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HomeMy WebLinkAboutExclaim42_installGuide.pdf1Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 Installation and service of this fi replace should be performed by qualifi ed personnel. Hearth & Home Technologies recommends NFI certifi ed profes- sionals, or technicians supervised by an NFI certifi ed professional. WOODBURNING FIREPLACE Fire Risk. WARNING For use with solid wood fuel only. Other fuels may overfi re and generate poisonous gases (i.e. carbon monoxide). Model(s): Installation Manual Installation and Fireplace Setup WARNING HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • DO NOT touch glass until it is cooled• NEVER allow children to touch glass • Keep children away • CAREFULLY SUPERVISE children in same room as fi replace.• Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other fl ammable materials. • Keep clothing, furniture, draperies and other fl ammable materials away. INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference. EXCLAIM-36 EXCLAIM-42 NOTICE: DO NOT discard this manual! • DO NOT store or use gasoline or other fl am-mable vapors and liquids in the vicinity of this or any other appliance. • DO NOT overfi re. Overfi ring will void your warranty. • Comply with all minimum clearances to com-bustibles as specifi ed. Failure to comply may cause house fi re. WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death. 2 Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. • NOTICE: Indicates practices which may cause damage to the fireplace or to property. Table of Contents 1 Product Specific & Important Safety Information A. Fireplace Certification 4 B. Non-Combustible Materials 4 C. Combustible Materials 4 2 Getting Started A. Typical Fireplace System 5 B. Design and Installation Considerations 6 1. Selecting Fireplace Locations 6 2. Locating Fireplace & Chimney 7 C. Tools and Supplies Needed 8 D. Inspect Fireplace and Components 8 E. Fireplace System Requirements 8 3 Framing and Clearances A. Fireplace Dimensions 9 B. Clearances 10 Minimum Clearances to Combustibles 10 C. Construct the Chase 11 D. Unpack the Fireplace (Exclaim-36 only) 12 E. Unpack the Fireplace (Exclaim-42 only) 12 F. Frame the Fireplace 13 G. Secure and Level the Fireplace 14 H. Protective Metal Hearth Strips 14 I. Outside Air Kit 15 4 Chimney and Termination Requirements A. Chimney Requirements 16 B. Offsets/Returns 17 C. Termination Requirements 18 5 Chimney Installation A. Typical Chimney System 19 B. Assemble Chimney Sections 20 C. Install Chimney Air Kit 20 D. Secure Offset/Return 21 E. Install Ceiling Firestops 21 F. Install Attic Insulation Shield 22 G. Roof Penetration 23 H. Install Chase/Chase Top 23 I. Termination Cap Requirements 24 J. Install Termination Cap 24 6 Shrouds A. Radiation Shield 26 B. Field Constructed Shrouds 26 1. Open Top Shroud 26 2. Mailbox Style Shroud 27 3. Roofed Style Shroud 27 7 Finishing A. Finishing Material 28 B. Hearth Extension, Building and Finishing 29 1. Fireplace Installed Flush on the Floor and Hearth Extension Raised to Bottom of Firebox Opening 30 2. Raised Hearth Extension and Raised Fireplace 31 3. Fireplace Opening and Hearth Extension Flush with the Floor 32 C. Non-Combustible Sealant Material 32 D. Sidewalls/Surrounds 33 E. Mantel and Wall Projections 34 8 Fireplace Setup A. Gas Log/Lighter Provision 35 B. Wood Burning Inserts 35 C. Install the Refractory (Exclaim-42 only) 36 9 Reference Materials A. Chimney Components 37 B. Optional Components 40 ► 3Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 Customer: Lot/Address Model (circle one):EXCLAIM-36 EXCLAIM-42 YES IF NO, WHY? Protective hearth strips installed per manual requirements. (Pg. 14) Outside air kit installed. (Pg. 15) Attic insulation shield installed. Shroud is installed properly per instructions. WARNING! Risk of Fire or Explosion! Failure to install fireplace acording to these instructions can lead to a fire or explosion. Verified that the chase is insulated and sealed. (Pg. 11) Verified clearances to combustibles. (Pg. 10) Fireplace is leveled and secured. (Pg. 14) Hearth extension size/height decided. (Pg. 29) Chimney configuration complies with diagrams. Chimney installed, locked and secured in place with proper clearance. Chimney air kit installed. Firestops installed. ATTENTION INSTALLER: Follow this Standard Work Checklist This standard work checklist is to be used by the installer in conjuction with, not instead of, the instructions contained in this installation manual. Date Installed: Location of Fireplace: Installer: Dealer/Distributor Phone # Serial #: Roof flashing installed. Termination installed. Fireplace Install Chimney Section 4 & 5 (Pg. 16) Shrouds Section 6 (Pg. 26) Fi i hi S ti 7 (P 28) Hearth extension installed per manual requirements. Comments communicated to party responsible 4013-268 • Rev B • 3-13-13 __________________________ by ______________________on _________ (Builder/Gen. Contractor) (Installer) (Date) Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed: Manual bag and all of its contents are removed from the fireplace and given to the party responsible for use and operation. • That this checklist remain visible at all times on the fireplace until the installation is complete. • Photographing the installation and copying this checklist for your file. Combustible materials not installed in non-combustible areas. Hearth & Home Technologies recommends the following: Finishing Section 7 (Pg. 28) Fireplace Setup Section 8 (Pg. 35) Verified all clearances meet installation manual requirements. Mantels and wall projections comply with installation manual requirements. All packaging and protective materials removed. Optional doors properly installed. Molded brick panels installed correctly. Grate is properly installed. Firescreen installed properly. 4 Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 WARNING! Risk of Fire! Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the following actions. DO NOT: • install or operate damaged fireplace • modify fireplace • install other than as instructed by Hearth & Home Technologies • operate the fireplace without fully assembling all components • overfire • install unvented gas log set • install any component not approved by Hearth & Home Technologies • install parts or components not Listed or approved Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified installer, service agency or your dealer. B. Non-Combustible Materials • Materials which will not ignite and burn, composed of any combination of the following: - Steel - Iron - Brick - Tile - Concrete - Slate - Glass - Plasters • Materials reported as passing ASTM E 136, Standard Test Method for Behavior of Metals, in a Vertical Tube Furnace at 750° C C. Combustible Materials • Materials made of or surfaced with any of the following materials: - Wood - Compressed paper - Plant fibers - Plastic - Plywood/OSB - Sheet rock (drywall) • Any material that can ignite and burn; flame proofed or not, plastered or un-plastered 1 Product Specific & Important Safety Information A. Fireplace Certification This fireplace may be installed in sleeping rooms EX- CEPT in manufactured homes. If installed with a gas log set, provisions for the National Fuel Gas Code must be met. This fireplace has been tested and listed for use with the optional components specified in this manual. These op- tional components may be purchased separately and in- stalled at a later date. Installation of an outside air kit will require significant reconstruction and is best if installed at the time of fireplace installation. Heat & Glo is a registered trademark of Hearth & Home Technologies Inc. This fireplace system has been tested and listed in accor- dance with UL 127 and ULC-S610 standards by Under- writers Laboratories Inc. for installation and operation in the United States and Canada. 5Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 2 Getting Started A. Typical Fireplace System Figure 2.1 Typical Fireplace System ))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))) Non-combustibleroof flashing maintains minimum clearance around chimney Additional lateralsupport for chimney above roof (or enclosed in chase) if needed Ceiling firestop on floor of attic Support strapson rafter support chimney Termination cap Chimney penetrates roof preferably without affecting roof rafters Offset & Return (with hanger straps) Framing headed off in ceiling joists Enclosed space above and around fireplace Mantel and surround Decorative facing and trim Hearth extension Factory-built fireplace Protective metal hearth strip(s) Outside combustion air Combustible framing/header on top of V-shaped standoffs Chimney system Attic insulation shield must be used here to keep insulation away from chimney if attic is insulated Storm Collar Chimney Air Kit Required in Canada. Outlet must be no less than 4 ft. (1.22 m) off ground level. 6 Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 F D E A In an exterior chase or projecting into a garage Across a corner As a room divider Along a wall G B A G G BA 48 in. (1219 mm)min. H A H Note:EXCL36 - 1 in. (25 mm)EXCL42 - 1 1/2 in. (38 mm) minimum distance from sides & back of fireplace to combustible materials. I60 & I80 - 1/2 in. (13 mm) minimum at nailing flanges. C H B* 1/2 in. (13 mm)all configurations *8 in. (203 mm) extra space included for outside air connection. If outside air duct has no bend, this dimension may be reduced as long as minimum clearances are met. A B C D E F G H inches 45 1/2 53 1/2 85 42 1/2 19 3/8 60 1/8 28 mm 1156 1359 2159 1080 492 1527 711 inches 52 59 1/2 92 3/4 46 3/8 21 1/2 65 5/8 28 1/2 mm 1308 1511 2356 1178 546 1667 724 Model Exclaim-36 Exclaim-42 24 in. (610 mm) Minimum from FP opening to any perpendicular wall.51 1/2 Figure 2.2 Fireplace Locations NOTICE: • Illustrations and photos reflect typical installations and are FOR DESIGN PURPOSES ONLY. • Illustrations/diagrams are not drawn to scale. • Actual installation/appearance may vary due to individual design preference. • Hearth & Home Technologies reserves the right to alter its products. NOTICE: In addition to these framing dimensions, also reference the following section: • Clearances (Section 3). NOTICE: Exclaim-36 - A minimum 1 in. air clearance at the back and sides of the fireplace assembly must be maintained. Exclaim-42 - A minimum 1 1/2 in. air clearance at the back and sides of the fireplace assembly must be maintained Chimney sections at any level require a 2 in. mini- mum air space clearance between the framing and chimney sections. B. Design and Installation Considerations NOTICE: Check building codes prior to installation. • Installation MUST comply with local, regional, state and national codes and regulations. • Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and permits. • Before installing, determine the following: - Where the fireplace is to be installed. - The vent system configuration to be used. - Gas supply piping. - Electrical wiring. - Framing and finishing details. - Whether optional accessories - devices such as a fan, wall switch or remote control - are desired. 1. Selecting Fireplace Locations This fireplace may be used as a room divider, installed along a wall, across a corner or used in an exterior chase. See Figure 2.2. Locating the fireplace in a basement should be avoided. Locating near frequently opened doors, central heat outlets or returns, or other locations of considerable air movement can affect the performance. Consideration should be given to these factors before deciding on a location. 7Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 2. Locating Fireplace & Chimney Location of the fireplace and chimney will affect perfor- mance. • Install within the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fire. • Installing the fireplace in a basement is not recommenbded. • Penetrate the highest part of the roof. This minimizes the effects of wind loading. • Locate termination cap away from trees, adjacent structures, uneven roof lines and other obstructions. • Minimize the use of chimney offsets. • Consider the fireplace location relative to floor and ceiling and attic joists. Marginal Location: • Below peak Location NOT recommended:• Not the highest point of the roof • Wind loading possible Multi-level Roofs Windward Leeward Recommended Location:• Above peak Recommended:• Insulated exterior chase in cooler climates Recommended Location: • Above peak• Inside heated space Location NOT recommended:• Too close to tree • Below adjacent structure• Lower roof line• Avoid outside wall Marginal Location:• Wind loading possible Figure 2.3 Recommended Chimney Locations • Take into consideration the termination requirements in Sections 4 and 5. • Install the outside air kit with the intake facing prevailing winds during the heating season. • Ensure adequate outdoor air for all combustion appliances and exhaust equipment. • Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the fireplace. • Avoid installing the fireplace near doors, walkways or small isolated spaces. • Recessed lighting should be a “sealed can” design. • Attic hatches weather stripped or sealed. • Attic mounted duct work and air handler joints and seams taped or sealed. 8 Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 C. Tools and Supplies Needed Before beginning the installation be sure the following tools and building supplies are available: Reciprocating saw Framing material Pliers Non-combustible sealant Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits Plumb line Safety glasses Level Tape measure 1/2-3/4 in. length, #6 or #8 self-drilling screws Misc. screws and nails D. Inspect Fireplace and Components WARNING! Risk of Fire and/or Explosion! Damaged parts could impair safe operation. DO NOT install dam- aged, incomplete or substitute components. Keep fire- place dry. • Inspect fireplace for damage. • Vent system components and doors are shipped in separate packages. • Report to your dealer any parts damaged in shipment. • Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. E. Fireplace System Requirements The Heat & Glo fireplace system requirements consist of the following: • Fireplace - Refractory (included with fireplace) - Firescreen (included with fireplace) - Hearth Extension • Outside Air System - Air Inlet Hood (included with fireplace) - Flex (required, sold separately) • Chimney System - Chimney air kit (required in Canada, sold separately) - Attic Insulation Shield (included with fireplace) - Chimney termination cap (required, sold separately) - SLA10 adapter (required in Canada, sold separately) • Non-combustible finish material 9Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 3 Framing and Clearances A. Fireplace Dimensions GasKnockout 8-5/8 in.(219 mm) 9-5/8 in. (244 mm) 9-1/2 in. (241 mm) Outside Air 9-1/4 in. (235 mm) Gas Knockout 18-1/2 in. (470 mm) 8-5/8 in.(219 mm) 49-5/8 in. (1260 mm)28-1/2 in.(724 mm) 55-1/2 in. (1410 mm)(effective height) 49-1/8 in. (1248 mm) 59-1/4 in.(1505 mm) 7-5/8 in.(194 mm)36 in. (914 mm) 28-5/8 in.(727 mm) 14-3/8 in.(365 mm) 44-1/2 in.(1130 mm) 27-1/2 in.(699 mm) 9-1/2 in. (241 mm) Figure 3.1 Fireplace Dimensions 28-1/2 in.(724 mm) 55-1/2 in.(1410 mm) (Efective Height 49-1/8 in. (1248 mm) 49-5/8 in. (1260 mm) 59-1/4 in. (1505 mm) 7-5/8 in.(194 mm)42 in.(1067 mm) Gas Knockout 18-1/2 in. (470 mm) 8-5/8 in.(219 mm) GasKnockout 8-5/8 in.(219 mm) 9-5/8 in. (244 mm) 9-1/2 in. (241 mm) 9-1/4 in. (235 mm) Outside Air 34-1/2 in.(876 mm) 9-1/2 in.(241 mm)27-1/2 in.(699 mm) 50-1/2 in.(1283 mm) Exclaim-42 Exclaim-36 10 Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 B. Clearances WARNING! Risk of Fire! You must comply with all minimum air space clearances to combustibles as specified in Figure 3.2. DO NOT pack required air spaces with insulation or other materials. Framing or finishing material used on the front of, or in front of, the fireplace closer than the minimums listed must be constucted entirely of non-combustible materials (i.e., steel studs, concrete board, etc.). Failure to comply may cause fire. Figure 3.2 Clearances to Combustible Materials Minimum Clearances to Combustibles WITHIN ENCLOSURE AREA Fireplace to backwall (Exclaim-36)1 in. (25 mm) Fireplace to backwall (Exclaim-42)1 1/2 in. (38 mm) Fireplace to sidewall (Exclaim-36)1 in. (25 mm) Fireplace to sidewall (Exclaim-42)1 1/2 in. (38 mm) Top standoffs to header 0 in. (0 mm) Door opening to sidewall 24 in. (610 mm) MANTEL Mantel minimum height 48 1/8 in. (1222 mm) Maximum mantel depth 12 in. (305 mm) (insulation) 0 in. to levelof standoffs Attic InsulationShield (ceiling) (roof) (attic) (ceiling) Ceiling Firestop Offset/Return (secured with hanger straps) Storm Collar Roof Flashing Clearance to back & sides of applianceExclaim-36 - 1 in. (25 mm) Exclaim-42 - 1 1/2 in. (38 mm)(except at nailing flanges where it is 1/2 in. [13 mm]) Must have 2 in. (51 mm)minimum clearance to header 0 in. to floor 2 in. (51 mm) min. Shaded areasrepresent 2 in. (51 mm) min. air space clearancerequired around pipe Combustible Object48 in. 1219 mm Adapter attached here (not shown) Note: Chimney air kit and 11-10 in./279-254 mm adapter are not shown, but are required in Canada. 11Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 C. Construct the Chase A chase is a vertical boxlike structure built to enclose the fireplace and/or its vent system. Vertical chimneys that run on the outside of a building must be installed inside a chase. In cold climates, Hearth & Home Technologies recom- mends that the chase be well insulated using batt type insulation between the joists. Construction of the chase may vary with the type of build- ing. These instructions are not substitutes for the require- ments of local building codes. Local building codes MUST be checked. Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner. All outer walls need to be insulated. Building codes require false ceiling and ceiling firestops/ attic shields at each floor of the chase or every 10 ft (3048 mm) of clear space to control spread of fire. Walls, ceiling, base plate and cantilever floor at the first level of the chase should be insulated (see Figure 3.3.) Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Ad- ditionally, Hearth & Home Technologies recommends that the inside surfaces be drywalled and taped (or the use of an equivalent method) for maximum air tightness. Holes and other openings should be caulked with high temperature caulk or stuffed with unfaced fiber glass insulation. Ceiling Firestop Metal Chase Top Round Termination Cap False Ceiling Insulation in the outside walls of the chase Attic Insulation Shield Chimney Ceiling Firestop Tabs False Ceiling False Ceiling Insulation Insulation Storm Collar Figure 3.3 Chase Assembly 1 2 3 All outside walls should be insulated. Figure 3.4 Chase Constructions 1. Fireplace and chimney enclosed in an exterior chase. 2. Chimney offset through exterior wall and enclosed in chase. 3. Chase constructed on roof. • The chase is constructed using framing materials much the same as the walls in your home. A variety of siding materials may be used including brick, stone, veneer brick, or standard siding materials. • In constructing the chase, several factors must be considered: - Maintain a 2 in. (51 mm) air space around the chimney. - The chase top must be constructed of non- combustible material. - In cold climates, a firestop spacer and attic insulation shield should be installed in an insulated false ceiling at the 8 ft. (2438 mm) level above the fireplace assembly. This reduces heat loss through the chase. - In cold climates, the walls of the chase should be insulated to the level of the false ceiling as shown in Figure 3.3. This will help reduce heat loss from the home around the fireplace. Three examples of chase applications are shown in Fig- ure 3.4. WARNING! You must install false ceilings and ceil- ing firestops at each floor of the chase or every 10 ft (3.05 m) to control spread of fire. WARNING! Risk of Fire! DO NOT seal area between fire stop opening and chimney pipe except where they enter the attic or leave the warm air envelope of the home (use 600° F sealant). WARNING! Risk of Fire! You must maintain a minimum 2 in. (51 mm) air space clearance to insulation and other materials surrounding the chimney system. • Insulation and other materials must be firmly secured to prevent accidental contact with chimney system. • The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fireplace or chimney. • Failure to prevent contact between insulation or other materials and chimney system may cause overheating and fire. 12 Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 D. Unpack the Fireplace (Exclaim-36 only) • Exclaim-36 is shipped with refractory in place. • Remove packaging. • Remove shipping brackets as shown in Figure 3.11. Replace the screws removed from the fireplace. • Remove Exclaim-36 from pallet and set aside. • Skip to F. Frame the Fireplace. Figure 3.5 Unpacking Back Refractory • Remove back refractory from outside of fireplace by bending tabs up and lifting refractory out of brackets. See Figure 3.5. E. Unpack the Fireplace (Exclaim-42 only) Figure 3.6 Bending Refractory Shipping Tabs Back Down • Bend tabs back down out of the way. See Figure 3.6. Do not remove screws or brackets from fireplace. If brackets are removed, fill holes in outer shell with screws. • Repeat this process to remove side refractories. • Remove smoke shield by removing five screws. See Figure 3.7. Smoke shield is located at top of fireplace front. • Remove screens by removing screw from the end of each screen rod. See Figure 3.8. Figure 3.9 Shipping Spacers Figure 3.8 Removing the Screen Rods Front Face Smoke Shield Remove these screws. Skip Skip Figure 3.7 Removing Smoke Shield • Remove hearth stone by removing three corrugated shipping spacers (Figure 3.9). Lift hearth stone out of fireplace. See Figure 3.10. Figure 3.10 Lifting Out the Hearth Stone Figure 3.11 Removing Shipping Brackets • Remove fireplace from pallet. The fireplace is attached to pallet with two brackets on each side and rear of outer shell. See Figure 3.11. • Remove screws from bracket, pallet and fireplace. Replace screws removed from fireplace. We recommend two installers for hearth stone and refrac- tory installation! 13Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 B A 2 in. (51 mm) min. air space clearance from chimney. Header MUST NOT be notched! C C = extra space needed for outside air connection. If outside air duct has no bend, this dimension may be reduced as long as minimum clearances are met. Model A B* C (4" duct) in.45 1/2 28 8 mm 1156 711 203 in.51 1/2 28 1/2 8 mm 1308 724 203 Exclaim-36 Exclaim-42 Header will sit on top of front stand offs after fireplace is installed. Framing must be extended straight up, all the way to the ceiling. * If interior of chase will be drywalled, add the thickness to this measurement. F. Frame the Fireplace NOTICE: Hearth extension design must be determined before installation of fireplace. If the fireplace is placed on the floor the maximum height of a finished raised hearth is 7-5/8 in., if you want a higher raised hearth the fireplace must be placed on a platform. (See Finishing/Hearth Extension-Building and Framing.) WARNING! Risk of Fire! You must comply with all minimum air space clearances to combustibles. DO NOT pack required air spaces with insulation or other materi- als. WARNING! Risk of Fire! Comply with all minimum clear- ances specified. • Exclaim-36 - A minimum 1 in. (25 mm) air clearance must be maintained at the back and sides of the fireplace assembly. • Exclaim-42 - A minimum 1 1/2 in. (38 mm) air clearance must be maintained at the back sides of the fireplace assembly. • Chimney sections at any level require a 2 in. (51 mm) minimum air space clearance between the framing and chimney section. Figure 3.12 shows a typical framing (using 2 x 4 lumber) of the fireplace, assuming combustible materials are used. All required clearances to combustibles around the fireplace must be adhered to. See Figure 3.2. Any framing across the top of the fireplace must be above the level of the top standoffs. (No recess above standoffs.) The finished cavity depth must be no less than: • Exclaim-36 - 28 in. (711 mm) from the finished back- wall to the outside of front wall framing. • Exclaim-42 - 28 1/2 in. (724 mm) from the finished backwall to the outside of front wall framing. Framing must extend straight up all the way to the ceiling. DO NOT install header until the fireplace is in position. CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. WARNING! Risk of Fire! Prevent contact with sagging, loose insulation. • DO NOT install against vapor barriers or exposed insulation. • Secure insulation and vapor barriers. • Provide minimum air space clearances at the sides and back of the fireplace assembly. Figure 3.12 Framing the Fireplace 1/2 in.(13 mm) Fireplace must be set out 1/2 in. (13 mm) in front of the face of the framing material. 14 Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 Protective metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm). 1 in. (25 mm) overlap Raised Platform Floor 2 in. (51 mm) 1 in. (25 mm) min. overlap 2 in.(51 mm) Top piece must overlap bottom piece Figure 3.14 Protect the Front of an Elevated Platform H. Protective Metal Hearth Strips Figure 3.13 Position the Protective Metal Hearth Strips • Locate the two protective metal hearth strips measuring approximately 26 in. x 4 in. (660 mm x 102 mm) included with this fireplace. • Slide each metal strip 2 in. (51 mm) under front edge of fireplace. • Overlap strips in the middle of fireplace opening by 1 in. (25 mm) minimum. • Metal strips must extend beyond the front and sides of the fireplace opening by at least 2 in. (51 mm), Figure 3.13). • Protect the front of a platform elevated above the hearth extension with metal strips (not included with fireplace) per Figure 3.14. See Section 7 for hearth extension instructions. WARNING! Risk of Fire! Protective metal hearth strips MUST be installed on combustible surfaces. DO NOT cover metal strips with combustible materials. Sparks or embers may ignite flooring. WARNING! Risk of fire! High temperatures, sparks, embers or other burning material falling from the fireplace may ignite flooring or concealed combustible surfaces. • Protective metal hearth strips MUST be installed. • Hearth extensions MUST be installed exactly as specified. G. Secure and Level the Fireplace This fireplace may be placed on either a combustible or noncombustible continuous flat surface. Shipping brack- ets can be used to anchor the fireplace. Slide the fireplace into position. Be sure to provide the minimum 1 in. air clearance (Exclaim-36) or 1 1/2 in. air clearance (Exclaim-42) at the sides and back of the fireplace. The fireplace should be positioned so the face of the fireplace will be flush with the face of the drywall on the walls. Level the fireplace and shim as necessary. 15Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 I. Outside Air Kit An outside air kit must be used for combustion. Hearth & Home Technologies recommends you utilize the shortest duct run to optimize the performance of the outside air kit. The outside air inlet hood should be positioned in a manner that will not allow snow, leaves, etc. to block the inlet. In some installations the air duct may need to be run vertically. In such an installation, a 3 ft (914 mm) height difference must be maintained from the top of the upper- most chimney section to the outside air inlet hood. Refer to Figures 3.15 and 3.16 when placing the outside air inlet hood. The outside air kit is installed on the left hand side of the fireplace. • Cut a 4 in. (102 mm) hole in outside wall to accommodate air piping. • Use 4 in. (102 mm) flex (not supplied) to directly connect outside air to fireplace intake. Insulate the pipe to prevent frost condensation. • Use the supplied outside air inlet hood. • Seal between the wall and the pipe with silicone to prevent moisture penetration and air leaks. • Seal between the outside air inlet hood and the house with silicone to prevent air infiltration. CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. CAUTION! Risk of Fire or Asphyxiation! DO NOT draw outside combustion air from wall, floor or ceiling cavity, or enclosed spaces such as an attic or garage. • DO NOT place outside air inlet hood close to exhaust vents or chimneys. Fumes or odor could be drawn into the room through the fireplace. • Locate outside air inlet hood to prevent blockage from leaves, snow/ice, or other debris. Blockages could cause combustion air starvation.)))))))))))))))))))))))) ))))) ) ))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))) 3 ft min. from top of uppermost chimney section to air inlet. Figure 3.15 Outside Air Inlet Locations Outlet placed higher than 3 ft below the termination cap Attic space Garage or combustible liquids storage Outlet blocked by snow, leaves, etc. Clear area outside house or in ventilated crawl space YES NO NO NO NO Factory-built fireplace • Use UL181 Class 0 or Class 1 rigid or flexible ducting. • Install with short run or mainly straight duct, except small dip for cold air trap which will help prevent flow of cold air.• Secure flex duct with metal tape, screws or wire ties. Figure 3.16 Outside Air Installation Note: Chimney air kit and 11-10 in./279-254 mm adapter are not shown, but are required in Canada. 16 Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 6 ft (1.8 m) max.unsupported run 20 ft (6 m) max.pipe between an offset & return Ceiling Firestop 35 ft (10.7 m) max. straight unsupported chimney height 18.5 ft (5.6 m) min. height single offset-return24 ft. (7.3 m) min. height double offset-return 90 ft (27.4 m) max. height 6 ft (1.8 m) max. unsupported chimney above roof 55-1/2 in.(1410 mm)Effective Height(bottom of fireplaceto top of starter collar) 11-10 in./279-254mmadaptor required in Canada Attic InsulationShield CAK required in Canada but not shown Figure 4.1 Chimney Requirements NOTICE: A maximum of two pairs of offsets and returns may be used. Minimum overall straight height 18 ft 5.49 m Minimum height with single offset/ return 18.5 ft 5.64 m Double offset/return minimum height 24 ft 7.32 m Maximum height 90 ft 27.43 m Maximum chimney length between an offset and return 20 ft 6.1 m Maximum distance between chimney stabilizers 35 ft 10.67 m Maximum unsupported chimney length between the offset and return 6 ft 1.83 m Maximum unsupported chimney height above the fireplace 35 ft 10.67 m Maximum unsupported chimney above roof 6 ft 1.83 m WARNING! Risk of Fire! You must maintain 2 in. (51 mm) air space clearance to insulation and other combustible materials around the chimney system. Failure to do so may cause overheating and fire. NOTICE: You must provide support for the pipe during construction and check to be sure inadvertent loading has not dislodged the chimney section from the fireplace or at any chimney joint. A. Chimney Requirements Vertical distances are measured from the base of the fireplace as shown in Figure 4.1. 4 Chimney and Termination Requirements Table 4.2 Chimney Component Dimensions Table 4.1 Chimney Requirements HEIGHT OF CHIMNEY COMPONENTS in.mm US Canada ONLY Chimney Stabilizer SL11 SL4 4-3/4 121 Offsets/Returns SL1130 SL430 14-1/2 368 Chimney Sections* SL1106 SL406 4-3/4 121 SL1112 SL412 10-3/4 273 SL1118 SL418 16-3/4 425 SL1136 SL436 34-3/4 883 SL1148 SL448 46-3/4 1187 n/a SLA10 16-3/4 425 * Dimensions reflect effective height. 17Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 B. Offsets/Returns • Use an offset/return to bypass overhead obstructions. • An offset and return can be used as a single entity or separated by chimney section(s). WARNING! Risk of Fire! DO NOT use offset/returns greater than 30°. Chimney draft will be restricted and could cause overheating and fire. Secure offsets with screws ( not to exceed 1/2” / 13 mm in length) Secure returns with strapping. Straight chimney sections may be secured with screws. Keep chimney sections from separating or twisting. • Measure the shift needed to avoid the overhead obstruction. Refer to dimension A in Figure 4.2. • Find the appropriate A dimension listed in Table 4.3. The B dimension coinciding with the A dimension measurement in Table 4.3 represents the required vertical clearance needed to complete the offset/return. • Read across the chart to find the number of chimney sections/model numbers needed between the offset and return. A B 1-1/4 in. (32 mm)OVERLAP Figure 4.2 Chimney Offset/Return Table 4.3 A B SL1106 SL406 SL1112 SL412 SL1118 SL418 SL1136 SL436 SL1148 SL448in.mm in.mm 4 7/8 124 17 7/8 454 ----- 7 1/4 184 22 559 1 ---- 9 3/4 248 26 1/8 664 2 ---- 10 1/4 260 27 1/4 692 -1 --- 12 3/4 324 31 3/8 797 1 1 --- 13 1/4 337 32 3/8 822 --1 -- 15 3/4 400 36 5/8 930 -2 --- 18 1/8 460 40 3/4 1035 1 2 --- 18 3/4 476 41 3/4 1060 -1 1 -- 21 3/4 552 47 1194 --2 -- 22 1/4 565 48 1219 ---1 - 24 3/4 629 52 1/8 1324 1 --1 - 27 3/4 705 57 3/8 1457 -1 -1 - 28 1/4 718 58 3/8 1483 ----1 30 3/4 781 62 1/2 1588 1 ---1 33 3/4 857 67 3/4 1721 -1 --1 36 3/4 933 73 1854 --1 -1 39 3/4 1010 78 1/8 1984 ---2 - 41 1/8 1045 82 3/8 2092 1 --2 - 45 3/4 1162 88 1/2 2248 ---1 1 48 1/8 1222 92 3/4 2356 1 --1 1 51 3/4 1314 98 7/8 2511 ----2 Proper assembly of air cooled chimney parts results in an overlap of chimney joints of 1-1/4 in. (32 mm). Effective length is built into this table. Example: Your “A” dimension from Figure 4.2 is 14-1/2 in. (368 mm). Using Table 4.3 the dimension closest to, but not less than 14-1/2 in. (368 mm) is 15-3/4 in. (400 mm) using a 30° offset/return. You determined from the table that you would need 36-5/8 in. (930 mm) (Dimension “B”) between the offset and return. The chimney component that best fits your application is two SL1112s. Note: SL400 series pipe available for Canada ONLY. 18 Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 Slanted Roofs Flat Roofs Chimney must extend 3 ft (.9 m) above the roof Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within 10 ft (3 m) of the chimney Chimney must extend 3 ft (.9 m)above the roof Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within10 ft (3 m) of the chimney Multiple Chimney Locations A B 6 in. (minimum) up to 20 in. 152 mm/508 mm 18 in. minimum 457 mm 20 in. and over 0 in. minimum Gas, Wood or Fuel OilTermination Cap WoodMinimum (Seeillustrationabove) B GasTerminationCap ** A *Perpendicular Wall*If using decorative cap cover(s), this distance may need to be increased. Refer to the installation instructions supplied with the decorative cap cover. **In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap. Figure 4.3 Multiple Chimney Locations C. Termination Requirements • Install a cap approved and listed for this fireplace system. • Locate cap where it will not become plugged by snow or other materials. • Locate cap away from trees or other structures. • The bottom of the termination cap must be at least 3 ft (.91 m) above the roof AND at least 2 ft (.61 m) above any portion of roof within 10 ft (3.05 m). • The distance required between caps is shown below. 19Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 5 Chimney Installation Chimney must extend beyond combustible roof structure Maintain minimum height of chimney above roof Additional support for tall chimneys Install roof flashing according to minimum requirements Maintain minimum clearances to combustibles as specified Offsets/returns may not exceed 30° from vertical Lock chimney sections together firmly to resist movement Ceiling firestops are required where chimney passes through ceiling or floor Support straps for offsets (not shown) must be secured to adequate framing Termination Cap Storm Collar Offsets/returns must be secured with the screws provided (outer pipe only) Attic shield Figure 5.1 Typical Chimney System - Guidelines for Chimney System Installation NOTICE: Chimney performance may vary. • Trees, buildings, roof lines and wind conditions affect performance. • Chimney height may need adjustment if smoking or overdraft occurs. A. Typical Chimney System 20 Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 C. Install Chimney Air Kit • Required in Canada. • Follow instructionds included with accessory. NOTICE: Chimney sections cannot be disassembled once locked together. Plan ahead! • Lock chimney sections and/or offsets/returns together by pushing downward until the top section meets the stop bead on the lower section. • Pull on the top section to make sure it is fully engaged and will not separate. • You may use #6 or #8 sheet metal screws no longer than 1/2 in. (13 mm) to fasten chimney sections together. Do NOT penetrate inner flue. WARNING! Risk of Fire! You MUST use screws (pro- vided) to fasten offset/returns to chimney sections to keep the chimney parts from twisting. Failure to do so could cause fire. • Fasten offset/returns to chimney sections. Insert the screws (provided) through the predrilled holes. Do NOT penetrate inner flue. • Secure chimney returns with hanger straps provided; fasten to studs or joists. • Vertical straight runs of chimney must be supported every 35 ft (10.7 m). B. Assemble Chimney Sections Use only those components described in this manual. Substitute or damaged chimney components could impair safe operation and cause overheating and fire. Attach either a straight chimney section or an offset to the top of the fireplace (depending on your installation requirement). Chimney sections are locked together by pushing downward until the top section meets the stop bead on the lower section. The inner flue is placed to the inside of the flue section below it. The outer casing is placed outside the outer cas- ing of the chimney section below it. See Figure 5.2. WARNING! Risk of Fire! DO NOT install substitute or damaged chimney components. Figure 5.2 Assembling Chimney Sections 21Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 D. Secure Offset/Return E. Install Ceiling Firestops CAUTION! Risk of Fire! Ceiling firestops must be used whenever the chimney penetrates a ceiling/floor. • Chase construction requires ceiling firestops at each floor or every 10 ft. (3.05 m) of clear space. • The ceiling firestop slows spread of fire and reduces cold air infiltration. • Install a ceiling firestop whenever chimney penetrates ceiling/floor. • Mark and cut an opening in ceiling as shown in Figure 5.4. • Frame the opening with the same size lumber used in the ceiling joists. • Nail the ceiling firestop to the bottom of the ceiling joists when there is a room above. • Use an attic insulation shield if the ceiling is insulated. The ceiling firestop may then be attached above or below the joists. ROOM ABOVE (non-insulated ceiling) ATTIC ABOVE (insulated ceiling) B A Ceilng firestop attached to bottom of framing Ceiling firestop attached to top of framing Note: Use same dimensional lumber for framing ceiling firestop and joists. 2 in. (51mm) clearance 2 in. (51mm) clearance WARNING! Risk of Fire! DO NOT seal area between firestop opening and chimney pipe except where they en- ter the attic or leave the warm air envelope of the home (use 600° F sealant). Figure 5.4 Installing the Ceiling Firestop When offsets and returns are joined to straight pipe sec- tions, they must be locked into position with the screws provided* (outer only), using the predrilled holes. To pre- vent gravity from pulling the chimney sections apart, the returns and the chimney stabilizers have hanger straps for securing these parts to joists or rafters. See Figure 5.3. * Use # 6 or # 8 sheet metal screw, or larger, no longer than 1/2 in. (13 mm). WARNING! Risk of Fire! • Secure offsets with screws (not to exceed 1/2 in./13 mm In length). • Secure returns with strapping. • Straight chimney sections may be secured with screw (not to exceed 1/2 in./13 mm In length) at the joints. • Keep chimney sections from separating or twisting. CeilingFirestopStraps OptionalAdditionalSupport JointBand(Optional) Figure 5.3 Secure the Chimney Catalog # A B in.mm in.mm FS538 17 432 17 432 FS540 17 432 26 660 22 Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 Installation of a ceiling firestop is required: • Refer to Figures 5.5, 5.6, 5.7. • Roll the shield (around the chimney if already installed). The three holes on each side will match up (large holes on top). • Insert three screws into the matching holes to form a tube. • Bend the tabs on the bottom of the tube inward to 90° to maintain chimney air space. • Rest the insulation shield on the ceiling firestop below. • Bend the tabs at the top of the shield inward to 90° to maintain the 2 in. (51 mm) air space from the chimney. If you wish to make a custom shield or barrier, follow these guidelines: • Metal is preferred, although any material stiff enough to hold back the insulation can be used. WARNING! Risk of Fire! Use of cardboard or other materials that can deflect under humidity or other envi- ronmental conditions is not recommended. • The shield or barrier must be tall enough to extend above the insulation and prevent blown-in insulation from spilling into the cavity. • Maintain specified air spaces around chimney. • Check instructions and local codes for further details. Insert three screws Tabs bent 90° Figure 5.5 Prepare Attic Insulation Shield F. Install Attic Insulation Shield WARNING! Risk of Fire! You MUST install an attic insu- lation shield when there is any possibility of insulation or other combustible material coming into contact with the chimney. • DO NOT pack insulation between the chimney and the attic insulation shield. • Failure to keep insulation and other materials away from chimney pipe could cause fire. • DO NOT offset chimney inside insulation shield. Double-check the Chimney Assembly Continue assembling the chimney sections up through the ceiling firestops as needed. While doing so, be aware of the height and unsupported chimney length limitations given under Section 4. Check each section by pulling up slightly from the top to ensure proper engagement before installing the suc- ceeding sections. If they have been connected correct- ly, they will not disengage when tested. Figure 5.6 Install Attic Insulation Shield (firestop above ceiling) Figure 5.7 Install Attic Insulation Shield (firestop below ceiling) Tabs bent in 90° and taped Tabs bent 90° to rest against pipe Attic Insulation Shield Ceiling Firestop 13 in.(330 mm) 17 in. (432 mm)diameter InsulationInsulation Pipe Pipe 2 in. (51 mm) air space Tabs bent in 90° and taped Tabs bent 90° to rest against pipe Attic Insulation Shield Ceiling Firestop13 in.(330 mm) 17 in. (432 mm) diameter InsulationInsulation Pipe Pipe 2 in. (51 mm) air space ► 23Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 G. Roof Penetration • Refer to Figure 5.8. • Plumb from roof to center of chimney. • Drive a nail up through roof to mark center of pipe. • Measure to either side of nail and mark the 17 in. x 17 in. (432 mm x 432 mm) opening required. • Measure opening on the horizontal; actual length may be larger depending on roof pitch. • Cut out and frame opening. • Refer to Chapter 25 of the Uniform Building Code for roof framing details. Figure 5.8 Ceiling/Attic Construction Install Flashing • Assemble chimney so it passes through the framed opening. • Slip the flashing over the chimney. NOTICE: Roofing shingles must be below the flashing plate on the lower side of a sloped roof and over the flashing plate on the sides and top. • Nail the flashing to the roof. Keep gaps between the flashing plate and the roof to a minimum. • Caulk the flashing plate and roof junction as well as the vertical seam on the flashing. All nail heads must be caulked with a roofing sealant. • Caulk the overlap seam of any exposed pipe sections that are located above the roof line to prevent leaks. Slope Downward (1/4 in. per footminimum) Turn-down Drip Edge Chase 2 in. (51 mm) Collar on Chase Top .018 (26 ga) min. Galvanized Chase Top Figure 5.9 Chase Top Construction H. Install Chase/Chase Top • You MUST use a chase top in a chase installation. Chase tops are available from your Heat & Glo dealer or may be field constructed. • Include a turndown and drip edge to prevent water from seeping into the chase. • Include a 2 in. (51 mm) soldered, welded or spun collar around pipe opening to keep water out. • Provide a 1/8 in. (3 mm) gap around the flue pipe. • Slope the chase top downward away from the opening. WARNING! Risk of Fire! DO NOT caulk the pipe to the chase top collar. • Caulk all seams to prevent leaks. 24 Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 I. Termination Cap Requirements • Install a cap approved and listed for this fireplace system. • Locate cap where it will not become plugged by snow or other materials. • Locate cap away from trees or other structures. • The bottom of the termination cap must be at least 3 ft (.91 m) above the roof AND at least 2 ft (.61 m) above any portion of roof within 10 ft (3.05 m). J. Install Termination Cap Install the chimney sections up through the chase enclo- sure. • Caulk the overlap seam of any exposed pipe sections that are located above the roof line to prevent leaks. • Refer to termination cap instructions. WARNING! Risk of Fire! The minimum overlap of cap to pipe (as shown in the following illustrations) MUST be met or chimney may separate from cap. Separation allows sparks, heat and embers to escape. NOTICE: Paint the termination cap with a rust-resistant paint to protect against the effects of corrosion on those parts exposed to the weather. Storm Collar ChimneyPipe Chase Top Termination Cap Chase 6 in. (153 mm) Minimum top of chase to top ofchimney pipe Collar 2 in. (51 mm) Minimum Height Do NOT block air holes Caulk gaps between storm collar & pipe, and storm collar& chase top. Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1-1/2 in. (38 mm). Slip storm collararound chimney pipebefore termination cap pipe is snapped into the chimney pipe. Figure 5.10 Installing a TR11/TR444 Round Termination Cap Note: 400 Series Termination Caps available Canada ONLY. Storm Collar Chimney Pipe Chase Top TerminationCap Chase 14 1/2 in. (368 mm)Maximum Collar2 in. (51 mm)Minimum Height Caulk gaps between storm collar & pipe, and storm collar& chase top. Do NOT block air holes 3 clip brackets. Slip over chase collarand attach with screwsprovided. Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Assemble storm collararound extended termination cap pipe once cap is installed. Chimney Pipe Chase Top Termination Cap Chase Collar2 in. (51 mm)Minimum Height Place waterproof caulk or sealer under each flange of the termination cap and on top of each screw to help prevent leaks. Flange Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) 2 in. (51 mm) maximum 4 3/4 in. (121 mm) maximum The last section of pipe must stop between 2 in. (51 mm) above the top of the chase and 4 3/4 in. (121 mm) below the top of the chase. Figure 5.11 Installing a TR11T/TR442 Round Telescoping Termina- tion Cap Figure 5.12 Installing an ST1175/ST475 Square Termination Cap 25Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 Storm Collar ChimneyPipe Chase Top TerminationCap (not shown) Chase 14 1/2 in. (368 mm)Maximum Collar 2 in. (51 mm)Minimum Height Caulk gaps between storm collar & pipe, and storm collar& chase top. Do NOT block air holes 3 clip brackets.Slip over chase collarand attach with screws provided. Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Assemble storm collararound extended termination cap pipeonce cap is installed.CT-11A Chimney Pipe Chase Top Termination Cap Chase Collar 2 in. (51 mm)Minimum Height Remove 2 screws from front & back to lift the top off Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Place waterproof sealer under each flange of the termination cap and on top of each screw to help prevent leaks. The last section of pipe must stop between 2 in. (51 mm) above top of chase and 7 in. (178 mm) below top of chase 2 in. (51 mm) 7 in. (178 mm) Figure 5.13 Installing a TCT1175 Terra Cotta Cap Figure 5.14 Installing a DTO/DTS Decorative Termination Cap 26 Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 6 Shrouds 3 in. (76 mm) tall legs Ø 17 1/2 in. (444.5 mm) Round Hole to fit over cap Length x Width to fit inside shroud Figure 6.1 Radiation Shield WARNING! Risk of Fire! Shrouds must be constructed as specified. Improper construction may overheat chase top. NOTICE: Some regional codes require an agency-Listed shroud. Consult your local building officials. Shrouds may be field constructed where permitted by regional building codes. The shrouds must be constructed from minimum .018 in. (26 ga) thick aluminzed steel. Some shrouds require a radiation shield. Use where specified. A. Radiation Shield Radiation shield must be constructed of minimum 26 ga thick sheet metal. B. Field Constructed Shrouds The following field constructed shroud designs have been tested for HHT fireplace systems and termination caps. 3 in (76 mm)minimum Min.Base Dim. Min. Base Dim. Min. Top Dim. Min. Top Dim. Min. OpeningWidth Min. Opening Width RadiationShield 14 1/2 in. (368 mm) maximum height TR11/11T TR11/11T TV Min. Base Dims. in 32 x 32 26 x 26 mm 813 x 813 660 x 660 Radiation Shield Required Min. Top Dims. in 29 x 29 23 x 23 mm 737 x 737 584 x 584 Min. Opening Width in 26 x 26 20 x 20 mm 660 x 660 508 x 508 1. Open Top Shroud (TR11/TR11T caps require radiation shield) TR11/TR11T caps require radiation shield unless in- stalled partially above the shroud. The TR cap must be raised to the minimum dimensions (or greater) above the shroud. Refer to Figure 6.3. 6" Min. Above the Shroud. Storm Collar Shroud Leg (SHROUD) (TR Series) Flue Shroud Leg 3 in (76 mm) air space from bottom of shroud to top of chase. Maximum Height14 1/2 in. (368 mm) Chase Top Figure 6.3 Shroud & TR Series cap with no Radiation Shield Figure 6.2 Open Top Shroud Dimensions (with Radiation Shield) 27Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 3 in. (76 mm)Min. Opening Height Min, Base Dim Min. Height above bottom of terminationcap Min. Base Dim 3 in. (76 mm) Min.Radiation Shield Heightfrom top of Chase Min, Opening Width Radiation Shield MinimumOpening Height Figure 6.4 Mailbox Style Shroud Dimensions MinimumOpeningHeight Minimum Base Dimension Min. Opening WidthMin. Base Dimension Minimum Height aboveBottom of Termination Cap Chase Top Radiation Shield 3 in. (76 mm) RadiationShield Height Termination Cap Figure 6.5 Roofed Style Shroud Dimensions 3. Roofed Style Shroud Radiation shield required 2. Mailbox Style Shroud Radiation shield required TR11/11T TR11/11T TV Min. Base Dims. in 34 x 34 mm 864 x 864 Min. Height Above Bottom of Termination Cap in 23 mm 584 Min. Opening Width in 28 mm 711 Min. Opening Height in 12 mm 305 TR11/11T TR11/11T TV Min. Base Dims. in 34 x 34 28 x 30 mm 864 x 864 711 x 762 Min. Height Above Bottom of Termination Cap in 28-1/4 27-1/2 mm 718 698 Min. Opening Width in 28 22 mm 711 559 Min. Opening Height in 18-1/4 17-1/2 mm 464 445 28 Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 7 Finishing A. Finishing Material Refer to Section 1 for combustible/non-combustible mate-rials. Refer to Figure 7.1 for noncombustible zone. WARNING! Risk of Fire! You must maintain clearances. • Use only non-combustible framing material below standoffs. • Sheetrock, wood or other combustibles must NOT be used as sheathing or facing in the noncombustible zone. • DO NOT cover metal fireplace front with combustible materials. • Install combustible materials only to specified clearances on top front and side edges. These surfacesmay be covered with non-combustiblematerial.Non-combustible sealant. Figure 7.1 Noncombustible Facing Metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm) Continuous, non-combustible sealant Floor constructed of wood or other combustible material HX3/HX4 Hearth Ext or equivilent insulation Hearth Refractory Finished combustible wall Combustible material Non-combustible decorative facing 2 x 4 header, flush withfront of stand-offs Non-combustible material Tile, stone or other non-combustible material Flat 2 x 4 stud wall Figure 7.2 Decorative Facing 29Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 B. Hearth Extension, Building and Fin- ishing Table 7.1 R = 1/k x inches of thickness Table 7.2 WARNING! Risk of Fire! High temperatures, sparks, embers or other burning material falling from the fire- place may ignite flooring or concealed combustible surfaces. • Protective metal hearth strips MUST be installed. • Hearth extensions MUST be installed exactly as specified. A hearth extension must be installed with all fire- places to protect the combustible floor in front of the fireplace from both radiant heat and sparks. • You MUST use a hearth extension with this fireplace. • Refer to Figure 7.3 for minimum dimensions. • This fireplace has been tested and approved for use with a hearth extension insulated to a minimum R value of 1.03. • The hearth extension material MUST be covered with tile, stone or other non-combustible material. • Manufactured hearth materials will usually have a published R value (resistance to heat) or k value (conductivity of heat). Refer to the formula in Table 7.1 to convert a k value to an R value, • Refer to Table 7.2 for hearth extension insulation alternatives. B A 12 in.(305 mm) 12 in. (305 mm) 20 in. (508 mm) minimum Figure 7.3 Hearth Extension Dimensions WARNING! Risk of Fire! Hearth extensions are to be installed only as illustrated to prevent high tempertures from occurring on concealed combustible materials. WARNING! Risk of Fire! • Maintain clearances. • Use only non-combustible material below standoffs, material such as cement board is acceptable. • Framing or finishing material used on the front of the fireplace closer than the minimums listed, must be constructed entirely of non-combustible materials (i.e., steel studs, concrete board, etc.). WARNING! Risk of Fire! Hearth & Home Technologies is not responsible for discoloration, cracking or other material failures of finishing materials due to heat exposure or smoke. • Choose finishing materials carefully. A B EXCLAIM-36 36 60 EXCLAIM-42 42 66 Hearth Extension Insulation Alternatives, R Value = 1.03 Material k per inch thick r per inch thick Minimum thickness required Hearth & Home HX3, HX4 0.49 2.06 1/2 in. USG Micore 300™0.49 2.06 1/2 in. USG Durock™ Cement Board 1.92 0.52 2 in. Cement Mortar 5.0 0.20 5 1/8 in. Common Brick 5.0 0.20 5 1/8 in. Ceramic Tile 12.50 0.08 12 1/4 in. Armstrong™ Privacy Guard Plus 0.46 2.18 1/2 in. Marble 14.3-20.0 0.07-0.05 14 5/8 in. - 20 3/8 in. 30 Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 Noncombustible Framing Material HX4 or equivalent Figure 7.6 Raised Platform Hearth Extension-Framing Non-combustible Finishing Materials Figure 7.7 Raised Platform Hearth Extension-Finishing Floor NoncombustibleFraming Material NoncombustibleFinishing Material Protective Metal Hearth Strips 1/2 in. Micoreor equivalentinsulation 20 in. Min. Hearth Extension Note: The bottom of the fireplace opening is 7-5/8 in. (194 mm) above the bottom of the fireplace. Finished hearth must NOT extend above this level. Figure 7.5 Raised Platform Hearth Extension Detail 1. Fireplace Installed Flush on the Floor and Hearth Extension Raised to Bottom of Firebox Opening Non-combustible flooring a minimum of 20 in. (508 mm) in front of and 12 in. (305 mm) to each side of the fuel opening is required (see Figure 7.8). The hearth framing must be constructed of non-com- bustible materials (such as metal framing or equivalent material) and placed on HX3(s), HX4(s), or equivalent material. When creating the platform, allow for the thickness of the non-combustible finishing materials. Seal gaps between the hearth extension and the front of the fireplace with a bead of non-combustible sealant or grout. 2 in. (51 mm) required Floor constructed of wood or other combustible material Protective Metal Hearth Strip 1/2 in. Micoreor equivalent insulation Continuous, non-combustible sealant Tile, stone or othernon-combustible material Note: Maximum height from floor under fireplace to top of finished hearth extension is 7 5/8 in. Bottom of fireplace opening Figure 7.4 Hearth Extension Construction 31Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 2. Raised Hearth Extension and Raised Fire- place Non-combustible flooring a minimum of 20 in. (508 mm) in front of and 12 in. (305 mm) to each side of the fuel opening is required. The hearth framing must be constructed of non-com- bustible materials (such as metal framing or equivalent material) and placed on HX3(s), HX4(s), or equivalent material. See Figure 7.8. When creating the platform, allow for the thickness of the non-combustible finishing materials. Seal gaps between the hearth extension and the front of the fireplace with a bead of non-combustible sealant or grout. Platform must be built to raise the bottom of the fireplace opening to the level of the desired hearth height. Protective MetalHearth Strips Floor and platform constructed of wood or other combustible material Continuous, non-combustible sealant Tile, stone or other non-combustible finishing material Non-combustibleFraming Material 20 in. minimum Hearth Extension 1/2 in. Micore or equivalent insulation Note: The bottom of the fireplace opening is 7-5/8 in. (194 mm) above the bottom of the fireplace. Finished hearth must NOT extend above this level. Figure 7.8 Raised Hearth Extension and Fireplace Framing Materials 32 Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 3. Fireplace Opening and Hearth Extension Flush with the Floor Non-combustible flooring a minimum of 30 in. (762 mm) in front of and 12 in. (305 mm) to each side of the fuel opening is required. The hearth framing must be constructed of non-com- bustible materials (such as metal framing or equivalent material) and placed on HX3(s), HX4(s), or equivalent material. When creating the platform, allow for the thickness of the non-combustible finishing materials. Seal gaps between the hearth extension and the front of the fireplace with a bead of non-combustible sealant or grout. Noncombustible Material Protective MetalHearth Strip 30 in. Min.Hearth Extension 1/2 in. Micoreor equivalentinsulation Finished Floor Note: The bottom of the fireplace opening is 7-5/8 in. (194 mm) above the bottom of the fireplace. Finished hearth must NOT extend above this level. Figure 7.9 Flush Hearth Extension Side View C. Non-Combustible Sealant Material After completing the framing and applying the facing materials over the framing, a bead of non-combustible sealant must be used to close off any gaps at the top and sides between the fireplace and hearth. Non-combustible Sealant Figure 7.10 Place Non-combustible Sealant WARNING! Risk of Fire! Hearth & Home Technologies is not responsible for discoloration, cracking or other material failures of finishing materials due to heat exposure or smoke. • Choose finishing materials carefully. 33Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 A 24 in. [610 mm] 19 3/4 in. [502 mm] 24 in. [610 mm] 22 3/8 in. [568 mm] FLUSH FRONT 4 in. [102 mm]BRICK FRONT 50° angle39 ° a n g l e Grid represents inch scale. B A B inches 36 44 1/2 mm 914 1130 inches 42 50 1/2 mm 1067 1283 Model Exclaim-36 Exclaim-42 Figure 7.11 Mantel Leg, Surround or Wall Projection (acceptable on both sides of opening) D. Sidewalls/Surrounds • Locate adjacent combustible sidewalls a minimum of 24 in. (610 mm) from fireplace opening. • Mantle leg, surround, stub wall, whether combustible or non-combustible, may be constructed as shown in Figure 7.11. 34 Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 E. Mantel and Wall Projections A combustible mantel may be positioned no lower than 48-1/8 in. (1222 mm) from the base of the fireplace. The combustible mantel may have a maximum depth of 12 in. (305mm). Combustible trim pieces that project no more than 3/4 in. (19 mm) from the face of the fireplace can be placed no closer than 6 in. (152 mm) from the top or side of the decorative front. Combustible trim must not cover: • the metal surfaces of the fireplace • where the non-combustible board is placed over the metal surfaces • the space between the metal face of the fireplace and framing members 7 ft (2134 mm) minimum base of fireplace to ceiling 2 x 4 stud wall Standoffs Seal joint withnon-combustible sealant Noncombustible Decorative Facingsuch as:Steel, iron, brick, tile, concrete, slate, glass, plasters. Combustible Decorative Facing Combustible Wall 12 in./305 mm Measured from top of fireplace opening 1 1/2 in./ 38 mm maximum 6 in./152 mm minimum 12 in./305 mm minimum Grid represents 1 in. squares Figure 7.12 Mantel Specifications 35Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 8 Fireplace Setup Firebox Repack insulation knockout Combustible materials Maintain air clearance to combustibles. Gas line Combustible materials may be located at zero clearance to gas line beyond 4 in. (102 mm) from fireplace side. Gas line 1 1/2 in. (38 mm)air space around pipe Refractory Seal with fireplace mortar or non-combust- ible sealant 4 in. (102 mm) Outer shell of fireplace Figure 8.1 Gas Line Installation A. Gas Log/Lighter Provision WARNING! Fire and/or Asphyxiation Risk! Use with solid wood fuel or decorative gas appliance only. Gas fire generates fumes. • DO NOT install unvented gas logs • Damper must be locked fully open when gas logs are installed A certified gas log lighter or decorative gas log set can be installed in this fireplace. • Maximum input is 100,000 BTU/hr. • Decorative gas appliance must be certified to ANSI Z21.60 “Standard for Decorative Gas Appliances for Installation in Vented Fireplaces”. • Must be installed in accordance with the National Fuel Gas Code, ANSI Z223.1. • A gas log set must incorporate a gas shutoff. • Gas Log set requires the damper to be locked fully open. • A listed automatic damper system with safety interlock may be used in this fireplace with only compatible, listed gas log sets. See damper system manufacturer’s insturctions. • Knockouts are provided on both sides of the fireplace and in refractories for 1/2 in. (13 mm) iron pipe. • Seal refractory around pipe with fireplace mortar or a non-combustible sealant. B. Wood Burning Inserts WARNING! Risk of Fire! Improper installation of wood in- serts may cause fireplace or chimney system to overheat. If a wood burning insert is being installed in this fireplace, Hearth & Home Technologies recommends full reline of the chimney. • Cooling air openings at the top of the chimney must not be obstructed in any manner. • Hearth & Home Technologies recommends securing the reline at the top of the flue and using the cap certified for use with this fireplace system. 36 Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 C. Install the Refractory (Exclaim-42 only) Note: Before installing refractories and hearth stone, be sure all back edges of each piece are smooth to ensure proper fit. Scrape away excess with a regular screwdriver. See Figure 8.2. Figure 8.2 Scrape Away Rough Edges Note: To ensure proper installation, gas knockouts in the side refractory should be positioned towards back of fireplace. See Figure 8.5. • Tilt top of side refractory towards center of firebox when placing it into fireplace. Push side refractory towards back corner of fireplace until it fits tightly against back refractory. • Secure side refractory in place with a screw and bracket provided in the hardware package. • Repeat these two steps for installation of the other side refractory. • When placing hearth stone into fireplace, slide it back until it fits tightly against back refractory (underneath grate brackets). See Figure 8.6. GAS KNOCKOUT Figure 8.5 Gas Knockout GRATE BRACKET Figure 8.6 Sliding Bottom Refractory Towards Back of Fireplace • Set back refractory into place, making sure refractory is centered and notches are to the bottom of firebox. • Place grate brackets in outer two notches of refractory. See Figure 8.3. • Secure back refractory in place with a screw and bracket supplied in hardware package. See Figure 8.4. REFRACTORY BRACKET Figure 8.4 Attaching Back Refractory GRATE BRACKETS Figure 8.3 Back Refractory with Grate Brackets in Place • Place grate into grate brackets. See Figure 8.7. • Replace smoke shield. • Replace left and right screens. GRATE BRACKET Figure 8.7 Grate Secured in Grate Bracket We recommend two installers for hearth stone and refrac- tory installation! 37Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 9 Reference Materials A. Chimney Components CAK5A Chimney Air Kit SL11/SL4 Chimney Stabilizer Chimney Sections A = Actual LengthB = Effective Length (length of chimney part after it has been snapped to another) 13 in. (330 mm) 14 in. (356 mm)14 in. (356 mm) 5-1/4 in. (133 mm)4 in. (102 mm) A 11 in. (279 mm) 13 in. (330 mm) B 20-3/4 in. (527 mm) Inside Diameter SL4 - 10 in. (254 mm) SL11 - 11 in. (279 mm) Outside Diameter 13 in. (330 mm) 18 in. (457 mm) SLA10 Adapter Catalog # DescriptionUSCAN CAK5A CAK5A Chimney Air Kit ID4/ID6 ID4 Insulated Duct/Outside Air UD4/UD6 UD4 Uninsulated Duct/Outside Air SLA10 11-10 in. (279-254mm) Adapter SL1106 SL406 Chimney Section - 6 in. (152 mm) long SL1112 SL412 Chimney Section - 12 in. (305 mm) long SL1118 SL418 Chimney Section - 18 in. (457 mm) long SL1136 SL436 Chimney Section - 36 in. (914 mm) long SL1148 SL448 Chimney Section - 48 in. (1219 mm) long SL11 SL4 Chimney Stabilizer SL1130 SL430 Chimney Offset/Return - 30 deg FS538 FS538 Ceiling Firestop - Straight FS540 FS540 Ceiling Firestop - 30 deg AS10 AS10 Straight Attic Insulation Shield, 24 in. (610 mm) JB577 JB577 Chimney Joint Band CB576 CB576 Chimney Bracket RF570 RF570 Roof Flashing - Flat to 6/12 Pitch RF571 RF571 Roof Flashing - 6/12 to 12/12 Pitch TR11 TR444 Round Termination Cap TR11T TR442 Round Telescoping Termination Cap TV11T Top Vent Round Termination Cap TCT1175 Terra Cotta Termination Cap ST1175 ST475 Square Termination Cap TR-TVK TR-TVK TR Top Vent Kit DTO134 n/a Short Octagon Decorative Cap DTO146 n/a Tall Octagon Decorative Cap DTS134 n/a Short Square Decorative Cap DTS146 n/a Tall Square Decorative Cap LDS33 LDS33 Decorative Shroud - 3 ft x 3 ft (.91 m x .91 m) LDS46 LDS46 Decorative Shroud - 4 ft x 6 ft (1.22 m x 1.83 m) LDS-BV LDS-BV Decorative Shroud - 26 in. x 26 in. (660 mm x 660 mm) Field Constructed Shrouds (See “Woodburning Termination Cap”) CT-11A n/a Adapter-May be used with the following caps n/a CT-Series n/a DT-Series Catalog #A B US CAN in mm in mm SL1106 SL406 6 152 4-3/4 121 SL1112 SL412 12 305 10-3/4 273 SL1118 SL418 18 457 16-3/4 425 SL1136 SL436 36 914 34-3/4 883 SL1148 SL448 48 1219 46-3/4 1187 38 Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 AssembledDiameter: 17 in./432 mmHeight: 24 in./610 mm AS10 Straight Attic Insulation Shield CB576 Chimney Joint Band 13 in. (330 mm) JB577 Chimney Joint Band 2 in. (51 mm) 13 in. (330 mm) A B 17 in. (432 mm) Catalog #A B FS538 0-deg.17 in.432 mm FS540 30-deg.26 in.660 mm RF570 Roof Flashing RF571 Roof Flashing 39-7/8 in. (1013 mm) 28 in. (711 mm) 15-1/4in. (387 mm) 25-1/4 in. (641 mm)29 in. (737 mm) 15-1/4 in. (387 mm) SL1130/SL430 Offset/Return 21 in.(533 mm) Inside Diameter SL1100 11 in. (279 mm) SL400 10 in. (254 mm) Outside Diameter 13 in. (330 mm) 26 in. 10 3/4 in. CT-11A TR-TVK - Top Vent Kit 39Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 B A C B C A DTS134/DTS146 DTO134/DTO146 Decorative Caps DTO134 A B C in 34 20 24 mm 864 508 610 DTO146 in 46 22.7 26 mm 1168 576 660 DTS134 A B Cin3421.18 24mm864538610DTS146 in 46 21.18 26mm1168538660 15-3/4 in. (400 mm) TR11/TR444 - Round Termination Cap TR11T/TR442 - Round Telescoping Termination Cap ST1175/ST475 - Square Termination Cap TCT1175 - Terra Cotta Cap 32-3/8 in.(822 mm) 34-3/8 in.(873 mm) 23 in. (584 mm) 19 in. (483 mm) 15-5/8 in. (397 mm) 9-3/8 in. (238 mm) 10-1/4 in. (260 mm) 17 in. (432 mm) 20 in. (508 mm) 40 Heat & Glo • Exclaim 36/42 • 4013-266 Installers Manual • Rev G • 10/07/13 B. Optional Components Heat & Glo, a brand of Hearth & Home Technologies 7571 215th Street West, Lakeville, MN 55044 www.heatnglo.com Please contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat & Glo dealer, please visit www.heatnglo.com. ID4 Insulated Duct UD4 Uninsulated Duct 42 in. (1067 mm) 4 in. (102 mm) i.d. 42 in. (1067 mm) 4 in. (102 mm) i.d. 20 in. (508 mm) 66 in.(1676 mm) 1/2 in. (13 mm) HX4 Hearth Extension 16 in. (406 mm) 52 in. (1321 mm) 1/2 in. (13 mm) HX3 Hearth Extension A B C D LDS33/LDS46 Decorative Shroud E D A C B LDS-BV Decorative Shroud Catalog # A B C D in.mm in.mm in.mm in.mm LDS33 36 914 36 914 8.5 216 11 279 LDS46 48 1219 72 1829 8.5 216 11 279 Catalog #A B C E E LDS-BV in.26 12.5 15.5 22 23 mm 660 318 394 533 584 LDSCPM - Corner Post Kit (for custom sizes)