HomeMy WebLinkAboutB18-0353_approved documents_1537203828.pdf75 South Frontage Road
West,
Vail, CO 81657
Office: 970.479.2139
Inspections:
inspections@vailgov.com
Construction
B18-0353
Issued: 09/17/2018
TOWN OF VAIL
Property Information
Address: 950 RED SANDSTONE RD 14 (210106306014 14) ( 210106306014 )
Unit #: 14
Parcel Number: 210106306014
Legal Description: Subdivision: POTATO PATCH CLUB CONDOMINIUMS Unit: 14
Contacts
Contact Type: Applicant
Full Name: Justin Wohlrabe
Address: 275 Main St. C-105 Edwards, CO 81632 Phone: 9706881781
Contact Type: Property Owner
Full Name: SCHROEDER, BRETT R. & HEIDI S.
Address: Phone: None
Contractor
Contractor Type: General
Company: Ulf & Associates LLC
State License #: Phone: 970-926-7600
Project Information
Project Name: Schroeder Residence 2018
Project Description:
Remove and Replace (3) Gas Fireplaces (Living Room, Master Bedroom, Upper Bedroom), Remove built-
in TV & Book shelf in living room, extend living room fireplace chase to the ceiling, install new thin stone
veneer and sandstone hearth at new living room fireplace, remove and replace master bedroom carpet,
install new tile hearth & surround at master bedroom and upper bedroom fireplaces.
Fees Paid
Account #: 001-0000.31111.00 - Building Permit Fee Fee Amount:$664.75
Account #: 001-0000.31123.00 - Building Plan Review Fee Fee Amount:$432.09
Account #: 110-0000.31060.00 - Construction Use Tax Fee Fee Amount:$855.02
Account #: 001-0000.31111.00 - Mechanical Permit Fee Fee Amount:$440.00
Account #: 001-0000.31123.00 - Mechanical Plan Review Fee Fee Amount:$110.00
Account #: 001-0000.31128.00 - Will Call Fee (Building Scope)Fee Amount:$5.00
Account #: 001-0000.31128.00 - Will Call Fee (Mechanical Scope)Fee Amount:$5.00
Total Paid:$2,511.86
Conditions
CONDITIONS UNDER WHICH PERMITS BECOME VOID:
If construction is not begun within 6 months from the date permit was issued.
If more than 5 months elapses between inspections.
If incorrect information is given on the application at the time the permit was issued.
Christopher Jarecki - Town of Vail Building Official
NOTICE: By issuance of this Permit the applicant agrees to comply with all Titles of the Town of Vail Code and all applicable State and Federal
law. Failure to do so will void this Permit and the applicant shall forfeit all applicable fees.
Model Numbers: ZCV39N, ZCV39NE, ZCV39LP, ZCV39LPE
ZCV42N, ZCV42NE, ZCV42LP, ZCV42LPE
Certified to: ANSI Z21.50-2014 • CSA 2.22-2014
ZERO CLEARANCE VENTED GAS FIREPLACE
Model Numbers: ZCV39NH, ZCV39NHE, ZCV39LPH, ZCV39LPHE
ZCV42NH, ZCV42NHE, ZCV42LPH, ZCV42LPHE
Certified to: ANSI Z21.88-2014 • CSA 2.33-2014
ZERO CLEARANCE VENTED GAS FIREPLACE HEATER
-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
-WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department
-Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
Installation Instructions
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA
only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified kit is used.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
A Division of R-Co. Inc.
2340 Logan Ave.
Winnipeg, Manitoba Canada
R2R 2V3 Ph.: (204) 632-1962
Printed in Canada August 3, 2018
Part# 39ZCV-MAN14
For Propane Horizontal
installations the venting must
be an additional one foot
above the minimum vertical
rise off the flue before going
horizontal.
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
BENTLEY
Table of Contents
INFORMATION
Table of Contents……………………………………………………………................................................................. 2-3
Glass Safety / Termination Cap Safety- All Units……………………………………………………………………….. 4
Warnings, Installations, and Operations………………………………….................................................................. 5-6
Pre-installation Questions and Answers………………………………….................................................................. 7
Operating Instructions………………………………………………………................................................................. 7
Recommendations for Finishing of Clean View Installations................................................................................. . 8
Mobile Home/Manufactured Housing Installation……………………....................................................................... 9
Nailing Tab Guide................................................................................................................................................. .. 10
ZCV39 / ZCV42 Framing Your Gas Fireplace………………………………………………………………………….... 11
ZCV39 INSTALLATION
Locating Your Appliance / Fireplace Dimensions……………………………………………………………………….. 12
Framing Dimensions………………………………………………………………………………………………………... 13
Clearance to Combustibles………………………………………………………………………………………………… 14
Facing Requirements………………………………………………………………………………………………………. 15
ZCV42 INSTALLATION
Locating Your Appliance / Fireplace Dimensions……………………………………………………………………….. 16
Framing Dimensions………………………………………………………………………………………………………... 17
Clearance to Combustibles………………………………………………………………………………………………... 18
Facing Requirements………………………………………………………………………………………………………. 19
BASIC FINISHING: ZCV39 & ZCV42
Basic Finishing 1: With Screen Only……………………………………………………………………………………. 20
Basic Finishing 2: With S1 or S1PF Surround…………………………………………………………………………. 21-22
Basic Finishing 3: Concrete Board Behind S2PF Surround (3/4” Maximum Total Thickness)…………………… 23
Basic Finishing 4: Stone or Brick Around S2PF Surround…………………………………………………………… 24
Basic Finishing 5: Tile Border Behind S2PF Surround (3/4” Maximum Total Thickness)………………………… 25
Basic Finishing 6: With MQZCV42DD & Stone, Brick, or Tile Boarder……………………………………………... 26-27
ZCV-TLK Optional Tile Lip Kit ………………………………………………………………………….......................... . 28
39ZCV Mantel Clearances…………………………………………………………………………………………………. 29
42ZCV Mantel Clearances…………………………………………………………………………………………………. 30
ACCESSORIES
ZCV39CSS / ZCV42CSS Child Safety Screen Installation…………………………………………………………...... 31
ZCV39CSS2 / ZCV42CSS2 / ZCV48CSS2 Inside Fit Safety Screens................................................................... 32
ZCV39 / ZCV42 Surround Installations…………………………………………………………………………………... 33
MQZCV39DD / MQZCV42DD Designer Door Installations…………………………………………………………….. 34
ZCV39 / ZCV42 51UHS Box / Component Locations…………………………………………………………………... 35
ZCV39 / ZCV42 Z46FK Fan Kit Installation……………………………………………………………………………… 36
Fan Speed Control Outside of Fireplace…………………………………………………………………………………. 37
ZCV39PL / ZCV42PL Porcelain Liner Installation………………………………………………………………………. 38
ZCV39RL / ZCV42RL Brick Liner Installation……………………………………………………………………………. 39
ZCV39GT / ZCV42GT Glass Tray Setup………………………………………………………………………………… 40
ULK2 Universal Light Kit…………………………………………………………………………………………………… 41-42
Log F3 Setup………………………………………………………………………………………………………………... 43
RBCB1 Cannonballs……………………………………………………………………………………………………….. 44
MQ Dealer Accessories for ZCV39 / ZCV42…………………………………………………………………………….. 45-47
MQ Log F9 Setup………………………………………………………………………………………………………….... 48-49
GENERAL INSTALLATION, USE, AND MAINTENANCE
ZCV39 & ZCV42 Door Installation………………………………………………………………………………………... 50
Door and Glass Information……………………………………………………………………………………………….. 51
Gas Line Installation………………………………………………………………………………………………………... 52
Millivolt System, Lighting, and Burner Control…………………………………………………………………………... 53
2
Troubleshooting the Gas Control System………………………………………………………………………………... 54
Burner System Maintenance………………………………………………………………………………………………. 55
Conversion Kit Instructions – PART A……………………………………………………………………………………. 56
Gas Conversion Kit For Top Convertible Pilot PART B………………………………………………………………… 57
Gas Conversion for Modulator – PART C………………………………………………………………………………... 58
Burner Removal / Burner System Removal / Installation………………………………………………………………. 59
IPI SECTION
IPI Electronic Ignition System……………………………………………………………………………………………... 60
Remote Control Operation…………………………………………………………………………………………………. 61
IPI Electronic Ignition Parts List – Standard System……………………………………………………………………. 62
Configuration 1: Basic Manual Hi / Lo and manual Off…………………………………………………………………. 63
Configuration 2: Remote On / Off and manual Hi / Lo………………………………………………………………….. 64
Operating the Receiver Without Batteries For GT / EGT / GTM / EGTM Remote Controls………………………... 65
Configuration 3: Remote ON/OFF, Variable HI/LO, and Fan………………………………………………………….. 66
Electronic Ignition Lighting Instructions…………………………………………………………………………………... 67
PROFLAME 2
Proflame 2- Parts List- Basic System, Parts List, Configuration GTMFL................................................................ 68
Proflame 2 Remote Control.................................................................................................................................... 69
Cold Climates – CPI Setting - Proflame 2 Remote Control..................................................................................... 70
Proflame 2 Schematic............................................................................................................................................. 71
VENTING
Vent Termination……………………………………………………………………………………………………………. 72
General Vent Installation…………………………………………………………………………………………………... 73
Installation of Side Wall Venting…………………………………………………………………………………………... 73
Venting Routes And Components………………………………………………………………………………………… 74
Horizontal Venting Table…………………………………………………………………………………………………... 74
Z47ST24 / Z47ST36 Horizontal Snorkel Terminations…………………………………………………………………. 75
Venting Straight Up Through Roof………………………………………………………………………………………... 76-77
Installations Using Co Linear Flex Kits................................................................................................................... 78
Approved for Power Vent PVH58…………………………………………………………………………………………. 79
PARTS LISTS
PVH58 Parts List……………………………………………………………………………………………………………. 80
ZCV39 Parts List……………………………………………………………………………………………………………. 81-82
ZCV42 Parts List……………………………………………………………………………………………………………. 83-84
WARRANTY
Limited Lifetime Warranty………………………………………………………………………………………………...... 85
3
-Glass Safety- All Units
IT IS THE RESPONSIBILITY OF THE
HOME OWNER TO ENSURE THAT
NO ONE TOUCHES A HOT
APPLIANCE.
If the barrier becomes damaged, the barrier
shall be replaced with the manufacturer’s
barrier for this appliance.
Any safety screen, guard, or barrier removed for
servicing the appliance, must be replaced prior
to operating the appliance.
Children and adults should be alerted to the
hazards of the high surface temperatures of this
appliance and should stay away to avoid
burns or ignition of clothing.
Do not clean when the glass is hot.
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,
young children and others may be susceptible to accidental contact burns.
A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or
stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the
room and away from hot surfaces.
Do not leave the fireplace remote control where it is accessible to children.
-Termination Cap Safety- All Units
WARNING:
A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS
AVAILABLE WHEN REQUIRED BY LOCAL CODES.
SAFETY CAGES ARE AVAILABLE FOR ALL HORIZONTAL VENT TERMINATIONS.
CHECK WITH YOUR DEALER.
TERMINATION CAP IS HOT! Do not place flammable materials on or within 24 inches of termination caps.
It is imperative that the vent termination be located observing the minimum clearances as shown in manual.
There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24"
from the front of the termination plate.
Do not locate termination where excessive snow or ice build-up may occur. Be sure to check vent termination
area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers,
make sure snow is not directed towards vent termination area.
Venting terminal shall not be recessed into a wall or siding.
4
Warnings, Installations and Operations
Installation Regulations
This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current
CAN/CSA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1- NFPA 54 when installed in the United States.
This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the
current CSA C22.1 Canadian Electrical Code or with the National Electrical Code; ANSI/NFPA 70 when installed in the United States.
In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-Decorative).
WARNING
FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:
1. Do not clean when the glass is hot.
2. Do not use abrasive cleaners.
3. Using a substitute glass will void all product warranties.
4. For safe operation, glass doors must be closed.
5. When purging the gas line, the glass front must be removed.
6. Do not strike or abuse glass. Take care to avoid breakage.
7. Do not alter gas orifice.
8. No substitute materials may be used other than factory
supplied components.
9. This appliance gives off high temperatures and should be
located out of heavy traffic areas and away from furniture and
draperies.
10. Children and adults should be alerted to the hazards of the high
surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.
11. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children
and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals
in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and
other at risk individuals out of the room and away from hot surfaces.
12. Under no circumstances should any solid fuels (wood, paper) be used in this appliance.
13. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing should be
replaced prior to operating this appliance.
14. Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.
15. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at
least annually by a professional service person. More frequent cleaning may be required due to excessive lint from
carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways
of the appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this
unit.
16. Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a
drying rack for clothing nor should Christmas stockings or decorations be hung from it.
17. Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater
and to replace any part of the control system and any gas control which has been under water.
18. Do not operate appliance unless completely installed as per installation instructions.
19. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this
appliance may result in property damage or personal injury.
20. WARNING: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass
should be done by a licensed or qualified service person.
21. The appliance area must be kept clear and free from combustible materials, gasoline, and other flammable vapors and
liquids.
22. The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of
the unit.
23. Ensure that power to the Fireplace is turned off before servicing.
24. Do not operate this Fireplace without the glass front or with a broken glass.
25. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the
owner’s information manual provided with this appliance. For assistance or additional information consult a qualified
installer, service agency, or the gas supplier.
26. Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the
blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.
27. This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be
plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
5
Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they
provide a primary heat source.
This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.
NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your home.
Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat.
In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-Decorative).
In USA see local codes.
Operations and Maintenance Instructions
For safe installation and operation note the following:
• Venting systems should be periodically examined by a qualified agency.
• The flow of combustion and ventilation air must not be obstructed.
• The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control.
• Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas. See Log
Placement page to remove logs. Vacuum burner parts and replace logs.
• Never use your gas fireplace as a cooking device.
• Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify
proper operation after servicing.
Installation Requirements for the Commonwealth of Massachusetts
In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Commonwealth.
When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the
requirements listed below.
1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent
terminal and the air intake is installed below four feet above grade the following requirements must be satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm
shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720.
B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:
Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services
both the appliance and the carbon monoxide detector;
Have battery back-up power;
Meet ANSI./UL 2034 Standards and comply with NFPA 720; and
Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR.
C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.
Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall
remain with the appliance or equipment at the completion of the installation.
D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location of
vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas Vent
Directly Below”.
2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent
terminal and the air intake is installed above four feet above grade the following requirements must be satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm
shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720.
B. A carbon monoxide detector shall:
Be located in the room that houses the appliance or equipment;
Be either hard-wired or battery powered or both; and
Shall comply with NFPA 720.
A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in
strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equipment
at the completion of the installation.
For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and
approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.
6
Pre-installation Questions and Answers
About curing of the paint
Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20
minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure
when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the
paint fully hard and durable.
Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware
during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important
to remove this white deposit from the glass doors using a fireplace glass cleaner.
Babies, small children, pregnant women and pets should leave the area during the cure phase.
Ventilate well, open doors and windows.
Do not touch during curing.
Why does my fireplace or stove give off odour?
It is normal for your fireplace to give off some odor at first. This is due to the curing of the paint, adhesives, silicones and
any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g.
marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).
It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off (if a fan
is present) after the curing of the paint has been completed. These odours can last upward to 40 hours of burn time; keep
burning at a minimum of four hours per use until odours dissipate.
Noise coming from the fireplace?
Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and
is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of
your fireplace.
It is also normal for the fan to make some noise when it comes on. This noise can be reduced somewhat by turning down
the speed of the fan with the variable speed control. Be aware, however, that this will reduce the volume of heated air
circulated into the room by the fan.
Note to the Installer:
Be sure appliance is working properly and its operation (including remote control operation, if included) is fully explained
to and understood by the customer.
Operating Instructions
1. Be sure to read and understand all the instructions in this manual before operation of appliance.
2. Ensure all wiring is correct and properly enclosed to prevent possible shock.
3. Check for gas leaks.
4. Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door
removed.
5. Make sure venting and termination cap are installed and unobstructed.
6. If brick or porcelain liners are used, ensure they are installed.
7. Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect.
8. If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it.
7
Recommendations for Finishing of Clean View Installations
When finishing the wall around the fireplace, it is critical that the wall covering be fastened properly. It is acceptable to
pre-drill holes and use self-tapping screws which may be used to fasten a backer for tile, marble, etc. Screws being
installed through non-combustible board should be self-tapping type with a maximum length of 2 inches. Wall covering
fasteners, such as screws or nails, are not permitted in some locations.
Do not drill or install longer screws which may penetrate into the lower panel area as this may damage internal
components.
Only non-combustible materials may be used over the face of the appliance.
Finishing Recommendations (Obtained from professional construction contractors and finishers):
Frame unit with metal studs (minimum 20 gauge).
Notice: DurockR Brand Cement Board: The manufacturer recommends CGC SheetrockR Brand DurabondR 90
Setting- Type Drywall Compound rather than a ready-mix product for finishing.
Use fiberglass (mesh) tape for all joints in area of the fireplace.
Use Yellow joint mud (contains high amounts of glue) – two coats, finishing with one coat of green topping mud, sand
and prep for painting.
If not using a surround, a metal “L” Trim may be used to finish perimeter of DUROCK.
-A full single sheet of non-combustible board (no joints) above the unit is recommended if possible.
-It is preferred to attach the non-combustible board to framing only and not directly to the unit to allow for expansion and
contraction during normal operation.
-Lighter colored painted surfaces may discolor due to heat exposure.
Notice: Granite or other facing materials are not covered by the fireplace warranty. Natural stone and other facing
materials may crack regardless of how they are installed.
8
Mobile Home/Manufactured Housing Installation
This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the
Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for
Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in
Canada.
THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88-2009) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED
(MOBILE) HOMES AFTER FIRST SALE IN THE USA.
THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88-2009) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED
(MOBILE) HOMES IN CANADA.
Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National
Electrical Code in Canada.
An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer to
penetrate paint or protective coating to insure grounding.
Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.
For required venting components see venting installation in appropriate section of this manual.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat. In USA see local
codes.
Warning: Do not compromise the structural integrity of the manufactured home wall, floor
or ceiling, during installation of appliance or venting.
Appliance Must Be Secured To
Structure Using Supplied Nailing
Tabs And Or Fastened To Floor.
Use Existing Hole Or Remove
Existing Screw To Mount Ground
Wire (Nailing Tab Screw).
Serrated Or Star Washer
Ground Wire From Appliance To Steel
Chassis Of Mobile Home. USE 8GA
COPPER WIRE.
9
ZCV39 / ZCV42 Framing- Nailing Tab Guide
These Nailing Tabs can be used in two ways:
1/2” Drywall Flush with Face of Fireplace –
Fireplace and Combustible Wall to be covered
with a surround or Non-Combustible Materials
(e.g. Stone around Fireplace).
Framing Flush with Face of Fireplace -Fireplace to be covered
with Non-Combustibles (e.g. Concrete Board) for Flat Wall
appearance.
[Qty]2 Nailing Tabs are
located on each side of the
front frame.
Nailing Tab
Framing Stud
Drywall
Non-Combustible
Material (eg. Stone)
Nailing Tab
Framing Mount
Nailing Tab
Nailing Tab
Framing Stud
Drywall
Non-Combustible Material
(eg. Concrete Board)
Nailing Tabs
Must Be
Rotated 180°
And Folded
Back Onto
Framing Stud.
Nailing Tab
Framing Stud Framing Stud
Flush Surface
10
ZCV39 / ZCV42 Framing Your Gas Fireplace
This section is intended for qualified installers only. Before beginning, make note of where the gas and electrical accesses are
located on the unit. This will streamline the construction process. Furthermore, familiarize yourself with the venting and
clearance requirements (see Venting section) for this appliance. Failure to comply with those requirements can seriously
compromise the safety and operation of the fireplace.
Specifications
1. Cold climate installation recommendation: When installing this fireplace against non insulated exterior wall or chase,
it is recommended that the outer walls be insulated to conform to applicable insulation codes. Drywall & vapor barrier
must be installed over insulation to prevent contact of insulation and unit.
2. Choose fireplace location and frame in accordance with the fireplace framing dimensions specified (view diagrams).
3. Drywall or other combustible material can extend up to the Drywall Stops located on the sides of the unit, and up to
the bottom and top.
4. A Hearth is not required for this unit.
Certified for installation in a bedroom or bedsitting room. In Canada must be installed
with listed millivolt thermostat (Not permitted for decorative vented gas fireplaces installed
in the U.S.A.). In USA see local codes.
Stand-off Locations
Make note of where the stand-off locations are. These stand-offs are provided as indicators to illustrate the
boundaries for framing. Therefore, no framing material is permitted to extend beyond these stand-offs.
Vertical Venting in Cold Climates
In cold climate conditions where temperatures go below -10 degrees Celsius or 14 degrees Fahrenheit, we recommend
that the chase be insulated and where the vent pipe enters into the attic space that the pipe be wrapped with an
insulated Mylar sleeve. This will increase the temperature of the vent and help the appliance to vent properly in cold
weather conditions.
It is also important in vertical vented direct vent appliances that the appliance be operated daily during the winter months
as this will help stop the termination from freezing up. We recommend using a thermostat (Not permitted for decorative
vented gas fireplaces installed in the U.S.A.) set at room temperature to allow the unit to cycle.
For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The
purpose of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore,
when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making
it easier to startup.
Nailing Tabs
Caution: Standoffs on top
of the unit must be folded
into position & screwed
down Prior to installation.
Holes are provided in bottom of
unit to secure appliance to floor
after installation.
11
ZCV39 Locating Your Appliance
LOCATION KEY:
A. Flat on Wall
B. Across the Corner
C. As an Island
D. As a Room Divider
E. Flat on Wall Corner
F. Exterior Wall
See Mantel Leg Clearances Instruction for
the proper placement of fireplace.
Island installation with a top vent is
possible as long as the horizontal portion
of the vent system does not exceed 20
feet (6.1 m).
ZCV39 Fireplace Dimensions
LEFT SIDE
FRONT
TOP
12
ZCV39 Framing Dimensions
Determine whether face of fireplace will be:
Flush with finished wall (e.g., for surround, cultured stone or other non combustible covering).
Flush with framing (to be covered with concrete board for a Flat Wall appearance).
Refer to Nailing Tab Guide section also.
48” MIN for NG
60” MIN for LP
Plus Rise of 1/4”
Per Foot*
Fig.1
Framing for Horizontal Vent
Termination
(See Installation of Side
Wall Venting Section)
Vertical Venting MUST maintain 1” clearance to combustibles.
These structures are not load bearing.
Fig. 1
Recessed Combustible Wall
RIGHT SIDE
*For Propane Horizontal installations the venting must be an additional one foot above
the minimum vertical rise off the flue before going horizontal.
13
ZCV39 Clearance to Combustibles
Clearance to Combustibles ZCV39
Front 36” [92cm]
Back (from Stand-offs)0” [0cm]
Side (from Stand-offs)0” [0cm]
Floor*0” [0cm]
Minimum Ceiling Height (from bottom of fireplace) 55-1/2” [141cm]
Top (from Stand-offs) 0” [0cm]
Top of 90° Bend in minimum Enclosure of 55-1/2” 4” [10.2cm]
Top of 90° Bend in Enclosure over 55-1/2” 4” [10.2cm]
VENTING SYSTEMS
Top of Horizontal Pipe 1/1/2” [3.8cm]
Side & Bottom of Horizontal Pipe 1” [2.5cm] All Vent Systems
Vertical Vent Pipe 1” [2.5cm] All Vent Systems
*Note: If appliance is installed directly on
carpeting or other combustible material
other than wood flooring, a metal or wood
panel extending the full width and depth of
the appliance must be used. Carpet may
extend 1 inch above the floor of the
appliance.
48” MIN for NG
60” MIN for LP
Plus Rise of 1/4”
Per Foot*
14
ZCV39 Facing Requirements Required Non-Combustible Areas
FIREPLACE WITH SCREEN ONLY (AS SHIPPED) SHOWN HERE.
Refer to BASIC FINISHING Sections 1-6 for important finishing details.
This area can have
a combustible
surface (i.e. hearth)
Note: Do not drive excessively long screws into the face of the unit as internal parts may be damaged.
Recommended:
Non-Combustible 39-1/2” x 41”
This is to allow concrete board
to be screwed to framing if
used.
Recommended Non-
Combustible (i.e. Concrete
Board) Screwed to Framing
Recessed
Combustible Wall.
(Optional)
Refer to BASIC FINISHING Sections 1-6 for important finishing details.
Recommended Non-
Combustible (i.e.
Concrete Board) 39-
1/2” x 41”Screwed to
Framing
31-9/16”
Fireplace
Opening
48” MIN for NG
60” MIN for LP
Plus Rise of
1/4” Per Foot*
ZCV39
Fireplace
Opening
55-1/2”
MIN
Required:
ANY MATERIALS
COVERING THE FACE OF
THE FIREPLACE MUST BE
NON-COMBUSTIBLE (i.e.
brick, stone, tile, concrete
board).
15
ZCV42 Locating Your Appliance
LOCATION KEY:
A. Flat on Wall
B. Across the Corner
C. As an Island
D. As a Room Divider
E. Flat on Wall Corner
F. Exterior Wall
See Mantel Leg Clearances Instruction for
the proper placement of fireplace.
Island installation with a top vent is
possible as long as the horizontal portion
of the vent system does not exceed 20
feet (6.1 m).
ZCV42 Fireplace Dimensions
LEFT SIDE
FRONT
TOP
16
ZCV42 Framing Dimensions
Determine whether face of fireplace will be:
Flush with finished wall (e.g., for surround, cultured stone or other non combustible covering).
Flush with framing (to be covered with concrete board for a Flat Wall appearance).
Refer to Nailing Tab Guide section also.
52-1/2” MIN for NG
64-1/2” MIN for LP
Plus Rise of 1/4” Per
Foot*
Fig.1
Framing for Horizontal Vent
Termination
(See Installation of Side
Wall Venting Section)
Vertical Venting MUST maintain 1” clearance to combustibles.
These structures are not load bearing.
Fig. 1Recessed Combustible Wall
RIGHT SIDE
*For Propane Horizontal installations the venting must be an additional one foot above
the minimum vertical rise off the flue before going horizontal.
17
ZCV42 Clearance to Combustibles
Clearance to Combustibles ZCV42
Front 36” [92cm]
Back (from Stand-offs) 0” [0cm]
Side (from Stand-offs) 0” [0cm]
Floor* 0” [0cm]
Minimum Ceiling Height (from bottom of fireplace) 59.5” [151cm]
Top (from Stand-offs) 0” [0cm]
Top of 90° Bend in minimum Enclosure of 59.5” 3-1/2” [8.9]
Top of 90° Bend in Enclosure over 59.5” 3-1/2” [8.9]
VENTING SYSTEMS
Top of Horizontal Pipe 1/1/2” [3.8cm]
Side & Bottom of Horizontal Pipe 1” [2.5cm] All Vent Systems
Vertical Vent Pipe 1” [2.5cm] All Vent Systems
*Note: If appliance is installed directly on
carpeting or other combustible material
other than wood flooring, a metal or wood
panel extending the full width and depth of
the appliance must be used. Carpet may
extend 1 inch above the floor of the
appliance.
52-1/2” MIN for NG
64-1/2” MIN for LP
Plus Rise of 1/4”
Per Foot*
18
ZCV42 Facing Requirements Required Non-Combustible Areas
FIREPLACE WITH SCREEN ONLY (AS SHIPPED) SHOWN HERE.
Refer to BASIC FINISHING Sections 1-6 for important finishing details.
Note: Do not drive excessively long screws into the face of the unit as internal parts may be damaged.
Recommended:
Non-Combustible 42-5/8” x 44”
This is to allow concrete board
to be screwed to framing if
used.
Recommended
Non-Combustible
(i.e. Concrete
Board) Screwed to
Framing
Recessed Combustible
Wall (Optional)Recommended Non-
Combustible (i.e.
Concrete Board) 42-
5/8” x 44”Screwed to
Framing
34-11/16”
MIN
34-11/16”
Fireplace
Opening
ZCV42
Fireplace
Opening
52-1/2” MIN for NG
64-1/2” MIN for LP
Plus Rise of 1/4”
Per Foot*
39-1/8”
MIN
59-1/2”
MIN
This area can have
a combustible
surface (i.e. hearth)
Refer to BASIC FINISHING Sections 1-6
for important finishing details.
Required:
ANY MATERIALS
COVERING THE FACE OF
THE FIREPLACE MUST BE
NON-COMBUSTIBLE (i.e.
brick, stone, tile, concrete
board).
19
ZCV39 / ZCV42 Basic Finishing 1: With Screen Only
Step One: Frame Fireplace with nailing tabs oriented as
shown.
Step Two: Use Drywall to finish face of wall.
NOTE: Drywall will be flush with fireplace face.
Step 3: A brick, tile, or other non-combustible border may
be applied over fireplace face to conceal border.
IMPORTANT NOTE!: If installing tile, brick, or other non-
combustible material around the perimeter of the screen: you
MUST Leave 1” of the face exposed around the fireplace
opening on the Bottom and Sides, and 1-3/16” exposed on the
top. This is to install and remove the safety screen. See
drawings below. A Tile Lip Kit is Available. Part No. ZCV-TLK
Nailing Tab
1-3/16” MIN
Drywall
1” MINFireplace Frame
ZCV42
Fireplace
Opening
ZCV39
Fireplace
Opening
Required
Clearance
Required
Clearance
20
ZCV39 / ZCV42 Basic Finishing 2: With S1 or S1PF Surround
Step One: Frame Fireplace with nailing tabs oriented as
shown.
Step Two: Use Drywall to finish face of wall.
NOTE: Drywall will be flush with fireplace face.
Step 3: Once wall is completely finished, Screen with Surround
may be installed. Surround will conceal edges of fireplace.
IMPORTANT NOTE!: If installing tile, brick, or other non-
combustible material around the perimeter of the surround:
you MUST Leave 4” of the face exposed around the fireplace
opening on the Bottom and Sides, and 4-1/16” exposed on the
top. This is to install and remove the surround. See drawings
below. A Tile Lip Kit is Available. Part No. ZCV-TLK
Nailing Tab
4-1/16” MIN
ZCV39
Fireplace
Opening
Drywall
4” MIN
Fireplace Frame
Required
Clearance
S1 Surround
Drywall
S1 or S1PF Surround
Drywall
(Continued on Next Page)
21
S1PF Surround
Required
Clearance ZCV39
Fireplace
Opening
S1 Surround
S1PF Surround
ZCV42
Fireplace
Opening
ZCV42
Fireplace
Opening
Required
Clearance
Required
Clearance
22
ZCV39 / ZCV42 Basic Finishing 3: Concrete Board Behind S2PF Surround (3/4” Maximum Total Thickness)
Step One: Frame Fireplace with nailing tabs oriented as
shown (flush with face of fireplace).
Step Two: Use Concrete Board to cover fireplace face.
NOTE: Optional ZCV-TLK Tile Kit is available. Maintain
clearances shown. See bottom drawings also.
Step 3: Concrete Board with optional Tile Lip shown below.IMPORTANT NOTE!: If installing tile, brick, or other non-
combustible material around the perimeter of the S2PF2 Surround,
Maintain clearances shown below. Also See Basic Finishing 4.
Nailing Tab
Optional ZCV-TLK Tile Kit
1-3/16” MIN
1” MINConcrete
Board
Concrete Board
S2PF Surround 1” MIN1-3/16” MIN
Optional ZCV-TLK Tile Kit Concrete
BoardConcrete Board
1-3/4” MIN1-15/16” MIN
ZCV39
Fireplace
Opening
Required
Clearance
ZCV42
Fireplace
Opening
Required
Clearance
23
ZCV39 / ZCV42 Basic Finishing 4: Stone or Brick Around S2PF Surround
Step One: Frame Fireplace with nailing tabs oriented as
shown.
Step Two: Use Drywall to finish face of wall.
NOTE: Drywall will be flush with fireplace face.
Step 3: A stone, brick, or other non-combustible border
may be applied over fireplace face to conceal border.
IMPORTANT NOTE!: If installing stone, brick, or other non-
combustible material around the perimeter of the surround:
you MUST Leave 1-3/4” of the face exposed around the
fireplace opening on the Bottom and Sides, and 1-15/16”
exposed on the top. This is to install and remove the surround.
See drawings below. A Tile Lip Kit (ZCV-TLK) is available.
Nailing Tab
1-15/16” MIN
Drywall
1-3/4” MIN
Fireplace Frame
Stone, Brick, etc.
S2PF Surround
Stone, Brick, etc.
ZCV39
Fireplace
Opening
Required
Clearance
ZCV42
Fireplace
Opening
Required
Clearance
24
ZCV39 / ZCV42 Basic Finishing 5: Tile Border Behind S2PF Surround (3/4” Maximum Total Thickness)
Step One: Frame Fireplace with nailing tabs oriented as
shown.
Step Two: Use Drywall to finish face of wall.
NOTE: Drywall will be flush with fireplace face.
Step 3: A tile, brick, or other non-combustible border may
be applied over fireplace face to conceal border.
IMPORTANT NOTE!: If installing tile, brick, or other non-
combustible material around the perimeter of the surround:
you MUST Leave 1” of the face exposed around the fireplace
opening on the Bottom and Sides, and 1-3/16” exposed on the
top. This is to install and remove the surround. See drawings
below. A Tile Lip Kit (ZCV-TLK) is available.
Nailing Tab
1-3/16” MIN
Drywall
1” MINFireplace Frame
Drywall
Tile
Tile
Tile
S2PF Surround
ZCV39
Fireplace
Opening
Required
Clearance
ZCV42
Fireplace
Opening
Required
Clearance
25
ZCV39 / ZCV42 Basic Finishing 6: With MQZCV42DD & Stone, Brick, or Tile Boarder
Step One: Frame Fireplace with nailing tabs oriented as
shown.
Step Two: Use Drywall to finish face of wall.
NOTE: Wall will be flush with fireplace face.
Step 3: A stone, brick, or other non-combustible border
may be applied to the wall. Maintain clearances from
fireplace opening below.
IMPORTANT NOTE! When installing stone, brick, or other
material around the perimeter of the surround:
You MUST Leave 2-5/8” of the fireplace face exposed around
the fireplace opening on the Sides, 2” at the Bottom, and 3-
1/8” must be exposed on the top. This is to install and remove
the Door Frame. See drawings below.
A Tile Lip Kit (ZCV-TLK) is available.
Nailing Tab
Fireplace Frame
2-5/8” MINDrywall
3-1/8” MIN
Stone, Brick, Tile, etc.
Back Frame of
MQZCV42DD Door
ZCV39
Fireplace
Opening
Required Clearance Required Clearance
ZCV42
Fireplace
Opening
2-5/8”
(Continued)
26
27
ZCV-TLK Tile Lip Kit
Contents of Kit: Qty. [4]
Tile Lip pieces 45-1/16”
long, Qty. [12] screws.
Instructions: Refer to the
charts below to find your
installation choice.
-Cut [2] tile lip pieces to
height of sides, and [2] to
length of top & bottom.
-Install onto face of fireplace
so that screwing flange will
be beneath facing materials.
NOTE: Pay close attention
to minimum clearance from
fireplace opening.
ZCV39
Fireplace Facing Choice Height of
Side Pieces
Side Clearance
from Opening
Length of Top &
Bottom Pieces
Top Clearance
from Opening
Bottom Clearance
from Opening
Screen Only 31-9/16” 1” 35” 1-3/16” 1”
ZCV39S2PF Surround
-with 1/2” thick facing
material behind
31-9/16” 1” 35” 1-3/16” 1”
ZCV39S2PF Surround
-Facing Materials Up to
Edge of Surround
33-1/16” 1-3/4” 36-1/2” 1-15/16” 1-3/4”
ZCV39S1 Hearth Mount
Surround
35-7/16” 4” 41”
(Top Only
Required)
4-1/16” No Bottom piece
required
ZCV39S1PF 4” Picture
Frame Surround
37-7/16” 4” 41” 4-1/16” 4”
ZCV39DD Designer Door 34-1/2” 2-5/8” 38-1/4” 3-1/8” 2”
(No Bottom piece
required if installed at
hearth level)
ZCV42 / MCVST42
Fireplace Facing Choice Height of
Side Pieces
Side Clearance
from Opening
Length of Top &
Bottom Pieces
Top Clearance
from Opening
Bottom Clearance
from Opening
Screen Only 34-11/16” 1” 39-1/16” 1-3/16” 1”
ZCV42S2PF Surround
-with 1/2” thick facing
material behind
34-11/16” 1” 39-1/16”1-3/16” 1”
ZCV42S2PF Surround
-Facing Materials Up to
Edge of Surround
36-3/16” 1-3/4” 40-9/16” 1-15/16” 1-3/4”
ZCV42S1 Hearth Mount
Surround
38-9/16” 4” 45-1/16”
(Top Only
Required)
4-1/16” No Bottom piece
required
ZCV42S1PF 4” Picture
Frame Surround
40-9/16” 4” 45-1/16” 4-1/16” 4”
ZCV42DD Designer Door 37-5/8” 2-5/8” 42-1/4” 3-1/8” 2”
(No Bottom piece
required if installed at
hearth level)
28
39ZCV Mantel Clearances
Mantel Leg Clearances
Before installing any mantels it is
important to determine the combustibility
of its material(s). There are two types of
mantels to consider: Combustible and
Non-Combustible.
A Combustible Mantel is one that
consists of material(s) that may discolor,
combust, or lose its integrity in the
presence of heat. These types of mantels
must strictly conform to the dimensional
requirements shown.
Conversely, a Non-Combustible Mantel
is one that is constructed with material(s)
that will not combust. Check your local
codes and regulations to determine
whether your mantel is combustible or
Non-Combustible.
The advantage to Non-Combustible
Mantels is that it may extend right up to
the tile lip of the fireplace. Combustible
mantels must adhere to the dimensional
restrictions shown.
-Combustible Objects on Non-
Combustible Mantel Warning-
Combustible objects must not be placed
on a Non-combustible Mantel unless the
mantel meets the dimensional
requirements for a Combustible Mantel.
Determine whether your mantel
conforms to the requirements of a
Combustible Mantel.
Adjacent Wall
Adjacent Wall
Top View
Mantel
Dimensions are
from front face or
Non-Combustible
Facing Materials
covering fireplace.
29
42ZCV Mantel Clearances
Mantel Leg Clearances
Before installing any mantels it is
important to determine the
combustibility of its material(s). There
are two types of mantels to consider:
Combustible and Non-Combustible.
A Combustible Mantel is one that
consists of material(s) that may
discolor, combust, or lose its integrity
in the presence of heat. These types
of mantels must strictly conform to the
dimensional requirements shown.
Conversely, a Non-Combustible
Mantel is one that is constructed with
material(s) that will not combust.
Check your local codes and
regulations to determine whether your
mantel is combustible or Non-
Combustible.
The advantage to Non-Combustible
Mantels is that it may extend right up
to the tile lip of the fireplace.
Combustible mantels must adhere to
the dimensional restrictions shown.
-Combustible Objects on Non-
Combustible Mantel Warning-
Combustible objects must not be placed
on a Non-combustible Mantel unless the
mantel meets the dimensional
requirements for a Combustible Mantel.
Determine whether your mantel
conforms to the requirements of a
Combustible Mantel.
Adjacent Wall
Adjacent Wall
Top View
Mantel Dimensions
are from front face
or Non-Combustible
Facing Materials
covering fireplace.
30
ZCV39CSS / ZCV42CSS Child Safety Screen Installation
To remove Safety Screen, WAIT UNTIL FIREPLACE IS COMPLETELY COOL. Push up at center of Screen Frame
and pull bottom away from fireplace.
⚠WARNING:
Wait until unit is COMPLETELY
cool before touching glass or
attempting to install or remove
Child Safety Screen.
Screen is locked in place.
Contents of Kit:
[1] Child Safety Screen- Ready to
Install
Assembly Instructions:
Attach screen to fireplace as per
instructions below.
Place hook at
bottom of
screen onto
frame of
fireplace below
Access Panel.
Push top of screen
up against fireplace
and hook onto
screws in side frame.
Push down on
screen to lock in
place.
31
ZCV39CSS2 / ZCV42CSS2 / ZCV48CSS2 Inside Fit Safety Screens
To remove Safety Screens
WAIT UNTIL FIREPLACE IS COMPLETELY COOL.
Press down on upper clips and remove screen from fireplace glass door.
⚠WARNING:
Wait until unit is COMPLETELY
cool before touching glass or
attempting to install or remove
Child Safety Screen.
Screen is locked in place.
Contents of Kit:
[1] Child Safety Screen- Ready to
Install
Assembly Instructions:
Attach screen to fireplace as per
instructions below.
Hook Lower
Clip onto glass
door frame.
Press down and
push Upper Clip
under top glass door
frame.
SIDE VIEW
1-1/16”
3/4”
Safety
Screen
To install screens hook bottom clip onto glass
door frame, then press down and push upper
clip under top glass door frame, then release.
Clip will hook onto frame.
Note: Screen is symmetrical.
32
ZCV39 / ZCV42 Surround Installations
Each Kit contains surround and [8] DT screws.
NOTE: ZCV39CSS or ZCV42CSS Safety Screen is required to use these surrounds.
All surrounds are mounted onto Screen as described below. Screen and surround are then mounted on unit as described in
Child Safety Screen Installation section.
Surrounds require a 5/16” space on top to allow for installation & removal.
If protruding facing materials (i.e., concrete board, brick or tile) are to be used, refer to Facing Material Dimension
Requirements section.
A Tile Lip Kit is available: ZCV-TLK. Follow instructions included with kit to use.
ZCV39S1 / ZCV39S1PF/ ZCV39S2PF / ZCV42S1 / ZCV42S1PF / ZCV42S2PF
Install Screen with Surround attached as described in in Child Safety Screen Installation section.
To Attach Surround to Screen:
1. Place surround face down on protected
surface.
2. Lay Screen onto back side of surround.
3. Fold up tabs on top & bottom of surround.
4. Drive screws into screen through holes in
top & sides as shown.
33
MQZCV39DD / MQZCV42DD Designer Door Installations
Each Kit contains: Back Frame, Front Frame, and Screen.
If protruding facing materials (i.e., concrete board, brick or tile) are to be used, refer to Facing Material Dimension
Requirements section.
Designer Doors require a minimum 1/8” space on top and sides to allow for installation & removal.
An optional Tile Lip Kit is available: ZCV-TLK. Follow instructions included with kit to use.
Back frame can be installed and used as tile lip also.
To Assemble Designer Door:
1. Slide Screen into Front Frame.
2. Set Hinge Sockets on Front Frame onto
Hinge Pins of Back Frame.
Front Frame
Back Frame
To Install Designer Door:
1. Remove Front Frame from Back
Frame.
2. Set Back Frame onto Lower Ledge
of fireplace below Access Panel.
3. Use Screws in top corners of
fireplace frame sides to attach
Back Frame to fireplace.
4. Insert Screen into Front Frame.
5. Set Hinge Sockets on Front Frame
onto Hinge Pins of Back Frame.
MQDD1 MQDD2 MQDD3
34
ZCV39 / ZCV42 51UHS Box
Included with base model.
The 51-UHS is designed for millivolt and IPI units for in-unit installation of the Remote Receiver, Fan Control Module, and the IPI
Module. 51-UHS can be inserted & removed from beneath fireplace through access panel opening (Remove glass door first).
NOTE: When using a remote control, the 51-UHS must be used. Batteries for Remote Receiver can be changed by lifting 51-UHS up
through opening.
51-UHS can be inserted & removed from beneath fireplace through access panel opening (Remove glass door first).
COMPONENT LOCATIONS (See Each Section For Connections & Wiring)
Remote Receiver
IPI Module
Fan Control Module
Access Panel
51-UHS Box
Batteries
NOTE: The gas line
connection may be made of
1/2” rigid pipe or an
Approved Kingsman Flex
Connector, such as
FP15GC. Since some
municipalities have
additional local codes, it is
always best to consult your
local authorities and the
current CAN/CGA - B149.1
or .2 installation code in
Canada or the National
Fuel Gas code ANSI
Z223.1 in the U.S.A
Gas line
Fan
UHS BoxULK Transformer Valve Power Vent Control Module 35
ZCV39 / ZCV42 Z46FK Fan Kit Installation
The fan can be installed through
the side of the fireplace.
If fireplace is already installed, the
burner pan must be removed to
install the fan (See Burner System
Removal section).
To install the fan from the side of
the unit, remove the two screws in
the Fan Access Cover on the left side
of the fireplace. Bend the cover up
and pull bottom tab down. Insert fan through opening as shown.
Mount fan on tabs in bottom of fireplace. Connect fan as per wiring diagram below. Replace all components.
Fan Speed Control is located outside of fireplace. Thermodisc is Located under Burner pan.
⚠ WARNING
Electrical Grounding Instructions
This appliance is equipped with a three prong (grounding) plug for your protection against
shock hazard and should be plugged directly into a properly grounded three-prong
receptacle. Do not cut or remove the grounding prong from this.
Before Servicing
1. Ensure all power supply is shut off.
2. Label all wires prior to disconnecting when servicing control. Wiring errors can cause
improper and dangerous operation.
3. For fan servicing: Vacuum and clean lint/dirt build-up on the fan blades and motor.
4. When resealing the Burner Pan, use Mill Pac.
Fan Speed
Control
(Located
Outside of
Fireplace)
Thermodisc
Located under Burner pan
NOTE: Do not allow cords or wires to come
into contact with the firebox or the underside
of the burner pan.
Fan Mount Tabs
36
Split Receptacle- Fan Speed Control Outside of Fireplace
If you plan to locate the variable speed control switch for the fan outside of the fireplace and you require a constant source
of AC power inside the unit for another accessory such as lights or an IPI valve system, follow one of the procedures
below.
WARNING WARNING WARNING
A qualified electrician must connect
electrical wiring to junction outlet for
built-in installation.
Follow all codes.
Electrical Grounding Instructions –
This appliance is equipped with a
three – pronged (grounding) plug for
your protection against shock hazard
and should be plugged directly into a
properly grounded three-prong
receptacle.
Label all wires prior to disconnection
when servicing controls. Wiring errors
can cause improper and dangerous
operation. Verify proper operation and
servicing.
Caution: Electrical installation to be done by a qualified installer. All wires must be connected and grounded in accordance with
CSA Standard C22.1- Canadian Electrical Code part 1 or with the National Electrical Code, ANSI /NFPA 70 (latest edition) and /or in
accordance with local codes.
Switch Controlled Split Receptacle With Switch At START Of Cable Run
Switch Controlled Split Receptacle With Switch At END Of Cable Run
37
ZCV39PL / ZCV42PL Liner Installation
Step One: Remove Log Holder.
Step Two: Place Back Liner against back wall of firebox.
Step Three: Tilt and slide left and right Side Liners
into place.
Step Four: Fix Side Liners in place using Liner Retainer Clips. Step Five: Reinstall all components.
NOTE: For Heater Rated units (ZCV39NH, ZCV39NEH,
ZCV39LPH, ZCV39LPEH, ZCV42NH, ZCV42NEH,
ZCV42LPH, and ZCV42LPEH) burner must be removed. See
Burner Removal section of manual.
⚠ WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts
specifically approved with this appliance may result in property damage or personal injury.
ZCV39PL / ZCV42PL Consists of:
[1] – Back Liner
[1] – Left Side Liner
[1] – Right Side Liner
[2] – Liner Retainer Clips
⚠ Note: Warping and Discoloration of Porcelain or Painted Metal Liners Is Not Covered Under Warranty.
Both Porcelain and Painted Metal Liners may discolor and warp during normal operation of your appliance.
This is normal, and not considered a defect.
FLANGE FACING
FRONT OF FIREPLACE
Back Liner goes
behind lip of
burner pan.Top Corner of side
liner fits between top
and side bends of
back liner
38
ZCV39RL / ZCV42RL Brick Liner Installation
NOT FOR USE WITH ZCV39GT / ZCV42GT.
Step Two: Place Back Liner against back wall of firebox.
Step Three: Tilt and slide left and right Side
Liners into place.
Step One: Remove Log Holder.
Step Four: Fix Side Liners in place using Liner
Retainer Clips.
Step Five:
Reinstall Log
Holder.
NOTE: For Heater Rated units (ZCV39NH, ZCV39NEH,
ZCV39LPH, ZCV39LPEH, ZCV42NH, ZCV42NEH,
ZCV42LPH, and ZCV42LPEH) burner must be removed.
See Burner Removal section of manual.
⚠ WARNING:
Failure to position the
parts in accordance with
these diagrams or failure
to use only parts
specifically approved with
this appliance may result
in property damage or
personal injury.
39
ZCV39GT/ ZCV42GT Glass Tray Setup
Parts List: [1] Glass Tray,[1] Pilot Shield, [1] Glass Retainer, [3] DT Screws.
NOT FOR USE WITH ZCV39RL / ZCV42RL.
Installation: Remove Log Holder and Log Grate.
Place Glass Tray over Burner. Insert Pilot Cover into slots in Glass Tray.
DO NOT COVER PILOT SHIELD AREA WITH MEDIA.
⚠ WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts
specifically approved with this appliance may result in property damage or personal injury.
Visually Inspect Pilot Shield Monthly
for signs of deterioration due to flame
exposure. Replace if necessary.
Glass Retainer may be attached to Glass Tray if desired.
Glass Tray sits behind Door Latch Screws.
Glass Tray sits behind Door Latch Screws.
40
ULK2 Universal Light Kit (Optional Accent Lighting Kit)
NOTE: Must be used with ZCV39GT/ ZCV42GT Glass Tray
INSTALLATION:
STEP 1: Remove Burner (See Burner Removal Section). Remove Cover Plate. Remove old sealant.
STEP 2: Insert Lamp Wires through access hole in firebox. Apply New Sealant (Mill-Pac). Secure Lamp Plate with
screws.
Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian
National Electrical Code in Canada.
Contents of Kit:
[2] 12V Halogen Lamps
Lamp Plate with Insulated Studs & wiring
12VAC Transformer with 3 prong plug & wire connectors
Light Switch & Cover Plate c/w10ft wire c/w [1] Loose
Female & [1] Loose Male wire connector
Inside Firebox
Bottom of Firebox
Lamp Lamp
Connect Switch Here
41
ZCV39 / ZCV42
STEP 3: Place Lamps in position in firebox. Attach to fireplace with a single screw at the locations shown above for
each unit. Lamps can be placed facing upward or sideways. Replace burner and false bottom if used, along with pilot
shield.
STEP 4: Connect switch wires between lamp wire
and transformer (see schematic). Connect
remaining lamp wire to transformer. Transformer
can then be plugged in and the housing fastened
to the bottom of the fireplace.
Glass may be used to cover perforations in false bottom
120 VAC
ULK TRANSFORMER ASSEMBLY WHEN PLUGGED INTO FAN CONTROL MODULE
Screw Screw
ULK
TRANSFORMER
ASSEMBLY
42
ZCV39 / ZCV42 Log F3
NOTE: Set Primary Air Opening at 1/8” for Natural Gas. Refer to Gas Conversion and Burner Removal sections in manual.
*These items are supplied with the fireplace.
Pull up [4] Log Tabs on Burner.
Match with Holes in Logs 3 & 4.
Log 1 is placed against back wall of firebox.
Log 2 is placed against left back wall of firebox.
Log 3 is placed on right side Log Tabs.
Log 4 is placed on left side Log Tabs.
Log 5 is placed against right back wall of firebox.
⚠ WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts
specifically approved with this appliance may result in property damage or personal injury.
*Embers
*Lava Rock
*Vermiculite
54
2
Pull Up [4] Log Tabs
Embers, Lava Rock &
Insulation Wool on Burner
*Insulation Wool
Lava Rock & Vermiculite
on Firebox Bottom
1
3
1
2
34
5
43
RBCB1 -Cannonballs- Installation Instructions
*Must be used with ZCV39GT/ ZCV42GT Glass Tray
Assorted size and colors. Place randomly as desired inside fireplace.
Can be used with MQ Glass, MQ Ember, and / or Lava Rock. Do not place Cannonballs directly on burner ports.
If sooting occurs change position of or remove affected objects.
MQ Glass can be placed directly on Burner and on Glass Tray.
MQ Ember can be placed directly on Burner Only.
Lava Rock (Supplied with Base Unit) CANNOT be placed on Burner. Place Lava Rock in channel in front of
Glass Tray & on Glass Tray.
NOTE
Pilot Area Must Not Be Covered, as delayed ignition can occur.
Do not place Cannonballs directly on burner ports.
*Pilot Shield should be visually
inspected monthly for signs of
deterioration due to flame
exposure. Replace if necessary.
Pilot Area Must Not
Be Covered
44
MQ Dealer Accessories for ZCV39 / ZCV42
The following Accessories are available through MQ Dealers only.
ACCESSORY ITEM DESCRIPTION GLASS (MQG5W, MQG5C, MQG5A, MQG5B, MQG5ZG)
If you wish to use this media evenly spread the glass embers onto the
false bottom and burner. Ensure the glass embers do not excessively
overlap as this will affect the flame pattern. Use care when placing
glass embers near the pilot area so as not block or have the glass fall
over the crossover holes from the pilot to the burner, as delayed
ignition can occur.
The following types of glass are approved:
½” Ember Glass Material from American Fireglass.
Maximum amount: ZCV39: Natural Gas is 15 lbs., Propane units 15 lbs.
ZCV42: Natural Gas is 20 lbs., Propane units 20 lbs.
Liquid Glass from Firegear.
Maximum amount: ZCV39: Natural gas is 15 lbs.
ZCV42: Natural gas is 20 lbs.
Not recommended for Propane appliances.
MQG5W*Decorative Glass 1/2” White
MQG5A* Decorative Ember Glass Cobalt Blue
MQG5B* Decorative Ember Glass - Black
MQG5ZG* Decorative Glass- Zircon Glacier Ice
NOTE: All glass is sold in 5 pound bags.
MQ39D* Driftwood Log Set- 4pcs.
MQROCK2* Rock Set Natural
MQROCK3* Rock Set Multi-Color
MQSTONE* Decorative Stones
MQEMBER* Glowing Embers
MQLOG F9 Log Set- 9pcs
*Must be used with ZCV39GT/ ZCV42GT Glass Tray
MQG5ZG Decorative Glass- Zircon Glacier Ice (15Lbs. for ZCV39 / 20Lbs. for ZCV42)
Must be used with ZCV39GT/ ZCV42GT Glass Tray
Pilot Area Must Not
Be Covered
*Pilot Shield should be visually
inspected monthly for signs of
deterioration due to flame
exposure. Replace if necessary.
Use of any other glass can alter the performance of the unit and is not covered
under warranty.
Discoloration of glass media may occur if placed on the burner, this is not
covered under warranty.
NOTE
Pilot Area Must
Not Be
Covered, as
delayed ignition
can occur.
Glass Retainer (supplied with Glass Tray)
may be attached to Glass Tray if desired.
45
MQ39D Driftwood Log Set- 4pcs - Must be used with ZCV39GT/ ZCV42GT Glass Tray
Place Log 1 on left side of fireplace against the back wall of the firebox.
Place Log 2 on the right side of fireplace against the back wall of the firebox as shown.
Pull up Log Tabs on Burner. Match these with holes in bottom of logs 3 & 4.
Place Logs 3 & 4 on the burner in the center of fireplace as shown. Do not place directly on burner ports.
If sooting occurs change position of logs or remove affected objects.
MQROCK2, MQROCK3 - Must be used with ZCV39GT/ ZCV42GT Glass Tray
Place rocks randomly onto False Bottom and Burner. Do not place directly on burner ports.
Not all rocks will be used on some installations.
If sooting occurs change position of or remove affected objects.
NOTE
Pilot Area Must Not Be Covered, as delayed ignition can occur.
MQRock2
Or
MQRock3
1
2
4
NOTE
Pilot Area Must
Not Be
Covered, as
delayed ignition
can occur.
3
Lava Rock (supplied with Base Unit).
Do not place on Burner.
MQ Stone (shown), MQ
Rock 2 or 3, or MQ Glass
can be placed on Glass Tray.
Insulation Wool & MQ EMBER (shown,
supplied with Base Unit), or MQ Glass can
be placed on Burner.
MQ EMBER (shown) can be
placed on Burner.
MQ Glass can be placed on
Burner and Glass Tray.
Lava Rock (Supplied with Base
Unit). Do not place on Burner.
46
MQ STONE DECORATIVE STONE SET- Must be used with ZCV39GT/ ZCV42GT Glass Tray
Place Stones onto False Bottom and Burner. Do not place directly on burner ports or Pilot Area.
Not all stones will be used on some installations.
If sooting occurs change position of or remove affected objects.
MQEMBER-
To be placed directly on Burner and Burner Ports.
Place these glowing ember chunks randomly. May be used with or without other accessories.
NOTE
Pilot Area Must Not Be Covered, as delayed ignition can occur.
*Pilot Shield should be visually
inspected monthly for signs of
deterioration due to flame
exposure. Replace if necessary.
Pilot Area Must Not
Be Covered
Lava Rock (Supplied with Base
Unit). Do not place on Burner.
MQ Stone can be placed
on or around Burner.
MQ EMBER (shown) can be placed on Burner.
MQ Glass can be placed on Burner and Glass Tray.
47
MQ Log F9 Setup
NOTE: Set Primary Air Opening at 3/16” for Natural Gas. Refer to Gas Conversion and Burner Removal sections in manual.
* These items are supplied with the fireplace.
Pull up [4] Log Tabs on Burner.
Match with Holes in Logs 4 & 5.
Logs 1-3 are placed against back wall of firebox.Logs 4 & 5 are placed onto Log Tabs on Burner.
LOG 6 PLACEMENT- NATURAL GAS LOG 6 PLACEMENT- PROPANE
Log 6 & 7 are placed as shown, depending on which fuel is used.
(Continued)
1
2 3
4 5
6
9
8
7
Pull Up [4] Log Tabs
*Vermiculite
*Lava Rock
*Embers
2
*Insulation Wool
10
3
*10 Piece Log Set. Lava Rock, Insulation Wool, Vermiculite, and Embers are supplied with fireplace.
1
54
6
7
6
7
48
⚠ WARNING: Failure to position the parts in accordance with these diagrams or failure to use only
parts specifically approved with this appliance may result in property damage or personal injury.
Logs 8-10 are placed along Front Grate.
Lava Rock &
Vermiculite on
Firebox Bottom
Embers &
Insulation Wool
On Burner
8
9 10
49
ZCV39 / ZCV42 / MCVST42 / MCVP42 Door Installation
To install Door:
1. Remove Access Cover below Glass Door.
2. Engage door in lower latches at an angle of
between 15 and 30 degrees.
3. Swing door up and pull top latches over door lip at each corner.
4. Replace Access Cover below Glass Door.
30°
15°
⚠WARNING:
Wait until unit is COMPLETELY
cool before touching glass or
attempting to install or remove
Glass Door.
Bottom Latch
Door
50
Door and Glass Information
Glass Cleaning
It will be necessary to clean the glass periodically. During startup, condensation, which is normal, forms on the inside of the glass, and
causes dust, lint etc. to cling to the glass surface.
Also, initial paint curing can deposit a slight film on the glass. It is therefore recommended that initially the glass be cleaned two or three
times with a fireplace glass cleaner. After that, the glass should be cleaned two or three times a season depending on the
circumstances.
Glass Replacement
ZCV39N, ZCV39NE, ZCV39LP, ZCV39LPE, ZCV42N, ZCV42NE, ZCV42LP, ZCV42LPE must use tempered glass. Must be 5mm thick.
Only Robax ceramic or coated Neoceram glass may be used for replacement for Models ZCV39NH, ZCV39NHE, ZCV39LPH,
ZCV39LPHE, ZCV42NH, ZCV42NHE, ZCV42LPH, and ZCV42LPHE. Glass must be minimum 5mm thick.
To replace glass, clean all materials from the door frame. Scrape off old silicone all the way down to the metal. Using high-temp silicone
[rated up to 500°F (260°C)] apply a continuous bead of approximately 1/8”-3/16” to all four [4] sides of the frame. With the frame resting
on a flat surface, insert the new glass with a new gasket. Gently press the glass into the silicone. Be careful not to use excessive force
on the glass. Let the silicone dry for approximately 15-20minutes.
Use caution when removing broken glass. Wear gloves.
Removal of the Glass Door
1. Remove the door by unlatching the 2 top latches. Simply place 2 fingers in the grooves, and pull and lift upward slightly.
2. Once the top of the door is unlatched, pull it outward and lower it to unlatch the bottom.
3. To re-install, place the Bottom Door Ledge into the 2 Lower Latch assemblies first. Then swing the door closed to seal it against
the firebox cavity. Re-latch the Upper Latch assembly to secure the door to the appliance.
Spring Replacement
*Over time, the door latch springs (P/N# 36HB-123 for
51MQ-123A and P/N# 33IDV-123 for 33IDV-123A ) may
need to be replaced if tension is lost.
1. To replace latch spring, remove the 2 hex screws
(located in the firebox) that secure the latch assembly in
place.
2. Once the screws are removed the latches will slide out of
place.
3. Remove the locknut from the latch assembly and replace
the spring. Re-tighten the locknut until 2 thread turns are
beyond the locknut. This is critical for proper tension.
Replace latch assembly.
⚠ Cautions and Warnings
Do not clean when the glass is hot.
The use of substitute glass will void all product warranties (see Glass Replacement in this section).
Care must be taken to avoid breakage of the glass.
Do not operate this fireplace without the glass front or with a broken glass front.
Do not strike or abuse the glass.
Upper Latch
Assembly
51MQ-123A
Lower Latch
Assembly
33IDV-123A
51
Gas Line Installation
This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA -
B149.1 or .2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in
the U.S.A.
1. The gas pipeline can be brought in through
either the right or the left side of the appliance.
A knockout is provided at either location to allow
for the gas pipe installation and testing of any
gas connection.
2. The gas control inlet is 3/8” NPT. Typical
installation layout for rigid pipe is shown at right.
3. When using copper or flex connector, use
only approved fittings. Always provide a union
so that gas line can be easily disconnected for
burner or fan servicing. See gas specification for
pressure details and ratings.
4. When a vertical section of gas pipe is
required for the installation, a condensation trap
is needed. See CAN/CGA-B149.1 or .2 for code
details.
5. For natural gas, a minimum of 3/8” iron pipe with gas minimum pressure of 4.5” w.c. must be used for supply from the gas meter.
Consult with the local gas utility if any questions arise concerning pipe sizes.
6. A 1/8” NPT plugged tappings are accessible for test gauge connection both on the inlet and outlet of the gas valve.
7. Turn the gas supply ON and check for leaks. DO NOT USE OPEN FLAME FOR THIS PURPOSE. Use an approved leak testing
solution.
8. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure
testing of that system at test pressures in excess of 1/2 PSIG (3.5 KPa).
9. The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve during any pressure
testing of the gas sup- ply piping system at test pressures equal to or less than 1/2 PSIG (3.5 KPa).
Gas Specifications
MODELS ZCV39N/NE ZCV39LP/LPE ZCV39NH/NHE ZCV39LPH/LPHE ZCV42N/NE ZCV42LP/LPE ZCV42NH/NHE ZCV42LPH/LPHE
Fuel Natural Propane Natural Propane Natural Propane Natural Propane
Gas
Control
Millivolt / IPI Millivolt / IPI Millivolt / IPI Millivolt / IPI Millivolt / IPI Millivolt / IPI Millivolt / IPI Millivolt / IPI
INPUT
Maximum 25,000 BTU 25,000 BTU 28,000 BTU 29,000 BTU 25,000 BTU 25,000 BTU 29,500 BTU 29,000 BTU
Low 16,750 BTU 20,000 BTU 19,000 BTU 23,000 BTU 16,500 BTU 19,500 BTU 20,000 BTU 23,000 BTU
Orifice
Size
(0-4500ft)
#38 1/16” #37 #51 #38 1/16” #36 #51
Air
Shutter
1/16” Fully Open 1/16” Fully Open 1/16” Fully Open 1/16” Fully Open
Gas Inlet Size S.I.T. 820 Nova, 3/8” NPT
Gas Supply Pressure Minimum Normal Maximum
Natural Gas 5.5” 7” 9”
Propane 11” 11” 12”
Manifold Pressure Natural Gas Propane
Manifold Pressure High 3.5 IN. W.C./.87 KPa 10 IN. W.C./2.61 KPa
Manifold Pressure Low 1.6 IN. W.C./.40 KPa 6.3 IN. W.C./1.57 KPa
3/8” UNION
1/2” X 3/8” SHUTOFF
VALVE
3/8” NIPPLE1/2” GAS SUPPLY
NOTE: The gas line connection may be made of 1/2” rigid pipe or an Approved Kingsman Flex Connector, such as FP15GC.
Since some municipalities have additional local codes, it is always best to consult your local authorities and the current CAN/CGA -
B149.1 or .2 installation code in Canada or the National Fuel Gas code ANSI Z223.1 in the U.S.A
Important: Always check for gas leaks with a
soap and water solution. Do not use open flame
for leak testing.
For the state of Massachusetts a T-handle gas
shut-off valve must be used on a gas
appliance. This T-handle gas shut-off valve
must be listed and approved by the state of
Massachusetts. This is in reference to the state
of Massachusetts state code CMR238.
52
Millivolt System, Lighting, and Burner Control
FOR YOUR SAFETY READ BEFORE LIGHTING
BEFORE LIGHTING
A This appliance has a pilot which must be lighted by hand. When
lighting the pilot, follow these instructions exactly.
B Smell all around the appliance area for gas. Be sure to smell next
to the floor because some gas is heavier than air and will settle on
the floor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light an appliance.
Do not touch any electrical switch; do not use any phone in your
building.
Immediately call your gas supplier from a neighbour’s phone. Follow the
gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
C Use only your hand to push or turn the gas control knob. Never use
tools. If the knob will not push in or turn by hand, don’t try to repair it.
Call a qualified technician. Force or attempted repair may result in a fire
or explosion.
D Do not use the appliance if any part has been under water. Immediately
call a qualified service technician to inspect the appliance and to
replace any part of the control system which has been under water.
LIGHTING INSTRUCTIONS
1. Stop! Read the safety information above this label.
2. Set the thermostat to lowest setting.
3. Turn off all electrical power to the appliance.
4. Locate valve under the burner assembly.
5. If the control knob is not already in the off position, i.e. the word
“OFF” in the 9 o’clock position, then push in the gas control knob
slightly and turn clockwise to “OFF”. NOTE: Knob cannot be
turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do
not use force.
6. Wait five [5] minutes to clear out any gas. If you then smell gas.
STOP! Follow “B” in the safety information above on this label. If
you don’t smell gas then go to the next step.
7. Now push in the control knob slightly and turn counter-clockwise
to the “PILOT” position.
8. Push in the control knob all the way and hold it. With the other
hand push in the red igniter button until you hear a click. Now
observe closely the pilot burner located on the rear center-left
hand side of the main burner.
If a flame has appeared then continue to depress the control knob for 20
seconds. If the flame did not appear then continue to depress the red
igniter button every 5 seconds until a flame is established. NOTE: If
after 30 seconds a flame has not yet been established then turn the
control knob back to the off position and repeat steps 5, 6 & 7.
9. Once the pilot has been established hold the control knob in the
depressed position for approximately 25 seconds before releasing. If
the flame goes out then repeat steps 7 and 8.
If the knob does not pop up when released, stop and immediately call
your service technician or gas supplier.
If the pilot will not stay lit after several tries, turn the gas control to
“OFF” and call your service technician.
10. Now turn the control knob to the “ON” position. The burner will not light
unless the wall switch thermostat or remote control is turned “ON” or in
the case of the thermostat there is a call for heat.
11. Close the access door and turn all electrical power back to the
appliance.
12. The pilot must be turned off when the unit is not in use.
TO TURN OFF THE APPLIANCE
1. Set the thermostat to lowest setting.
2. Turn off all electric power to the appliance if service is to be
performed.
3. Open the control access door.
4. Push in the gas control knob slightly and turn clockwise to the “OFF”
position. Do not force.
5. Replace control access panel.
Recommended Maximum Lead Length (Double Wire)
When Using Wall Switch or Thermostat
Wire Size Max. Length
14ga 100ft [30.4m]
16ga 64ft [19.5m]
18ga 40ft [12.1m]
20ga 25ft [7.6m]
22ga 15ft [4.5m]
CAUTION: DO NOT WIRE 120V POWER TO
MILLIVOLT SWITCHES OR THERMOSTAT.
NOTE: Only one on/off device (manual on/off, remote control, or hard wired thermostat) should be connected to the
appliance at any one time, this is most important when installing an insert or stove as the on/off rocker switch is installed at
the factory.
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property
damage, personal injury or loss of life.
To Wall Switch,
Thermostat*, Or
Remote Receiver
*In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-2009 -Decorative).
53
Troubleshooting the Gas Control System
Problem Possible Causes Corrective Action
Defective or misaligned
electrode at pilot.
Check for spark at electrode and pilot: if no spark and electrode wire is
properly connected, replace igniter.
Spark igniter will not light.
Defective igniter (push-
button).
Using a match, light pilot. If pilot lights, turn off pilot and push the red button
again. If pilot will not light - check gap at electrode and pilot should be 1/8" to
1/4" to have a strong spark.
Defective thermocouple
(flame switch where
applicable).
Check pilot flame. Must impinge on generator and thermocouple. Clean
and/or adjust pilot for maximum flame impingement on generator and
thermocouple. Replace thermocouple if pilot will not hold. (Hand tight 1/8 turn
on replacement)
Pilot will not stay lit after
carefully following lighting
instructions.
Defective valve magnet. Replace valve, if pilot won't hold after the thermocouple is replaced.
Wall switch or wires
defective.
Check wall switch and wires for proper connections. Jumper wire across
terminals at wall switch. If burner comes on, replace defective wall switch. If
okay, jumper wires, across wall switch wires at valve. If burner comes on,
wires are faulty or connections are bad.
Generator may not be
generating sufficient voltage.
Check generator with millivolt meter. Take reading at generator terminals of
gas valve. Should read 325 millivolts minimum while holding valve knob
depressed in pilot position and wall switch "off" Replace faulty generator if
reading is below specified minimum.
Plugged burner orifice. Check burner orifice for stoppage and remove.
Pilot burning, no gas to
burner, valve knob “ON”,
and wall switch “ON”.
Defective automatic valve
operator.
Remove wall switch wires from gas valve. Install jumper wires from top bottom
terminals of gas valve. Turn valve on "ON". If main burner does not light,
replace valve.
Frequent pilot outage
problem.
Pilot flame may be too low or
blowing (high) causing the
pilot safety to drop out.
Clean and/or adjust pilot flame for maximum flame impingement on generator
and thermocouple.
Flame lifts off burner and
goes out in less than 30
seconds.
The inner liner has come off
flue or termination, flame is
starving for oxygen.
Attach the inner liner to flue or termination using screws, silicone and clamps
as stated in manual.
Flame lifts off burner on
one side while the rest of
the flame remains lit.
Improper installation of
firebrick. Firebrick is likely
leaning.
Be sure to position firebrick against firebox walls and be sure to use brick clips
attached to the inner side of firebox.
WARNING
BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. Before troubleshooting the
gas control system, be sure external gas shut off is in the "On" position.
54
Burner System Maintenance
It is recommended to annually inspect and clean the Burner System to prevent malfunction and / or sooting. This
operation should be performed by your dealer or a qualified technician.
-CAUTION-
Before servicing the burner system ensure that the gas supply is turned OFF and disconnect all electrical connections to
the appliance. Allow the appliance to cool to room temperature. Note that the pilot assembly may be hot in an
intermittent or standing-pilot system—even if the main burner was never on. Exercise caution when working within the
area.
-ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN-
Monthly Flame Inspection
It is recommended to turn on the unit at least once a month and inspect the flame pattern to ensure there are no problems
with the burner tube. The pilot flame should also be inspected monthly to ensure proper operation.
Flame should appear similar to the above picture.
Conversion Kit Instructions – PART A
Kit Number Description Pilot Orifice Burner Orifice
Brass (1000-255)Brass Nipple Air Shutter Hi/Lo Regulator
39ZCV-CKLP
42ZCV -CKLP
LP Conversion
-Millivolt-
1001-P167SI
#30 (977.167)
1/16”
1/16”
1000-253 closed
1000-253 closed
Fully Open
Fully Open
1001-P202SI
(0.907.202)
39ZCV-CKNG
42ZCV-CKNG
NG Conversion
-Millivolt-
1001-P165SI
#51 (977.165)
#38
#38
1000-253 closed
1000-253 closed
1/16”
1/16”
1001-P201SI
(0.907.201)
39ZCV-CKLPI
42ZCV-CKLPI
LP Conversion
-IPI -
1001-P168SI
#35 (977.168)
1/16”
1/16”
1000-253 closed
1000-253 closed
Fully Open
Fully Open
1002-P014SI
(0.907.014)
39ZCV-CKNGI
42ZCV-CKNGI
NG Conversion
- IPI -
1001-P166SI
#62 (977.166)
#38
#38
1000-253 closed
1000-253 closed
1/16”
1/16”
1002-P016SI
(0.907.016)
39ZCV-CKLPH
42ZCV –CKLPH
LP Conversion
-Millivolt-
1001-P167SI
#30 (977.167)
#51
#51
1000-253 closed
1000-253 closed
Fully Open
Fully Open
1001-P202SI
(0.907.202)
39ZCV-CKNGH
42ZCV-CKNGH
NG Conversion
-Millivolt-
1001-P165SI
#51 (977.165)
#37
#36
1000-253 closed
1000-253 closed
1/16”
1/16”
1001-P201SI
(0.907.201)
39ZCV-CKLPHI
42ZCV-CKLPHI
LP Conversion
-IPI -
1001-P168SI
#35 (977.168)
#51
#51
1000-253 closed
1000-253 closed
Fully Open
Fully Open
1002-P014SI
(0.907.014)
39ZCV-CKNGHI
42ZCV-CKNGHI
NG Conversion
- IPI -
1001-P166SI
#62 (977.166)
#37
#36
1000-253 closed
1000-253 closed
1/16”
1/16”
1002-P016SI
(0.907.016)
Refer to “Gas Specifications Chart” for inlet pressures and input ratings. Clock meter to verify input rate. Place conversion label as close to
converted gas control as possible. Refer to lighting instructions to verify the normal operating sequence of the ignition system. IMPORTANT:
Always check for gas leaks with a soap and water solution. DO NOT USE OPEN FLAME FOR LEAK TESTING.
Thermocouple / Flame Sense
Pilot Burner
Thermopile
Pilot must maintain this
relationship with Burner Tube.
55
Gas Conversion Part A ZCV39 / ZCV42
1. The Main Burner must be removed from the Burner Pan
Assembly (See Burner Removal Section). Adjust the Air
Shutter to the correct Primary Air setting as specified in
the manual or on the label plate. To adjust the Primary
Air setting, loosen screw on the side of the Air Shutter
and rotate to the correct opening using a drill bit or tape
measure. Retighten screw.
2. Remove the Main Burner Orifice using a ½” wrench and
replace with the new Conversion Orifice which came with
the Conversion Kit.
3. Replace the Main Burner. Install the new Pilot Orifice (See
Pilot Conversion) and Hi/Lo valve regulator by following
instructions supplied with the Conversion Kit.
Refer to “Gas Specifications Chart” for inlet pressures and input ratings. Clock meter to verify input rate. Place conversion label as
close to converted gas control as possible. Refer to lighting instructions to verify the normal operating sequence of the ignition system.
IMPORTANT: Always check for gas leaks with a soap and water solution. DO NOT USE OPEN FLAME FOR LEAK TESTING.
⚠-Warning-
This conversion kit shall be installed by a qualified service agency in accordance with the
manufacturer's instructions and all applicable codes and requirements of the authority having
jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or
production of carbon monoxide may result causing property damage, personal injury or loss of
life. The qualified service agency is responsible for the proper installation of this kit. The
installation is not proper and complete until the operation of the converted appliance is checked
as specified in the manufacturer's instructions supplied with the kit.
⚠Caution:
The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion.
Pilot Must
Maintain This
Relationship
With Main
Burner.
Pilot Orifice
Main Burner
Air Shutter & Screw
Main Burner Orifice
Brass Nipple
Hi / Lo Regulator
56
Gas Conversion for Top Convertible Pilot – Part B (series 0190XYZ)
Instructions for converting SIT 190 series pilot burner injector from NG to LPG and from LPG to NG only.
This information should be considered as supplemental to the Appliance Manufacturer's Instructions.
WARNING!
The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance
installer.
1. Shut-off the gas supply to the appliance.
2. Allow the pilot burner to cool to room temperature.
WARNING: Touching a hot pilot burner can
result in injury.
3. The pilot hood is held in place by spring. First
remove the spring, then remove the hood by pulling
it up from the pilot bracket (fig. 1).
4. Insert a 5/32" or 4 mm Allen wrench into the
hexagonal key-way of the injector (fig. 2), and
rotate it counter-clockwise until it is free of the
injector journal.
5. Verify that the new injector is proper for the
application. The injector size is stamped on the
side of the injector near the top. LPG injectors have
a groove machined around their circumference
near the top, while NG injectors do not have a
groove (fig. 4). Refer to the Appliance
Manufacturer’s instruction sheet for the proper
injector size.
6. Insert the Allen wrench into the end of the injector.
Then, insert the injector into injector journal, and
rotate the injector clockwise until a torque of 9 lbf in
(1.0 Nm) is achieved.
7. First replace the pilot hood by aligning the tab on
the base of the hood with the slot in the side of the
pilot journal, and push the hood down, onto the
pilot bracket (fig. 3). The hood must sit squarely on
the bracket for proper operation. Then replace the
spring by pushing it on his seat (fig.3). Check to
insure that the hood is properly seated onto the
pilot bracket and that the spring is properly inserted
onto his seat.
8. Restore the gas supply to the appliance, and ignite
the pilot burner. Verify proper ignition and
operation.
WARNING!
This conversion kit must ONLY be applied as part of a conversion kit supplied by the APPLIANCE
MANUFACTURER for the specific appliance, and type of gas, being converted.
SIT GROUP
w w w . s i t g r o u p . i t
57
Gas Conversion for Modulator – PART C
58
ZCV39 / ZCV42 Burner Removal
To remove grate, remove two [2] screws
from grate bar assembly.
To remove burner, remove four [4] screws
from burner. Slide burner to the left and lift
to remove.
ZCV39 / ZCV42 Burner System Removal / Installation
Removal: Remove Log Holder. Remove fourteen [14] screws around edge of Burner Pan. Carefully work the burner pan
loose & lift the assembly upward to remove it from the firebox cavity.
Installation is the reverse of these steps. Ensure that the mounting surface is clean. Use fresh Black Mill Pac to reseal
the burner pan.
-⚠ WARNING-
Turn off Unit and allow to cool before
cleaning. Only a Qualified service technician
should service and repair this appliance.
-⚠ WARNING-
Turn off Unit and allow to cool before
cleaning. Only a Qualified service technician
should service and repair this appliance.
Log Holder
Burner Pan
59
IPI Electronic Ignition System
Overview
The IPI system is an advanced burner controller that
provides you with the option of having either a Standing-
Pilot, or an intermittent igniting system. This alternating
mode is controlled by the CPI/IPI Switch (Continuous Pilot
Ignition/Intermittent Pilot Ignition) located on the IPI System
Box. The difference between a Standing-Pilot and an
Intermittent-Pilot is in whether the pilot stays lit or shuts off:
In Standing-Pilot, the pilot assembly is lit by the IPI Main
Module and continues to stay lit until 1) the CPI/IPI Switch is
switched to the IPI position; 2) a loss of electrical power
(battery and AC source), 3) the flame sensor loses its signal,
4) the fuel supply discontinues, or 5) the IPI Main Module
malfunctions.
In the Intermittent-Pilot mode, the pilot shuts off when the
appliance is not in use. The advantage of this mode is that
fuel is not consumed when the fireplace is not operating.
NOTE: In some jurisdictions Intermittent-Pilot is required.
That means the pilot cannot remain lit when the appliance is
not operating.
Components
The core of the IPI system is the Main Module and the IPI
Valve. With these two components the system is able to
operate a gas fireplace. There are also other components
available to complement the IPI system.
IPI System Cover: Is essential in keeping the components at
their proper operating temperatures. DO NOT OPERATE
THE APPLIANCE WITHOUT THIS COVER.
AC Adapter
Plug In
CPI / IPI
Switch
Remote
Receiver
Module
IPI Module
Fan Control Module
UHS
Box
Cover
Backup
Battery
Pack
Modulating Servo Motor: Is an add-on valve component that permits HI/LO functionality to be controlled by the remote.
Contrary to this feature is a Manual HI/LO Control Knob. The Modulating Servo Motor requires the Remote system to be
present.
Backup Battery Pack: This component permits the IPI system to operate without the need for an external AC Adapter
power source. The advantage to using the battery backup is that in the case of a power failure, the appliance is still
operable.
NOTE: In certain instances the IPI Main Module requires resetting. This can occur if the system is unable to ignite the pilot
or the main burner in the allotted time period. The IPI is programmed to lockout all commands. To reset this lockout you
must deplete the system of all electrical power. This means to remove the batteries from the Battery Pack, remove the
batteries from the Remote Receiver (if applicable), and disconnect the AC Adapter from the system. Leave the power off
for approximately 25 seconds to clear its lockout.
Remote Receiver: This component provides the capability of controlling the appliance with a wireless remote transmitter.
Standing Pilot Mode for Colder Climates (Below Freezing)
For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this
procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal
temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to startup.
60
-Remote Control Operation-
The Proflame GTM is configured to control the on/off main burner operation, its flame levels, and provides on/off and
Smart thermostatic control of the appliance.
Transmitter Remote Receiver
Transmitter
The Transmitter is powered by 3 AAA type batteries. A Mode
Key is provided to Index between the features and a
Thermostat Key is used to turn on/off or index through
thermostat functions
Remote Receiver
The Receiver connects directly to the gas valve and stepper
motor with a wiring harness. The Receiver is powered by 4 AA
type batteries. The Receiver three position slider switch can be
set to one of three positions: ON (Manual Override), Remote
(Remote control) or Off.
Initializing the System for the first time
Install 4 AA batteries into the receiver battery bay. Install 3
AAA type batteries in the Transmitter battery bay.
Place the 3 position slider switch in the “Remote” position.
Insert the end of a paper clip into the hole marked “PRG” on
the Receiver front cover. The Receiver will “beep” three (3)
times to indicate that it is ready to synchronize with a
Transmitter. Push the On button. The Receiver will “beep” four
times to indicate the Transmitter’s command is accepted. The
system is now initialized.
Temperature indication Display
With the system in the “OFF” position, press the Thermostat
Key and the Mode Key at the same time. Look at the LCD
screen on the Transmitter to verify that a C or F is visible to the
right of the Room Temperature display.
Turn the Appliance On or Off
Press the ON/OFF Key on the Transmitter
Remote Flame Control
The Proflame GTM has six (6) flame levels. Pressing the Down
Arrow Key once will reduce the flame height by one step until
the flame is turned off. The Up Arrow Key will increase the
flame height each time it is pressed. If the Up Arrow Key is
pressed while the system is on but the flame is off, the flame
will come on in the high
position.
Room Thermostat ( Transmitter Operation)
The Remote Control can operate as a room thermostat. To
activate this function, press the Thermostat Key. The LCD
display on the Transmitter will change to show that the room
thermostat is “ON” and the set temperature is now displayed.
To adjust the set temperature, press the Up or Down Arrow
Keys until the desired set temperature is displayed on the LCD
screen of the Transmitter.
Smart Thermostat (Transmitter Operation)
The Smart Thermostat function adjusts the flame height in
accordance to the difference between the set point
temperature and the actual room temperatures. As the room
temperature gets closer to the set point the Smart Function will
modulate the flame down. To activate this function, press the
Thermostat Key until the word "SMART" appears to the right of
the temperature bulb graphic. To adjust the set temperature,
press the Up or Down arrow Keys until the desired set point
temperature is displayed.
Key Lock Function
This function will lock the keys to avoid unsupervised
operation. To activate this function, press the MODE and the
UP Arrow Key at the same time. To de-activate this function,
press the MODE and the UP Arrow Key at the same time.
Low Battery Detection
Transmitter - When the Transmitter batteries are low, a
Battery Icon will appear on the LCD display of the Transmitter.
Receiver - When the Receiver batteries are low, No “beep” will
be emitted from the Receiver when it receives an On/Off
command from the Transmitter. When the batteries are
replaced the “beep” will be emitted from the Receiver when the
ON/OFF Key is pressed (See Initializing the System for the first
time).
Manual Bypass Of The Remote System
If the batteries of the Receiver or Transmitter are low or
depleted, the appliance can be turned on manually by sliding
the three position slider switch on the Receiver to the ON
position. This will bypass the remote control feature and the
appliance main burner will come on if the gas valve is in the
“On” position.NOTE: The Remote
Receiver module can also
be located outside of the
appliance to a maximum of
6ft away installed in a
certified deep wall switch
electrical box (2-3/4”
depth). For this
configuration an extension
wiring harness (P/N: 1001-
P904SI) is required.
*In the U.S.A. Thermostats are not permitted for Vented
Gas Fireplaces (ANSI Z21.50b-2009 -Decorative).,
61
IPI Electronic Ignition Parts List – Standard System
ITEM NO. PART NO. DESCRIPTION
1 1006-P002si Valve IPI Hi/Lo NG
1006-P003si Valve IPI Hi/Lo LP
2 *1002-P047si Pilot Assembly-LP -24” Wire
*1002-P033si Pilot Assembly-NG -24” Wire
3 1002-P017si Spark Electrode (with wire)
*1002-P119si Spark Electrode (with wire- 35” Length)
4 1002-P903si Electrode Flame Sensor
*1002-P910si Electrode Flame Sensor (35” Length)
5 1002-P302si IPI Ignition Board
6 1002-P850si AC Wall Adapter
7 1002-P12BH Battery Pack
8 1002-P912si Wiring Harness
9 1001-P166si Orifice Pilot -NG#62
1001-P168si Orifice Pilot -LP#35
10 1002-P013si Stepper Motor -NG
1002-P012si Stepper Motor -LP
1002-P016si Hi/Lo Regulator -NG
1002-P014si Hi/Lo Regulator -LP
*Models ZRB46E / MQRB4436E / MQRB5143E / MQRB6961E
Longer (35”) Wire length is required for these units.
0.886.002
-OR-
0.886.003
Proflame System
Configuration: Manual Hi/Low
Simplified Wire Diagram
62
Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities.
63
Receiver Module
.584.523/521/221
1001-P221SI
Receiver Module
.584.523/521/221
1001-P221SI
64
Operating the Receiver Without Batteries For GT / EGT / GTM / EGTM Remote Controls
-Wiring Harness P/N 1002-P906si required for both IPI & Millivolt systems.
-Millivolt Systems will also require Power Adapter P/N 1002-P850si.
The Remote Receiver & IPI or Millivolt system can be powered by the AC Adapter. This is advantageous if you do not
want to use batteries. Simply connect the AC Adapter into the Remote Control Wiring Harness as per the diagrams below.
IPI System EGTM
Receiver Module
0.584.523/521/221
1001-P221SI
Millivolt System GTM
Receiver Module
0.584.523/521/221
1001-P221SI
*In the U.S.A. Thermostats are not permitted for Vented
Gas Fireplaces (ANSI Z21.50b-2009 -Decorative).
65
Configuration #3: Remote ON/OFF, variable HI/LO, and fan capabilities. Refer to the fan installation/removal section for fan
installation.
66
Electronic Ignition Lighting Instructions
If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or
loss of life.
Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed.
FOR YOUR SAFETY READ BEFORE LIGHTING:
A. This fireplace is equipped with an ignition device which automatically lights the pilot. Do not try to light by hand.
B. Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air
and will settle on the floor.
C. Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the
fireplace and replace any part of the control system and any gas control which has been under water.
WHAT TO DO IF YOU SMELL GAS:
• Turn off all gas to the fireplace.
• Open windows.
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any
phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
LIGHTING INSTRUCTIONS
1. Stop! Read the above safety information on this label.
2. Remove batteries from receiver, and/or Battery Backup Pack.
3. Turn off all electric power to the fireplace.
4. This fireplace is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by
hand.
5. Open the glass door.
6. 6. Turn manual shutoff valve clockwise to off (Located behind the access panel).
7. Wait five (5) minutes to clear out any gas. If you smell gas including near the floor, STOP! Follow “B” in the above
safety information on this label. If you don’t smell gas go to the next step.
8. Turn manual shutoff valve counter-clockwise to on.
9. Close the glass door.
10. Turn on all electric power to the fireplace and re-install batteries into the Transmitter/Receiver, and/or Battery
Backup Pack.
11. Turn “On” Switch that operates the Main Burner. If using a Remote Control refer to Remote Control Operation
Manual for activation.
TO TURN OFF GAS
1. Turn off all electric power to the fireplace if service is to be performed, including removing batteries from Remote
Transmitter/Receiver and/or Battery Backup Pack.
2. Access door inside the firebox must be removed to access the manual shutoff valve.
3. If alternate shut-off valve was installed it can be shutoff instead of going through the fireplace to access the
fireplace shut off valve.
67
Proflame 2- Parts List- Basic System, Parts List, Configuration GTMFL
ITEM
NO.
PART
NUMBER
DESCRIPTION
1. 1005-P001si IPI Valve NG with Stepper Motor
885.001
1005-P002si IPI Valve LP with Stepper Motor
885.001
1006-P002si IPI Valve NG Hi / Lo
1006-P003si IPI Valve LP Hi / Lo
2. 1002-P033si Pilot NG IPI 199.059
3. 1005-P325si Module IPI PF2 584.325
1006-P307si Integrated Fireplace Control (Basic)
0.584.307
4. 1006-P920si Wire harness (Valve, APS connection
Jumped, CPI connection) 0.584.920
5. 584-PWR-C Wire Harness PF2 Main Power Cord
6. 1002-P12BH Battery Housing
7. 1006-P921si Wire harness for Split flow 0.584.921
(Not available)
8. 1005-P2SCH Label – PF2 Schematic Decal
9. 584-X12 Power Vent Harness
10. 584-X4P Connector- ON/OFF Jumper PF2 651-
1766990
11. 584-ACC01-C Wire Harness PF2
12. 584-X10 Wire Harness PF2 - Accessories
13. 1005-P924si Harness PF2 IPI 584.924
14. 1005-P042si Transmitter PF2 584.042
15. 1001-P591si Battery AAA 658-LR03XWA Transmitter
Main
Power
Cord
1 2
3
4
5
6
7
GTMFL
SHIPS WITH REMOTE
CONTROL TRANSMITTER
NOTE: Fan and / or Light Options are
not available on some models of
fireplace. Check with your dealer.
68
Proflame 2 Remote Control
Pairing Remote Control:
Install the 3 AAA type batteries in the battery bay,
located on the base of the Remote Control. Note
polarity of the batteries and insert them as indicated.
Connect the AC power supply to the IFC.
Press the SW1 button on the IFC module so the IFC
will “beep” and a red LED is illuminated to indicate
that the IFC is ready to synchronize with a Remote
Control within 10 seconds. With the batteries already
installed in the Remote Control, push the ON button.
The receiver will “beep” four times to indicate the
Remote Control’s command is accepted.
The system is now initialized.
Resetting Proflame II Module for Manual Use
Should the transmitter get misplaced, broken or not
wanted the PF2 Module can be reset to a manual system.
A manual on/off switch or thermostat may be installed at
the X4 connector (this connection is Jumped at the
factory) no power is required.
The following sequence must be followed to reset the PF2
Module:
Press the Red SW1 button until you hear three beeps.
Within 10 seconds press the SW1 button again until
you hear it beep.
The PF2 module may now be turned on/off manually
(x4 connector) by a switch (not supplied), the pilot will
remain on CPI (continuous pilot ignition) mode, all
other functions of main burner, fan and lights will be
on the high setting.
Fan Startup and Shutdown Timings:
Fan setting is started with a delay of 5 minutes from the
fireplace ignition and stopped with a delay of 12 minutes
from the fireplace switching off.
Low battery power detection
When the Remote Control’s batteries are low, a Battery
Icon will appear on the LCD display before all power is
lost. When the batteries are replaced this icon will
disappear.
Battery backup
The PF2 module is powered by line voltage (AC) with
provision of battery backup in case of main power loss.
Fans and lighting features will not function with the PF2
module is powered by battery backup. It is recommended
that the 4 x AA batteries are changed before each heating
season.
LCD Display
ON / OFF Key
Thermostat Key
UP / DOWN Arrow Key
Mode Key
Batteries
SW1
Button
69
Cold Climates – CPI Setting - Proflame 2 Remote Control
Use the CPI setting during cold weather, otherwise the
fireplace may have a hard time starting up and establishing a
flame.
The CPI (Continuous Pilot Ignition) setting will keep the
firebox and fireplace exhaust vent warm during cold weather.
When the firebox and exhaust vent are warm, exhaust
gasses will readily flow out of the firebox.
If the firebox and venting are too cold, there is resistance due
to the heavy cushion of cold air, and combustion gasses may
not rise into the exhaust vent, thus causing the fireplace to
cycle or Lockout (if this happens see Lockout Reset
Procedures below).
To switch from IPI to CPI Mode:
1. Turn the fireplace OFF using the ON / OFF Key. 2. Press the Mode Key. Display will appear as below.
3. Press UP on the UP / DOWN
Arrow Key.
Display will show CPI.
The module in the fireplace will
beep once to confirm command.
TO RETURN TO IPI
(INTERMITTENT PILOT) MODE:
Repeat steps one and two, and then press
DOWN on the UP / DOWN Arrow Key.
The module in the fireplace will beep once to
confirm command.
Lockout Reset Procedures – Proflame 2
If the fireplace has cycled too many times in a short period of time, it will shut down and become unresponsive to any
new command. The LED light on the Proflame 2 module in the fireplace will be flashing red.
This condition is a Lockout state.
Lockout Reset Procedure:
Disconnect power from the Proflame 2 module in the fireplace for 10 seconds. This includes removing the backup
batteries.
Once the 10 second interval has passed, reconnect power and reinstall backup batteries. The pilot should now try to
light.
If the fireplace does not come on, call your fireplace technician.
LCD Display
ON / OFF Key
Thermostat Key
UP / DOWN Arrow Key
Mode Key
70
71
Vent Termination
A. Clearance above grade, veranda, porch, deck, or balcony 12
inches (30cm) minimum [1].
B. Clearance to window or door that may be opened. 12 inches (30cm)
minimum for appliances 100 000 Btuh (30 kW) and lower, in Canada.
9 inches [2] (23cm) for appliances 50 000 Btuh and lower, in USA.
C. Clearance to permanently closed window minimum 12 inches
(30cm) recommended to prevent condensation on window, in
Canada. 9 inches [2] (23cm) for appliances 50 000 Btu’s and
lower, in USA.
D. Vertical clearance to ventilated soffit or vinyl soffit / siding located
above the termination within a horizontal distance of 2 feet
(60cm) from the center line of the termination. 18 inches (46cm)
minimum [5].
E. Clearance to unventilated soffit 12 inches (30cm) minimum.
F. Clearance under veranda, porch, deck or balcony 12 inches[1]
(30cm) minimum [4].US [5]
G. Clearance from a perpendicular inside wall or outer corner to
the edge of the vent terminal plate is 3” (minimum).
H. Clearance to each side of center line extended above
meter/regulator assembly 3 feet (91cm) within a height 15
feet (4.5m) above the meter/regulator assembly.
I. Clearance to service regulator vent outlet 3 feet (91cm) minimum
[1]. US[5]
J. Clearance to non-mechanical air supply inlet to building or the
combustion air inlet to any other appliance: In Canada, 6
inches (15cm) for appliances ≤10,000 Btuh (3kW), 12
inches[1] (30cm) minimum for appliances >10,000 Btuh (3kW)
and ≤100,000 Btuh (30kW), 36 inches (91cm) for appliances
>100,000 Btuh (30kW). In the USA, 6 inches[2] (15cm) for
appliances ≤10,000 Btuh (3kW), 9 inches (23cm) for
appliances >10,000 Btuh (3kW) and ≤50,000 Btuh (15kW), 12
inches (30cm) for appliances >50,000 Btuh (15kW).
K. Clearance to a mechanical air supply inlet 6 feet (1.8m) mini
mum [1], in Canada. In USA, 3 feet (91cm) above if within10
feet (3m) horizontally [2].
L. Clearance above paved sidewalk or a paved driveway
located on public property 7 feet (2.1m) minimum [3].
M. Clearance above highest point of exit on roof 18 inches
(45cm).
N. Clearance to perpendicular wall 24 inches (60 cm).
(Recommended to prevent re-circulation of exhaust products.
For additional requirements check local codes.)
O. A moisture-exhaust duct shall not terminate within 3 ft (1
m) in any direction of a service regulator or fresh-air
intake.
NOTE: Clearances are to the edge of terminal plate, add 6-
3/4” to clearances to arrive at center line.
NOTE: Local Codes or Regulations may require different
clearances.
Termination
It is imperative that the vent termination be located observing the
minimum clearances as shown. There must not be any obstruction
such as bushes, garden sheds, fences, decks or utility buildings
within 24” from the front of the termination plate.
Do not locate termination where excessive snow or ice build-up
may occur. Be sure to check vent termination area after snow falls
and clear to prevent accidental blockage of venting system. When
using snow blowers, make sure snow is not directed towards vent
termination area.
Venting terminal shall not be recessed into a wall or siding. If
finishing the outside wall with vinyl or wood siding it is
recommended that a Siding Shield be installed, Part Number
ZDVSSLR.
1. In accordance with the current CSA B149.1, Natural Gas and
Propane Code.
2. In accordance with the current ANSI Z223.1/NFPA 54,
National Fuel Gas Code.
3. A vent shall not terminate where it may cause hazardous
frost or ice accumulations on adjacent property surfaces.
4. Permitted only if veranda, porch, deck, or balcony is fully
open on a minimum of two sides beneath the floor.
5. Clearance in accordance with local installation codes and the
requirements of the gas supplier.
WARNING: A
HORIZONTAL VENT
CERTIFIED GUARD
(SAFETY CAGE) IS
AVAILABLE WHEN
REQUIRED BY LOCAL
CODES.
Notes:
1) Clearances are to the edge of the terminal plate.
Add 6-3/4” to clearances to arrive at centerline.
2) Local codes or regulations may require different
clearances.
72
General Vent Installation Information
This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex (Z-Flex) Venting Kits and
components specifically approved and LABELED for this stove may be used. This appliance is also approved for use with M & G-Duravent Direct Vent
system (Duravent Pro), BDM Pro Form Direct Vent, Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct
Temp.
RIGID OR HARD PIPE
When using M & G Duravent, Ameri-Vent pipe, BDM Pro Form Direct Vent, ICC Excel Direct,
Metal Fab Sure-Seal DV and or Selkirk Direct Temp a Duravent hard pipe adapter must be
used (part # ZDVDFA for fire- places and part # ZDVDKA for Stoves, Serenity and ZDV3624B).
Follow installation instructions provided by M & G Duravent/Ameri-Vent/Selkirk Direct Temp,
ICC Excel Direct, and Metal Fab Sure-Seal DV for installation of pipe and adhere to the
clearance to combustibles provided in this manual. Apply a bead of Mill Pac high temp sealant
to all joints of pipes, adapters and termination, when using Kingsman Flex (Z-Flex) venting and
M & G Duravent venting.
FLEX PIPE VENTING
Kingsman Flex pipe is shipped in unexpanded length. When installing pipe expand the lengths.
Pipe can be expanded to twice their lengths e.g. 4ft. to 8ft. Fully expand pipe and cut off excess.
Do not use more than 2 couplers to extend short pipes. Single sections are preferred in an
installation attaching at the fireplace and termination.
Place the spring spaces provided approximately every two feet to stabilize 4” flex in the center
of 7” flex. When forming bends place spring in bend or before and after. (See Fig. 1). Horizontal
runs require support metal straps every 2 feet. In offset installation support straps should be
used to stabilize pipe.
Expand 4” and 7” flex pipe to the point that the 7” protrudes approximately 2 to 3 inches past
outer wall and the 4” flex protrudes approximately 2 to 3 inches past the 7” flex. (See Fig. 1).
Attach the 4” pipe to the termination first and secure with sealant and screws then attach the 7”
flex to the termination with caulking and screws. Termination may then be moved back to the
outer wall and attached to home screwing into the framing. Silicone around termination to
waterproof. If siding shield is going to be used attach this using same attaching hole as the top
of termination after termination has been caulked for water proofing.
Use Hi Temp Sealant
Apply a bead of Mill Pac high temp sealant to all joints and use four screws to secure each
pipe at fireplace, termination and any joint if joining any sections of pipe.
Installation of Side Wall Venting
1. To determine the minimum distance from the bottom of fireplace to center of
vent see the Framing Your Gas Fireplace section. Cut a hole through the
wall allowing for an 11” x 11” (inside diameter) in combustible walls for wall
thimble or an 8” diameter hole in a non-combustible wall (See Figure 2).
2. For the clearance to combustible above a 90 degree bend see Clearance to
Combustibles section.
3. Select the approximate vent length, precise measurements are not needed as
your flex pipe can be expanded to twice its shipped length for ease of
installation
4. To install wall thimble center over 11” x 11” (inch) framing from both sides of
wall and secure. Route flex vent pipe through wall thimble (See Figure 1).
5. Before joining pipes, apply a bead of high temperature sealant (Mill Pac) to
end of pipe. First attach the four inch (4”) flue pipe to the vent termination with
sealant, and secure with the four screws provided. At this time make sure the
spacer springs are attached to the (4”) flex pipe as required. Then attach the
seven inch (7”) pipe by the same method.
6. Mount vent termination and seal to wall using caulking around the wall thimble
to weather proof. After installing the vent termination, double check to make
sure the pipe extends properly through wall thimble and into vent termination.
7. Before joining pipes to fireplace flue, apply a bead of high temperature sealant
(Mill Pac) to end of pipe. First attach the four inch (4”) flue pipe to fireplace
with sealant, and secure with the four screws provided. At this time verify that
the spacer springs are attached properly to the (4”) flex pipe as required. Then
attach the seven inch (7”) pipe by the same method.
8. Support horizontal pipes every two (2) feet (61 cm) with metal strap bands.
Re-check fireplace to make sure it is levelled and properly positioned and
secured.
9. Support vertical pipes to maintain a minimum of 1” or greater clearance to
combustibles with metal strapping bands.
10. If finishing the outside wall with vinyl or wood siding it is recommended that a
Siding Shield be installed, Part Number ZDVSSLR.
Note: Vent Termination must not be recessed into wall or siding.
⚠ WARNING: DO NOT mix parts from different systems unless stated in the manual.
FRAMING DIMENSION
Combustible Wall
Cut an 11” hole through exterior wall and frame asshown below.
Non Combustible Wall
Cut or drill 8” or 204mm diameter hole.
NOTE: It is critical to the proper and safe operation of
this fireplace that on all connections the inner liner and
the outer casing are both caulked with liberal amounts
of sealant. Do not use any kind of tape or silicone other
than that recommended in this manual, Mill Pac Sealant
FLUE GAS OUTLET
MINIMUM 1” TO
COMBUSTIBLES
FIGURE 1
COMBUSTIBLE AIR INLET
FIGURE 2
FRAMING DETAIL
THROUGH
COMBUSTIBLE WALL
THROUGH NON-
COMBUSTIBLE WALL
8” DIA
11”
11”
WARNING: A HORIZONTAL VENT CERTIFIED
GUARD (SAFETY CAGE) IS AVAILABLE WHEN
REQUIRED BY LOCAL CODES.
MIN 48” FOR ZCV39N, 60” FOR LP
MIN 52-1/2” FOR ZCV42N, + 64-1/2” FOR LP
MIN 48” FOR ZCV39N, 60” FOR LP
MIN 52-1/2” FOR ZCV42N, + 64-1/2” FOR LP
73
Venting Routes And Components
Venting Routes and Components
Since it is very important that the vent system maintain its
balance between the combustion air intake and the flue gas
exhaust, certain limitations as to vent configurations apply and
must be strictly adhered to.
The table showing the relationship between vertical and
horizontal side wall venting will help to determine the various
vent lengths.
The maximum horizontal run is 20 ft/6.1 m when the vertical
run is 7 ft/2.1m (Figure #2). Note: 1/4” vertical rise is required
for every 12” of horizontal run.
The maximum number of 45 degree bends per side wall
installation is two (2) in the horizontal run and then you must
reduce the length of the horizontal by 18 inches for each 45
degree bend.
The maximum vertical run is 43 ft./13.1meters.
Special Note: For each 45 degree bend installed in the
horizontal run, the length of the horizontal run must be reduced
by 18” (45cm). This does not apply if the 45 degree bends are
installed on the vertical part of the vent system.
Example: If according to the table, the length of the horizontal
run is 10 feet, and two 45 degree bends are required, the
horizontal run length must be reduced to 7 feet.
2 additional 90° bends or equals are allowed. The horizontal
run must be reduced by 36” per each 90° bend, or 18” per
each 45° bend.
How to Use the Horizontal Vent Table
1. Determine the height of the system and the number of
bends required.
2. Having determined the vertical distance determine the maxi-
mum horizontal section allowed.
3. Vent table has been established for 90˚ horizontal/vertical
runs. With use of flex pipe distance not having 90˚ bends will
not fall into vent table standards. See Fig. B.
-Horizontal Venting Table from Bottom of Fireplace-
For venting to a maximum of 43ft (13.1 meters).
Total Vertical Max Total Horizontal
Feet Meters Feet Meters
48” (ZCV39N) 1.2 5 1.5
52-1/2” (ZCV42N) 1.3 5 1.5
60” (ZCV39LP) 1.5 8 2.4
64-1/2” (ZCV42LP) 1.6 8 2.4
6 1.8 12 3.7
7 2.1 20 6.1
8 2.4 20 6.1
9 1.8 20 6.1
10 3.0 20 6.1
11 3.4 20 6.1
12 3.7 20 6.1
13 4.0 20 6.1
14 4.3 20 6.1
15 4.6 20 6.1
20 6.1 20 6.1
25 7.6 15 4.6
30 9.1 10 3.0
43 (Max) 13.1 0 0
Example A:
If the vertical dimension from
the floor of the fire- place is
6ft, the horizontal run to the
wall flange of the vent
termination must not exceed
12ft.
NOTE: The final location
of the fireplace must be
such that the horizontal
vent dimensions fall with-
in those stated on the
graph. The Maximum
Vertical vent run is 43ft.
(13.1 meters).
IMPORTANT: Always locate the fireplace in such a
way that a minimum of offsets and/or horizontal runs
are required. 1/4” vertical rise is required for every 12”
horizontal run.
Important: Minimum
clearance between vent
pipes and combustible
materials is1 inch (25mm).
Figure 1
12 FEET
6 FEET
Plus ¼” Rise/Ft = 73-1/2”
Support Straps
Every 2 Feet
20 FEET
MAX
7 FEET
Figure 2
12 FEET MAX
For Propane Horizontal installations
the venting must be an additional
one foot above the minimum vertical
rise off the flue before going
horizontal. 74
Z47ST24 / Z47ST36 Horizontal Snorkel Terminations
Two snorkel terminations are available if a vertical rise is necessary on the exterior side of a building:
Z47ST24 (24” Tall, 14-1/2” Center to Center) Z47ST36 (36” Tall, 26-1/2” Center to Center)
Follow standard horizontal venting installation procedures. If the Snorkel Termination is to be located below grade, a
window well is recommended with adequate and proper drainage as per local codes. Leave 2” clearance below snorkel to
prevent water from entering the Snorkel Termination. Do not enclose the Snorkel within a wall or other type of enclosure
and do not back fill. Ensure that grade level slopes away from the building. Follow all local codes.
-FOLLOW ALL LOCAL CODES-
A safety cage (Z57STSC) is also available.
Place safety cage over snorkel and mount with [4] DT screws (supplied with safety cage).
Maintain All Clearances,
including proper rise and run.
Ensure adequate drainage.
75
Venting Straight Up Through Roof
An Attic Insulation Shield must be installed where the vent passes from a lower living space into an attic space where the chimney is
not enclosed. It is designed to keep insulation materials away from the chimney.
When installing the Attic Insulation Shield where the chimney passes from a living space to an attic space, install the shield from below
and nail in place using 1" spiral nails.
A fire stop must be installed on the bottom side of the joists when passing through a ceiling or floor. If an attic insulation shield is to be
used, a fire stop is not required.
Using Flex Bends
Avoid cutting joists by offsetting the flex pipe.
When using 45° bends a bend support is required directly above the highest bend.
When installing a bend in a joist area a minimum of 4" clearance to combustible to the top of bend must be maintained, sides and
bottom of pipe, a 1" clearance to combustibles must be maintained. If running horizontal through an area a 1-1/2" minimum clearance to
the top of the horizontal pipe must be maintained.
Maximum vertical height of system should not exceed 43 feet.
Use roof support and rigid pipe at roof level. Flex pipe is not permitted within roof support.
When penetrating the roof a rigid galvanized pipe must be used. Attach flex pipe to the rigid pipe with high temperature sealant, secure
with four screws assuring the flex pipe and rigid pipe are secured. Attach rigid pipe to termination with sealant and screw with 4 sheet
metal screws. The Inner flex pipe must be secured with 4 screws which must penetrate both the flex pipe and inner section of
termination. Attach 7” rigid pipe to 7” termination with sealant and screw with 4 sheet metal screws.
Vertical termination clearance is 18" [45.7cm] above the roof, measured from highest point of exit on the roof line.
Support vertical pipes to maintain minimum of one inch or greater clearances to combustibles.
Roof Flashing
Ensure that you have the proper roof flashing by checking your roof pitch using a level and two rulers, or by using a roof pitch card.
Slide a Roof Flashing suitable to your roof slope over the vent. Place the edge of the flashing plate that will be on the higher part of the
roof slope under the shingles. Both the sides and the lower edge lay on top of the shingles.
NOTE: At the top edge of the flashing plate, lift the shingles and nail the plate to the roof deck, then cement the shingles to
the plate with a suitable waterproof mastic.
Ensure that the chimney is plumb. Square up the flashing plate and nail in place to the roof deck. Use 12 nails with neoprene washers
or cover the heads with a suitable waterproof mastic. Wrap the storm collar around the vent above the flashing. Secure the ends
together loosely with nut and bolt supplied. Slide the collar down the vent until it comes in contact with the flashing. Tighten the bolt and
seal the Storm Collar to the vent with a suitable waterproof non-combustible mastic.
The flashing and storm collar should be painted to match the roof shingles. This will extend its life and improve the appearance. Clean,
prime and paint with suitable painting products.
Vertical Venting in Cold Climates
In cold climate conditions where temperatures go below -10 degrees Celsius or 14 degrees Fahrenheit, we recommend that the chase
be insulated and where the vent pipe enters into the attic space that the pipe be wrapped with an insulated Mylar sleeve. This will
increase the temperature of the vent and help the appliance to vent properly in cold weather conditions.
It is also important in vertical vented direct vent appliances that the appliance be operated daily during the winter months as this will
help stop the termination from freezing up.
We recommend using a thermostat set at room temperature to allow the unit to cycle.
For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this
procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature
is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to start up.
-ALSO SEE DIAGRAMS ON FOLLOWING PAGE-
Attic Insulation Shield
Fire Stop
76
Clearances in horizontal venting.
Straight-through roof support configuration; b) Flex bend configuration; c) Termination mounting
FDVVT40
-Restrictor-
Remove for Runs
Under 15 Feet
77
Fireplace Installations Using Co Linear Flex Kits
These kits may be used when installing a fireplace using a masonry chimney.
Approved for ZCV3622, ZCVRB3622, HB3624, and ZCV39.
HARD PIPE ADAPTER
CO-AXIAL TO CO-LINEAR
APPLIANCE CONNECTOR
HIGH WIND
TERMINATION CAP
STANDARD
TERMINATION CAP
CO-LINEAR
TO CO-AXIAL
ADAPTER
BASEPLATE
FLEX LINER
IDVVT
CO-LINEAR
TERMINATION
SEAL PLATE
SEALANT
FLEX LINER
78
Approved for Power Vent PVH58
- This appliance is approved for use with the Kingsman PVH58 Horizontal Power Vent -
The PVH58 Horizontal Power Vent Termination is intended for use where standard venting
configurations are not possible.
NOTE: MODELS EQUIPPPED WITH MILLIVOLT/ STANDING PILOT IGNITION: Downward vertical vent runs are NOT
permitted.
NOTE: MODELS EQUIPPPED WITH INTERMITTENT PILOT IGNITION (Proflame 1 or Proflame 2):
Downward vertical vent runs are permitted, however, Cold Climate Switch (Standing Pilot Mode) must NOT be used.
Seven 90° elbows are possible if the total horizontal is not more than 25ft and the vertical does not exceed 15ft.
Refer to PVH58 Manual for proper installation and use.
PVH-58 Maximum / Minimum Vent Lengths:
Maximum Vent Length is 125 ft plus six 90° elbows with Air Intake Shutter fully closed. Termination must not be
below unit.
This power vent can be installed up to 8ft below the installed fireplace on runs less than 100ft and not more than
four 90° elbows.
Minimum Vent Length is 1 FT vertical x 3 FT horizontal x 3 FT vertical x 3 FT horizontal (See PVH58 manual).
79
PVH58 Parts List
PVH58 HORIZONTAL POWER VENT TERMINATION:
Listed for Canada and USA
NUMBER DESCRIPTION
ZCV39 & ZCV42 VENTING AND VENTING ADAPTERS
-For fireplaces to be converted to hard pipe (Duravent-DirectVent Pro, etc.) at the fireplace:
ZDVDFA Duravent Fireplace Adapter
ZDVDIA Duravent Pipe Increaser (Adapts 4/6-5/8” venting to 5/8”)
-For Power Vent installations where flex pipe will be used up to the Power Vent unit:
Z47PVA Pipe Reducer 8”Sm – 7”Sm, Pipe Reducer 5”Sm – 4”Sm (Adapts PVH58 to accept 4/7” Flex
Pipe
* One 12” section of hard pipe must be connected directly to the Power Vent before any adapters are connected.
Order the appropriate lengths of venting (see below).
ZDVFK5 Flex Kit (4” & 7” Dia.) x 2.5’ (Unexpanded) 5’ Expanded
ZDVFK8 Flex Kit (4” & 7” Dia.) x 4’ (Unexpanded) 8’ Expanded
ZDVFK20 Flex Kit (4” & 7” Dia.) x 10’ (Unexpanded) 20’ Expanded
*Kits are complete with spring stand-offs & silicone.
ZDV4FC Flex Connector 4” Diameter
ZDV7FC Flex Connector 7” Diameter
ZDV4SS Spring - Standoff Spacer for Inner Pipe
PVH58 TERMINATION COMPONENT PARTS:
58PVH-230S Blower Motor and Housing Assembly
58PVH-230F Blower Motor and Housing Assembly
58PVH-P118 Gasket
58PVH-P9372 Vacuum Switch
58PVH-P119 Silicone Tubing for Vacuum Switch
58PVH-P3211 3/4” K.O. Bushing
58PVH-WTA Wall Thimble Assembly
PVH20H Main Wiring Harness Assembly – Extension Harness (20ft)
PVC58MV Power Vent Control Module – Millivolt Box
58PVH-P124 Double Pole Switch
58PVH-P421 Timer Switch
PVC58IPI Power Vent Control Module – IPI Box
58PVH-P421 Timer Switch
58PVH-P156 Relay
58PVH-P487 Relay Socket
80
ZCV39 Parts List
Fireplace Part Numbers
ZCV39N (Millivolt) Fireplace Decorative rated, NG,
Tempered Glass, Safety Screen
ZCV39NH (Millivolt) Fireplace Heater rated, NG,
Ceramic Glass, Safety Screen
ZCV39NE (IPI) Fireplace Decorative Rated NG,
Tempered Glass, Safety Screen
ZCV39NHE (IPI) Fireplace Heater Rated NG, Ceramic
Glass, Safety Screen
ZCV39LP (Millivolt) Fireplace Decorative Rated LP,
Tempered Glass, Safety Screen
ZCV39LPH (Millivolt) Fireplace Heater Rated LP,
Ceramic Glass, Safety Screen
ZCV39LPE (IPI) Fireplace Decorative Rated LP,
Tempered Glass, Safety Screen
ZCV39LPHE (IPI) Fireplace Heater Rated LP, Ceramic
Glass, Safety Screen
Wall Surrounds ZCV39
ZCV39S1BL Surround - Hearth Mount
(40-5/8”W x 35”) Black
ZCV39S1PFBL Surround – Wide Picture Frame
(40-5/8”W x 37” x 4”) Black
ZCV39S2PFBL Surround - Picture Frame
(36-1/8”W x 32-1/2” x 1-5/8”) Black
ZCV-TLK Tile Lip Kit
ZCV39 Options
LOG F3 Log Set- 5 Pcs
VLBIT4 Log Bits - Large Four Piece Kit
VLBIT6 Log Bits - Small Six Piece Kit
ZCV39GT Glass Tray- Requires 15LBS Glass NOT
FOR USE WITH ZCV39RL.
39ZCV-258 Pilot Shield - for ZCV39GT
ZG5C Decorative Ember Glass –Bronze 5LB
RBCB1 Cannonballs- Assorted size and colors
ULK2 Universal Light Kit
3927ZDV-P779-1 Bulb 10W 12V 64418 or [Sylvania 58691]
(light bulbs NOT covered under Warranty.)
5143-P77912 Lamp Assembly 58mm (light bulbs NOT
covered under Warranty.)
3927ZDV-P601 Transformer MET60-1
ZCV39 Options – MQ Dealer Only -
MQ39DD1BL Heavy Iron Door (38”W x 34-3/8”) Black
MQ39DD2BL Heavy Iron Door (38”W x 34-3/8”) Black
MQ39DD3BL Heavy Iron Door (38”W x 34-3/8”) Black
MQLOG F9 Log Set- 9pcs
MQ39D Driftwood Log Set- 4pcs
MQSTONE Decorative Stones
MQROCK2 Rock Set Natural
MQROCK3 Rock Set Multi-Color
MQEMBER Glowing Embers
MQG5W Decorative Glass 1/2” White 5LB
MQG5A Decorative Ember Glass Cobalt Blue 5LB
MQG5B Decorative Ember Glass – Black 5LB
MQG5ZG Decorative Glass- Zircon Glacier Ice 5LB
Refractory Liners
ZCV39RLT Refractory Liner Traditional NOT FOR USE
WITH ZCV39GT.
ZCV39RLH Refractory Liner Herringbone NOT FOR
USE WITH ZCV39GT.
ZCV39RRH Refractory Liner Red Herringbone NOT
FOR USE WITH ZCV39GT.
ZCV39RLS Refractory Liner Stacked Brick NOT FOR
USE WITH ZCV39GT.
ZCV39PL Porcelain Reflective Liner
Optional Fan Kit / Blower
Z46FK Fan Kit w/Variable Speed Wall Mount
Control (Temperature Sensing)
26IDV-P260 Blower Motor (Replacement)
Safety Screens
ZCV39CSS Safety Screen Replacement
Door Glass
39ZCV-310 Ceramic Glass- for Heater Rated Units
39ZCV-311 Tempered Glass- for Decorative Units
51MQ-123A Door Latch Assembly
Replacement Burner Assembly / Burner
39ZCV-200A Fireplace Burner
39ZCV-BLPSI Burner Assembly- Propane c/w Valve
System (ZCV39LP)
39ZCV-BLPSIH Burner Assembly- Propane c/w Valve
System (ZCV39LPH)
39ZCV-BNGSI Burner Assembly- Natural Gas c/w Valve
System (ZCV39N)
39ZCV-BNGSIH Burner Assembly- Natural Gas c/w Valve
System (ZCV39NH)
39ZCV-BLPSIE Burner Assembly- Propane c/w Valve
System (ZCV39LPE)
39ZCV-BLPSIHE Burner Assembly- Propane c/w Valve
System (ZCV39LPHE)
39ZCV-BNGSIE Burner Assembly- Natural Gas c/w Valve
System (ZCV39NE)
39ZCV-BNGSIHE Burner Assembly- Natural Gas c/w Valve
System (ZCV39NHE)
Conversion Kit
39ZCV-CKLP LP Conversion Kit for 39ZCV Millivolt
39ZCV-CKLPH LP Conversion Kit for 39ZCVH Millivolt
39ZCV-CKNG NG Conversion Kit for 39ZCV Millivolt
39ZCV-CKNGH NG Conversion Kit for 39ZCVH Millivolt
39ZCV-CKLPI LP Conversion Kit for 39ZCV IPI
39ZCV-CKLPHI LP Conversion Kit for 39ZCVH IPI
39ZCV-CKNGI NG Conversion Kit for 39ZCV IPI
39ZCV-CKNGHI NG Conversion Kit for 39ZCVH IPI
Baffle Conversion Kit
39ZCV-BCKNG NG Heater/ upgrade Kit for ZCV39N / NE to
ZCV39NH /NHE
39ZCV-BCKLP LP Heater / upgrade Kit for ZCV39LP / LPE
to ZCV39LPH /LPHE
Accessories
Z1MT Thermostat Millivolt Wall Mount
Z80PT Thermostat Programmable Digital Millivolt
Wall Mount (1F80-40)
Valve System Parts / Millivolt
1000-P136WR Generator / Thermopile
1001-P069SI Electrode Sparker 915.069 TC SIT
1001-P216SI Thermocouple 290.216 TC SIT
81
1001-P165SI Orifice Pilot NG 977.165 TC SIT
1001-P167SI Orifice Pilot LP 977.167 TC SIT
1001-P633SI Valve Nova LP Hi/Lo 0820651
1001-P634SI Valve Nova NG Hi/Lo 0820652
1001-P713SI Pilot Burner LP 199.713 TC SIT
1001-P714SI Pilot Burner NG 199.714 TC SIT
Remote Control / Millivolt
GFRC Remote Control Millivolt / IPI – On/Off
GTRC Remote Control Millivolt - Thermostat
GTMRCN Remote Control Millivolt –
Thermostat/Modulating - NG
GTMRCP Remote Control Millivolt –
Thermostat/Modulating - LP
GTFRCN Remote Control Millivolt –
Thermostat/Modulating/Fan - NG
GTFRCP Remote Control Millivolt –
Thermostat/Modulating/Fan - LP
Electronic Ignition/Remote Control IPI
EGTRC Remote Control IPI (Thermostat)
EGTMRCN Remote Control IPI
(Thermostat/Modulating - NG)
EGTMRCP Remote Control IPI
(Thermostat/Modulating - LP)
EGTFRCN Remote Control IPI
(Thermostat/Modulating/Fan - NG)
EGTFRCP Remote Control IPI
(Thermostat/Modulating/Fan - LP)
Electronic Ignition Replacement Parts IPI
1006-P002si Valve IPI (NG; Hi/Lo)
1006-P003si Valve IPI (LP; Hi/Lo)
1002-P047si Pilot Assembly (LP)
1002-P033si Pilot Assembly (NG)
1002-P089si Spark Electrode (Long)
1002-P113si Electrode Flame Sensor (Long)
1002-P302si IPI Ignition Board
1002-P850si AC Wall Adapter
1002-P12BH Battery Pack
1002-P912si Wiring Harness
1001-P166si Orifice Pilot (NG)
1001-P168si Orifice Pilot (LP)
1002-P013si Stepper Motor (NG)
1002-P012si Stepper Motor (LP)
1002-P016si Hi/Lo Regulator (NG)
1002-P014si Hi/Lo Regulator (LP)
Miscellaneous Parts
1000-150GE Silicone GE Red IS806 #736
1000-150MP Hi-Temp Millpac Sealant 840099
1000-214 Piezo-Igniter 1244-17 MARK 21
1000-215 Pal Nut (18MMXI.5MM)BLK (1364.03)
1000-218 Switch Ivory (1451/001)
1000-227 Cover Ivory (86001/001)
1000-255 Orifice Brass - (State Size)
2000-080 Thermodisc 2450 (For Blower)
1000-306 Thermalcord - Adhesive Back for Door
Frame
1000-085 Control Variable Speed KBWC-13BV
FP15GC Stainless Steel Gas Connector
Kingsman Fireplace Venting
ZDVHSK Horizontal Vent Starter Kit - 3 FT Length
Horizontal Vent Termination, Wall Thimble,
36” Flex Pipe, Mill Pac
ZDVHSK5 Horizontal Vent Starter Kit - 5 FT Length
Horizontal Vent Termination, Wall Thimble,
60” Flex Pipe, Mill Pac
ZDVHSKSQ Horizontal Square Termination Vent
Starter Kit -3 FT Length
Horizontal Vent Termination, Wall Thimble,
Wall Thimble, 36” Flex Pipe, Mill Pac
ZDVHSKSQ5 Horizontal Square Termination Vent
Starter Kit -5 FT Length
Horizontal Vent Termination, Wall Thimble,
Wall Thimble, 60” Flex Pipe, Mill Pac
FDVVT40 Vertical Vent Termination – with restrictor
for runs over 15ft
FDVHT Horizontal Vent Termination
FDVHSQ Horizontal Square Termination
Z47ST24 Horizontal Snorkel Termination
(24” Tall, 14-1/2” Center to Center)
Z47ST36 Horizontal Snorkel Termination
(36” Tall, 26-1/2” Center to Center)
Z57STSC Safety Cage for Horizontal Snorkel
Termination
FDVHSCU Safety Cage for Horizontal Termination
ZDVAIS Attic Insulation Shield
ZDVAIS24 Attic Insulation Shield 24”
ZDVVOS Offset Support
ZDVFS Firestop Spacer
ZDVRS Roof Support
ZDVWT Wall Thimble (Horizontal Venting)
ZDVSS Siding Shield for FDVHT
ZDVSSLR Siding Shield - Large Return
ZDV48GP Galvanized Pipe 7” Dia. x 48”
(Vertical Installations)
ZDVAAF Flashing 7” c/w Storm Collar (1/12 to 7/12)
ZDVAF2 Flashing 7” c/w Storm Collar (8/12 to 12/12)
ZDVAF3 Flashing 7” c/w Storm Collar Flat
ZDV7SC Storm Collar 7”
ZDVFK5 Flex Kit (4” & 7” Dia.) x 2.5’ (Unexpanded)
5’ Expanded
ZDVFK8 Flex Kit (4” & 7” Dia.) x 4’ (Unexpanded)
8’ Expanded
ZDVFK20 Flex Kit (4” & 7” Dia.) x 10’ (Unexpanded)
20’ Expanded *Kits are complete with spring
stand-offs & silicone.
ZDV4FC Flex Connector 4” Diameter
ZDV7FC Flex Connector 7” Diameter
ZDV4SS Spring 4” Standoff Spacer
82
ZCV42 Parts List
Fireplace Part Numbers
ZCV42N (Millivolt) Fireplace Decorative rated, NG,
Tempered Glass, Safety Screen
ZCV42NH (Millivolt) Fireplace Heater rated, NG,
Ceramic Glass, Safety Screen
ZCV42NE (IPI) Fireplace Decorative Rated NG,
Tempered Glass, Safety Screen
ZCV42NHE (IPI) Fireplace Heater Rated NG, Ceramic
Glass, Safety Screen
ZCV42LP (Millivolt) Fireplace Decorative Rated LP,
Tempered Glass, Safety Screen
ZCV42LPH (Millivolt) Fireplace Heater Rated LP,
Ceramic Glass, Safety Screen
ZCV42LPE (IPI) Fireplace Decorative Rated LP,
Tempered Glass, Safety Screen
ZCV42LPHE (IPI) Fireplace Heater Rated LP, Ceramic
Glass, Safety Screen
Wall Surrounds ZCV42
ZCV42S1BL Surround - Hearth Mount
(44-11/16”W x 38-1/8”) Black
ZCV42S1PFBL Surround – Wide Picture Frame
(44-11/16”W x 40-1/8” x 4”) Black
ZCV42S2PFBL Surround - Picture Frame
(40-3/16”W x 35-5/8” x 1-5/8”) Black
ZCV-TLK Tile Lip Kit
ZCV42 Options
LOG F3 Log Set- 5 Pcs
VLBIT4 Log Bits - Large Four Piece Kit
VLBIT6 Log Bits - Small Six Piece Kit
ZCV42GT Glass Tray- Requires 20LBS Glass NOT
FOR USE WITH ZCV42RL.
39ZCV-258 Pilot Shield - for ZCV42GT
ZG5C Decorative Ember Glass –Bronze 5LB
RBCB1 Cannonballs- Assorted size and colors
ULK2 Universal Light Kit
3927ZDV-P779-1 Bulb 10W 12V 64418 or [Sylvania 58691]
(light bulbs NOT covered under Warranty.)
5143-P77912 Lamp Assembly 58mm (light bulbs NOT
covered under Warranty.)
3927ZDV-P601 Transformer MET60-1
ZCV42 Options – MQ Dealer Only -
MQ42DD1BL Heavy Iron Door (42”W x 37-1/2”) Black
MQ42DD2BL Heavy Iron Door (42”W x 37-1/2”) Black
MQ42DD3BL Heavy Iron Door (42”W x 37-1/2”) Black
MQLOG F9 Log Set- 9pcs
MQ39D Driftwood Log Set- 4pcs
MQSTONE Decorative Stones
MQROCK2 Rock Set Natural
MQROCK3 Rock Set Multi-Color
MQEMBER Glowing Embers
MQG5W Decorative Glass 1/2” White 5LB
MQG5A Decorative Ember Glass Cobalt Blue 5LB
MQG5B Decorative Ember Glass – Black 5LB
MQG5ZG Decorative Glass- Zircon Glacier Ice 5LB
Refractory Liners
ZCV42RLT Refractory Liner Traditional NOT FOR USE
WITH ZCV42GT.
ZCV42RLH Refractory Liner Herringbone NOT FOR
USE WITH ZCV42GT.
ZCV42RRH Refractory Liner Red Herringbone NOT
FOR USE WITH ZCV42GT.
ZCV42RLS Refractory Liner Stacked Brick NOT FOR
USE WITH ZCV42GT.
ZCV42PL Porcelain Reflective Liner
Optional Fan Kit / Blower
Z46FK Fan Kit w/Variable Speed Wall Mount
Control (Temperature Sensing)
26IDV-P260 Blower Motor (Replacement)
Safety Screens
ZCV42CSS Safety Screen Replacement
Door Glass
42ZCV-310 Ceramic Glass- for Heater Rated Units
42ZCV-311 Tempered Glass- for Decorative Units
51MQ-123A Door Latch Assembly
Replacement Burner Assembly / Burner
39ZCV-200A Fireplace Burner
42ZCV-BLPSI Burner Assembly- Propane c/w Valve
System (ZCV42LP)
42ZCV-BLPSIH Burner Assembly- Propane c/w Valve
System (ZCV42LPH)
42ZCV-BNGSI Burner Assembly- Natural Gas c/w Valve
System (ZCV42N)
42ZCV-BNGSIH Burner Assembly- Natural Gas c/w Valve
System (ZCV42NH)
42ZCV-BLPSIE Burner Assembly- Propane c/w Valve
System (ZCV42LPE)
42ZCV-BLPSIHE Burner Assembly- Propane c/w Valve
System (ZCV42LPHE)
42ZCV-BNGSIE Burner Assembly- Natural Gas c/w Valve
System (ZCV42NE)
42ZCV-BNGSIHE Burner Assembly- Natural Gas c/w Valve
System (ZCV42NHE)
Conversion Kit
42ZCV-CKLP LP Conversion Kit for 42ZCV Millivolt
42ZCV-CKLPH LP Conversion Kit for 42ZCVH Millivolt
42ZCV-CKNG NG Conversion Kit for 42ZCV Millivolt
42ZCV-CKNGH NG Conversion Kit for 42ZCVH Millivolt
42ZCV-CKLPI LP Conversion Kit for 42ZCV IPI
42ZCV-CKLPHI LP Conversion Kit for 42ZCVH IPI
42ZCV-CKNGI NG Conversion Kit for 42ZCV IPI
42ZCV-CKNGHI NG Conversion Kit for 42ZCVH IPI
Baffle Conversion Kit
42ZCV-BCKNG NG Heater / upgrade Kit for ZCV42N / NE to
ZCV42NH /NHE
42ZCV-BCKLP LP Heater / upgrade Kit for ZCV42LP / LPE
to ZCV42LPH /LPHE
Accessories
Z1MT Thermostat Millivolt Wall Mount
Z80PT Thermostat Programmable Digital Millivolt
Wall Mount (1F80-40)
Valve System Parts / Millivolt
1000-P136WR Generator / Thermopile
1001-P069SI Electrode Sparker 915.069 TC SIT
1001-P216SI Thermocouple 290.216 TC SIT
1001-P165SI Orifice Pilot NG 977.165 TC SIT
83
1001-P167SI Orifice Pilot LP 977.167 TC SIT
1001-P633SI Valve Nova LP Hi/Lo 0820651
1001-P634SI Valve Nova NG Hi/Lo 0820652
1001-P713SI Pilot Burner LP 199.713 TC SIT
1001-P714SI Pilot Burner NG 199.714 TC SIT
Remote Control / Millivolt
GFRC Remote Control Millivolt / IPI – On/Off
GTRC Remote Control Millivolt - Thermostat
GTMRCN Remote Control Millivolt –
Thermostat/Modulating - NG
GTMRCP Remote Control Millivolt –
Thermostat/Modulating - LP
GTFRCN Remote Control Millivolt –
Thermostat/Modulating/Fan - NG
GTFRCP Remote Control Millivolt –
Thermostat/Modulating/Fan - LP
Electronic Ignition/Remote Control IPI
EGTRC Remote Control IPI (Thermostat)
EGTMRCN Remote Control IPI
(Thermostat/Modulating - NG)
EGTMRCP Remote Control IPI
(Thermostat/Modulating - LP)
EGTFRCN Remote Control IPI
(Thermostat/Modulating/Fan - NG)
EGTFRCP Remote Control IPI
(Thermostat/Modulating/Fan - LP)
Electronic Ignition Replacement Parts IPI
1006-P002si Valve IPI (NG; Hi/Lo)
1006-P003si Valve IPI (LP; Hi/Lo)
1002-P047si Pilot Assembly (LP)
1002-P033si Pilot Assembly (NG)
1002-P089si Spark Electrode (Long)
1002-P113si Electrode Flame Sensor (Long)
1002-P302si IPI Ignition Board
1002-P850si AC Wall Adapter
1002-P12BH Battery Pack
1002-P912si Wiring Harness
1001-P166si Orifice Pilot (NG)
1001-P168si Orifice Pilot (LP)
1002-P013si Stepper Motor (NG)
1002-P012si Stepper Motor (LP)
1002-P016si Hi/Lo Regulator (NG)
1002-P014si Hi/Lo Regulator (LP)
Miscellaneous Parts
1000-150GE Silicone GE Red IS806 #736
1000-150MP Hi-Temp Millpac Sealant 840099
1000-214 Piezo-Igniter 1244-17 MARK 21
1000-215 Pal Nut (18MMXI.5MM)BLK (1364.03)
1000-218 Switch Ivory (1451/001)
1000-227 Cover Ivory (86001/001)
1000-255 Orifice Brass - (State Size)
2000-080 Thermodisc 2450 (For Blower)
1000-306 Thermalcord - Adhesive Back for Door
Frame
1000-085 Control Variable Speed KBWC-13BV
FP15GC Stainless Steel Gas Connector
Kingsman Fireplace Venting
ZDVHSK Horizontal Vent Starter Kit - 3 FT Length
Horizontal Vent Termination, Wall Thimble,
36” Flex Pipe, Mill Pac
ZDVHSK5 Horizontal Vent Starter Kit - 5 FT Length
Horizontal Vent Termination, Wall Thimble,
60” Flex Pipe, Mill Pac
ZDVHSKSQ Horizontal Square Termination Vent
Starter Kit -3 FT Length
Horizontal Vent Termination, Wall Thimble,
Wall Thimble, 36” Flex Pipe, Mill Pac
ZDVHSKSQ5 Horizontal Square Termination Vent
Starter Kit -5 FT Length
Horizontal Vent Termination, Wall Thimble,
Wall Thimble, 60” Flex Pipe, Mill Pac
FDVVT40 Vertical Vent Termination – with restrictor
for runs over 15ft
FDVHT Horizontal Vent Termination
FDVHSQ Horizontal Square Termination
Z47ST24 Horizontal Snorkel Termination
(24” Tall, 14-1/2” Center to Center)
Z47ST36 Horizontal Snorkel Termination
(36” Tall, 26-1/2” Center to Center)
Z57STSC Safety Cage for Horizontal Snorkel
Termination
FDVHSCU Safety Cage for Horizontal Termination
ZDVAIS Attic Insulation Shield
ZDVAIS24 Attic Insulation Shield 24”
ZDVVOS Offset Support
ZDVFS Firestop Spacer
ZDVRS Roof Support
ZDVWT Wall Thimble (Horizontal Venting)
ZDVSS Siding Shield for FDVHT
ZDVSSLR Siding Shield - Large Return
ZDV48GP Galvanized Pipe 7” Dia. x 48”
(Vertical Installations)
ZDVAAF Flashing 7” c/w Storm Collar (1/12 to 7/12)
ZDVAF2 Flashing 7” c/w Storm Collar (8/12 to 12/12)
ZDVAF3 Flashing 7” c/w Storm Collar Flat
ZDV7SC Storm Collar 7”
ZDVFK5 Flex Kit (4” & 7” Dia.) x 2.5’ (Unexpanded)
5’ Expanded
ZDVFK8 Flex Kit (4” & 7” Dia.) x 4’ (Unexpanded)
8’ Expanded
ZDVFK20 Flex Kit (4” & 7” Dia.) x 10’ (Unexpanded)
20’ Expanded *Kits are complete with spring
stand-offs & silicone.
ZDV4FC Flex Connector 4” Diameter
ZDV7FC Flex Connector 7” Diameter
ZDV4SS Spring 4” Standoff Spacer
84
This Limited Lifetime Warranty applies only while the unit remains at the site of the original installation
and only if the unit is installed inside the continental United States, Alaska, Hawaii, and Canada. The
warranty applies only if the unit is installed and operated in accordance with the printed instructions and
in compliance with applicable installation and building codes and good trade practices.
BASIC ONE YEAR WARRANTY
During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in
materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a
predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.
(Excluded Components: Accent Light Bulbs, Gasketing and Paint)
LIMITED LIFETIME WARRANTY
The heat exchanger, combustion chamber and burner of every Kingsman product excluding the Outdoor Firepit are warranted against
materials or workmanship during the period the product is owned by the original owner. The part to be replaced must be returned to our
distributor in exchange for the replacement part. Any labor, material, freight and/or handling charges associated with any repair or
replacement pursuant to this Limited Lifetime Warranty will not be covered by this warranty.
GENERAL TERMS
In lieu of providing a replacement part, we may, at our option, provide the distributor's component purchase price from us or a credit
equal to the distributor’s component purchase price from us toward the purchase of any new unit which we distribute. If a credit is given
in lieu of a replacement part, the rating plate from the unit being replaced must be submitted on a warranty claim, and the unit being
replaced must be made available to our distributor for disposition.
In establishing the date of installation for any purpose, including determination of the starting date for the term of this Limited Lifetime
Warranty, reasonable proof of the original installation date must be presented*, otherwise the effective date will be based upon the date
of manufacture plus thirty (30) days.
We will not be responsible for and you, the user, will pay for: (a) damages caused by accident, abuse, negligence, misuse, riot, fire,
flood, or Acts of God (b) damages caused by operating the unit where there is a corrosive atmosphere containing chlorine, fluorine, or
any other damaging chemicals (other than in a normal residential environment) (c) damages caused by any unauthorized alteration or
repair of the unit affecting its stability or performance (d) damages caused by improper matching or application of the unit or the unit's
components (e) damages caused by failing to provide proper maintenance and service to the unit (f) any expenses incurred for
erecting, disconnecting or dismantling the unit (g) parts or supplies used in connection with service or maintenance (h) damage repairs,
inoperation or inefficiency resulting from faulty installation or application (i) electricity or fuel costs or any increase in electricity or fuel
cost whatsoever including additional or unusual use of supplemental electric heat.
We shall not be liable for any incidental, consequential, or special damages or expenses in connection with any use or failure of this
unit. We have not made and do not make any representation or warranty of fitness for a particular use or purpose, and there is no
implied condition of fitness for a particular use or purpose. We make no express warranties except as stated in this Limited Lifetime
Warranty. No one is authorized to change this Limited Lifetime Warranty or to create for us any other obligation or liability in
connections with this unit. Any implied warranties shall last for one year after the original installation. Some states and provinces do not
allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty or
condition lasts, so the above limitations or exclusions may not apply to you. The provisions of this limited warranty are in additions to
and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.
Save this certificate. It gives you specific legal rights, and you may also have other rights which may vary from state to state and
province to province.
In the event your unit needs servicing, contact your dealer or contractor who installed or serviced your unit. When requesting service,
please have the model and serial number from each unit readily available. If your dealer needs assistance, the distributor is available
for support and we, in turn support the distributor's efforts.
Fill in the installation date and model and serial numbers of the unit in the space provided below and retain this limited warranty for your
files.
Model No. Serial No. Date installed
Dealer or Contractor Name:
*To receive advantage of your warranty, you must retain the original records that can establish the installation date of your unit.
The Ultimate in Design, Engineering & Quality
85
1
OWNER’S MANUAL
50-3282
WARNING: If the information in this manual is not followed exactly, a
fire or explosion may result causing property damage, personal injury
or loss of life. Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
Version Française: www.enviro.com/fr.html
4001609 WARRANTY REGISTRATIONenviro.com/warrantyC44I
D I R E C T V E N T F I R E P L A C E - I P I
2
This appliance may be installed in an after-market permanently located,
manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This
appliance is not convertible for use with other gases, unless a certified kit is used.
Only doors certified with the appliance shall be used
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious
injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your
building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire
department.
- Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
Massachusetts installations (Warning): This product must be installed by a licensed plumber or
gas fitter when installed within the Commonwealth of Massachusetts. Other Massachusetts code
requirements: Flexible connector must not be longer than 36in., a shut off valve must be installed;
only direct vent sealed combustion products are approved for bedrooms/bathrooms. A carbon
monoxide detector is required in all rooms containing gas fired direct vent appliances. The fireplace
damper must be removed or welded in the open position prior to installation of a fireplace insert.
Safety Precautions
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
3
Safety Precautions
FOR SAFE INSTALLATION AND OPERATION OF YOUR “ENVIRO” HEATER,
PLEASE CAREFULLY READ THE FOLLOWING INFORMATION:
• All ENVIRO gas-fi red appliances must be installed in
accordance with their instructions. Carefully read all the
instructions in this manual fi rst. Consult the building
authority having jurisdiction to determine the need for a
permit prior to commencing the installation.
• NOTE: Failure to follow these instructions could cause
a malfunction of the fi replace, which could result in death,
serious bodily injury, and/or property damage.
• Failure to follow these instructions may also void your
fi re insurance and/or warranty.
GENERAL
• Installation and repair should be done by a qualifi ed
service person. The appliance should be inspected before
the fi rst use and, at least, annually by a qualifi ed service
person. More frequent cleaning may be required due to
excessive lint from carpeting, bedding material, etc. It
is imperative the control compartments, burners and
circulating air passageways of the appliance be kept
clean.
• Due to high temperatures, the appliance should be
located out of high traffi c areas and away from furniture
and draperies.
Children and adults should be alerted to the
hazards of high surface temperatures and should
stay away to avoid burn or clothing ignition.
• Young children should be carefully supervised when in
the same room as the appliance. Toddlers, young children
and others may be susceptible to accidental contact
burns. A physical barrier is required if there is a risk for
individuals in the house. To restrict access to a fi replace
or stove install an adjustable safety gate to keep toddlers,
young children and other at risk individuals out of the
room and away from hot surfaces. Any safety screen,
guard, or barrier removed for servicing an appliance must
be replaced prior to operating the appliance.
• Clothing or other fl ammable materials should not be
placed on or near the appliance.
• A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals. If the barrier becomes damaged, the barrier
shall be replaced with the manufacturer’s barrier for this
appliance.
FOR YOUR SAFETY
• Installation and service must be performed by a qualifi ed
installer, service agency or gas supplier.
• This installation must conform to local codes or, in the
absence of local codes, with the National Fuel Gas Code,
ANSI Z223.1/NFPA 54, or the Natural Gas and Propane
Installation Code, CSA B149.1.
• To prevent injury, do not allow anyone who is unfamiliar
with the stove to operate it.
• To prevent injury, if the pilot or pilot and burners
have gone out on their own, open the glass door and
wait 5 minutes to air out before attempting to re-
light the stove.
• Always keep the area around these appliances clear of
combustible material, gasoline and other fl ammable liquids
and vapours.
• These appliances should not be used as a drying rack for
clothing or for hanging Christmas stockings/decorations.
• Due to the paint curing on the stove, a faint odor and slight
smoking will likely be noticed when the stove is fi rst used.
Open a window until the smoking stops.
Always connect this gas stove to a vent system and vent to
the outside of the building envelope. Never vent to another
room or inside the building. Make sure the specifi ed vent
pipe is used, properly sized and of adequate height to
provide suffi cient draft. Inspect the venting system annually
for blockage and signs of deterioration.
WARNING: Failure to position the parts in accordance
with the diagrams in this booklet, or failure to use only
parts specifi cally approved with this appliance, may result in
property damage or personal injury.
WARNING: Do not operate with the glass front removed,
cracked or broken. Replacement of the glass should be done
by a licensed or qualifi ed service person.
• Never use solid fuels such as wood, paper, cardboard, coal,
or any fl ammable liquids, etc., in this appliance.
• Do not use this appliance if any part has been under water.
Immediately call a qualifi ed service technician to inspect the
appliance and to replace any part of the control system or
any gas control which has been under water.
• Do not abuse the glass by striking it or slamming the door
shut.
• If the C44I unit is pulled out of its installation, and the vent-
air intake system is disconnected for any reason, ensure that
the vent-air intake pipes are reconnected and re-sealed in
accordance to the instructions noted in InItIal InStallatIon
- dIrect vent
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
individuals.
4
Table of Contents
Safety Precautions ................................................................................................. 2
Table of Contents ...................................................................................................4
Codes And Approvals .............................................................................................. 5
Specifications .........................................................................................................6
Dimensions: ....................................................................................................................6
Rating Label & Lighting Instructions Location: ...................................................................6
Operating Instructions ........................................................................................... 7
Lighting Instructions: .......................................................................................................7
Air Shutter (Venturi): .......................................................................................................8
Normal Sounds During Operation: ....................................................................................8
Remote Control Operations: .............................................................................................8
System Description: .........................................................................................................9
Technical Data: ...............................................................................................................9Transmitter: ....................................................................................................................9
Integrated Fireplace Controller (IFC): ..............................................................................10
Operating Procedure: ....................................................................................................11
Switching to Continuous Pilot Mode: ...............................................................................11
Maintenance And Service .....................................................................................14Routine Maintenance: ....................................................................................................14
Cleaning The Glass: .......................................................................................................14
Cleaning The Firebox: ....................................................................................................14
Replacing the Glass: ......................................................................................................14
Cleaning Decorative Surfaces: ........................................................................................15
Safety Screen: ..............................................................................................................15
Glass Door Removal: ....................................................................................................16Burner Removal: ...........................................................................................................16Access panels: ..............................................................................................................17Fuel Conversion: ...........................................................................................................17Fuel Conversion: ...........................................................................................................18
Initial Installation ................................................................................................20
Introduction: .................................................................................................................20Unit Install Preperation: .................................................................................................20Placement and Framing: ................................................................................................21Alternate Gas Inlet Location........................................................................................... 22Vent Termination Framing: .............................................................................................22Floor Protection: ............................................................................................................23Mantel Requirements: ....................................................................................................23Installation with Recess .................................................................................................25Corner Installation: ........................................................................................................26Horizontal Vent install: ...................................................................................................27Vertical Vent install: .......................................................................................................27Clearances & Non-Combustible : .....................................................................................28TV Installation Considerations: .......................................................................................29Vent Termination Restrictions: ........................................................................................30Direct Vent: ..................................................................................................................30Venting Clearances: .......................................................................................................31Approved Venting Parts: .................................................................................................32Allowable Co-Axial Vent Configurations: ...........................................................................33Exhuast Restrictor Setting: .............................................................................................34Horizontal Termination: ..................................................................................................35Vertical Termination: ......................................................................................................36Gas Line Connection and Testing: ...................................................................................39Electrical Requirements: .................................................................................................40
Secondary Installation .........................................................................................43
Burner Tray Installation: ................................................................................................43Panel Installation: ..........................................................................................................44Burner and Tray Media Installation: ................................................................................45Log Set Installation: ......................................................................................................46
Trouble Shooting ..................................................................................................48
Parts Diagram .......................................................................................................49
Parts List ..............................................................................................................50
5
DIRECT VENT ONLY: This type is identified by the suffix DV. This appliance draws all of its air for
combustion from outside the dwelling, through a specially designed vent pipe system.
This appliance has been tested and approved for installations from 0 feet to 4500 feet (1372 m) above
sea level.
In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas
Association guidelines which state: the sea level rated input of Gas Designed Appliances installed at
elevations above 2000 (610 m) feet is to be reduced 4% for each 1000 feet (305 m) above sea level.
Refer also to local authorities or codes which have jurisdiction in your area regarding the de-rate
guidelines.
In Canada: When the appliance is installed at elevations above 4500 feet (1372 m), the certified high
altitude rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m).
• This appliance has been tested by INTERTEK and found to comply with the established VENTED
GAS FIREPLACE HEATER standards in CANADA and the USA as follows:
VENTED GAS FIREPLACE HEATER (C44I ; NATURAL GAS, PROPANE GAS)
TESTED TO: ANSI Z21.88-2014/CSA 2.33-2014 VENTED GAS FIREPLACE HEATERS
CAN/CGA 2.17-M91 (R2009) GAS FIRED APPLIANCES FOR HIGH ALTITUDES
This ENVIRO C44I Fireplace:
• Has been certified for use with either natural gas or propane (see rating label).
• Is not for use with solid fuels.
• Is approved for a bedroom or bed sitting room. (IN CANADA: must be installed with a listed wall
thermostat. IN USA: see current ANSI Z223.1 for installation instructions.)
• Must be installed in accordance with local codes. If none exist, use current installation code CAN/CGA
B149.1 in Canada or ANSI Z223.1/NFPA 54 in the USA.
Codes And Approvals
• Must be properly connected to an approved venting system and not connected
to a chimney flue serving a separate solid-fuel burning appliance.
IMPORTANT NOTICE (Regarding first fire up): When the unit is turned
on for the first time, it should be turned onto high without the fan on (if
equipped) for the first 4 hours. This will cure the paint, logs, gasket material
and other products used in the manufacturing process. It is advisable to
open a window or door, as the unit will start to smoke and can irritate
some people. After the unit has gone through the first burn, turn the unit
off including the pilot, let the unit get cold then remove the glass door
and clean it with a good gas fireplace glass cleaner, available at your local
ENVIRO dealer.
6
Specifications
Dimensions:
Rating LabeL & Lighting instRuctions Location:
Rotate the safety screen upward or remove the screen completely to access the rating label and lighting
instructions. The plates are attached to a length of chain and are never to be tampered with or removed.
All important information for your fireplace is on this label as well of the model specific serial number
which you will need for warranty information. The plates are located inside the cabinet on the left side
near the front.
461
4"
1174mm
16 14"
413mm
12"
305mm
7 516 "
186mm
30 11
16 "
779mm
934 "
247mm
49"
1245mm
Gas Inlet
Right Side
918 "
232mm
4 116 "
103mm
3 14 "
83mm
9 18"
232mm
38"
965mm
Electrical Inlet
Left Side
9 18"
231mm
17 13
16 "
453mm
54 78"
1394mm
19 1516 "
507mm
1
2"
13mm
11 316 "
284mm
2 1116 "
68mm
7"
178mm
Gas InletBottom(Optional)
Figure 1. Unit Dimensions
7
Operating Instructions
For Your Safety, Read Safety Precautions And
Lighting Instructions Before Operating
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY
RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OF LOSS OF LIFE.
Lighting instRuctions:
Figure 2. IPI Lighting Instruction Label
WARNING:IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
A. This appliance is equipped with an ignition device
which automatically lights the pilot. Do not try to
light the pilot by hand.
B. BEFORE OPERATING smell all around the
appliance area for gas. Be sure to smell next to the
floor because some gas is heavier than air and will
settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any
phone in your building.
Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
If you cannot reach your gas supplier, call the
fire department.
C. Use only your hand to push in or
turn the gas control knob. Never
use tools. If the knob will not push
in or turn by hand, don’t try to
repair it, call a qualified service
technician. Force or attempted
repair may result in a fire or
explosion.
D. Do not use this appliance if any
part has been under water.
Immediately call a qualified service
technician to inspect the appliance
and to replace any part of the
control system and any gas control
which has been under water.
OPERATING INSTRUCTIONS
1. STOP! Read the safety information above on this label.
2. Read the owner's manual including the section on
"Remote Control" operation.
3. Set the thermostat to the lowest setting.
4. Turn off all electric power to the appliance.
5. Do not attempt to light the pilot by hand.
6. Wait five (5) minutes to clear out any gas. Then smell for
gas, including near the floor. If you smell gas, STOP!
Follow "B" in the safety information above on this label.
If you don't smell gas, go to the next step.
7. Turn on all electric power to the appliance.
8. Using the remote control, set
thermostat to desired setting, or
press the ON/OFF key on the
remote. "ON" will be indicated on the
display of the remote and an audible
"beep" will be heard at the unit to
indicate the command has been
received.
TO TURN OFF GAS TO APPLIANCE
1. Set thermostat to lowest setting, or press the ON/OFF Key. "OFF" will be indicated on the display
and an audible "Beep" will be heard at the unit to indicate the command has been received.
2. Turn off all electric power to the appliance if service is to be performed.
FOR YOUR SAFETY READ BEFORE OPERATING
C-12455
9. This appliance is equipped with a
completely automatic ignition and
lighting control. The control will
attempt to light the pilot several
times if necessary. If it is
unsuccessful, it will discontinue
operations. If the appliance will
not operate, follow the
instructions "To Turn Off Gas To
Appliance" and call your service
technician or gas supplier.
Blue LCD Display
THERMOSTAT Key
ON/OFF Key
UP/DOWN Arrow Key
MODE Key
8
aiR shutteR (VentuRi):
The air shutter plays a very important role in flame appearence and combustion quality. The shutter adjusts
how much air gets mixed with the gas before it ignites. Adjustments can be made to accomodate various
climates and vent configurations.
To gain access to the air shutter remove the safety screen and intake shield. There is a lever underneath the
firebox near the gas valve as shown in Figure 3. Moving the lever to the right will close off the air mixing
with the gas and will make the flame appear more yellow and tall. Moving the lever to the left will open up
the shutter allowing more air to be mixed with the incoming gas; this will make the flames appear more blue
and short.
Figure 3. Air shutter adjustment lever
Operating Instructions
noRmaL sounDs DuRing opeRation:
Table 1: Normal Sounds
Component Sound & Reason
Main Unit Creaking when heating up or cooling down.
Burner Light pop or poof when turned off; this is more common with LP units.
Temperature Sensor Clinking when it senses to turn the blower on or off.
Pilot Flame Quiet whisper while the pilot flame in on.
Blower / Fan Air movement that increase and decreases with the speed of the blower. The
blower is pushing the heat from the fireplace into the room.
Gas Control Valve Dull click when turning on or off, this is the valve opening and closing.
Remote contRoL opeRations:
Proflame 2 is a modular remote control system that directs the functions of the C44I. The Proflame 2
TMFSLA is configured to control the on/off main burner operation, its flame levels and provides on/off
and thermostatic control of the appliance. The system also controls the optional fan speed through six
(6) levels and can control the operation of the option light kit.
Typically natural gas flames will
require the shutter to be more closed.
Typically LP flames will require the
shutter to be more open.
If you cannot attain the proper flame by
making air shutter adjustments then you
may have the incorrect exhaust restrictor.
If the flame is very flickery, fast moving, and
low then increase the restriction.
If the flame is very tall, lazy, and dirty then
decrease the restriction.
More details can be found in the venting
section of this manual.
Caution: Wear heat resistent gloves
when making adjustments to the air
shutter. Perform adjustments after 15
minutes.
9
Operating Instructions
technicaL Data:
Transmitter (Remote Control):
Supply voltage: 4.5 V (three 1.5 V AAA batteries)
Radio frequency: 315 MHz
Integrated Fireplace Controller (IFC):
Supply voltage: AC IN - 120 V / 60 Hz
Battery Backup IN - 6 Vdc - 200mA (four 1.5 V AA batteries)
Spark voltage / frequency: >10kV / 1Hz
Comfort modulating fan: 120 V / 60 Hz / 2A
Auxiliary: 120 V / 60 Hz / 5A (not used)
tRansmitteR:
The Proflame 2 Transmitter is a black remote control with a blue backlit lcd display. It uses a streamline design
with a simple button layout and informative lcd readout (Figure 5). The Transmitter is powered by three (3)
AAA type batteries. A Mode Key is provided to Index between the features and a Thermostat Key is used to
turn on/off or index through Thermostat functions (Figure 4 & 5)
Figure 4: Proflame 2 Transmitter.
system DescRiption:
The Proflame 2 Remote Control System consists of two (2) elements:
1. Proflame 2 Transmitter.
2. Integrated Fireplace Controller (IFC) and a wiring harness to connect to the gas valve and stepper
motor.
ATTENTION!
- TURN “OFF” THE MAIN GAS SUPPLY OF THE APPLIANCE DURING INSTALLATION OR
MAINTENANCE OF THE IFC.
- TURN “OFF” MAIN GAS SUPPLY TO THE APPLIANCE PRIOR TO REMOVING OR REINSERTING
THE BATTERIES IN THE BATTERY HOLDER
Blue LCD display
UP/DOWN Arrow Key
ON/OFF Key
THERMOSTAT Key
MODE Key
10
The Proflame 2 IFC (Figure 6) connects directly to the gas valve, split flow valve, stepper motor, pilot and covection fan
with a wiring harness. The IFC is mainly powered by 120 VAC but can also run off a battery backup four (4) AA type
batteries for shorter periods of time. The IFC accepts commands via radio frequency from the Transmitter to operate
the appliance in accordance with the particular Proflame 2 system configuration. The IFC has a red reset button at the
front right corner that is used is to synchronize the Transmitter when using the for the first time, or after the batteries
have been replaced.
Figure 5: Proflame 2 Transmitter LCD Screen.
Figure 6: Integrated Fireplace Controller
Low battery alarm
Key Lock
Room
Temperature
Dimmer ON
Set Point
Temperature/Level/State
Flame ON
Thermostat OFF/
ON/SMART
Comfort fan
Transmission
Split Flow
Aux ON
CPI mode
Operating Instructions
integRateD FiRepLace contRoLLeR (iFc):
Reset Button
11
opeRating pRoceDuRe:
Initializing The System For The First Time
Install the four (4) AA batteries into the IFC battery holder. Note the polarity of the battery and insert into the battery
bay as indicated on the body of the battery holder. Press the reset button on the IFC marked “SW1” (see Figure 6).
The IFC will “beep” three (3) times to indicate that it is ready to synchronize with a Transmitter. Install the three (3)
AAA type batteries in the Transmitter battery bay, located on the base of the Transmitter. With the batteries already
installed in the Transmitter, push the ‘ON’ button. The IFC will “beep” four (4) times to indicate the Transmitter’s
command is accepted and sets to the particular code of that Transmitter. The system is now initialized.
Temperature Indication Display
With the system turned OFF, press the Thermostat Key
and the Mode Key at the same time. Look at the LCD
screen on the transmitter to verify that a °C or °F is
visible to the right of the Room Temperature display
(see Figure 7).
Turn on the Appliance
Press the ON/OFF Key on the Transmitter. The
Transmitter display will show all active Icons on the
screen. A single “beep” from the IFC will confirm
reception of the command and will commence to first
ignite the pilot light, followed by the main burner. This should take about 10 seconds to complete.
Figure 7: Remote Control Display in Farenheit and Celcius.
Operating Instructions
switching to continuous piLot moDe:
When the C44I is turned off press the mode key to index to the constant pilot (CPI) mode icon (see figure 8).
Pressing the up arrow key will select Continuous Pilot Ignition (CPI) and pressing the down arrow key will return
to IPI. Once a selection is made the IFC will beep once to confirm it had received the command. NOTE: It is
recommended to use the continuous pilot mode during the winter when the outside temperature
is below 50°F (10°C) to keep the chimney properly heated for updraft during burner ignition.
Continuous pilot mode also keeps the firebox warm which eliminates both heat loss to cold air that is trapped
inside the firebox as well as excessive exhaust vapour condensation on the door glass.
Figure 8: CPI Pilot Mode.
12
Turn off the Appliance
Press the ON/OFF Key on the Transmitter. The Transmitter LCD display
will only show the room temperature and Icon (see Figure 9). A single
“beep” from the IFC confirms reception of the command and both the
pilot light (if the unit is not set to continuous pilot) and main burner will
turn off.
Room Thermostat (Transmitter Operation)
The Remote Control can operate as a room thermostat. The thermostat
can be set to a desired temperature to control the comfort level in a
room. To activate this function, press the Thermostat Key (see Figure
4). The LCD display on the Transmitter will change to show that the
room thermostat is “ON” and the set temperature is now displayed (see
Figure 9). To adjust the set temperature, press the Up or Down Arrow
Keys until the desired set temperature is displayed on the LCD screen of
the Transmitter.
Smart Thermostat (Transmitter Operation)
The Smart Thermostat function adjusts the flame height
in accordance to the difference between the set point
temperature and the actual room temperatures. As the room
temperature gets closer to the set point the Smart Function
will modulate the flame down. To activate this function,
press the Thermostat Key (Figure 4) until the word “SMART”
appears to the right of the temperature bulb graphic (Figure
10). To adjust the set temperature, press the Up or Down
Arrow Keys until the desired set temperature is displayed on
the LCD screen of the Transmitter.
Room Temperature
Set Temperature
Thermostat ON
Figure 9: Remote Control Displays
Set Temperature.
Remote Flame Control
The Proflame 2 remote control system has six (6) flame levels.
With the system on, and the flame level at the maximum
in the appliance, pressing the Down Arrow Key once will
reduce the flame height by one step until the flame is turned
off. The Up Arrow Key will increase the flame height each
time it is pressed. If the Up Arrow Key is pressed while the
system is on but the flame is off, the flame will come on in
the high position. A single “beep” will confirm reception of the
command.
Figure 10: Remote Control’s Smart Flame Function.
Figure 11: Remote Control’s Flame Levels.
Flame O ff Flame Level1
Flame Level5 Maximum Flame Level
Operating Instructions
Fan Control
The C44I has a dual convection fan kit that can be controlled
with the Transmitter. The fan speed can be adjusted thorugh
six (6) speeds. To control the fan press the Mode key to
index to the fan control icon. Use the UP/DOWN arrow keys
to turn on, off, or adjust the fan speed. A single beep from
the IFC will confirm the command has been received
Figure 12: Fan Control
13
Auxiliary Control
This function is not used on the C44I and can be disregarded.
Operating Instructions
Figure 13: Auxiliary Control (not used)
Figure 14: Dimmer Control
Dimmer Control
This is only appliciable if the light kit has been installed. Press the
mode key until the light bulb symbol is visable (Figure 14). This
turn the lights on and off as well as adjust 6 dimming levels.
WARNING: Fire Hazard. Can cause severe injury or death. The
Transmitter causes ignition of the appliance. The appliance can turn
on suddenly. Keep away from the appliance burner when operating the
remote system.
Low Battery Power Detection
Transmitter: The life span of the remote control batteris depends on various
factors: quality of the batteries used, the number of ignitions of the appliance, the
number of changes to the room thermostat set point etc. When the Transmitter
batteries are low, a Bettery Icon will appear on the LCD display of the Transmitter
(see Figure 16) before all battery power is lost. When the batteries are replaced
this icon will disappear.
IFC: The life span of the IFC batteries depends on various factors during a
prolonged power outage: quality of the batteries used, the number of ignitions
of the appliance, the number of changes to the room thermostat set point etc.
When the IFC batteries are low, No “beep” will be emitted when it receives an On/
Off command from the Transmitter. This is an alert for a low battery condition for
the IFC. When the batteries are replaced the “beep” will be emitted from the IFC
when the ON/OFF Key is pressed (See InItIalIzIng the SyStem for the fIrSt tIme).
Figure 16: Low Battery
Figure 15: Key Lock
Key lock
This function will lock the keys to avoid unsupervised operation. To activate this
function, press the Mode and UP keys at the same time and the a lock will appear
(see Figure 15). To de-activate this function, press the Mode and UP Keys at the
same time.
WARNING: Shock Hazard. Can cause severe injury or death. This device is powered by line voltage. Do
not try to repair this device. In no way is the enclosure to be tampered with or opened. Disconnect from
line voltage before performing any maintenance.
CAUTION: Property Damage Hazard. Excessive heat can cause property damage. The appliance can stay
lit for many hours. Turn off the appliance if it is not going to be attended for any length of time. Always
place the Transmitter where children cannot reach it.
14
Maintenance And Service
Routine maintenance:
At least once a year, run through the following procedures to ensure the system is clean and working
properly. Check the burner to see if all the ports are clear and clean. Check the pilot to make sure it is not
blocked by anything. The pilot flame should be blue with little or no yellow on the tips.
Warning: Clearances must be sufficient to allow access for maintenance and service.
Warning: Failure to position the parts in accordance with this manual, or failure to use only parts
specifically approved with this appliance may result in property damage or personal injury.
The venting system must be periodically examined; it is recommended the examination is done by a
qualified agency.
cLeaning the gLass:
When the fireplace has cooled, remove the safety screen and glass door. See maIntenance and
ServIce - glaSS door removal. Check the gasket material on the back of the glass, making sure that it is
attached and intact.
During a cold start up, condensation will sometimes form on the glass. This is a normal condition with all
fireplaces. However, this condensation can allow dust and lint to cling to the glass surface. Initial paint
curing of the appliance can leave a slight film behind the glass, a temporary problem. The glass will need
cleaning about two weeks after installation. Use a mild glass cleaner and a soft cloth. Abrasive
cleaners will damage the glass and painted surfaces. Depending on the amount of use, the glass
should require cleaning no more than two or three times a season. Do not clean the glass when it is
hot.
cLeaning the FiRebox:
Remove the logs carefully, as they are very fragile. Gently remove all the media and place on a paper
towel. Vacuum the bottom of the firebox thoroughly. Carefully clean any dust off the logs and remove
any lint from the burner and pilot. At this time, inspect the burner tube for cracking or severe warping.
If a problem is suspected, contact the dealer. Check the logs for deterioration or large amounts of soot;
a small amount on the bottom side of the logs is normal. Replace the logs as shown in the Secondary
InStallatIon - log Set InStallatIon section. If new/more media is required, contact your nearest ENVIRO
dealer.
RepLacing the gLass:
The glass in the fireplace is a high temperature ceramic. If the glass is damaged in any way, a factory
replacement is required (see PartS lISt). Wear gloves when handling damaged glass door assembly to
prevent personal injury. Do not operate with the glass front removed, cracked or broken. Removal and
replacement of the glass from the door must be done by a licensed or qualified service person. The
glass must be purchased from an ENVIRO dealer. No substitute materials are allowed. To
remove the door (see page 16). The replacement glass will come with a new gasket installed. Remove
any silicone remnants from the door. Apply high temperature silicone to the two vertical faces of the
door and install the new piece of glass with gasket (be sure to maintain edge clearances). Apply even
pressure to the glass to allow the silicone to adhere to the gasket material.
15
Maintenance And Service
cLeaning DecoRatiVe suRFaces:
Painted and porcelain faces should be wiped with a damp cloth periodically. If a plated face has been
purchased, it should be unpacked/unwrapped carefully to avoid getting anything on the surface of the
finish, including cleaners, polish and finger prints. It is important to note that fingerprints and other
marks can leave a permanent stain on plated finishes. To avoid this, give the face a quick wipe with
denatured alcohol on a soft cloth BEFORE lighting the fireplace. Never clean the face when it is
hot. Do not use other cleaners as they may leave a residue, which can become permanently etched into
the surface.
saFety scReen:
Figure 17. Safety Screen Removal
A safety screen is installed from the manufacture to protect its users from the dangers of the hot glass
preceding it. There are four safety screen mounting brackets that hold the screen into position as shown
in Figure 17. In order to remove the safety screen it is easiest to grab with both hands from the bottom
and lift the screen up off the mounting brackets and outward.
16
Maintenance And Service
buRneR RemoVaL:
The burner will need to be removed to maintenance and fuel conversion. Follow the procedure carefully.
Proceed only when the unit has completely cooled down.
Figure 19. Removing Burner
1. Remove the safety screen as shown in maIntenance and ServIce - Safety Screen removal.
2. Remove the glass door as shown in the maIntenance and ServIce - glaSS door removal.
3. Remove log set or high definition rock set (if installed).
4. Remove any media from the media tray.
5. Remove the media tray as shown in Secondary InStallatIon - medIa tray removal.
6. Remove the six T-20 screws securing the burner pan as shown in Figure 19; do NOT remove the other
T-20 screws. Once the specified screws are removed slide burner to the left and lift out to remove.
To re-install the burner follow steps above in reverse. When placing the burner back in the unit be sure not
to move the air shutter. Make sure the burner is slid all the way in or the mounting holes will not
line up. Do not over tighten the burner screws or they might strip; just get them snug.
gLass DooR RemoVaL:
To remove the glass door use a
3/8 socket to remove the 4 upper
bolts and rotate outward. To
replace the door simply reverse
the order; do not over tighten
the bolts or they may strip.
WARNING: Do not touch or
attempt to remove the glass door
if the fireplace is not completely
cold.
WARNING: Never operate the
fireplace with the glass door
removed.
Figure 18. Door Removal Motion
17
FueL conVeRsion:
TO BE INSTALLED BY A QUALIFIED SERVICE AGENCY ONLY
Please read and understand these instructions before installing.
Warning: This conversion kit shall be installed by a qualified service agency in accordance
with the manufacturer’s instructions and all applicable codes and requirements of the
authority having jurisdiction. If the information in these instructions is not followed
exactly, a fire, explosion or production of carbon monoxide may result causing property
damage, personal injury or loss of life. The qualified service agency is responsible for
the proper installation of this kit. The installation is not proper or complete until the
operation of the converted appliance is checked as specified in the manufacturer’s
instructions supplied with the kit.
Maintenance And Service
Figure 20. Removing Access Door
access paneLs:
1. Remove the burner and burner tray
as shown in the maIntenance and
ServIce - Burner removal.
2. Remove the (14) T-20 bolts retaining
the access panels as shown in Figure
10.
3. After servicing assemble in the
reverse order and be sure the gasket
is still intact. Replace if necessary.
There are two access doors in the bottom on the firebox that is used for servicing components after the unit
is installed in a construction enclosure. Proceed only when the unit has completely cooled down.
intake shieLD RemoVaL:
You will need to remove the Intake Shield
to gain access to the components below
and make adjustments to the air shutter.
To remove the shield simply lift it up off the
slots.
DO NOT run the unit without the Intake
Shield as it allows the unit to evacuate heat
out of the unit and protect the components.
Figure 21. Removing Intake Shield
18
Maintenance And Service
FueL conVeRsion:
Conversion Kit Installation:
1. Turn the unit off by pressing the ON/OFF Key on the remote and shut off gas supply at the shut-off valve
upstream of the unit. CAUTION: The gas supply must be shut off prior to disconnecting the
electrical power and before proceeding with the conversion. Allow the valve and unit to
cool down to room temperature.
2. Remove Safety Screen/Surround Panel and the glass door as shown in the maIntenance and ServIce -
glaSS door removal section of this manual.
3. Carefully remove any media and logs.
4. Remove the burner as shown in the
maIntenance and ServIce -
Burner removal section of this manual.
5. Convert the pilot injector (see Figure 22):
a) Using a 7/16” wrench, turn the pilot head a
1/4 turn counter-clockwise
b) Push the slider with your finger or
flat head screwdriver
- Natural Gas is marked NAT.
- Propane gas is marked LP with an
Kit Parts List for C44I Model:
1 - Orifice (NG - #32 DMS or LP - #49 DMS) 1 - Installation instruction sheet
1 - Stepper regulator with hardware 2 - Conversion labels
Carefully inspect all parts supplied with this conversion kit. If any parts have been damaged or are missing,
contact your dealer, distributor or courier company to have them replaced before starting this installation.
indicating hole between L and P.
c) Turn the pilot head a 1/4 turn clockwise
back to its original position to lock in place.
6. Convert the burner orifice:
a) Remove the main burner orifice with a 3/8” deep socket
b) Put a bead of pipe-thread sealant into the orifice mount,
install oriface from kit. DO NOT OVER-TIGHTEN.
7. Convert the SIT gas valve:
a) Use a T-20 driver to remove the two screws that hold the
stepper regulator to the gas valve and disconnect the wire
harness from the IFC.
b) Remove the rubber regulator diaphragm that is situated
between
Figure 22. Pilot Slider set to LP
Orifice
Figure 23: Orifice location
19
Maintenance And Service
the stepper regulator and the valve body. The new stepper
regulator already has this diaphragm installed.
c) Install the LP (or NG) stepper regulator, with the new
longer T-20 screws included in the kit and connect the
harness to the IFC.
8. Reinstall the burner, burner media, and glass door.
Also refer to the Secondary InStallatIon section in the
Owner’s Manual. When re-installing the burner, ensure
that the burner slides all the way to the right into the
venturi box. Reconnect the main gas line if it was
disconnected and open the shut-off valve at the gas line
to the unit.
13. Relight the main burner in both the “HI” and “LO” positions to verify proper burner ignition, operation
and proper fl ame appearance. Confi rm the inlet and manifold pressures are within the acceptable
ranges as directed in section IntIal IntallatIon - gaS lIne connectIon and teStIng. If the unit has
been installed at an altitude higher than 2000ft (610m) it is required to de-rate the unit accordingly:
In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas
Association guidelines which state: the sea level rated input of Gas Designed Appliances installed at
elevations above 2000 (610 m) feet is to be reduced 4% for each 1000 feet (305 m) above sea level.
Refer also to local authorities or codes which have jurisdiction in your area regarding the de-rate
guidelines.
In Canada: When the appliance is installed at elevations above 4500 feet (1372 m), the certifi ed high
altitude rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m).
14. MAKE SURE that the conversion label is installed on or close to the rating label to signify that the unit
has been converted to a different fuel type.
Servo
Figure 24: 885 Gas Valve
10. Reconnect the electrical power to the unit.
11. Use a small brush to apply a warm soapy water solution to all gas connections (use a half dish soap
and half warm water). If a gas leak is present, bubbling will occur. Gas leaks can be repaired by
using an approved pipe thread sealant or approved Tefl on tape. NEVER USE AN OPEN FLAME WHEN
TESTING FOR LEAKS.
12. Relight the pilot and confi rm the fl ame properly covers the fl ame sensor hook (see Figure 25). Should
the pilot require adjustment, turn the adjustment screw clockwise to decrease or counterclockwise
to increase until the correct fl ame is achieved.
Figure 25: Flasme Sensor Coverage
Stepper Regulator
20
Initial Installation
QUALIFIED INSTALLERS ONLY
intRoDuction:
This section of the owner’s manual is for the use of qualified technicians only. Fireplace placement,hearths, facing, mantels, and venting terminations will be covered, as well as the gas and electric systems.
There are several installation safety guidelines that must be adhered to. Please carefully read the safetyprecautions at the front of this manual.
• Remove the packaging from the appliance, and check to make sure there is no damage. If damage isfound, please report it to both the carrier and your dealer as soon as possible.
• Locate a position where the flue system of the stove can be properly installed without damaging theintegrity of the building; e.g. cutting a wall or ceiling joist.
• Check stove and flue system clearance requirements.
• Locate the stove in a postion so a gas supply line can be run to it.
• The fireplace may need an electrical connection depending on the options added.
• Locate the stove in a large and open room that is centrally located in the house. This will optimize
heat circulation and comfort.
• The flow of combustion and ventilation air must not be obstructed.
unit instaLL pRepeRation:
Take a minute to familiarize yourself with Figure 26 below.
• The top framing standoffs will need to be folded up and secured on one side with a T-20 screw, This
can be seen in Figure 26.
• The side framing standoffs for this unit also double as handles for positioning and lifting.
• The nailing flanges secure the unit to the framing, these can be turned 180 to to allow for a 1/2inshallower framing depth.
Side Standoff / handle
Nailing flanges
Top Standoff
Gas Inlet
Figure 26: Fireplace Install Prep
Back Standoff
21
Table 2. Framing Dimensions.
Minimum Framing Dimensions
Depth 20” 508mm
Width 55” 1397mm
Header Height 38” 965mm
Enclosure Ceiling 65” 1651mm
The location for the fireplace can be raised, at floor level, or installed in a corner. There are specific framing
measurements for each situation. The basic rough opening should have the dimensions shown in Figure 18.
The fireplace must have a strong and level surface to be placed on. The surface should be made of wood
or a non-combustible material.
The gas line should be run to the right side of the fireplace, there is a 3/8 Male NPT fitting to connect the
gas line too. The electrical wiring should be brought to the left side if needed. The location of the fireplace
should be chosen so there will be at least 36 inches (91.4 cm) from drapes, doors and other combustibles.
Figure 27. Construction Framing Dimensions
Initial Installation
QUALIFIED INSTALLERS ONLY
pLacement anD FRaming:
65
(1651mm)
20
(508mm)
38
(965mm)
55
(1397mm)
STEEL STUD
1 (25mm)
Clearance from
framing studs
to venting
22
20"
509mm
50"
1272mm
Initial Installation
QUALIFIED INSTALLERS ONLY
Vent teRmination FRaming:
Minimum venting is shown in figure 28.
the framing height to the center of the
thimble is 50”. Minmum venting must
include a 12” vertical section and a 90
degree elbow which is then terminated
horizontally.
For a vertical termination please
follow the vent pipe manufacturer’s
installation instructions for vertical
vent termination framing.
A minimum of 1 in. (25 mm) clearance
on all sides of the vertical vent pipe
must be maintained.
For every 12” of horizontal run
there must be a 1/4” of rise.
1” of clearance between framing
and venting must be maintained
at all times. 2” above the venting
and 3” above an elbow.
Please see vent cap clearance
in page 30. Also refer to local
building and fire codes.
Figure 29: Minimum Horizontal Venting
aLteRnate gas inLet Location:
The gas inlet location can be moved to the
bottom of the cabinet if needed. This may be
needed for certain installations. First remove
the two screws on the left side of the unit,
see Figure 28. The gas inlet assembly will
now be loose in the cabinet. Disconnect
the gas line coming from the gas valve, the
straight fitting the gas line was connected
too will be reaplaced by a elbow supplied in
the manual bag. Thread the elbow into the
shut off valve, use gas sealant of threads.
Mount the assembly to bottom of the firebox
as shown, screws come installed in firebox.
Reconnect the gas line to the elbow.
Remove
Figure 28: Alternate Gas Inlet Location
Move
23
FLooR pRotection:
The C44I may be installed on a combustible floor. If the appliance is to be installed directly on
carpeting, tile, or other combustible material other than wood flooring, the appliance must
be installed on a metal or wood panel extending the full width and depth of the appliance.
If masonry is to be used, prepare the necessary foundation for the masonry load. When masonry
construction is being used, a lintel must be used over top of fireplace to support the added weight.
Consider the height of hearth finish material (stone, brick, etc.) when building a fireplace platform. The
bottom of the fireplace must be level with finished hearth.
Build the hearth to desired size and height. If a hearth extension is desired, combustible material may
be used.
Above floor level installations: A solid, continuous platform must be constructed below the
appliance. MINIMUM PLATFORM SIZE: 54-7/8 in. (1395 mm) wide x 20 in. (508 mm) deep.
Initial Installation
QUALIFIED INSTALLERS ONLY
manteL RequiRements:
Refer to Figure 29(a,b) for a combustible mantel installation, measurement is from bottom of the unit to
the bottom of the mantel. See Figure 30 for more clarity.
If you are planning on installing a TV above the fireplace refer to page 29 to see the options available.
1 2 3 4 5 6 7 8 9 10 11 12 13 14M A N T L E H E I G H TMANTLE DEPTH
8 MANTLE
4MANTLE
47
46
45
44
43
42
41
39
40
12 MANTLE
Figure 30(a): Minimum Mantel Height
24
41"
1041mm
34 5
16 "
872mm
65"
1651mm
15 116 "
383mm
17 116"
434mm
39 1
16 "
993mm
Finishing Edge
Minimum
Height
to Ceiling
8" [203mm]
4" [102mm]
10 8
7 "
Initial Installation
QUALIFIED INSTALLERS ONLY
Figure 30(b): Install Dimensions with Mantel
If adding a mantel to the C44I please note the critical dimensions shown in Figure 30(b). These are
minimum dimensions as per certification and must be followed.
25
78
22mm
5"
127mm
36 916 "
928mm
44 15
16 "
1141mm
16 13
16 "
426mm
Minimum Clearance
to Heat Shield
Maximum Depth
Use Non-Combustible
Board Up to Recession
to Avoid Cracking
Finishing Edge
Minimum
Minimum
Recess
Height
3
812 ""
66 1
2"
[1690mm]
Initial Installation
QUALIFIED INSTALLERS ONLY
instaLLation with Recess
Refer to dimensions in Figure 31 if building a recess above the fireplace. Note the dimensions from the
finishing edge to the stud below the recess finishing material. The vertical finishing material at the back
of the recess must be be spaced 7/8” off the vent shield. Also note the dimension from the vent pipe to
the internal ciliing this must be maitainted if the fireplace is raised.
Figure 31: Install Dimensions with Recess
26
Initial Installation
QUALIFIED INSTALLERS ONLY
102
4"
666
26 1/4"
2490
98"
1761
69 1/2 "
686
27"
1245
49"
coRneR instaLLation:
The dimensions for installing a fireplace in the corner of a room are given in Figure 32. Refer to “InStallatIon
- allowaBle co-axIal vent confIguratIonS” for allowable pipe lengths.
Do not interfere with the structural integrity of the walls. Shown below are minimum clearances; increasing
these dimensions is allowable as long as vent length remains in the allowable range.
Figure 32. Dimensions for a Corner Installation
Vertical Vent Shield
Horizontal
Vent Shield
Figure 33. Vent Shielding Install
IMPORTANT: All installations must include the
vertical vent shield. The horizontal vent shield
is only installed if the fireplace is horizontally
terminated with the minumum vertical rise of 12”.
If more than 12” of vertical rise is used in the
vent configuration no horizonal shield is needed.
See Figure 33 for shield install. Screws are pre-
installed in cabinet and horizontal vent shield. Use
a T-20 screwdriver or drill driver to remove screws
then install shields.
27
Initial Installation
QUALIFIED INSTALLERS ONLY
[54]2 1/8"[520]20 1/2"[418]15 1/2"Figure 34. Dimensions for a Horizontal Installation
[54]2 1/8"[520]20 1/2"[418]15 1/2"[244]9 5/8"[275]10 7/8"Figure 35. Dimensions for a Vertical Installation
hoRizontaL Vent instaLL:
Figure 34 shows a horizontal vent installation with minimum clearances. The horizontal vent shield must
be used when the minimum vent configuration is used. If more than 12” of vertical rise is used the shield
should not be installed. The vent to ceiling clearance must be maintained no matter the additional vertical
vent height; see figure 30(b) and 31. A minimum of 1” clearance on all sides of the vent pipe must be
maintained at all time unless specifically stated.
VeRticaL Vent instaLL:
Figure 35 shows a vertical vent installation with minimum install clearances. Vertical vent shield is needed,
the horizontal vent shield is not required for vertical vent configurations. A minimum of 1” clearance on all
sides of the vertical vent pipe must be maintained at all time unless specifically stated. Please see Initial
Installation - Vertical Termination for further details.
28
Initial Installation
QUALIFIED INSTALLERS ONLY
FLexibLe Vent instaLL:
The C44 is certified to be installed with the BDM Pro-Form Flexible Direct Venting system.
Important Information:
Flex venting clearance to combustibles is 1” standard, 3” above an elbow.
Minimum Vent Height 50” from bottom of unit.
Vertical terminations installations cannot have any bends in the flexible venting.
Maximum Vertical Run is 30ft (9m).
Do not bend flex venting over 90°.
A vinyl siding stand off must be used for terminations on a vinyl exterior wall.
This fireplace must not be connected to a chimney flu servicing another type of appliance.
Vertical Installation:
Refer to Direct Vent vertical installation procedures.
50”
[1272mm]
Horizontal Installation:
1. Install thimble into framing.
2. Gently stretch flex vent if needed, then insert
through thimble to exterior.
3. Termination for the horizontal kits comes
already secured to the flex venting, do not
detach! Feed venting through thimble from the
exterior.
4. Secure the termination to exterior wall using
the supplied screws.
5. Before attaching other end of venting to the
fireplace or antoher section of venting apply
liberal bead of pipe sealant to the outer collar.
6. Slide the Venting onto the collar and secure
with supplied screws.
BDM Pro-Form Flexible Direct Vent Parts
Horizontal Kits :
5ft - 94218505
10ft - 94218510
Vertical Parts:
Vertical Round Termination Cap - 940285
5” x 8” Flex 5’ - 94528505
5” x 8” Flex 10’ - 94528510
5” x 8” Universal Wall Thimble - 949085U
Flex Vent Flex Cap
Flex Thimble
Figure 36. Flex Vent Minimum Install
29Figure 37. Finishing Non-Combustible Zone
cLeaRances & non-combustibLe :
When installing the C44I as a zero clearance fi replace the correct clearances and materials must be used:
aboVe unit: A minimum 13 3/4” (350mm) of non-combustible facing material must be used above the
fi rebox opening.
in FRont oF unit: The C44I can be placed on a combustible fl oor if desired. The unit cannot sit directly
on combustible fl ooring other than wood.
aDJacent/siDewaLL: A minimum of 5 3/16” (132mm) of non-combustible facing materials must be used
of the side of the fi rebox opening above the bottom edge openeing. There must be a minimum distance of
7” (229mm) from the fi nishing edge of the C44I to an adjacent wall composed of combustible material.
mantLe: It is not necessary to install a mantle, but if one is desired the guidelines as shown in Figure
30(a,b). The minimum clearance from the side of a mantle to wall is 4”.
FLooR: There must be a minimum distance of 10” (254mm) from the bottom fi nishing edge of the C44I
to a fl oor composed of combustible material.
Initial Installation
QUALIFIED INSTALLERS ONLY
1/2
13 3/4
10
/
1
COMBUSTIBLE
NON COMBUSTIBLE
Framing
MetalStud
Drywall
Concrete
Board
Sidewall
7
5 3/16
cRacking: The most common area of cracking is along the horizontal cement board/drywall
transition; placing this transition further away from the heat will help prevent cracks. If you
have concerns of excessive fi nishing wall temperature follow one of these options to mini-
mize the possibility of cracking:
1. Install the optional heat distribution kit (50-3213).
2. Install concrete board higher than the minimum specifi ed dimension.
3. Add a decorative tile trim over the drywall transition area.
30
Initial Installation
QUALIFIED INSTALLERS ONLYtV instaLLation consiDeRations:
Figure 38A. Minimum TV Install Clearances Figure 38B. Recess Minimum TV Install
Clearances
If you are planning to mount a TV above your fireplace some considerations must be made to ensure it is
protected from the heat. A recess, mantel, or a combination of both will be needed in order to keep the heat
away from the TV. To insure protection of electronics and art above the fireplace the Heat Distribution / TV kit
option is available (50-3395), this reduces wall temperatures greatly while still providing heating.
During testing temperatures did not exceed 150°F (65°C) in a 5” deep recess. There is no guarantee
that these temperatures will not harm the longevity of your TV. Make sure to consult your TV manufacture’s
specifications to find the maximum allowable operating temperature. Since every home and installation is
unique, temperatures should be verified at the time of install if possible. A TV should not be installed if
temperatures exceed the manufacturers maximum allowable temperature.
See Figure 38A and 38B for minimum TV installation clearances. Make sure there is 2” of clearance around the
sides and top of the TV to allow for airflow. Remember these are minimum dimensions increasing them can
only help reduce the temperature the TV is subjected too.
If installing with a mantel to protect the TV please see figure 38A for clearances, it is highly recommended to
use at least a 8” mantel. The minimum distance from the base of the unit to the bottom of the TV would be
45.75”.
If a recessed installation is desired please see figure 38B for TV clearances. The recess will need to protrude
from the wall for proper protection, this dimension is dependant on the TV and TV mounting bracket depth.
The minimum distance from the base of the unit to the bottom of the TV would be 47.00”.
21
2"
64mm Min: 2" Gap
Air Gap Behind TV
Min: 1 1/2" [38mm]
(Typically Provided
by Wall Mount)
Mantel Thickness
Min: 3/4"
Maintain 2 1/2"
Television Screen
Distance - See
Mantel Instructions
for further Information
Finishing Edge
Min: 2" Gap
[50mm]
212"
64mm
1814"
464mm
Mantel Thickness
Min: 3/4"
Air Gap Behind TV
Min: 1 1/2" [38mm]
(Typically provided
by wall mount)
Under side
of Mantel
Finishing Edge
Non-Combustible
Should Go All The Way
to The Recess
31
Figure 39. Vent Termination Restrictions, refer to Table 2
Initial Installation
QUALIFIED INSTALLERS ONLY
A
A
D E
L B
C
F
B
B
B
J M K
G
H
I
Openable
Fixed
Closed
Openable Fixed
Closed
Termination Cap Air Supply Inlet Gas Meter G
G
Restriction Zone(Termination not allowed)
N
O
Letter Canadian Installation 1 US Installation2 Description
A 12 in (30 cm) Clearance above grade, verandah, porch, deck, or balcony.
B 12 in (30 cm) 9 in (23 cm) Clearance from window or door that may be opened.
C 12 in (30 cm)* Clearance from permanently closed window (to prevent
condensation).
D 24 in (60 cm)* Vertical clearance to ventilated soffit located above the
terminal, within a horizontal distance of 2 ft (60 cm) from
center line of terminal.
E 18 in (45 cm)* Clearance to unventilated soffit.
F 12 in (30 cm)* Clearance to outside corner.
G 12 in (30 cm)* Clearance to inside corner.
H 3 ft (91 cm) within a height of
15 ft (4.5 m) above the meter/
regulator assembly
3 ft (91 cm) within a height of
15 ft (4.5 m) above the meter/
regulator assembly*
Clearance to each side of center line extended above me-
ter/regulator assembly.
I 3 ft (91 cm) 3 ft (91 cm)* Radial clearance around service regulator vent outlet.
Table 3: Vent Termination Clearances
Vent teRmination RestRictions:
WARNING: This appliance has been designed to draw room air and discharge heated air
from the openings around the finishing edge. Blocking or modifying these openings in
any way can create hazardous situations. Only Approved Direct Vent may be used for
installation of the C44I.
The minimum vent installation for the C44I must include a 12” vertical section and 90° elbow
before being horizontally vented. Maximum Vertical venting is 40’ (12.2 m). This model is
vented with co-axial 5” exhaust, 8” intake aluminum or stainless steel approved rigid vent leading into
a vertical or horizontal termination cap. The flue collar of this model will fit inside of a standard 5”x 8”
vent and must be either correctly interlocked or fastened, with three screws directly to the vent collar.
Check periodically that the vents are unrestricted. Also ensure that all direct vent pipes have been
properly sealed and installed after routine inspection or cleaning. The air intake and exhaust pipes must
be installed in the correct locations on the top of the C44I.
DiRect Vent:
32
Initial Installation
QUALIFIED INSTALLERS ONLY
J 12 in (30 cm) 9 in (23 cm) Clearance to non-mechanical air supply inlet to building, or
the combustion air inlet to any other appliance.
K 6 ft (1.83 m) 3 ft (91 cm) above if within 10
ft (3 m) horizontally
Clearance to mechanical air supply inlet.
L 7 ft (2.13 m)t 7 ft (2.13 m)*t Clearance above paved sidewalk or paved driveway located
on public property.
M 12 in / 30 cm+12 in / 30 cm*+Clearance under verandah, porch, deck, or balcony.
N 12 in (30 cm)* Clearance horizontally to any surface (such as an exterior
wall) for vertical terminations.
O 12 in (30 cm) Clearance above roof line for vertical terminations.
1 In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code.2 In accordance with the current ANSI Z223.1 NFPA 54, National Fuel Gas Code.
* These numbers are only estimates.t A vent shall not terminate directly above a side walk or paved driveway that is located between two single family dwellings
and it serves both dwellings.+Permitted only if verandah, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.
Clearances are in accordance with local installation codes and the requirements of the gas supplier.
NOTE: Venting terminals shall not be recessed into walls or siding.
Venting cLeaRances:
A 1” (25 mm) clearance to combustibles must be maintained around any vertical vent pipe. Around
a horizontal vent pipe, the clearance to combustibles should be 2” (51 mm) above and 1” (25 mm)
on the sides and bottom. When combustible materials are directly above a 90° elbow, 3” (76 mm) of
clearance is necessary.
Table 4. Vent Pipe Minimum Clearances
Vertical Pipe to
the Side Walls
Horizontal Pipe to
the Sides & Bottom
Above an Elbow
Above the Unit
Above an Elbow
Not Above the Unit
Above Horizontal
Vent Pipe
Wall Frame 8”
(203mm) or less
Hard
Pipe
1”
(25.4 mm)
1”
(25.4 mm)
3”
(76.2 mm)
3”
(76.2 mm)
2”
(51 mm)
Thimble
Specific
See certified thimbles in venting section and frame accordingly (see Figure 38) will assure the proper
support and spacing for the vent pipe as it passes through the wall. Installations in Canada require that a
wall thimble be used for passing through walls and ceilings. All sealing and vapour barriers must comply
with local building codes.
The configuration of the venting pipes depends on the locations
of walls, ceilings, and studs. However, the pipes cannot be of
arbitrary length and arrangement. Because the length of the
vertical and horizontal sections dramatically affects the burning
efficiency of the fireplace, certain guidelines have been set in
InItIal InStallatIon - allowaBle co-axIal vent confIguratIonS.
Venting terminals can not be recessed into a wall or siding.
WARNING: This gas appliance must not be connected
to a chimney flue serving a separate solid-burning
appliances.
x
x
Figure 40. Vent Framing For Wall or Ceiling
33
Initial Installation
QUALIFIED INSTALLERS ONLY
appRoVeD Venting paRts:
Table 6: Vent part numbers (Must state if galvanized or black wanted, PART NUMBERS)
Direct Vent Pro EXCELDirect DIRECT-TEMP AMP DV Description
58DVA-06 5DL6 5DT-06 6” pipe length
5D7 7” pipe length
58DVA-09 5DL9 5DT-09 9” pipe length
58DVA-12 5DL1 5DT-12 5D2 12” pipe length
58DVA-18 5DT-18 18” pipe length
58DVA-24 5DL2 5DT-24 24” pipe length
58DVA-36 5DL3 5DT-36 5D3 36” pipe length
58DVA-48 5DL4 5DT-48 5D4 48” pipe length
58DVA-60 60” pipe length
58DVA-E30 30° elbow, black
58DVA-E45 5DE45 5DT-EL45 5D45L 45° elbow, black
58DVA-E90 5DE90 5DT-EL90 5D90L 90° elbow, black
58DVA-VSS, DVA-BVS VSS 5DT-VS, VSK 5DHVS, DVSK Vinyl siding standoff/sheild
58DVA-WT, 58DVA-WTU 5WT 5DT-WT 5DWT Wall thimble
58DVA-SC SQSC, SC 5DT-SC 5DSC Storm collar
58DVA-WFS 5DT-FS Wall Fire stop
58DVA-FS 5CS 5DT-FS 5DFSP Ceiling Fire stop
58DVA-IS 5AS 5DT-AIS 5DAIS12, AIS36 Attic Insulation Shield
58DVA-WS 5WS 5DT-WS/B 5DWS Wall strap/support/band
58DVA-VCH 5SVT 5DT-VT 5DVC High wind vertical termination
58DVA-17TA 11” to 17” pipe, adjustable
58DVA-24TA 17” to 24” pipe, adjustable
5DLA30 16.5” to 29” pipe , adjustable
5DLS1 1 7/8” to 9” slip length pipe
5DLS2 1 7/8” to 21” slip length pipe
58DVA-F6 6EFA 5DT-AF6 5DF Flashing, 0/12 to 6/12 roof pitch
58DVA-F12 6EFB 5DT-AF12 5DF12 Flashing, 7/12 to 12/12 roof pitch
58DVA-FF 6EF Flat Roof Flashings
58DVA-CFK 4MF Masonary Flashing
Table 5: Approved Vent Manufacturers
Manufacturer Trade Name Nominal Sizes
ICC EXCELDirect
5” - 8”M&G Dura-Vent Direct Vent Pro
Selkirk Direct-Temp
Amerivent Direct Vent
The C44I fireplace has been tested and certified for use with M&G DuraVent DirectVent Pro, ICC
EXCELDirect, Selkirk Direct-Temp & Amerivent Direct venting systems. Refer to the table below for part
numbers of commonly used parts for both venting systems. For more venting parts please visit the
respective manufacturers’ website.
WARNING: Do not mix parts from different vent manufacturers’ systems.
EXCEPTION TO WARNING: This product has been evaluated by Intertek for using a DirectVent Pro
starting collar in conjunction with EXCELDirect venting systems. Use of this system with the DirectVent Pro
starting collar is deemed acceptable and does not affect the Intertek listing of the appliance.
34
Initial Installation
QUALIFIED INSTALLERS ONLY
Figure 41. Natural Gas Vent Graph
aLLowabLe co-axiaL Vent conFiguRations:
Figure 41 shows the range of venting options using either vertical or horizontal terminations; any layout
that remains within the shaded area is acceptable. Having the fewest number of elbows is ideal as they
tend to restrict air movement. The total length of horizontal vent pipe can not exceed 20 feet (6.1m)
and the total vent length can not
exceed 40ft (12.2m). Any combination
of rise and run can be used as long as
it lays within the shaded area (a total
of two (2) 90˚ elbows or four (4) 45˚
elbows can be used. In addition to
what is shown, if a 90˚ elbow is used
in the horizontal plane, 3 feet (91.4cm)
must be subtracted from the allowable
horizontal run (for each 45˚ elbow, 1½
feet (45.7cm) must be subtracted).
Note: The unit will come with 6
restrictor rings. One of these rings may
be needed depending on the vent
configuration. This must be installed in
order to achieve proper efficiency and
flame appearence.
Flame Appearence: Pin point on the
graph where your vent configuration
will lay. Remember to consider elbows
in the HORIZONTAL plane account
for horizontal distance as stated
above. Use the corresponding exhaust
restrictor accorinding to the graph. See
the following section in this manual for
installation details. Your climate and
altitude may alter what restrictor is
required for your particular application.
If your flame is low, flickery, and more
blue then increase the restrictor one
size. If your flame is tall, thin, and lazy
then decrease the restrictor one size.
Use your judgement after the unit has
been running for about 20 minutes.
Caution: Wait until the unit has
completely cooled before changing the
restrictor.
5
(1.52m)
12
(3.66m)
4
(1.22m)
1
(0.3m)
10
(3.05m)
10
(3.05m)
15
(4.57m)
15
(1.52m)
20
(6.1m)
20
(6.1m)
25
(7.62m)
30
(9.14m)
35
(10.7m)
40
(12.2m)
NG Vent
Position
35
Initial Installation
QUALIFIED INSTALLERS ONLY
If your C44I has been converted to LP
using 50-3270 conversion kit use this
venting diagram.
Flame Appearence: Pin point on the
map where your vent configuration will
lay. Remember to consider elbows in the
HORIZONTAL plane account for horizontal
distance as stated on the previous page.
Use the corresponding exhaust restrictor
accorinding to the graph. See the following
section in this manual for installation
details. Your climate and altitude may
alter what restrictor is required for your
particular application.
If your flame is low, flickery, and more blue
then increase the restrictor one size. If your
5
(1.52m)
8
(2.44m)
4
(1.22m)
1
(0.3m)
10
(3.05m)
10
(3.05m)
15
(4.57m)
15
(1.52m)
20
(6.1m)
20
(6.1m)
25
(7.62m)
30
(9.14m)
35
(10.7m)
40
(12.2m)
LP Vent
Position
flame is tall, thin, and lazy then
decrease the restrictor one size.
Use your judgement after the unit
has been running for about 20
minutes. If your having difficulty
achieving a healthy flame with LP
then try opening the air shutter
completely.
Caution: Wait until the unit
has completely cooled before
changing the restrictor.
Figure 42. LP Vent Graph
36
Initial Installation
QUALIFIED INSTALLERS ONLY
exhaust RestRictoR setting:
When installing the C44I it may be necessary to add a restrictor in the firebox to control the combustion
and flame appearance. the exhaust restrictor ring kit is included in the manual bag, to install the exhaust
restrictor the safety screen assembly and glass door must be removed, see the Maintenance and Service
section [Page 15, 16, and 17]. There are six different restrictor sizes, make sure you install the correct
size. See figure 39 & 41 for possible vent configurations and the corresponding restrictor setting. Proper
Install is crucial to a efficient fireplace burn and the best possible looking flame.
Figure 43. Restrictor Install
60%
Wing Nuts x3
50% 40%
30%20% 10%
Note: There are six different
restrictor sizes, they are marked
with retangular holes which
coincide with the percentage of
restriction (Figure 44).
Figure 44. Restrictor Ring Kit
37
Wall Framing
Horizontal
Termination
Wall Thimble
Fire Stop
Exhaust Pipe
Combustion Air
Outer Pipe
Elbow
Initial Installation
QUALIFIED INSTALLERS ONLY
hoRizontaL teRmination:
1. A MINIMUM OF 12” [305mm] VERTICAL RISE PLUS AN ELBOW IS REQUIRED
WHEN HORIZONTALLY TERMINATING WITH AN APPROVED VENT CAP.
2. Horizontal pipes must not
be level. For every 12” (305
mm) of horizontal travel
(away from the stove),
there should be at least ¼”
(6.4 mm) of vertical rise.
Never allow the vent to run
downward, as this could
cause high temperatures or
even present the possibility
of a fire.
3. The exterior of the horizontal
vent termination must not be
blocked or obstructed.
4. If the vent termination is not
being attached to wood, the
four wood screws provided
should be replaced with material
appropriate fasteners.
5. For buildings with vinyl siding,
a vinyl standoff should be
installed between the vent cap
and the exterior wall. Attach
the vinyl siding standoff to the
horizontal termination. Note that the termination bolts onto the flat portion of the standoff, providing
an air space between the wall and the vent termination. The air gap prevents excessive heat from
possibly melting the vinyl siding.
6. Horizontal pipes must be supported every 3’ (914 mm). Plumber’s all round strap will suffice.
7. When running horizontal pipe, clearances to combustibles must be maintained 1 inch (25 mm) sides,
1 inch (25 mm) bottom, and 2” (51 mm) top.
Step 1. Set the fireplace in the desired location. Check to determine if wall studs will be in the way when
the venting system is attached. If this is the case, the location of the fireplace may have to be
adjusted or the venting may have to be offset.
Step 2. Direct vent pipe sections are designed with special twist-lock connections. Dry fit the desired
combination of pipe and elbows to the appliance adaptor.
Step 3. With the pipe in the correct position and attached to the fireplace, mark the wall for a hole as
directed by specified wall thimble dimensions. Cut and frame the hole in the exterior wall where
the vent will be terminated. If the wall being penetrated is made of a non-combustible material
(i.e. masonry or concrete) a 8 1/2” (21.6 cm) hole is acceptable.
Figure 45. Horizontal Vent Termination
38
Initial Installation
QUALIFIED INSTALLERS ONLY
Step 4. Assemble the desired
lengths of black pipe
and elbows necessary to
reach from the appliance
adapter up through the
Round Support Box.
Insure that all pipe and
elbow connections are
in their fully twist-locked
position.
Figure 46. Vertical Vent Termination
Step 4. With the hole now framed, the wall thimble installed, and the pipe extending into the wall,
proceed to the outside. Attach the termination to the pipe using RTV and Mil-Pac or Rutland No
78 Stove and Gasket Cement to seal joints. The vent pipe must extend into the vent cap at least
1¼ inches (3.2 cm). Secure the connection between the vent cap and the pipe by attaching
the two (2) sheet metal straps, which extend from the vent cap assembly to the outer wall of
the vent pipe. Bend any remaining portion of the strap back towards the vent cap. Security
Secure Vent uses a twist lock cap.
Step 5. Position the horizontal vent termination in the center of the 10” (25.4 cm) square hole and
attach to the exterior wall with the four screws provided. The arrow on the vent termination
should be pointing up. Run a bead of non-hardening mastic around the edges of the vent
cap, to make a seal with the wall. Ensure the proper clearances to combustibles have been
maintained.
VeRticaL teRmination:
Step 1. Check the instructions for required clearances (air spaces) to combustibles when passing
through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces.
Do not pack air spaces with insulation.
Step 2. Set the gas appliance in the desired location. Drop a plumb bob down from the ceiling to
the position of the appliance flue exit, and mark the location where the vent will penetrate
the ceiling. Drill a small hole at this point. Next, drop a plumb bob from the roof to the hole
previously drilled in the ceiling, mark the spot where the vent will penetrate the roof. Determine
if ceiling joists, roof rafters, or other framing will obstruct the venting system. You may wish to
relocate the appliance, or to offset, to avoid cutting load bearing members.
Step 3. To install the Round Support Box/Wall Thimble in a flat ceiling, cut a 10 “ (25.4 cm) square
hole in the ceiling, centered in the hole drilled in Step 2. Frame the hole as shown in Figure 26.
Vertical
Termination
Storm Collar
Flashing
Roofing nails
Elbow Strap
39
Initial Installation
QUALIFIED INSTALLERS ONLY
Step 5. Cut hole in the roof centered on the small hole placed in the roof from Step 2. The hole should
be of sufficient size to meet minimum requirements for Clearance to Combustibles, as specified.
Continue to assemble lengths of pipe and elbows necessary to reach from the ceiling support
box up through the roof line. Galvanized pipe and elbows may be utilized in the attic, as well
as above the roof line. The galvanized finish is desirable above the roof line, due to the higher
corrosion resistance.
Step 6. Once the pipe sections have been joined, and run up through the hole in the roof, slip an elbow
strap over the exposed sections, bend the support straps outwards, and push the elbow strap
down to the roof level, as shown in Figure 26. Tighten the clamp around the pipe section. Use
a level to make sure the pipe is truly vertical. With roofing nails, secure the support straps to
the roof. Seal the nails holes heads with non-hardening mastic. Trim the excess length of the
support straps that extend out beyond the edge of the flashing.
Step 7. Slip the flashing over the pipe section protruding through the roof. Secure the base of the
flashing to the roof with roofing nails. Use a non-hardening sealant between the uphill edge
of the flashing and the roof. Insure the roofing material overlaps the top edge of the flashing.
Verify that you have at least the minimum clearance to combustibles at the roof line.
Step 8. Continue to add pipe sections until the height of the vent cap meets the minimum code
requirements. Refer to Figure 27 and Table 7. Note that for steep roof pitches, the vent height
must be increased. In high wind conditions, nearby trees, adjoining roof lines, steep pitched
roofs, and other similar factors can result in poor draft, or down drafting. In these cases,
increasing the vent height may solve the problem.
Step 9. Slip the storm collar over the pipe, and push it down to the top of the roof flashing as shown
in Figure 26. Use the non-hardening sealant around the joint between the pipe and the storm
collar.
Step 10. Twist-lock the vent cap.
H
Dimension‘H’ obtained
fromtablebelow
Table 7: Minimum ‘H’ for Figure 47.
Roof Pitch Minimum Height (H)
Feet Meters
Flat to 7/12 1 0.3
Over 7/12 to 8/12 1.5 0.46
Over 8/12 to 9/12 2 0.61
Over 9/12 to 10/12 2.5 0.76
Over 10/12 to 11/12 3.25 0.99
Over 11/12 to 12/12 4 1.22
Over 12/12 to 14/12 5 1.52
Over 14/12 to 16/12 6 1.83
Over 16/12 to 18/12 7 2.13
Over 18/12 to 20/12 7.5 2.29
Over 20/12 to 21/12 8 2.44
Figure 47: Height of Vertical Termination;
Reference Table 8
40
NOTES:
(1) If an offset is necessary in the attic to avoid
obstructions, it is important to support the vent
pipe every 3’ (914 mm), to avoid excessive stress
on the elbows, and possible separation. Wall straps
are available for this purpose (see Figure 28).
(2) When ever possible, use 45° degree elbows instead
of 90° degree elbows. The 45° degree elbow offers
less restriction to the flow of flue gases and intake
air.
(3) For multi story installations; a ceiling firestop is
required at the second floor, and any subsequent
floors (see Figure 29). The opening should be
framed to 10” (254 mm) x 10” (254 mm) inside
dimensions, in the same manner as shown in Figure
21.
45°elbows(x2)
Wallstrap
Plumber’s tape
connectedto
wal strap
(4) Any occupied areas above the first floor,
including closets and storage spaces,
which the vertical vent passes through,
must be enclosed. The enclosure may be
framed and sheet-rocked with standard
building materials. However consult
the appliance manufactures installation
instructions for the minimum allowable
clearance between the outside of the vent
pipe, and the combustible surfaces of
the enclosure. Do not fill any required air
spaces with insulation.
Figure 48: Use of Wall Straps.
Figure 49: Multi-Story Vent Pipe Installation
Initial Installation
QUALIFIED INSTALLERS ONLY
41
Pilot Adjustment
Screw
Manifold
Pressure Tap
Inlet
Pressure Tap
Servo
Regulator
Initial Installation
QUALIFIED INSTALLERS ONLY
gas Line connection anD testing:
WARNING: Only persons licensed to work with gas piping may make the necessary gas connections to
this appliance.
GAS LINE CONNECTION
• This stove is equipped with a certified flexible pipe located on the right side of the unit terminating in
a 3/8” Male NPT fitting. Consult your local authorities codes or the CAN/CGA B 149 (1 or 2) installation
code in Canada, or in the USA gas installations follow either local codes or the current edition of the
National Fuel Gas Code ANSI Z223.1.
• The efficiency rating of this appliance is a product thermal efficiency rating determined under
continuous operating conditions and was determined independently of any installed system.
The appliance and its shutoff valves must be
disconnected from the gas supply piping system
during any pressure testing where the pressure
exceeds ½ PSIG (3.45 KPa) or damage will occur
to the valve.
The appliance must be isolated from the gas supply
piping system by closing its individual manual
shutoff valve during any pressure testing of the gas
supply piping system at test pressures equal to or
less than ½ psig (3.45 KPa).
Always check for gas leaks with a soap
and water solution after completing the
required pressure test.
TO TEST VALVE PRESSURES
The pressure taps are located on the top right of the valve shown in Figure 50.
• Turn set screw 1 turn counter clockwise to loosen,
• Place 5/16” (8 mm) I.D. hose over pressure tap system.
• Check pressures using a manometer.
• When finished, release pressure, remove hose & tighten set screw.
Natural Gas Propane
Main Orifice #32 #49
Manifold Pressure 3.6” W.C. (0.89 KPa) 10.0” W.C. (2.49 KPa)
Min. Manifold Pressure 1.6” W.C. (0.40 KPa) 6.4” W.C. (1.59 KPa)
Max Supply Pressure 7.0” W.C. (1.74 KPa) 11.0” W.C. (2.74 KPa)
Min. Supply Pressure 4.5” W.C. (1.12 KPa) 10.4” W.C. (2.59 KPa)
Max BTU/hr Input 38,000 BTU/hr (11.7 KW) 39,000 BTU/hr (11.4 KW)
Min. BTU/hr Input 23,250 BTU/hr (3.81 KW) 29,500 BTU/hr (4.69 KW)
NEVER USE AN OPEN FLAME FOR LEAK TESTING.
Figure 50: Fully Labeled Gas Valve.
Table 8: Pressure and BTU Information.
Stepper
42
Initial Installation
QUALIFIED INSTALLERS ONLY
eLectRicaL RequiRements:
The fireplace must be electrically connected and grounded in accordance with local codes or, in the
absence of local codes, with the current CSA C22.1 Canadian Electrical Code Part 1, Safety Standards For
Electrical Installations, or The National Electrical Code ANSI / NFPA 70 in the US.
WARNING: The electrical grounding instructions must be followed. The fan kit is equipped with a three-
prong (grounding) plug for your protection against shock hazard, and should be plugged directly into a
properly grounded three-prong outlet. DO NOT cut or remove the grounding prong from this plug.
CAUTION: When servicing controls, label all wires prior to disconnection. Wiring errors can cause
improper and dangerous operation. Verify proper operation after servicing.
If any of the original wire as supplied with the appliance must be replaced, it must be replaced with 18
AWG wire with a temperature rating of 105°C
IFC (50-3202) /
(0.584.326)
IFC Main Harness
(50-3030) /
(0.584.902)
Transmitter - TMFSLA
(50-3265) / (0.584.040)
885 Gas Valve
(50-2682) / (0.885.001)
PSE IPI Pilot
(50-3026)
Proflame 2 System (C44I) - Wiring Diagram
Main On/Off
(50-3205)
Power Cord
(EC-042)
To
Battery
Holder
Flame SensorSpark ElectrodeFUSE 3A
Light Kit 50-3211
Fan Kit 50-3280
Figure 51: C44I Wiring Diagram
43
Initial Installation
QUALIFIED INSTALLERS ONLY
The C44I needs a hardwired power connection in order for the unit to operate. There is also a battery
pack that takes four AA batteries in case there is a loss of power.
All electrical connections must be made by a certified electrician.
There is an electrical box located in the cabinet on the left side of the fireplace. The Power wire
connection is to be made inside the elctrical
box. There is a strain relief on the outside of
the cabinet to secure the wiring in place. The
recepticle should be wired a shown in figure
49. If wiring in the convection fan kit or ligth
kit options please see wiring diagrams.
120V
Figure 52: C44I Receptacle Wiring
C44I IPI Dual Covection Fan Kit (50-3280)
The C44I has an optional dual convection fan kit that can be installed at before or after the fireplace
installation. The fans are operated by the remote controller. The fans can be turned on or off at anytime
with the remote. There are also 6 different fan speed settings.
The fireplace must be electrically connected and grounded in accordance with local codes or, in the
absence of local codes, with the current CSA C22.1 Canadian Electrical Code Part 1, Safety Standards For
Electrical Installations, or The National Electrical Code ANSI / NFPA 70 in the US..
CAUTION: When servicing controls, label all wires prior to disconnection. Wiring errors can cause
improper and dangerous operation. Verify proper operation after servicing. If any of the original wire
supplied with the appliance must be replaced, it must be replaced with 18 AWG wire with a temperature
rating of 105°C.
44
Figure 53: Fan Kit Wiring Diagram
Initial Installation
QUALIFIED INSTALLERS ONLY
Fan
Receptacle
Inside Cabinet
White
Incoming
Power
120 VAC
Fan
Black
IFC
Receptacle
Inside Cabinet Gray
Incoming
Power
120 VAC
Black
3A Fuse
c
Light Bars
Te®on
Gray
Te®on
IFC
Figure 54: Light Kit Wiring Diagram
45
Secondary Installation
C44I Light Kit (50-3211)
The C44I has an optional light kit that is wired into the IFC.
The fireplace must be electrically connected and grounded in accordance with local codes or, in the
absence of local codes, with the current CSA C22.1 Canadian Electrical Code Part 1, Safety Standards
For Electrical Installations, or The National Electrical Code ANSI / NFPA 70 in the US..
CAUTION: When servicing controls, label all wires prior to disconnection. Wiring errors can cause
improper and dangerous operation. Verify proper operation after servicing. If any of the original
wire supplied with the appliance must be replaced, it must be replaced with 18 AWG wire with a
temperature rating of 105°C. If the original wire supplied to the light bulbs is damaged you must
contact your dealer. This is special high rated oven wire and it must be replaced with the same.
buRneR tRay instaLLation:
There are two styles of burner tray . The standard burner tray is supplied with the unit and used for
all media base options with the exception of 50-3211 (Light Kit); the Light Kit includes a perforated
burner tray to allow light to come through. Both tray styles are handled the same and removed with
6 screws using a T-20 screwdriver.
Figure 55: Standard Burner Tray Install/Removal
46
Secondary Installation
paneL anD meDia instaLLation:
1. Remove the safety screen and glass door
2. If you are installing 50-3211 (Light Kit) Remove the burner tray now using a T-20 Torx screwdriver; refer to
Secondary InStallatIon - lIght KIt InStallatIon or see instruction sheet included with the kit. Install perforated
burner tray once lights are installed.
3. Place your burner media into the burner pan (vermiculite or glass pebbles). Create a thin layer that evenly
covers the entire burner pan; pat it down gently. WARNING: Be sure there is no media in the
protected pilot area of the burner pan.
Figure 57: Panel Installation
NO MEDIA IN THIS AREA
Figure 56: Protected Pilot Area
IMPORTANT: IF THE AIR SLOT AROUND THE BURNER IS BLOCKED WITH MEDIA THIS
WILL CAUSE THE FIREPLACE NOT TO BURN PROPERLY.
AIR AIR
AIR SLOT
4. Wear clean vinyl gloves when handling 50-3206 (Fluted) and 50-3207 (Ledgestone) to prevent skin contact
with the refractory. Wear clean vinyl gloves when handling 50-3208 (Enameled) to prevent smudging; use
denatured alcohol to clean.
47
Secondary Installation
9. If you are using 50-3213 (Pebble Bed) or 50-3211 (Light Kit) you may now cover the entire media tray in a
thin layer of glass pebbles; one layer is all you need.
10. You have now successfully installed your panels and media base. You may now arrange your optional 50-
3209 (Log Set) or 50-3286 (Rock Set); see instruction sheets for further detail.
11. Re-install the glass door and safety screen.
Unwrap your new Enviro liner set from their protective packaging. Be careful not to scratch or bump then liners
as they are fairly fragile. If the liners arrive damaged please contact your nearest Enviro dealer.
5. Remove the 3 liner retainers from inside the firebox using a T-20 Torx screwdriver.
6. Ensure there is nothing on top of the media tray such as glass pebble media or glass bezel. Angle the rear liner
into the firebox with finesse. The panel will fit in, dont worry, place one corner in towards the back and rotate
inward. Slip it into the channel behind the media tray and install the rear liner retainer.
7. If you have media tray option 50-3214 (Glass Bezel) place the bezel strips around the tray before the side
liners are installed. If you are using 50-3213 (pebble bed) or 50-3211 (Light Kit) install tray media after the side
liners.
8. Place the side liners into the side channels of the media tray. 50-3207 (Ledgestone) and 50-3208 (Enameled)
will be placed in at the bottom and rotated up until seated. 50-3206 (Fluted) will be placed in at the rear and
rotated inward until seated. Once seated secure the top with the retainers using a T-20 Torx screwdriver. If using
50-3214 (Glass Bezel) pull the sides in so they butt up with the long strips.
48
Secondary Installation
Log set instaLLation:
The placement of the logs is not arbitrary. If they are positioned incorrectly, the flames can be “pinched”
and will not burn correctly. Using the pictures provided, carefully set the logs in place. NOTE: The logs are
fragile and should be handled gently.
1. Position the first log in the back left corner; the log will butt up to both the side and rear panels. Place
the second log into the back right corner; the log will butt up to both the side a rear panels.
2. Position the arched log over top the burner; there should be 3 points of interest when aligning this
log. Make contact with the left liner, the rear liner, and the firebox edge opening. Next, position the camel
toe log against the rear log using the alignment pin. It is important to position the low point of this log on
top of the media tray and not in the burner pan.
3. Slide the whale shaped log under the arched log aligning the 3 points parallel with the firebox edge as
shown. Next, position the diagonal log using the alignment pin and rest it down butt up to the whale log.
49
Secondary Installation
4. Position the front right log as shown. the end will butt up to the right liner as well as the log in the rear.
Align the front right log with the firebox edge as shown below.
5. Position the eighth log as shown below.
50
Trouble Shooting
Table 8: Troubleshooting
Problem Possible Cause Solution
Locking
conditions Reset the Proflame IFC board
· Turn the system off by pressing the ON/OFF button on
the transmitter
· After approximately 2 seconds press the ON/OFF button
on the transmitter again.
· In the manual flame control mode, use the down arrow
button to reduce the flame to off, indicated by the word
OFF displayed on the transmitter LCD screen.
· Wait approximately 2 seconds and press the up arrow
button, the ignition sequence will start.
Main burners
will not start
The pilot flame has gone out · See “Pilot will not remain lit”
The remote control is not working
correctly
· Replace the batteries
The thermostat is disconnected or
set too high · Set the thermostat to a lower temperature
Problem with thermopile circuit
· Check gas line pressure
· Check wiring to thermostat for breaks
· Check for flame impingement on thermopile
Flame lifting
Leak in vent pipe · Check for leaks in vent connections
Improper vent configuration · Check vent configuration with manual
Terminal may be re-circulating flue
gases
· Check to see if terminal is on correctly
· May need to install high wind termination cap.
· Contact dealer
Blue Flames
The heater has just been started · Normal during start up: flame will yellow as the fireplace
heats up
Improper air shutter adjustment · Adjust air shutter – contact your dealer
Glass fogs up
Normal condition: after the
appliance warms up the glass will
be clear.
**Due to additives in gas, glass may get hazy during
operation** Clean as needed.
Flames are
burning
“dirty” or
sooting
The logs are placed incorrectly · Check log positioning
Improper air shutter adjustment
· Increase primary air by opening the air shutter and/or by
opening the vent restrictor
· Check for proper venting and blockage of the vent
termination
· See also “Burners will not remain lit”
Incorrect rating input · Check manifold pressure and clock input rating for over-
firing
If a particular flame is curving excessively your burner media not be evenly distributed
creating an abnormal draft on the flame; position burner media infront of the secondary
air slots in the affected area to slow down the draft. You can fine tune the flame this way
to ensure healthy flame appearence.
51
Parts Diagram
1314611 5 3101212129781198134710
52
Parts List
Table 9: C44I Parts List
Reference # Part Description Part #
1 C44 Pan Burner 50-3283
2 C44 Door Complete 50-3284
3 C44 Safety Screen Complete 50-3290
4 C44 Clear View Screen Only 50-3267
5 C44 Boarderview Surround Powder Coated (Gray) 50-3200
5 C44 Boarderview Surround Nickel Plated 50-3210
6 C44 Door Glass with Gasket 50-3285
7 S.I.T. 885 Valve w/ NG Stepper Motor 50-2682
8 Proflame 2 IFC (0.584.326) 50-3202
9 PSE Pilot Assembly - Intermittant Pilot 50-3026
10 C44 Tray w/ Glass Bezel (Glass beads and Vermiculite) 50-3214
11 C44 Halogen Light Kit 50-3211
12 C44 IPI Dual Convection Fan Kit 50-3280
13 C44 Fluted Liners 50-3206
13 C44 Ledgestone Liners 50-3207
13 C44 Porcelain Liners 50-3208
14 C44 Ultra High Definition Driftwood Log Set 50-3209
15 C44 High Definition Rock Set 50-3286
- C44 Black Glass Beads 50-3215
- C44I LP to NG Fuel Conversion Kit 50-3271
- C44I NG to LP Fuel Conversion Kit 50-3270
- Proflame 2 IFC Wire Harness (0.584.924) 50-3030
- Proflame 2 Transmitter (GTMFL) - Hand Held 50-3029
- C44I Owners Manual 50-3282
- Replacement Fuse 3A 50-3289
- C44 Glass Bezel 50-3288
- C44 Vermiculite (3 CUPS) 50-3287
- 35W Halogen Bulb 50-3291
- 12 oz. Can of Matallic Black Touch Up Paint PAINT-12-MB
53
Notes
54
Notes
55Jan 2018
Sherwood Industries Ltd. (Sherwood) hereby warrants, subject to the terms and
conditions herein set forth, this product against defects in material and workmanship
during the specified warranty period starting from the date of original purchase at retail.
In the event of a defect of material or workmanship during the specified warranty period,
Sherwood reserves the right to make repairs or to assess the replacement of a defective
product at Sherwoods factory. The shipping costs are to be paid by the consumer.
All warranties by Sherwood are set forth herein and no claim shall be made against
Sherwood on any oral warranty or representation.
Conditions
A completed warranty registration must be submitted to Sherwood within 90 days
of original purchase via the online warranty registration page or via the mail-in
warranty registration card provided. Have the installer fill in the installation data
sheet in the back of the manual for warranty and future reference.
This warranty applies only to the original owner in the original location from date of
install.
The unit must have been properly installed by a qualified technician or installer, and
must meet all local and national building code requirements.
The warranty does not cover removal and re-installation costs.
Sherwood Industries Ltd. reserves the right to make changes without notice.
Sherwood Industries Ltd. and its employees or representatives will not assume
any damages, either directly or indirectly caused by improper usage, operation,
installation, servicing or maintenance of this appliance.
A proof of original purchase must be provided by you or the dealer including serial
number.
This warranty does not cover any discoloration of the safety screen mesh.
Exclusions
An expanded list of exclusions is available at www.enviro.com/help/warranty.html
This warranty does not cover:
Damage as a result of improper usage or abuse.
Damage caused from over-firing due to incorrect setup or tampering.
Damage caused by incorrect installation.
To the Dealer
Provide name, address and telephone number of purchaser and date of purchase.
Provide date of purchase. Name of installer and dealer. Serial number of the
appliance. Nature of complaint, defects or malfunction, description and part # of any
parts replaced.
Pictures or return of damaged or defective product may be required.
To the Distributor
Sign and verify that work and information are correct.
Sherwood Industries Ltd.
6782 Oldfield Road, Victoria, BC . Canada V8M 2A3
Online warranty registration: www.enviro.com/warranty/
Warranty for Enviro Gas Products
Category One Year Two Year Limited Lifetime (7yr)
Parts 1,2 (unit serial number required)
Firebox Liner Panels 3
Firebox
Heat Exchanger
Burner
Ceramic Logs 4
Ceramic Glass 5
Pedestal / Legs (excluding finish)
Door Assembly
Surround Panels (excluding finish)
Exterior Panels (excluding finish) Up to 5 years
Electrical Components
Exterior Surface Finishing
Labour
1 Whereas warranty has expired, replacement parts will be warrantied for 90 days from part purchase date. Labour not included.
Unit serial number required.
2 50-173 Westport Fan Kit covered for up to 5 years from purchase date. Labour not included. Unit serial required.
3 Excluding damage to the finish caused by improper setup of the appliance, or color changes.
4 Log set and panels excludes wear and tear or breakage caused by cleaning or service.
4 Glass is covered for thermal breakage. Photos of box, inside of door, and unit serial # must be supplied for breakage due to shipping.
6 Exterior Surface finishing covers plating, enamel or paint and excludes colour changes, chipping, and fingerprints.
Travel costs not included.
56
Installation Data Sheet
The following information must be recorded by the installer for warranty purposes and future reference.
NAME OF OWNER:
_________________________________________
ADDRESS:
_________________________________________
_________________________________________
_________________________________________
PHONE:___________________________________
NAME OF DEALER:
_________________________________________
ADDRESS:
_________________________________________
_________________________________________
_________________________________________
PHONE:___________________________________
MODEL:___________________________________
SERIAL NUMBER:___________________________
DATE OF PURCHASE: _____________ (dd/mm/yyyy)
DATE OF INSTALLATION:___________(dd/mm/yyyy)
� NATURAL GAS (NAT) � PROPANE(LPG)
INLET GAS PRESSURE:_________in wc
MAIN BURNER ORIFICE:__________# DMS
PILOT ORIFICE #_________OR________in diam.
INSTALLER’S SIGNATURE:
_________________________________________
NAME OF INSTALLER:
_________________________________________
ADDRESS:
_________________________________________
_________________________________________
_________________________________________
PHONE:___________________________________
MANUFACTURED BY:
SHERWOOD INDUSTRIES LTD.
6782 OLDFIELD RD. SAANICHTON, BC, CANADA V8M 2A3
www.enviro.com
July 19, 2017
C-14837
®
C US
Read and understand this manual. Improper installation, adjustment, alteration,
service or maintenance can cause serious injury, property damage or even death.
For assistance or additional information consult a qualified installer, service
agency or the gas supplier.
DANGER
Installation & Maintenance Manual
Do not store or use gasoline or any other flammable vapors and liquids in the vicinity of
this or any other gas burning appliance. A fire or explosion my occur causing serious
injury, property damage or even death.
WARNING
Installer: Leave this manual with the appliance. Do not remove.
Consumer: Retain this manual for maintenance and future reference. Do not Discard.
NOTICE
IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
DANGER
XG0213 151126
H38DF-CLCR
HL38DF-CLCR
Indoor
Corner Unit
Residential
Gas Fireplace
Some materials used in the manufacturing process of this product can
expose you to Benzene which is known in the State of California to
cause cancer and birth defects or other reproductive harm. For more
information go to www.P65warnings.ca.gov
WARNING
Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248
Page 2
You must read and understand this manual prior to installation, operation or
troubleshooting this appliance. Please retain this owner’s manual for future reference
and maintenance.
NOTICE
Table of Contents
H*38DF-CLCR Corner Gas Fireplace
XG0213 - 151126
Instruction Manual Contents
Safety Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Section A: Before You Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Rating Plate Sample - H38DF-CLCR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rating Plate Sample - HL38DF-CLCR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Section 1: Installation Overview and Product Dimensions . . . . . . . 7
Section 2: Framing the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Section: 3 The Direct Vent System . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Section 3-1: Converting to Top Vent / Rear Vent . . . . . . . 10
Section 3-2: Installing a Roof Mounted Direct Vent Termination (PVTK-1)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Section 3-2-1: Venting Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Section 3-3: Installing a Wall Mounted Direct Vent Termination . . . 13
Section 3-3-1: Venting Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Section 3-3-2: Venting Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Section 3-3-3: Heat Shields . . . . . . . . . . . . . . . . . . . . . 18
Section 4: Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
CPI [Continuous Pilot Ignition] / IPI [Intermittent Pilot Ignition] Jumper Cable
Installation (only available for SIT Electronic Ignition Systems) . . . . . . . 20
Section 5: Installing the Gas Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Section 5-1: Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Section 5-2: Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Section 5-3: Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Section 6: Finishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Section 7: Screen Installation and Removal . . . . . . . . . . . . . . . . . . . 23
Section 8: Removing the Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Section 9: Installing the Accessories . . . . . . . . . . . . . . . . . . . . . . . . . 26
Installing the H38C* Logset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Installing the HP38C* Logs and Embers . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Installing Firestones in Natural Gas and Propane Fireplaces . . . . . . . . . 28
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
SIT Proflame 2 Electronic Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Standing (Continuous) Pilot Ignition (SIT NOVA 820) . . . . . . . . . . . . . . . 30
Honeywell Electronic Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Remote Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Hi-Lo Burner Adjustment: (SIT Nova 820). . . . . . . . . . . . . . . . . . . . 37
Pilot Burner Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Troubleshooting: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
SIT Nova 820: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Replacement Parts: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Replacement Parts - Part Codes Diagrams: . . . . . . . . . . . . . . . . . . . . . . . . 40
Appendix A: Venting Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Appendix B: Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Appendix C: State of Massachusetts . . . . . . . . . . . . . . . . . . . . . . . . . 43
Page 3
Indicates a hazardous situation which, if not
avoided, WILL result in death or serious
injury or property damage.
Indicates a hazardous situation which, if not
avoided, COULD result in death or serious
injury or property damage.
Indicates a hazardous situation which, if not
avoided, WILL result in minor or moderate
injury.
Address practices that are important, but
not related to personal injury
DANGER WARNING
CAUTION NOTICE
H*38DF-CLCR Corner Gas Fireplace
Safety Alert Key
Introduction
XG0213 - 151126
Introduction
Congratulations on your purchase of a Montigo Fireplace.
With over 30 years of experience, Montigo is committed to providing
you with a gas fireplace that is not only a beautiful addition to your
space, but that is also designed and manufactured to the highest safety,
reliability and engineering standards .
We strongly encourage you to read and carefully follow the instructions
laid out in this Installation, Operation and Maintenance Manual and retain
it for your future reference. Pay special attention to all cautions, warnings,
and notices throughout this manual intended to ensure your safety.
This manual covers installation, operation and maintenance. Lighting,
operation and care of this fireplace can be easily performed by the
homeowner. All installation and service work should be performed
by a qualified or licensed installer, plumber or gas fitter as certified
by the state, province, region or governing body where the fireplace
is being installed.
This installation, operation and maintenance manual is applicable to the
models described below . Refer to your rating plate to verify included
options. Throughout this manual instructions are applicable to all
models designated as H*38C* unless otherwise noted in the Table.
Warranty Information: (See Appendix B)
The Montigo warranty will be VOIDED by, and Montigo disclaims any
responsibility for the following actions:
► Modification of the fireplace and/or components including
Direct-Vent assembly or glass doors.
► Use of any component part not manufactured or approved
by Montigo in combination with this Montigo fireplace system.
► Installation other than as instructed in this manual.
Consult your local Gas Inspection Branch on installation requirements
for factory-built gas fireplaces. Installation & repairs should be done
by a qualified contractor.
Young children should be carefully supervised when they are
in the same room as the applicance. Toddlers, young children
and others may be susceptible to accidental contact burns. A
physical barrier is recommended if there are at risk individuals
in the house. To restrict access to a fireplace or stove, install
an adjustable safety gate to keep toddles, young children and
other at risk individuals out of the room and away from hot
surfaces.
CAUTION
Safety Alerts MODELNatural GasLiquid Propane
Gas Rating(BTU hr)Traditional Burner /LogsetPremium Burner w/LogsetLinear Burner w/ Glassmedia Accessories
Standing Pilot IgnitionHoneywell HSI IgnitionSIT Electronic IgnitionH38DF-CLN X 34,000 X X
H38DF-CRN X 34,000 X X
H38DF-CLN-F X 34,000 X X
H38DF-CRN-F X 34,000 X X
H38DF-CLL X 32,000 X X
H38DF-CRL X 32,000 X X
H38DF-CLL-F X 32,000 X X
H38DF-CRL-F X 32,000 X X
HL38DF-CLN-F X 34,000 X X
HL38DF-CRN-F X 34,000 X X
HL38DF-CLL-F X 32,000 X X
HL38DF-CRL-F X 32,000 X X
HP38DF-CLN-F X 34,000 X X
HP38DF-CRN-F X 34,000 X X
HP38DF-CLL-F X 32,000 X X
HP38DF-CRL-F
X 32,000 X X
Page 4 XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
Section A: Before You Start Installation Checklist
Determine the desired install location of your fireplace.
See Section 1, Dimensions on Page 7, and refer to the
Framing Section 2 for details.
Select the location of your termination and resulting vent run.
Your selected termination location must be the
highest point in the Direct Vent installation.
Should it be impossible to meet the venting requirements laid
out in Section 3: Venting, please contact your local Montigo
dealer regarding the use of a Montigo Power Vent.
Lay out the Vent run; calculating the required elbows and
straight runs of 5"/8" flex and/or rigid pipe.
Layout Electrical Requirements Refer to Section 4: Wiring
for Details.
Refer to Section 5: Installing the Gas Line for details on the
gas connection and access.
Refer to local codes and guidelines for installation
requirements.
Installation and repairs should be done by a qualified contractor
and must conform to:
· Installations in Canada must conform to the local
codes or in the absence of local codes to the current version of
Natural Gas and Propane Installation Code, CSA B149. Electrical
Installations must conform to the local codes or, in the absence
of local codes, to the current version of Canadian Electrical Code,
CSA C22.1.1
· Installations in the USA must conform to the local codes
or in the absence of local codes to the current version of National
Fuel Gas Code, ANSI Z223.1/NFPA 54. Electrical Installations must
conform to the local codes or, in the absence of local codes, to the
current version of the National Electrical Code, ANSI/NFPA 70. See
Appendix C for installation within the State of Massachusetts.
Installation and repairs should be done by an authorized gas fireplace service technician.
The appliance should be inspected before use and at least annually by a professional. More
frequent cleaning may be required due to excessive lint from carpeting, bedding material,
etc. It is imperative that control compartments, burners and circulating air passageways of
the fireplace are kept clean.
NOTICE
Due to high operating temperatures, this appliance should be located out of traffic &
away from furniture and draperies.
Children and adults should be alerted to the hazards of the high surface temperature,
which could cause burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the
appliance.
Clothing or other flammable materials should not be placed on or near the appliance.
CAUTION
When this appliance is installed directly on any combustible material other than wood
flooring, it must be installed on a metal or wood panel extending the full width and
depth of the appliance or a fire will occur causing serious injury, property damage or
even death.
DANGER
WARNING
A barrier designed to reduce the risk of burns from hot viewing glass is provided with this
appliance and shall be installed for the protection of children and other at-risk individuals.
If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s
barrier for this appliance.
WARNING
Any safety screen, guard, or barrier removed for servicing an appliance must be replaced
prior to operating the appliance.
IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS
The H*38C* Direct Vent fireplace must be installed in accordance
with these Instructions. Carefully read all the Instructions in this
manual first. Consult the Local Gas Branch to determine the need
for a permit prior to starting the installation. It is the responsibility
of the installer to ensure this fireplace is installed in compliance
with the manufacturers instructions and all applicable codes .
BEFORE YOU START:
Page 5XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
Section:Rating Plate Sample - H38DF-CLCR
LBL1205-V6.1 Stand. Pilot- Screen DEC06.2014 Teklynx LabelView DemoFigure B: Rating Plate for IPI eletronic ignitionFigure A: Rating Plate for standing pilot (SIT) LB1223-V5.1 SIT IPI -with screen DEC06.2014 Teklynx LabelView Demo
Page 6 XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
Section:Rating Plate Sample - HL38DF-CLCR
LBL1205-V6.1 Stand. Pilot- Screen DEC06.2014 Teklynx LabelView DemoFigure C: Rating Plate for standing pilot (SIT) LB1223-V5.1 SIT IPI -with screen DEC06.2014 Teklynx LabelView DemoFigure D: Rating Plate for IPI eletronic ignition
Page 7XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
Section 1: Installation Overview and Product Dimensions
Figure 1. Fireplace dimensions with attached Nailing Flange for Corner Left shown, Fireplace dimensions same for corner right.(Tolerance
± ⅛").
Please review the Pre-Installation Checklist on Page 4 for general
information on preparing for a successful installation of your
fireplace.
The H*38C* fireplace may be installed in any location that maintains
proper clearances to air conditioning ducts, electrical wiring and
plumbing. Safety, as well as efficiency of operation, should be
considered when selecting the fireplace location. Select a location
that does not interfere with room traffic, has adequate ventilation
and offers an accessible path for Direct Vent installation.
The fireplace dimensions are shown below:
39 1
2 "
1005
42 1
4 "
1072
24 3
4 "
630
39 1
4 "
996
6"
152
4 3
4 "
121
25 1
4 "
641
22 1
4"
565
27 1
2 "
699
44 1
2 "
1130
5"
127
8"
203
161
2 "
418
20 1
4 "
515
33 1
8 "
842
Front View
Side View
Top View
Page 8 XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
Section 2: Framing the Fireplace
Frame in the enclosure for the unit with framing materials. The
framed opening for the assembled fireplace is 48 " wide, 44 " high,
25 1/4" deep, see Figure 2.
NOTE: When constructing the framed opening, please ensure
there is access to install the gas line when the unit is installed.
See Figure 21.
Figure 2. Framing dimensions.
Figure 3. Combustible Framing for shelves over the unit. Top vent.
Figure 4. Combustible Framing for shelves over the fireplace, Rear vent.
48”
25¼”*43 ¾”
48”
25¼”*43 ¾”
H38DF CL Corner Left H38DF CR Corner Right
* = Approximate Dimensions to center
For best results mount non-combustible stud onto unit
prior to installation, then bolt to 2 X 4 header and floor.
Non combustible
stud included with unit.
44” 44”
Figure 5. Non Combustible Framing with alcove above fireplace, Top
Vent.
48”
25¼”*43 ¾”
48”
25¼”*43 ¾”
H38DF CL Corner Left H38DF CR Corner Right
* = Approximate Dimensions to center
For best results mount non-combustible stud onto unit
prior to installation, then bolt to 2 X 4 header and floor.
Non combustible
stud included with unit.
44” 44”
Combustible Shelf
46”
Min. 44”
Exterior
Wall
90 elbow
1” Min.
4” Nailing flange or
Non-combustible material
17 1/2”
Min.
Combustible Header
Combustible
Shelf
59”
Min.
44”
Exterior
Wall
18”
Max.
90 elbow *
See Note:
Combustible
Header
1” Min.
90 elbow
1” Min.
4” Nailing flange or
Non-combustible material
13”Min.
Floor
39 5/8”44”
Combustible
Header
Min. 1”
2”
Ceiling level
Non-Combustible
Header
Non-Combustible
materials. Alcove
over fireplace.
Top Vent
Non-Combustible
Materials, with Low
profile mantel / Alcove
over fireplace.
84”
min.
Note: Images are shown without screens for clarity purposes.
However, your fireplace should not be operated without proper
installation of screens.
Page 9XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
Section:MODELTop -Rear Vent †Top -Top Vent †HeaderSide(Solid side)FloorBackVenting - TopVenting - Sides, bottomMantleH*38C* 13" 17 1/2" 4" 5" 0" 1" 2" 1" **
Clearances
When installing a shelf over the top of the fireplaces, the following
guidelines must be adhered to:
For Rear Vent applications, the minimum clearance is 1" from
the rear of the fireplace to a wall, or any combustible materials,
and 13" clearance from the top of the fireplace to the underside
of any combustible shelf materials.
For Top Vent applications, the minimum clearance is 1" from
the rear of the fireplace to a wall, or any combustible materials,
and 17 1/2" to the underside of any combustible shelf materials .
1” clearance is maintained on sides and bottom of vent runs and
2” above horizontal vent runs to any combustible material.
Installing The Standoffs
To avoid elevated mantel temperatures, all H*38C* gas fireplaces
are required to have the supplied standoffs installed . The
fireplace is supplied with two standoffs. Bend and install
these standoffs on top of the fireplace as shown in Figure 6,
ensuring that the height of the standoff maintains a 4" clearance
from the top of the unit to the 1st combustible stud.
Nailing Flange Extension
The 4" nailing flange extension is shipped attached to the top edge
of the fireplace, see Figure 1.
The nailing flange extension may be substituted with a piece of NON-
Combustible material of the same thermal characteristics, ie:
cement board or equivalent to fit the opening. This is recommended
in applications where the facing materials will not adhere to the
metal nailing flange. To remove the Nailing Flange Extension follow
the directions below:
Figure 6. Installing the H*38C* standoffs.
† Note: Clearance from top of fireplace to a ceiling within the
fireplace enclosure.
** Note: For mantel clearance, please refer to Section 6:
Finishing on page 22.
Figure 7c. Finished removing Nailing Flange extension.
Figure 7. Remove screws from top of the unit
Figure 7a. Remove shell and insulation from the top of unit. Remove
screws from outer edge.
Figure 7b. Remove the nailing flange extension from the unit. Reinstall
shell and insulation. Screw shell in place.
4”
Page 10 XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
Section: Section: 3 The Direct Vent System
Montigo supplies a variety of direct venting and termination
options. The direct vent termination location MUST be selected
such that it is the highest point in the venting assembly. It
should also be selected such that it provides the shortest vent
run possible. Should it be impossible to ensure that the termi-
nation is the highest point or should it be impossible to meet the
venting guidelines laid out below please contact your Montigo
dealer to discuss power venting options .
NOTES FOR PLANNING VENTING:
Venting originates from the unit through the top
or through the rear
Venting can terminate through the roof or through
an exterior wall.
Refer to Appendix A - Termination Locations
to ensure the planned termination location is
acceptable.
Once the termination location has been
established, refer to the appropriate section
below for installation details
All fireplaces shipped from the factory are Top
vent.
Silicone application is NOT required when joining
Montigo vent pipes and components.
Section 3-1: Converting to Top Vent / Rear Vent
Use the following instructions to convert an H*38C* for Rear
Vent use:
1. Remove the Rear flue cover and gasket (5" and 8") on the
flue outlet, as shown in Figure 8.
2. Next, Remove the Top flue collar's (5" and 8") on the flue
outlet, as shown in Figure 8.
3. Install the (removed) Rear flue cover and gasket material, to
the Top vent outlet. Fasten the cover with included hardware,
as illustrated Figure 8a.
4. Install the (5" and 8") collars to the rear vent outlet using the
included hardware, as illustrated Figure 8a.
Figure 8a. Flue cover and collar installation, Rear Vented
fireplace.
Figure 8. Flue cover and collar removal, Top Vented fireplace.
5 Inner FlueCollar
8 Outer Flue Collar
Flue Gasket
Flue Cover Plate
8 Outer Flue Collar
5 Inner Flue Collar
Flue Gasket
Flue Cover Plate
Note: Images are shown without screens for clarity purposes.
However, your fireplace should not be operated without proper
installation of screens.
Page 11XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
Section:
Figure 9. Top vent, Roof mounted termination with no offset in
vent run.
Figure 9a. Top vent, Roof mounted with 1 offset (1 offset= two 90°
bends).
Figure 9b. Top vent, Roof mounted with 2 offsets (1 offset= two
90° bends).
Roof mounted Terminations
The following details are some possible configurations for Roof
mounted terminations.
Support ring
Support plate
Firestop
32 max.
2 min.
Obstacle
PVTK1
Termination
Support ring
Support plate
Firestop
32 max.
2 min.
PVTK1
Termination
Support straps or
support plate & ring
2 min.
Firestop
Firestop
Firestop
32 max Support plate
& ring
Obstacle
PVTK1
Termination
This section applies to installations where the direct vent termi-
nation will be roof mounted.
Section 3-2-1: Venting Layout
Selection of components and details of venting lay out should
adhere to the following guidelines:
The maximum termination point is 32’ above the fireplace
(NOTE: if the maximum termination height is used, the flame
pattern may be affected).
The Vertical termination must be a minimum 2’ higher than where
the termination exits the roofing materials, (asphalt shingles,
cedar shakes, etc). This distance should be measured from the
high side of the roof slope where the flue flashing intersects
the roofing materials. (see Figures 9 to 9c).
Termination location must be a minimum 6’ from a mechanical
air inlet.
Termination location must be a minimum 18” from a parapet wall.
For a more detailed diagram of allowed termination locations,
see Appendix A.
A maximum of two offsets (each offset is made up of 2-90°
bends) may be made for vertical vent runs .
Firestops must be installed as required by National & local codes
Ensure all horizontal runs are supported with a minimum of 3
supports per 10’ of venting.
Install all roof flashing and storm collars as shown.
Section 3-2: Installing a Roof Mounted Direct Vent
Termination (PVTK-1)
Page 12 XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
Section:
Figure 9c. Rear vent, Roof mounted venting (1 = 90° bend).
Support ring
Support plate 32’ Ma.x
PVTK1
Termination
*18” Max. See
Note below
Storm Collar
* Note: Elbow must be installed directly off the back of the
fireplace. If additional horizontal distance is required the vent run
must be increased a 2:1 Horizontal to Vertical ratio. See vent graph,
Figure 12 or 13 for rear vented, wall mounted terminations
Note: Images are shown without screens for clarity purposes.
However, your fireplace should not be operated without proper
installation of screens.
Page 13XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
Section:
1
12”
2”
12”
12”
This section applies to installations where the direct vent termi-
nation will be wall mounted.
1). Installation of Termination with built in frame
A Termination with a Built-In Frame is installed during framing of
a structure.
1. Frame the termination opening to 11" x 11".
2. Install exterior sheathing to the structure framing.
3. Fasten the termination to the sheathing using a minimum of
4 screws.
MSR Frame
PTO-4 (5"/8")
Termination
PTO-4F (5"/8")
Termination
Figure 10. Installing a PTO-F termination.
Figure 10a. Installing a PTO termination with the MSR frame.
Figure 10d. Installing the VSS Vinyl Shield.
5). Installation of a termination shield for Vinyl Siding
The VSS Termination shield is installed when the exterior of a
structure is clad with Vinyl siding . It is placed directly above, and
on-centre with the termination.
2). Installation of termination frame at time of framing
Terminations with a MSR frame allow the installation of the frame
prior to installation of the termination.
1. Frame the termination opening to 12" x 12".
2. Secure the MSR Frame to the exterior sheathing of the structure.
3. Fasten the termination to the MSR Frame using a minimum of
4 screws.
Figure 10b. Installing a PTO termination with the BSR frame.
3). Installation of termination frame at time of framing in Masonry
Terminations with a BSR frame allow the installation of the frame
in masonry prior to the installation of the termination
1. Frame the BSR opening to 12" x 12".
2. Secure the BSR Frame to the exterior sheathing of the structure.
1. Frame the MOSR opening to 12" x 12".
2. Fasten the MOSR frame to the interior side of the studs, concrete,
or finished wall construction using a minimum of 4 screws.
3. Insert the termination into the MOSR frame as shown here, (from
the inside) and attach to the MOSR by installing a min. quantity
of 4 bolts into the threaded nuts on the MOSR Frame .
4). Installation of termination from inside structure
A Termination with a MOSR Frame is installed from the inside of
the structure. These are commonly used in high-rise construction.
MOSR Frame
PTO-4 (5"/8")
Termination
Figure 10c. Installing a PTO termination with the MOSR frame.
BSR Frame
MTKOG (5"/8")
Installing Heat Guards over Terminations is recommended
in installations where the termination is located within 7' feet
above grade, or above a pedestrian walkway, and may be
Required by code in Public areas.
1. Ensure that the two long mounting brackets are facing the
bottom of the termination. (See inset). This will provide more heat
protection at the top of the termination, where temperatures are
highest.
2. Attach to the faceplate of the termination using four sheet metal
screws.
Figure 11. Installing a PTO termination heat guard.
11”
11”Framing
Exterior
Sheathing
Fastening Hardware,
minimum 4-screws
Framing
Exterior
Sheathing
Fastening Hardware,
minimum 4-screws
PTO-4 (5"/8")
Termination
Framing
Exterior
Sheathing
Fastening Hardware,
minimum 4-screws
12”
12”
Fastening Hardware,
minimum 4-screws
Framing, con-
crete or other
materials
Exterior Sheath-
ing, concrete or
other materials
Exterior Vinyl
siding
PTO-4 (5"/8")
Termination
VSS Vinyl shield
Section 3-3: Installing a Wall Mounted Direct Vent
Termination
Page 14 XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
Section:
Section 3-3-1: Venting Layout
Selection of components and details of venting layout should adhere
to the following guidelines:
Vent terminations must not be recessed in walls or siding.
For Heat Shield requirements see page 18.
Once the proposed venting layout has been determined
refer to either Figure 12, 12a, 14, or 14a to ensure the layout
is acceptable.Wall Mounted Terminations: TOP VENT
All dimension lengths for vertical or horizontal runs are
measured from center of the vent pipe.
Venting runs must fall within the limits set by the venting
graphs, see Figure 12 or 12a.
The Venting Graph
Measure the vertical height from the fireplace hearth to the centre
of the termination and the horizontal run from the fireplace flue
collar to the wall flange of the termination. Plot on the Venting
Graph Figure 12 or 12a with an 'X'.
If the 'X' falls on or above the top boundary of the shaded area, the
installation is acceptable.
Example A: (Acceptable Installation)
If the vertical dimension from the hearth is 126" and the
horizontal run to the wall flange of the vent termination is 138",
this would be an acceptable installation.
Example B: (Unacceptable Installation)
If the vertical dimension from the hearth is 36" and the horizontal
run to the wall flange of the vent termination is 84", this would
NOT be an acceptable installation.
Example C: (Unacceptable Installation)
If the vertical dimension from the floor of the fireplace is 60"
and the horizontal run to the wall flange of the vent termination
is 144", this would NOT be an acceptable installation.
Figure 12. H38C* or HL38C* Top Vent Venting Graph for wall
mounted terminations.
Figure 13a. H38C* or HL38C* Top Vented, wall mounted installation
with one 90° bend. The vent run must comply with Venting Graph
for Top vent, wall mounted terminations, Figure 12.
Figure 13. HP38C* Top Vent Venting Graph for wall mounted
terminations.
Figure 12a. HP38C* Top Vented, wall mounted installation with one 90°
bend. The vent run must comply with Venting Graph for Top vent, wall
mounted terminations, Figure 12a.
46
A
C
B
.
Unacceptable vent run
within shaded area.
Acceptable vent run
within non-shaded area.
18
If your installation does not
fall within the venting graph
parameters, please contact a
local Montigo dealer for Power
Venting options.
59
A
C
B
Unacceptable vent run
within shaded area.
Acceptable vent run
within non-shaded area.
18If your installation does not
fall within the venting graph
parameters, please contact a
local Montigo dealer for Power
Venting options.
Heat
Shield
Termination
Hearth Exterior
Wall
59 Min.
18 Max
Flex of Rigid
section
Heat
Shield
Termination
Hearth Exterior
Wall
46 Min.
18 Max
Flex section
Page 15XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
Section:
Figure 13b. H38C*, HL38C* or HP38C* Top Vented, wall mounted
Multi-elbow installation. See Venting Graph for Top vent, wall
mounted terminations, Figure 12 or 12a.
Solid
Section
Flex
Section
Hearth
150”max HeatShield
Termination
Exterior
Wall
Heat
Shield
Solid Section
Flex Section
Hearth
Termination
Exterior
Wall
30” max
126” max
Figure 13c. H38C*, HL38C* or HP38C* Top Vented, wall mounted
Retracted Multi-elbow installation. See Venting Graph for Top vent,
wall mounted terminations, Figure 12 or 12a.
Note: Images are shown without screens for clarity purposes.
However, your fireplace should not be operated without proper
installation of screens.
Page 16 XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
Figure 14. H38C* & HL38C* Rear Vent Venting Graph for wall mounted
terminations.
Figure 15. H38C* & HL38C* Rear Vented, wall mounted multi-elbow
termination installation. The vent run must comply with the
Venting Graph for Rear vent, wall mounted terminations,
Figure 14.
Wall Mounted Terminations: REAR VENT
NOTE: REAR VENT APPLICATIONS MUST HAVE A 59" VERTICAL
RISE. THEY CANNOT TERMINATE STRAIGHT THROUGH THE
WALL, see figure 14 or 14a.
All dimension lengths for vertical or horizontal runs are
measured from center of the vent pipe.
Venting runs must fall within the limits set by the venting
graphs, see Figure 14 or 14a.
Fireplace must be converted to Rear Vent configuration
prior to running vent, see Figure 8 and 8a.
The Venting Graph
Measure the vertical height from the fireplace hearth to the centre
of the termination and the horizontal run from the fireplace flue
collar to the wall flange of the termination. Plot on the Venting
Graph Figure 14 or 14a with an 'X'.
If the 'X' falls on or above the top boundary of the shaded area, the
installation is acceptable.
Example A: (Acceptable Installation)
If the vertical dimension from the hearth is 84" and the horizontal
run to the wall flange of the vent termination is 48", this would
be an acceptable installation.
Example B: (Acceptable Installation)
If the vertical dimension from the hearth is 108" and the
horizontal run to the wall flange of the vent termination is
108", this would be an acceptable installation.
Example C: (Unacceptable Installation)
If the vertical dimension from the floor of the fireplace is 66"
and the horizontal run to the wall flange of the vent termination
is 90", this would NOT be an acceptable installation.
Figure 15a. HP38C* Rear Vented, wall mounted Multi-elbow termination
installation. The vent run must comply with the Venting Graph for Rear
vent, wall mounted terminations, Figure 14a.
Figure 14a. HP38C* Rear Vent Venting Graph for wall mounted terminations.
42” Max.
59” Min.
18”
Max.
26”Min.
33”
Hearth
Flex or Rigid
Section
18
59
A C
B
If your installation does not
fall within the venting graph
parameters, please contact lo-
cal Montigo dealer for Power
Venting options.
Unacceptable vent run
within shaded area.
Acceptable vent run
within non-shaded area.
59
A C
B
64
Acceptable vent run
within non-shaded area.
Unacceptable vent run
within shaded area.
If your installation does not
fall within the venting graph
parameters, please contact lo-
cal Montigo dealer for Power
Venting options.
64 Max.
59 Min. 18
Max.
Flex or Rigid
Section 26
Min.
33
Page 17XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
A - Termination PTO4 (3" Length)
PTO4F (3" Length)
PVTKK1SS
B - Frame Kits MSR (Stucco Frame)
MOSR (Stucco Frame)
BSR-4 (4" Brick Frame)
BSR-6 (6" Brick Frame)
C - Flex Sections PFL - 1 (12" f/f Section)
PFL - 18 (18" f/f Section)
PFL - 2 (24" f/f Section)
PFL - 3 (36" f/f Section)
PFL - 4 (48" f/f Section)
PFL - 6 (72" f/f Section)
D - Rigid Sections PXT - 5 (5" f/f Section)
PXT - 10 (10" f/f Section)
PXT - 20 (20" f/f Section)
PEXT - 1 (12" f/m Section)
PEXT - 2 (24" f/m Section)
PEXT - 3 (36" f/m Section)
PEXT - 4 (48" f/m Section)
PEXT - 6 (72" f/m Section)
E - Elbows PEL-90MM (m/m 90º Elbow)
PEL-90FF ( f/f 90º Elbow)
PEL-90FM ( f/m 90º Elbow)
PEL-45FM ( f/m 45º Elbow)
F - Support Ring & Plate PSPXT-8
G - Firestop FS-8
H - Roof Flashing PRF-7 (1/12 - 7/12 pt.)
PRF-12 (7/12 - 12/12 pt.)
I - Heat Shield RHS103
J - Heat Guard MTKOG
Connection and installation of the vent components
should adhere to the following guidelines:
Section 3-3-2: Venting Components
The following components and associated Montigo part num -
bers are available for installation of a Wall Mounted Termination.
Use only Montigo Vent Components. Use of non-Montigo parts
will void the warranty and may impede operation of the fireplace.
IMPORTANT:
Please Refer to your Building Envelope
Engineer or Waterproofing Consultant
for a review of ALL penetrations through
exterior walls or the roof.
Montigo recommends the use of a flex section for the final
pipe connected directly to the fireplace offering greater
flexibility of installation and absorption of movement.
Firestops must be installed as required by National & local
codes.
Montigo recommends that all exterior corners and joints be
sealed with exterior caulking. However, we encourage you to
consult your Building Envelope Engineer or Waterproofing
Consultant for further recommendations.
Use any combination of rigid and flex pipe as required and in
any orientation (Male connectors can face in any direction).
Flex sections may be stretched up to 50% of their total length
(e.g. a 24” section maybe stretched to 36”).
Connect all vent sections using a minimum of three sheet
metal screws on the outer pipe flue.
Ensure the pipe ends male to female slide in a minimum of
1 1/2” of overlap.
Ensure all horizontal runs are supported with a minimum
of 3 supports per 10’ of venting.
When hanging/ supporting venting, ensure that 1” clearance
is maintained on sides and bottom of vent runs and 2” above
horizontal vent runs to any combustible material.
Rigid pipe may be cut less than half way from the female
end only.
Ensure when cutting sections of rigid pipe to maintain
integrity of internal supports.
Place the springs, supplied with the pipe kit, between the
outer and inner pipes to keep the pipes separate and avoid
any possible hot spots.
Page 18 XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
Section:
Section 3-3-3: Heat Shields
Installing a Wall Mounted RHS103 Heat shield.
Use the RHS103 where the termination is closer to the fireplace
than 36" horizontally and 60" vertically. To install the RHS103,
Slide the Inner Section over the vent pipe that will connect to the
fireplace. Then fasten the vent pipe to the back of the fireplace with
a minimum of three sheet metal screws. From the outside slide outer
ring to outer section and then slide the RHS103 outer section on,
see Figure 16. To complete the installation fasten the Heat Shield
Outer Section & Termination frame to the structure Figure 16a.
Figure 17. RHS103 Installation. (Install by sliding Outer Section over
vent pipe where it passes through the combustible construction.
Figure 17a. Heat Shield after sliding the outer section in place.
Figure 17b. RHS103 Installation.
RHS103 Outer Ring
Termination
Drywall / sheetrock
RHS103 Heat Shield, inner Section
RHS103 Heat Shield
Outer Section
Combustible
framing
Termination
Drywall / sheetrock
RHS103 Heat Shield, inner Section
RHS103 Heat Shield
Outer Section
Vent pipe, from fireplace
RHS103 Outer Ring
Installing a Wall Mounted RHS8 Heat shield
The RHS8 Heat shield CANNOT be used WITHIN 36" horizontal
or 60" vertically of the fireplace, (see figure 16a). For
applications within these dimensions the RHS101 Heat Shield
MUST be used.
To install the RHS8, frame an opening in combustible construction,
Figure 16 below. Slide the Heat shield in place over the vent pipe
which attaches to the fireplace. After the fireplace and vent pipe
has been installed, clearances should match the dimensions in
Figure 16.
Figure 16. RHS8 Installation. (Install by sliding over vent pipe where it
passes through the combustible construction).
Figure 16a. RHS8 Installation. (Minimum requirements).
RHS8 Heat Shield
1” Min. Both sides Typical
1” Min.
1” Min.
Combustible Framing
Outer Shield 9 1/2”
3/8” Min. Both sides Typical
3/8” Min.
3/8” Min .
Combustible Framing
Inner Shield 9 3/8”
Outer Ring 10 1/4”
RHS8
Heat Shield
36” Min
60”Min.
Page 19XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
Section 4: Wiring
Models Included
H38DF-CLN-F HL38DF-CLN-F HP38DF-CLN-F
H38DF-CRN-F HL38DF-CRN-F HP38DF-CRN-F
H38DF-CLL-F HL38DF-CLL-F HP38DF-CLL-F
H38DF-CRL-F HL38DF-CRL-F HP38DF-CRL-F
Honeywell (Q3450)
Pilot Assembly
Pilot Electrical
Harness Connector
Honeywell Gas
Control (SV9501M)
Gas Control
Connector
Junction Box
115VAC
24VAC
40VA
Transformer
Black
White
Green
Gnd Screw
Wall Switch
Fan Plug
Receptacle
Figure 20. Wiring with Honeywell gas control and pilot.
Models Included
HL38DF-CLN-I
HL38DF-CRN-I
HL38DF-CLL-I
HL38DF-CRL-I
Installing the remote On/Off Wall Switch
The SIT Nova 820 gas valve may be connected to
a wall switch. Do NOT connect any external power
to the remote switch. The valve will generate its own
power on a millivolt circuit Use only low voltage wire,
and NOTE: The switch location must not exceed 30'
from the fireplace.
Figure 19. Wiring with SIT Nova 820.
Models Included
H38DF-CLN
H38DF-CRN
H38DF-CLL
H38DF-CRL
Manifold Pressure
Test Connection
Wall Switch
Power
GeneratorPilot Adjustment Screw
Inlet Pressure
'Hi-Lo' Adjustment Knob
Gas Control Knob (Shown in “Pilot” position)
Figure 18. Wiring Diagram for the SIT Proflame 2 Electronic Ignition with remote control
1.5V AA type
1.5V AA type
1.5V AA type
1.5V AA type
BLACK
WHITE
GREEN
To PPO
SPARK
SENSOR
RED
BLACK
BATTERY
PACK
MAIN ON/OFF
SWITCH
YELLOW/GREEN
885 PROFLAME
PILOT
BURNER
ORANGE
GREEN
BLACK
BROWN
YELLOWORANGE
6
10
4
6
3
4
OPTIONAL CPI/IPI SWITCH BLUEWHITE
X10
X11
X12
X13
X1
X6
X5
X4
X3
X2
LED Lights
LED1 - Red LED
LED2 Amber LED 3.15A FUSESW1
jumper
Page 20 XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
Section:
Installing the CPI Jumper Cable
1). Access the controller (refer to the installation and
maintenance manual for your model).
2). Remove the bag containing the Jumper Cable from
the wiring harness connected to the controller as shown
in Figure 21.
3). Find the corresponding plug attached to the control wire
harness and connect the CPI jumper.
4). See remote operation section to turn remote into CPI
mode.
Figure 21.
Figure 21a.
Figure 21b.
CPI [Continuous Pilot Ignition] / IPI [Intermittent Pilot
Ignition] Jumper Cable Installation (only available for SIT
Electronic Ignition Systems)
“Why use CPI mode”?
CPI means “Continuous Pilot Ignition” or “Standing Pilot” as
it is commonly known. IPI means “Intermittent Pilot Ignition”,
which only initializes the pilot when you are going to be
using the appliance.
There are several reasons why you may choose to use
CPI mode. When a flue is cold it can be difficult to light
the appliance. It can take a bit of time (particularly on tall
vents) to initialize vent action. This can result in “lifting” or
“ghosting” of the flames during the first two to three minutes
of operation. It is also possible to encounter times when
the fireplace fails to light successfully. The fireplace will
then attempt to re-light a second or third time depending
on prevailing temperatures or altitude. When in CPI mode
the pilot also keeps the system warm. During a “cold” start,
condensation will normally form on the inner glass surface
of the door. This condensation will quickly dry, however,
the condensation tends to run down the glass and cause
some streaking. CPI mode helps to resolve this issue. If
CPI mode is used during the winter months the energy it
takes to run the pilot is partially recovered as heat into the
building, so it does not waste as much energy as running
a pilot in the off season.
If you use a wall switch:
A connector is supplied with this unit that can be plugged
into the wire harness connected to the controller. When the
CPI jumper is connected, the pilot will light and remain lit
continuously. Use the wall switch to turn the main burner
on or off. To switch back to IPI mode you must unplug the
CPI jumper.
If you use the remote:
A connector is supplied with this unit that can be plugged into
the wire harness connected to the controller. This Jumper
Cable gives the Remote Control the ability to operate the
CPI / IPI switch and set the unit to operate in either condition.
The difference between IPI and CPI:
IPI (Intermittent Pilot Ignition) Mode: is a fuel saving mode
in which the pilot is only used when the main burner is on.
CPI (Continuous Pilot Ignition) Mode: The Pilot runs
continuously even when the main burner is off.
Page 21XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
Section:Section 5: Installing the Gas Line
Figure 22. Gas line access.
3 3/8"
2 1/2"1 1/8"
14 1/4"
1 1/2"
5"
2 5/8"
Section 5-1: Fuel Conversion
Verify that your fireplace is compatible with your available
gas type. (Natural Gas or Propane shown by "N" or "L" in
your model number
If gas type is not compatible, contact your local Montigo
representative.
Conversion kits must be installed by a qualified service
technician.
Section 5-2: Gas Pressure
Optimum appliance performance requires proper input
pressures.
Gas line sizing requirements will be determined in ANSI
Z221.3 National Fuel Gas Code in the USA and CAN/CGA
B149 in Canada.
Pressure requirements are:
Gas Pressure Natural Gas Propane
Minimum inlet pressure 5.5in. w.c. 11in. w.c.
Manifold pressure 3.5in. w.c. 10in. w.c.
The manifold outlet pressure is set from the factory to the
appropriate pressure but should be verified.
To check pressures, control valves have a provision to
remove a 1/8” N.PT. plug to be fitted with a hose barb.
Montigo requires a service shut off valve be located in an
accessible location to isolate the gas supply.
Only install gas shut-off valves approved for use by the state,
province, or other governing body in which the fireplace is
being installed.
Section 5-3: Gas Connection
See Figure 22 below for location of gas line access.
Flexible gas connectors must not exceed 3 feet in length,
unless allowable within local regulations.
Connect incoming gas line to the 1/2"or 3/8" gas inlet port.
Purge all air out of gas line.
Check appliance connection, valve and valve train under
normal operating pressure with a commercially available
leak check solution.
DO NOT USE A FLAME OF ANY KIND TO TEST FOR LEAKS.
After gas line is connected, each appliance connection, valve and valve train MUST
be checked while under normal operating pressure with either a Liquid Solution, or
Leak Detection Device, to locate any source of leak. Tighten any areas where
bubbling appears or a leak is detected until bubbling stops completely or leak is no
longer detected. DO NOT use a flame of any kind to test for leaks. A fire or explosion
will occur, causing serious injusy, property damage or death.
DANGER
When pressure testing the fireplace, Gas line, and input system follow the appropriate
local codes or your area. DO NOT connect the fireplace to pressures in excess of
1/2lb. This will damage the gas control valve.
NOTICE
WARNING
When installing the ®replace - gas lines, ®ttings, accesso-
ries or any other objects cannot impede the proper
movement of the door buckles.
Page 22 XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
Section:Section 6: Finishing
Figure 23. Combustible mantles and facings
Mantels & Surrounds
NOTE: National Canadian Gas Association mantel test requirements
are for fire hazard prevention to combustible materials.
New technology, to meet consumer and government demands for the
wise use of energy, has prompted us to manufacture many models
of fireplaces which are hot, fuel and energy efficient.
Finishing Around the Fireplace
Combustible mantels and mouldings may be safely installed over
the top and on the front of the fireplace provided that they do not
project beyond shaded area shown in Figure 23.
Fireplace Facing
When sizing the finish material for your fireplace, it is important
to remember the following: THE OPENING MUST NOT BE
OBSTRUCTED IN ANY WAY - to do so restricts the air
supply for the control compartments and heat exchanger
it also prevents access for servicing controls.
The face of the fireplace may be painted to match the room decor,
provided you use a heat-resistant paint. Decorative facing must
not extend past the fireplace opening at all, because it will interfere
with the access to retainers for removal of glass door.
We recommend careful consideration be given to the effects of elevated mantel
temperatures which may be in excess of product design, for example: candles, plastic
or pictures. This can cause melting, deformation, discoloration or premature failure of
T.V. radio, and other electronic components.
CAUTION
Figure 23b. Combustible surrounds.
Side wall clearances are 3". Combustible surrounds may be
installed with 3" clearance to the side of the fireplace as shown
in Figure 23b.
When covering the upper metal portion of the fireplace, (as shown, Fig.21)
with a non-combustible material, Please Note: Thedecorative facing
materials may be subject to temperatures in excess of 250° F. This should
be considered when selecting facing materials.
CAUTION
Combustible
Construction allowed
in shaded area
Top of fireplace
4 Nailing flange
Combustible Facing
Material
or Non-combustible
Horizontal Run (in)Vertical Run (in)Combustible header
Steel Stud Construction
allowable in grey area
Note: Images are shown without screens for clarity purposes.
However, your fireplace should not be operated without proper
installation of screens.
WARNING:
An inspection of the explosion relief flappers and door
MUST be made prior to lighting the fireplace. A faulty
seal on the door gasket and/or explosion ports will result
in products of combustion leaking into the living space
and may result in carbon monoxide poisoning.
WARNING
Do not place any materials or objects on top of the
valve blind. Doing so could result in failure of door
relief system or heat dissipation.
4 Nailing Flange
Drywall/Sheetrock
3
Header
Page 23XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
Section:
Section 7: Screen Installation and Removal
Screen Bottom
Tabs
Screen TabReceptacles
Upper Screen
StudsUpper Screen
Stud Catch
Left Side Detail
Left Side Detail
Removing / Attaching Screens:
To Remove Screens:
Grasp each top outer corner of the screen with your
thumb and finger and pull towards yourself. When
the upper Screen Studs are free, lift the screen at an
angle from the lower slots from which the Screen
Bottom Tabs are held. Place the screen in a safe place.
To Install Screens:
Hold the screens at an angle away from the fireplace,
and locate the Screen Bottom Tabs at the lower corners
of the screen. Place the screen into the Screen Tab
Receptacles in the lower section of the fireplace.
Make sure the tabs and screens are lowered all the
way down into the Screen Tab Receptacles on the
fireplace. Then, push each Upper Screen Stud on
the top corners of the screen into the Upper Screen
Stud Receptacles in the fireplace.
Figure 24b. Screen Installation and Removal
Figure 24a. Fireplace with screens
Replacement Screens:
For replacement part order numbers, please refer to section
"Replacement Parts:" on page 39.
Note: Do not operate fireplace without all screens in place.
Page 24 XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
Section 8: Removing the Door
Removing the Front door:
The H*38C* Front door is removed in a few simple steps. Follow
these below to remove the Horizontal access panel, unlatch the
door buckles and, remove the door. Replace in reverse order . The
smaller Side door is bolted in place .
Figure 25a. Locate the door buckles.
Door Latch Hook
Door Latch SlotHand-hold
Release the Door Buckles
Figure 25. Removing and installing the Horizontal Access Panel
Locate the Door Buckles:
Figure 25b. Door buckle Tool
1
Step 4:
Firmly grasp hand-hold
end of Door buckle tool
and place the machined
end in the slot under
door frame. (as shown)
Figure 25c.
Step 2:
Step 3:
Step 1:
Remove the Horizontal cover
by placing fingers in both
finger holes, then pushing
away from you and lifting
out. Place it aside during
maintenance or cleaning.
Install in reverse order .
Remove the Horizontal Access Panel:
2
Step 5:
Ensure the tool is
firmly in the lower end
of the slot, (as shown),
Then pull toward you
(Caution: hold the tool
securely).
3
Step 6:
Pull hard if necessary to
release the spring ten-
sion. (Caution: The latch
springs back with force,
hold the tool securely).
4
Step 7:
Remove the tool from
the latch slot. Ensure the
latches are hanging freely,
the hook end is released
from the bottom of the
door. (Repeat all 4-steps
for the remaining latches).
Figure 25d.
Figure 25e.
Figure 25f.
Door buckles
Small glass door
affixed to frame
with hardware.
Finger Holes
Installed Gas
Valve Cover
WARNING
When reinstalling door(s), always make sure all door
buckles are properly hooked and fully engaged.
Page 25XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
Section:
To install the door, hook the top edge of the door frame into place.
Lower and rest the door frame in place and fasten the buckles .
Installing the Front Door:
Figure 25g. Removing and installing the glass door .
Removing the Door:Step 8:
Grasp the Door on either side, usually midway and lift upward,
lift the door carefully up and away from the front of the fireplace.
See Figures 25g. Place the Door aside in a safe place
while maintenance and / or cleaning is being performed.
WARNING
When installing the ®replace - gas lines, ®ttings, accesso-
ries or any other objects cannot impede the proper
movement of the door buckles.
Page 26 XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
Section:Section 9: Installing the Accessories
Figure 26a. Place Logs' "A" on Left & Right stands.
Installing the H38C* Logset
The H38C* is supplied with eight (8) fibre logs. The two small
bottom logs ("A" ) are mounted on the burner grate by placing
them diagonally onto the supplied Log stands. The long Front /
Back logs ("B") are placed against the grate as shown in Figure
26b. Note: When placing logs, arrange Logs "B" as not to cover
Burner holes.
Next are the Top logs "C" which are placed diagonally, as shown
in Figure 26c. The last logs "D" is then mounted on top of logs
"A" as shown in Figure 26d.
Installing the Ember Material
The ember material is supplied in two packages. Spread the material
evenly around the burner tray, or pile around burner holes for a
realistic effect.
Figure 26c. Log Installation. Place Logs' "C" on-top of Logs "A".
Indentations on-top of Logs' "A"
Figure 26b. Place Logs' "B" as shown, in front of Right-hand
"A", and behind Left-hand "B".
Log A
Log B
Log C
Log A
Log C
Figure 26d. Completed Installation.
Figure 26. Empty firebox showing the Left & Right stands)
Front of Fireplace
Burners
Log Stand
Log Stand
Burner holes (front & back burner),
note hole pattern when placing logs
Air Inlets
If logs are not placed properly, excessive sooting will result.
NOTICE
Do not use ammonia based or abrasive cleaners on the glass, they will permanently
etch the surface. Use an approved gas fireplace glass cleaner such as Kel-Kem or
White off.
NOTICE
Do not operate this fireplace without the glass door or with a broken glass door.
NOTICE
Log D
Log B
Log D
Page 27XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Installation
Section:
Optional Cultured Rocks
The HL38C* has the option of installing the cultured rocks which
mimic real stone. These may be spaced at random or in a visual
pattern of your preference in the burner pan. See the Montigo web
site for photographs and ideas . www.montigo.com
Installing Firestones in Natural Gas and Propane
Fireplaces
The HL38C* fireplace is supplied with firestones. Remove the
Door as shown on page 24. Follow these instructions to ensure
all parts are removed or replaced as required . Once the glass
door is removed place the firestones randomly across the pan as
described in Figure 28 to 28a.
Figure 28. Completed firestone installation. Second Gen burner
shown.
(Note: DO NOT place ANY firestones on top of the burners or
pilot).
Figure 28a. Operating gas fireplace with firestones surrounding
burner tray. Second Gen burner shown.
CAUTION!
DO NOT COVER THE BURNERS or PILOT
Page 28
H*38DF-CLCR Corner Gas Fireplace
XG0213 - 151126
Operation
Section:
To Turn Off Gas To Appliance:
1. Turn off fireplace using wall switch or remote control.
2. Remove the lower Horizontal access panel.
3. Turn the incoming gas control valve to "Off".
4. Replace the lower Horizontal access panel.
with American Flame Electronic IgnitionFor Your Safety - READ BEFORE LIGHTING:
SIT Proflame 2 Electronic Ignition
Lighting Instructions:
phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the Fire De-
partment.
C. Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand,
don't try to repair it, call a qualified service technician. Force
or attempt to repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system, and
any gas control which has been under water .
A. This appliance is equipped with an ignition system that lights
the pilot burner automatically. Do not attempt to light the pilot
by hand.
B. BEFORE LIGHTING smell all around the appliance area for
gas. Be sure to smell next to the floor because some gas is
heavier than air and will settle on the floor.
What To Do If You Smell Gas:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone
in your building.
Immediately call your gas supplier from a neighbour's
1. STOP! Read the safety information above on this label.
2. Remove the lower Horizontal access panel.
3. Turn "ON" manual "ON/OFF" switch located below the hori-
zontal access panel (if available).
4. Turn Incoming gas valve to the ON" position.
5. Wait 5 minutes to clear out any gas. If you smell gas, STOP!Follow "B" in the safety information above on this label. Ifyou don't smell gas, go to the next step.
6. Turn fireplace "ON" using wall switch or remote control.
7. If the Fireplace does not light, the System will cycle through
two trials, (one minute audible clicking, thirty seconds of
silence, and then another one minute of audible clicking) .
If the system locks out due to inadequate gas flow, refer to
"Troubleshooting" in instruction guide.
8. After completion of the information in the Troubleshooting
section, Repeat step 5.
9. If the system will not function correctly, follow the instruc-
tions "To Turn Off Gas To Appliance" and call your service
technician or gas supplier.
If the information in these instructions is not followed exactly, a fire or explosion may
result causing property damage, personal injury or death.
WARNING
WARNING/ CAUTION: Hot while in operation. Do not touch.
Severe burns may result. Keep children, clothing, furniture,
gasoline and other liquids having flammable vapours away.
See installation and operating instructions accompanying this
appliance.
Typical Control Module shown
Gas Valve
Manifold Pressure
Test Connection
Pilot Adjustment Screw
Hi Lo Adjustment
Inlet Pressure
Test Connection
SW1 LED1
LED2
SW1 = Programing Button
LED1 = Red Diagnostic Light
LED2 = Amber Programing Remote Control Light
Power3.15A Fuse
Stepper Motor
Main Harness
Main ON/OFF Switch
SensorIgniter
Operation
Page 29
H*38DF-CLCR Corner Gas Fireplace
XG0213 - 151126
Operation
To Turn Off Gas To Appliance:
3. Push in gas control knob slightly and turn clockwise
to "Off". Do not force.
4. Replace the lower Horizontal access panel.
1. Turn off remote switch.
2. Lift out the lower Horizontal access panel.
Lighting Instructions:
1. STOP! Read the safety information above on this label.
2. Lift out the lower Horizontal access panel.
3. Push in gas control knob and turn clockwise to
"OFF."
4. Wait five (5) minutes to clear out any gas. Smell for gas,
including near the floor. If you then smell gas, STOP!
Follow "B" in the safety information above on this label.
If you don't smell gas, go to the next step.
5. Locate pilot burner (See illustration at right.) and follow
steps below.
6. Turn knob on gas control counter clockwise to
"PILOT."
7. Push in gas control knob completely and hold. Light with
Piezo Igniter button. Continue to hold the control knob in
for about (1) minute after the pilot is lit. Release the knob
and it will pop back up. Pilot should remain lit. If it goes
out repeat steps 3 through 8.
If knob does not pop up when released. Stop and immediately
call your service technician or gas supplier.
If the pilot will not stay lit after
several tries, turn the gas
control knob to "OFF" and call
your service technician or gas
supplier.
8. Push in gas control knob and
turn counter-clockwise to
"ON."
9. Replace the lower Horizontal access panel.
10. Turn on remote switch to ignite fire.
NOTE: Gas control knob cannot be turned from "PILOT" to
"OFF" unless knob is pushed in slightly. Do not force.
Standing (Continuous) Pilot Ignition (SIT NOVA 820)
Page 30
H*38DF-CLCR Corner Gas Fireplace
XG0213 - 151126
Operation
1. Turn off remote switch.
2. Flip down the lower trim.
3. Turn the switch on the gas control to "Off".
4. Flip up the trim.
1. STOP! Read the safety information above on this label.
2. Flip down the lower trims.
3. Turn switch on the gas control to OFF".
4. Wait 5 minutes to clear out any gas. If you smell gas,
STOP! Follow "B" in the safety information above on
this label. If you don't smell gas, go to the next step.
5. Turn switch on the gas control to "ON". NOTE: This unit
is equipped with an ignition system that lights the pilot
burner automatically. Do not attempt to light the pilot by
hand.
6. Turn on wall switch.
7. Flip up the lower trim.
8. If the fireplace does not operate, follow the instructions
"To Turn Off Gas To Appliance" and call your service
technician or gas supplier.
Honeywell Electronic Ignition
To Turn Off Gas To Appliance:
Lighting Instructions:
Gas Control Switch
Shown in ON Position
Gas
Inlet
Page 31
H*38DF-CLCR Corner Gas Fireplace
XG0213 - 151126
Operation
Section:
Property Damage Hazard. Excessive heat can cause property damage.
The appliance can stay lit for many hours. Turn off the appliance if it is not going
be attended for any length of time. .
CAUTION
Remote Operation
The Proflame 2 Transmitter controls the following fireplace
functions:
1. Main Burner On/Off
2. Main Burner flame modulation (6 levels).
3. Choice of standing or intermittent pilot (CPI/IPI).
4. Thermostat and Smart thermostat functions.
5. Variable Accent light (6 Levels).
6. Fan speed modulation (6 levels) .
The Proflame 2 Transmitter uses a streamlined design with a
simple button layout and informative LCD display. A Mode Key is
provided to index between the features and a Thermostat Key is
used to turn On/Off or index through Thermostat functions, see
Figure 29. Additionally, a Key Lock feature is provided.
The Proflame 2 System consists of the following elements:
1. Pilot Assembly
2. Proflame Gas Valve.
3. Proflame 2 Control Module
4. Wiring Harness
5. Variable Speed fans
6. Variable Accent Lights
7. Proflame 2 remote control
8. Battery Pack
9 Manual override switch
NOTE: Can not be used with home automation systems.
.
WARNING
Do not expose remote control to temperatures below 0°C (32°F) or above 50°C (122°F)
SW1 LED1
LED2
SW1 = Programing Button
LED1 = Red Diagnostic Light
LED2 = Amber Programing Remote Control Light
Blue Back lit LCD display
On/Off Key
Thermostat Key
Up/Down Arrow Key
Mode Key
Accent lightsFans
Not Used
Figure 29.
Figure 29a. Proflame 2 Control Module
Figure 29b. Remote Control LCD Display
Page 32
H*38DF-CLCR Corner Gas Fireplace
XG0213 - 151126
Operation
Section:
Initializing the System for the first time
1. Set master override switch to off position.
2. Install four (4) AA batteries into the battery holder .
3. Install three (3) AAA batteries in the back of the remote
control.
Note the polarity of batteries and install them as indicated by the
silk screen (+/-) on the holder .
4. Connect AC Power (115 volts, 60 Hz) to fireplace.
Operating the System for the first time
5. Press SW1 button on the control module. The control module
will beep three (3) times and an amber LED is illuminated to
indicate that the IFC is ready to synchronize with a remote
control within 10 sec. Push the ON button. The control module
will "beep" four (4) times to indicate transmitter's command is
accepted.
The System is now initialized.
Temperature indication Display
With the system in the "Off" position, press the Thermostat Key
and the Mode Key at the same time . Look at the LCD screen on
the Remote Control to verify that a C or F is visible to the right of
the Room Temperature display.
Turn On the Fireplace
With the system Off, turn the master override switch to on
and press the On/Off Key on the Remote Control. The Remote
Control display will show some other active Icons on the screen.
At the same time the Control Module will activate the fireplace. A
single "beep" from the Control Module will confirm reception of
the command.
Turn Off the Fireplace
With the system On, press the On/Off Key on the Remote
Control. The Remote Control LCD display will only show the
room temperature. At the same time the Control Module will turn
off the fireplace. A single "beep" from the Receiver confirms
reception of the command.
Battery operated device. Read the battery instructions before installing them
.
WARNING
into the system. Do not expose any battery, or its holder, or a device in which
batteries are installed, to a working temperature greater than 54°C / 129°F.
Figure 29c. Remote Control Battery Compartment
Figure 29d. Remote Control display in Fahrenheit & Celsius.
Figure 29e. Remote Control Display
Page 33
H*38DF-CLCR Corner Gas Fireplace
XG0213 - 151126
Operation
Section:
Remote-Flame Control
When you turn on the fireplace it starts on high. The proflame
2 has six (6) flame levels. Each time you press the Down Arrow
Key once the flame height will reduce by one step.
You can continue this until the main burner flame turns off. You
can still operate the accent lights and fans in this mode .
If the main burner flame is off and you press the up arrow key
once, the flame will automatically go to high.
Room Thermostat (Remote Control ...............................
Operation)
The Remote Control can operate as a room thermostat. The
thermostat can be set to a desired temperature to control
the comfort level in a room. To activate the function, press
the Thermostat Key, see Figure 29h. The LCD display on the
remote control will change to show that the room thermostat
is "On" and the set temperature is now displayed . To adjust
the set temperature press the Up or Down Arrow Keys until the
desired set temperature is displayed on the LCD screen of the
Transmitter.
Smart Thermostat (Remote Control ...............................
Operation)
The Smart Thermostat function adjusts the flame height in
accordance to the difference between the set point temperature
and the actual room temperatures. As the room temperature
gets closer to the set point the Smart Function will modulate the
flame down. To activate the function, press the Thermostat Key,
see Figure 29, until the word "SMART" appears to the right of the
temperature bulb graphic, see Figure 29i.
NOTE: When smart Thermostat is activated, manual flame height
adjustment is disabled.
Figure 29f. Flame Off and Flame Level 1.
Figure 29g. Flame Level 5 and Flame Level Maximum.
Figure 29h. Setting Room Thermostat
Figure 29i. Smart flame function
Page 34
H*38DF-CLCR Corner Gas Fireplace
XG0213 - 151126
Operation
Section:
Fan Speed Control
The fireplace is equipped with optional hot air circulating fans.
The speed of the fans can be controlled by the Proflame system.
The fan speed can be adjusted through six (6) speeds . To
activate this function use the Mode Key, see Figure 29, to index
to the fan control icon, see Figure 29l. Use the Up/Down Arrow
Keys to turn on, off, or adjust the fan speed. A single "beep" will
confirm reception of the command.
Accent Light Control
If the fireplace is equipped with variable accent lights. The
accent light function controls the Accent Lights. To activate this
function use the Mode Key, see Figure 29, to index to the accent
light icon, see Figure 29m.
Pressing the Up Arrow Key will turn the light on at the lowest
setting. Continue pressing up to get brighter. Pressing the
Down Arrow Key will turn the lights down until you get to the
off position. A single beep will confirm the reception of the
command.
Disabling Thermostat
Some jurisdictions and bedroom installations require the
thermostat to be disabled.
1. Partially take out one battery, see Figure 29j.
2. Insert the battery while holding down the thermostat button .
The remote screen will display 'Clr' while the button is held.....
down. See Figure 29k.
3. To enable thermostat repeat steps 1-2. The remote screen ...
will display 'set' while the thermostat button is held down.
Figure 29j.
Figure 29k.
Figure 29l. Fan Speed Control
Figure 29m. Light Control
Page 35
H*38DF-CLCR Corner Gas Fireplace
XG0213 - 151126
Operation
Section:
Continuous Pilot (CPI) Selection (Optional)
In cold weather climates, the pilot burner can stay on
continuously to prevent condensation or cold air temperatures
near the fireplace glass. Note, some jurisdictions do no permit
use of continuous pilot system. Check local codes or contact
your Montigo dealer .
With the system in "off" position press the Mode Key, see Figure
29, to index to the CPI mode icon, see Figure 29n . Pressing the
Up Arrow Key will activate the Continuous Pilot Ignition mode
(CPI). Pressing the Down Arrow Key will return to IPI. A single
"beep" will confirm the reception of the command.
NOTE:
- Requires CPI/IPI jumper cable installed, see page 20.
Key Lock
This function will lock the keys to avoid unsupervised operation .
To activate this function, press the Mode and Up Keys at the
same time, see Figure 29o. To de-activate this function, press the
Mode and Up Keys at the same time.
Remote Control
When the Remote Control batteries are low, a Battery Icon will
appear on the LCD display of the Remote Control, see Figure
29p, before all battery power is lost. When the batteries are
replaced this icon will disappear .
Control Module
When the back-up batteries are low, a "double-beep" will be
emitted from the IFC when it receivers an On/Off command from
the Remote Control. This is an alert for a low battery condition of
the receiver and after that no more commands will be accepted .
When the batteries are replaced the "beep" will be emitted from
the receiver as soon as powered.
Low Battery Power Detection
The life span of the batteries depends on various factors: quality
of the batteries used, the number of ignitions of the appliance,
the number of changes to the room thermostat set point, etc.
Figure 29n. Continuous Pilot / Intermittent Pilot Selection
Figure 29o. Key Lock
Figure 29p. Low Battery Power Detection
Page 36
H*38DF-CLCR Corner Gas Fireplace
XG0213 -151126
Maintenance
Maintenance
Lighting Instructions
See pages 29 - 31
Hi-Lo Burner Adjustment: (SIT Nova 820).
The H*38C* is equipped with an adjustable burner, allowing you
to raise or lower the flames. To adjust the flames, locate the black
knob marked 'Hi-Lo', in the centre of the gas control valve (See
Figure 30).
To raise the flame height, turn the black knob (located behind
the lower control compartment) counter-clockwise.
To lower the flame height, turn clockwise.
Figure 30. 'Hi-Lo' Adjustment on the SIT Nova 820 gas
valve,
General
Have the fireplace and installation inspected yearly. The inspection
must include, but is not limited to, the following:
A visual check of the entire vent system and termination.
An inspection of the explosion relief flappers and the door
gaskets to ensure a proper seal.
An inspection of the burner, vent run, and primary air openings.
An inspection of the gas valve, gas components, and pilot
flame. For your convenience a 1/8" manifold pressure tap is
supplied on the gas valve for a test gauge connection.
Ensure proper log placement as per this manual.
Inspection of all optional equipment; fans, thermostats, etc.
Inspection of all glass doors and screens for damage and proper
installation.
For Natural Gas this appliance requires a minimum inlet pressure
of 5.5" W.C. and a manifold pressure of 3.5" W.C.
For Propane Gas this appliance requires a minimum inlet pressure
of 11" W.C. and a manifold pressure of 10" W.C.
Always keep the fireplace area clear and free of combustible
materials, as well as gasoline and other flammable vapors and
liquids.
Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and any
gas control which has been under water.
Cleaning
When the fireplace is first activated, there may be some smoking and
a visible film may be left on the glass. This is a normal condition, and
is the result of burning of protective coatings on new metal.
Glass must be cleaned periodically to remove any film (which is
a normal by-product of combustion) which may be visible. Film
can easily be removed by removing the door, as shown on Page
24. Handle the door carefully, and clean it with non-abrasive
glass cleaners. One of the most effective products is Kel Kem or
White-off.
Silicone seals on inner door during initial firing will "off gas",
leaving a visual deposit of a white substance on combustion
chamber walls. This can easily be removed from the chamber
walls using normal household products.
Use a vacuum cleaner or whisk broom to keep the control
compartment, burner, and firebox free from dust and lint.
Logs may be cleaned periodically with a vacuum to remove soot
or other contaminates.
Do not use ammonia based or abrasive cleaners on the glass, they will permanently
etch the surface. Use an approved gas fireplace glass cleaner such as Kel-Kem or
White off.
NOTICE
Pilot Burner Adjustment.
1. Locate Pilot Adjustment Screw. (See figure 30.)
2. Adjust pilot screw to provide properly sized flame as shown.
3. After installing or servicing, leak test with a soap solution with
main burner on. Coat pipe and tubing joints, gasket etc. with soap
solution. Bubbles indicate leaks. Tighten any areas where the
bubbles appear until the bubbling
stops completely.
Manifold Pressure
Test Connection
Wall Switch
Power
GeneratorPilot Adjustment Screw
Inlet Pressure
'Hi-Lo' Adjustment Knob
Gas Control Knob (Shown in “Pilot” position)
Page 37
H*38DF-CLCR Corner Gas Fireplace
XG0213 -151126
Maintenance
Section:Section:
Honeywell:
The following is a troubleshooting chart of possible problems:
If your fireplace still does not operate correctly, consult your
local Montigo dealer .
All service and repairs should be performed by a
qualified Technician.
All spare parts, optional fans, and optional trim finishes are
available from your local Montigo dealer .
SIT Proflame 2:
The following is a troubleshooting chart of possible problems:
PROBLEM SOLUTION
Pilot Igniter won't spark 1. Check the MAIN ON-OFF switch
(typically located below the valve
cover) and turn ON
2. Ensure main power is ON or new
batteries are installed in the remote
control and backup battery pack (if
available).
3. Check the 3.15A fuse in the control
box and replace if necessary
Pilot Igniter sparking, but
Pilot burner will not light
1. Verify the Inlet and Manifold Gas
Pressure are within acceptable limits
2. Check all connections to gas valve
3. Check connection to stepper motor
(if available)
Pilot lights , but Main
burner will not Light
1. Check and verify all wiring
connections as per the wiring
diagram.
2 . Verify the inlet and Manifold
Pressure are within acceptable limits
Pilot lights , but Main
burner will not Light and
igniter continues to spark
1. Check the Pilot Flame Sensor Rod
and clean with steel wool or similar.
2 . Check the Pilot hood and clean
with steel wool if dirty.
3. Adjust pilot flame using the pilot
adjustment screw if the pilot flame is
too long or too short (Flame should
fully engulf the sensor rod and must
be stable).
4. Check and make sure the ground
wire from the pilot is connected to
the fireplace body.
Fans not working 1. Ensure main power is ON (fireplace
may be operating on back up
batteries).
2. Check the 3.15A fuse in the control
box and replace if necessary
Troubleshooting:
SIT Nova 820:
The following is a troubleshooting chart of possible problems:
PROBLEM CORRECTIVE ACTION
Noisy Pilot Flame Locate pilot adjustment screw
on gas control valve. Flame
is decreased by turning
adjustment screw clockwise.
Pilot won’t ignite Disconnect remote wires and try
to light pilot. If pilot now works,
remote connections are faulty.
Check wiring diagram figure 19.
Main burner will not light 1. Check wiring (see figure 19).
2. Check wall switch for proper
connection.
Page 38
H*38DF-CLCR Corner Gas Fireplace
XG0213 -151126
Maintenance
Section:
Replacement Parts
Replacement Parts:
Standing Pilot - Replacement Parts List
H38C* HL38C* HP38C*
Log Set RLGS47 N/A LGSH38STCRPF
NG Gas Valve RGC1006
LP Gas Valve RGC1005
NG Pilot RPA020
LP Pilot RPA021
NG Burner Contact Local Montigo DealerLP Burner
Thermocouple RTC182
Thermopile RPG001
Piezo Ignitor PIEZO
Pilot Tubing RPTA03
Door
(CL = left, CR = right)
RDTH38CL01, RDTH38CL02
RDTH38CR01, RDTH38CR02
Replacement Screen
(CL - left, CR - right)
RSCH38CL1, RSCH38CL2
RSCH38CR1, RSCH38CR2
SIT IPI Proflame 2 - Replacement Parts List
H38C* HL38C* HP38C*
Log Set RLGS47 N/A LGSH38STCRPF
NG Gas Valve (with stepper motor) RGC3033
LP Gas Valve (with stepper motor) RGC3034
NG Pilot Assembly RPA035
LP Pilot Assembly RPA036
Ignitor Probe Assembly RGC3075
Flame sensor rod assembly RGC3076
Pilot Tubing RPTA03
Door
(CL = left, CR = right)
RDTH38CL01, RDTH38CL02
RDTH38CR01, RDTH38CR02
Control Module RGC3095
Proflame Transmitter RGC3063
Replacement Screen
(CL - left, CR - right)
RSCH38CL1, RSCH38CL2
RSCH38CR1, RSCH38CR2
Page 39
H*38DF-CLCR Corner Gas Fireplace
XG0213 -151126
Maintenance
Section:
Replacement Parts - Part Codes Diagrams:
RDTH38CL01
RDTH38CL02
RDTH38CR02
RDTH38CR01
RSCH38CL1
RSCH38CL2
RSCH38CR2
RSCH38CR1
RDTH38CL02
RDTH38CL01
RSCH38CL2
RSCH38CL1
RSCH38CR1
RSCH38CR2
RDTH38CR01
RDTH38CR02
Figure 31. Replacement Door Part Codes - CL = Left
Figure 31b. Replacement Screen Part Codes - CL = Left
Figure 31a. Replacement Door Part Codes - CR = Right
Figure 31c. Replacement Screen Part Codes - CR = Right
Page 40 XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Appendix
Appendix A: Venting Terminations
Location Canada* USA**
A clearance to the termination frame above grade, veranda, porch, deck, or balcony 12 inches 12 inches
B clearance to top of doors or operable windows 12 inches 12 inches
C clearance to sides or bottom of door or operable windows 12 inches 9 inches
D clearance to permanently closed window when installed with approved glass penetration termination 0 0
E clearance to permanently closed window Recommended to prevent condensation 16 inches 16 inches
F clearance to ventilated soffit located within a horizontal distance to 24 inches from centerline
of termination
22 inches 22 inches
G clearance to unventilated soffit 30 inches to combustibles
16 inches to non-combustibles
30 inches to combustibles
16 inches to non-combustibles
H clearance to outside corner 9 inches 9 inches
I clearance to inside corner 12 inches 12 inches
J clearance to each side of the vertical centerline of a metre or regulatory assembly to a maximum
vertical distance of 15ft
3 feet 3 feet
K clearance to service regulator vent outlet 3 feet 3 feet
L clearance to non mechanical air supply inlet to the building or combustion air inlet to other
appliance for appliance <= 100.000 BTU/H (30 KW)
12 inches 12 inches
M clearance to forced air supply inlet 6 feet 3 feet above air inlet
N clearance above paved sidewalk or paved driveway located on public property 7 feet 7 feet
P clearance under veranda, porch, deck, or balcony 22 inches to combustibles
16 inches to non-combustibles
22 inches to combustibles
16 inches to non-combustibles
Q clearance above roof 2 feet 2 feet
R clearance to adjacent walls and neighboring buildings 2 feet 18 inches
S clearance from corner in recessed location 12 inches 12 inches
T Maximum depth of recessed location 4 feet 4 feet
U Maximum width for back wall of recessed location 2 feet 2 feet
V Horizontal clearance between two terminations that are level 0 0
W Horizontal clearance (centre to centre) between two terminations that are not level 18 inches 18 inches
Note 1: For N a vent shall not terminate directly above the sidewalk or paved driveway which is located between two single family dwellings and serve both
dwelling.
Note 2: For P only permitted if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor
Note 3: For J, K, and as specified in CGA B149 installation code. Local codes or regulations may vary.
* Based on CGA B149.1 Natural Gas and Propane installation code . Local codes may vary, please check with local regulatory agency.
** Based on ANSI Z223.1/NFPA 54 National Fuel Gas Code. Local codes may vary, please check with local regulatory agency.
Page 41XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Appendix
Appendix B: Warranty
The Warranty
The Companies warrants the Montigo Gas Appliance to be free from defects in materials and workmanship at the time of manufacture. On the Montigo
fireplace, there is a ten-year warranty on the firebox and its components, a five-year warranty on the main burner and pilot burner, and a one-year warranty
on the gas control valve, fibre logs and Power Vent Module. The Glass, plated / painted finishes, and refractory lining are exempt from the warranty.
Remedy And Exclusions
The coverage of this Warranty is limited to all components of the Gas Appliance manufactured by The Companies.
This Warranty only covers Montigo Gas Appliances installed in the United States or Canada.
If the components of the Gas Appliance covered by this Warranty are found to be defective within the time frame stated (see The Companies right of
investigation outlined below). The Companies will, at its option, replace or repair defective components of the Gas Appliance manufactured by The
Companies at no charge, and will also pay for reasonable labour costs incurred in replacing or repairing components . If repair or replacement is not
commercially practical, The Companies will, at its option, refund the purchase price of the Montigo Gas Appliance.
This Warranty covers only parts and labour as provided above. In no case shall The Companies be responsible for materials, components, or construction
which are not manufactured or supplied by The Companies, or for the labour necessary to install, repair or remove such materials, components or
construction. All replacement or repair components will be shipped F.O.B. the nearest The Companies factory.
Qualifications To The Warranty
The Gas Appliance Warranty outlined above is further subject to the following qualifications:
(1) The Gas Appliance must be installed in accordance with The Companies installation instructions and local building codes. The Warranty on this
Montigo Gas Appliance covers only the component parts manufactured by The Companies. The use of components manufactured by others with
this Montigo Gas Appliance could create serious safety hazards, may result in the denial of certification by recognized national safety agencies,
and could be in violation of local building codes. This warranty does not cover any damages occurring from the use of any components not
manufactured or supplied by The Companies
(2) The Montigo Gas Appliance must be subjected to normal use. The Gas Appliances are designed to burn gas only. Burning conventional fireplace
fuels such as wood, coal or any other solid fuel will cause damage to the Gas Appliance, will produce excessive temperatures and will result in
a fire hazard.
Limitations On Liability
It is expressly agreed and understood that The Companies sole obligation, and purchaser's exclusive remedy under this Warranty, under any other
warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above.
In no event shall The Companies be responsible for any incidental or consequential damages caused by defects in its products, whether such damage
occurs or is discovered before or after replacement or repair, and whether or not such damage is caused by The Companies negligence. Some states do
not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. The duration of
any implied warranty with respect to this Montigo Gas Appliance is limited to the duration of the foregoing warranty. Some states do not allow limitation
on how long an implied warranty lasts, so the above may not apply to you.
Investigation Of Claims Against Warranty
The Companies reserves the right to investigate any and all claims against this Warranty and to decide upon method of settlement.
The Companies Are Not Responsible For Work Done Without Written Consent
The Companies shall in no event be responsible for any warranty work done without first obtaining The Companies written consent.
Dealers Have No Authority To Alter This Warranty
The Companies employees and dealers have no authority to make any warranties nor to authorize any remedies in addition to or inconsistent with
those stated above.
How To Register A Claim Against Warranty
In order for any claim under this Warranty to be valid, The Companies must be notified of the claimed defect in writing or by telephone, as soon as
reasonably possible after the defect is discovered. Claims against this Warranty in writing should include the date of installation, and a description
of the defect.
Other Rights
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
NOTE: The Companies as stated above refer to - Canadian Heating Products Inc. and/or Montigo Del Ray Corp.
Canadian Heating Products Inc . and/or Montigo DelRay Corp. reserves the right to make changes at any time, without notice, in design,
materials, specifications, prices and also to discontinue colors, styles and products.
Page 42 XG0213 - 151126
H*38DF-CLCR Corner Gas Fireplace
Appendix
Appendix C: State of Massachusetts Amendment
(Gas Fireplace / Equipment sold in the State of Massachusetts)
5.08: Modifications to NFPA-54, Chapter 10
(1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows:
Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed, and shall be equipped with a manually
reset device that will automatically shut off the gas to the burner in the event of a sustained back-draft.
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential
purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet
above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled
equipment, the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is
installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas fitter shall observe that a battery
operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by
the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed
professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide
detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of
thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monox-
ide detector with an alarm shall be installed .
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provi-
sions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of
eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The
sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the instal-
lation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248
CMR 5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted
by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, build-
ing or structure used in whole or in part for residential purposes .
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product
Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the
instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a
Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special
venting systems”, the following requirements shall be satisfied by the manufacturer:
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts
list and detailed installation instructions .
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all
parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the
installation.
(3) After NFPA-54 section 10.10.4.2 add a new section 10 .10.4.3 as follows:
When more than four gas appliances are to be vented through a common gas vent or common horizontal vent manifold, a plan of the proposed vent
installation shall be submitted to the Inspector and the serving gas supplier for review and approval.
Extraction from: Massachusetts Rules and Regulations
5.00: Amendments To 2002 Edition Of ANSI Z223.1-NFPA-54
Page 43XG0213 - 151126
H(L)38DF-CLCR Corner Gas Fireplace
Notes
XG0213 - 151126
H38DF CLCR
Corner
Gas Fireplace