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HomeMy WebLinkAboutF16-0067 Red Pipe.pdf Edition:01.2015 ill 11 . 1111 aquatherm red .p) � Pipe system made of polypropylene for fire sprinkler systems OCIOD aquatherm state of the pipe Our sales and delivery conditions(January 2014)and the contacts of our technical sales and distribution see on our homepage www.aquatherm.de. Subject to technical alterations,errors and misprints excepted.With the edition of this catalogue,all former ones become void. A 1 • . _ . 1 Dear customers and partners, thank you for your interest in our family enterprise.For a long time the classification of enterprises as a family has rather been hidden than actively marketed. Only in recent years family enterprises experience a comeback.From employee perspective, they are generally a flat hierarchy,provide independent and responsible work under a cooperative management style,but above all they are considered safe employers who commit permanently to their employees. By definition,family enterprises are distinguished primarily by the unity of ownership and management in the hands of a family;this criterion the aquatherm group still meets after the transition from the first to the second generation(pictured above). Our self-image of a family enterprise, however, clearly exceeds this description. Our claim describes a proactive organization that bases in the responsible contact in everyday life,that challenges encouraging,thereby accompanies developments in a promoting way and sets on a personal influenced by nearby corporate culture. If these business properties meet determined people that daily inspire through initiative,diligence and passion,until we speak of a living family enterprise,until we speak with pride of the aquatherm family. We look forward to presenting you on the following pages some insight into our colorful,slightly green-tinted aquatherm world! Christof Rosenberg Dirk Rosenberg Managing Director Managing Director 111)0 Xyx. Maik Rosenberg Gerhard Rosenberg Managing Director President of the Advisory Board 3 pvic 1 + 49 ( 0 ) 2722 950 200 .. ' info@aquatherm .de www. aquatherm .de Parent plant Attendorn Subsidiary Radeberg aquatherm GmbH aquatherm GmbH Biggen 5 Wilhelm-Ronsch-Str. 4 D-57439 Attendorn D-01454 Radeberg Phone: +49 (0)2722 950 0 Phone: +49 (0) 3528 4362-0 Fax: +49 (0)2722 950 100 Fax: +49 (0) 3528 4362-30 - • • • Field staff Training service Fair In addition to the regular training aquatherm is represented on all In addition to training service through important fairs relevant for the sani- service at Attendorn and Radeberg p the merchant network aquatherm to and heatingsector in Germany aquatherm field staff are available to offers its customers training, free or abroad with its own exhibition assist customers,on site,throughout of charge, at its trainingcentres at regar- Germany. g booth. For more information Attendorn and Radeberg. ding fairs near to you, please visit internet page:www.aquatherm.de. 4 CERTIFICATIONS IN ACCORDANCE WITH ISO 9001, 14001 & 50001 Since 1996 aquatherm has been meeting the requirements of the certifiable quality management system according to DIN ISO 9001.The 2012 TUV certificate was extended by the environmental management system according to ISO 14001 and currently by the energy management system according to ISO 50001. This success is a great contribution and represents a further step to strengthen our competitive position and to meet the high requirements and the responsiblity for our customers,partners and the environment. • MIsnagemen1 IsoO 9001:2008 ISO 14001:2004 roit * ISO 50001:4011 -:TI;IYF.=: ID00 v.com 10 0091005348 I .. Certificate Certificate Certificate -- ........ _ wouon111aF 110561011111 ,•-•..........3 r im r r #=A.m.,.niY_Y$N --ti A y/F�� ul'. { SAY NW.riRF ..M.o+T..4 r Mi.n.ay `...1. . .. 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A Oii Laboratory Software-Service Miscellaneous The aquatherm laboratory: from the The aquatherm-software service Different aquatherm-CD's, pros- testing of granulate through to the provides Datanorm-files, an inde- pacts, catalogues, poster, leaflets, finished product the customer can be pendent graphical program(liNear), mailings,calen-dars, a.s.m. are in- assured of only the highest quality and the appropriate training. vestigated and produced from the products. internal advertising department. All information regarding the company, the technology, the products, the CC various trainings and fairs as well as all catalogues in pdf-form can be called and downloaded from the INLI aquatherm-website: www.aquatherm.de. Ci) 5 CONTENT TABLE OF CONTENTS General 8-12 - Material properties/Advantages 8 - Processing 10 - International approvals 11 - Handling/Transport/Storage 12 Products 13-32 - Pipe/Socket - Reducer/Elbow - Tee/Cross - Sprinkler outlet/End cap/Weld-in saddle - Weldable flange adapter/Plastic flange/ Coupling screw joint - Transition piece/Transition elbow - Threaded branch tee/Transition joint Transition piece for slot connection - Weld-in saddle/Pipe cutter - Welding device - Welding accessories - Welding tool/Drill Fusion 33-48 - Part A: Mounting of the tools 33 Heat-up phase 34 Handling 34 Guidelines 34 - Part B: Checking of devices and tools 35 Preparation for the fusion 36 Heating of pipe and fittings 37 Setting and alignment 37 - Visual inspection of fusion seam 38 - Part C: Weld-in saddles 40 Drilling,heat-up,joining,fixing 41 - Part D: Welding machine 42 - Part E: Welding machine light 43 - Part F: Repair 43 - Part G: Butt-welding of pipe dimension 160mm 44 Visual inspection of fusion seam(butt welding) 46 Welding parameters 48 6 TABLE OF CONTENTS Laying of aquatherm red pipe in the concrete 49-57 - Part 1: Connecting of pipe work to the sprinkler outlet 49 - Part 2: Pressure test of pipe work installation as strength test and leak test 55 - Part 3: What must be considered during the concreting process? 55 - Part 4: Access to connection of the pipe work in concrete 56 - Part 5: Bridging of building joints 57 - Part 6: Potential equalizing 57 - Part 7: Pressurizing in the aquatherm red pipe-supply during the concreting process 57 - Part 8: Influence of the concrete to the applied compounds 57 Test 58-62 - Leakage test/Pressure diagram - Test record aquatherm red pipe system installation - Form:"Enquiry for the chemical resistance" References 63-78 7 red GENERAL prg aquatherm red pP=pG ADVANTAGES - certified and quality inspected aquatherm red pipe is: - connection by fusion welding - resistant against corrosion and chemicals - connection by fusion welding - no accumulation of corrosion products No sealants or adhesives are required for this permanent connection - low pipe roughness factor and high abrasion resistance - heat and sound-insulating characteristics - - high impact strength corrosion proof - leak proof connection of pipe and fitting by fusion technique Prevents the clogging of the sprinkler with corrosive material. - not easily flammable acc.to DIN 4102 1,building material class Bi This ensures a long,low-maintenance service life as well as failure-free - low weight compared to metal pipes functioning of the system. - short processing time - no gaskets-sealing elements are not required - 3-layer pipe with fibre glass reinforced inner layer The production of pipes and fittings is controlled according to the highest - concealed fire protection quality standards on most modern injection moulding machines and extrusion - reduction of structural works costs by laying in concrete lines.The high quality of our products is guaranteed by extensive controls of - weld-in saddle incoming goods and the production process. aquatherm red pipe offers an extensive range of pipes and fittings for the The aquatherm quality management system is certified according to DIN EN installation of fire sprinkler systems. ISO 14001:2004,9001:2008 and 50001:2011. The system is based on a fibre reinforced polypropylene pipe(faser composite pipe)produced in a multi-layer extrusion process. The material fusiolen® PP-R FS, used for the pipe production, is a plastic whose properties are designed for the special demands of the fields of appli- cation.Both,the installer's request for easier processing and the demand for maximum safety in later application was regarded during the development. 8 GENERAL red PP-R layer Faser layer PP-R layer PROCESSING Fusion technique By the fusion of pipe and fitting the plastic melts to a homogeneous ma- terial unit. Pipe and fitting are heated quickly with specially provided welding tools 4111111111 and joined together-finished! Double material thickness at the joint—giving double safety at the other- wise critical point of a pipe system. A permanent leakproof connection is created with the aquatherm fusion technique. 411 9 PROCESSING Weld-in saddle technique Branches can easily be made by weld-in saddles, even post-installation. Material costs and processing time are reduced by using weld-in saddles. Whereas in case of tees three joints are to be processed,work is limited to mounting the saddle and the branch pipe only. Simply drill the pipe;heat up the saddle,pipe wall and surface;connect the parts.Finished! i imL______ i 10 GENERAL INTERNATIONAL APPROVALS for the application as sprinkler lines Fire protection requirements and standards for planning and construction r 1 of sprinkler systems vary locally. -„-4110` ,c A Thus,the application of aquatherm red pipe in any case has to be agreed V v` and coordinated with the local national fire protection authorities,the con- 1 CNBOP structor and the building insurers. Germany Poland Further certification either national or local are in process. • ZEUSTURGG Czech Republic Turkey 4tit. I1 Ulla\ . ,.. .-.L40.-- -16--'''AG Norway Hong Kong Bru1namala tolnufl CI=..= r >, Iceland Austria ilf; AON New Zeeland APPROVED o 411 6 A FEDERAL STATE ESTABLISHMENT Aus:r a l i a r l THE ALL-RUSSIAN RESEARCH INSTITUTE FOR FIRE PROTECTION Standard IPSO VNIIPO) RS 4118.2.1 Li..SMKP20464 Russia Australia K. lif ..cr . l' I—PC9 ., Csrt..rm.:6SO Philippines Great Britain DiC VeriFire N.°526/09 New Zeeland Spain 11 { po .c . I'M. ,• V w4: f r. `T` f k .- -A ` i curaflam collar by Doyma conlit pipe wraps by Rockwool mi jil - Ivy 111 - -_ _ . HANDLING Transport and storage Procedures for additional repair aquatherm red pipe-pipes can be stored in all outside temperatures. Pipes Cut out damaged/leaking section and replace as for a new installation or should be stored and transported flat and fully supported along their length. repair with pipe repair stick(page 43). Bending pressures are to be avoided. High impact should be avoided at ex- ternely low temperatures. Chemical resistance On account of the special material qualities aquatherm red pipe-pipes and Although aquatherm red pipe-pipes are extremely robust,it is recommended fittings provide extensive chemical resistance.aquatherm red pipe-transition to treat the material always with care. connections and elements with brass inserts are not suitable for all media. The compatibility should be asked at aquatherm with media deviating from UV resistance water.Please,use the"Enquiry for the chemical resistance"on page 62. Pipes from fusiolen® PP-R FS should not be installed (without protection) where subject to UV-radiation.All aquatherm red pipe-pipes and fittings are Pipe friction loss supplied in UV-protected packaging to bridge transport and assembly time. The pressure loss caused by friction is to be calculated hydraulically with the Ultraviolet rays have an influence on all high polymeric plastics.Hence,pipes Hazen-Williams-formula. should not be stored unprotected outside for a long time.The maximum sto- rage time is(outside)6 months. The value to be used for C is 150, applicable for calculations of sprinkler installations and water supply. Fire bulkheading All fire prevention systems which can prove equivalent licensing are suited Equivalent lengths for the aquatherm red pipe sprinkler pipe system for the aquatherm red pipe system. The equivalent lengths of transition pieces,threaded connexions and tees (flow direction:straight)can be edequated with the socket values. Pipe dimension Pipe series SDR 7,4 SDR 7,4 SDR 7,4 SDR 7,4 SDR 7,4 SDR 7,4 SDR 7,4 SDR 7,4 SDR 7,4 SDR 7,4 SDR 11 Outer diameter 20,0 mm 25,0 mm 32,0 mm 40,0 mm 50,0 mm 63,0 mm 75,0 mm 90,0 mm 110,0 125,0 160,0 aquatherm red pipe mm mm mm Article Equivalent pipe length in(m) Socket 0,17 0,22 0,30 0,40 0,52 0,70 0,86 1,07 1,36 1,58 2,44 Reduction of 0,20 0,27 0,37 0,48 0,63 0,83 1,03 1,28 1,63 1,90 2,93 1 dimension Reduction of 0,27 0,36 0,49 0,64 0,84 1,11 1,37 1,71 2,17 2,53 3,91 2 dimensions Elbow<90°-45° 0,51 0,67 0,91 1,20 1,57 2,09 2,57 3,20 4,07 4,74 7,33 Elbow<45° I 0,25 0,33 0,46 0,60 0,78 1,04 1,28 1,60 2,03 2,37 3,66 Standard tee or cross 0,74 0,98 1,34 1,76 2,30 3,06 3,76 4,70 5,96 6,96 10,75 flow direction branch 12 PRODUCTS PIPE, FITTINGS Material: PP-R FS Pipe series: SDR 7,4 Packing Unit: straight length a 6 m fö> did Colour: red/4 green stripestill' s aquatherm red pipe PIPE SDR 7,4/B1 Wall Internal Art.-No imension U m/ Diameter thickness diameter Water Weight d[mm] s[mm] d [mm] content[Wm] [kg/m] 4170708 20 x 2,8 mm 120 20 2,8 14,4 0,163 0,163 4170710 25 x 3,5 mm 120 25 3,5 18,0 0,254 0,261 4170712 32 x 4,4 mm 60 32 4,4 23,2 0,423 0,403 4170714 40 x 5,5 mm 60 40 5,5 29,0 0,660 0,628 4170716 50 x 6,9 mm 30 50 6,9 36,2 1,029 0,955 4170718 63 x 8,6 mm 30 63 8,6 45,8 1,647 1,508 4170720 75 x 10,3 mm 18 75 10,3 54,4 2,323 2,160 4170722 90 x 12,3 mm 12 90 12,3 65,4 3,358 3,083 4170724 110 x 15,1 mm 6 110 15,1 79,8 4,999 4,500 4170726 125 x 17,1 mm 6 125 17,1 90,8 6,472 5,980 aquatherm red pipe PIPE SDR 11 /B1 1. F Wall Internal Price Diameter Water Weight rt.-No. nsion PU m/pc thickness diameter m/pc d[mm] s[mm] d.[mm] content[I/ ` [kg/m] lim_4170130 160 x 14,6 mm 6 160 14,6 130,8 10,599 6,728 I IM , II II�� 1 II 1.1(16 CI aquatherm red pipe SOCKET/B1 Price Weight Art.-No. Dimensi m/Pc Price EURO z [k9/m] 4111008 20 mm 10 1 20 16,00 1,50 29,50 0,011 4111010 25 mm 10 1 25 17,50 1,50 34,00 0,014 4111012 32 mm 5 1 32 20,25 2,25 43,00 0,027 4111014 40 mm 5 1 40 23,75 3,25 52,00 0,044 4111016 50 mm 5 1 50 26,50 3,00 68,00 0,086 4111018 63 mm 1 1 63 30,25 2,75 84,00 0,145 4111020 75 mm 1 1 75 36,25 3,25 100,00 0,233 4111022 90 mm 1 1 90 36,25 3,25 120,00 0,353 4111024 110 mm 1 1 110 41,00 4,00 147,00 0,606 4111026 125 mm 1 1 125 46,00 6,00 167,00 0,819 Art.-No.=article number,PU=Packing unit,d=Diameter(mm),s=wall thickness(mm),d internal diameter(mm),f=female thread,m=male thread 13 FITTINGS ir,. . ,..4 ,,, _,=, _ _____I____ .... .........4..„.__...__. . 4..4...4...4.. 1 aquatherm red pipe REDUCER/B1 - I Z . socket side SDR Art.-No. sion PU m/pc m/pc 771R0 L d1 I z D We' socket welding 4111112 25/20 mm 10 1 25 20 38,50 24,00 29,50 0,012 4111116 32/25 mm 5 1 32 25 38,00 22,00 34,00 0,016 4111122 40/32 mm 5 1 40 32 50,00 32,00 43,00 0,033 4111124 50/20 mm 5 1 50 20 55,00 40,50 29,50 0,045 4111128 50/32 mm 5 1 50 32 54,00 36,00 43,00 0,054 4111130 50/40 mm 5 1 50 40 53,00 32,50 52,00 0,059 4111131 63/20 mm 1 1 63 20 65,00 50,50 29,50 0,081 7,4 4111138 63/50 mm 1 1 63 50 63,50 40,00 68,00 0,122 4111140 75/50 mm 1 1 75 50 63,00 39,50 68,00 0,143 4111142 75/63 mm 1 1 75 63 71,00 43,50 84,00 0,173 4111152 90/63 mm 1 1 90 63 78,00 50,50 84,00 0,232 4111153 90/75 mm 1 1 90 75 81,50 51,50 100,00 0,281 4111155 110/63 mm 1 1 110 63 86,00 58,50 84,00 0,363 4111159 110/90 mm 1 1 110 90 99,00 66,00 120,00 0,564 4111163 125/90 mm 1 1 125 90 99,00 66,00 120,00 0,831 4111165 125/110 mm 1 1 125 110 112,00 75,00 147,00 0,811 butt welding 11 4111175 160/110 mm 1 1 160 20 90,00 53,00 147,00 1,024 4111177 160/125 mm 1 1 160 25 90,00 50,00 167,00 0,729 D1 d _ o aquatherm red pipe REDUCING SOCKET/B1 d female/female Price Art.-No. Dimension rcd dl L I z D D1VIE m P m/Pc EURO 4111238 63/50 mm 1 1 63 50 56,00 30,00 2,50 84,00 68,00 0,126 4111242 75/63 mm 1 1 75 63 62,50 32,50 2,50 100,00 84,00 0,191 4111253 90/75 mm 1 1 90 75 69,00 36,00 3,00 120,00 100,00 0,297 ii zi . :,$.1. ___ N :::::: 7 :....m.x.. I ;S aquatherm red pipe ELBOW 90°/B1 / *.4 d l: female/male _ o ie Price Art. No. Dimeon PU m/ /cz I 11 z1 Weight sion EURO 4112308 20 mm f/m 10 1 20 11,00 25,50 29,50 25,50 14,75 0,017 4112310 25 mm f/m 10 1 25 13,50 29,50 34,00 29,50 17,00 0,024 4112312 32 mm f/m 5 1 32 17,00 35,00 43,00 39,00 21,50 0,049 4112314 40 mm f/m 5 1 40 21,00 41,50 52,00 45,50 26,00 0,081 14 PRODUCTS FITTINGS ..- i; ( r- 4112108-4112126 4112131 aquatherm red pipe ELBOW 90°/B1 Price Art.-No. Dimension PU m/cc EURO d OM I D Weight m p socket welding 4112108 20 mm 10 1 20 11,00 25,50 29,50 0,018 4112110 25 mm 10 1 25 13,50 29,50 34,00 0,023 4112112 32 mm 5 1 32 17,00 35,00 43,00 0,043 4112114 40 mm 5 1 40 21,00 41,50 52,00 0,071 7,4 4112116 50 mm 5 1 50 26,00 49,50 68,00 0,158 4112118 63 mm 1 1 63 32,50 60,00 84,00 0,276 4112120 75 mm 1 1 75 38,50 68,50 100,00 0,446 4112122 90 mm 1 1 90 46,00 79,00 120,00 0,798 4112124 110 mm 1 1 110 56,00 93,00 147,00 1,323 4112126 125 mm 1 1 125 76,50 116,50 167,00 2,026 butt welding 11 4112131 160 mm I 1 1 160 145,00 - - 2,145 Alik III d 4112531 4112508-4112526 D aquatherm red pipe ELBOW 45° /B1 Price Price SDR Art.-No. imension . PU m/pc m/pc EUROIMF I D Weight socket welding 4112508 20 mm 10 1 20 5,00 19,50 29,50 0,015 4112510 25 mm 10 1 25 6,00 22,00 34,00 0,019 4112512 32 mm 5 1 32 7,50 25,50 43,00 0,035 4112514 40 mm 5 1 40 9,50 30,00 52,00 0,057 7,4 4112516 50 mm 5 1 50 11,50 35,00 68,00 0,112 4112518 63 mm 1 1 63 14,00 41,50 84,00 0,233 4112520 75 mm 1 1 75 16,50 46,50 100,00 0,353 4112522 90 mm 1 1 90 19,50 52,50 120,00 0,571 4112524 110 mm 1 1 110 23,50 60,50 147,00 0,993 4112526 125 mm 1 1 125 27,00 67,00 167,00 1,281 butt welding 11 4112531 160 mm I 1 1 160 95,00 - - 1,463 Advice:Special elbows in diverse degree sizes on request 15 FITTINGS 41i d ,,.x, 40. 0 I I r1/9 ' if I ',0 aquatherm red pipe ELBOW 45° /B1 L. d ..1 j female/male _ D -Dimen- PU m D 11 z1 sion 4112708 20 mm f/m 10 1 20 5,00 19,50 29,50 19,50 8,75 0,014 4112710 25 mm f/m 10 1 25 6,00 22,00 34,00 22,00 8,50 0,018 4112712 32 mm f/m 5 1 32 7,50 25,50 43,00 28,50 11,50 0,036 4112714 40 mm f/m 5 1 40 9,50 30,00 52,00 30,50 13,50 0,059 .p .;. ;:; Iikyr i0►® liMi i��i�i��00i�i��®AAA��i�i�ii�i�00►®Oi�i ....c:::::_::::::.::::_7::::: 4113108-4113126 , , 4113131 aquatherm red pipe TEE/B1 SDR Art.-No. riFPU m/pc Price Price d D I z I' 11 z1 Weight m/pc EURO socket welding 4113108 20 mm 10 1 20 29,50 25,50 11,00 25,50 11,00 0,022 4113110 25 mm 10 1 25 34,00 31,00 15,00 31,00 15,00 0,033 4113112 32 mm 5 1 32 43,00 35,00 17,00 35,00 17,00 0,053 4113114 40 mm 5 1 40 52,00 40,50 20,00 40,50 20,00 0,093 7,4 4113116 50 mm 5 1 50 68,00 49,50 26,00 49,50 26,00 0,200 4113118 63 mm 1 1 63 84,00 60,00 32,50 60,00 32,50 0,377 4113120 75 mm 1 1 75 100,00 68,50 38,50 68,50 38,50 0,537 4113122 90 mm 1 1 90 120,00 79,00 46,00 79,00 46,00 0,986 4113124 110 mm 1 1 110 147,00 93,00 56,00 93,00 56,00 1,632 4113126 125 mm 1 1 125 167,00 116,50 76,50 116,50 76,50 2,693 butt welding 11 4113131 I 160 mm I 1 1 160 145,00 I 2,838 16 PRODUCTS FITTINGS D1 Al A �e�i�i�i�i�i�i�i�O�i�i�i ': Me.®O�pOpp����ppppOp�O.._� .11NI 114111*COit_d") . =z -1. I a r I 4113511-4113596 ����� ; ®�� 4113601-4113603 . ia� rt. iamsa r-®ir.ir::.®i:•:::c®.:•::::_� • I • tll aquatherm red pipe REDUCING TEE/B1 lc, Art-No. I imension EUR I 11 z1 D1 d2 12 Weight socket welding 4113511 20 x 25 x 20 mm 10 1 20 31,00 16,50 34,00 25,00 30,50 14,50 34,00 20,00 31,00 16,50 0,040 4113520 25 x 20 x 20 mm 10 1 25 31,00 15,00 34,00 20,00 30,50 16,00 34,00 20,00 31,00 16,50 0,039 4113522 25 x 20 x 25 mm 10 1 25 31,00 15,00 34,00 20,00 30,50 16,00 34,00 25,00 31,00 15,00 0,036 4113532 32 x 20 x 20 mm 5 1 32 36,75 18,75 43,00 20,00 37,00 22,50 43,00 20,00 36,75 22,25 0,084 4113534 32 x 20 x 32 mm 5 1 32 35,00 17,00 43,00 20,00 31,00 16,50 29,50 32,00 35,00 17,00 0,055 4113540 32 x 25 x 32 mm 5 1 32 35,00 17,00 43,00 25,00 32,00 16,00 34,00 32,00 35,00 17,00 0,066 4113544 40 x 25 x 40 mm 5 1 40 41,50 21,00 52,00 25,00 36,00 20,00 34,00 40,00 41,50 21,00 0,091 4113546 40 x 32 x 40 mm 5 1 40 42,00 21,50 52,00 32,00 40,50 22,50 52,00 40,00 42,00 21,50 0,106 4113550 50 x 32 x 50 mm 5 1 50 49,50 26,00 68,00 32,00 44,50 26,50 43,00 50,00 49,50 26,00 0,174 4113551 50 x 40 x 50 mm 5 1 50 49,50 26,00 68,00 40,00 49,50 29,00 68,00 50,00 49,50 26,00 0,221 4113556 63 x 32 x 63 mm 1 1 63 60,00 32,50 84,00 32,00 53,50 35,50 52,00 63,00 60,00 32,50 0,355 4113558 63 x 40 x 63 mm 1 1 63 60,00 32,50 84,00 40,00 53,50 33,00 52,00 63,00 60,00 32,50 0,341 7,4 4113560 63 x 50 x 63 mm 1 1 63 60,00 32,50 84,00 50,00 60,00 36,50 84,00 63,00 60,00 32,50 0,411 4113566 75 x 40 x 75 mm 1 1 75 68,50 38,50 100,00 40,00 59,00 38,50 52,00 75,00 68,50 38,50 0,494 4113568 75 x 50 x 75 mm 1 1 75 68,50 38,50 100,00 50,00 66,00 42,50 84,00 75,00 68,50 38,50 0,540 4113570 75 x 63 x 75 mm 1 1 75 68,50 38,50 100,00 63,00 66,00 38,50 84,00 75,00 68,50 38,50 0,507 4113578 90 x 40 x 90 mm 1 1 90 79,00 46,00 120,00 40,00 65,00 44,50 52,00 90,00 79,00 46,00 0,986 4113580 90 x 50 x 90 mm 1 1 90 79,00 46,00 120,00 50,00 75,00 51,50 84,00 90,00 79,00 46,00 0,976 4113582 90 x 63 x 90 mm 1 1 90 79,00 46,00 120,00 63,00 75,00 47,50 84,00 90,00 79,00 46,00 0,969 4113584 90 x 75 x 90 mm 1 1 90 79,00 46,00 120,00 75,00 81,00 51,00 120,00 90,00 79,00 46,00 0,997 4113586 110 x 63 x 110 mm 1 1 110 93,00 56,00 147,00 63,00 87,50 60,00 100,00 110,00 93,00 56,00 1,691 4113588 110 x 75 x 110 mm 1 1 110 93,00 56,00 147,00 75,00 87,50 57,50 100,00 110,00 93,00 56,00 1,634 4113590 110 x 90 x 110 mm 1 1 110 93,00 56,00 147,00 90,00 89,00 56,00 120,00 110,00 93,00 56,00 1,569 4113592 125 x 75 x 125 mm 1 1 125 116,50 76,50 167,00 75,00 106,50 76,50 100,00 125,00 116,50 76,50 2,475 4113594 125 x 90 x 125 mm 1 1 125 116,50 76,50 167,00 90,00 109,50 76,50 120,00 125,00 116,50 76,50 2,542 4113596 125 x 110 x 125 mm 1 1 125 116,50 76,50 167,00 110,00 113,50 76,50 147,00 125,00 116,50 76,50 2,606 butt welding 11 4113601 160 x75 x 160 mm 1 1 160 230,00 92,00 - 75,00 122,00 - 100,00 - - - 3,140 4113603 160 x 90 x 160 mm 1 1 160 230,00 92,00 - 90,00 125,00 - 120,00 - - - 3,180 17 FITTINGS 11111EIMIIIIN _i ENg 06 14 ..,AL,. MI aquatherm red pipe CROSS/B1 ml=Irt. No. Dimension Price EURO d z I D Weight" 4113712 32 mm 5 1 32 17,00 35,00 43,00 0,064 4113714 40 mm 5 1 40 21,00 41,50 52,00 0,101 riiMill. 1:1=1: -moo' .,r� •. .,I .•. .!r 'A aquatherm red pipe REDUCING TEE/B1 o. Dimen PU Price rice D1 11 d Weight sion m/pc m/pc EURO 4113750 50/32 mm 5 1 32 26,50 43,00 44,50 50 26,00 68,00 49,50 0,180 4113756 63/32 mm 1 1 32 35,50 52,00 53,50 63 32,50 84,00 60,00 0,350 4113758 63/40 mm 1 1 40 33,00 52,00 53,50 63 32,50 84,00 60,00 0,328 4113764 75/32 mm 1 1 32 41,00 52,00 59,00 75 38,50 100,00 68,50 0,509 4113766 75/40 mm 1 1 40 38,50 52,00 59,00 75 38,50 100,00 68,50 0,499 4113768 75/50 mm 5 1 50 42,50 68,00 66,00 75 38,50 100,00 68,50 0,528 4113776 90/50 mm 1 1 50 51,50 68,00 75,00 90 35,50 120,00 68,50 0,762 •••••••••••••••••••••4J '-. • ••••••••••••••••••••••• •iiiiiiiiiiiiiiiiiiiiiii: i•OOppp•••••p�••••••Opp�• !000pb NO �A •pppp• p •O•C •pi :❖i •O: •O•C O•i d aquatherm red pipe END CAP/B1 0 _ rt. No. mension m 01 I z D Weight L socket welding 4114108 20 mm 10 1 20 24,00 9,50 29,50 0,009 4114110 25 mm 10 1 25 24,00 8,00 34,00 0,011 4114112 32 mm 5 1 32 31,50 13,50 43,00 0,044 4114114 40 mm 5 1 40 38,00 17,50 52,00 0,042 7,4 4114116 50 mm 5 1 50 44,50 21,00 68,00 0,082 4114118 63 mm 1 1 63 52,00 24,50 84,00 0,153 4114120 75 mm 1 1 75 58,50 28,50 100,00 0,245 4114122 90 mm 1 1 90 67,50 34,50 120,00 0,377 4114124 110 mm 1 1 110 65,00 28,00 147,00 0,648 4114126 125 mm 1 1 125 70,00 30,00 167,00 0,872 butt welding 11 4114131 160 mm I 1 1 131 70,00 I 14,60 160,00 0,759 18 PRODUCTS FITTINGS 0 ili", a o\ aquatherm red pipe BASE PART FOR SPRINKLER OUTLET r t 1- IF Price L Art.-No. St EURO D D1 d Weight 4114180 for visible sprinkler 25 1 47,35 30,00 4 27,00 0,013 1. 5 ,7 o aquatherm red pipe BASE PART FOR SPRINKLER OUTLET / "'//�'"'//%"'% ®� rt.-No. D1 d I Weight 4114190 for covered sprinkler 25 1 65,00 44,00 4 38,00 0,034 D1 IIIIMUIIII 4) •11 TT I „ \11 aquatherm red pipe UPPER PART FOR SPRINKLER OUTLET D for visible sprinkler Price Art. No. Dimension m/ m/ c ir Price EURO D1 d I Weight P 4114181 1/2" 25 1 60,00 51,40 23,2 30,00 0,022 4114182 3/4" 25 1 60,00 51,60 30,2 I 30,00 0,022 4114183 1" 25 1 60,00 51,60 35,2 30,00 0,021 tv it„....,xxx x xxx,...,.x- , y !� i 0 T 1 > I � 0_1 � I A /y� �v f A aquatherm red pipe UPPER PART FOR SPRINKLER OUTLET for covered sprinkler Art-No. Dimension Price Pri• ' d Weight p 4114191 1/2" 25 1 70,00 78,00 23,2 43,00 0,057 4114192 3/4" 25 1 70,00 78,00 30,2 43,00 0,057 4114193 1" 25 1 70,00 78,00 35,2 43,00 0,056 >______,,_______, „ ,......_ ,. \\ ,„____ ,„\ \\ (74 n� n %`�__J\\\\All 1® ijili Airlitil _vyy`„; _____;„<„,/,;/ A aquatherm red pipe PLUG FOR SPRINKLER OUTLET ',� URO D I z SW Weight 4114185 1/2" 25 1 1/2" 23,00 21,50 11,00 15,00 0,043 4114186 3/4" 25 1 3/4" 30,00 23,00 12,50 17,00 0,058 4114187 1" 25 1 1" 35,00 24,00 13,00 17,00 0,076 19 FITTINGS _ d - r 1// I 4f!C_______ H.---__________----10 -44-- ____ o AA I A A aquatherm red pipe TEMPORARY PLUG FOR PLASTER WORKS made of PE foam 1111 .- Art-No. Dimension nPU m/pc Price EURO I Weig' ilk4114178 for 4114181,-82,-83 50 1 20 75,50 42,00 0,004 4114179 for 4114191,-92,-93 50 1 20 60,00 j 32,00 0,003 u /\ _ __,,./4 d .1 A (/‘411111"* A (NO ,ai \ ) [ D . 7 4111, / Iii 40 r !/`IIS aquatherm red pipe SPRINKLER OUTLET Art.-N I Price EURO D d I Weight i 4114200 11/4" 10 1 100,10 44,1 6,50 0,028 4114201 1 1/2" 10 1 111,10 50,1 6,50 0,034 4114202 2" 10 1 126,10 61,1 6,50 0,043 aquatherm red pipe PLUG FOR SPRINKLER OUTLET e i 1 ' Dime '1 1 U m/pc Price Price EURO m/pc 4114206 Plug for sprinkler outlet 1 1/4" 10 1 4114207 Plug for sprinkler outlet 1 1/2" 10 1 4114208 Plug for sprinkler outlet 2" 10 1 ME _1 ,„, in `r % ■■ ........,,,,,,.. � o EH 1, k r ��-- 7 ,wro nii_4.... , " ri.,,_,\ \ " .,. 1 `i-u,,,,:fo �' ® MIMI ® ®®' _ rte° 4114220 4114220 41 aquatherm red pipe PLUG FOR PRESSURE TEST Vicerice Art. No. Dimension /pc m/pclPURO D 61 G2 z I SW Weight 4114212 thread 1/2" 10 1 35,00 1/2" 1/8" 9,00 21,50 27,00 0,072 4114213 thread 3/4" 10 1 35,00 3/4" 1/8" 9,00 21,50 27,00 0,093 4114214 thread 1" 10 1 40,00 1" 1/8" 8,50 21,50 27,00 0,126 aquatherm red pipe COUPLING PLUG 1/2" 4114220 1/2"for Art-.No.4114212,-13,-14 I 1 1 0,040 20 PRODUCTS FITTINGS D C dl -I i& rii Z :: ►' - V/"Z / d2 \ti aquatherm red pipe WELD-IN SADDLE Price SDR Art.-No. Dimension-IIRM� m U ��/ cE EURO 1i J1 d2 I z II D Weight pc mP socket welding 4115156 40/20 mm 5 1 40 20 25,00 27,00 32,50 29,50 0,016 4115158 40/25 mm 5 1 40 25 25,00 28,50 32,50 34,00 0,017 4115160 50/20 mm 5 1 50 20 25,00 27,50 38,00 29,50 0,018 4115162 50/25 mm 5 1 50 25 25,00 28,50 37,50 34,00 0,019 4115164 63/20 mm 5 1 63 20 25,00 27,50 44,50 29,50 0,017 4115166 63/25 mm 5 1 63 25 25,00 28,50 44,00 34,00 0,019 4115168 63/32 mm 5 1 63 32 32,00 30,00 43,50 43,00 0,028 4115170 75/20 mm 5 1 75 20 25,00 27,50 50,50 29,50 0,018 4115172 75/25 mm 5 1 75 25 25,00 28,50 50,00 34,00 0,019 4115174 75/32 mm 5 1 75 32 32,00 30,00 49,50 43,00 0,028 4115175 75/40 mm 5 1 75 40 40,00 34,00 51,00 52,00 0,049 4115176 90/20 mm 5 1 90 20 25,00 27,50 58,00 29,50 0,018 7,4 4115178 90/25 mm 5 1 90 25 25,00 28,50 57,50 34,00 0,019 4115180 90/32 mm 5 1 90 32 32,00 30,00 57,00 43,00 0,029 4115181 90/40 mm 5 1 90 40 40,00 34,00 58,50 52,00 0,048 4115182 110/20 mm 5 1 110 20 25,00 27,50 68,00 29,50 0,019 4115184 110/25 mm 5 1 110 25 25,00 28,50 67,50 34,00 0,020 4115186 110/32 mm 5 1 110 32 32,00 30,00 67,00 43,00 0,030 4115188 110/40 mm 5 1 110 40 40,00 34,00 68,50 52,00 0,050 4115189 110/50 mm 5 1 110 50 50,00 34,00 65,50 68,00 0,030 4115190 125/20 mm 5 1 125 20 25,00 27,50 75,50 29,50 0,019 4115192 125/25 mm 5 1 125 25 25,00 28,50 75,00 34,00 0,020 4115194 125/32 mm 5 1 125 32 32,00 30,00 74,50 43,00 0,029 4115196 125/40 mm 5 1 125 40 40,00 34,00 76,00 52,00 0,050 4115197 125/50 mm 5 1 125 50 50,00 34,00 73,00 68,00 0,030 4115198 125/63 mm 5 1 125 63 63,00 38,00 73,00 84,00 0,030 butt welding 11 4115218 160/75 mm 5 1 160 75 75,00 42,00 92,00 100,00 0,229 I 4115220 160/90 mm 5 1 160 90 90,00 45,00 92,00 120,00 0,338 With weld-on surface and weld-in socket to be fused with the inner wall of the pipe. The required tools for the fusion of aquatherm red pipe-weld-in saddles are listed on page 32: aquatherm red pipe-weld-in saddle tools Art.-No.50614-50658 aquatherm-drill Art.-No.50940-50952 21 FITTINGS D d (PO) : : k Digi iiii "1 iiid�� QA�A�I L D1 1 K OOOO X>d kxxxxx>d aquatherm red pipe WELDABLE FLANGE ADAPTER/B1 N with joint ring ' 1 ' Art.-No. Dimension PU Price Price-No. I z D D1 11 z1 Weight m/pc m/pc EURO socket welding 4115512 32 mm 1 1 32 35,00 17,00 41,00 68,00 11,00 3,00 0,053 4115514 40 mm 1 1 40 36,50 16,00 50,00 78,00 12,00 3,00 0,071 4115516 50 mm 1 1 50 40,50 17,00 61,00 88,00 13,00 3,00 0,095 7,4 4115518 63 mm 1 1 63 44,50 17,00 76,00 102,00 15,00 3,00 0,130 4115520 75 mm 1 1 75 47,00 17,00 90,00 122,00 17,00 3,00 0,191 4115522 90 mm 1 1 90 50,00 17,00 108,00 138,00 17,00 3,00 0,258 4115524 110 mm 1 1 110 55,50 18,50 131,00 158,00 18,50 3,00 0,329 4115527 125 mm 1 1 125 63,00 23,00 165,00 188,00 20,00 3,00 0,724 butt welding 11 4115531 160 mm 1 1 160 25,00 93,00 175,00 212,00 25,00 3,00 1,065 A-6.1 ■ ; • m 0 c' _li . ° ° ° ° e ° o oj-' ° ° ° 0� li 0 A-.I -111 aquatherm red pipe STEEL FLANGE No.of Hole PU Price Price Wh ilillnirArt.-No. imension holes circle m/pc m/pc EURO d D D1 1 z Weight 4115712 32 mm 4 85 mm 1 1 42 116,00 85,00 14 15,50 4,00 1,046 4115714 40 mm 4 100 mm 1 1 51 141,00 100,00 18 17,50 4,00 1,589 4115716 50 mm 4 110 mm 0 1 62 151,00 110,00 18 17,50 4,00 1,675 4115718 63 mm 4 125 mm 1 1 78 166,00 125,00 18 19,00 4,00 2,016 4115720 75 mm 4 145 mm 1 1 92 186,00 145,00 18 19,00 4,00 2,437 4115722 90 mm 8 160 mm 1 1 110 201,00 160,00 18 21,00 8,00 2,699 4115724 110 mm 8 180 mm 1 1 133 221,00 180,00 18 22,00 8,00 3,084 4115726 125 mm 8 210 mm 1 1 167 251,00 210,00 18 26,00 8,00 3,654 4115730 160 mm 8 240 mm 1 1 178 286,00 240,00 22 27,00 8,00 5,106 22 PRODUCTS FITTINGS sw 1 sw2 ..0-/i % lirl C , m C aquatherm red pipe COUPLING SCREW/B1 - i _I rice I z 1 SW1 SW2 URO 4115812 32 mm 1 1 32 36,50 18,50 41,00 64,00 50,00 0,479 4115814 40 mm 1 1 40 38,00 17,50 50,00 80,00 60,00 0,841 4115816 50 mm 1 1 50 41,00 17,50 61,00 86,00 70,00 0,821 4115818 63 mm 1 1 63 45,00 17,50 76,00 108,00 90,00 1,498 4115820 75 mm 1 1 75 47,50 17,50 90,00 128,00 104,00 1,998 Incl.2 flange adapters with gasket L TRANSITION PIECE IM 1 iiri--12 li E 441,11 P ;7' 11.: _1 m N.4 i___.....________, 0 d 1 D aquatherm red pipe BACK PLATE ELBOW/B1 R dl Weight 4120108 20 mm x 1/2" 10 1 20 31,00 16,50 29,50 31,50 15,50 37,00 51,00 20,00 1/2" 7 0,077 4120112 25 mm x 3/4" 10 1 25 37,00 21,00 34,00 37,00 24,00 44,00 54,00 25,00 3/4" 7 0,111 23 TRANSITION PIECE R fi A A. ► ► 4"......,.....,,,,,. .O ‘. ' - ill IMIIIIINVI j aquatherm red pipe TRANSITION PIECE/B1 ------:".*".....0,, a for the connection to sprinkler outlets round rt.-No. Dimension PU Price Price d I z D L R Weight m/pc m/pc EURO 61 4121008 20 mm x1/2"f 10 1 20 27,50 13,00 37,50 40,50 1/2" 0,064 4121011 25 mm x 1/2"f 10 1 25 29,00 13,00 37,50 42,00 1/2" 0,065 4121012 25 mm x 3/4"f 10 1 25 27,50 11,50 43,50 40,50 3/4" 0,087 4121013 32 mm x 3/4"f 5 1 32 30,50 12,50 43,50 43,50 3/4" 0,092 4121014 32 mm x1/2"f 5 1 32 30,00 12,00 37,50 43,00 1/2" 0,076 4121016 40 mm x1/2"f 5 1 40 32,50 12,00 52,00 45,50 1/2" 0,078 4121017 40 mm x 3/4"f 5 1 40 33,00 12,50 52,00 46,00 3/4" 0,105 o _0s_' �Ol.-1 oo�• III tr.... \V viIitk, Doti \ 1.6.4 sW aquatherm red pipe TRANSITION PIECE/B1 L with hexagon(*suitable for the connection to sprinkler outlets) Art.-N Dimension 1 m/p m/ c E I R SW Weight p 4121108 20 mm x1/2"f 10 1 20 34,50 20,00 37,50 50,50 1/2" 24,00 0,088 4121110 20 mm x 3/4"f 10 1 20 29,00 14,50 43,50 50,00 3/4" 31,00 0,100 4121111 25 mm x1/2"f 10 1 25 36,00 20,00 37,50 52,00 1/2" 24,00 0,089 4121112 25 mm x 3/4"f 10 1 25 29,00 13,00 43,50 50,00 3/4" 31,00 0,109 4121113 32 mm x 3/4"f 5 1 32 32,00 14,00 43,50 53,00 3/4" 31,00 0,104 4121114* 32 mm x1"f 5 1 32 37,50 19,50 60,00 59,50 1" 39,00 0,239 4121115* 40 mm x 1"f 5 1 40 40,00 19,50 60,00 62,00 1" 39,00 0,227 4121116 40 mm x 1 1/4"f 5 1 40 42,50 19,50 74,00 63,00 1 1/4" 50,00 0,385 4121117 50 mm x1 1/4"f 5 1 50 42,50 19,50 74,00 66,00 1 1/4" 50,00 0,404 4121118 50 mm x1 1/2"f 5 1 50 45,00 21,50 85,50 67,00 1 1/2" 55,00 0,445 4121119 63 mm x1 1/2"f 1 1 63 51,50 24,00 84,00 73,50 1 1/2" 55,00 0,479 4121120 63 mm x 2"f 1 1 63 50,00 22,50 101,00 76,00 2" 67,00 0,662 4121122 75 mm x 2"f 1 1 75 51,00 21,00 100,00 77,00 2" 67,00 0,671 4121153 32 mm x 1/2"f 5 1 32 37,00 19,00 43,00 53,00 1/2" 24,00 0,091 4121154 40 mm x1/2"f 5 1 40 38,00 17,50 52,00 55,50 1/2" 24,00 0,094 24 PRODUCTS TRANSITION PIECE SW NW f____ (f-(044-0- If XNNM° >e1D Oe0J0S J aquatherm red pipe TRANSITION PIECE/B1 i __ with hexagon/*octagon Dimension m/ I z D R P' 4121308 20 mm x 1/2"m 10 1 20 66,50 52,00 38,50 1/2" 22,00 0,119 4121310 20 mm x 3/4"m 10 1 20 67,50 53,00 38,50 3/4" 24,00 0,103 4121311 25 mm x 1/2"m 10 1 25 68,00 52,00 38,50 1/2" 21,00 0,119 4121312 25 mm x 3/4"m 10 1 25 67,50 51,50 38,50 3/4" 24,00 0,128 4121313 32 mm x 3/4"in 5 1 32 70,00 52,00 43,00 3/4" 24,00 0,135 4121314 32 mm x 1"m 5 1 32 78,50 60,50 53,00 1" 30,00 0,244 4121316 32 mm x 1 1/4"m 5 1 32 81,00 63,00 68,00 1 1/4" 41,00 0,324 4121317 40 mm x 1"m 5 1 40 81,00 60,50 52,00 1" 30,00 0,251 4121318 40 mm x 1 1/4"m 5 1 40 84,50 64,00 68,00 1 1/4" 41,00 0,362 4121319 50 mm x1 1/4"m 5 1 50 85,50 62,00 68,00 1 1/4" 41,00 0,389 4121320 50 mm x 1 1/2"m 5 1 50 88,50 65,00 74,00 1 1/2" 46,00 0,480 4121321 63 mm x1 1/2"m 1 1 63 99,00 71,50 72,50 1 1/2" 46,00 0,523 4121322 63 mm x 2"m 1 1 63 102,50 75,00 84,00 2" 50,00 0,708 4121323 75 mm x 2"m 1 1 75 102,00 72,00 84,00 2" 50,00 0,753 4121324 75 mm x 2 1/2"m 1 1 75 105,00 75,00 100,00 21/2" 65,00 1,024 4121325* 90 mm x 3"m 1 1 90 121,00 88,00 120,00 3" 83,00 1,488 4121327* 110 mm x 4"m 1 1 110 148,00 111,00 147,00 4" 105,00 2,816 11 (0RI M CC E1°‘TA1 : �� @I IE1 ► d D aquatherm red pipe TRANSITION ELBOW/B1 ' Dimensil. m/pc m/p I z D 11 z1 4123008 20 mm x 3/4"f 10 1 20 37,00 22,50 34,00 37,00 24,00 44,00 3/4" 0,107 4123010 20 mm x1/2"f 10 1 20 31,50 17,00 29,50 31,50 18,50 37,00 1/2" 0,084 4123012 25 mm x 3/4"f 10 1 25 37,00 21,00 34,00 37,00 24,00 44,00 3/4" 0,087 4123014 25 mm x 1/2"f 10 1 25 34,00 18,00 34,00 37,00 24,00 37,00 1/2" 0,079 4123015 32 mm x 1/2"f 10 1 32 35,00 17,00 43,00 37,00 24,00 37,00 1/2" 0,088 4123016 32 mm x 3/4"f 5 1 32 27,50 9,50 43,00 1 51,00 38,00 44,00 3/4" 0,112 4123018 32 mm x 1"f 5 1 32 34,00 16,00 43,00 66,50 44,50 60,50 1" 0,265 4123020 40 mm x 1/2"f 5 1 40 41,00 20,50 52,00 39,00 26,00 37,00 1/2" 0,116 4123022 40 mm x 1"f 5 1 40 41,50 21,00 52,00 56,00 34,00 60,00 1" 0,265 25 TRANSITION PIECE D d IIIIIIII rmw m. : ►iii 'Oiiiiiii`` O•. ��II -I •a6 1111k '...Qp�hl�a 0 y z1 n aquatherm red pipe THREADED BRANCH TEE/B1 ime rt.-`o. m- m-�EUROI z D 11 z1 D1 R III Weight 4125006 20 x 1/2"fx 20 mm 10 1 20 31,50 17,00 29,50 37,00 24,00 37,00 1/2" - 0,083 4125008 20 x 3/4"fx 20 mm 10 1 20 37,00 22,50 34,00 38,00 25,00 44,00 3/4" - 0,121 4125010 25 x 1/2"f x 25 mm 10 1 25 34,00 18,00 34,00 38,00 25,00 37,00 1/2" - 0,088 4125012 25 x 3/4"f x 25 mm 10 1 25 37,00 21,00 34,00 38,00 25,00 44,00 3/4" - 0,115 4125013 32 x 1/2"f x 32 mm 5 1 32 35,50 17,50 43,00 36,00 23,00 37,00 1/2" - 0,113 4125014 32 x 3/4"fx 32 mm 5 1 32 27,50 9,50 43,00 51,00 38,00 44,00 3/4" - 0,118 4125016 32 x 1"f x 32 mm 5 1 32 31,00 13,50 43,00 67,00 49,00 60,00 1" 39,00 0,274 4125018 40 x 1/2"f x 40 mm 5 1 40 42,50 22,00 52,00 39,00 26,00 37,00 1/2" - 0,113 4125019 40 x 3/4"fx 40 mm 5 1 40 40,50 20,00 52,00 40,50 27,50 52,00 3/4" 0,157 4125020 40 x 1"f x 40 mm 5 1 40 41,50 21,00 52,00 56,00 34,00 60,00 1" 42,00 0,279 4125022 50 x 1"f x 50 mm 5 1 50 49,50 26,00 68,00 63,50 43,50 68,00 1" 39,00 0,387 4125024 50 x 1 1/4"f x 50 mm 5 1 50 49,50 26,00 68,00 65,00 45,00 68,00 1 1/4" 50,00 0,478 l •. • � , 040 ,, 7,f d• .. , •••d aquatherm red pipe LOOSE NUT ADAPTER /B1 \\® k Length: 100 mm threaded,with gasket max.shortening length Art.-No. Dimension PU Price Price d I k R SW ei m/pc m/pc EURO I 4126708 20 mm x nut thread 1" 1 1 20 100,00 65,00 1" 36,00 0,079 4126710 25 mm x nut thread 1 1/4" 1 1 25 100,00 62,00 1 1/4" 46,00 0,104 4126712 32 mm x nut thread 1 1/2" 1 1 32 100,00 58,00 1 1/2" 52,00 0,175 4126714 40 mm x nut thread 2" 1 1 40 100,00 53,00 2" 64,00 0,258 4126716 50 mm x nut thread 2 1/4" 1 1 50 100,00 49,00 2 1/4" 72,00 0,344 4126717 50 mm x nut thread 2 1/2" 1 1 50 100,00 44,00 2 1/2" 80,00 0,344 4126718 63 mm x nut thread 2 3/4" 1 1 63 100,00 43,00 2 3/4" 89,00 0,583 4126720 75 mm x nut thread 31/2" 1 1 75 100,00 34,00 31/2" 110,00 0,918 4126722 90 mm x nut thread 4" 1 1 90 100,00 26,00 4" 120,00 1,238 26 PRODUCTS sW ...❖._,1 .71 .e �► D " .•per+ vo®v '. Vii••••••• �j�( z aquatherm red pipe FEMALE PART UNION/B1 ISO-Norm Art.-No. Dimensio �U P rice Price d I ' z D 1 Il I 4127010 nut thread 1"x 20 mm 10 1 20 58,50 36,00 38,50 1" 36,00 0,182 4127012 nut thread 1 1/4"x 25 mm 10 1 25 60,00 44,00 43,50 1 1/4" 46,00 0,274 4127014 nut thread 1 1/2"x 32 mm 5 1 32 69,50 51,50 60,00 1 1/2" 52,00 0,446 4127016 nut thread 2"x 40 mm 5 1 40 74,00 53,50 74,00 2" 64,00 0,719 4127018 nut thread 2 1/4"x 50 mm 5 1 50 78,00 54,50 84,00 2 1/4" 72,00 0,831 4127020 nut thread 2 3/4"x 63 mm 1 1 63 84,00 56,50 101,00 2 3/4" 89,00 1,306 4127022 nut thread 3 1/2"x 75 mm 1 1 75 91,00 61,00 100,00 31/2" 110,00 1,818 aquatherm red pipe-metal composite fittings are manufactured from Fusiolen®PP-R FS and brass. SW D 11111 1:111.1': f, 10 M._'_-_-_.___j aquatherm red pipe COUNTERPART/B1 with welding socket and male thread for ISO-threaded joints Price 'rice Dimension /pc m/pc EURO d I z D R SW Weight 4127310 20 mm x 1"m 10 1 20 61,50 47,00 38,50 1" 24,00 0,141 4127312 25 mm x1 1/4"m 10 1 25 63,00 47,00 43,50 1 1/4" 31,00 0,221 4127314 32 mm x 1 1/2"m 5 1 32 76,50 58,50 60,00 1 1/2" 39,00 0,408 4127316 40 mm xthread 2"m 5 1 40 81,00 60,50 74,00 2" 50,00 0,635 4127318 50 mm xthread 2 1/4"m 5 1 50 83,00 59,50 84,00 2 1/4" 55,00 0,757 4127320 63 mm x thread 2 3/4"m 1 1 63 94,00 66,50 101,00 2 3/4" 67,00 1,214 4127322 75 mm xthread 3 1/2"m 1 1 75 100,00 70,00 100,00 3 1/2" 67,00 1,574 27 TRANSITION PIECE I/ IIMIiMil aquatherm red pipe TRANSITION PIECE FOR GROOVE CONNECTION/B1 Art.-No. Dimension e Price-No. D D1 Weight m/pc EURO 4127054 40 mm x 1"groove connection 1 1 40 1 81,00 60,50 52,00 33,50 0,239 4127056 50 mm x 1 1/4"groove connection 1 1 50 85,50 62,00 68,00 42,20 0,397 4127058 63 mm x1 1/2"groove connection 1 1 63 97,50 70,00 84,00 48,25 0,568 4127060 75 mm x 2"groove connection 1 1 75 1 97,00 67,00 100,00 60,30 0,853 4127062 90 mm x 3"groove connection 1 1 89 110,00 77,00 120,00 88,90 1,285 4127064 110 mm x 4"groove connection 1 1 108 119,50 82,50 147,00 114,30 ilia. 4127066 125 mm x 5"groove connection 1 1 125 167,00 130,00 167,00 140,00 5,046 sw �i-I% I .I r. , ►°ip,_ _ lil • . jr. ......e. : . ...tt. aro ____iiii - , aquatherm red pipe WELD-IN SADDLE WITH FEMALE THREAD /B1 Price Art-No. Dimension m/Uc m/cc EURO d dill D R SW Weight P P 4128214 40/25 mm x 1/2"f 5 1 40 25 39,00 43,00 38,50 1/2" 24,00 0,088 4128216 50/25 mm x1/2"f 5 1 50 25 39,00 48,00 38,50 1/2" 24,00 0,090 4128218 63/25 mm x1/2"f 5 1 63 25 39,00 54,50 38,50 1/2" 24,00 0,089 4128220 75/25 mm x 1/2"f 5 1 75 25 39,00 53,50 38,50 1/2" 24,00 0,097 4128222 90/25 mm x 1/2"f 5 1 90 25 39,00 68,00 38,50 1/2" 24,00 0,090 4128224 110/25 mm x 1/2"f 5 1 110 25 39,00 78,00 38,50 1/2" 24,00 0,089 4128226 125/25 mm x 1/2"f 5 1 125 25 39,00 85,50 38,50 1/2" 24,00 0,092 4128234 40/25 mm x 3/4"f 5 1 40 25 39,00 38,00 43,50 3/4" 31,00 0,107 4128236 50/25 mm x 3/4"f 5 1 50 25 39,00 43,00 43,50 3/4" 31,00 0,110 4128238 63/25 mm x 3/4"f 5 1 63 25 39,00 49,50 43,50 3/4" 31,00 0,109 4128240 75/25 mm x 3/4"f 5 1 75 25 39,00 55,50 43,50 3/4" 31,00 0,109 4128242 90/25 mm x 3/4"f 5 1 90 25 39,00 63,00 43,50 3/4" 31,00 0,110 4128244 110/25 mm x 3/4"f 5 1 110 25 39,00 73,00 43,50 3/4" 31,00 0,110 4128246 125/25 mm x 3/4"f 5 1 125 25 39,00 80,50 43,50 3/4" 31,00 0,112 4128260* 75/32 mm x 1"f 5 1 75 32 43,00 58,50 60,00 1" 39,00 0,088 4128262* 90/32 mm x 1"f 5 1 90 32 43,00 66,00 60,00 1" 39,00 0,222 4128264* 110/32 mm x 1"f 5 1 110 32 43,00 76,00 60,00 1" 39,00 0,088 4128266* 125/32 mm x 1"f 5 1 125 32 43,00 83,50 60,00 1" 39,00 0,091 with female thread and hexagon socket,with weld-in weld-on surface and weld-in socket to be fused with the inner wall of the pipe The required tools for the fusion of aquatherm red pipe-weld-in saddles are listed on page 32: -weld-in saddle tools,Art.-No.50614-50644 -aquatherm-drill,Art.-No.50940-50948 *Suitable for the connection to sprinkler outlets 28 PRODUCTS 11 e %r �� 4 I lip:A li 1 1 rw 0,„I 0 _ I \�,i\ r -c z aquatherm red pipe BALL VALVE PP/MS/B1 Art.-No. Dimen- PU Price Price d 1 z D h 11 "e1g', sion m/pc m/pc EURO 4141308 20 mm 1 1 20 55,00 40,50 32,00 66,00 85,00 0,280 4141310 25 mm 1 1 25 55,00 39,00 41,00 73,00 85,00 0,375 4141312 32 mm 1 1 32 63,50 45,50 47,00 82,00 108,00 0,592 4141314 40 mm 1 1 40 72,50 52,00 58,00 93,00 108,00 1,034 4141316 50 mm 1 1 50 83,50 60,00 70,50 114,00 140,00 1,339 4141318 63 mm 1 1 63 102,50 75,00 87,00 132,00 140,00 2,552 aquatherm red pipe-metal composite fittings are manufactured from Fusiolen®PP-R FS and brass. CUTTER&WELDING DEVICES aquatherm PIPE CUTTER lP liN o �` 50102 0 16-40 mm 1 1 ciO 50105 0 50-125 mm 1 1 &Q 04. 50106 0110-160mm 1 tiir �'"�� f ' aquatherm PIPE CUTTER 50104 0 16 40 mm 1 1 _, Important: Do not cut the aquatherm red pipe-pipes with customary hack saws. aquatherm red pipe-pipes can be cut with customary saws equipped with saw blades suitable for plastic. ORBITAL CIRCULAR SAW ► A for 14pipe dimensions Price PU m/pc m/pc Price EURO �_ ) 50108 0 160-355 mm 1 /J This orbital circular saw can be ordered directly from Rothenberger with Art.-No.55620(www.rothenberger.com).High- CI performance orbital circular saw for fast,precise,perfectly aligned and right-angled cutting of plastic pipes 160-355 mm at the building site or in the workshop. CUTTING DISC FOR PLASTIC °°° I Art. N � Dimension Borehole PU m/pc Price m/pc Price EURO :: 0 °°: 50107 0 125 mm 22,2 mm 1 ° 50109 0 230 mm 22,2 mm 1 -� Application:for each angle grinder Design:diamant galvanized cutting disc 29 aquatherm MANUAL WELDING DEVICE(500 W) Art.-No. or pipe dimensions I m/pc Pripe Price EURO Ali r m/ c ' R.", fa:, air 50336 0 16-32 mm 1 1 0 " 0 141 With base and case for tools `®/� Also available:110 V(art.-no.450336) . aquatherm MANUAL WELDING DEVICE(800 W) Price Art.-No. for pipe dimensions PU m/pc Price EURO I_! m Pclor `iM 50337 016-63mm 1 1 .1-- 1 With base and case for tools 41. `® 1141Also available:110 V(art.-no.450337) /� aquatherm MANUAL WELDING DEVICE(1400 W) for pipe dimensions PU m/pc Priv Price EURO I 1- p ......i0.72-:- -,. /7-41 50341 0 50 125 mm 1 1 ry0-1-Lm �m� With base and case for tools < 0 141 Also available:110 V(art.-no.450341) _ � //, aquatherm WELDING MACHINE(1400 W) 411% anwaiiilla [.,,ilkP0). 1_1acking Price I�lill il unit m/pc �ffill rg p 50148 0 50-125 mm 1 1AliiiA including welding tools 50-125 mm,roll stand and wooden transport case ..,..•/ Also available:110 V(art.-no.450148) aquatherm ELECTRIC WELDING JIG MI i i ensions Packing Price Price EURO11 _ . ted �t+M-- unit m/pc - u. 50159 0 63-125 mm 1 1 Mi I `. incl.spare battery,charging station and metal case v aquatherm BASE FOR ART.-NO.50159 44 1V�� Vacking Price AI Art.- Dime i unit m/pc Price EURO JJA h =�/50151 1 1 _____ aquatherm WELDING MACHINE(1400 W)LIGHT PackingPrice l l Art.- o. for pipe dimensionsPrice EURO ( . unit m/pc U.. *1 50145 0 63 125 mm 1 1 �e � ��1"§ aquatherm-manual welding device(1400 W)and wooden transport case } Also available:110 V(art.-no.450145) ✓-, BUTT WELDING MACHINE ROTHENBERGER - „1, 14 Art.-No. or pipe dimensions PU m/pc Price Price EURO ' "\' m/pc ,,'41_.....1..1.1 *'...*t .: 50163 0 160-250 mm 1 � r .. including wooden transport box. The butt welding machine can be obtained directly from Rothenberger(www.rothenberger.com) Also available:110 V(art.-no.450163) 30 PRODUCTS BUTT WELDING MACHINE RITMO iiiiM Art,-No. or pipe dimensions PacPrice EURO /+ �tidN i unit ng m/pc � , 50165 0160-250mm 1 ♦ \\ Jr.,,,., includingwoodentrans transport ,.�� r ` r p i h*c r r ,I The butt welding machine can be obtained directly from Ritmo(www.ritmo.it) .o il^�III/�� Also available:110 V(art.-no.450165) _.00- aquatherm .0'aquatherm TEMPERATURE MEASURING DEVICE Price Art.-No. imension Fn9 m/pc Price EURO II— �I/ 50188 1 1 to check the correct welding temperature aquatherm THERMOCOLOUR PENCIL Packing Price Art.-No. Dimension unit m/pc Price EURO 50190 1 1 *- to check the correct welding temperature aquatherm CLEANING WIPES acking Price a* A . Dimensi unit m/pc Price EURO j 50193 Box with 100 towels 1 1 1111 for electrofusion sockets ►s, aquatherm WELDING TOOL NI Pack Art.-No. Dimension cPrice EURO un m/ Pc 50206 16 mm 1 1 � A 50208 20 mm 1 1 j0 50210 25 mm 1 1 50212 32 mm 1 1 50214 40 mm 1 1 50216 50 mm 1 1 50218 63 mm 1 1 50220 75 mm 1 1 50222 90 mm 1 1 50224 110 mm 1 1 I 50226 125 mm 1 1 aquatherm REPAIR KIT Packing Price Art.-N imension # unit m/pc Price Eli ,�� 50307 7 mm 1 1 , 50311 11 mm 1 1 �, to close pipe holes up to 10 mm(pipe repair stick Art.-No.4160600) aquatherm red pipe REPAIR STICK Packing Price Art No. Dimension unit m/ c Price EURO P 4160600 7/11 mm 10 1 • Material:Fusiolen°PP-R FS to close pipe holes up to 10 mm.Tool:Repair kit(Art.-No.50307+50311). 31 WELDING TOOLS&DRILLS aquatherm WELDING TOOL for welding saddles of art.-no.4115156-4115198 and 4128214-4128266 acking Price Art.-No. Dimension unit m/ c Price EURO II P 50614 40 x 20/25 mm 1 1 / 50616 50 x 20/25 mm 1 1 50619 63 x 20/25 mm 1 1 50620 63 x 32 mm 1 1 50623 75 x 20/25 mm 1 1 50624 75 x 32 mm 1 1 50625 75 x 40 mm 1 1 50627 90 x 20/25 mm 1 1 50628 90 x 32 mm 1 1 50629 90 x 40 mm 1 1 50631 110 x 20/25 mm 1 1 50632 110 x 32 mm 1 1 50634 110 x 40 mm 1 1 50635 110 x 50 mm 1 1 50636 125 x 20/25 mm 1 1 50638 125 x 32 mm 1 1 50640 125 x 40 mm 1 1 50642 125 x 50 mm 1 1 50644 125 x 63 mm 1 1 50648 160 x 20/25 mm 1 1 50650 160 x32 mm 1 1 50652 160 x 40 mm 1 1 50654 160 x 50 mm 1 1 50656 160 x 63 mm 1 1 50657 160 x75 mm 1 1 50658 160 x 90 mm 1 1 aquatherm DRILL for installation of weld-in saddles Art.-No. Dimension �P 4111ft� 1p 50940 20&25 mm(for pipes 40-160 mm) 1 1 41 ` 50942 32 mm 1 1 *may only be used in fixed 50944 40 mm 1 1 drilling machines! 50946* 50 mm 1 1 50948* 63 mm 1 1 D J 50950*/** 75 mm 1 50952*/** 90 mm 1 **tool holder MK4 *may only be used in fixed drilling machines aquatherm red pipe EXTRACTION TOOL for sprinkler outlet Art-No.4114181-93 Packing e Pri 'c Art. No. Dimension unit m/p (-1(c Price EURO 11111 50290 1 1 I 32 PART A: Mounting of the welding tools 1. Important! Only use original aquatherm welding devices and aquatherm welding tools. 2. Assemble and tighten the cold welding tools manually. 6 qiii.1. ..11Willil.. • _ .---: 3. All welding tools must be free from impurities.Check,if they are clean before assembling. If necessary clean the welding tools with a non • fibrous,coarse tissue and with spirit. a- 4. Place the welding tools,so that there is full surface contact between the welding tool and the welding plate.Welding tools over 040 mm must always be fitted to the rear position of the welding plate. • 5. Plug in the welding device and check,if operating lamp is on. Depen- ding on the ambient temperature it takes 10-30 minutes to heat-up the • welding plate. The heat-up phase ends,when the temperature pilot lamp blinks and a signal is audible. s _=A-.''''..,. C -_____ . Electric power supply: 117 F The power supply must coincide with the data on the type plate of the welding device and must be protected according to the local regulations. ' To avoide high power loss, the conductor cross-section of the used exten- •1. . sion cables must be selected according to the power input of the welding devices. 11101, Atli 10,. IIP4P6 /&All WRONG 33 Handle • Temperature pilot ' ' lamp ` glows constantly while the heat- 1-111 up phase and blinks,when the r' welding temperature is achieved _ Heating plate Operating lamp(green) glows constantly,as soon as the device is conntected with the power supply system. Welding tool a PART A: Heat-up phase 6. During the heat-up phase tighten the welding tools carefully with the 8. A tool change on a heated device requires another check of the wel- Allen Key. Take care that the tools fully contact the welding plate. ding temperature at the new tool(after heat-up phase). Never use pliers or any other unsuitable tools,as this will damage the coating of the welding tools. 9. If the device has been unplugged,i.e.during longer breaks,the heat- up process has to be restarted(from item 5). 7. The required temperature to weld the aquatherm red pipe-system is 260°C.Acc.to DVS-Welding Guidelines the temperature of the wel- 10.After use unplug the welding device and cool down.Water must never ding device has to be checked at its tool before starting the welding be used to cool the welding device,as this would destroy the heating process. This has to be done with a fast indicating thermometer or resistances. alternatively with a aquatherm green pipe-thermocolour crayon. (see"Fusion part B,item 2") ATTENTION: First welding at the earliest 10 minutes after reaching the welding temperature DVS 2207,Part 11. PART A: PART A: Handling Guidelines 11. Protect aquatherm welding devices and tools against impurities. 15. For the correct handling of welding machines the following must be Burnt-it particles may result in an incorrect fusion.The tools may be observed: cleaned with aquatherm cleaning wipes,Art.-No.50193.Always keep the burnt-in welding tools dry.If necessary,dry them with a clean,non General Regulations for Protection of Labour and Prevention of Accidents fibrous tissue. and particularly 12. For perfect fusion,damaged or dirty welding tools must be replaced, as only undamaged tools ensure a perfect fusion welding. the Regulations of the Employers' Liability Insurance Association of the Chemical Industry regarding Machines for the Processing of 13. Never attempt to open or repair a defective device.Return the defective Plastics,chapter:„Welding Machines and Welding Equipment". device for repair. 16. For the handling of the aquatherm welding machines, devices and 14. Check the operating temperature of the aquatherm welding devices tools please observe regularly by means of suitable measuring instruments. General Regulations DVS 2208 Part 1 of the German Association for Welding Engineering, Registered Society(Deutscher Verband fur SchweiI technik e.V.). 34 PART B: II; - Checking of devices and tools y 1. Check, if the aquatherm welding device and tool correspond to the ik l`` ; guidelines"Fusion Part A". 4' 2. All devices and tools in use must have reached the required operating .- temperature temperature of 260°C in use.This needs a separate,compulsory test, • acc.to DVS Welding Guideline.The control of the operating tempera Measurement of temperature at the aquatherm manual welding device ture can be made with fast indicating thermometers. (800W Suitable measuring instruments must offer a temperature measurement of up to 350°C with a high accuracy. . —,- 4 x, Alternatively it is also possible to check the welding temperature with the T11;11; it—. -* aquatherm-thermocolour crayon. The application of the special thermoC. - colour chalk in the aluminium crayon enables an exact reading with a tole- rance of+1-5 K to heated surfaces. 1. Application: After the temperature pilot lamp of the welding device has indicated the end of the heat-up period, put a firm chalk line on the heated external Temperature control-aquatherm welding device(1400 W) surface of the welding tool.The colour must change within 1 -2 seconds. , r . ....., Jig If the temperature is too high,the colour will change immediately and if it is too low(below 260°C)it will change after 3 or more seconds. 21 If the colour does not change within 1 - 2 seconds another tem- { 1 perature test has to be carried out,respectively the control of the i welding device is required. . r r • i=+ - - ] or tie -- Temperature control-aquatherm welding machine /APIIIIlll' 'INw • CI Temperature control with the aquatherm-thermocolour crayon VI:\ 4h:ti4P i ..... ( 16.---1,11) 'i ...,\:\ ' jilll. ., 1 : 111111 Measurement of temperature at the aquatherm butt-welding machine 35 PART B: Preparation for the fusion 3. Cut the pipe right-angled to the pipe axis. • Only use aquatherm green pipe-pipe cutters or other suitable cutting - tools.Take care that the pipe is free from burrs or cutting chips and y remove if necessary. 4. Mark the welding depth at the end of the pipe with the enclosed - / - . pencil and template. 5. Mark the desired position of the fitting on the pipe and/or fitting. —. The auxiliary markings on the fitting and the continued line on the pipe may be used as a help. } The fusion is subject to the following data Cutting of the pipe Pipe Welding Heat-up Welding Cooling external-0 depth time time time mm mm sec.DVS sec min. liffio 20 14,5 5 4 2 25 16,0 7 4 2 32 18,0 8 6 4 ,.uL _ 0. 40 20,5 12 6 4 50 23,5 18 6 4 63 27,5 24 8 6 75 30,0 30 8 8 90 33,0 40 8 8 110 37,0 &50 10 8 125 40,0 60 10 8 Marking of the welding depth The General Guidelines for Heated Socket Welding acc. to DVS 2207 Part 11 apply. 36 • • — — . 4. • p_ 7 . • • • 1‘11 Warming Joining,fxing and... aligning! PART B: PART B: Heat-up of pipe and fittings Setting and alignment 6. Push the end of the pipe,without turning,up to the marked welding 7. After the stipulated heat-up time quickly remove pipe and fitting from depth into the welding tool and at the same time the fitting,without the welding tools.Join them immediately,without turning,until the turning,as far as it will go on the tool. It is essential to observe the mark welding depth is covered by PP-bead of the fitting. above mentioned heating times. ATTENTION: Pipes and fittings of the dimensions 0 75 to 125 mm may only be Do not push the pipe too far into the fitting,as this would redu- welded with welding device Art.-No.50341 (or with machine Art.-No. ce the bore and in an extreme case may close the pipe. 50148(.On using the aquatherm green pipe-welding machine Art.-No. 50148 a separate operating instruction has to be observed. 8. The joint elements have to be fixed during the specified processing time.Use this time to correct the connection.Correction is restricted ATTENTION: to the alignment of pipe and fitting.Never turn the elements or align The heating time starts,when pipe and fitting have been pushed with the connection after the processing time. the correct welding depth on and in the welding tool.Not before! 9. After the cooling period the fused joint is ready for use. The result of the fusion of pipe and fitting is a permanent material joining of the system elements. Unrivaled connection technique with security for a life-time! 37 VISUAL INSPECTION OF FUSION SEAM Normally on fusioning a bead is formed around the entire circumference at the edge of the socket.This bead is an indication of proper welding. Incorrect shape of bead Different shape of bead(b)or non-existent bead at one or at both ends(a)(partial or total extent),resulting from: • temperature of heating tool is too low(a) • heat-up time too short(a) • unacceptable tolerances(a and b) • excessive temperature of heating tool(b) • heat-up time too long(b) © Single shape of bead,resulting from: • heat-up time too short • temperature of heating tool is too low • unacceptable tolerances • heat-up of only one welding-part © Excessive melting,resulting from: • temperature of heating tool is too high • misaligned movement of welding-part,e.g.by inadequate fixing • unacceptable tolerances 4 Elbow variance Partially or double-sided inclined welded pipe into the socket without or with slight bracing,resulting from: • machinery defect • false installation Acceptable,if e<_2 mm © Mistake of bonding by improper pipe insertion, resulting from: • heat-up time too short • pipe ends not at 90°(right-angled) • heating temperature too low • axial movement during cooling time • change-over time too long Acceptable up to 0.1 x d and 0.15 x socket depth 38 VISUAL INSPECTION OF FUSION SEAM - - - - - - - - - - - correct fusion welding a 111111111. 1E1 © 4 11111111111114 300 11111© t� The visual inspection may be only a first indication of the welding seam quality. But it is not a replacement for the leak test,which has to be carried out 11 after the completion of the installation. I`. ■ X Source: DVS 2202-1,to purchase at DVS-publisher,Düsseldorf Copyright Publisher for fusion and related procedures DVS-Verlag GmbH 39 d/R i i PART C: • Weld in saddles / h For pipe external diameters of 40,50,63,75,90,110,125,160 mm 4( I \ ID D d R h Sensorwells Drill Welding Tool Art.-No. Dimension mm mm f mm omm Art.-No. Art.-No. 4115156 40/20 mm 40 20 - I 27,0 - 50940 50614 4115158 40/25 mm 40 25 - 28,0 - 50940 50614 4115160 50/20 mm 50 20 - 27,0 - 50940 50616 4115162 50/25 mm 50 25 - 28,0 - 50940 50616 4115164 63/20 mm 63 20 - 27,0 - 50940 50619 4115166 63/25 mm 63 25 - 28,0 - 50940 50619 4115168 63/32 mm 63 32 - 30,0 - 50942 50620 4115170 75/20 mm 75 20 - 27,0 - 50940 50623 _ 4115172 75/25 mm 75 25 - 28,0 - 50940 50623 4115174 75/32 mm 75 32 - 30,0 - 50942 50624 4115175 75/40 mm 75 40 - 34,0 - 50944 50625 4115176 90/20 mm 90 20 - 27,0 - 50940 50627 4115178 90/25 mm 90 25 - 28,0 - 50940 50627 4115180 90/32 mm 90 32 - 30,0 - 50942 50628 4115181 90/40 mm 90 40 - 34,0 - 50944 50629 4115182 110/20 mm 110 20 - 27,0 - 50940 50631 4115184 110/25 mm 110 25 - 28,0 - 50940 50631 4115186 110/32 mm 110 32 - 30,0 - 50942 50632 4115188 110/40 mm 110 40 - 34,0 - 50944 50634 4115189 110/50 mm 110 50 - 34,0 - 50946 50635 4115190 125/20 mm 125 20 - 27,0 - 50940 50636 4115192 125/25 mm 125 25 - 28,0 - 50940 50636 4115194 125/32 mm 125 32 - 30,0 - 50942 50638 4115196 125/40 mm 125 40 - 34,0 - 50944 50640 4115197 125/50 mm 125 50 - 34,0 - 50946 50642 4115198 125/63 mm 125 63 - 38,0 - 50948 50644 4115218 160/75 mm 160 75 - 42,0 - 50950 50657 4115220 160/90 mm 160 90 - 45,0 - 50952 50658 4128214 40/25x1/2"f. 40 1/2" 39,0 14 50940 50614 4128216 50/25x1/2"f. _ 50 1/2" 39,0 14 50940 50616 4128218 63/25x1/2"f. 63 1/2" 39,0 14 50940 50619 4128220 75/25x1/2"f. 75 1/2" 39,0 14 50940 50623 4128222 90/25x1/2"f. 90 1/2" 39,0 14 50940 50627 _ 4128224 110/25x1/2"f. 110 1/2" 39,0 14 50940 50631 4128226 125/25x1/2"f. 125 1/2" 39,0 14 50940 50636 4128234 40/25x3/4"f. 40 3/4" 39,0 16 50940 50614 4128236 50/25x3/4"f. 50 3/4" 39,0 16 50940 50616 4128238 63/25x3/4"f. 63 3/4" 39,0 16 50940 50619 4128240 75/25x3/4"f. 75 _ 3/4" 39,0 16 50940 50623 4128242 90/25x3/4"f. 90 3/4" 39,0 16 50940 50627 4128244 110/25x3/4"f. 110 3/4" 39,0 16 50940 50631 4128246 125/25x3/4"f. 125 3/4" I 39,0 16 50940 50636 4128260 75/32x1"f. 75 1" 43,0 20 50942 50624 4128262 90/32x1"f. 90 1" 43,0 20 50942 50628 4128264 110/32x1"f. 110 1" 43,0 20 50942 50632 4128266 125/32x1"f. 125 1" 43,0 20 50942 50638 40 PART C: Weld-in saddles 1. Before starting the welding process,check if the aquatherm welding devices and tools meet the requirements of"Fusion Part A". 2. The first step is to drill through the wall of the pipe at the point inten- ded for the outlet by using the aquatherm drill. branch 20/25 mm: Art.-No.50940/41 branch 32 mm: Art.-No.50942 branch 40 mm: Art.-No.50944 branch 50 mm: Art.-No.50946 Drilling through the pipe wall branch 63 mm: Art.-No.50948 branch 75 mm: Art.-No.50950 branch 90 mm: Art.-No.50952 3. The weldingdevice/saddle weldingtool must have reached the requi- red q red operating temperature of 260°C(check with reference to"Fusion Part B,item 2"). 4. The welding surfaces have to be clean and dry. 5. Insert the heating tool on the concave side of the weld-in saddle tool into the hole drilled in the side wall of the pipe until the tool is comple- tely in contact with the outer wall of the pipe.Next the weld-in saddle Heat-up of pipe... spigot is inserted into the heating sleeve until the saddle surface is up against the convex side of the welding tool.The heating time of the elements is generally 30 seconds. 6. After the welding tool has been removed,the weld-in saddle spigot is immediately inserted into the heated,drilled hole.The weld-in saddle should then be pressed on the pipe for about 15 seconds.After being allowed to cool for 10 minutes the connection can be exposed to its full loading.The appropriate branch pipe is fitted into the sleeve on the aquatherm weld-in saddle using conventional fusion technology. By fusing the weld-in saddle with the pipe outer surface and the pipe inner wall the connection reaches highest stability. and fitting Joining 41 PART D: aquatherm welding machine - One wooden transport box for the welding machine - aquatherm-welding tools diameter 50,63,75,90,110,125 mm - One Allan key and tool change clamp - One aquatherm thermocolour crayon - One Installation manual - One roll stand The aquatherm welding machine was especially developed for stationary welding of pipe and fittings with an external diameter of 50 to 125 mm. . This machine is equipped with a hand crank to facilitate a precise pre- t - assembly of complicated installation parts. _ -- . - . al& „' ,� ` The fusion is subject to the following data Pipe- Welding Heating Welding Cooling external-O depth time time time mm mm sec.DVS sec min. 50 23,5 18 6 4 63 27,5 24 8 6 75 30,0 30 8 8 90 33,0 40 8 8 110 37,0 50 10 8 125 40,0 60 10 8 The General Guidelines for Heated Tool Socket Welding acc.to DVS 2207 Part 11 apply. Dimension 160 mm: The dimension 160 mm is joined by butt-welding. Detailed information on page 44+45. PART D: aquatherm red pipe SDR 7.4 SDR 11 Support intervals Pipe diameter d[mm] 20 ®® 40 50 63 m 90 110 ® 160 Support intervals in cm 120 140 160 180 205 230 245 260 290 320 285 Table to determine support intervals in conjunction with outside diameter. 42 PART E: welding machine prisma-light - with heating plate without tools - clamping fixture for fixing the prisma-light e.g.at the work bench 1. Check machine: temperature lamp blinks after reaching the welding • temperature (260° C), adjust clamping jaws 63— 125 mm coarsely. Mark welding depth with the template at the pipe. I •• _ 2. Fix the fitting against the clamping jaws. . f 3. Place the pipe loose in the opposite clamping jaws. • • 4. Position the welding device centrically to the pipe-fitting axis and remove ir it. • 5. Lock the front calibration knob and drive up the slide as far as it will go. 6. In this position push the pipe against the fitting and fix it with the clamping jaws. 7. Regulate the welding time according to the table on page 36 place the welding device and push the fitting and pipe slowly as far as it will go up to the marking. 8. The heating time starts when pipe and fitting are completely pushed on the tool.When heating time is complete slide return the slide,re- move the heating device quickly and join the pipe and fitting. 9. Consider cooling times from the table on page 36. More detailed information can be taken from the enclosed operating ma- nuals. PART F: Repair Damaged pipes may be repaired-as already mentioned-by fusion - �,--- welding(see part B). In addition the aquatherm red pipe-system offers the possibility of repair by repair stick. Heat-up The suitable welding tool(Art.-No.50307/11)and the repair stick ig (Art.-No.4160600)are described on pages 31. The installation information is enclosed with the welding tool,but may also be ordered separately. Pipe repair stick Cutting 43 PART G: 11111F# x 4 BUTT-WELDING OF PIPE DIMENSION 160 mm ,...-' t f t- , The following aquatherm red pipe series are available: ;+ ► al • a aquatherm red pipe SDR 11 MF(faser composite pipe) -gu - _. • *IL MOP Pipes and fittings are fused,as explained below,by butt welding: 1.Protect your place of work from weather influences Before welding,pipes are cut into the required lengths 2.Check,if welding machine works properly and heat it up 3.Cut pipes into required length 4.Plastic pipes are aligned and fixed by means of the clamping ele- ments , a 5.Use the milling machine for planing the pipe end to be '• R — plane parallel 6.Remove the debris and clean the pipe ends with methylated spirit -. - l ..• r �, ' 7.Check if pipes match(tolerance:max.0.1 x wall thickness) t • 1' T . P 8.Check width of gap between the two pipes to be welded(tolerance: y air + max.0.5 mm) 9.Check the temperature of the heating element(210°C+1-10°C) Check performance of the welding machine and heat it up 10.Clean the heating element MI atim thus iu r ■, The parts to be welded are fixed and aligned respectively,the milling machine is used 1. ` ` - I I • ~ _ — gqurstherm " ' J . • 44 PART G: r •BUTT-WELDING OF PIPE DIMENSION 160 mm MO-- /ill 11.After the heating element has been positioned,the pipes are pushed - onto the heating plate with a defined adjusting pressure. 4111.1M111111251C : ' ar{uatherrn 0 12.After reaching the specified bead height the pressure is reduced.This process marks the beginning of the heating time.This time is for hea- ting up the pipe ends up to the right welding temperature. i Specified bead height:SDR 11 160 mm:1,0 mm Positioning of heating element 13.When heating time has expired,divide the machine slide,remove hea- ting element quickly and join the pipes(by putting both parts of the slide together). 14.The pipes are fused with the required welding pressure and cooled down under pressure. • 15.The welded connection can be unclamped - the welding process is I t finished. ! , ' ' - . ' - - x }urrtherrn Additionally please follow the instructions given in the operating ma- nual of the welding machine and observe guideline DVS 2207,part 11. Important Note 1. The welding machines have to be suitable for the welding of pipes with a diameter/wall thickness ratio of up to SDR 11. Divide the machine slide,remove heating element aquatherm recommends the following manufacturers of welding machines for butt welding: Company Ritmo -- Company Rothenberger '- Company Widos 2. For hydraulically operated welding machines,the real manometer pres- sure has to be calculated in consideration of the hydraulic piston area. + a a nquntlwrrnr _ This value can be taken from the respective operating manuals. • • r1 III Join the pipes,cool down under pressure • II ' 1' Unclamp and work on... 45 Visual inspection of fusion seam - Misalignment and gap width for butt welding Gap width 160 mm outer diameter=0.5 mm The misalignment cannot be more than 10%of the wall thickness or max. 2 mm Welding defects during butt-welding Normally a bead around the entire circumference is formed at the edge of the socket during the welding process.This bead indicates the proper welding. It is important to assure that the following welding defects are avoided: n rn ir u u Cracks Grooves in the bead n n � u Grooves and scratches Misalignment of the joining area Tilting of the joining area Uneven welding bead rTh v I Lack of fusion at the joining area Pores,voids and inclusion of impurities 46 Correct butt welded seam —11111111111.1111 ULU' •• . _ _ _ . ,, . _ •.4 , . ,.. . a I t i aggu erm The visual inspection may be only a first indication of the welding seam quality. But it is not a replacement for the leak test,which has to be carried out after the completion of the installation. Requirements for welding A 44,illw A 4 The immediate welding area is to be protected against bad climatic conditions(e.g.wind,moisture and low temperatures). A A AW If the pipes are heated unevenly as a result of sun exposure,temperature compensation by timely covering of the welding area is to be created.Cooling down by draft during the welding process should be avoided. Cleaning For perfect welding joints,both the welding areas and tools must be clean and free of grease. 47 AQUATHERM WELDING PARAMETERS WELDING TEMPERATURE:210°C+1-10°C The calculated drag pressure is added to the adjustment and welding pressure(see description) ATTENTION:When using other welding machines,the pressures P1,P2 and P3 must be adjusted. Note:A reduction of the cooling time up to 50%,i.e.release of the jointing pressure and removal of the welded part from the welding machine is allowed under the following conditions: 1S • the join connection is manufactured under factory conditions and D • • the removal from the welding machine and the temporary storage cause only a slight load to the join connection and • the joining parts have a wall thickness>_15 mm Further processing with full mechanical load on the joining connection may be effected only after complete cooling down according to the table. Excerpt from the DVS 2207 part 11 pressure(bar) PT \P, I I time(sec.) t I t, t, t, P1 Adjustment pressure(bar) Rothenberger Ritmo Art.-No.50163 Art.-No.50165 Dimension(mm) Pipe series SDR Height of bead (mm) 160x14,6 11 11 11 1 P2 Heating pressure(bar) Rothenberger Ritmo Art.-No.50163 Art-No.50165 Heating time Max.changeover Max.pressurization Dimension(mm) Pipe series SDR DVS 2207(sec.) time(sec.) time(sec.) 160x14,6 11 1 1 277 8 13 P3 Adjustment pressure(bar) Rothenberger Ritmo Art-No.50163 Art-No.50165 Dimension(mm) Pipe series SDR Cooling time(min.) 160x14,6 11 11 11 24 48 LAYING IN THE CONCRETE k ...„. . ,„,„. ... .. r Upper part sprinkler outlet 4 , ., A01111. Brass plug II OM Base part sprinkler outlet Picture 1 Ini. AIL LAYING OF AQUATHERM RED PIPE IN THE CONCRETE Part 1: Connecting of pipe work to the aquatherm red pipe sprinkler outlet The connection is described in picture 1 as follows: The base part of the sprinkler outlet(1)is screwed with 4 screws on the shuttering. Brass plug (2), upper part of the sprinkler outlet (3) and aquatherm red pipe connection piece(4) are connected to each other and plugged onto the base part of the sprinkler outlet(1), so that part 3 is flush with the shuttering. Detailed information regarding the different dimensions of the sprinkler outlet please take from tables on pages 19 and 20! Colour of plastic sleeve may differ. 49 LAYING IN THE CONCRETE Picture 2 LAYING OF AQUATHERM RED PIPE IN THE CONCRETE The aquatherm red pipe sprinkler connection is finished(picture 2). Picture 3 When removing the shuttering(after pouring of the concrete)the base part of the sprinkler outlet(1)is pulled out of the upper part of the sprinkler outlet(3). The brass plug(2)is unscrewed from the aquatherm red pipe-connection pi- ece(part 4). Now,the upper part of sprinkler outlet(3)must be pulled out of the concrete easily with the aquatherm red pipe extraction tool(Art-No. • 50290). The sprinkler connection(picture 3)can be completed very easily.The,acc.to CEA 4001,required distance from the sprinkler head to the completed ceiling, can be accomplished with the compensating fitting from the sprinkler connec- tion thread up to the aquatherm red pipe connecting piece(see drawing page 52). 50 LAYING OF AQUATHERM RED PIPE IN THE CONCRETE Sprinkler outlet consists of the base part,upper part and plug. IIP pre-assembly sprinkler outlet Visible sprinkler For the distance from the deflector to the ceiling,refer to the CEA-4001. completed-assembly Standard extension 1�1 compensating fitting • a=gen. CEA 4001 Covered sprinkler For further information on the sprinkler outlets please see the tables on pages 19 and 20. completed-assembly I I\ It has to be ensured that the aquatherm red pipe is covered above and - -- A -- below by a minimum 60mm layer concrete layer. 60mm A 60mm LAYING OF AQUATHERM RED PIPE IN THE CONCRETE o.®vep.� �►�®®�® �ws�®�®��:®�®��►�.i: 71 ® • O O®OJ�O O�O®O SOA®O00�J X00...007�OBO O m „� �� ®ems �A���le:� •� r�� 'BC•••• 4. `. 0 concrete Y e N. ll' �1��� ///,_.....9_.. © PI ,•_,...., Wig 4 ==(Th— —'' '' 0 ■ ■ III aquatherm red pipe outlet ATTENTION 11/4" 11/2"and 2" All upper parts of sprinkler outlet must be pulled out of the concrete with the aquatherm red pipe extraction tool © aquatherm red pipe sprinkler outlet (Art-No.502901. for covered sprinkler 1/2",3/4"and 1" © aquatherm red pipe sprinkler outlet for visible sprinkler 72",3/4'and 1" 4 aquatherm red pipe to steelpipe adapter 52 P15..., 4 '...,h1; i'''' . ---q..ep.. "Ni . LAYING OF AQUATHERM RED PIPE IN THE CONCRETE ,".' }' if' #T'L Description of the installation in prefabricated concrete ceiling ' (Filigree ceiling) . N, - . •• N. Introduction: - Base part of sprinkler outlet Art-No.4114180 for visible sprinklers.Attachment by magnet. Because precast concrete products are directly shuttered and processed at factory,there remain only some working steps at site.A slab formwork on site is not required.The rapid laying and on-site installation saves time • and costs. Due to the very smooth soffit by the steel formwork table a • plastering is not necessary. , + F If an installation system is mounted on the steel formwork,this must work • precisely,safely and quickly. The sprinkler outlet of the sprinkler pipe system aquatherm red pipe can be easily mounted on steel formwork.The entire component is assembled • in advance by an installation company and delivered to the concrete plant. -' . • • In the concrete plant,the sprinkler outlets are measured on the steel form - work and mounted. - - Base part of sprinkler outlet Art.-No.4114190 for concealed sprinklers.Attachment with hot-melt adhesive. Assembly: The base part of the sprinkler outlet is fixed with a magnet(min.holding force 23 kg),or with a hot melt adhesive(temperature 100°C)to the steel it • formwork with reinforcement and also keeps the position during vibra- tions. Nil, . . _ ._ LIIII611160;46.4.kt. )11 IE.-. . The length of the pipe connecting piece has to be dimensioned so that it is -�.� .,- • " protected by the projecting reinforcement on the transport to the site.The pipe connecting piece is protected by a protective cap and adhesive tape, thereby preventing the penetration of concrete into the interior of the pipe t ; dNN uring filling of the mold. '` I ti The upper part of the sprinkler outlet with pipe connection is attached to the base part of the sprinkler outlet. IMINEMEIMI — I .00truidzi2 1.Type of connection:visible sprinkler 2.Type of connection:concealed sprinkler 53 LAYING OF AQUATHERM RED PIPE IN THE CONCRETE ANFIR122/61 Description of the installation in prefabricated concrete - ceiling(Filigree ceiling) " . F ISS Assembly: -14 - ` - i • The mold is filled with concrete and vibrated simultaneously.After shaking -•. . the concrete surface is roughened.The component is to dry in a drying chamber. After drying,the ceiling component is transported to the site and assembled. An installation company can now connect the sprinkler connections with each other and connect them to the supply pipe. Thus,this method of prefabrication allows shorter construction periods and larger areas.This results in a cost reduction on the one hand and some more flexibility—all in all an increase of economy. ilk111111111211111' • • l 741 S 4-• - - - f ;"111,11.-1'e NtiliPION, ..giirrigi t4/40.4 Ctlr • • 54 WIN"' 1011;' -VW, :•:. A". ' . / }' IN E COI?--111111116. ET Auk lir ii" L'..r,i 410P 1111 � w Iw•. FAO rAimi. —,. o 4 NNW • • • ilibbi, . .4 r. . '1 F • + ;Fit y �- o 00. ''',F 0 r.. 0 e . Nk'.Ill:1 I I P ri el,LO 1 iii \'•...: w f 144444114 r # ,!' LAYING OF AQUATHERM RED PIPE IN THE CONCRETE Part 2: Pressure test of pipe work installation as strength test and leak test The pipe sections must be fixed every 1.5 to 2 m in a way(using pipe hangers or lacing cord(to avoid sagging or bowing during the concreting Please refer to the information on page 60-62. process.It is important,that the pipe work is completely embedded with- out any hollow spaces(cavities(. Part 3: The entering of the pipes during the concreting process must be avoided. What must be considered during the concreting process? The compacting of the concrete with concrete vibrators in the pipe area should be carried out carefully. Impacts, especially at low temperatures All sprinkler connections have to be locked with cable clips(picture 1( (below+5°C(must be avoided. and to underpin(picture 2). Open pipes and connections must be closed before the concreting. 55 LAYING OF AQUATHERM RED PIPE IN THE CONCRETE Part 4: riser Access to connection of the pipe work in concrete opening for inspection pipe Option 1: The pipe work in the concrete should be connected to the supply pipe,that the connection can be accessed in case of damage. Ntikeit - 1. {is ISL This may accomplished as follows:Before applying the concrete on the cei- '� ling,a form work(casing)should be constructed around the connection(allow41 IP �ii CM. enough space for installation work).The connection is embedded in sand or4111 similar fill of F90-quality in the form work. 0. AIM The ceiling can be filled with concrete, now.After striking the ceiling,the connection can be laid open and is now accessible.The subsequent sealing of the cavity in the ceiling can be made with elements of F90-quality. The access must be visible at all times(indicated on the drawing or by mar- king the ceiling). Option 2: Before casting the connection can be packed in a Rockwool-fire protection panel Conlit 150 U(allow enough space for installation work). This panel has the following features: light, water-repellent, pressure-resistant, self-supporting rockwool panel covered with glass grid Fields of application: fire protection covering for steel construction F30—A-F180-A,Increase of fire resistance class of concrete coverings. Not flammable A2 acc.to DIN 4102,Part 1.Melting point>1000°C. After shuttering of the ceilings the fire protection panel Conlit 150 U can remain in the completed ceiling and can be adjusted to the structure of the concrete ceiling by plastering. The access shall be visible,as in option 1,at all time. Drawing according to options 1 and 2 56 LAYING OF AQUATHERM RED PIPE IN THE CONCRETE Damaged pipe work in concrete, e.g.by drilling work Part 7: Damaged pipe work can be repaired by fusion welding(see aquatherm red Pressurizing in the aquatherm red pipe-supply during the concre- pipe sprinkler system,Part B). ting process The aquatherm red pipe system can also be repaired using the pipe repair During the concreting process the pipe must be pressurized with the ad- stick(see aquatherm red pipe sprinkler system,Part F). missible operating pressure,so that a damaged point is visible at once. Part 5: After the pressure test the admissible operating pressure is kept by shut off of the respective pipe. The applied measuring devices must grant a Bridging of expansion joints correct reading of pressure changes of 0.1 bar. The expansion or aquatherm red pipe-pipes depends on the temperature The pressure measuring device shall be installed at the deepest point of of the pipe material.Cold water supplies cause hardly any expansion for a the pipe system. normal assembly nor do normal outside temperatures. The expansion need not to be considered when laying aquatherm red pipe Part 8: in the concrete. Rising pressures-and tensile stresses are not critical,as they are absorbed by the material. Influence of the concrete to the applied compounds However, if it is necessary to bridge the expansion joints,the aquatherm The aquatherm red pipe-pipe system contains all required compounds for red pipes must be equipped with an approx.25 cm protection pipe at both a complete system installation.Mixed installation with non-system and/or ends of the joint. non-material compounds are not required. A confirmation of the responsible architect resp.structural designer must All material is resistant to corrosion. The threads of the aquatherm red certify that no lengthwise movements in the expansion joints can be ex- pipe-sprinkler connection fittings are made from brass(CuZn36Pb2As). pected. Experiences with this material confirm that the alloy has an excellent re- The coefficient of expansion of aquatherm red pipe-pipes is 0.035 mm/mK sistance against concrete. The coefficient of expansion of concrete is 0.05—0.12 mm/mK. The general building regulations have to be complied with locally.If special chemical additives(retarder,etc.)are applied,information from the manu- Part 6: facturer of the concrete should be gathered;refer to aquatherm for suitablity. Potential equalizing The VDE 0190 Part 410 and 540 requires a potential equalizing between all kinds of earth conductors and the existing "conductible" potable and waste water supplies and heating pipes.As aquatherm red pipe is not a conductible pipe system,it cannot be used for potential equalizing and thus needs no earth wiring. The potential equalizing is made according to VDE-standard from the buil- ding parts,which have to be earth wired,directly to the potential equa- lizing rail to the planned position. The constructor or site manager must advise the client or his representative,that an approved electrician must check, if the aquatherm red pipe installation does not affect the existing electrical protection and earth wiring measurements(VOB Part C,general- technical conditions of contract ATV). 57 LEAKAGE TEST All sprinkler pipelines shall be subjected to a hydraulical pressure test with Measuring of the test pressures a test-pressure of 10 bar. Measuring has to be done with a manometer allowing a perfect reading of a The material properties of the aquatherm red pipes result in an expansion pressure change of 0.1 bar.The manometer has to be placed at the deepest of the pipes during the pressure test.This affects the test result.Due to the point of the installation. thermal expansion coefficients of the aquatherm red pipes the results are influenced additionally.The temperature differences between the pipe and Test record the test medium lead to changes in pressure.Hereby a temperature change of 10 K corresponds to a pressure difference of 0,5 up to 1 bar. A record of the hydraulic pressure test has to be prepared and signed by the client and contractor stating place and date(see pages 60/61). Therefore pressure testing of the aquatherm red pipe systems should be made with a constant temperature of the test medium.The hydraulic pressu- re test requires a preliminary,principal and final test. In the preliminary test a pressure of 18 bar is applied 3 x 5 minutes for the expansion/release of the pipes.Between the cycles the pipe system must be depressurized. Immediately after the preliminary test the principal test should be performed. The test duration is 15 min.Here,the test pressure(10 bar)may not fall more than 0,5 bar. After completion of the preliminary and principle test finally the final test must be performed. The test duration is 60 minutes.Here,the test pressure-read after the prin- ciple test-may not fall more than 0,5 bar. 58 LEAKAGE TEST/PRESURE DIAGRAM PRELIMINARY TEST Working pressure 18 bar A O bar IP- 5 5 min 5 min 5 min PRINCIPAL-AND FINAL TEST Working pressure 10 bar A 4pmax= 0,5 bar 4pmax = 0,5 bar Principal test Final test 111110- 15 15 min 75 min 59 TEST RECORD AQUATHERM RED PIPE SYSTEM INSTALLATION Test record aquatherm system installation Place: Object: Note before the test: 3x 5 minutes system pressure of 18 bar for expansion/release of the pipes are required. Preliminary test The pipe system must be unpressurized between each cycle. 18 bar 5 min realized: yes no 18 bar 5 min realized: yes no 18 bar 5 min realized: yes no Principal test Test pressure: 10 bar Pressure decline after 15 min: bar max.0.5 bar Final test (directly after the principal test,without changing the pressure) Result principal test: bar Pressure decline after 60 min: bar max.0.5 bar Notes: Place: Date: Stamp/Signature 60 Description of installation Place: Object: Pipe length: 0 20 mm m 0 25 mm m 0 32 mm m 040mm m 050mm m 063mm m 075mm m 090mm m 0 125 mm m 0 160 mm m Start of test: End of test: Testperiod: Test medium: ❑water ❑water/glycol Client: Contractor: Place: Date: Stamp/Signature 61 AQUATHERM RED PIPE SYSTEM Enquiry for the chemical resistance Enquiry for the chemical resistance of the aquatherm red pipe-pipe system aquatherm GmbH Technical department Biggen 5 D-57439 Attendorn E-mail: info@aquatherm.de Phone:02722 950-0 Fax:02722 950-100 Internet: www.aquatherm.de Installer: Field of application: Installer Fluid transported: Company Operating temperature °C Street Working pressure bar City Service life h/d Phone Concentration Fax E-mail Building project: Ambient medium: Ambient temperature °C Ambient pressure bar Building project: not Data sheets enclosed enclosed Street City Fluid transported Place,Date/Signature Ambient medium 62 REFERENCES REFERENCES Office Building-Romischer Hot' Berlin,Germany •••=1 I •11=1.'% • 11 - - ,. . . - : - ..4--.• •'''4 • • - •E 0-*`''•-•-• - d 1.4 ....-- _... • i.4 , . • _ 1 ...} - . 7 • 111 ) ;0 I *# . \ 1 .I. 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'C' : ':::: 1" . . :::;I1:11 11. 9-... •%v-I.Z.;°...•-404::...;"44,•.. 94.11:' l''•wiwn. i'••••'•=0,..z ..,. . ...__1..a. .A . ii, -.:i:: !i:vu, . ......_ .... ... -,,,,,....;. .4, ,..... . -411. ....1%.\ ...% • ••'S‘...41ir • • . . ..„......... . . .......5........ gilt . • %N. •-- tii... .%,•Iiii-J.----. • I _ .7 r:.d'U; -.1r a: -.-1--:=• - ''. - -A-4'441?....;°-.MS'.... --.% -9.:1fr . '114.4144,:iii--....r..' - ';'111.1i_ . ,7.. AID••••, -- -.:: _-, \N. 0.7.7.luay......._ ...;. ... ...., -... 4.1MC ki • . ' • -I.T.',:-...-.-. - ..A.. le-..%,--%4N-41k..a...rite •9•,Z........ . -.--•=9-sr.ki, N'..,-",..7:7'-'2-.' "... N„.....i.•4: . ..... ...... • rs....0;,-: •. 9%. 9..... e 111:" NIL .......N....::... •'.% ..... • • 63 REFERENCES REFERENCES The European Patent Office Munich,Germany 111111. • 11-171E1111:11m IT , ."- ` r. 114 moo 114IRj.�_i ili 1111 1I'. . • p 1 im s Pr:id II 1 i ik -, .- . r \ . A ,• _. a &,,_ _ . 111111paCi ..r. 77.-----i-----%„4s4 F NW/ ..: \ . . . , BM gariffiN. ; .1 1 • 1 1 Wall . IM. I ., •.__ _ , _ .,,.., .. ,,,. , it...„_. . , , .. .. . . , , vier— .L, ; . i . fy "—.. .,,, r i' imilillill 11 ,/ / _ smi A, g niNi ; �}J a G II .— - r. 1 �} t-A Y 1 711 V '1 re s p 1 Y •• 411.41 : 1 •aleftm_ . la_ & UL ' • k _Ilk- 64 REFERENCES Public services munich,technology center Munich,Germany ,._,-,. m....-1 ; • r_ a. . • 1/1 I I 1 i ... r .1 . ' -'':.....° • ; ' il . • - 1 ; it 6 iiiiiiiiiii6iia. 711 „. i. . _. ,..„---------- : - \ , . ...I. . " . ,1 -I ._. , _ . • • e._. e• L t 31" . -1/gr • _-� ` $. s 0 T; * I r i i t II 4 I Ii �i 000000000:1 wr--"-n-------- ---------- ---- L----------- '"atft............ lt-------------------I------. 0. "M"M'"M""%'"1.%"""4.6"..=,...........m........"F 111 tr I .....,....64,44.10/ __yrs _ • 65 REFERENCES REFERENCES HYPO-Center Innsbruck,Austria Itz, I \ ,• 1 •-•'-. J--.• .. -7 . _.-,.._,....... . • . ., . • • .,.,? :.1_, . „...\,;,: .. . r .. . ••••• •• it . .• ..... , . • to r•. . , • • • . : .. ... ..,, ,,,„.... .,_.:, ..:, .. . ;• .: r.. ..• • II : 4-0- I ri. ii es a' -- -. - . mow. ,, __ Y_-- I. . .Mit-. _ :_ i _._a. ,-.• ., . . .. _.1...0111111._ . , _ --_- Foto:Hypo Tml,�ank Al 4441 .. t•,..:!:- .:11111111.411. . —. • 't... — ' :_. ...: ...„ . . . ...---...7_1 ~+ - ice_ 1 ih ,..,.. w.0 . , .4011 Pt" .., it ........„ • ........„:„......... .,,. ,. .......,,... if r� 'fix _ 4 _� }J � lige -� • %i ,# �{y .. t.. 1,1 1 I -dab MI -` • - tel. • -_ - , r . _______ ..p j/4.1 . ,r - r 66 REFERENCES Raschal-Centre for children surgery and traumatology Moscow,Russia i\ 411‘141111111.\ \i -- - I ... . , / , .f.f. i +A k i -.1 J9 9 .. - — . VII .--i .r i FP .r.i, 4_ , . illalm, .71-•Sal wp . it....:111-.- ,11117:11 410" -� 1� . , # Vri a � ��. •,w _ Poto:HypoolBank Ai 7 it f 1 Fafidpriiii_ ''''w . . . .,L. y 4 „,,,, , . , ,. r ....411 ...... • . . .,.. , . ..„.:.," . •.:,,...„.._ r ,.. , ,.., y r ,..al, lit-----, ..i.m., lir c..... MI,11, ,Mirdill . . b'-ai....r I r - - -441W —7 i ' 4.'� 1 #fir ..:. •...:. . . Y•- II I .----7.1 • y — � t , \........,,. :. ., N-NN:---' •-•%,.. ' 1 4 44_ "'F -- 67 REFERENCES REFERENCES Shopping Centre Moscow,Russia 0 F 1 ri ih, 1-- 11,..c lr' • ° r P, il i . sidoolli _ .1.,00041 - t wow i L • - alilliL i-1'. II I. i P. , ... _.,....._. _ .-1111),-,'Ne --00 : . . ..k • • & i• 17 '' ..: 71. 4713b ... ilifArli -- AIM 11.111•-N . _ Office Building Moscow,Russia 0 6 . 4 EVI •:. . 1 ' . ....r ::../''>.i4 ...; ' •..= : . ' ... _ r. Yom• a - "'sem 4_... L I 1 1.1---11 , ...,,,N,Siii-'' .. . 447 68 REFERENCES Hotel Sweden • - —.... _ • `_ 3 , f A -----,s i,•1 1 , i .. i . • I 1 -. _.1 MI li, 11 - ..�' �.� • r �� I e is . '�I- 'i,.• ' r I • .J 11i 1a i ti ti — .. _ _ , H • CARPET WAREHOUSE Turkey • r - I EMI 1 I it 69 REFERENCES REFERENCES Pandion Vista Cologne,Germany - - 1- . ,__ — • . __. ......0.—.. --- — :•-•...,: . to ..—• - . .• M111.61 rril _ --"q la 7.. . fl. IC r.r Ai . Irr F.:1—rf — • ...-Wie -- _ ir gar.,7 JIPM r9 FIT • .. . .: TV .i . . I .., . . • . . . • IT lin) . li i •• •IT I i •-..-4 .. - -- 1- - [ •ij. V. .-- 1. .. -.1.-IPM'- .1Will. rail— •Iii. m. IlL II I. rn irillig • I I. . •..=-Ell 11111011F' ii -• 11111111It - . . W1.11 .[:. ..-• . . 1,If•1.4•'-1 .: 1 .. ' 3 . '... . I I-2 r . - r . - 7 .. % .r ... t I PO rit --. - . - , . I, 4 . . 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'..i. 70 REFERENCES Aachner Miinchener Insurance Aachen,Germany r , .__ _ —----- • • ._ . . -_.- — ,.. __..• • . • . _.. _• ..., — 'i E•r -. . • .- . - •• -..7_,;.__,,, _ -....•- '-' *•'-- _..,.. . .- -.7r-- ' .7 .....,,---, ........ .,-. ..1,„.,.,• .. i- , . .,. ..._ ..,,, • . • .. . ::. 1,:. J ...- .11. ...- ....-.-... a . • - - • . __ .. ..._ i - .. • •-• •4<lir . . - • • •'' ' '4- -• .,..,% . — • - 4r — . J \Ifs,. •-'. -. . _ .•-- . 41 r . . . .•-•• • .' .-..•• -....1 - .. :1,T-.......4. • :F.,::1•• : - ••• '-'. '.- .. •--- . ....4.•i• 1 "..,..m. . • . I Wien. /V- ---., • 4 .:7 "P-`".1 r ' -Ai' -----I-e--° 1 1...V1/414.1. •-• . ...- -.-1.. _ •-lUirir:-- , i • : l' i -I. '' •• ' : .. . . ..." . - / - '--.-- i • -I I -..._ . . ...... . . . • .r. - .. ,• I t. al. 414 111 s ./. ...... ,......__.... _.___.. _.. . .. •. . .:fr... .... ..„.....ii.t. :. -_ . ...all• -.-- '...... • I ••--..--,:ir .i . . ..•. . •..., if . 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I • • . .moi a`.+ 73 REFERENCES REFERENCES Hans Sachs Building Gelsenkirchen,Germany ,inetra___—_--",r 1 . .. 1 •... .. • 'I' .;i'll: , li lk -.4%114.1000....-.4111111111111111 ii! i I% _ - J rbMI '141k- i , . F .. - ... •• . _- . 1 11 1 UM!8I. , nil 1. iff + 0 I ;�'�'• �. I r iJ. Fy Y ' 1. .i • a " . . I 1 I' 'I io 1 !',. !I.:gir i. 1.3p f Wi G mil L. • - = �� - —r_4 �4 i...�.o-r. � . _ X61 _-•.-.. 'la ____ _ _______ ____.. __ __ _.7.-- ,_..,., . , {.=.________ , .. I • �— — = T _ ____ M1 J 7.lFr.�I f iL Irt i�• �4{ —* 4 - - 1 � — � '=imp i.. =' �� 7— --- 7--.j`. T_ ' :• - —� 'v f-"'� -,..m....• .- . Mwry r ' � i''�FF.•. —.0 � . _—.- _� r • Tom., 7``La3�.. _- — WI — ..it-74p. II-..1,94 AP IlliOANiiiiMMICOPINIA t tri* y,:.,Fa.r �+r..,r`.r ARM , �__ .��Y7.L IYr�I� r int Rf}_ir .- #l41w1 Miff it 211/ ' IHSS . • 74 REFERENCES REFERENCES Central office HDI-Gerling Insurance Hannover,Germany 5 k lr• At_ ' VONt _ r rElin111.1.1 ': , A. ' + pi...........-1.prompop., •. : _ =` � ` • �**' + PI ,: _ . � 4 ti plilipp-ToT r s � #!1iF • II r I � � EMI. MEET- . ii _ _ _- , ii 1 I=Mai 5 to ;- . 4, — ' - `_ I 'V- -7601.•Zipip- - '.1.-:. -•-•.' : - •• • c 640111111. • -_ - -- , -- ......,.......-__.--____•- - * 'r _ f �' LIU Alk1 i.S....1 _ . .k 1- Oh1 75 REFERENCES REFERENCES Crystalbuilding Hamburg fish market,Germany F =' - • •• - -1:111 r f r '` _ -' Ml 4t4 ,-_ killrr11 . .iiiii"b_...L n'''-:....• 115•11 .;W' • G I i i 4 4 _ 111111 11, • _ - '� _-.i ..VW %e'.4-1. Jam_ * r .j'� f y`~ � .00411111 . r + _ I I FillilliN OF h ! • _ 4 1 1 441: -f'.-- sy r ,�4- .."..i. * I- , : .. + .. li tl .......ji xi r la '-•-•,. 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IN&•'44. r • ° Yi f 1 . - �� t...„:„. _ } y� ... .4 --il.r..il iiii,7.__ .<10.4111%1110r' .;: .1i6111 .-. ... • .', ;r ' •A ..,44/1111% ;It ltk.. 1%4 1P:W--.... ili - ' - -- -- -7. - ..11. 11:1111111111g14. 116 . ..- .-•.'..• - :tear ,. = "_ __. „.. .._„„• ,..„.,..........„.____. •,._ . ....„40,� , ,. ./Pr, . /A, .... yrnrr • s}� 1.••+.^iV.�;vi5#��t,���y'yt\\';wl M1 78 79 I = I • .. _ HEEIIII n Management ISO 9001:2008 ISO 14001:2004 ISO 50001:2011 . 90 !TIF IIIFF 1 vw ID 0091 0534 ID 0091005348 O aquatherm GmbH oL„ LUo Biggen 5 I D-57439 Attendorn I Phone: +49 (0) 2722 950-0 I Fax: +49 (0) 2722 950-100 w N 0 0 Wilhelm-Ronsch-Str.4 I D-01454 Radeberg I Phone: +49 (0)3528 4362-0 I Fax: +49(0)3528 4362-30 ? o info@aquatherm.de www.aquatherm.de o.-V,