reduced pressure falloff for your application. Select the valve size with a RPF value that is less than the maximum RPF. If flow demand fluctuates beyond the capacity of one valve, use two or more Model CRDL’s in parallel. Size one valve to handle the low flow, and the other valve(s) to handle the higher flows. Set the low flow valve to approximately 3-4 psi higher than the other valve(s). Valve Operation Flow Condition No Flow Condition Velocity Guide Chart When flow begins, the pressure on the underside of the diaphragm will be lower than the set-point of the spring causing the diaphragm to move the valve seat away from the valve seal allowing flow to occur. As the flow increases downstream, the pressure acting on the spring pushes the diaphragm and the valve seat away from the valve seal to regulate outlet pressure to desired value. When there is no flow, the downstream pressure increases and acts against the under side of the diaphragm, pulling the valve seat up against the valve seal to close the valve. Velocity Delta from Set Point, fps Set Point Pressure Falloff psi 3/4" and 1"1-1/4" and 1-1/2"2"2-1/2" 5.0 6.0 3.5 6.0 8.5 7.5 9.5 6.5 9.5 12.0 10.0 12.5 8.5 12.5 17.0 Valve Capacity Charts Spring Description Spring Range PSI/Turn Light Green 15-65 PSI 3.5 PSI/Turn Dark Green 25-100 PSI 6 PSI/Turn Blue 80-150 PSI 10 PSI/Turn Adjustment Range When Ordering, Please Specify 1.Catalog No. CRD-L 2. Size 3. Adjustment Range 4. Optional Locking Cap Specifications Dimensions (Inches) D E 1701 Placentia Ave. Costa Mesa, CA 92627-4475 Phone: 949-722-4800 Fax: 949-548-5441 CLA-VAL CLA-VAL CANADA CLA-VAL EUROPE 4687 Christie Drive Beamsville, Ontario Canada L0R 1B4 Phone: 905-563-4963 Fax: 905-563-4040 Chemin dés Mesanges 1 CH-1032 Romanel/ Lausanne, Switzerland Phone: 41-21-643-15-55 Fax: 41-21-643-15-50 ©COPYRIGHT CLA-VAL 2015 Printed in USA Specifications subject to change without notice.www.cla-val.com E-CRD- L (R-11/2015) Represented By: B C A Temperature Range Water: to 140°F (70°C) Max Diaphragm: EPDM Disc: EPDM Materials Body and Cover: Low Lead Bronze CuZn21Si3P Pressure Ratings Maximum Inlet Pressure: 400 psi (25 Bar) Maximum Outlet Pressure: 150 psi (10 Bar) Minimum Differential Pressure: 14.5 psi Gauge Connections 3/4" through 1-1/2" has 1/8" FNPT Dimensions (mm) Size A B C D E Weight (lbs.) 3/4"5.60 6.06 2.56 3.12 8.62 4.0 1"6.68 6.06 2.56 3.12 8.62 4.0 1-1/4"8.40 7.84 2.75 4.13 10.59 7.5 1-1/2"9.56 7.84 2.75 4.13 10.59 8.5 2"11.38 6.77 3.86 4.83 10.63 15.1 2-1/2"12.20 6.77 3.86 4.38 10.63 17.8 Size A B C D E Weight (kgs.) 20 143 154 66 80 219 1.8 25 170 154 66 80 219 2.3 32 214 199 70 105 269 3.4 40 243 199 70 105 269 3.9 50 289 172 98 123 270 6.85 65 310 172 98 123 270 8.07 ES-A-LF2000B 3⁄4" LF2000B (20mm) Job Name ________________________________________________Contractor ______________________________________________ Job Location ______________________________________________Approval _______________________________________________ Engineer _________________________________________________Contractor’s P.O. No. ______________________________________ Approval _________________________________________________Representative ___________________________________________ Ames product specifications in U.S. customary units and metric are ap prox i mate and are pro vid ed for ref er ence only. For precise mea sure ments, please contact Ames Technical Ser vice. Ames reserves the right to change or modify prod uct de sign, con struc tion, spec i fi ca tions, or ma te ri als with out prior notice and without in cur ring any ob li ga tion to make such chang es and mod i fi ca tions on Ames products previously or sub se quent ly sold.www.amesfirewater.com Features • Ease of maintenance with only one cover • Top entry • Replaceable seats and seat discs • Modular construction • Compact design • 1⁄2" – 2" (15 – 50mm) Lead Free* cast silicon copper alloy body construction • Top mounted ball valve test cocks • Low pressure drop • No special tools required • 1⁄2" – 1" (15 – 25 mm) have tee handles Available Models Suffix: B - Quarter turn ball valves LBV - less ball valves Pressure — Temperature Temperature Range: 33°F – 140°F (0.5°C – 60°C) Maximum Working Pressure: 175psi (12.06 bar) Standards AWWA Std. C510, IAPMO PS31 * The wetted surface of this product contacted by consumable water contains less than 0.25% of lead by weight. 1015 B64.5 3⁄4” - 2”(LBV Models Only) Series LF2000B Double Check Valve Assemblies Sizes: 1/2" – 2" (15 – 60mm) LEAD FREE* Series LF2000B Double Check Valve Assemblies shall be installed at ref er enced cross-con nec tions to prevent the backflow of polluted water into the po ta ble water supply. Only those cross-con nec tions identified by local in spec tion au thor i ties as non-health hazard shall be allowed the use of an ap proved double check valve as sem bly. Check with local authority having jurisdiction regarding ver ti cal ori en ta tion, fre quen cy of test ing or other in stal la tion re quire ments. These valves meet the requirements of ASSE Std. 1015 and AWWA Std. C510 and are approved by the Foun da tion for Cross-Con nec tion Control and Hy drau lic Re search at the University of South ern California. The LF2000B features Lead Free* construction to com- ply with Lead Free* installation requirements. Specifications A Double Check Valve Assembly shall be installed at each not ed lo ca tion. The Double Check Valve Assemblies shall be constructed using Lead Free* materials. Lead Free* valves shall comply with state codes and standards, where applicable, requiring reduced lead content. The as sem bly shall con sist of two positive seat ing check mod ules with cap tured springs and rubber seat discs. The check module seats and seat discs shall be re place able. Ser vice of all internal com po nents shall be through a sin gle ac cess cover se cured with stainless steel bolts. The as sem bly shall also in clude two resilient seat ed iso-la tion valves and four top mount ed, re sil ient seat ed test cocks. The as sem bly shall meet the re quire ments of ASSE Std. 1015 and AWWA Std. C510. Ap proved by the Foun da tion for Cross-Con nec tion Control and Hy drau lic Re search at the Uni ver si ty of South ern Cal i-for nia. As sem bly shall be an Ames Company Series LF2000B. Approvals Approved by the Foundation for Cross-Connection Control and Hy drau lic Research at the University of Southern California. LBV models not listed. Horizontal and vertical “flow up” approval on all sizes. Capacities As compiled from documented Foundation for Cross-Connection Control and Hydraulic Research at the University of Southern California lab tests. *Typical maximum system flow rate (7.5 feet/sec., 2.3 meters/sec.) kPa psi 83 12 69 10 55 8 41 6 28 4 14 2 0 0 ∆P 0 2 4 6 8 10 12 gpm0 7.6 15.2 22.8 30.4 38 45.6 lpm 5 7.5 10 fps 1.5 2.3 3.0 mps ∆ ∆P * ∆P ∆ kPa psi 110 16 83 12 69 10 55 8 41 6 28 4 14 2 0 5 10 15 20 25 30 35 40 45 50 55 60 gpm0 19 38 57 76 95 114 133 152 171 190 209 228 lpm 5 7.5 10 15 fps 1.5 2.3 3.0 4.6 mps ∆P ∆ kPa psi 96 14 83 12 69 10 55 8 41 6 28 4 14 2 0 0 0 10 20 30 40 50 60 70 80 90 100 110 120 gpm0 38 76 114 152 190 228 266 304 342 380 418 456 lpm 5 7.5 10 15 fps 1.5 2.3 3.0 4.6 mps kPa psi 83 12 69 10 55 8 41 6 28 4 14 2 0 0 ∆P0 10 20 30 40 50 60 70 80 90 100 110 120 gpm 0 38 76 114 152 190 228 266 304 342 380 418 456 lpm 5 7.5 10 15 fps 1.5 2.3 3.0 4.6 mps ∆ ∆P ∆ kPa psi 83 12 69 10 55 8 41 6 28 4 14 2 0 0 0 25 50 75 100 125 150 175 200 gpm0 95 190 285 380 475 570 665 760 lpm 5 7.5 10 15 fps 1.5 2.3 3.0 4.6 mps 1⁄2" (15mm) 1" (25mm) 11⁄4" (32mm) 11⁄2" (40mm) 2" (50mm) kPa psi 152 22 124 18 96 14 69 10 41 6 14 2 3⁄4" (20mm) 0 5 10 15 20 25 30 35 40 45 50 gpm0 19 38 57 76 95 114 133 152 171 190 lpm 7.5 15 fps 2.3 4.6 mps ∆ Dimensions – Weights H G I C B F A Pressure LossPressure LossPressure LossPressure LossPressure LossPressure LossFlow Rate Flow Rate Flow Rate Flow Rate Flow Rate Flow Rate LF2000B SIze (dn) dIMenSIOnS WeIGHt A B C F G H I in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm lbs. kgs. 1⁄2 15 10 254 45⁄8 117 27⁄16 62 5 127 33⁄8 85 25⁄16 59 21⁄16 52 4.5 2 3⁄4 20 111⁄8 282 4 102 31⁄8 79 63⁄16 157 37⁄16 87 21⁄8 54 15⁄16 33 5 2.3 1 25 131⁄4 337 51⁄8 130 4 102 71⁄2 191 33⁄8 85 111⁄16 43 111⁄16 43 12 5.4 11⁄4 32 163⁄8 416 5 127 35⁄16 84 91⁄2 241 5 127 3 76 2 50 15 6.8 11⁄2 40 163⁄4 425 47⁄8 124 31⁄2 89 93⁄4 248 513⁄16 148 31⁄8 79 211⁄16 68 15.86 7.2 2 50 191⁄2 495 61⁄4 159 4 102 133⁄8 340 61⁄8 156 37⁄16 87 211⁄16 68 25.75 11.7 Strainer sold separately ES-A-LF2000B 1322 © 2013 Ames Fire & Waterworks www.amesfirewater.com A Watts Water Technologies Company USA: Backflow- Tel: (916) 928-0123 • Fax: (916) 928-9333 Control Valves- Tel: (713) 943-0688 • Fax: (713) 944-9445 Canada: Tel: (905) 332-4090 • Fax: (905) 332-7068 PAGE 1 OF 2PRINTED IN USA MKT. #8800001 - REV W MFG. #5400761 - 7/02 VSR-F VANE TYPE WATERFLOW ALARM SWITCH WITH RETARD UL, ULC and CSFM Listed, FM and LPCB Approved, NYMEA Accepted, CE Marked Service Pressure: Up to 450 PSI (31 BAR) Minimum Flow Rate for Alarm: 10 GPM (38 LPM) Maximum Surge: 18 FPS (5,5 m/s) Contact Ratings: Two sets of SPDT (Form C) 15.0 Amps at 125/250VAC 2.0 Amps at 30VDC Resistive Conduit Entrances: Two knockouts provided for 1/2" conduit Environmental Specifi cations: • Suitable for indoor or outdoor use with factory installed gasket and die-cast housing. • NEMA 4/IP54 Rated Enclosure - use with appropriate conduit fi tting. • Temperature Range: 40°F/120°F, 4,5°C/49°C • Non-corrosive sleeve factory installed in saddle. Caution: This device is not intended for applications in explosive environments. Sizes Available: Steel Pipe schedules 10 thru 40, sizes 2" thru 8" BS 1387 pipe 50mm thru 200mm Note: For copper or plastic pipe use Model VSR-CF. Service Use: Automatic Sprinkler NFPA-13 One or two family dwelling NFPA-13D Residential occupancy up to four stories NFPA-13R National Fire Alarm Code NFPA-72 Optional: Cover Tamper Switch Kit, Stock No. 0090018 U.S. Pat. No. 3921989 Canadian Pat. No. 1009680 Other Patents Pending Potter Electric, Rd., 1990 GENERAL INFORMATION The Model VSR-F is a vane type waterfl ow switch for use on wet sprinkler systems. It is UL Listed and FM Approved for use on steel pipe; schedules 10 through 40, sizes 2" thru 8" (50mm thru 200mm). LPC approved sizes are 2" thru 8" (50mm thru 200mm). The unit may also be used as a sectional waterfl ow detector on large systems. The unit contains two single pole, double throw, snap action switches and an adjustable, instantly recycling pneumatic retard. The switches are actuated when a fl ow of 10 gallons per minute (38 LPM) or more occurs downstream of the device. The fl ow condition must exist for a period of time necessary to overcome the selected retard period. ENCLOSURE: The unit is enclosed in a general purpose, die-cast housing. The cover is held in place with two tamper resistant screws which require a special key for removal. A fi eld installable cover tamper switch is available as an option which may be used to indicate unauthorized removal of the cover. See bulletin no. 5400775 for installation instructions of this switch. INSTALLATION: See Fig.2 These devices may be mounted on horizontal or vertical pipe. On horizontal pipe they should be installed on the top side of the pipe where they will be accessible. The units should not be installed within 6" (15cm) of a fi tting which changes the direction of the waterfl ow or within 24" (60 cm) of a valve or drain. Drain the system and drill a hole in the pipe using a circular saw in a slow speed drill. The 2" (50mm) and 2 1/2" (65mm) devices require a hole with a diameter of 1 1/4" + 1/8" - 1/16" (33mm ±2mm). All other sizes require a hole with a diameter of 2" ±1/8" (50mm ±2mm). Clean the inside pipe of all growth or other material for a distance equal to the pipe diameter on either side of the hole. Roll the vane so that it may be inserted into the hole; do not bend or crease it. Insert the vane so that the arrow on the saddle points in the direction of the waterfl ow. Install the saddle strap and tighten nuts alternately to an eventual 50 ft-lbs. (68 n-m) of torque (see Fig. 2). The vane must not rub the inside of the pipe or bind in any way. Specifi cations subject to change without notice. Potter Electric Signal Company • 2081 Craig Road, St. Louis, MO, 63146-4161 • Phone: 800-325-3936/Canada 888-882-1833 • www.pottersignal.com PAGE 2 OF 2PRINTED IN USA MKT. #8800001 - REV W MFG. #5400761 - 7/02 VSR-F VANE TYPE WATERFLOW ALARM SWITCH WITH RETARD NOTES: 1. The Model VSR-F has two switches, one can be used to operate a central station, proprietary or remote signaling unit, while the other contact is used to operate a local audible or visual annunciator. 2. A condition of LPC Approval of this product is that the electrical entry must be sealed to exclude moisture. 3. For supervised circuits see “Switch Terminal Connections” drawing and caution note (Fig. 1). SWITCH TERMINAL CONNECTIONS CLAMPING PLATE TERMINAL CAUTION: An uninsulated section of a single conductor should not be looped around the terminal and serve as two separate connections. The wire must be severed, thereby providing supervision of the connection in the event that the wire becomes dislodged from under the terminal. TESTING The frequency of inspection and testing for the model VSR-F and its associated protective monitoring system should be in accordance with applicable NFPA Codes and Standards and/or the authority having jurisdiction (manufacturer recommends quarterly or more frequently). If provided, the inspector’s test valve, that is usually located at the end of the most remote branch line, should always be used for test purposes. If there are no provisions for testing the operation of the fl ow detection device on the system, application of the VSR-F is not recommended or advisable. A minimum fl ow of 10 gpm (38 Lpm) is required to activate this device. IMPORTANT NOTICE: Please advise the person responsible for testing of the fi re protection system that this system must be tested in accordance with the testing instructions. FIG. 1 FIG. 2 FIG. 3 TYPICAL ELECTRICAL CONNECTIONS OUTG O I N G INCOM I NG DWG# 923-3 FIG. 4 To remove knockouts: Place screwdriver at edge of knockouts, not in the center. APPLICATION WARNING! Due to the possibility of unintended discharges caused by pressure surges, trapped air, or short retard times, waterfl ow switches that are monitoring wet pipe sprinkler systems should not be used as the sole initiating device to discharge AFFF, deluge, or chemical suppression systems. 2 SETS OF NORMALLY OPEN CONTACTS CLOSE ON ALARM THE N.C. AND N.O. MARKINGS ON THE SWITCH ARE FOR AN ALARM CONDITION. THE CONTACTS ARE REVERSED WHEN THE DEVICE IS IN THE NORMAL CONDITION. WATERFLOW ZONE ON FIRE PANEL EOLR FROM FIRE PANEL POSITIVE DC OR HOT AC NEGATIVE DC OR NEUTRAL AC DWG# 761-2 BELL COM NO NC COM NO NC COM NO NC COM NO NC EOLR DWG# 8810018-2 C (WHT) N.O. (RED) N.C. (BLK) Cover Tamper (with cover in place) PRINTED IN USA RBVS UNIVERSAL BALL VALVE SWITCH PAGE 1 OF 2MFG.# 5401086 - REV U 5/08 US Patent No. 6,945,509 General The Model RBVS is designed to monitor the fully open position of a ball valve installed in a sprinkler system. The unit will fi t on most ball valves installed on back-fl ow-preventers and alarm trim lines of dry, alarm, and deluge sprinkler valves. The switch operates if the ball valve handle is moved from the open position. However, the switch does not track the position of the handle or ball. When the ball valve handle is in the open position, a spring-loaded switch button will contact the valve handle. When the handle is moved from the open position, this switch button extends to the tripped position, and the RBVS contacts change state, thereby opening or closing a circuit. A cover tamper switch is available and is activated by the removal of the RBVS housing cover. If an attempt is made to remove the RBVS by the removal of the mounting brackets, the unit will be set into the tripped mode by this action. The RBVS can be mounted to the hex portion of the ball valve or back-fl ow- preventer or to the adjoining pipe via two clamps. The RBVS is shipped with two sets of mounting clamps to accommodate various pipe and valve sizes, refer to Table 1. An "L" shaped and offset bracket for mounting the switch enclosure and an extension bracket add to the mounting fl exibility of the RBVS. See "Typical Mounting Diagram" and "Installation and Operation" on following page. Testing The RBVS and its associated protective monitoring system should be tested in accordance with applicable NFPA codes and standards and/or the authority having jurisdiction (manufacturer recommends quarterly or more frequently). UL and cUL Listed, FM, CSFM Approved Dimensions: (including mounting clamps) Large Clamps: 6" L x 5" W x 5.2" H 15,2 cm L x 12,7 cm W x 13,2 cm H Small Clamps: 6" L x 4" W x 5.2" H 15,2 cm L x 10,2 cm W x 13,2 cm H Weight: With Large Clamps: 13.6 oz. (386,9 g.) With Small Clamps: 11.0 oz. (311,2 g.) Enclosure: Non-Corrosive Composite Material Environmental Limitations: • NEMA 4 rated enclosure when proper electrical fi ttings are used. (IP67) • Temperature range: -40°F to 150°F (-40°C to 65°C) • Not for use in hazardous locations Housing Cover Tamper: Activated by housing cover removal (Stock No. 1000035 only) Contact Ratings: SPDT Contacts: 10A at 125/250 VAC 2A at 30 VDC SPDT Cover Tamper: 3A at 250 VAC Fig.1 Internal Components Potter Electric Signal Company, LLC • 2081 Craig Road, St. Louis, MO, 63146-4161 • Phone: 800-325-3936/Canada 888-882-1833 • www.pottersignal.com RBVS Stock No. 1000040 (w/o Cover Tamper) RBVS-T Stock No. 1000035 (w/Cover Tamper) Installation On Lever Handle (See Fig. 2) 1. Select clamps and clamping bolts based upon pipe/valve size, see Table 1. 2. Insert rubber clamp grippers into clamps, see Fig. 2. 3. Place one clamp on top of pipe/ball valve near the valve handle and insert clamping bolts through it. 4. Place other clamp over clamping bolts from beneath the installation and thread hex nuts onto the clamping bolts, but do not fully tighten, (be sure hex nuts seat properly in clamp hex recesses). (NOTE: Some installations may require one of the mounting bolts to be inserted from the bottom of the brackets and then trimmed to allow the extension bracket to clear. See Fig. 4) 5. Attach extension bracket (if necessary to use for positioning) to top clamp using ¼-20 X ¾" Hex bolt and washer, but do not fully tighten. 6. Attach "L" bracket (RBVS switch enclosure is loosely attached to "L" bracket) to extension bracket using ¼-20 X ¾" Hex bolt and washer, but do not fully tighten. 7. Be sure ball valve is in the fully open position. 8. Slide loosely assembled RBVS switch enclosure to a position that permits the switch button to contact the valve handle approximately 1" from its inside end. See Fig. 1 for approximate location. Cut and remove the plastic coating from the ball valve handle to allow the RBVS switch button to contact (and be activated by) the metal of the handle. 9. Tighten clamping screws alternately to an eventual 30 in-lbs. (minimum) of torque. 10. Maintain position of switch enclosure over valve handle and secure bolt that holds the extension bracket to the clamping assembly. It may be necessary to close valve to access this bolt. 11. Position "L" bracket so that it contacts the back edge of the valve handle, and secure its bolt. It may be necessary to close valve to access this bolt. 12. With the actuator fully retracted, position RBVS switch enclosure to contact the valve handle squarely, see Fig. 1. 13. With RBVS switch enclosure held squarely in contact with valve handle, securely tighten the two tamper resistant screws on the backside of the enclosure. 14. Close and open the valve to verify operation. The actuator should easily retract when the valve handle is in the open position. 15. Fully open the valve. 16. Remove the cover and wire main switch and tamper switch if applicable. Carefully route tamper switch wires through strain relief channel in switch enclosure. Fully seat the wires into the bottom of the channel. See Fig. 1.17. Replace RBVS switch enclosure cover and securely tighten cover screw. PRINTED IN USA RBVS UNIVERSAL BALL VALVE SWITCH MFG.# 5401086 - REV U 5/08 PAGE 2 OF 2 OUTG O I N G INCO M I N G DWG# 923-3 Installation on Tee Handle (See Fig. 3)1. Select clamps and clamping bolts based upon pipe/valve size, see Table 1. 2. Insert rubber clamp grippers into clamps, See Fig. 3.3. Place one clamp on top of pipe/ball valve near the valve handle and insert clamping bolts through it.4. Place other clamp over clamping bolts from beneath the installation and thread hex nuts onto the clamping bolts, but do not fully tighten, (be sure hex nuts seat properly in clamp hex recesses). 5. Loosely attach "L" bracket to the "offset" bracket and "offset" bracket to the RBVS housing. 6. Be sure ball valve is in the fully open position.7. Slide loosely assembled RBVS switch enclosure to a position that permits the switch button to contact the valve handle approximately 1/2" from the end of the handle. Cut and remove the plastic coating from the ball valve handle to allow the RBVS switch button to contact (and be activated by) the metal of the handle. 8. Tighten clamping screws alternately and ¼-20 X ¾" bolt to 30 in-lbs. (minimum) of torque. 9. With the valve handle fully open, slide the RBVS housing down until the switch operates plus 1/8 inch. Tighten the screws holding the RBVS to the "offset" bracket.10. Remove the RBVS switch enclosure cover. 11. Close and open the valve to verify operation. The actuator should easily retract up when the valve handle is in the open position. 12. Fully open the valve.13. Wire main switch and tamper switch (if applicable). Carefully route tamper switch wires through strain relief channel in switch enclosure. Fully seat the wires into the bottom of the channel. See Fig. 1. 14. Replace RBVS switch enclosure cover and securely tighten cover screw. Fig. 3 Typical Electrical Connections Fig. 2 Typical Mounting Diagram Tamper Switch Connections Switch Terminal Connections, Clamping Plate Terminal Table 1 Clamp Sizing Fig. 4 SOME INSTALLATIONS MAY CAUSE INTERFERENCE BETWEEN MOUNTING BOLT AND OFFSET BRACKET. INSTALL BOLT FROM BOTTOM AND TRIM AS NEEDED TO CORRECT. RBVS PIPE DWG# 1086-6 Pipe Valve/Size Clamp Clamping Bolts 1/2" to 3/4" (12,5 to 19mm) Small 10-32 x 2 1/2 1" to 2" (25 to 50mm) Large 1/4-20 x 4" An uninsulated section of single conductor should not be looped around the terminal and serve as two seperate connections. The wire must be severed, thereby providing supervision of the connection in the event that the wire becomes dislodged from under the terminal. Model 1011A TESTa n DRaIn® ¾" 1" 1¼" 1½" 2" Sectional Floor Control Test and Drain Valve for Systems Requiring Pressure Relief Valve Reliability, Versatility, Code Compatibility • The AGF Manufacturing Inc. Model 1011A TESTa n DRaIn® matches all the features and benefits of our Model 1000 by providing both the test function and the express drain function in a multistory installation for a wet fire sprinkler system, with the added feature of an integral Model 7000 Pressure Relief Valve with drainage piping. • The Model 1011A complies with the requirements of NFPA-13 that stipulate a pressure relief valve be installed on all gridded systems and downstream of all pressure reducing valves (see reverse). • The Model 1011A TESTa n DRaIn® is a compact single handle ball valve which includes a tamper resistant test orifice and integral tamper resistant sight glasses, and is 300 PSI rated. • Available in a full range of sizes from ¾" to 2" NPT and BSPT, with all specifiable orifice sizes ³⁄8" (2.8K), 7⁄16" (4.2K), ½" (5.6K), 17⁄32" (8.0K), 5⁄8" (11.2K, ELO), ¾" (14.0K, ESFR), and K25 as required by NFPA 13, 2007 Edi- tion (see reverse). • The included UL/FM Model 7000 Pressure Relief Valve features a flushing handle and is factory rated for 175 PSI. Other pressure settings are available and may be substituted. • Designed to relieve excess system pressure caused by surges or temperature changes as well as solve the dif- ficult problem of providing the relief valve with a convenient drainage-piping outlet. • Shipped with relief valve and bypass drain ports plugged to expedite pressure testing the system. • A locking kit is available and can be ordered with the valve to provide vandal resistance or prevent uninten- tional alarm activation. • Repair kits including (1) adapter gasket, (1) ball, (2) valve seats, (1) stem packing, and (1) stem washer are avail- able for all TESTa n DRaIn® valves. Valve and orifice size must be specified when ordering. Note: It is important to note that the pressure rating of the relief valve indicates an operating range of pressure for both opening and closing of the valve. Standard relief valves are required to oPeN in a range of pressure between 90% and 105% of their rating. the valves are required to CLoSe at a pressure above 80% of that rating. the relief valve should be installed where it is easily accessible for main- tenance. Care should be taken that the relief valve CANNot be isolated from the system when the system is operational. A relief valve should NeVeR have a shutoff valve or a plug downstream of its outlet. CS1011A 10/09TESTANDRAIN is a registered trademark of AGF Manufacturing Inc. Model 1011A TESTa n DRaIn® Di m e n s i o n s Orifice Size Available: 3⁄8", 7⁄16", 1⁄2", 17⁄32", ELO (5⁄8")*, ESFR (3⁄4")*, & K25** SIZE A B C D E F G H ¾"79⁄16"(191 mm)11⁄2"(37.5 mm)23⁄16"(57 mm)35⁄8"(93 mm)33⁄8"(86 mm)113⁄16"(46 mm)49⁄16"(117 mm)63⁄8"(162.5 mm) 1"79⁄16" (191 mm) 11⁄2" (37.5 mm) 23⁄16" (57 mm) 35⁄8" (93 mm) 33⁄8" (86 mm) 113⁄16" (46 mm) 49⁄16" (117 mm) 63⁄8" (162.5 mm) 11⁄4"715⁄16" (201 mm) 111⁄16" (43 mm) 29⁄16" (65 mm) 41⁄4" (108 mm) 35⁄8" (91 mm) 115⁄16" (51 mm) 59⁄16" (141 mm) 51⁄2" (192 mm) 1½"815⁄16" (227 mm) 113⁄16" (45 mm) 31⁄4" (81.5 mm) 51⁄16" (127 mm) 37⁄8" (99 mm) 25⁄8" (67 mm) 81⁄4" (207 mm) 107⁄8" (274 mm) 2"815⁄16" (227 mm) 113⁄16" (45 mm) 31⁄4" (81.5 mm) 51⁄16" (127 mm) 37⁄8" (99 mm) 25⁄8" (67 mm) 81⁄4" (207 mm) 107⁄8" (274 mm) * Available on 11⁄4" to 2" size units only ** Available on 11⁄2" and 2" size units only TO DRAIN TO DRAIN H F G E A A INLET D B C Ap p r o v A l s UL and ULC Listed: (EX4019 & EX4533) FM Approved NYC-BSA No. 720-87-SM Job Name:__________________________________ Architect: ___________________________________ Engineer: ___________________________________ Contractor: _________________________________ USA Patent # 4741361 and Other Patents Pending mA t e r i A l s Handle: Steel Stem: Rod Brass Ball: C.P. Brass Body: Bronze Valve Seat: Impregnated Teflon® Indicator Plate: Steel Relief Valve: Bronze Bypass Fittings: Brass Bypass Tubing: Nylobraid mo D e l 1011A - Fr o n t vi e w mo D e l 1011A - pl A n vi e w AGF Manufacturing Inc. 100 Quaker Lane, Malvern, PA 19355 Phone: 610-240-4900 Fax: 610-240-4906 www.testandrain.com Model 1011A 300 PSI Bronze Ball Valve, Model 7000 Pressure Relief Valve Factory Rated at 175 PSI with other settings available th e mo D e l 1011A p r o v i D e s A l l o F t h e F o l l o w i n g … From the 2007 Edition of NFPA 13 Chapter 8.16.2.4.1* Provisions shall be made to properly drain all parts of the system. Chapter 8.16.2.4.2 Drain connections, interior sectional or floor control valve(s) – shall be provided with a drain connection having a minimum size as shown in Table 8.16.2.4.2. Chapter 8.16.2.4.4 Drains shall discharge outside or to a drain capable of handling the flow of the drain. Chapter A.8.17.4.2 (Wet Pipe System) test connection is permitted to terminate into a drain capable of accepting full flow… using an approved sight test connection containing a smooth bore corrosion-resistant orifice giving a flow equivalent to one sprinkler… Chapter 8.17.4.2.2 The test connection valve shall be readily accessible. Chapter 8.17.4.2.4 shall be permitted to be installed in any location… downstream of the waterflow alarm. Chapter 8.17.4.3.1 (Dry Pipe System) a trip test connection not less than 1" in diameter, terminating in a smooth bore corrosion-resistant orifice, to provide a flow equivalent to one sprinkler… Chapter 8.17.4.3.2 The trip test connection… with a shutoff valve and plug not less than 1", at least one of which shall be brass. Chapter 7.1.2 - a gridded wet pipe system shall be provided with a relief valve set to operate at 175 PSI or 10 PSI in excess of the maximum system pressure, whichever is greater. Chapter 8.16.1.2.3* A relief valve of not less than ½" in size shall be provided on the discharge side of the pressure-reducing valve set to operate at a pressure not exceeding 175 PSI. Chapter A.8.16.1.2.3 - consideration should be given to piping the discharge from the (pressure relief) valve & 8.16.2.4.3