HomeMy WebLinkAboutE18-0160_Approved Documents_1533839497.pdf t.4. ia. ..'1,
Shelley Bellm
From: John Goike <john@mdmoller.com> 114711..
Sent: Tuesday,July 31, 2018 10:06 AM
To: Shelley Bellm 08I09118
Subject: RE:MDM electrical contracting license
Attachments: wall_connector_installation_manual_80A_en_US.pdf
Shelley,
I hope this will work for load calculations.
We are adding one 100 amp circuit to existing meter stack with existing meter opening for a tesla charger that draws 80
amps in the parking structure located underneath 100 E.Meadow Dr,Unit 30 (210108256030). Included is PDF for
charger
I need following info for holly cross
Subdivision
Filing
Block
Lot
From:Shelley Bellm<SBellm@vailgov.com>
Sent:Tuesday,July 31, 2018 9:21 AM
To:John Goike<john@mdmoller.com>
Subject: RE:MDM electrical contracting license
Permits can be paid for by Visa and MasterCard by calling our office.
Shelley Bellm
Office Manager
Community Development Department
TOWN '
F VAI
ove
75 South Frontage Road
Vail, CO 81657
Office: 970.479.2325
vailgov.com
GREAT
FLOE
WORK',
CERTIFLEt , .
p{TORN.DLCaPl1 � 5....-7..
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ti ,
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ti iiil15
From: John Goike[mailto:john@mdmoller.com] "'
Sent:Tuesday,July 31, 20189:23 AM ^
To: Shelley Bellm O 3e07
Subject:RE: MDM electrical contracting license
08/09/18
Shelley,
Thank you,wondering if I can pay for permit with credit card over phone or does some one have to go to your office and
pay?
Thank You
John Goike
970-390-6911
E.KO.
MOLL ER
II= 110111
From:Shelley Bellm<SBellm@vailgov.com>
Sent: Monday, July 30, 2018 10:57 AM
To:John Goike<iohn@mdmoller.com>
Subject: RE:MDM electrical contracting license
Thank you.Your registration is now active.
Shelley Bellm
Office Manager
Community Development Department
4llIl
Tamil OF VAIC1 r ' '
75 South Frontage Road
Vail, CO 81657
Office: 970.479.2325
vailgov.com
GREAT
PLACE
TO
O1K'I
ERTIFIi
€4.E.,,•E•le mr
11110
From: John Goike[mailto:john@mdmoller.com]
Sent: Monday,July 30,20188:54 AM
To: Shelley Bellm
Subject:RE: MDM electrical contracting license
2
° °F I/4
Hi Shelley, czt +
Just wondering were we are with this,tried to get permit this morning and MD Moller Company still would 0.)
AM]11
under contractor(vail.onlinegovt.com)
08/09/18
Thank You
John Goike
970-390-6911
1%11. .
MOLL Eur
SIC OBS
From:John Goike
Sent: Friday,July 27, 2018 7:46 AM
To:'sbellm@vailgov.com'<sbellm@vailgov.com>
Subject: FW: MDM electrical contracting license
Shelley,
This is Mike Mollers card, we talked yesterday on phone you had requested this info to finish up our contractor
registration.
Thank You
John Goike
970-390-6911
u.131.
IVICPLLEIR
From:Mike Moller
Sent: Friday,July 27, 2018 5:44 AM
To:John Goike<iohn@mdmoller.com>
Subject: MDM electrical contracting license
Mike Moller
970-376-8785
IVIOLLER
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Q100
T E- 5 L 1-1 08/09/18
L
I.
WALL CONNECTOR, 8OA SINGLE PHASE
INSTALLATION MANUAL
Approved Markets: North America, Japan, Taiwan
For additional languages, please visit: www.tesla.com/wallconnector
CO:
IS ji
43 I
08/09/18
Cont OF fra
Install the Low Profile Bracket f. *.
or Bottom Entry Wiring
About this Manual 2 Install the Top Entry Bracket for R.
Top Entry Wiring #
Product Specifications 2 Prepare for Installation
Communications Regulations 2 Connect the Wiring 08/0.9118 19
Errors or Inaccuracies 2 Set the Operating Current 21
Copyrights and Trademarks 2 S ecurethe Cover and Power Up 22
Safety Information 3 Troubleshooting 24
Important Safety Instructions 3 Reset 27
Warnings 3 Questions? 28
Cautions 3
Notes 4
Appendix A: Testing for
Specifications 5 Proper Operation 29
Features 6 Appendix B: Optional
Circuit Ratings 6 Connection for Load Sharing..30
Self-Monitoring and Recovery 6 Daisy Chaining Multiple Wall Connectors 30
Power Outages 6 Example of the Communication Wiring 31
Load Sharing 6 Other Load S haring Behaviors 31
Planning Your Installation 7
Minimum Requirements 7
Service Wiring 7
Single-Phase With Neutral 7
Single-Phase Without Neutral 7
120V Above Ground 8
Ground Connection 8
240V Single-Phase 8
200V Single-Phase 8
208V 3-Phase Wye-Connected 9
240V Three-Phase Delta-Connected 9
Determine the Circuit Breaker
Requirements 9
Choose the Best Location for the Wall
Connector 10
Installation Considerations 11
Check the Box Contents 13
Step-by-Stepinstallation
Instructions 15
Tools and Materials Required 15
Overview of Installation Steps 15
,4114
About this Manual OF 4
Product Specifications Copyrights and Trademarks A
All specifications and descriptions contained All information in this document is subje
\-..,V11100311°
in this document are verified to be accurate at copyright and other intellectual property
the time of printing.However,because rights of Tesla,Inc.and its licensors.TIlin/09/18
continuous improvement is a goal at Tesla,we material may not be modified, reproduced or
reserve the right to make product copied,in whole or in part,without the prior
modifications at any time. written permission of Tesla,Inc.and its
licensors.Additional information is available
upon request.The following are trademarks or
Communications Regulations registered trademarks of Tesla,Inc.in the
United States and other countries:
This device complies with Part 15 of the FCC
rules and Industry Canada license-exempt RSS
standard(s).Operation is subject to the TESLA
following two conditions: (1)This device may
not cause harmful interference and(2)this TESLA MOTORS
device must accept any interference received, T a
including interference that may cause TESLA ROADSTER -Tr
undesired operation.
Important:Changes or modifications to MODEL S
this product not authorized by Tesla
could void the FCC compliance. MODEL X
Errors or Inaccuracies '7'S S L'n
To communicate any inaccuracies or T= u
omissions,or to provide general feedback or
suggestions regarding the quality of this
manual,send an email to: All other trademarks contained in this
ownersmanualfeedback@tesla.com document are the property of their respective
owners and their use herein does not imply
sponsorship or endorsement of their products
or services.The unauthorized use of any
trademark displayed in this document or on
the vehicle is strictly prohibited.
2
OF fra
Safety Inform y 4)
451
Important Safety Instructions A Warning:Do not touch the
Connector's end terminals
sharp metallic objects,such a
f
This document contains important instructions or needles. Nzrloova
and warnings that must be followed when
installing and maintaining the Wall Connector. A Warning:Do not forcefully
pressure to any part of the wal
Connector or damage it with sharp
Warnings objects.
A Warning:Do not insert foreign objects
A Warning:Read all the instructions before into any part of the Wall Connector.
using this product. A Warning:Use of the Wall Connector may
A Warning:This device should be affect or impair the operation of any
supervised when used around children. medical or implantable electronic devices,
such as an implantable cardiac
A Warning:The Wall Connector must be
pacemaker or an implantable cardioverter
grounded through a permanent wiring defibrillator.Check with your electronic
system or an equipment grounding device manufacturer concerning the
conductor. effects that charging may have on such
A Warning:Do not install or use the Wall electronic devices before using the Wall
Connector near flammable,explosive, Connector.
harsh,or combustible materials,
chemicals,or vapors.
Cautions
A Warning:Turn off input power at the
circuit breaker before installing or
cleaning the Wall Connector. Caution: Do not use private power
generators as a power source for
A Warning:Use the Wall Connector only charging.
within the specified operating
parameters. Caution:Incorrect installation and testing
of the Wall Connector could potentially
A Warning:Never spray water or any other damage either the vehicle's Battery
liquid directly at the wall mounted control and/or the Wall Connector itself.Any
box.Never spray any liquid onto the resulting damage is excluded from the
charge handle or submerge the charge New Vehicle Limited Warranty and the
handle in liquid.Store the charge handle Charging Equipment Limited Warranty.
in the dock to prevent unnecessary
exposure to contamination or moisture. Caution: Do not operate the Wall
Connector in temperatures outside its
A Warning:Stop using and do not use the operating range of-22°F to 122°F (-30°C
Wall Connector if it is defective,appears to+50°C).
cracked,frayed,broken,or otherwise
damaged, or fails to operate.
A Warning:Do not attempt to disassemble,
repair,tamper with,or modify the Wall
Connector.The Wall Connector is not user
serviceable.Contact Tesla for any repairs
or modification.
A Warning:When transporting the Wall
Connector,handle with care.Do not
subject it to strong force or impact or
pull,twist,tangle,drag,or step on the
Wall Connector,to prevent damage to it
or any components.
Safety Information 3
-'yam Safety Information ; OF
1
NotesA Ali
Note:Ensure that the Wall Connector's j-.1
cro)1
charging cable is positioned so it will not be
stepped on,driven over,tripped on,or 08/09/18
subjected to damage or stress.
Note:Do not use cleaning solvents to clean
any of the Wall Connector's components.The
outside of the Wall Connector,the charging
cable,and the connector end of the charging
cable should be periodically wiped with a
clean,dry cloth to remove accumulation of
dirt and dust.
Note:Be careful not to damage the circuit
boards or components during installation.
Note:Use a cable sheath or similar
containment to cover the supply cables.The
color black is recommended.
4
A0 OF ge,
Specificat' 4)
451
The maximum power rating for the Wall Connector is 20 kW or 80A at 250V AC sin
power.
;r1
Description Specifications x
JacnIP
Voltage and Wiring 208V or 240V AC single-phase: L1,L2,and earth
08/09/18
Current Maximum output:80A,72A,64A,56A,48A,40A,36A,
32A,28A,24A,20A,16A,12A
Frequency 50 to 60 Hz
Cable Length 8.5'(2.6 m)and 24'(7.4 m)
Wall Connector Dimensions Height:15.0" (380 mm)
Width:6.3"(160 mm)
Depth:5.5"(140 mm)
Top Entry Bracket Dimensions Height:10.8"(275 mm)
Width:5.1"(130 mm)
Depth:2.0"(50 mm)
Weight(including bracket) 20 lb(9 kg)
Operating Temperature -22°F to 122°F (-30°C to 50°C)
Storage Temperature -40°F to 185°F(-40°C to 85°C)
Enclosure Rating Type 3R
Agency Approvals cULus listed for United States and Canada under file
number E354307, FCC Part 15.
Ventilation Not Required
Specifications 5
c
Circuit Ratings Power Outages A
1144,
S
46
If a power outage occurs,the Wall Conne au03 #
Use a single-phase circuit breaker rated for automatically resumes charging when powe
100A single phase to obtain the fastest is restored.If the charging cable is plugW®grlg
charging. into the vehicle when power is restored,the
lights blink and the unit does not energize the
In certain installation locations,this level of charging cable for approximately 15 seconds
power isn't readily available.Therefore,you to three minutes.This prevents the utility grid
can adjust the circuit breaker rating on the from experiencing a large surge when power is
Wall Connector from 15A to 100A (refer to Set restored and allows vehicles to begin drawing
the Operating Current on page 21). current at random times,rather than all at
Note:Actual amperage draw will depend on once.
the on-board charger of the vehicle.Contact
Tesla if you have questions about the on- Load Sharing
board charger of a specific vehicle.
The Wall Connector provides the capability to
Self-Monitoring and Recovery wire 4 Wall Connectors to a single circuit with
automatic load management,giving vehicle
The Wall Connector has a ground monitoring owners reassurance that they can charge
circuit that continuously checks for the multiple vehicles at home(refer to Appendix
presence of a safe ground connection and B:Optional Connection for Load Sharing on
automatically recovers from faults.Manual page 30).
testing and resetting is not required.
Temporary problems such as ground faults or
utility power surges are overcome
automatically. If a residual current fault occurs
that interrupts charging,the Wall Connector
automatically tries to clear the fault and re-
attempt charging.
If the problem is immediately sensed a second
time,the Wall Connector waits 15 minutes
before trying to charge.This process repeats 4
times and if all attempts are unsuccessful,
power is removed and no further attempts are
made.In this case,you will see a red error light
on the front panel(refer to Troubleshooting
on page 24).It is recommended that when
you see a red error light,you power off the
Wall Connector by switching off the upstream
circuit breaker,and then power it back on
again.
The Wall Connector can alternatively be reset
when a red error light is encountered using
the RESETbutton(refer to Reset on page
27).
6
Planning Your Installa' ;44,74
� �
451
Minimum Requirements Q\ Caution:The two phases usA Ai
measure 120V to neutral.Ea
must be connected to neutra
Installation of the Wall Connector requires that point,usually at the breaker pan.", 1
you:
• Calculate the existing electrical load to Single-Phase With Neutra?8109118
determine the maximum operating
current.
• Calculate the distance to ensure minimal For single-phase use of a Wye-connected
voltage drop. secondary,only a single-phase(L1)and neutral
• Obtain any necessary permits from the should be connected.The phase to neutral
local authority that has jurisdiction and voltage measurement are shown in the
confirm that the follow-up inspection has illustration below.
been scheduled by an electrician after the A Warning:The Wall Connector in this
installation is complete. configuration operates only from a single-
• Use only copper conductors. phase(L1).Do not connect the remaining
• Use conductors that are sized in phases(L2 and L3).
accordance with local wiring regulations. A Warning:Before installing the Wall
The selected cable must be able to sustain Connector,identify the type of utility
periods of constant load of up to the service connection available on site.If you
maximum amperage selected by the are unsure about the type of connection
electrician. available at the service panel,consult an
• Use protective devices.The circuit electrician,or contact Tesla for assistance.
protection device chosen must Note:Consult with your local electrician or
incorporate overcurrent protection in refer to your local code for proper wire sizing
relation to the electrical load selected. appropriate for the currents in your Wall
Note:Consult with an electrician to ensure Connector.
that the installation meets local regulations.
ServiceWiring Single-Phase Without Neutral
A Warning:The Wall Connector is a single- For installations without a neutral and
phase device.Do not connect all three 220-240V from phase to phase,connect any
phases of a three-phase feed. two phases(L1,L2,or L3 in the illustration)to
the L1 and N positions on the Wall Connector
A Warning:Before installing the Wall terminal block.
Connector,identify the type of utility
service connection available on site.
LE, Caution: If a 240V three-phase feed is
from a Delta-connected secondary,the
leg used must have a center tap.This e L2
center tap must be grounded.Only the
22W-240V
two phases on either side of the
centertapped leg can be used. L3
Only three wires are connected,but care must
be taken that the service transformer N
secondary connection is definitely known,and
that the three wires from the main circuit
breaker panel are correctly connected and _ ° G
labeled.
Planning Your Installation 7
' rPlanning Your Installation OFA •
1
A Ali
120V Above Ground 240V Single-Phase
A Warning:The Wall Connector is a single- j-.1
cro ,
phase device.Do not connect all three
phases of a three-phase feed. 08/09/18
A Warning:Before installing the Wall
J ,20V
Connector,identify the type of utility _ 1 NEUTRAL 240v
service connection available on site.If you t (NOT USED)
are unsure about the type of connection I 12ov
available at the service panel,consult an r
electrician,or contact Tesla for assistance. L2
Caution:The two phases used must each
measure 120V to neutral.Earth ground GND
must be connected to neutral at only one
point,usually at the breaker panel. m
A\ Caution: If a 240V three-phase feed is
from a Delta-connected secondary,the Note:Illustrations in this document are for
leg used must have a center tap.This demonstration purposes only.
center tap must be grounded.Only the
two phases on either side of the center- 200V S ingle-Phase
tapped leg can be used.
Only three wires are connected,but care must
be taken that the service transformer
J 1o
secondary connection is definitely known,and
that the three wires from the main circuit
breaker panel are correctly connected and ov
labeled. — , ♦ NEUTRAL
_ � 200V
Note:The L1,L2,and ground outputs labeled l
on the illustrations correspond to the inputs ,00v
on the Wall Connector. I 1
L2
Ground Connection
GND
Always connect the Neutral at the service to m
Earth Ground.Ground fault protection is not
possible unless the Neutral(center tap on the Note:Illustrations in this document are for
service transformer)is connected to an Earth demonstration purposes only.
Ground.If ground is not provided by the
electrical service,you must install a grounding
stake nearby.the grounding stake must be
connected to the ground bar in the main
breaker panel,and Neutral connected to
Ground at that point.
8
Planning Your Installa' ; � �
451
208V 3-Phase Wye-Connected 240V Three-Phase Delta A
With a Wye connected secondary,any two of With the delta connection,one leg 03
the legs can be used to provide 208V to the center tapped,and only the two phase -
Wall Connector.For example,L1 and L2,or L1 either side of the center tap can bowitgl.The
and L3,or L2 and L3.The two used phases two used phases must each measure 120V to
must each measure 120V to neutral. neutral.
Note:A current-carrying neutral is not Consult the transformer manufacturer's
required. literature to verify that the single leg can
supply the required power.
L3(NOT USED) Note:The Wall Connector's contactor closes
• i i Li only if it detects the presence of an earth
ground wire connected to a neutral point on
V 208V the transformer secondary.
1
}(NOT USED) L3(NOT USED)
120V
1 • L2 L1
120V
I
AND NEUTRAL 240V
1(NOT USED)
120V
A Caution:The unused leg(L3 in the L2
illustration)must remain open.Do not
connect to a neutral bar,or to earth
ground. GND
Caution:The center point of the three
phases(normally used as neutral)must A\ Caution:The third line(L3 in the
be grounded to earth at only one point. illustration)of the delta is 208V,with
This is usually at the breaker panel. respect to neutral,and is sometimes
referred to as a"stinger."Do not use this
third line.
Caution: Do not use a three-phase delta-
connected transformer secondary
without a center tap on one leg.No
neutral point is available for the required
earth ground connection.
Determine the Circuit Breaker
Requirements
To determine the type of upstream circuit
breaker you need,examine the distribution
panel or circuit breaker box to identify the
amperage available at the installation site.
Planning Your Installation 9
44 OF ge,
Planning Your Installation ; 0
1
} A
The Wall Connector has an internal rotary
switch that allows you to adjust its operating
current(refer to Set the Operating Current on
page 21).The circuit breaker should be rated 3QQ '6#
for the continuous current of:12,16,20,24,28,
32,36,40,48,56,64,72,or 80A. 08/09/18
Note:Refer to the circuit breaker current
ratings specified on IEC 60898 when installing
the Wall Connector.If in doubt,check with
your local building electrical inspector.
Choose the Best Location for the
Wall Connector
Determine the parking location of the vehicle
to ensure that the charge cable reaches the
charge port.The Wall Connector should be
located:
• In an enclosed garage,typically on the
vehicle's charge port side.
• In a well-ventilated area.Avoid installation
in an enclosed box,or adjacent to hot
appliances.
• 4 ft(1.2 m)above the floor.
• 8 in(190 mm)from any obstructions to
allow for cable looping.
Note:The Wall Connector is approved for
outdoor use,but it is not designed for
complete immersion in liquid. Protection from
rain is recommended but not required.
10
ge
Planning Your Installa' ; y1F -7'1!
kir
Installation Considerations Irk A
#s
Three methods are available to install the Wall Connector.The location of the conduit d 03
which installation method to follow.If the conduit runs along the floor or low on the wall,u -
bottom entry configuration.If the conduit comes from inside the wall,use the rear erIj g/18
configuration.If the available conduit comes from the ceiling,use the top entry installation.
Note:Throughout the manual,"conduit"is used as the standard term for the protective tubing
that houses the service wiring.In regions where conduit is not used(Europe for example),a cable
comprised of service wiring enclosed in a protective jacket may be substituted for conduit if
allowed by local regulations.
Here are some additional guidelines:
• Conduit openings are sized for 1"(25 mm)conduit.
• Conduit needs to meet all local regulations.
• Use an appropriate circuit breaker.
• To keep the housing weatherproof,use cable glands.
• Use a UL approved conduit connector to ensure proper seal.
Bottom or Rear Entry
5.5"(140mm)
15"
(380 mm) .
(160 mm) (140 mm)
Planning Your Installation
it Planning Your Installation F �
Top Entry `
7.51(190mm) la .6°+
'II° 08/09/18
l ..
T'SLF ,•
15"
(380 mm) • .
6.3" a 5.5"
(160 mm) (140 mm)
12
Ili
Check the Box Cont' ; k.
m
The shipping box contains parts for all installation methods,as well as this manual. I
r
damaged or missing,contact Tesla(refer to Questions?on page 28). A
Note:Not shown is the supplied cardboard template.
01
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0/ 08/09/18
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em Description(Quantity)
1 Wall Connector
2 Top entry bracket*
3 Low profile bracket**
4 Low profile bracket screws(2)**
5 Bottom or rear entry power conduit plug
6 Bottom or rear entry signal conduit plug
7 Top entry signal conduit plug*
8 Top entry power conduit plug*
9 Bottom conduit sealing gasket*
10 Top bracket-to-housing screw covers(2)
11 Bottom bracket-to-housing screw covers(2)
Check the Box Contents
t Check the Box Contents F
14 k4
614
i �
Item Description(Quantity)
} Ijil
12 Bottom bracket-to-housing screws(2) 0,) o #5
nVr
13 Top bracket-to-housing screws(2)
08/09/18
14 Top entry bracket mounting screws(2)*
*Items used in only top entry installations.
**Items used in only bottom or rear entry installations.
14
Step-by-Stepinstallation Instruct. :SY -7�
Tools and Materials Required A
Before installing the Wall Connector,gather the following tools and materials:
• Pencil or marker 08/09/18
• Hole punch(optional,to push through cardboard template)
• Wire stripper
• Voltmeter or digital multimeter(to measure AC voltage at the installation site)
• Phillips screwdriver
• Small flathead screwdriver
• Large flathead screwdriver(optional,to remove plastic knock-outs)
• T20 security pin Torx driver
• T10 Torx driver
• M20 and M32 cable glands(also known as sealing hubs)
• Ferrules(the diameter of the ferrule depends on the diameter of the power wiring and the
construction)
• Wiring(use twisted pair communication cable 18AWG(Max diameter:0.04 in(1.02 mm);Max
cross-sectional area:0.03 in2(0.82 mm2)for a maximum of 49 ft(15 m)between Wall
Connectors)
• Level
• Machine drill
• Torque driver(for terminal block connections)
Overview of Installation Steps
A Warning:After you run service wiring to the installation site using metal flame retardant
conduit,install the appropriate upstream circuit breaker,TURN OFF AND VERIFY POWER IS
OFF BEFORE CONTINUING.
Then follow these steps to install the Wall Connector:
• Install the Low Profile Bracket for Rear or Bottom Entry Wiring on page 16
• Install the Top Entry Bracket for Rear or Top Entry Wiring on page 17
• Prepare for Installation on page 18
• Connect the Wiring on page 19
• Set the Operating Current on page 21
• Securethe Cover and Power Up on page 22
Step-by-Stepinstallation Instructions 15
Step-by-Stepinstallation Instructions ;isiji
F451 �
1
Install the Low Profile Bracket for and 48"(122 cm)if mounting A
outdoors. h
Rear or Bottom Entry Wiring • If using the rear entry conduit, w#
least one set of the edge mountin•
Use the low profile bracket,shown below,to holes so that the conduit does not
wire the Wall Connector from the rear or interfere with the wall stud. 08/09/18
bottom. • If using the bottom entry conduit,use
the two center mounting holes.
5.5"(140mm)
Note:Ensure that the minimum and
maximum height of the bracket is carefully
selected.It should be installed out of the
way of any reasonably foreseeable
impacts.
2. Attach the bracket using fasteners that
are appropriate for the type of wall
material,drilling pilot holes if necessary.
Use the supplied screws only if mounting
the bracket directly to a wooden stud.If
mounting to another type of wall(hollow,
masonry,etc.),use fasteners that are long
enough to securely anchor the Wall
4— Connector and can hold at least 80 lb(36
kg).
1. Use the low profile bracket as a guide to
mark the location on the wall for the •
mounting screws.
• Use a level to ensure that the marks
are perfectly vertical.
• Spacethe holes 4.5"(114 mm)apart. '
• 5.1"(130 mm)
3.5"(88 mm)
111.1101
• • •
7.2" 4.5,
(182 mm) (114 mm)
• • •
• 4.24.2"(107 mm)
• For U.S.A.installations, position the
bracket so that the Wall Connector is
located at a maximum of 60"(150 cm)
from floor level.The minimum height
is 18"(45 cm)if mounting indoors,
16
ze
Step-by-Stepinstallation Instruct' ; y1 � "'a!
Install the Top Entry Bracket for
Rear or Top Entry Wiring 2.75"(70 m
rte ' cro ,
The top entry bracket enables you to route the
service wiring into the Wall Connector 9/18
enclosure from the top of the enclosure,as •
shown below. • sal
1.25"
7.5"(190mm) (32 mm)
• •
6.1"
L A (155 mm)
•••��
1
3. Attach the bracket using fasteners that
are appropriate for the type of wall
material,drilling pilot holes if necessary.
Use the supplied screws only if mounting
the bracket directly to a wooden stud.If
1. Use the cardboard template and a level as mounting to another type of wall(hollow,
a guide to mark the location on the wall masonry,etc.),use fasteners that are long
for the mounting screws. enough to securely anchor the Wall
• Use a level to ensure that the marks Connector and can hold at least 80 lb(36
are perfectly vertical. kg).
• Spacethe holes 6.1"(155 mm)apart.
• Position the bracket so that the Wall
Connector is located at a maximum of
60"(150 cm)from floor level.The 11111•
minimum height is 18"(45 cm)if
mounting indoors,and 48"(122 cm)if
mounting outdoors.
Note:Ensure that the minimum and
maximum height of the bracket is carefully
selected.It should be installed out of the
way of any reasonably foreseeable ' •
impacts.
2. (Optional)There are two additional
mounting holes.To use these holes,use a
flat-head screwdriver to knock-out the
plastic that is closing the holes.These
holes are spaced 2.75"(70 mm)apart.
Step-by-Stepinstallation Instructions 17
*14 ge
Step-by-Stepinstallation Instructions OF
1
Prepare for Installation /\ Caution: Do not allow the se.
AL
cover to hang from the ribbo
Doing so can damage the ribbA. #S
Follow these instructions to remove the cover cable or its connectors.
and route the service wiring into the Wall 3. For top entry configuration,install the
Connector. wiring to the terminal block in theN119f18
1. Use a T1O Torx driver to remove the screw entry bracket as shown in Connect the
at the bottom of the outer cover.Carefully Wiring on page 19,then return to this
disengage the snaps on the sides and top section and proceed to the next step.For
using a flathead screwdriver and back or bottom entry configurations,skip
completely remove the cover.Save the to the next step.
screw and cover for reassembly. 4. Place and hold the Wall Connector on the
bracket,ensuring that all four mounting
tabs are properly aligned.
5. Use a T20 Torx driver to install the two
5' top housing mounting screws.Push the
cosmetic screw covers into place.
6. Use a T20 Torx driver to install the two
bottom housing mounting screws.Push
the cosmetic screw covers into place.
i
2. Use a T20 security pin Torx driver to
remove the six screws on the sealing
cover.Carefully remove the sealing cover
and disconnect the ribbon cable.Save the
screws and cover for reassembly.
r-
18
140
Step-by-Stepinstallation Instruct' .4.:d
�
451
Connect the Wiring The following illustration sh. A
example of the wiring for th-
bracket. ova#S
Note:Consult with your local electrician or
refer to your local code for proper wire sizing
appropriate for the currents in your Wall 08/09/18
Connector.
Note:It is the installer's responsibility to
identify whether additional grounding is
required to ensure that local regulations are
met.Grounding must be installed at the power I�source and not at the cable entry to the Wall
Connector.
A Warning:Do not connect service wiring
until you have read and fully understand
the concepts described in this section.If
you are uncertain about the type of 11,)
power available at the service panel, =consult an electrician,or contact Tesla forassistance. l=
1. Turn off the power.
A Warning:RISK OF ELECTRICS HOCK!
Before continuing,use a voltmeter to
ensure the power is off by confirming
that NO VOLTAGE is present at the 41/
service wiring or terminals.
2. For top entry installation, pull the service
wiring into the top entry bracket or the
Wall Connector.Use a 1"(25 mm)cable
gland to seal the power conduit or cable.
For 80A operation,use 3AWG 167°F
(75°C)rated copper wire or follow local The following illustration shows an
regulations. example of the wiring for the low profile
bracket.
Note:The meaning of wiring colors might
vary from country to country.Follow all
applicable national and local regulations
concerning wiring color codes. , Ilo_I �i
vin• ,-
/ `
_j
i 1 i
3. Strip the service wires going to the
terminal block on the top entry bracket
3/4"(18 mm).Ferrules are recommended.
Note:For top entry installation,the
flexible pre-installed wires that go from
the top entry bracket to the housing are
already terminated and do not need to be
stripped.
Step-by-Stepinstallation Instructions 19
ge
Step-by-Stepinstallation Instructions F �
1 �
4. Lead the preconnected service wires in
the main housing and connect the
preconnected service wires to the main
terminal block with L1(or line),L2(or crQ
neutral),and ground wires going to the
locations shown in the following 08/09/18
illustration.
88 0 8000
L1/L L21 N
Ground
LL Caution:Cut each of the wire strands
and insert them fully into each the
terminal block.
Note:To ensure proper operation,verify
that neutral is connected to the neutral
line inside the circuit breaker box or the
main electrical panel.
5. Tighten the terminal block to the
recommended torque:
• 35 in-lb(4.0 N-m)for the terminal
block on the top entry bracket.
• 33 in-lb(3.8 N-m)for the terminal
block in the main housing.
• 18 in-lb(2.0 N-m)for the ground
terminal block in the main housing.
6. Check for miswiring using a multimeter
and verify that there are no shorts before
turning the upstream circuit breaker ON.
20
Step-by-Stepinstallation Instruct' ; y1 OFA-7d!
Set the Operating Current } I
P g Wiring/Connection DIP St �•�
Positioi
Follow these instructions to configure the DIP Line to Neutral ���vim
h
switch.The following illustration shows an (greater than
enlarged view of the DIP and rotary switches. 250V) '``- 1
gfuia>
4
a
1 Z syba�
2
A Warning:Power MUST remain OFF before _
setting or changing the DIP or rotary
switches.Changing these switches with Line to Line(240V
the power ON will not be recognized by or less)
the system and is dangerous due to the n u V
risk of electric shock.
1. Turn OFF power.
2. Use a non-conductive object to adjust the
DIP switch settings:
• S witch Position 1:
• For a Line to Line connection
(240V or less)set the DIP switch 1 2
DOWN.
• For a Line to Neutral connection
(greater than 240V)set the DIP 3. Set the rotary switch for the appropriate
switch to UP(the ON position). current setting supported by your circuit
A Warning:Before you set the DIP breaker.Typical circuit breaker ratings are:
switches,confirm which type of 15A,20A,25A,30A,35A,40A,45A,50A,
input service the utility provides. 60A,70A,80A,90A,and 100A.
• S witch Position 2: Use a small flathead screwdriver to adjust
• DIP Switch Position 2 should the rotary switch to the appropriate circuit
always be set to UP. breaker capability setting.The
corresponding rotary switch settings for
the typical circuit breakers are shown in
the following table:
Step-by-Stepinstallation Instructions 21
44 OF it.
Step-by-Stepinstallation Instructions .4P
1
Rotary Maximu Circuit
Securethe Cover and Power
S witch Output Breaker
Position Current 1. Use a T20 security pin Torx driver to 0 mi
O Test mode N/A install the remaining screws on the seali
cover.Ensure that the cover is prcWsQj18
1 12A 15A aligned before tightening the screws to
8.8 in-lb(1.0 N-m).
2 16A 20A 2. Attach the outer cover to the sealing
3 20A 25A cover starting with the latch at the top.
Engage the snaps on the sides and align
4 24A 30A the mounting tab with the housing at the
bottom.
5 28A 35A
6 32A 40A
7 36A 45A
8 40A 50A I
9 48A 60A
A 56A 70A
B 64A 80A r
C 72A 90A
D 80A 100A
E Not a valid N/A
selection
3. Use a T10 Torx driver to install the screw
F Slave mode N/A that secures the bottom of the outer cover
4. Reattach the ribbon cable to the sealing to the housing.Tighten the screw to 4.4
cover. in-lb(0.5 N-m).
5. Reinstall the sealing cover.Use a T20 4. Close any unused openings with power
security pin Torx driver to lightly secure and signal conduit plugs.
the sealing cover by installing only the top Note:There should not be any visible
screw. openings to the inside of the Wall
6. Turn ON power. Connector,and the Wall Connector should
7. If the installation is successful,the LEDs be completely sealed from the
briefly sequentially illuminate green with a environment.
pattern that ends with the top green LED 5. Turn ON the power.The installation is
staying solid ON.If there is a solid or correct if the LEDs go through a sequence
flashing red LED,refer to Troubleshooting of flashing,ending with the top Green
on page 24 and resolve the error before LEDs staying solidly ON.If there is a solid
you continue. or flashing Red LED,resolve the error
Note:To review the pattern of blinking before you continue(refer to
lights,press and hold the RESETbutton Troubleshooting on page 24).
for 5 seconds. Note:To review the pattern of blinking
8. Turn OFF power. lights,press and hold the Reset button for
9. Write the contact information of the 5 seconds.
installer on the label on the inside of the 6. Attempt to charge the vehicle to ensure
Wall Connector. the Wall Connector is operating correctly
and charging at the selected operating
current.For instructions on how to charge,
22
Step-by-Stepinstallation Instruct' :SY -7�
irt
refer to the owner information providedA Ali
with the vehicle.
08/09/18
Step-by-Stepinstallation Instructions 23
-'yam TroubleshootingF 4„.
dc
Gre How Red Light Auto-Retry What it Means What to Do 7:44...Lig ght `
Top light Off Off Not Power on.The Wall Not applicable. 01
on applicable Connector is
powered and in
standby but not 08/09/18
charging the
vehicle.
Streaming Off Off Not The Wall Connector Not applicable.
lights applicable is charging the
vehicle.
Streaming 1 flash Off Not Charging current is Make sure the
lights applicable reduced due to high connector is fully
temperature inserted into the
detected in the charge inlet in the
Vehicle Connector. vehicle's charging
port,is not covered by
anything,and there is
no heat source is
nearby.If the problem
persists in normal
ambient temperatures
(under 100°F or
38°C),contact Tesla.
Streaming 2 flashes Off Not Charging current is If the Wall Connector
lights applicable reduced due to high is hard-wired,make
temperature sure it is not covered
detected in the wall by anything,and there
plug or on the input is no heat source
terminals to the nearby.If the problem
Wall Connector. persists in normal
ambient temperatures
(under 100°F or
38°C),contact Tesla.
Streaming 3 flashes Off Not Charging current is Make sure the Wall
lights applicable reduced due to high Connector is not
temperature covered by anything
detected inside the and there is no heat
Wall Connector. source nearby.If the
problem persists in
normal ambient
temperatures(under
100°F or 38°C),
contact Tesla.
24
Troubleshot-
Green Yellow 'ed Light to-Retry hat it Means What
} 1
Lights Light
Off Off 1 flash After 15 Ground Try again by Oji goo'6'h
minutes and fault.Current is disconnecting the
up to 4 leaking through an Wall ConrSW! 1'1#rom
times unsafe path. the vehicle and
Possible Line to reconnecting.If the
ground or Neutral problem persists,turn
to ground fault. OFF the circuit
breaker servicing the
Wall Connector,wait
10 seconds,turn the
circuit breaker ON
again,then try
reconnecting the Wall
Connector to the
vehicle.If the problem
persists,contact Tesla.
Off Off 2 flashes After 1 No ground Make sure the Wall
minute and connection Connector is properly
up to 4 detected in the Wall grounded.If uncertain,
times Connector. consult your
electrician to ensure
proper grounding at
your circuit breaker or
power distribution
box and that
appropriate
connections are made
to the Wall Connector.
Off Off 3 flashes No Input miswired: The wiring between
possibly Line and the wall power and
Neutral are the Wall Connector
swapped. has been incorrectly
installed.Consult your
electrician.
Off Off 4 flashes After 1 Over or under Consult your
minute and voltage protection. electrician to ensure
up to 4 appropriate voltage
times on the circuit breaker
that services the Wall
Connector.
Troubleshooting 25
-'yam Troubleshooting OF
Green Yello ed Light o-Retry hat it Means What to Do 11110. A
Lights �y
Off Off 5 flashes After 1 Over current Reduce the vehicle'OO)
minute retry protection. charge current
(no limit on setting. If the p9WRIA
retries) persists and the
attached vehicle is
manufactured by
Tesla,contact Tesla.If
the problem persists
and If the attached
vehicle is not
manufactured by
Tesla,contact the
original manufacturer.
Off Off 6 flashes After 1 A communication Try again by
minute retry error occurred disconnecting the
(no limit on between the Wall Wall Connector from
retries) Connector and the the vehicle and
vehicle. reconnecting.If
possible,plug the
vehicle into another
Wall Connector or a
Mobile Connector to
determine if the
vehicle is able to
communicate with
other charging
equipment.If the
problem persists,
contact Tesla.
Top light Off 1 flash No Over temperature Make sure the Wall
on protection(latch- Connector,vehicle
off) connectors,and wall
plug(if used)are not
covered by anything
and there is no heat
source nearby.If the
problem persists in
normal ambient
temperatures(under
100°F or 38°C),
contact Tesla.
Top light Off 2 flashes No Non-Tesla vehicle Compatible input
on attempting distributions are:
connection to non- single-phase
compatible input distribution or 400V,
distribution. three-phase
distribution.
Top light Off 3 flashes No Incorrect rotary Consult your
on switch setting. electrician.
26
1,0 OF ge
Troubleshot-
Green Yellow ed Light ito-Retry hat it Means What L
Lights Light
Top light Off 4 flashes Not Circuit Breaker Only one Wa
on Applicable Sharing Network: Connector can be
More than one Wall to a mastPP/09/18
Connector is set to configuration.All
Master. other linked Wall
Connectors must be
set to slave(position
F).Set one of the Wall
Connectors to S lave.
Top light Off 5 flashes Not Circuit Breaker Move one or more
on Applicable Sharing Network: Wall Connectors to a
More than three different circuit and
Wall Connectors are disconnect it from this
set to S lave. Circuit Breaker
Sharing Network.
Top light Off 6 flashes Not Circuit Breaker Contact Tesla.
on Applicable S haring Network:
The networked Wall
Connectors have
different maximum
current capabilities.
Off Off Solid red No Wall Connector Contact Tesla.
hardware failure.
Possible failures
include the
following:
• Contactor failed
• Self test failed
in CCID
circuitry
• Other possible
hardware
failures might
be MCU,
3V3output,or
the thermal
sensor.
Reset
If a fault causes a RED error light to illuminate or flash and the fault condition is corrected,you use
RES ETthe Wall Connector to resume normal operation.There are two ways to RES Tthe Wall
Connector:
• Press the RES ETbutton for two to three seconds until the top lights changes from RED to
GREEN.This clears the fault message but does not reboot the Wall Connector.
• In a rare situation,you might need to force the Wall Connector to reboot without recycling the
input power.Hold the RES ETbutton for five seconds.When the top light changes from RED
to GREEN,release the RESETbutton.The top light should continue to illuminate GREEN.If the
light returns to flashing RED,the fault state has not been corrected.
Troubleshooting 27
to
-'yam Troubleshooting F �
1
Questions? I
jil
• United States and Canada: 1#5
• charginginstallation@tesla.com
08/09/18
• +1-650-681-6133
28
1,0 ge
Appendix A: Testing for Proper Operz FA 11�
451
1. Turn OFF power. 14. Replace all the screws and r *'`
outer cover(refer to Securet
A Warning:RISK OF ELECTRIC SHOCK! Power Up on page 22). + lo 0• #h
Before continuing,use a voltmeter to
ensure the power is off by confirming
that NO VOLTAGE is present at the 08/09/18
service wiring or terminals.
2. Use a non-conductive object to adjust the
DIP switches to the appropriate grid
setting and circuit breaker sharing setting
(refer to Set the Operating Current on
page 21).
3. Use a small flathead screwdriver to set the
rotary switch to position"0"to put the
Wall Connector into Test Mode.
A Warning:Power MUST remain OFF
before setting or changing the DIP or
rotary switches.Changing these
switches with the power ON will not
be recognized by the system and is
dangerous due to the risk of electric
shock.
4. Reattach the ribbon cable to the sealing
cover.
5. Use a T20 security pin Torx driver to
lightly secure the sealing cover by
installing only the top screw.
6. Turn ON the circuit breaker.
7. Watch for any Red LEDs to be ON after a
sequence of LED display;if so,there is a
fault in the installation.
8. Listen for the click of a contactor or relay
closing and opening.
9. Watch for Green streaming LEDs(for 5
seconds).
LEDs will revert to top Green LED ON and
Red LEDs flashing(3 times).
Note:To review the pattern of blinking
lights,press and hold the Reset button for
5 seconds.
10. Turn OFF the circuit breaker.
11. Remove the sealing cover screw,sealing
cover.Disconnect the ribbon cable.
Caution: Do not allow the sealing
cover to hang from the ribbon cable.
Doing so can damage the ribbon
cable or its connectors.
12. Reposition the rotary switch to the
appropriate setting(refer to Set the
Operating Current on page 21).
13. Reattach the ribbon cable to the sealing
cover.
Appendix A:Testing for Proper Operation 29
O
rAppendix B: Optional Connection for Load Sharing Fkir
1
Ai
The Wall Connector includes an automatic Daisy Chaining Multiple Wall *' I
load management feature whereby Wall Connectors #S
Connector to Wall Connector communication30031
allows you to split the maximum available load
over a maximum of 4 Wall Connectors.The Each Wall Connector has one terminal j /8
wire used for this local network must: dedicated for the communication wiring as
• Share the main power cable conduit or be shown below.The left hand side of the
housed in a separate conduit. In other terminal block is the input terminal and the
words,the high voltage wires must be right hand side the output terminal.
branched to a junction box from each
individual unit.
• Be at least 18 AWG,2 conductor,shielded,
twisted-pair wire.
A Warning:When load sharing,high voltage �`
(L1,L2,Neutral,Earth)cabling must be
spliced in a separate NEMA rated �� �`
enclosure. '�_
Note:Take additional precautions into N.4„ r►`
consideration to prevent water ingress at the ® \�,
Wall Connectors when installing them yt �,
outdoors. ® ���
Note:Consult with an electrician to ensure \
that the installation meets local regulations.
Distribution Panel 82/
Junction Box 1 Inminal coming Block
\ 1 Incoming terminal
�12-4 outgoing terminals
\ ^•; 1. Form a daisy-chained network by
—�ro connecting the cables from OUT to IN and
\ ` —cDMM always from positive to positive and
Surface-mounted conduit negative to negative between each of the
participating Wall Connectors(refer to
Example of the Communication Wiring on
page 31).
• The signal wires between each Wall
Connector should run in signal
Master WC Slave WC 1 Slave WC 2 Slave WC 3
conduit.Use a 1/2"(13 mm)UL
approved conduit hub to seal the
signal conduit opening.
• If the signal wire is routed in the
power conduit with the power wires,
the insulation rating of the signal wire
should be equal to or greater than
that of the power wires.
• The maximum distance between Wall
Connectors is 49 ft(15 m).
2. Set one Wall Connector as the master by
setting the Rotary S witch Position from 1
through D,depending on the maximum
available output current.Setup to 3 Wall
Connectors as slaves by setting the Rotary
Switch Positions to F.In the load sharing
network,only one unit can be designated
AO OF fra
Appendix B: Optional Connection for Load Sha
s
I
Aias the master(refer to Set the Operating Green ellow Red IP I
Current on page 21). Ligh 'sht Light
3. Confirm that the load sharing network is4,7
o� S
properly installed by observing the LED On(top Off Off
indicators in the Wall Connector.When and unit
starting up the circuit breaker for the first bottom) 0:/09/18
time,green lights turning ON for 5
seconds indicate a proper installation. The On Off Off S lave unit
final display is: (bottom)
Example of the Communication Wiring
Wall Connect or1 Wall Connect or2 Wall Connector3 Wall Connect or4
MASTER SLAVE SLAVE SLAVE
Rot arySwit ch Rot arySwit ch Rot arySwitch Rot arySwitch
® 0 0 0 0 FO 0 0 0 8 FO 0000FO 0000
D+ D- D+ D- V D+ D- D+ D- V D+ D- D+ D- D+ D- D+ D-
s In Out In Out In Out In Out
Other Load Sharing Behaviors
• Available current is redistributed equally
among all connected vehicles whenever a
new vehicle is plugged or unplugged from
the network.
• During steady-state operation,the load
sharing network toggles available current
to each vehicle in 2A increments,every
minute,to asses vehicle need.When a
battery approaches full charge,the power
consumption will taper until charging is
complete.If the master unit detects that a
vehicle is no longer using all of its
available current,it will reduce the current
allocated to that vehicle
• A slave Wall Connector will not charge if
communication is lost with the master
Wall Connector.
• In rare cases,firmware updates on a
master Wall Connector will interrupt
charging on the slave Wall Connector(s).
This is normal behavior,and charging
should resume once the firmware update
is complete(15 minutes).
Appendix B:Optional Connection for Load 31
Sharing
-'y'► Index ; „ OOFkA
1
B L ki
bottom or rear entry lights,diagnostic 630031145
configurations,dimensions and spacing 11 lights, LED 24
example of the service wiring 19 load sharing 08/09/18
installing the low profile bracket for 16 about 6
configuring the DIP and rotary switches
21
C example of the communication wiring 31
low profile bracket
cardboard template,using the 16 installing the 16
cautions 3
check the box contents 13
circuit breaker
corresponding rotary switch settings 21
requirements 9 minimum requirements 7
circuit ratings,optional 6
communications regulations 2
conduit,about 11 N
connect the wiring 19
copyrights 2 notes 4
cover
removing the outer 18
removing the sealing 18 P
securing the outer 22
planning your installation
D circuit breaker requirements 9
location of the wall connectors 10
minimum requirements 7
dimensions 5 service wiring 7
DIP switches,configuring 21 types of installations 11
documentation errors,sending feedback 2 power outages, recovery from 6
power ratings 5
F power up 22
product specifications 2
features
circuit ratings,optional 6
load sharing 6
recovery from power outages 6 removing the outer cover 18
self-monitoring and recovery 6 reset button 6,27,29
rotary switches,configuring 21
S
installation
for rear or bottom entry wiring 16 safety instructions 3,4
for top entry wiring 17 securing the outer cover 22
information,about 2 self-monitoring and recovery 6
planning your 7 service wiring 7,19
preparing for 18 set the operating current 21
tools and materials required 15 specifications
torque recommendations 19 dimensions 5
installation overview 15 power ratings 5
installation,testing 29 temperature limits 5
32
4011 OFge
A
T was_ IAi
temperature limits 5 � #S
terminal blocks
connecting the service wiring to the 19 08/09/18
torque recommendations 19
Tesla,contacting 28
testing for proper operation 29
top entry
bracket,installing the 17
configurations,dimension and spacing 11
example of the service wiring 19
wiring,installing the top entry bracket for
17
trademarks 2
troubleshooting 24,27,28,30
w
wall connectors
checking the box contents 13
connecting the terminal blocks 30
daisy chaining 30
example of the communication wiring 31
location of 10
optional configuration 30
power up 22
reset 27,29
troubleshooting 30
warnings 3
wiring for load sharing 30
Index 33
08/09/18
°F I/4
, #I
31 1111:1
CIOD
08/09/18
E
TE mow
P/N:1069742-00-D
MNL, USER GUIDE,NA,IPH 80A HW,WC GEN2
q ❑� (P) PN:1069742-00-D
❑ (T) TLN:TT8OANP1NA