HomeMy WebLinkAboutVAIL VILLAGE FILING 2 LOT E F VAIL VAIL VALLEY MEDICAL CENTER 1993 INCINERATOR REPLACE LEGALl/n;t ,t///aVe
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75 |outh frontrge road
u!ll, colorldo E!657
(303) 479-2L38 or 479-2\39 oftlce of communlly doYclopmcnl
BUILDING PERI{IT ISSUANCE TIIvIE FRAME
If this permi.t requires a Town of Vail Fire Department Approval ,Engineer''s (Pgb.lic Wot ks) reyiew and approval,' a plannin!' Oeparinentreview or Health Department review, and a review by the Euilbing
Department, the estimated time for a total review may take as longas three weeks.
A'll conrmercial (large or small) and all multi-family permits will
have to follow the above mentioned maximum requirements. Residentialand.small projects should take a lesser amount of time. However, ifresidential or smaller projects impact the various above mentioned
departments with regard to necessary review, these projects mayalso take the three week period.
Every attempt will be made by this department to expedite thjspermit as. s,gon as possible.
I, the undersigned, understand the p1 an check procedure and time
frame.
1/L//74 c -A-,roject Name
>/^z /q
Sheet was turned into theDate l,Jork
Development Department.
',\
75 soulh ironlage road
Yail, colorado 81657
(303) 479-21.38 or 479-2139
TO:
FROM:
DATE:
SUBJECT:
ofrlco of communlly developmenl
ALL CONTRACTORS CT'RRENTLYL REGISTERED WITH TIIE
TOWN OF VAIL
TOWN OF VAIL PUBLIC WORKS/COMMUNITY DEVELOPUENT
MARCH 15, 1988
CONSTRUCTION PARKING & MATERIAL STORAGE
rn sunmaryr -ordinance No. 6 states that it is unrawful for anyperson to litter, track or deposit any soil , rock, sand, debrisor material-, including trash dumpster-, portable ioileti andworkmen vehicles upon any street, sidewalk, alley or public
p_f?g" or any portion thereof. The right-oi-way on alf Town ofVail streets and,roads is approximateiy 5 ft. 6ff pavernent.This ordinance wilr be striLlry enforced by the Town of vairnt3!-li-c works Department. persons found vi6lating this ordinancewill be given a 24 hour written notice to renove-said naterial.fn the event the person so notified does not cornply with thenotice within the 24 hour tirne specified, the pulfic WorksDepartrnent will remove said mateiial at the expense of personnotified. The provisions of this ordinance sfritt not beapplicable to construction, maintenance or repair projects ofany street or alley or any utilities in the right-a-way.
To review Ordinance No. G in full, please stop by the Town ofVail Building Department to obtain I copy. firanf you for yourcooperation on this natter.
Read and acknowledoed bv:acknowledged
Position/Relationship to F-oject (i.e. contractor, o!,rner)
Plan Review Based on
the 1991 Uniform Codes
NAME:VVMC INCINERTOR DATE:3-8-93
ADDRESS:l8l W. MEADOW DR CONTRACTOR:LEON INDUSTRIES
VAIL, COLORADO ARCHITECT:DOUCET
OCCTJPANCY:I . ENGINEER:DOUCET
TYPE OF CONSTRUCTION: PLANS EXAMINER:DAN STANEK
CORRECTTONS REQUTRED
The items listed below are not intended to be a complete listing of all possible code
requirements in the adopted codes. It is a guide to selected sections of the codes.
The foltowing is not to be construed to be an approval of any violation of any of
the provisions of the adopted codes or any ordinance of the Town of Vail.
1. PROVIDE FIRE DEPARTMENT WITH COPY OF WRITTEN OPERATING
PROCEDURE FROM MANUFACTURE AND VVMC, WRITTEN PROCEDURE
REQUIRED BEFORE OPERATING INCINERATOR.
2. PLANNING AND IIEALTH DEPARTMENT APPROVAL REQUIRED.
3. FIELD INSPECTTON REQUTRED FOR CODE COMPLTANCE.
I
Project Application
Project Name:
Projecl Description:
Contact Person and
Owner, Address and Phone:
Architect, Address and Phone:
Legal Description: Lot Block Filing Zone
-
Com ments:
Design Review Board
Date
Motion by:
Seconded by:
APPROVAL D ISAPPROVAL
Su mmary:
Staff Approval
. :i 1r: ' :.: :' d r '-'|;:
Project Application
Date a /ag /q=
1;L h*J i,
rlKepLc/..Cl IACt net cd^a f\
,n"^. ToA.. You"q - 176 -a 4s I
I w ru.eo.)o,,: A,T"o, Vqi (, Co. 7 /5s7
Project Name:
Proiect Descrlption:
Contact Person and
tg
Owner, Address and Phone:9q,-,e q"S qL-,><
Archrtect, Address and Phone:
Legal Description: Lot b.B lock ,.* P'JD
Com menls:
Design Review Board
Date
Molion by:
Seconded by:
--TTPFFOVAf-.-qqfrP?84!41
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Town Plan ner
C€ /<,)(e c-1) Qtt
,/Y Statt Approval
7e [. af
Cofq/.
:;L-",1 itnc ip.r',,r,/o,' t,
f i' '-,c vctL :). / n Z
^tl)t"''ct' To
POSITIVE PROTECTION BY C,ontlol"oo
No. 1 Black
No. 2 Silver
No. 3 Lagoon
No. 5 Horizon
No. 7 Mauve
No. I Fawn
No. t0 Fusset
Consult
oo
No. 13 Dusty
No. 14 Golden
No. 15 Charcoal
No. 76 Stee/
No. 17 Pewte(
No. 18 White No. 19 Satety Bluer
No. 21 Salety GreenI
No. 23 Satetv RedNo. 22 Satetv Yellow
No. 11 Qua!!y_
No. 4 Topaz
No. 6 Newport
No. I Walnut
No. 20 Salety Orange
Flame Control's product information sheels lor specific heat resistance ol each color in the desired product series.
%rror'::%r.r:
High Pedormance
INDUSTRIAL High Performance
HEAT RESISTANT
HEAT RESISTANT
oo
INDUSTRIALCOATINGS
Withstand temperaturos from ambient to 1500 F (815 C). They
lorm exlremely tough, durable, heat resistant tinishes, protecting
all types ot melal surfac€s from corrosion and weathering. They
are also suitable tor use on stainless sleel surfaces, as lhey are
formulated with special ingredients to minimize conlamination
trom chlorides, other halides, sulfides, nitrates, and metals which
ar6 known to induce external stress corrosion cracking. They
contain no lree metallic zlnc and. theretore. will not contribute to
embrittlement ol slainl€ss steel welds.
Suggested Uses:
. Retinery Equipment - Crackers, Healers, Relormers,
. Steel Mill Equipmsnt - Furnaces, Ovens, Etc.
. Stacks, Boilsr and Furnace Casings
. Pipes, Pumps, Manitolds, Exhausl Systems
. Compressors, Turbines, Engines
. Heat Exchanoers, Radiators
.Insulated and Noninsulaled Storage Tanks
.Insulated Steel and Slainless Steel Piping,
Vessels and Tanks
. All melal surtaces that will become hot durino use.
COATINGS
Intormation provided hsrgin 13 basad on t6al8 b€llov€d to b€ rellable. In as much as
Flarne Control Coatlnos, Inc. he3 no conlrol over th€ us€ or applicalion to which otheG
may pul lh|s malotial, we meko no Ouarani€o or waranly. Our p.oducb are sold on lho
condlllon that each use. of lho materlal maks thelr own €valuation to detsmine lhe
malerlal's sultabllity lor thslr own parlicular u3€. LIMITAIION OF LIABILIW: We
guaranlee our producl to confo.m to Flama Control's gpeclllcatlons WE MAKE NO
OTHER WARRANTY OR GUAMNTEE OF ANY KIND, EXPRESS OR IMPLIED,
INCLUOING MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE. Llabllily,
ll any, is limlted to roplacemont ol tho product. LABOR OR COST OF LABOR AND
OTHEF @NSEOT,ENTIAL OAMAGES ARE HEREBY EXCLUOEO.
%*c""itu"on,,nn",n".
Avallable trom:
NIAGARA FALLS, N.Y. 14302 U.S.A.
P,tntsd In u.s.A.
voilvolley
medicolcenter
181 West Meodow Drive. Suite 100
Voil. Colorodo 81657
(3O3) 476-2451
February 15, 1993
Town of Vail
Design Review Board
111 South Frontage Road WestVaiI, Colorado 8L657
In regard to the replacement of the pathological incineratorproject as per your request, Vail Valley nedical Center willrepaint the stack of the new incinerator the color the Design
Review Board staff selects, either dark forest green or oxford
brown. Since painting cannot be completed at this tine of year, wewiII complete this project when the daily temperatures exceeds
600F.
Sincerely,
Roy McMohon
Chief Executive Officer
o o
Rerum , W,n Cut*-4Q-
Town Planner
INTER.DEPARTI'ENTAL REVIEW
L *no{ur-PROJECT: YatL Va
DATE SUBMITTED:
DATE OF PUBLIC HEARING
COMMENTS NEEDED Ei,
BRIEF DESCRIPTION OF THE PROPOSAL:
Alnut incuoro,{rr * Vn:( rLcby e*A G"d{'r
FIRE DEPARTMENT
Reviewed by:
Comments:
Date:
DRB EPPI,IICAUON - IOIIN OE \IAII,
DATE APPI,ICATION RECEIVED :
DATE OF DRB MEETING:
**********
TSIS APPLICATION WXLL NOT BE ACCEPTED
IINT I L ALL RE Qu I **o* *t}lO*}|}t I ON I s s uBItlI TTED
I.PROJECT INFORMATION:
A. DESCRIPTION:
| "".rt"" o vt +t vL
coLoE,ADO .)t/-?-// L/q s '
-
TYPE OF REV]EW:
New Construction ($200. 00)u{ino. Alteration ($20. 00)
D.
Addition ($50.00)Conceptual Review ($0)
ADDRESSz /9/ LL1 n4o..lut,, D-,'ue
LEGAL DESCRIPTION: Lot
-
Block
Subdivision
If property is described by
desqription, please provide
attach to this application.
a meets and bounds legal
on a separaLe sheet and
F
ZONING:
LOT AREA: If requiredl applicant
stamped survey showing lot area.
must provide a current
NAME OF APPLICANT z /n,Z Fn I na"./;u (" nle-
MailingAddressz /?/ Lea /t"/e a,(
H.NAME OF APPLICANT'S REPRESENTATIVE: ,7d/,^ /6,q'''J
Mailinq Address: /
( ) / <.t t- o "/o
I.NAME OF OWNERS:
*SIGI{ATURE (
Mailing Addr
Condominlum Approval if applicable.
DRB FEEs DRB fees, as shown above, are Lo be paid at
the tlme of submittal of DRB application. Later, when
applying for a buiJ.ding permit, please ident.ify the
accurate valuation of the proposal . The Town of vail
wilt adjust the fee according to the table below, to
ensure the correct fee is paid.
FEE SCHEDULE:
VALUATION$ 0 - $ 1o,ooo$10,ooL-$ 50r0oo
$50,001 -s 150,000
$150,001 - $ 5o0,0oo
$500,001 - $1, 000, 000
$ Over $1,000r 000
DESIGN REVIEW BOARD APPROVAL EXPIRES ONE YF"AR A3TER FINAL
APPROVAIJ T'NI'|ESS A BUILDTNG PERMIT TS ISSUED AND CONSTRUCTTON TS
EARTED.
'O APPLICAIION I{ILL B8 PROCESSED WITHOUT OWNER'S SIGNATURE
'1
,J.
K.
FEEs 20.00I s0 .00
$100 .00
s200.00
s400.00
$s00.00
4<'z.,locct Dr::L
Phone 3 o 6- AVs /
o
TIOIIPRE_APPLICA N MEETTNG:
A pre-appfication neet.ing with a member of the planning
sLaff is strongly encouraged t.o determine if any additionaapplication information is needed. ft is the applicant'sresponsibility to make an appointnent with the staff to
determine if there are additional submittal requirements.
Please note that a COMPLETE application will streamline the
approval process for your project.
III. IMPORTANT NOT]CE REGARDING ALL SUBMTSSIONS TO THE DRB:
A. In addition Lo meeting submittal requirements, the
applicant must stake and tape the project site toindicate property lines, building lines and buildingcorners. AII trees to be removed must be taped. AIIsite tapings and staking must be completed prior to the
DRB site visit. The applicant must ensure that staking
done during the winter is not buried by snow.
B. The review process for NEW BUILDINGS normally requirestwo separate rneetings of the Design Review Board: aconceptual approval and a final approval . Applicants
should plan on present.ing their development proposal ata minimum of two meetings before obtaining final
approval .
C. Applicants who fail to appear before the Design Review
Board on their scheduled meeting date and who have notasked in advance that discussion on their item bepostponed, will have their items removed from the DRBdocket until such time as the item has beenrepublished.
D. The followi.ng items may, at tbe discretion of thezoning administrator, be approved by the CommunityDevelopment Department staff (i.e. a fornal hearingbefore the DRB may not be required):
a. Windows, skylights and similar exterior changeswhich do not alter the exist.ing plane of thebuilding; and
b. Building addition proposals not visible frorn anyother lot or public space. At the time such aproposal is submitt.ed, applicants must includefetters from adjacent property ovrners and,/or fromthe agent for or manager of any adjacent
condominium association stating the association
approves of the addition.
E. If a property is located in a mapped hazard area (i.e.
snow avalanche, rockfal1, flood plain, debris flow,wetland, etc), a hazard study must be submitted and theowner must sign an affidavit recognizing the hazardreport prior. to the issuance of a building permit.Applicants are encouraged to check with a Town pLannerprior to DI{B application t,o determine the reLationshipof the property to all mapped hazards.
F, For aL] residentlaL construction:
a. Clearly indicate on t.he floor plans the insideface of the exterior structural walLs of thebuilding; andb. Indicate with a dashed line on the site plan afour foot distance from the exterior face of thebuilding walls or supporting columns.
If DRB approves the application with conditions ormodifications, all conditions of approval nust beresolved prior to Town issuance of a building permit.
LTST OF MATERIALS
p-.)a2 fd. e -L|c.-'fNAME OF PROJECT:
LEGAL DESCRIPTION:LOT'(. F BLOCK
STREET ADDRESS:
TYPE OF MATERTAL COLOR
suBDrvrsroN 1,i,.'L tl t/-,,,c, z4c, 1,,,)
DESCRIPTION OF PRO,JECT:
/r",*Ao l?,,'ro ( i r r,',-*-r{o.-
The following information is required for submittal to the DesignReview Board before a final approval can be given:
A. BUILDING MATERIALS:
Roof
Siding
Other WaIl Material-s
Fascia
Soffits
Windows
Window Trim
Doors
Door Trim
Hand or Deck Rails
FIues
Flashings
Chimneys
Trash Enclosures
Greenhouses
Ot.her ./nr, r-t-.r'r'u- - ,'ci-or(o-- G-at,-
/in. (/et( / '
B. LANDSCAPING:t ZqLkq. F(.
Phonei /-q/q')76- Oloa
PLANT MATERIALS: Botanical Name Common Name Ouantitv Size*
PROPOSED TREES
EXISTING TREES TO
BE REMOVED
*fndicate caliper for deciduous trees. Minimum caliper fordeciduous trees is 2 inches. Indicate height for conifeioustrees. Minimum heiqht for coniferous trees is G feet.
PLANT MATERII: Botanical Name co..orlan. Ouantitv siie*
PROPOSED SHRUBS
EXISTING SHRUBS
rO BE REMOVED
*fndicate size of proposed shrubs. Mininum size of shrubs is
5 qallon.
Tvpe Square Footage
GROUND COVERS
soD
SEED
TYPE
OF IRRIGATION
TYPE OR METHOD OF
EROSION CONTROL
C. LANDSCAPE LIGHTING: rf exterior lighting is proposed, please
show the number of fixtures and locations on a separateIighting p1an. Identify each fixture from the lighting plan
on the list bel-ow and provide the wattage, height abovegrade and type of light proposed.
D. OTHER LANDSCAPE FEATURES (retaining walls, fences, swimmingpoolsl etc.) Please specify. Indicate heights of retainingwalls. Maximum height of walls within the front setback it3 feet. Maximum height. of walls elsewhere on the propertyis 6 feet.
M;:[*i]""*
January 15r, 1993
Susan Scanlon
Tovn of VaiI11I S. Frontage Rd. Westvaila colorado 81657
Dear Sudahr,
Enclosed are copies of all informationof the hew pathological incinerator.
installed on or about January 2611993.
me if you have any questions in regard
181 W€st ]t/eodoy Drlrc, Suite 100
Voil. Colorodo 81657
(30,3) 4762451
regarding the inst,allation
The new incineraEor will be
Please feel free to call
to this information.
erel!r,
nF.
ilding
Roy tMclMohon
Chief Execulive fficer
h,,
oo
VENT.O-MATIC
Pollution Control
pesr
Gontinuous Feed
at noted capabilities
Gapacities up to 2 ton Per nouF--
I
Graphic
30-Day rd Retention
Direct
'.?:
./' :t Ii
FullEmission Control i
i
,
Retention Times :
as required _.--r' a ,-
' . I ,. ='I r'-..
Controlled Air Combgstbn:- " *
aS fgquffgq ,*-"- - --'' . ,,,_ -, \7,L I 5y_-".-_ *.:t
' Controlled AirCptrSdSeJ : 11 .);; :i iili | '.tt o
o Fuuy GomputerlFed Daa r-og6in61',ii ).:.,'";t.
4t7%
.:-n
,i' ".'Catu6n
loric Acid
than 20 ppm
Scrubber
. Retention of Gases
Up to 2 Seconds @ 22O0eF
./ i'
1
,-=:r'
to o
o
EC OLOGY
Maintainable
Product is low maintenance
Upgradable
to meet advanced
pollution control requirements
Configurable
to fit available space
.o Automatic Burn
o Safety Interlock
ADVANCED POLLUTION
CONTROL SYSTEM
meets stringent air quality standards
Tests conducted
in Massechusetts demonstrate
the following emissions:
0.002 grains per cubic foot
of air, correcl lo 7"/o Q2
Zero opacity
Less than |00 ppm
Less lhan 20 parts per million
Less than 9.5x10-4 lb/hr
Particulaile ldlatler
Smoke
Calbon lvbnoxide
flydrccfibdcAcld
Total luletals Emissions
INFECTIOUS
o
WA STE INCINERA N SYSTEM
o
Tto
STANDARD FEATURES
. Temperature Control
. High lLow lOff Modulation
of Afterburner
o Digital Temperature Display
. Primaryand secondary
Air Modulation
r Advanced Underfire
AirSystem
lnsulation Barrier between
Refractory and Shell
Stacks with a 26OO"F Lining
Full Dianreter Doors
Solid State Controls
Weather Protection Kit
AdditionalSections
Refractory-Lined Stack
and Special Shapes
Custom Anangements
Waste Heat Boiler
Roof Penetration Kit
Spark Screen
Ram Feed Mechanism
Labor Saving
Control System
FullDiameter Doors
OPTIONAL FEATURES
. computer Graphics
Keyboard-style user
inlerface
. Remote Control Panel
o FM or lRl Gas Trains
SAFEW FEATURES
. Electrically Actuated
Door Lock
. AutomaticShut€fl
FUEL SAVING FEATURES
o Afterburner Modulation
. Temperature Controls
o Advanced Underfire
Air Supply System
. Thermally Efficient
. Insulating castable
Refractory in stacks
3-inches thick
. Waste Heat Recovery
(Optional)
DIFFERENT FUEL OPTION
o Naturalcas
. Propane
o Diesel or #2 Fuel Oil
o Liquid Injection System
a
a
a
a
a
a
a
aa
a
a
VENT.O-MATIC INCINERATOR CORP.
Home Offices: P.O. Box 304
Avon, Massachusetts 02322
Tel: (508) 559-8805 Fax: (508) 559-8808
VIIL.VHLLEY MEDICHL CE ID:303 JRN 20'93 16:06 N0.008 P.02
o srArEofccuonapq
corox^Do D:15r-llHI or Ht trlr IIWOICEI-I eprn(s)
HffifJ,.",Wg+tlffi:Urhrhear'rand lFl ,*",*AppRovAL
DATE: JanuarY 6, 1993
RBr PERMIT NI'IIvTBER
FrNAt. APPROVAL ffi
MODTFICATION l#l.HyD*"'
TRANSFER OF OWNER
EMISSION REDUCTION CREDIT
ASBESTOS
SOURCB IIBALTII CARE FActl'lTY ' Opurtioo of rr hhh fGd tyJrc biomdicd w'ote inpin€nl'ot'
Itf*Dt to .o0 prwiriotrs Ect forth in thc cororrdo Ai, Quriry contmr Act thc forrorring fce for pfo.*ssint' administflrior!
rnit/or eofrncerpt rsg.rdiry grs Air Pollution gnisitotft(ii * ctttinttrdt) ryecificd rbovo ig rc$teotod:
PROCB$SINOFEBFoR' 6'?0 HOURSAT j$[ /llOUR: St35'00
HoURS AT /HOURT
PTJELIC COMMENT CASTS
OTIIER FEES: Addltionrl Filinl Fco
-
TOTAL FBE DUEI $335.0o
--F
<
t
A,f\l
:
i
I
(
i
I
I
ItirthspolicyoflheDivirionnotioisoluerirJrollutionpermitsorcortificrrgsuntiltherpproprirtofceh*bemprid'
ch6.es $oul.l be rudo e*y.u. to tr, ortonrlo u"petmit of lleelrh rnd nrilcd to:
Attd: DED*ftnEst tl00
Colorrdo- DePrrtmnt of Hcdth
APCD-SS-ET
4300 ChorrY Creek Drivc South
Denvsr, gO t@:12-1530
VAIL VALLBY MBDICAL CENTER
tit wesr MEADow DRIVE
VAIL, CO 81657
pil;tdt dre Division rt (303) 602'3150'
Anolicrnt C,0PY
n iun t" DcPt' 400 With PrYmnt
Divirioo CoPY
Aenuntinl CoPY
VCiL.VRLLEY MEDICRL CE I D:5
o
20'93
o
03 JRN 16:05 N0.008 P.01
noy htcl/lohon
ChiGi ElscrJtivG CJ:{ic gt
,\gf voilvolleY
lWN medicolcenter
rAx.# (3031 479-?192
rAQ s I lrJlElEa!-EM r rl[E
PAGElOF L PAGES
otrlr t /?a/q?
,5,
1el VJes! V€odow Drive, Suiio 1CD
votl, colorodo s1657
(303) 4?0'2!51
coulnyvr ,7Pcu',^. .,d€ H, L -
f|,(.1
I
t
I conplete the forrowing data to the extent possible. subnit this- Questionnaire as part of the Bid Brochure.
!t ftens that do not apply shall be rnarked N/A. If additional space is needed,I attach supplenental sheets.
I A. TNCTNERATOR
I
I
1. l.todel Nurnber Ventolatic ilodet CA6O
2. Type/Description Controlted Air
TECENTCAL DATA QUESTIONNeTRE
3. Heat fnput Rating (106 Btu/hr) t-z
I 4. Incinerator Capacity
t
I ' - tg::,ff?.1"?ol.=..
Average
Hourly BurningRate (Ib/hr)
DaiIv Throuqhput Capacitv
at 8 hrsLoadinq (lb)
1000
15 sq. ft.
Pathological Waste) f25
| _ ,--'--vY'r'r'*
'rq-'L
iot Red Bag Wastesot ceneralIlospital waste(rncluding 10*' Pathological Waste) 125-t5O : IOOO_12OO
I 5. prirnary ChanberI
- Design Heat Release Rate (Btu/cu-ft/hr) IO,OOO\ |r, r,rr/r L.til_r r_/ rr.r' /
I - Effective Burning (Hearth) Area (sq-ft)
- Operating Tenperature Range (oF) l4OOo F ge16ooo F
| - Design Conbustion Air rnput- (Percent Stoichiornetric) ZS to 1OO
| - Design Burning Rate (Ib/sq-ft/hr)8.3
TDQ4 - 1
DOUCET&MAINKA. P.C.
Coordr|ng Ettgbccrr
Proprietary & Confidential Information. Do Not Copy Or Use Without permission.
6. Secondary Chamber
- Operating Ternperature Range ("F)
- Design Conbustion Air Input
(Percent Stoichionetric)
- Flue Gas Retention at 1800 oF
and Rated Capacity (Seconds)
- Design Flue Gas Pressure Dropat 1800 oF and Rated Capacity(in. w.9.1
- Turbulence Method/Description
7. Tertiary Chanber (if appl-icable)
- Operating Tenperature Range ("F)
- Design Conbustion Air Input
_ (Percent Stoichionetric)
- Flue cas Retention at (oF)
and Rated Capacity (Seconds)
8. Construction
- Internal Volume (cu-ft)
- Shell Thickness (in)
- Refractory Lining
o Mfr
o Type
o Thickness
o llax. Tenp. (oF)
- Insulation
o Mfr
o Type
to zzooo
lOO* EA. to
(1)
( o.o5. r.c.
Pro@er
I{OT APPLICABLB (N/A)
to
to
combustion chanbers
Primarv Secondarv Tertiarv
60 38
o.25 0.125
Earbison llal.ker
Deslon F45 LW3O
31 3r
28ooor 3ooooF
LYTIIERIII
Xineral CeraniclIool- Paper
1900-F
1800('
TDQ4 - 2
DOUCET & MAINITA, P.C.
Conrultlag E4laccrr
Proprietary & Confidential lnformation. Do Nol Copy Or Use Without Permission.
I
I
I
I
I
t
I
I
I
tt*r,""=
o ltlax. Tenp. (.F)
- Exterior Skin Tenp. (oF)
- No. Burners
- Capacity (Btu/hr, each)
- l.lfr
- ModeL
O," o-?s.,
l9OOo F 23ooo n
25oo r 32so E
N/^
N/A
N/e'
B.TNCINERATOR AUXILTARIES
1. Auxiliary FueI Burners
2.
- Control
- IRI Fuel
Cornbustion
tyPe
Train Size
Air Suppty
- No. Blowers
- Total SCrM
- Mfr
- l,[odel
- Modutation (Yes/No) :
Flue Gas Systern
- Design FIue Gas Flow
o fncinerator Outlet
Combust,ion Chanbers
Primarv Secondarv Tertiar
I 2 ::_glA
800 800 N/a
EcI-ipsL_ l{/A
2loirlB 21oJ1B_ N/A
EcJ-ipse- on/ofE Gas_-valve_ N/A
___ 2a ___IIlA
Conbustion CharnbersPrinary Secondarv Tertiarr
N/t
26o NlL
Il.If. Grainger N/A
7C4Al 7CO38 N/A
Yea N/A
I
t
I
t
I
I
I
I
I
I
84
3.
Proposed
Flow Rate
(ACFM) /TET'IP
22oooltBoooF
Design
Flow Rate
(ACF!,T} /TEUP
22os/LSoooE
Tenperature
( oF)
lSOOort
Refractory Stack
o Mfr VEr|:TO}TATIC
TDQ4 - 3 DOUCET&MAINKAP'C'
Coanltb3 Englnccn
Proprietary & Confidential Information. Do Not Copy Or Use Wilhout permission.
c.
1.
I
I
t
I
I
o Total Height (ft)
o Inside Dianeter (in)
o Refractory Type
o Refractory Thickness (in)
o Casing l,laterial
o Casing Thickness (in)
15-1"
LW 26
Steel
o.125
l,lanufacturer Model
HoDelrrell DR42OO
To 1110
1600
800 o-5
15
3t
I 4. Draft Indicator/Controller Dryert 3000-o
5. Annunciator System Texas InstruDents E31I!!I
| 6. c&I conponents (prinary Mfr) IDec./Teleuecbanique various
t 2. Tenperature Recorder
I 3. Tenperature Indicator/- Controllers
a
I D. IITILITY REOUIREI'{ENTS AND USAGE
1. Electrical Polrer
! Connected Horsepower (HP)
r - Normal operating Horsepower (HP) 1
ru 2. Auxiliary Fuel oil (cPH) Gas (CFH) Tine (Hrs)
,r (Averaqe) (Averaqe'l (Durationl
I
I
CoId Start
Wara Start
Continuous
N/A
N/A
I
(steady-state) N/A
Burndown N/A 4OO 6
It 3. Fresh water
Peak (GPM)
' TDQ4-4
! DOUCET&MAINKA,P.C.
Conrultlag Euilnccn
I Proprietary & Confidential Inlormalion. Do Not Copy Or Use Without Permission'
Average (GPM)
Bloltdonn (GPH)
1 4. Instrument Air
o CFl,!
e pSI
. conpressor
Provided
E. APPROXII.TATE WEIGHTS
1. Prinary Chanber
2. SecondarY Chamber
3. TertiarY chamber
4. Charging SYstem
5. Stack'
F. INST,ALIATION TIT,IE
Yes --J-- No
Yes rr No
Pounds
2000
N/A
Estinated Man-Davs
II
I!
| -- END OF TECHNTCAL DATA QUESTTONNATRE --
I
I)
I
I
(DiBk ttndrd forns)TDg4
II rDe{-5 DouccET&MArNr(A,P.c.
I proprietary & Confidential lnformation. Do Nol Copy Or Use without Permission'
2000
1. Installation and Start-up Tine ')t\| 2. operating and Performance TestinX) 40 Hours
I t. other
October 9, L992
uG-92-185
Page 4
GUARANTEES
Leon fndustrJ.es, Inc. will guarantee that the fncineration
equipnent provided will operate at a capacity of not less than
125 PPH when burning a rnixture of type 0, !, & 4 waste wj-th a
HIfv of 81500 BTU per pound and will provide a l second
residence time and 1800 F temperature in the secondary
chamber. This capacity wilt continue for the duration of adaily 8-hour loading period. The unit will be suitabl.e forduty 12 hours per day.
Leon fndustries, Inc. will guarantee that the particulate
eruissions shall not exceed O.OB gr/dscf of flue gas, correctedto 7Z 02.
Leon fndustries, fnc. will guarantee that the level of carbonnonoxide (CO) in the flue gas, as measured during a compliancetest, wilL not exceed 100 ppnv db, at 7* 02,
Leon Industries, Inc. does NOT offer a guarantee with respectto the level of hydrochloric acid (HCL) emissions since,without further controls, such emissions are a function of the
waste conposition being burned. However, other hospitalincineration data suggests that the actual emissions of HCLfor a unit of this size without additional control equipmentwill be significantly lower than the tinit of less than 4pounds per hour.
Leon Industries, Inc. will guarantee thatcontaminants wil1 not be ernitted in suchopacity of the emissions is greater than
visible air
a manner that the
10*.
The cornpletion of a successful perforrnance test will provide
conplete satisfaction of this guarantee. This test will becarried out within 60 days of the date of initial operation.If such test is not carried out within this period, at nofault of Leon Industries, the guarantee will be deemed to besatisfied.
Leon fndustries warrants that the equipment offered andsupplied in carrying out the work proposed is new and free ofdefects in rnaterial and workmanship for one (1) year from thedate of initial operation, not to exceed fourteen (14) rnonthsfrom the date of shiprnent.
-TI
Ii
Iq
__j
q!
Io
*il.,r'o, cALcuLATroN- vArL MEDtcA,- "l=,
(NOTE: FOR INPUTS USE ITEMS MARKED')
VAIL MEDICAL
B|oHAZqRDOTJS
N/A
2
.DATE:23-Sep-92
(NoTE:STANDARD AIR @ 70F)
'AUX FUELI.JSED:
'O|L=1,NATGAS=2, PROP=3: 1
'OPN:PERIODIC=1,CONT=2: 1
-PROJECT:
'WASTE: (A) :(B) :
'GROUP # (1 OR 2):
(GROUP 1 : TMSHGARB,ALCOFIOL)
(GFOUP 2: Hl PLSTC,SOLVS,OILS)
DESIGN PAMMETERS:
'FlX BUBN [4ODE: TEMP=I,
"REQ FURNACE EXIT
.RES TIME W/PRIMY
.CONT ASH DISCH?
'BOILER?
XSA=2)?
TEMP, DEG F:
CHBR?(Y,N?):
(YES=Y,r.lO=N):
(YES=Y,r{O=N):
.MIN XSAON WSTE:1 'AIR TEMP:
18OO 'CARBONLOSS:
,BOIL EX TEMP:
.STEAM,DELTA H:
'SCRUBBER(Y,N)?
N
N
N
100.0%
60
6.V/"
450
900
N
INCIN'R DIMENSS:
PRIMARY
SECONDARY
STACK (assume
USE? (YES=Y,I.IO=N):,LENGTH 'WIDTH/DIA
tN. lN.
60
120
21 SOFT
'HEIGHT
FT
0.0
0.0
@MzuSTIONVOL
40
HEARTH:
round)
48
26
15
\OLIJ[4E
CFT
62.8
36.9
99.7
49.1
WASTE CHAR'S:WASTE A
PEB LB I.B PER HR
125
9.@/" 11
5.@/o 6
8,500 AS FIREO
9,884 DRYASFIFREE
WASTE B
PER LB I.B PER HR
0
O.V/o 0
O.@/c 0
O AS FIRED
O DRYASI-IFRB
.BURN BATE
.MOISTURE
.INERT
'HHV,BTU
HHV,BTU
@MBUSTION CALCUI-ATIONS:
HEAT REL (WST):
I TOTALHEATREL:
AUX FUEL MTE:
COMBAIR (WST):
BURNER AIR:
TOTAL AIR:
@firBIEvP
PERFORMANCE DATA
@MBUSTION DATAOUTPUTS
1,062,456 BTU/HR
1,677,161 BTU/FIR
4 GPI{,CFH,LPH
347 SCFM
120 SCFM
467 SCFM
1,800 F
XSAON TOTALi 73o/o
XSAONWASTE: lOOo/"
O)CYGiEN(DRY): 8.8%
TOTPOC,SCFM: 517
TOT POCACFM:, 2,2os
STACK GAS,ACFM: 2,205
STACKGAS,DSCFM: 472
HEATRELEASE: 16.822 BTU/CFT.HR FUELONCOMBVOL)
STACKTEMP: 1,800 F STACKVEL,FPS: 29.948
SECCHBRVEL 6.7 FPS
BESID'E TIME: 1.0 SEC
DMFT: -0.36 IN.WG (MUST BE NEGATIVE lF NAT DRFI
HEARTHLOADING: 6.0 LB/SQFT.HR
BRNRCAPY: 6 GFI-I,CFH (@1'5XFUELRATE)
STEAITIIGENBN: N/A LB/HR RE@VERYEFFY: N/A
SCFI.JBBER PEBFORI/tA]ICE
125#/HR @ 8500 BTU/LB; ASH=S%; WATER = 8.5%
fncinerators, Waste and Linen Handling Systems and Equipment
1990 Edition
This edition of NFPA 82, Stand.anl on Intincrators, Wastz, and Liwn Handling Systems and
Egui|nat, was prepared by the Technical Committee on Incinerators and lVaste Handling
Systems, and acted on by the National Fire Protection Association, Inc. ar its Fall Meet-
ing held November l3-15, 1989 in Seattle, W,4" It was issued by rhe Standards Council
on January 12, 1990, with an effective date of February 5, 1990, and supersedes all pre-
vious editions.
The 1990 edition of this document has been approved by the American National Stan-
dards Insritute.
Changeg other than editorial are indicated by a vertical rule in the margin ofthe pages
on which they appear. These lines are included as an aid ro the user in identifling changes
from the previous edition.
Origin and l)evelopment of NFPA 82
This standard was fint adoprcd bv the NFPA in 1948 on recommendation of the Com-
mittee on Field Pracdce. In lbSS a iompletely revised edition ofthe texr on incinerators
was prepared by a represenutive subcommittee and adopted by the NFPA on recommen-
dation of the Committee on Building Construction, The subject of incinerarors was rurned
over to the Commitree on Chimneys and Heating Equipment in 1956. Revised editions
were adopted in 1955, 1958, 1960, 1969, 1970, l97l and 1972. The original 1948 text
covered both rubbish handling and incinerators; the 1955, 1955, 1958 and 1960 revisions
covered only incinerators. In the lg60 edition, incinerators and rubbish handling were
treated as separate standards, Nos. 82 and 82A respectively, No. 82A on Rubbish Han-
dling being unchanged from the 1948 edition. In the 1969 edition, the subject Rubbish
Handling was included with incineratorc and Srandard No. 82A was disconrinued as a sep-
arate standard. The 1977 edition was expanded to include linen handling sysrems, and
the 1983 edition represented a parrial revision, with those revisions mainly editorial.
This 1990 edition contains minor revisions o Chapters I and 2, including a small change
to the Scop€ section. Chaprcrs 3 and 4 were compleiely revised and a new Appendix A was
add94 to irovide techni&l informarion to facilitite ttie selection of chimneyhaterials for
handling saturated and corrosive gases. The entire section on Domestic Incinerators was
deleted from the 1990 edition.
82-l-
Copyright @ 1990 NFPA All Rights Rescrved
NFPA 82
Standard on
8t-2 TNCINEMTORS, WTSTE AND UNEN HANDUNG SYSTEMS AND EQUIPUENT
Techaical Conmittee on fncineratorc end W.ttG H.ndlinE Syrlemr
I.lllcocc C. Douerg Cfciracn
Iloucet & Mainka
(Rcp. AHA)
tf,illirn G. Grpcnrcr, Manhficld, MA
E Crrpllclc, Wilkinson Chutcs lnc
Mlchrl L Jorycoron, Undcrrritcn l:bonm-
rics Inc.
Douglrr S. Eric.bon, Arncrican Hocpitd Asrn.
(Altcrnate to L. G. Douet)
Jrct L Nlchol+ Trumen Mcd Ctr.
Jolcp[ P. 8ctrtrlr' Ven-Peclcr hoduc-tr Co.
Rcp. ASHME
StavG Lerr, Undcrwritcrr Laboratoriec Inc.
(Alt rnetc to M. L. Jorgcnson)
Alrciztcr
Richrd L Onirt-lcrt, NFPA Steff Liairon
n$ lirt rtfr|{{'t tb 'Idad.f& ot h fu th. W u W ts tb ta f ,fi .duoi. Stu6, d.t ert, d4a$6
h the ''!la,t''l'[t' *1 hovt .'/std.
NOTE: Mcmbcrrlrip on e C.onmincc $dl not in rnd of ircloouriutr en cndoDcncm of thc Arocirrion
or eny dcumcm dcicloFd by dtc Conmittcc oa whkt Oc meobcr rn'cr.
!
1990 Eddon
CONTENTS
Contents
Ghapter I General ....82-5
l-l Scope. .......82-5
l-2 Definitions. .. 82- 5
l-3 Applicarion of Standard. .......82-5
Chapter 2 lncinerators . 82- 6
2-l General. . . .. . 82- 6
2-2 Commercial-Institutional Incinerators. ..,..82- 6
2-3 Outdoor Incinerators. .... 82-10
Chaptcr 3 Waste Chutes .nd Handling Systems . . 82-10
3-l Definitions. . 82-10
3-2 Consrruction. .... ......82-10
3-3 Chute Terminal Rooms. . . . 82-l I
3-4 Automatic Sprinklers. ... E2-I2
3-5 Service Openings. ......82-12
3-6 Service Opening Rooms. . ...... 82-13
Chapter 4 Linen (Laundry) Chutes or Conveyorc . 82-13
4-l General. . ... E2-13
4-2 Construcrion. .... ......82-14
4-3 Chute Terminal Rooms. . . . 82-14
44 Automatic Sprinklers. . . E2-14
4-5 Service Openings. ....... 82-15
4-6 Service Opening Rooms. . ...... 82-15
Chapter 5 W.stc Compactors ... ....82-15
5-l General. ..... 82-15
5-2 Domestic Compactors. .... 82-15
5-3 Colnmercial-lndustrial Compactors. . 82-15
Ghapter 6 Weste Storage Rooms ......82-16
Chepter 7 Referenced Publications .,..82-16
Appendir A .. .. . . E2-16
Appendix B Rderenced Publications ...82-17
Index .. ...82-18
E2-3
1990 Edilion
CENERAL 82-5
NFPA 82
Standard on
Incinerators, Waste and Linen Handling
Systems and Equipment
1990 Edition
Chapter I General
NOTICE: An asterisk (*) fiollowing the number or lener des-
ignating a paragraph indicates explantory material on that
paragraph in Appendix A.
Information on referenced publicarions can be lound in
Chapter 7 and Appendix B.
l-l Scope.
l-l.l This standard represents basic requirements prima-
rily concerned with reducing the fire hazards encompassing
Ithe installation and use of wasre storage rooms, containers,
lhandling systems, incinerators, and compactors. It also is con-
lcerned with linen, or laundry, handling systems.
l-1.2 This standard does not include design criteria for the
purpose of reducing air pollution. For suc[ criteria, consult
the authorities having jurisdiction.
l-2 Definitions.
NOTE: Other definitions relaring to rhis srandard are con-
tained in NFPA 97M, Standanl Glosmry of Tenns Rehting to
Chimncys, VmLs, and Heal Pro&tcing Applia.nces.
Approved. Acceptable to the "authority having juris-
diction."
NOTE: Thc National Fire Prorection Association does nor
approve, inspect or certi$ any installations, procedures, equip-
mcnt, or materials nor does it approve or evaluate tesring lab.
oratories. In dercrmining the acceptability of installadons or
procedures, eguipment or materials, the aurhoriry havingjuris-
diction may base acceptance on compliance with NFPA or
other appropriate standards. In the absence ofsuch sundards,
said authority may require evidence ofproper installarion, pro-
cedure or use. The aurh<,riry havingjurisdinion may also refer
to the listings or labeling practices of an organization con-
cerned with product evaluations which is in a position to deter-
mine compliance with appropriate standards for the current
production of listed items.
Authority Having Jurisdiction. The "authoriry having
jurisdicdon" is the organization, omce or individual respon-
sible for "approving" equipment, an insrallation or a pro-
cedure.
NOTE: The phrasc "authority havingjurisdicrion" is uscd
in NFPA documens in a broad manner sincejurisdictions and
"approrzl" agcncies vary as do their responsibilities. Where
public safety is primary, the "aurhority having jurisdiction"
may be a federal, sute, local or other regional department
or individual such as a 6re chief, fire marshal. chiefofa fire
prevention bureau, labor department, health department,
building oflicial, electrical inspecror, or others hating statu-
tory authoriry. For insurance pur poses, an insuranrc, inspec-
tion department, rating bureau, or other insurance cotnpany
representatiye may be the "authorit;- havingjurisdiciion." In
many circumstances the propeny otrner or his designated
ag€nt assumes the role of the "authority havingjurisdicdon";
at government installations, the commanding oflicer or depan-
menral ofhcial nray be the "authority having jurisdiction."
Combustible Material. Combusrible material, as pertain-
ing to this standard, means material made of or surfaced wirh
wood, compressed paper, plant 6bers, or other material that
will ignite and burn. Such material shall be considered as
combustible even though flameproofed, fire-retardant treated,
or plastered.
Labeled. Equipment or materials to which has been
attached a label, symbol or other identi$ing mark ofan orga-
nization acceptable to the "authority havingjurisdiction" and
concerned with product eYaluation, that maintains periodic
inspection of production of labeled equipment or marerials
and by whose labeling the manufacturer indicates compliance
with appropriate standards or performance in a specified
manner.
Listed. Equipment or materials included in a list pub-
lished by an organization acceptable to the "authority hav-
ingjurisdicdon" and concerned n-ith product evaluation, that
maintains periodic inspecrion of production of listed equip-
ment or materials and whose listing states eithcr th:rt rhe
equipment or material meets appropriate star,l ., !s or
has been tested and found suitable for use in a spt,cified
manner.
NOTE: 'I'he means for identi$ing listed equipment may vary
for each organization concerned l ith product erzluati,.rr. some
ofwhich do not recognize equipment as listed unles' also
labeled. The "authority havingjurisdiction" should r , rhe
system employed by the listing organizadon to idenri$ a iisted
prooucr,
Shall. Indicates a mandatory requirement.
1.3 Application of Srandard.
l-3.1 This standard shall be applied to new construction
and new equipment, as determined by the authority having
jurisdiction.
l-3.2 It shall nor require the alaeration or replaccrt,r'nt of
existing construction or equipment currendy in use pr olided
that the owner establishes appropriate administrative, main-
tenance, and training programs that give equivalent safety.
I.3,3 It is recognized that there are many differr-:.r incin-
eration technologies and designs. There also is a ,.. ' , rri-
ation in th€ types ofwaste that can be incinerated, ir(j.: ljng
solids, liquids, sludges, and fumes. This standard is rrot
intended to cover or include all of the design and construc-
tion details for each incineration technology aird application.
However, all design, construction, control, and other features
as needed to reduce or minimize 6re hazards are required
for all new incineration facilities, to the satisfaction of rhe
authority having jurisdiction,
l-3.4 Nothing in this standard is intended to prevent the
use ofnew methods or delices, provided rhat sufEcient tech-
nical data is submitted to the authority having jurisdiction
199O Edition
82-6 INCINERATORS, WASTE AND LINEN HANDLING SYSTEMS AND EQUIPMENT
to demonsrate that the ProPosed method or device is equiv-
alent in quality, strength, fire endurance, effectireness, dura-
bility, and safety to that prescribed by this standard.
Chapter 2 Incinerators
2-l General.
2-l.l Provision for Auxiliary Fuel. Gas-burning installa-
tions shall be in accordance with applicable provisions of
NFPA 54, A'atiana I fiuI Cas Code, and NFPA 58, Storagc and
Handling of Ligtufzd Pelrolcum Gases. Oil-burning installati-ons
shaf l coirfly *ith t,lfpR g t, S tnnlartl for lhz Installat;tn of,Oil
Burning Equipnenl. Fuel burners of all incinerators shall be
equipped iviih safety controls that will automatically shut off
th-e fuel supply to the burner in the event the burner fails
to ignite oi its flame becomes extinguished or in the event
of insufficient draft.
2-1.2 Electricd Supply. The electrical supply to an incin'
erator shall be installdd in accordance with NFPA 70, Nalianzl
Electriral Codz@,
2-1.3 Air for Combustion and Ventilation.
2-1.5.1 Provision shall be made for an adequate supply of
air ficr combustion and ventilation to enter the room in which
an incinerator is located. Fans may be installed to deliver air
to the incinerator room, provided they are in operation
whenever the incinerator is in use.
2-1.3.2 Ifa residential-type ofincinerator is installed in an
open area, such as an undirided basement without storm win-
dbws and without unusually tight-6tting doors, in buildings
ofconventional construction, adequate air supply usually may
be obtained through normal air in6ltration. If the inciner-
ator is located in fconFned space or an area separated by
tight-fitting partitions and doors, adequate air shallbe pro-
vi-ded by mCans of an opening communicating with other
areas of the building having adequate infiltradon or with the
outdoors. See N FP.A'3 l, Stindanl ior thc hxtallatiot of Oil Bun-
ing Equipncnt.
2-1.3,3 Rooms in which incinerators other than residential
t)?es are insalled shall be furnished air for combustion and
ventilation by one of the following means:
(a) A screened or louvered ventilator opening or other
suitable air intake. If communicating to other parts of the
building, the opening shall be protected by an approved 6re
damper.
(b) Aduct leading from the incinerator room to the out-
doors.
(c) A duct leading to a boiler or furnace room cut off as
prescribed in 2-2.9 or 2-3.6 and provided with sufficient air
supply for both rooms.
2-1.3.4 The opening or duct specified in 2--1.3.3 shall have
a free area of nbt lesi than I sq in. (6.5 cmz) per 4,000 Btu
( l.17 kw) per hour incinerator burning rate based on heat
nalue of *lste and auxiliary fuel, if all-air is from the out-
doors; and I sq in. (6.5 cmtl-per 1,000 Blu (293 W) per hour
incinerator buming rate if all air is from inside buildings. See
NFPA 54, Natitnal Fuzl Gas Codt.
2-1.3.5 Air ducts extending to or from an incinerator room
through other parts ofa building shall be constructed and
installid in "..oid"n.. with NFPA 90't Stnndard for tlu llttnl-
lntion of Air Contlititning and Ventilating S)stc'tj.
1990 Edilion
2-1.4 Spark Arresters.
2-1.4,1 Spark arresters shall be installed on incinerator stacks
unless thi fotlowing are present:
(a) A wet scrubber or other emission control system or
comDonent is installed between the incinerator and stack, such
that'flyash cannot pass directly from the incinerator to the
stack,
(b) Orher acceptable design and control features are in
place that would prevent the entrainment of flyash from the
incinerator to th; stack under all operating cbnditions.
(c) The nature of the waste being incinerated will not result
in flyash emissions.
2-1.4.2 The net free area of the arrester shall be not less
than four times the net free area of the outlet of the chim-
ney flue it serves.
2-1.4,3 Arresters shall have a vertical height ofnot less than
1.3 times the minimum diameter of the chimney flue or the
minimum horizontal dimension of rectangular chimney flue-
2-1.4.4 Arresters, including bolts, rivets, screws, and sup-
porting members, shall be made of stainless steel (ASTM
A167,' Type 316, or ASTM A478, Type 316, or the equiv-
alent).
2-1.4.5 Openings shall not permit the passage of spheres
having a diameter larger than V: inch (13.7 mm), nor block
the passage of spheres having a diameter of less than 7s inch
(9.5 mm).
2-1.4.6 Means shall be provided for securely attaching the
spark arresters to chimneys to provide adequate support and
prevent movement of the arrester.
2-1.4.7 Means shall be provided to replace spark screens.
2.2 Commercial-Institutional Incinerators.
l2-2.1 Dehnition. Acommercial-institutional incineratoras
ldefined in this section refers to an incinerator predominantly
ldesigned for burning solid waste. The most applicable sys-
Items included under this definidon include, but are not lim-
lited to, controlled air incineration and multiple chamber type
I lnclneratron systems.
2.2.2 Design and Constnrction.
12.2.2.f The design and construction ofthe incinerator and
lall associated components shall be such that in service they
*'ill not crack, warp, or otherwise fail structurally so as to per-
mit flame passage or emission of combustion gases or sparks
into the building.
2-2.2.2 Explosion reliefshall be provided. The area ofexplo-
sion relief shal be not less than i sq ft (.09 m'z) ofreliefCrea
for every 100 cu ft (3 ms) of primaly combustion chamber
volume, Where rhe exhaust cbimney will not serve the above
purpose, a door or panel shall be provided and arranged to
allow the door or panel to return to a closed position
promptly after pressure has been released.
2-2,2.3 Commercial-institutional incinerators shall be built
in accordance with the following requirements:
(a) All combustion shall take place wirhin the combusdon
chamber designed for combustion temperatures. Combus-
don shdl not rake place in breeching or chimneys unless they
are designed as combustion chambers.
t The full ride and date of all ASTM standards referenced in this
standard appcar in Chapter 7.
I\'CINERATORS 82-7
(b) Incinerators designed for positive pressures shall be
gastighr.
(c) The combustion charnber, inner walls, roofs, bridges,
walls, and cunain walls shall be so constructed as to withstand
the combustion temperatures involled and shall maintain
their integrity under all operating conditions. Iletal stal's, lin-
tels, or other supports shall not be exposed to the interior
of the combustion chamber.
(d) An exterior masonry casing shall be reinforced with
structural steel framervork, and an exterior steel casing shall
be reinforced with structural steel members, such thir the
casing will withstand interior thrusts liom arches and be capa-
ble ofsupporting all doors and burner equipment, The steel
casing or framework shall be erected and set plumb before
any brickwork is done. Cylindrical outer casings made ofsteel
not less than V+ in. (6.4 mm) thick need not be reinforced.
| (e) Insulation or orher approsed nreans shall be providec
f to meet the temperarure limitation of 2-2.2.5.
(f) Openings shall be provided so tharall paru ofthe incin-
erator can be cleaned, including the ash pit, the combustion
chamber, the passes ofseparation chambers, and the incin-
erator flue. Cleanouts shall be closed by tight-fitting doors
or covers, sgcurely latched or othenrise held in a closed posi-
tion. Ash pit and conrbustion chamber closures and frames
shall be ofcast iron or eouivalent. rr'ith the franres securelv
attached to the incineraror.
2-2,2.4 No part of an incinerator shall be used as a wall,
roof,, or floor of a building.
2-2.2.5 Incinerators shall be so designed that the tenrper-
ature rise above ambient [75'F -r 5'(24'C + 3')] ofany por.
tion of the incinerator casing accessible to an operator shalL
not exceed 70"F (39"C). Handles ofoperating doors shall not
exceed a 40"F (22"C) rise for metallic and 60"F (33'C) rise
lor nonmetallic.
Eaeption: Doon, inspection poittls, bunun, tlues, and areas immt-
diatcl, adjacenl thereto need nol cotnpl) uith 2-2.2.5.
2-2.3 Placement Commercial-institutional incinemtors shall
be placed on properly designed foundations of masonry or
reinforced concrete or on nonconrbustible material having
a 6re resistance rating ofnot less than 3 hours provided such
support is independent ofthe building construcrion and the
load is transferred to the ground.
2-2.4 Clearances.
2-2.4.1 Commercial-institutional incinerators shall be
installed to provide a clearance to combustible material of
not less than 36 in. (914 mm) at the sides and rear, and not
less than 48 in. (1220 mm) abor.e, and not less than 8 fr (2.4
m) at the front of the incinerator.
Exccllion: For a commcrcial-institutional incinerator entased in
brith the clcarance aboue nny be 36 in. (914 mm) and at the sides
and, rear it na1 be 18 in. (457 mm).
2-2.4.2 A clearance of not less than l2 in. (305 mm) shall
be provided lrom the incinerator to walls or ceilings of non-
combustible construction.
Exceplion: A clearance of not less than 3 in. (75.2 mm) nay be
pwidzd fron cunnncinl and industrial incinnators to ualb or ceil-
ings of noncombwtiblz corctrartinn uthere il is not possible to plact
combustiblc nnltrinl on th.e outer or upper side thereof.
2-2.4.3 Incinerators that are listed speciGcally for installa-
tion at lesser clearances lhan specified in 2-2.4.1 and 2-2.4.2
shall be installed in accordance with the conditions of such
listing, provided that, in any case, the clearances shall be suG
ficienr to afford accessibility for 6ring, cleanout, and any nec-
essary servicing as set forth in 2-2.4.4.
2-2.4.4 Sufficient sDace shall be provided around the incin-
erator and irs appurienances to faiiliute cleaning, repair, and
servicing, Clearance shall be provided to allow the cleanout
doors to be completely opened so that all parts of the com-
bustion chanrber. ash pit, separation chambers, etc., may be
reached and so implenrents used for tl.ris purpose can be
fieely mar.ripulated. All dampers, gates, burners, valves, levers,
etc., shall be accessible for repair and adjustment or replace-
ment. No construction shall be located closer than l6 in. (406
mm) to any part of an incinerator.
Exreption: Nonconbustible slntclural tnembers 2 ft (610 n) u,ide
or less, parallel to lhe incinerator, nay he localed as close as 6 in.
( I 52 nnn) lo the incinerator, prouided nrh netnbers d,o nol reduce
accessibility to any mouing Parts of the incineralor.
2-2.5 IncineratorCharging.
2-2.5.1 A waste charging systenr and appropriate controls
shall be provided that will prevent the direct discharge of
flames, cornbustion gases, and heat from the incinerator dur-
ing waste loading operations. This shall include a hopper/
ranr t),pe mechanical loader or other approved systern.
Exee\tion: Incinerators lhat are loaded on a batch basis, uhereby
the charging door is not opened uthile u'aste conhuslion is taking
plan, shall nol be required to haite a rwchanical char{i, ,: ststem.
2-2,5,2 The combustion chamber of a conrnrercial-
institutional t1'pe incinerator may not be charged through
the floor inrmediately above such incinerator unless the charg-
ing chute is designed rvith dampeling and controls that wouid
preyent the direct passage of combustion products and radi-
ant heat through the chute into the charging room.
2-2,5.3 The charging hood and chute shall be constructed
ofnot less than l2 US gage stecl casing, lined with not less
than 4Vz in. (l 14 mm) of firebrick (ASTII C27 Type F,
medium duty, or the equivalent). Such charging hopper shall
not exceed 6 ft (1.8 m) in length measured frorn the floor
opening to the outside of the roof of the incinerator com-
bustion chamber.
Exteption: ffu chnrging hood and, chute ma1 exceed, 6 ft ( I .8 n)
in lcnglh if approuetl mzans are provid.ed to preuent the charging
hood and chute from discharging gases ruulting frun combustion
into the charging room.
2-2.5.4 The charging opening shall be protecred by a cover
extending beyond the edges ofthe opening for at least 2 in.
(51 mm) on all sides, and lined with not less than 2Vr in. (63.5
mm) of refractory material.
2-2.5.5 The charging floor opening shall be located in a
room with walls and floor and ceiling assemblies having a fire
resistance rating ofnot less than 2 hours, with openings pro-
tected by approved self-closing or automatic-closing 3-hour
fire doors suitable for Class A openings. Such doors shall be
kept closed during the charging operation and at other times,
except when delivering waste material to the room.
'1990 Edition
E2-8 INCII-ERATORS, WASTE AND LINEN HANDLING SYSTEMS A:r-D EQUIP)\{ENT
Extebtian: When thz room is Protected by an approvcd srstrm of
aulnnatic spinhbrs, tfu ualh and foor and ceiling asscnbties 7n)
hwe a fire'resistance ratinp of not lcss lhan I hour, and the door
,na) be'a lt/z-hour fre doir ipprotrd for Class B tpenings.
2-2,6 Incinerator Residue Removal. A system and appro-
priate approved measures shall be provided to adequately
o,rench indlor fullv contain ash residues removed from the
iircinerator during' clean-out operations. This shall include
such features as water sPrays, a lvet quench Plt' or a sPeclal
containment enclosure to enable ash clean-out with minimal
exDosure to ambient conditions.
2-2.7 Incinerator Rooms for Commercid'Institutional Incin-
erators.
2-2.7.1 Commercial-institutional incinerators shall be
enclosed within a room separated fiom other parts of rhe
buildine by wall, partition, floor, and floor<eiling assemblies
construited of nbncombustible material and having a 6re
resistance rating of not less than 2 hours and used for no
other PurPose.
Erception: Storage containtrs of waste materinl to be burned and
building hzating equiptntnl tnay be locatcd in tht indntrator rotm.
2-2.7.2 Door or other oPenings in rooms containing incin-
erators communicating with otlter a.eas of the building shall
be protected by approved self<losing or automatic-closing
I Vz-hour fire doors suitable for Class B openings.
2-2.?.3 Automatic sprinklers, a short length ofhand hose
connected to a suitaLle water suPply, and a suitable floor
drain shall be provided in the incinerator room.
2-2.E' Chimneys for Commercial-Institutional Incinerators.
2-2.8,1 General,
l2-2.8.1.I The chimney flue for an incinerator shall serve
Ithe incineraror only, uniess the chimney flue construcdon is
lacceptable for incinerator gases and the controls are suitable
lfor the incinerator and othlr device being served. It shall be
'designed and proportioned to provide adequate draft for
proper operation of the incinerator.
2-2.8,1,2 Chimneys shall be supported on properly designed
foundations of masonry or reinforced pordand or refractory
cement concrete. They shall be so constructed as not to place
excessive stress upon the roof of the combustion chamber.
If incinerator walis are to suPPort the chimney, rhe founda-
tion and walls shall be built to suPPort the load imposed.
Exception: Masonry chimwys may be supporled, on noruombusti'
bh interial having i 7r, ,rtitto*i ratin!'of not bs than J hours
ulurc such supports arc indepmdznt of thc buiWing cowslradion
and the load is lransfencd. to thz ground.
2-2.E.1.3 A factory-built chimney, if so listed, and a metal
chimney may be supported additionally at intervals.by the
building structure, in which case expansionjoins shall be pro-
vided ai each support level. All joints shall be liquidtight or
ofa design such-that liquid will drain to the inrerior of the
chimney.
2-2.8.1.4 Cleanout openings provided in chimneys shall be
equipped with ferrous metal doors and frames arranged to
remii'n tighdy closed when not in use. A clearance of not less
than 36 in. (914 mm) shall be provided between cleanout
doors and combustible material.
199O Edition
2-2,8.f.5 Drains shall be provided at the base of all chim-
neys to allow the removal of condensed flue products and
shall be designed to avoid clogging.
2-2.8.2 Listed Medium-Heat Chimneys. Listed medium-
heat appliance chimneys may be used and shall be installed
in accordance with the conditions of the listing and the man-
ufacturer's instructions.
2-2.8.3 Metal Chimneys.
2.2.8.3.1 Where secondary combustion temPeratures do not
exceed 1800'F (982'C), metal chimneys shall be lined with
4Vr in. (l I4 mm) of high-duty, spall-resistant firebrick (ASTM
C27) laid in high-duty refractory mortar (ASTM Cl99). The
linlng shall stan at the base ofthe chimney and extend con-
tinuously to the top. Equivalent linings ofequivalent thick-
ness, such as Class A or better Alumina-Silica Base Castable
Refractories or Class O or better Insulating Castable Refiac-
tories, may be used. Equivalent thickness shall be that thick-
ness capable of providing the same insulating and slructural
values to limit skin temperatures to those specified in 2-3.2.5
under all intended operating conditions.
2-2.8.3.2 Where secondary combustion temp€ratures exceed
1800"F (982"C), metal chimneys shall be lined with 4Vz in.
(l 14 mm) of superduty, spall-resistant refi:actory brick (ASTM
C27) laid in refractory mortar. The refractory mortar shall
be high-duty for temperatures up to 2730"F (1500"C) and
super-duty or better for temperatures up to 29l0oF ( 1600'C).
The lining shall start at the base of the chimney and extend
continuously to the top. Equivalent linings ofequiralent thick-
ness, such as Class B or better Alumina-Silica Base Castable
Refractories (ASTM C27) in accordance with temperature
requirements or Class P and Q Insulating Castable Refrac-
tories (ASTM C27) in accordance with temperature require-
ments, may be used. Equivalent thickness shall be that
thickness capable ofproviding the same insulating and struc-
tural values to limit skin temperatures to those specified in
2-3,2.5 under all intended operating conditions.
2-2.8,3.3 Castable plastic refiactories, or other refractories,
may be used in metal chimneys in lieu of firebrick provided
such refractory is ofequivalent heat and corrosion resistance.
Liners made of these refractories shall be supported by
anchors made of corrosion-resistant steel capable of support-
ing the refi'actory load at 150ffF (727'C). The insulating value
shall be such that temperatures at the supports shall not
exceed this temperature under all firing condidons.
Z-2,8.t.4 Metal chimneys shall be properly riveted or
welded, securely supported, and constructed in accordance
with good engineering practice.
2-2.8.3.5 Metal chimneys shall be constructed of steel or cast
iron. Sheet steel shall have a thickness not less than that indi-
cated in Table 2-3.7.3.5.
Tablc 2-?,t.3.5 Minimum Thiclness of Sheet Steel Chimneys
Min.
Mfgr. Std. Thickness
Gage No. in. (mm)
Aree
i&?mr
Equiv. Round
Diam.
inJrnm
l6
l0
NOTE: Regardless of minimums in this table, the thickness of sheet
metal shall bc adcquate to meet the requirements of 2-2.8'3.6.
.054 (1.37) up to 154/.0994 up to 141356
.069 (1.75) 155/.0999 ro 201/.1296 ov.r 141356 to 16/400
.098 (2.49) 20?.1303 ro25,U-1638 ovcr 16/406 to 18'/457
.128 (3.25) Larger than 25,V.1638 ot.r 18/457
INCINEMTORS 82-9
2-2.8.3.6 lr{etal chimneys shall be properly riveted, welded
or bolted, securely supported, and consructed in accordance
with good engineering practice as necessary for the follorv-
lng:
(a) Strength to resist stresses due to steady or gusting wind
loads.
(b) Adequate anchoring, bracing, and inherent strength
to withstand seismic and wind-induced vibrational stresses.
(c) Proper material thickness for durability considering fuel
analysis, gas temperature, and exposure,
(d) Security against leakage offlue gases under posirive
pressure.
(e) Allowance for thermal expansion ofbreeching and ver-
tical sections.
2-2.8.3.7 If a metal chimney extends through any story of
a building above that in which the connecred incinerator is
located, it shall be enclosed in such upper stories within con-
tinuous walls constructed of materials that are noncombus-
tible, such as masonry (see Sedion 1-2), and exrending frorn
the ceiling of the incinerator room to or through the roof
so as to retain the integrity ofthe fire separations as required
by applicable building code provisions. The walls shall have
a fire resistance rating of not less than I hour if the build-
ing is less than 4 stories in height, and not less rhan 2 hours
if the building is 4 or more stories in height, and shall con-
form to the following:
(a) The enclosure shall provide a space on all sides of the
chimney sufficient to permit inspection and repair, but in no
case shall it be less than l2 in. (305 mm).
(b) The enclosing walls shall be without openings.
Encplion: Doortays equipped with apfrwcd self-clnsing 1l/zhour
frc doms approued for Closs B openings nay be instalkd at uar-
ious foor leaels for inspection purposes.
2-2.8.4 Masonry Chimneys,
2-2.E.4.f Where secondary combustion temperatures do not
exceed 1800'F (982"C), masonry chimneys shall be con-
structed of solid masonry units or reinforced concrete with
walls not less than S in. (203 mrn) thick. Such walls shall be
lined with 4Vs-in. ( t l4-mm) high-duty, spall-resistant fire-
brick (ASTM C27) laid in high-duty refiactory mortar (ASTM
Cl99). The lining shall starr ar the base of the chimney and
extend continuously to rhe top.
2-2.8.4.2 Where secondary combustion tempera$res exceed
1800'F (982"C), masonry chimneys shall be constructed with
double walls of solid masonry units or reinforced concrete.
each wall to be not less than 8 in. (203 mm) rhick with an
air space of not less than 2 in. (51 mm) between them. The
inside of the interior wall shall be lined with 4Vz-in. (l l4-mm)
super-duty, spall-resistant firebrick laid in super-duty refrac-
tory mortar (ASTM C27). The lining shall start at the base
ofthe chimney and extend continuously to the top.
2-2.E.4.3 Masonry chimneys shall be proved airtight by a
smoke test after erection and before being put into service-
2.2.9 ChimneyClearances.
2-2.9.1 Usted chimneys shall be installed in accordance wirh
the conditions of the manufacturer's insLructions as to clear-
ances. Exposed portions of chimney or breechings that can
be touched shall be so designed rhat maximum surface tem-
peratures shall not exceed 70'F (39'C) above ambient tem-
Perature.
2.2.9.2 Masonry Chimneys. A clearance of not less than 4
in, (I02 mm) shall be prolided between the exterior surface
of masonry chimneys and combustible marerial.
2-2.9.3 Exterior Metal Chimneys.
2.2.9.3.1 Exterior metal chimneys shall have a clearance of
not less than 24 in. (610 mm) fiori a wall of u'ood frame con-
struction and from any combustible material.
2-2.9.3.2 Exterior metal chimneys over l8 in. (457 mm) in
diameter shall have a clearance of not less than 4 in. (102
mm), and those l8 in. (457 mm) or less in diameter a clear-
ance of not less than 2 in. (51 mm) from a building wall of
orher than wood frame construction.
2-2.9.3.3 An exterior metal chimney shall be installed with
a minimum clearance of 24 in. (610 mm) to any door or win-
dow or to any walkway, unless insulated or shielded in any
approved manner to avoid burning a person who might
touch the chimney.
2-2.9.4 Interior Metal Chimneys.
2-2.9.4.1 lVithin the same story of a building as thal in
which the incinerator is located. a metal chimnev shall have
a clearance of not less than 36 in. (914 mm) from a wall of
wood fiame construction and from an,v combustible mate-
rial, Such interior metal chimneys over 18 in. (457 mm) in
outside diameter shall have a clearance ofnot less than 4 in.
(102 mm), and those 18 in. (457 mm) or less in outside diam-
eter a clearance of not less than 2 in. (51 mm) from a build-
ing wall of other than wood frame construction.
2-2.9.4.2 If a metal chimney passes through a roof con-
structed ofcombustible material, it shall be guarded by a ven-
tilating thimble of galvanized iron or approved i orrosion
resistant metal, extending not less than 9 in. (229 mnr) below
and 9 in. (229 mm) above rhe roof construction, and ofa size
to provide not less than 18 in. (457 mm) clearance on all sides
of the chimney.
2-2.10 Low Temperature Chimneys and Breeching,
Incinerator chimneys and breechings designed r,r )randle
saturated flue gases or flue gases with condensed ',, li shall
be designed and constructed to be corrosive resisiant and
capable of handling aggressive flue acids under all operat-
ing conditions. Such materials may include fiberglass rein-
forced plastic (FRP), refractoires, and mortars ofspecial acid
resistant composition or specialized metals, such as Hastel-
loy or Inconel. See Appendix A-2.3.8 for further discussion.
2-2,11 Chimney Termination.
2-2.ll,l Chimneys on incinerators where the secondary
combustion chamber is designed to be operated at l80O"F
(982'C) or less shall extend not less than l0 ft (3.1 m) higher
than any portion of any building within 25 ft (7.5 m).
Exception: Stuh pttions do not include olher chhneis, uents, or
opcn structural framing.
2-2.11.2 Chimneys on incinerators nhere the secondary
combustion chamber is designed to be operated at over
1800"F (982"C) shall extend not less than 20 ft (6.2 m) higher
than any portion of any building within 50 ft (15 m).
Erception: Suth portiors do nol include other chimnqs, vmts, or
open stnuturd framing.
'1990 Edition
E2-10 L.-CI N ERATORS, \i'.'{STE .'LN D LI \ EN HANDLI NC SYSl'El\lS .AN D EQU I PMENT
2-2.11.3 The terminus of the chimney flue for the inciner-
ator shall be equipped with an approved spark arrester ifrhe
incinerator does not include effective means lor arresting
lsparks and fly ash (sre 2-1.J), unless tlte slstem comPlies r{ith
I the conditions listed under 2- | .4. I .
2-2.12 Chirnney Connector or Breeching.
2-2,12.1 A chimney connector or breeching connecting a
commercial-institutional tyPe incinerator to a chimney shall
be constructed ofnot lighter than I6 US gage steel if it is_ l2
in. (305 mm) or less in diameter or greatest cross-secllon
dimension, and of not lighter than l2 US gage steel if it
exceeds l2 in. (305 mm) in diameter or greatest cross-section
dimension.
Exception: Brceehings also mn1 utilizz listed medium-heat chirn'
ney *a;orc if thzse seiiorc are joinnl togetlur uilh conlinuous uelds,
fanges, or couplings.
2-2.12.2 Chimney connectors or breeching up to l8 in. (457
mm) in diameter or greatest cross-section dimension shall be
lined u'ith not less than 2Vr-in. (63'5-mm) high-duty, spall-
resistant refractory brick (ASTIlt C27)'
2-2.12.3 Chimney connectors or breeching over l8 in' ('157
mm) in diameter or greatest cross-s€ction dimension shall be
lined with not less thtn 4Yz-in. (l l4'nrm) of high'duty' spall-
resistant refractory brick (ASTI\! C27).
2-2.12.4 Castable plastic refractories, or other refractories,
may be used in lieu of firebrick provided such refractory is
ofiouivalent heat and corrosion resistance. Liners made of
these refiactories shall be supported by anchors made ofcor'
rosion resistant steel capable ofsupporting the refractory load
at t50ffF (727'C). The insulating ralue shall be such that tem-
peratures at the suPports shall not exceed this temPerature
under all firing conditions.
2-2.12.5 The net internal free area of the connector shall
be not less than the free area ofthe flue collar ofthe incin-
erator.
2-2.12.6 A chimney connector shall not be enclosed. The
connector throughout its entire length shall be readily acces-
sible for inspection and replacernent.
2-2.12.7 Chimney connectors or breechings of- all
commercial-institutional type incinerators, including those
ofspecial design to produce low flue-gas temperatures, shall
conform with 2-2.1Lr
2-2,12.8 If a gas washer or scrubber is used or if other
arrangements are such that the natural draft is insufficient
for proper operadon of the incinerator, a draft inducer ma1'
be ised. In tiris event, the chimney shall be sized for natural-
draft operation and a bypass installed around the g. as_washer
or scru-bber or other unit that requires the draft induction.
Suitable normally open dampers shall be installed in the
bypass to allow venring of combustion products in the elenl
of power failure.
-lTilli.qui..-ent has been initiated to avoid the serious corro-
sion problems inherent with low-temperature incinerator flue gases.
Ir also provides thc high-temperature protection necessary when the
special equipment is by-passed fior any purpose, including poter fail-
ure. tn those cases where the bypass is such that the breeching also
is bvpassed, then the breeching need nor be high-temPerature Pro-
tected but it shall be protected by an acid-resistant coating suitable
for rhe operating conditions.
t 99O Editon
2-2.12.9 Expansion joints shall be provided as required.
2-3 Outdoor Incinerators. All outdoor incinerators shall
conform with Chapters 2 and 3, depending upon use.
Chapter 3 Waste Chutes and Handling Systemsr
3-l Definitions. There are 6ve types oft'aste chute systems,
each with separate fire safety criteria.
3-l.l General Access Gravity Type. A rvaste chute of this
type is an enclosed vertical passageway in a building to a stor-
age or compacting room where the waste is transferred by
gravity only. All occupants of the building are free to use the
chute at any time.
3-1.2 Limited Access Gravity Type. A waste chute of this
t,vpe is an enclosed vertical passageway in a building to a stor-
age or compacting room where the waste is transferred by
gravity only. Authorized personnel only use the chute, gain-
ing entry by key to a locked chute door or service opening
room door.
3-1.3 Pneumatic Waste Handling Systems. A rvaste han-
dling system of rhis type is a vertical, horizontal, or inclined
duct having sufficient mechanically applied air-flow to con-
vey refuse without clogging to point of disposition.
3.1.4 Multi.Loading Pneumatic Waste Handling Systems.
A negative pressure waste handling system of this type shall
consist of an automatic or self-closing, positiveJatching inlet
door, interlocked so that only one door in the chute can be
opened at the same time and not when the material damper
is opened.
3-1.5 Gravity-Pneumatic Waste Handling System. A s,vs-
tem using a combination ofthe types deEned in 3-l.l or 3-
1.2 and feeding into a pneumatic waste handling system.
3-2 Construction.
3-2.1 General.
3-2,1.1 A steel or steel-jacketed refractory chute supported
at intervals by the building structure shall be provided with
expansionjoints between support levels. Other chutes shall
be supported upon a substantial noncombustible foundation
having a fire resistance rating of at least 3 hours.
3.2,1.2 Gravity chures shall be constructed straight and
plumb with no offsets. A minimum clearance of 24 in. (610
mm) shall be maintained from the outside edge of the dis-
charge ofthe chute to any wall. All chute interiors shall be
smooth and without projections.
Exteption: When connectzd to a com@tor or olher deaiee for pro-
cessing uasle, clearance on hno sid.es may be 4 in. (102 mm|
3-2.1.3 Listed medium-heat appliance chimney sections shall
be acceptable for use as waste chutes.
-\h*
.hua.r, conve)ors, or other handling systems usually are
employed where there is a relatirely large area on each floor from
uhich waste is colleced. The collected wasre is brought to thc open-
ing in the chute. The chute then conveys the waste to its disposi-
uon Pornr.
WASTE CHUTES .l.ND HANDLING SYSTEMS 82-l t
masonry chute shall have a fire resistance rating of not less
than I hour if the building is less than 4 stories in height and
not less than 2 hours if the building is 4 or more stories in
height, (For puunatic wasre lwtdling sytzms with hodzontal rtnu,
scc J-2.4.1
ExrQt:ian: Masonrl chutcs conforming to )-2.2 or constructed of
rasonry walk lwaing a fre resbta ntc rating not less tlnn speci-
3-2.1.4 Vertical waste chutes shall be enclosed in all stories
above the storage or compacting room within a continuous
enclosure constructed of materials that are noncombustible,
and extending from the ceiling of the storage or compacr-
ing room to or through the roof so as ro retain the integrity
ofthe 6re separadon as required by applicable building code
provisions. The walls of the enclosure or rhe walls of rhe
aboae are not requirctl ta h cnclosed.
3-2.1.5'fhe size of a waste chute shall be in accordance with
the following:
(a) Gratilyayp Chutes. The sizeof rhe chute shall notbe
less than 22 Vzby 22tlzin. (5?l mm by 571 mm) or 24 in.
(610 mm) in diameter, inside measurement.
(b) Pncumatit Wostt Handling Sytems and Multi-lnading
Pneunatic Wasu Handling $stna. The size of the duct shall
not be less than l6 in. (406 mm) inside measuremenr.
Exccpion: What all ruteriak attcring tlu pvumtb-pouwed cht*
arc froccsed through a shrufulzr, tlv chutc nay bc bss than 16 in.
(406 mn) in accord,ance uith the authority hnving ju*diction.
3-2.1.6 A waste chute shall exrend (full size) at least 4 ft (1.2
m) above the roofofthe building. The chure shall be open
to the atmosphere.
3-2,2 Masonry Waste Chutes. Masonry waste chutes shall
be constructed ofclay or shale brickwork nor less than 8 in.
(203 mm) thick or of reinfor€ed concrete not less than 6 in.
(152 mm) thick. Such chutes shall be lined with low-duty
refractory brick (ASTM C27) not less than 4Vr in. (l 14 mm)
thick. Equivalent consrruction with walls providing 2-hour
fire resistance rating with equivalent structual features shall
be acceptable.
t-2.3 Metal Wrste Chut€s.
3.2.3.1 Metal chutes may be lined with low-duty refractory
brick (ASTM C27) not leis than 2rlz in. (63.5.irr) thi.L oi
equivalent castable reFactories. Ur,l..ted steel chutes shall be
protecred internally by automatic sprinklers (scc 3-4.1),
3.2.3.2 Metal wasie chutes shall be made of suinless steel
or galvanized or aluminum-coated steel with no screws, riv-
ets, or other projections on the interior surhce ofthe chute.
l,aps orjoints shall be ofa design so that the liquid will drain
o the interior ofthe chute. The steel shall nor & lighrer rhan
as indicated below:
(a) Chutes handling general household or
shall be made of steel not lighter than l6 US
(b) Chures handling other than general wasre, or dense-
heary waste material over l0 lb/cu fi (1500 kg/mt), shall be
made ofsteel not lighter than l4 US gage.
3-2.4 Pneumatic Waste and Multi-Ioading Pneunratic Waste
Handling Systems.
t.2,4.1 The minimum air velocity in Dneumaric wasre han-
dting systems shall be nor less than 3500 fi per minutc
(l150 m/min).
3-2.4.2 Each riser on pneumatic waste handling systems
shall be equipped with dampers that are open to the atmo-
sphere except when automatically closed to permit a convey-
ing operation in another riser. Immediately after completion
of the conveying cycle, all riser dampers shall open auto-
matically.
3-2.43 Each riser with more than one inlet door or multi-
loading pneumatic waste handling system shall bc . r;uipped
with a damper that normally is closed to the aln:('sphere
except during discharging of the chute.
3-2.4.4 Metal thickness shall be not lighter rhan 14 US gage
steel for material conveying lines, but in all cases shall be of
sufficient thickness to retain its design shape under all oper-
adng conditions. Steel shall be galvanized, aluminized, or
stainless to avoid corrosion.
3-2.45 Automatic fire dampers shall be installed at all points
where the waste handling system penetrates fire-resistive par-
titions or floor assemblies (saa Flgzra )-2.4.51.T\e sysrcnr shall
shut down automatically upon closing of one of the fire
damoers.
Erception: Wlvn tlu wasQ hnndling systtn penctralion of the fom
asscmb\ is enrlosed, by a fre-rated shaft both aboae and below thc
floor penctralion, a fre damper i nol required..
3-3 Chute Terminal Rooms.
3-3.1 Room Criteria. Waste chutes, pneumatic waste han-
dling systems, or multi-loading pneumatic waste handling sys-
tems shall terminate or discharge directly into a room
separate from other parts of the building by wall, partition,
floor, and floor-ceiling assemblies having a minimum fire-
resisdve rating not less than that specified for the chute.
Openings to such room shall be protected by approved auto-
matic or self-closing lVs hour fire doors suiuble for Class B
openings.
3-3.2 Automatic Sprinklers. Automatic sprinklers shall be
installed in chute terminal rooms.r Hand hose of adequate
length to reach all portions of the room shall be provided,
The hose can be utilized for cleaning purposes.
3-3.3 Discharge. Waste chutes or conveying systems shall
not discharge directly into an incinerator.
5-3,4 Automatic Feeding or StoHng Systems. Systems for
the automatic transfer of waste materials from a waste-chute
terminal room to an incinerator or other means of automatic
feeding or stoking incinerators shall not be installed unless
special permission ofthe authority having jurisdiction has
been obtained.'
I Fires of the nature likely to occur at chute terminals generally
are difficult to conrol by ordinary means due to the large amount
of smoke involved and consequent difficulty of access by thc fire
depanment. Automatic extingushment ofsuch fircs in the incipient
stagc is, thereforc, of primary importance.
2 There are many siruations in which arnngemenb are made for
handling refuse mechanically and automaric stoking of incerators
that would not introduce an unreasonable hazard. ln such cases, the
authority havingjurisdiction may permir such an arrangcment, tak-
ing into consideration the whole layout, its relation to the resr of thc
building, the presence or absence ofcomplere sprinkler protection,
the condnuity and competence of the personal supen'ision attend-
ing rhe operation, ventilation, access fior 0re fighting, and similar
factors. See also NFPA 91, Slandonl for the Inslallalion of Blower and.
SSstcms for Dt,tst, Sloch, ond Vapor Reuotwl ot Cout'ning.
office wastes
8age.
1990 Edilion
82-12 INCIn-ER{TORS, W'ASTE.$iD LItr-EN HANDLING SYSfEI{S AND EQUIPI|EN'I
Fire Extinguish N02zle
Door, lr€luding
Inlerloaking Sygt€m
Supporting Frame
r> 14
Venlilation By.Pas!
H<1.s'D
w<o
Fire Damperl
'l% h R8ted
Inlet
< 10'-0"Inspection Door
Material D8mpe.
tor waste or Linen
To Collection
Terminal
Note l: Fire damper nor required uhen fitc-rated enclo5urc Prorided abovc
and below floor pcnetration. Sec 3.2.4.5 and ExccPtion.
Iigurc 3-2..1,5(e) Multilo.diDt w..i. h.ndling ry.i.d.
3-3.5 waste Cr[€ction. AII wasrc from pneumatic or multi-
loading pneumatic waste handling s)'stems must be dis-
chargei ind collected in a complete-iy iealed collector or fed
into i completely sealed collectbr/compactorkontain€r unit'
The collectbr must be furnished with a sprinkler head. Waste
from collector must be conveyed to incinerator by improved
manner.
3-4 Automatic Sprinklers.
3-4.1 Unlined Metal Chutes' Unlined metal gravity-tyPe
chutes shall be protected internally by automatic sprinklers.
This requires a sprinkler at or above the top service op.en-
ing of the chute, ind in addition, a sprinkler shall be insalled
wiihin the chute at alternate floor levels in buildings over 2
stories in height with a mandatory sprinkler located at the
fowest service level. See NFPA 13, Standard for lhz Installalimt
of Sprinkbr $stems.
3-4.2 Masonry Waste Chutes. Masonry waste chutes con-
forming to 3-2.2 or 3-2.1,3 shall not require automatic sPrin-
klers.
3-4.3 Sprinkler Head Prolection. Automatic sprinklers
installed in gravity waste chules or r^'aste handling slstems
'| 990 Edition
Air Inlet-
Svpporling Frame
Fire Exringuish
Inspection Door
H = D tJ = 0 7 D
Material Damper
For Waste
To Colleclion
Terminal
) t4 gage
Notc l: Firr dampcr not rcquircd whcn fre-rated cnclocure provided abore
and bdo* ffoor pcnctration. Sec 3.2,4.5 and Exceprion.
Figurc 3.2..{.5(b) Grevity pncurretic rv.stc hending .ystcm,
shall be positioned out ofthe area through which waste trav-
els. The installation shall be so designed to avoid collection
of waste.
3-5 Service Openings.
3-5.1 General Access Gravity-typc Waste Chutes.
3-5.I.1 All service openings into a rr'aste chute shall be pro-
vided with a self-closing, positivelatching, bottom-hinged,
hopper+ype Fame and fire door assembly approved for Class
B openings and having a fire resisance rating ofnot less than
I hour. The door frame shall be fastened into the chute and
the shaft wall. The design and installation shall be such that
no part of the frame or door uill project into the chute,
3-5.1.2 The area of each service opening shall be limited
to one-third ofthe cross-sectional area ofa square chute and
44 percent of the area ofa round chute.
3-5,2 Limited Access Gravity-type Waste Chutes.
3-5.2.1 All sen'ice openings into a waste chute shall be pro-
vided with a gasketed, self-closing, positive-latching frame and
fire door assembly approved fior Class B openings and
LINEN (IAUNDRY) CHUTES OR CONVEYORS 82-13
Notc l: Firc dampcr not rcquired whcn firc-ratcd cncloiurc provided abovc
and bclow floor pcnctarrion. Scc 3-2..1,5 and Exccption.
Figtrc !.2.,15(c) Pncud.tic w.rlc h.nding cystem.
'htuittg
a radng ofnot less than I hour. The door frame shall
be fastened into the chute and the shaft wall. The design and
installation shall be such rhat no part of the frame oi door
will project into the chute. A key shall be required to open
the door.
3-5.2.2 The area of each service opening shall be limited
ro two-thirds of the cross-sectional area of rhe chute.
3-5,3 Pneumatic Waste Handling Systems.
3-5.3.1 The service opening size of pneumatic waste han-
dling systems shall be designed ro provide proper enrrance
into the system. The width of the opening may be equiva-
lent to the internal diameter ofthe chute and the heighr max-
imum 1.5 times the diameter.
3-5.3.2 Pneumatic waste handling systems shall be provided
with a service opening consisting of two doors, including an
automatic or self-closing, positiveJatching outer door, front
panel, and frame assembly, approved for Class B openings
and having a fire resistance rating of not less than I hour.
The door frame shall be built firmlv into the duct and wall.
The system service opening shall be equipped with a second
or inner door designed to remain closed at all times under
full system pressure unless released by the sysrem control cir-
cuit to allow the material placed inside the outer door to enter
the duct, provided the outer door is closed. H.rr'ever, the
door need not be closed for systems designed i' ;- :nultiple
bag loading. Only one inner sen'ice door shall bc r-rpen dur-
ing each conveying cycle.
3-5.4 Multi-Loading Pneumatic Waste Handling Systems.
3-5.4.1 The service opening size of multi-loading pncumatic
waste handling systems shall be designed to provide proper
entrance into the system. The width of the opening may be
equivalent to the internal diameter of the chute and the
height maximum 1.5 times the diameter.
3-5.4.2 Multi-loading pneumatic waste handling systems
shall be provided with a service opening consisting ofan auto-
matic or self-closing, positive-latching door front panel and
frame assembly approved for Class B openings and having
a fire resistance rating of not less than I hour. The door
frame shall be built 6rmly into the duct and wall. The door
shall be interlocked so that only one door in the chute can
be opened at the same time and not when discharging the
chute.
3-5,4,3 The material damper shall be airtisht and shall con-
vey waste from the vertical chute to the hor]zontal duct. The
horizontal duct shall not be less than 4 in. (102 mm) in diam-
eter compared to the vertical chute. A level indicator above
the material damper shall lock the chute doors rvhen acti-
vated. The material damper shall be protected b\ .rulomatic
sprinkler and inspection openings. The inspection openings
shall not be less than ?s ofthe cross section ofthe chute diam-
eter. The height shall be equivalent to the chute diameter.
3-5,5 Combined Gravity-Pneumatic Waste Handling
Systems.
3-5.5.1 Each section ofa gravity-pneumatic system shall con-
form to the requirements for the individual type of system.
3-5.5.2 The storage area above the meterinl valre in a
gravity-pneumatic system shall be protected i)y automatic
sprinklers.
3-G Service Opening Rooms.
3-6.1 Every service opening shall be enclosed in e room or
compartment separated from other Parts of the building by
wall, partition, floor, and floor<eiling assemblies having a
fire resistance rating ofnot less than I hour, with openings
to such room or compartment protected by approved self-
closing fire doors suitable for Class B openings.
3-6,2 Ifentrance to a limited access service opening room
is gained by a key, the service opening door need not require
a key to be opened. One or the other shall be keyed.
Chapter 4 .Linen (Laundry) Chutes or Conveyors
4-l General,
4-l.l Definition. Linen chutes or handling systems are
chutes or systems used to transport soiled laundry from the
floor or area ofcollection to a laundry or designated areas.
199O Edition
€
(
82-14 INCINERATORS, WASTE AND LI:r*EN HANDLINC SYSTEIIIS AND EQUII'MENT
4-1.2 Classification. There are fiour types of linen (laun-
dry) handling systems involving conveyance through a tube
or cylinder.
4-1.2.1 Gravity-type Linen Chut€s. A gravity-type linen
chute is an enclosed vertical passageway in a building where
rhe linen is transferred by gravity to a chute terminal room
or collecting facility or a pneumatic system.
4-1.2.2 Pneumatic Linen Handling Systems. A pneumatic
linen handling system is a vertical, horizontal, or inclined duct
having sufficient mechanically applied air florv to convey linen
without clogging to a laundry or collecting facility.
4-1.2,3 Mutti-Inading Pneumatic Linen Handling Systems.
A linen handling system of this type shall consist ofan auto-
matic or self-closing, positire Jatching inlet door, interlocked
so that only one door in the chute cair be opened at the same
time and not when the material damper is opened.
4-1.2.4 Gravity-Pneumatic Linen Handling System. A
gravity-pneumatic linen handling system is a system using
a combination of the types defined in 4-1.2.1.
4-2 Construction.
4-2,1 General.
4-2.1.1 Linen chutes supported at intenals by the build-
ing structure shall be provided with expansion joints between
suPPort levels.
4-2.1.2 A linen chute shall extend (full size) at least 4 ft (1.2
m) above the roof of the building. The chute shall be open
to the atmosphere.
42.1,3 Vertical linen chutes shall be enclosed on all stories
above the collection or laundry facility within a continuous
enclosure constructed of materials that are noncombustible,
and extending from the ceiling of the collecrion or laundry
room to or through the roof so as to retain the integrity of
the fire separations as reguired by the applicable building
code provisions. The walls ofthe enclosure shall have a fire
resistance rating ofnot less than I hour if the building is less
than 4 stories in height and not less than 2 hours if the build-
ing is 4 or more stories in height.
Exccptirn: Masont) thutes conforming to 3-2.2 or constructcd of
nusonry ulo,lk hauing a frc resistance rating not hss than sfeci-
fed abnc shall nol be required to be enclosed.
4-2.1.4 Metal linen chutes or handling systems shall be made
of stainless steel or galvanized or aluminum<oated sreel with
no screws, rivets, or oth€r projections on the interior surFace
ofthe chute. Laps orjoints shall be ofa design so that liq-
uid will drain to the interior of the chute.
4-2.2 Gravity-type Linen Chutes.
4-2.2.1 The portion of a gravity linen chute located not
more than 6 stories below the roof of a building shall be made
ofsteel not lighter than l8 US gage, and any other portions
shall be made of steel not lighter than 16 US gage.
42.2.2 Gravity linen chutes shall be constructed straight and
plumb with no offsets,
4-2.3 Pneumatic Linen and Multi-Ilading Pneumatic Linen
Handling Systems.
4-2,3.1 lr{eral thickness shall not be lighter than l4 gage steel
for material conveying lines, but in all cases shall be of suf-
ficient thickness to retain its design shape under all operat-
ing conditions. Steel shall be galvanized, aluminized, or
stainless to avoid corrosion.
4.2.3.2 The minimum air velocity in a Pneumatic linen han-
dling system shall not be less than 2,400 ft per minute (800
m/min).
4-2.33 Each riser on pneumatic linen handling systems shall
be equipped that dampers that a-re open to the atmosphere
exceft irhen automatiaally closed to permit conr eying oper'
atio; in anorher riser. Immediately afier completion of the
conveying cycle, all riser dampers shall be opened.
4-2.3.4 F,ach riser with more than one inlet door on multi-
loading pneumatic linen handling systems shall be equipped
with Jciamper that is nornrally closed to the atmosphere
except during discharging ofthe chute.
Automatic fire dampers shall be installed at all Points
where the linen handling system penetrates fire-resistive par-
titions or floor assemblies (za Flgz re 3'2.1.5\. The slstem shall
shut dorvn automatically upon closing of one of the fire
dampers.
4-3 Chute Terminal Rooms.
4-3.1 Linen (laundry) chutes or pneumatic linen handling
systems shall telminate or discharge directly into a room seP-
aiated from other parts of the building by wall' partition,
floor, and floor-ceiling assemblies having a minimum fire-
resistive rating not leas than that specified for the chute.
Openings to suth rooms shall be protected by approved autc'
m-aric oi self-closing lVz hour fire doors suitable for Class B
openings.
4-3,2 Automatic sprinklers shall be installed in chute ter-
minal rooms. Hand'hose ofadequate length to reach all por-
tions ofthe roorn shall be provided. The hose can be utilized
for cleaning purposes.
4-4 Automatic Sprinklers'
4'4.1 Metal Gravity-type Chutes. Metal gravity-type chutes
<hell he nrorected intCrnallv bv automatic sprinklers. Thisshall be protected internally by sP
requires a sprinkler at or above the top service opening of
the chute, ind, in addition, a sprinkler shall be installed
within the chute at alternate floor levels in buildings over 2
stories in height uith a mandatory sprinkler located at the
lowest service"level. See NFPA |l,'Sttndlil for thl Instnllation
of Sprinkbr Systens.
4-4.2 Chute Terminal Rooms. The room or area into which
a chute or linen handling system dirharges shall be protected
with automatic sprinklers.
4-4.3 Sprinkler Head Prot€ction. Automatic sprinklers
installed in linen chutes or linen handling systems shall be
positioned out of the area rhrough rchich linen travels. The
insrallation shall be so designed to avoid collection of dust
or lint.
ion: llfun the linen handling $st?m penclrulion of lhe floor
$ly is enclosed by a fre-rated shaft bolh oboue and belou the
?enctration, a fre damper is not required.
199() Edition
WASTE COMPACTORS 82- l5
4-5 Service Openings.
4.5.1 Gravity-type Linen Chutes.
4-5.1.1 All service opt nings into a linen chute shall be pro-
vided with a gasketed, self<losing, positile-latching frame and
fire door assembly approved for Class B openings and hav-
ing a rating of not less than I hour. The door frame shall
be firmly built into the chute, and the design and installa-
tion shall be such that no Dart of the frame or door will
project into lhe chute. A key shall be required to open the
door-
4-5.1.2 The area of each service opening shall not exceed
the cross-sectional area of the chute.
tl-5.2 Pneumatic Linen and Multi.Loading Pneumatic Linen
Handling Systems.
4-5,2.1 The sen ice opening of pneumatic linen handling
systems shall be designed to provide proper entrance into
the system. It may be eouivalcnt to the cross-sectional area
of thi duct o, g.."te.. t'he maximum door r,r'idth shall not
be greater than the duct diameter.
4-5,2.2 Pneumatic linen handling systems shall be provided
with a service opening consisting of two doors, including an
automatic or self-closing, positiveJatching outer door, front
panel, and frame assembly, approted for Class B openings
and having a fire rating of not less than I hour. The door
frame shall be built firmlv into the duct and wall. The svs-
tem service opening shall be equipped wirh a second or inner
door designid to iemain closLd'it all times under full sys-
tem pressure unless released by the system control circuit to
allow the marerial placed inside rhe outer door ro enrer the
duct provided rhe outer door is closed. However, rhe door
need not be closed for systems designed for muhiple bag load-
ing. Only one inner service door shall be open during each
cycle.
4-5,2,3 MultiJoading pneumatic linen handling systems shall
be provided with a sen'ice opening consisting of an automatic
or self-closing, positiveJatching door front panel and frame
assembly approved for Class B openings and having a fire
resistance rating ofnot less than I hour. The door Fame shall
be built firmlv into the duct and rra.ll. The door shall be inter-
locked so that only one door in the chute can be open at the
same dme and not when discharging the chute.
,f5.2.4 The material damper shall be ainight and shall con-
vey linen waste from the vertical chute ro the horizonul duct.
The horizontal duct shall nor be less than 4 in. (102 mm) in
diameter comDared to the vertical chute. A level indicator
above the maGrial damper shall tock the chute doors when
activated. The material damper shall be prorected by auto-
matic sprinkler and inspection openings. The inspection
openings shall not be less than ?s of the cross section of the
chute diameter. The height shall be equivalenr to rhe chute
orameter.
4-5.3 Combination Gravity-Pneumatic Linen Handling
Svstems.
*53.1 Each section ofa gravity-pneumatic sysrem shall con-
form to the requiremenrs for the individual type of system.
4-5,3.2 The storage area
gravity-pneumatic system
sorinklers,
above the metering valve in a
shall be protected by automatic
4-6 Service Opening Rooms.
4-6.1 Every service opening shall be enclosed in a room or
compartment separated from other parts ofthe building by
wall, partirion, floor, and floor-ceiling assemblies having a
fire resistance rating of not less than I hour, with openings
to such room or compartment protected by approved self-
closing 6re doors suitable for Class B openings.
Chapter 5 Waste Compactors
5-l General.
5-1.1 Definition. Waste compactors are devices using
electro-mechanical-hydraulic means to reduce the volume of
waste and to package it in the reduced condition.
5-1.2 Classification. The two types of comPactors regulated
by the provisions of this standard are as follows:
5-1,2.1 Domestic compactors are designed for use in dwell-
ings or individual dwelling units for compaction of family-
developed waste.
5.1,2,2 Commercial-industrial compactors used in multiple
familv or other classes ofoccupancies mav be located indoors
or ouidoors. They can be chute-fed or hand-fed. Discharge
of the compactor may be into metal-compaction containers
or disposable packages.
5-2 Domestic Compactors.
5-2.1 Domestic compactors shall be so designed that the unit
can be opened manually in the event of electrical failure.
5-2.2 The compacting chamber shall be so designed as to
be enclosed on all sides, top, front, and bottom with steel con-
struction that will contain fire in the event of waste ignition.
5-3 Commercial-Industrial Compactors.
5-3.1 All chute-fed compactors shall have an autornatic sPe-
cial 6ne water spray sprinkler head with a minimum Vz-in.
(13-mm) orifice installed in the hopper of the compactor. This
sprinkler shall be an ordinary temperature rating sPrinkler.
The sprinklers shall be supplied by a minimum l-in. (25.4-
mm) ferrous piping or s/a-in. (19-mm) copper tubing line
from the domestic cold water supply,
The sprinkler head shall provide a suitable spray into the
hopper. An on-off, self-actuating, snap-action, heat-acttrated
.piiirkl"r may be used, or the;prinliler may be conrf,)lled
by a temperature sensor operating a solenoid valve. Sprin-
kler water piping shall be protected from freezing in outdoor
installations.
5.3.2 Hand-fed compactors located within a building and
not operarcd in conjunction with a chute do not require
installation of an automatic sprinkler in the hopper. Com-
pactors larger than 2 cu yd (1.52 m') shall be enclosed in a
fire-rated room in conformance with 5-3.4.
5-3.3 Refuse compaction containers shall ha,, access
door to the containers that can be opened wirl. liscon-
necting the containers from rhe comPactor or si,. ., ire pro-
vided with one 2Vs-in. hose connecdon fitting standard fire
fighting equipment near the top ofthe container.
1990 Edition
82- l6 INCINERA'IORS, \{ASTE AND LINEN H.{NDLINC SYSTEMS AND EQUIPMENT
5-3.4 (lhute terminal, comPacting, or stol'age rooms shall
be separated from other parts of the building by wall, par-
tition, floor, and floor-ceiling assemblies having a fire resis-
tance rating ofnot less than 2 hours. Openings to such rooms
shall be protected by approved automatic- or self-closing fire
doors suitable fior Class B openings.
Chapter 6 Waste Storage Rooms
6-l Waste storage rooms in a building or structure shall
comply with specified requirements for a waste storage room
if it is used for the keeping, storage, or handling oFrvaste that
is loose, baled, or compacted or in containers in an amount
exceeding 3 cu yd (2.29 m') (uncompacted measure).
6-2 lVaste storage rooms shall be separated from other pars
of the building by walls and floor and ceiling assemblies hav-
ing a 6re resistance rating of not less than 2 hours. Open-
ings to such rooms shall be protected by aPProved automatic-
or self-closing fire doors suitable for Class B openings.
6-3 Waste storage rooms shall be provided with automatic
sprinklers installed in accordance with NFPA 13, Skndard for
the Installntion of Aulomatic Sprin*.ler Slstztru. These sprinklers
may be supplied from the domestic water supply. Hand hose
of adequate length to reach all portions of the room shall be
provided.
Chapter 7 Referenced Publications
7-l The following documents or portions thereofare ref-
erenced within this standard and shall be considered part of
the reouirements of this document. The edition indicated for
each reference is the current edition as of the date of the
NFPA issuance of this document.
7-l.l NFPA Publications. National Fire Protection Asso-
ciation, I Batterymarch Park, P.O. Box 9101, Quincy, MA
02269-9 t 01.
NFPA 13-1989, Starulard for thz Instalhtion of Spinhbr
Sl.rlems
NFPA 30-1987, Flammable and Combuslible Liquids Code
NFPA 3l-1987, Standard, for thc Installalion of Oil Burning
Equiplncnt
NFPA 54-1988. National Fuel Cas Cod.e
NFPA 58-1989, Storage and Handling of Liqurfud Pctrolzum
Gases
NFPA 70-1990, National Elcctrical Code
N FPA 86- 1990, Standanl for Ot'ens and Furnnces
NFPA 90A-1989 , Standanl for thz Installation of Air Ctndi-
lioning and Venlilaling syslems
NFPA 2l l-1988, Standnrd for Chinnqs, Fireplaces, Vmls, and
Soli.d Fuel Burn.ing Appl.iances.
7-1.2 ASTM Publications. American Society for Testing and
Materials, l9l6 Race Street, Philadelphia, PA 19103.
ASTM Al67-t988, Specifcations for Stninhss and. Heat-
Rcskting Chromium-Nichel Steel Plate, Sheet, and Strip
,1,STL{ A478-l 982, Specifcalions for Chromium-Nichcl Stain-
less and Heal-Resisting Slcel Weazting Wire
.{STM C27-1984, Standail Clnssifuation for Fireclay a.nd. High-
Alunina Refraclory Brith
ASTM Cl99-1984, Standzrd Test M?thod for Pier Test for
Refraeton \lortars.
Appendix A
This Appmdtx is not a parl of lhe requircmenb of his NFPA documznl,
bul is includctl for infonnalion purposes only.
A-2-2.8 Chimneys for Incinerators.
Gencral.
The changing composition of waste and regulations con-
trolling temperatures and emissions has created very aggres-
sive flue gases. Refractories suitable in the past can fail rapidly
under existing conditions. There are no single materials or
family of materials suitable for ensuring firesafety under all
conditions; therefore, no specific materials rvil[ be identified,
Critical temperatures, aggressive chemical components, and
conditions creating aggressive flue gases will be identified.
Selection of materials for chimney consruction should be
based on materials capable of wirhstanding these conditions.
The Condensed Flue Acid Gorrosives.
Hydrochloric acid is formed when chloride-bearing mate-
rials are oxidized. Hydrochloric acid is corrosive to all chim-
ney linings and can destroy most metals when as low as 26
ppm in the flue gases. Acid concentration in flue gases ranges
from 26 ppm to as high as 2095 ppm.
The acid dew point is about 145'F (62.7"C).
Sulfuric acid is formed when sulfur is oxidized to SO2,
which is funher oxidized to SO3, which combines readily with
water to form sulfuric acid, H2SO4. This flue acid is aggres-
sive to most chimney linings.
The acid dew point depends upon the SOs content ofthe
flue gases. The maximum theoretical acid dew point is about
400"F (204.4'C). Acid concentration can be up to 80 percent
but rapidly self-dilute to 35 percent.
Sulfurous acid is formed when SO" combines with water,
It condenses as sulfurous acid, H2SO3, it the water dew points
or about 130'F (54.4'C) but it is not as aggressive as sulfu-
ric or hydrochloric and is, therefore, overshadowed by them.
Nitric acid is condensed in the water derv point area and
also is not as aggressive to chimney materials as other flue
acids. IVith sbinless steel it pacihes the surface, reducing the
corrosive effect of the other flue acids.
Miscellaneous flue acids - Other 8ue acids. formed bv the
halides, are very corrosive but in lesser amounts than ;hlo-
rides. Hydrochloric acid is, therefore, the controlling item,
Other flue acids that condense at the water dew point are
present; hon'ever, hydrochloric and sulfuric acids are the acids
that create the most corrosion in chimneys servicing incin-
eration of general waste.
1990 Edition
APPENDIX B 82-17
The Alkali Corrosives,
Alkalis are formed by the oxidation of metal oxides that
are found in paints, ink, fillers, pigments, etc. The common
alkalis are:
soda (Na,O)
potash (K2O)
lithia (Li2O)
Increases in plastics that are components of waste increase
alkalis in flue gases.
Alkalis form low-temperature melts that distress refracto-
ries, particularly those of low density. Distress due to alkali
attack may be seen as glazing or dripping ofthe refractory
ifthe temperature is high enough or at lower tenrperatures,
as a shelling or decrepitation of the surface.
Alkali disrupdon begins at about 1600"F and increases as
temperatures approach 2000"F.
High Temperature Acid Corrosives.
Most common stainless steels show significant loss due to
chloride or other halogen vapors in flue gases when temper-
atures exceed 600'F.
Flue temperatures over l800oF encourage reaction of
hydrochloric vapors with calcium aluminare reftactory bind-
ers. This reaction becomes more severe as temDeratures
approach and exceed 2200oF.
Free Chlorides and .Alkalis - When free chlolides are
present with alkalis, these compounds may condense rr'ithin
the lining forming expansire alkali chloride phases. The pres-
ence ofthese phases can result in cracking of the refractory.
Chimney Systems Below 200"F Mid-Flue Temperature
Downstream of Scrubber,
Chimney systems rhat allow flue surfaces to hll below 200'F
will be subjecr to corrosion by halogen acids, nitric acid, and
others, with the prime corrosive acid being hydrochloric,
Metal Linings Assuming HCI Content to be 26 ppm or
Above in the Fue Gases - lt{ost common metals such as Type
304,304L, 316, 3l6L stainless steels and nickel-based alloys,
such as 800,600,618, and 671, have shown significanr cor-
rosion when subjected to flue gases conuining 26 pprn hydro-
chloric acid and are not acceprable as flue liners.
Materials that exhibited essentially no corrosion attack
when subject to flue gases conraining 26 ppm hl drochloric
acid:
a Austenitic stainless steels'
904L,254 SLX,254 SMO, AL-6X, and 22-13-5
I Ferritic stainless steels:
Ebrite 26-1, NuMonit. and 29-4C
' r Nickel-based alloys:
690,625,825, and Hastelloys N, F, c, and C-276
The data above was obtained from Technology Develop-
ment for Corrosion Resistant Condensing Heat Exchangers
by Banelle, Columbus, OH
Refractory and Other Linings - Refractory linings suitable
downstream of scrubbers must resist all ofthe condensed flue
acids at low temperatures, and will become saturated and
must, therefore, resist stresses ofexpanding stealn whcn tem-
peratures are elevated rapidly. They also must resist ther-
mal shock when heated refractory suddenly is exposed to
water.
Products suitable for this service should show no more than
3 percent weight loss when subjecred rc ASTM Arid Rcsislanre
Titing in boiiing hydrochlorii and sulfuric acids.
Chimney Systems Below 600'F Mid-Flue TemPerature.
Chimney systems that allow llue surFaces in any por-tion
ofthe sysrem to fall below 600'F can be subject to corrosion
by sulfuric acid. These temperatures usually are associated
with waste heat recovery boilers.
Lining suitable for this t,vpe service shall be dense, high
in silica, and bonded with acid-resistant binders (calcium alu-
minate binders cannot pass the acid resistant test unless co-
borrded with potassiutn silicate). \laterial shall rvithstand
immersion in 5 percent sulfuric acid for 2000 hours at 70'F
with not more tlran 3 percent tteight loss.
Chimney Systems 600'F to 1500'F.
These are the conditions that existed prior to current reg-
ulations concerning incineradon. This range avoids condenrd
flue acid and problems with alkali. Refractories used in the
past usually u'ere lightweight with condnuous service aerrt-
peratures of 1800'F with excursions to 2000'F.
Listed Medium Heat Chimneys - Listed medium heat
appliance chimne,vs may be used and should be in,r:,ll-'d in
accordance with the conditions ofthe listing and tlit inan-
uhcturers instructions.
Chimney Systerns 1500"F to 2200'F.
This temperature range requires more Al2O3 and less SiO2
in the chemical composition. The material will be r cttrired
to meet lhe tempe.ai,r.e limitations of the specifit ' . iner-
ator involved. It will be subject to attack by both alh;ili and
acid rapors, which becomes more severe as density is reduced;
thus, high-density low-porosity material is desirable.
AppendixB Referenced Publications
B-l The following documents or pordons thereofare ref-
erenced within this standard for informational purposes only
and thus are not considered part ofthe requiremenrs of this
document. The edition indicated for each reference is the cur-
rent edition as ofthe date ofthe NFPA issuance of this doc-
ument.
B-l.l NFPA Publications. National Fire Protection Asso-
ciation, I Batterymarch Park, P.O. Box 9101, Quincy, MA
02269-9101.
NFPA 9l-1990, Standard for the Installation of Bloter and
Exhaust Systems for Dust, Slock, and, Vapor Remotal or Conter-
irg
N FPA 97M- 1988 , Standnrd Gloslr;y of Tenrx Relnting to Chim-
nqs, Venls, arul Heat Producing Appliancu.
1990 Edilion
E2-18 INCINEMTORS, WASTE AND LINEN HANDLING SYSTEMS AND EQUIPMENT
Index
@1990 National Fire Protection Association, All Rights Reserved.
The copyrishr in this index is separate and disrinct from the copyrisht in the documcnt which it indcxes. The licensing provisions set fonh
for rhe'docimenr are nor applicible ro this index. This index miy n--ot bc rcproduced in whole or in part by any mean5,i.,ithout the express
wrirten permission of the National Fire Protection Association, Inc.
.A-
Air for combustion and ventilation .......2-1.3
Application of standard .............. ......... l-g
Arresters sce Spark affcstcrs
Automatic sprinklers see Sprinklers, Automatic
.B-
Brceching ....2-2.10,2-2.12
-c-
Cbrging, incineretor ,...,..................2-2.5
Ghimney connectors .......................2-2.12
Chimncys ...... 2-2.8, 4-2-2.8
Clearances ... .. .... .. . 2-2.9
Commercial-institutional incinerators ............. 2-2.E, A-2-2.8
Connectors ....,.....2-2.12
Lisred mediurn heat ................ ..-.2-2.8-2
Low temperature .....,..,..,.,.,,....... 2-2.10
Masonry ....-. -... 2-2.8.4,2-2.9.2
Metal .............. .. 2-2.8.3
Exterior ........... .................... 2-2.9.3
Interior . . .. .. -. . . . - . . . . . . .. .. .. ,. . . .. . . 2-2.9.4Termination ........ 2-2. I I
Cbutc tcrminrl rooms
Linen .............. ............................4-3
Waste ........,.,.,. .............,........,.,.,. 3-9
Cbutes ....................... - see specific type such as Linen chutcs
ClcrrulcesChimney ..............2-2.9
Commerciaf -industrial incinerators . .......,.,.,.,.,...,.,.,.. 2-2.4
Coobined gravity.pneumatic w.sac hrndlingsystems.-.........-. ........:.........,.,.,.,.,3-5.5
Goobined grevity.pneumatic linen handling
systems ....... .... .....4-5.3
Combustion, eir for ............. ....,.,.,....2-1.3
Gombustible materialsDefinition ..........,.,. l-2
Gonstruction
Linen chutes or conveyors .,.,.,.,.,.,.,.,.4-2
Waste chutes and handling systems ............ ..............,. 3-z
Commcrcial-institutional incinerators .........,.,,.,.. .....,,.... 2-2Charsinq ............ 2.2.5Chim-ney-s ... 2-2.8, A-2-2.8Clearanies ,,..,,,,,...2-2.4Definition ............. 2-2.1
Desisn and construction ..,.,.,.....,,...2-2.2Placiment .......,.,.,2-2.3
Residue removal ....,2-2.6Clcerences .......2-2.4,2-2.9
Design and construction ,. .. .. .. .. . . .. .. .2-2.2Pfacement ............2-2.3
Room for ., .. .. , . .. ...2-2.7
.D
Dcrign and construction,
commercid-institutioual incinerator -. -..................... 2-2.2
1990 Edition
.G-
Gr.viry.typc lincn chutcr ...............,..... 4- 1.2. 1, 4-4.2 -2, 4-5.1
Mctal ......,....... ..... ...... .. .. ........ .. . 4-4.I
Grrvitv.SvDc f incn hrndlinc ayslema ........... .. - - - -... -.. -. 4- l -2,4
creviti'-ti'ircwrs.echute! :..'.................. 3-2.1.5(a)
General access 3- l.l, 3-5.1
Limited acccss 3-1.2,3-5.2
.I.
fncinerrtor roomr .................... ........2-2.7
Incincratorc ..... Chap. 2; see also speciic type
such as Ourdoor incinerators
-L-
buadry chutcr sce Linen chutes or conveyors
Lincn chutcr or convcyorr ............., Chap.4
Chute tcrminal rooms ..........,.. .4-r.4-4.2Classification .........4-1.2Construction .......,.,.4-2De6nition .............4-l.l
Scrvice opcninc rooms ............. ........ 4-o
Scrvice oilenin[s ... .. .. 4-5
-M-
Masonry r|erte chut$ ............ .-.3-2.2 54.2
Mctal waste chutes ............. ...........,..3-2.3
Unlined ........... ..........................3-4.1
.o.
Outdoor incinenton ......,......... ..........2-3
-P-
Pneumatic lincn hendling lyst€mr .......,.,. , 4-1.2.2, 4-2.3, 4-5.2
Gravity ............ -. 4-1.2.4
Muf tiloading .............4-1.2.3,4-2.3,4-5.2
Pneumetic wasie handling systcms ................ 5-2. 1.5(b), 3-5.3
MultiJoading ..........:..:....... 3-1.4, 3-2.4,3-5.4
irr
82-19
.R.
fooor ................,..:cc rpccifrc typc such ec Incinerator room
.v.
Veatilrdon, eir for .....2-1.3
.w.
Tvoes of rvslems 3'l.l firu !'1.5
Werii comprictorr .. ChaP. 5Cls3ificidon .........5:1.2
Commcrcial-industrial .,.................'.......'.'.'............5-3Definition ............. 5-l.lDomcsric .'.'............5-2
W.rtc rto[rg! rroomr ..,.,.....,.,....... . Chap. 6
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75 roulh lronlage road
u.il, colo?ado E1657
(303) 479-2138 or 479-2\39 ottlce of oommunlty devclopmonl
BUILDING PERI'IIT ISSUANCE TIME FRAME
If thi.s permi.t requires a Town of Vail Fire Department Approval ,
Engineer"s (Pub'l ic Works) reyiew and approval , a Plannjng Department
review or Health Department review, and a review by the Building
Department, the estimated time for a total review may take as long
as three weeks.
A'll commercial (large or sma'l'l) and all multi-fami'ly permits will
have to follow the above mentioned maximum requirements. Residential
and small projects should take a'l esser amount of time. However, if
residentia'l or smaller projects impact the various above mentioned
departments wi.th regard to necessary review, these projects rny
also take the three week period.
Every attempt wrll'l be made by this department to expedite this
permit as s.qon as possibl e.
I, the undersigned, understand the plan check procedure and time
frame.
Z,
Projeict Name
Communi ty Development Department.
\.
75 soulh tronlage road
ueil. colorado 81657
(303) 479-21..38 or 479-2139
TO:
FROM:
DATE:
SUBJECT:
olllce of communlty developmenl
ALL CONTRASTORS CURRENILYL REGISTERED I{ITH EHE
TOWN OF VAIL
TOWN OF VAIL PUBLIC !{ORKS/COMMUNITY DEVEI,OP}IENT
MARCH 16, 1988
CONSTRUCTION PARKING E MATERIAL STORAGE
In sunmary, Ordinance No. 5 states that it is unlawful for anyperson to litter, track or deposit any soil, rock, sand, debrisor rnaterial , including trash dunpsters, portable toilets and
workmen vehicles upon any street, sidewalk, alley or publicplace or any portion thereof. The right-of-way on aII Town ofVail streets and roads is approxinately 5 ft. off pavenent.This ordinance will be stri-ctly enforced by the Town of VailPublic Works Department. Persons found violating this ordinancewill be given a 24 bour written notice to remove said material .In the event the person so notified does not comply with thenotice within the 24 hour tine specified, the Public Works
Department will remove said material at the expense of personnotified. The provisions of this ordinance shall not beapplicable to construction, maintenance or repair projects ofany street or alley or any utilities in the right-a-way.
To review Ordinance No. 6 in full, pLease stop by the Town ofVail Buitding Department to obtain a copy. Thank you for your
cooperation on this matter.
(i.e. contractor, owner)
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SPECIFICATIONS
MODEL ].25 -RBD-1 DESTRUCTOR
SCOPE
GE-Eork required by these specificacions consisEs of furnishingthe dest.rr:ctor complete, in stricc accordance wich this sectionof the specifications and applicable drawings. The foundaEion,gas, and electric and oEher utilicies required and final connec-tion of same co be done by other crafts.
QUALIFICAITON OF BIDDERS
@ builders of 'destrucEors r.rho are recog-
nized members.of the Incinerator Instirute of America (IIA) r,ri1l
be considered. No work shdIl be initiated until aoproval of theplans has been given.
TYPE AND CAPACITY
TEE-E;cruETot sh-all be of che heavy ducy hi-temperature conErolledair type, model 125-RBD-1, as builc by Incinerator InternaEional , Inc.
P.0. Box 8617, Houston, Texas, or an approved equal. The destructorshall have a capacicy to destroy infeccious "red bag" r.rasce by weighc,
ai the race of125 lbs. per hour and be designed in accordance with
rhe latest revised srandirds of the Incinerator InsEiEuEe of Anerica(IIA) and che regulations of che Air Cont.rol Commission of the Scateoi cot oRAnn
DIMENSiONS
TE'E-overEfl height of this desirucror shall be 12'5" above rhefoundacion. Tha exEerior dimensions shall not be'less than 6'11"
long by 4'3" wide by 11'10"'.high. The unic sha1l be mounied on3 inch "I" bean skids, rounded-on che ends - 0n top of the unicis a 4"'channel iron stack saddle. The Eotal'..reighc of this unic
and sEack ls26,000 pounds
EXTERIOR i,IALLSTEe-xc#ior walls shall be 10 Bauqe sceel , heavily reinforced
and all exEerior edges (rop, sides & bottom) shal1-be reinforcedrvith 3" x 3" x 1/4" angle iron.
INTERIOR I^IALLS
ThE-Ifiing ol-the dest,rucror shall be made. of special qualiry
$1 hi-temp ilay mixture brick manufactured for- incineiationservices. .A rninirnum arhount of air setting hi-temp ceinent shall
b-e used-in..laying. The chickness of the lining sirall be not lessthan 4-112". Specially moulded.shapes shall b6 used in Ehe arches
over a]I doors and waIls. A1l refractory mus! conforrn to ASTMC-401. AII firebricklshall noE be less ihan p.C.S. of cone
32-33-3135, 3100 degrees Fahrenheir.
INSULATION
EEEen EE'e inEe;ior and Ehe exEerior walls Ehere wha11 be 2"of hi-temp block insulation 1900 degrees Fahrenheir.
Or"n. -z-
Model 125;RBD-I
ROOF
TEE-roof shalr be a 6" thick, monolichic cast refracEory, conform-ing tso ASTM C-401 covered wiitr tO gauge sreel.
CHARGING AND CLEAN-OUT DOORS
To alrow access to-EEe d-estructor for stoking and creaning, thereshal1 be. an.adequace number of doors or rne f,";;t J"cy a"Iirucrortype- There shall nor be ress rhan rhe follb;i'l aoor": Maincharging door/clean-our door, 36" wide-"-aa;-hi;f,, iinged rype,refractory lined,-"nd one opiional secondi;y ;i;;;-;ut opening,15" x lS" with refractory rined door. the hoois ih"rr be con-stxucted wittr 4" x 5.4 cirannel iron on all sides. There shalrbe a 6" clean-ouc plug in the afEer burner chamUer.-
STACK
Furnistr and insta.ll an 18" I.D. x 22', O.D. 12 gauqe steel with2" refractory li.ned stack. The st,ack sharl-be'cJfiJtrrr"t"a in)' _segments with angle iron f.ranges that are continuous weld oneach end and will be'bo.lced'rogefher. BeEween the first andsecond section rhere strall ue r to gauge steel air induction5itg- - The-base prate and gusseEs sEari ue "o.rsiiucled of noless tnan 1/4" sEeel. The.stack saddre shalr be 4,' channel iron.The stack shal1'fest directly on rhe d.estrucroi-stack saddre andshall- extend a minimum of 20', above the unit.
SPARK ARRESTOR
me--"op oE-EEA srack shall be equipped. wirh asceel^3-nresh_spark arrestor, a minimum of 1g',4, )16" sEeel. support rods.
PAINTING
aff-Eipo-sed iron and sEeel shall be cleaned ofand be given one coat of primer and two coats-paint at the factory aftei completioh.
type 304 stainlesstal1 and shal1 have
all rust and scaleof heat resistant
ryRIE&_EWI4,I!Nr
l::l+"1_1"d insrall a primary and'secondary gas burner. The burners
:l::l_?i""_1_blower, a moror wirh overload- pioiecrion, and auEomaEic,erec'rrc, constant. spark i-gnition system,'and a l00z off safety sys-
:fiX.^^Th:_p,tlT3tl buiner sfi' be cipable or "-"iiality oi so,6oo'robuu'uuu tsTU per hou'and the secondaiy burner strait u"''""f.ur. or .' capacity- of 250,000-ro- 1,qqO.,000 BTU ier hour.- c;; pressure suppliedto each burner should be.5" io 7" w-cl-.riia-piir"i, burner sharl becontrolled by a 0-r hour rimer, locaied i;-.';;;hir-prooi uo*,mounted on Ehe side of the unii near the "t.rgir,ll-Joor. The secondaryburner shall be controlred by "" .Jj""l"bi;-;3;;ir! pyrometer capabreof.controtling rhe secondary'uni"ur"o"-h;;; ;i;;-"fia r.u in rhe.tIiT"II_:l:mbel. To insure maximum. pollurion conErot-, rhis burnerltrrr contrnue to qperare afcer the piimary burnei taa'rir"a ""i ""tirthe heat- i'n the prirnary chamber-ialrs below a predecermined tempera-ture. The' burneis, tiirer ";a-;y;;;;i"t-"t"ri fii=ii"-rired rogetherby the desr.rucEori. manufacturgrl- r.".,i"; ;;1t-",;; ii; ;;i;-"i"[r. pr,.""connection. The burners shaIl also t;"p;";ip;J-ciierr,er wirh 1,' pipeand shal1. have one !-!lz" remare--connecEion at Ehe-;i;: "Ail pipi,a'and erecErical conduit'mounted-on uni-str"t ui""t "Is with properclamps: rr addirion, each burnei ""a ih;-ty;;;;;;-"h;ii [.-i,rac"a
*:-:^10_g.1uge,s_reel. lockable, wearher-prooi' "o""i.
- The primaiyburner shuts do-"m when the charging dobr is opened.
Page -3-
Model 125-RBD-I
SAFETY DOOR SI^IITCH
Primary burner will not operaEewill shut down if door is openedmaEically re:-ignite when door is
PERFORMANCE
wiEh door open. Primary burnerduring operaEion and will auto-
resealed.
r. -FEfierator shall be the conrrolled air rype with a primary andsecondary reaction chamber. complete com6ustion strait occirr inthe reacLion chamber wich no statk volume used to finalize thecombustion reaction. .The reaction chamber must be sized toallow a one-second resi_dence time.at 1800 degrees.
B. A11 the air necessary for the complete combustion of the refuseshall be supplied through a conrrblled i:.r sysrem, wirh overfireand underfire air nozzles in the primary chairber,'and high velocicynozzles. in the secondary chamber.
c. The incinerator -shall be capable of burning. the following wasteat the indicated capacity: - r25 rb/hr type-infectious waite(red bag). Infectious waste is defined'is: I^Iaste r.rhich naycause disease or reasonabry be suspected of harboring pathogenicorganisms; incrudes bur not rimiteil ro, diseased humin'and Sninalpar!9, conEaminated bandages, paEhological specimens, hypodermicneedles, contaminated cloEhing, and sirgical' gloves.;'
Page -4-AII Models
NAME PLATE
The desLructor sball be labeled with a name pJ.ate containing thefollovring informatio-n: Manufacturer's name, model number, fncin-erator rnstitute of America's incinerator crasslfication, capacityin lbs. pdr. hour, IIA waste type and date of installation.
OPERATING INSTRUCTIbTiS
Operating instructions shalI be provideo with the unit.
I.IARRANTY
This unit is warranted against defective materials or workmanshipfor a periocl of one (1) year from the date of delivery, providedthe unit is operated in ai'cordance with the manufacturerl s in-structions- The appurtenances tq the un j.t are warranted by therespective manufacturer's $rarranty for a period of ninety (90)
days from the date of delivery. This r+arranty extends to theoriginal purchaser on1y. During the above*described warrantyperiods fncinerator International. Incorporated, as its option,wi]1 either repair the unit or replace it with a reconditi.onedmodel of an equivalent guality.
DISCLAII'IERS: THIS ttARRANTy DOES NOT COVER .\Ny DAMIAGES
CAUSED BY ACCIDENT, UNREASONABLE OR I.{PROPER USE, NEGLECT, ]}.1-
PROPER SERVICE, ANY USE OR OPERATION NOT IN ACCORDA}ICE }IITH THE
YANUFACTURER'S OPERATTNG INSTRUCTIONS PROVIDED I.IITH THE UNIT,
OR ANY OTHER CAUSE NOT .A-RISING OUT OF DEFECTS IN I,IATER,I.\L OR
I'ToRKMANSHTP- THERE ARE No I.IARRANTTES hrHrcH EXTEND BEyoND TiiE
DESCRTPTTON oN THE FACE HEREOF. TI{ERE ARE No rMpLrED tt.a.RRANTrESARrsrNG our oF THrs SALE, rr''*cLUDTNG BUT Nor Lrf4rrED To rHE rMpLrED
WARRANTTES OF MERCHANTABILITY AND FITNEIS FOR A PARTICULAR PURPOSE.,
INCINERATOR INTERNATIONAL SR^.LI IiOT .BE LIABLE FOR ANY IIICTDDNTAL OR
CONSEQUENTTAL cosTs, EXPENSES oR DA,r'/!AGES rticuRRED By riiE PURCHASER.
INDEI'INIPTCATION: BUYER HEp.EBy AGREES ?O INDEMlfIiy AiiD
HotD HARMIESS AND DEFEND rlicrl.tERAToR rt;TERttATrorr-AL, rNcop.poRATED,
AND ITS DTRECTORS, OFFICERS, EI.4PLOYEES AND AGENTS AGATNS? P.}iY
ATID ALL LOSSES, COSTS, DAMAGES, CLA.II'!S. LIABITITTES OR EXPENSES,
INCLUDING, BUT IiOT LIMITED TO REASO}IAgLE ATTORNEY'S PEES, ARTSIIiG
OUT OF OR, RESULT]NG FROM ANY INJURY TO AIiY PERSON OR DAMAGE TO
ANY PROPER?Y CAUSED BY.THE II{ADEQUACY FOR THE BUYER'S ]NTE}iDED
USE OF ?HE'SAFETY PEATURES, DEVICES OR CHARACTERISTTCS OF THEUNIT, OR THE USE OR OPERATION OF SUCH UNIT, DXCEPT CL.II.II.IS SOLELY
FOR REPAIR OR REPLACEMENT OS DEFECTIVE PAR,TS COVERED BY THIS
WARR}.NTY.
Nci effect shall be given tb any provision in any atcepranceor purchase form of Buyer which is in conflict with or inaddit,ion to the terms hereof.
FR0t'1 [JEBB CRt]]1E 24? 786
t
6 1 I . 12, 199 ,t-
tEo NOv 1 319e1
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Y8ll, CO|Orsdo 81857
(ooa) 479-?138 or 479-2I39 offlco ol communlty drvcloprricnl
SPECIAL CONSTRUCTION REQUEST
%
Ap6riicant Company I
Applicant Phone:
Company Representative :
Requested Date(s) i Times:
Applicant Signature I
*Please return completed
t'\e\..L Cna** Een'la. f,*J.. --
Speclfic Request and Rationale: peiw.. ts is,, ..,r Ro..L onl
Tr^"(r, o(,r Lo. tf AltaJo,*r D..
t o* dai \ J^ft, fic{, cc*,.ld,.
ar\A *"\o".Ai.l. A,loue (.,1a..a $o,6, L^t.q{ j,l. -.* h"rp,'{"1 t-
R*', *,. (t
forfi to the Buifdlrrg Department.
-{..^.f .-. I
wh'lt /o^J,,',7,
1i.r I s, d< 4- d
Name /Position
Town of Vail Approvals:
Conrmunity Developrnent :
Police Depar.tment:
Flre Departmerrt :
Public Works I
Date I
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PERMIT NUMBER OF PROJECT
DATE
READY FOR
LOCATION:
INSPECTION:
Irt c--
ECTIONTOWN OF
REQUEST
VAIL
\--JOB NAIVE
CALLER
TUES WED FRI
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THUR
A'^
BUILDING:
tr FOOTINGS / STEEL
PLUMBING:
tr UNDERGROUND
tr ROUGH / D.W.V.tr FOUNDATION / STEEL
tr FRAMING O ROUGH / WATER ,? '
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CORRECTIONS:
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oo* l/-Zf -? /INSPECTOR
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}
PEC5e2l
PERMIT NUM
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t.
I
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ft'|,C_-
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D FOOTINGS / STEEL
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tr FRAMING
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,FCORRECTIONS:
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PERMIT
DATE
INSPECTION:
INSPECTION REQUEST,a
tTOWN OF VAIL
CALLER/-aTUES \{VEg THUR FRI
,F)J /
NUMBER OF PROJECT
lJ-3-?l JoB NAME
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voilvolley
medicolcenter
Services Dlanager
Feeney, Project Engineer
181 West Meodow Drive, Suite 100
Voil. Colorodo 81657
(3O3) 476-2451
ltarch 19, 1993
Dan stanek
Town of Vail
Departnent of Comnercial Development
75 S. Frontage Road lilestVaiI, colorado 81657
Dear Dan,
As per our conversation of March 15, L993, hre can have the rear
access doorray to the incinerator enclosure installed by April 21,1993. The Board of Governors meets on April 5t L993 and will haveto approve the added monies at that tirne. Construction of the deck
and the opening will connence innediately thereafter.
ff you have any questions, please feel
Feeney or myself.
Sincerely,
free to call on either Dan
q^
y' ton',- p
Building
cc: Dan
Roy McMohon
Chief Executive Officer
Vail Valley Uea Center LETTil @F TRANSNNOT']TAL
181 West Meadow Drive
Vail, Colorado 81657
303-476-2451
ro DRN Srnru trf il;Un t a f$
wE ARE SENDING YOU F Attached
tr Shop drawinSs tr
tr Copy of letter D
E For approval
E For your use
p. As requested
E For review and comment
tr FOR BIDS DUE
DATE r lJOl iao.
.,-lrn^ n. )Z . lqq5 |
the following items:
! Specifications
D
!
tr
19- tr PRINTS RETURNED AFTER LOAN TO US
D Plans tr Samples
E C()PY OF CONSTR,OC7rDN Pe.E/N/7.
Resubmit-copies for approval
Submit
-copies
for distribution
Return
-
corrected prints
D Under separate cover via
Prints
Change order
coPlEs DATE NO.DESCRIPTION
THESE ARE TRANSMITTED as checked below:
D
!
tr
n
Approved as submitted
Approved as noted
Returned for corrections
REMARKS
SIGNED: So.
COPY TO
,t Gncroauraa rra nol aa notad, kindly notitj/ ua tl oac..
' -ilF r*:-
erArE oFEoroRADo
COLORADO DEPARTMENT OF HEALTH
AIR POLLUTION CONTROL DIVISION
TELEPHONE: (303) 692-31 50
.ORADO DEPARTMENT OF HEALTH TR
PoLLUIoN CoNrRoL DlvlsloN fla6Nl:,
EPHONE: (303) 692-3150 W
CONSTRUCTION PERMIT
PERMIT NO:
DATE ISSUED:
ISSUED TO:
91EA783
September L3, L994
VAIL VALLEY MEDICAL CENTER
FINAL APPROVAL
THE SOURCE TO WHICH THIS PERMIT APPLIES IS DESCRIBED AND LOCATED AS FOLLOWS:
Health care facility located at 181 West Meadow Drive, Vail, Eagle countv' colorado'
THE SPECIFIC EOU]PMENT OR ACTIVITY SUB.JECT TO THIS PERMIT INCLUDES THE FOLLOWING:
operation of a batch fed type biomedical waste incinerator; Ventomatic Incinerator; Mod'
, . 60/Gas, Ser. No. M57U.
THIS PERMIT IS GRANTED SUR'ECT TO ALL RULES AND REGULAT]ONS OF THE COLORADO AIR
OUALITY CONTROL COMMISSION AND THE COLORADO AIR OUALITY CONTROL ACT C'R'S' 125'7'101
et seot, TO THOSE GENERAL TERMS AnO COTOtitONS SET FORTH ON THE REvERSE SIDE OF THls
66C[Urrur AND THE FOLLOWTNG SPECIFIC TERMS AND CONDITIONS: '
1. operation of the equipment shall comply with the following pollutant standards as required by
colorado nir ouaiiiv
-control Regulation No. 6, pan B, section V, New source Performance
Standards for Biomedical Waste Incineration:
a. Visible emissions shall not exceed 1O percent opacity'
b.Particu|atematteremissionssha||notexceed0'0Sgrainsperdrystandardcubicfoot
corrected to 7% Ot
c. Hydrogen Chloride (HCl) emissions shall either not exceed four (4) pounds per hour or
achieve a 90% reduction by weight. on an hourly basis'
d'CarbonMonoxide(Colemissionsha||notexceedl00partspermi|lion,dryvo|ume,
correctedtoTYo'o"overany"ontinuou.one-hourperiodasmeasuredata|ocation
upstream of tho control devices'
2. charging rate shall be limited to 125 pounds per hour and 75 tons per year of biomedical-wastes'
No other types of waste or material shall be-burned in this unit without prior approval f rom the
Division. The operator- shall maintail q -.ontNy "u.mary
file of daily burning rates and hours of
operation. The summaries shall be retained ioi at leatt wvo {2i years following the date of such
6,
VAIL VALLEY MEDICAL CENTER
Permit No. 9l EA783
The source shall comply with Colorado Air Ouality Control Regulation No. 2 concerning odorous
emissions at all times.
During stirt-up, the secondary combustion chamber shall be preheated to at least 1800"F prior to
start;f incineration cycle. An interlock mechanism shatl be provided to prevent the stan of
combustion process until secondary chamber exit temperature is established and holding at
1BOO"F. A cirarging door lock-out mechanism shatl be installed to prevent charging of wastes
during the combustion process and until the incineration cycle is completed.
The unit shall be equipped with a secondary combustion chamber which provides for turbulent
mixing and one (1 ) second of residence time at I 8OO"F or greater. Residence time shall be verified
during the performance test and prior to issuance of the Final Approval'
During shut-down, the secondary combustion temperature shall be maintained at 1 800'F or above
until the final waste load is burned.
The incinerator shall be equipped with continuous temperature monitorino and recording devices
in the exit of the primary and the secondary combustion chambers. Such devices shall have an
a6'iuracy ot + O. jS% oi the temperature being measured expressed in degrees celsius ('C) or
+ 2.b"C' whiihever is greater.. Sensors shall be.located such that flames'from.the burners do not
8.
9.
10.
11.
impinge. on the sensors.. ', -,,
The operator shall submit the operating data gathered from the temperature continuous monitoring
. device to the Division on a quarterly basis. The data shall be retained for at least two (2) years
following the date of record and shall be made available to the Division during facility inspections.
upset conditions, as described in paragraph G of Regulation No. 6' Part B, Section v" shall be
reponed to the Division as soon as possible but no later than two (2) hours after the start of the
next working day followed by written notice to the Division.
There shall be no radioactive material of any type burned in the incinerator. lf the operator will
accept waste from other generators, the facility shall be equipped with a geiger counter which dfl
, _ wastes must pass to detect any radioactivity. Should a. radioactive material be detected, it must
be handled accordingly and returned to the waste generator'
All incinerated waste shall be completely burned; there shall be no visible unburned combustibles
in the ash. , .-. . '
37t2513
12.
13.
VAIL VALLEY MEDICAL CENTER
Permit No. 91EA783
Final Approval
Page 3
compty wilh tlE r.gd.to.y .t.r$-d! fd bidfldlc.l wtt' ilots'td''
i 1 -...; r'
AAV,DATA/DOCS/P€RMITS/S I EA7s3'MOO.-- '.-" ';:i; -' -;: '. . ;:.:i-!.,:, ,". ,!d J.;]',':i: rier... .,.. -- ...^----ji.s...:-;i.'.* -..
All ash removal from the incinerator shall occur in an enclosed area' There shall be no visible
emissions to the outside air when ash is removed from the facility or during transport to the ash
disposal site. Ash shall be completely enclosed during transport'
At all times, including periods of start-up, shutdown, and malfunction, the facility and control
equipment sha|I, to the extent practicab|e, be maintained and operated in a manner consistent with
good air pollution control pra;tices for minimizing emissions. Determination of whether or not
l"..ptrOL operating and maintenancs proc€dures are being used will be based on information
available to the Division, which may include, but is not limited to, monitoring results, opacity
observations, review of Operating and maintenance procedures, and inspection of the source'
Theunitshallon|ybeoperatedbypersonnelwhoiscompetentandknow|edgeab|eofthe
incinerator's operating and maintenance procedures.
The issuance of this permit does not exempt the owner or operator from complying with any future
i.Suiriion. which may be promulgated by the Colorado Air Qualitv Control Commission'
fn accordance with c.R.S, 25-7-114.1 , the Air Pollutant Emission Notice {APEN} associated with
this source is valid for a term of five years. The five year term for this APEN expires on Dec' 31,
1997. A revised APEN shall be submitted no later than 30 days before the five year term expires'
14.
15.
16.
James S. Geier, P.E., Chief
New Source Review Section
Stationary Sources Program
Air Pollution Control Division
liloi.: ,,. t- ..
Thi|P..miti.i.i.5d-]n.rim.'r!'o|'tiriti.t.9p.ovdPdmildi9indYi..U.dooocrobcr31,lgo|'o.!|,it0'dErt6|ntcrn.t|ondModd125Bo.l)wfd
TowN oF }ll
STREET CUT PERMIT
r VAIL VALLEY MEDICAL CNTR, 2ND FILING 18I W. I.{EADOIT, DRIVE
2. LYON EXCAVATING.u$*!-r-,ro r.oo?*'.-#" ttr-*
3. Wortlrfon pr*er WATER SETTER GAS EIECIRIC w GABIE orHERPj,E_UOLES
PsrmttFr $75 ' oo
Blltto:
Pri<l:
\
INSPCCTION REMARKS
Nil fri',r, oo24ra
mlyN0FY/,ILly conrrrcro!,r cop, ro b. l.pr on lobrn .
SKETCH PITN OFIVORK ATTACHED
APPIICATION FOR
TOWN OFVAIL
PUBLIC WAY PERMIT lst3
tL . lilt [,/ /uJ ri
z.Excavaling Conlractor Name
4. Work is for lcircle one)
'/d-T # 1.r,,
5. Tietrc+?i#dth-
Water Sewer
Landscaping
/( 'tt,
7,1/ira
Legal Description
-!3t
Gas Electric TeleDhone
Temporary Site Access
'-'r r t'$SaE- Depth
Street Address
TOV Conlractor's
,
CATV
4// t/
1/
o,
7.
8.
(min. 4')
Bond Amount $Permit Fee $ 7tb(TotalPermit Fee $ 7rr0
ALL MATERIAL, EQUIPMENT, AND TRAFFIC CONTROL DEVICES MUST BE ON THE JOBSITE BEFORE THE
JOB IS STARTED.
Rubber out-riggers are required on excavating equipment when working on asphalt.
Asphalt surfaces underneath the bucket shall be protected at all times.
A signature below indicates a review of the area and utility locations and approvals. Once all utility company
signatures are obtained, permittee has option of routing application through the Public Works qffice to obtain the
necessary Town of Vail signatures. Please allow one week to process.
Upper Eagle Valley Water and Sanitation (476-748O)
Public Service Company (1 -800-922-1 987)
PSCO-Natural Gas Group (468-2528)
Holy Cross Electric Company (949-5892)
U.S. West (1 -800-922-1 987)
'TCl Cablevision of the Rockies (949-5530)
Town of Vail:
lrrigation (479-2161)Electricians (479-21 7 1)
Public Works (479-21 58)
THERE WILL BE NO TOTAL STREET CLOSURES! A construction traffic control plan must be approved by the
Public Works Department prior to issuance of the permit.
All excavation must be done by hand within 18" of utilities - (Senate Btll 172).
Permittee must contact Public Works Department at 479-2158 24 hours prior to commencing backfill operations.
Failure to notify the Town will result in forfeiture of bond money. Scheduled inspections which are not ready may
result in the Town charging the contractor a reinspection fee.
f2rt
9.
10.
11.
12. )'€elfrtythatl havereadall chaptersof l'itle12-StreetsandSidewalks,oltheVail Municipal Codeandall utility
, signed by me, and will abide by the same, and that all utilities have been notified as required.
l,)t / t 1.'',, ! t | ' .-
Date of Signature '
ATTACH PLAN OF WORK, INCLUDING CONTRUCTION TRAFFIC CONTROL PLAN
Show streets with names, buildings, and location of cuts. USE DASH LINES FOR CUT.
/'l/,ll (,r ('..i .,f I i ,t i i ;r: .,/! .. ,r/, t.).-.ttL
- 1,,,/ |
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t,;,, ;{ i 'l ' l;-, 7.'; (t(l lr, {ft.)t, - ''\ "l)-i /'','.'i 1A ' t' " r
THIS ts NoT pUBLtc WAy pERMtT! /: [/h ( ,,f t . 1.;1 ' tr I / ,
White - Public Works Yellow - Finance Pink - Community Development Gold - Contractor
I I t't-,( :-'
\,4
PERMIT NUMBER F PROJECT
J-{iQI; a-,DATE
READY FOR INSPECTION:
JOB NAME
MON
-" /DlucCALLER
TUES THUR FRI
INSPECTION REQUEST
'/ ), -{
w'6.;.--- /.lt /?.LOCATION:
O DISAPPROVED
BUILDING:
tr FOOTINGS / STEEL
PLUMBING:
tr UNDERGROUND
tr BOUGH/ D.W.V.
tr ROUGH / WATER
tr FOUNDATION / STEEL
O FRAMING
n ROOF & SHEER" PLYWOOD NAILING tr GAS PIPING
tr INSULATION tr POOL / H. TUB
tr SHEETROCK NAIL
O FINAL tr FINAL
ELECTRIGAL:
tr TEMP. POWER tr HEATING
O ROUGH tr EXHAUST HOODS
tr CONDUIT tr SUPPLY AIR
tr FINAL
tr REINSPECTION REQUIRED
oor, '-/ 'B ' 9 "' rNSPEcroR
t) V lfrGrsiE TIONWN OF
REQUEST
VAILPERMIT
DATE
READY FOR
LOCATION:
'*t"7'f)'THUR
R OF PBOJECT
of 93,o"
BUILDING: PLUMBING:
tr FOOTINGS / STEEL tr UNDERGROUND
tr ROUGH i D.W.V.
tr ROUGH / WATER
tr FOUNDATION / STEE-
tr FBAMING
ROOF & SHEER
PLYWOOD NAILING O GAS PIPING
INSULATION tr POOL / H. TUB
D SHEETROCK NAIL
tr FINAL tr FINAL
ELECTRICAL:
tr TEMP. POWER
MECHANICAL:
tr HEATING
D EXHAUST HOODS
tr CONDUIT tr SUPPLY AIR
tr FINAL
tr DISAPPROVED O REINSPECTION REQUIRED
C -,,rs --Q 2DAIE ./ ' - ,,' \) INSPECTOR
'." ''- I INSPECTION REQUEST
TOWN OF VAIL
.1 1
REINSPECTION REQUIBED
PERMIT NUMBER OF PROJECT
.) l(
DATE
READY FOR
LOCATION:
JOB NAME
tr APPROVED
CORRECTIONS:
tr DISAPPROVED
BUILDING:
E FOOTINGS / STEEL D UNDERGROUND
tr FOUNDATION / STEEL D ROUGH / D.W.V.
tr ROUGH / WATERtr FRAMING
r-1 ROOF & SHEER" PLYWOOD NAILING tr GAS PIPING
tr,INSULATION tr POOL / H. TUB
tr SHEETROCK NAIL
tr FINAL
ELE
trl
trF
trC
tr-
MECHANICAL:
TEMP. POWER O HEATING
tr EXHAUST HOODS
coruUlltr /D SUPPLY AIR
FINAL
DATE INSPECTOR
nfitsrop
rN#
7l?<',r / I fgS-
PERMIT NUMBER OF PROJECT
ome /-2' ?5- ,toe *oltlz /L"r;('
READY FOR INSPECTION: MON
CALLER
TUES
CTION REQUEST
TOWN OF VAIL
479-2138
J/v<52+tzt(F,.Uzl
THUR FRI AM
LOCATION: /,{ / t**'arrou'
tr FOUNDATION / STEEL
PLUMBING:
E] UNDERGROUND
tr ROUGH / D.W.V.
tr ROUGH / WATERtr FRAMING
n ROOF & SHEER- PLYWOOD NAILING tr GAS PIPING
tr INSULATION POOL / H. TUB
tr SHEETROCK NAIL
tr FINAL
ELECTRICAL:
tr TEMP. POWER
MECHANICAL:
tr HEATING
O EXHAUST HOODS
O CONDUIT tr SUPPLY AIR
tr FINAL
T] DISAPPROVED tr REINSPECTION REOUIRED
CORRECTIONS:
DATE INSPECTOR
LEON INDUSTRIES, INC.
5 CONNOR LANE
OEER PARK' N.Y. 11729
rEL. (516) 25.+-3200 ' FAX: (516) 251-1928
October 9, L992
IIG-92-186
John Young, Building Services Manager
Vail Valley Medical Center
181 West Meadow Drive, Suite 100
Vai1, colorado 81557
RE: fncinerator ReplacementVaiI Valley Medical center
Dear Mr. Young:
Attached is Leon rndustries' bid to provide a replacement
incinerator to your medical facility. we are bidding a Vent-o-
Matic incinerator for this purpose. Leon Industries personnel
have a great deal of incinerator experience of our own and
have worked wi-th Vent-o-l'latic before to supply incinerators of
this type and capacity.
I have enclosed the following docurnents within this bid
package:
1. rwo (2) sets of Bid Forrns (pp. BD-10 . . BD-16)
2. one (1) Bid Bond in the arnount of 95,647.00.
3. one (1) set of Technicat Data Questionnaire (conpleted)
4. one (1) set of Descriptive Literature with Combustion
Calculations and Drawings
5. one (1) Statement of Warranties and Guar{ntees(attached to this letter)
6. One (1) List of Installations and References for Leon
fndustries and;
One (1) List of Installations and References for Vent-
o-Matic Incinerator Corporation
INCINERATORS - COMPACTORS - STOKERS -
ENGINEERING, DESIGN, CONTROLS, PARTS & SERVICE
7.
8.
october 9, L992
vrc-92-186
Page 2
The Narne, phone number and address of the nearest service
conpany that would provide service for the equiprnent
provided under this contract is:
Thonas Brogan, P.E.
MEPPSCO
(7L9') 395-6827
P.O. Box 1478
Buena Vista, Colorado 8L2LL
A listing and clear description of any deviations or
exceptions taken include the following:
we take exception to the stack specification and instead
offer a high temperature stack as manufactured by Vent-o-
Matic. A letter and supporting documents from Vent-o-
Matic to the Engineer with regard to this alternate are
attached to this bid.
we take exception to the pressure required of the
secondary aii fans. The standard vent-o-Matic rnixing
chamber utilizes a lower air pressure than that
specified.
This offer is for the delivery and installation of Vent-o-
Matic's standard incinerator for this type application.
The equipment offered is reflected in the Technical Data
Questionnaire completed and attached to this bid.
The services bid do not include the preparation or
submission of buitding departrnent or environmental perrnit
applications. Any perrnit applications, environmental
studies or impact analyses are to be provided by others.
We wiII, however, assist your consulting-Engineer by
supplying technical infornation regardinf the equipment
to be provided.
We also do not include in this bid the cost of disposal
of the existing incinerator. we assume that this may be
done at a nearby landfill and we agree to load the used
incinerator onto the truck which has delivered the new
unit for installation. We will then haul it to such a
nearby landfill or other legal disposal site as the VaiI
VaIIey Medical Center shall designate. The cost of
loading and transporting the used unit is included in our
bid. ihe cost of-dispoial at the site designated by vail
valley Medical Center shall be to their own account.
October 9, L992
MG-92-186
Page 3
our bid is also conditioned upon your acceptance of a paynent
schedule substantially as follows:
Deposit with Purchase order 25 Z
Upon Dra\'ting Approval 30 I
Upon Equiprnent Delivery 20 Z
Upon Installation, Start-up, & Testing 10 I
Upon Enissions Test Subnission 10 I
Upon the Issuance of an operating Pernit 5 I
t{e trust that our bid conforms to your requirements and hopethat we can be of service to you in providing you with an
incinerator that will properJ.y neet your disposal needs in the
years ahead.
Yours truly,
LEON INDUSTRTES, TNC.
4-. , t//1..1 -t J L /4 /,'/ | | ctlttl2<-t g. X)0.'+2--'
Matthew l.ftaskin, P.E.
Senior Vice President
t
REFERENCE LIST
CONTROLLED AIR INCINERATORS
FACII,ITY NAME I'{ONTH NOUfNAIJ
_=:l-:
& ADDRESS TECHNOLOGY EEAN @Y
Resource Power Development RB 15OO Feb. 1990 1,500 PPH
810 so. Industry Rd.
Cocoa, FL 32926
Viltage of Saltaire STOKER Apr. 1990* 11000 PPH
Fire Island, NY LL7a2
Norfolk Southern corp. cA 18 Mar. 199b-' 50 PPH
34 Scruggs Street
Chattanooga, TN 37403
Caribbean Air Facility CAMB 5 Jan. 1989 350 PPH
Islaverde, Puerto Rico
Lord & Taylor sToKER Jan. 1989* 1'000 PPH
424 Fifth Avenue
New York, NY 10018
Norfolk Southern Corp. P2O Mar. 1989 160 PPH
8 North Jefferson St.
Roanoke, vA 24042
Winthrop University Hospital CAI'{B 9 July 1988't 900 PPH
259 First Street
Mineo1a, NY 11501 .
Manhattan VA Medical Center RI 150 Jan. 1988 150 PPH
1st Ave. at E. 24th Street
Nehr York, NY 10010
;( RES.rtr-o 1 ,AP6RreE
American Red Cross LaboratorY
New England Blood Services
Rust Craft Road,Dedham,MA.
Att: Dave Dunham
Tel. No.: (617) 461-2150
Pease & Curren
75 Pennsylvania Avenue
Warwick, RI
Att: Mr. Francis Curren III
Tel. No. (401) 739-6350
929 North St. Francis
Wichita, Kansas 67214
Att: David Coffman, Dir.,Bldg. Servs.
Tel. No.: (316) 268-6922
St. Francis Hospital
Topeka, Kansas
Att: Mr. Robert Bridges Dir. of Eng.
Tel. No.: (913) 295-8973
Bioran Laboratory
415 Massachusetts Avenue
Cambridge, MA 02139
Att: Dr. Richard Fenell, Pres.
Tel. No.: (617) 547-8900
References:
Incinerator model CA 180
two second retention secondary,
Bag house and scrubber.
Installed July 1990
Pease & Curren operate two precious
metals refineries recovering valuable
metal from jewelry and electronic
industry waste. They have purchased
four CA incineraJors.
Incinerator Model CA-l80 with one-yard
capacity feeder.
Incinerator Model CA-180 with one-yard
capacity feeder.
Bioran has operated a CA-180 for some
twelve years. lnit was retrofited
with a new lbllution control system
in early 1990, in order to meet new
stringent emission standards (panicu
late emissions to be less than 0.02
grains/ cu.ft..
Incinerator Model CA- 180 with one-yard
capacity feeder.
789 Central Avenue
Dover, NH 03820
Att: Mr. Dan Fogerty
Director of Facilities
october 9, L992
MG-92-186
Paqe 4
GUARANTEES
Leon Industries, Inc. wilt guarantee that the Incineration
equipnent provided will operate at a capacity of not less than
ris pptt whLn burning a rnixture of type o, 1, & 4 ltaste with a
HHV of 8,500 BTU per pound and will provide a 1 second
residence time and 1800 F ternperature in the secondary
charnber. This capacity will continue for the duration of a
daily 8-hour loading period. The unit will be suitable for
duty 12 hours per day.
Leon fndustries, Inc. will
emissions sha1l not exceedto 7* 02.
Leon fndustries, Inc. wiII
rnonoxide (Co) in the fluetest, wiII not exceed 100
Leon Industries, Inc. will guarantee
contarninants will not be ernitted in
opacity of the emissions is greater
guarantee that the particulate
0.08 gr/dscf of flue gas, corrected
guarantee that the f"v"f of carbon
gas, as neasured during a conpliance
pprnv db, al 7Z 02,
that visible air
such a manner that the
than 10*.
Leon Industries, Inc. does NoT offer a guarantee with respect
to the level of hydrochtoric acid (HCL) ernissions since,
without further controls, such emissions are a function of the
waste conposition beinq burned. However, other hospital
incineration data suggests that the actual emissions of HcL
for a unit of this size without additional control eguiprnent
will be significantly lower than the Linit of less than 4
pounds per hour.
The conpletion of a successful perforrnance test will provide
cornplete satisfaction of this guarantee. ThiS test will be
carried out within 60 days of the date of initial operation.
If such test is not carried out within this period, at no
fault of Leon Industries, the guarantee will be deemed to be
satisfied.
Leon fndustries warrants that the equ5.pment offered and
supplied in carrying out the work proposed is new and free ofdefects in material and workmanship for one (1) year from the
date of initial operation, not to exceed fourteen (14) months
frorn the date of shiprnent.
Summary- Hospltal Incinerator Compliance Test
Richland Memorial Hospital (512186 ) Incinerator ventomatic cAl00 with feeder
tun *urb"r, 't , g Average(1 ,& ?)
( see note below)
Waste feed rate(lbs/hr) 235 235 burn down 235
Flow (DSCFT/M)710 670 430 690
Particulate Emissions ( Test Method S,including impinger catch)
Filter catch(mg)
Probe wash(mg.)
31.4 38.9
lmpingercatch(mg) 18.3 12.4 6.9 - -' 15.4
22.0
19.7 13.7 6.8
69.4 65.0 35.7
.0352 .032 .019
Total ( in mg)
Qrejts/DSCFT
(@7"/oOzl
Oe concentration(%)
COz
35.2
16.7
67.3
.0336
.0439
.053
corrected lo 7"/ooz 0457 .042 .025
Conected lo12"hCOz .054 .052
Carbon Monoxide Emissions
Concentration,PPM
.035
<10 <10
10.2 10.4
7.8 7.4
<10
10.4
6.4
<10
10.3
. 7.2
Note: Averages do not include run #3 because Run #3 was conducted during
burndown when no waste was charged. This was requested by the supervising
environmental agency to ascertain bmission levels during that phase of the cycle.
Reference:
(a)Report of Particulate and carlcon monoxide test conducted by Chemecology
Corporation.. (b) U.S.E.P.A. Test Method 5 ( including impinger catch)
Comlete test report including raw test data available on requesi.
Equipment- ventomatic Model cAloo with feeder- no pollution controls
..i
I
'i
Compliance Test Results
3.0 Forn of Bid
To:
Owner
From:
Bidder
(Address &
Phone)
Proj ect:
VaiI Vallev Medical Center
vail. colorado 81657
fncinerator RePlacement at
ttil vallev Medical center' vail' co
Engineer: Doucet & Mainka' P.C.
Consulting Engineers
1200 Brown street
Peekskill, New York 10555
3.1 Base Bid
A. Pursuant to and in cornpliance with your rnvitation for
Bids dated Septepber 18, 199? and the Construction
Documents a relating to
the above named project, the Undersigned agrees to
enter into an Agreelnent with the ohtner to furnish
equipment per oivision 11 as shov.rn on the Drawingsr FoB
project site for the lurnP sun of-
One Hundred Tselve Tho'usand, Nine llundred Thirty-Nine
Dollars, ($ 112,939-OO ) as the Base Bid.
ta.
BD-10
DOUCET & MAINKA, P.C.
Consulting Eagineers
Proprietary & confidential Information. Do Not Copy Or Use Without Permission.
I,EON INDUSTRIES
Connor Lane
3.2 Breakout of Prices (Do not include taxes per Section 2.5)
fndicate separate prices for Listed categories of work:
Item Arnount fncl-uded in Bid
A. ceneral conditions
Bonds $ s.zso.oo
rnsurance $ z, roo.oo
Miscellaneous I ;r.zso-no
B. Incinerator Ecruinment
Per Sections
11C1
11C3
11C8
1lD3
1lD4
1lH5
E. fnstallation
fnstallation/Erection of all
equipnent.
F. Shake-Down. Start-Up, Operator
?rainincr and Certification(Section 1il'I3 )
c. Instrunentation
Per Sections
11K8
1lK10 I z,ssa.oo
D. Enqineerinq (fncinerator Equipment)
Include all reguired design work,cal.culations, shop drawings preparation.
Also provide coordination r^rork for
selected mechanical, electrical and .other contractors. S.+ 4,42O.OO
I64,B4s.oo
$ ro,ooo.oo I
$ 3,150.00
BD-11
DOUCET & MAINKA" P.C.
Conaulting Engiaeere
Proprietary & Confidential Information. Do Not Copy Or Use Without Permission.
c. Operatinq and Perfornance Tests
(Operation 11M3) $ z.rao-ool
H. Enissions Testincr (Section 111.13) $ ,5,SOO.OO ,
I. Spare Parts (Section 11N7)$ a.2so-oo r
TOTAI, (BASE BID PRICE)I 1t2, ggg. oo
3.3 Ownerts Options
Under the owner's options section of the Instructions to
Bidders, we offer the following alternates to the names,
makes, types or styles specified:
option No. 1
1) Article, Work or Process Description:
2) Specified Nane, Make, Type or Style:
3) Option Nane, Make, Type or Style:
4) Option Prices:
ADD OR
DEDUCT
8D.12
DOUCET & MAINKA, P.C.
Consulting Eagiaeere
Proprietary & Confidential lnformation. Do Not Copy Or Use Without Permission.
$
I
Ootion No. 2
1) Article, Work or Process Description:
2, specified Nane, Make, T)rpe or Style:
3) Option Name, Make, Tlrpe or Style:
4) option Prices:
ADD OR
DEDUCT
Option No. 3
1) Article, Work or Process Description:
2) Specified Name, ake, Tlpe or style:
3) Option Nane, Make, T)T)e or Style:
4') Option Prices:
ADD OR
DEDUCT
BD-13
DOUCET&MAINKA" P.C.
CoDsulti.ng EDgiDeer,
Proprietary & Confidential Information. Do Not Copy Or Use Withoul Permission.
s
$
I
$
3.4 Schedules and Time of compl.etion
The undersigned agrees to cornplete the work as agreed to at
the tiue of signing of Agreement between osner and
contractor, as per the following tine schedule:
Longest elapsed tine (calendar weeks)
A. Not later than two (2) weeks after award by owner, the
Contractor sha1I subtuit the following:
- Utility loads, including floor drains
- Anbient heat load
- Conbustion/ventilation air reguireroents
. ri.''r.8. Not later than two (2) r'eeks after award.by owner,
Contractor shall subtuit a schedule covering the
fotlowing:
-Submissionofshopdrawingsper1istinSection
1181 and requirements in Section 1C
- Schedule covering shop fabrication/purchasing of
equiprnent- schedule covering installation of eguipment
^,1i't,i! subnit shop drawings. . . not later than 3 wks.'!' after award of bY oltner
.o\dD:' Second subrnission of shop drawings (if required)......( l';i not later than 6 wks.after award of by Ohlner
E. Deliver a1I equiprnent. .not later than 12 wks.after award of by owner
F. Shake-down, start-up, instructions and perfornance
tests for one incinerator system...within fourteen (14) vks.
after award of by owner
,*
c. Stack testing. ...within one (1) wk.
after cornpletion of
start-up
H. Secure operating Pernit. .....subnit stack
eroission test results not
later than two (2) wks.after testing
BD-14
DOUCET & MAINKA, P.C.
Consulting Engineere
Proprietary & Confidential Information. Do Not Copy Or Use Without Permission.
3.5 Addenda
The undersigned has included in the Bid the nodifications to the -
work described in the following Addenda received prior to the
submission of this Bid:
Addendu:n No. 1 dated Septenber 24, L992
Addendum No.
Addendun No.
dated
datedtrffi,wriffiFFJ
3.5 Bid Guarantee
The undersigned includes with the Bid tbe required Bid
gruarantee consisting of (STATE NATItRE OF GUARANTEE AND
AMOUNT).
A Bid Bond in the amount of $5,647.O0.
3.7 Infornation Required with Bid Docurnents
A. Description of the proposed incineration systern and
equipment along with suitable drawings, prints,
catalogs and equipnent lists.
B. A schernatic of the proposed incineration systen and
eguipment.
C. Technical Data Questionnaire (TDQ), included herein,
filled in to the extent possible for the proposed
incineration system and equiprrent.
D. A listing and clear description of any deviations or
exceptions.
iE. A statement of warranties and guarantees offered forthe proposed system and equiproent.
F. List of installations and references of systens ofsimilar type, application and size which have been
designed, fabricated, and installed within the last
five (5) years. At least five (5) successful
installations are reguired.
G. Name, phone nuuber and address of nearest conpany that
would provide service for eguipment provided under this
contract.
BD-15
DOUCET& MAINKA, P.C.
Conrulting Engi.uee ra
Proprietary & Confidential Information. Do Not Copy Or Use Without Permission.
3.8 Acceptance of Bid
The undersigned agrees to execute a Contract for work
covered Uy this Bid provided that he be notified of its
acceptance within ninety (90) days after Bid opening.
Nane and TitleCharles Leon, President
(rf nots@of the CorPoratj-on' see
paragraPh 2.3)
Subnit two (2) executed originals of this Forro of Bid
conplete with lnfornation reguired llsted under paragraph
3.8 above to the olrner and subnit cotoplete copy to Engineer.
Retain one copy for your file.
Date October 9, L992 Nane of corporation LEoN rt{Dry@ INC.
End of Section BD --
BD-15
DOUCET & MArNr(4, P.C.
Consultiag Engbecre
Proprietary & Confidential Information. Do Not Copy Or Use Without Permission.
a
5 Connor Lane - Deer Park' }{f LL729
3.0 Forn of Bid
To:
Owner
Fron:
Bidder
(Address &
Phone)
Project:
Engineer: Doucet & Mainka, P.C.
Consulting Engineers
1200 Brown StreetPeekskilL, New York 10566
3'. 1 Base Bid
vail vallev Medical center
181 West Headow Dr.. Suite 100
Vail. Colorado 81657
LEON INDUSTRIES, INC. ..5 Connor Lane, Deer Park, NY LL729
254-4928
Tnci nerator Reolacement atvail vallev Medical Center, vail. co
A.Pursuant to
Bids dated
and in conpliance with
Septenber 18, 199] and
your fnvitation forthe Construction
Documents dated Septenber 18' 1992 _ relating to
do]-]-ars
the above named project, the Undersigned agrees to
enter into an Agreernent with the or.tner to furnish
equipment per Division 11 as shown on the Drawings, FOBproject site for the lunp sun of
Ohe llundred Trelve Tho-usand, Nine Hundred Thirty-Nine
Dollars, ($ ff2,939.00 ) as the Base Bid.
BD-10
DOUCET&MAINKA, P.C.
Conrultbg Engineerr
Proprietary & Confidential Information. Do Not Copy Or Use Without Permission.
+
3.2 Breakout of Prices (Do not incl.ude taxes per Section 2.5)
Indicate separate prices for listed categories of,,work:
Iten Amount fncluded in Bid
A. ceneral Conditions
$ o,2so.ooBonds
fnsurance
Miscellaneous
B. fncinerator EcruiDment
Per Sections
1lC1
1lC3
11C8
11D3
11D4
1lH5
C. fnstrurnentation
Per Sections
11K8
11K10
D. Enqineerinq (Incinerator Eouipnent)
$ z, roo.oo
I r.250^oo
S 64.B4s.oo
S 2,934.oo
fnclude all reguired design work,calculations, shop drawinEs preparation.
Also provide coordination work for
selected mechanical, electrical andother contractors. S .i.a,azO.oo
E. fnstallation
Installation/Erection of all
eguiprnent.
F. Shake-Down. Start-Up, OperatorTraininq and Certif ication(Section 11M3)
$ ro,ooo.oo
S 3,l50.oo
BD-11
DOUCET & MAINI(4, P.C.
Conrultiag En3inecrr
Proprietary & Confidential Information. Do Not Copy Or Use Without Permission.
G. Operatinq and Perfornance Tests
(Operation 11M3)S z -rdn-oo
H. Enissions Testinq (Section 11t'{3) $ S,SOO.OO
I. Spare Parts (Section 11N7)S --4 ,2so - oo
TOTAIJ (BASE BID PRICE)$rrz,939.oo
3.3 Ownerts options
Under the Ownerts Options section of the Instructions to
Bidders, we offer the following alternates to the names,
nakes, types or styles specified:
Option No. 1
1) Article, Work or Process Description:
2l Specified Nane, Make, Type or Style:
3) Option Nane, Make, Type or Style:
4) option Prices:
ADD OR
DEDUCT
BD-12
DOUCET& MAINKA, P.C.
Conrultlng Eu3iaccre
Proprielary & Confidential Informalion. Do Nol Copy Or Use Without Permission.
s
s
Option No. 2
1) Article,work or Process Description:
2l Specified Nane, Make, Type or style:
3)Option Name, Make, Type or style:
option Prices:
ADD OR
DEDUCT
Ootion No. 3
1) Article, Work or Process Description:
2'Specified Nane, Make, Type or style:
3)Option Name, llake, Type or Style:
4) option Prices:
ADD OR
DEDUCT
4l
$
I
$
$
8D.13
DOUCET&MAINKA. P.C.
Coaruldn3 Eugilccrr
Propdetary & Confidenlial Inlormation. Do Not Copy Or Use Withoul Permission.
3.4 Schedules and Tirne of cornpletion
The undersigned agrees to complete the work as agreed to at
the tirne of signing of Agreenent between owner and
contractor, as per the following time schedule:
Longest elapsed tine (calendar weeks)
A. Not later than two (2) L'eeks after award by Ovner, the
Contractor shall subrnit the following:
- Utility 1oads, including floor drains
- Anbient heat load
- combustion/ventilation air requirements
B. Not later than two (2) r.reeks after award by owner,
Contractor shalL subnit a schedule covering the
following:
- Subnission of shop drawings per list-in Section ".''
1181 and requirernents in Section 1C
- Schedule coverinq shop fabrication/purchasing of
eguipnent
Schedule covering installation of equipment
C. Subnit shop drawings. ..not later than
after award of
D. Second submission of shoP drawings (if required) ..
not later than
after award of
E. Deliver all equipment. .not I'ater than
after award of
and performance
3 wks.
by Olrner
6 wks.
by Owner
12 wks.
by owner
F. Shake-down, start-up, instructions
tests for one incinerator systen..
c. Stack testing.
.within fourteen (14) L'ks.
after award of bY owner
+a....within one (1) wk.
after cornpletion of
start-up
H. Secure operating Pernit. .....subnit stack
enission test results notlater than two (2) r'ks.after testing
BD-14
DOUCET & MAINKA, P.C.
ConrultilS EnSiaccrr
Proprietary & confidential Information. Do Not Copy Or Use Withoul Permission.
3.5 Addenda
The undersigned has included in the Bid the ruodifications to the'
work described in the following Addenda received'prior to the
submissi.on of this Bid:
Addendura No. 1 dated Septenber 24r 1992
Addendun No.
Addendum No.
dated
dated(rffid, wriEe-TNdNEul
3.6 Bid Guarantee
The undersigned includes with the Bid the reguired Bid
guarantee consisting of (STATE NATTRE oF GUAIANTEE AND
Ar.rouNT) .
A Bid Bond in the amount of $5,64'7 -OO.
3.7 Infornation Required with Bid Documents
A. Description of the proposed incineration systen and
equiprnent along with suitable draltings, prints,
catalogs and eguiprnent lists.
B. A schenatic of the proposed incineration system and
eguiprnent.
c. Technical Data Questionnaire (TDQ), included herein,filted in to the extent possible for the proposed
incineration system and equipment.
D. A listing and clear description of any deviations or
exceptions.
E. A statement of warranties and o.t"t"rrJb"s-offered forthe proposed system and equiprn6nt.
F. List of installations and references of systems ofsirnilar type, application and size which have been
designed, fabricated, and installed within the lastfive (5) years. At least five (5) successfulinstaLlations are required.
c. Nane, phone nurnber and address of nearest conpany that
would provide service for equipment provided under this
contract.
BD-15
DOUCET & MAINI(4, P.C.
Conrulting Englnccrr
Proprietary & Confidential Information. Do Not Gopy Or Use Without Permission.
3.8 Acceptance of Bid
The undersigned agrees to execute
covered by this Bid provided that
acceptance within ninety (90) days
a Contract for work
he be notif ied %f ttsafter Bid opening.
Date October 9 L992 Name of Corporation LEOI{ IIfDUSTRIES rNc.
Nane and TitleCharles Leonr President
(rf nots@of the CorPoration, see
paragraPh 2.3)
Subnit two (2) executed originals of this Form of Bid
conplete with inforrnation required listed under paragraph
3.8 above to the owner and subroit complete copy to Engineer.
Retain one copy for your file.
End of Section BD --
BD-16
DOUCET & MAINKA, P.C.
Colnldng En jbccrr
Proprietary & Confidential Information. Do Not Copy Or Use Without Permission.
?a
5 Connor Lane - Deer Park' }{I LL729
Subnitted by.-.--(signatur,el
L\')LJJV"
THE AMERICAN INSTITUTE OF ARCHITECTS
Nlllll6w
Document ;|d10
d BondBi
AIA
KNOW ALL MEN BY THESE PRESENTS, rhafyve.,.LE0N,u,l,l3.u.t"TlJl,l:,,]I,!,i.o,cohr.,Gro,l
5 CONNOR LANE, DEER PARK, NEW YORK 1L729
as Principal, hereinafter callcd the Principal, and NArtoNs,,*)Fnlr"c,*,I".Il{f,gl*x1q8",[911P",S]Ira.o,
5550 WEST TOUHY AVENUE, SKOKIE, ILLINOIS 60077
a corporation duly organized under the laws of the State of NEBMSKA
as Suiety, hereinafter called the Surety, are held and firmly bound unto
VAIL VALLEy I,IEDICAI CENTER, 181 WEST MEADOI,I DR(Ht'r inr.'r .!ll ;u'". .ndrdd,..r or lc:rl trtlc ol owncrl
vArL, C0L0RAD0 81657
as Obligee, hereinafter called the Obligee, in the sum of
FIVE THOUSAND SIx HIJNDRED FORTY SEVEN AND 00/100 -----Dollars (S 5,547.00 l,
for the payment of which sum well and truly to be made, the said Principal and the said Sutety, bind
ourselves,'our heirs, executors, administrato15, successors and assigns, lointly and severally, firmly by
these presen6.
WHEREAS, the Principal has submitted a bid for (Hare inrlrt llll n:,!G, rdd,?tt rnd dctcriptim ot proi.cll
INCINEMTOR REPLACEMENT AT VAIL VA].LEY MEDICAL CENTER,
VAIL, COLOPdDO
NOW, THIREFORE, if rhe Obligcc shelt rcclpr the bid ol the Principrl rnd.the Princip:l rhell .nt€? into I Conrt ct
with the Obligec in rccord.ncc *itfitr. t..-t oi such bid,:nd fiyl;r1cfr bond or bond: :; Te1 be lPccified in thc biddint
or Coninct Dicumcntr wirh good rnd rudicieni rurlty for tht frithful performrncc of .such Conttr€t rnd for thc prompt
"r"-..r J tabor and n:teriai fumirhed in thc prosecution thcreof, or in the gY"nt of thc failure oa tha Principrl lo cntcl
ft;'iil;;i-ft;;; rr.h bond or bondr, if rhc Princip:l shrll pry to the Obligde the dif{crence not to crcecd thc Penaltv
hercof berwecn rhc .mounl ,g..ifi"d in:.rid bid :nd ruch lrrgci tmount for which thc Obfgec may in good f.ith conttrct
-iii.noirt".p..tv to pcrform'thi work covcrcd by:aid bid' ticn thil obligetion chell bc nfll lnd void' othcrwitc to f€m'in
in full force and effect.
Signed and sealed this l2TH dav of OCTOBER
Senior
NATIONAL AMERICAN INSUMNCE COMPANf
::9 92
(Titl.)
SUSAN CELANO, ATTORNEY-IN-FACT
erioocurtrrxr A310. 8tO 80NO . AIA o ' ttEtuARY 1970 to ' rHt AMIRICAN
rr.crirurt ot AtcHrrtcTs, r7l5 N.Y. Avt., N.w.' wAsHlNcroN, D. c. :0@6
PAGE 1 OF 4
STATE OF NEW YORK
COUNTY OF NASSAU
19 92, A.D.
L BRAD IIAMBmGER
-t
a Notaly Public-9f --N":-"-tu County
;laffi certifv that susAN M'-qEJ'AN' ' ,
eiioin.y-in-Fact of tlationil american fnsurance Companyl who
i" p"r"i,n"Ily known to me to be the same Person whose nane is
subscribed to the foiegoing instrument, aPPeared. before me
this day in p.r"on- "id "6*no*ledged that he/she signed'
ieirea-ii,a deiiv;;;d -iaid insrrum6nr for and on _behalf of
Hiiion.f Arnerican fnsurance Conpany or the uses and purposes
Eherein set forth.
NB t 33612
office at Jericho
of OCTOBER
Given under ny hand and notcrial seal
New York, in laid county' this 9TH
at mY
day
My commission exPi ,.= e/ , or/qs
3RAO HAMBURGEN*'""-s"'f i#lifrui||tt't
".,"-o*'"i|,|?o^ll,I3?tst?'i!.J,t
ozv
+
PAGE 2 OF 4
rD/1028 r 28-000OMAHA. NEBFASKA
t' pRlNCtpnL LEON INDUSTRIES. INC. EFFECT;VEOnT6 OCTOBER 12, 1992
5 CONNOR LANE, DEER PARK, NEI.I YORK TI729.
CONTRACTAMOUNT AMOUNT OF BOND $5 ,647 . OO
POWER NO.NB 133612
KNOW ALL MEN BY THESE PRESENTS: Thar rhe National American lnsurance Company, a corporation duly organized under the
laws of the State of Nebraska, having its principal office in rhe city of Chandler, Oklahoma, pursuant to rhe following resolution, adopted by
the Board of Directors of the said Company on the 8th day of July, 1987, to wit:
"Resolved, that auy officer of rhe Company shall have authoriry to make, execule and deliver a Power of Attorney constituting as
Attorney-in-Fact, such persons, firms, or corporations as may be selected from time to time.
Be It Further Resolved, that the signature of any officer ; nd the Seal of the Company may be affixed to any such Pos er of Attorney or
any certificate relating thereto by facsimile, and any such Pou,er of Attorney or certificate bearing such facsimile signature or facsimile seal
shall be valid and binding upon the Company and any such po\.!ers so executed and certified by facsimile signature and facsimile seal shall be
valid and binding upon thc Company in the future with respect to any bond or undenaking to whjch it is attached." National American
Insurance Company do:s hereby make, constitute and appoint
its true and lawful attorney(s)-in-fact, u,ith full power and authority hereby conferred in its name, place and stead, to sign, execute,
acknowledge and deliver in its behalf, and its act and deed, as follows:
The obligation of the Company shall not exceed one million ($1,000,000.00) dollars.
AndtobindNationalAmericanInsuranceCompanytherebyasfu|Iyandtorhesameextentasifsuchbondorundertakingwassignedby
the duly authorized ofhcer of the Natirnal American Insurance Company, and all the acts of said Attorney(s) pursuant to the authority
herein given, are hereby ratified and confirmed.
IN WITn-ESS WHEREOF, the Nationel Americsn lnsurance Company has caused these presents to bc signed by any officer of the -
Conpeny and i(s Corporate Serl lo be herelo affixed.
NATIONAL AMERICAN INSURANCE COMPANY
)4( ffi,lwJ
W. Brlnt ltc.tt. C-hrirmrn & O cf Erccttiv. Oflic.r
STATE OF OKLAHOMA ) sc.
COUNTY OF LINCOLN ) ""'
On thls tth day of July, A.D. 19t7, before me personally crme W, Br€nt Lacer€, 10 me known, who being by me duly sworn, did depose
rnd soy; that he resides ln the County of Lincoln, Siate of Oklahoms; thrt he is lhe Cbsirman snd Chief Executlve Officer of th€ Naiional
Amcrican Insurance Comprny, lhe corporrtlon described in and which execuled th€ sboye inslrumenl; lhst he knows the segl of said cor-
ponlion; lhst the s€rl rffixed to thc srid inslrument is such corporsle serli thsl il wrs so affixed by order of lhe Bosrd of Dircctors of said
, corpomtion rnd thrl he signed his nrme, lhereto by like order.
Srare of --NEW_Y.QBK-
(t$HA
i(snlr l5b#
&J" /v.//^,
\-otar! Publh
!t! Commiasion Expirls August 30, 1995
STATE OF OKLAHOMA ) es.
COUNTY OF LINCOLN ) -"'
l, the undersigned, Assistant Secrelrry of lh€ lr-ationsl Americsn Insurance Compgny, a Nebrssks Corpontion, DO HEREBY CER'
TIFY thrl the foregoing and altrched POWER OF ATTORNEY rernains in full force.
Signed and Segled gl thc Cily of Chrndler.Daled the l2TH 61y61 OCTOBER ,1.992
j\ 8( | )0519 PACE 3 OF 4
BOND//NB133612
L992
tsoND NO. NB133612
63a16;!3 VAIL VALLEY MEDICAL CENTER' 181 WEST MEAnow nRrvn' VAIL' COLORADo 81557
DESSRISIION OT PROJECT: INCINEMTOR REPLACEMENT AT VAIL VALLEY MEDICAL CENTER,
VAIL, COLORADO
OND RESULTS
BID DATE:OCTOBER 12'
?EASE FIL'. IN T!:E FIAY NI"YE 'U{D T:iF'EE
iliCi-orr rsE wrNNrNG tsrD'
LOI{EST 3i, FRICES - TLSO'
-'q
LOWEST :TDDER ?t=M.
2ND LOWEST BIDDER FTFI'!:
3RD LOI{EST BIDDER' FfFrY:
:f YOL? BTD iS NOT IiSTED ABOVE -h'Hi{T '|IAS 'icuR BIt?
C3MMENTS:
::::s: :::*-':\t -''fv5l:-:-T:1: :::
f :'i: :'i-lIL.L*;D " ;)lP::; I ES
bi --:fICHO :'J\\PME
i:ilc:io. :;Eri :aRK'i;:3
_i : c- -i,i 3- -i000
PAGE 40F4
il
r TECENTCAIJ DATA QUESIIONNATRE
I Complete the following data to the extent possible. Subuit thist Questionnaire as part of the Bid Brochure.
t Itens that do not apply shall be narked N/A. If additional space is needed,
I attach supplernental sheets.
N A. rNcrNERAroR
1. Model Number Ventonatic l{odel CA6O
-LlI 2. Type/Description Controlled Air
I
I
I
I
l
I
3. Heat Input Rating (106 Btu/hr) t-'l
I 4. Incinerator capacity
t Average
Hourly Burning
Rate (lb/hr)
Dailv Throucrhput Capaciti
at I hrs
Loadino (lbl
I
I
l
- 100* Red Bag Waste(Including 10*
Pathological Waste) LZE 1000
- sot Red Bag Waste
50t GeneralHospital Waste(Including 10tPathological Waste) 125-f5O 1000-1200
I 5. Primary chanber
- Design Heat Release Rate (Btu/cu-ft/hr) 1O'OOO
|l - Effective Burning (Hearth) Area (sq-ft)15 sq- ft-
- Design Burning Rate (lb/sq-ft/hr)8.3
- operating Tenperature Ranqe (oF) l4ooo F to16o0"j
- Design Conbustion Air rnput
(Percent Stoichiometric)25 to IOO
TDQ4 . 1
DOUCET& MAINKA, P.C.
CoE ulr{rrg Etrgilc€r,
Proprietary & Confidential Information. Do Not Copy Or Use Without Permission.
6.Secondary chamber
- Operating Tenperature Range (oF)
- Design Conbustion Air Input
( Percent Stoichiornetric )
- Flue cas Retention at 1800 oF
and Rated CapacitY (Seconds)
- Design Flue Gas Pressure Dropat 1800 oF and Rated CaPacity(in. w.g. )
- Turbulence Method/Description
Tertiary Chanber (if applicable)
- Operating Tenperature Range ('F)
- Design Conbustion Air fnput
(Percent Stoichiornetric)
- Flue cas Retention at (oF)
and Rated Capacity (seconds)
Construction
Internal Volume (cu-ft)
Shell Thickness (in)
Refractory Lining
o Mfr
18000 to 220,G0
1OO% EA- to
(1)
( o.o5" w:c-
Pro@er
NOT APPLICABLE (N./A)
to
to
Combustlon Chambers
Prirnarv Secondarv Tertiarv
5() 38
o-25 o.125
WaI'ker
28oooF 3ooooF
HiDeral-
wool.196F
7.
8.
Harblson
oesr6n F45TyPe
Thickness
LW30
o llax. Temp. ('F)
Insulation
o Ufr LJTHERI{_
Ceranic
PaperType
TDQ4 - 2
.
DOUCET& MAINKA, P.C.
Courultbj Eqlnccn
Proprietary & Confidential Informalion. Do Not Copy Or Use Without Permission.
3.13rl
I Thickness
l{ax. Temp. ('F)
- Exterior Skin TemP. (oF)
INCINERATOR AUXILIARIES
1. AuxiliarY FueI Burners
- No. Burners
- CaPacitY (Btu/hr, each)
- ltfr
- Model
- Control tYPe
- IRI Fuel Train Size
2. Combustion Air SuPPIY
2,' _A-25" -leooo F rlQO}l-
25oo F 3250 E
N/A
N/A
N/AI
tB.
I
I
I
I
I
t
I
I
I
I
t
I
I
I
I
t
Conbustion Cbambers
Primarv Secondarv lertiarv
2 --_g/A
8OO 8OO N/A
Ecl-ipse- N/A
21OJ1B 4O.r1B_ N/A
EcliPse
ot/qtf caE_vafve- N/A -. ^-
--- 2rr ---N/L
Combustion Charnbers
Prinarv Secondarv Tertiarv
11N/A
260 N/L
I{.tT. Grainger N/^
- No. Blowers
- Total SCPM
- Mfr
- Model
- Modulation (Yes/No)
FIue Gas System t4
Proposed
Flow Rate
(ACFMI /?EMP
- Design Flue Gas Flow
o fncinerator Outlet 22OOo/LAOOoE
84
7C481 7CO38
Yes Yes
N/A
N/A
3.' Design
Flow Rate
(ACFttl /TEt'lP
2205/LaoooP
TeDperature__Jsl.
lSO0ort
c.MISCELLANEOUS EOUIPI.IENT AND COMPONENTS
1. Refractory stack
o l,!fr VET{TOHATIC
TDQ4 - 3 DOUCET&MAINI(A, P.C.
Coorultbg EajlnccE
Proprietary & confidential Informalion. Do Nol Copy or Use without Permission.
I
I
t
I
I
o Total Height (ft)
o Inside Dianeter (in)
o RefractorY TYpe
o RefractorY Thickness (in)
o Casing Material
o Casing Thickness (in)
15
L5-\"
LVT 26
3n
Steel-
o.r25
I 2. Tenperature Recorder
I 3. Temperature rndicator/
Controllers
I D. IrrrLrry REourREltENTs ANp usAGE
1. Electrical Power
I connected Horsepolter (HP)
t
I
l
I
I
I
;
I
l,[anufacturer
Honelrrell
Model
DR4200
To 111O
3000-o
t 4. Draft rndicator/controllel Dryer
5. Annunciator Systen Texas IDstrunents TI315AA
I
| 6. C&I Components (Prirnary Mfr) IDec,/Telenecbanique v"ti*9
- Nornal OPerating Horsepower (HP)
2. Auxiliary Fuel
cold start
Warm Start
Continuous(steady-state) N/A
Burndown
3. Fresh Water
I
oil (cPH) Gas (cFH) Tine (Hrs)
(Averaqei (Averaqe) (Duration)
N/A
N/A
t
1600
400
800 o.5
N/A 400 6
Peak (GPM)NIL
TDQ4 - 4
DOUCET&MAINKA' P.C.
Conrultla3 E4lncen
Proprietary & Confidenlial Informalion. Do Nol Copy Or Use Without Permission.
I oterage (cPu)
1 Slowdown (GPU)
t-' 4. rnstrunent Air
I . cFt{I
o pSI
I| ' F::3fi::"'
lI E. APPRoXTMATE wErGHTs
| 1. Prinary chamber
| 2. SecondarY Chamber
- 3. TertiarY Chanber
| 4. charging system
5. Stack
I F. INSTALI,ATION TIME
I
1. Installation and Start-up Time -)
\I 2. operating and Performance Testing) 4o lrours
Yes --x-
No
Yes
-x-
No
Pounds
2000
N/A
2000
Estinated Man-Davs
|
3. other
I
I
I
I
I
I
END OF TECHNICAI., DATA QUESTIONNAIRE --
(DlEk stndad fornt)lDQ4
TDQ4 - s DOUcCoET&MAINKA'P'C'
Proprielary & Confidential Information. Do Not Copy Or Use Without Permission'
t
D ESCt<l P TtvE
L trer< *TuRE
S ee<t Ftcar toY FoR V * CA 6 o
s ?ftRe pARrs (rsr FoR v t cA t s/=e /e o
5 ?€c, Ftc,ttnoil For.- I+ pR .lzoo CtlAe.r R1@RDER
Her<ElsoH - LJAL4E1< R€trR*croRy spE c,,s
PEsco u Fcls
LI GHTUEI CHT CASTAEC? ZC
tt t, 3O
Lv TH'R'. c*,At1tc FTBER */sst- t t t-'.s'-L \"i
HvOq4uttc ScHAntr. c i Hop/rK eyLttlDER
VEur.o.T4ATI c conH EHTr oN uI,I.. LA EELED
srACR €.xceprt ot{ t^tr rH 4TTACHngXTs
V EH T-o -1'lA71q b&oc*uae
V€nr- O-t4ertc FocD-our DUC uty{ Ptt+tExstorrs,, ,. DN6 CA Co n ozoT
rf .r COt'rOqSTloX CAtC'-s
lncinerator type:
Primary Chamber
Volume:
Heat Release Rate:
Operating Procedure:
Method of Loading:
Capacity per Batch:
Day:
Method of Control:
Specification for:
VENTOMATIC MODEL CA 60
Controlled air with two-stage semi-pyrolytic combustion
60 ft3
1.7 MIL btu/hr
Batch operation - automalic control
Manual via full diameter load door
(53 inch id) (1346 mm)
Optional hydraulic feeder allows continuous feed
up to 80% of internalvolume (i.e. OOtt3l
up to 300 lbs.(1200 lbs/day with optional feeder)
Primary and secondary combustion are controlled by
temperature via lype "K' thermocouples, one located in
the primary chamber, one located in the exhaust stack;
thermocouples are connected to electronic controllers
with externally adjustable set points. At preset
temperatures, primary air is increased or decreased in
order to maintain a low preset primary chamber
temperature. The secondary burner is similarly controlled
by temperature to maintain a sufficiently high temperature
necessary for smokeless operation throughout the entire
burn cycle.
An electrically actuated door lolk is. litted to the full
diameter dooi so as to preveni the door from being
opened during the incineration process. The door lock is
an essential part of the combustion control system.
(Opening the door during pyrolysis of the waste upsets the
oxygen-lean atmosphere, which can lead to excessive
temperatures and entrainment ol material in the flue
gases.)
Specification for:
1.0 Primary Chamber
Construction Features:
Shell
VENTOMATIC MODEL CA 60
Mib steel 1/4 plate
Insulation Mineral wool 2" thick
Refractory Castable 3" thick
Note: The primary chamber refractotry is a "vibrating type'low cement"
castabte maieriat wnn a seruice temperature of 28000F and a density of 150
lbs/cu ft.. Refractories are secured to the steel shell through the use of specially
designed refractory anchors.Material is Descon F45 by Harbison Walker or =.
Primary Air SuPPIY
1.1 The primary chamber is fitted with two underfire air plenums. Each
plenJm haga series ol 12 air tuyers which project through the relractory
iining so as to uniformly distribute air under the waste charge.
1.2 Each set of air tuyers is connected to an externally mounted air supply
blower in such a way that both sides receive air from onethe fan,
depending upon temPerature as sensed by the thermocouple and its
controller.
1.3 The air tuyers can be individually cleaned from the outside should they
become clogged.
Note: Each tuyer has a specially sized orilice to assist in keeping the
tuyer clean and to help balance air dislribution.
't.4 The primary chamber is fitted with an auxiliary fuel-fired burnerwhich is
used'onty t6 ignite the waste. Typically this burn* fires for a few seconds
at a 50,000 btu/hr firing rate (17,640 l(cal/hr)' The primary burner has its
own flame safeguard control, integral air supply and spark ignition. The
incinerator can be ordered with either gas or oil burners. The gas
burners provided can fire either natural gas or, with a slight modification,
propane. The oil burners furnished can fire either diesel or No. 2 fuel oil
iryithout adjustment. The firing rale on the gas burner is exlernally
adjustable. The oil burner's firing rate is controlled by the size of the oil
burner nozzle, which is easily changed.
2.O
Specification for:
VENTOMATIC MODEL CA 60
Secondary Combustion Sectlon
2.1 A mixing chamber is fitted to the outlet lrom the primary chamber. This
piece is a refractory-lined insulated section with a secondary air blower,
bir plenum and (2d) 3/4" diameter pipes which introduce secondary air
and'mix it with th'e oxygen-deficient air coming from the primary chamber.
Construction features:
2.1.1 Mib steel shell 10- guage thick
Lining - Mineralwool 2" thick
Refractory - Castable material 3" thick(Harbison Walker Descon)
2.1.2 Atlerburner chamber:
Steel shell 1O-guage thickInsulation ceramic felt .25" thick(Lytherm)Refractory insulating castable 3" thick (HarbisonMalker)
Refractory has temperature rating of 3,000'FDensity 90 lb/cu fit.
2.1.3 Secondary (or afterburner) can be gas or oil fired. unit supplied
has sparkignition, llame failure control and integral air supply fan.
Exhaust Stack
The standard exhaust stack supplied with the CA 60 incinerator is a refractory-
lined steel unit llanged at either end to facilitate assembly in the field'
Dimensions and construction features:
3.1 Outside diameter 21 inches
15 112 inches
4 ft. each
See Orawing #0OO-OO9d
Outer shell maledal 11 ga. thick steel
Lining material 3 inches castable refractory
Max. temperature capability = 2600'F
3.0
4.0
lnside diameter
Length
Overall length
Component weight and
4.1 Secondary chamber4.2 Primary chamber4.3 Mixing chamber with
afterburner
sec. retentionvolumeM/bs 1.0 1.5 2.0
2000. i '
5500
10004.4 Stack 16'x 21'od x20' 2,5004.5 Ram feed 2.000
Total calculated weight 13,000
Construction Details-Ventomatic Incinerator'
Refractory-lined stack sections.
ll Outer shell- mild steel ASTM A36 x 11 gage, rolled in sections 4
ft. long with 1 ll2" x I ll2" x l/4" angle rings welded at each end.
2t Refractory anchors- 2" long"V" shaped stainless steel anchors
welded to outer shell. Anchors have plastic sleeves which melt in
service and provide expansion space for anchor to "w-ork" without a"-'
provoking cracks in lining.
3l External coating. Zinc rich primer followed by silicone-based
high temperature " Thermalox " 200 Series Heat Resistant Coating
manufactured by the Dampney Company. Material is heat resistent
to 500"F. ( See enclosed Bulletin # 200 & 245 from the Dampney
Company).
4l Insulation- Ceramic fiber paper x 1/4" thick.
- Duty rating 2300oF
-'-.;
"5T:[ J # o""l"ui i#-il" r|**m paper,,
- manufactured by Lydall,Inc.
5l Refractory- Insulating type castable x 3" thick '- Duty rating to 3,000oF '*
- "K" Factor 4.8 BTU-in/hr-FTz-oF
'-"iffi Hr,'",?"it,?Hiih"'*H'" j"Jo*""*,,
5/ Temperature Profile & Heat Loss
"Hot Face" (worst case) 2,000oF
Interface( between refractory & insulation)---- 835'F
Cold Face( outer shell)------------- 325"F
Heat Loss (BTU/hr/sq.ft.)--------- 1,000 to l,2OO
Specifications tor:
VENTOMATIC CONTINUOUS RAM FEEDER
Feeder Type: Hydraulically actuated,ram.type. Cycle is
fully automatic with manual overrlde.
Hopper Capacity: Available in three sizes:
114,1/2 or 1 cubic yard
(200 liters/400 liters/80O liters)
Cycle Time: < 20 Seconds FullAutomalic Cycle
Operating
Procedure: Operator loads waste, closes hopper door pushes cycle
button. Feeder automatically charges incineralor and
cycles to "ready" to charge irext lobd.- ' \"-
Fea'lures:
fli#fi#J;#q}:i[iin :ff:"::ffi::".,
of upset condition.. Bladder accumulator to minimize cycle length Hydraulic
fluid is nonllamable water/glycol. Ram cylinder has trunion mount for improved
mechanical action.. Guilotine door is equipped with positive action limit
switches by Telemecanique.. Power pac is sized to minimize cycle length., Heavy duly 114 ' (0.635 cm)steel plate construction
throughout.
Fovrrcr ,Requirements: Control circuit=110 volts, 60 Ha, 2o'amps - AC
(optionalvoltages and 50 cycle are
available to suit special site conditions)
Options: Stoker ram- hydraulically actuated cylinder is fitted
below feeder ram. A refractory ram head pushes
material along bottom of primary chamber for increased
capacity and to facilitate ash removal.
t
,1/i
spare Parts List for ventomatic Models cA18/36/60
_ Part No. Ot v Descri:tion
hems with asterisk are highly recommended
Manr:faclwer
Tl315M I Programmable Controller (CPU) Texas Instrumenls
6457-00 2' Burner,electrode (2) required Midco
6460-00 1 ' Burner lgnitor assembly Midco
6464-00 1 ' Buiner, motor Midco
8419-31 1 ' Eurnet, gas valve Midco
8429-03 1 ' Bumer, eleclronic control board Midco
8gaK-1" 2' thermocouple Jype K (insert) NANMAC
12'inconel 2' thermocouple prot€c{ion lube MNMAC ...:
i TO-11 10 1 ' 'l4oo t€mperalure controller Laboratory For Electron'nx
7C481 1 Primary air blower W.W.Grainger
76K48 1 Primary ak blower motor W.W.Grainger
4C667 1 Secondary blower & motor W.W.Grainger
) 4X242 1' Door lock solenoid W.W.Grainger
LR2-D1310 1' Overload TelemecanQue
LR2-D1314 1' Overload TelemecanQue
ZB2-BZ1o2 1' Cronlacl block Telemecanique
ZB2-BZ1O1 1 ' Conlacl block Telemecanique
RH2BU120V 1' Relay Telemecanique
RHlBUl2oV 'l' Relay Telemecanique
1 DL1€E024 2' Bulb,24 voh Telemecanique ,1
DLt -CE130-2
THM-2 5' Fuse 'Gould
TB[fr1s 5' Fuse GouH
112x 1.5" 25- Doorgask€ting, tadpoletype DarcoSoulhern
8477K33 1 Pyrex glass for observalion port McMaster Can
Nole:Wananly on parts applicablE after part has been r€lurnsd lo factory for delerminalion of reason lor failure
DR 42
Agrtul Ciralar Cbart Remrders
A NEW STANDARI)
Honet'neii's new inulti'purpose cir-
cular chart recorders, the DR 4200 GP
and the DR 4200 Ev, ansruer the need
for basic funcdon, low priced instru-
mentation. The GP is ideallv suited to
applications handled bY lorv cost
analog recorders. with accuraq'
reouirements not exceeding 0.50 % .
fni sv is appropriate for most high
performance applications requiring
accuracv not exceeding 0.25 %. Some
tvpical examples include: Dai$', textjle
and food machinery, industrid o}ens,
environmenlal chambers, pharmaceu-
ilcat equipment, industrial furnaces
and farm machinery. Both recorders
use 10" charts and are available in
either single or dual Pen models.
The DR 4200 offers You the b€st of
both worlds. It combines the simplici-
ry, reliabiliry and lorv cost of analog
instrumenls rvilh the Performance
superiori\' of di$ml design. It's fr:llv
field conigurable, a red' benefit for
your multi-range/actuadon require-
ments. You rvill find il uncompiicated
and easv to use because it does n'hat
it has to, and no more,
THE DIGITAI,
DIFFERENCE
The DR 1200 GP and EV are multi-
application, microprocessor-based
recorders for the '90s. Both models
featur0' simple, modular construction
making them easy to maintain' modify
and sen'ice. Chart range and rota$on
speed are easilt' set and reset in the
field. Design simplicitv mal*es opera-
tion a snap. even for inexperienced
0perat0rs.
The DR +100 GP is set bl adjusting a
group of mechanical su'itches s hile
rhe DR *100 EV offers the conve-
nience of a bright. digital displat' and
a confi guration ke1'pad' Honerrvell
stocks oler 1i0 preprinted charts for
use \\ith either model. Both units are
self-testing. Since there is no custom
configuration required on either
model. rou can stock uP and save
m0ne\'.
+
DR 42OO GP
NIGITA.L CIRCUTAR CHART
.OCORDER
The DR 4200 GP (General PurPose)
features all the essential recording
capabilities at a price within everyone's
reach.
. Accuracy
0.5070 ofsPan
. Field Configurable
Set chart range and speed to meet your
individud requirements.
. Digital Electronics
Assures accurate, reliable operadon in
severe applications.
. Inputs
Accepts thermocouple n'pesJ, K and T;
100 ohm RTD; and the follon-ing linear
actuations, +20 l,Jj,A,0-20 mV.
0-50 mV, 0-5 \'dc and 1'5 Vdc. Over
150 preprinted charts available.
IJL, FM and CSA Approval*
Approval bodies permit its use $ here
many safetv, fire and insurance codes
must be obsen'ed.
'Pending
. selected Thermocouple Burnout
Protection
Shouid thermocouple fail, pen is driven
upscale, safely shutting down your prG
cess. Can be field-adiusted for doq'n-, scale failsafe.
. One- or Tv'o-Pen Recording
Can be supplied for one- or t$'o-Pen
recording. Rcord is drawn on a large
10" diameter chart suitable for 6ling.
Charts may be oeated per shift, Per
day, or any other suitable schedule
your process requires.
. Higb or Low PV limit Alarn
Adiustable; nill energize a rela.v which
can be used to activate an alarm or
shut do*'n a Process.
. Control Options
On/0fi conuol. One or ru'o rela,vs per
pen.
DR 42a0 GP is /ttll1' user
onfgurablc da a xt ot
n 2cbanical fiL,ilcbes
DR 4200 EV
DIGITAI, CIRCUL{R
CHART RECORDER
fire DR 4200 EV (Enhanced Iersion)
offers all the features of the DR 4200 GP
olus some high performance exlras' Nou'
you can havi a digital recgrder for what
you'd expect to pay for ui analog model"
o Accuracy
0.25% of sPan (field caiibrated)
. Digital Display
Bri-ght, digtal diqplay is ru1' to read,
even at a distance.
. Configuration Keypad
Charr ranges can b€ set, atrd res€t, in
the field simply bY configuring the
ke,rpad adjacent to the disPlav.
HoflEuell stochJ oLst I 50 pTeprinled cbarts lor
usc on eitbennoful
DR 42N EV lealares a uacuurn
Iuorescznl ditplq' and a conJisuration
bl'bad
. .{dditional Acfuations
.{ccepu thermocouPle qPes J, K. T' R,
S, B, E, w5W25 andNi Ni [tol.v; 100
ohm Rm, and the following lnear
acruations, +20 nA,0-10 mA,
Sl00 mV, 0-200 m\', 0-1 \'dc,
0-5 Vdc, l-5 Vdc and 0-10 Vdc.
. More Sophisticated Control
Up to tu'o loops of control available
wifi either current or time proponion-
ing output. Cunent proponioning out-
put is a 4-20 rLA signal. Available
modes of control indude: Tq'o Posi-
don, Proportional sith manual reset,
and ProponionalJntegral-Derirative (PID)'
NOW THERI ARE FOUR
TEADERUM CIRCUTAR
CHART Rf,CORDERS
The DR 4200 GP and EV ioin rwo other
oulstanding instruments, the DR 4500
Clusic and the DR 4500 Truline, to
round out a complete product offering of
kaderline circular chart recorders.
Vhile these recorders vary in functiondi-
ty and accuraq', dl fearure the engineer-
ing excellence thet.created the Tnrline,
the only circular chart recorder sophisti-
cated enough to create its own chart as it
records.
DR 4200 CP
Arcrrrcy t0.50% of slan
Ap b 2 inputs (initzd selcction)
Fttly user mnfgurable
10'cbart
Up to 2 control loops - ory'of mntrol
ottlT
High or lou limit - I bop orny
AIt I,TADERIJNE
INSTRUMf,MS:
DR 4200 W
Acafiu!
t0.50% of sM1 (fadory calibrakn)
t0.25% of Wn 62A dibrated)
Apb2hTW
Fttlly nw onfgurille
Digital PV di,fu1
10" cbart
Up to 2 @ntrol loo4s - Irll PID
conlrol, linilcd outPats
DR 4500 CI4s14
Acatraq' t0.15% of sPan
AP n 2 inPuts
Fully uw anfgurabb
A$d PV disPlay
12" cbart
1 control WP - Iil Pn control, luJI
range oI outquts
Totalization
. 0ffer the best price/perfomance
ratio of any competitive in$rument
in their dass.
. Are priced below dl competitive
in struroents in their das.
DR 4500 Tniine
Amtrac! x0.15% of sPan
Up to 4 inPts
Fully usu confgurable
Agilal PV dkplat
l2" chart
up to 2 ontrol loops -full PID
cotthoL rtil range oI ou$uE
Totztiution
Set point progamming
Communicatiors ow DMCS4RS2 32
Prints its oun cbarts as it recnrds
Prinls operalor confgured inlornution
lihe tiru, dalc, and Procest
identiftzlion on cbart
Itessage printing and multiple relal's
auailable
. Fearure Honeywell qudity, assured
by a rock'solid warranty Progrzm,
an immediate replacement polic.v, a
toll-free telephone " Help" program,
and a custoner support network
second !o none.
. Provide funaionality that's urgeted
to market s€gnents so that You
never have to buy more caPabi.litY
than you need.
A COMPI,.ETE PRODUCT
AFFERING
The DR 4200 GP and DR 4200 EY are the
latest additions to Honelvell's expanding
line of di$td instrumenution. Tdk to
vour Honewell distributor or sales rep
iesentative for price and delivery infor-
mation on the DR 4200 GP' the DR 4200
EV, and other HoneYwell digitd
recorden.
If it's worth recording, it's worth
specifying Honelvell.
.4U srycilicatiow n*iect to cbange uitboul notice'
t
Honeywell
HILPTNC YOU CONTROt. YOUR WORLD
lndustrial controls Division, 1100 Virginia Drive, Fort washington, PA 19034
e,inteo in Ufffia1989 Hon€)T v3ll Inc'
". ' H-W's new line of DESCONil brand castables. requires only about half the water needed for con-
- ventional castables. This translates into superior'ensities, lower porosities and higher strengths both
at room temperature and at service temperatures.
When DESCON mixes are tempered with the
amount of water prescribed on the individual data
sheets and vibrated into place, using a torm or
surf ace vibrator, the refractory structure will be
much tig hter and stronger.
'Cestable SD€cimens heated lo 1500"F betole measuri
HIGHEB STRENGTHS
The superior strengths of DESCON materials impart
better resistance to imp?ct and vibration in services
where these factors are involved.
Fig. 3 shows the modulus of rupture of one
DESCON castable composition (A94) ar progres-
sively higher temperatures in comparison with a
conventional high alumina castable and an estab-
lished phosphate bonded high alumina plastic. Both
of the conventional products are widely used in
heavy wear situations.
m-3. lIIrxxulF$Hrnnt
CC = Cq enlional
High Alunina Castable
=a'1196
EE
The DESCON castable product is greatly superior
in hot strength to both other products through
16000F. lt remains superior to the conventional'
castable and is about equal to the phosphate bonded
olastic at ? OOoF. Samples were heated from all
dides in these tests whereas in most service situa-
tions there is a gradient through the refractory-
in service the-refore the DESCON castable products
are designed to show even more resistance to
physical wear.
In another study the abrasion loss of three
different DESCON castable classes was compared
with the abrasion loss of conventional castables
and fired brick of the same composiiional class
(Fig. 4). ln the fireclay and 60% Alumina classes,
the DESCON castable products showed much less
loss in the test than did the conventional castable+ or the fired brick.
IIESCOI Conpositim Convenrional Ccnpcshim
I'lole closer proririity of rhe aggregate parlicles llight colofI in the 0ESC0N photo.
.L
EXTRA DENSITY _ LOWER PORObITY
Fig. 1 shorvs the density of DESCON castables of
tireclay quality, of 60% Alumina quality, and of
90+% Alumina euality (tabular alumina) compared
with a conventional castable and fired brick of like
composition. The DESCON castables are far denser'han conventional castables at each level. Even
.rore outstanding is the fact that the 90+% Alumina .^
DESCON material is actually denser than ffted ,_4-b
DncK maoe oT Tne same oase. .-
200
t90
r80
r70
160
r50
t40
t30
120
E.I, BAACTOf,T BSITY IPCR
hrreo 6ncx
6-tscott*
FirchV
B6r
50%
Aluminr
90+%
Alumim
,-: , , Extra density yields lower porosity and that leads
i" " io improved service life in applications where pene-r'" lration by metals or slag or corrosive gases is the
, _primary cause of wear.
Fig. 2 shows the volume of porosity in two
-lasses of DESCON materials versus fired brick and, ,Jnventional high strength castables of the same
- . kinds. DESCON castables have porosity after heat-
.::::,, ing closer to fired brick than to the castables we
;i..,::,laye been familiar with in the past.
i
DESCON castables, like all refractory castables,
lend themselves to quick and relatively low cost
installation by the simple steps of tempering with
water and conveying into place. Caref ul mixing andplacing are always recommended with refractory
castables and are emphasized for the DESCONcas$te products to obtain maximum properties.
In the 90+% Alumina class the DESCONIil oroducr
showed abrasion resistance comparable to
KORUNDAL XDc, a premium refractory composition
used in the most severe abrasion applications.
RANGE OF PRODUCTS
Harbison-Walker manufactures a broad ranae of
DESCON castable products as shown on th-e
enclosed Product lnformation Sheets.
They include products based on chrome ore, silica,
fireclay and a range of high alumina aggregates and
includes an alumina/chromic oxide product. They
can be selected to handle a broad spectrum of
service conditions.
Suffix designations for the four major categories
of DESCON ref ractories are 'F' for f ireclay base,'A' for alumina base, 'C' for chrome base and 'S'
for silica base.
o DESCON F45 Fireclay Base Utility Mix
r DESCON A94 Tabular Alumina Base Comoosi-
tion designed for High Strength
and Abrasion Resistance.
. DESCON S97 Vitreous Silica Casting
Compos ition.
Castables are generally specified because they
ar.e easier to install. However, no monolith will go
into place and perform under service conditions
unless proper procedures are followed. This is
especially true with DESCON refractories. Extra
care must be taken in mixing, placement, curing
and heafup to assure getting the superior densities
and higher strengths engineered into DESCON
brand refractories.
INSTALLATION
Water reouirement is low and the amount recom-
mended on the individual Product lnfo Sheets
should be adhered to.-, Paddle-type or muller-type mixers are recom-
mended to obtain effective distribution of the small
amount of water. Tempering water should be added
conservatively and mixing continued 4 or more
minutes. Only mix at one time an amount which
can be placed in 30 to 45 minutes.
The desired temperature range for castable
installation is 60 to 90oF. Operating outside of this
range can adversely effect the quality of the bond,
resultant physical properties and initial heat up ratir.
lf it is necessary to place castable on a hot or cold
day it is recommended that the dry mix be stored at
the proper temperalure beforehand and that the
tempering water be maintained at 60 to g0oF. Indi-
vidual product information and warnings should be
consulted on the enclosed product brand informa-
tion sheets.
After placing, the fresh castable should be pro-
tected against freezing and/or drying out before
the full normal set has occurred. 1'^:
The biggest difference between DESCON brand
and conventional castables is the method of place-
ment. They def initely should not be mixed with
sufficient water to be capable of "pouring". Vibration
is the best way of causing DESCON castables to
f low but an immersion (pencil) vibrator is not
recom mended.
ldeally the f orms should be vibrated externally
(Fig. 5). This can be accomplished with a clamp-on
or bolt-on style vibrator and this procedure makes
steel forming very preferable to avoid the dampen-
ing effect of wood forms. When used, wood forming
as always should be treated to prevent absorption
of water from the mix and if the castable is placed
against existing masonry, the masonry also must be
wateroroofed or soaked with water beforehand.
An alternate olacement method is to use a surface
vibrator which rests or "f loats" directly on the
castable causing it to f low without being immersed
in it (Fig. 6). One such vibrator is the Bosch style
but any that qorks in a similar way is suitable. This
technique m5y be the only practical one in many
f ield situations.
FI6.5. TORM VIBRATOR
' when using a surface vibrator, 2" lo 4u layers of| - :ered castable are vibrated until the surface
l,- - a dense, shiny appearance. As long as the
casting procedure is not inlerrupted there is no
need to score the layers before adding additional
material. Small or thin sections should be vibrated
to full depth before moving on because they have
a tendency to dry out more rapidly. Either steel or
waterproof wood forms can be used when employ-
ing a surface vibrator.
CURING
After placing DESCONT"t castables, they can be cut
back to the desired thickness, but they should not
be trowelled smooth. The installation should be
covered with polyethylene film and cured for 24
hours before drying. As an alternate the fresh sur-
face can be sprayed with a commercial concrete
curing compound to prevent moisture loss. Forms
can be removed 6 to 8 hours after installation.
HEAT-UP SCHED.ULES
Up to 100OoF DESCON castables must be heated
somewhat more caref ully than conventional
castables containing standard calcium aluminate
binders (H-Wc ES, KILNCASTI'I, H-W! HIGH
ALUMINA). However above 1000oF they can be
heated at least as rapidly as standard castables
because of their lower water content (See Table 1).
C!st!blo! Conlsining
Conwntional ]liPuritt,llistrsngth 0ESC01{Castablas Csnant Castablas
Hsatirg B8t.:50-75ot/Hr. 30"F/Hr.sooF/Hr. up lo
10000F
rIG. 6, SURIACE VIERATOR
TAEtE I
. Incorporate Holds at:2500F1
5000F
r 000.t
250.F?
5000F
1000.F
2400F2
3000F
600"F
I . ilold X Hr. oer inch ot lhickness. 2. Hold I Hr. per inch ol rhickness.
ll0TE: Above l0000F DESC0tl castables can be healed at 10ooF/Hr.
For installations heated from one side, a heating
rate of SOoF/Hr. uo to 1000oF should be used but
incorporating holds of t hour per inch of thickness
at 24OoF.300oF. and 600oF. Above 1 000oF the
rate can be increased to 1oooF/Hr. Consult your
H-W representative for dryout schedules for
cast shapes.
SHlPPING
i.'All DESCON castables are normally shipped in
;'special moisture resistant sacks of 100 lbs. net
;r weight. Special packaging (e.9. metal drums),; can be arranged by contacting your H-W field
;. sales representative.
HAfrEISON-WALKER
0rcsser Industrias Inc.
NEFBACTOfrIES
1,-f\\r/
(l..ti.'i
\i/
\r'
\i
'a;.-v'
\-?
r;:.il' :. ?.\>'
i.
i.... .i
'ij',
\r'
\-'' :
,:-:\f::'r .;\7
4F"(t'
l*t\)'
,..^
Dry Weiglrt Required lor
Vibralion Casting
Approximate Arnount of Water Required
Per 100 Lbs.
Per 45.36 Kg.
Bulk Density
After Drying at 230"F (11CC)
Modulus ol Rupture
After Drying at 230'F (11tC)
After Heating at 1500'F (818C)
Cold Crushing Strength
Atter Drying at 230"F (1lCC)
After Heating at 1500'F (819.C)
Permanent Linear Change, %
After Drying at 230'F (1lCC)
Atter Heating at 1500'F (819C)
Afler Healing at 2800'F (154CC)
Chemical Analvsis: (AoDroximate)
(Calcined Basis)
Silica
Alumina
Tilania'
lron Oxide
Lime
5 to 6-3/4 U.S. Pinls
|b/ft3
14il
!@'
1,000 to 1,800
1,000 to 1,800
7,500 lo 11,300
7,500 lo 11,300
2.37 tg 3.19 Liters
L@
2,290
kPa
6,900 to 12,400
6,900 to 12,400
51,700 to 77,900
51,700 to 77,900
Negligible
0:0 lo -0.3
0.3 to 1.5
47.7 %
46.0
2.0
0.6
2.5
0.3
DESCON" F45 (conttnueo)
':
, ;'.,-:.. , . '
I :; I ' l'
, All data are based on cast specimens. ASTM procedures, where applicable, used foi:
determination of dala.
,._ !
All data are subject to reasonable deviation and should not be used for specilication
purposes.
Descriotion:
Feafures:
Uses:
Shiooino Data:
WARNlNG:
A fireclay based utility mix lor use in high abrasion -environmenls'
DESCONo F45 is composed of hard iired tireclay aggregates
blended with a calcium aluminate binder.' lt has better abrasion
resislance lhan conventional extra-strength caslables or fired
superduty brick and of the same order as phosphate bonded high
alumina plastic.
Hearths and cartops, rotary kiln dams, lifters and leedends'
precasl llue caps and boiler shapes.
I
Shipped in 100 pound-net weight (45.36 Kg.) multi-wall
moisture-prool sacks.
|FPHoPERPFoCEDUREsFoRPHEPARAT|oN,APPL|CATIoNANoHEAT-UP
OF THIS MATERIAL ARE NOT OBSERVED, STEAM SPALLING OUFIING
HEAT.UP MAY OCCUR.
]r0tu
HAn 8 tS 0 f't -wAtK E n n EFEACT0 n I E S
0ntsor lnduttie* lnc-
0n ittottT Coatt, PittsburgL PA 15222
fi)
''
E.I{ TIGETIrBIGET C}STAALE 26
Technical Data:
Maxisrum Service TetnPerature
Dry Weight Required for Casting
Approxiurate Axnount of Water Required--'i.t 50 Lbs. 2-3/4
Per 22.68 Kg.
Bulk Densityaf,t"t DrYing at 23'0oF (llOoC)
Enqlish UniEs
26000F
Lb/ f x3
50
to 3-114 U.s.
rbl rtr
55
Lb/ Lnz
60 to 170
40 to 130
270 to, 500
.+
210 to 480
170 to 400
400 to 850
SI Units
L4250C
Kq,/ m-
800
GalIons10.4I t.o 12.30 Liters
.,?Kq,/ m-
900
kPa
400 to 1,200
300 to 900
l'900 to 4,100
1r400 to 3,300
1,200 to 2'800
2,800 to 5'900
Modulus of RuPture---After orYing at 23ooF (lIooC)
iiii.t Heitiig at l5oooF (815oc)
[;i;r Heatini at 25oooF (l37ooc)
Cold Crushing Strength
After DrYing aE 230oF (Il0ec)
*;;; neitiig at l5oooF (8tsoc)
att.t Heating at 250OoF (l37OoC)
Permanent Linear Cbange' !t--aii.t DrYing at 230oF (l10oc)
iiii"t Heit:'ng at l5oooP (8rsoc)-eii"t lreatini at 2500oF ( I37 0oc )
i.,:.Ir Negligible
-0.7 to +0.4
-0.4 to -I.4
\.;
,...'\.
.:: :\-
f:: .
d.'
f,'t'
Thermal ConductivitY:
TemperatureoF
500
I000
1500
2000
HF-9
Btu/hr . f t. 2 oF,/ in . Tempera tureoc Kcal/ hr ' m2 oc'/rn
L.47
1.68
l. 94
2.24
-
ler'frnicn|
0.195
0.216
0.238
0. 264
( Continued)
400
600
800
r000
PhvsicaI Pre€g-E-ties 3
dntn
HOTT
il
)-"'
rl
HABBIS O N.WALKEN R EFNACTORI E S
0 resser I ndustrieg I nc.
One Gatcway Cantcc Pittsburgh' PA 15222
H-W LIGHTWEIGHT CASTABLE 30
':..jrt ,:'\,;;
Technical Dala:
Phvsical Prooerties: ffvoical)
Maximum Service Temperalure
Ory W€ight Required tor Casiing
Approximate Arnount ol Water Required
Per 50 Lbs.
Per 22.8 Kg.
Buk Density
After Drying at 230'F (1|CC)
Modulus of Ruplure
After Drying at 230'F (11CC)
Atler,Heating at 1500'F (819C)
Cold Crushing Strength
After Drying at 230'F (1lCC)
Alter Heating at 1500'F (818C)
Permanent Linear Change, %
After Drying at 230'F (1|tC)
After Heating at 1500"F @IAC)
After Heating at 2900"F (159CC)
Chemical Analvsis: (Aooroximale)
(Calcined Basis)
. Silica
Alumina
Titania
Iron Oxide
Lime
Magnesia
Alkalies
Enolish Units
3000'F '
ld
99
.-.
1-1/4 to 1-1l2 U.S. Gallons
!04!'
103
!@'
22O lo 500
150 to 350
840 to 1,560
650 to 1,250
SI Units
165cc
t@
1,590
4.73 to 5.68 LiteF
8@
1,650
kPa
1,500 to 3,400
1,000 to 2,400
5,800 to 10,800
4,500 to 8,600
1'l": I\. . .'
(sio,)
(ALoJ
(Tio,)
(FerOr)
(cao).
(Mso)
(Na.O+KrO+Li.O)
3 Negligible
-0.1 to -0.3
+'1 .0 lo +3.0
34.9 %
57.2
1.8
1.0
4.1
0.2
0.8
(:,,
Hl-11 technical data (Continu.-,
HOTT
H-W" LIGHTWEIGHT CASTABLE 30 (contrnueo;
All data are based on cast specimens. ASTM procedules, where appticable, used lor
determinalion ot data.
All data are Sjbiect to reasonable deviation and should not be used lor specitication
purposes.
Descriotion:
@
Uses:
Shippino Data:
An insulating caslable with a high purity calcium aluminate binder'
Lightweight, high insulating value' high rekactoriness, good strength'
exiellent stability and goodiesisance to thermal shock' Easy lo install by
castirE or gunning method.
For high lemperalure fumace linings, such asrheating furnaces' boilers' elc'
,+
Shiipped in 55 pound-net weight (24.95 Kg-) mutti-wall
rnoislure-proof sacks.
LYTHERM
PREMIUM
GRADE PAPER
APPLICATIONS
I Where thermal resistance is most importanl
r Combustion chamber liners
r Backup lining for melal lroughs
r High lemPe rature gaskeis
r Hot top linings
r Thermal and electrical insulation
r Blast furnace blow pipe insulation
r Coke oven door shock absorplion medium
r Parting agent in brazing, heat lreating, and metal forming processes
TECHNICAL DATA
1530-L & 1535.L PREMIUM GRADE PAPER *-:'
1260"C (2300'F) Ceramic Fiber Paper
Melting Poinl . Over 1650o C (3000'F)'
MaximumUseTemperature ... .. 1260oC(2300"F)'
Typical Chemical AnalYsis:
AlzOa
S'Oa
47o/o
52o/o C
Density uncomPressed:
kg7m3 (lbs/ft3) 80-128 (5-8)
Goverage:1530-LA153o-LF1530-LJ.|535.LK
mrlkg . 7.1 3.9 1 .9 1'5
itrltb . . 34.5 18.9 9'5 7 '1
Tensile St?ength - g/15 mm (lbs/in)
machinedirection ..............'."' 1600 (6) 2700 (10) 1 s900 (22) 7700 129)
cross direction ..... .. 1100 i4) 1900 (7) '= 3000 (11) 6600 (15)
Muften burst - kg/cm, (lbs,/inr) .42 (61 .84 (12) 2.1 (30) 2'8 (40)
Specif ications:
1530-LA '1530-LF 1530-LJ 153s-LK
Nominal Thickness uncompressed mm (in') '80 (1/32") ') 1'6 (1/16") 3'2 11/8"1 6'4 (1/4"1
, NOTE: A materiat satety data sheet ls available upon rcquest'
Tha inlormaton. tacom|t|enol!on3lnd oprnions i't lo'th httein'r' o't"ro 3olery tot yourconsider'tion'
inquiy a,td |eiiticllio{r' and aaa nol in pan ot lo!'1. to bc conltn,Gd rs consltul'ng ' wt'r'nty ot
,cp€"c,rtrtion lo..t ictt wc $rumc lcant icspontibilily Nolhine contln'd hltein is lo b'|ntet9tctcd "
rorttoriurion to gocticr piantad idcntion wiihoul I liccn"'
/6ao /< ='.7 tL,
t-r_0s
lrJ
o \-c\5\s
LJ s
co bC\,
i"
so
L0l
tr
=(J
,t Ett
=or3-EL,^,9N
-a !,
-6SE€
=9EItrE!IE ?EE=Pgtrr
CE:5PP0lctbra
,t-.EE
=El+)?T?
I
o,troN
Ec)tr
=oan t)3i390E'Fub
Ftrl-Lrt=EEtr'stfJ rtfEtl
oz
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Lrlo()
E
do
E,Fd
E lTJqz
Pt-l
;=Egc(J
aro
(\
I
trJ eo@o@
:/r2r'rT- o - t'4 t?-7, <.
4- tr-f o
ftDfrN s cty. #otptT*t-
,f /hvze
'L;, +6
,5f;f,a- /nta- ,1o | &
caqf.(t /s J
N c4 6 - /4N- r-B ^'
3 RZq
6tfo -oo3
l Req
cz. <
fao
bil o' Oa 3
A REQ
I
t.
tI-.< Af&fr)-- 2,<<.(n, 4a/ 2!-
PftfliN fteos -P - eb -2-- ?
D/R l9t cs ,Do3; /t s'DF- / o
611 < V /n Oitl -9oJ - //s'gF -7o
4u rv ?.qfi. jlo* conlro/s
S !t( bol t X'ts
t{a*e e
fq{4 e
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il r
ItEI
FLUID POWER PRODUCTS, INC.
302 Turnpike Road P.O, Box 408
SOUTHBORO, MA OL772(508) 481€88r FAX (508) 485.{346
4.
5"
INTERMEDIATE PRESSURE
SQUARE.HEAD CYLINDERS
HYDRAULIC & PNEUMATIC
GALLAND HENNING NOPAK, INC.
P.O. Box 1 5500 o 1 025 South 4Oth Street ' M ilwaukee, Wisconsin 5321 5
frNToMATtc
September 25,1992
Doucet & Mainka P.C.
1200 Brown Street
Peekskill, New York 10566
Attention: Stan Kroon
we have reviewed the specilication for Vbil Valley Medical center and are concerned
about inclusion of two ilems which relate to the exhaust stack.
1. U.L. APProval
2. NFPA 82
Enc|osedyouwi||lindourcommenlsandsuppo.rldocumentationre|ativetoa
r.qrirlr*hr to {urnish stacks which carry the U'L Label'
Also enclosed are copies of the sections of NFPA 82 which are referred to either
directly or indirectlY.
In addition it would appear that there is a conflict between the requiremenl for u'L'
ir""tl and the requiiements imposed by Paragraph 2-3'7'3'2'
U.L. labeled stacks manufaclured by Van Packer and SUSSCoN have linings which
are three inches thick or less. NFPA 82 suggests a.need for 4'5.inches or whatever it
takesto meet lhe ,"qrii"'i1"nrs oiz-s.z.S ."it would be our opinion that 2-3'2'5 is not
pr""ti""ffy
"italnaUte.
We iurfher note that Van Packer engineering data shows that
surface temperalure oiif S';i.d. "U.1." unit wiif Oe A1B"F il'ith a hdt tace ol1500"F'
\ /e trust that our comments are appropriate
to discuss these matters in lurther detail '
and would welcome the oPPortunitY
t4
Sincerely yours,
Frank Hillery
,/ a:xq44..<
VENTOM,ATIC INCINERATOR CORPORATION ' !C PCBSTE ROAD ' rvON' M 02322'PHON€ 150$ 559'8805' tAx (508) 559'8808
\frNToMATlc
Ventomatictakesexceptiontothe]equirementlorU.L.Labe|edstacks
and breeching sections-
Doucet & Mainka Specification Re:Vail Valley Medical Center
Section 1 1H.6 Re{ractory Stack & Breeching
1.4.C Qualified Manufacturers:
Van Packer
: Susquihanna Concrete Products (SUSCON)
Warren Engineering
(a)VanPackerandSUSCoNbothofferstackswhichhaveU.L.Approval'\-' warren engineerinl iJa custom shop. They do not ofler stacks which are
U.L. APProved.
ln a6/26l92telephone conversation with Mr. warren, President.of warren
Engineering,*e [ea]neo that warren Engineering s.u.onljgd_the refractory-lined
stacks {or the dto* LLU"non job under dontract lo Montenay.. lh.e specs on
that job *.r. "iro
*ritten by t;oucet & Mainka and also included the
i.luii"r"nt roi ri.r-. [a-uele'd stacks. Mr- Warren said that this requirement was
OidppeO subsequenl to a meeting with Doucet & Mainka'
(b) Van Packer & SUSCON
continuous servlce uP Io
stacks which meet
1800oF and 2000' F
U.L.Standard 959 are sold for
lor brief Periods. ParagraPh
2.2.A.4 of 1 1H.6
at 2.000oF.
Van Packer and
specifically Point
U.L.Label.
SUSCON both offer stacks for higher lemperatures but
outlne. fact that the hioh temperature units do not carry the ,l
I
.l
,1
.lRemarks
Ventomatic takes the position that continuous secondary Jemperaiures 1.^^^.,
1B0O.F and the poteniial for upset conditions where lemperatures may exceeo
21 oo"F dictate 1d;;;; ;i ietiictory lined stacks whose refractories provide
adequate .n"rginJor sustained exiursions above normal operating
lemPeratures.
AtonetimeVentomaticusedVanPackerstacksections.onat|eastthree
piolects the linint turned liquid at a secondary temperature. which was in
excess of 2OOO|F.
-Since
these failures Vent6matic has built its own stacks'
oue|. a period spanning 15 + yearsthere has been no incident ol refractory
'' faiture in a staci[i,lii oliv.ntoti''atic. We presently.line our,stacks with light
*"ignt insulatingilsta6le refractory supplied by Harbison Walker or
National Retracioriti. fn" speci{iq'maierial us6d is designed lor continuous
service up to 36dO"F'( princiialcomponents are:sioe =35"/";Alzoe -57%) .
VENTO^^AT|C TNCINERATOR CORPORATION . 40 RoBBTE ROAD . AVoN, tM 02322' PHONE (509 559'8805 ' FAX (508) 559'8808
FEBRU.\RI' 6. 1986 uEDlult tr^a ^"rii..--"E
FAcToRY-ButLT cHl:\{NEr-s - uL 959
GENERAL
1. ScoPc
1.I These rcquirements co\:cr factorl'-buih chinlne)'s
ini.na.d for vcnring gas, liquid, and solid- fuel I llred
mcdiunl-lieat tvpe applianccs irt rr'hich the matrmum
continuqus flu.-goi (enll)craturcs do not isceed
1B00oF (,cB(tcC).
l.2 Faiior.'br'rilt chirnncvs arc intcrrdcd lbr inst: la-
rion in accoicl:.nsg ','. ith the Starldard for Chinlncvs'
Fireplaccs. \'cnis. and Solid-Fuel But'ning Appliances'
\F-PA:lli.
2. Gencral
2.1 Excr'pt :ts inCicated in paragraph 2'2' a.conr'
Donent o! :r prc'duct covcrcd b;' this srandard shaji
.omolt'rtith thc rcquircmcnts lbr rhat comPoncnt'
? 2 \ componcnl necd nol cornpl-v tvith a spccihc
rcquiremenr that:
-{. lnvolses a fcaturc or char:rctcristic not ncedcd
in rhe applicarion of thc colllp')Ilenl in thc product
covcred b;- this standard ' or
B. Is superscded bv a requircrrlcn( in (his standard-
'1.3 A cotnpo:reni shall hc trscd in accordancc rtilh
i,r r.cng"i..'d ratin-l csral,llishcd for thc inlcnded con'
ditions o[ usc-
2.+ Specitic comPoncn(s arc recognizcd.as bcing in'
.o,r',pt.,. in constructiolt fcarurcs or rcstricted in pcr-
i;;;;;.. capabilitics' Such componcnrs are intcndcd
for use onll'under limitcd ctrrrditions' such as ccrlaln
,.-p.r",rrr.. not cxcccding s1>ccified limirs' and shall
t" """a onlv rrrrdcr those spccific conditions for rryhich
they havc ltr:n rccogntzco '
'- 2.5 lf a salue for mclrsurement as given in thcse re '
lu-ir"t.nrc is follor'''cd bv a value in othcr units in
'' J"r.n,h.r.r, the second value may bc only aPProx-
i-ur.. Tt,. first stated valut: is thc requircment'
3 ' GlossarY
3.1 For the purposc of tlris standard' thc following
dcfinitions aPPIY'
3.2 CO\'IBUSTiBLE N'IATERIAL. NOn-CO\{-
BUSTIBLE ]UATERIAL - As uscd in tlrcsc re-
quirements, these terms are defined in the Slandard
Clorr"ry of Tcrms Relating to Chimncl's, Vcttts, and
Heat-Pioducing Appliances, NFPA 9iM- 19i9.
3.3 I\'IEDIUl\'I HE.\T APPLIANCE - As rrscd in
rhcse rcquircnrcnts, this terrn is defined in tlr': Stan-
clard Cloisarr of Tcrms Relating to Chitnne)'s, \tents.
and Hcat-Producing Appliances, NFP.{ 97iU -- 1979.
4. Installation I nstructions
+.1 A copl' of the installation instmcrions slrall be
fulnished rtitlr the sar:rple sublnitted for itt*t:st i121i611
and be uscd as a guide in the exatrrination ;' r rcl test
of the chir:rnet' and, for tlris purposc. need tr"r be in '
final prinred form-
+.2 .{ copl' of thc installation instructions :lr;rll bc
packed rvith an essentiai pan of lhe chilnncT
+.3 Thc insrructiorrs shall be illustrateci and:l';rll in-
clude parricular details concern ing:
.\. The parts required and thc srco-b1'-st''1' pro-
cess f<rr installing thc chimne.v, including tr,.:ihods
of chimncy suPPon and securing of ro:f assr:r;'illiss'
r''ails. lag bolts. or othcr fastcning neans r":':dctl
to sccure Parts shall be sPecified;
II
F
0
B. Tvpc of heating aPPJiances
ro bc connc(ihcd to. a chlmnc)'i
that :rc ir,',rndcd
C. Limitations rvith respect to instaliaiion a:"'j s5s.
such as ma.\imum height, joining oi tr' 6 '.:1 ;116t"
parts to consti(ute the inrended assenbll', :::.d thc
icquired installation clearances (air spacc:.,:
D. Ternrination of a chimney above :he rq.i. an<l
its proximity to adjacent r''alls or buildin'r,r;
E. The framing of openings in roofs:o Pro\-1e for
support and attachmenr of roof assemblic:
F. The methods and parts to bc cmplo;':'J for
maintaining ven(ilation and air circ'.rlation 'rhcrc
rcquired;
G. Thc methods and parts cmplo;-ed {ti: rool'
Ilashing.
;aa6
160
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+o
;s+o
r<
-o
F'O
t<..r O
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dct
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€tlcGt;6
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ox(,
cl.-ooottol!E
C'
6(,
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ao.
o,,,_.{ 1>-.'
t
o'l!
St.&oht Sccrron
Short SGcrrcn 12'-24' Lg.
.. .ort S.ctron 24'-48" Lg
S.lOt Clc.nour
S.l OB Clranolt w/O.r'^
S.123 To.
S- 123.A Srructurrl T.c
floo. Sugpo.l Sccl'on 2/a' L0
Floo. SuDporl S.cl.on 48" 10
io-9rn,or, {FGrn!le) Saclron
S- l l5 Floo, Suppott B'.cl.ts
S.l l9 Exp!ntron Jorni Send
S. 124 wy. S.ctro^
s'lot Rcct srdc ogen'ng
S. I 09 30' ElbotY
S.l09 {5" Elbow
S-l09 6Oc Elbow
S.l09 9Oo Elbow
S. ! 34 1 I G. Jornl Eand
CvrtrngCh..g..llG.
S.136 C.p t/ lntrd. W.ih
132 Noarla log Con. StYla
S.la6 Xoatla lgg Ctl.nd..
Eflective Febr uary 1983(.
us6 l7{. .,..\.
PHONE (3011 i -1
I (.. -675-3500
or
679-4242Susquehanna Concrete Products, Inc.
42 Fort Hoyle Road, Magnolia, Maryland 21 1Ol
For Oistrib utors Only!
:
U L. LISTEO
Mod€l SC-l Induslrial Chr.finey is U-L. Lrsted under lhe Factory Inspeclion and Label Servrce P,ogram ol Underwtrlets Laboratorres- Inc lo.
l€mperatures which do not exceed l8OO"F Continuous or up lo 20OO"F for brrel periods ol forced fr.rn9. They ate also approved lot use on
sppliances with lowet tempetalutes such as lire places or as gas vents
P'|c€s fo. Starnlas! Sterl or Co.tcn Jaclals. o. olh€r rlefit nol 5howd. arl avrrl.blc u9oh requesl
PRICES LISTED ARE NET _ F.O.8. OUR PLANT, MAGNOLIA, MARY[ANO
St.cl Sirr
48" Long Unlo.. Noicd
11 Ga. Galvanized J acket h Joint Cemenl but without Drawbandsl
Appror, Woighl/Foor
r50
123
198
458
304
204
286
168
37
420
291
152
JZO
284
420
315
164
l3t
2t2
469
224
r8l
440
308
| 73
r73
366
26
348
459
345
r86
l4l
231
3r2
e87
23'
45
439
439
30
50
432
522
392
r6a
2AO
391
580
381
457
238
5l
420
211
563
188
32r
438
4go
445
37
908'
470
385
701
701
46
608
744
558
2r 8
37r
483
7r6
531
3t I
490
67
64
1436'
4t9
419
869
54
692
861
646
340
234
404
544
808
6t2
397
581
7l
371
!56
570
705
gd5
426
628
67
1838
l r65
I r66
67
87
866
lGll
78r
4tI
290
495
612
9l?
r 106
460
!64
549
675
r022
1 141
r 369
.r83
143
93
126
r 496
r496.
81
87
r 040
I 302
911
546
311
649
864
1120
r 385.
53O
755
924
l22l
15?6
r 89l'
589
668
110
r06
: or.r
r2ro
l2lo
251 I
rt
520
890
| 017
| 389
r 837
2204
690
1 ;33
?93
r 26
I 506
r 506
3021
3021
150
1.145
908
581
ro35
1252
r 766
2411
r 055
582
l2r9
t449
2046
.:\
a2
| 662
5ao
861
1lO
1@
r r83
1760
963
,' 346
| 781
r 78l
3978
3978
170
r30
1700
2821 .
3 385.
r 364
2022
1r65
183
2024
r 344
87
954
| 152
86.
584
495
495
022
r56 3050.
950
984
984
2048
2o{A
l07
r 126
l 530
;148
1022
59
66
780
954
716
l06
ro7
l2ra
1830
r 373
r 557
{600
{ 600
t90
147
r 9?7
473
Prrcaa ol S.132 aad S.l,a6 b.3.at on a2- lo^0, o^a '.G taducl|on P.rc.3 iot othat dcient tv&l'Dl' sport r'qucsl
OT€: ' Ocngl.a 6' long. ' Ocnorcr I' Lo,te
, :::a::-=:-:.:=:- - -_: -- --- .i:
82-9I:\CINER.^'TION
noncofibustible mateial having a fite tes*lanc.e raling
of not less than 3 hours where svch supports are 'nd ePen-
. ient of the buildng corLslruction snd lhe load is ttans'
fened to the ground'
2-3.7.1.3 A factory'built chimney,-if so.listed, and a
iretal chimney may 6e supported addicionally at inten'als
bv the buildins structure, in which case exPanslon Jolnts
sliall be provid-ed at each suPPort level' All.joints.shall be
liquidtight or of a design such that hquld wlll draln to lne
inierior of the chimneY.
2-3.7.1.4 Clea4out openings provided in chimneys shall'
be equipped u'ith ferrous metal doors and lrames ar-
i"rsd,f ii remain tightly closed *'hen no! in use' '{
.leaor"r,ce of not less itt"n ge in. (9I4 mm) shall be pro'
uiaid U.,tt.an cleanout doors and combustible material'
2-3.7,1.5 Drains shall be prosided at the base of all
chimneys to allou- the removil of condensed flue products
and shjll be designed to avoid clogging'
2-g.7 .2 Listed Medium-Heat Chimneys' Lis.ted
*idi,r-'h."t appliance chimneys may be used and shall
te installed in'iccordance r.'ith the conditions of the
listing and the manufacturer's instructions'
2-3.7.3 Metal ChimneYs.
2-3.7.t,1 Where secondary combustion temPeratures
do ttot .*c..d 1800 oF (9S2'C), meta! chimney-s shall be
lined uith a){ in- (ll4 mm) of high-dutv, spall'resistant
firebrick (ASTM C64) laid in high-dut,v refractory monar
insriu crol). The iining shal-i- start ar the base.of,the
chimnev and extend continuously to the top' Lqull'alent
linines bf equivalent thickness' such as Class A or better
it.rtfiitt.'sitic. Base Castable Refractories or Class O or
Liit.i t*"t",ing Castable Refractories, may be used-
io,-,iutt.". thick"ness shall be that thickness capable of
or'ovidine the same insulating and structural values to
iimit skiti te-p.ratures to thosi specified in 2-3'2' 5 under
all intended o-perating conditions'
2-t,7 .t.2 Where secondary combustion temPeratures
exceed f 800oF (982oC), mital chimneys shall be.lined
with 4tl in. (f 14 mm) of super-duty-' sPall'rsrstant
refractory brick (ASTM C64) laid in refractory monar'
The refrictory mortar shall be high'duty for rempera-
t*ir ,rp to 2?50'F (l500oC). and siper'duty or better for
i*o.t'",,rt"t ,rp to 29t0'F (l6o0t). The lining shall
ii"ti "t ,h. basi of the chimney and extend continuously
to the top. Equivalent linings of equivalent thickness'
i".tt ut it"tt 6 or better elimina'sllica Base Casrable
Refractories (ASTM C64) in accordance-with tempera'
ioi. ,.q.rit.-.nts or Class P and Q Irsulating Castable
Refractiries (ASTM C64) in accordance with tempera'
ture requiremenls, may be used' Equivalent thickness
shall t,eihat rhicknes iapable of proiiding the same in'
sulitine and structural vilues to limit skin temPeratures
io ittotE.p..in.d in 2'5.2.5 under all intended operadng
conditions.
2-r.7.r., Castable plastic refractories, or other refrac-
lo;.t,--"y be used iri metal chimneys in licu of frrebrick
provided such refractory is of eqtivalen-t heat and.corro'
iiott t..itt"t... Liners riradc of ihese refractories shall be
suooorted bv anchors made of corrosion resistant steel
."'plUi. of lupporting the refractory load at 1500oF
(ii7 "C\. The iniulating value shall be such that tempera'
i,rr.r.i the supports Jhall not exceed this tempcrature
under all firing conditions.
2-3.7.3.1 Metal chimneys shall be properly- riveted or
welded, securely supported and constructed ln accor-
dance *'ith good engineering Practlce.
2-3.7.E.5 Metal chimneys shall be constructed of steel
iri..tirott. Sheet steel shill have a thickness not less than
that indicated in Table 2'3.7.3.5.
Tablc 2-3.7.!.5 Minimum Thiclness of Shccr Stccl Chinncys
Yin.
MIg:. Std. Thic&ncsr
Grgt No. iE. (mm)
Equir. RouDd
Diem.
.og (1.5?) uP to l5{/ 099{
,059 (1.75) 155/-0-o99 ro 201./.r296
.098 (2..19) 2OSl.t30! to t5a./ 16!8
.l:8 (!-25) LatSe' than 254l.1638
NOTE: Rcgardless of minimums in rhis table' the rhichncs of
iiJ.i -.,"r'shall bc adequatc ro mect thc requircmcnts of
2.3.7.t.6.
2-3.?.t.6 Metal chimneys shall be properly riveted'
welded or bolted, securely suPPorted and constructeo ln
accordance with good engineering Practice as necessarv
for the following:
(a) Strength to resist stresses due to steady or gusting
wind loads.
(b) Adequare anchoring' bracing,. .and inherent
strength to withstand seismic and wlnd'lnduc€d vlDra'
tional stresses.
(c) Proper material thickness for durability consider-
ing fuel analysis, gas lemPerature' and exPosure'
(d) Security against leakage of flue gases undcr
positive Pressure.
(e) Allowance for thermal expansion of breeching and
vertical sections.+'.
2-3.7 .3.7 If a metal chimney extends through any story
of a building abole that in u'hich rhe connected rn'
iirr.t",ot is l"ocated, it shall be enclosed in such upper
stories *'ithin continuous walls constructed of materials
*ttiaft .ta noncombustible, such as masonry (see.Section
l-ii, ^ia extending from the ceiling of the incinerator
room to or through the roof so as to retaln the rntegrlty ol
itti nii i.p"r",i6ns as required by applic-ablc building
code oroviiions. The u'alls shall havc a tlre resrstance
r",i"g';f "o. less than t hour if the blilding-is l"I +11 4
storie-s in height, and not less than 2 hours tt the bullolng
ii i-.i -"t.i,"ries in height, and shall conform to the
following:
(a) The enclosure shall provide a sPace on all sides of
thi ihimnev sufficient to pernit insPectlon and rePalr'
but in no cise shall it be less than 12 in' (305 mm)'
(b) The enclosing walls shall be without openings'
fuceptiolL: Dooruays equipped uith approaed sel'f'
iitri i X' ni ", f;, e2 oo, i a f i'ote d Jor C tik B o p enings
l5
l4
l2
l0
up to 14,'!55
oscr l{/356 ro 16./406
ovcr 16l{05 to lt./457
82-?TNCINER,A.TION
not less than l8 in. (457 mm). The clearance between a
connector made of Type L venting-system piping and un'
orotected combustiblCmaterial shall be not less than 9 in.
'(22 9 mm).
Excebtion: These clearances mal be reduced if the
com'bustible material u ptotected in accordance uith
NFPA 211 , Standard foi Chimneys, Fitephces, Vents
and. Solid Fuel Buning Appliances.
2-2.6,2 A chimney connector shall not be enclosed. The
.or-.i or ittto"ghdut its entire length shall be readily ac'I
cessible for inspeltion and replacement.
2-2.6.t A chimney connector or l'ent connector shall
not pass through any floor or ceiling'
2-2,6.4 A connector shall not pass through a u'all or
partition constructed of combustible material.
Erception: A connectot may pass through a wall con'-
struited of cambutible material only when il * guarded
at the point of Passage bY:
h) Metal-uentilated thimble not less than 12 in. (305
^nd lorge, in diameter than the conneclor'
ft) Metat or burned fire'clat thimble built in bick-
uori or other abbroued-{irebro-ofing materiak extending
not less than S in'. (20t mmi belond all sides of the thin'
ble.
(c) In lieu of a thimble, all combustible material in the
ual[ or bartition shall be cut ouay from the connector o
sufficieit distance lo lrovide the iliatance requiredfrom
siih connector- An1-tnat erial used to close up such open'
ine shall be noncombustible insulating material.
g--Z.O.s Or"f, Hoods Prohibited. Draft hoods shall not
be installed on incinerators.
2-2.7 lVaste Chures. A waste chute shall not feed di'
rectly into a domestic incinerator.
2-2.8 Instructions. Instructions shall be posted in a
perrnanent manner on-the chargrng.door of domestic in-
cinerators u arning agalnst the Introductlon ol loose ous(y
materials, flammiblE liquids or compounds' and closed
containers and aerosol cans (empty or other\Alse).
2-2.9 Incinerator Rooms for Domestic fncinerators.
Incinerators shall be enclosed l'ithin a room separated
from other parts of the building by uall' partition' floor
or floor.ceiling assemblies having a fire resistance of not
less than I hour, and used for no other PurPose excePt
storage of cont ainers of u'aste m aterials to be burned, and
buildipg heating equipment.
fucebtion: In priznte dwellings occupied by not mote
than-tzoo familiei, a domeslic incinerator nee.d not be in a
s e bara t e'r o o m pr o vi d e d minimum cl e ar an c e s p r e s cti b e d'
for domestic iicinerators in 2'2-4 are prouided'
e-g Co--"r.;al-Industrial Incinerators.
2-t.l Definition. A commercial-industrial incinerator
is one having a furnace volume in excess of 5 cu ft (-15 m!)'
2-3.2 Dcsign and Construction.
2-3.2.1 The design shall be such that in sen'ice the
incinerator uill noi crack, warp, or orher*'ise fail struc'
turally so as to permit flame pissage or emission of com-
bustion gases oi sparks into the building.
2-3.2.2 Explosion relief shall be provided. The area of
exolosion t.ii.f th.U be not less than I sq ft ( 09 mr) of
refief area for every I00 cu ft (3 mt) of primary- combu.s-
tion chamber volume. \{here the exhaust chlmney $'lll
not sen'e the above purpose, a door or panel shall be pro'
sided and arranged to illow the door or panel to return
to a closed position PromP(ly alter Pressure nas oeen
released.
2-3.2,8 Commercial-industrial incinerators shall be
built in accordance with the following requirements:
(a) All combustion shall take place r*'ithin the combus'
tion' chamber designed for combusrion temPeratures'
Combustion shall nJt take plrce in breeching or chimne;s
unless they are desig'ned as combustion chambers'
(b) Incinerators designed for positive pressures shall be
gastight.
(c) The combustion chamber, inner walls, roofs,
b.i'dges, r^'alls, and curtain walls shall be so constructed as
- "'i,ttit"na ihe combustion lemPeratutes inr olled and
shall maintain their integrity under all oPerating condr-
tions. Metal stavs, lintels, or other suPPorts shall not be
exposed to the interior of the combustion chamber'
(d) An exterior masonry casing shall be reinforced
rtiih'structural steel framework and an exterior steel cas'
ins shall be reinforced wich structural steel members,
..rih.h"t the casing r,r'ill withstand interior rhrusts from
arches and be capaSle of supporting-all doors and. burncr
equipment. The steel casing or irame$ork shall oe
erected and set plumb before any brickrsork is done'
Cvlindrical outer 'casings made of steel not less than I in'
(6.4 mm) thick need n-ot be reinforced.
{e) Insulation shall be used between the external cas-
ine ind the inner rr'alls as required to meet the temPera'
tuie limitations of 2-3.?^5.
(O Openines shall bfpror.ided so that all parts.of the
incinera'ror cin be cleaied, including the ash- ptt' the
combustion chamber, the passes of separation ch.ambers'
and the incinerator flue' Cleanouts sball be closeo oy
tieht.fitting doors or colers, securely latched or othentise
tritd in i closed position. Ash pit and combustron
chamber closures and frames shall be of cast tron or
.l"it"ri",, rvith the frames securely attached ro the in-
crnerator.
2-3.2.4 No part of an incinerator shall be used as a
wall, roof or floor of a building.
2-3.2.5 Incinerators shall be so designed that the -tem-
o.r","t" rise above ambient [?5oF i 5'(24oc..l 3o)] of
anv oortion of the incineraror castng accesstble--to an
roit{,- .ft"iL not exceed ?0oF (39oC)' Handles -of;;;;;;i;"-e;tt shall not exceed a 40oF (22oC) rise for
nietallic "and 60oF (33oC) rise for nonmetallic'
Except;on: Doors, irupection points, butners, fues,,
and. Lreas immedialely adjacenl lhereto need nol comPry
u:;th 2-t.2.5.
o
I
r,
\Ds
T-
I
I
I
io
.l!
I
COMBUSTION CALCUI.ATION- VAIL MEDICAL CENTER
(NOTE: FOR INPUTS USE ITEMS MARKED')
.PROJECT:
'WASTE: (A) :(B) :
'GROUP # (1 OR 2):
(GROUP 1 : TMSH,GARB,AL@|IOL)
(GBOUP 2: Hl PLSTC,SOLVS,OILS)
'DATE:23-Sep-92
(NOTE:STANDARD AIR @ 70F)
'AUX FUELUSED
'OIL=1,NATGAS=2, PROP=3:
'OFN:PERIODIC=1,CONT=2:
VAIL MEDICAL
BIOFIAZARDOUS
N/A
2
DESIGN PAMMETERS:
'FtX BURN [4oDE: TEMP=1, XSA=2)?
'REQ FURNACE EXIT TEMP, DEG F:
'RES TIME w/PRIMY CHBR?(Y,N?):.coNT ASH DISCH? (YES-Y,I,IO=N):
-BOILER? (YES=Y,[.JO=N):
.MIN XSAON WSTE:
1 'AIR TEMP:
18OO 'CABBON LOSS:
N 'BOIL EX TEMP:
N 'STEAM,DELTA H:
N 'SCRUBBEB(Y,N)?
100.0%
60
6.V/"
450
900
N
INCIN'R DIMENS'S:
PRIMARY
SE@l.lDARY
STACK (assume
USE? (YES=Y,I,|GN):.LENGTH 'WIDTH/DIA
IN. IN,
60
120
21 SQFT
Y --.
.HEIGHT
FT
0.0
0.0
@MBUSTIONVOL:
40
HEARTH:
round)
48
26
15
VOLLN'E
CFT
62.8
36.9
99.7
49.1
WASTE CHAR'S:WASTE A
PERLB LBPERHR
125
9.f/" 1 1
s.OYo 6
8,500 AS FIBED
9,884 DRYASI.IFREE
WASTE B
PER LB tB PER HR
0
O.@/o 0
O.V/o 0
O AS FIRED
O DRYASIIFRB
'BURN RATE
.NIOISTURE
.INERT
-HHV,BTU
HHV,BTU
@MBUSTION DATA OTJTPUTS
@MBUSTION CALCULATIONS:
HEAT REL (WST):
I TOTALHEATREL:.
AUX FUEL MTE:
coMBAlR (WST):
BUFNEBAIR:
TOTAL AIR:
@lvtsTElvlP:
PERFORITIAI{CE DATA
HEAT RELEASE:
STACKTEMP:
SEC CHBRVEL:
RESID'E TIME:
DRAFT:
HEARTH LOADING:
BRNRCAFY:
STEAMGENRN: N/A
1,062,456 BTU/HR
1 ,677,181 BTU/HR
4 GP'I.I,CFH,LPH
347 SCFM
120 scn
467 SBi|
1,800 F
16,822 BTU/CFT.HR
1,800 F
6.7 FPS
1.0 sEc
-0.36 lN.wG
6.0 LBISO FT,HR
6 GPII,CFH
LB/HR
XSAON TOTAL:, 73"/"
xsAodl:wASTE: 1oo7'
O)ilGEN(DRY): 8.8o/"
TOTPOC.SCFM:, 517
TOT POCACFM: 2,205
STACK GAS,ACFM: 2,205
STACKGAS,DSCFM: 472
FUEL ON COMB VOL)
STACKVEL. FPS: 29.948
(MUST BE NEGATIVE IF NAT DBF|
(@ 1,5X FUEL RATE)
REOOVERYEFFY: N/A
SCRUBBER PEFFORN4AI\ICE
125#/HR @ 8500 BTU/LB; ASH=Sol"i WATER = 8.5%
I
I
DRAUIN€s
Fut-t.stzE
CA 60 GEueam- Aeneaa€AENT I sec, 4 ogssz
CA n €AcrTR Dt t+reM.slot{s n ogo3
tlCA 19/96/60 CAS m4tp pANeL tu)6, 4rloo-OB1 l
6,uecfatc'+L @,tTRoL Sct+dtqnTtc 4 ,loo- 036? -. ,
a
T
tI,
q-
t\'t IIt.il rfrl +t&r$;
o
@ooo
-Secondary combustion zone- l'112
-Afterburner location
-Guillotlne door wlth hgdroullc cgllnder
-Ram feetl mechonlsm
-Stock samPltng Porte (2) at 9f
seconds retention
INCINERATOR |IODEL No' -
lB',t'