HomeMy WebLinkAboutB15-0032 Welding Special Inspection.pdfTHUNDER MOUNTAIN TESTING
2970 N. Ronlin Avenue I Grand Junction .. Colorado 81504
Office (970) 256-9965 I Cell (970) 210-7008 /Fax (970) 314-7067
E-Mail: kxkid39@aol.com I www.thundermountaintesting.com
.\llem~n Conqnictii,in Inc
PO Box 4U88
<Jvp>um. co 8 l<Jn
Mr Lee Alleman
RE Zelkowirz Residence
S1J8 East L1onshead Circle
\ ;:mtage Point Condos Unn :'\11'1
\".iii CO R Hi:'.,
'' Fi.c!d l11spectic>n
Dear \lr . \llemJ ''·
Penni! ;; BI :'-UO~::'.
Pro1ect t; l)RJ i :'-UO I 7
:\s requested. structural steel special inspection was conducted perthe IBC 2lJl2 Edition -Chapter l·.·
Stn1ctural Tests and Special Inspection and the Town of Vail requirements I arrived at the job'iite at l O 15 :\~! l
met with vou to review project speciticatiom and areas readv for in;;pection The welder qualiticat1on test reports
for the steel erector. Vail Manufacturing. Inc in VaiL Colorado. were reviewed and both were obserYed to bt'
acccptabll' with pro1ect requirements Please refer tu the attached welding certiticatinns for l\1r Garv Curnutt \\Ith
\'.id : .. t,u1uii11Au1111t:-l111.. 10-i9-U8dnJCo;!-i!'j,
\'isual weld inspection was conducted nn the Loli Flaming Plan Level on completed beam spltc:e and
\\eldcd stud brackets. Approved structural drawings \verc pro\'ided b~ Strumph Engineering. from Fa~de. C1\l(\1C1d"
11iith the latest re11sion being dated -i-8-l S Detuil!'-utilized tor mspectiun were found on Shc.:1 S \ cJf rhese
dnl\\:ings lnspet:tinn revealed that the single bcan1 splice and all stud brackets were '.1cided m ~icc•xl:~\nc•: ''!Cl•
.\ \\S l) ! 1 -~'' J 11 Ed!l!on and pro1ect spcc1fo::H 11111·
\'isual mspcct1nn was c:onductcd on the Loll Fiamin!l Plan Le1cl 1m the', .. :\325 bt·am tu beam and beam
tl• a11cho1 plate bolted connections Bolt asseml:ilie~ a!'. spec1tied in Detail' 2 and .l nfthe apprm.ed Jrawmg~ wcrL'
nbserYeci to be in place. correct I\ installed. and fosing surfaces matched A~ a minimum. I 0° o of all connections.
l:iut not less than :2 lmlts per connection were inspected All AST!'vl ..\32'.' High Strength bolts mspected were tiiunli
le' 1.>e ad.:qu:11<'h 1''11-:inn;•ci 10 the "'im1.-: Tight .. method <>ftensionmL!
Thi:-c·oncludes all required structural sti:cl ~pe..;1al 1nspecliun per Chapter I~ und pro1ect requirements for
rhc I c•lkmvitz Residence Project
Re~pcctiiil !y Submiitcd.
',cnrt Hanzel!
.\\\'~ C\Vl ::\~1)li0]1.ll
f'hu ndl."r \lounta111 r estm_g
Re\IC\\;J.L,// ·~v/ I >dt/ ~'ii/ ~l/ffil?/
Scott L Maxwcli / \.1
\ \\ s cw 1 ;,ell 1rnj:::1 1
I\. ( (' eniticd "(J:Sc<; ~<)'i-~ i c\; s:
·\Sl'<T "lDT l C\CI lll ;i_1U2l2
lhunckr \fountain Test1n;,:
VAIL MANUFACTURING, INC.
Welder Qualification Test Record
'NQTR Ne. 051-09 Welder Name GARY CURNUTT
WPS No VMl-AWS 01.1 N0.1 Revision --------·---·---···-
Variables Record Actual Values Used In Qualification
Process (Table 4 10. Item (1 i) SMAW -~A·---.. ---~--~ -
Qualification Range
SMAW
Welder Id
Page 1 oi ·
061-09
Transfer Mode (GMAWJ. Short-Ctr. ! Globular CJ Spray Short-C1rcu1ting , Gtobular C! Spray L.
Type Manual Z Mact1ine -Semi-Auto
S•ngle <.! Multiple l_.
CLH rent/Polanty ;\C 1·_ DCEP '>'; OCEN L Pulsed :
Posiltor. (Table4.10, Item (4)) 4G --------
Weld Progression (Table 4 10. Item (5:i) Up r::·
i:lacking [Tl'lble 4. iO. Item (7))
·_;onsumab!e Insert \GlAW)
Material/Spec ASTM A36
Use Backing >"~
Use Insert
to ASTllA A36
Thickne!ls (Plate)' Groove \ in .375
Fillet 1,
Thickness (Pipe/tube): Groove :
l-1llet I
01ametenPipe) Groove\
F11lel 1.
Filler Metal !Table 'JO, Item (2)\
Spec AWS AS.1
Class E7018
F-No 4
GaslFIU>; Type •.Table410, Item (3)) NA
Otner
Down
Manual ':<", Machine SP.mi-Au1o ,-Auto ·
::;ingle
.4.C ,--
,1,lulnpie
DCEP .'J DCEN
With Backing [;:: W1t~out Backing _
VVithout lnser; With lnst•rt
ALL AWS 01.1 GRP I & II
.126 .750 in ---··------·-·-------
.12.E Unlimited in
.125 .750 in
.126 Unlimlbtd !i"i -----
Over24 Unlimited in ----·---------
ALL Unlimited Hl
AWS A5.1
Pulsed
~.~.~ . .!=_~1e,_EX:X_1_8~_}(_}(15-X,EXX16-X,EXX~:~
F1 THROUGH F4
GRP II MATERIAL WITH F4 ELECTRODE ONLY
NA -----·------··-----------
VISUAL INSPECTION (4.8.1) Accoptabie Y,es
GUIDED BEND TEST RESULTS (4 30 5)
T'{pe --------·
ROOT 4G
FACE 4G
Appearanco
Result
SATISFACTORY
. SATISFACTORY
Fillet Test Results (4 JO?; '.?>and 4.30 4.1"
F11letS1zc
Fracture Test Root Penetration
Result
Macrotitch
Test No 051-09 OrganizationiNTE~.QIJN}"_AJ~ TESTING CO. 112812009
Result
lnt<irprated By NA __ ----·
Organization NA__________ __ _
Test No NA
1 We, the unders1gneo, certify tnat the statement!\ 111 this record are corrncl and that the test ·,,.elas wern prepared, .,veldod, ana
teste<i in accordance with the requirements oi ;ectJon 4 cf ~.NS.JAWS 01 1, 1 2008 ) Structural 'Nefding Code-Stec·
Manufacturer VAIL MANUFACTURING, INC. Authoriz<=u By Date 112812009 ---··--··--------·· ---
VAIL MANUFACTURING, INC.
Nelder Qualification Test Record ------------------------------------------
WQTR No. 049..08 Welder Name GARY CURNLITT -----------' WPS No. VMl·AWS 01.1 N0.1 Revision
---~riables -Record A.ctual Values Usa~~~-~~~;cat!o~-,,_
Process (Table 4.10, Item (1)) ~~~-
Qualification Range
SMAW
Welder Id
Transfer Mode (GMAW): Short-Cir. [j Globular C:: Short-Circuiting Globular O Spray L
Page 1of1
049-08
Type. Manual @ -Machine '..":J Semi-Auto=:
Spray'....'
Aumri Manual ~ Machine L"..-: Sarni-Auto C Auto [~
Numbt:!t uf Eleclrodes Sinyit: Z! Mu1tipie :-
Cl!rrant!Polarity DCEP Si DCEN [~ PuL5ed _J
::>ingle ~
ACC
Multlpie __
DCEP N DCEN Pulsed
Position (Table 4. 10. Item (4)) 3G F!-AT, HORIZONTAL~, _V_E_R_T_IC_A_L _____ _
~\leld Progression (Table 4. 10, Item (6)) Up f2)
Backing [Table 4.10, liern (7)] Use Backing ~]
CcJnsurnai.lie Insert (GTAWi Use Insert :-=!
Material/Spec. ASTM A36
Thickness (Plate): Groove (in \
Fillet (
Thickness (P,peltube): Groove i
Diameter(Pipe): Groove I
Fillet (
r~otes
Fiilt:t,
Filier Metal (Taole 10. Item (2))
Spec. AWS A5. \
to ASTMA36
·1.0
Down L. Up :.VJ Down !-
With Backing ::<:
W;tn Insert L~
V·/ithout Backing -,
l/v1tnout !nsen , _
ALL AWS 01.1 GRP I & ii'
:125
125
.125
.l"b
Over 24
Ali
AWS A5.i
Unlimited
Unlimited
UnlimitQ<l
-unilmiteo
-Unlimited
Unlimited
tn
in
in
1n
ClaS!I E7018 EXX15,EXX16,EXX18,EXX1S..X,EXX16-X,EXX1B-X ---------.----------·-~ ----·------------------·----·
F-No 4 F1 THROUGH F4
'GRP II MATERIAL WITH F4 ELECTRODES ONLY
GasJFlux Type (Table: 4 10, Item (3)) NA NA ------·~·-----~-
Othur
VISUAL INSPECTION (4.B.1) Accaptable. '.'f~s
GUIDED BEND TEST RESULTS (4.30.5)
--------------------,---------------------·-. ·--------------------------,--------------
-f_yP_e__ _ _ i Result ·----·-----'fype Result
SIDE 3G
SIDE 3G
Appearance NA
! SATISFACTORY
_I SATISFACTOR_:::.___ ___ _
Fillet Test Re$Ults [-4.30.2.3 and 4.30.4. 1)
Fillet Siz0 NA
, Fracture Test Root Penetration NA _ _ __ ____ __ Descnption "'!~--___ _
Test No. 049-08
RADIOGHAPHIC TESl K!:.!iUL I::.> (4.JU 3. -1;
Macroeteh NA
---------------------~~-~art<
Interpreted By _N_A __ _ I Organization !llA___ ___________________ _
rest No NA
Date
' . ·~·-------------"------------------~·~---·----·--·---·-_" _____ _
'Ne, the undersigned, certify that the statements In 1h111 record are correct and that the te:>t welds were prepare::l, weldM, :rnd
t&:>ted 1n accordance with the requirements of section 4 of ANSllAWS 01 1 ( _209§_ ; ~Wuctural Welding Code-Steel.
M;mufacturer VAIL MANUFACTURING, INC. Autlloni:eu By 0dte 211/WOU ---------'============---------------