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HomeMy WebLinkAboutB18-0248_approved documents_1530221147.pdf75 South Frontage Road West, Vail, CO 81657 Office: 970.479.2139 Inspection Line: 970.479.2149 Construction B18-0248 Issued: 06/28/2018 TOWN OF VAIL Property Information Address: 955 RED SANDSTONE RD B6 (210301420015 B6) ( 210301420015 ) Unit #: B6 Parcel Number: 210301420015 Legal Description: Subdivision: RED SANDSTONE CREEK Unit: 6B R702605 MAP 07-14-99 R711366 DEC 10-07-99 Contacts Contact Type: Applicant Full Name: Mustafa Aydin Address: P.O Box 9134 5 Murray Rd C/3 Avon, CO 81632 Phone: 9707488667 Contact Type: Property Owner Full Name: EAGLE RIVER WATER & SANITATION DISTRICT Address: Phone: None Contractor Contractor Type: Plumbing Company: American Plumbing & Heating Inc. State License #: 1616 Phone: 970-748-8667 Project Information Project Name: ERWSD Condo Boiler 2018 Project Description:Take out old cast iron boiler with old zone piping and valve, Install new 92% efficient Prestige 110 sole combo heat and domestic hot water supply boiler, new flue piping new zone system and new boiler piping Fees Paid Account #: 110-0000.31060.00 - Construction Use Tax Fee Fee Amount:$50.00 Account #: 001-0000.31111.00 - Mechanical Permit Fee Fee Amount:$260.00 Account #: 001-0000.31123.00 - Mechanical Plan Review Fee Fee Amount:$65.00 Account #: 001-0000.31128.00 - Will Call Fee (Mechanical Scope)Fee Amount:$5.00 Total Paid:$380.00 Conditions CONDITIONS UNDER WHICH PERMITS BECOME VOID: If construction is not begun within 6 months from the date permit was issued. If more than 5 months elapses between inspections. If incorrect information is given on the application at the time the permit was issued. Christopher Jarecki - Town of Vail Building Official NOTICE: By issuance of this Permit the applicant agrees to comply with all Titles of the Town of Vail Code and all applicable State and Federal law. Failure to do so will void this Permit and the applicant shall forfeit all applicable fees. 2010-46 Prestige User’s Manual If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. FOR YOUR SAFETY • Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. • WHAT TO DO IF YOU SMELL GAS - Do not try to light any appliance - Do not touch any electrical switch; do not use any phone in your building. - Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. - If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency or the gas supplier. prestige User s Information Manual Revised 10/6/10 WARNING Table of Contents i PRODUCT & SAFETY INFORMATION Page 1 Service and Maintenance PRESTIGE Operation Boiler & System Water SECTION I - Combustion Air - Prevention of Contamination Page 2 Potential Contaminating Products Areas likely to find these Products SECTION II - Maintenance Schedule Page 3 Service Technician Owner Maintenance SECTION III - Maintenance Procedures Page 4 Daily Maintenance Monthly Maintenance 6-Month Maintenance SECTION IV - Operations Instructions Page 7 SECTION V - Boiler Control Display Page 8 Replacement parts Page 12 Indicates a potentially hazardous situation, which if ignored, can result in death, serious injury or substantial property damage. Indicates a potentially hazardous situation which, if ignored, may result in minor injury or property damage. Indicates special instructions on installation, operation or maintenance, which are important to equipment but not related to personal injury haz- ards. WARNING WARNING NOTI E The following terms are used throughout this manual to bring attention to the presence of potential hazards or to important information concerning the product. Product & Safety Information 1 PRODUCT & SAFETY INFORMATION HOMEOWNER: The PRESTIGE installation manual is for use only by a qualified heating installer / service technician. Refer to this User’s Information Manual for your reference. Failure to comply could result in severe personal injury, death or substantial property damage. TECHNICIAN: When calling or writing about the PRESTIGE, please have the boiler model and serial number available. STOP! READ BEFORE SERVICING Failure to adhere to the guidelines on this page can result in severe personal injury, death or substantial property damage. Service and Maintenance • To avoid electric shock, disconnect electrical supply before performing service or maintenance. • Allow the unit to cool down prior to servicing to avoid severe burns. • The PRESTIGE must be maintained as outlined in this manual and have at least annual service per- formed by a qualified service technician to ensure unit / system reliability. WARNING WARNING NOTI E PRESTIGE Operation • Do not block flow of combustion air to the PRES- TIGE. If the combustion air blockage is easily accessible and removable, then remove it. If block- age is not obvious or cannot be removed, have the unit and system checked by a qualified service tech- nician. • Do not allow contaminated air to enter the unit’s combustion air inlet. See page 2 for details. • The PRESTIGE is equipped with a low water cutoff device. The boiler and system piping must be filled and pressurized to 12 psig prior to startup. The unit will shut down if the pressure falls below 10 psig. • Should overheating occur or the gas supply fail to shut off, DO NOT turn OFF or disconnect the elec- trical supply to the pump. Instead, shut off the gas supply at a location external to the appliance. • Do not use this unit if any part has been under water. Immediately call a qualified service technician to inspect the boiler and to replace any part of the con- trol system and any gas control, which has been under water. Boiler & System Water • Have the boiler and system water chemistry checked at least annually by a qualified service tech- nician. • Do not use petroleum-based cleaning or sealing compounds in the boiler or system. Gaskets and seals in the system may be damaged. This can result in substantial property damage. • Do not use any product not specifically designed for boiler / hydronic heating systems. Serious damage to the unit, piping system, personnel and / or prop- erty may result. • Continual fresh makeup water will reduce the life of the PRESTIGE. Addition of oxygen can cause inter- nal corrosion in the system components. All leaks in the piping system must be repaired at once to pre- vent makeup water. • Do not add cold water to a hot unit. Thermal shock can cause premature failure to the boiler heat exchanger. Combustion Air - Prevention of Contamination 2 SECTION I - COMBUSTION AIR - PREVENTION OF CONTAMINATION If the PRESTIGE combustion air inlet is located in any area likely to cause or contain contamination, or if products, which would contaminate the air cannot be removed, the combustion air must be re-piped and terminated to another location. Contaminated combustion air will damage the unit and its burner system, resulting in possible severe personal injury, death or substantial property damage. Do not operate a PRESTIGE unit if its combustion air inlet or the unit is located in or near a laundry room or pool facility. These areas will always contain haz- ardous contaminates. Pool and laundry products and common household and hobby products often contain fluorine or chlo- rine compounds. When these chemicals pass through the burner and vent system, they can form strong acids. These acids can create corrosion of the heat exchanger, burner components and vent system, causing serious damage and presenting a possible threat of flue gas spillage or water leakage into the surrounding area. Please read the following information. If contami- nating chemicals will be present near the location of the combustion air inlet, the installer should pipe the combustion air inlet to another location per the PRESTIGE installation manual. WARNING WARNING Potential Contaminating Products - Spray cans containing chloro/fluorocarbons - Permanent Wave Solutions - Chlorinated wax - Chlorine - based swimming pool chemicals and spa cleaners - Calcium Chloride used for thawing ice - Sodium Chloride used for water softening - Refrigerant leaks - Paint or varnish removers - Hydrochloric acid / muriatic acid - Cements and glues - Antistatic fabric softeners used in clothes dryers - Chlorine-type bleaches, detergents, and clean- ing solvents found in household laundry rooms - Adhesives used to fasten building products and other similar products Areas likely to find these products - Dry cleaning / laundry areas and establishments - Beauty salons - Metal fabrication shops - Swimming pools and health spas - Refrigeration Repair shops - Photo processing plants - Auto body shops - Plastic manufacturing plants - Furniture refinishing areas and establishments - New building construction - Remodeling areas - Garages with workshops Maintenance Schedule 3 SECTION II - Maintenance Schedule Service Technician At least on an annual basis the following maintenance should be performed by a qualified service technician: General - Attend to any reported problems. - Inspect the interior of the boiler jacket area; clean and vacuum if necessary. - Clean the condensate trap and fill with fresh water. - Check for leaks: water, gas, flue and condensate. - Verify flue vent piping and air inlet piping are in good condition and sealed tight. - Check boiler water pressure, piping and expansion tank. - Check control settings. - Check ignition electrode (sand off any white oxide; clean and reposition). - Check ignition wiring and ground wiring. - Check all control wiring and connections. - Check burner flame pattern (stable and uniform). Additional items if combustion or performance is poor: - Clean heat exchanger and flue ways. - Remove burner assembly and clean burner head using compressed air only. Once the maintenance items are completed, review the service with the owner. Owner Maintenance Periodically: - Check the area around the unit. - Check and remove any blockage from the combus- tion air inlet and ventilation openings. - Check the temperature/pressure gauge. Monthly: - Check vent piping. - Check combustion air inlet piping. - Check the pressure relief valve. - Check the condensate drain system. Every 6 months: - Check boiler piping and gas supply piping for corro- sion or potential signs of leakage. - Operate the pressure relief valve. Follow the maintenance procedures given throughout this manual. Failure to perform the service and maintenance or follow the directions in this manual could result in damage to the PRESTIGE or in system components, resulting in severe personal injury, death or substantial property damage. WARNING Maintenance Procedures 4 SECTION III - MAINTENANCE PROCEDURES The PRESTIGE must be inspected and serviced annually, preferably at the start of the heating sea- son, by a qualified service technician. In addition, the maintenance and care of the boiler as outlined on page 3 and further explained on pages 4 through 6 must be performed to assure maximum efficiency and reliability of the unit. Failure to service and maintain the PRESTIGE and the system components could result in equipment failure, causing possible severe personal injury, death or substantial property damage. The following information provides detailed instruc- tion for completing the maintenance items outlined in the maintenance schedule on page 3. In addition to this maintenance, the PRESTIGE should be serv- iced at the beginning of the heating season by a qualified service technician. Daily Maintenance Check the Surrounding Area To prevent potential of severe personal injury, death or substantial property damage, eliminate all the materials listed on page 2 from the area surrounding the unit and from the vicinity of the combustion air inlet. If contaminates are found: Remove products immediately from the area. If they have been there for an extended period, call a quali- fied service technician to inspect the unit for possi- ble damage from acid corrosion. If products cannot be removed, immediately call a qualified service technician to re-pipe the combus- tion air inlet piping and locate the combustion air intake away from the contaminated areas. WARNING WARNING NOTI E 1. Combustible / flammable materials - Do not store combustible materials, gasoline or other flammable vapors or liquids near the unit. Remove immediately if found. 2. Air contaminates - Products containing chlorine or fluorine, if allowed to contaminate the com- bustion air, will cause acidic condensate within the unit. This will cause significant damage to the unit. Read the list of potential materials list- ed on page 2 of this manual. If any of these products are in the room from which the unit takes its combustion air, they must be removed immediately or the combustion air intake must be relocated to another area. Check Combustion Air Inlets 1. Verify that ventilation air openings to the mechanical room are open and unobstructed. 2. Verify that the unit’s vent termination and com- bustion air intake are clean and free of obstruc- tions. Remove any debris on the air intake or flue exhaust openings. If removing the debris does not allow the unit to operate correctly, con- tact your qualified service technician to inspect the unit and the vent / combustion air system. Check Temperature Display and Pressure Gauge 1. Ensure the pressure reading on the pressure gauge does not exceed 25 psig. Higher pres- sure readings may indicate a problem with the expansion tank. 2. Ensure the temperature on the display panel does not exceed 194ºF. Higher temperature readings may indicate a problem with the oper- ating thermostat controls. 3. Contact a qualified service technician if prob- lem persists. Maintenance Procedures Monthly Maintenance Check Vent Piping 1. Visually inspect the flue gas vent piping for any signs of blockage, leakage or deterioration of the piping. Notify a qualified service technician immediately if any problems are found. Failure to inspect the venting system as noted and have it repaired by a qualified service technician can result in the vent system failure, causing severe per- sonal injury or death. Check Combustion Air Inlet Piping 1. Visually inspect the combustion air inlet piping for any signs of blockage. Inspect the entire length of the combustion air inlet piping to ensure piping is intact and all joints are properly sealed. 2. Notify a qualified service technician if any prob- lems are found. Check Pressure Relief Valve 1. Visually inspect the primary pressure relief valve and the relief valve discharge pipe for signs of weeping or leakage. 2. If the pressure relief valve often weeps, the expansion tank may not be operating properly. Immediately contact a qualified service techni- cian to inspect the unit and system. Check Vent Condensate Drain System 1. While the unit is running, check the discharge end of the condensate drain tubing. Ensure no flue gas is leaking from the condensate drain tubing or tee connection by holding your fingers near the opening. 2. If you notice flue gas leaking from the opening, this indicates a dry condensate drain trap. Fill the condensate trap assembly. Contact a quali- fied service technician to inspect the unit and condensate line and refill the condensate trap if problem persists regularly. WARNING Under some circumstances the PRESTIGE may not produce enough condensate to keep the condensate trap full of liquid. If the trap is not full, small amounts of flue gases can be emitted into the sur- rounding area through the condensate drain line or tee. 3. Ensure the condensate drain line is not blocked by pouring water through the plug port on the condensate drain assembly. The water should flow out of the end of the drain line. If water does not appear at the end of the drain line, con- tact a qualified service technician to inspect and clean the condensate line. 4. To fill the condensate drain assembly, if neces- sary, remove the plug from the condensate assembly. Slowly pour water into the trap assembly until water appears at the end of the drain line. Stop filling and replace plug. Check Automatic Air Vents (If Used) 1. Remove the cap “A” from any automatic air vent in the system and check operation by depressing valve “B” slightly with the tip of a screwdriver. See Fig. 1. 2. If the air vent valve appears to be working freely and not leaking, replace cap “A”, screwing it on fully. 3. Loosen cap “A” one full turn to allow vent to operate properly. 4. Have the air vent replaced by a qualified service technician if it does not operate correctly. WARNING 5 A B Fig. 1: Automatic Air Vent 6-Month Maintenance Check Water and Gas Piping 1. Remove the boiler front jacket panel and perform a gas leak inspection per steps 1 through 6 of the Operating Instructions on page 7. If gas odor or leak is detected, immediately shut down the unit following procedures on page 7. Call a qualified service technician. 2. Visually inspect for leaks around the internal boiler water connections and around the heat exchanger. Visually inspect the external system piping, circula- tors, and system components and fittings. Immediately call a qualified service technician to repair any leaks. Have leaks fixed at once by a qualified service tech- nician. Failure to comply could result in severe per- sonal injury, death or substantial property damage. Operate Pressure Relief Valve 1. Before proceeding, verify that the relief valve outlet has been piped to a safe place of dis- charge, avoiding any possibility of scalding from hot water. To avoid water damage or scalding due to valve operation, a discharge line must be connected to the relief valve outlet and directed to a safe place of dis- posal. This discharge line must be installed by a qualified service technician or heating / plumbing installer in accordance with the PRESTIGE installa- tion manual. The discharge line must be terminated so as to eliminate possibility of severe burns or property damage should the valve discharge. WARNING WARNING 2. Read the temperature display and pressure gauge to ensure the system is pressurized. Lift the relief valve top lever slightly, allowing water to relieve through the valve and discharge piping. 3. If water flows freely, release the lever and allow the valve to seat. Watch the end of the relief valve discharge pipe to ensure that the valve does not weep after the line has had time to drain. If the valve weeps, lift the lever again to attempt to clean the valve seat. If the valve does not properly seat and continues to weep afterwards, contact a qualified service techni- cian to inspect the valve and system. 4. If the water does not flow from the valve when you lift the lever completely, the valve or dis- charge line may be blocked. Immediately shut the unit down per the instructions on page 7. Call a qualified service technician to inspect the valve and system. Maintenance Procedures 6 Operating Instructions 7 WARNING FOR YOUR SAFETY READ BEFORE LIGHTING OPERATING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE 1. STOP! Read the safety information above on this label. This appliance is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand, 2. Set room thermostat(s) to lowest setting. Turn the external manual gas valve handle clockwise “CLOSE” (valve handle shall be per- pendicular to gas piping) 3. Turn the service switch on the PRESTIGE con- trol panel OFF. 4. Remove the front jacket panel on the unit. 5. Turn the external manual gas valve handle count- er clockwise to “OPEN” gas supply (valve handle shall be parallel to gas piping). 6. Wait five (5) minutes to clear out any gas. If you then smell gas in the jacket enclosure or around the unit, STOP! Follow “B” in the safety infor- mation above. If you don’t smell gas, go to the next step. 7. Turn the service switch on the PRESTIGE con- trol panel “ON”. 8. Set room thermostat(s) to desired setting(s). 9. The PRESTIGE control panel display will show a sequence of numbers (0,1,2,3,4,etc.) as the left digit. Sequence digit 3 or 4 indicates the boiler is firing. Sequence digit 0 means there is no call for heat (all external thermostats are satisfied) 10. If the unit will not operate with a call for heat and the system piping is not hot, follow the instruc- tions “To Turn Off Gas to Appliance”, below and call your service technician or gas supplier. 11. Replace the front jacket panel. Make sure the panel is seated firmly in place and all mounting screws are tighten. If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. 1. Set the room thermostat to lowest setting. 2. Turn the service switch on the PRESTIGE con- trol panel to “OFF” 3. Turn the external manual gas valve handle clock- wise to “CLOSE”. A. This appliance does not have a pilot. It is equipped with an ignition device which automat- ically lights the burner. DO NOT try to light the burner by hand. B. BEFORE OPERATING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electric switch; do not use any phone in your building •Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. • If you cannot reach your gas supplier, call the fire department. C. Use only your hand to turn the external manual gas valve. Never use tools. If the valve will not turn by hand, don’t try to repair it; call a qualified serv- ice technician. Force or attempted repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas con- trol which has been under water. SECTION IV - OPERATING INSTRUCTIONS 8 Boiler Control Display SECTION V - BOILER CONTROL DISPLAY Standby Mode After the boiler is turned on, the control panel will display STANDBY mode as shown in the figure above. This is the standard mode for the PRESTIGE. The con- trol automatically returns to this mode after 20 minutes if no keys have been pressed on the display. The first character shows (on left side of display) the cur- rent status of the boiler depending on the condition of both the boiler and the burner. The last 3 characters indi- cate the current boiler supply temperature. If the burner is blocked due to a “soft” lockout, the dis- play alternates between a 9 followed by the boiler outlet temperature and a “b” with a two digit error code. Stb Y STANDBY, no demand for heat Fan prepurge or post purge cycle Ignition sequence Burner ON for space heating (CH) Burner ON for domestic hot water (DHW) Pre-check for air flow prior to prepurge cycle Burner OFF due to reaching temperature setpoint Domestic hot water (DHW) post pump cycle Space Heating (CH) post pump cycle Burner blocked: Supply temperature too high (202 F) . Burner will remain OFF until temperature drops below 200 F Return temperature too high (202 F). Burner will remain OFF until temperature drops below 200 F Return temperature is higher than supply temperature. Burner will remain OFF until corrected. Supply temperature increased too quickly. Burner will remain OFF for a 10 minute period. Burner will recycle, increasing waiting period 1 minute for a max. 15 minutes Factory supplied LWCO device or external limit (terminals 15 & 16) is OPEN. Burner off for 150 seconds, auto reset. 0 1 1 8 0 1 8 0 1 8 0 1 8 0 1 8 0 1 8 0 1 8 0 1 8 0 1 8 0 1 8 0 2 3 4 5 6 7 8 9 1 8 b 1 9 b 2 4 b 2 5 b 2 6 b Display Boiler function No blower signal Blower signal present with no demand, Burner will remain OFF until condition terminates Temperature difference between the supply and return is more than 72 F. Burner will remain OFF for 150 seconds. Burner will recycle increasing wating period 1 minute for a max. 20 cycle. Flue temperature sensor is short-circuited. Burner OFF until corrected Flue temperature senor is “open” Burner OFF until corrected. Flue temperature greater than 240 F but less than 250 F. Burner off for 150 seconds Wait for the blower to start 8 b 2 2 9 b 3 0 b 35 b 4 0 b Indirect water heater temperature sensor is short-circuited. Burner OFF until corrected. Indirect water heater temperature sensor is “open” or disconnected. Burner OFF until corrected. 3 3 b 38b 5 2 b 6 5 b Power frequency deviation1 1 6 b Flame current signal lost1 8 b 1 9 Boiler Control Display SETTING THE BOILER PARAMETERS Parameter Mode To access PARAMETER mode when the system is in STANDBY mode, press the MODE button once. To scroll through the list of parameters, simply press the “STEP” button. To modify a parameter value, use the + or - keys. Then press “STORE” to save the value you just changed. The display flashes once to confirm the data has been saved. To activate the parameters you changed, press MODE once more (which brings you into INFORMATION mode). However, if you do not press a key, the system returns to STANDBY mode after 20 minutes and auto- matically enables the changes. ARAP Note 1: This parameter is factory set to 140ºF. It is important to note the control adds 46ºF to this setting, therefore the actual domestic hot water boiler setting is 140ºF + 46ºF = 186ºF. Note 2: This parameter should not be changed from the factory setting of 01. The performance of the DHW will be affected and can become unreliable. Note 3: This parameter should not be changed from the factory setting of 01. The performance of the CH (Central/Space Heating) will be affected and can become unreliable. Domestic Hot Water Setting (See Note 1) Domestic Hot Water Setup (See Note 2) Space Heating Mode (See Note 3) Maximum temperature in space heating (CH) mode. In applications usingan outdoor sensor, this is the boiler outlet target temperature at or below an outdoor temperature of 0 F 1. 2 14 0 01 01 81 0 ARA 3 4 P . . . . MODE STEP STEP STEP STEP Key: Display Key: Display Description of parameters Pressing MODE once Boiler Control Display 1 ACCESSING BOILER INFORMATION Information Mode To switch from STANDBY mode to Information mode, press MODE twice. Press STEP until the system displays the information you need. The decimal point located behind the first position flashes to indicate that the boiler is in INFO mode. NFOI The ignition counters and burner hours are split into three two digit numbers. For example: Write the numbers down from left to right to arrive at 123,456 CH ignitions. In the INFO Mode a temperature reading of -22 typically indicates an “open” circuit. A tempera- ture reading of 240 typically indicates a short- circuit. NOTI E NOTI E ARAPMODE NFOIMODE Key: Display Pressing MODE once Pressing MODE twice J 1 2 .34 .56 Display Digit Segments Information Mode Items Boiler Control Display 11 Error (Hard Lockout) Mode If a system fault occurs while the boiler is running, the system goes into lockout and the display starts to flash with the first digit as an E and the next two digits repre- sent the fault code. For a detailed description of the error codes, reference the PRESTIGE Trouble Shooting Guide. During a hard lockout or low water condition the boiler will not re-start without service. If the heating system is left unattended in cold weath- er appropriate safeguards or alarms should be installed to prevent property damage. Boiler Freeze Protection Feature The boiler control has a freeze protection feature built in. This feature monitors the boiler temperature and responds as follows when no call for heat is present. - 46ºF Boiler circulator is ON - 38ºF Boiler circulator is ON and burner operates at low fire. - 50ºF Burner OFF and boiler circulator operates for approximately 10 minutes. The boiler freeze protection feature is disabled during a Hard Lockout, however the CH circula- tor will operate. During a hard lockout or low water condition the boiler will not re-start without service. If the heat- ing system is left unattended in cold weather appropriate safeguards or alarms should be installed to prevent property damage. WARNING CAUTION CAUTION Gas valve harness not properly connected Failed ignition after 5 attempts Power supply lost after lockout occured Internal control failure Internal control failure E E 0 2 03 0 4 0 8 0 9 E E E Display Hard Lockout Internal control failure 0 5 E Internal control failure 0 6 E Internal control failure 0 7 E Flame detected prior to burner startupE 0 0 Internal control failure External limit (terminals 13 & 14) is OPEN Blower signal does not reset to zero No blower signal present Supply Temperature sensor is short circuited 1 1 1 2 1 5 1 6 29 28 E E E E E E Flue Temperature exceeds 250 F52 E Internal control error - failure to read parameters 61 E Return Temperature sensor is short circuited Supply Temperature sensor is OPEN Return Temperature sensor is OPEN Internal control failure Internal control failure Inadequate power supply to the fan E E 31 32 36 37 44 60 65 E E E E E Flue Temperature sensor is short circuit 40 E Return Temperature exceeds 212 F Supply Temperature increased too rapidly Internal control failure Contact Triangle Tube Service Department Internal control failure Internal control failure Internal control failure 1 7 1 9 25 1 3 E E E E Supply Temperature exceeds 212 F 1 8 E Return Temperature is higher than supply temperature24 E E 1 4 Flue Temperature sensor is OPEN 35 E E Internal control failure15 E Supply or Return Temperature sensor drift 23 Invalid power frequency Supply or Return Temperature failure Supply or Return Temperature not changing 13 1 1 1 1 1 22 24 E E E 12 Replacement Parts 5 9 8 1 3 5 2 6 7 Fig. 2: Jacket Components - PRESTIGE 13 Replacement Parts 8 5 9 2 3 4 4 6 7 1 Fig. 3: PRESTIGE Solo 60 Internal Components 14 Replacement Parts Fig. 4: Internal Components - PRESTIGE 110 15 Replacement Parts 8 5 4 4 10 9 7 1 3 2 6 Fig. 5: Internal Components - PRESTIGE 175/250 16 Replacement Parts 8 7 10 1 2 3 4 4 5 6 9 Fig. 6: Internal Components - PRESTIGE 399 17 Replacement Parts 1 5 13 11 8 15 10 12 14 9 3 2 Fig. 7: PRESTIGE Excellence Internal Components 18 Replacement Parts Fig. 8: Burner Components - PRESTIGE 60/110/175/250 and EXCELLENCE 19 Replacement Parts 7 6 9 1 2 10 12 13 4 3 5 8 Fig. 9: Burner Components - PRESTIGE 399 2 Replacement Parts Fig. 10: Electronic Components - PRESTIGE Additional quality water heating equipment available from Triangle Tube Brazed Plate Heat Exchangers Phase III Indirect Fired Water Heaters Maxi-flo Pool and Spa Heat Exchangers Freeway Center - 1 Triangle Lane Blackwood, NJ 08012 Tel: (856) 228 8881 - Fax: (856) 228 3584 E-mail: Sales@triangletube.com Member of Group - Constructed of high quality corrosion resistant stainless steel (AISI 316) - Specially designed built-in flow restrictor to assure maximum heat exchange - Compact and light weight - Available in 5 sizes that can accommodate any size pool or spa - Exclusive “tank-in-tank” design - Stainless steel construction - Available in 8 sizes and 2 models - Limited LIFETIME residential warranty - 15 year limited commercial warranty - Self cleaning/self descaling design - For domestic water, snow melting, radiant floor, refrigeration - Plates made of stainless steel, with a 99.9 % copper and brazed, ensuring a high resistance to corrosion - Self cleaning and self descaling - Computerized sizing available from Triangle Tube/Phase III - Available in capacities from 25,000 BTU/hr to 5,000,000 BTU/hr