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HomeMy WebLinkAboutE18-0123 cut sheets.pdf . &--K. 0 / D. _ . , OffiCe Copy KOHLER. Model: 200REOZJF 208-600 V Diesel inimommilisomimiimmi 09001 Tier 3 EPA-Certified for Stationary Emergency Standard Features MI 014011M MApplications • Kohler Co. provides one-source responsibility for the NATIONALtY REOr5TERE0 generating system and accessories. Ratings Range • The generator set and its components are 60 Hz prototype-tested,factory-built,and production-tested. Standby: kW 168-200 • The 60 Hz generator set offers a UL 2200 listing. kVA 195-250 • The generator set accepts rated load in one step. Prime: kW 158-180 • The 60 Hz generator set meets NFPA 110, Level 1, kVA 175-225 when equipped with the necessary accessories and installed per NFPA standards. • A one-year limited warranty covers all generator set I systems and components. Two-and five-year I=1 . 0 kw. ..,Vii R /I lifi extended limited warranties are also available. • Alternator features: I, rpjx1o The unique Fast Response®X excitation system ;�� delivers excellent voltage response and short-circuit capability using a rare earth, permanent magnet - (PM)-excited alternator. �m`le (4S13X alternator) 1��_ o The unique Fast-Response® II excitation system O . - ■ O delivers excellent voltage response and short-circuit capability using a permanent magnet(PM)-excited alternator. Generator Set Ratings (4UA9 and 4UA13 alternators) o The brushless, rotating-field alternator has 130°C Rise 105°C Rise broadrange reconnectability. Standby Rating Prime Rating • Other features: Alternator Voltage Ph Hz kW/kVA Amps kW/kVA Amps 120/208 3 60 184/230 638 173/216 600 o Kohler designed controllers for one-source system integration and remote communication. See 127/220 3 60 194/243 636 180/225 590 Controllers on page 3. 120/240 3 60 184/230 553 173/216 520 0 The low coolant level shutdown prevents 4S13X overheating (standard on radiator models only). 139/240 3 60 200/250 601 180/225 541 220/380 3 60 168/210 319 158/198 300 o Integral vibration isolation eliminates the need for 277/480 3 60 200/250 301 180/225 271 under unit vibration spring isolators. o Multiple circuit breaker configurations. 120/208 3 60 200/250 694 180/225 625 127/220 3 60 200/250 656 180/225 590 120/240 3 60 200/250 601 180/225 541 4UA9 139/240 3 60 200/250 601 180/225 541 220/380 3 60 200/250 380 180/225 342 277/480 3 60 200/250 301 180/225 271 347/600 3 60 200/250 241 180/225 217 120/208 3 60 200/250 694 180/225 625 127/220 3 60 200/250 656 180/225 590 120/240 3 60 200/250 601 180/225 541 120/240 1 60 195/195 813 175/175 729 4UA13 139/240 3 60 200/250 601 180/225 541 220/380 3 60 200/250 380 180/225 342 277/480 3 60 200/250 301 180/225 271 347/600 3 60 200/250 241 180/225 217 RATINGS:All three-phase units are rated at 0.8 power factor.All single-phase units are rated at 1.0 power factor.Standby Ratings:The standby rating is applicable to varying loads for the duration of a power outage.There is no overload capability for this rating.Prime Power Ratings:At varying load,the number of generator set operating hours is unlimited.A 10%overload capacity is available for one hour in twelve. Ratings are in accordance with ISO-8528-1 and ISO-3046-1. For limited running time and continuous ratings,consult the factory. Obtain technical information bulletin(TIB-101)for ratings guidelines,complete ratings definitions,and site condition derates. The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. G5-373 (200REOZJF) 4/18e Alternator Specifications Specifications Alternator • NEMA MG1, IEEE,and ANSI standards compliance for Manufacturer Kohler temperature rise and motor starting. Type 4-Pole,Rotating-Field • Sustained short-circuit current of up to 300%of the rated Exciter type Brushless,Permanent-Magnet current for up to 10 seconds. Leads:quantity,type • Sustained short-circuit current enabling downstream circuit 4SX,4UA 12,Reconnectable breakers to trip without collapsing the alternator field. Voltage regulator Solid State,Volts/Hz • Self-ventilated and dripproof construction. Insulation: NEMA MG1 • Windings are vacuum-impregnated with epoxy varnish for Material Class H dependability and long life. Temperature rise 130°C,Standby Bearing:quantity,type 1,Sealed • Superior voltage waveform from a two-thirds pitch stator and Coupling Flexible Disc skewed rotor. Amortisseur windings Full Specifications Alternator Voltage regulation,no-load to Peak motor starting kVA: (35%dip for voltages below) full-load Controller Dependent 480 V 4S13X(12 lead) 570 One-step load acceptance 100%of Rating 480 V 4UA9(12 lead) 700 Unbalanced load capability 100%of Rated 480 V 4UA13(12 lead) 960 Standby Current Application Data Engine Engine Electrical Engine Specifications Engine Electrical System Manufacturer John Deere Battery charging alternator: 24 Volt Engine model 6068HFG85 Ground(negative/positive) Negative Engine type 4-Cycle,Turbocharged, Volts(DC) 24 Charge Air-Cooled Ampere rating 45 Cylinder arrangement 6 Inline Starter motor rated voltage(DC) 24 Displacement,L(cu.in.) 6.8(415) Battery,recommended cold cranking Bore and stroke,mm(in.) 106 x 127(4.19 x 5.00) amps(CCA): Compression ratio 17.0:1 Quantity,CCA rating each Two,950 Piston speed,m/min.(ft./min.) 457(1500) Battery voltage(DC) 12 Main bearings:quantity,type 7,Replaceable Insert Rated rpm 1800 Fuel Max.power at rated rpm,kWm(BHP) 235(315) Fuel System Cylinder head material Cast Iron Fuel supply line,min.ID,mm(in.) 11.0(0.44) Crankshaft material Forged Steel Fuel return line,min.ID,mm(in.) 6.0(0.25) Valve material: Max.lift,fuel pump:type,m(ft.) Mechanical,1.8(6.0) Intake Chromium-Silicon Steel Max.fuel flow,Lph(gph) 92.7(24.5) Exhaust Stainless Steel Max.return line restriction,kPa(in.Hg) 20(5.9) Governor:type,make/model JDEC Electronic L14 Fuel prime pump Manual Denso HP3 Fuel filter Frequency regulation,no-load to full-load Isochronous Primary 30 Microns Frequency regulation,steady state ±0.25% Secondary 2 Microns @ 98%Efficiency Frequency Fixed Water Separator Yes Air cleaner type,all models Dry Recommended fuel #2 Diesel Exhaust Lubrication Exhaust System Lubricating System Exhaust manifold type Dry Type Full Pressure Exhaust flow at rated kW,m3/min.(cfm) 42.8(1510) Oil pan capacity,L(qt.)§ 32.5(34.4) Exhaust temperature at rated kW,dry Oil pan capacity with filter,L(qt.)§ 33.4(35.3) exhaust,°C(°F) 527(980) Oil filter:quantity,type§ 1,Cartridge Maximum allowable back pressure, Min.4(1.2) Oil cooler Water-Cooled kPa(in.Hg) Max. 10(3.0) Exhaust outlet size at engine hookup, § Kohler recommends the use of Kohler Genuine oil and filters. mm (in.) 98(3.86) G5-373 (200REOZJF) 4/1 Be Application Data Cooling Controllers Radiator System 49 Ambient temperature,°C(°F)* 50(122) A� =-, Ip Engine jacket water capacity,L(gal.) 11.3(3.0) m Radiator system capacity,including a& o engine,L(gal.) 27.6(7.3) 1_,--• 1 m I •Engine jacket water flow,Lpm(gpm) 230.9(61) Heat rejected to cooling water at rated APM402 Controller kW,dry exhaust,kW(Btu/min.) 94.2(5360) Provides advanced control,system monitoring,and system diagnostics Heat rejected to air charge cooler at for optimum performance and compatibility. rated kW,dry exhaust,kW(Btu/min.) 56.1 (3190) • Digital display and menu control provide easy local data access • Measurements are selectable in metric or English units Water pump type Centrifugal • Remote communication thru a PC via network or Fan diameter,including blades,mm(in.) 787(31) serial configuration Fan,kWm(HP) 8.6(11.5) • Controller supports Modbus©protocol • Integrated hybrid voltage regulator with±0.5%regulation Max.restriction of cooling air,intake and • Built-in alternator thermal overload protection discharge side of radiator,kPa(in.H2O) 0.125(0.5) • NFPA 110 Level 1 capability * Enclosure with enclosed silencer reduces ambient Refer to G6-161 for additional controller features and accessories. temperature capability by 5°C(9°F). Operationes and access• Qe_ ..1 ---- - ooac Air Requirements a I cs 1 ilk i Radiator-cooled cooling air, 1 , m3/min.(scfm)* 368.1 (13000) Combustion air,m3/min.(cfm) 17.6(620) Decision-Maker®550 Controller Provides advanced control,system monitoring,and system diagnostics Heat rejected to ambient air: with remote monitoring capabilities. Engine,kW(Btu/min.) 46.9(2670) • Digital display and keypad provide easy local data access Alternator,kW(Btu/min.) 18.5(1050) • Measurements are selectable in metric or English units • Remote communication thru a PC via network or *Air density=1.20 kg/m3(0.075 Ibm/ft3) modem configuration Fuel Consumption • Controller supports Modbus©protocol • Integrated voltage regulator with±0.25%regulation Diesel,Lph(gph)at%load Standby Rating • Built-in alternator thermal overload protection 100% 58.0 (15.3) • NFPA 110 Level 1 capability 75% 43.3 (11.4) Refer to G6-46 for additional controller features and accessories. 50% 31.4 (8.3) 257E 19.7 (5.2) , O al:411r 1--- -- Diesel,Lph(gph)at%load Prime Rating Tim oo ei1+n1v o„ 100% 50.1 (13.2) OO• ar- 'L e 75% 36.1 (9.5) 50% 25.7 (6.8) Decision-Maker®6000 Paralleling Controller 25% 16.6 (4.4) Provides advanced control,system monitoring,and system diagnostics with remote monitoring capabilities for paralleling multiple generator sets. • Paralleling capability with first-on logic,synchronizer,kW and kVAR load sharing,and protective relays • Digital display and keypad provide easy local data access • Measurements are selectable in metric or English units • Remote communication thru a PC via network or modem configuration • Controller supports Modbus®protocol • Integrated voltage regulator with-_0.25%regulation • Built-in alternator thermal overload protection • NFPA 110 Level 1 capability Refer to G8-107 for additional controller features and accessories. Modbus®is a registered trademark of Schneider Electric. G5-373 (200REOZJF) 4/18e KOHLER CO.,Kohler,Wisconsin 53044 USA Phone 920-457-4441,Fax 920-459-1646 KO HLER® For the nearest sales and service outlet in the US and Canada,phone 1-800-544-2444 KOHLERPower.com Standard Features • Alternator Protection Miscellaneous ❑ Air Cleaner,Heavy Duty • Battery Rack and Cables ❑ Air Cleaner Restriction Indicator • Customer Connection ❑ Certified Test Report (standard with Decision-Maker©6000 controller only) • Local Emergency Stop Switch ❑ Crankcase Emissions Canister • Oil Drain Extension ❑ Engine Fluids Added • Operation and Installation Literature ❑ Rated Power Factor Testing ❑ Rodent Guards Available Options Literature Approvals and Listings ❑ General Maintenance ❑ California OSHPD Approval ❑ NFPA 110 ❑ CSA Certified ❑ Overhaul ❑ IBC Seismic Certification ❑ Production • ❑ UL 2200 Listing Warranty Enclosed Unit ❑ 2-Year Basic Limited Warranty ❑ Sound Enclosure(with enclosed critical silencer) ❑ 5-Year Basic Limited Warranty ❑ Weather Enclosure(with enclosed critical silencer) ❑ 5-Year Comprehensive Limited Warranty Open Unit Other Options ❑ Exhaust Silencer,Critical(kit:PA-354809) ❑ ❑ Flexible Exhaust Connector,Stainless Steel ❑ Fuel System ❑ ❑ Flexible Fuel Lines ❑ ❑ Fuel Pressure Gauge ❑ ❑ Subbase Fuel Tanks Controller ❑ Common Failure Relay (Decision-Maker©550 and 6000 controllers only) ❑ Communication Products and PC Software ❑ Customer Connection(Decision-Maker®550 controller only) ❑ Decision-Maker®Paralleling System(DPS) Dimensions and Weights (Decision-Maker®6000 controller only) Overall Size,Lx W x H,mm(in.): 3000 x 1300 x 1672 ❑ Dry Contact(isolated alarm) (118.1 x 51.2 x 65.8) (Decision-Maker®550 and 6000 controllers only) Weight(radiator model),wet,kg(lb.): 1923(4240) ❑ Two Input/Five Output Module(APM402 controller only) ❑ Remote Emergency Stop Switch ❑ Remote Serial Annunciator Panel ❑ Run Relay r rr ❑ Manual Speed Adjust Cooling System ❑ Block Heater,1800 W,90-120 V,1 Ph — ❑ Block Heater,2000 W,190-240 V,1 Ph ❑ ❑ I Required for ambient temperature below 0°C(32°F) — ❑ Radiator Duct Flange Ell—W-111 L Electrical System NOTE:This drawing is provided for reference only and should not be used for planning installation.Contact your local distributor for more detailed information. ❑ Alternator Strip Heater ---- ❑ Battery DISTRIBUTED BY: ❑ Battery Charger,Equalize/Float Type ❑ Battery Heater ❑ Line Circuit Breaker(NEMA type 1 enclosure) ❑ Line Circuit Breaker with Shunt Trip(NEMA type 1 enclosure) to 2011,2012,2013,2015,2018 by Kohler Co. All rights reserved. G5-373 (200REOZJF) 4/18e Office Copy Model KCS/KCP/KCC Automatic Transfer Switches KOHLER. Power Systems Standard Any Breaker Rated 99001 Pr Transfer Switch Standard Features ts45 • UL 1008 listed at 480 VAC NATIONALLY REGISTERED file#E58962(automatic),#E86894(nonautomatic) • CSA certification available at 600 VAC • IBC and OSHPD seismic certification available • Available in 2,3, or 4 pole configurations • Electrically operated, mechanically held mechanism • High withstand and close-on ratings • Design suitable for emergency and standby applications on all classes of load, 100%tungsten rated through 400 amps • Silver alloy main contacts • Gold-flashed engine start contacts rated 2 amps @ 30 VDC/250 VAC • Front-accessible contacts for easy inspection • • Front-replaceable main and arcing contacts (800-4000 amps) • Reliable,field-proven solenoid mechanism • Switching mechanisms lubricated for the expected life of the transfer switch • Internal manual operating handle • Main shaft auxiliary position-indicating contacts rated 10 amps 0 32 VDC/250 VAC OHLER • NEMA type 1, 12,3R,4,and 4X enclosures available • Standard one-year limited warranty. Extended limited warranties are available. Standard-Transition Models (KCS) Available Controllers • Standard-transition operation with either automatic or • Decision-Maker®MPAC 1200 non-automatic control • Decision-Maker®MPAC 1500 • Standard-transition transfer time less than 100 milliseconds (6 cycles @ 60 Hz) • Double-throw, mechanically interlocked design Ratings (break-before-make power contacts) Model Current Voltage,Frequency • Solid,switched,or overlapping(make-before-break) neutral KCS 30-4000 amps Programmed-Transition Models (KCP) 208-600 VAC • Programmed-transition operation with either automatic or KCP 150-4000 amps 50/60 Hz non-automatic control KCC 150-4000 amps • Programmed-transition operation provides a center OFF position that allows residual voltages in the load circuits to decay • Programmable OFF time • Double-throw, mechanically interlocked design (break-before-make power contacts) • Solid or switched neutral Closed-Transition Models (KCC) • Closed-transition transfer switches operate with no power interruption during transfer and retransfer between two live sources • Source parallel times are less than 100 milliseconds (6 cycles @ 60 Hz) • Adjustable extended transfer time relay(ensure that the setting complies with applicable codes) • Solid or switched neutral G11-142(Model KCS/KCP/KCC Transfer Switch) 4/17b Page 1 Available Automatic Transfer Switch Controllers Select one of the following controllers for your automatic transfer switch. Decision-Maker® MPAC 1200 Controller Decision-Maker® MPAC 1500 Controller NIOUR� 4 I • E N . .r ,` Et .1i KOHL Qr siari-Ma•.:.1 K014.ER Decision-Maker MPAC 1:0] D D D D D D D D � • LCD display,4 lines x 20 characters, backlit • LCD display,4 lines x 20 characters, backlit • Complete programming and viewing capability at the door • Complete programming and viewing capability at the door using the keypad and LCD display using the keypad and LCD display • LED indicators: Source available,transfer switch position, • LED indicators: Source available,transfer switch position, service required(fault),and"not in auto" service required (fault),and"not in auto" • Programmable voltage and frequency pickup and dropout • Programmable voltage and frequency pickup and dropout settings settings • Programmable time delays • Programmable time delays • Programmable generator exerciser • Programmable generator exerciser • Time-based load control • Time-based load control • Two programmable inputs and two programmable outputs • Current-based load control (current-sensing kit required) • Up to four I/O extension modules available • Two programmable inputs and two programmable outputs • Modbus communication standard • Up to four I/O extension modules available • RS-485 communication standard • Modbus communication standard • Ethernet communication optional • RS-485 communication standard For more information about Decision-Maker®MPAC 1200 • Ethernet communication standard features and functions,see specification sheet G11-127. • Three-source system • Prime power For more information about Decision-Maker® MPAC 1500 features and functions,see specification sheet G11-128. GI1-142(Model KCS/KCP/KCC Transfer Switch) 4/17b Page 2 Application Data Environmental Specifications Extended Transfer Time Adjustable Relay Operating Temperature -20°C to 70°C(-4°F to 158°F) (Model KCC only) Storage Temperature -40°C to 85°C(-40°F to 185°F) Power 12 or 24 VDC(customer-supplied) Humidity 5%to 95%noncondensing Connections 12-20 AWG Output type Relay contacts,DPDT(2 form C) Input and Output Connection Specifications Rating 10 amps max.resistive at 240 VAC Component Wire Size Range Note: Customer-supplied shunt trip on emergency source circuit Main board I/O terminals #12-24 AWG breaker is required. I/O module terminals #14-24 AWG Source Synchronization Settings(Model KCC) Auxiliary Position Indicating Contacts Adjustment (rated 10 amps @ 32 VDC/250 VAC) Parameter Default Range Number of Contacts Indicating Voltage differential 5% 0-5% Switch Normal,Emergency Rating, Frequency differential 0.1 Hz 0-0.3 Hz Amps KCS KCP KCC 30-230 2,2 N/A N/A Phase angle 10 deg. 0-10 deg. 260-600 8,8 150-600 — 8,8 7,7 800-1200 8,8 8,8 7,7 1600-4000 8,8 7,7 6,6 Cable Sizes Note: Cable size data is subject to change. Refer to the transfer switch dimension drawings and wiring diagrams for planning and installation. UL-Listed Solderless Screw-Type Terminals for External Power Connections Range of Wire Sizes,Copper or Aluminum$ Normal,Emergency,and Load Model Switch Rating,Amps (per phase) Neutral (3-pole) Ground 30-150 (1)#14 AWG to 4/0 AWG (3)#14 to 4/0 (3)#6 to 3/0 200 (1)#14 AWG to 4/0 AWG Cu only (3)#14 to 4/0 (3)#6 to 3/0 KCS 230(208-480 V) 230(600 V) (1)#4 AWG to 600 KCMIL or (3)#4 AWG to 600 KCMIL or (3)#4 AWG to 600 KCMIL or 260-400 (2) 1/0 to 250 KCMIL (6) 1/0 to 250 KCMIL (6) 1/0 to 250 KCMIL KCP (1)#4 AWG to 600 KCMIL or (3)#4 AWG to 600 KCMIL or (3)#4 AWG to 600 KCMIL or KCC 150-400 (2) 1/0 to 250 KCMIL (6) 1/0 to 250 KCMIL (6) 1/0 to 250 KCMIL 600 (2)#2 AWG to 600 KCMIL (6)#2 AWG to 600 KCMIL 800-1000 (3)#4 AWG to 600 KCMIL or 1200(NEMA 3R) (4) 1/0 AWG to 750 KCMIL (12)#2 AWG to 600 KCMIL (6) 1/0 to 250 KCMIL KCS 1200(NEMA 1) (4) 1/0 AWG to 750 KCMIL (16) 1/0 to 750 KCMIL (3)#4 to 500 KCMIL KCP KCC 1600-2000 F# (6) 1/0 AWG to 750 KCMIL (3)#4 AWG to 600 KCMIL or (NEMA 3R) (24) 1/0 to 750 KCMIL (6) 1/0 to 250 KCMIL 1600-2000 (6)1/0 AWG to 750 KCMIL (24) 1/0 to 750 KCMIL 2600-3000 (12) 1/0 AWG to 750 KCMIL (36) 1/0 to 750 KCMIL (3)#4 to 500 KCMIL 4000 (12) 1/0 AWG to 750 KCMIL (36) 1/0 AWG to 750 KCMIL (18) 1/0 AWG to 750 KCMIL t F=Front connected $ Use 75°C minimum Cu/AI wire for power connections. G11-142(Model KCS/KCP/KCC Transfer Switch) 4/17b Page 3 Withstand and Close-On Ratings (WCR) Standard, Programmed, and Closed-Transition Models Maximum current in RMS symmetrical amperes when coordinated with customer-supplied fuses or circuit breakers. All values are available symmetrical RMS amperes and tested in accordance with the withstand and close-on requirements of UL 1008. Application requirements may permit higher withstand ratings for certain size switches. Contact the factory for assistance. Withstand Current Ratings in RMS Symmetrical Amperes Short Time Ratings(sec.) Switch Current-Limiting Fuses lime-Based Rating* 480 V Max. 600 V Max. Rating, Amps @ Amps @ Amps, Fuse Amps @ Amps @ Amps @ Model Amps 480 V 600 V Max. Class 240 V 480 V 600 V .1 .13 .3 .5 .1 .13 .3 .5 30- 200,000 35,000 200 J 10,000 10,000 10,000 - - 150 35,000 35,000 200 RK1 10,000 10,000 10,000 - - 200 200,000 - 200 J 10,000 10,000 - 230(480V) 100,000 - 300 J 10,000 10,000 - - - 230(600V) 600 J 65,000 42,000 t 35,000 260 200,000 200,000 400 800 L 65,000 42,000 t 35,000 600 KCS 800- 200,000 200,000 1600 L 50,000 50,000 50,000 36,000 - 36,000 - 1200 1600- 200,000 200,000 2500 L 85,000 85,000 85,000 - 2000 F - 1600- 200,000 200,000 3000 L 100,000 100,000 100,000 42,000 - 42,000 2000 S - 2600 200,000 200,000 4000 L 100,000 100,000 100,000 42,000 - 42,000 - 3000 4000 200,000 200,000 5000 L 100,000 100,000 100,000 85,000 65,000 65,000 150 600 J 65,000 42,000 t 35,000 - 225 - 260 200,000 200,000 400 800 L 65,000 42,000 t 35,000 - - 600 800- 200,000 200,000 1600 L 50,000 50,000 50,000 36,000 - 36,000 - 1200 KCP 1600- 200,000 200,000 2500 L 85,000 85,000 85,000 2000 F 1600- 200,000 200,000 3000 L 100,000 100,000 100,000 42,000 - 42,000 2000 S 2600 200,000 200,000 4000 L 100,000 100,000 100,000 42,000 - 42,000 - 3000 4000 200,000 200,000 5000 L 100,000 100,000 100,000 85,000 65,000 65,000 150 600 J 65,000 42,000 t 35,000 260 200,000 200,000 - - 400 800 L 65,000 42,000 t 35,000 600 800- 200,000 200,000 1600 L 50,000 50,000 50,000 36,000 - 36,000 - 1200 KCC 1600- 200,000 - 200,000 2500 L 85,000 85,000 85,000 - 2000 F 1600- 200,000 200,000 3000 L 100,000 100,000 100,000 42,000 - 42,000 - 2000 S 2600 200,000 200,000 4000 L 100,000 100,000 100,000 42,000 - 42,000 - 3000 4000 200,000 200,000 5000 L 100,000 100,000 100,000 85,000 65,000 65,000 * Based on 0.025 seconds (approximately 1.5 cycles) for 30-230 amps and 0.050 seconds for 260-4000 amps. Applicable to breakers with instantaneous trip elements. t Applicable to 2-pole, 3-pole, and conventional 4-pole switches only. Overlapping neutral switches have "any" breaker ratings of 35,000 A, 0.050 seconds at 480 V. t Short time ratings are provided for applications involving breakers that utilize trip delay settings for system selective coordination. G11-142(Model KCS/KCP/KCC Transfer Switch) 4/1 7b Page 4 Ratings with Specific Manufacturers' Circuit Breakers The following charts list power switching device withstand and close-on ratings (WCR) in RMS symmetrical amperes for specific manufacturers'circuit breakers. Circuit breakers are supplied by the customer. Molded-Case Circuit Breakers Switch Rating, WCR, Volts, Manufacturer Max.Size, Model amps amps RMS Max. Type or Class amps 30 22,000 480 GE THED 40 42,000 240 Square D QG,QJ 90 70 22,000 480 GE THED 90 42,000 240 Square D QG,QJ 125 100 22,000 480 GE THED 150 65,000 JG,JJ,JL 200 42,000 240 Square D QG,QJ 200 150 25,000 Square D JG,JJ,JL 200 22,000 480 GE THED 150 KCS 65,000 JG,JJ,JL 250 200 240 42,000 Square D QG,QJ 225 230 25,000 480 JG,JJ,JL 250 JGC 250 Eaton KDC 400 LDC,CLDC 600 230 42,000 600 TBC4 400 GE TBC6,SGL1,SGL4,SGL6,SGP1,SGP4,SGP6 600 TBC8,TKL4V,TKL8S-12S,SKL8,SKP8 800 Siemens/ITE HLMD,HLMXD,HMXD,SHMD 800 HJD,JDC,JGH,JGC 250 Eaton HKD,CHKD,KDC 400 HLD,CHLD,LDC,CLDC 600 SFL,SFP 250 50,000 480 GE SGL1,SGL4,SGP1,SGP4,TJL4V,TJL1S-6S,TBC6 600 HFD,HFXD 250 KCP 150 Siemens/ITE HJD,HJXD,SHJD 400 KCC KC 250 Square D CK400N,CK400NN 400 JGC 250 Eaton KDC 400 42,000 600 --- LDC,CLDC 600 GE SGL1,SGL4,SGP1,SGP4 600 HJD,JDC,JGH,JGC 250 HKD,CHKD,KDC 400 Eaton HLD,CHLD,LDC,CLDC 600 MDL,CMDL,HMDL,CHMDL,NGS,NGH,NGC 800 SFL,SFP 250 TBC4 400 GE SGL1,SGL4,SGL6,SGP1,SGP4,SGP6,TBC6,TJL4V, 600 TJL1S-6S SKL8,SKP8,SKH8,TBC8,TKL4V,TKH8S-12S 800 50,000 480 HFD,HFXD 250 _ HJD,HJXD,SHJD 400 Siemens/ITE HLD 600 KCS 225(KCP) KCP HLMD,HLMXD,HMG,HMD,HMXD,LMD,LMXD,MXD,SMD, 800 KCC 260 SHMD KC 250 CK400N,CK400NN 400 Square D LC 600 CK800N,CK800NN 800 JGC 250 Eaton KDC 400 LDC,CLDC 600 42,000 600 TBC4 400 GE TBC6,SGL1,SGL4,SGL6,SGP1,SGP4,SGP6 600 TBC8,TKL4V,TKL8S-12S,SKL8,SKP8 800 Siemens/ITE HLMD,HLMXD,HMXD,SHMD 800 G11-142(Model KCS/KCP/KCC Transfer Switch) 4/17b Page 5 Ratings with Specific Manufacturers' Circuit Breakers, continued Switch Molded-Case Circuit Breakers Rating, WCR, Volts, Manufacturer Max.Size, Model amps amps RMS Max. Type or Class amps HKD,CHKD,KDC 400 Eaton HLD,CHLD,LDC,CLDC 600 MDL,CMDL,HMDL,CHMDL,NGS,NGH,NGC 800 TBC4 400 SGL1,SGL4,SGL6,SGP1,SGP4,SGP6,TBC6,TJL4V, GE TJL1S-6S 600 SKH8,SKL8,SKP8,TBC8,TKL4V,TKH8S-12S 800 50,000 480 HJD,HJXD,SHJD 400 Siemens/ITE HLD 600 KCS HLMD,HLMXD,HMG,HMD,HMXD,LMD,LMXD,MXD,SMD, KCP 400 SHMD 800 KCC CK400N,CK400NN 400 Square D LC 600 CK800N,CK800NN 800 KDC 400 Eaton LDC,CLDC 600 TBC4 400 42,000 600 GE TBC6,SGL1,SGL6,SGP1,SGP4,SGP6 600 TBC8,TKL4V,TKL8S-12S,SKL8,SKP8 800 Siemens/ITE HLMD,HLMXD,HMXD,SHMD 800 HLD,CHLD,LDC,CLDC 600 Eaton MDL,CMDL,HMDL,CHMDL,NGS,NGH,NGC 800 SGL1,SGL4,SGL6,SGP1,SGP4,SGP6,TBC6,TJL4V, 600 GE TJL1S-6S SKH8,SKL8,SKP8,TBC8,TKL4V,TKH8S-12S 800 HLD 600 50,000 480 Siemens/ITE HLMD,HLMXD,HMD,HMG,HMXD,LMD,LMXD,MXD,SMD, 800 SHMD HND,HNXD,HNG,SND,SHND 1200 KCS CK400N,CK400NN 400 KCP 600 KCC LC 600 Square D CK800N,CK800NN 800 MH,CK1200N,CK1200NN 1200 Eaton LDC,CLDC 600 TBCY 400 GE SGL1,SGL6,SGP1,SGP4,SGP6,TBC6 600 42,000 600 TBC8,TKL4V,TKL8S-12S,SKL8,SKP8 800 HLMD,HLMXD,HMXD,SHMD 800 Siemens/ITE SHND 1200 Eaton HLD 600 GE TB8 800 TKL,SKL 1200 CLD6,HHLD6,HHLXD6,HLD6,SCLD6,SHLD6 600 Siemens/ITE CMD6,HMD6,SCMD6,SHMD6 800 480 CND6,HND6,SCND6,SHND6 1200 KCS 800 CPD6 1600 KCP 1000 65,000 KCC 1200 MH Series 2 1000 Square D PJ,PL 1200 RJ,RL 1600 SE(LS Trip),SEH(LS Trip) 2500 Tri-Pac NB 800 600 Eaton Tri-Pac PB 1600 RDC 2500 KCS 1600 KCP 2000 125,000 480 Square D Masterpact NW-L 3000 KCC G11-142(Model KCS/KCP/KCC Transfer Switch) 4/17b Page 6 Weights and Dimensions Note: Always use the transfer switch dimension drawing for planning and installation. Weights and dimensions may vary for different configurations. See your local distributor for dimension drawings. Weights and dimensions are shown for NEMA Type 1 enclosures, NEMA Type 3R enclosures and open units. Consult the factory for other enclosures. NEMA Dimensions mm(in.) Weight kg(lb.) Dimension Model Amps Type Poles Wires Height Width Depth 2-Pole 3-Pole 4-Pole Drawing 30-200 2,3,4 3,4 791 (31) 450 (18) 314 (12.4)4: 28 (62) 30 (65) 31 (68) ADV-8566 230(208-480V) 2,3,4 3,4 1223 (48) 560 (22) 362 (14.3)4: 52 (115) 56 (123) 59 (131) ADV-8568 230(600 V) 1,3R 2,3,4 3,4 1702 260-600 (67) 610 (24) 514 (20.2)4: 179 (395) 183 (403) 188 (414) ADV-8570 800 2,3,4 3,4 1932 (76)* 864 (34) 515 (20.3)4: 220 (485) 231 (510) 238 (525) ADV-8572 1000 3,4 4 1932 (76)* 864 (34) 515 (20.3)4: — 231 (510) 238 (525) ADV-8572 1200 1 3,4 4 2286 (90) 963 (38) 688 (27.1) — 356 (785) 379 (835) ADV-8574 3R 3,4 4 2286 (90) 940 (37) 717 (282) — 356 (785) 379 (835) ADV-8575 KCS 1600-2000F t 1 3,4 4 2286 (90) 963 (38) 688 (27.1) — 472(1040) 494(1090) ADV-8577 3R 3,4 4 2286 (90) 940 (37) 869 (34.2) — 356 (785) 379 (835) ADV-8578 1600-2000 1 3,4 4 2286 (90) 963 (38) 1220 (48) — 472(1040) 494(1090) ADV-8579 3R 3,4 4 2286 (90) 940 (37) 1434 (56.4) — 472(1040) 494(1090) ADV-8580 2600-3000 1 3,4 4 2286 (90) 963 (38) 1524 (60) — 649(1430) 679(1495) ADV-8581 3R 3,4 4 2286 (90) 940 (37) 1738 (68.4) — 649(1430) 679(1495) ADV-8582 4000 1 3,4 4 2311 (91) 1524 (60) 1836 (72.3) — 975(2149) 1056(2328) 3R 3,4 4 2529 (100) 1606 (63) 2310 (91) — 1436(3165) 1523(3357) ADV-8583 30-200 2,3,4 3,4 787 (31) 445 (18) 296 (11.6) 8 (17) 9 (20) 11 (23) 230(208-480V) 2,3,4 3,4 1219 (48) 457 (18) 330 (13.0) 17 (37) 21 (45) 24 (53) 230(600V) 2,3,4 3,4 1422 (56) 610 (24) 362 (14.3) 31 (68) 34 (74) 36 (80) 260-600 800 Open 2,3,4 3,4 1829 (72) 864 (34) 508 (20) 68 (150) 78 (170) 90 (196) KCS 1000 Unit§ 3,4 4 1829 (72) 864 (34) 508 (20) — 78 (170) 90 (196) ADV-7182 1200 3,4 4 2210 (87) 965 (38) 584 (23) — 78 (170) 90 (196) 1600-2000F t 3,4 4 2210 (87) 965 (38) 635 (25) — 190 (420) 213 (470) 1600-2000 3,4 4 2286 (90) 965 (38) 1219 (48) — 190 (420) 213 (470) 2600-3000 3,4 4 2286 (90) 965 (38) 1524 (60) — 213 (470) 243 (535) 150-600 1,3R 2,3,4 3,4 1702 (67) 610 (24) 514 (20.2)4: 179 (395) 183 (403) 188 (414) ADV-8570 800 1,3R 2,3,4 3,4 1932 (76)* 864 (34) 515 (20.3)4: 220 (485) 231 (510) 238 (525) ADV-8572 1000 1,3R 2,3,4 4 1932 (76)* 864 (34) 515 (20.3)4: 220 (485) 231 (510) 238 (525) ADV-8572 1200 1 3,4 4 2286 (90) 963 (38) 688 (27) — 463(1020) 485(1070) ADV-8574 3R 3,4 4 2286 (90) 940 (37) 717 (28.2) — 463(1020) 485(1070) ADV-8575 1600-2000F t 1 3,4 4 2286 (90) 963 (38) 688 (27) — 533(1175) 556(1225) ADV-8577 KCP 31:1 3,4 4 2286 (90) 940 (37) 869 (34.2) — 533(1175) 556(1225) ADV-8578 KCC 1600-2000 1 3,4 4 2286 (90) 963 (38) 1220 (48) — 533(1175) 556(1225) ADV-8579 3R 3,4 4 2286 (90) 940 (37) 1434 (56.4) — 533(1175) 556(1225) ADV-8580 3000 1 3,4 4 2286 (90) 963 (38) 1524 (60) — 735(1620) 765(1685) ADV-8581 3R 3,4 4 2286 (90) 940 (37) 1738 (68.4) — 735(1620) 765(1685) ADV-8582 4000 1 3,4 4 2311 (91) 1524 (60) 1836 (72.3) — 975(2149) 1056(2328) ADV-8583 3R 3,4 4 2528 (100) 1606 (63) 2310 (91) — 1436(3165) 1523(3357) ADV-8583 150-600 2,3,4 3,4 1422 (56) 610 (24) 362 (14.3) 38 (84) 41 (90) 44 (96) 800 2,3,4 3,4 1829 (72) 864 (34) 508 (20) 80 (175) 94 (205) 108 (235) 1000 2,3,4 4 1829 (72) 864 (34) 508 (20) 80 (175) 94 (205) 108 (235) 1200 Open 2,3,4 4 2210 (87) 965 (38) 584 (23) 80 (175) 94 (205) 108 (235) KCP 1600-2000F t Unit§ 3,4 4 2210 — ADV-7182 (87) 965 (38) 635 (25) 252 (555) 274 (605) 1600-2000 3,4 4 2286 (90) 965 (38) 1219 (48) — 252 (555) 274 (605) 2600-3000 3,4 4 2286 (90) 965 (38) 1524 (60) — 300 (660) 329 (725) 2600-3000 3,4 4 2286 (90) 965 (38) 1524 (60) — 300 (660) 329 (725) * Includes mounting feet t F=Front connected $ On 30-1000 amp models,the NEMA type 3R enclosures have a security cover on the controller that extends 54 mm(2.1 in.)beyond the door. § Dimensions shown for open units are the minimum required enclosure size. Open unit weights are shipping weights for the contactor only. 311-142(Model KCS/KCP/KCC Transfer Switch) 4/17b Page 7 • Codes and Standards Controller Accessories See the controller specification sheets for more information. The ATS meets or exceeds the requirements of the following specifications: ❑ Accessory Modules •Alarm Module • CSA C22.2 No. 178 certification 208- 600 VAC available, •External Battery Supply Module file#LR58301 •Input/Output Module • EN61000-4-4 Fast Transient Immunity Severity Level 4 •High-Power Input/Output Module • EN61000 4 5 Surge Immunity Class 4 ❑ Controller Disconnect Switch (voltage sensing and programmable inputs only) • IEC Specifications for EMI/EMC Immunity: ❑ Ethernet Communications o CISPR 11, Radiated Emissions ❑ Current Sensing Kit o IEC 1000-4-2, Electrostatic Discharge ❑ Line-to-Neutral Voltage Monitoring o IEC 1000-4-3, Radiated Electromagnetic Fields o IEC 1000-4-4, Electrical Fast Transients (Bursts) ❑ Padlockable User Interface Cover o IEC 1000-4-5,Surge Voltage ❑ Supervised Transfer Control Switch o IEC 1000-4-6, Conducted RF Disturbances o IEC 1000-4-8, Magnetic Fields o IEC 1000-4-11,Voltage Dips and Interruptions • IEC 60947-6-1, Low Voltage Switchgear and Control Gear; Multifunction Equipment;Automatic Transfer Switching Equipment • IEEE Standard 446, IEEE Recommended Practice for Emergency and Standby Power Systems for Commercial and Industrial Applications • IEEE 472(ANSI C37.90A) Ring Wave Test • NEMA Standard ICS 10-2005, Electromechanical AC Transfer Switch Equipment • NFPA 70, National Electrical Code • NFPA 99, Essential Electrical Systems for Health Care Facilities • NFPA 110, Emergency and Standby Power Systems • Seismic certification in accordance with the International Building Code is available. (Accessory kit is required for seismic certification.) o IBC 2000, referencing ASCE 7-98 and ICC AC-156 o IBC 2003, referencing ASCE 7-02 and ICC AC-156 o IBC 2006, referencing ASCE 7-05 and ICC AC-156 o IBC 2009, referencing ASCE 7-05 and ICC AC-156 o IBC 2012, referencing ASCE 7-10 and ICC AC-156 • California OSHPD approval is available. (Accessory kit required.) • Underwriters Laboratories UL 1008, Standard for Automatic Transfer Switches for Use in Emergency Standby Systems file#E58962(automatic),#E86894(nonautomatic) G11-142(Model KCS/KCP/KCC Transfer Switch) 4/1 7b Page 8 Transfer Switch Accessories ❑ Literature Kits •Production literature kit Accessories are available either factory-installed or as loose (one set of literature is included with each transfer switch) kits, unless otherwise noted. •Overhaul literature kit ❑ CSA Certification ❑ Load Shed Kit ❑ Digital Meter •Forced transfer from Emergency to OFF for programmed-transition models •Measure and display voltage,current,frequency,and •Customer-supplied si nal (contact closure) is required for power for both sources • the forced transfer to OFF function q •Programmable visual alarms for high voltage, low voltage, and high current •Factory-installed •Three digital outputs ❑ Neutral Assembly •Serial port for optional network connections •Available as loose kit for open units •Password-protected programming menus •Joystick operation ❑ RSA III Remote Serial Annunciator •Factory-installed •Monitors the generator set •Monitors Normal and Emergency source status and ❑ Export Packaging connection ❑ Extended Limited Warranties •Monitors ATS common alarm •Allows remote testing of the ATS •2-year basic •5-year basic •For more information,see specification sheet G6-139. •5-year comprehensive Seismic Certification •10 year major components ❑ IBC Seismic Certification ❑ Heater,Anti-Condensation •Certification depends on application and geographic •Hygrostat-controlled 120 VAC strip heater location. Contact your distributor for details. (customer-supplied voltage source required) •Available for the KC model transfer switches with •100 or 250 watts(sized for enclosure) enclosures shown below: •Protective 15 Amp circuit breaker Enclosure,NEMA Type: ATS Size, ❑ Surge Protection Device (SPD) Amps 1 3R 4 4X 12 •SPD available for the normal source supply 30-1200 • • • • • •Surge protection reduces transient voltages to harmless 1600-4000 • • levels •Protection modes: L-L/L-N/L-G/N-G ❑ California OSHPD Approval •Replaceable phase and neutral cartridges for service •Available for KC model transfer switches with NEMA 1 •Frequency: 50-60 Hz and NEMA 3R enclosures. •Operating Temperature Range: -40 to 176°F (-40 to 80°C) •Remote contacts for customer-supplied status indicators: Contacts: 1 NO, 1 NC Min Load: 12VDC/10 mA Max. Load: 250 VAC/1 A Wire Size(max.): 16AWG •Fuse protection: 30 amps/600 V •UL 1449,3rd Edition for Type 2 applications •IEC 61-643-1,2nd Edition T2/11 •See additional SPD specifications below SPD Specifications Max. Limiting Voltage,(L-N/N-G/L-G) Maximum Nominal Discharge UL VPR 3rd Ed (kV) Short Circuit Continuous Voltage Current (L-N/N-G/L-G) Withstand Operating (V ±15%) (kA) Phase Poles (kV) at 3kAmps at 10kAmp Current(kA) Voltage(VAC) 240/120 40 Split 3 0.6/1.2/0.7 0.6/0.4/0.6 0.8/0.7/0.8 200 175/350 208/120 40 Wye 4 0.6/1.2/0.7 0.6/0.4/0.6 0.8/0.7/0.8 200 175/350 480/277 40 Wye 4 1.0/1.2/1.1 1.0/0.4/1.0 1.2/0.7/1.2 200 320/460 240/120 40 HLD 4 1.0/1.2/1.1 1.0/0.4/1.0 1.2/0.7/1.2 200 320/460 600/347 40 Wye 4 1.3/1.2/1.4 1.3/0.4/1.3 1.5/0.7/1.5 200 440/880 G11-142(Model KCS/KCP/KCC Transfer Switch) 4/17b Page 9 a KOHLER CO.,Kohler,Wisconsin 53044 USA Kohler Power Systems Phone 920-457-4441,Fax 920-459-1646 Asia Pacific Headquarters For the nearest sales and service outlet in the 7 Jurong Pier Road US and Canada,phone 1-800-544-2444 Singapore 619159 KOHLERPower.com Phone(65)6264-6422,Fax(65)6264-6455 Model Designation Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating Miscellaneous I KI I c ii c 1_44i i Iraiint- ice c .4 i I S 1 Record the transfer switch model designation in the boxes. The transfer switch model designation defines characteristics and ratings as explained below. Sample Model Designation: KCS-DNTA-0400S Model Number of Poles/Wires K: Kohler N: 2 Poles/3 Wires,Solid Neutral T: 3 Poles/4 Wires,Solid Neutral Mechanism V: 4 Poles/4 Wires, Switched Neutral C: Standard (Any Breaker) W: 4 Poles/4 Wires, Overlapping Neutral Transition Enclosure S: Standard A: NEMA 1 D: NEMA 4 P: Programmed B: NEMA 12 F: NEMA 4X C: Closed C: NEMA 3R G: Open Unit Controller Current,Amps A: Decision-Maker®MPAC 1200,Automatic 0030 0230 1200 B: Decision Maker®MPAC 1200, Non Automatic 0070 0260 1600 D: Decision-Maker®MPAC 1500,Automatic 0104 0400 2000 F: Decision-Maker®MPAC 1500, Non-Automatic 0150 0600 2600 0200 0800 3000 Voltage/Frequency 0225 1000 4000 C: 208 Volts/60 Hz K: 440 Volts/60 Hz D: 220 Volts/50 Hz M: 480 Volts/60 Hz Connections F: 240 Volts/60 Hz N: 600 Volts/60 Hz S: Standard G: 380 Volts/50 Hz P: 380 Volts/60 Hz F: Front(1600 and 2000 amp only) H: 400 Volts/50 Hz R: 220 Volts/60 Hz J: 416 Volts/50 Hz Note: Some selections are not available for every model. Contact your Kohler distributor for availability. DISTRIBUTED BY: Availability is subject to change without notice.Kohler Co.reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever.Contact your local KohlerT Power Systems distributor for availability. ©2016 by Kohler Co. All rights reserved. G11-142(Model KCS/KCP/KCC Transfer Switch) 4/17b Page 10