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HomeMy WebLinkAboutB18-0170_approved documents_1526395136.pdf75 South Frontage Road West, Vail, CO 81657 Office: 970.479.2139 Inspection Line: 970.479.2149 Construction B18-0170 Issued: 05/15/2018 TOWN OF VAIL Property Information Address: 114 WILLOW RD 660-661 ( 210108220003 ) Unit #: 660-661 Parcel Number: 210108220003 Legal Description:Subdivision: RIVA RIDGE CHALETS SOUTH Unit: 12 BK-0312 PG-0558 WD 10-08-80 BK-0313 PG- 0777 WD 11-25-80 BK-0733 PG-0310 DEC 07-29-97 R200609610 EAS 04-14-06 Contacts Contact Type: Applicant Full Name: NICHOLAS WEBBER Address: PO BOX 9232 910 NOTTINGHAM RD S4 AVON, CO 81620 Phone: 9708274241 Contractor Contractor Type: Mechanical Company: Western Fireplace Supply State License #: Phone: 970-827-4241 Project Information Project Name: Kesavan Residence 2018 Project Description: REPLACE EXISTING GAS INSERT WITH NEW GAS INSERT; GAS & POWER EXISTING Fees Paid Account #: 001-0000.31111.00 - Mechanical Permit Fee Fee Amount:$100.00 Account #: 001-0000.31123.00 - Mechanical Plan Review Fee Fee Amount:$25.00 Account #: 001-0000.31128.00 - Will Call Fee (Mechanical Scope)Fee Amount:$5.00 Total Paid:$130.00 Conditions CONDITIONS UNDER WHICH PERMITS BECOME VOID: If construction is not begun within 6 months from the date permit was issued. If more than 5 months elapses between inspections. If incorrect information is given on the application at the time the permit was issued. Christopher Jarecki - Town of Vail Building Official NOTICE: By issuance of this Permit the applicant agrees to comply with all Titles of the Town of Vail Code and all applicable State and Federal law. Failure to do so will void this Permit and the applicant shall forfeit all applicable fees. 1Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/13 Models: ESCAPE-I35-C ESCAPE-I35LP-C ESCAPE-I30-C ESCAPE-I30LP-C • DO NOT store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - DO NOT try to light any appliance. - DO NOT touch any electrical switch. DO NOT use any phone in your building. - Immediately call your gas supplier from a neighbor’s phone. Follow the gas suppli- er’s instructions. - If you cannot reach your gas supplier, call thefi re department. • Installation and service must be performed by a qualifi ed installer, service agency, or the gas supplier. WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death. Owner’s Manual Installation and Operation DO NOT DISCARD THIS MANUAL NOTICE This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240MH, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate. Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory trained professionals, or technicians supervised by an NFI certifi ed professional. • Leave this manual with party responsible for use and operation. D O NO T DI S C A R D WARNING • Important operating and maintenance instructions included. • Read, understand and follow these instructions for safe installation and operation. In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter. A CO detector shall be installed in the room where the appliance in installed. This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one. HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch glass • Keep children away • CAREFULLY SUPERVISE children in same room as fi replace. • Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other fl ammable materials. • Keep clothing, furniture, draperies and other fl ammable materials away. Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/132 Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on fi replace: _____________________ Dealership purchased from: _______________________________ Dealer Phone: __________________________ Notes: _______________________________________________________________________________________ _____________________________________________________________________________________________ A. Congratulations Congratulations on selecting a Heat & Glo gas fi replace, an elegant and clean alternative to wood burning fi replaces. The Heat & Glo gas fi replace you have selected is designed to provide the utmost in safety, reliability, and effi ciency. As the owner of a new fi replace, you’ll want to read and carefully follow all of the instructions contained in this Owner’s Manual. Pay special attention to all cautions and warnings. This Owner’s Manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals. The information contained in this Owner’s Manual, unless noted otherwise, applies to all models and gas control systems. Your new Heat & Glo gas fi replace will give you years of durable use and trouble-free enjoyment. Welcome to the Heat & Glo family of fi replace products! We recommend that you record the following pertinent information about your fi replace. Gas and Electric Information Serial Number Type of Gas The model information regarding your specifi c fi replace can be found on the rating plate usually located in the control area of the fi replace. Homeowner Reference Information Model Number Not forfor useuse with solidsolid fuel. ((Ne doit pas entreentre utiliseutilise avecavec unun combustiblecombustible solide).solide). ThisThis applianceappliance must bebe installed in accordance with local codes, if any;any; if not, follow ANSIANSI Z223.1 in thethe USAUSA or CAN/CGACAN/CGA B149B149 installationinstallation codes. codes.(Installer l’appareil selon lesles codescodes ou reglementsreglements locaux ou, en l’absence de tels reglements,reglements, selon les codescodes d’installationd’installation CAN/CGA-B149.)CAN/CGA-B149.) Type of Gas (Sorte(Sorte De Gaz):: NNAATURALTURAL GAS MADE IN USA MinimumMinimum PermissiblePermissible Gas SupplySupply forfor PurposesPurposes of InputInput Adjustment.Adjustment. ApprovedApproved Minimum Minimum(De Gaz) AcceptableAcceptable 0.0 in w.c. (Po. Col.Col. d’eau)d’eau) Maximum Pressure (Pression) 0.0 in w.c. (Po. Col.Col. d’eau)d’eau) Maximum Manifold PressurePressure (Pression) 0.0 in w.c. (Po. Col.Col. d’eau)d’eau) MinimumMinimum ManifoldManifold PressurePressure (Pression)(Pression) 0.0 in w.c. (Po. Col.Col. d’eau)d’eau) Model:(Modele): Serial (Serie): ANSI Z21XX-XXXXZ21XX-XXXX · CSA CSA 2.XX-MXX 2.XX-MXX · · UL307B XXXXXXXXININ CANADA ALTITUDE:ALTITUDE:0-00000-0000 FT. 0000-0000FT. MAX. INPUT BTUH:00,000 00,000 MIN. INPUTINPUT BTUH:00,000 00,00000,000 ORIFICE SIZE:#XXXXX#XXXXX #XXXXX XXXXXXXX Total Total ElectricalElectrical Requirements:Requirements: 000Vac,000Vac, 00Hz., lessless thanthan 00 Amperes Heat & Glo, a brand of Hearth & Home Technologies 7571 215th Street West, Lakeville, MN 55044 Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference. 3Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/13 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. • NOTICE: Used to address practices not related to personal injury. Table of Contents A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 B. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1 Listing and Code Approvals A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 B. Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 C. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 6 E. Non-Combustible Materials Specifi cation. . . . . . . . . . . . . . 6 F. Combustible Materials Specifi cation . . . . . . . . . . . . . . . . . 6 G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 User Guide 2 Operating Instructions A. Gas Fireplace Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 B. Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 C. Fan Kit (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 D. Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 E. Decorative Doors, Fronts and Surrounds . . . . . . . . . . . . . . 8 F. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 G. Remote Controls, Wall Controls and Wall Switches . . . . . . 8 H. IPI Battery Tray/Battery Installation . . . . . . . . . . . . . . . . . . 9 I. Control Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . 9 J. Before Lighting Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 10 K. Lighting Instructions (IPI) . . . . . . . . . . . . . . . . . . . . . . . . . 11 L. After Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 M. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 12 3 Maintenance and Service A. Maintenance Tasks-Homeowner . . . . . . . . . . . . . . . . . . . 13 B. Maintenance Tasks-Service Technician . . . . . . . . . . . . . . 14 Installer Guide 4 Getting Started A. Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 16 B. Design and Installation Considerations . . . . . . . . . . . . . . 17 C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . 17 D. Inspect Appliance and Components . . . . . . . . . . . . . . . . . 17 5 Fireplace Size Requirements A. Minimum Fireplace Opening . . . . . . . . . . . . . . . . . . . . . . 18 B. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 20 6 Termination Locations A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 21 7 Installation Preparation A. Inspection and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 22 B. Flue Damper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 C. Gas Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 D. Fireplace Conversion Notice . . . . . . . . . . . . . . . . . . . . . . 22 E. Electrical Outlet Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 F. Remote Control Confi guration . . . . . . . . . . . . . . . . . . . . . 22 8 Installing Vent Pipe and Appliance A. Vent Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 B. Venting Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 C. Connecting Vent Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 D. Placing, Securing and Leveling the Appliance . . . . . . . . . 25 E. Installing Adaptor and Termination Cap . . . . . . . . . . . . . . 26 9 Gas Information A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 27 10 Electrical Information A. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 B. IntelliFire PlusTM Ignition System Wiring . . . . . . . . . . . . . . 28 C. IPI Battery Tray/Battery Installation . . . . . . . . . . . . . . . . . 29 D.ControlModule Operation ........................29 E.Optional Accessories . . . .........................29 F. Installation for Fan (Optional) . . . . . . . . . . . . . . . . . . . . . . 29 G. Programming the RC300 to the Control Module . . . . . . . 30 11 Finishing A. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 31 12 Appliance Setup A. Remove Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 32 B. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . 32 C. Inspect Firebox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 D. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 E. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 F. Place the Lava Rock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 G. Ember Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 H. Install the Log Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 34 I. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 J. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 13 Troubleshooting A. IntelliFire Plus™ Ignition System . . . . . . . . . . . . . . . . . . . 41 14 Reference Materials A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . 43 B. Vent Kits Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 C. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 D. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49  = Contains updated information.     Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/134 B. Limited Lifetime Warranty 4021-645D 01-16-13 Page 1 of 2 Hearth & Home Technologies LIMITED LIFETIME WARRANTY Hearth & Home Technologies, on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer. WARRANTY COVERAGE: HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered compo- nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below. WARRANTY PERIOD: Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table. The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions. See conditions, exclusions, and limitations on next page. Parts Labor Gas Wood Pellet EPA Wood Coal Electric Venting X X X X X X X All parts and material except as covered by Conditions, Exclusions, and Limitations listed X X X Igniters, electronic components, and glass X X X X X Factory-installed blowers X Molded refractory panels X Firepots and burnpots 5 years 1 year X X Castings and baffles 7 years 3 years X X X Manifold tubes, HHT chimney and termination 10 years 1 year X Burners, logs and refractory Limited Lifetime 3 years X X X X X Firebox and heat exchanger X X X X X X X All replacement parts beyond warranty period Warranty Period HHT Manufactured Appliances and Venting 1 Year Components Covered 3 years 2 years 90 Days  5Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/13 B. Limited Lifetime Warranty (continued) 4021-645D 01-16-13 Page 2 of 2 WARRANTY CONDITIONS: • This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites. • This warranty is only valid while the HHT appliance remains at the site of original installation. • Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product. • Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this warranty. This warranty is void if: • The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes. • The appliance is subjected to prolonged periods of dampness or condensation. • There is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation. LIMITATIONS OF LIABILITY: • The owner’s exclusive remedy and HHT’s sole obligation under this warranty, under any other warranty, express or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no event will HHT be liable for any incidental or consequential damages caused by defects in the appliance. Some states do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to state. EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE. WARRANTY EXCLUSIONS: This warranty does not cover the following: • Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and exterior surface finishes may occur. This is not a flaw and is not covered under warranty. • Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes. • Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts include: paint, wood, pellet and coal gaskets, firebricks, grates, flame guides, batteries and the discoloration of glass. • Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and com- plaints related to this noise are not covered by this warranty. • Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper opera- tion, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/ incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing; and/or (9) interruptions or fluctuations of electrical power supply to the appliance. • Non-HHT venting components, hearth components or other accessories used in conjunction with the appliance. • Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed. • HHT’s obligation under this warranty does not extend to the appliance’s capability to heat the desired space. Informa- tion is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consider- ation must be given to appliance location and configuration, environmental conditions, insulation and air tightness of the structure.  Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/136 C. BTU Specifi cations MODELS: ESCAPE-I30-C, ESCAPE-I30LP-C, ESCAPE-I35-C, ESCAPE-I35LP-C LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Vented Gas Appliance Heaters STANDARD: ANSI Z21.88-2009 • CSA 2.33-2009 This product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burn- ing Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”. Heat & Glo gas inserts are designed for installations into solid fuel masonry or factory built fi replaces that have been installed in accordance with the National, Provincial, State and local building codes. Fireplaces are to be constructed of non-combustible materials and, in the absence of local or regional codes, meet criteria of NFPA 211. No additional outside air source is required. Models (U.S. or Canada) Maximum Input BTU/h Minimum Input BTU/h Orifi ce Size (DMS) ESCAPE-I30-C (NG) US (0-2000 FT)36,000 17,000 33 CANADA (2000-4500 FT)33,250 16,750 34 ESCAPE-I30LP-C (LP) US (0-2000 FT)36,000 19,000 50 CANADA (2000-4500 FT)31,000 15,500 51 Escape-I35-C (NG) US (0-2000 FT)40,000 20,000 31 CANADA (2000-4500 FT)37,000 19,250 32 ESCAPE-I35LP-C (LP) US (0-2000 FT)38,000 19,000 49 CANADA (2000-4500 FT)35,000 17,000 50 A. Appliance Certifi cation NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE. This appliance is tested and approved as either supplemen- tal room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations. D. High Altitude Installations NOTICE:If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction. When installing above 2000 feet elevation: • In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet. • In CANADA: Reduce input rate 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility. Check with your local gas utility to determine proper orifi ce size. NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada. 1 Listing and Code Approvals E. Non-Combustible Materials Specifi cation Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof. Materials that are reported as passing ASTM E 136, Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC shall be considered non-combustible materials. F. Combustible Materials Specifi cation Materials made of or surfaced with wood, compressed pa- per, plant fi bers, plastics, or other material that can ignite and burn, whether fl ame proofed or not, or plastered or unplastered shall be considered combustible materials. G. Electrical Codes NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1. • A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks. B. Glass Specifi cations This appliance is equipped with 5 mm ceramic glass. Re- place glass only with 5 mm ceramic glass. Please contact your dealer for replacement glass. 7Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/13 2 Operating Instructions Figure 2.1 General Operating Parts B. Your Fireplace WARNING! DO NOT operate fi replace before read- ing and understanding operating instructions. Failure to operate fi replace according to operating instructions could cause fi re or injury. DECORATIVE DOORS (NOT SHOWN) SECTION 2.E. FIXED GLASS ASSEMBLY SECTION 12.I. MANTEL SECTION 5.B.HEARTH CLEAR SPACE SECTION 2.D. APPLIANCE INSTALLED IN EXISTING SOLID FUEL FIREPLACE BATTERY BACKUP ACCESS SECTION 2.H. If you expect that small children or vulnerable adults may come into contact with this fi replace, the following precau- tions are recommended: • Install a physical barrier such as: - A decorative fi rescreen. - Adjustable safety gate. • Install a switch lock or a wall/remote control with child protection lockout feature. A. Gas Fireplace Safety WARNING This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one. HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch glass • Keep children away • CAREFULLY SUPERVISE children in same room as fi replace. • Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other fl ammable materials. • Keep clothing, furniture, draperies and other fl ammable materials away. • Keep remote controls out of reach of children. • Never leave children alone near a hot fi replace, whether operating or cooling down. • Teach children to NEVER touch the fi replace. • Consider not using the fi replace when children will be present. Contact your dealer for more information, or visit: www. hpba.org/safety-information To prevent unintended operation when not using your fi re- place for an extended period of time (summer months, vacation/trips, etc): • Remove batteries from remote controls. • Turn off wall controls. User Guide Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/138 D. Clear Space WARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2. Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects. Figure 2.2 Clear Space C. Fan Kit (optional) If desired, a fan kit may be added. Contact your dealer to order the correct fan kit. F. Fixed Glass Assembly See Section 12.I. E. Decorative Doors, Fronts and Surrounds WARNING! Risk of Fire! Install ONLY doors, fronts or surrounds approved by Hearth & Home Technologies. Unapproved doors or fronts may cause appliance to over- heat. This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one. For more information refer to the instructions supplied with your decorative door or front. G. Remote Controls, Wall Controls and Wall Switches Follow the instructions supplied with the control installed to operate your fi replace: For safety: • Install a switch lock or a wall/remote control with child protection lockout feature. • Keep remote controls out of reach of children. See your dealer if you have questions. CLEAR SPACE 3 FT. IN FR ONT OF FIREPLA CE APPLIANCE INSTALLED IN EXISTINGSOLID FUEL FIREPLACE 9Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/13 H. IPI Battery Tray/Battery Installation The IntelliFire PlusTM system has a battery backup option. Battery longevity and performance will be affected by the service temperatures of this appliance. NOTICE: Batteries should only be used as a power source in the event of an emergency such as an outage. The removable battery tray is located in the lower left corner of the appliance next to the lower glass clip. Remove batteries from tray before sliding tray back into appliance. See Figure 2.3. A notch on the right side of the tray engages the tray with the appliance. See Figure 2.4. To remove the tray, rotate the left side of the tray outward and pull to the left to disengage the notch. Place the batteries in the tray and return it to the closed position with the notch engaged in the appliance. Figure 2.3 Battery Tray Located at Bottom Left Side of Appliance Figure 2.4 Pull Left Side of Tray Out and Disengage Notch Figure 2.5 Battery Tray Pulled Out NOTCH I. Control Module Operation 1. The control module has an ON/OFF/REMOTE selector switch that must be set. See Figure 2.6. OFF Position: Appliance will ignore all power inputs and will not respond to any commands from a wall switch or remote. The unit should be in the OFF position during installation, service, battery installation, fuel conversion, and in the event that the control goes into LOCK-OUT mode as a result of an error code. ON Position: Appliance will ignite and run continuously in the HI fl ame setting, with no adjustment in fl ame output. This mode of operation is primarily used for initial installation or power outage operation with battery backup. REMOTE Position: Appliance will initiate commands from an optional wired wall switch and/or the wireless remote (RC300). 2. If using a wired wall switch with the module in REMOTE mode, the fl ame output can be adjusted with the HI/LO selector switch on the module. See Figure 2.6. Note that the fl ame HI/LO selector switch will become inactive once an optional remote control (RC200/RC300) is programmed to the control module. Note that the control module will always ignite the fi replace on HI and remain so for the initial 10 seconds of operation. If the HI/LO is switched to the LO position, the fl ame output will automatically drop to the lowest setting after the fl ame has been established for 10 sec. After this 10 second period, the fl ame can be adjusted from HI to LO with the switch. 3. The control module has safety feature that automatically shuts down the fi replace after 9 hours of continuous operation without receiving a command from the RC300 remote. 4. If you intend to use both an optional wired wall switch and the RC300 remote control to operate your fi replace, the wall switch will override any commands given by the remote. Figure 2.6 Control Module NG/LP GAS-TYPE SELECTOR SWITCH SELECTOR SWITCH FLAME HI/LOW SWITCH STATUS INDICATOR LED MODULE  Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/1310 J. Before Lighting Fireplace Before operating this fi replace for the fi rst time, have a qualifi ed technician: • Verify all shipping materials have been removed from inside and/or underneath the fi rebox. • Review proper placement of logs, ember material and/or other decorative materials. • Check the wiring. • Check the air shutter adjustment. • Ensure that there are no gas leaks. • Ensure that the glass is sealed and in the proper position and that the integral barrier is in place. WARNING! Risk of Fire/Asphyxiation! DO NOT oper- ate fi replace with fi xed glass assembly removed. Thisfi replace has an Intellifi re PlusTM ignition system. Figure 2.7. Module Reset Switch MODULE RESET SWITCH 5. Module Reset Switch This module may lock-out under certain conditions. When this occurs, the appliance will not ignite or respond to commands. The module will go into lock-out mode by emitting three audible beeps, then continuously displaying a RED/GREEN error code at its status indicator LED. • Check battery tray. Remove batteries if installed. Batteries should only be installed for use during power outages. See Section H. • Locate the module reset switch. (See Figure 2.7). • Set the module reset switch to the RESET position. • Wait fi ve (5) minutes to allow possible accumulated gas to clear. • Set the module reset switch to ON. • Start the appliance. WARNING! Risk of Explosion! DO NOT press the mod- ule reset switch more than one time within a fi ve minute time period. Gas may accumulate in fi rebox. Call a quali- fi ed service technician. Nine Hour Safety Shutdown Feature This appliance has a safety feature that automatically shuts down the fi replace after 9 hours of continuous operation without receiving a command from the RC300 remote. 11Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/13 K. Lighting Instructions (IPI) 1. This appliance is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand. 2. Waitfi ve (5) minutes to clear out any gas. Then smell for gas, including near the fl oor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this la- bel. If you do not smell gas, go to next step. 3. To light the burner: Equipped with wall switch: Turn ON/OFF switch to ON. Equipped with remote or wall control: Press ON or FLAME button. Equipped with thermostat: Set temperature to desired setting. 4. If the appliance does not light after three tries, call your service technician or gas supplier. LIGHTING INSTRUCTIONS (IPI) TO TURN OFF GAS TO APPLIANCE 1. Equipped with wall switch: Turn ON/OFF switch to OFF. Equipped with remote or wall control: Press OFF button. Equipped with thermostat: Set temperature to lowest setting. 2. Service technician should turn off electric power to the control when performing service. FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fi re or explosion may result causing property damage, personal injury or loss of life. CAUTION: NOT FOR USE WITH SOLID FUEL WARNING: 593-913G GAS VALVE For additional information on operating your Hearth & Home Technologies fi replace, please refer to www.fi replaces.com. A. This appliance is equipped with an intermittent pilot ignition (IPI) device which automatically lights the burn- er. DO NOT try to light the burner by hand. B. BEFORE LIGHTING, smell all around the appliance area for gas. Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor. WHAT TO DO IF YOU SMELL GAS • DO NOT try to light any appliance. • DO NOT touch any electric switch; do not use any phone in your building. DO NOT CONNECT LINE VOLT- AGE (110/120 VAC OR 220/240 VAC) TO THE CONTROL VALVE. Improper installation, adjustment, al- teration, service or maintenance can cause injury or property damage. Re- fer to the owner’s information manual provided with this appliance. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air. If not installed, operated, and main- tained in accordance with the manufac- turer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause can- cer, birth defects, or other reproductive harm. Keep burner and control compartment clean. See installation and operating instructions accompanying appliance. Hot while in operation. DO NOT touch. Keep children, clothing, furniture, gaso- line and other liquids having fl ammable vapors away. DO NOT operate the appliance with fi xed glass assembly removed, cracked or broken. Replacement of the fi xed glass assembly should be done by a licensed or qualifi ed service person. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. • If you cannot reach your gas sup- plier, call the fi re department. C. DO NOT use this appliance if any part has been under water. Imme- diately call a qualifi ed service tech- nician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel. Also Certifi ed for Installation in a Bedroom or a Bedsitting Room. For assistance or additional informa- tion, consult a qualifi ed installer, ser- vice agency or the gas supplier. Final inspection by Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/1312 Initial Break-in Procedure • The appliance should be run three to four hours continuously on high. • Turn the appliance off and allow it to completely cool. • Remove fi xed glass assembly. See Section 12.I. • Clean fi xed glass assembly. See Section 3. • Replace the fi xed glass assembly and run continuously on high an additional 9 hours. This cures the materials used to manufacture the fi re- place. NOTICE! Open windows for air circulation during ap- pliance break-in. • Some people may be sensitive to smoke and odors. • Smoke detectors may activate. L. After Appliance is Lit M. Frequently Asked Questions ISSUE SOLUTIONS Condensation on the glass This is a result of gas combustion and temperature variations. As the appliance warms, this condensation will disappear. Blue fl ames This is a result of normal operation and the fl ames will begin to yellow as the appliance is al- lowed to burn for 20 to 40 minutes. Odor from appliance Whenfi rst operated, this appliance may release an odor for the fi rst several hours. This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing. Odor may also be released from fi nishing materials and adhesives used around the appliance. Film on the glass This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing process. A non-abrasive cleaner such as gas fi replace glass cleaner may be necessary. See your dealer. Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance. Is it normal to see the pilot fl ame burn continually? In an intermittent pilot ignition system (IPI), the pilot fl ame should turn off when appliance is turned off. Some optional control systems available with IPI models may allow pilot fl ame to remain lit. 13Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/13 Glass Cleaning Frequency: Seasonally By: Homeowner Tools Needed: Protective gloves, glass cleaner, drop cloth and a stable work surface. CAUTION! Handle fi xed glass assembly with care. Glass is breakable. • Avoid striking, scratching or slamming glass • Avoid abrasive cleaners • DO NOT clean glass while it is hot • Prepare a work area large enough to accommodate fi xed glass assembly and door frame by placing a drop cloth on a fl at, stable surface. Note: Fixed glass assembly and gasketing may have res- idue that can stain carpeting or fl oor surfaces. • Remove door or decorative front from appliance and set aside on work surface. • See Section 12.I for instructions to remove fi xed glass assembly. • Clean glass with a non-abrasive commercially available cleaner. - Light deposits: Use a soft cloth with soap and water - Heavy deposits: Use commercial fireplace glass cleaner (consult with your dealer) • Carefully set fi xed glass assembly in place on appliance. Hold glass in place with one hand and secure glass latches with the other hand. • Reinstall door or decorative front. 3 Maintenance and Service A. Maintenance Tasks-Homeowner The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service ap- pointment. More frequent cleaning may be required due to lint from carpeting or other factors. The control compartment, burner, and circulating air passageway of the appliance must be kept clean. CAUTION! Risk of Burns! The appliance should be turned off and cooled before servicing. When properly maintained, your appliance will give you many years of trouble-free service. We recommend an- nual service by a qualifi ed technician. Doors, Surrounds, Fronts Frequency: Annually By: Homeowner Tools needed: Protective gloves, stable work surface • Assess condition of screen and replace as necessary. • Inspect for scratches, dents or other damage and repair as necessary. • Check that louvers are not blocked. • Vacuum or dust surfaces. Remote Control Frequency: Seasonally By: Homeowner Tools needed: Replacement batteries and remote con- trol instructions. • Locate remote control transmitter and receiver. • Verify operation of remote. Refer to remote control operation instructions for proper calibration and setup procedure. • Place batteries as needed in remote transmitters and battery-powered receivers. • Place remote control out of reach of children. If not using your fi replace for an extended period of time (summer months, vacations/trips, etc), to prevent unin- tended operation: • Remove batteries from remote controls. Any safety screen or guard removed for servicing must be replaced prior to operating the appliance. Installation and repair should be done by a qualifi ed techni- cian only. The appliance should be inspected before use and at least annually by a professional service person. Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/1314 Venting Frequency: Seasonally By: Homeowner Tools needed: Protective gloves and safety glasses. • Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc. • Verify termination cap clearance to subsequent construc- tion (building additions, decks, fences, or sheds). See Section 6. • Inspect for corrosion or separation. • Verify weather stripping, sealing and fl ashing remains intact. • Inspect draft shield to verify it is not damaged or missing. B. Maintenance Tasks-Service Technician The following tasks must be performed by a qualifi ed technician. Gasket Seal and Glass Assembly Inspection Frequency: Annually By: Service Technician Tools needed: Protective gloves, drop cloth and a stable work surface. • Inspect gasket seal and its condition. • Inspect fi xed glass assembly for scratches and nicks that can lead to breakage when exposed to heat. • Confi rm there is no damage to glass or glass frame. Replace as necessary. • Verify that fi xed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary. Logs Frequency: Annually By: Service Technician Tools needed: Protective gloves. • Inspect for damaged or missing logs. Replace as necessary. Refer to Section 12 for log placement instructions. • Verify correct log placement and no fl ame impingement causing sooting. Correct as necessary. Control Compartment and Firebox Top Frequency: Annually By: Service Technician Tools needed: Protective gloves, vacuum cleaner, dust cloths • Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided. • Remove all foreign objects. • Verify unobstructed air circulation. Firebox Frequency: Annually By: Service Technician Tools needed: Protective gloves, sandpaper, steel wool, cloths, mineral spirits, primer and touch-up paint. • Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary. • Replace appliance if fi rebox has been perforated. Surface cracking or crazing of fi rebrick material is normal and expected. The following types of cracks are acceptable and do not require replacement of the unit or the fi rebox: • Cracks that do not propagate entirely through the material. • Light fracture lines or “spider-webbing” on the surface of the material. • Cracks that are less than 1/32 in. wide and less than 3 in.long. • If cosmetically unacceptable, such cracks may be repaired with the SRV-PACK service kit. Cracks that are unacceptable and require maintenance: • Cracks greater than 1/32 in. wide and 3 in. long are at risk of growing. • Cracks that penetrate entirely through the firebrick material. • Cracks that extend past the inner wall to the glass sealing fl ange. Inspection for cracking should be run when the appliance is cool. Cracks tend to close as the appliance heats up. The crack may be repairable with the PATCH-KIT-FB. Report the case to a Product Specialist with Hearth & Home Technologies. Light Bulbs Frequency: As needed By: Service Technician Tools needed: Protective gloves, replacement light bulbs. 1/4 in. nut driver. • Remove the glass frame. See Section 12.I. • Remove the logs, grate, and burner. • Remove the two ember glass retainer tabs. • Remove the ember glass. • Replace light bulb. • Reassemble components in reverse order of disassembly. 15Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/13 Figure 3.1 IPI Pilot Flame Patterns Burner Ignition and Operation Frequency: Annually By: Service Technician Tools needed: Protective gloves, vacuum cleaner, whisk broom,fl ashlight, voltmeter, indexed drill bit set, and a manometer. • Verify burner is properly secured and aligned with pilot or igniter. • Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary. • Replace Glowing embers with new dime-size pieces. DO NOT block ports or obstruct lighting paths. Refer to Section 12 for proper ember placement. • Verify batteries have been removed from battery back-up IPI systems to prevent premature degradation due to long term heat exposure. • Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay. • Inspect for lifting or other fl ame problems. • Verify air shutter setting is correct. See Section 12 for required air shutter setting. Verify air shutter is clear of dust and debris. • Inspect orifi ce for soot, dirt and corrosion. Verify orifi ce size is correct. See Service Parts List for proper orifi ce sizing. • Verify manifold and inlet pressures. Adjust regulator as required. • Inspect pilot fl ame pattern and strength. See Figure 3.1 for proper pilot fl ame pattern. Clean or replace orifi ce spud as necessary. • Inspect IPI fl ame sensing rod for soot, corrosion and deterioration. Polish with fi ne steel wool or replace as required. • Verify that there is not a short in fl ame sense circuit by checking continuity between pilot hood and fl ame sense rod. Replace pilot as necessary. Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/1316 A. Typical Appliance System NOTICE: Illustrations and photos refl ect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual VERTICAL TERMINATION CAP (SECTION 8.E) VENT PIPE (SECTION 8) GAS LINE (SECTION 9) ACCESS THROUGH EXISTING MASONRY OR WOODBURNING FIREPLACE HEARTH EXTENSION SURROUND OR FRONT NOT SHOWN SECTION 2.E AND SECTION 8 MANTEL AND MANTEL LEG SECTION 5.B AND 11.A 3 INCH FLEX LINERS (SECTION 8) Figure 4.1 Typical System 4 Getting Started Installer Guide 17Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/13 B. Design and Installation Considerations Heat & Glo gas inserts are designed for installations into solid fuel masonry or factory built fi replaces that have been installed in accordance with the National, Provin- cial, State and local building codes. Fireplaces are to be constructed of non-combustible materials and, in the ab- sence of local or regional codes, meet criteria of NFPA 211. No additional outside air source is required. Installation MUST comply with local, regional, state and na- tional codes and regulations. Consult insurance carrier, local building inspector, fi re offi cials or authorities having jurisdic- tion over restrictions, installation inspection and permits. Prior to installing the gas insert: • Have the chimney and adjacent structure inspected and cleaned by qualifi ed professionals. Hearth & Home Technologies recommends that NFI or CSIA certifi ed professionals, or technicians under the direction of certi- fi ed professionals, conduct a minimum of a NFPA 211 Level 2 inspection of the chimney. • Replace component parts of the chimney and fi replace as specifi ed by the professionals. • Ensure combustible mantel and surround clearances comply with applicable codes and regulations for solid- fuelfi replaces. In the absence of local or regional codes, refer to NFPA 211. • Ensure all joints are properly engaged and the chimney is properly secured. • Minimum fi replace size. See Section 5.A. • Gas supply piping requirements. • Electrical wiring requirements. • Finishing details. • Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired. D. Inspect Appliance and Components • Carefully remove the appliance and components from the packaging. • The vent system components and decorative doors and fronts may be shipped in separate packages. • If packaged separately, the log set and appliance grate must be installed. • Report to your dealer any parts damaged in shipment, particularly the condition of the glass. • Read all of the instructions before starting the instal- lation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t. WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, in- complete or substitute components. Keep appliance dry. C. Tools and Supplies Needed Before beginning the installation be sure that the following tools and building supplies are available. Tape measure Framing material Pliers Phillips screwdriver Gloves Framing square Voltmeter Electric drill and bits (1/4 in.) Plumb line Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver Hammer Noncorrosive leak check solution 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws Caulking material (300ºF minimum continuous exposure rating) Stove cement (1200ºF or higher continuous exposure rating) Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions: • Installation and use of any damaged appliance or vent system component. • Modifi cation of the appliance or vent system. • Installation other than as instructed by Hearth & Home Technologies. • Improper positioning of the gas logs or the glass door. • Installation and/or use of any component part not approved by Hearth & Home Technologies. Any such action may cause a fi re hazard. WARNING! Risk of Fire,/Explosion/Electric Shock! DO NOT use this appliance if any part has been under water. Call a qualifi ed technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualifi ed technician, service agency or your dealer. Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/1318 5 Fireplace Size Requirements A. Minimum Fireplace Opening Minimumfi replace opening requirements are shown in Figure 5.2. WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to high temperatures, the appliance should be locat- ed out of traffi c and away from furniture and draperies. • The fi rebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from a factory builtfi rebox in order to gain minimum gas insert opening requirements. • Any smoke shelves, shields and baffl es may be removed from the factory built fi rebox if attached with mechanical fasteners. • The metal fl oor of the solid fuel fi rebox may be removed to facilitate the installation of the insert. • Cutting of any sheet metal parts of the fireplace in which the gas fi replace insert is to be installed is prohibited, except the fl oor as tested for and as noted above and in Figure 5.1. • A minimum 1/2 inch gap from the bottom of the appliance to the metal fl oor of the solid fuel fi rebox is RECOMMENDED for optimal fan performance. See side view in Figure 5.1. 1/2 IN. MINIMUM LEVELING HEIGHT (RECOMMENDED) 1/4 IN. REQUIRED 12 IN. 5 IN. 6 IN. 11-1/4 IN. TOP VIEWSIDE VIEW EXISTING FACTORY BUILT FIREBOX ESCAPE-I35-C ESCAPE-I30-C METAL FLOOR OF EXISTING SOLID FUEL FIREBOX REMOVE THIS SECTION OF METAL FLOOR METAL FLOOR OF EXISTING SOLID FUEL FIREBOX REMOVE THIS SECTION OF METAL FLOOR 5 IN. 11-1/4 IN. 6 IN. 12 IN. Figure 5.1-A • The appliance may not be placed directly on the base of the outer wrap, a 1/4 inch airspace MUST be provided between the insert and the fl oor of the outer wrap. Use the levelling legs to raise the insert a minimum of 1/4 inch. The original fi replace may never be returned to solid fuel in this condition. The sidewalls and top structure of the fi rebox may not be altered with the exception of removable baffl es and dampers. • If the recommended 1/2 inch leveling leg height can not be achieved, a section of the factory-built metal fl oor may be removed. See Figure 5.1-B. Figure 5.1-B 19Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/13 Figure 5.2 Fireplace Opening In addition to these dimensions, also reference Clearances and Mantel Projections (Section 5.B). E FRONT VIEW D C F A TOP VIEW B G** H MINIMUM FIREPLACE SIZE Location ESCAPE-I35-C ESCAPE-I35LP-C ESCAPE-I30-C ESCAPE-I30LP-C Inches Millimeters Inches Millimeters A Rear Width 25-1/2 648 21-1/2 546 B Front Width 35 889 30-1/4 768 C Glass Opening Width 31-1/2 800 26-3/4 679 D Glass Opening Height 20 508 18 457 E Height-Front 24-7/8 632 22-7/8 581 F Height-Rear 22-1/4 565 20-5/8 524 G** Unit Depth 18-1/4 464 16-7/8 429 H Venting Depth 13-3/8 340 12-1/8 308 * Note: If exhaust collar on insert and fi replace damper do not line up, add 4 inches (102 mm) to minimum fi replace height for bends in vent pipe. **Unit depth is measured to the back of the surround to give the depth needed for installation. Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/1320 B. Mantel and Wall Projections WARNING! Risk of Fire! Comply with all minimum clear- ances to combustibles as specifi ed. Framing or fi nishing material closer than the minimums listed must be construct- ed entirely of noncombustible materials (i.e., steel studs, concrete board, etc). Clearance to combustible material under the insert is 1/4 inch (6 mm). Clearance from top of fi replace opening for combustibles extending 12 inches max. is 12 inches. • Use leveling legs to raise insert minimum 1/4 inch (6 mm) above combustible material or outer wrap of factory built fi rebox. Combustible facings must not extend behind the insert surround. For non-combustible material specifi cations refer to section 1.E. EXISTING NON-COMBUSTIBLE FACING 12 IN. MAX. 12 IN. MIN. 2 IN. MAX. 10 IN. MIN. Figure 5.3 Mantel Clearance 21Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/13 A. Vent Termination Minimum Clearances Roof Pitch H (Min.) Ft. Flat to 6/12...........................................................1.0* Over 6/12 to 7/12 .................................................1.25* Over 7/12 to 8/12 .................................................1.5* Over 8/12 to 9/12 .................................................2.0* Over 9/12 to 10/12 ...............................................2.5 Over 10/12 to 11/12 .............................................3.25 Over 11/12 to 12/12 .............................................4.0 Over 12/12 to 14/12 .............................................5.0 Over 14/12 to 16/12 .............................................6.0 Over 16/12 to 18/12 .............................................7.0 Over 18/12 to 20/12 .............................................7.5 Over 20/12 to 21/12 .............................................8.0 Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening * 3 foot minimum in snow regions HORIZONTAL OVERHANG VERTICAL WALL GAS DIRECT VENT TERMINATION CAP 12 X ROOF PITCH IS X/ 12 LOWEST DISCHARGE OPENING 2 FT. MIN.20 INCHES MIN. H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING 6 Termination Locations Fire Risk. Maintain vent clearance to combustibles as specifi ed. • DO NOT pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause fi re. WARNING Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/1322 7 Installation Preparation Prepare the existing solid fuel masonry or factory built non-combustiblefi rebox for installation. A. Inspection and Cleaning Prior to installing the gas insert: • Have the chimney and adjacent structure inspected and cleaned by qualifi ed professionals. Hearth & Home Technologies recommends that NFI or CSIA certifi ed professionals, or technicians under the direction of certi- fi ed professionals, conduct a minimum of a NFPA 211 Level 2 inspection of the chimney. • Replace component parts of the chimney and fi replace as specifi ed by the professionals. • Ensure all joints are properly engaged and the chimney is properly secured. • Ensure combustible mantel and surround clearances comply with applicable codes and regulations for solid- fuelfi replaces. In the absence of local or regional codes, refer to NFPA 211. • Ensure chimney is constructed of non-combustible materials. • Ensure chimney is clean and in good working order. • Ensure that all chimney cleanouts fi t properly to prevent air leakage into chimney. B. Flue Damper Fully lock the solid fuel fi replace’s fl ue damper in the open position, OR completely remove it. C. Gas Line Note: If the factory built fi replace has no gas access hole provided, an access hole of 1 inch (25 mm) diameter or less may be drilled through the lower sides or bottom of the fi rebox in a proper workmanship - like manner. This access hole must be plugged with non-combustible insulation after the gas supply line has been installed. • Install gas line into fi rebox cavity. • Check local codes and gas line sizing requirements following NFPA51. See Section 9. E. Electrical Outlet Box An outlet box may be installed in a bottom back corner of the existing solid fuel masonry or factory built fi replace to permit blowers or other optional accessories to be used. Alternatively, the supplied power cord may be routed out onto the hearth to a nearby outlet. D. Fireplace Conversion Notice Permanently attach the label with the following warning to the inside lower back of the fi replace fi rebox into which the insert is being installed. Silicone or mechanical fasteners may be required to properly secure the label. WARNING! Risk of Fire! This fi replace has been con- verted for use with a gas fi replace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the fi replace re-approved by the authority having jurisdiction. F. Remote Control Confi guration The Intellifi re PlusTM should be programmed to the RC300 remote control prior to the installation of the insert into the existing solid fuel masonry or factory built fi replace. The control is accessed by removing the lower access panel on the left side of the insert. See Section 10.E for details. 23Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/13 B. Venting Components CAUTION! Risk of Cuts/Abrasions/Flying Debris. Wear protective gloves and safety glasses during instal- lation. Sheet metal edges are sharp. The vertical vent termination system installed on this model includes: • One 3-foot section stainless steel fl exible pipe (included with insert). • Flexible vent pipe for exhaust air (included with vent kit). • One length of 3-inch fl exible vent pipe for combustion air (included with vent kit). • One pipe-to-cap adaptor (included with vent kit). • One vertical termination cap (included with vent kit). 8 Installing Vent Pipe and Appliance Figure 8.1 WARNING! Risk of Fire/Explosion/Asphyxiation! Do NOT connect this gas appliance to a chimney fl ue serving a separate solid fuel or gas burning appliance. • May impair safe operation of this appliance or other appliances connected to the fl ue. • Vent this appliance directly outside. • Use separate vent system for this appliance. Horizontal venting is NOT allowed. Vertical terminations are measured to top of chimney. This appliance is listed for use with LINK-DV systems and components only. It is permissible to extend venting above existing chimney (within specifi ed maximum verti- cal limits) using SL-D series or Dura Vent GS series 4 in. x 6-5/8 in. gas direct-vent pipe. Connection is made us- ing DV-46DVA-GK. The vent must be terminated with the cap supplied with the LINK-series vent kit. A. Vent Limits The abbreviations listed in this vent table key are used in the vent diagrams. Description Minimum Vertical Run Length 10 ft. Maximum Vertical Run Length 50 ft. CAUTION! ALL vent specifi cations MUST be followed. This product is tested and listed to these specifi cations. Appliance performance will suffer if specifi cations are not followed. EXHAUST AIR VENT PIPE TERMINATION CAP EXHAUST STARTING COLLAR STARTING COLLAR BRACKET INLET AIR STARTING COLLAR INLET AIR VENT PIPE ADAPTER V = 10 FT. MINIMUM 50 FT. MAXIMUM NOTE: TO ACHIEVE OPTIMUM PERFORMANCE, MINIMIZE OR AVOID BENDS IN EXHAUST VENT PIPE. EXHAUST COLLAR INLET COLLAR HANDLE EXHAUST STARTING COLLAR INLET AIR STARTING COLLAR STARTING COLLAR BRACKET LOCKING TAB Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/1324 C. Connecting Vent Pipe Reference instructions in the termination kit. • Install the 3-inch fl exible vent pipe(s) down through the chimney. • Secure the exhaust fl exible vent pipe to the 3 foot section stainless steel flexible vent pipe using the factory- installed 3-inch collar in the stainless steel section of pipe (see Figure 8.1). • Secure the stainless fl exible vent pipe to the exhaust starting collar on top of the appliance with three screws and seal with stove cement rated for continuous exposure to 1200ºF or higher. • Use 3 screws to attach the section of inlet air vent to the inlet collar on the collar slide plate and seal with stove cement rated for continuous exposure to 1200ºF or higher. See Figure 8.1. NOTE: The collar slide plate may be removed from appliance to aid installation. Figure 8.2 CUT AND BEND FLASHING AS NEEDED TO FIT CHIMNEY SEALANT ADHESIVE • Trim chimney top plate to minimize excess overhang or bend over fl ue tile (see Figure 8.2). • Place 3/8 inch bead of 300ºF silicone on fl ue tile top. 25Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/13 WARNING! Risk of Fire! Only an approved Hearth & Home Technologies surround may be used to cover inte- gral grills on solid fuel burning fi replaces. No other com- ponents such as shrouds, sheetmetal plates, etc., may be used to seal off vents. WARNING! Risk of Explosion! Failure to position the parts in accordance with these diagrams or failure to use only parts specifi cally approved with this appliance may result in property damage or personal injury. REAR LEVELING LEGS SHIPPED IN THIS POSITION THE FRONT LEVELING LEGS ARE SHIPPED WITH THE SURROUND. THEY SHOULD BE INSTALLED AS SHOWN. LOCATION A REAR LEVELING LEGS MAY BE RELOCATED TO LOCATION A OR LOCATION B LOCATION B FRONT LEVELING LEGS MAY BE MOVED TO THIS LOCATION Figure 8.3 D. Placing, Securing and Leveling the Appliance WARNING! Risk of Explosion/Combustion Fumes! Connect vent sections per installation instructions. • The 3 foot section of stainless steel fl exible pipe MUST be attached directly to the exhaust collar on the collar slide plate. • Connect exhaust vent pipe ONLY to exhaust starting collar and termination cap center collar. • Connect inlet air vent ONLY to inlet air collar on appliance and either the termination cap inlet air collar OR terminate within chimney. • DO NOT allow vent to sag below connection point to appliance. • Remove rear leveling legs from shipping position and relocate to one of the positions shown in Figure 8.3. Remove both screws that secure the leveling leg to the side of the appliance. Turn the leveling leg around so that the foot is facing out and downward. Line up the two holes on the leg with the holes on the appliance and secure with screws. See Figure 8.3. • Front leveling legs are shipped with surround and may be installed in one of two locations. See Figure 8.3. • Install insert (without surround attached) into existing fi replace while pulling collar slide plate forward. • Install gas line into hole provided on side. • Secure collar slide plate to appliance by placing locking handle into position with locking tabs (see Figure 8.1) and secure with #8 screw. • Level the appliance from side to side and front to back. Adjust leveling bolts to desired vertical position so appliance is level. Use the leveling bolts included with the manual bag. • A minimum 1/2 inch gap from the bottom of the appliance to a metal surface is recommended for optimal fan performance. See Figure 5.1. • Position any excess fl exible vent pipe back up into chimney without sagging. Twist and push flex vent together to shorten. • Attach surround. Follow instructions for surround installation included with the front. • Push insert into the opening so that it tightly overlaps the fi replace opening. Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/1326 E. Installing Adaptor and Termination Cap CAUTION! Risk of Cuts/Abrasions/Flying Debris. Wear protective gloves and safety glasses during instal- lation. Sheet metal edges are sharp. For installation of termination cap see minimum vent heights for various pitched roofs (see Figure 8.4) . To install adaptor see Figure 8.5. To prevent odors and cold drafts, the chimney must be sealed around the vent with non-combustible blanket in- sulation or fi eld fabricated metal plates. Roof Pitch H (Min.) Ft. Flat to 6/12....................1.0* Over 6/12 to 7/12 ........1.25* Over 7/12 to 8/12 ..........1.5* Over 8/12 to 9/12 ..........2.0* Over 9/12 to 10/12 ........2.5* Over 10/12 to 11/12 .....3.25 Figure 8.4 Minimum Height from Roof to Lowest Discharge Opening * 3 foot minimum in snow regions Roof Pitch H (Min.) Ft. Over 11/12 to 12/12 .......4.0 Over 12/12 to 14/12 .......5.0 Over 14/12 to 16/12 .......6.0 Over 16/12 to 18/12 .......7.0 Over 18/12 to 20/12 .......7.5 Over 20/12 to 21/12 .......8.0 Figure 8.6 Masonry Factory Built Wood Burning Remove 18 inch x 18 inch fl ashing on cap by removing 3 screws. Connect both the LINK-ZC-ADPB to Class A Pipe and the termination cap to the LINK-ZC-ADPB with the self tapping screws provided. OPTIONAL LINK-ZC-ADPB FOR USE WITH CLASS A WOODBURNING PIPE HORIZONTAL OVERHANG VERTICALWALL GAS DIRECT VENT TERMINATION CAP 12 X ROOF PITCH IS X/ 12 LOWEST DISCHARGE OPENING 2 FT. MIN.20 INCHES MIN. H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING EXHAUST AIR VENT PIPE TERMINATION CAP LINK-DV30B Installation LINK-DV4-30B Installation INLET AIR VENT PIPE WARNING: DO NOT BLOCK THIS PIPE END! INLET AIR VENT PIPE EXHAUST AIR VENT PIPE Note: Untwist the pipe while extend- ing it, to achieve full 30’ length. OR To help eliminate cold air drafts, it may be necessary to place non-combustible insulation around the fl ues as they go though the damper. Note: The LINK-DV4-30B system REQUIRES this insulation. 27Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/13 A. Fuel Conversion • Make sure the appliance is compatible with available gas types. • Conversions must be made by a qualifi ed technician (NFI certifi ed or factory-trained) using Hearth & Home Technologies specifi ed and approved parts. B. Gas Pressure • Optimum appliance performance requires proper input pressures. • Gas line sizing requirements will be determined in ANSI Z221.3 National Fuel Gas Code in the USA and CAN/ CGA B149 in Canada. • Pressure requirements are: C. Gas Connection • Refer to Reference Section 14 for location of gas line access in appliance. • Gas line may be run through knockout(s) provided. • The gap between supply piping and gas access hole may be caulked with caulk with a minimum of 300º F continuous exposure rating or stuffed with non- combustible, unfaced insulation to prevent cold air infi ltration. • Ensure that gas line does not come in contact with outer wrap of the appliance. Follow local codes. • Pipe incoming gas line into valve compartment. • Connect incoming gas line to the 1/2 in. (13 mm) connection on manual shutoff valve. WARNING! Risk of Fire/Explosion! Support control when attaching pipe to prevent bending gas line. • A small amount of air will be in the gas supply lines. WARNING! Risk of Fire/Explosion! Gas build-up during line purge could ignite. • Purge should be performed by technician certifi ed by NFI or factory-trained. • Ensure adequate ventilation. • Ensure there are no ignition sources such as sparks or open fl ames. Light the appliance. It will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally. WARNING! Risk of Fire, Explosion or Asphyxiation! Check all fi ttings and connections with a non-corrosive commercially available leak-check solution. DO NOT use open fl ame. Fittings and connections could have loos- ened during shipping and handling. WARNING! Risk of Fire! DO NOT change valve settings. This valve has been preset at the factory. WARNING! Risk of Fire/Explosion! High pressure will damage valve. Low pressure may cause explosion. • Verify inlet pressures. Verify minimum pressures when other household gas appliances are operating. • Install regulator upstream of valve if line pressure is greater than 1/2 psig. 9 Gas Information Note: Have the gas supply line installed in accordance with local codes, if any. If not, follow ANSI 223.1. Installation should be done by a qualifi ed installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter). Note: A listed (and Commonwealth of Massachusetts ap- proved) 1/2 inch (13 mm) T-handle manual shut-off valve andfl exible gas connector are connected to the 1/2 inch (13 mm) control valve inlet. • If substituting for these components, please consult local codes for compliance. D. High Altitude Installations NOTICE:If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction. When installing above 2000 feet elevation: • In the USA: Reduce burner orifi ce 4% for each 1000 feet above 2000 feet. • In the CANADA: Reduce burner orifi ce 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility. Fire Risk. Explosion Hazard. High pressure will damage valve. • Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig. • Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig. WARNING Gas Pressure Natural Gas Propane Minimum inlet pressure 5.0 in. w.c. 11.0 in. w.c. Maximum inlet pressure 10.0 in. w.c. 13.0 in. w.c. Manifold pressure 3.5 in. w.c. 10.0 in. w.c. Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/1328 A. Wiring Requirements NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1. • This appliance comes with a 110-120 VAC cord assembly. This is required for proper operation of the appliance (Intellifi re PlusTM Ignition). An outlet box may be installed in a bottom back corner of the existing solid fuel masonry or factory built fi replace to plug in the cord assembly, or the supplied power cord may be routed out onto the hearth to a nearby outlet. • A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks. • Low voltage and 110-120 VAC voltage cannot be shared within the same wall box. WARNING! Risk of Shock or Explosion! DO NOT wire 110-120 VAC to the valve or to the appliance wall switch. Incorrect wiring will damage controls. 10 Electrical Information B. IntelliFire PlusTM Ignition System Wiring • Wire an outlet box (110-120 VAC) in the bottom back corner of the existing solid fuel masonry or factory built fi replace to plug in the cord assembly, or the supplied cord assembly may be rerouted out onto the hearth to a nearby outlet for proper operation of the appliance. WARNING! Risk of Shock or Explosion! DO NOT wire IPI controlled appliance junction box to a switched circuit. Incorrect wiring will override IPI safety lockout. • Refer to Figure 10.1, IPI Wiring Diagram. • This appliance is equipped with an IntelliFire PlusTM control valve which operates on a 6 volt system. • Plug the 6 volt transformer plug into the appliance cord assembly to supply power to the unit OR install 4 AA cell batteries (not included) into the battery tray before use. See Section 2.H for instructions on locating battery tray and installing batteries. • Battery longevity and performance will be affected by the service temperatures of this appliance. Batteries should only be used as a power source in the event of an emergency such as an outage. Figure 10.1 IPI Wiring Diagram AUX WIRE EXTENSION LIGHT WIRE ASSEMBLY OPTIONAL TO CORD ASSEMBLY 120VAC AUX 300 MODULE AUX1 AUX2 FAN BATTERY PACK 6V DC (AA X 4) ACCENT SOCKETS (2) EMBER BULB 50W (2) ORANGE (PILOT) GREEN (MAIN) TO CORD ASSEMBLY 120VAC MODULE ORG WHT INTERMITTENT PILOT IGNITOR BLACK RED AUX2 NOT USED FOR INSERT MODELS. PROTECTIVE COVER INCLUDED. RC300 4.5V DC (AAA X 3) MODULE RESET SWITCH WIRE ASSEMBLY NOTE: SEE FIGURE 10.3 FOR ADDITIONAL INFORMATION EMC FILTER UNIT BROWN GROUND  29Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/13 E. Optional Accessories To connect optional accessories, the supplied cord as- sembly should be used. See Figures 10.2 and 10.3 for optional accessories. WARNING! Risk of Shock! Label all wires prior to dis- connection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. WARNING! Risk of Shock! Replace damaged wire with type 105° C rated wire. Wire must have high temperature insulation. C. IPI Battery Tray/Battery Installation The IntelliFire PlusTM system has a battery backup option. Batteries should only be placed in the battery pack when 110-120 VAC is not available. See Section 2.H. D. Control Module Operation See Section 2.I for control module operation instructions. F. Installation for Fan (Optional) On appliances already installed, removal of decorative front surround and gas insert is required. 1. Remove appliance from wall. 2. Disconnect power by shutting off circuit breaker or unplugging appliance power cord from its receptacle. 3. Remove access panel from lower rear of the fi replace insert. See Figure 10.2. 4. Secure to support base with two screws. 5. Connect black, white, and green wires from blower wire assembly to each blower. See Figure 10.3. 6. Insert plug from blower cable assembly into AUX300 receptacle. See Figure 10.3. 7. Bundle and zip tie loose wires to keep them from con- tacting blower impeller blades 8. Position the right and left blower assembly into the rear opening. Take care to ensure that blower housing or its motor is clear of any adjacent metal. This will ensure that no undue noise occurs during blower operation. See Figure 10.3. Figure 10.2 POWER CORD FAN ACCESS PANEL  Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/1330 Figure 10.3 Fan Wiring Diagram Note: if any of the original wire as supplied with the appliance must be replaced, it must be replaced with type 105 °C rated wire. BLKREDBRN ORANGE - TO VALVE GROUND - TO VALVE BRACKET GREEN - TO VALVE PLUG INTO EXI S T ING OUTLE T ,3 , 02'8/( $8 ;, /, $5 <BLOW E RS TO IPI MODU L E BLOWERS BLK GRN BLK BLK GRN BLKWHT GRN BLK BLK GRN WHT PLUG INTO 120V EXISTING OUTLET FUSE WIRE ASSEMBLY FUSE WIRE ASSEMBLY NOTE: SEE FIGURE 10.1 FOR ADDITIONAL INFORMATION G. Programming the RC300 to the Control Module CAUTION! Risk of burns! DO NOT program the remote control to the control module when fi replace is hot. • Refer to the RC300 Installation Instructions included in appliance manual bag to program the RC300 to the control module. 31Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/13 A. Mantel and Wall Projections WARNING! Risk of Fire! Comply with all minimum clear- ances to combustibles as specifi ed. Framing or fi nishing material closer than the minimums listed must be construct- ed entirely of noncombustible materials (i.e., steel studs, concrete board, etc). Clearance to combustible material under the insert is 1/4 inch (6 mm). Clearance from top of fi replace opening for combustibles extending 12 inches max. is 12 inches. • Use leveling legs to raise insert minimum 1/4 inch (6 mm) above combustible material or outer wrap of factory built fi rebox. Combustible facings must not extend behind the insert surround. For non-combustible material specifi cations refer to section 1.E. 11 Finishing EXISTING NON-COMBUSTIBLE FACING 12 IN. MAX. 12 IN. MIN. 2 IN. MAX. 10 IN. MIN. Figure 11.1 Mantel Clearance Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/1332 A. Remove Glass Assembly See Section 12.I. B. Remove the Shipping Materials Remove shipping materials from inside or underneath the fi rebox. Remove metal panels covering electrical compo- nents on sides of appliance. C. Inspect Firebox Surface cracking or crazing of fi rebrick material is normal and expected. The following types of cracks are acceptable and do not require replacement of the unit or the fi rebox: • Cracks that do not propagate entirely through the material. • Light fracture lines or “spider-webbing” on the surface of the material. • Cracks that are less than 1/32 in. wide and less than 3 in. long. • If cosmetically unacceptable, such cracks may be repaired with the SRV-PACK service kit. See Service Parts List. Cracks that are unacceptable: • Cracks greater than 1/32 in. wide and 3 in. long are at risk of growing. • Cracks that penetrate entirely through the firebrick material. Inspection for cracking should be run when the appliance is cool. Cracks tend to close as the appliance heats up. D. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity. E. Accessories Install approved accessories per instructions included with accessories. Contact your dealer for a list of ap- proved accessories. WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional acces- sories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty. F. Place the Lava Rock WARNING! Risk of Explosion! Follow lava rock place- ment instructions in manual. DO NOT place lava rock on burner. Improperly placed lava rock interferes with proper burner operation. Lava rock is shipped with this gas appliance. To place the lava rock: • Lava rock CANNOT be placed on the burner. • Place lava rock in front of and to the sides of the burner. 12 Appliance Setup PLACE LAVA ROCK IN GRAY AREA ONLY Figure 12.1 Placement of Lava Rock 33Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/13 G. Ember Placement WARNING! Risk of Explosion! Follow ember placement instructions in manual. DO NOT place embers directly over burner ports. Replace ember material annually. Improperly placed embers interfere with proper burner operation. Ember material is shipped with this gas appliance. To place the ember material: • Embers CANNOT be placed directly over ports. Care should be taken not to cover the lighting trail of ports (from back to front). • Place dime-size pieces of Glowing Embers® just in front of the port trail, but not on or in between the ports. See Figure 12.2 (Escape-I30-C) or Figure 12.3 (Escape- I35-C). Care should be taken so that the ports are not covered. Failure to follow this procedure will likely cause lighting and sooting problems. • Save the remaining ember materials for use during appliance servicing. The embers provided should be enough for 3 to 5 applications. Figure 12.2 Placement of Embers (Escape-I30-C) EMBERS NOT ALLOWED IN PILOT AREA Figure 12.3 Placement of Embers (Escape-I35-C) EMBERS NOT ALLOWED IN PILOT AREA Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/1334 H. Install the Log Assembly Log Set Assembly: LOGS-I30FB Models: ESCAPE-I30-C, ESCAPE-I30FB CAUTION: Logs are fragile, handle with care. Figure 1. Log Set Installed Figure 2. Reference Points PILOT BRACKET GRATE TINES BURNER LEDGE BURNER LEDGE LIGHT TRAYS SRV2201-702 SRV2201-704 SRV2201-703 SRV2201-701 SRV2201-705 SRV2201-706 LOG PINS Log #1 (SRV2201-702): See Figure 2 for additional references. Position Log #1 as shown in Figure 3. Rest the left and right ends of Log #1 on the burner ledge. The pilot bracket will support the center of the log. Figure 3. Log #1 LOG RESTS ON PILOT BRACKET REST LOG ON BURNER LEDGE FLAT SPOT FOR LOG #5 1 5 1 2 43 GRATE BAR 1 2 3 4 5 6 6 35Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/13 Log #3 (SRV2201-704): See Figure 2 for additional details. Locate the log slot on the bottom right end of Log #3. Mate the log slot with the left log pin. Rotate the left end of the log counterclockwise, until it contacts the grate tine. Log #4 (SRV2201-705): See Figure 2 for additional details. Locate the log slot on the bottom left end of log #4. Mate the log slot with the right log pin. Rotate the right end of the log clockwise, until it contacts the grate tine. Figure 5. Log #3 Figure 6. Log #4 3 4 Log #2 (SRV2201-701): See Figure 2 for additional references. Position Log #2 as shown in Figure 4. Mate Log #2 with the right corner of the burner as shown. Pull the log forward and to the left until it locks into position. LOG CONTACTS LEFT GRATE TINE LOG CONTACTS RIGHT GRATE TINE Figure 4. Log #2 LOG HANGS OVER ONTO BURNER TOP 21 4 LOG CONTACTS RIGHT GRATE TINE FLAT SPOT FOR LOG #6 Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/1336 2201-935E Figure 8. Place Log #5 Figure 9. Place Log #6 GLASS ROCK (2201-853): Once Log #3 and Log #4 are installed, fi ll each light tray with the glass rock. See Figure 7. WARNING! Risk of Explosion! DO NOT place glass rock on the burner surface. DO NOT place glass rock directly over burner ports. Improperly placed glass rock interferes with proper burner operation. LOG #5 (SRV2201-703): SEE FIGURE 2 FOR ADDITIONAL REFERENCES. Place the thick end of Log #5 on the fl at spot of Log #1. Locate the groove on the thin end of the log. Mate the groove with the grate bar as shown above. Swing the front end of the log to the right, until it contacts the second grate tine from the right. PLACE LOG ON FLAT SPOT FLAT SPOT FOR LOG #6 Log #6 (SRV2201-706): See Figures 2 and 4 for additional references. Place the thick end of the log on the fl at spot of Log #2. Place the thin end of the Log #6 on the fl at spot of Log #5 as shown in Figure 8. GROOVE MATES WITH GRATE BAR 5 6 Figure 7. Glass Rock in Place GLASS ROCK LOG TOUCHES GRATE TINE 37Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/13 H. Install the Log Assembly Log Set Assembly: LOGS-I35FBModels: ESCAPE-I35FB, ESCAPE-I35FB-LP ESCAPE-I35-C, ESCAPE-I35LP-C CAUTION: Logs are fragile, handle with care. Figure 1. Log Set Installed Figure 2. Reference Points PILOT BRACKET GRATE BAR GRATE TINES BURNER LEDGE BURNER LEDGE LIGHT TRAYS SRV2202-702 SRV2202-704 SRV2202-706 SRV2202-701 SRV2202-703 SRV2202-705 LOG PINS Log #1 (SRV2202-702): See Figure 2 for additional references. Position Log #1 as shown in Figure 3. Rest the left and right ends of Log #1 on the burner ledge. The pilot bracket will support the center of the log. Pull the left end of the log forward into position. Figure 3. Log #1 LOG RESTS ON PILOT BRACKET REST LOG ON BURNER LEDGE FLAT SPOT FOR LOG #5 1 5 1 2 6 43 1 2 3 4 5 6 Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/1338 Log #3 (SRV2202-704): See Figure 2 for additional reference details. Locate the log slot on the bottom right end of Log #3. Mate the log slot with the left log pin. Rotate the left end of the log counterclockwise, until it contacts the grate tine. Log #4 (SRV2202-703): See Figure 2 for additional reference details. Locate the log slot on the bottom left end of log #4. Mate the log slot with the right log pin. Rotate the right end of the log clockwise, until it contacts the grate tine. Figure 5. Log #3 Figure 6. Log #4 3 4 Log #2 (SRV2202-701): See Figure 2 for additional references. Position Log #2 as shown in Figure 4. Mate Log #2 with the right corner of the burner as shown. Pull the log forward and to the left until it locks into position. LOG CONTACTS LEFT GRATE TINE LOG CONTACTS RIGHT GRATE TINE FLAT SPOT FOR LOG#6 Figure 4. Log #2 LOG HANGS OVER ONTO BURNER TOP 2 1 Figure 7. Glass Rock in Place GLASS ROCK LOG MATES WITH CORNER OF BURNER Glass Rock (2201-853): Once Log #3 and Log #4 are installed, fi ll each light tray with the glass rock. WARNING! Risk of Explosion! DO NOT place glass rock on the burner surface. DO NOT place glass rock directly over burner ports. Improperly placed glass rock interferes with proper burner operation. 39Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/13 2202-935D Figure 8. Place Log #5 Figure 9. Place Log #6 Log #5 (SRV2202-705): See Figures 2 and 3 for additional references. Place the thick end of Log #5 on the fl at spot of Log #1. Locate the groove on the thin end of the log. Mate the groove with the grate bar as shown above. Center the tip of Log #5 between the ends of Log #3 and Log #4. 5 6 PLACE LOG ON FLAT SPOT FLAT SPOTS FOR LOG #6 PLACE LOG ON FLAT SPOT PLACE LOG ON FLAT SPOT Log #6 (SRV2202-706): See Figures 2 and 8 for additional references. Place the thick end of the log on the fl at spot of Log #2. Place the thin end of Log #6 on the fl at spot of Log #5 as shown in Figure 9. GROOVE MATES WITH GRATE BAR CENTER BETWEEN LOG #3 AND LOG #4 Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/1340 J. Air Shutter Setting Air shutter settings should be adjusted by a qualifi ed ser- vice technician at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shutter for longer vertical runs. See Figure 12.3. NOTICE: If sooting occurs, provide more air by opening the air shutter. Figure 12.3 Air Shutter Figure 12.2 Fixed Glass Assembly I. Fixed Glass Assembly WARNING! Risk of Asphyxiation! Handle fi xed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches. • DO NOTstrike, slam or scratch glass. • DO NOToperatefi replace with glass removed, cracked, broken or scratched. • Replace as a complete assembly. Removing Fixed Glass Assembly • The glass assembly fastens to the fi replace in four places. The fastening mechanisms are spring-loaded glass latches. An example of the glass latch is shown in Figure 12.2. • To release glass assembly, pull the two top spring-loaded latches forward and allow them to retract away from the glass assembly. Slide the glass assembly outward and downward until top of the glass frame will clear the surround. Replacing Fixed Glass Assembly • Tilt glass assembly toward fi replace and slide glass assembly downward to engage bottom latches. Verify bottom latches are fully engaged and then fasten the two top latches. • Note that the extended glass latch tabs on the glass frame are for the bottom glass latches. Air Shutter Settings NG LP ESCAPE-I30-C 1/4 in. Full Open ESCAPE-I35-C 1/4 in. Full Open GLASS ASSEMBLY LATCHES (BOTH BOTTOM AND TOP) AIR SHUTTER 41Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/13 13 Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed technician. Contact your dealer to arrange a service call by a qualifi ed technician. A. IntelliFire Plus™ Ignition System Symptom Possible Cause Corrective Action 1. Pilot won’t light. The ignitor/module makes noise, but no spark. A. Incorrect wiring. Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are connected to correct terminals on module and pilot assembly. B. Loose connections or electrical shorts in the wiring. Verify no loose connections or electrical shorts in wiring from mod- ule to pilot assembly. Verify connections underneath pilot assembly are tight; also verify igniter and fl ame sense wires are not grounding out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object. C. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be approximately .17 in. or 1/8 in. (3 mm). 2. Pilot won’t light, there is no noise or spark. A. No power, transformer installed incorrectly, or depleted batteries. Verify that transformer is installed and plugged into module. Check voltage of transformer at connection to module. Acceptable read- ings of a good transformer are between 6.4 and 6.6 volts AC. Bat- tery power supply voltage must be at least 4 volts. If below 4 volts, replace batteries. B. A shorted or loose connection in wiring confi guration or wiring har- ness. Remove and reinstall the wiring harness that plugs into module. Verify there is a tight fi t. Verify pilot assembly wiring to module. Re- move and verify continuity of each wire in wiring harness. Replace any damaged components. C. Improper wall switch wiring. Verify that 110-120 VAC power is “ON” to junction box. D. Module not grounded. Verify black ground wire from module wire harness is grounded to metal chassis of appliance. 3. Pilot sparks, but Pilot will not light. A. Gas supply. Verify that incoming gas line ball valve is “open”. Verify that inlet pressure reading is within acceptable limits. B. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be approximately .17 in. or 1/8 in. (3 mm). C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance. D. Pilot valve solenoid Verify that 1.5 to 1.8 VDC is supplied to pilot solenoid from module. If below 1.5 volts, replace module. If 1.5 volts or greater, replace valve. Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/1342 Troubleshooting (continued) Symptom Possible Cause Corrective Action 4. Pilot lights but con- tinues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, fl ame rectifi cation has not occurred.) A. A shorted or loose connection in fl ame sensing rod. Verify all connections to wiring diagram in manual. Verify connec- tions underneath pilot assembly are tight. Verify fl ame sense or ig- niter wires are not grounding out to metal chassis, pilot burner, pilot enclosure or screen if present, or any other metal object. B. Poor fl ame rectifi cation or contami- natedfl ame sensing rod. Withfi xed glass assembly in place, verify that fl ame is engulfi ng fl ame sensing rod on left side of pilot hood. Flame sensing rod should glow shortly after ignition. With a multi-meter, verify that current in series between module and sense lead is at least 0.14 microamps. Verify correct pilot orifi ce is installed and gas inlet is set to pressure specifi cations. Polish fl ame sensing rod with fi ne steel wool to remove any contaminants that may have accumulated on fl ame sensing rod. C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance. Verify that wire harness is fi rmly connected to the module. D. Damaged pilot assembly or con- taminatedfl ame sensing rod. Verify that ceramic insulator around the fl ame sensing rod is not cracked, damaged, or loose. Verify connection from fl ame sensing rod to white sensor wire. Polish fl ame sensing rod with fi ne steel wool to remove any contaminants that may have accumulated on fl ame sensing rod. Verify continuity with a multi-meter with ohms set at lowest range. Replace pilot if any damage is detected. 43Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/13 14 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. Figure 14.1 Appliance Dimensions A B C DE F H L M R S H OQ P N K J I T U MODEL DIMENSIONS Location Escape-I35-C ESCAPE-I35LP-C ESCAPE-I30-C ESCAPE-I30LP-C Inches Millimeters Inches Millimeters A 25-1/4 641 21-1/4 552 B 34-3/4 864 30 762 C 31-1/2 800 26-3/4 679 D 20 508 18 457 E 24-5/8 626 22-9/16 573 F* 17 432 15-5/8 397 G 10-11/16 271 8-11/16 221 H 21-11/16 551 19-15/16 506 I 1-9/16 40 1-9/16 40 J 8-3/4 222 8-3/4 222 MODEL DIMENSIONS Location Escape-I35-C ESCAPE-I35LP-C ESCAPE-I30-C ESCAPE-I30LP-C Inches Millimeters Inches Millimeters K 7-13/16 183 6-3/8 162 L 1-7/16 37 1-7/16 37 M 8-1/2 216 7-1/8 181 N 3-11/16 94 3-11/16 94 O 6-3/8 162 6-3/16 157 P 1-13/16 46 1-15/16 49 Q 1-3/8 35 1-1/16 28 R 4-1/2 114 4-3/16 106 S 13-3/8 340 12-1/8 308 T 12 305 10-3/4 273 U 2-3/8 59 2-1/4 57 *Note: Location F on Figure 14.1 is measuring the appliance depth, for installation depth reference Location G on Figure 5.2. Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/1344 B. Vent Kits Components Direct Vent Flex Liner Kits (see Figure 14.2) LINK-DV30B: Masonry 3 inch fl ex liner kit. Expands to 30 feet. Includes: two liners, termination cap, fl ashing, and link adapter. LINK-DV4-30B: Masonry 3 inch fl ex liner kit. Expands to 30 feet and 4 feet respectively. Includes: two liners, termination cap,fl ashing, and link adapter. Figure 14.2 Direct Vent Flex Liner Kits Figure 14.3 Direct Vent Flex Liner Accessory Kits Direct Vent Flex Liner Accessory Kits (see Figure 14.3) LINK-ZC-ADPB: Zero clearance chimney adapter DV-46DVA-GK: Adapter kit - It is permissible to use DV- 46DVA-GK to connect colinear fl ex vent to SL-D vent pipe to extend the run. FLEX3-30: One 3 inch fl exible liner expands to 30 feet. FLEX-CNCT: Connector kit - 3 inch liner to 3 inch liner, one connector per kit. FLEX3-30 LINK-DV30B LINK-ZC-ADPB DV-46DVA-GK FLEX-CNCTLINK-DV4-30B 49Heat & Glo • Escape-I35-C, Escape-I30-C • 2201-901 Rev. K • 1/13 Heat & Glo, a brand of Hearth & Home Technologies 7571 215th Street West, Lakeville, MN 55044 www.heatnglo.com D. Contact Information Please contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat & Glo dealer, please visit www.heatnglo.com. - NOTES - ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Printed in U.S.A. - Copyright 2013 DO NOT DISCARD THIS MANUAL NOTICE • Leave this manual with party responsible for use and operation. • Important operating and maintenance instructions included. • Read, understand and follow these instructions for safe installation and operation. This product may be covered by one or more of the following patents: (United States) 5601073, 5613487, 5647340, 5890485, 5941237, 6006743, 6019099, 6053165, 6145502, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729, 8147240 or other U.S. and foreign patents pending. 2000-945B