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HomeMy WebLinkAboutVAIL DAS SCHONE FILING 1 TRACT C LOT 1 FIRST BANK 1 OF 6 PART 2 LEGALr 2.3 ASPHALT PAVING MIX I A. Use dry material- to avoid foaming' Mix unj-formly' I B. Binder Course: CDOT TYPe C' I C. Wearing Course: CDOT TYPe CX' ! 2.4 souRcn ouALrrY coNTRoL IA.Providemixdesignforasphaltunderprovisionsof I Division 1. r B. Submit proposed mix design of each type of mix for revi-ew I Prior to commencement of work' - C. Test samples in accordance with AI MS-2' t PART 3 - EXECUT]ONI I 3.1 EXAMINATION I A. Verify base conditions under provisions of Divisj.on 1. I B.Verifythatcompactedsubgradeandgranularbaseisdry I and ready to support pavi-ng and imposed loads ' I 3.2 PREPARATION - PRIMER t A. Apply primer on base or subbase over subgrade surface at uniform rate of 1/3 qallsq. Yd' t B. Apply primer to- contact surfaces of curbs' gutters and other concrete flatwork. t C. Use clean sand to blot excess primer' ? ? PREPARATION - TACK COATII A. Apply tack coat on asphalt or concrete surfaces over sutqtaa. surface at uniform rate of l/3 gallsq' yd' t B. Apply tack coat to contact surfaces of curbs, gutters and other concrete fLatwork' - C. Coat surfaces of manhole frames with oil to prevent bond with asphalt pavement. Do not tack coat these surfaces' I 3.4 PLACING ASPHALT PAVEMENT - DOUBLE COURSE I ASPHALTIC CONCRETE PAVING 02510 - 3 I within 4 hours of applying inches maximum compacted Drawj-ngs. two hours of placing and P1ace wearing course to compacted thickness indicated on Drawings. Compact pavement by rolling. Do not displace or extrude pavement from positlon. Hand compact in areas inaccessible to ro}}1ng equipment. F. Develop rolling with consecutive passes to achieve even and smooth finish, without roller marks. A B. D. E. R c. D. PLace asphaJ-t binder course primer or tack coat. Pl-ace binder course to 3 thickness per lift. Refer to Place wearing course within compacting binder course. I I I I I I I T I I I I I I I I I I I 3.5 3.6 A. TOLERANCES FLatness: Maximum variation of foot straight edge. Scheduled Compacted Thlckness: Variation from True Elevation: No ponding. 1/4 inch measured with 10 llithin 1/4 inch. Wi-thin I/2 inch. FIXED QUALITY CONTROL Field i-nspection and testing will be performed under provisions of Section 01400 - Testing Laboratory Services by the Owner as directed by the Architect and coordinated and scheduled by the Contractor. Asphalt Pavements: Check compaction and compliance with design mix by cutting test plugs where directed in accordance with ASTM D 979. Patch core holes. Test for compaction minimum of 95t of Marshall design density, aggregate gradation voids, and percent asphalt. One (1) test for density ASTM D 1188, ASTM D2'726, or D 2950 thickness ASTM D 3549, and air voids ASTM D 3203 per 300 tons of asphaltic material placed. One (1) test for asphalt content ASTM D 2t72 and aggregate gradation per 1500 tons of asphaltic material- placed. A. B. ? D. ASPHALTIC CONCRETE PAVING 02510 - 4 I t I t I E. A1I reports shall- include densities to the nearest 0.1 Ib- E+- - *.Jljs! J-L. crrr\r compaction to nearest 0.1?. If a nuclear device is used, the report shall contain the method used (back scatter or direct transmission geometry) , results of the daily standardization checks and the adjusted manufacturers calibration curve. The manufacturers calibration curve shalL be adjusted as required by ASTM D2950 whenever a change in either the materiaf to be tested or the testing equipment is made. F. Subgrade: Compaction tests shall be taken every 2000 _ square feet and,/or as directed by the Owner. J ? PROTECTIONI I A. Immediately after placement' protect pavement from mechanical injury for duration of constructlon. I 3.8 FIELD QUALITY CONTROL A. By Owner. END OF SECTION 025].0 I I I I I t I I I I I I ASPHALTIC CONCRETE PAVING ntRln - q r sEcrroN 02s20 - PoRTLAND cEMENT coNcRETE PAVTNG I PARTl-cENERAL I 1. ]. SECTION INCLUDES I A. Concrete sidewaLks, driveways and aprons' 1; B. Aggregate base course.r 1,.2 RELATED SECTIONS I A. Sectj_on 022!L _ Rough Grading: preparation of sire for paving and base. I B. secti-on 02223 - Backfilling: compacted subbase for Paving. I 1.3 UNIT PRICE - MEASUREMENT AND PAYMENT A. Concrete Pavement Mix: I 1. Basis of Measurement: By the cubic yard' 2. Basis of Payment: Includes mix design, supplying to I site, testing. I B. Concrete Placed: 1. Basis of Measurement: By the square yard Per inch thickness. 2. Basis of Payment: Includes preparing base, placing, floating and finj-shing' testing- r 1.4 REFERENCES I A. ACI 30L - Specifi-cations for Structuraf Concrete' I B. AcI 304 - Recommended Practice for Measuring, Mixing,r Transporting and Placing Concrete' I C. ANSI/ASTM D1?51 - Preformed Expansion Joint Filfers for t Concrete Paving and Structural Construction' I D. ANSr/A5TM DL'752 - Preformed Sponge Rubber and Cork I Expansion Joint Fillers for Concrete Paving and Structural Construct ion - It E. ASTM A615 - Deformed and Plain Bil]et-Steel for Concrete Reinforcement. F. ASTM C33 - Concrete Aggregates. c. ASTM C150 - Portland Cement. I I I I I PoRTLAND cEMENT coNcRErE PAVTNG 02520 - 1. ASTM C260 - Air-Entraining Admixtures for Concrete. ASTM C309 - Llquid Membrane-Forming Compounds for Curing Concrete. ASTM C494 - Chemical Admixtures for Concrete. FS TT-C-800 - Curing Compound, Concrete, for New and Existing Surfaces. Colorado Department of Transportation (CDOT) PERFORMANCE REQUIREMENTS Paving: Designed for trucks up to 40r000 lbs. SUBMITTALS Subrnit under provisions of Division 1. Product Data: Provide data on admixtures and curing compounds. Laboratory test reports for concrete materiaLs and mix designs. QUALITY ASSURANCE Perform Work in accordance with ACI 30L, requirements of Section 03300. Obtain cementitious materials from same source throughout i-\ ra\ i ar-f REGUI,ATORY REQUIREMENTS Conform to Colorado Department of Transportation (CDOI) Standards and Specifications for Roadway Construction for concrete paving within the rights-of-way. ENVIRONMENTAI REQUIREMENTS Do not place concrete when base surface temperature is l-ess than 40 degrees F or surface is wet or frozen. - PRODUCTS FORM MATERIALS Steel form materials, profiled to suit conditions. Joint Filler & Sealant: As indicated on Drawings. 1q 1.6 r.l 1R A. PART 2.t H. I. J. K. A. R A B. L. A I I I I I t I I I I I I I I I t I I I A. A. B. PORTLAND CEMENT CONCRETE PAVING 02520 - 2 I I I t I t I 2.2 REINFORCEMENT I A. Reinforcing Steel: Shal-l be 40ksi deformed bars placed in I compliance with CDOT Standards and Speciflcations for concrete reinforcing within the rights-of-way. I B. Wel-ded wire Fabric: Shafl be 6x6 - 6/6 in fl-at sheets only; pJ-ace as shown on drawings. |l 2.3 CONCRETE MATERIALSI I A. Concrete Material-s: As specified in Sectlon 03300. I Provide right-of-way material in accordance with CDOTr Standards and Specifications. B. Fine and Course Mix Aggregates: ASTM C33 crushed stone. C. Water: Potable, not detrimental- to concrete. D. Air Entrainment: ASTM C260 liquid compound specifically formulated for the sol-e purpose of entrainj-ng air' E. Chemical Admixture: ASTM C494, Type A - Water Reducing agent and sha1l be equal to "Pozzolith" as manufactured by Master Buil"ders Company. 2.4 ACCESSORIES A. Curing Compound: Damp cure or use "2200-White" white pigmented based spray (manufactured by W. R. Meadows Company) on curing compound meeting ASTM C309, Type 2, Cl-as s B . r 2.5 CONCRETE MrX A. Mix concrete in accordance with ACI 304. Deliver concrete I in accordance with ASTM C94. r B. Select proportions for normaf weight concrete in - accordance with ACI 301 Method. t c. Provide concrete to the following criteria: 1. Compressive Strength: 4,000 psi G 28 days 3,000 psi @ sidewalks 2. Maximum aggregate size: 3/4 j-nch. 3. Slump: 4 inches maximum.4. Minimum Water/Cement Ratio: .45. 5. Air Entrained: 6 percent +/- percent. D. Use accelerating admixtures in cold weather onJ-y when approved by Architect. Use of admixtures will not relax col-d weather placement reguirements. E. Use set retarding admixtures during hot weather only when I t t I I PoRTLAND cEMENT coNcRETE PAvTNG I 02520 - 3 .n'^rr'.\.t16.l hrr Arahi fcntqPlJr v 2.6 JOINT SEALANT A. Dow-Cornj-ng 888, for Portland Cement Concrete Pavement and Dow-Corning 890, for Portland Cement Concrete to Asphalt Paveway. 2.7 SOURCE QUALITY CONTROL A. Provide mix design under provisi-ons of Division L. B. Engage a testing agency acceptable to the Architect to perform proposed mix design and materiaL evaluation for. review prior to commencement of work. C. Tests on cement and aggregates will be performed to ensure conformance with specified requirements. D. Test samples in accordance with ACI-301. PART 3 - EXECUTION 3.1 EXAMINAIION A. Verify base conditions under provisions of Divj-sj-on 1. B. Verify compacted granular base is acceptable and ready to support paving and j-mposed Loads. C, Veri-fy gradients and elevatj-ons of base area correct. 3.2 SUBBASE A. Prepare subbase in accordance with Colorado Department of Transportation Standards and Specifications for Road and Bridge Construction. 3.3 PREPARATION A. Moisten base to minimize absorption of htater from fresh concrete. Do not over water. B. Coat form surfaces with approved, non-residual, low-VOC, form coating compound prior to concrete pour. C. Notify Architect minimum 24 hours prior to conmencement of concretlng operaELons. 3.4 FORMING A. Place and secure forms to correct location, dimension, and profile. I t I I I I I I I t I I I I I I t I IPORTLAND CEMENT CONCRETE PAVING 02520 - 4 I I I I t I I I t I I I I I I T I t I 3.5 3.5 21 Assemble formwork to permit easy stripping and dismantling without damaging concrete. Pl-ace j oint f il-.Ler verticaf in position, in straight l-ines. Secure to formwork during concrete pfacement. REINFORCEMENT As shown on drawings. PLACING CONCRETE PLace concrete in right-of-way in accordance with CDOT Standards and Speci-fications, place on-site concrete in accordance with Section 03300. Ensure inserts, embedded parts, and formed ioints are not disturbed during concrete placement. C. Place concrete continuously between predetermined construction joints. Do not break or interrupt successive pours such that cold joints occur. JOINTS (Pavement joints wiII be designated as construction joints, isolation or expansion joints, and control joints. The joints shall- be constructed as shown on the plans and in accordance with the following specifications. ) The faces of all joints shall be at a rJ-ght angle to the top surface of the pavement. Construction joints are those made by placing fresh concrete against previously cured concrete at planned locations. Forms for transverse construction joints shall remain in place until paving operations are resumed on the other side of the joint. Concrete on both sides of the longitudinal and transverse eonstruction joints sha1l be tied together by keyway as shown on the plans. Sawed joints shaIl be made with suitable power driven saws. The Contractor shall have a minimum of two working pohrer saws and one standby power saw on the project when concrete operations are underway. Controf joints shall extend continuously across the full width of the concrete and shall be constructed in two stages. The first stage saw cut shall be made to a depth egual to one-fourth of the slab thickness by L/8" thickness as early as sawing can be done in order to prevent random cracking. The second stage shall consist of widening the first stage saw cut to 3/8" to a depth of I-I/2" + L/16. The second stage shall be completed a minimum of 30 days after concrete pour. Within five (5) A r- B. B, D. PORTLAND CEMENT CONCRETE PAVING 02520 - 5 I I I I I T I I I I I I I I I I t t I F. H. J. K. L. mi-nutes of sawing operation, joint shall be cl-eaned with high pressure water blast to thoroughly remove residual Latiance from sawcut surface. Flush in one direction on1y. Initial or "controf" transverse contraction joint shaLl- be sawed at intervaLs as may be required to minimize uncontroll-ed cracking as dlrected by the Architect. Sawi-ng of the j oints shall conrmence as soon as the concrete has hardened sufficiently to permit sawing wj-thout excessive ravel-ing, but no more than 24 hours. AII joints shall be sawed before uncontroll-ed shrinkage cracking takes p1ace. During cool weather, the only for the time requj.red of the concrete durinq Architect. sawi-ng of joints may be delayed to prevent tearing and raveling sawinq as directed bv the Vol-unteer cracks that occur in the pavement sha1l be routed out with a power router to a l inch depth by I/4 i nr-h wi dl-h - r-1 erngd and f 1L1ed Wj th :rrrrrnrrod i ni nl f ilf ef at the Contractor t s expense. Concrete shall not be placed in adjacent lanes and trafflc shall not be permitted on the pavement before afl joints are sawed and sealed. In all cases, joints shalI coincide with those in adjacent lanes to provide a continuous straj-ght joint across the entire pavement width including concrete curbs. Suitable lighting shall be provided when performed after dav]iqht hours. sawing t5 No sawj-ng shall be done where volunteer cracks occur. If a volunteer crack falfs within 5 feet of the location of a proposed saw joint, the sawed joint shall be omitted. Isolation joints shall be formed at structure approaches as shown on the plans by means of a joint filler strip andjoint seaLer. The filler strip shall be firmly supported in position by rnetal holders and end supports which sha1l remain j.n place after completion of the pavement. During placing and compacting the concrete, the metal- holder and end supports shal-l be so secured as to insure against movement of the filler strip and to maintain the strip in position as i-ndicated on the standard drawing. Joint filler shall extend the ful1 width of the concrete being placed fess 7/4 inch on each end. Any concrete which flows around the ends of the ioint fill shal-l be removed. All- sawed joints shall be fi11ed with joint sealant, Dow- Corning 888, for Portland Cement Concrete Pavement or Dow- Corning 890, for Portland Cement Concrete to Asphalt PORTLAND CEMENT CONCRETE PAVING 02520 - 6 A. B. a D. I t I t I I I t I I I I I I I t I t I 3.8 ?o Pavement per manufacturer requirements i-mmediately prior to placing backer rod and joint sealant, sandbJ'ast both joint faces using compressor deLivering dry and oi1 free li. at a minimum of l-20 Psi, 60 cfm- Thoroughly blow joint clean using compressor delivering dry and oil free air at 90 psi mi-ni-mum. Joint surfaces to be checked for cleanliness (must be dust-free when running finger along surface) . Install- backer rod. Blow debris off top of backer rod. Install sealant and tool as shown. Place "stops" at ends of sawcuts, where required, to prevent seafant runout. Seal aII joints cl-eaned the same day. FINI SHING Area Paving: Screed. SidewaLk Paving: Light broom, radius to 3/4 inch and trowel- joint edges. Curbs and Gutters: Light broom, radius edges to 3/4 inch' Place curing compound on exposed concrete surfaces immediately after finishing. Apply in accordance with manufacturert s instructions. FIELD QUALITY CONTROL TESTING A. The Owner wifl_ employ a qualified testing and inspection agency to sample materials, perform tests, and submit test ttporls during concrete placement. Sampli-ng and testing for quality control may incl-ude the following: 1. Sampling Fresh Concrete: ASTM C 1"72' except modified for slump to comply with ASTM C 94. a. Slump: ASTM C 143i one test at point of placement for each compressive-strength test but no less than one test for each day's pour of each type of concrete. Additj-onal- tests will be required when concrete consistencY chanqes. b. Aj-r Content: ASTM C 23L, pressure method; one test for each compressi-ve-strength tes! but no less than one test for each day's pour of each type of air-entrained concrete. c. Concrete Temperature:ASTM C 1064; one test hourly when air temperature j-s 40 deg f (4 deg C) and below and when 80 deg' E (21 deg C) and above, and one test for each set of compressive-strength specj-mens. d. Compression Test Specimens: ASTM C 31; one set of three standard cyl inders for each compressive-strength test, unless directed otherwise. Mold and store cylinders for Laboratory-cured test specimens except when PORTLAND CEMENT CONCRETE PAVING uzJzu - | f. field-cured test specimens are required. One additi-ona1 test cylinder wil-l be taken during cold weather and cured on slte under same conditions as concrete it represents. Compressive-Strength Tests: ASTM C 39; one set for each day's pour of each concrete class exceeding 5 cu. yd. but less than 25 cu. yd., plus one set for each additional 50 cu. yd. Test one specimen at 7 days, test two specimens at 28 days, and retain one specimen in reserve for Later testing if required. When frequency of testing witl provide fewer than five strength tests for a given class of concrete, conduct testing from at feast five randomly selected batches or from each batch if fewer than five are used. When strength of field-cured cylinders j-s less than 85 percent of companion laboratory-cured cylinders, evaluate current operations and provide correctj-ve procedures for protecting and curing the in-place concrete, Strength level of concrete will be considered satisfactory if averages of sets of three consecutive strength test results equal or exceed specified compressive strength and no individual- strength test result falls below specified compressive strength by more than 500 psl. Test resul-ts wil-I be reported in writing to Architect, concrete manufacturer, and Contractor within 24 hours of testing. Reports of compressive strength tests shall contain the Project identification name and number, date of concrete placement. name of concrete testing agency, concrete type and c1ass, location of concrete batch in paving, design compressive strength at 28 days, concrete mix proportions and materials, compresslve breaking strength, and type of break for both 7-day and 28-day tests. Nondestructive Testing: Impact hammer, sonoscope t ex other nondestructive device may be permitted but shal-l not be used as the sole basis for acceptance or rejection. Additional Tests: The testing agency wil-L make additional tests of the concrete when test resul-ts indicate sJ-ump, air entrainment, concrete strengths, or other requirements have not been met, as directed by Architect. Testing agency may conduct tests to determine adequacy of concrete by cored cylinders complying with ASTM C 42, or by other methods as di-rected. The Contractor shall caII for inspection of concrete controL joints prior to instaLlation of joint sealant. I I I I I I I I t T I I T I t I I I I 2. B. D. PORTLAND CEMENT CONCRETE PAVING 02520 - I I I I I I I I I I I I I I I t t t I I 3.11 A. F. Maintain records of placed concrete items. Record date, Location of pour, quantity, air temperature' and test samples taken. 3.10 PROTECTION A. Immediately after placement, protect pavement from premature drying, excessive hot or coJ.d temperatures, and mechanical injury. SCHEDULES Concrete Sidewalksi 3,000 psi 28 day concrete' 4 inches thick, Light Broom Finish. B. Parkj-ng Area Pavement: 4,000 psi 28 day concrete, thickness as shown on the Drawings, Screed finish. END OF SECTION 02520 PORTLAND CEMENT CONCRETE PAVING 02520 - 9 t t I T I I I I I I I I I I I I I I I SECTION O29OO - LANDSCAPING rfti(1 l. - LTI,T\LI1AL 1.1 DESCRIPTION A. AII landscaping is to be provided on a design/build basis, per these specifications. ),.2 RELATED DOCUMENTS A. Drawings and general provj-si-ons in this section. 1.3 QUAIITY ASSURANCE of Contract apply to work A. U.S. Department of Agriculture Rufes and Regulations under the Federal Seed Act. B. American Associ-ation of Nurserymen, current edition of "American Standard for Nursery Stock, " published by American Association of Nurserymen, Inc., Title 26, Colorado Nursery Act, as amended and/or Colorado Nursery Act Regulations. If in confl-ict, Colorado State Law sha1l rule. C. Certificates of Inspection for Plants: AII necessary State, FederaL and other inspection certiflcates shal1 accompany the invoice for each shipment of plant materials as may be reguired by law, and showing source of origin. D. Atl other appli-cabl-e Federal and Colorado l-aws as they apply to plant materials. E. Do not make substitutions: If specified landscape material i-s not obtainable, submit to Archi-tect written evidence of non-availability and proposal for use of equivalent material . When authorized, adjustment of contract amount wil-l be made. F. Landscape Products:Packaqed standard oroducts with manufacturert s certified analvsis. G. Trees and shrubs: Provide plants that are grown in a recognized nursery in accordance wi-th good horticultural practice.Provide healthy, vigorous stock free of disease, insects, e99s, Iarvae, and defects such as knots, sun-scaLe, injuries, abrasions, or disfigurement. 1. Sizes: Provide plants of sizes shown or specified. Plants of larger size may be used if acceptable to Architect, and if sizes of roots or root balls are j-ncreased proportionately, LANDSCAPING 02900 - r- r.4 Inspection: Architect reserves the right to inspect plants either at place of growth or at site beforeplanting, for compliance with requirements for name, variety, size and quality. 1.The Archltect reserves the ri-ght to reject at any timeor place prior to final- acceptance al-L plant materialswhich in the Architect's opinion fail to meetspecifications. Inspection of material-s is primarily for quality, size, and variety, but other requirementsare not waived even though visual- inspection resultsin approval . Pl-ants may be inspected where available; however, i-nspection at the places of supply shalL not preclude the right of rejection at the site or at a later time prior to flnal acceptance.Rej ected materiaLs shal-1 be removed from the site withi-n 24 hours. The Contractor shall schedule inspection of plants, ateither the supplier or on site, to be completed in onevisit. Any further inspection required due to plants being unavaj-Iable or rejected as not meetingspecifications shal] be charged to the Contractor atthe current hourly rate for Architect's personnel cerforminq the inspection. SUBMITTALS Certification: Submit to Architect certificates of inspection of manufacturer's or vendors certified analysis for fertilizer and seed. Submit other data as may be requested substantiating that materj.als comply with specified requirements. Maintenance Instructions: Submj-t typewritten i-nstructions recommending procedures to be establ-ished by Owner for mai-ntenance of landscape work for one full year. Submit three (3) copies to the Owner and one (1) copy to the Architect prior to expiration of the required maintenanceperiod. Contractor shal1 request a review of maintenance instructions with Owner and Architect to finalize instructions and make certain instructions are satisfactory to Owner and Contractor. Samples: Submit, as called for, samples of materials as specifled herein to Architect for review prior to commencing landscape work. 1E DELIVERY, STORAGE AND HANDLING I I I I I I I I I I t I I I I I I I I B. LANDSCAPING 02900 - 2 B. D. E. F. D. I I I t t I t I I I I I I I I I I I I L.6 Packaged Mater j.al-s: Del-iver packaged materials j-n containers showing weight, analysis and name of manufacturer. Protect materials from deterioration during delivery and storage. Sod: Time delivery and/or installation so that sod wil-L be placed within 36 hours after stripping. Protect sod strips against drying and breaking. Pl-ant Material-s: Provide freshly dug or containerlzed plants. Do not prune trees or shrubs pri-or to delivery. Do not bend or bind-tie trees or shrubs in such manner as to damage bark, break branches or destroy natural shape. Protect alL exi-sting trees to be transplanted as necessary to ensure successful- transplanting. Deliver plant materials after preparatj-ons for planting have been completed and plant immediateJ-y. If planting is deJ-ayed more than 6 hours after deJ-ivery, set plants in shade, protect from weather and mechanical damage, and keep roots moi-st. Do not remove container grown stock from containers until planting time. Label- at least one tree and one shrub of each variety with a secureLy attached waterproof tag bearing a Iegible plant name. JOB CONDITIONS Utilities: Determine locatlon of underground utilities and perform work in a manner which will avoid possible damage. Hand excavate as required. Protect all trees, shrubs and other site components to be saved with snow fencing and other high vi-sibllj-ty material-s installed prior to the commencement of any site work. Existing trees to be transpJ-anted: Identify any site or job conditions which wouLd interfere with successful transplanting of existing trees and notify Archi-tect of any such adverse condj-tions. Excavation: When conditions detrimental to plant growth are encountered, such as rubble fil-1, adverse drainage condi-tions, or obstructions, notify Architect before ^ 1 --.F i -^Prarrurrr9. Coordination with Lawns: Plant trees and shrubs after final grades are established and prior to planting lawns, LANDSCAPING 02900 - 3 1.7 unLess otherwise acceptabLe to Architect. If tree and shrub planting occurs after lawn work, protect lawn areas and promptly repair damage to fawns resulting from planting operations. Coordinate with general contractor to keep access to the buj-lding and the parking lot avail-able at all times. WARRANTY True to Name: The Contractor shall- guarantee all plants to be true to name and to meet aII conditions of these specifications. Any plant which is not true to name as lndicated by form, Ieaf, fJ-ower, or fruiting characteristics revealed within warranty perj-od shall be replaced by Contractor, at Contractorrs exPense. B. Warranty Graded Areas: For a period of one (1) year after the date of final acceptance of the Project, guarantee that no major settlement shall take place. ShouLd settlement occur, fill and compact settled areas and replant affected areas per these specifications. (-Warranty Sodded and Seeded Areas: For a period of one (1) ful1 year from the date of final acceptance of the Project, agai-nst death, unsatisfactory growth' and bare areas except for defects resulting from neglect by the Owner, abuse or damage by others, or unusual phenomena or incidents which are beyond the Contractor's control . Warranty Pl-ants: Warranty new and transpJ-anted trees, shrubs. vines, flowers and groundcover plants for one (1) full year from the date of final- acceptance of the Project against defects including death and unsatisfactory growth' except for defects resulting from neglect by Owner' abuse or damage by others, or unusual phenomena or incidents which are beyond the Contractor' s controL. If transplanted trees shall die within the warranty period' replacement trees shafl be of the same species' with a 3" caliper for deciduous trees, 6t height for Pinon Pines and 10' height for Ponderosa Pines. E. Replacements: For a period of one (1) full year after the date of final acceptance of work and at no additional cost to the Owner, the Contractor shalL replace any plants that have died or are partially dead, or that have lost their natural shape due to dead branches or excessive pruning of branches. 1. Inadequate or improper maintenance by the Owner shalL not be cause for replacement provided the Contractor shall- have submitted throughout the warranty period a rnonthJ.y letter or report to the Owner on improper or I I I t I I I t T I I t I t I I I I I F. D. LANDSCAPING 02900 - 4 B. a I I I T I I t I I I I t I I I I I I I inadequate maintenance remedial actions. nr.a /-l- r aaq and recommended The warranty shaLL not be enforced shou1d any plant material die due to vandalism. Remove and replace plants found to be dead or in unhealthy condi-tion during the warranty period. make replacements durlng the growi-ng season. At the end of the warranty period, replace any plant material which isj-n poor health or of doubtful good health as determined by the Architect, unless, in the opinion of the Architect, it is advisabl-e to extend the warranty period. Another inspection will be conducted at the end of the extended warranty period, if ?FIYr to determine acceptance or rej ection, Replacement planting is to be in accordance with these specifications and its cost considered to be incl-uded in the bid price. All areas damaged by replacement operations are to be fully restored at the Contractorrs expense to their original condition as specified. MAINTENANCE Maintain existing tlees to be transplanted (after they have been dug, balled and burlapped in accordance with AAN standards) i-n Contractor's yard until time of replanting. Begln maintenance of newly planted areas irnmediately after planting. 1.8 Maintain trees, shrubs and other plants acceptance but i-n no case less than 30 days. 1. Maintain trees, shrubs and other plants cultivati-ng and weeding as required growth. Tighten and repair stake and guy reset trees, shrubs, groundcovers and proper grades or vertical- positions as Restore or replace damaged wrappings. required to keep trees and shrubs and free of i-nsects and disease. until final by pruning, for healthy supports and ffowers to required. Spray as other plants Maintain sod for not less than 30 days after the date of instal-l-ation and untif finaf acceptance, whichever is longer, as may be required for acceptable establishment. LANDSCAPING 02900 - 5 PART )1 A. I I I I I I I I I I I I I I I I I I t 1 1 E. F. After 30 days of the maintenance period, fertiLize new sod areas with 1 pound of actual nltrogen per 1000 square feet of sod area. Maintain new sod areas by watering, fertilizing' weeding, mowing, trimming, and other operations such as rolling, regrading, and replanting as required to establish grasses' free of eroded or bare areas. Provide protection against disease and insect damage. Maintain seeded areas as may be necessary for acceptable erosion control and seed germination and emergence. (See Section 3.6.B for final acceptance criteria.) Maintain seeded areas by watering, controlling weed growth, regrading, replanting and remulchlng as required to j,nsure that seeded areas are in vigorous growing condition and free of eroded areas. Fertilize all seeded grass areas 30 days after germination with specified fertilizer, at rate equal to L pound actuaf nitrogen per 1000 s.f., and water thoroughly. Do not fertilize wildflower/qrass seed areil Apply Pre-Emergence Herbicide, dt manufacturer's recommended rate, to all shrub beds at the concl-usion of the 30 day maintenance Period. 2 - PRODUCTS SOIL AMENDMENTS Topsoil: Shal-l- be fertile, friable, sandy loam topsoil and shall be obtained from a well-drained site. It shall be without admixture of subsoil and shall be free of stones over I L/2 inches in diameter, refuse, plants or their roots, sticks, noxlous weeds, salts, soil sterifants or other material- which would be detrimental- to plant growth. 1. Topsoil sha1l not be delivered or used while in a frozen or muddY condition. 2. Source: Upon request of the Architect, the Contractor shall provide the foLLowing information: a. Specific locations of property from which the topsoil is to be stripped. If obtained from a commercial supplier, the same is applicable. b. Name and address of present Owner of property. c. Test results showing topsoil analysis. Topsoil as delivered to the site sha1l have an acidity range of pH 6.0 to 7.5 and shall contain not less than 3t organic matter as determined by l-oss on ignition of LANDSCAPING 02900 - 5 z. I t t I I I I t I I I I I I I I I I I moisture-free sampl-es dried at 100o Centigrade. Topsoil shall have salt of l-ess than 2 mmhos,/cm and a sodium absorptj-on ratio of l-ess than 12. The Architect reserves the right to inspect topsoil at its source to determine whether or not it meets the requirements specified and to approve the depth to whj-ch it may be stripped. Topsoil shall meet the folJ-owing mechanical analysis: Passinq ?Retalned % 60-40 B.Orqanic Matter (SoiI Preparation) : 1. Compost and "Repeat":Orsanic material for soil preparation shaLl be a mixture of 752 Blue Ribbon Compost and 252 Repeat, and sha11 be free from subsoil, stones, plants or their roots' sticks, weed stolons and seeds, high salt content and other materiaLs harmful to plant life. The compost and Repeat shal-l- be coarsely ground and thoroughly mixed together to ensure an even composition. The mix shall have an acidity in the range of pH 5.5 to pH 7.0 and shalI meet the followinq mechanical analysis: I Passinq? Retained 1-inch screen 1,/2-rnch. screen No. 100 mesh sieve 2" screen 1tt screen 1/2" screen #100 mesh sieve 100 97 - 100 100 90 - 100 50-80 0 - 15 0-0 0-3 40-60 U 0-10 20-50 85 - 100 Upon the request of the Architect, the Contractor shal-l provide test resul-ts showi-nq mixture composition and analysis. Compost: Shal-l- be Blue Ribbon Compost' as supplied by Age OId Organics, (303) 499-020I , or other supplier. Materials with a salt reading (EC = mmhos/cm) above three (3) shall not be used. Repeat: Shall be as provided by A-1 Organics, (800) 255-4144. Conductivity shall be bel-ow 2.5 mmhos/cm, organic content shall be above 458 in its undried condition and pH shall be 4.5-5.0' Superphosphate: Soluble mixture of treated minerals, 168 to 208 available phosphoric acid. LANDSCAP I NG 02900 - ? z.z z.J I I I I I I I I I I I I I t I I I I I ? A. (- E. tr B. Commercial Fertilizer: For sod areas, provide a slow release granular commercial fertilizer with an analysis of 10-6-4. No fertilizer is required for tree, shrub or perennial planting areas. IVIU !UNE ) Fir Fiber Mul-ch: As provided by Far West Forests, (915) 966-3800 (submit sample) . Pea Gravel: Shall be screened, washed aggregate, 1/4 inch to 3/8 inch diameter (submit sample). Rip Rap: Well-graded angular quarry stones, sound and hard, resistant to water and weathering. Stones shal1 be a minimum of 3"x3"x3"i 50t sha1l be 6"x6"x6" or larger, up to 8"x8"x8" maximum (submit sample). CobbLe Mulch. 4" to 6" diameter rounded river rock, white greys, well-washed (submit sampl-e) . Wood cellulose fiber mulch: Degradable green dyed wood ceLluLose fiber or 1008 recycled long fiber pulp, free from weeds or other foreign matter toxic to seed germination and sultable for hydromulching. Tackifier: For use with wood fiber mu1ch. Shall be R- 2400 PsyIIium-based tackifier/binder as manufactured by Reclamare Company of Seattle, Washington. Apply at 60 Ibs /acre in accorqance with manufacturerts recommendations . PLANT MATERIALS A list of plants to be provided shaLl be submitted to the Architect on a design/bui1d basis, for final approval. All plants: Shal1 comply with recommendations and requirements of the most recent ANSI 260.0 'Standard for Nursery Stock" and as specified. Shal-l be the species designated on the Drawings. Nosubstitutions wiII be accepted without the prior written approval of the Architect. Contractor must provide proof of non-availability. Shall have a well- developed branch structure tlpical of the size and species. ShaLl have a wel-l--branched and vigorous root system typical of size and species, free from roots girdling the trunk and other defects. LANDSCAPING 02900 - I q (^ D. E. G. H. I I I I I T t I I I I I I I I t I I I F. Shal1 be heatthy and vi-gorous ptants free from visual defects, hail or mechani.cal injuries, plant diseases and a 1l f orms of insect in f e st at i on unt il- f i-nal- - ^^^^f -n^^ ah:l I ha f raehlrr drtrrrrverrfj qqY contalner grown. at time of deliverY excePt if All trees: 1. ShaLl not have been pruned after sel-ection by the Architect or Contractor at either the supplier nursery or the Contractor's nursery except as otherwise provided herein. 2. Shall have root batls of at least the mini-mum slzes per ANSI standards for specified tree types. AIl deciduous trees of one species used shaLl- exhibit cultural uniformity, i.e. "matched, " in height, crown width and shape, height to first branch and trunk taper. For this reason it is desired that these trees be produced by a single grower. Deciduous Shrubs: Provide shrubs of the contai-ner size and plant height or spread listed and with not less than minimum number of canes reguired by ANSI standards- Evergreen Shrubs: Provide evergreens of sizes listed. Dimensions indicate minimum spread for spreading and semi- spreading type evergreens. Provide everqreens with well-- balanced form complying with requirements for other size rel-ationships to the primary dimension listed. Sod: Sod shall be a Colorado-grown bl-end of 90? Twilight TaIt Fescue and 10? Merit Kentucky Bluegrass, or approved equal, complying with applicable Colorado and FederaL regulations. The sod sha11 have a vigorous and healthy root system and top growth and shall have been regularly fertilized, watered, mowed. sprayed and shall be free from objectionabfe weeds and,/or grasses. Sod strip shall have from 5/8th-inch minimum to one inch maximum thickness of soil adhering to root system, cut into strips 19-inch maximum width by 4 feet minimum length. Sod which has dried out, or sod with adhering soil which breaks, tears or crumbles away will not be accepted. Sod cut for more than 36 hours wiII not be accepted. Sod shall be kept moist, protected from sun, heat or wind in transport and after deli-very. Prior to cutting, the sod shal-L be evenly mowed for a blade length of at least one inch but not more than 2 inches. Grass Seed Mix: Low Grow Mix, as provided by Arkansas Valley Seed, (303) 320-7500. Used in both irrigated and non-irriqated areas. I,ANDSCAPING 02900 - 9 2.4 I I I I I I I I I T I I I T T I I T I I. A. B. D. Quantities of bulk seed required to provide 40 Ibs. P. L. S. ,/Ac. sha.l-l be calculated f rom purity and germj-nation percentage rates listed on the lot tag of seed actually purchased using the following 2 formulas: Purity percentage x germination = P.L.S. percentage lbs P.L.S. specified per Ac. = Bulk lbs required per Ac. P.L.S. percentage Wildflower Seed Mix: Wil-dflower mix sha1l be provided by the Owner and used at the rate recommended by the manufacturer. This wildflower mix shafl be bLended with 10 lbs. P.L.S./Ac. Scaldis Hard Fescue and uniformly applied. MlSCELLANEOUS LANDSCAPE MATERIALS Tree wrapping material shal1 be first quality, 4 inch wide, bituminous impregnated tape, corrugated or crepe paper, brown in co1or, specifically manufactured for tree wrapping. Stakes shall- be 8 foot x 1-1'/2 inch diameter wolmanized lodgepole pine for new deciduous trees; !0'x2" diameter wol-manj-zed lodgepole pine for transplanted deciduous trees; and 30" steel frT" stakes for evergreen trees' Trees shaLf be secured to stakes using minimum 2 inch wide non-stretching, green webbing with grommets for attachment of wire between strap and stake; webbing shall be appropriately sized to restrain tree (including large transplanted pines, on which wire looped through a rubber hose section may be substituted if necessary) for fuI1 warranty period. The strap shalL be of sufficient Iength in relation to tree caliPer so that grommets do not touch trunk. Wire shalI be 1'2 gauge galvanized steel. Guy wires for evergreen trees shall have a 1/2" diameter, 24" long white PVC tube placed over the wire, as per the detail shown on the plans. 1. Any stakj-ng which is unacceptable to the Architect shatl be replaced until acceptable and the costs for replacement shall be at the Contractor's expense. Geotextile Fabric: Shal1 be Polyspun 300, gray color. Pre-Emergence Herbicide: ShaII be "Treffan" as manufactured by Elanco Conpany or aPproved substitution. Apply as per manufacturer's recommendations for weed control . (- LANDSCAPI NG 02900 - 10 cL. E.I I I I I I I t I I I t I t t I I I I Qtoo l Ec'lrrar. Qh-= l I 'rra Prrorczrnvv r\] 14 gauge wj-th line stakes and B1ack color. steel edging, 4 inch depth, spl-icer stakes as provided. F.Erosion control nettinos:Use heavy jute mesh of unbl-eached single jute yarn in a uniform open pl-ain weave. Yarn shal-l- be of Loose.l-y twisted construction having an average twist of not less than 1.6 turns per inch with thickness vari-ation not more than one half its normaL diameter. Use width as specified on the plans. Vleight of cloth to average L.22 pounds (4' width) or 1.83 pounds (6' width) per linear vard with a + 5? tol-erance. Erosion control staples: Al-1 staples shall be 8" minimum length "u" shaped of .091 minimum diameter wire. PART 3 - EXECUTION 3.1 FINISH AND FINE GRADING A. Positive Surface Drainage: The Contractor shall finish and fine grade the project area to establish an even and well-matched qrade over the entire surface.Posi-tive surface drainage shaLl be assured, and there shal-L be no depressions, subsequent settling or irregularities in the finished grade. B. Transltional Areas: At any transitional point or l-i-ne where one plane intersects another, such as from a sloping area or berm to a level- area, a smooth and gentle transiti-on shall be made. There shal1 be no abrupt changes 1n grade unless specifical.J.y noted otherwise. 3.2 AMENDMENTS FOR SOIL PREPARATION A. Mix specified soil- amendments and fertilizers at rates specified. 1.Soil- Preparation: Schedule of soil mixes and soil amendments for various project areas are listed below. Tree, Shrub, Groundcover, and Perennial Bed Areas: Provide not less than the following quantities of specified amendment materials: Specified Organic Matter: Specified Topsoil: Three 4 cubic yards per 1000 i nnh rl ant- h4.rv.r svF err. b. Sodded Areas: Provide not less than the foll-owinqquantities of specified amendment materials: LANDSCAPING 02900 - 1r- Specified Organic Matter: 5-t-. 4 cubic yards per 1000 Speci-fied Topsoil: Three inch depth. Commerci-al Fertilizer (10-6-4) : At manufacturerrs recommended rate. T I I t I I I I I T I I I I I I I t I Superphosphate: rate. At manufacturer's recommended c. Grass and Wildflower./Grass Seeded Areas: Add 3 cubic yards of specified organic matter per l-000 D..L. 3.3 SO]L PREPARATION A. The Contractor shal1 complete all finished grading of all landscaped areas before winter begins regardless of whether plant materials can be planted. No plant material- shall- be instalLed on frozen ground. B. AIl construction debris shalL be removed prior to final soil preparation. At no time shall waste products of construction be spread in areas to be landscaped. C. Existing soil shall not be compacted in excess of 908 Standard Proctor Density, as tested prior to final soif preparation. Should this density be exceeded, the top 8" of existing soil shal-f be disced to reduce compaction, and resettled to achieve 908 compactj-on. D. AII planting areas shall have specified amendment materials spread evenly over entire area and thoroughly incorporated, by disking or rototilling, to a depth not less than six (6) inches. The areas shall then be raked and settled, removing aLl coarse lumps, rocks, sticks, roots and weeds. The soil surface shall be smooth, loose and of fine texture' stayi-ng one inch below all paving edges in seeded or sodded areas and four inches below all paving edges in shrub bed areas. 1. Restore areas to specified condition if eroded or otherwise disturbed after fine grading and prior to Planting. E. Wildflower and Dryland Grass Seeded Areas shall have soils amendments spread evenly and incorporated thoroughly into the soil to a depth of not fess than six (6) inches. Seedbed shall be in a roughened condition for seeding, with soil lumps ranging up to one (1) inch, maximum. All debris shal-l be removed from the seed-bed. TANDSCAPING vz},uv - Lz 1. z- A. B, I I I I I I I I I I I I t I I I I I I 3.4 1.Restore seeded areas to specified condition i-f eroded or otherwj-se disturbed after seeding. PLANTING The Contractor shall l-ocate and stake all trees and the shrub beds according to locations shown on the Drawings ' Each tree location stake shall- have the name and size clearlv printed on the stake.AlI pl-antinq stake Iocations shalt be reviewed and approved by the Architect prior to planting operations. The Contractor shal-l- make modifications in stake focation as directed by the Archi-tect. Plant Protection and Del-iverv: A11 plant materiaL shall be protected from the time of digging to the time of finaL acceptance from injury, excessive drying by winds, improper ventllation, overwaterj-ng, freezing, high temperatures' or any other conditlon damaging to the plant. Any plants showing evi-dence of poor care, or which are molded, mil-dewed, wilted or dried out shal-1 be rejected. Colored waxes or other materials whi-ch coat the aerial parts of the plant shall not be acceptable. Removal of primary parts of the plant shalL not be acceptable. Removal of primary buds and/or shoots (terminal buds and first order leaders) of plants also is not acceptable. Plant materials sha1l be planted on the day of delivery if possible. A11 plants not planted on the day of delivery shall be placed in a temporary nursery, kept moist. shaded and protected from sun and wind. If balled and burlapped plants are not planted on the day of delivery, they shal1 be heeled-in immediately, kept moist and protected with damp soil' sawdust, or other acceptable material. AII plants shall be planted within 48 hours after delivery. Plants sha11 not be bound with wire or rope that may damage the bark or break branches. Pl-ants shafl be Iifted and handfed from bottom of ball, or container. Plants with balls that are loose, cracked, broken, or completely dry or plants with trunks Loose in the bal-l before or during planting operations wil-1 not be accepted and shall be removed from the site at Contractor's expense wlthin 24 hours. Excavation of Plantinq Pit 1. A11 plant pits shalf be centered on the location stake and shall be excavated j-n a cylindrical shape wi-th vertical sides and flat bottom. The depth of the LANDSCAPING 02900 - 13 plant pit shall be measured from the finished grade of soil-, not mulch. The base of all root baLls shall be placed on undisturbed soil-. Trees: The diameter of all tree pits shall be a minj-mum of 24 inches greater than the diameter of the bal-l- or spread of the roots. The depth of all treepits shali- be 2 j-nches less than the depth of the ball in porous and well- drained soils and 3 inches l-ess than ball depth in tight and poorly drained soils. Shrubs: The diameter of all shrub pits shalf be twice the diameter of the container, or more. The depth of all shrub pits shal-I be 2 inches less than depth of bal.l- or root systemi except that juniper pits shall be shallower, as shown on the detail-. Vines, Flowers and Groundcovers: The di-ameter of all vine and ground cover pits shall be 12 inches greater than the rootbaII. D.PLant Install-ation Procedure Planting, Staking, Pruning and Wrappi-ng a. Plants shall be set in the center of the pit on Ithe undlsturbed subqrade. Immediately after setting in the pit, aII non- biodegradable materials shall be completely removed from the ball and trunk, includi-ng but not limited to plastic, metal, wire, wood, cardboard,paper, fiber, treated burlap and twine. The only exception shall be that the bottom (not sides) of fiber pots and metal containers, and the bottom one-third of the sides of wire baskets shall be allowed to remaln. The Contractor shall untie and fold back any untreated burlap to one-hal-f the depth of the baIL. This container removal and subsequent plant handling shall be done in such a manner so as notto injure the plant root system, disturb the soilbal-l or in any rday cause harm or stress to the plant. t I I I I I I I I I I t I I I I I I If the root system of a container become container-bound, the roots cut vertically on four sides ofprior to planting. AII plants shal1 be placed and straight as the pit is filled with Any plant which is not upright andfinal acceptance wil] be rejected. grown plant has shal1 be gently the root ball kept plumb andbackfill mix. plumb prior to LANDSCAPING h 02900 - 14 I T I I I I I I I I I t After pfacing plant in the Pit, the hole around the plant root system shal-l be hal-fway backfilled wi-th specif ied mi-x and any large air pockets removed by hand with the b1unt, handle end of a shoveL or other such hand tooL. If the Architect determines that the balL is excessively dry, the Contractor shafl- then insert a deep watering devlce into the ball- at a 450 angle every 8 inches for one minute. The pit shal-l- then be completely fiLled with backfi-Il mj'x and compacted again wi-th the shovef. No mechanical compacti-on will be allowed. The pit shall then be watered bY saturatinq the backfill. thoroughly d. Prune, thin out and shape trees and shrubs in accordance with horticultural practice. Prune trees to retain required height and spread' Unless otherwise directed by Architect, do not cut tree leaders. Remove only injured flowerinq trees. or dead branches from Prune shrubs to retain natural character. Remove and replace excessively pruned or mi-sshapened stock resulting from improper pruning. Rough prune all existing deciduous trees to remaj'n near north property line after regrading operations, in order to establish a more pleasing form for each tree. Wrap deciduous tree trunks. Start at ground and co.ret trunk to height of second branch and securely attach with tape or cord at aPproximately 24 inch intervals along trunk. Before wrappi-ng, inspect tree trunks for injury, improper pruning and j-nsect infestation and take corrective measures. e.I I I I I I I No tree trunk shall before November L. All deciduous trees 15. Wrappings shall by April 15. be wrapped after APriJ- 15 nor shaLl be wrapped bY November be removed by the Contractor LANDSCAPING 02900 - 15 Mulch Type and Depth immedi-ate1y after planting, as shown details. as Fol-l-ows: Provide not less than specified thickness of mulch and finish level- with adiacent fi-nished qrades. Trees in lawn areas and perennials: Fir fiber mulch (with no geotextile fabric) at a fuII three inch depth for trees and I7/2 inch depth for perennials, after settlement and compaction. Shrubs and Groundcover Plants: Pea gravel mulch over geotextile fabric at a ful-l three inch depth after settl-ement and compaction. Cobble Mulch: Install closely-fitted cobbl-e over geotextile fabric to depth of 4"-6". Scatter pea gravel in voids to screen fabric. Rip Rap: Instal-l- rip rap over geotextile fabric as per manufacturer's recommendations and as per detail. Protectplant material during installation. Relay any displacedfabric and replace any fabric torn during installation in accordance with these plans and specifications. SEEDING AND SODDING Seeding 1. Do not use wet seed which is moldv or otherwise damaged in transit or storage. Defiver seed to thejobsite in the original unopened containers and submit the certified IabeLs to the Architect. 2. Grass Seed shall be planted only in the period from September 15 to May I, in order to maximize the potential for successful- installation.V'liIdf f ower seed/grass seed blend shall be planted only from November 1 to May 1. 3. Seed immediately after preparation of bed. 4. Seed indicated areas within contract linits and areas adjoining contract limits disturbed as a result of construction operations. 5. Perform seeding operations when the soil is dry and when winds do not exceed 5 mifes per hour velocity. 6. Apply seed with a drill seeder. Install seed evenly by drilling equal guantities in 2 directions, at right angles to each other. 'l . After seeding, mat or drag surface of soil lightly to incorporate seed into top !/8" of soil. 8. Sow not Less than the quantity of the seed specified. 9. Protect seeded areas against erosion by spreading specified mulch and tacki-fier after compLetion of the I T I I I I I I I I I I I I I I I I I 1_ b. 1 F. ft. Stake trees on planting ?5 The mulch 02900 - 16LANDSCAPING seeding operations (spread uniformly) l-, z. q B. I I I I I I I I I t I I I I I t I I I shall be appJ-ied by the hydraulic method at the rate of forty pounds (40 lbs.) of wood fiber per thousand square feet (1750 lbs./acre) and at 60 ]bs. per acre of speclfied tackifier. The mulch shall- penetrate the soif slightly and provide a thin and open water insoluble film when dry. 10. Protect seeded areas against hot, dry weather or drying winds by applying the specifled mulch not more than twenty-four (24) hours after completi-on of the seeding operation. 11. Erosion control netting shall be instal-led around all rotary pop-up heads in seeded areas. The 4'x4' square (16 square feet) netting is to be centered around each head. Pin or staple securely at alL corners or as required. 12. Uniformly fertitize qrass areas with specifled fertilizer at the rate of 1 pound actual nitrogen per 1000 sq. ft.30 days after germination, and water thoroughly. Do not fertj-1ize wildflower/grass seed areas. Soddi-nq Preparation for Sodding: Sodded areas sha11 be free of debris, and/or rocks larger than 1'/2" which may hinder tilling, sodding, finish grading, or subsequent operations. Accumulated debrj-s shaff be disposed of offsite. Perform finish grading required to maintain drainage into catch basins, drainage structures' etc., and as required to provide a smooth, well- contoured surface prior to proceedj-ng. Finish grades: Ensure finished grades of sod are such that drainage of storm and irrigation waters will occur and ponding of water wi-11- be prevented' Irrigation Heads: Adjust irrlgation heads to proper watering height according to depth of the sod materiaL, but lower than compacted grass blade height, to enable lawn mowers to freely cut grass without damage to sprinkler systern. SoiI Preparation: Do not begin sod placement until the Architect has approved soil preparations. Sod Placement: Lay sod on soil which is slightly moist, with ends and sides of sod pieces butted tightly together, and laid in continuous rows with longest dimensions parallef to contours. Stagger vertical joints between sod strips and compact by rolling so sod will be incorporated with ground surface, and insuring tight joi-nts between adjacent pieces. Add topsoil along exposed edges to match adlacent grade. Feather topsoil out approximately 1 foot from edqe of sod. LANDSCAP ING 02900 - 11 d. Lay sod flush with adjacent walks, curbs, etc- 6. Watering: Water sod upon completion of convenient work areas until installation is complete and irrigation system can be operated under fuI1 control . Water sufficiently to moisten subsoil at l-east 2" deep, and in a manner not to cause erosion or damage to adjacent finished surfaces. Fertilizing: Distribute specified chemicaf fertilizer uniformly 30 days after installation at manufacturer's recommended rate. Restoration and Cleaning Restoration and Repair: Properly repair sprinkler head or other irrigation system components, or other underground pipe or electric wiring damaged by this work. Excess Materj-als and Debris: Remove pa1lets, unused sod, and other debris from the project site. Cl-ean paved areas over which operations have been conducted. D.Protection 1. Protection of Seeded and Sod Areas: Provide barri-ers as required to prevent pedestrian or vehicular traffic over newly sodded and seeded areas until completion and final accePtance of the work. 3.6 ACCEPTANCE Final Acceptance:within ten days of Contractor's notification that the entire Project is complete, Architect will review installation. If final acceptance is not given, the Architect will prepare a punch list of pending items which, uPon completion by Contractor and subsequent review and approval, will signify final acceptance. lhe punch list items for correction shall be completed by the Contractor within 10 calendar days from the date issued. B. Final Acceptance, Seeded Areas: The seeded areas sha11 receive final- acceptance on the basis of having uniform grass growth over all the seeded areas.Acceptable uniform grass growth shall be defined as when the scattered bare spots, not greater than one square foot' do not exceed 5t of the irrigated seeded area and 20? of the non-irrigated seed area. 3.'T CLEANUP AND PROTECTION A. During landscape work, keep all pavements cl-ean and work areas in an orderlY condition- t I I I I I I I I T I I I I I T I I t 2. LANDSCAPING 02900 - 18 B.I t I I I I I I I t I I I I I I I I T Protect landscape work and plant materials from damage due to landscape operations, operations by other contractors and trades and trespassers. Maintain protection of the landscaping during the installation and maintenance periods. Treat, repair, or repLace damaged landscape work as directed. END OF SECTION 029OO LANDSCAPING 02900 - 19 I I I I I I I I I I I I I I I I I T I SECTION O33OO - CAST-IN-PLACE CONCRETE PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General- and Supplementary Conditions and Division 1 Speciflcation Sections, apply to this Sectj-on. L.2 SUMMARY A. This section specifies cast-in place concrete, including formwork, rei.nforcing, mix design, placement procedures, and finishes. B. Cast-in-pface concrete includes the following: 1. Foundations and footings. 2. Slabs-on-grade. 3. Foundati-on wa1Is. 4. Equipment pads and bases. Refated Sections: The following Sections contarn requirements that relate to this Section: 1. Division 2 Section "Portland Cement Concrete Paving" for concrete paving and walks. 2. Dj-visj,on 2 Section "Storm Sewerage" for inlet structure concrete, 3. Division 3 Section "Concrete Reinforcement" for reinforcing materials. ].. 3 SUBMITTALS A. General: Submit the following according to Conditions of the Contract and Division 1 Specification Sections. B. Product data for proprietary materials and items, including reinforcement and forming accessories' admixtures, patching compounds, waterstops, joint systems' curi-ng compounds, dry-shake finish materials, and others if requested by Architect. C. Shop drawings for reinforcement detailing fabricating, bending, and placing concrete reinforcement. Comply with ACI 315 "Manual of Standard Practice for Detailing Reinforced concrete structures" showing bar schedules, stirrup spacing, bent bar diagrams, and arrangement of concrete reinforcement.Include special reinforcing required for openings through concrete structures. CAST-IN-PLACE CONCRETE O33OO - 1 I.4 PART z-L z.z I I I I I t I I I I I I I 1. D.Laboratory test reports for concrete materials and mix deslgn test. QUALITY ASSURANCE Codes and Standards: Comply with provisions of the following codes, specifications, and standards' except where more stringent requirements are shown or speclfied: American Concrete Institute (ACI) 301, for Structural Concrete for Buildj-ngs. " ACI 318, "Building Code Requirements " Speci fications for Reinforced Concrete. " 3. Concrete Reinforcing Steel Institute (CRSI) "ManuaL of Standard Practi-ce. " Concrete Testing Service: Engage a testing agency acceptable to Architect to perform materi-aI evaluation tests and to design concrete mixes. Material-s and install-ed work may require testing and retesting at any time during progress of Work. Tests' including retesting of rejected materials for installed Work, shall be done at Contractor's expense. 2 - PRODUCTS FORM MATERIAIS Forms for Unexposed Finish Concrete: Plywood, lumber, meta1, or another acceptable materiaL. Provide lumber dressed on at least two edges and one si-de for tight fit. RE]NFORCING MATERIALS A.Reinforcing Bars: ASTM A82-85, Grade 60, deformed. B. SteeL Wire: ASTM A 82, plain, cold-drawn steef. C. We1ded Wire Fabrlc: ASTM A 185, welded steel wire fabric. I D. Supports for Reinforcement: Bolsters, chairs, spacers' and other devices for spacing, supporting. and fastening reinforcing bars and welded wj-re fabric in place. Use wire bar-type supports complying with CRSI specifications. 2.3 CONCRETE MATERIALS A. Portland Cement: ASTM C 150, Type 1/II B. Normal-Weight Aggregates:ASTM C 33 and as specJ-fied. I I I I ICAST-IN.PLACE CONCRETE 03300 - 2 l_. z- A. B. D. E' I I t I I I I I I I I t I I I I I I I .A Provide aggregates from r-i.\71^rafa Vrlater: Potable. s rncr-Le source for exposed PROPORTIONING AND DESIGNING MIXES Prepare design mixes for each type and strength of concrete by either laboratory trial batch or field experience methods as specified in ACI 301-. For the triaf batch method, use an independent testlng agency acceptable to Architect for preparing and reporting proposed mj-x rlo< i rrn < 1. Do not use the same testing agency for field quality control testing. 2. Lirnit use of fly ash to not exceed 20 percent of cement content by weight. Submit written reports to Architect of each proposed mix for each class of concrete at least 15 days prior to start of Work. Do not begin concrete production untj-I proposed mix designs have been reviewed by Architect. Design mixes to provi-de normal weight concrete with the following properties as indicated on drawings and schedules: Interior and Exterior Flatwork: 3500-psi and 4000-psi' respectively, 28-day compressive strength; water-cement ratio, 0.50 maximum, 6 sack mix, 5g-79 air, exterior; 2&-44 air, i-nterior. Caissons and Foundation llialls: 3000-psi and 400O-psi, respectiveJ,y, 28-day compressive strength; water-cement ratio, 0.55 maximum, 5 L/2 sack mix, 5? - 7t air (caissons) and 2% - 4? air (foundation wal-fs). Slump Limits: Proportion concrete slump at point of 1. Not more than 4 inches2. Not more than 7 inches and design mixes to result in placement as foLLows: for fl-atwork and foundations. for calssons. Adjustment to Concrete Mixes: Mi-x desj-gn adjustments may be requested by Contractor when characteristics of materiaLs, job conditions, weather, test results, or other circumstances warrant, as accepted by Architect. Laboratory test data for revised mix design and strength results must be submitted to and accepted by Architect before using in Work. CAST-IN-PLACE CONCRETE 03300 - 3 2.5 CONCRETE MIXING Ready-Mixed Concrete: 94, and as specified. Comply with requirements of ASTM C When air temperature is between 85 deg F (30 deg C) and 90 deg F (32 deg C), reduce mixing and delivery time from l-I/2 hours to '1 5 minutes, and when air temperature is above 90 deg F (ZZ deg C), reduce mixing and delivery time to 60 minutes. PART <l A. 3 - EXECUTION GENERAL Coordinate the i-nstallation of joint materiafs, vapor retarder,/barrier, and other related materials with nl ar:emenf of fofms and feinfofgi n.r stecl FORMS General: Design, erect, support, brace, and maintain formwork to support vertical, l-ateral, static, and dynamic Ioads that might be applied until concrete structure can support such foads. Construct formwork so concrete members and structures are of correct size, shape, alignment, elevation, and position, Maintain formwork construction tolerances and surface irreqularities complying with the following ACI 347 limits: 3.2 1.Provide Class C tolerances for concrete surfaces. I I I I I I I I I I I t I I I t I I T A. Construct forms to sizes, shapes, 1ines, and dimensions shown and to obtain accurate al-ignment, location, grades, J.evel, and plumb work in finished structures. Provide for openings, offsets, sinkages, keyways, recesses, moldings, rustications, reglets, chamfers, blocking, screeds, buLkheads, anchorages and inserts, and other features required in the Work. Use selected materials to obtain required finishes. Solidly butt joints and provide backup at joints to prevent cement paste from leaking. Fabricate forms for easy removal without hammering or prying against concrete surfaces. Provide crush plates or wrecking plates where stripping may darnage cast concrete surfaces. Provide top forms for inclined surfaces where slope is too steep to place concrete with bottom forms on1y. Kerf wood inserts for forming keyways, reglets, recesses, and the like for easy removal . PLACING REINFORCEMENT3.3 CAST-IN-PLACE CONCRETE 03300 - 4 B. a D. A. D. I t I I I I I I I I I I I I t l I I I 3.4 r\ /r^*^*^ l .6. \JErlY'J- CtJ- .Complv with Concrete Reinforcing SteeI Institute's recommended practice for "Placing Reinforcing Bars, " for detai.Ls and methods of reinforcement placement and supports and as sPecifieci. Clean rej-nforcement of foose rust and mi11 scale' earth, ice, and other materials that reduce or destroy bond with concrete - Accurately position, support, and secure reinforcement against displacement. Locate and support reinforclng by metal chairs, runners, bolsters, spacers, and hanqersr as approved by Architect. Pl-ace reinforcement to maintain minimum coverages as indicated for concrete protection. Arrange, space' and securely ti-e bars and bar supports to hold reinforcement in position during concrete placement operations. Set wire ties so ends are directed into concrete, not toward exposed concrete surfaces. Install wel-ded wire fabric in lengths as J-ong as practicable. Lap adjoining pieces at feast one fu1l mesh and lace splices with wire. Offset laps of adjoining widths to prevent continuous laps in either direction. JOINTS Construction Joints: Locate and install construction joints so they do not impair strength or appearance of the structure, as acceptable to Architect. Provide keyways at l-east 1--1 /2 inches deep in construction joints in walfs and slabs and between wa1ls and footings. Bulkheads designed and accepted for this purpose may be used for s1abs. C. Place construction joints perpendicular to main reinforcement. Continue reinforcement across construction joints except as indicated otherwise' Do not continue reinforcement through sides of strip placements. Use bonding agent on existing concrete surfaces that will be joined with fresh concrete. Isolation Joints in Slabs-on-Grade: construct lsofation joints in slabs-on-grade at points of contact between slabs-on-grade and vertical surfaces, such as column pedestals, foundation wall-s, grade beams, and other locations, as indicated. F. Contraction (control-) Joints in slabs-on-Grade: construct contraction joints in slabs-on-grade to form panels of CAST-IN-PLACE CONCRETE 03300 - 5 n;tterns as shown. Use tne-fourth of slab depth. saw cuts I/8 inch wide by Contractj-on joints in unexposed fLoor sfabs may be formed by saw cuts as soon as possible after slabfinishing as may be safely done without dislodging 2 f'rf'r r 6d a I a If joint pattern is not shown, provide joints not exceeding 15 feet in either direction and located to conform to bay spacing wherever possible (at column centerlines, half bays, third bays). 3.5 INSTALLING EMBEDDED ITEMS A. Forms for Slabs:Set edge forms, buLkheads, and intermediate screed strips for slabs to achieve required elevations and contours i-n finished surfaces. Provide and secure units to support screed strips using strike-off templates or compacting-type screeds. PREPARING FORM SURFACES General: Coat contact surfaces of forms with an approved, nonresidual, 1ow-VOC, form-coating compound before placing reinforcement, Do not al1ow excess form-coating material to accumulate in forms or come into contact with in-place concrete surfaces against which fresh concrete wilL be placed. Apply according to manufacturerrs instructions. CONCRETE PLACEMENT Inspection: Before placing concrete, j-nspect and complete formwork instalLation, reinforcing steel, and items to be embedded or cast in. Notify other trades to permit installati-on of their work. General: Comply with ACI 304, "Guide for Measuring, Mixing, Transporting, and Placing Concrete, " and as specified. 3.6 I I I I I I I I I I I I I I I I I I I 1. A. A. B. D. Deposit thi-ckness that has weakness. provide a-l1t, /- rar a concrete continuously or in layers of such that no new concrete will be placed on concrete hardened sufficiently to cause seams or planes of If a section cannot be placed continuously, construction joints as specified.Deposit to avoid segregation at its final l-ocation. Placing Concrete in Forms: Deposit concrete in forms in horizontal layers no deeper than 24 inches and in a manner to avoid inclined construction joints. Where placement CAST-IN-PLACE CONCRETE 03300 - 6 E. I I I I I I I I I I I I I I I I I I I consists of several layers, place each layer wh11e preceding layer is stiLf ptastic to avoid cold joints' 1. Consolidate placed concrete by mechanical vibrating equipment supplemented by hand-spading, rodding, or tamping. Use equipment and procedures for consolidation of concrete complying with ACI 309. 2. Do not use vibrators to transport concrete inside forms. Insert and withdraw vibrators vertically at uni-formly spaced locations no farther than the visible effectiveness of the machine.Place vibrators to rapidly penetrate pJ-aced layer and at least 6 inches into preceding 1ayer. Do not insert vibrators into lower }ayers of concrete that have begun to set' At each insertion, limit duration of vibration to time necessary to consol-idate concrete and complete embedment of reinforcement and other embedded items without causing mix to segregate. Placing Concrete Slabs: Deposit and consolj-date concrete slabs in a continuous operation, within fimits of construction joints, until compJ-eting placement of a panel or section. 1. Consol-idate concrete during placement operat:-ons so that concrete is thoroughly worked around reinforcement, other embedded items and into corners' 2. Bring sl-ab surfaces to correct 1evel with a straiqhtedge and strike off. Use bull floats or darbies to smooth surface free of humps or hollows' Do not disturb slab surfaces prior to beginning finishing operations. 3. Maintain reinforcing in proper position on chairs during concrete Pl-acement. Cold-Weather Placement: Comply with provisions of' ACI 306 and as folIows. Protect concrete work from physical damage or reduced strength that could be caused by frost, freezi-ng actions, or low temperatures. When aj-r temperature has fallen to or is expected to faff below 40 deg F (4 deg C) , uniformly heat water and aggregates before mi-xing to obtain a concrete mixture temperature of not Less than 50 deg F (10 deg c) and not more than 80 deg F (2'7 deg C) at point of placement' 1. Do not use frozen materiafs or materiafs containing ice or snow. Do not place concrete on frozen subgrade or on subgrade containing frozen material-s. 2. Do not use calcium chloride, salt, or other materi'als containing antifreeze agents or chemical accelerators unless otherwj.se accepted in mix designs. CAST-IN-PLACE CONCRETE 03300 - 7 3.8 Hot-Weather Pl-acement: When hot weather conditions exi-st that would impaj-r quality and strength of concrete' place concrete complying with ACI 305 and as specified- 1. Cool ingredients before mixing to maintain concrete temperature at time of placement to below 90 deg F (32 deq C) . Mixing water may be chi-LLed or chopped ice may be used to control temperature, provided water equivalent of ice is caLculated to totaf amount of mixing water. Using liquid nitrogen to cool concrete is Contractor's option. Cover reinforcing steel with water-soaked burlap if it becomes too hot, so that steel temperature will, not exceed the ambient air temperature immediately before embedding in concrete. FINISHING FORMED SURFACES Rough-Formed Fini-sh: Provide a rough-formed finish on formed concrete surfaces not exposed to view i-n the finished Work or concealed by other construction. This is the concrete surface having texture imparted by form-facing material used, with tie holes and defective areas repaired and patched, and fins and other projections exceeding 1/4 inch in height rubbed down or chipped off. Related Unformed Surfaces: At tops of wa11s, horizontal offsets, and similar unformed surfaces adjacent to formed surfaces, strike-off smooth and finish with a texture matching adjacent formed surfaces. Continue final surface treatment of formed surfaces uniformly across adjacent unformed surfaces unfess otherwise indicated. MONOLITHIC SLAB FINISHES Trowel Finish: Apply a trowel finish to monolithic sfab surfaces exposed to view and slab surfaces to be covered with resilient flooring, carpet, ceramic or quarry tife' paint, or another thin film-finish coating system. 1. After floating, begin first trowel-finish operation using a power-driven trowel. Begin final troweling when surface produces a ringing sound as trowel is moved over surface. ConsoLidate concrete surface by final hand-troweling operation, free of trowel marks, uniform in texture and appearance, and finish surfaces to tolerances of F(F) 20 (floor flatness) and F(L) ]-'7 (floor Levelness) measured according to ASTM E 1155. Grind smooth any surface defects that would telegraph through applied floor covering system- I I I t I I I I I I I t t T I I I I I A. A. CAST- IN-PLACE CONCRETE 03300 - 8 1. B. B. B. t t t T I I t I T I I I I I I I I I I 3. 10 A 3. 11 A. Nonslip Broom Finish: Apply a nonslip broom finish to exterior concrete platforms, steps, and ramps' and elsewhere as indicated. Immediately after float fi-nishj.ng, sLightLy roughen concrete surface bv broominq with fiber-bristle broom perpendicuLar to main traffi-c route.Coordinate required final fini-sh with Architect before :nnl i z--rii nns}/t-*+vqefv^r. MISCELLANEOUS CONCRETE ITEMS Filling In: Fill- in hotes and openj-ngs l-eft in concrete structures for passage of work by other trades' unl-ess otherwise shown or directed, after work of other trades i-s in place. Mix, place, and cure concrete as specified to blend with in-p1ace construction. Provide other miscellaneous concrete filling shown or requj-red to compLete Work. Curbs: Provide monolithic finish to interior curbs by stripping forms while concrete is stifl green and by steeL-troweling surfaces to a hard, dense finish with corners, intersections, and terminations slightly rounded' C. Equipment Bases and Foundations:Provide machine and equipment bases and foundations as shown on drawings. Set anchor bolts for machines and equipment to template at correct elevations, complying with diagrams or templates of manufacturer furnishing machines and equipment. CONCRETE CURING AND PROTECTION General: Protect freshly placed concrete from premature drying and excessive cold or hot temperatures. In hot' dty, and windy weather protect concrete from rapid moisture loss before and during finishing operations with an evaporatj-on-control material. Apply accordinq to manufacturer's instructions after screeding and buI1 floating, but before power floating and troweling. start inj-tial curing as soon as free water has disappeared from concrete surface after placing and finishing' Weather permitting, keep continuously moj-st for not Less than 7 days. Curing Methods: Cure concrete by curi-ng compound, by moist curing, by moisture-retaining cover curinq, or by combining these methods, as specifj-ed. D. Provide moisture curing by the following methods: 1. Keep concrete surface continuously wet by coveri-ng with water. CAST-IN-PLACE CONCRETE Cover concrete surface with specified absorptive cover, thoroughly saturate cover wi-th water, and keep continuously wet. Place absorptive cover to provide coverage of concrete surfaces and edges, with a 4-inch Iap over ad; acent absorptj-ve covers. E.Provide moisture-retaining cover curing as follows: 1.Cover concrete surfaces with molsture-retaining cover for curing concrete, placed in widest practicable width with sides and ends lapped at least 3 inches and sealed by waterproof tape or adhesive. Immedj-ate1y repair any hoJ-es or tears during curing period using cover material and waterproof tape. Apply curing compound on exposed interior slabs and on exterj-or s1abs, walks, and curbs as follows: Apply curing compound to concrete slabs as soon as final finishing operations are complete (within 2 hours and after surface water sheen has disappeared) 'Apply uniformly in continuous operation by power spray or roller according to manufacturer t s directions. Recoat areas subjected to heavy rainfall within 3 hours after initial- application. Maintain continuity of coating and repair damage during curing period. Use membrane curing compounds that wiIl not affect surfaces to be covered with finish materials applied di-rectlv to concrete. REMOV]NG FORMS Generaf: Formwork not supporting weight of concrete, such as sides of beams, walls, columns, and similar parts of the work, may be removed after cumufatively curing at not Less than 50 deg F (10 deg C) for 24 hours after placing concrete, provided concrete is sufficiently hard to not be damaged by form-removal operations, and provided curing and protection operations are maintained. Formwork supporting weight of concrete, such as beam soffits, joists, slabs, and other structural elements' may not be removed in less than 1'4 days or until concrete hasattained at least 75 percent of design minimum compressive strength at 28 days. Determine potential compressive strength of in-p1ace concrete by testing field-cured specimens rePresentative of concrete location or members . Form-facing material may be removed 4 days after placement only if shores and other vertical supports have been arranged to permit removal of form-facing material without loosening or disturbing shores and supports. 3.12 I I I I I t I I I I I t t t I I t T I 1 F CAST-IN-PLACE CONCRETE 03300 - 10 ,l Et B. D. I I I I I I I I T I I I I t I I I I I J. L5 A 3.L4 A. REUSING FORMS Clean and repair surfaces of forms to be reused in the Work. Split, f rayed, de.l-aminated, or otherwise damaged form-facing material will not be acceptable for exposed surfaces. Apply new form-coating compound as specified for new formwork. When forms are extended for successive concrete pJ-acement, thoroughly clean surfaces, remove fins and laitance, and tighten forms to close joints. Align and secure jolnt to avoid offsets. Do not use patched forms for exposed concrete surfaces except as acceptable to Architect. CONCRETE SURFACE REPAIRS Patching Defective Areas: Repair and patch defective areas with cement mortar immediately after removing forms, when acceptable to Architect. Mix dry-pack mortar, consisting of one part portland cement to 2-1 /2 parts fine aggregate passing a No. L6 mesh sieve, using only enough water as required for handling and placlng. Cut out honeycombs, rock pockets, voids over I/4 inch in any dimension, and hol-es left by tie rods and bolts down to solid concrete but in no case to a depth less than 1 inch. Make edoes of cuts oerpendicular to the a-a'\naraia ctlriaa-c Thoroughly c1ean, dampen with water, and brush-coat the area to be patched with bonding agent. Place patching mortar before bondj-ng agent has dried. c. Repairing Formed Surfaces: Remove and replace concrete having defective surfaces if defects cannot be repaired to satisfaction of Architect. Surface defects include color and texture irregularities, cracks, spalls, air bubbles. honeycomb, rock pockets, fins and other projections on the surface, and stains and other discolorations that cannot be removed by cleaning. FLush out form tie holes and fj-ll with dry-pack mortar or precast cement cone plugs securedj-n place with bonding agent. 1. Repair conceal"ed formed surfaces, where possible, containing defects that affect the concrete's durability. If defects cannot be repaired, remove and replace t.he concrete. Repairing Unformed Surfaces: Test unformed surfaces, such as monolithic slabs, for smoothness and verify surface tolerances specified for each surfac€ and finish. Correct CASTIIN-PLACE CONCRETE 03300 - 11 A T I I I I I I I t I I I I I I I I I I 1. F. low and hj-gh areas as specified. Test unformed surfaces sloped to drain for trueness of slope and smoothness by using a template having the required slope. 1.Repair finished unformed surfaces containing defects that affect the concrete's durabil-ity.Surface defects incl-ude crazing and cracks in excess of 0.01 inch wide or that penetrate to the reinforcement or compJ-etely through nonreinforced sections regardless of width, spalling, popouts, honeycombs, rock pockets, and other objectlonabl-e conditions. correct high areas in unformed surfaces by grinding after concrete has cured at feast 1-4 days. Correct low areas in unformed surfaces during or immediately after completing surface finishing operations by cutting out low areas and replacing with patching mortar. Finish repaired areas to bfend into adjacent concrete. Proprietary underlayment compounds may be used when acceptabJ-e to Architect. Repaj-r defective areas, except random cracks and single holes not exceeding 1 inch in diameter' by cutting out and replacing with fresh concrete. Remove defective areas with clean, square cuts and exPose reinforcj-ng steel with at least 3/4-inch cfearance afl around. Dampen concrete surfaces in contact with patchj-ng concrete and apply bonding agent. Mix patching concrete of same materials to provide concrete of same tlpe or class as orj-ginal concrete. Place, compact, and finish to bl-end with adjacent finished concrete. Cure in same manner as ad'iacent .-/,..\r.r/-r6iA Perform structural repairs with prior approval of Archltect for method and procedure, using specified epoxy adhesive and mortar. Repair methods not specified above may be used, subject to acceptance of Architect. QUALITY CONTROL TESTING DURING CONSTRUCTION Owner wil-L employ a testing agency to perform tests and submit test reports. Sampllng and testing for quality control placement may include the following, Archltect. Sampling Fresh Concrete: ASTM C I'12, for slump to comply with ASTM C 94. during concrete as directed by except nodified CAST-IN-PLACE CONCRETE 03300 - 12 D. I I I I I I I t I I I I I t I I I I I a. Stump: ASTM C 143; one test at point of discharge for each day's pour of each type of concrete; additional tests when concrete consi-stency seems to have changed. b. Air Content: ASTM C 173, volumetric method for lightweight or normaf weight concrete; ASTM C 231 , pressure method for normal- weight concrete,' one ior each day's pour of each type of air-entrained /-/\t.\r^rAt-6 c. Concrete Temperature:ASTM C 1064 i one test hourly when air temperature is 40 deg F (4 deg C) and below, when 80 deg F (2'7 deg C) and above, and one test for each set of compressive-strength specimens. d. Compression Test Specimen: ASTM C 31; one set of four standard cYlinders for each compressJ.ve-strength test, unl-ess otherwise directed. Motd and store cylinders for laboratory-cured test specimens except when field-cured test specimens are required. 2. When freguency of testing will provide fewer than five strength tests for a given class of concrete, conduct testing from at least five randomly selected batches or from each batch if fewer than five are used. 3. When strength of field-cured cylinders is less than 85 percent of companion laboratory-cured cylinders' evaluate current operations and provide corrective procedures for protecting and curing the in-pIace concrete. 4. Strength levef of concrete will be consi-dered satisfactory if averages of sets of three consecutr-ve strength test results equal or exceed speci-fied compressive strength and no individuaf strength test result fal-l-s below speclfied compressive strength by more than 500 psi. Test results wi-11 be reported j-n writing to Architect, Structural Engineer, ready-mix producer, and Contractor within 24 hours after tests. Reports of compressive strength tests shaII contaj-n the Project identlfication name and number, date of concrete placement, name of concrete testing service, concrete type and class, location of concrete batch in structure, design compressive strength at 29 days, concrete mix proportions and materials, compressive breaking strength, and type of break for both ?-day tests and 28-day tests. Nondestructive Testing: Impact hammer. sonoscope, or other nondestructive device may be permitted but shall not be used as the sole basis for acceptance or rejection' E. Additional Tests: The testing agency will make additional tests of in-place concrete when test results indicate CAST-IN-PLACE CONCRETE 03300 - 13 specified concrete strengths and other characteristica have not been attained in the structure, as directed by Architect. Testing agency may conduct tests to determine adequacy of concrete by cored cylinders complying with ASTM C 42, or by other methods as directed. END OF SECTION O33OO I t I III I I I I I I I I I I I I I I tCAST-IN-PI.ACE CONCRETE 03300 - 14 A. R I I I I I I I t I I I I I t I I I I I sEcrroN 05120 -STRUCTURAL STEEL PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of Contract, including Generaf and Supplementary Conditions and Divisj-on 1 Specifj-cation Sectj-ons, apply to this Section. 1..2 SUMMARY A. This Section includes fabrication and erection of structural steel- work, as shown on drawings including schedules, notes, and detail-s showing size and location of members, typical connections, and types of steel requJ-red. 1. Structural- steel is that work defined in American Institute of Stee1 Construction (AISC) "Code of Standard Practice" and as otherwise shown on drawings. 2. Miscellaneous Metal Fabrications are specified elsewhere in Division 5. 3. Refer to Division 3 for anchor bolt install-ation in concrete. Divj-sion 4 for anchor bolt installation in masonry. 1.3 SUBMITTALS General: Submit the Conditions of Contract Sections. following in and Divislon accordance with 1 Specificatlon Product data or manufacturer's specifications and instal-lation instructions for fo.l-lowing products. Incfude Iaboratory test reports and other data to show compliance with specificatj-ons (including specified standards) . 1. Structural steel (each type), including certified copies of mill reports covering chemical and physical properties. 2. High-strength boLts (each type), includinq nuts and washers. Include Direct Tension Indicators if used. 3. Structural steel prj-mer paint. Shop drawings prepared under supervision of a l-icensed Structural Engineer, including complete detail-s and schedules for fabrication and assembly of structural steef members, procedures, and diagrams. STRUCTURAL STEEL 05i.20 - 1 I I 1 tnclude details of cuts, connecti-ons, camber, holes' and other pertinent data. Indi-cate welds by standard AWS symbols and show size, length, and type of each weId. Provide setting drawings, templates, and directions for installation of anchor boLts and other anchorages Ito be installed as work of other sections. I QUALITY ASSURANCE Codes and Standards: Comply wlth provisions except as otherwise indi-cated: r.4 I I I I I I I t t I I t I I I I 3. 5. A A. American Institute of Steel- Construction of Standard Practice for Stee1 Buildings of followj.ng, (AISC) "Code and Bridges. " Paragraph 4.2.1 of the above code is hereby modified bv deletion of the followi.nq sentence: 1) "This approval constitutes the owner's acceptance of all responsi-bility for the design adequacy of any detail configuration of connections developed by the fabricator as a part of his preparation of these shop drawinqs. " AISC "Specifications for Structural Stee1 Bulldings, " including "Commentary. " "Specifications for Structural- Joints using or A 490 Bolts" approved by the Research Structural- Connections. Amer j.can Welding Society (AWS ) D1 . 1 Welding Code - Steel." ASTM A 6 "General Requirements for DeLivery of Rolled Steel P]ates, Shapes, Sheet Piling and Bars for Structural Use. " Qual-if ications f or !{elding Work: Qual-if y we}ding procedures and welding oPerators in accordance with AWs "QuaIj-fication" requirements. l-. Provide certification that welders to be employed in work have satisfactorily passed AWS qualification tests. 2. If recertificatj-on of weLders is required, retesting will be Contractor's responsibility. DEL]VERY, STORAGE, AND HANDLING Deliver materials to site at such intervals to ensure uninterrupted progress of work. Deliver anchor bolts and anchorage devices' which are to be embedded in cast-in-place concrete or masonry' in ample time to not to delay work. ASTM A 325 Council on "Structural 1EI.J STRUCTURAL STEEL 05120 - 2 1. r G. H. I I T t I I I I I I I t I I I I I I t YI{|(L Z - Store materiafs to permit easy access for inspection and identification. Keep steel members off ground by using pallets, platforms, or other supports. Protect steel members and packaged materials from erosj-on and deterioration. If bolts and nuts become dry or rusty, clean and relubricate before use. Do not store material-s on structure in a manner that might cause distortion or damage to members or supporting structures. Repair or replace damaged materials or structures as directed. PRODUCTS MATERIALS Metal Surfaces, General: For fabrication of work that will be exposed to view, use only materials that are smooth and free of surface blemishes including pitting, rust and scale seam marks, rolfer marks, rolled trade names, and roughness. Remove such blemishes by grinding, or by welding and grindj-ng, prior to cleaning, treating, and applying surface finishes. Structural- Steel Shapes, Plates, and Bars: ASTM A 36. D. E. Cold-Formed Steel- Tubinq:ASTM A 500, Grade B. Steel Pipe: 501. ASTM A 53, Type E or S, Grade B; or ASTM A Steel Castings: carbon steel. ASTM A 27, Grade 65-35, medium-strength Headed Stud-Type Shear Connectors: ASTM A 108, Grade 1015 or 1020, cold-finished carbon steel with dimensj-ons complying with AISC Specifications. z.L Anchor BoLts: indlcated. Unfinished Threaded Pasteners: ASTM A 307, Grade A, regular low-carbon steef bolts and nuts. 1. Provide hexagonal heads and nuts for aff connections. High-Strength Threaded Fasteners: Heavy hexagon structural bol-ts, heavy hexagon nuts, and hardened washers, as fol-Lows : Quenched and tempered medium-carbon steel- boIts, nuts, and washers, complying with ASTM A 325. J.ELectrodes for Weldinq: ASTM A 307, nonheaded type unJ-ess otherwise STRUCTURAL STEEL Comply with AWS Code. 05120 - 3 t I I I I I I I 1. K. L. Structural Steel Pri-mer Paint: l-ead-iron oxide, oil alkyd. Structural Steel Primer Pai-nt: JJ rL Paint 2; red SSPC - Paint 13. 2.2 I Abr(l-ufrt l-vt\ Shop Fabrication and Assembly: Fabricate and assembfe structural assemblies in shop to greatest extent possible. Fabricate items of structural steel in accordance with AISC Specifications and as indicated on finaL shop drawings. Provide camber j-n structural members where indicated. Properly mark and match-mark materials for field assembly. Fabricate for delivery sequence that will expedite erection 'and minimize field handling of materials. Where finishing is required, complete assembly' including welding of units, before start of finishing operations. Provide finish surfaces of members exposed in final structure free of markings' burrs' and other defects. B. Connections: Weld or bolt shop connections, as indicated. I C. BoIt field connections, except where welded connectj-ons or Iother connections are indicated. I 1. Provide high-strength threaded fasteners for principal Ibofted connections, excePt where unfinished bolts are tindlcated. High-Strength Bolted Construction: Install high-strength threaded fasteners in accordance with AISC "Specifications for Structura] Joints using ASTM A 325 or A 490 Bolts." Tighten boLts to 'snug-tight' condition. Welded Construction: Comply with AWS Code for procedures' appearance and quatity of we1ds, and methods used in correcting welding work. Shear Connectors: Prepare steel surfaces as recommended by manufacturer of shear connectors. Vield shear connectors in field, spaced as shown, to beams and girders in composite construction. Use automati-c end welding of headed stud shear connectors in accordance with manufacturer's printed instructions. Steel Wall Framing: Select members that are true and straight for fabrication of steel wa]l- framing. Straj.ghten as required to provide uniform' square' and true members in completed wal1 franing' I t I I T t t I D. STRUCTURAL STEEL 05120 - 4 H. a A. I t I I t I I I I t I I I I I I I I I Expansion Joi-nts: Provide expansion joints in steel shelf angles when part of structura.l- steel frame; locate at vertical- brick expansion joints as indicated on drawings. SHOP PAINTING General: Shop-paint structuraf steel ' except those members or portions of members to be embedded in concrete or mortar. Paint embedded steel- that i-s partially exposed on exposed portj-ons and initial 2 inches of embedded areas on1y. 1. Do not paint surfaces to be welded or high-strength bolted with fri.ction-type connections. Surface Preparation: After inspection and before shipping, clean steelwork to be painted. Remove loose rust, loose mill scaLe, and spatter' slag, or fl-ux deposits. Clean steeL in accordance with Steel Structures Painting Council- (SSPC) . Painting: Provide a one-coat, shop-applied paint system complying wj-th Steel Structures Painting Council (SSPC) Paint System Guide No. 7.00. SOURCE QUALITY CONTROL General: Material-s and fabrication procedures are subject to inspection and tests in mi-11. shop, and field' conducted by a qualified inspection agency. Such inspections and tests will not rel-ieve Contractor of responsibility for providing materiafs and fabrication procedures in compfiance with specified requirements. 1. Promptly remove and replace materiafs or fabricated components that do not comply. Design of Members and Connections: Details shown are typical; simifar details apply to similar conditions' unl-ess otherwise indicated. Verify dimensions at site whenever possible without causing delay in the work. 1. Promptly notify Architect whenever design of members and connections for any portion of structure are not clearly indicated. 3 - EXECUT]ON ERECT]ON Temporary Shoring and Bracing: Provide temporary shoring and bracing members with connections of sufficient PART STRUCTURAL STEE],05120 - 5 strength to bear imposed 1oads. Remove temporary members and cbnnections when permanent members are in place and finaL connections are made. Provide temporary guy l-ines to achieve proper alignment of structures as erection proceeds, Temporary Planking: Provide temporary planking and "or'i.irrg platforms as necessary to effectively complete work. Setting Bases and Bearing Plates: CLean concrete and *asonry bearing surfaces of bond-reducing materials and roughen to improve bond to surfaces. clean bottom surface of base and bearing Plates ' 1. Set foose and attached base plates and bearing plates Ifor structural members on wedges or other adjusting t devices. 2. Tighten anchor bol-ts after supported members have been positioned and plumbed. Do not remove wedges or shims, but if protruding, cut off fl-ush with edge of base or bearing plate prior to packing with grout. 3. Pack grout solidly between bearing surfaces and bases .1r nlates to ensure that no voids remain. Flnish exposed surfaces, protect installed materials, and allow to cure. 4. For proprietary grout material-s, comply with manufacturer t s instructions . Field Assembly: set structuraL frames accurately to lines and elevations indicated. Align and adjust various members forming part of complete frame or structure before permanently fastening. clean bearing surfaces and other iurfaces that will be in permanent contact before assembly. Perform necessary adjustments to compensate for discrepancies in elevations and alignment. Level and plumb individual members of stlucture within specified AISC tolerances. Splice members only where indicated and accepted on shop drawings. Erection Bolts: On exposed wefded constructj-on' remove erection bolts, fill- hotes with plug welds, and grind smooth at exPosed surfaces. 1. Comply with AISC Specifications for bearing' adequacy of temporary connections, alignment, and removal of paint on surfaces adjacent to field welds. 2. bo not enlarge unfair holes in members by burning or by using drift pins, except in secondary bracing members. Ream holes that must be enlarged to adnit bolts. t I I I t R t I I I I I I I I I t I I D. E. F. STRUCTURAL STEEL 05120 - 5 H. A. R n F. I t I I I I I I I t I t I I t I I I t 5.2 Gas Cutting: Do not use gas cutting torches in fiefd for correcting fabrication errors in primary structuraL framing. Cutting will be permitted only on secondary members that are not under stress, ds acceptable to Architect. Finish gas-cut sections equal to a sheared appearance when permitted. Torrr:h-lln Paintinrr' Tmmediafelv after election, cfeanr vsvrr vt/ field welds, bolted connections, and abraded areas of shop paint. App1y paint to exposed areas using same materiaL as used for shop painting. 1. Apply by brush or spray to provide minimum dry film thickness of 1.5 mils. QUALITY CONTROL Engage an independent testing and inspection agency to inspect high-strength bolted connections and welded connections and to perform tests and prepare test reports. Testing agency shal-l- conduct and interpret tests, state in each report whether test specimens comply with requirements, and specifically state any deviatj-ons therefrom. Provide access for testing agency to places where structural steel work is being fabricated or produced so that required inspection and testing can be accomplished. Testing agency may inspect structural steel- at before shipment. plant Correct defici-encies in structural steel work that inspections and Iaboratory test reports have indicated to be not in compliance wlth requirements. Perform additional tests, at Contractor I s expense, as necessary to reconfirm any noncompliance of orj-gi.nal work and to show compliance of corrected work. Field-Bolted Connections: Inspect in accordance with AISC specifications. Fiel.d hlelding: Inspect and structural steel as foll-ows: test during erection of 1. Certify welders and conduct inspections required. Record types and locations of and tests as defects found performed toin work.Record work requj-red and correct deficiencies. 2. Perform visual- inspection of all welds. 3. Perform specific tests of full penetration welds by one of the foll-owing methods: STRUCTURAL STEEL 05120 - 7 a. Liquid Penetrant Inspection: ASTM E165. b. Magnetic Particle Inspection: ASTM e709; performed on root pass and on finished weld. Cracks or zones of incomplete fusion or penetration not acceptable.c. Radiographic Inspection: ASTM 894 minimum quality level "2-2T".d. Ultrasonic Inspection: ASTM 8164. and 8J,42; END OF SECTTON 051.20 I I I I I I T I I I I I I t I t I I ISTRUCTT'RAL STEEL 05120 - I I I I I I I I I I I I I I I t I I I I SECTION 05220 - STEEL JOISTS AND JOIST GIRDERS PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of Contract, including General and Supplementary Conditions and Divlsion 1 Specification Sections, apply to this Section- 1..2 SUMMARY This Section includes steel joists and joist girders for roof framing. Types of joists requlred include the f ol1owj,ng: 1. H-Series Open Web Steel Joists. 2. K-Serj-es Open Web Steel Joists. B. Refer to Division 3 Sections for installation of anchors set in concrete. C. Refer to Division 4 Sections for installation of anchors set in masonrv. D. Refer to Division 5 Section "Meta.L Fabri-cati-ons" for grout. 1.3 SUBMITTALS A. General: Submit the Conditions of Contract Sections. folJ-owing in accordance with and Division 1 SPecification B. Product data and installation instructions for each type of ioist and accessories. 1. Include manufacturer's certification that joists compJ.y with SJI "Specifications." C. Shop drawings showing layout of joist members, special connections, joining and accessories. Include mark, number' type, location and spacing of joists and bridging' cafculations bearing the engineer's stamp and signature shalt accompany the shop drawj-ngs. 1.4 QUALITY ASSURANCE General: Provide joists fabricated in compliance with SteeL Joist lnstitute (SJI) "Standard Specifications' Load Tables and Weight Tables for SteeI Joists and Joist Girders, " A. STEEL JOISTS AND JOIST GIRDERS 05220 - | B. Qualification of Field Welding: Qualify welding processes and wel-ding operators in accordance with American Welding Society (AWS) "Structural V{eLding Code - Steelr" AWS D1 .1. C. Inspecti-on:Tnqr'!cct 'i oi sts in accordance with SJI4. rdyv v eItSnar-ifications." 1.5 DELIVERY, STORAGE AND HANDLING A. Deliver, store and handfe steel joists as recommended in SJI "Specifications." Handle and store joists in a manner to avoid deforming members and to avoid excessive stresses. PART 2 - PRODUCTS 2.I MATERIALS A. Steel: Comply with SJI "Specifications" for chord and web sections. B. Steel Bearing Plates: ASTM A 36. C. Unfinished Threaded Fasteners: ASTM A 307, Grade A' regular hexagon type, low carbon steel . D. Steel Prime Paint: Comply with SrlI "Specificati-ons." 2.2 FABRICATION A. General: Fabricate steel- joists in accordance with SJI "Specification. " B. Bridging: Provide horizontal or diagonal type bridging for joists and joist girders, complying with SJI "Specifications. " C. End Anchorage: Provide end anchorages, including steeL bearing plates, to secure joists to adjacent construction, complying wlth SJI "SpecJ-fications-" D. Header Units: Provide header units to support tail joists at openings in floor or roof system not framed with steel shapes. E. Shop Painting: Remove Loose scale, heavy rust' and other foreign materials from fabricated joists and accessories before aPPlication of shoP Paint- I t I I I I I I I I I I t t I I I t tSTEEL JOISTS AND JOIST GIRDERS 05220 - 2 B. n E. I I I I I I I I I I I I I I I I I I I 1. Apply one shop coat of steel prime paint to joists and accessorles, by spraying, dipping, or other method to provide a continuous dry paint fi-1m thickness of not l-ess than 0.50 mi]. PART 3 - EXECUTION 3. 1 ERECTION A. Place and secure steel "Specifi.cati.ons, " final- specified. joists in accordance with SJI shop drawings, and as herein Anchors: Furnish anchor bofts, steel bearlng plates, and other devices to be built into concrete and masonry construction. 1. Provide unfi-nished threaded fasteners for anchor bolts, unless high strength bofts indicated. Placing Joists: Do not start placement of steel joists until supporting work is in place and secured. Place joists on supporting work, adjust and align j-n accurate locations and spacing before permanently fastening. Provide temporary bridging, connections, and anchors to ensure lateral stability during construction. 1. Where "open-web" joist lengths are 40 feet and longer' install a center row of bolted bridging to provide fateral stabj-lity before slackening of hoisting lines ' Bridging: Install bridging simultaneously with joist erection, before construction loads are applied. Anchor ends of bridging lines at toP and bottom chords where terminating at walLs or beams. Fasteninq Joists:Comply with the following: 1. Field weLd joists to supporting steel framework and steel bearing plates where lndicated in accordance with SJI "Specifications" for type of joists used- Coordinate welding sequence and procedure with placing of -i oists . END OF SECTION 05220 STEEL JOISTS AND JOIST GIRDERS UJZZU - 5 I I I T I I I I I I t t I PART 1 1.1 A SECTION 05310 - STEEL DECK 1) - GENERAL RELATED DOCUMENTS Drawings and general provisions of Contract, including General and Supptementary Conditions and Division 1 Specification Sections, apply to this section. SUMMARY This Section incl-udes applications. SUBMITTALS General: Submit the Conditions of Contract Sectlons. steel deck units for roof 1.3 A. I I t following in accordance wj-th and Division 1 Specification B.I I I 1. Product data including manufacturer's specifications and installation instructions for each type of decking and accessori-es. a. Provide test data for mechani-cal fasteners used in lieu of weldi-ng for fastening deck to supporting structures. 2. Shop drawings showing layout and types of deck units, , anchorage detal-ls, and conditions requiring closure strips, supplementary framing, sump pans, cant strj-ps, cut openings, special jointing, and other accessories. I.4 QUALITY ASSURANCE A. Codes and Standards: Comply with provisions of the following codes and standards, except as otherwise indicated: 1. Ameri-can Iron and Steel Institute (AISI), of Cold-Formed SteeI"Specification for the Design Structural Members. "2. American Welding Society (AWS), D1 .3 "Structural Welding Code - Sheet Steef. "3. Steef Deck Institute (SDI), "Desj-gn Manual for Composite Decks, Form Decks and Roof Decks." Qualification of Fi-e1d V{elding: Use qualified welding processes and weLding operators in accordance with "Welder Qualification" procedures of AWS. STEEL DECK nq?1n - 1 PART 2.r 1.5 - PRODUCTS MANUFACTURERS Steel for Gal-vanized Metal Deck Units: ASTM A 446, grade as required to conply with SDI specifications. Miscellaneous Steel Shapes: ASTM A 36. Sheet Metal Accessories: ASTM A 526, commercial quality, galvanized. Galvanizing: ASTM A 525, G60. Galvanizing Repair: Where galvanized surfaces are damaged, prepare surfaces and repair in accordance with procedures specified in ASTM A 780. FABRICATION General: Form deck units in lengths to span three or more supports, with f1ush, telescopedr or nested 2-inch laps at ends and interlocking or nested sj-de laps, of metal thickness, depth, and width as indicated. Roof Deck Units: Provide deck configurations that comply with SDI "Specifications and Commentary for Steel Roof Deck. tt Metaf Cover Plates: Fabricate metal cover plates for end-abutting floor deck units of not less than same thickness as decking. Form to match contour of deck units and approximately 6 inches wide. I I I t A.Avail-able Manufacturers:Subject to compliance with requj-rements, manufacturers offering products that may be incorporated in the work include but are not llmited to the followinq: 1. Bowman Metal Deck Div., Cyclops Corp. 2. Consolidated Systems' Inc. 3. Epic Metals Corp. 4. Marlyn Steel- Products' Inc. 5. H. H. Robertson Co. 6. RolI Form Products' Inc. '1 . Roof Deck, Inc. 8. United Steel Deck, Inc. 9. Vulcraft Div., Nucor Corp. 10. Wheeli-ng Corrugating Co. 2.2 MATERIALS I I I I I I I I A ar t T t t I I I A. B. c. STEEL DECK 05310 - 2 D. a D. F. G. H. I I t I I T t I t I I I I I I I I I I PART 3.1 A. Roof Sump Pans: Fabricate from single piece of 0.071-inch min. (14 gage) gal-vanized sheet steel- with l-evef bottoms and sloping sides to direct water flow to drain. Provide sump pans of adequate size to receive roof drains and with bearing flanges not less than 3 inches wide. Recess pans not less than I-I/2 inches bel-ow roof deck surface unless otherwise shown or required by deck configuration. Hofes for drains will be cut in the field bY others. 3 - EXECUTION ]NSTALLATION General: Install deck units and accessories in accordance with manufacturer's recommendations, shop drawi-ngs, and as specified herein. Place deck units on supporting steel framework and adjust to finaf position with ends accurately aligned and bearing on supporting members before being permanently fastened. Do not stretch or contract side lap interlocks. Place deck units flat and square' secured to adjacent framing without warp or deflectlon. Coordinate and cooperate with structural- steel erector in Iocating decking bundl-es to prevent overloading of structural members . Do not use deck units for storage or working platforms until permanently secured. Fastening Deck Units: Fasten as shown on the structural drawings. 1. Comply with AWS requirements and procedures for manual shielded metal arc welding, appearance and quality of welds, and methods used in correcting welding work' Cutti-ng and Fitting: Cut and neatly fit deck units and accessories around other work projecting through or adjacent to the decking' as shown. Reinforcement at Openings: Provide additional metal- reinforcement and cLosure pieces as required for strength' continuity of decking, and support of other work shown. l-. Provide manufacturer's standard hanger attachment devi-ces. STEEL DECK 05310 - 3 I T I I t I I I I t I I I T t I T I t T Roof Sunp Pans: Place over openings decking and weld to top decking surface. more than 1.2 inches o.c. with at least provided in roof Space welds not one weld at each END OF SECTION 05310 STEEL DECK 05310 - { I I I sEcrroN 05400 -COLD-FORMED METAL FRAMING PART 1.1 A. PART z.L I. - bI,IIL.I(.flL RELATED DOCUMENTS I I t'2 1-J L.4 Drawj-ngs and general provisions of Contract' incJ-uding General and Supplementary Conditions and Division 1 Specification Sections, apply to this section. SUMMARY A.Types of col-d-formed metal framing units following: C-shaped steel studs. following in and Division include the accordance with 1 Specification 1. A. I I I I I I I I I I I I I I SUBMITTALS General: Submit the Conditions of Contract Sections. Product data and install-ation instructions for each item of cold-formed metal framing and accessories. Shop drawings for special components and instal-lations not ful1y dimensioned or detailed in manufacturer's product data. a. IncLude placing drawings for framing members showing size and gage desj-gnations' number, type, location, and spacing. Indicate supplemental strapping, bracing, splices, bridging' accessories, and details required for proper insta l- l-at i-on. QUALITY ASSURANCE Welding: Use qualified welders and comply with American Wetding Society (AWS) D1 .3, I'Structural Welding Code Sheet SteeI. " B. Pre-lnstallation Conference:Prior to start of installation of metal framing systems, meet at project si-te with installers of other work including door and window frames and mechanical- and electrical work. Review areas of potential interference and conflicts, and coordinate layout and support provisions for interfacing work. 2 - PRODUCTS MANUFACTURERS COLD-FORMED METAI FRAMING 05400 - 1 Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated ln the work include but are not limited to the following: 1. Afabama Metal Industries CorP. 2. Bostwick STeel Framing Co. 3. DaIe Industries, Inc. 4. Dietrich Industries, Inc. 5. Marino Industries, fnc. 6. Superior Steel Studs, Inc. '7 . USG Industri-es 8. United States Steel METAL FRAMING System Components: Manufacturers' standard load-bearing steef studs and joists of type I sizet shape, and gage as indicated. With each type of metaf framing required' provide manufacturer's standard, steel- runners (tracks)' blocking, lintels, clip angles, shoes, reinforcements' fasteners, and accessories for applications indicated' as needed to provlde a complete metal framing system. Materials and Finishes: For 16-gage and heavier units, fabricate metal framing components of structural quality steel sheet with a minj-mum yield point of 50'000 psi, ASTM A 570. For 18-gage and lighter units, fabricate metal framing components of commercial quality steel sheet with a minimum yield point of 33,000 psi; ASTM A 611-. Provide prime-coated finish with one coat of shop-applied red-oxide, zinc-chromate, or other si-milar rust-inhibitive primer. Fasteners: Provide nuts, bo1ts, washers. screws, and other fasteners with corrosion-resistant plated finish. Electrodes for Welding: Comply with AWS Code and as recommended by stud manufacturer. FABRICATION Generaf: Framing components may be prefabricated into assemblies before erection. Fabricate panels plumb' square, true to line, and braced against racking with joints wel-ded. Perform j.ifting of prefabrj-cated units to prevent damage or dlstortion. Fastenings: Attach similar components by welding. Attach dissimilar components by welding, bolting, or screw fasteners, as standard with manufacturer. 2.2 2.5 I I I t I I I I I I I I I I I t t t I 1. q A. A. A. B. COLD-FORMED METAL FRAMING 05400 - 2 D. B. D. I t I t I I I I I I I I I I t I I I I Wire tying of framing components is not permitted. Fabrication Toferances: Fabricate units to a maximum allowable tolerance variation from plumb, level, and true to line of 1,/8 inch in 10 feet. 3 - EXECUTIONPART J-1 A INSTALLATION General-: Install metal manufacturer's printed recommendations. framing systems in accordance with or written lnstructions and Runner Tracks: InstaLl continuous tracks sized to match studs. Align tracks accurately to layout at base and tops of studs. Secure tracks as recommended by stud manufacturer for type of construction involved, except do not exceed 24 inches o.c. spacing for naiL or power-driven fasteners or 16 inches o.c. for other types of attachment. Provide fasteners at corners and ends of tracks. Instaflation of Wall- Studs: Secure studs to top and bottom runner tracks by ej-ther welding or screw fastening at both inside and outside flanges. Unless shown otherwi-se, all exterior studs shalf be minimum 18 GA at T 6rr n r- Set studs plumb, except as needed for diagonal bracinq or required for nonplumb wal1s or warped surfaces and similar requirements. Where stud system abuts structuraf columns or waI1s, including masonry wal-l-s, anchor ends of stiffeners to supporting structure. Install supplementary framing, blocking, and bracing 1n metal framing system wherever wall-s or partltions are lndicated to support fixtures, equipment, services, casework, heavy trim and furnishings, and similar work requiring attachment to the wa11 or partition. Where type of supplementary support j-s not otherwise indicated, comply with stud manufacturer's recommendations and industry standards in each case, considering weight or loading resulting from item supported. Frame wall openings larger than 2 feet square with double stud at each jamb of frame except where more than two are either shown or indicated in manufacturer's instructions. Install runner tracks and jack studs above and below walI openings. Anchor tracks to jamb studs with stud shoes or by welding, and space jack studs same as full-height studs of wall. Secure stud system wal-l opening frame i-n manner indicated. COLD-FORMED METAL FRAMING 05400 - 3 Frame both sides of expansion and control joints with separate studs; do not bridge the jolnt with components of stud system. Install horizontal- stiffeners in stud system' spaced(vertical distance) at not more than 54 inches o.c. Weld at each intersectlon. Reinforce ends with end cIips, steel hangers, steel angle clips, steel stud section, or as otherwise recommended byjoist manufacturer. Fiel-d Painting: Touch-up damaged shop-applied protective coatings. Use compatible primer for prime-coated surfacesi use galvanizing repair system for galvanized surfaces. END OF SECTION O54OO I I I I I I I I I I t I I I I I I I I J. K. COLD-FORMED METAI FRAM]NG 05400 - 4 I SECTION O55OO - METAL FABRICATIONS I PARTl-GENERAL I 1.1 RELATED DOCUMENTS I A. Drawings and general provisions of the Contract, lncluding I General and Supplementary Condi-tions and Division 1 I Specification Sections, apply to this Section. I L.2 SUMMARY I A. This Section includes the following metal fabrications: 1. Rough hardware. 2. Ladders. 3. Loose bearing and leveling plates- 4. Loose steel lintels. 5. Miscellaneous framing and supports for exterior glass canopy. 6. Miscellaneous steel trim. 7. Pipe bolLards. 8. Hand,/guardraiLs. 9. Bicycle rack. B. Related Sections: The following Sections contaj-n requirements that relate to this Section: 1. Division 5 Section "structural Steel" for structural steel framing system components. ]-.3 SUBMITTALS A. General: Submit each item in this ArticLe according to the Conditions of the Contract and Division 1 Specification Sections. B. Product data for bicycte racks, paint products, and grout. C. Shop drawings detailing fabrication and erection of each metal fabrication indicated. Include plans, elevations, sections, and detaiLs of metal fabrications and their connections. Show anchorage and accessory items. Provide templates for anchors and bolts specified for installation under other Sections. t D. Samples representative of material-s and finished products as may be requested bY Architect. I E. WeLder certificates signed by Contractor certifying that I welders comply with requirements specified under the "Quality Assurance" Article. I 1.4 QUALITY ASSURANCE I METAL FABRrcATroNs 05500 - 1 I I I I I I I I I t I I I t I I I I I I T I I I t I I I I t A. R A. Fabricator Quali-fications: Firm experienced in producinq metaf fabrications similar to those indicated for this Project with a record of successfuf in-service periormance, and with sufficient producti-on capacity to produce required units without delayinq the Work. Weldi-ng Standards: Comply with applicable provisions of AWS D1.1 "structural Welding Code--Steel, " AWS D1'.2 "structural Welding Code--Al-uminum, " and AWS D1 .3 "structural Welding Code--Sheet Steel." 1. Certify that each welder has satisfactorily passed AWS quafifi-cation tests for welding processes i-nvoLved ind, if pertinent, has undergone recertification. PROJECT CONDITIONS Field Measurements: Check actuaf locations of walls and other construction to which metaf fabrications must fit by accurate field measurements before fabrication. Show recorded measurements on final shop drawings. Coordinate fabrication schedule with construction progress to avoid delaying the Work. 1. Where field measurements cannot be made without delaying the Work, guarantee dimensions and proceed wlth fabricating products without field measurements' Coordinate construction to ensure that actual dimensions correspond to guaranteed dimensions. AlLow €ar +r.irnrn.i n,-r .hA f .i++inrrru! L! IrtullrlrY clllll l-!LurrrY. PART 2 - PRODUCTS 2.I FERROUS METALS A. Metal Surfaces, Genera]: For metal fabrications exposed to view in the completed vflork, provide materials selected for their surface flatness, smoothness, and freedom from surface blemishes. Do not use materials with exposed nirtinrr- seam marks, roLler marks, rolled trade names, or lJf u errrY, ' roughness B. Steel Plates, Shapes, and Bars: ASTM A 36/A 36M' C. Rolled Steel Floor Plates: ASTM A'786/A 786M' D. Steel Tubing: Product type (manufacturing method) and as f oll-ows: 1. Cold-Formed Steel Tubing: ASTM A 500. 2. Hot-Formed Steel Tubing: ASTM A 501. METAI FABRICATIONS 05500 - 2 a. E. F. A. A. ? A. B. D. I I I I I I I I I I I I I I I I I I I For exterj-or installations and where indicated, provide tublng with hot-dip galvanized coatlng per ASTM A 53. Steel Pipe: ASTM A 53, standard weight (schedul-e 40)' unless otherwise indicated, or another weight reguired by structuraf loads. 1.GaLvanized finish for exterior install-ations and where indicated. 2.2 2.3 2.1 Welding Rods and Bare specifications for the ALUMINUM Afuminum Extrusions: 60 63-T6. PAINT Electrodes: Select according to AWS metal alloy to be welded. ASTM B 22L (ASTM B 22IYl), alloY Shop Primer for Ferrous Metal: Fast-curing, fead- and chromate-free, unj-versal modified-a1kyd primer complying with performance requirements of FS TT-P-664. selected for good resistance to normal atmospheric corrorosion, compatibility with finish paint systems indicated, and capability to provide a sound foundation for field-app1led topcoats despite prolonged exposure. Galvanizing Repair Paint: Hj-gh-zinc-dust-content paint for regalvanizing welds in galvanized steel-' with dry film containing not less than 94 percent zinc dust by weight, and complyi-ng with DOD-P-21035 or SSPC-Paint 20. Bituminous Paint: Cold-applied asphalt mastic complying with SSPC-Paint L2, except containing no asbestos fibers. FASTENERS General: Provide plated fasteners complying with ASTM B 633, Class Fe/Zn 25 for electrodeposited zinc coating' for exterior use or where built into exterior waIIs. Select fasteners for the type, grade, and class required. Bolts and Nuts: Regular hexagon-head bolts, ASTM A 307, Grade A (ASTM F 558, Property Class 4.6), wi-th hex nuts' ASTM A 563 (ASTM A 563M) , and, where indicated' flat washers. Machine Screws: ANSI 818.6.3. Lag Bolts: ANSI B18.2. l- (ANSI B18 .2. 3.8M) E. Wood Screws: FIat head, carbon steel' ANSI B18.6.1. METAL FABRICATIONS 05500 - 3 I F. Plain Washers: Round, carbon steel, ANSI 818.22.L (ANSI BL8.22rI) I Lock Washers: Helical, spring type, carbon steelr ANSI B16 . ZL. I. Expansion Anchors: Anchor bolt and sleeve assembly of materiaf indicated below with capability to sustain' without faiLure, a load egual to 6 times the load imposed when installed in unit masonry and equal to 4 times the Ioad imposed when instal-led in concrete as determined by testing per ASTM E 488 conducted by a qualified independent testing agency. 1. Materiaf: Carbon steel components zinc-plated to comply with ASTM B 633, Class te/Zn 5. 2. Materiaf: Group 1 alloy 304 or 315 stainless-steel bolts and nuts complying with ASTM F 593 (ASTM F 738M) and ASTM F 594 (ASTM F 835M) . Toggle Bolts: FS FF-B-588, tumble-wing type, class and style as required. GROUT Nonshrink, Nonmetallic Grout: Factory-packaged, nonstaj"ning, noncorrosive, nongaseous grout complyj-ng with ASTM C 1107. Provide grout specifically reconmended by manufacturer for interj-or and exterior applications. Available Products: Subject to compliance with requirements, products that may be incorporated in the Work include, but are not Ij-mited to, the following: 1. Nonshrink, Nonmetallic Grouts: a. B-5 Construction Grout; W. R. Bonsal- Co. b. Diamond-Crete Grout; Concrete Service Materials c. Supreme; Cormix Construction Chemicals. d. Sure-grip High Performance Grout; Dayton Superior a,.r rrr e. puct n-s Groutt Euclid Chemical- Co- f. Five Star Grout; Five Star Products. S. Vibropruf #11; Lambert CorP. h. Crystex; L e M Construction Chemicals, Inc. i. Masterffow 928 and 1L3; Master Builders technologies' fnc. Sealtight 588 Grout; W. R. Meadows, Inc. Sonogrout 14, Sonneborn Building Products--ChemRex' Inc. I. Kemsett The Spray-Cure Company. CONCRETE FILL I I I I I I I t I I I T I t I I I 2.5 z.o A. B. j. k. METAT FABRICATIONS 05500 - 4 A. B. (^ D. H. I I t t I I I I I I I I I I I T I I I Concrete Materiats and Properties: Comply with requirements of Division 3 Section "Cast-in-Place Concrete" for normal-weight, air-entrained, ready-mix concrete with a minimum 28-day compressive strength of 3000 psi (20 MPa), unless higher strengths are indicated. FABRICATION, GENERAL Form metaL fabrications from material-s of size, thickness, and shapes indicated but not Iess than that needed to comply with performance requirements indicated. Work to dimensions indicated or accepted on shop drawingrs, usi-ng proven details of fabri.cation and support. Use type of materials indicated or specifj-ed for various components of each metal fabrication. Form exposed work true to line and level with accurate angles and surfaces and straight sharp edges. Form simple and compound curves by bending members j-n jigs to produce uniform curvature for each repetitive configuration required; maintain profile of member throughout entire bend without buckling' twi-sting. cracking, or otherwise deforming exposed surfaces of components. Allow for thermal movement resulting from the following maximum change (range) in ambj-ent temperature in the design, fabrication, and installation of installed metal assemblj-es to prevent buckling, opening up of joints, and overstressinq of weLds and fasteners.Base design calculations on actual surface temperatures of metals due to both solar heat gain and nighttime sky heat loss. 1. Temperature Change (Range) : 180 deg F (100 deg C) . E. Shear and punch metafs cleanly and accurately. Remove burrs. F. Ease exposed edges to a radius of approxi-mately 1/32 inch (1 nun) , unless otherwise indicated.Form bent-metal corners to smal-lest radius possible without causing grain separation or otherwise impairing work. Remove sharp or rough areas on exposed traffic surfaces. Weld corners and seams continuously to comply with the following: 1. Use materials and methods that minimize distortion and develop strength and corrosion resistance of base metals. 2. Obtain fusion without undercut or overfap. METAL FABRICATIONS 05500 - 5 3. Remove welding fl-ux immediately. 4. At exposed connections, fi-nj-sh exposed welds and surfaces smooth and blended so that no roughness shows after finishing, and contour of weLded surface matches those adjacent. Form exposed connections with hairline joints' flush and smooth, using concealed fasteners wherever possible. Use exposed fasteners of type indicated or, if not indicated' PhiIlips flat-head (countersunk) screws or bolts. Locate joints where least conspicuous. Provide for anchorage of type indicated; coordinate with supporting structure. Fabricate and space anchoring devices to secure metal fabrications rigidly in place and to support indicated loads. Shop Assembly: Preassemble items in shop to greatest extent possible to minj-mize field splicing and assembly. Disassemble units only as necessary for shipping and handling limitations.Use connections that maintain structural- value of joined pieces. Clearly rnark unj-ts for reassembly and coordinated instaLLation. Cut, reinforce, drill, and tap metal fabrications as indicated to receive fi-nish hardware, screws, and simiLar items. Fabricate joints that will be exposed to weather in a manner to exclude water, or provide weep holes where water may accumuLate. ROUGH HARDWARE Furnish bent, or otherwise custom-fabricated, bo1ts, plates, anchors, hangers, dowels, and other miscel]aneous steef and iron shapes as required for framing and supporting woodwork, and for anchoring or securing woodwork to concrete or other structures. Stralght bolts and other stock rough hardware items are specified in Division 6 Sections. Fabricate items to sizes, shapes, and dimensions required. Furnish malleable-iron washers for heads and nuts that bear on wood structural connections, and furnish steel washers elsewhere. STEEL LADDERS General: Fabricate ladders for the focations shown, with dimensions, spacings, details, and anchorages as indicated. Comply with requirements of ANSI A14.3. z.d 2.9 I I I I I I I I I I I I I I I I I I I J. K. L. M B. A. METAI FABRICATIONS 05500 - 6 B. (. D. F. B. I t I I I I t I I t I t I I I I I t I Slderalls: Continuous, stee1, l/2-by-2-I/2-inch (12-by-64-mm) fJ-at bars, with eased edges, spaced 18 j-nches ( 4 60 mm) apart . Bar Rungs: 3/4-inch- (19-mm-) diameter steel- bars, spaced 12 inches (300 mm) o.c. 1. Size brackets to support design dead and live loads indicated and to hol-d centerl-ine of ladder rungs clear of the wall surface bv not less than 7 inches (180 INM J . Fit rungs in centerLine of side rail-s, smooth on outer rail faces. Support each ladder at top and bottom points spaced not more than 5 feet welded or boLted steel brackets. plug weld and grind and at intermedi-ate (1.5 m) o.c. with on top of each rung' either bY aluminum-oxj-de granules set in by using a tyPe of manufactured aluminum-oxide grout. framing and supports for are not a part of structural to complete the Work. Provide nonslip surfacescoating the rung with epoxy-resin adhesive, or rung that is filled with 2.r0 A. 2.tt A. D. 2.t2 A.General: Provide steel applications indicated that steel framework as required METAL FABRICATIONS LOOSE BEARING AND LEVELING PLATES Provide loose bearing and level-ing plates for steel items bearing on masonry or concrete construction, made flat, free from warps or twists, and of the required thj-ckness and bearing area. Drill plates to receive anchor bolts and for grouting as requi-red. LOOSE STEEL LINTELS Fabricate foose structural steel lintels from steel angles and shapes of size indicated for openings and recesses in masonry wal-1s and partitj-ons at locations indicated. Weld adjoining members together to form a sj-ngle unit where indicated. Size l-oose lintel-s for equal bearing of 1 inch per foot (85 mm per meter) of cl-ear span but not less than 8 inches (200 mm) bearing at each side of openings, unless otherwi-se indicated. GaLvanize l-oose steel lintels focated in exterior waIIs. MISCELLANEOUS FRAMING AND SUPPORTS 05500 - 7 Fabricate units to sizes, shapes' and profiles indicated and required to receive other adjacent construction retained by framing and suPports.Fabricate from structural- steel shapes, plates, and steel bars of welded constructi-on using mitered joints for field connectj-on- Cut, dri-II, and tap units to receive hardware, hangers, and simiLar items. Equip units with integrally welded anchors for casting into concrete or building into masonry. Furnish inserts if units must be installed after concrete is placed. a. Except as otherwise indicated, space anchors 24 inches (600 rnm) o.c. and provide minimum anchor units in the form of steel- straps L-l/A inches (32 mm) wide by 1/4 inch (5 mm) thlck by 8 inches (200 mm) long. MISCELLANEOUS STEEL TRIM Unless otherwise indicated, fabricate units from structural steel shapes, plates, and bars of profiles shown with continuously welded joints, and smooth exposed edges. Miter corners and use concealed field splices wherever possible. Provide cutouts, fittings, and anchorages as reguired to coordinate assembly and installation with other work- Provide anchors, welded to trim, for embedding in concrete or masonry constructj-on, spaced not more than 6 inches (150 mm) from each end, 6 inches (150 run) from corners, and 24 inches (600 mm) o.c.' unless otherwise indicated. Galvanize miscellaneous steel trim in exterior locations. PIPE BOLLARDS Fabricate pipe bollards from Schedule 80 steel pipe. Fabricate sleeves for bollard anchorage from steel piPe with 1/4-inch- (6.4-mm-) thick steel plate welded to bottom of sleeve. RAILINGS Fabricate from ASTM A53, Schedule 40, hot-dipped galvanized steel Pipe, !-I/2" nominal diameter configuration to meet local- building codes and as indicated on drawings. FINISHES, GENERAL 2.13 A. A. A 2.L6 I I I I I I I I I I I t I I I I I I tMETAI FABRICATIONS 05s00 - 8 1 A. R B. I I I I I I I I I I I I I I I I I I I Comply wi-th NAAMM "Metal- recommendations relative to finishes. Finishes Manual" for apptying and design j-ng 2.r7 2.'l-8 A. PART J.I Finish metaL fabrications after assembly. STEEL AND IRON FINISHES Gal-vanizj-ng: For those items indicated for galvanizing' apply zinc coati-ng by the hot-dip process complying with the following requirements: 1. ASTM A 153 for galvanizing iron and steel hardware. 2. ASTM A !23 for galvanizing both fabricated and unfabricated iron and steel products made of uncoated rolled, pressed, and forged shapes, plates, bars, and strj-p 0.0299 inch (0.76 mm) thick or thicker. Preparation for Shop Priming: Prepare uncoated ferrous metaL surfaces to comply with mini-mum requirements indicated below for SSPC surface preparation specifications and environmental exposure conditions of instal-led metal fabrications: Exteriors (SSPC Zone l-B): SSPC-SP 6 "Commercial Bfast Cleaning. "Interiors (SSPC Zone 1A) : SSPC-SP 3 "Power TooI Cleaning, " Apply shop primer to uncoated surfaces of metaL fabrications, except those wlth galvanized finishes or to be embedded in concrete, sprayed-on fireproofing' or masonry, unless otherwise indicated.Comply with requirements of SSPC-PA 1 "Paint Application Specification No. 1" for shop painting. ALUMINUM FINISHES Finish designations prefixed by AA conform to the system established by the Al-uminum Association for designating aluminum finishes. Class I, Clear Anodic Finish: AA-M12C22A41 (Mechanical Finish: nonspecular as fabricated; Chemical Finish: etched, medium matte; Anodic Coating: Archltectural Class I clear coating 0.7 mil [0.018 mmJ or thicker) complying with AAI4A 607 . 1. 3 - EXECUIION PREPARATION METAL FABRICATIONS 05500 - 9 5.2 I I I I I I I B. A. Coordinate and furnish anchorages, setting drawings, diagrams, templates, instructions, and directions for installing anchorages' including concrete inserts, sl-eeves, anchor bolts, and miscell-aneous items having integral anchors that are to be embedded in concrete or masonry construction. Coordinate delivery of such items t.^ D'',,\i 6/-f cil-a Set s.Ieeves in concrete with tops flush with finish surface elevations. Protect sleeves from water and /rn ?t,.r 16l_ 6 Anr f tt INSTALLATION, GENERAL Fastening to In-Place Construction: Provide anchorage devices and fasteners where necessary for securing miscel-laneous metal fabrications to in-place construction. Include threaded fasteners for concrete and masonry inserts, toggle bolts, through-bolts, lag bolts, wood screws, and other connectors as required. B.Cutting, Fitting' and Placement: dri11ing,and fitting required miscellaneous metal fabrications. Set metal fabrication accuratefy in location, alignment, and elevation; with Iedges and surfaces level, plumb, true, and free of racki t and measured from estabfished fines and levels. Provide temporary bracing or anchors in formwork for items that are to be built j.nto concrete masonry or similar constructl0n. Fit exposed connections accurately together to form hairline ;oints. Weld connections that are not to be left as exposed joints but cannot be shop-welded because of shipping size limitations. Do not weld, cut, or abrade the surfaces of exterior units that have been hot-dip galvanized after fabrication and are intended for bolted or screwed field connectlons. Field Welding: Comply with the following requirements: 1. Use materials and methods that minimize distortion and develop strength and corrosi-on resistance of base metals. 2. Obtain fusion without undercut or overlap. 3. Remove welding flux immediately. 4. At exposed connections' finish exposed welds and surfaces smooth and blended so that no roughness shows after finishing, and contour of welded surface matches those adjacent. Corrosion Protection: Coat concealed surfaces of aluminum that wil-L come into contact with grout, concrete' masonry' Perrormr":i:iil3; I t I I I I I I I I I c. D. E. METAL FABRICATIONS 05500 - 10 1. A. B. A. B. A B. a t I t I I I t I I I I I I t T I I I I 3.3 3.4 3.5 wood, or dissimilar metal-s with a heavy coat of bituminous paant. SETTING LOOSE PLATES Cl-ean concrete and masonry bearing surfaces of bond-reduci-ng material-s, and roughen to improve bond to surfaces. Cfean bottom surface of bearing pl-ates ' Set loose J-eveling and bearing pl-ates on wedges or other adjustable devices. After the bearing members have been positioned and plumbed, tighten the anchor bolts. Do not remove wedges or shims, but if protruding, cut off flush with the edge of the bearing plate before packing with Pack grout solidly between bearing surfaces and plates to ensure that no voids remain. INSTALLING PIPE BOILARDS Anchor bollards in concrete with pipe sleeves preset and anchored i-nto concrete. After bollards have been inserted into sleeves, fiLl annular space between bolLard and sleeve solidly with nonshrink, nonmetallic grout, mixed and placed to comply with grout manufacturer's directions' FiLl bol-lards sol-id1y with concrete' mounding top surface. ADJUSTING AND CLEANING Touchup Painting: Immediately after erection, clean field welds, bolted connections, and abraded areas of shop paint, and paint exposed areas with same material as used for shop painting to comply with SSPC-PA 1 requirements for touching up shop-painted surfaces. 1. Appfy by brush or spray to provide a 2.0-mil- (0.05-mm) minimum dry film thickness. Touchup Painting: CLeaning and touchup painting of field wel-ds, bolted connections, and abraded areas of the shop paint on miscelLaneous metal is specified in Division 9 Section "Painting. " For galvanized surfaces, cfean weLds, bol-ted connections' and abraded areas, and apply galvanizing repair paint to comply with ASTM A 780. METAI. FABRICATIONS END OF SECTION O55OO 05500 - 1.1- I I I I I I I I SECTION 06100 - ROUGH CARPENTRY I PARTl-GENERAL I 1.1- RELATED DOCUMENTS I A. Drawi_ngs and general provisions of Contract, includlng General and Supplementary Conditions and Division 1 I Specification Sectj.ons, apply to this Section. I L.2 SUMMARY A. This Section includes the following: L. Framing with dimension l-umber. 2. Rooftop equipment bases and support curbs. 3. Wood grounds, nai-lers, and blocking. 4. Sheathinq. B. Related Sections: The following Sections contain requirements that relate to this Section: 1. Division 5 Section "Interior Architectural Woodwork" for interior woodwork speci-aIly fabricated for this Proj ect. 1.3 DEFINITIONS A. Rough carpentry includes carpentry work not specified as part of other Sections and generally not exposed, unless otherwise specified. r PART2-PRODUCTS r z.! LUMBER, GENERAL I A. Lumber Standards: Furnish lumber manufactured to complyr with PS 20 "Ameri-can Softwood Lumber Standard" and with applicable gradi-ng rufes of inspection agencies certified I by American Lumber Standards Committee's (ALSC) Board ofr Review. I 1. Provide seasoned lumber with 19 percent maximum I moisture content at time of dressing and shipment for sizes 2 inches or l-ess in nominal thickness, unless otherwise indicated. I 2.2 DIMENSION LUMBER A. For light framing (2 to 4 inches thick' 2 Eo 4 lnches wide) provide the foLLowing grade and species: 1. "Construction" grade. t T I RoUGH CARPENTRY 06100 - 1 2.3 MISCELLANEOUS LUMBER General-: Provide Lumber for support or attachment of other construction j-ncluding rooftop equipment curbs and support bases, cant strips, bucks, nail-ers. blockj-ng, furring, grounds, stripping, and similar members. 2.4 Grade: "Standard" grade light-framing-size lumber of any species or board-size l-umber as required, "No. 3 Common" or "Standard" grade boards per WCLIB or WWPA rules or "No. 2 Boards" per SPIB rules. CONSTRUCTION PANELS, GENERAL Construction Panel- Standards: Comply with PS L "U.S. Product Standard for Construction and Industrial PJ.ywood" for plywood construction panels and, for products not manufactured under PS 1 provisions, with APA PRP-108. Trademark: Furnish construction panels that are each factory-marked wj-th APA trademark evidencing compliance with grade requirements. CONCEALED PERFORMANCE-RATED CONSTRUCTION PANELS General: Where construction panels are indicated for the following concealed types of applications, provide APA Performance-Rated Panels complying with requirements designated under each application for grade designation, span rating, exposure durability classificatlon, edge detail (where appLi-cable), and thickness. B.Wall Sheathinq:APA RATED SHEATHING. Exposure Durability Classification: EXPOSURE L. 2.6 CONSTRUCTION PANELS FOR BACKING A. Plvwood Backinq Panefs:For mounting electrical or telephone equipment, provide fi-re-retardant-treated plywood panels with grade designation, APA C-D PLUGGED EXPOSURE I, in thickness indicated, Qtr if not otherwise indicated, not less than 15/32 inch. FASTENERS General: Provide fasteners of size and type indicated that comply with requirements specified in this article for material and manufacture. Where rough carpentry is exposed to weather, in ground contact, or in area of high relative hunidity, provide fasteners with a hot-dip zinc coating per ASTM A 153 or of AISI Type 304 stainless steef. r\ -,z. I T I I I I I I I t I I I I I I I I I I 1 A. B. A. A. A. ROUGH CARPENTRY 05100 - 2 I I I I I I I I I I t I I I I I I I I B. Nails, Wire, Brads, and Staples: FS FF-N-105. c. Power Driven Fasteners: National Evaluation Report NER-272. D. Wood Screws: ANSI B18.6.1. E. Lag Bolts: ANSI B18.2.1. F. Bolts: Steel botts complying wi-th ASTM A 307' Grade A; with ASTM A 563 hex nuts and where indi-cated, flat washers. G. Screw Nails for Cedar Lumber: Stainless steel finish' 2.8 PRESERVATIVE WOOD TREATMENT BY PRESSURE PROCESS A. GeneraL:Where lumber or plywood is indicated as preservative-treated wood or is specified herein to be treated, comply with applicable requirements of AWPA Standards c2 (Lumber) and c9 (Plywood) . Mark each treated item with the AWPB or SPIB Quality Mark Requirements' B. Pressure-treat above-ground items with water-borne preservatives to a minimum retention of 0.25 pcf' For interior uses, after treatment, kiln-dry lumber and r. lrrt.rnnA r.., a maximUm moisture Content, reSpeCtively, of 19PlLJw\.,\-,\ruvpercent and 15 percent. Treat indicated items and the following: 1. Wood cants, nailers, curbs' equipment suPPort bases, blocking, stripping, and similar members in connection with roofing, flashing, vapor barriers, and waterproofing. 2. Wood si11s, sleepers, blocking, furrlng, stripping, and sirniLar concealed members in contact with masonry or concrete. 2.9 FIRE-RETARDANT TREATMENT BY PRESSURE PROCESS A. General: Where fire-retardant-treated wood is indicated, pressure impregnate lumber and plywood with fire-retardant themicals to comply with AWPA C20 and C2'7, respectively' for treatment type indicated; identify "fire-retardant- treated wood" with appropriate classification marking of Underwriters Laboratories, Inc. , U. S. Testing, Timber Products Inspection, Inc. or other testing and inspecting agency acceptable to authorities having jurisdiction' B. Exterior TYPe: indi.cated. PART 3 - EXECUTION ROUGH CARPENTRY Use for exterior locations and where 06100 - 3 3.1 I I I I I t I I I I I I I I I t I t t A. D. INSTALLATION, GENERAL Discard units of material with defects that impair quality of rough carpentry construction and that are too smalf to use in fabricating rough carpentry wilh minimum joints or optimum joint arrangement. Set rough carpentry to required leveLs and lines' with members plurnb and true to line and cut and fitted. Fit rough carpentry to other constructioni scribe and cope as required for accurate fit. Correlate l-ocation of furri-ng, nailers, blocking, grounds, and similar suPports to allow attachment of other construction. Securely attach rough anchoring and fastening Countersink nail heads holes. carpentry work to substrate bY as indicated. on exposed carpentry work and fil-I F. Use common wire nails, unless otherwise indicated. Use finishing nails for finish work. Select fasteners of size that will not penetrate members where opposite side wilf be exposed to view or wiLl receive finish materiafs. Make tight connections between rnembers. Install fasteners without sptitting of wood; predrill as required. END OF SECTION O5]-OO ROUGH CARPENTRY 06100 - 4 I sEcrroN 06402 - INTERT.R ARcHrrEcruRAL wooDWoRK t_.1 r.z following in and Division A. A I I I I I I I I I I I I t I I I I T PART 1 - GENERAL RELATED DOCUMENTS Drawings and general provisions of contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section' MiIlwork drawings and specifications; and j-nterior's drawings and specifications, both issued separately. SUMMARY This Section inctudes the following: 1. Interior standing and running trim and rails. 2. Wood cabinets (casework) . 3. Laminate clad cabinets (plastic-covered casework) ' 4. Cabinet tops (countertoPs). 5. Interior miscell-aneous ornamental items. 6. Interior door frames (jambs)' B. Related Sections:The following sections contain requirements that relate to this section: L. Divj-sion 6 Section "Rough Carpentry" for furring, blocking, and other carpentry work that is not exposed to v1ew. 2. Division 8 Section "F1ush Wood Doors" for doors specified by reference to architectural woodwork standards. 3. Division 9 Section "Painting" for final finlshing of install-ed architectural woodwork. 1.3 CIIRMTTTAT.S General: Submit the Condi-tions of Contract Sections. Product data for each tyPe of product and process specified in this section and incorporated into items of aichitectural woodwork during fabrication, finishing, and instal-l-ation. shop drawings showing location of each item, dimensioned plans and elevations, Iarge-scaIe details, attachment devi-ces, and other comPonents. accordance with 1 Specificatlon INTERIOR ARCHITECTURAL WOODWORK 06402 - L Samples for initial selection purposes of the following in form of manufacturer's color charts consi-sting of actual- units or sections of units showing fuII range of colors, textures, and patterns availab.l-e f^- oanlr rrrna ^r material indicated. 1. Plasti-c laminate. 2. Factory-applied opaque finishes E.Samples for verification Durposes of the followinq: Lumber with or for transparent finish for each species and cut, finished on one side and one edge. Wood veneer faced panel products;, with or for transparent finish, for each species with separate samples of unfaced panel product used for core. Lumber and panel products with factory-applied opaguefinish for each finish system and color. Laminate clad panel products for each type, co1or,pattern, and surface finish, with separate samples of unfaced panel product used for core. Corner pieces as follows: 4,.Mi-ter ioints for standi-nq trim. Exposed cabinet hardware, one unit of each type and finish. F. Product certificates signed by woodwork manufacturercertifying that products comply with specified requirements. G. Qualification data for firms and persons speci-fied in "Quality Assurance" article to demonstrate their capabilities and experience. Include list of completed projects with project names, addresses, names of Architects and Owners, and other informatj-on specified. L.4 QUALITY ASSURANCE A. Manufacturer Qualificatj-ons:Firm experienced in successfully producing architectural woodwork similar to that indicated for this Project, with sufficient production capacity to produce required units without causing delay in the Work. Single-Source Responsibility: Arrange for production by a single firm of architectural woodwork with sequence matched wood veneers. Installer Qualifications: Arrange for installation of architectural woodwork by a firm that can demonstrate successful experience in installing architectural woodwork I I I t I t t I I I I I I I I t I I I 3. 6. D, B. INTERIOR ARCHITECTURAL WOODWORK 06402 - 2 D. A. I t I I I I I I I I I I I I I I I I I PART 2.t A. z.z items simiLar in type and quality to those required for thi c nrnicr-l- AWI Quality Standard: Comply wlth applicabfe requirements of "Archi-tectural Woodwork Quality Standards" published by the Architectural Woodwork Institute (AWI) except as otherwise indi-cated. MilLwork drawings and specificati-ons and Interior's drawings and specifications take precedence over this specification where differences occur. DELIVERY, STORAGE, AND HANDLING Protect woodwork during transit, delivery, storage, and handling to prevent damage, soifage, and deterioration. PROJECT CONDITIONS Field Measurements: Where woodwork is indicated to be fitted to other construction, check actual dimensions of other construction by accurate field measurements before rnanufacturJ-ng woodworki show recorded measurements on final- shop drawings. Coordinate manufacturing schedule with construction progress to avoid delay of Work. 2 - PRODUCTS HIGH PRESSURE DECORATIVE LAMINATE MANUFACTURERS Available Manufacturers: Subject to compliance with requirements, manufacturers offering high pressure decorative laminates which may be incorporated in the work incLude but are not limited to the following: 1. Formica Corp. 2. Laminart. 3. Micarta Div., Westinghouse Electric Corp. 4. Nevamar Corp. 5. Ralph Wil-son Plastics Co. 6. Sterling Engineered Products, Inc' MATER]ALS General: Provide materials that comply with requi-rements of the AWI woodworking standard for each type of woodwork and quality grade indicated and, where the following products are part of woodwork, with requirements of the referenced product standards, that apply to product characteristics indicated : 1. Hardboard: ANSI/AHA A135.4 2. Hiqh Pressure Laminate: NEMA LD 3. INTERIOR ARCHITECTURAL WOODWORK 06402 - 3 z.J t I t t I I I t I t A. t I I t I I I I B. A B. (' 3. Medj-um Density Fiberboard: ANSI A208.2. 4. Particleboard: ANSI A208.1 5. Softwood Plywood: PS 1. 6. Formaldehyde Emission Levefs: Comply with formaldehyde emission requirements of each voluntary standard referenced below: a. Particfeboard: NPA 8. b. Medium Density Fiberboard: NPA 9. c. Hardwood PLvwood: HPMA FE. FABRICATION, GENERAL Complete fabrication, including assembly, finishing, and hardware application, before shj.pment to project site to maximum extent possible. DisassembLe components only as necessary for shipment and installation. Vilhere necessary for fitting at site, provide ampJ-e afLowance for scribing' trimming, and fitting. Factory-cut openings, to maximum extent possibfe, to receive hardware, appliances, plumbing fi-xtures, el-ectri-cal work, and similar items. l,ocate openings accurately and use templates or roughing-in diagrams to produce accurately sized and shaped openlngs. Smooth edges of cutouts and, where located in countertops and similar exposures, seal edges of cutouts with a water-resistant coating. 2.4 Quality Standard: Grade: Premium. Lumber Species: Comply with AWI As indicated on Interior Drawings. Lumber Species: Match species and cut indicated for other types of transparent finished architectural woodwork located in same area of building unless otherwi-se indicated. z-a STANDING AND RUNNING TRIM AND RAILS FOR OPAQUE FINISH Quality Standard: Cornply with AWI Section 300. Grade: Premium. Lumber Species: Any closed-grain hardwood listed in referenced woodworking standard. 2.5 WOOD CABINETS (CASEWORK) FOR TRANSPARENT FINISH STANDING AND RUNNING TRIM AND RAIIS FOR TRANSPARENT FINISH section 300. I INTERIOR ARCHITECTURAL WOODWORK 06402 - 4 I I I t I I I t I T I I I T 2.8 Quality Standard: Comply with AWI Section 400 and its Di-vision 400A "Wood Cabinets." Grade: Premium. LAMINATE CLAD CABINETS (PTASTIC-COVERED CASEWORK) Quality Standard: Comply with AWI Section 400 and its Division 400B "Laminate Clad Cabinets." Grade: Premium. Laminate Cladding: High Pressure decorative lamj-nate complying with the following requirements: 1. Colors, Patterns, and Finishes: Provide materiaLs and products that result i-n colors and textures of exposed laminate surfaces complying with the following requirements: a. Match color, pattern, and finish indicated by reference to l-aminate manufacturer's standard designatj.ons for these characteristics. l,) Solid colors. 2) Patterns. 2. l,aminate Grade for Exposed Surfaces: Provide laminate cladding complying with the following requirements for type of surface and qrade. a. Postformed Surfaces: PF-42 (0.042-inch nominal thickness). b. Edges: GP-50 (0.050-inch nominal- thi-ckness) ' ARCHITECTURAL CAB]NET TOPS (COUNTERTOPS) Quality Standard: Comply with AWI Section 400 and its Division 400C. Type of Top: High pressure decorative laminate complying with the following: 1. Grade: Premium. 2. Laminate Cladding for Horizontal Surface: Hi-gh pressure decorative laminate as follows: a. Colors, Patterns, and Finishes: Provide materials and products that result in colors and textures of exposed laminate surfaces complying with the following requirements : B. A. B. A. B. I I I t I INTERIOR ARCHITECTURAL WOODWORK 06402 - 5 B. 2.10 A. B. a D. 1) Match color, pattern, and finish indicated by reference to manufacturer t s standard designations for these characteristics. b. Grade: Pt-42 (0.042-inch nominal thickness). 3. Edge Treatment: Same as horizontal" surfaces. Iaminate cl-addinq on 2.9 FLUSH WOOD PANELING FOR TRANSPARENT F]NISH A. Quality Standard: Comply with AWI Section 500 and 1ts Divi-sion 500A. Grade: Premium. Veneer Species: As indicated on Interior Drawings. INTERIOR DOOR FRAMES FOR TRANSPARENT FINISH Quality Standard: Comply with AWI Section 900B. Grade: Premium. Lumber Species: As indicated on Interior Drawings. Lumber Species: Match species and cut indicated for other types of transparent finished architectural woodwork located in same areas of buiJ-ding unless otherwise indicated. 2.T1 FASTENERS AND ANCHORS A. Screws: Select material, tYPe'size, and finish required FF-S-l-l-1 f or applicablefor each use. requj-rements. 1. For metal recommended B, Nails: Select for each use. requirements. Comply with FS C. Anchors: Select material, type, size, and finish required by each substrate for secure anchorage. Provj-de nonferrous metal or hot-dip galvanized anchors and inserts on inside face of exterior wa]Ls and elsewhere as required for corrosion resistance. Provide toothed steel or lead expansion boLt devices for dril-Ied-in-place anchors. Furnish inserts and anchors' as required, to be set into concrete or masonry work for subsequent woodwork anchorage, I I I I t I I T I I T I I I I I I I I framing supports, provide screws as by metal framing manufacturer. material, type, size, and finish required Comply with FS FF-N-105 for applicable INTERIOR ARCHITECTURAL WOODWORK 06402 - 6 D. E. !1.. B. I I I t I I I I t I I I t t I I I I I PART J.Z 3 - EXECUTION INSTALLATION Quality Standard: Instafl- woodwork to comply with AWI Section L70O for same grade specified in Part 2 of this section for type of woodwork involved- InstaII woodwork plumb, level, truef and strai-ght wlth no distortions. Shim as required with concealed shims- InstalL to a tolerance of L/8 inch in 8r-0rr for plumb and fevet (incl-uding tops) and with no variations in flushness of adjoining surfaces. Scribe and cut woodwork to fit adjoining work and refinish cut surfaces or repair damaged finish at cuts. Anchor woodwork to anchors or blocking built in or directly attached to substrates. Secure to grounds' stripping and blocking with countersunk, concealed fasteners and blind nailing as required for a complete installation. Except where prefinished matching fastener heads are required, use fine finishing nails for exposed nailing, countersunk and filled flush with woodwork and matching final finish where transparent finish is indicated. Cabinets: Install without distortion so that doors and drawers fit openings Properly and are accurately aligned. Adjust hardware to center doors and drawers in openings and to provide unencumbered operation.complete the installation of hardware and accessory items as indicated. Maintain veneer sequence matching (if any) of cabinets with transparent finish. Tops: Anchor secureLy to base units and other support systems as indicated. ADJUSTMENT AND CLEANING Repair damaged and defective woodwork where possible to eliminate defects functionally and visually; where not possible to repair, replace woodwork. Adjust joinery for uniform appearance. Clean, lubricate, and adjust hardware. Clean woodwork on exposed and semiexposed surfaces. Touch up factory-applied finishes to restore damaqed or soil-ed areas. PROTECTION INTERIOR ARCHITECTURAL WOODWORK uo{uz - t A. Provide final protection and maintain conditions, in a manner acceptable to manufacturer and InstaIIer, thatensures that woodwork is being without damage or deterioration at tine of Substantial Conpletion. END OF SECTION 06402 I I I I I t I I I I T I I I I t I I IINTERIOR ARCHIIECTUNAL WOODWORK 06{02 - I I I I I I I I t I I T I t I I I I I I SECTION 07160 - BITUMINOUS DAMPPROOFING nnhm Iritr,t l- - L'LL\.rJftft! 1.1 RELATED DOCUMENTS A. Drawings and general provisions of Contract' including Generaf and Supplementary Conditions and Division 1 Specification Sections, apply to this Section. I.2 SUMMARY A. This Section incl-udes the followinq: 1. Cold-applied asphalt cut-back dampproofing. 1,3 SUBMITTALS A. General: Submit the following in accordance with Conditions of Contract and Divi-sion 1 Section "Submittals. " 1. Product Data: Include data substantiating that materiafs comply with specifi-ed requirements for each dampproofing material specified. 1.4 QUALITY ASSURANCE A. InstaLl-er Qualifications: Engage an experienced installer who has completed bj-tuminous dampproofing work similar in material, design, and extent to that indicated for Project and that has resulted in construction with a record of successful in-service performance. B. Single-Source Responsibility: Obtain primary darnpproofing materj"als and primers from a single manufacturer. Provide secondary materials only as recommended by manufacturer of primary materials. 1.5 PROJECT CONDITIONS A. Substrate: Proceed with dampproofing work only after substrate construction and penetrating work have been completed. B. Weather: Proceed with dampproofing existing and forecast weather conditions to be performed in accordance with recorunendations. PART 2 - PRODUCTS 2.I BITUMINOUS DAMPPROOFING, GENERAL BITUMINOUS DAMPPROOFING work only when will permit work manufacturer's 07150 - 1 z-z z-3 A. PART 3 J.I A. COLD-APPLIED ASPHALT CUT-BACK DAMPPROOFING Asphalt Compound: Asphalt and solvent compound, compounded to penetrate substrate and build to firm' moisture-resj-stant' vapor-resistant, elastic coating. 1. Spray Grade: Emulsified asphalt, prepared with mineraf-col"l-oid emulsifying agents without fibrous reinforcement' complying with ASTM D 1221 , Type III. Avaifable Manufacturers: Subject to compliance with requirements, manufacturers offering asphalt cut-back products that may be incorporated i-n the work include, but are not l-imlted to, the following: 1. Celotex Corporation. 2. ChemRex Inc./Sonneborne Building Products Div. 3. J & P Petroleum Products, Inc. 4. Karnak Chemical CorPoration. 5. Koch Materials ComPanY. 6. Schuller International, Inc. (formerly Manville Building Materials Corporation) . '7 . Tamko Corporation. 8. Tremco, Inc. Bond-Coat Type: Where asphalt dampproofing is indicated on bond coat for bonding of plaster or other materials to substrate, provide tack-surfaced material recommended by manufacturer for application shown. MISCELLANEOUS MATERIALS Glass-Fiber Mat: Nonwoven fiberglass fabric of continuous filament or jack-straw filament,/yarn pattern of glass fiber, impregnated and bound together with type of organic/synthetic binder that is compatible with type of biiuminous compound indicated to be reinforced, weighing 1.0 to 1.5 lbs. per 100 sq. ft., 36-inch-wide rolls- Bituminous Grout: Comply with ASTM D 147. Plastic Cement: Asphalt based, complying with ASTM D 49)'l except provide coal tar base where specifically recommended by manufacturer of bituminous dampproofing materials. - EXECUTION PREPARATION OF SUBSTRATE clean substrate of projections and substances detrimental to work; comply with recommendations of prime materials manufacturer. I I I I t I I I I t I I I I I I I I I A. B. B. BITUMINOUS DAMPPROOFING 0-7160 - 2 a D. E. A. A. B. I I I I I I I I I I t t I I I I I I I Install cant strips and similar accessori-es as shown and as recommended by prime materials manufacturer even though not shown. Fill voids, seal joints, and apply bond breakers (i-f any) as recommended by prime materj-aIs manufacturer, with particular attention at construction joints. Install separate flashings and corner protection stripping as recommended by prime materials manufacturer, where indicated to precede application of dampproofing. Comply with detai-1s shown and manufacturer's recommendations. Give particular attention to requirements at building expansion joints, j-f any. Prime substrate as manufacturer. recommended by prime materials Protection of Other hlork: Do not allow liquid and mastic compounds to enter and clog drains and conductors. Prevent spillage and migration onto other surfaces of work, by masking or otherwise protectinS adjoining work. INSTALLATION. GENERAL CompJ-y with manufacturer's recommendatj-ons, except where more stringent requirements are indicated or specified and where project conditions require extra precautions or provisions to ensure satisfactory performance of work. B]TUMINOUS DAMPPROOFING INSTAI,LATION General: Apply dampproofing to all exterior below-grade surfaces of exterior underground walls in contact with earth or other backfill and where space is enclosed on opposite side. Reinforcement: At changes in plane or where otherwise shown as "Reinforced, " instatl lapped course of glass-fiber mat in first coat of dampproofing compound before it thickens. Bituminous Cant Strips: Install 2-inch by 2-inch cant strip of bitumlnous grout at base of vertical dampproofing where it meets horizontaL surface. Extend verti-cal dampproofing down wafls from finished grade line to top of footing, extend over top of footing, and turn down minimum of 5 inches over outside face of footing. Extend L2 inches onto intersecting walLs and footlngs but do not extend onto surfaces that will be exposed to view when project is completed. COLD BITUMEN ON EXTERIOR SURFACES 3.2 J.J 3.4 BI TUMINOUS DAMPPROOFING 07r_60 - 3 I I I t I I I I I I T t I t I I I I I A.Apply coat of co1d, material, by brushing or gallons per 100 sq. ft., as required to produce a Less than 12 mils. l-iquid bituminous dampproofing spraying at rate of 1.25 to 2.0 depending upon substrate texture, uniform dry film thickness of not B. Apply a second coat same as specified above, after alJ-owing 24 hours for drying of fi-rst coat. Apply secondcoat at rate of 0.8 to I.25 gallons per 100 sq. ft. Double thickness of second coat where first application has fail-ed to produce smooth, lustrous, impervious coat. END OF SECTION 07160 BITUMINOUS DAMPPROOFING 07150 - 4 A. B. A. B. I I I I I I I I I I I I I I I I I I I sEcrroN 012t0 -BUILDING INSULATION PART 1.1 A. L.Z 1.3 -L - bLl\ trt1A! RELATED DOCUMENTS 1. Foundation wall insulation (supporting 2. Concealed buildj-ng insufation in board 3. Buildlng insul-ation in batt form. Single PIy Membrane Roofing Insulation Division 7, Section 07530. DEFINITIONS Drawings and General- and Speci fication SUMMARY This Section General: Submit the Conditions of Contract Sections. general provisions of Contract, including Supplementary Conditi-ons and Division 1 Sections, apply to this Section. includes the following: following in and Division backfi-11-). f orm. is specified in accordance with 1 Specification A. Thermal Resistivity: Where the thermal resistivity of insulation products are designated by "r-values," they represent the reciprocal of thermal conductivity (k-val-ues). Thermal conductivity is the rate of heat flow through a homogenous material exactly 1 inch thick. Thermal resistj-vi-ties are expressed by the temperature difference in degrees F between the two exposed faces required to cause one BTU to flow through one square foot per hour at mean temperatures indicated. I.4 SUBM]TTALS Product data speci fied. QUALITY ASSURANCE A. Fire Performance Characteristlcs: for each type of insulation product markings of r'rrr'rrniz-afinn BUILDING INSUI,ATION Provide insul-ation materials identical- to those whose indicated fire performance characteristics have been determj-ned per the ASTM test method indicated below, by UL or other testing and inspecting organizations acceptable to authorities having jurisdiction. Identify products with appropriate applicable testing and inspecting 07210 - r- t.6 PART z. )- A. T I t I T t T T I I t I I I T I T I t B. B. 1. Surface Burning Characteristic: ASTM E 84. 2. Fire Resistance Ratings: ASTM E 119' 3. Combustion Characteristics: ASTM E 135. Single-Source Responsibllity for Insulation Products: Obtain each type of building insul-ation from a single source with resources to provide products of consistent quality in appearance and physical properties without delaying progress of the Work. DELIVERY, STORAGE AND HANDLING Protect insulation materials from physical damage and from deterj-oration by moisture, soiling, and other sources' Store inside and in a dry location. Comply with manufacturer's recommendations for handling, storage, and protection during installation. Protect plastic insulation as follows: L. Do not expose to sunlight, excePt to extent necessary for period of instal-lation and concealment. 2. Protect against ignition at atf times. Do not deLiver plastic insulating materials to project site ahead of install-ation time. 3. Complete installation and conceal-ment of plastic materials as rapdily as possible in each area of construction. 2 - PRODUCTS INSULATING MATERIALS General: Provide insulating materials that comply with requirements and with referenced standards. 1. Preformed Units: Sizes to fit applications indicated' .selected from manufacturer's standard thicknesses' widths, and lengths. Extruded Polystyrene Board Insulation: Rigi-d, cellular polystyrene thermal insulation with closed-ce11s andj-ntegral high density skin. formed by the expansion of polystyrene base resin in an extrusion process to comply with ASTM C 5?8 for type indicated; with S-year aged r-values of 5.4 and 5 at 40 and 75 deg F (4.4 and 23.9 deg c), respectively; and as fol-l-ows: 1. Type IV, 1.6 Pcf min. densitY, indicated. unless otherwise BUILDING INSULATION o12L0 - 2 n A A. I I I I I I T I I I I t I I I I I I T Extruded Potystyrene Board Insulation (for exterior perimeter below grade foundation walls) : Rigid, cellufar ihermaf insufation expanded polystyrene to comply with FS HH-I-524, for type indicated; and as foflows: 1. Type IV, 2.0 psi compressive strength K=0'20' polyisocyanurate Board InsuLation (for the inside of al-1 exterior concrete walls) : Rigj-d, cel-l-u1ar thermal- insulation with glass-fiber-reinforced polyisocyanulate closed-cell foam core and aluminum foil facing l-aminated to both sides; complying with FS HH-I-L}?2/I, Class 2' aged r-values of 8 and 7.2 at 40 and'r-5 deg F (4'4 and 23.9 deg C), respectively; and as foll-ows: 1. Surface Burning Characteristics: Maximum flame spread and smoke developed values of 20 and 200, respectlvelY. Faced Mineraf Fiber Blanket/Batt lnsulation (for application in alf exterior walf stud walls and roof to tulf tfrickness of cavity) : Thermal insulation produced by combining mineral fibers of type described below with thermosettj-ng resj-ns to comply with ASTM C 665 for Type III, Cl_ass A (blankets with reflective vapor-retarder membrane facing with fl-ame spread of 25 or less); foi]-scrim-kraft or foi-l--scrim-polyethylene vapor-retarder membrane on one face, and as follows: 1. Comply with HH-I-szI K value of O-2'7 3 - EXECUTION EXAMINATION Examine substrates and conditions with Installer present, for compliance with requj-rements of the sections in which substrates and related work are specified and to determine if other conditions affecting performance of insufation are satisfactory. Do not proceed with installation of insufation until unsatlsfactory conditions have been corrected. PREPARATlON clean substrates of substances harmful to insul-ations or vapor retarders, including removal of projections that might puncture vapor retarders. INSTALLATION, GENERAL comply with insulation nanufacturerrs j-nstructions applilaUt-e to products and application indicated' If printed instructions are not available or do not appl-y to broject conditions, consuft manufacturer's technlcal PART J.I A. 5.2 BUILDING INSULATION o'72L0 - 3 AA 3.5 Irepresentative for specific recommendations before I proceeding with installation of insulation. Extend insulation fuLL thickness as indicated to envelop entire area to be insul-ated. Cut and fi-t tightly around obstructions, and fiIl voj-ds with insulation. Remove projections that interfere with placement. Apply a si-ngle layer of insulation of requi-red thickness' unless otherwise shown or required to make up total thickness. INSTALLATION OF PERIMETER INSUIATION On vertical surfaces, set units in adhesive applied in accordance wlth manufacturer's instructions. Use type of adhesive recommended by manufacturer of insulation. INSTALLATION OF GENERAL BUILDING INSULATION App1y insulation unj.ts to substrate by method indicated, complying with manufacturert s recommendations. Seal- joints between closed-cell (nonbreathing) insulation units by applying adhesive, mastic, or sealant to edges of each unit to form a tight seal as units are shoved into place.Fi1l voids in completed instaLl-ation with adhesive, mastic, or sealant as recommended by insulation manufacturer. PROTECTION General: Protect installed insulation from damage due to harmful weather exposuresr physical abuse, and other causes. Provide temporary coverings or enclosures where insulation wiLf be subject to abuse and cannot be concealed and protected by permanent construction irnmediately after installation. END OF SECTION O72LO I I I t t I t I t I I I I I I T t I B. A. A. B. A. BUILDING INSULATION 072L0 - 4 t I I I I I I I I I t t I SECTTON 07242 - EXTERIOR INSULATION AND FINISH SYSTEMS - CLASS PM PART ]- - GENERAI., L.1- L.2 l_.J RELATED DOCT]MENTS Drawings and general provisions of Contract, including Generaf and SupplemenEary CondiEions and Division 1 Specification Sections, apply to work of this sectlon. SI]MMARY This Section includes the following: l-. Applications over gypsum sheathing. Related Sections: The fotlowing sections contain requirements thaE relate to this section: 1 . Division ? Sectsion ",Joint Sealersrr f or requirements specified by reference in this section for sealing joints in system witsh elastomeric joint sealants. 2. Division ? Section ".ToinE Sealers" for sealing joints in syslem with elasEomeric joint sealants. 3. Division 9 SecEion "Glpsum Sheathing" for sheathing behind system. DEFINITIONS Exterior insuLation and finish systems refer to exterior assemblies composed of an inner layer of board insulation and an outer layer composed of a glass-fiber-mesh-reinforced base coat applied directly to board insulation and a textured protective finish coat. These assemblies are applied to supporting subsErates of construcEion j-ndicated. Designation PM for class of exterior insulation and finish systems specified in this section is based on the cLassification developed by the Exterior Insulation Manufacturers AssociaEion (EIMA) . C. System in this section refers to Cl-ass PM exEerior insulation and finish svstems. A. A. p A. B. I I I I I I EXTERIOR INST'LATION AIiID FINISIT SYSTEMS - CI,ASS PM 07242 - r System manufacturer refers to the manufacturer of exterior insulation and finish systems. Thermal- resistivity of the insuLation board is designated by an r-value that represents the reciprocaL of thermal conductivity (k-value) . ThermaL conductiviLy is the rate of heat fl-ow through a homogenous materiaL exactly 1 inch thick. Thermal resistivity (r-value) is expressed by the temperature difference between the two exposed faces required to cause one BTU to flow through l- square foot per hour at mean temperaEures indicated. SYSTEM DESCRIPTION Provide system complying with the following performance requirements: 1. Bond Integrity: Free from bond failure within system componentrs or between system and support ing wal1 construction, resultsing from exposure to fire, wind loads, weaEher, or other in-service conditions. 2. Weathertightness: Resistant to water penetration from exterior inEo sysEem and assemblies behind j-c or through them into interior of building that results in deterioration of Ehermal--insulat.ing effectiveness or other degradation of system and assemblies behind eystem including substrates, supporting wall construction, and interior finish. 3. Fire Performance Characteristics: Provide maEerials and construction that are identical to those tesEed for Ehe following fire performance characteri.sEics, P€r test method indicated below, by UL or other tesEing and inspecting agencies acceptable to authorities having jurisdiction. Identsify materials witsh appropriate markings of applicable testing and inspecting organization. a. F1ame Spread of Tnsulation Board and Finish Coats: 25 or less when tested individually per ASTM E 84. SUBMITTALS A. General: Submit the following in accordance with Conditions of Contract and Division 1 Specification Sections. B. Product data for each component of exterior insulation and finish systems. 1.4 t_ .5 t I I I I I I I I I I I t I I t I I I D. A, EXTERIOR INSI'LATION AND FINTSH SYSTEMS - CI,ASS PM 07242 - 2 D. E. F. A. B. n I I I I I I I I I I I I I I I I I I I 1.6 Samples for inicial selection purposes ln torm or manufacturer's standard color charts and smal}-scafe samples indicating available textural choices. 1. Incorporate wj-thin each sample a typicaL control joint filled with sealant of color indicated or selected' Qualification data for firms and persons specified in "Quality Assurance" Articfe to demonstrate their capabiLities and experience. Incfude list of completed projects with project names, addresses, names of Architect.s and Owners, plus oEher information specified. lnstaller certificates signed by manufacturer certifying Lhat Installers comply with requirements under "Quality Assurance " Articl-e . product test reports from and based on tests performed by qualified independent testsing laboratory evidencing compliance of components and systems with reguirements based on comprehensive testing within lasE 3 years of current product formufat,ions and systems. QUALITY ASSURANCE Manufacturer Qual-ifications: Engage a firm experienced in manufacturing systems that are si-milar to those indicated for this ProjecE and that have a record of successful in-service performance. Installer Qualifications: Engage an experienced lnsEaller who has completed systems similar in material, design, and extent to thaE indicated for Project that have resulted in construction with a record of successful in-service performance. Single-Source Responsibility: Obtain materials for system from either a single manufacturer or manufacturers approved by the system manufacturer as compatible with other system components. Field-const,ructed Mock-up: Prior to install-ation of system, erece mock-ups for each form of walI construction and finish required to verify selecEions made under sample submitEal-s and Eo demonscraEe esthetic effects including those related to execution. Build mock-ups to compl-y with the following requirements, using materials indicated for final work: EXTERIOR INSI'I,ATION A}ID FINISH SYSTEMS - CL,ASS PM 07242 - 3 Locate mock-ups on site in }ocation and of size indicat.ed or, if not indicated, ds directed by Architect. Notify Architect one week in advance of the dates and times when mock-ups will be erecEed. Demonstrate tshe proposed range of color, texture, and workmanship to be expected in completed work' Obtain Architect's acceptance of mock-ups before start of final work. a. Accepted mock-ups in undisturbed condition at time of Subst.antial Completion may become part of Icompletsed work. I MANUFACTT'RERS Available Manufacturers: Subject co compliance with reguiremenEs, manufacturers offering Cfass PM systsems thaE may be incorporated in the work include but are not limited to the following: 1. Dryvit Systems, Inc. 2. Thoro SYstem Products. I I I I 1. 2. 4. t.7 l_.t' PART z.L A. PROJECT CONDITIONS A. EnvironmenEal Conditions: Do not insEall system when ambient outdoor temperatures are 40 deg F (S deg C) and falling unless temporary protection and heat are provided to maintain ambient temperaEures above 40 deg F (4 deg C) during installation of wet materials and until- they have dried thoroughly and become hreather resistant, but for not less than 24 hours after installation. SEQUENCING A}ID SCHEDI'I,ING sequence instaflation of system with related work specified in other sections co ensure that wall assemblies, including flashing, trim, and joint seal-ers' are protsecEed against damage from weather, aging, corrosion, and other causea' 2 - PRODUCTS I t I I I I I I t I I t I A. EXTERIOR INSI'I.ATION AND FINISH SYSTEMS - CI.ASS PM 07242 - 4 A. B. D. E. F. I I I I I I I I I I I I I I I I I t I 2.2 MATERIALS Compatibility: Provide board insulation, reinforcing fabric, base and finish coat materials, mechanical anchors' and accessories that are compaEible with one another and approved for use by system manufacturer' provide color and texture of protective coating to comply with the following requirements: 1. Provide sefecEion made by Architect from manufacturerrs full range of standard col-ors and textures available for tlpe of finish coat indicated. Extsruded Polystyrene Board Insulation: Rigid, ceflular thermal insulation with closed ceIls and integral high-density skin, formed by uhe expansion of polystyrene base resin in an extrusion process to comply with AS'fM C 578 for Type Iv; with 1.6 pcf minimum density and 5-year aged r-value of 5.4 and 5 at 40 and 75 deg F (4'4 and 23'9 deg C); approved by system manufacturer for material qualities including corner squareness and other dimensionaL tolerances; in manufacturerts standard lengths and widths; thickness as indicatsed. Reinforcing Fabric: Balanced, alkali-resistant open-weave glass fiber fabrj.c treated for compatibility with other system materials, made from continuous multiend strands with tlnsile strength of not less than 120 lbs' and l-40 1bs' in warp and fill directions, respectively, per ASTM D 1682 and complying with ASTM D 578, and of the following minimum weight: 1. 4-30 oz. Per sq. Yd- Base coat Materials: system manufacturer's standard mj-xture complying with the following requirements for material composition and method of combining materials: l-. Either job-mixed or facEory-mixed formulation indicated above. Polymer-Modified Portland Cement Finish Coat Materials: System manufacturerts standard mixture complying with the following requirements for material composition and method of combining materials: L. Job-mixed or factory-mixed formulation indicated above. EXTERIOR INSULATION A}iID FINISH SYSTEMS - CLASS PM 07242 - 5 2. Top Coat for Polymer-Modified Portland Cement Finish ICoat: Where required by system manufacturer, provide facEory-mixed pigmented polymer-based formulation G. Acrylic-Based Finish Coat: System manufacturerrs standard I factory-mixed formulaEion of acrylic emulsion, colorfast mineral pigmenEs, and fine aggregates. I H. Water: Clean and potable. I . Mechanical FasEeners: System manufacturer's standard corrosion-resistant fasLener assemblies, complete with rsystem manufacturer's standard washer attachments, selected for properties of pu1lout, tensile, and shear strength I required to resist design l-oads of application indicated, I capable of pulling fastener head below surface of insulaEion board, and of the following description: I 1. For attachment to steel studs from 0.033 inch to 0.L12 inch in thickness, provide steel drill screws complying with ASTM C 954. I 2. For attachment to light-gage steel framing members (not less than 0.0L79 inch in thickness) , provide steel drilL screws complying with ASTM C l-OO2 .I . Trim Accessories: Matserial as indicated below and tytrre as Idesignated or required to suit conditions indicated and comply with system manufacturerrs requirements; manufactured Ifrom zlnc al1oy; coordinate depth of accessories with I thickness of base and finish coats required. 1. Control ,Joints: Prefabricated, one-piece Eype I manufacEured with expanded metal flanges, formed to provide doubLe keying action with protective coating, extending only to face of insulation; with removable I tape on plasEer face and 1/4-inch joint sightline and bellows configuration as indicated below, I 2. corner Bead: Prefabricated small-nosed corner bead with expanded metal flanges extending minimum of 2-7/8 inches rfrom corner . 3. Casing Bead: PrefabricaEed one-piece type for I attachment to surface of insulation or behind insulation, of depth required to suiE thickness of coaEing, and where att,ached behind insulaEion, thickness I of insulation as weII. I I 01242 - . I EXTERIOR INSUT,ATION AIiID FINISH SYSTEMS - CLASS PM A. B. A. I I I I I I t I I I I I I I I I I I I 2.3 EI-,ASTOMERIC SEALANTS sealant Product: Provide manufacturer's standard chemically curj-ng, elasLomeric sealant that is listed and recommended by system manufacLurer for use indicated, is compatible with joint filLers, joint substrates, and other re]ated maEeriaLs, and complies with requiremenEs of Division 7 section "Joint sealers" for products corresponding co description indicated beIow. l-. Multipart Nonsag Urethane SeaLant. sealant Col_or: Provide color of exposed sea]ants to comply with the following requirement: 1. Match finish coat color of sysEem. 2.4 MIXING A. General: Comply with system manufacturer's reguirements for combining and mixing materials.Do not introduce admixtures, waEer, or other maEerials excePt as approved by system manufacturer. Mix materials in clean containers. Use materials within Eime period specified by system manufacturer or discard. 3 - EXECUTION EXAMINAT]ON Examine subsErates, \^rith Inst.alfer presenE, to determine if they are in satisfactory condition for insLallation of system. Do not proceed with installation of system until unsatisfacEory condieions have been corrected' PREPARATION Protect cont.iguous work from moisture det.erioration and soiling resulEing from applicaEion of systems. Provide temporary covering and other protection needed t.o prevent. spaLt,ering of exterior finish coatings on other work' PART 5.J. A. 5.2 EXTERIOR INSI'LATTON A}ID FINISH SYSTEMS - CI.,ASS PM u lz+z - I 3.3 proEect sysEem, substrates, and wa1I const.ruction behind them from incl-ement weat.her during instal-lation. Prevent infittratlon of moisture behind sysEem and deterioration of substrates. 1. Apply surface sealer over substrates where required by system manufacturer for improving adhesion' INSTALLATION General: Comply with system manufacturerrs currenE published instruct,ions for insLallation of system as applicable to each type of substrate indicated' Mechanically attach insulation Uo substrate by method complying with system manufacturer's current requirements. Inltially install approximately 5O percent of the total number of fasEeners required prior to application of reinforcing fabric. Install remainder after application of reinforcing fabric. 1. Space fasteners as indicated below: a. Vertsically: Not more than 12 inches o.c' nor more Ehan 12 inches from bottom edge of starting course of insuLation board. b. Horizontally: NoE more than 24 inches o'c' to match stud sPacing. c. secure mechanical fasteners to framing members behind sheathed substrates so that they penetrate framing members 5/8 inch or more and recess flush with exterior surface of insulation board' 2. Apply boards over dry substrates in courses with long edges oriented horizontsally; begin first course from a level base line and work uPwards. 3. Stagger vertical joints in successive courses to produce running bond Pattern. a. Offset joints of sheathing. insulation from joints in 4. Interlock ends at internal and externa] corners' 5. Abut boards tight.ly at. joints within and between each course to produce fIush, continuously even surfaces without gaps. or raised edges beEween insulation boards. If gaps occur, fill with insulation cut to fiE gaps exactly; insert without use of adhesive ' I I I t I T I t I I I I I I I I t I I P, B. EXTERIOR INSUI,ATION AND FTNISH SYSTEMS - CI'ASS PM 07242 - I 6. 7. c 1. c. D. I I I t I I I I I I t I I I I I I t I Rasp or sand flush entire surface of insulation to remove irregulari-ties projecting more than L/L6 inch from surface of insul-ation and yeLlowed areas due to sun exposure; do not create depressions deeper than L/r6 inch. Cut insulation to fit openings, corners, and projections precisely and to produce edges and shapes conformi-ng to details indicated Coordinate flashing instatlaEion with installation of insulation to produce a wall system that does not allow \^rater to penetrate behind protective coating. Instal] expansion joints at locations indicated and as follows: 1. z. Where expansion or control joints occur in surface of construction directly behind insulation. Where system abuts dissimilar materiaLs - Form joints for sealant application by leaving gaps of width needed between adjoining insulaEion edges as wel-I as between insulation edges and dissimilar adjoining surfaces projecting Ehrough insulation Ehat produce joint widths indicated after encapsulaEion of joinc subst.rates with base coat, reinforcing fabric, and finish coat. InstaII control joints at l-ocations indicated or, if not indicated, ?E locations complying with the following criteria and approved by Architect: Where distance beEween control joinEs exceeds 10'-0t' in any direction. Above and beLow door and window openings. TreaE exposed edges of insulation to comply with system manufacEurer' s directions. F. Cover insulation with reinforcing fabric and attach through insul-ation into substrate by installing remainder of fasteners. G. Trowel-app1y base coat over and into reinforcing fabric in thickness specified by system manufacturer to produce a flush, uniform surface with fabric fully embedded and prepared to receive finish coaE. EXTERIOR INSUI,ATION AIiID FINISH SYSTEMS - CLASS PM 01242 - 9 Apply acrylic finish coaE over cured base coat in thickness specified by sysEem manufacturer to produce a uniform finish of texture and cofor matching approved sample. CLEANING AND PROTECTION Remove temporary covering and proEection of other work. Promptly remove protective coatings from window and door frames and any other surfaces outside areas indicated to receive protectsive coating. Provide final proEection and maintain conditions in a manner acceptable to Installer and systsem manufacEurer Ehat ensures systems being without damage or det,erioration at time of Substantial Completion. END OF SECTION 07242 IH. 3.4 A.I I t I I I I I B. I I I I I I IEXTERIOR INSI'I,ATION AIID FINISH SYSTEMS - CIJASS PM 01242 - LO I I I I I I I t I I I I I I I I I I I SECTION 07411 - MANUFACTURED ROOF PANELS PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section. I.2 SUMMARY A. This Section incl-udes the following: 1. Standing-seam roof panels. B. Related Sections incLude the following: 1. Division 5 Section "structural steel" for structural- steel framing. 2. Division 5 Section "Cold-Formed Metal Framing" for metal framing. 3. Divisi-on 6 Slction "Rough Carpentry" for wood frami'ng and sheathing.4. Division 7 Section "Sheet Metal Flashing and Trim" for flashing not part of roofing and other sheet metal work.5. Division ? Section "Joint Sealants" for field-applied sealants. 1.1 PERFORMANCE REQUIREMENTS A. General: Provide manufactured roof panel assemblies complying with performance requirements indicated and capibie -of withJtanding structural movement, thermally induced movement, and exposure to weather without failure or infiltration of water into the building interior' B. Air Infiltration:Provide manufactured roof Panel assembfies with permanent resj-stance to air leakage through assembly of not more than 0.09 cfm/sq. ft- (0.45 L/s/sq' m) of fixel roof area when tested according to ASTM E 1680 at a static-air-pressure difference of 4.0 lbflsq. ft. ll92 Pa) ' C. ?later Penetration:Provide manufactured roof Panel assemblies with no water penetration as defined in the test method when tested according to ASTM E 1646 at a minimum differential pressure of 20 percent of inward acting, wild; load design pressure of not less than 6.24 lb/sq- ft. (300 Pa) and not more than l-2.0 l-b/sq. ft. (575 Pa) - MANU FACTUPAD ROOF PANELS 07411 - 1 I I I t I I I I I I I I I I I I I I I D. E. (. Wi-nd-Uplift Resistance: Provide roof paneL assemblies that meet requirements of UL 580 for CLass 90 wind-uplift resistance. Structural- Performance: Provide rnanufactured roof panel assemblies capable of safely supporting design loads indicated under in-service conditlons with verticaf deffection no greater than the following, based on testing manufacturer's standard units according to ASTM E 1592 by a qualified independent testing and inspecting agency. 1. Maximum Deflection: 1/180 of the span. 2. Maxi-mum Deffection: L/140 of the span. 1a A. SUBMITTALS Product Data:lncl-ude manufacturer's product specifications, standard details, certified product test results, and general recommendations, as applicable to materiafs and finishes for each component and for totaf panel assemblies. Shop Drawings: Show layouts of panels on roofs, details of edge conditions, joints, panel profiles, supports' anchorages, trim, flashings' underlayment, closures, snow guards, and special details. Distinguish between factory- and field-assembled work. 1. For j-nstal1ed products indicated to comply with certain design loadings, include structural analysis data signed and sealed by the qualified professional engineer responsible for t.heir preparation. Samples for Verification: Provide sample panels 1-2 inches (300 nm) tong by actual- panel width, in the profile, style, color, and texture indicated. Include clips, caps, battens, fasteners, closures, and other exposed panel accessories. QUALITY ASSURANCE Installer Qualifications: Engage an experienced installer who has completed metal- roof panel projects similar in material, design, and extent to that indicated for this Project and with a record of successful in-service performance. Professional Engineer Qualifications: A professional engineer who is lega}1y qualified to practice i-n the jurisdiction where the Project is located and who is experienced in providing engineering services of the kind i-ndicated. MANUFACTURED ROOF PANELS 01 ALL-2 B. ? I I I T I I t I I I I t I I I I I I 1. Fire-Resistance Ratings: As indicated by deslgn designatj-ons in UL's 'iFire Resistance Directory" or in the iisting of another testing and inspecting agency acceptable to authorities having jurisdiction' DELIVERY, STORAGE, AND HANDLING Defiver panels and other components so they wil-1 not be damaged or deformed. Package panels for protection against damage during transportation or handling. Handling: Exercise care in unloading, storing, and erectlng roof pinels to prevent bending, warping, twisting' and surface damage. Stack materials on platforms or pallets, covered with tarpaulins or other suj-tabIe weatherti-ght and ventilated covlring. Store panels to ensure dry,ness' Do. not store panels -in contact with other materials that might cause Itaining, denting, or other surface damage. PROJECT CONDITIONS Field Measurements: verify locatlon of structural members and openings in substrate! by field measurements before fabricition and indicate measurements on Shop Drawings- Coordinate fabrication schedule with construction progress to avoid delaying the Work' 1. EstabLished Dimensions: where field measurements cannot be made without delaying the Work, either establ-ish opening dj'mensions and proceed with fabricating roof panels without field measurements or allow for trimminq panel units. Coordinate roof constructi-on to ensure actuaL focations of structural members and to ensure openi-ng dimensions correspond to estabLished dimensions. A, ],. 6 WARRANTY A. General Warranty: Special warranti-es specified in thj-s Article sha1l nbt deprive the owner of other rights the Owner may have undei other provisions 9f the Contract Documents and sha}l be in addition to, and run concurrent with, other warranties made by the contractor under requirements of the Contract Documents' B. Special Finish warranty: submit a written warranty, signed by manufacturer, cove-ring failure of the factory-apPl+tq eiterior finish on metal roof panels within the specified warranty period and agreeing to lep-a.ir. finish or replace roof pineis that show evidence of finish deteriorati-on- Deterioration of finish includes, but is not limited to, I MANUFACTURED RooF PANEIS 07 411. - 3 I I I I I I I I I I I I t I I t I I I D. E. color fade, chalking, cracking, peeling, and loss of film i nt- arrri f rrf.revY53vJ. Finish warranty Period: 20 years from date of substantial Completion. Special Weathertight Warranty: executed by manufacturer agreeing roof panel assemblY that fails to the specified warrantY Period' Weathertight WarrantY Period: Substantial ComPletion. 2 - PRODUCTS a. AEP-Span.b. Berridge Manufacturing Co. c. Butler Manufacturing Co. d. Metal Building ComPonents' e. Modern Metal SYstems, Inc. f. Robertson: H.H. Robertson S. Smith Steelite' Inc. Submit a written warrantyto repair or replace metal remain weathertight within 5 vears from date of Company. PART 2.1 A. z.z MANUFACTURERS Available Manufacturers: Subject to compliance with requirements, manufacturers offering metal panels that may be incorporated into the Work include, but are not limited to, the following: 1. Steel Roof Panel-s: a. Berridge Cee-Lock Snap-Lock Standinq Seam The following manufacturers may submit their products for approval in -accordance with Division 1 Section, "Product Substitutions. ": 1. Steel Roof Panels: METALS AND FINISHES Metallic-Coated Steel Sheet Prepainted with Coil Coating: Steel sheet metallic coated by the hot-dip process and prepainted by the coil-coating process to . comply with Asrfu n zSS (ASTM A 755M) and the following requirements: 1. Aluminum-Zinc Alloy-Coated Steel Sheet: ASTM A 792, Class AZ-50 coating, Grade 40 (ASTM A 192M, C1ass AZ- 150 coating, Grade 2751 ; structural quality' MANUFACTURED ROOF PANELS 0't 471- - 4 a. I I I I t I I I I I I I I I I I I I t z.J A. ROOF PANEL ASSEMBLIES Standing-Seam Roof Panels: Manufacturer's standard factory- formed, standing-seam roof panel assembly designed fot concealed mechanicaf attachment of panels to roof purlins or deck. L. Clips: Provide minimum 0.0525-inch- (1.6-mm-) thick, stainl-ess-steel panel clips designed to meet negative- load requirements.2. Cleats: Mechanically seamed cleats formed from minimum 0 . 025O-inch- (0 . 65-rnm- ) thick, stainless-steel or nylon-coated aluminum sheets. Fluoropolymer 2-Coat Coating System: Manufacturer's standard 2-coaE, thermocured system composed of specially formulated inhibitive primer and fluoropolymer color topcoat containing not less than 70 p-ercent polyvinylidene ffuorlde resin by weight with a total minimum dry film thickness of 0.9 mil (0.023 mm) and 30 percent reffective gJ-oss when tested according to ASTM D 523. 1) Durability: Provide coating field tested under normal range of weather conditions for a minimum of 20 years without significant peel' blister, fl-ake, chip, crack, or check in finish; without chalking in excess of a chalk rating of 8 according to ASTM D 42L4; and without fading in excess of 5 Hunter units. 2) Color to be Interstate Green, UC#51524. 1. Avail-able Products: Subject to compliance with requirements, products that may be incorporated into the Work include, but are not limited to, the following: 2. Products: Subject to compliance with reguirements, provide one of the following: a. Bituthene Ice and Water Shield; Grace: Vi.R. Grace & Co. b. Polyguard Deck Guard,' Polyguard Products, Inc. c. Polyken 640 Underlayment Membrane; Polyken 2.4 UNDERLAYMENT MATERIALS A. Self-Adhering, Polymer-Modified, Bitumi-nous Sheet Underlayment: ASTM D 1g't0, minimum of 40 mils (1 run) thlck. Provide primer when recommended by underlayment manufacturer. Technologies.d. Jiffy Seal Ice and Watere. Ice Guard Membrane Laboratories, Inc. MANUFACTURED ROOF PANELS Guard; Protecto WraP Co. No. 108-AG; Royston 07411 - 5 I t I I I I I I I I I T ! I I I I I T B. D. MlSCELLANEOUS MATERIALS General-: Provide materiafs and accessories required for a complete roof panel assembly and as recommended by panel manufacturer, unless otherwise indicated. Accessories: Unl-ess otherwise specified, provide components required for a compJ-ete roof panel assembly including trim,copings, fasciae, mullions, sil-Is, corner units, ridgeclosures, clips, seam covers, battens, fJ-ashings, gutters, sealants, gaskets, fillers, cLosure strips, and similaritems. Match materials and finishes of panels. 1. Cl-osure Strips:CIosed-ce1l-, self-extinguishing, expanded, cellular, rubber or cross-linked, polyoJ-efin- foam flexibl-e closure strips. Cut or premold to matchconfiguration of panels. Provide cl-osure strips whereindicated or necessary to ensure weathertight construction.2. Sealing Tape: Pressure-sensitive, 100 percent solids,polyisobutylene compound sealing tape with rel-easepaper backing. Provide permanently elastic, nonsag,nontoxic, nonstaining tape.3. Efastomeric Joint Sealant:ASTM C 920, of basepolymer, tlpe, grade, class, and use cLassificationsrequired to seal joints in panel roofing and remainweathertight. Provide sealant recommended by panel manufacturer. Bituminous Coating: Cold-applied asphalt mastic, SSPC-Paint 12, compounded for 15-mil (0.4-mm) dry film thicknessper coat, unLess otherwise indicated. Provide inert-typenoncorrosive compound free of asbestos fibers, sulfur components, and other deLeterious impurities. Snow Guards: Prefabricated, noncorrosive units desj.gned to use with roof panels and complete wj-th predrilled holes or hooks for anchori-nq. 2.6 FABRICATION A. GeneraL: Fabricate and finish panels and accessories at thefactory to greatest extent possj-b1e, by manufacturer's standard procedures and processes, as necessary to fulfillindicated performance reguirements demonstrated by Iaboratory testing. Comp1y with indicated profiles and wj-th dimensional and structural reguirements. B. Sound Control:lVhere sound-absorption requirement isindicated, fabricate interior liner panels with L/8-inch- (3-mm-) diameter hoLes uniformly spaced approximately 1000holes per square foot (10 750 holes per square meter). Cover insulation with polyethylene film and provide insertsof wire mesh to form acoustical spacer qrid. MANUFACTURED ROOF PANELS o"t 4t1. - 6 a I I T t I I I I I I I I I I I I I I T PART 3.1 A. 5-Z A. Fabricate panel joj-nts with captive gaskets or separatorstrips that provide a tight seal and prevent metal-to-metalcontact, in a manner that wil-I minimize noi-se from movementswithin panel assembly. 3 - EXECUTION EXAMINATION Examine substrates and conditions, with Installer present, for compliance with requirements indicated for conditionsaffecting performance of metal panel roofing. 1. Panel Supports and Anchorage: Examj-ne roof framing toveri-fy that purlins, angfes, channeLsf and othersecondary structural panel support members and anchorage have been instaLled according to writtenlnstructions of panel manufacturer.2. Do not proceed with roof panel instalLation untilunsatisfactorv conditions have been corrected. PREPARATION Coordinate metal panel roofing with rai-n drainage work;flashing; trim; and construction of decks, parapets, walls, and other adjoining work to provide a leakproof, secure, and noncorrosive installation. Promptly remove protective film, if dny, from exposed surfaces of metal panels. Strip with care to avoid damageto finish. n permitted. 2. Instal-l panels with otherwise i-ndicated. I4ANUFACTURED ROOF PANELS Secondary Structural Supports:and other secondary structural anchorage according to the Light "Gulde Specifications. " Section and Wall Panels." PANEL INSTAILATION Instal-1 purlins, bracing,panel support members and Gage Structural lnstj-tute's 01 4t0, "Manufactured Roof concealed fasteners. unless General:Comply wj-th panel manufacturer's written instructions and recommendations for install-ation, asapplicable to project conditions and supporting substrates. Anchor panels and other components of the Work securely inpIace, with provisions for thermal and structuraL movement. 1. Field cuttinq exterior panel-s bv torch is not 07411 - 7 3. Install panels with exposed exterior and interior fasteners, prefinished to match panel finishes. Install panels over solid substrate with minimum 3zl2(1:4) slope. Install 1 ply of felt from lower edge up' with at least 3-inch (75-mm) side laps and -inch (l-00- mm) end laps. Accessories: Instal-l- components required for a complete roof panel assembly including trim, copings, fasciae, ridge closures, clips, seam covers' battens' flashings, gutters' sealants, gaskets, fill-ers, closure strips, and similar items. Joint Sealers: fnstall gaskets, joint fillers, and sealants where indlcated and where required for weatherproof performance of panel assemblies. Provide types of gaskets' fil-l-ers, and sealants indicated or t if not otherwise indicated, types recommended by panel manufacturer. 1. InstaII weatherseal under ridge cap. Flash and seal panels at eave and rake with rubber, neoprene, or other cLosures to excfude weather. 2. Seal panel end laps with doubl-e beads of tape or sealant, full width of panel. SeaI side joints where recommended by panel manufacturer. I3. Prepare joints and aPply sealants to comply with I requirements of Division 7 Section "Joint Sealants." Standing-Seam Roof Panel Assembly: Fasten panels to supports with concealed clip according to panel manufacturer's written instructions. lnstalf clips at each support with self-drilIing/self- tapping fasteners. At end laps of panels, install tape cal-k between oanels. 3. Install factory-calked cleats at standing-seam joints. Apply snap-on batten to panels to provide a weathertight joint. 4. Searning: Complete seaming of panel joints by operating portable power-driven equipment of type recommended by panel manufacturer to provide a weathertight joint. Instaflation Tolerances: Shim and alj-gn panel units within instatfed tolerance of l/4 inch in 20 feet (6 run in 6 m) on slope and l-ocation lines as indicated and within 1/8-inch (3-mm) offset of adjoining faces and of alignment of matching profiles. CLEANING AND PROTECTING Damaged Units: Replace paneJ-s and other comPonents of the Work that have been damaged or have deteriorated beyond successful repair by finish touchup or similar minor repair procedures. ?A A. I I I I I I I I I I I I I I I I I I ,L- 2. n MANUFACTURED ROOF PANELS 074il. - 8 t I I t t I I t I I I I I I t I I I I END Cleaning: Remove temporary protective coverings and strippable films, if dnY, as soon as each panel is instltteA. On completion of panel installation' cfean finished surfaces as recommended by panel manufacturer and maintain in a clean condition during constructj-on. OF SECTION 07411 MANUFACTURED ROOF PA}IELS U I{ILL - ' t I I T I I I I I I I I I I I I t I I PART 1 1.1 A. SECTION 07530 _ SINGLE-PLY MEMBRANE ROOF]NG L-Z - GENERAL RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditlons and Division 1 Specification Sections, apply to thls Section. SUMMARY This Section incLudes single-ply membrane roofing systems. Types of roofing systems specified in this Section using single-ply roofing membranes include the following: 1. Loosely laid and balfasted systems. Single-ply roofing membranes include the folLowing: L. Ethylene propylene diene monomer (EPDM) . Roof insulation related to single-ply membrane roofing 1s specified in this Section. Wood nai-Iers, blockj-ng, and other related items are specified in Division 6. Copings are specified in another Division 7 Section. SUBMITTALS General: Submit the following according to Conditions of Contract and Division 1 Specification Sections. Product data, instaLl-ation instructions, and general recommendations from manufacturer of single-pIy membrane system for types of roofing required. Incl-ude data substantiating that materials comply with requirements. Samples of finished roofj.ng sheets, including T-shaped side/end-Iap seam. Also include the following: 1. Aggregate bal-Last to show type, shape, cofor. 2. Paver to show size, color. 3 . Insul-ation board. Shop drawings showing roof configuration, sheet Iayout, seam focations, colors (as apPllcabfe) ' details at perimeter, and special conditions. L. Indicate layout of tapered insulation rnaterials. A. A. B. D. (- n SINGLE-PLY MEMBRANE ROOFING 07530 - I 1A 1.5 Pre-roofing conference records. Test data for pullout resistance of fastening systems. QUALITY ASSURANCE Manufacturer: Obtain primary single-ply membrane roofing from a slngle manufacturer. Provide secondary materials as recommended by manufacturer of primary materials ' B. Installer:Engage an experienced Install-er that has specialized 1n instal-Iing roofing systems similar to those required for this Project. Installer must be acceptable to or licensed by manufacturer of primary roofing material. Pre-Roofing Conference: Before installing roofing and associated Work, meet at mutually agreed l-ocation with Instalter, roofing manufacturer, installers of related work, and other entities concerned with roofing performance, including governing authorities' Architect' and Owner. Record discussions and agreements and furnish copy to each participant. Provide at least 72 hours advance notice to participants prior to convening pre-roofing conference. UL Listing: Provide label-ed materials that have been tested and listed by UL in "Building Materials Directory" or by other nationally recognized testing laboratory for Class A rated materials/sYstem. PROJECT CONDITIONS Weather: Proceed with roofing work when existing and forecasted weather conditions permit work to be performed in accordance with manufacturers' recommendations and warranty requirements. Substrate Conditions: Do not begin roofing instaflation until substrates have been inspected and are determined to be 1n satj-sfactorY condition. WARRANTY Manufacturer's WarrantY Perlod: Substantial ComPletion. 10 years from date of I I I I I I I I I I I I I t I I I I I F n A. A. B.Installerrs Warranty Period: 2 years MRCA form (Midwest Roofing Contractors from submitted on an Association) . C. The warranty shall not deprive the Owner of other rights the Owner may have under other provisions of the Contract Documents and wiLl be in addition to and run concurrent STNGLE-PLY MEMBRANE ROOFING 07530 - 2 A, P, D. T I I I I I I t I I I I t I I t I I I PART a1 2.2 with other warranties made by the Contractor under requirements of the Contract Documents. 2 - PRODUCTS GENERAL CompatibiJ-ity:Provide products recommended bY manufacturers to be fulty compatible wlth j-ndicated substrates. Provide separation material-s as required to eliminate contact between incompatible materials. EPDM MEMBRANE General: Ethylene propylene diene monomers formed into uniform, ffexibLe sheets, complying with ASTM D 463'7, Type 1. 1. Thickness: 45 mils, nomlnal-. 2. Exposed Face Color: Manufacturer's standard. Loose-Laid and Balfasted EPDM Membrane: Manufacturer's standard instal-f ation. Avail,able Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated in the Work include, but are not Iimited to, the following: a. American Hydrotech, Inc. b. Carlisl-e Syntec Systems. c. Firestone Building Products Co. d. Goodyear Tire & Rubber Co. e. Kelly Energy Systems, Inc. t. Manville Building Materials Corp. AUXILIARY MATERIALS Sheet Seaming System: Manufacturer's standard materials for sealing lapped joints, including edge sealer to cover exposed spliced edges as recommended by membrane manufacturer. Cant Strips, Tapered Edge Strips, and Flashing Accessories: T)pes recommended by membrane manufacturer, including adhesive tapes, flashing cements, and sealants. Flashing MateriaL: Manufacturer's standard system compatible with single-ply membrane. Aggregate Surface Ballast: Washed, rounded, riverbed gravel or other acceptable smooth-faced stone ranging in size from 1 to 2 inches in diameter. Provide aggregate 2.3 SINGLE-PLY MEMBRANE ROOFING U/f,JU - J 2.4 2.5 I I t I I I I I I I I I I I t I I I I E. A. F, A. that will withstand weather exposure without significant deterioration and wi-11 not contribute to membrane degradation. Concrete Paver Walkway: Prefabrj-cated concrete pavers designed specifi-ca1ly for singly-ply membranes. Provide uniti with subsurface drainage channefs, weighing approximately 12 psf with minimum 2500-psi compressive strength. 1. Available Products: Subject to compliance with requi-rements, products that may be incorporated in the Work j-nclude, but are not limited to, the following: a. RoofbLok Ballast Ssytem, Roofblok Ltd. b. BaLfast Paver, Westile, Inc. INSULATING MATERIALS General: Provide insulating materials to comply with requirements indicated for materials and with referenced stindards in sizes to fit applications indicated, selected from manufacturer's standard thicknesses, widths, and lengths. 1. Provide tapered boards where indicated for sloping to drain. Fabricate with taper of l/4 inch Per foot, unless otherwise indicated. Tapered Perl-1te Board Roof Insulation: Rigid boards pr-oduced by combining expanded perlite and fibers with tind"t", coated or impregnated one side, to comply with ASTM C ?28; r-value of 2.?8 at 75 deg F (23.9 deg C) with sealed top surface, FS-HH-I-529, k-val-ue of 0.35' Polyisocyanurate Board Roof Insulation: Rigid, ce1lul-ar' theimal insulation with polylsocyanurate closed-cell- foam core and manufacturer's standard facing faminated to both sides; thickness as shown on drawings; complying with FS HH-I-1972/2, Class 1. AUXILIARY INSULATION MATERIALS Adhesive for Bondinq Insufation: Type recommended by insulation manufacturer and complying with fire-resistance requirements. Mastic Sealer: Type recommended by insulation manufacturer for bonding edge joints and filting voids' Mechanical Anchors: Corrosion-resistant type recommended by insulation manufacturer for deck type' aq SINGLE-PLY MEMBRANE ROOFING 07530 - 4 I t I I I I I I I I I I t I I I t I I Thermal Barrier: Provide 5/8" gtypsum board, ASTM C 36, Type X, where required to meet UBC 17.f3(e)3. 3 - EXECUTION PREPARING SUBSTRATE General:CompLv with manufacturers I instructions to prepare substrate to receive slngle-ply membrane system. 1. Verify that penetrations, expansion joints, and blocking are i-n place and secured and that roof drains are properly clamped into position. Clean substrate of dust, debris, and other substances detrimentaL to single-ply system installation. Remove sharp projections. InstalL cant strips, flashings, and accessory items as shown and as recommended bv manufacturer. Install thermaL barri.er loose-1aved over deckinq when required to meet UBC 1?.13 (e) 3. INSTALLING INSULATION General: Extend insulation fulf thickness in two layers, or in multiple layers over entire surface to be insulated,cutting and fitting tightly around obstructions. Form cant strips, crickets, saddles, and tapered areas wlth additj-onal rnaterial as shown and as requi-red for proper drainage of membrane. 1 . Stn.r.rrr i r:i nlig in multiple Iayers, between courses thermal envelope. 2. Provide tapered indicated. Do not instalL more insulation in a day than can be covered with membrane before end of dav or before start of inclement weather. Set insulation units on substrate with mechani-ca1 fasteners or spot adhesives and cover immediately with l-oose membrane for ballasted installation. Provide protection sheet between insulation and membrane when recommended bv membrane manufacturer. INSTALLING MEMBMNE D. PART 3.1 A. J.l J.J B. rr one direction for each course. For stagger joints in both dlrections with no 9aps, to form a complete units to suit drainaqe pattern B. D. SINGLE-PLY MEMBRANE ROOFING 07530 - 5 I t t t I I t I I I t I T T t I I T I A. A. General-: Start instal-Lation only in manufacturer's technicaL representative. presence of 1 Cut out and repair membrane defects at the end of each day's work. Loose-Laid and Ballasted: fnstall membrane by unrolling over prepared substrate, fastening at perimeter and at roofing penetrations. Lap adjoining sheets and bond, covering top edges of each sheet at seams with uniform fillet of sealant as recommended by manufacturer. Install flashings and counterflashings as shown and as recommended bv manufacturer . Applv ballast according manufacturer t s instructlons. C. Walkway Protection: 3.4 InstalI paver units at locations shown and where required for access to roof-mounted eguipment. Pl-ace protection boards carefully to avoid damage to membrane, Iaying over an additional Iayer of roof membrane material, loosely appli-ed, for additional protection. PROTECTING ROOFING After completing roofing (j-ncluding associated work) . i-nstitute appropriate procedures for surveillance and protection of roofing during remainder of construction period. At the end of the construction period, or at a time when remaining construction will in no way affect or endanger roofing, make a final inspection of roofing and prepare a written report to Owner, describing nature and extent of deterioration or damage found. Repair or replace (as required) deteriorated or defective work found at the time of final inspection to a condition free of damage and deterioration at the time of Substantiaf Completion and according to the requirements of the specified warrantY. END OF SECTION 07530 SINGLE-PLY MEMBRANE ROOFING 07530 - 6 I I I t I I I t I I I t I I I I I I I SECTION 0?600 - FLASHING AND SHEET METAL PART 1 - GENERAL 1. ]. REI,ATED DOCUMENTS A. Drawi-ngs and general provisions of Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to work of this Secti-on. I.2 SUMMARY A. This Section incl-udes the following: 1. Metal counter flashing and base flashing. 2. MetaL wal-l- flashing and expansion joints. 3. Buift-in metal valleys, gutters, and scuppers. 4. Exposed metal trim,/fascia units. 5. Miscellaneous sheet metal accessories. B. Integral masonry flashings are specified as masonry work in sections of Division 4. C. Roofing accessories installed integral with roofing membrane are specified in roofing system sections as roofing work. D. Roof accessory units of premanufactured' set-on type are specified in Division 7 Section "Roof Accessories." 1.3 SUBMITTAIS A. General: Subnit the Conditions of Contract Sectlons. following in accordance with and Division 1 Specification B. Product data, Flashing, Sheet Meta1, and Accessorj-es: Manufacturer's technicaf product data, instaLlationj-nstructions and general recommendations for each specified sheet material and fabricated product. C. Samples of the following flashing, sheet metaI, and accessory items: 1. 8-inch-square samples of specified sheet material-s to be exposed as finished surfaces. D. Shop drawings showing J.ayout, profiles, methods of joining, and anchorages details, includj-ng major counterflashings, trim/fascia unj-ts, gutters, downspouts' scuppers, and expansion joint systems' Provide layouts at 1/4-inch scafe and details at 3-inch scale. 1.4 PROJECT CONDITIONS FLASHING AND SHEET METAI 07600 - 1 PART z.r A. PART 3.1 A. Coordinate work of thls section with interfacing and adjoinj-ng work for proper sequenclng of each instal-l"ation. Ensure best possible weather resi-stance and durability of work and protection of material-s and finishes. 2 - PRODUCTS SHEET METAL FLASHING AND TRIM MATERIALS Zinc-Coated Steel: Commercial quali-ty with 0.20 percent copper, ASTM A 526 except ASTM A 52'l for Lock-forming, G90 hot-dip gafvanized, mill phosphatized where indicated for painting; 0.0359-inch thick (20 gaqe) except as otherwise indicated. General:Except as otherwise indicated, comply with manufacturer's installation i-nstructions and recommendations and with SMACNA "Architectural- Sheet Metal Manuaf." Anchor units of work securely in place by methods indicated, providing for thermal expansion of metal units; conceal fasteners where possible' and set units true to line and l-evel as indicated. Install- work with laps, joints, and seams that will- be permanently watertight and weatherproof. I I I I I I t I I t I I I I I I I T I D. B. Adhesives:Type recommended by flashing sheet manufacturer for waterproof/weather-resistant seaming and adhesive application of flashing sheet. C. Expansion Provisions:Where lapped or bayonet-type expansj-on provisions in work cannot be used or would not be sufficiently water/weatherproof, form expansion joints of intermeshing hooked flanges, not less than 1 lnch deep' fiLLed with mastic sealant (concealed within joints). Sealant Joints: Where movable, nonexpansion type joints are indicated or required for proper performance of work, form metal to provide for proper installation of elastomeric sealant, in compliance with SMACNA standards. E. Separations:Provide for separation of metal from noncompatible metai. or corrosive substrates by coating concealed surfaces at locations of contact, with bituminous coating or other permanent separation as recommended by manufacturer/fabricator. 3 - EXECUTION INSTALLATTON REQUIREMENTS FLASHING AND SHEET METAI'07600 - 2 C A. a I I I I I I I I I I I I I I I I t I I 5.2 Install- counterfl-ashing in reglets, either by snap-in seal arrangement or by uslng raggle with lead wedges in place for anchorage and filling reglet with mastic or efastomeric sealant, as indicated and depending on degree of sealant exposure. Naif flanges of expansion joint units to curb nailers, at maximum spacing of 6 inches o.c' Fabricate seams at joints between units with minimum 3-inch overlap, to form a continuous, waterproof system. CLEANING AND PROTECTION Cfean exposed metal surfaces, removing substances that might cause corrosion of metal or deterioration of finishes. Protection: Advj-se Conttactor of required procedures for survej-1lance and protection of flashings and sheet metal work during construction to ensure that work will be without damage or deterioration other than natural weathering at time of Substantial Completion. END OF SECTION 07600 FI,ASHING AND SHEET METAI,07600 - 3 I t I t t I I I I I I I t I I I I t I SECTION 0'7720 - ROOF ACCESSORIES PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the contract, including General and Supplementary conditions and Division 1 Specification Sections, apply to this Section. L.2 SUMMARY A. This Section includes the following: 1. Roof hatches. B. Related Sections:The following Sectlons contain requirements that relate to this Section: 1. Division 5 Sections for ladders and support framing' 2. Division 6 Section "Rough Carpentry" for nailers' 3. Division 7 Section for roofing types and roofing accessories incl-uded as part of roofing llork. 4. Division 7 Section "Flashing and Sheet Metal" for metaL flashinq. 1.3 SUBMITTALS A. General: submit the following according to conditions of Contract and Division 1 Speclfication Sections. B. Product data for each type of product specified. submit manufacturer's detailed technj-cal product data' installation instructions and reconmendations, including details of construction relative to materials, dlmensions of individual components' profiles, and finishes. c. shop drawings showing fabrication and instalfation of each roof accessory specified including fu1ly dimensioned p1ans, elevations, sections, details of comPonents, and Ittachments to other units of Work- AIso show layout, anchorage details, rough-in requirements, and conditions on the roof or for other accessorles. 1..4 QUALITY ASSURANCE A. Standards: Comply with the following: 1. SMACNA "Architectural sheet Metal Manuaf" details for fabrication of units, including flanges and cap-flashing to coordinate with type of roofing indicated. 2. NRCA "Roofing and Waterproofing Manual-" detaifs for installation of units. ROOF ACCESSORIES 01?20 - L PART 2.r 2 - PRODUCTS MANUFACTURERS AvaiLabl-e Manufacturers:to compliance with products that may be are not l-imited to, ASTM A 526 I I t I I I I T I I I I I I I t I I I D. E. 2.2 MATERIALS, GENERAL A. Structural-Qual-ity Galvanized Steel Sheet: ASTM A 446 with G90 coating complying with ASTM A 525, Grade C' or to suit manufacturer's standards. Subj ect requi-rements, manufacturers offering incorporated in the Work include, but the following: 1. Roof Hatches: a. Babcock-Davis Hatchways, Inc. h Ri Inn f-n c. Dur-Red Products. d. Hilfsdale Industries.e. Milcor, Inc. f. O'Keeffe's, Inc. S. ThyCurb Div./ThyBar Corp. h. Wasco Products, Inc. Commercial-Quality Galvanized Steel Sheet: with G90 coating complying with ASTM A 525. Galvalume-Coated Steel Sheet: ASTM A 792 with class AZ-50 coating, Grade 40, or to suit manufacturer's standards. Insul,ation: Manufacture!'s standard rigid or semirigid glass-fiber board of thickness indicated. Wood Nailers: Softwood lumber, pressure treated with water-borne preservatives for above-ground use, complying with AWPA C2; not less than l-l/2 inch thick. Fasteners: Same metal as metals being fastenedr or nonmagnetic stainless steel or other noncorrosive metal as recommended by manufacturer. Match finish of exposed fasteners with finish of material being fastened. 1. Where removal of exterior exposed fasteners affords access to building, provide nonremovabl-e fastener heads. Gaskets: Manufacturerr s standard tubular or fingered design of neoprene or polyvinyl chLoride' or block design of sponge neoprene' ROOF ACCESSORIES 0'7'120 - 2 B. I I I I I I I I I I I I I I I I I I I 2.5 D. PART 3.1 A H.Mastic Sealant:Polyi sobutylene ;nonhardeni-ng, nonskinning, nondrying, nonmigrating sealant. Elastomeric Sealant: Generic type recommended by unit manufacturer that is compatible with joint surfaces; ASTM C 920, Type S, Grade NS, CLass 25, and Uses NT, G, and' A. KUUI NfII UNtiJ A. General: Fabricate units to withstand 40-1bf per sq. ft. externaL loading and 20-Ibf per sq. ft. internal- J-oading Dressure.Frame with 9-inch-high, j-ntegral-curb, doubLe-wall construction with 1-112 inch insulation, cant strips and cap flashing (roofing counterflashing)' with welded or sealed mechanicaL corner joints.Provide double-wall cover (Iid) construction with 1 inch lnsulation core.Provide gasketing and equiP corrosion-resistant or hot-dip galvanized hardware including pintle hinges, hold-open devices, interior padlock hasps, and both interior and exterior latch handfes. Type: Single-Ieaf personnel access. l-. For Ladder Access:2 feeE 6 inches bY 3 feet 0 inch' (.Material: Zinc-coated steel sheets. Provide optional rectractable safety post 3 - EXECUTION INSTALLATION General:Comply with manufacturer's instructions and recommendations. Coordinate with instalfation of roof deck and other substrates to receive accessory units, roof insuLation, roofing and flashing, as required, to ensure that each element of the Work performs properly and that combined elements are waterproof and weathertight' Anchor units securely to supporting structuraL substrates' adequate to withstand Lateral and thermal stresses' as well as inward and outward loading pressures. 1. Except as otherwise indicated, install roof accessory items according to construction details of NRCA "Roofing and Waterproofing Manual. " Isolation: Where metal surfaces of units are to be instafl_ed in contact with incompatible metal or corrosive substrates, including wood, apply mastic sealant on concealed metal surfaces, or provide other permanent separation. ROOF ACCESSORIES 0'1'720 - 3 C. Operational Units: Test operate units with operablecomponents. Clean and lubricate Joints and hardware.Adjust for proper operation. 3.2 CLEANING AND PROTECTION A. Clean exposed metal and plastic surfaces according tomanufacturerrs instructions. Touch up damaged met.al coatings. END OF SECTION 07120 I I I I I I t t I I t I T I I I I I IROOF ACCESSORIES 07120 - 4 I I I I I I t I I I I I t I I I I T I SECTION PART 1 1.1 A. L.Z This Section includes locations: 07901 - JOINT SEALANTS - GENERAL RELATED DOCUMENTS Drawings and general provisions of Contract' incJ-uding General and Supplementary Conditions and Divisj-on 1 Specification Sections, apply to this Section. SUMMARY A.joint sealants for the foJ-Iowing surfaces asZ. 1. Exterior joints in vertical surfaces and nontraffic horizontal surfaces as indicated below: a. Control and expansion joints in unit masonry. b. Joints between different materials listed above. c. Perimeter joints between material-s Iisted above and frames of doors and wlndows. d. Controf and expansion joints in ceiling and overhead surfaces. e. Other joj-nts as indicated. Exterior -ioints in horizontal traffic . indicated below: a. Contro1, expansion, and isolation joints in r.rqt- i n-nlace concfete s1abS. b. Tile control and expansion joints. c. Jolnts between different materials listed above. d. Other joints as indicated. 3. Interior joints in vertical surfaces and horizontaL nontraffic surfaces as indicated below: a. Perimeter joints of exterior indicated. openr-ngs wnere b. Til"e control and expansion joints. c. Perimeter joints between interior wall surfaces and frames of interior doors, wlndows, and elevator entrances. d. Perimeter joints of toilet fixtures. e. Other joints as indicated. Interior joints in horizontaL traffic surfaces as indicated befow: a. Control and expansion joints in cast-i-n-place concrete slabs. b. Control and expansion joints in tile floorlng. JOINT SEAIANTS 07901 - 1 c. Other joints as indicated. B. Refated sections: The following sectj-ons contain requirements that relate to this Sectlon: l.DivisionTSection''FlashingandSheetMetal''for sealing joints related to flashing and sheet metal for roofing. 2. Divlsion 7 Section "Firestopping" for sealing joints in rated Partitions.3.DivisionS''GlassandGlazing''forsealantsusedin glazing - 4. Division 9 Section "Gypsum Drywall" for sealing conceafed perimeter joints of gypsum board partitions to reduce sound transmission. 5. Division 9 section "Acoustica] Panel-s" for sealing edge moldings at perimeter of acoustical ceilings' 6. Division 9 Section "Til-e" for sealing tile joints' 3 SYSTEM PERFORMANCE REOUIREMENTS A. provide elastomeric joint sealants that have been produced and installed to establish and to maintain watertight and -.i r+i rrhr ^^ntinuous seals without Causing staining orqMrvrr L- deterioration of joint substrates. I t I I I I I I I I I I I T I I I I I 1..4 SUBMITTALS A. Generaf: Submit the Conditions of Contract Sections. following in accordance with and Division 1 SPecification B. Product data from manufacturers for each joint sealant product required. 1,. certification by joint sealant manufacturer that sea]antsplustheprimersandc}eanersrequiredforsealant installation comply with local regulations controlfing use of volatile organic compounds ' c. Samples for initial- selection purposes in form of manufacturer's standard bead samples, consj-sting of strips of actual products showing fu1I range of colors available' for each Product exPosed to view' D. Samples for verification purposes of each type and color of Joint seaLant reguired. lnstall joint sealant samples in I/2-inch-wide joints formed between two 6-inch-J-ong strips of material matching the appearance of exposed surfaces adjacent to joint sealants' JOINT SEALANTS 01901 - 2 F. G. H. A. B. A. A. I I I I I I I I I I I I I I I I I T I Certificates from manufacturers of joint sealants attesting that their products comply with specification requirements and are suitabl-e for the use indicated ' compatibility and adhesion test reports from elastomeric seafant manufacturer indicating that materj,al-s forming joint substrates and joint sealant backings have been Lested for compatibility and adhesion with joint seafants. lncfude sealant manufacturerr s interpretation of test results rel-ative TA seafant performance and recommendations for primers and substrate preparation needed to obtain adhesion. product test reports for each type of joint sealants indicated, evidencing compliance with requirements speci fied. preconstructlon field test reports indicating which products and joint preparation methods demonstrate acceptable adhesion to joint substrates. QUALITY ASSURANCE rnstal-Ler Qualifications: Engage an experi-enced Installer who has completed joint seal-ant applications similar in material, design, and extent to that indicated for Project that have resulted in construction with a record of successful in-servi-ce performance. si_ng]e source Responsibility for Joint sealant Materj-als: Obiain joint sealant materials from a single manufacturer for each different product required. DELIVERY, STORAGE, AND HANDLING Deliver materials to Project site in original unopened containers or bundles wj-th label-s indicating manufacturer, product name and desLgnation, co1or, expiration period for L"", pot Life, curinq time, and mixing instructions for multicomponent materials. B. Store and handLe materials in compliance with manufacturer's recommendations to prevent their deterioration or damage due to moisture, high or low temperaturesr contaminants, or other causes' PROJECT CONDITIONS Environmental Conditlons: Do not proceed with installation of joint sealants under the following conditions: 1.6 7.'7 JOINT SEALANTS 07901 - 3 PART 2.t A. I I I t I I I I I I I B. c. I T I I I I I 1. When ambient and substrate temperature conditions are outsi-de the limits permi-tted by j oint sealant manufacturer. 2. When joint substrates are wet. Joint Width Conditions: Do not proceed with installation of ioint sealants where joint widths are less than allowed by joint seaLant manufacturer for application indicated. Joi-nt Substrate Conditions: Do not proceed with instalfation of joint sealants until contaminants capable of interfering with their adhesion are removed from joint substrates. 2 - PRODUCTS MATERIALS, GENERAL Cornpatibility: Provide joint seafants, joint fiLlers, and other related materiaLs that are compatible with one another and with joint substrates under conditions of service and application, as demonstrated by sealant manufacturer based on testing and field experience. Colors: Provide color of exposed joint sealants to comply with the following: 1. Provide selections made manufacturer's fulL range products of tYPe indicated. ELASTOMERIC JOINT SEALANTS Elastomeric Sealant Standard: standard chemicalLy curing elastomeric seafants that comply li'ith ASTM C 920 and other requirements indicated on each Elastomeric Joint Sealant Data Sheet at end of this Section, including those requirements referencing ASTM C 920 cl-assifications for Type, Grade, C1ass, and Uses. 1. AdditionaL Movement Capability:Where additionaf movement capability is specified in ELasLomeric Jolnt Sealant Data Sheet, provide products with the capability, when tested for adhesion and cohesion under maximum cyclic movement per ASTM C ?L9' to withstand the specified percentage change in the joint width exlsting at tine of installation and remain in compliance with other requirements of ASTM C 920 for Uses indicated. Provide manufacturer's t by Architect from of standard colors for z-z A JOINT SEALANTS 07901 - 4 h B. R I I I T I I I I I I I I I I I I t I I 2.4 Available Products: Subject to compliance with requirements, elastomeric sealants that may be incorporated in the lrlork include, but are not limited to, the products specified in each El-astomeric Seal-ant Data Sheet. SOLVENT-RELEASE-CURING JO]NT SEALANTS Pigmented Narrow Joint Sealant: Manufacturer's standard, sol-vent-release-curing, pigmented synthetic rubber sealant complying with AAMA 803.3 and formulated for sealj-ng joints 3/16 inch or small-er in width. Available Products: Subject to compliance with requirements, solvent-release-curing joint seafants that may be incorporated in the Work include, but are not limited to, the fol-l-owj-ng: 1.Pigmented Narrow Joint Seal-ant: a. "PTI 200r" Protective Treatments, Inc. LATEX JOINT SEALANTS General: Provide manufacturer's standard one-part, nonsag, mildew-resj-stant, paintable latex seafant of formulation indicated that is recommended for exposed appli-cations on interior Locations and that accommodates indj-cated percentage change in joint width existing at time of installation without failing either adhesively or cohesively. Acrylic-Emulsion Sealant: Provide product complylng with ASTM C 834 that accommodates joint movement of not more than 5 percent in both extension and compression for a total of 10 percent. Availab1e Products: Subject to compliance with requirements, fatex joint sealants that may be incorporated in the Work include, but are not limited to, the following: Acrvlic-Emuf sion Sealant : "AC-20," Pecora Corp, "Sonolac, t' Sonneborn ChemRex, Inc. "Tremco Acrylic Latex Building Products Div. ' 834r" Tremco, Inc. 2.5 JOINT SEALANT BACKING General: Provide sealant backings of material and type that are nonstaining; are compatible wi-th joint JOINT SEALANTS 07901 - 5 substrates, seafants, primers and other joint filfers; and are approved for appllcations indicated by sealant manufacturer based on field experience and laboratory LEJ LITT\.,| . B. Plastic Foam Joint Fillers:Preformed, compressible' resilient, nonstaining, nonwaxing, nonextruding strips of flexible plastic foam of material indicated befow and of size, shape, and density to control- sealant depth and otherwj-se contribute to producing optimum sealant performance: 1. Cfosed-ceJ-I potyethylene foam, nonabsorbent to liquid water and gas, nonoutgassing in unruptured state. C. Bond-Breaker Tape: Polyethylene tape or other plastic tape as recommended by sealant manufacturer for preventing sellant from adhering to rigid, inflexible joint filler materials or joint surfaces at back of joint where such I I I I I I T I T t I I I I I I I I I adhesion would result in sealant failure- setf-adhesive tape where applicable. MISCELLANEOUS MATERIALS Provide 2.6 PART ?1 A. A. Primer:Material recommended by joint sealant manufacturer where required for adhesion of sealant to joint substrates indicated, as determined from preconstruction joint sealant-substrate tests and field tests. B. Cleaners for Nonporous Surfaces:Chemical cleaners acceptable to manufacturers of sealants and sealant backing material-s, free of oily residues or other substances capable of staining or harrning in any way joint substrates and adjacent nonporous surfaces, and formul.ated to promote optimum adhesion of seafants with joint substrates. Masking Tape: Nonstainj-ng, nonabsorbent material compatible with joint sealants and surfaces adjacent to j oints . 3 - EXECUTION EXAMINATION Examine joints indicated to receive joint sealants, with Installer present, for compliance with requirements for joint configuration, instalfation tolerances, and other Londi_tj_ons affecting joint sealant performance- Do not proceed with installation of joint seaLants until unsatisfactory condi-tions have been corrected. .JOINT SEALANTS 07901 - 6 A. B. |- A. I I I I I I I I I I I I I I I I I t I 3.2 PREPARATION Surface Cleaning of Joints: before installing j oint recommendations of j oint following requlrements : Clean out joints immediatelY seal,ants to comPIY with seal-ant manufacturer and the 1. Remove all- foreign materiaf from ioint substrates that coul-d i-nterfere with adhesion of joint sealant, i-ncluding dust, paints (except for permanent, protective coatings tested and approved for seafant adhesion and compatibility by seal-ant manufacturer), o1d joint sealants, oil, grease, waterproofinq, water repellents, water, surface dirt, and frost. 2. Clean concrete, masonry, unglazed surfaces of ceramic tiLe, and simil-ar porous joint substrate surfaces by brushj-ng, grindi-ng, blast cleanj-ng, mechanical abrading, or a combinatj-on of these methods to produce a clean, sound substrate capable of developing optimum bond with joint seal-ants. Remove loose partlcles remaining from above cleaning operations by vacuuming or blowing out joints with oil-free compressed air. 3. Remove faitance and form release agents from concrete- 4. Clean metal, g1ass, porceJ-ain enamel, glazed surfaces of ceramic tile, and other nonporous surfaces with chemical cleaners or other means that do not staj-n' harm substrates, or leave residues capable of interfering with adhesion of ioint sealants. Joint Primj-ng: Prime j oj-nt substrates where indicated or where recommended by joint sealant manufacturer based on preconstruction joi-nt seafant-substrate tests or prior experience. Apply primer to comply with joint sealant manufacturer's recommendations. Confine primers to areas of joint sealant bond; do not al-l-ow spillage or migration onto adjoining surfaces. Maskj-ng Tape: Use maskj-ng tape where required to prevent contact of sealant with adjoining surfaces that otherwise wouLd be permanently stained or damaged by such contact or by cleaning methods required to remove sealant smears. Remove tape immediately after toollng without disturbing joint seal. INSTALLATION OF JOINT SEALANTS General-: Comply with joint seal-ant manufacturer's printed j-nstallation instructions applicable to products and applications indicated, except where more stringent requirements apply. B. SeaLant Installation Standard: Comply with recommendations of ASTM C 1193 for use of joint seal-ants JOINT SEALANTS 07901 - 7 3.4 3.5 I T I I I I I I I I I t I t t T I I 1 1. (. D. E. A as appl"icabLe to materials, applications, and condition" I indicated. Install-ation of Sealant Backings: Instal-l sealant backlngs to comply with the following requirements: Instatl joint fillers of type indicated to provide support of sealants during application and at position required to produce the cross-sectional- shapes and depths of instaLled sealants relative to joint widths that allow optimum seal-ant movement capability. a. Do not leave gaps between ends of joint fillers. b. Do not stretch, twist, puncture, or tear joint fiflers. c. Remove absorbent joint fill-ers that have become wet prior to sealant application and replace with drv material. 2. Instal-f bond breaker tape between sealants where backer rods are not used between sealants and joint fill-ers or back of joints. lnstallation of Sealants: Install sealants by proven techniques that result in seal-ants directly contacting and ful1y wetting joint substrates' completely filling recesses provided for each joint configuration, and providing uniform, cross-sectional- shapes and depths relative to joint widths that allow optimum sealant movement capability. InstalL sealants at the same time seaLant backings are j-nstaLled. Tooling of Nonsag Sealants: Irnmediately after sealant application and prior to time skinning or curing begins, tool sealants to form smooth, uniform beads of configuration indicated' to eliminate air pockets. and to ensure contact and adhesion of sealant with sides of joint. Remove excess sealants from surfaces adjacent to joint. Do not use tooling agents that discolor seafants or adjacent surfaces or are not approved by seafant manufacturer. Provide concave joint configuration per Figure 5A in ASTM C 1193, unless otherwise indicated. CLEANING Clean off excess sealants or sealant smears adjacent tojoi-nts as work progresses by methods and with cleaning materials approved by manufacturers of joint sealants and of products in which joints occur. PROTECTlON JOINT SEALANTS 0?901 - 8 A.I I I I I I t I I t I I I t t I t t I Protect joint sealants during and after curing period from contact with contaminating substances or from damage resulting from construction operations or other causes so that they are without deterioration or damage at time of Substantial Completion. If, despite such protection, damage or deteriorati-on occurs, cut out and remove damaged or deteriorated joint seaLants immediately so that and instal-Iations with repaired areas are indistinguishable from oriqinal work. REFER TO FOLLOWING DATA SHEETS ON JOINT SEALANTS JOINT SEALANTS 07901 - 9 ELASTOMERIC JOINT SEALANT DATA SHEET ELastomeric Joint Sealant Locations: Exterior vertica] joints' ffirames'windows,].ouversandotherprojections through the wal-l-. Base Pol-vmer: Urethane. Type: M (multicomponent). Grade: NS (nonsag) . Class: 25. Additional Moveme!! :lgg[!l:!Q: 50 percent movement in extension for a total of 100. UseIs] Related to Expesure: NT (nontraffic). Uses Related to Joint Substrates: M. G, A, and, as applicable to joint substrates indicated' O. Use O Joint Substrates: Coated glass. color anodized d with a high-Performance coating, galvanized steel, brick, and wood. Products: FecorE-oynatrol IL Tremco Dymeric. Vulkem 922. I I I I I I I I I I I I I I I I t I IJOINT SEALANTS 07901 - 10 I ELASTOMERIC JOINT SEALANT DATA SHEET I El-astomeric Joint Seal-ant for Interior and Exterior Traffic I 4rseE'Base Pol-ymer: Urethane. I Type: M (multicomponent). S (single component). I Grade: P (pourable). r cl-ass z 25. I Uselsl Related to Exposure: T (traffic). Uses Related to Joint Substrates: M, G' A, and, as applicable toI Use O Joint Substrates: Coated glass, color anodized I aluminum, aluminum coated with a high-performance coating,t qalvanized steel, brick, and wood. I ;#*i-zor. Sonneborn Sonolastic SL1. I Vulkem 45 by Mameco International. I I I I T I t I I I JorNr SEALANTS 07901 - 1l- ELASTOMERIC JOINT SEALANT DATA SHEET I Elastomeric Jolnt Sealant for Wet Areas Sinks and Similar Areas: Plumbin Fixtures I I I I t I t Base PoLymer: Neutral-curing Type: S (single component). Grade: NS (nonsag) . sil-icone. CLass : 25. UseIs] Related to Exposure: NT (nontraffic) Uses Rel-ated to Joint Substrates: M, G, A, and, as applicable tojoint substrates indicated' O. Use O ,Joint Substrates: Coated glass, color anodized aluminum, afurninum coated with a high-performance coating' galvanized steeL, brick, and wood. Products: ootrlCorn:.ng ?90 or 795. General Electric SCS 1702. Pecora 898. tremco Proglaze. END OF SECTION 07901 I I I I I I I t T t IJOINT SEALANTS 07901 - r.2 I I I I I I I I I I I I I t I I I t I B. (- n SECTION PART 1 1.1 A. 1,.2 08111 - STEEL DOOR AND FRAMES - GENERAI RELATED DOCUMENTS Drawings and general provisions of Contract' including Generaf and Supplementary Conditions and Division 1 Specification Sections, apply to this Section. SUMMARY This Section includes the following products manufactured in accordance with HMMA/NAAMM Recommended Standards: 1. Frames: Pressed steef frames for doors, transoms, sidelights, mullions,interior glazed panels, and other interior and exterior openlngs of following type: a. Welded unit tvpe. 2. Provide factory ,r"r"n.O doors and frames. Palnting prj-med doors and frames is specified in Division 9 Section "Painting." Vriood doors are specified in another Divisj-on 8 Section. Door hardware is specified in another Division 8 Section. Glass and Glazing are specified in another Division I Section. Building in of anchors and grouting of frames in masonry construction is specified in Division 4. SUBMITTALS General-: Submit the following in accordance wlth Conditions of Contract and Division 1 Specification Sections. Product data for each type of door and frame specified, including detail-s of construction, materials, dimensions, hardware preparation, core' label compliance, sound ratings, profiles, and finishes. Shop drawings showing fabrication and installation of standard steel doors and frames. Include detai]-s of each frame type, eLevations of door design types' conditions at openings, detail-s of construction, Iocation and installation requirements of door and frame hardware and reinforcements, and details of joints and connections. Show anchoraqe and accessory items. A. 1.3 A. B. STEEL DOORS AND FRAMES 08111 - 1 L.4 t I I I I I t t I I I I t I I I I t I z. D. A. !1 . B. Provide schedule of doors and frames using same reference numbers for details and openings as those on contract drawi-ngs. Indicate coordinate of glazing frames and stops with glass and glazing requirements. Label Construction Certification: For door assemblies required to be fire-rated and exceeding limitations of labeled assemblies, submit manufacturer's certification that each door and frame assembly has been constructed to conform to desi-gn, materials and construction equivalent to reguirements for l-abeled constructlon. OUALITY ASSURANCE Provide doors and frames complying with HMMA/NAAMM "Guide Specifications for Commercial HoIlow MetaLs Doors and Frames" and as herein specified. 1.5 DELTVERY, STORAGE, AND HANDLING Deliver doors and frames cardboard-wrapped or crated to provide protection during transit and job storage. Provide addj-tional protection to prevent damage to finish of factory-finished doors and frames. Inspect doors and frarnes upon delivery for damage. Minor damages may be repaired provided refinished items are equal i-n all- respects to new work and acceptable to Architect; otherwise, remove and replace damaged items as directed. Store doors and frames at building site under cover. Place units on minimum 4-inches high wood blocking. Avoj-d use of non-vented plastic or canvas sheLters which coufd create humidity chamber. If cardboard wrapper on door becomes wet, remove carton inmediately.Provide 1/4-inches spaces between stacked doors to promote air circulation. PART 2 - PRODUCTS 2.I ACCEPTABLE MANUFACTURERS A. Avaitable Manufacturers: Subject to compliance with reguirements, manufacturers offering standard steel doors and frames which may be incorporated in the work include; but are not limited to, the following: 1. Steel Doors and Frames: a. Gateway, Inc. b. NCS Mfg. Co. STEEL DOORS AND FRAMES 08111 - 2 A. B. D. E. F. H. I I I I I I I I I I I t I t I I t I I .l e. Southwestern Ho11ow Metal Steefcraft Doors, Inc, W. Ray Crabb or Equal z-L 2.3 MATERIALS Hot-Ro11ed Steel Sheets carbon steef, pickled and and ASTM A 568. and Strip: Commercial qualitY oiJ-ed, complyi-ng with ASTM A 569 CoId-Ro11ed Steel Sheets: Conmercial quality carbon steel, complying with ASTM A 366 and ASTM A 568- Galvanized Steel Sheets: Zinc-coated carbon steel- sheets of commercial quality, complying with ASTM A 526, or drawing quality, ASTM A 642, hot dipped galvanized in accordance with ASTM A 525, with A60 or G60 coating designation, mi11 phosphatized. Supports and Anchors: Fabricate of not fess than 18-gage sheet steel; galvanized where used with galvanized frames. Inserts, BoIts, and Fasteners: Manufacturer's standard units. Where items are to be built into exterior walls' hot-dip galvanize in compliance with ASTM A 153, Class C or D as applicable. Shop Applied Paint:Apply after fabri-cation. 1. Primer: Rust-inhibitive enamel or paint, either air-drying or baking, suitable as a base for specified finish paints complying with ANSI A224.l-, "Test Procedure and Acceptance Criteria for Prime Painted Steel Surfaces for Steel Doors and Frames." FRAMES Provide metal frames for doors, transoms, sidelights' borrowed lights, and other openings, of types and styles as shown on drawJ-ngs and schedules. Conceal- fastenings' unless otherwise indi.cated. Fabricate frames of minimum 18-gage cold-rolled steel. 1. Fabricate frames with mitered, coped, or welded ar/1rharq 2. Form exterior frames from 16-gage galvanized steel-. Door Silencers: Except on weatherstripped frames, drilL stops to receive 3 silencers on strike jambs of single-door frames and 2 silencers on heads of double-door frames. Plaster Guards: Provide minimum 26-gage steel pl-aster guards or mortar boxes at back of hardware cutouts where STEEL DOORS AND FRAMES 08r-11 - 3 2.4 Unless otherwise assemblies with U tr \ nr hatforL.t AND FRAMES mortar or other materials might obstruct hardware operation and to close of f j-nteri-or of openings. FABRICATION Fabricate steeL door and frame units to be rigid, neat in appearance and free from defects, warp or buckle. Wherever practicable, fit and assembfe units in manufacturer's plant. CIearIy identify work that cannot be permanently factory- assembled before shipment, to assure proper assembly at project site. Comply with ANSI/SDI-100 requirements. 1.Internal- Construction:Manufacturer's standard honeycomb, polyurethane, polystyrene, unitized steel grid, vertical steel stiffeners, or rigid mineral fiber core with internal sound deadener on inside of face sheets where approprj.ate in accordance with SDI standards. 2. Cfearances: Not more than 1/8 inch at jambs and heads except between non-fire-rated pairs of doors not more than 1/4 inch. Not more than 3/4 inch at bottom. Fabricate exposed faces of doors and panels, including stiles and rails of nonflush units, from only cold-rolled stee1. ToLerances: Comply with HMMA/NAAMM "Guide Specification for HoIIow Metal Doors and Frames. " Fabricate frames, concealed stiffeners, reinforcement, edge channels, louvers and moldings from either cold-roLled or hot-rolIed steel. Fabricate exterior doors, panels. and frames from galvanized sheet steel in accordance with HMMA/NAAMM 851. Close top and bottom edges of exterior doors as integral part of door construction or by addition of mj-nimum 16-gage inverted steel- channels. Exposed Fasteners: Unless otherwise indicated, provide countersunk flat or oval heads for exposed screws and boLts. Thermal-Rated (Insulating) Assembl-ies:At exterior locations and elsewhere as shown or scheduled, provide doors fabricated as thermal insulating door and frame assemblies and tested in accordance with ASTM C 236 or ASTM C 976 on fully operable door assembLies. t I I t I I I I I I I I I l I I I I I A. B. D. F. indicated, provide thermal-ratedfactor of 0.41 Btu/(hr x sq ft x deg STEEL DOORS 0811. L - 4 L. H. K. L. B. I I I I I I t I I I I I I I I I t t I PART 3.1 A UnLess otherwise indicated, provide acoustical assembl-ies with sound ratinqs of STC 33 or better. Hardware Preparation: Prepare doors and frames to receive mortised and concea.Ied hardware in accordance with final Door Hardware Schedul-e and templ-ates provided by hardware supplier.Comply with applicable requirements of ANSI A115 Series Specifications for door and frame preparation for hardware. For concealed overhead door cl-osers, provide spacef cutouts, reinforcing and provisions for fastening in top raiJ- of doors or head of frames, as applicabfe. Reinforce doors and frames to receive surface-applied hardware. Drilling and tapping for surface-applied hardware may be done at project site. J. Locate hardware as indicated on final shop drawings or, if not indicated, in accordance with "Recommended Locations for Builder's Hardware on Standard Steel- Doors and Frames," published by Door and Hardware Institute. Shop Painting: Clean, treat, and paint exposed surfaces of steel door and frame units, including galvani-zed surfaces. Clean steel surfaces of mi-l1 scale, rust, oil, glrease, dirt, and other foreign materials before application of paint. Apply shop coat of prime paint of even consistency toprovide a uniformly finished surface ready to receive finish paint. Glazing Stops: aluminum. Minimum 20 gage steel or .O4O-inch-thick Provide non-removable stops on outside of exterior doors and on secure side of interior doors for glass. Provide screw applied removable glazing beads on inside of q1ass. 3 - EXECUIION INSTALLATION General: Install standard steel doors, frames, and accessories in accordance with final shop drawings, manufacturerrs data, and as herein specified. Placing Frames: Comply with provisions of HMMA 840 "Installation and Storage of Hollow Metal Doors and Frames, " unless otherwise indicated. STEEL DOORS AND FRAMES uu l-l- r - 3 3.2 Except for frames located at existing concrete, masonry or drywall install-ations, place frames prior to construction of enclosing walls and ceilings. Set frames accurately in position, plumbed, aligned, and braced securely until permanent anchors are set. After wall- construction is completed' remove temporary braces and spreaders Ieaving surfaces smooth and undamaged. 1n masonry construction, locate 3 wall- anchors per jamb adjacent to hlnge location on hinge jamb and at corresponding heights on strike jamlc. Acceptable anchors incl"ude masonry wire anchors and masonry Tee anchors. Install- fire-rated frames in accordance with NFPA Standard No. 80. In rnetal stud partitions, install at least 3 waII anchors per jamb at hinge and strike levels. In closed steel stud partitions, attach waLl- anchors to studs with screws. Door Installation: Fit hollow metal doors accurately in frames, wj-thin cfearances specified in HMMA/NAAMM 861. 1. Instalf fire-rated doors with cLearances as specified Iin NFPA Standard No. 80. t ADJUST AND CIEAN Prime Coat Touch-up: Immediately after erection, sand smooth any rusted or damaged areas of prime coat and apply touch-up of compatible air-drying primer. Protection Removal: Immediately prior to final inspection, remove protective plastic wrappings from prefinished doors. Final Adjustments: Check and readjust operating hardware items, leaving steel doors and frames undamaged and in complete and proper operating condition. END OF SECTION 08111 I I I I I I I I 1. z- ? t I I I I I I I I I A. STEEL DOORS AND FRAMES UdIIl. - O I I I t T I I I T I t I I I I I t I I PART 1 L.1 A. SECTION 08211 - FLUSH WOOD DOORS 1.2 - GENERAL RELATED DOCUMENTS: Drawings and general provisions of Contract, including General and Supplementary Conditions and Division-1 Specification sections, apply to work of this section. SUMMARY: Extent and Location of each type of flush wood door is indicated on drawings and in schedules. Types of doors reguired incfude the fo]Lowing: Shop-priming of flush wood doors j.s included in this section. Factory-finishing of flush wood doors is included in this section. Factory-prefitting to frames and factory-premachining for hardware for wood doors is included in this section. Wood door frames and other woodwork in juxtaposition to flush wood doors are specified in Division-6 section "Architectural Woodwork" . MetaL door frames for flush wood doors are specified in another Division-8 section. SUBMITTALS: Product Data: Door manufacturer's technical data for each type of door, including detaifs of core and edge construction, trj.m for openings and louvers, and factory-f inishing specif ications . Shop Drawings: Submit shop drawings indicating location and size of each door, el-evation of each kind of door, details of construction, location and extent of hardware blocking, fire ratings, requirements for factory finishing and other pertinent data. 1. For factory-premachined doors, indicate dimensions and l-ocations of cutouts for locksets and other cutouts adjacent to light and louver openlngs. Samples: Submi-t samples, 1-0" square or as indicated' for the fol-lowing: 1,. 3 A. (- D. A. R FLUSH WOOD DOORS U6ZLL - ! 1A t_. 5 Doors for Transparent Finish: Door faces with soLid wood edging representing typical range of color and grain for each species of veneer and solid lumber required. Wood frames for liqht oPenings. QUALITY ASSURANCE: Quality Standards: Comply with the following standards: 1. NWWDA Quality Standard: I.S.1 "Industry Standard for Wood FLush Doors", of National Wood Window and Door Association (NWWDA) '2. AWI Quality Standard: "Architectural Woodwork Quality Standards"; including Section 1300 "Architectural Ffush Doors", of Architectural Woodwork Institute (AWI) for grade of door, core construction, finish and other requirements exceeding those of NWIIIDA guality standard. NWWMA Quality Marking: Mark each wood door with NWWDA Wood Flush 'Door Certification Hallmark certifying compliance with applj-cable requirements of NWWDA I.S. 1 Series. For manufacturers not participating in NWWDA Hal-lmark Program, a certification of compliance may be substituted for marking of individual doors. Fire-Rated Wood Doors: Provide wood doors which are identical in materiafs and construction to units tested in door and frame assemblies per ASTM E 152 and which are labeled and listed for ratings indicated by UL, warnock Hersey or other testing and inspection agency acceptable to authorities having jurisdiction. D.Manufacturer:Obtain doors from a single manufacturer. PRODUCT DELIVERYI STORAGE, AND HANDLING: Protect doors during transit' storage and handling to prevent damage, soiling and deterioration. Conply with ieguirements of referenced standards and recommendations of NWWDA pamphlet "How to Store, Handle, Finish' lnstall, and Maintain Wood Doors", as welL as with manufacturerrs i-nstructions. Identify each door with individual opening numbers which correlate with designation system used on shop drawings for door, frames, and hardware, using temporary' removable or concealed markings. I I I I t I I I I I I I t I I I I I I 1. 1. A B. I A. FLUSH WOOD DOORS udzLL - z A. t I I I t t I I I I I I I T I t I I t 1.6 l.'7 PART 2.). A. PROJECT COND]TIONS: Conditioni-ng: Do not defiver or instalf doors until conditions for temperature and refative humidity have been stabilized and wltl be maintained in storaqe and installation areas during remalnder of construction period to comply with the following requirements applicable to project's geographical location: 1. Referenced AWI L00-S-3 "Moisture WARRANTY: General: Warranties limj-tation of, other Contract Documents. quality standard including Section Content". shal-l- be ln addition to, and not a rights the Owner maY have under the B. Door Manufacturer's Warranty: Submit written agreement in door manufacturer's standard form signed by Manufacturer' lnstaller and Contractor, agreeing to repair or replace defective doors that have warped (bow, cup or twist) or that show telegraphing of core constructj-on in face veneers, or do not conform to tolerance l-imi-tations of referenced quality standards. 1. Warranty sha11 also incl-ude reinstallation whi-ch may be required due to repair or replacement of defective doors where defect was not apparent prior to hanging- 2. Warranty shall be in effect during following period of time after date of Substantial Completion. 3. Solid Core Interior Doors: 4,.Li-fe of installation. Contractorrs Responsibilities: Replace or refinish doors where Contractor's work contri-buted to rejection or to voiding of manufacturer's warranty. 2 - PRODUCTS MANUFACTURERS: Available Manufacturers:Subj ect requirements, manufacturers offerlng incorporated in the work include, but the f ol-Lowing: 1. Sol-id core Doors as indicated on a. Algoma Hardwoods, Inc. b. Buell Door Company. c. Chappell Door ComPanY. d. Doors, Incorporated. FLUSH WOOD DOORS to compliance with doors which may be are not limited to, Interior drawings 08211 - 3 z.z PART 3.1 A. 3.2 3- I I I I t I I I I I I I I t t I I I I ofL. A. B. A. B. e. Eggers Industries, Architectural Door Division' f. Gay Doors, Inc. S. Glen-Mar Door Mfg. Co. h. Graham Manufacturing CorP. i. Ipik Door Co., Inc. j. Mohawk Flush Doors, Inc. k. Weyerhauser ComPanY- FABRICATION: Factory-prefit and premachine doors to fit frame opening sizes i.t-dicated with the following uniform clearances and bevels: L. Comply with tolerance requirements of AWI for pretitting. Conply with final hardware schedules and door frame shop drawings and with hardware templates. 2. Coordinate measurements of hardware mortises in metal frames to verify dimensions and alignment before proceeding with factory prenachining. Openings: Cut and trim openj-ngs through doors to comply "itn applicable requirements of referenced standards for kind(s) of doors required. Light Openings: Trim openings with moldings material and Profile indicated. EXECUTION EXAMINATION: Examine installed door frames prior 1. Verify that frames comPlY with for tyPe, srze, location, and and have been installed with heads. 2. Reject doors with defects. to hanging door: indicated reguirements swing characteristics plumb jambs and level Do not proceed with instalfation until unsatisfactory conditions have been corrected. INSTALLATION: Hardware: For installation see Division-8 "Finish Hardware" section of these specifications. Manufacturerrs lnstructions: Install wood doors to conply with manufacturerts instructions and of referenced AwI standard and as indicated. FLUSH WOOD DOORS 08211 - 4 I I I I I I I t I I I T I I I I I t I C. Prefit Doors: Fit to frames for uniform cfearance at each edge. 3.3 ADJUSTING AND PROTECTION: A. Operation: Rehang or replace doors which do not swing or operate freely. B. Finished Doors: Refinish or replace doors damaged during installation. C. Protect doors as recommended by door manufacturer to ensure that wood doors will be without damage or deterioration at time of Substantial Completion. END OF SECTION 082]-1 FLUSH WOOD DOORS 08211 - 5 I I I I I I I t I I t I I I I I I t I PART 1 1.1 A SECTION 08410 - ALUMINUM STOREFRONTS 1a - GENERAL RELATED DOCUMENTS Drawings and general provisions of Contract, including General" and Supplementary Conditions and Division 1 Specification Sections, apply to thls Section. SUMMARY This Section incl-udes the following types of al-uminum entrance and storefront work: 1. Storefront-type framing system. A. B.Rel-ated Sections: The foJ-lowing sections contain requirements that relate to this Section: 1. Automati-c entrance doors are included in Divlsion 8 Section "Automatic Entrance Doors." 2. Glazj-ng requirements for aluminum storefront are incl-uded in Dj-visj.on 8 Section "Glass and Glazing." 1.3 SYSTEM PERFORMANCE REQUIREMENTS A. General-:Provide aluminum storefront assemblies that comply with performance characteristics specifiedr 3s demonstrated by testing the manufacturer's corresponding stock assemblies according to test methods indicated. Thermal Movement: Design the aluminum storefront framing systems to provide for expansion and contraction of the component materials. 1. The system shall be capable of withstanding a metaL surface temperature range of 180 deg F (100 deg C) without buckling, fail-ure of joint seals, undue stress on structural elements, damaging loads on fasteners, reduction of performance, stress on g1ass, or other detrimental effects. Design Requirements: Provide aluminum storefront systems that comply with structural performance, air infiltration, and water penetration requirements indicated. 1. Wind l,oads: Provide al-umi-num storef ront assembl-ies capable of withstanding wind pressures of 30 psf inward and 30 psf outward acting normal to the plane of the wall-. B. e ALUMINUM STOREFRONTS 08410 - 1 1A Aj-r Infil-tration: Provide aluminum storefront framing system with an air infiltration rate of not more than 0.06 CFM per sg. ft. of fixed area when tested in accordance with ASTM E 283 at an inward test pressure differential of 1 . 57 psf. V{ater Penetration: Provide framing systems with no uncontrolled water penetration as defined in the test method when tested in accordance with ASTM E 331 at an inward test pressure differentiaL of 5.24 Lbf per sq. ft. F.Condensation Resi.stance:Where framinq svstems are "thermaL-break" construction, provide units tested for thermaf performance in accordance with AAMA 1503 showlng condensation resistance factor (CRF) of not ]ess than 45. Thermal Transmittance: Provide framing systems that have an overall U-val-ue of not rnore than 0. 65 BTU/ (hr. x sq. ft. x deg. F) at 15 mph exterior wind velocity when tested in accordance with AAMA 1503. SUBMITTALS General: Submit the following in accordance with Conditions of the Contract and Division 1 Specification Sections. 1 Product data for each aluminum storefront system required, including: Manufacturer's standard detaifs, custom detaiLs and fabrication methods. b. Data on finishing, and accessorj-es. c. Recommendations for maintenance and cleanlng of exterior surfaces. Shop drawi.ngs for each aluminum storefront system required, including: a. Layout and instal-lation details' includinq rel-ationship to adjacent work. b. ELevations. c. Detail sections of tlpical composite members. d. Anchors and reinforcement. e. Provisions for expansion and contraction. f . Glazing detail-s. SampJ-es for Initial Color Selection: Submit pairs of samples of each specified color and finish on 12-inch-1ong sections of extrusions or formed shapes. Where normal color variations are anticipated' incfude 2 ox more units in each set of samples indicating extreme limits of color variations. I I I I I I I I t I t I I I I I I I I 5. D. A. ALUMINUM STOREFRONTS 08410 - 2 1. A. a D. I I I I I I I I I I I I I I I I t t I Coordinate finishes manufacturers used. to match i f mr r l i i n l a The Architect 1.5 J_.O L. I Samples for Verlfication Purposes: reserves the right to requi-re additional samples, that show fabrication techniques and workmanship, and desiqn of hardware and accessori-es. QUALITY ASSURANCE InstaLl-er Qual-if lcations: Engage an experienced Instal-l"er who has compteted installations of al-uminum storefront simil-ar in design and extent to those required for the project and whose work has resufted in construction with a record of successful in-service performance. B. Manufacturer's Qualifications:Provide afuminum storefront systems produced by a firm experienced in manufacturing systems that are similar to those indicated for this project and that have a record of successful in-service performance. Sj-ngle Source Responsibility: Obtain aluminum storefront systems from one source and from a single manufacturer, if possible. MuJ-tip1e sources to be preapproved by Architect. Design Criteria: The drawings indicate the size, profile, and dimensional requirements of aluminum storefront work required and are based on the specific types and models indicated. Alumj-num storefront by other manufacturers may be considered, provided deviations in dimensions and profiles are minor and do not change the design concept as judged by the Architect. The burden of proof of equality is on the proposer. The drawings are based on Kawneer NuCore series system storefront. PROJECT CONDITIONS A. Field Measurements: Check openi-ngs by accurate field measuremenE before fabrication. Show recorded measurements on shop drawings. Coordinate fabricati-on schedule wi-th construction progress to avoid delay of the work. Where necessary, proceed with fabrlcation without field measurements, and coordinate fabrication tol-erances to ensure proPer flt. WARRANTY Warranty: Submit a written warranty, executed by the manufacturer, agreeing to repair or replace units that ALUMINUM STOREFRONTS 08410 - 3 I I T t I t I I I I I I I I T I I I I B. ? A. B. D. fail in materials or workmanship within the specified warranty period. Fail-ures incLude, but are not necessariJ-y limited to: 1. Structural failures including excessive deflection' excessive leakage or air infiltration. 2. Faulty oPeration. 3. Deterioration of metals, metal- finishes and other materials beyond normal weathering. Warranty Period: Completion. 3 vears after the date of Substantial The warranty sha1l not deprive the Owner of other rights or remedies the Owner may have under other provisions of the Contract Documents, and is in addition to and runs concurrent with other warrantj-es made by the Contractor under requirements of the Contract Documents. 2 - PRODUCTSPART .) 'l z.z MANUFACTURERS Available Manufacturers: requirements, manufacturers that may be incorPorated in l-imited to. the following: Subject to compliance with offering storefront sYstems the work incl-ude, but are not 1. Amarlite Architectural Products '2. Kawneer CompanY' Inc. 3. PPG Industries. 4. TubeLite Division of Indal, Inc. 5. United States Aluminum CorP. 5. Vistawall Architectural Products. MATERIALS Aluminum Members: Alloy and temper recommended by the manufacturer for strength' corrosion resistance, and application of required finish; comply with ASTM B 22I for aluminum extrusions, ASTM B 209 for aluminum sheet or plate, and ASTM B 2!I for aluminum bars, rods and wire. Carbon steel reinforcement of aluminum framing members shall comply with ASTM A 36 for structural shapes, plates and bars, ASTM A 611 for cold rolled sheet and strip, or ASTM A 570 for hot roll-ed sheet and strip. GIass and Glazing Materials: Comply with requirements of "Glass and Glazing" section of these specifications. Fasteners: Provide fasteners of aluminum, nonmagnetic stainless stee1, zlnc plated steel, or other material ALUMINUM STOREFRONTS 0841.0 - 4 A. I t I I I I t I I I I t I I I I I T I warranted by the manufacturer to be noncorrosive and compatible with al-uminum components, hardware, anchors and other components. 1. Reinforcement:Where fasteners screw-anchor into aLuminum members Iess than 0.125 inches thick, reinforce the interior with alumi-num or nonmagnetic stainl-ess steel to receive screw threads, or provide standard noncorrosive pressed-in splined grommet nuts. E. Concealed Fl-ashinq:0.0179-inch (26 gage) minimum F. dead-soft stainLess steel-, or 0.026-inch-thick minimum extruded aluminum of a11oy and type selected by manufacturer for compatibillty with other components. Brackets and Reinforcements: Provide high-strength aluminum brackets and rei-nforcements; where use of alumj-num is not feasibl"e provide nonmagnetic stainless steel- or hot-dip galvanized steel- complying with ASTM A 123. Concrete and Masonry Inserts: Provide cast iron, malleable iron, or hot-dip galvanized steef j-nserts complying with ASTM A l-23. COMPONENTS Storefront Framing System: Provide storefront and entrance framing systems fabricated from extruded al-uminum members of size and profife indicated. Include subframes and other reinforcing members of the type indicated. Shop-fabricate and preassemble frame comPonents where possible. Provide storefront frame sections without exposed seams. 1. MuIIion Configurations: Provide pockets at the inside glazing face to receive resilient elastomeric Alazing.Mullions and horizontals shall be one piece. Make provi-si-ons to drain moisture accumulation to the exterlor. FABRICATION A. General:Fabricate aluminum storefront components to designs, sizes and thicknesses indicated and to comply with indicated standards. Sizes and profj-1e requirements are indicated on the drawi-ngs. Variabfe dimensions are indicated, with maximum and minimum dimensions required' to achieve design requirements and coordination with other work. B. Prefabrication:finishing, and otherbefore shipment to Complete fabrication,assembly, work to the greatest extent possible Disassemble 08410 - 5 )a z.q ALUMINUM STOREFRONTS the Project site. components only instalLation. as necessary ror shipment and 1. Perform fabrication operations, including cutting, fittlng, forming, drilling and grinding of metal work to prevent damage to exposed finish surfaces. C. Weldj-ng: Comply with AWS recommendations. Grind exposed welds smooth to remove weld spatter and welding oxides' Restore mechanical finish. 1.Welding behind finished surfaces shaff be performed in such a manner as to minimize distortion and discol-oration on the finished surface. Reinforcing: Install reinforcing as required for hardware and as necessary for performance requirements, sag resistance and rigiditY. Dissimilar Metals: Separate dissimiLar metals with bituminous paint, or a suitable sealant, or a nonabsorptive pJ-astic or elastomeric tape, or a gasket between the surfaces. Do not use coatings contai-ning lead. Continuity: Maintain accurate refation of planes and angles with hairline fit of contacting nernbers. 1 IIn i f nrm i trr Of Metal FiniSh:I . rJrIr!\./J-rrrf u_), \Abutting extruded aluminum members of windows and doors shall not have an integral coLor or texture variation greater than half the range indicated in the sample pair submittal- Fasteners: Conceaf fasteners wherever possible. 2.5 FINISHES A. General-: Compty with NAAMM "Metaf Finishes Manual" for recommendations re]ative to application and designations of finishes. B. Finish designations prefixed by "AA" conform to the system established by the Aluminun Association for designating aluminum finishes. Finish aluminum entrance and storefront to match other adjacent glazed wj-ndow system comPonents. D. Color to be Interstate Green, UC#51524 PART 3 - EXECUTION I I I I I t I t T t I I I I I I I t I D. F. ALUMINUM STOREFRONTS 08410 - 6 1. A. A. (- D. A. I I I I I I I I I I I I I I I I I I I 5.2 ?? 3.4 EXAMINATION Examine substrates and supports, with the Installer present, for compliance with requirements indj-cated' installation tolerances, and other conditions that affect instal-lation of al-umi-num entrances and storef ronts ' Correct unsatisfactory conditions before proceeding wlth the instal-l-ation. Do not proceed with installation until unsatisfactory conditions are corrected. INSTALLATION Comply with manufacturer's recommendations for instaflati-on. instructions and Set units plumb, level, and true to li-ne, without warp or rack of framing members, doors, or panels. Install components in proper alignment and relation to estabLished lines and grades indicated. Provide proper support and anchor securely in place. Constructi-on Tolerances: Install aluminum storefront to comply with the following tolerances: L. Variation from Plane: Do not exceed I/8 lnch in 72 feet of length or t/4 inch in any total length. 2. Offset from Alignment: The maximum offset from true alignment between tvto identical members abutting end to end in fine shafl not exceed L/I6 inch- 3. Diagonal Measurements:The maximum di-fference in diagonal measurements shall not exceed 1'/8 inch. 4. Offset at Corners: The maximum out-of-p1ane offset of framing at corners shall not exceed l/32 inch. separate aluminum and other corrodible metal surfaces from sources of corrosion or electrolytic action at points of contact with other materi-als. CLEANING Clean the completed system, inside and out, promptly after installation, exercising care to avoid damage to coatings' Clean glass surfaces after j-nstaLlation, complying with requirements contained in the "Glass and Glazing" Section for cleaning and maintenance. Remove excess glazing and sealant compounds, dirt and other substances from aLuminum surfaces. PROTECTION ALUMINUM STOREFRONTS 084L0 - 7 Institute protective measures required throughout the remainder of the construction period to ensure that aluminum entrances and storefronts will be without damage or deterioration, other than normal weathering, at time of acceDtance. END OF SECTION 08410 I I I t I I T t I t I I I I I I I I I A. ALUMINUM STOREFRONTS 08410 - 8 I I I t I I I t I I I t I t t I I t I SECTTON 08460 - AUTOMATIC ENTRANCE DOORS L-Z - GENERAL RELATED DOCUMENTS Drawings and generaf provisions of Contract' including General and Supplementary Conditions and Dj-vision 1 Specification Sections, apply to this Section. SUMMARY This Section includes the following types of automatic entrance doors: PART 1 11 A a A. B. A. l-. Biparting sliding, with fixed sj-delights. Related Sections: The following Sections requirements that relate to this Section: contai-n ELectrical connections are specified in Division 16. DEFINlTIONS Automatic entrance doors consist of the manufacturer's assembLed automatic entrance door units including entrance doors and frames, door operator controls, powered door operators, and accessories. SYSTEM PERFORMANCE REQUIREMENTS General: Provide automatic entrance door assemblies that comply with performance characteristics specified as demonstrated by testing the manufacturer's corresponding stock assemblies according to test methods indicated. Thermal Movement: Design the automatic entrance door systems to provide for expansion and contraction of the component materials, Doors shal-l functj-on normally over the specified temperature range. 1. The system shall be capable of withstanding a metal surface temperature range of 180 deg F (100 deg C) without buckJ-ing, failure of joint sea1s, undue stress on structural elements, damaging loads on fasteners, reduction of performance, stress on g1ass, or other detrimental- effects. Design Requirements: Provide automatic entrance door systems that comply with performance requirements indicated. A. AUTOMATIC ENTRANCE DOORS 08460 - 1 1q I I I I I I I I I I I I t I I t I t I D. E. B. D. E. 1. Wind Loads:Provide automatic entrance door assemblies capable of withstandinq wind pressures of 20 psf inward and 20 psf outward acting normal to the plane of the waLl. Transmissi-on characteristics: Provide automatic entrance doors with jamb and head frames that limit air leakage to a rate no! Eo exceed 1,25 cfm per square foot of door area when tested i_n accordance with ASTM E 283 at an inward pressure differential of 1.567 psf- Operator: Provide operators that wiII open and close d-oors and maintain them in fully closed position when subjected to a 30-mph wind velocity or the equivalent inward differential Pressure. SUBMITTALS General: Submit the following i-n accordance wi'th conditions of the contract and Division 1 specification Sectlons. product data for each automatic entrance required' including the manufacturer's standard details, custom detaifs and fabrication methods and the following: 1. 2. 4. Data on operators, hardware, and accessories' Roughing-in diagrams. Parts Iists. Data on fini-shes and recommendations for maintenance and cleaning of exterior surfaces- Shop drawings for each automatic entrance required' i - z.l rrA i nrr..Lrrvr qsrrrY . 1. Layout and instal-lation details,including relationshiP to adjacent work. 2. Elevations at 1/A-inch scale' 3. Detail sections of typical composite members' 4. Anchors and reinforcement. 5. Hardware mounting heights. 6. Provisions for expansion and contraction ' 7. Glazing details. 8. Locking devices and remote entry-open button' Wiring diagrams detailing wiring for power operator, signai, an-a control systems differentiating clearly beiween manufacturer-installed wiring and field-installed wiring. Hardware schedule: submit complete hardware schedule for automatic entrance doors organized into sets based on hardware specified. coordinate hardware with doors, frames, and related work to ensure proper size, thickness' AUTOMATIC ENTRANCE DOORS 08450 - 2 G. D. E. I I I I I I I t I I I t I t I T I I I 1.6 1r-6.| f,rnn+i nn and f j.nish. Coordinate hardware forllctllL,l, .l- Lr r r \- L -L v r r ,automatic entrance doors with hardware required for the rest of the Project. Incfude name of the item and the manufacturer and complete designations of every item required for each entrance. Samples for Initial Color Sel-ection: Submit pairs of samples of each specified color and finlsh on 12-inch-Iong sections of extrusions or formed shapes. [rlhere normal- color variations are anticipated, include two or more units in each set of samples indicating extreme limits of cofor variations, Samples for Verification Purposes: The Architect reserves the right to require additional samples that show fabrication techniques and workmanship and design of hardware and accessorles. Maintenance Data: Submit manufacturer's maintenance and servj.ce data for door operators and control system including the name, address and telephone number of the nearest authorized service representative. QUALTTY ASSURANCE A. Instal-l-er Qualif ications:For install-ation of the automatic entrance doors, engage an experienced InstaIler who is an authorized representative of the manufacturer for both the installation and maintenance of the type of units required for this Project. Manufacturer's Qualifications: Provide automatic entrance doors produced by a firm experienced in manufacturing systems that are similar to those indicated for this Project and can provide custom mullion details, and that have a record of successfuL in-service performance. BHI{A Standard: Provide automatic entrance door units that comply with applicabl-e reguirements of ANSI A156.10 (BHMA 1601-), Power Operated Pedestrian Door Standard. UL Standard: Provide powered door operators that comply wr-t'n ut Jz 5 . Design Criteri-a: The drawings indicate the si-ze, profile and dimensional requirements of automatic entrance doors required and are based on the specific types and models indicated.Automatic entrance doors bY other manufacturers may be considered provided deviations in dimensions and profiles are minor and do not change the design concept as judged by the Architect. The burden of proof of equality is on the proposer. AUTOMATIC ENTRANCE DOORS 08460 - 3 I I I I t I t t I t I I I I I I I t I 1. F. A. A. B. Emergency Exit Doors: Automatic entrance doors serving as a required means of egress shall comply with requlrements of authorities having j urisdiction.Provide manufacturer's certification that doors comply with these rarrrri roman t q PROJECT CONDITIONSL.7 PART 2.1 A. FieId Measurements: Check openings measurement before fabrication. by accurate field Show recorded measurements on shop drawings. Coordinate fabrication schedufe with construction progress to avoid delay of the Work. Where necessary, proceed with fabrication without field measurements, and coordinate fabrication tolerances to ensure proper fit. WARRANTY Warranty: Submit a written warranty, executed by the manufacturer, agreeing to repair or replace components of the automatic entrance door system that fail in material,s or workmanship within the specified warranty period. Failures include, but are not necessarily limited to: l-. Structural- failures including excessive deflection, excessive leakage or air infiltration. 2. Faulty operation of operators and hardware. 3. Deterioration of metals, metal finishes' and other materials beyond normal weathering. Warranty Peri-od: t'- nrnzr] at i a\r.\ 3 years after the date of Substantial The warranty sha11 not deprive the Owner of other rj-ghts or remedies that the Owner may have under other provislons of the Contract Documents and is in additi-on to, and runs concurrent with, other warranties made by the Contractor under reguirements of the Contract Documents. 2 - PRODUCTS MANUFACTURERS Available Manufacturers: Subject to compJ-iance with requirements, manufacturers offering automatic entrance doors which may be incorporated in the Work include' but are not l-imited to, the following: 1. Besam Power-Glide. 2. Stanley Dura Gfide. AUTOMATIC ENTRANCE DOORS 08460 - 4 A. B. a A T I I I I I I I I t I I t I t I I I I z-z 2.3 MATERIALS Aluminum Members: Al1oy and temper recommended by the manufact.urer for strength, corrosion resistance, and :nnlir-:tinn nf rerrrli red finieh f-nmnlrr r^ri th ASTM B 22L' vvrrrlJ r ifor al-uminum extrusi-ons; ASTM B 209 for aluminum sheet or plate; and ASTM B 211 for alumj-num bars, rods, and wire. 3. Provide main extrusions of not less than 0.125-inch waLl- thickness. Provide extruded glazing stops and other applied trim extrusions with minimum waI1 thickness of 0.062 inch. Fasteners: Provide aluminum, nonmagnetic stainl-ess steel-, or other noncorrosive metal fasteners compatible with aLuminum components, hardware, anchors, and other items belnq fastened. Reinforcement:Where fasteners screw-anchor into al-uminum members fess than 0.125 j-nch thick, reinforce the interior with aluminum or nonmagnetic stainless steel to receive screw threads, or provide standard noncorrosive pressed-in, splined grommet nuts. Exposed Fasteners:Do not use exposed fasteners except for application of hardware. For application of hardware, use Phillips flat-head machine screws that match the finish of member or hardware beinq fastened. Brackets and Reinforcements: Provide high-strength aLuminum brackets and reinforcements. Where use of afuminum is not feasible, provide nonmagnetic stainl-ess steel- or hot-dip galvanized steef complying with ASTM A 123. D. Sealants and Gaskets:Use sealants and gaskets in fabrication, assembly and installation of the work that are recommended and guaranteed by manufacturer to remain permanently elastic, nonshrinking, and nonmigrating. Glass and Glazing MateriaLs: Comply with requirements of Division I Sectj.on "Glass and Glazing" of these specifications for gaskets and sealants required for glass installation at the project site. HARDWARE Provide heavy duty hardware units as indicated, scheduled or required for operation of each entrance door, includi-ng the following items of sizes, number, and type recommended by the manufacturer for the servj-ce required. Fini-sh hardware items to match finish of the door. B.Automatic Locking: Provide an electrically controll-ed AUTOMATIC ENTRANCE DOORS 08460 - 5 devi-ce to automatically lock the vestibule door in the closed position after each cycle. Include vertj-cal rod complying with UL 305. The j-nterior set of sliding doors shall be lockabl-e after hours, with the conceafed' tamper- nrnnf rzert i r:al rod devices ,The exi-t dev.ice shal l nrnhi l-r'i t menral breakout of the doors from the exterioryr vrrf v4 side. To maintai-n emergency egress from this set of doors, integral panic egress paddles shalL be installed on the interior side of the doors, to activate the "breakaway" function.In addition, a faiL safe-type eLectronic solenoid box shall be mounted in the interior header case and shall be capable of the following flexible traffic ffow controls: Automatic Function: a. The j-nterior and exter j-or approach sensors t when activated, sha11 signal the door to slide open, time out, sl-ide cl-osed. b. The lock shaLl be continuously disengaged. c. The door can also be opened from the console by depressing an "open door" switch. d. If the door is broken out, an aLert light and alarm shall be energized and the door operator shall be disabled. One Way Function: a. The exterior approach sensor shall- not actlvate the door. OnIy the interior approach sensor shafl- signal the door to oPen. b. The Lock shall be engaged when the door is cLosed. c. The door can be opened from the consofe by depressing an "open door" switch. d. If the door is broken out, an al-ert light and alarm shal-I be energized and the door oPerator shall be disabled. e. Although the exterior sensor wj-1l not open the door, it shall- function as a "door beIJ-" upon detection of a person, by energizing an al-ert liqht and alarm. f. If the door does not liqht and al-arm shaLf Manual Function: Neither the interior nor the exterior approach sensors shall signal the door to open. The fock shalI be engaged when the door is closed. The door can be opened only by depressing an "open door" switch on the console or a remote switch. I I I I I I I I I I I I I I I I I t I a. 1-\ 1. ) cl-ose and lock, an alert be enerqized. AUTOMATIC ENTRANCE DOORS 08460 - 6 b. I t T I I t I I t I I I t I I I I I I d. If the door is broken out, an alert light and aLarm sha11 be energlzed and the door operator di sabLed. e. Although the exterior sensor wil-l- not open the door, it shall function as a "door bell" upon detection of a person, by energizing an afert light and al-arm. f. If the door does not close and 1ock, an alert liqht and aLarm shall be energized- A key switch l-ocated on the outerside of the inner doors to al-l-ow entry by keyed override of system with the following equipment or equal: a.'1 04 security door control key switch SPDT momentary make of circuite. b. Sergeant Mortise Cylinder. ' eyeed to existing system (biting information to be provided) . c. 3/4" push button swi-tch. d. Time delay isolator. 5. Capability of Connection to Optional Timer: a. An external timer (supplied by others) can be connected to the console to automatically switch the mode of operation at specific times each day. b. The timer can be overridden at any time by turning the mode of operation switch to any of the other positions. In addition, the following requirements shall be met by the control box: 1.Remote Control Switch Connectlon: a. Push and release the "open door" switch. The door shal-], unLock (if locked), slide open, close (when all zones are clear) and re-lock (except in automatic mode). Audible Siqnal: "On" position - an alarm shall- sound whenever the door is open or secure' except in the automatic mode. In addition, the aLarm shafl sound upon approach to the exterior sensor, except in the automatic mode.t'Off' position - disables the audible alarm. Consofe panel indicator lights required to signal: a. Door closed and l-ocked. b. Door in breakout Positlon.c. Alert - door broken out AUTOMATIC ENTRANCE DOORS 08460 - 7 - person approaching from exterlor - door not closed and l-ocked Automati-c mode. One way mode. Manual mode . D. E. Exterior doors shall remain unlocked at all times. Push Bars: Manufacturer' s standard surface-mounted aluminum push bars in finish matching door frame. Instafl hardware' except surface-mounted hardware, at the fabrication plant. Remove only as required for final fj-nishing operation, and delivery and instaffation at the Project site. DOOR OPERATORS Capacity: Provide operators of the size recommended by the manufacturer for door slze, weight, and movement; for condition of exposure; and for long-term, maintenance-free operation under normaL traffic load for the type of occupancy indicated. Exposed Housing: Provide extruded or formed alumi-num housing for operators of 0.062-inch minimum thickness with fasteners conceal-ed when door is in the cl-osed position. Provide access for maintenance. Adjustment Features: Operators shall be fully adjustable wi-thout removal of the doors. Provj-de adjustment for opening, closing, and checking speeds, as well as length of time the door remains oPen. Electro-Mechanical Operators for Slidi-ng Doors: Provide sel-f-contained, concealed, overhead electro-mechanicaL drive unit with power opening and either power or spring closing, and checking for both opening and closing cycles. Include connections for povter and control wiring. Provide safety rel-ease clutch for obstructed closing. Provj-de for easy manual stiding when power is off. Provide operator action as indicated. 1. Provide emergency breakaway swing feature. 2. Provide conceal-ed overhead operators wi-th connections for power and control wiring. DOOR CONTROL SYSTEMS Microwave Scanner Motion-Detecting Control System: Provide a self-contained, motion-detecting control system composed of a microwave scanner sensing devj-ce to activate door operator and horizontal photo-cell beam across door .l f. I I I I I I I I I t I I I I I t I I I 2.4 z.J B. D. A, AUTOMATIC ENTRANCE DOORS 08460 - I 1. B. c. A I I t I T I I I I I I I I I I I I I I z.b z- t opening to prevent door from cl,osing until door is clear of traffic. Sensing device shaII be adjustable to provide detection patterns and sensitivity equivalent to those required for mats. Provlde housinq for sensing device finished to match finish of doors and frames. 1. Instafl scanners on both i-nterior and exteri-or of each automatic sliding entrance door. El-ectrical Interfocks: Unl-ess units are equipped with self-protecting devices or circui-ts, provide electrical interlocks to prevent operation of the unit when operation of the door is prevented by lock and latch or door bolts ' Sliding Door Opening Width Control- Switch: Provlde a two-position switch which, in the normaf position' aIlows sJ-iding doors to travel to full opening width and' in the aLternate position, reduces the opening to a selected partlal opening wi-dth. ACCESSORIES Si11 Configuration at Sliding Entrance Doors: Provide sill members and bottom guide system of configuration indicated. Provide threshold across door opening and inverted roll-er guide track system at interior of si-delights. Provide threshold extensions, wa1l to wall' at exterior of sideliqhts. FABRICATION General: Fabricate automatic entrance door system components to designs, sizes and thicknesses indicated and to comply with indicated standards. B. Prefabrication:Provide automatic entrance doors as prefabricated packaged units complete with doors, frames, sidelights, transoms where indicated, door operators and related components, hardware, and accessories. Complete fabrication, assembly, finishing, hardware applications and other work before shipment to Project site. Preglaze door and frame units to greatest extent possible, in coordination with i-nstallatj-on and hardware requirements. Do not drill and tap for surface-mounted hardware items until time of installation at project site. Perform fabrication operations, including cutting, fitting, forming, drilling and grinding of metal work in manner which prevents damage to exposed finish surraces.For hardware, perform these operations prior to application of finishes. AUTOMATIC ENTRANCE DOORS 08460 - 9 Welding: Comply with AWS recommendations. Grind exposed welds smooth to remove weld spatter and welding oxides. Restore mechanical flnish. 1. Perform welding behind finished surfaces in such a manner as to minimi-ze distortion and discoLoration on the finished surface. Reinforce the work as necessary for performance requirements and for support to the structure. Separate metaf surfaces at moving joints wi-th nonmetalLic separators to prevent rrfreeze-up" of joints. Dissimilar Metals: Separate dissimil-ar metals with bituminous paint, a suitable seaLant, nonabsorptive plastic or elastomeric tape, or a gasket between the surfaces. Do not use coatings containing J-ead. Maintain continui-ty of line and accurate reLation of planes and angles. Provide secure attachment and support at mechani-ca1 joints, with hairline fit of contacting members. G. Fasteners: Conceal fasteners wherever possibLe. Weatherstripping: For exterior doors, provj-de compression weatherstripping against fixed stops. For exterior doors without fixed stops, provide sliding weatherstripping retained in an adjustable strip mortised into the edge of the door. Aluminum Door, Sidelight and Transom Framing: Fabricate tubular and channel frame assemblies in configuration indj.cated with welded or mechanical joints in accordance with manufacturer's standards.Provi.de concealed fasteners. Reinforce internally with steel shapes as indicated, or as necessary, to support the required foads. 1. Provide glazing systems for frames to receive lights and for replacement of glass. Provide for nonremoval removal of glass from the exterior. Provi-de type and profile of glazing system indicated to receive glazing material-s indicated. Fabricate frame assemblies for exterior walls with flashing and weeps to drain penetrating moisture to the exterlor.Provide anchorage and alignment brackets for concealed support of assembly from the building structure. AIlow for thermal- expansion of exterior units. FINISHES F. I I t t I I T I I I I t I I I I I I I a. z. D. E. H. I. 2.8 AUTOMATIC ENTRANCE DOORS 08460 - 10 I t I I t I I I I I I I I I I I I I T General: Comply with NAAMM "Metal Finishes Manual" for recommendations relative to application and designations of finishes. Finish designations prefixed by "AA" conform to the system established by the Aluminum Assoclation for deslgnating aLumi-num f inishes. Finish aluminum automatic entrance door system components to match adjacent al-uminum storefront work. 1. Interstate Green UC #51524. - EXECUTION PREPARATION Template,s and Diagrams: Furnish templates, diagrams, and other data to fabricators and installers of related work, as necessary, for coordi-nation of the automatic entrance door installation. INSTALLATION Comply with recommendations. manufacturer ' s specifications and Set units plumb, level, and true to line wlthout warp or rack of frames or doors. Anchor securely in p1ace. Separate aluminum and other corrodible metal surfaces from sources of corrosion or electrolytic action at points of contact with other materials. Set sill members in a bed of seal-ant or with joint fillers or gaskets as indicated to provide weathertight construction.Comply with requirements of Divj-sion 7 Sections for sealants, fillers, and gaskets, to be installed during installation of doors and frames. Install complete door operator system in accordance with manufacturer's instructi-ons, including piping, controls, and control wiring. Set tracks, header assembl-ies, operating brackets, rails and guides l-eve.l- and true to f ocation with adequate anchorage for permanent support. ADJUSTING After repeated operation of completed instaLlation, equivalent to 3 days use by normal- traffic (100 to 300 cycles), readjust door operators and controLs for optimum operating condi-tion and safety and for a weathertight closure. Lubricate hardware, operating equipment, and other moving parts. A. B. ? PART 3.1 A. 3.2 3.3 A. B. D. E. A. AUTOMATIC ENTRANCE DOORS 08460 - 11 3.4 ?q I I I I I t I I I t I I I I I I I I I A. A. CLEANING Clean glass and aluminum surfaces promptly after installation. Remove excess glazing and sealant compounds, di-rt, and other substances. Exercise care to avoid damage to coatings. Comply with requirements containedSection "G1ass and Glazing" for maintenance of g1ass. in Division 8 cl-eaninq and PROTECTION Institute protective measures remainder of the construction automatic entrance doors will deterioration, other than normaLof acceptance. reguired throughout theperiod to ensure thatbe without damage or weathering, at the tine END OF SECIION 08460 AUTOI'{ATIC ENTR,ANCE DOORS 08460 - 12 A. B. I I I I I I I I t I t I I I T I I t I SECT]ON 08710 - DOOR HARDWARE PART 1.1 A. L.Z 1 - GENERAL RELATED DOCUMENTS Drawings and general provisions of Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section. SUMMARY This Section includes items known commercially as finish or door hardware that are requj-red for swing' sliding, and folding doors, except special types of unique hardware specified in the same sections as the doors and door frames on which they are installed. This Section includes the following: 1. Hj-nges. 2. Pivots. 3. Lock cylinders and keys. 4 . Lock and l-atch sets. 5. Bofts. 6. Exit devices. 7. Push/pull units. 8. Closers. 9. overhead holders. L0. Mi.scel-faneous door control devices. 11. Door trim units. 12. Protection plates. 13. Weatherstrj-pping for exterior doors. L4. Astragals or meeting seals on pairs of doors. 15. ThreshoLds. Rel-ated Sections: The following Sections contain requirements that relate to this Section: 1. Division 8 Section "standard Steel Doors and Frames" for siLencers integral with hollow metal frames. 2. Division 8 Section "Flush Wood Doors" for factory prefitting and factory premachining of doors for door hardware. 3. Division 8 Section "Aluminum Entrances and Storefronts" for aluminum entrance door hardware, except cylinders. 4. Division 8 Section "Power autornatic door operators. SUBMITTALS Door Operators" for DOOR HARDWARE 08710 - 1 I I I I I I I I I I I I I I I I I t I a D. General: Submit the Conditions of Contract car.l. i ^n e following in and Dlvision accordance with l- Specification r.4 Product data includj-ng manufacturers' technical product data for each item of door hardware, installation instructions, maintenance of operating parts and finish, and other information necessary to show compliance with reguirements. Final- hardware schedufe coordinated with doors, frames, and related work to ensure proper size, thickness, hand, functj-on, and finish of door hardware. l-.Final Hardware Schedule Content: Based on hardware indicated, organize schedule into "hardware sets" indicating complete designations of every item required for each door or opening. Include the following information: a. Type, style, function, size, and finish of each hardware item. b. Name and manufacturer of each item. c, Fastenings and other pertinent information. d. Location of each hardware set cross referenced toj-ndications on Drawings both on floor plans and in door and frame schedule. e. Explanation of all abbreviations, symbols, and codes contained in scheduLe. f. Mounting locations for hardware. g. Door and frame sizes and materials. h. Keying information. Submittal- Sequence: Submit final scheduLe at earliest possible date particularly where acceptance of hardware schedule must precede fabrication of other work that is critical in the Project construction schedule. Include with schedule the product data, samples, shop drawings of other work affected by door hardware. and other information essential to the coordinated review of schedule. Keying Schedule: Submit separate detailed schedule indicating clearly how the Owner's final instructions on keying of locks has been fulfilfed. Templates for doors, frames, and other work specified to be factory prepared for the installation of door hardware. Check shop drawings of other work to confirm that adequate provisions are made for locating and installing door hard!'rare to comply with indicated requirernents. QUALITY ASSURANCE DOOR HARD}IARE 08710 - 2 B. A. l-( A. I I I I I I I I I I I I I I I I I I I Single Source Responsibility: Obtain each type of hardware (latch and lock sets, hinges, closers, etc. ) from a si-ngle manufacturer. Supplier Qualifications: A recognized architectural door hardware supplier, with warehousing facilities in the Project's vicinity, that has a record of successful in-servi-ce performance for suppJ-ying door hardware similar in quantity, type, and quality to that indlcated for this Project and that employs an experienced architectural hardware consultang (AHC) who is availabl-e to Owner, Architect, and Contractor, at reasonable times during the course of the Work, for consultation. 1.5 l|,r PART z.r A. 1. Require supplier to meet with requirements and to obtain writing. PRODUCT HANDLING Inventory door hardware jointlY hardware supplier and hardware satisfied that count i-s correct. Owner to finalize keYing final lnstructions in with representatj-ves of installer until each is Provide secure lock-up for door hardware delivered to the Project, but not yet installed' Control handJ-ing and instal-l-ation of hardware items that are not immediately repJ-aceable so that completion of the Work will not be delayed by hardware losses both before and after installation. MAINTENANCE Maintenance Tools and Instructi-ons: Furnish a compLete set of speclalized tools and maintenance instructlons as needed for Ownerts continued adjustment, maintenance, and removal- and replacement of door hardware. 2 - PRODUCTS MANUFACTURERS Available Manufacturers:Subj ect requirements, manufacturers offering incorporated in the Work incLude' but the fol-fowing: Butts and Hinges: a. Hager Hinge Co. b. Lawrence Brothers, Inc. c. McKinney Products Co. d. Stanley Hardware, Div. Stanley Works. to compliance with products that may be are not limited to, DOOR HARDWARE 08710 - 3 2. Pivots: a. Glynn-Johnson Corp. b. LCN, Div. Ingersol)--Rand Door Hardware Group. c. Rixson-Firemark, Div. Yale Security Inc. 3. Key Control System: a. Key Control Systemsr Inc. b. Telkee Inc. 4. Cyllnders, Locksets and Latch Sets: a. Arrow Lock Manufacturing Co. b. Best Lock Corp. c. Corbi-n & Russwin Architectural Hardware, Div. Black & Decker Corp. d. Falcon Lock Co. e. Sargent Manufacturi-ng Company. f. Schlage Lock, Div. Ingersoll-Rand Door Hardware GrouP. g. Yale Security Inc. T I I I I I I I t I t t I I I I T I t 5. Bol-ts : a. Builders Brass Works Corp. b, Glynn-.Iohnson Corp. c. H. B. Ives, A Harrow Company. d. Qual-ity Hardware Mfg. Co., Inc. t Div. Newman Tonks, Inc. e. Trimco 5. Exit,/Panic Devices: a. Corbin & Russwin Architectural Hardware, Div. BLack & Decker CorP. b. Sargent Manufacturing Cornpany. c. Von Duprin, Div. Ingersoll-Rand Door Hardware Group. '1 . Push/Pull Units: a. Bafdwin Hardware CorP. b. Brookl-ine Industries, Di.v. YaLe Security Inc. c. Hager Hinge Co. d. Hiawatha, Inc. e. H. B. Ives, A Harrow ComPanY. f. Triangle Brass Manufacturing Company (Trimco). 8. Overhead Closers: a. Corbin & Russwin Archi.tecturaL Black & Decker Corp. Hardware, Div. DOOR HARDWARE 08710 - 4 I I I t I I I I I I I I I I I I I b. Dorma Door Controls International. c. LCN, Div. IngersoJ-1-Rand Door Hardware Group. d. Norton Door Controls, Div. Yal-e Security Inc. e. Rixson-Firemark, Div. Yale Security Inc, f. Sargent Manufacturing Company. S. Yale Security Inc. 9. Door Control Devices: a. Glynn-Johnson Corp. b. Rixson Firemark t u . uoor '.t r]-m unrEs : a. Baldwin Hardware Corp. b. Brookline Industries, Div. Yale Security Inc. c. BulLders Brass Works Corp. d. Hager Hinge Co. e. H. B. Ives. A Harrow Company. f. Triangle Brass Manufacturing Company (Trimco) . 1L. Kick, Mop, and Armor Plates: a. Baldwin Hardware Corp. b. Brookline Industries, Div. Yal-e Security Inc. c. Hager Hinge Co. d. Hiawatha, Inc. e. H. B. Ives, A Harrow Company. t. Triangle Brass Manufacturing Company (Trimco) . S. Quality Hardware Manufacturing Company. 12. Door Stripping and Seals: a. Hager Hinge Co. b. National Guard Prbducts, Inc. c. Pemko Manufacturing Co., Inc. d. Reese Enterprises, Inc. e. Sealeze Corp. f. Ultra lndustries. S. Zero International-, Inc. 13. Thresholds: a. Hager Hinge Co. b. NationaL Guard Products, Inc. c. Pemko Manufacturing Co., Inc. d. Reese Enterprises, Inc. e. Sealeze Corp. f. Zero International, Inc. 14. Sound Stripping: a. National Guard Products, Inc. b. Pemko Manufacturj-ng Co., Inc.t I DooR HARDWARE u6 /l-u - J z.z 2.3 z..t I I I I I I I I I t I I I I t I I I I A. B. r- c. Reese Enterprises, Inc. d. Zero International, Inc. SCHEDULED HARDWARE Requirements for design, grade' function, finish, size, and other distinctive qualities of each type of finish hardware are indicated in the "Hardware Schedule" at the end of this Section. Products are identifled by uslng hardware designation numbers of the folJ-owing: 1. Manufacturer's Product Designations:The product designation and name of one manufacturer are listed for each hardware type required for the purpose of establishing minimum requirements. Provide either the product designated orr where more than one manufacturer is specified under the Articfe "Manufacturers" in Part 2 for each hardware type, the comparable product of one of the other manufacturers that complies with requj-rements. MATERIALS AND FABRICATION Base Metafs: Produce hardware units of basic metal and forming nethod indicated, using manufacturer's standard metal alloy, compositj-on, temper' and hardness' but i'n no case of lesser (commercially recognized) quality than specified for applicable hardware units by applicable ANSI/BHMA A156 series standards for each type of hardware item and with ANSI/BHMA A155.18 for finish designations indicated, Do not furnish "optional" materj-als or forming methods for those indicated, except as otherwise specified. Fasteners: Provide hardware manufactured to conform to published templates, generally prepared for machine screw instal-1ation.Do not provide hardware that has been prepared for self-tapping sheet metal screws, except as specif ically i.ndicated. Furnish screws for installation with each hardware item. Provide Phillips flat-head screws except as otherwise indicated. Finj-sh exposed (exposed under any condition) screws to match hardware finish or, if exposed in surfaces of other work, to match finish of this other work as closely as possible including "prepared for paint" surfaces to recei-ve painted finish. HINGES, BUTTS, AND PIVOTS Tempfates: Except for hinges and pivots to be insta]1ed entirely (both l-eaves) into wood doors and frames, provide only template-Produced units. DOOR HARDWARE 08710 - 6 I I I I I I I t t T I I t I I I I I I B. Screws: Provide Phillips flat-head screws complying with the fol-lowing requirements: 1. For metal- doors and f rames instal-l machi-ne screws into drill-ed and tapped holes. 2. For wood doors and frames install wood screws. 3. Fi-nish screw heads to match surface of hinges or pivots. C. Hinge Pins: Except as otherwise indicated, provide hinge pins as fol-lows: 2.5 1. Out.-Swi-ng Exterior Doors: Nonremovable pins. 2. Interior Doors: Nonrising pins. 3. Tips: Fl-at button and matching Plug, flnished to match leaves. Number of Hinges: Provide number of hinges indicated but not less than 3 hinges per door leaf for doors 90 inches or less in height and one additional hinge for each 30 inches of additlonaL heiqht. LOCK CYI,INDERS AND KEYING Standard System: Except as otherwise indicated, provide new masterkey system for Project. MetaLs: Construct lock cylinder parts from brass or bronze, stainless steel, or nickel silver. Comply with Owner's instructions for masterkeying and, except as otherwise indicated, provide individual change key for each lock that is not designated to be keyed alike with a group of related 1ocks. 1. Permanently inscribe each key with number of }ock that identifies cylinder manufacturer's key symbol, and notati-on, "DO NOT DUPLICATE." Key Material: Provide keys of nickel silver only. Key Quantity: Furnish 3 change keys for each 1ock, 5 master keys for each master system, and 5 grandmaster keys for each grandmaster system. l-. Deliver kevs to owner. 2.6 LOCKS, LATCHES, AND BOLTS A. Strikes: Provide manufacturer's standard wrought box strike for each latch or lock bolt, with curved lip extended to protect frame, finished to match hardware set, unless otherwise indicated. D. A. B. D. E. DOOR HARDWARE 08710 - 7 I I t I I I I T I I I I I I I I I I I B. A. A A B. Provide dust-proof strikes where special threshol-d nonrecessed strike for bo1t. for foot bolts, except construction provides Lock Throw: Provide 5/8-inch minimum throw of l-atch on palrs of doors. Comply wj.th UL requirements for throw of bolts and latch bolts on rated fire openings. Provide \/2-inch minimum throw of latch for other bored and preassembled types of l-ocks and 3/4-inch minimum throw of Iatch for mortise l-ocks. Provide 1-inch minimum throw for all dead bolts. Flush Bolt Heads: Minimum of l-l2-inch-diameter rods of brass, bronze, or stainless steel- with minimum 12-inch-long rod for doors up to 7'-0" in height. Provide longer rods as necessary for doors exceeding 7'-0' in hei-ght. PUSH/PULL UN]TS Exposed Fasteners: Provide manufacturer' s standard exposed fasteners for installation, thru-bolted for matched pairs but not for single units. CLOSERS AND DOOR CONTROL DEVICES Size of Units: Except as otherwise specifically indicated, comply with the manufacturer's recommendations for size of door control unit depending on size of door, exposure to weather, and anticipated frequency of use. 1. Where paralle} arms are indicated for closers, provide closer unit one sj-ze larger than recornmended for use with standard arms. Access-Free Manuaf Closers: Where manual closers are indicated for doors required to be accessible to the physically handicaPPed, provide adiustable units complying with ANSI All?.1 provisions for door opening force and delayed action closj-ng. Provide grey resilient parts for exposed bumpers. DOOR TRIM UNITS Fasteners: Provide manufacturer's standard exposed fasteners for door trim units consisting of either machine screws or self-taPPing screws. Fabricate protection plates not more than 2 inches less than door width on hinge side and not more Ehan l/2 inch less than door width on puII side by height indicated. 2.'7 2.8 2.9 DOOR HARDWARE 08710 - I 18 ? D. B. I I I t I t I t I I I t t I I t I I I 2.t0 A. 2.Lt A. 2.r2 A. MetaI Pl-ates: Staj-nf ess steel, 0.050 j-nch (U. S gage) . WEATHERSTRIPPING AND SEALS General: Provide contj-nuous weatherstripping on exterior doors and smoke, l-ight, or sound seals on interior doors where indicated or schedul-ed.Provide noncorrosive fasteners for exterior applicati-ons and el-sewhere as lndlcated. Replaceable Seal Strips: Provide only those units where resilient or fLexible seal- strlp is easily replaceable and readily avai.Lable from stocks maintai-ned by manufacturer. Weatherstripping at Jambs and Heads: Provide bumper-type resifient insert and metaf retalner strips, surface applied unless shown as mortised or semimortised, and of following metal, finish, and resiLient bunper materiaL: 1. Solid neoprene conforming to MIL R 6855, Class II , Grade 40. d,.Flexj-ble, ho11ow bufb or loop insert. 2. Flexibfe vi-nyl hol-low bul-b or loop insert. 3. Brush pile insert of polypropylene or nylon woven pile and aluminum stri-p backing cornplying with AAMA '701 -2- Weatherstripping at Door Bottoms: Provide threshold consj-sting of contact-type resilient insert and metal housing of design and size shown and of followinq metal, finish, and resilient seal strip: 1. Extruded alumj-num with natural anodized finish' 0.062-inch minimum thickness of mai-n walls and flanges. THRESHOLDS General-: Except as otherwise indicated, provide standard metaL threshold unit of tyPe, size, and profile as shown or scheduled. HARDWARE FINISHES Match i-tems to the manufacturer's standard co]or and texture finish for the l-atch and l-ock sets (or push-pull units if no latch or lock sets) . Provide quality of finish, incLuding thickness of plating or coating (if any), composition, hardness, and other qualities complying with manufacturer's standards, but in DOOR HARDWARE 08710 - 9 I I I l I t t I I I I I I I I I t I t ? D. no case l-ess than specified by referenced standards for the applicabfe units of hardware. Provide protective lacquer coating on aII exposed hardware finishes of brass, bronze, and aluminum, except as otherwise indicated. The suffix "-NL" is used with standard finish designations to indicate "no Iacquer." D.The designations used in indicate hardware finishes standard commercial finishes, 3 - EXECUTION Set thresholds for exterior butyl-rubber or polYisobutYlene with requirements sPecified in Sealers. tt scheduLes and elsewhere to are the industry-recognized except as otherwise noted. doors in full bed of mastic sealant complying Division 7 Section "Joint PART 3.1 A. ]NSTALLATION Mount hardware units at heights indicated in following applicable publications, except as specifical-1y indicated or required to comply vrith governing regulations and except as otherwise directed by Archj-tect. 1. "Recommended Locations for Buil"ders Hardware for Standard Steef Doors and Frames" by the Door and Hardware Insti-tute. 2. NWWDA lndustry Standard I.S.1.7, "Hardware Locatj-ons for Wood Fl-ush Doors. " InstaLl each hardware item in compliance wj-th the manufacturer's instructions and recommendations. Where cutting and fitting is required to install hardware onto or into surfaces that are later to be painted or finished in another wiy, coordinate removal, storage' and reinstallation or application of surface protection with finishing work specified in the Divisj-on 9 Sections. Do not install surface-rnounted items untiL finishes have been completed on the substrates involved. Set units leve1. plumb, and true to line and location. Adjust and reinforce the attachment substrate as necessary for proper j-nstallatj-on and operation. Dril-l and countersink units that are not factory prepared for anchorage fasteners. Space fasteners and anchors in accordance with industry standards. F. Weatherstripping and Seals: Comply with manufacturer's instructions and recommendations to the extent installation requirements are not otherwise indicated. DOOR HARDWARE 08710 - 10 1. 1 A. B. A. I I I I I t I I I I I I I I I I t I I 5.2 3.3 ADJUSTTNG, CLEANING, AND DEMONSTRATING Adjust and check each operating item of hardware and each door to ensure proper operation or function of every unit. Replace units that cannot be adlusted to operate freely and smoothly or as intended for the application made, Where door hardware is i-nstalled more than one month prior to acceptance or occupancy of a space or area, return to the instalLation during the week prior to acceptance or occupancy and make final check and adjustment of all hardware items in such space or area. Clean operating items as necessary to restore proper function and finish of hardware and doors. Adjust door control devices to compensate for final operation of heating and ventilating equipment. Cfean adjacent surfaces soiled by hardware i-nstallation. HARDWARE SCHEDULE General: Provide hardware for each door to comply with requirements of Section "Door Hardware, " hardware set numbers indicated in door schedufe, and i-n the following scheduLe of hardware sets. Hardware sets indicate quantity, item, manufacturer and product designatJ-on, size, and finish or color, as applicable. END OF SECTION 08710 DOOR HARDWARE 08710 - 11 Opening Quantity DOOR HARD!{ARE SCHEDULE Hardware Set # QuantiLy 01 01 03 03 06 05 05 02 03A 03A l_00A 1008 103 109 110 111 LL2 113 LL4 115 1 1 1 1I 1 I 1 1 1 1 1 l_ 1 t I I t I I I I I I I I I T I I I I IDOOR HARDWARE 08710 - 12 I DOOR HARDWARE SETS t DooR oPENTNG 100A, 1008 t QTY MFG ITEM NUMBER DESCRIPTION Ir 1 Sargent 41 x 101 x 90 3/L6 US26D Cylinder I BaLance of hardware supplied by door manufacturer. Locate on exterior side of Door 1008. r DOoR oPENING 103 I OTY MFG ITEM NUMBER DESCRIPTIONI 1.5 McKinney TA714 4.5 x 4 US25D Hinge I 1 Sargent 28-65G04 KL 25D Lockset Store Room r Function 1 Trimco l23l Floor StoP I 3 Hager 307D Silencer I 1 Commercial KEY 005 Master Key Locksets** Stamp "Do Not Duplicate" r DOOR OPENING 109 I QTY MFG ITEM NUMBER DESCRIPTION I 1.5 McKinney TA714 4.5 x 4 Us26D Hinge I 1 Sargent 28-65G04 KL 26D Lockset Store Room t uncE ]-0n r 1 Trirnco I23l Floor StoP I 3 Hager 307D Silencerr 1 commercial KEY 005 Master Key Locksets I 1 ;"r;:iT" "o"nrt'!#p1icate" Deadbort-Sinsrer cvl-inder I DOOR OPENING 110, 111 I QTY MFG ITEM NUMBER DESCRIPTION I 1.5 McKinney TA714 4.5 x 4 US26D Hinge I L sargent 28-65G04 KL 26D Lockset Store Room I Function 1 Hager 236W US32D Wa]] StoP I 3 Hager 307D Silencer I 1 Commercial KEY 005 Master Key Locksets** Stamp "Do Not Duplicate" I I DooR HARDWARE 08?10 - 13 ? z z o DOOR OPENTNG 112, 1.1.5 QTY MFG ITEM NUMBER TA714 4.5 x 28-65U15 KL L23l 307 D ITEM NUMBER TA714 4.5 x 28-55U51 KL EN 1231 O TB 236W US32D 307D DESCRIPTION Hinge Passage Set Floor Stop Silencer DESCRIPTION Hinge Passage Set Closer Wall Stop Silencer McKinney Sargent Trimco Hager McKinney Sargent Sargent Hager Hager 4 US26D 26D 4 US25D 26D I T I I I I I I I I I I t t I I I t I DOOR OPENING 113, ].].4 QTY MFG z 2 2 6 DOOR HARDVIARE 08?10 - 1{ I I I SECTION 088OO _ GLAZING PART 1.1 A. 1 - GENERAL RELATED DOCUMENTS I t 1-'2 -1 ..* Drawings and general provisions of the Contract, including General and Supplementary Conditlons and Division 1 Specification Sections, apply to this Section. SUMMARY This Section incLudes glazing for the foLlowinq products' including those specified in other Sections where glazing requirements are specified by reference to thj-s Section: L. Window units. 2. Vision lites. 3. Entrances and other doors. 4. Storefront construction. Related Sections: The following sections reoui-rements that refate to this Section. containB. A. B. I I t I I t I I I I t I I I 1 a 4. 6. Division 6 Section "Interior Architectural Woodwork. " Division 8 Section "Flush Wood Doors." Division 8 Section "Aluminum Storefronts." Division 8 Section "Automatic Entrance Doors. " Di-vision I Section "Steel Doors and Frames"' Divi-si-on 8 Section "Mirror Glass." DEFINITlONS Manufacturer is used in this Section to refer to a firm that produces primary glass or fabricated 91ass as defined in the referenced glazing standard. Deterioration of Insul-ating Glass i Failure of the hermeti-c seaL under normal use due to causes other than glass breakage and improper practices for maintaj-ning, and cleaning insulating gIass. Evidence of fail-ure is the obstruction of vision by dust, moisture, or fil-m on the interior surfaces of glass. Improper practices for maintaining and cleaning glass do not comply with the manufacturert s directions. STSTEM PERFORMANCE REQUIREMENTS A. General:Provide glazing systems that are produced' fabricated, and installed to withstand normaf thermal movement, wind loading, and impact loading (where applicabfe), without failure including loss or glass breakage attributable to the following:defective manufacture, fabrication, and installation; failure of GLAZING 08800 - 1 seaLants or gaskets to remain watertight and airtight; deterioration of qlazing materi-a1s; and other defects in constructi-on. Glass Desi-gn: Glass thicknesses indicated on Drawings are for detailing only. Confirm glass thicknesses by analyzing Project loads and in-service conditions. Provide glass l-ites for the various size openings in the thicknesses and strengths (annealed or heat-treated) to meet or exceed the fol-fowing criteria: Minimum glass thickness, nomi-na)-1y, exterior walls is 6.0 mm (0.23 inch) . Minimum glass thicknesses of lites, whether composed of annea]ed or heat-treated glass, are selected so the worst-case probability of failure does not exceed the f ol-lowinq: 8 lites per 1000 for lites set vertically or not over 15 degrees off vertical and under wind action. Determine minimum thickness of monol-ithic annealed glass according to ASTM E 1300. For other than monolithic annealed gIass, determj-ne thickness per glass manufacturer's standard method of analysis including applying adjustment factors to ASTM E 1300 based on type of glass. Normal thermal movement results from the following maximum change (range) in ambient and surface temperatures acting on glass-framing members and glazing components. Base engineering calcul-ation on materiaLsr actuaL surface temperatures due to both solar heat gain and nighttime sky heat loss. Temperature Change (Range) z t2O deg F (67 deg C) , Iambient; 180 deg F (L00 deg C), material surfaces. SUBMITTALS General-: Submit the foll-owing according to Conditions of Contract and Division 1 Specification Sections. B. Product data for each glass product and glazing material- indicated.I C. Samples for verification purposes of 12-inch-square samples of each type of glass indicated and 12-inch-long Isamples of each color required (except black) for each I type of sealant or gasket exposed to view.Install seal-ant or gasket sample between two strips of material representative in color of the adjoining framing system. I I I I t t I I I I I 1 of fites in 1.5 I T A. t T I08800 - 2 D. E. F. I I I I T I I I I I I I I t Product certificates signed by glazing materials manufacturers certifying that their products comply with specified requirements. 1. Separate certifications are not required for glazing materiaLs bearing manufacturer's permanent l-abel-s designating type and thickness of g1ass, provided Labefs represent a quality control program of a recognized certj-fication agency or inciependent testing agency acceptable to authorities havj-ng iurisdiction. Compatibi-Iity and adhesion test reports from seal-ant manufacturer indicating that glazing material-s were tested for compatibility and adhesion with gl-azing sealants. Incfude seal-ant manufacturer's interpretation of test results relative to sealant perlormance ^-lct I lLt recommendations for primers and substrate preparation needed for adhesion. Compatibility test report from manufacturer of insulatj-ng glass edge sealant indicating that glass edge seaLants were tested for compatibility with other glazing materials including sealants, glazing tape, gaskets, setting blocks' and edoe blocks. G. Product test reports for each type of glazi-ng sealant and gasket indicated, evidenci-ng compliance with requirements <ncr.i f i crl H. Maintenance data for glass and other glazing materials to include in Operating and Maintenance ManuaL speclfied in Division 1. 1.5 QUALITY ASSURANCE A. Glazing Publications:Comply recommendatj-ons of glass product organizations be1ow, except where requirements are indicated. Refer to for glazing terms not otherwise defined in referenced standards. with publi-shed manufacturers and more stringent these publications in this Section or 1. FG['4A Publications: "FGMA Glazi-ng Manual. " I 2. LSGA Publications: "LSGA Design Guide."I 3. SIGMA Publications: TM-3000 "Vertical- Glazing Guidelines " Safety Glass: Products compJ-ying with ANSI 297.1 and testing requirements of 16 CFR Part 1201 for Category 1I materiaLs. I I I I InsuLating Glass Certification Program: Provide insulating glass unj-ts permanently marked either on spacers or at least one component lite of units with 08800 - 3GLAZING D. E. appropriate certification label- of one of the inspecting and testing agency indi-cated bel-ow: 1. Insul-ating Glass Certification Councif (IGCC) . 2. Associated Laboratories, Inc. (ALI). 3. National Certj-fied Testing Laboratories (NCTL) . Gl-azier Qualifications: Engage an experienced glazier who has compJ,eted glazing similar in material-, des j-gn, and extent to that indicated for Project with a record of successful in-service performance. Single-Source Responsibility for Gl-ass: Obtain glass from one source for each product lndicated below: 1. Primary glass of each (ASTM C 1036) type and class indicated. 2. Heat-treated glass of each (ASTM C 1048) condition indicated. 3. Insulating glass of'each construction indicated. Single-Source Responsibility for Glazing Accessories: Obtain glazing accessories from one source for each product and instalLation method indicated. 1. Testing is not required when glazing sealant manufacturer can submit required preparation data that is acceptable to Architect and is based on previous testlng of current sealant products for adhesion to and compatibility with submitted glazing materials. DELIVERY, STORAGE, AND HANDLING Protect glazing materials to comply with manufacturer's directions and as needed to prevent damage to glass and glazing materials from condensation, temperature changes' direct exposure to sun, or other causes. 1. Where insulating glass unj-ts will be exposed to substantial altitude changes, comply with insulating glass fabricator's recommendations for venti-ng and sealing to avoid hermetic seal ruptures. PROJECT CONDITIONS Envj-ronmental Conditions: Do not proceed with gLazing when ambient and substrate temperature conditions are outside the limits permitted by glazing materials manufacturer or when glazing channeL substrates are wet from rain, frost, condensation, or other causes. VIARRANTY I T I I I I I I I t I I I t I t I t I 1'1L. I 1.8 A. A. GLAZING 08800 - 4 A. B. I I I I I I I I I I I I I I I t I I I General: Warranties specified in thj-s Articl-e shal-l- not deprive the Owner of other rights the Owner may have under other provisions of the Contract Documents and wil-l- be in addition to and run concurrent wlth other warranties made hrr thc Cnntra.irlr rrnder reorri rementS of the Contractvf Documents. Manufacturerrs Warranty on Coated Gl-ass Products: Submit written warranty slgned by coated glass manufacturer agreeing to furnish replacements for those coated glass units that deteriorate as defined in "Definiti-ons" article, f,o.b. point of manufacture' freight al-lowed Project site, within specified warranty period indicated below. Warranty covers only deterioration due to normal conditions of use and not to handling' installing, and cleaning practices contrary to glass manufacturer's published instructions. 1. warranty Perj-od: Manufacturer's standard but not fess than 5 years after date of Substantial Completion' C. Manufacturer's Warranty on Insulating Glass:Submit written warranty signed by manufacturer of insulating glass agreeing to furnish replacements for insulating glass units that deteriorate as defined in "Definitions" article, f.o.b. polnt of manufacture, freight allowed Project site, within specified warranty period indicated beLow. Warranty covers only deteri-orati-on due to normaf conditions of use and not to handling, installing, protecting, and maintaining practices contrary to glass manufacturer's published instructions. 1. Warranty Period: Manufacturer's standard but not less than 5 years after date of Substantial Completlon- PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Availabl-e Products: Subject to compliance with requirements, products that may be incorporated in the Work include, but are not limited to, the products specified in Product Data Sheets at end of this Section. 2.2 PRIMARY FLOAT GLASS PRODUCTS A. Float Gfass: ASTM C 1036, Type I (transparent glass, flat), Class as indicated below, and Quality q3 (glazing select) . 1. Class 1 (clear) unfess otherwise indicated. 2.3 HEAT-TREATED FLOAT GLASS PRODUCTS, GENERAL GLAZING 08800 - s I I I I I I I I I I I I t I I I I I I 1 A. A. B. Fabrication Process: By horizontaf (roller-hearth) process wi-th roff-wave distortion paraIlel to bottom edge of glass as instafled, unl-ess otherwj-se indi-cated. 2.5 HEAT-TREATED FLOAT GLASS Uncoated, Cl-ear, Heat-Treated Float Glass: Condition A (uncoated surfaces), Type I glass, flat), Class 1 (cl-ear) , Quality select), kind as indicated bel-ow. ASTM C 1048, (transparentq3 (glazing 1. Kind HS (heat strengthened) where indicated. 2. Kind FT (ful1y tempered) where indicated. Available Manufacturers: Subject to compliance with requirements, manufacturers offering heat-treated glass products that may be incorporated in the Vlork include' but are not limited to, the following companies. 1. AFG lndustries, Inc. 2. Artistic Glass Products Co. 3. Cardinal IG. 4. Sai-nt-Gobain. 5. Fafconer Glass Industries. 6. Glasstemp, Inc.'l. Guardian Industries CorP. 8. HGP Industries. 9. LOF G1ass, Inc. 10. PPG Industries, Inc. 11. Spectrum Glass Products, Inc. 12. Tempglass. L3. Viracon, Inc. INSULATING GLASS PRODUCTS A. Sealed Insulating Glass consisting of organicallY by dehydrated air sPaces with other requirements Insulating Glass Product Section. Units:PreassembLed units seaLed lites of glass separated complying with ASTM E '7'7 4 and indicated, including those in Data Sheet at the end of this For properties of individual- glass lites making up units, refer to requirements specified elsewhere in this Section applicable to types, cfasses' kinds' and conditions of glass products comprising lites of insul-ating glass units. Provide heat-treated float glass of kind indicated or, if not otherwise indicated,Kind HS (heat strengthened) where reconmended by manufacturer to comply with system performance requirernents specified and Kind FT (futly tempered) where safety glass is designated or required. z. 08800 - 6 A, p A. t I I t t T I I I I I I I t I I I t t 2.6 2.'7 2.6 U-values are expressed as Btu/hour x sq. ft' x deg F- ELASTOMERIC GLAZING SEALANTS General: Provide products of type indicated, complying with the fol-l-owinq requirements: 1 /-nmnaii hi l iiv-------"'': ,.t""a glazing sealants and tapes of proven compatibility with other materials they will contact, including glass products, seal-s of insulating glass units, and glazing channel- substrates' under conditions of installation and service, as demonstrated by testing and fiel-d experience. 2. Suitability:Comp1y with sealant and glass manufacturerrs recommendations for selecti-ng glazing sealants and tapes that are suitable for applications indicated and conditions existing at time of install-at ion. 3. Colors: Provide col-or of exposed joint sealants to comply with the following: a. Provide selections made by Architect from manufacturer's full range of standard colors for products of type indicated. B. Elastomeric Glazinq Seal-ant Standard:Provlde manufacturer's standard chemica]1y curing, elastomeric seafants of base potymer indicated that comply with ASTM C 920 requirements indicated on each Elastomeric Glazing Sealant Product Data Sheet at the end of this Sect j-on, including those referencing ASTM classificati-ons for Type' Grade, C1ass and Uses. GLAZING TAPES Back-Bedding Mastic Glazing Tape: Preformed, butyl-based elastomeric tape with a solids content of 100 percent, nonstaining and nonmigrating in contact with nonporous surfaces, with or without spacer rod as recommended by tape and gJ.ass manufacturers for applicati-on indicated, packaged on rolls with a release paper backing' and complying with AAMA 800. Expanded Cel-luIar Glazing Tape: Cl-osed-cel1, polyvinyl chloride foam tape, factory coated wj-th adhesive on both surfaces, packaged on rol-ls with refease Liner Protecting adhesive, and complying wj-th AAMA 800 for product 810.5. GLAZING GASKETS Dense Compression Gaskets: Molded or extruded gaskets of material indicatd below, and of profile and hardness required to maintain watertight seal: GLAZING 08800 - 7 I I I I I I I I I I I I I I I I I I T A. n 1. EPDM, ASTM C 864. Soft Compression Gaskets: Extruded or moLded closed-cell' integral-skinned gaskets of mateiral indicated below' compj-ylng with ASTM c 509, Type II, black, and of profile and hardness required to maintain watertight seal-. EPDM. 2.9 2.r0 (-Availabfe Manufacturers:Subj ect requirements, manufacturers offering incorporated in the work include, but the following comPanles. to compliance with products that may be are not limited to, 1. Preformed Gaskets: a. Advanced Elastomer Systems' L.P. b. Schnee-Morehead, Inc. c. Tremco, Inc. MISCELLANEOUS GLAZING MATERIALS General-: Provlde products of material, size, and shape cornplying with referenced glazing standard' requirements of manufacturers of glass and other glazing materials involved for glazing application indicated, and with a proven record of compatibility with surfaces contacted in installation. Cleaners, Primers and Seafers: seaLant or gasket manufacturer. Type recommended bY Setting Blocks: Elastomeric material with a Shore A durometer hardness of 85 plus or minus 5. Spacers: Elastomeric bl-ocks or continuous extrusions wj-th a Shore A durometer hardness required by glass manufacturer to maintain glass lites in place for installation indicated. Edge Blocks: Elastomeric material of hardness needed to limit glass lateral movement (side-walki.g) - FABRICATION OF GLASS AND OTHER GLAZING PRODUCTS Fabricate glass and other glazing products in sizes required to glaze openings indicated for Project, with edge and face clearances, edge and surface conditions, and biie complying with recommendations of product manufacturer and referenced glazing standard as required to comply with system performance requirements- PART 3 - EXECUTION GI,AZING 08800 - 8 B. A. A. ? D. I I t I I I I t I I I I I I t I I I t 3.1 3.2 3.3 EXAMINATION Examine glass compliance with F---.: -^ .,.1 r- l^! ! CtlltJ-ll9, WILIt the fol-l-owing: glazier rT rA eanl- f rrr 1. Manufacturing and install-ation tolerances, including those for size, squareness, offsets at corners.2. Presence and functioning of weep system.3. Minimum required face or edge cl-earances. 4. Effective sealing between joints of glass-framing members. Do not proceed with glazing conditions have been corrected. PREPARATION until-unsatisfactory CLean glazing channels and other framj-ng members recei-vingglass immediately before gJ-azing. Remove coatings thatare not firnly bonded to substrates. GLAZTNG, GENERAL Comply with combined recommendations of manufacturers ofg1ass, sealants, gaskets, and other glazing materials,except where more stringent requirements are indicated,including those in referenced glazing publications. Glazing channel dimensions as indicated on Drawingsprovide necessary bite on g1ass, minimum edge and faceclearances, and adequate sealant thicknesses, withreasonable tolerances. Adjust as required by Project conditi-ons durinq installation. Protect glass from edgeinstallation as follows: damage during handJ-ing and Remove damaged glass from Project si-te and 1ega11y dispose of off site. Damaged glass is glass wj-th edge damage or other imperfections that, when instaJ.led, weaken glass and i-mpa j- r performance and appearance. Do not exceed edge pressures stipulated manufacturers for installing glass lites.by glass E. Provide spacers for glass sizes larger than 50 unltedinches (length plus height) as follows: 1. Locate spacers inside, outside, and directly opposi-te each other.Instal-L correct size and spacing topreserve required face clearances, except wheregaskets and glazing tapes are used that have demonstrated ability to maintain reguired face 08800 - 9 I I I t I I t I t I I I I t t I t I t B. D. F. A B. clearances and comply with system requr-rements, Provide 1/8-inch minimum bite of spacers use thickness equal to sealant width. t:nr- rrqe thi r:kness sl i crht I v less9grv, compressed thickness of tape. performance on glass and With glazing than flnal F. 3.4 ?q c GLAZING Provide edge blocking to comply with requirements of referenced glazing publj-cati-ons, unless otherwise required by glass manufacturer. Set glass Iites j-n each series with uniform pattern, draw, bow, and similar characteristi-cs. TAPE GLAZING Position tapes on fixed stops so that when compressed byglass their exposed edges are flush with or protrude slightly above sightline of stops. Install tapes continuously but not in one continuous length. Do not stretch tapes to make them fit opening. Where frami-ng joints are vertical, cover these joints by applying tapes to heads and s1l1s first and then to jambs. Where framing joints are horizontal, cover these joints by applying tapes to jambs and then to heads and si-lls. Place joints i-n tapes at corners of opening with adjoining Iengths butted together, not lapped. Seal joints in tapes with compatible sealant approved by tape manufacturer. Do not remove release paper from tape until- just before each lite i-s installed. Center glass lites in openings on setting bLocks and press firmly against tape by inserting dense compressj-on gaskets formed and installed to lock in place against faces of removable stops. Start gasket applications at corners and work toward centers of openings. GASKET GLAZING (DRY) Fabrlcate compression gaskets in lengths recommended by gasket manufacturer to fit openings exactly, with stretch aLfowance during instal-Iation. Secure compression gaskets in place with joints located at corners to compress gaskets producing a hreathertight seal without developing bending stresses in glass. SeaL gasketjoints with sealant recommended by gasket manufacturer. Instafl- gaskets so they protrude past face of glazing stops. 08800 - 10 B. A. B. D. E. I I I I I I I I I I I I T t I I I t I 3.'l REFER SEALANT GLAZING (WET) Install contj-nuous spacers between glass lites and glazing stops to maintain glass face clearances and to prevent seaLant from extruding into gLass channel- weep systems until sealants cure. Secure spacers in place and in position to controJ- depth of instalfed sealant rel-ative to edge clearance for optimum seal-ant performance. Force sealants into glazing channel-s to eliminate voids and to ensure complete wetting or bond of sealant to glass and channel surfaces. Tool exposed surfaces of sealants to provide a substantial wash away f rom glass , Insta.l-l pressuri zed gaskets to protrude slightly out of channeL to eliminate dirt and moisture pockets. PROTECTION AND CLEANING Protect exterior glass from breakage immediately after installation by attaching crossed streamers to framing held away from glass. Do not apply markers to glass surface, Remove nonpermanent Iabels, and clean surfaces. Protect glass from contact with contaminating substances resulting from construction operations including weld splatter.lf, despite such protection, contami-nating substances do come into contact with glass' remove them immediately as recommended by glass manufacturer. Examine glass surfaces adjacent to or below exterior concrete and other masonry surfaces at frequent intervals during constructi-on, but not less than once a month, for build-up of dirt, scum, alkali deposits, or stains, and remove as reconrmended by glass manufacturer. Remove and replace glass that is broken, chipped' cracked, abraded, or damaged in any way, including natural causes, accidents and vandalism, during construction period. Wash glass on both faces in each area of Project not more than 4 days prior to date scheduled for inspections that estabfish date of Substantial Completion. Wash glass as recommended by glass manufacturer. TO FOLLOWING PRODUCT DATA SHEETS 08800 - 11 INSULATING GLASS PRODUCT DATA SHEET Sealing System: Dual- seal, primary and secondary sealants: manufacturer's standard seal-ants. GLass Specifications: Comply with the following requirements: Thickness of Each Lite: t/4" Indoor Lite: Class 1 (cl-ear) float g1ass. Kind HS (heat strengthenedl , Condition A (uncoated) , Class 1 (cfear) float glass. Exterior Pane of Clear Float Glass:with suspended substrateinner layer wi-th heat mirror 77 wavelength - selective coating. Nominal Performance Characteristi-cs are as indicated below: Visibl-e Liqht Transnittance: 622 Summer Daytime U-Value: 0.35 Winter Niqhttime U-Value: 0.31 Shadinq Coefficient: 0.49 END OF SECTION O88OO 08800 - 12 I t I t I t I I I I I I I I I I I I IGI,AZING A. B. D. E. I I I I I I t I I T I I I I I I I I I SECTTON 08830 -MIRRORED GLASS PART 1.1 A. L-Z r.4 1 - GENERAL RELATED DOCUMENTS Drawings and GeneraL and Specif i-cation SUMMARY This Section 1. Fl-oat ql,ass mirrors. SUBMITTALS GeneraL: Submit the Conditions of Contract Sections. general provisions of Contract, including Supplementary Conditions and Division 1 Sections, appiy to this Section. includes the foll-owinq: f ollowi-ng in and Dlvision accordance with 1 Specification Product data for each type of product specified including description of materials and process used to produce mirrored glass, including source of glass, glass coating components, edge sealer, and quality control provisions. Samples, 12 inches square in size, of each type of mirrored glass specified, including edge treatment on 2 adjoining edges of samples. Product certificates signed by manufacturers of mirrored glass certifying that their Products and edge seal-ers comply with specified requirements. Mirror mastic glass coating compatibility test reports from organic protective coating manufacturer indicating that mirror mastic has been tested for compatibility and adhesion with organic protective coating. Include organic coating manufacturers I interpretation of test results relative to performance and recommendations for use of mastics with organic protective coating. QUAL]TY ASSURANCE GJ.azj-ng Standards: Comply with recommendations of Flat Glass Marketing Association (FGMA) "Glazing Manual" except where more stringent reguirements are indicated. Refer to thls publication for definitions of glass and glazing terms not otherwise defined in this Section or referenced standards. MIRRORED GLASS 08830 - 1 compry with t 1.5 PART z-L A. B.Mirror Manufacturers'Document: recommendations of National Association of MirrorManufacturers (NAMM) in its publication "MfRRORS, HandLewith Extreme Care, Tips for the Professional on the Care and Handling of Mirrors," SingIe-Source Responsi-bj-lity: Provide products obtained from one source for each type of mirror indj_cated. DELIVERY, STORAGE, AND HANDLING Comply with manufacturer I s instructions for shipping,storlng, and handl-ing mirrored glass; avoid deteriorationof silvering, damage to edges, and abrasion of glass surfaces and applied coatings. Store indoors, protected from moisture including condensation. PROJECT CONDITIONS Environmental Conditions: Do not proceed with mirroredgl-ass installation until ambient conditions of temperatureand humidity wiIl be continuously maintained at valuesnear those indicated for final occupancy. Coordinate mirror dimensj.ons and spacing with hardware foradjacent systems such as uri-nal- screens, switch plates, 2 - PRODUCTS MANUFACTURERS I I I I I t t I t I I I t I t I I I A. A B. 1. Ameri-can Mirror Co.2. Bassett Mirror Co.3. Binswanger Mirror Products 4. Carolina Mirror Corp.5. Consolidated Glass & Mirror6. Donisi Mirror Co., Inc.'7. FaLconer Gfass Industries,8. Gardner Mirror Corp.9. Gilded Mirrors. Inc. 10. Lenoir Mirror Co. 1l-. Messer Industries L2. Stroupe Mirror Co. 13. Texas Mirror, Inc. 14. Virginia Mirror Co., Inc. L5. Weaver Mirrors, Inc. MIRRORED GLASS Avail-abIe Manufacturers:Subj ect requj-rements, manufacturers offering incorporated in the Work include, butthe followinq: Inc. to compliance with products that may be are not limited to, 08830 - 2 A B. A. B. (. I t I I I I I t I I I I I I I I t I I z-z 2.3 2.9 GLASS FOR MIRROR PRODUCTION Prim:rv Glass: Flo:t rrlass comnl rri na wiJ-h ASTM C 1036!l-.l.l[qrJ e Y4q!!rcnrri rcmcnis f nr Trrna T /l-r:nqn:rant. f I at ) encl for cl-ass! sYL.f rer"er \ llsrruysrv.ru, and qual-itv indicated befow: l.. Clear Float GLass: (clear) . n..^1 i.-.. ^avudrt Ly 9z-/rni rrnr\ 1- l rcc\ rrrf ! ! v! ,/ , M]RRORED GLASS PRODUCTION AND FABR]CATION GLass Coating: Coat second surface of gfass wj-th successive Layers of chemicafly deposited si-lver, electrically or chemicalfy deposited copper, and manufacturerr s standard protective organic coatlng to produce coating system that compLies with FS DD-M-0041, except with salt-spray test period extended to 300 hours and undercutting, discol-orations, blackening, and sifver impairment at mirror edges not greater than 1/8 inch. Mirror Sizes: After appllcation of glass coating, cut mirrored glass to final- sizes and i-n the following nominal glass thickness as expressed by metric designation/nominal decimal of an i,nch/ (traditional- designation) : 1. Thickness: 6-0 mm/0-23 inch/ (1/4 inch) Mirror Edge Treatment: indicated be1ow, withprevent chemical or coating: Provide forms of edge treatment edges sealed after treatment to atmospheric penetration of glass l-. Beveled polished edge of 1/2" width shown. 2. Perform edge treatment and sealing j-n imrnediately after cutting to final sizes. MISCELLANEOUS MATERIALS factory Mirror Mastic: An adhesive setting compound, produced specifically for setting mirrors by spot application, certified as compatible with glass coating by organic protective coating manufacturer and approved by mirror manufacturer. Mirror Hardware: Extruded aluminum mirror hardware, of size and profile indicated, in manufacturerrs standard finish, complying with description below: 1.Clear polished finish. Fasteners: Fabricated of same basic metaL and al-loy as toilet accessories and matchinq it in finished color and MIRRORED GLASS 08830 - 3 texture. PART 3 - EXECUTION 3.1 GLAZING A. General: 5.2 Mastlc Spot InstalLation System: masti-c as foLLows: InstaII mirrors with I I I I I t I I I I I I I I I t I t I h d. A. Install mirrors to comply with printed directions of mirror manufacturer, and with referenced FGI'4A standard and NAMM document. Mount mirrors in place to avoid distorting reflected images and provide space for air circufation between back of mirror and face of mounting surface. l-. Identify and examine surfaces over which mirror is to be mounted.Comply with manufacturer's printed instafLation directions for preparation of mounting surfaces i-ncluding coating surfaces with mastic manufacturer's speci-al bond coating where applicable. Apply barrier coat to mirror backing where approved by manufacturers of mirror and backing material. App1y mastic in spots to comply with mastj-c manufacturer's printed directions for coverage and to a]1ow ai-r circulation between back of rnirror and face of mounting surface. After mastic is applied, align mirror and press intoplace while mai-ntai-ning a rninimum alr space of 3/16 inch between back of mj.rror and mounting surface. For wall-mounted mirrors instal-1 permanent means of support at bottom and top edges with bottom support designed to withstand mirror weight and top support to prevent mirror from coming away from wal-l- al-ong top edqes. Attach mirror hardware securely to mounting surfaces with mechanical fasteners installed with anchors or inserts as applicable. For metal or plastic clips, place a felt orplastic pad between mirror and each c15-p to prevent spalling of mirror edges. For wal-I application provide clips along top of mi-rror.For tile wainscot applications, provide spacersand shims as required for flush, flat installation. PROTECTION AND CLEANING Protect mirrored glass from breakage and contaminating substances resultinq from construction operations. MIRRORED GLASS 08830 - 4 D. I I I I I I I I I I I I I t I I I I I Do not permit edges of mirror to be exposed to standing water. Maintain environmentaL conditions that wiII prevent mirror from being exposed to moisture from condensation or other sources for continuous periods of time. Wash mirrors not more than 4 days prior to date scheduled for inspectj-ons intended to establish date for Substantial Completion. Wash gJ-ass by methods recommended in NAMM document and by mirrored glass manufacturer. Use water or glass cleaners free from substances capable of damaging mirror edqes or qlass coatinq. END OF SECTION 08830 MIRRORED GLASS 08830 - 5